Bohler Product Catalogue

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BÖHLER WELDING BESTSELLER

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BÖHLER WELDING

From the very beginning of welding technology, BÖHLER WELDING has been one of the leading developers, manufacturers and suppliers of welding consumables world-wide. The brand BÖHLER WELDING offers the entire range of consumables for joint welding.

Ever since 1926 customers and partners in more than 100 countries all over the world have put their trust in our products and solutions. The technical knowledge globally gained on site during these eight decades makes BÖHLER WELDING the preferred partner of leading enterprises in the most demanding industrial sectors. Our experienced application consultants will be pleased to develop together with you the technically and economically optimum solution for your individual requirements.

It goes without saying that our extensive product range is constantly aligned to the current industrial specifications. As one of the pioneers, we are already today working in close cooperation with our customers and partners on the innovative products and solutions of the future.

If this brochure does not answer all your questions, we are at your disposal and will be pleased to advise you.

For more detailed information about the listed welding consumables and/or our entire range, please refer to our BÖHLER WELDING manual or visit us on the internet at www.boehler-welding.com

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Automotive Welding consumables of BÖHLER WELDING are used in numerous demanding areas of the automobile industry, e.g. in auto body construction, production of axles and in the manufacture of exhaust systems. Our new generation of metal cored wires has already been successfully applied by notable branch leaders and enables the highest process reliability while at the same time minimising scrap rates and rectification costs.

© Lurgi AG

For high demanding industries

Chemical and petrochemical processing industry Over 180 top quality high-alloyed welding consumables made by BÖHLER WELDING are available for plant construction. Decades of first-hand experience in development, manufacture and applications provides users with the assurance of the highest metallurgical standards, consistently high product quality and excellent welding characteristics.

Reliable resistance to corrosion and ageing ensures safe and enduring operation of the plants.

Pipeline The laying of pipelines through varying climatic zones and terrain demands a high level of engineering ingenuity.

BÖHLER WELDING faces this task in close collaboration with the leading pipelaying companies and offers a unique product portfolio for the pipeline industry.

The toughness of the weld metal, which is decisive for safety, is of primary concern. Over 100,000 km of pipeline successfully laid worldwide with welding consumables made by BÖHLER WELDING confirm the trust placed in our products.

Steel construction and special designs For metallurgically demanding structures in bridges and steel construction as well as in the field of fine-grained steels for crane and vehicle manufacture, the proven quality of BÖHLER WELDING is akey to reducing manufacturing costs and ensuring structural safety. The excellent welding characteristics are valued by welders all over the world.

Thermal power The demands for higher efficiency with improved economy and a simultaneously reduced environmental impact continually spurs the development of new materials for thermal power plants. BÖHLER WELDING develops these high temperature and creep resistant filler metals working closely with leading steel producers and power station operators worldwide.

© Steag

Hydropower For the construction of Francis, Kaplan and Pelton turbines, BÖHLER WELDING offers high-quality, specialised welding consumables, which are optimally suited for type 316L stainless steel as well as for 13%Cr-4%Ni alloys.

For the associated pressure pipelines we also offer a wide product range which meets the strictest safety requirements while also ensuring excellent mechanical properties.

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Selection guide

Welding process

FOX FOX FOX FOX FOX

OHV ETI KE EV 50 EV 50-A

Re ≤ 460 N/mm2

A572 Gr. G5

Re ≤ 500 N/mm2 Re ≤ 550 N/mm2 Re ≤ 690 N/mm2

SA508 CI.2 A302 Gr. A-D USS-T1

FOX FOX FOX FOX FOX FOX

EV 60 2.5 Ni EV 63 EV 70 EV 85 alform 700

10 10 10 10 Ti 60-FD 10 12

Re ≤ 890 N/mm2

HY-100

Weather-resistant steels

Corten

P/T22 P/T91

FOX FOX FOX FOX FOX FOX

DMO Ti DMO Kb DCMS Ti DCMS Kb CM 2 Kb C 9 MV

13 13 14 14 15 15

P/T92

FOX P 92

16 P 92 Ti-FD

19Cr 9 Ni L

304L

FOX EAS 2-A

19Cr 9Ni 3 Mo L

316L

FOX EAS 4 M-A

347

FOX SAS 2-A

316 Ti

FOX SAS 4-A

13Cr 4Ni

S41500

FOX CN 13/4

17 EAS 2-FD EAS 2 PW-FD 18 EAS 4 M-FD EAS 4 PW-FD 19 SAS 2-FD SAS 2 PW-FD 20 SAS 4-FD SAS 4 PW-FD 21

20Cr 25Ni 5Mo CuNL 22Cr 5Ni

904L S31803

FOX CN 20/25 M FOX CN 22/9 N

21 22 CN 22/9 N-FD CN 22/9 PW-FD

22 22

CN 22/9 N-IG

18Cr 8Ni Mn

FOX A 7

23Cr 12Ni L

FOX CN 23/12-A

23 A 7-FD A 7 PW-FD 24 CN 23/12-FD CN 23/12 PW-FD

23 23 24 24

SAW Page

Sa106A+B

GMAW Page

GTAW (GW) Page

FCAW Page

SMAW Page

Base metals ASTM (examples)

Mild steels Re ≤ 355 N/mm2

6 Ti 52-FD 6 6 6 6

7

EML 5

6

EMK 6 EMK 8 HL 51-FD

6 7 7

2.5 Ni-IG

10

alform 700-MC alform 700-IG X 70-IG alform 900-IG X 90-IG NiCu1-IG

12 12 11 12 11 11

EMS 2+BB 24 EMS 3+BB 24

7 7

2.5 Ni-IG

11

High strength steels

11

3 NiMo 1-UP+BB 24 11 3 NiCrMo 2.5 UP+BB 24 11 alform 700-UP + alform BB 700 12

Creep resistant steels 0.5Mo 1Cr 0.5Mo 21/4Cr 1Mo 9Cr 1Mo +V(W)

P/T1 P/T11

DMO Ti-FD

13

DMO-IG (DMO)

13

DMO-IG

13

EMS 2 Mo+BB 24

13

DCMS Ti-FD CM 2 Ti-FD C 9 MV Ti-FD

14 15 16

DCMS-IG CM 2-IG C 9 MV-IG

14 15 16

DCMS-IG CM 2-IG C 9 MV-IG C 9 MV-MC

14 15 15 16

EMS 2 CrMo+BB 24 CM 2-UP+BB 24 C 9 MV-UP+BB 910

14 15 16

P 92-IG

16

P 92-UP+BB 910

16

EAS 2-IG

17

EAS 2-IG (Si)

17

EAS 2-UP+BB 202

17

EAS 4 M-IG

18

EAS 4 M-IG (Si)

18

EAS 4 M-UP+BB 202 18

SAS 2-IG

19

SAS 2-IG (Si)

19

SAS 2-UP+BB 202

19

SAS 4-IG

20

SAS 4-IG (Si)

20

SAS 4-UP+BB 202

20

CN 13/4-IG CN 13/4-MC

21 21

CN 13/4-UP+BB 203

21

22

CN 22/9N-IG

22

CN 22/9 N-UP+BB 202 22

A 7 CN-IG

23 24

23 23 24 24

A 7 CN-UP+BB 203

CN 23/12-IG

A 7-IG A 7-MC CN 23/12-IG CN 23/12-MC

Stainless steels

19Cr 9Ni Nb 19Cr 12Ni 3Mo Nb

17 17 18 18 19 19 20 20

Special applications 23

CN 23/12-UP+BB 202 24

Heat resistant steels N08810/800H 309 310

FOX FOX FOX FOX

Alloy 600

N06600

FOX NIBAS 70/20

Alloy 625 Alloy 617

N06625 N06617

FOX NIBAS 625 FOX NIBAS 617

21Cr 33Ni Mn 22Cr 12Ni 25Cr 20Ni

CN 21/33 Mn FF, FOX FF-A FFB FFB-A

25 25 25 26

CN 21/33 Mn-IG FF-IG FFB-IG

25 25 26

CN 21/33 Mn-IG FF-IG FFB-IG

25 25 26

27 NIBAS 70/20-FD 27 NIBAS 70/20 Mn-FD 27 28 NIBAS 625 PW-FD 28 28

NIBAS 70/20-IG

27

NIBAS 70/20-IG

27

NIBAS 70/20-UP+BB 444 27

NIBAS 625-IG NIBAS 617-IG

28 29

NIBAS 625-IG NIBAS 617-IG

28 29

NIBAS 625-UP+BB 444 28 NIBAS 617-UP+BB 444 29

Nickel-base alloys

Sub-arc welding flux Our complete product range of welding consumables can be found in our handbook or at www.boehler-welding.com

4

BB 305, 306, 400

29

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Selection guide for pipelines

Electrodes

Wire

8

X42 - X52

FOX CEL

8

X56 - X60

FOX CEL FOX CEL 70-P FOX CEL 75 FOX CEL 80-P FOX CEL 85

L210

Page

FOX CEL

Page

A, B

Pipe

Page

BVD

Page

CEL

Page

Steel types API EN

Flux-cored wire

Low strength pipe steels API

EN

BVD 85

8

FOX EV PIPE

9

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

Pipeshield 71 T8-FD

9

8 8 8 8 8

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

Pipeshield 71 T8-FD

9

FOX CEL

8

FOX BVD 85

8

FOX EV PIPE

9

L290MB-L360MB

FOX CEL

8

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

Pipeshield 71 T8-FD

9

L385M-L415MB

FOX CEL FOX CEL 70-P FOX CEL 75 FOX CEL 80-P FOX CEL 85

8 8 8 8 8

FOX BVD 85

8

FOX EV PIPE FOX EV 60 PIPE

9 9

SG 3-P SG 8-P

9 9

Pipeshield 71 T8-FD

9

X65

FOX CEL FOX CEL 80-P FOX CEL 85

8 8 8

FOX BVD 85

8

FOX EV 60 PIPE

9

SG 3-P SG 8-P

9 9

Ti 70 PIPE-FD Pipeshield 71 T8-FD

9 9

X70

FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL 90

8 8 8 9

FOX BVD 90

8

FOX EV 70 PIPE

9

SG 8-P NiMo 1-IG

9 9

Ti 70 PIPE-FD Pipeshield 81 T8-FD

9 9

X80

FOX CEL FOX CEL 90

8 9

FOX BVD 90

8

FOX EV 70 PIPE

9

NiMo 1-IG

9

L450MB

FOX CEL FOX CEL 80-P FOX CEL 85

8 8 8

FOX BVD 85

8

FOX EV 60 PIPE

9

SG 3-P SG 8-P

9 9

Pipeshield 71 T8-FD

9

L485MB

FOX CEL FOX CEL 80-P FOX CEL 85 FOX CEL 90

8 8 8 9

FOX BVD 90

8

FOX EV 70 PIPE

9

SG 8-P NiMo 1-IG

9 9

Pipeshield 81 T8-FD

9

L555MB

FOX CEL FOX CEL 90

8 9

FOX BVD 90

8

FOX EV 70 PIPE

9

NiMo 1-IG

9

High strength pipe steels API

EN

BÖHLER WELDING Bestseller

5

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Mild steels

BÖHLER

Welding process

Standard EN AWS

FOX OHV

Typical mechanical properties

Ø

Approvals

Characteristics and applications

mm

Re 460 N/mm2 Rm 520 N/mm2 A5 25% Av 75 J

2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A ABS, DNV, LR, LTSS, SEPROZ, CE

Rutile-cellulosic covered electrode with very good weldability in all positions, including vertical down.

Re 460 N/mm2 Rm 520 N/mm2 A5 26% Av 65 J

1.5 2.0 2.5 3.2 4.0 5.0

TÜV-D, TÜV-A, ABS, BV, DNV, GL, LR, LTSS, SEPROZ, CE

Rutile covered electrode with excellent weldability in all positions except vertical down.

Re 430 N/mm2 Rm 490 N/mm2 A5 26% Av 75 J

2.0 2.5 3.2 4.0

LR, SEPROZ, ÖBB

Rutile-cellulosic covered electrode with good weldability in all positions, including vertical down. Preferred for building fitters and assembly work.

Re 490 N/mm2 Rm 560 N/mm2 A5 27% Av 190 J 100 J…-50°C

2.0 2.5 3.2 4.0 5.0 6.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, LR, GL RMR, RINA, LTSS, VUZ, SEPROZ, PDO, CRS, CE, NAKS

Basic covered electrode for high-quality welds. Excellent strength and toughness properties down to -50°C. Weld metal recovery approx. 110%.

Good weldability in all positions except vertical down.

Re 440 N/mm2 Rm 550 N/mm2 A5 28% Av 180 J

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, CE

Basic double-coated electrode with extraordinarily good weldability in all positions except vertical down.

GTAW

Re 500 N/mm2 Rm 600 N/mm2 A5 26% Av 220 J

1.6 2.0 2.4 3.0

TÜV-D, DB, ÖBB, TÜV-A, Statoil, CE

The GTAW welding rod is suitable for thin-walled plate and pipe as well as root pass welds. The low Si content makes this welding rod especially suitable for joint welds that are subjected to enamelling or galvanising.

GMAW

Re 440 N/mm2 Rm 530 N/mm2 A5 30% Av 160 J

0.8 1.0 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, ABS, CWB, DNV, GL, LR, LTSS, SEPROZ, CE

Universally applicable copper-coated solid wire with a practically spatterfree metal transfer for either CO2 or gas mixtures.

SMAW

EN ISO 2560-A: E 38 0 RC 11 AWS A5.1: E6013

FOX ETI

SMAW

EN ISO 2560-A: E 38 0 RC 11 AWS A5.1: E6013

FOX KE

SMAW

EN ISO 2560-A: E 38 0 RC 11

Universal electrode, especially suitable for small transformers. Flexible coating, very stable arc. Multi-purpose application in steel construction, boiler and tank fabrication, vehicle manufacture and shipbuilding.

For industry, handwork and hobbies. Especially smooth seams, releasing slag. Excellent restriking properties and easy handling.

Excellent welding and flow behaviour. Good striking and restriking characteristics, reliable penetration, flat beads.

AWS A5.1: E6013

FOX EV 50

SMAW

EN ISO 2560-A: E 42 5 B 42 H5 AWS A5.1: E7018-1H4R

FOX EV 50-A

SMAW

EN ISO 2560-A: E 42 3 B 12 H10

Very low hydrogen content in the weld metal (according AWS conditions HD ≤4 ml/100 g).

Due to very well controlled arc, especially suitable for out-of-position welding.

AWS A5.1: E7016

EML 5 EN ISO 636-A: W 46 5W2Si AWS A5.18: ER70S-3

EMK 6 EN ISO 14341-A: G 42 4 M G3Si1 G 42 4 C G3Si1 AWS A5.18: ER70S-6

6

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Mild steels

BÖHLER

Welding process

Standard EN AWS

EMK 8

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, ABS, DNV, GL, LR, SEPROZ, CE, NAKS

Copper-coated solid wire with universal application in storage tanks, and for boiler and structural work.

mm

GMAW

EN ISO 14341-A: G 46 4 M G4Si1 G 46 4 C G4Si1

Re 470 N/mm2 Rm 600 N/mm2 A5 26% Av 120 J

0.8 1.0 1.2

Re 440 N/mm2 Rm 520 N/mm2 A5 33% Av 185 J 140 J…-60°C

2.0 2.5 3.0 3.2 4.0

TÜV-A

The SAW wire BÖHLER EMS 2 is universally applicable in shipbuilding, steel construction as well as for boiler and storage tanks.

Wire: TÜV-D, KTA 1408.1 , DB, ÖBB, TÜV-A, SEPROZ, CE

It is also suitable for joint welds of standard and fine-grained constructional steels.

Re 455 N/mm2 Rm 550 N/mm2 A5 32% Av 180 J 160 J…-40°C

4.0

Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

The solid SAW wire BÖHLER EMS 3 is universally applicable in shipbuilding, steel construction as well as for boiler and storage tanks.

Re 500 N/mm2 Rm 580 N/mm2 A5 26% Av 180 J

1.0 1.2 1.6

TÜV-D, DB, ABS, GL, LR, DNV, BV, CRS, CE

Rutile flux-cored wire with fast-freezing slag system.

Excellent welding properties in all positions.

Re 500 N/mm2 Rm 610 N/mm2 A5 27% Av 130 J

1.0 1.2 1.6

TÜV-D, DB, ABS, BV, DNV, GL, CE, LR

Metal cored high-efficiency wire for automatic and semiautomatic welds on unalloyed standard and fine-grained steels at operating temperatures from -40 to +450°C.

Practically spatter-free metal transfer using either gas mixtures or CO2.

AWS A5.18: ER70S-6

Wire: EMS 2

SAW

EN 756: S2 AWS A5.17: EM12K

Flux: BB 24 EN 760: SA FB 1 65 DC H5

Wire: EMS 3

SAW

EN 756: S3

It is also suitable for joint welds of standard and fine-grained constructional steels.

AWS A5.17: EH10K

Flux: BB 24 EN 760: SA FB 1 65 DC H5

Ti 52-FD

FCAW

EN ISO 17632-A: T 46 4 P M 1 H10 T 42 2 P C 1 H5

Excellent mechanical properties, easy slag removability and low spatter loss. Highest productivity with significant savings in time and economical aspects when used for positional welding.

AWS A5.20: E71T-1MJH8

HL 51-FD

GMAW

EN ISO 17632-A: T 46 4 M M 1 H5 AWS A5.18: E70C-6MH4

BÖHLER WELDING Bestseller

The specially adapted flux mixture enables very high efficiency and a deposition rate of up to 9 kg/h.

7

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Pipelines

BÖHLER

Welding process

Standard EN AWS

FOX BVD 85

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, GdF, SEPROZ, CE

Basic covered vertical down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding.

mm

SMAW

EN ISO 2560-A: E 46 5 1Ni B 45

Re 510 N/mm2 Rm 560 N/mm2 A5 27% Av 170 J 65 J…-50°C

3.2 4.0 4.5

Re 600 N/mm2 Rm 650 N/mm2 A5 27% Av 170 J 80 J…-50°C

3.2 4.0 4.5

Re 450 N/mm2 Rm 520 N/mm2 A5 26% Av 110 J 45 J…-40°C

2.5 3.2 4.0 5.0

Vertical down welding enables an as much as 100% higher deposition rate as compared to vertical up welding.

This applies to all BÖHLER BVD electrodes!

AWS A5.5: E8045-P2 E8018-G

FOX BVD 90

SMAW

EN 757: E 55 5 Z2Ni B 45

TÜV-D, GdF, Statoil, GdF, SEPROZ, CE, NAKS, VNIIST

Basic covered vertical down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding.

Especially crack-resistant weld metal with excellent toughness.

AWS A5.5: E9018-G E9045-P2 (mod.)

FOX CEL

SMAW

EN ISO 2560-A: E 38 3 C 21 AWS A5.1: E6010

FOX CEL 75

SMAW

EN ISO 2560-A: E 42 3 C 25

Re 480 N/mm2 Rm 550 N/mm2 A5 23% Av 100 J 45 J…-40°C

3.2 4.0 5.0

Re 475 N/mm2 Rm 550 N/mm2 A5 23% Av 100 J

3.2 4.0 5.0

Re 490 N/mm2 Rm 570 N/mm2 A5 23% Av 110 J

3.2 4.0 5.0

Re 490 N/mm2 Rm 570 N/mm2 A5 23% Av 90 J 45 J…-40°C

3.2 4.0 5.0

Re 610 N/mm2 Rm 650 N/mm2 A5 21% Av 90 J 45 J…-40°C

4.0 5.0

TÜV-D, TÜV-A, DNV, Statoil, SEPROZ, PDO, VNIIST (ø 3.2 - 4.0 mm), GdF, CE

Cellulosic covered electrode for vertical down welding of the root, hot passes, filler and cap passes on large pipelines.

Great economy as compared to vertical up welding, also in combination with basic vertical down electrodes.

TÜV-A

High-strength cellulosic covered electrode for vertical down welding of large pipelines. Great economy as compared to vertical up welding.

Particularly suitable for welding of root passes on minus polarity.

BÖHLER cellulosic covered electrodes are used first and foremost for hot pass, filler and cap welding.

AWS A5.5: E7010-P1

FOX CEL 70-P

SMAW

EN ISO 2560-A: E 42 3 C 25

TÜV-D, CE

High-strength cellulosic covered electrode for vertical-down welding of large pipelines.

BÖHLER FOX CEL 70-P provides a more intensive arc and a more fluid weld metal compared to BÖHLER FOX CEL 75.

AWS A5.5: E7010-P1

FOX CEL 85

SMAW

EN ISO 2560-A: E 46 4 1Ni C 25

TÜV-D, TÜV-A , ABS, GdF, SEPROZ, PDO, CE

High-strength cellulosic covered electrode for vertical down welding of large pipelines.

TÜV-D, CE

High-strength cellulosic covered electrode for vertical-down welding of large pipelines.

BÖHLER cellulosic covered electrodes offer excellent economy compared to vertical up welding.

AWS A5.5: E8010-P1

FOX CEL 80-P

SMAW

EN ISO 2560-A: E 46 3 1Ni C 25

BÖHLER FOX CEL 80-P provides a more intensive arc and a more fluid weld metal compared to BÖHLER FOX CEL 85.

AWS A5.5: E8010-P1

FOX CEL 90 EN ISO 2560-A: E 50 3 1Ni C 25 AWS A5.5: E9010-P1 E9010-G

8

SMAW

TÜV-D, TÜV-A, GdF, Statoil, SEPROZ, VNIIST, CE

High-strength cellulosic covered electrode for vertical down welding of large pipelines, especially X70 and X80 steels.

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Pipelines

BÖHLER

Welding process

Standard EN AWS

FOX EV PIPE

Typical mechanical properties

Ø

Approvals

Characteristics and applications

mm

SMAW

Re 470 N/mm² Rm 560 N/mm² A5 29% Av 170 J 55 J…-46°C

2.0 2.5 3.2 4.0

TÜV-D, DB, LTSS, SEPROZ, VNIIST, VNIIGAZ, CE

BÖHLER FOX EV PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BÖHLER FOX EV PIPE offers considerable time savings against AWS E 7018 type electrodes when welding root passes due to increased travel speeds.

SMAW

Re 550 N/mm2 Rm 590 N/mm2 A5 29% Av 170 J

2.5 3.2 4.0 5.0

VNIIGAZ

BÖHLER FOX EV 60 PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BÖHLER FOX EV 60 PIPE offers considerable time savings against AWS E 8018 type electrodes when welding root passes due to increased travel speeds.

SMAW

Re 620 N/mm² Rm 680 N/mm² A5 20% Av 140 J 55 J…-46°C

2.5 3.2 4.0

-

BÖHLER FOX EV 70 PIPE is a basic covered electrode which has excellent welding characteristics for pipe vertical up welds of root passes with negative polarity as well as filler and cap passes with positive polarity, or even AC. BÖHLER FOX EV 70 PIPE offers considerable time savings against E 9018 type electrodes when welding root passes due to increased travel speeds.

GMAW

Re 510 N/mm2 Rm 640 N/mm2 A5 25% Av 120 J 55 J…-50°C

0.9 1.0 1.2

TÜV-D, CE, NAKS

BÖHLER SG 3-P is a micro-alloyed solid wire designed for the automated gas-shielded arc welding of pipelines.

GMAW

Re 500 N/mm² Rm 590 N/mm² A5 24% Av 150 J 80 J…-50°C

0.9 1.0 1.2

GMAW

Re 620 N/mm2 Rm 700 N/mm2 A5 23% Av 140 J ≥47 J…-60°C

(0.9) 1.0 1.2

FCAW

Re ≥550 N/mm2 Rm 640-820 N/mm2 A5 ≥18% Av ≥47 J…-40C

1.2

–

Micro-alloyed rutile flux-cored wire for single- and multi-pass welding of carbon-manganese steels and high-strength steels using AR-CO2 shielding gas.

FCAW-S

Re 435 N/mm2 Rm 535 N/mm2 A5 28% Av 200 J 150 J…-30°C

2.0

–

BÖHLER Pipeshield 71 T8-FD is a self shielded flux-cored wire designed for semiautomatic vertical-down welding of pipelines and low-alloyed steel constructions.

FCAW-S

Re 540 N/mm2 Rm 610 N/mm2 A5 25% Av 170 J 120 J…-30°C

2.0

–

BÖHLER Pipeshield 81 T8-FD is a self shielded flux-cored wire designed for semiautomatic vertical-down welding of pipelines and low-alloyed steel constructions.

EN ISO 2560-A: E 42 4 B 12 H5 AWS A5.1: E7016-1H4R

FOX EV 60 PIPE EN ISO 2560-A: E 50 4 1Ni B 12 H5 AWS A5.5: E8016-GH4R

FOX EV 70 PIPE EN 757: E 55 4 Z Mn2NiMo B 12 H5 AWS A5.5: E9016-GH4R

SG 3-P EN ISO 14341-A: G3Si1 EN ISO 14341-A: G 46 5 M G3Si1 G 42 4 C G3Si1

Due to the precise addition of micro-alloying elements it offers very good low temperature impact strength to -50°C, as well as excellent ductility and cracking resistance.

AWS A5.18: ER70S-G

SG 8-P EN ISO 14341-A: G3Ni1 EN ISO 14341-A: G 42 5 M G3Ni

DNV

BÖHLER SG 8-P is a micro-alloyed wire designed for the automated gasshielded arc welding of pipelines. The precise addition of micro-alloying elements results in a weld metal with excellent low temperature impact strength to -50°C as well as excellent ductility and cracking resistance.

TÜV-D, DB, ÖBB, GL, SEPROZ, CE

Copper-coated wire for the gas-shielded arc welding of high-strength, quenched and tempered fine-grained constructional steels.

AWS A5.28: ER80S-G

NiMo 1-IG EN ISO 16834-A: G Mn3Ni1Mo EN ISO 16834-A: G 55 6 M Mn3Ni1Mo G 55 4 C Mn3Ni1Mo

Due to the precise addition of micro-alloying elements, very good low temperature impact strength to -60°C, as well as excellent ductility and cracking resistance, can also be obtained when using BÖHLER NiMo1-IG.

AWS A5.28: ER90S-G

Ti 70 PIPE-FD EN ISO 18276-A: T 55 4 Mn1Ni P M 1 H5 AWS A5.29: E91T1-GM

Pipeshield 71 T8-FD AWS A5.29: E71T8-Ni1 E71T8-K6

Pipeshield 81 T8-FD AWS A5.29: E81T8-Ni2 E81T8-G

BÖHLER WELDING Bestseller

9

www.boehler-welding.com

High strength steels

BÖHLER

Welding process

Standard EN AWS

FOX EV 60

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, TÜV-A, DNV, RMR, Statoil, LTSS, SEPROZ, CRS, CE

Ni-alloyed, basic covered electrode with excellent mechanical properties, most notably greater toughness and cracking resistance for high-strength, fine-grained constructional steels.

TÜV-D, DB, ÖBB, TÜV-A, RMR, SEPROZ, CE

Basic covered electrode for unalloyed and low-alloy steels of higher strength and a carbon content of up to 0.6%. Also suitable for rail joint welding.

mm

SMAW

EN ISO 2560-A: E 46 6 1Ni B 42 H5

510 N/mm2 610 N/mm2 27% 180 J 110 J…-60°C

2.5 3.2 4.0 5.0

Re 580 N/mm2 Rm 630 N/mm2 A5 26% Av 170 J 90 J…-40°C

2.5 3.2 4.0 5.0

Re 650 N/mm2 Rm 700 N/mm2 A5 24% Av 160 J 70 J…-60°C

3.2 4.0

Re 780 N/mm2 Rm 840 N/mm2 A5 20% Av 110 J 60 J…-60°C

2.5 3.2 4.0 5.0

Re 490 N/mm2 Rm 570 N/mm2 A5 30% Av 180 J 110 J…-80°C

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, ABS, BV,WIWEB, DNV, GL, LR, RINA,Statoil, SEPROZ, CE

Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed fine-grained constructional steels. Tough, crack-resistant weld metal.

Re 510 N/mm2 Rm 600 N/mm2 A5 22% Av 170 J ≥47 J…-80°C

1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, GL, LR, SEPROZ, CE

A 2.5% Ni-alloyed copper-coated solid wire for the gas-shielded arc welding of fine-grained constructional steels and nickel steels.

Re Rm A5 Av

AWS A5.5: E8018-C3H4R

FOX EV 63

SMAW

EN ISO 2560-A: E 50 4 B 42 H5

Suitable for a temperature range of -60°C to +350°C. Very low hydrogen content (according AWS condition HD ≤ 4 ml/100 g).

Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

AWS A5.5: E8018-GH4R

FOX EV 70

SMAW

EN 757: E 55 6 1NiMo B 4 2 H5

TÜV-D, SEPROZ, CE

Suitable for the temperature range of -60°C to +350°C. Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

AWS A5.5: E9018-GH4R E9018-D1H4R (mod.)

FOX EV 85

SMAW

EN 757: E 69 6 Mn2NiCrMo B 42 H5

MoNi-alloyed, basic covered electrode with a high degree of toughness and cracking resistance for high-strength, fine-grained constructional steels.

TÜV-D, DB, ÖBB, SEPROZ, CE

Mn-Ni-Mo-alloyed, basic covered electrode with a high degree of toughness and cracking resistance for high-strength, fine-grained constructional steels.

Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

AWS A5.5: E11018-GH4R E11018MH4R (mod.)

FOX 2.5 Ni

SMAW

EN ISO 2560-A: E 46 8 2Ni B 42 H5 AWS A5.5: E8018-C1H4R

2.5 Ni-IG EN ISO 14341-A: G2Ni2 EN ISO 14341-A: G 46 8 M G2Ni2 G 46 6 C G2Ni2 AWS A5.28: ER80S-Ni2

10

GMAW

Low temperature toughness down to -80°C. Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

Low temperature toughness down to -80°C.

www.boehler-welding.com

High strength steels

BÖHLER

Welding process

Standard EN AWS

2.5 Ni-IG

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, TÜV-A, BV, GL, Statoil, SEPROZ, CE

A 2.5% Ni-alloyed GTAW welding rod, copper-coated, for welding of cold-resistant, fine-grained constructional steels and alloyed steels.

mm

Re 510 N/mm2 Rm 600 N/mm2 A5 26% Av 280 J 80 J…-60°C

2.0 2.4 3.0

GMAW

Re 800 N/mm2 Rm 900 N/mm2 A5 19% Av 190 J ≥47 J…-50°C

1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, GL, SEPROZ, CE, ABS, BV, DNV, LR, RMR

Copper-coated solid wire for welding of high-strength, quenched and tempered fine-grained constructional steels with a minimum yield strength of 690 N/mm2.

Good low temperature impact strength down to -50°C.

GMAW

Re 915 N/mm2 Rm 960 N/mm2 A5 20% Av 130 J ≥47 J…-60°C

1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, GL, SEPROZ, CE

Copper-coated solid wire for welding of high-strength, quenched and tempered fine-grained constructional steels with a minimum yield strength of 890 N/mm2.

Re 500 N/mm2 Rm 580 N/mm2 A5 26% Av 130 J ≥47 J…-40°C

1.0 1.2

Re 580 N/mm2 Rm 650 N/mm2 A5 21% Av 180 J 60 J…-40°C

4.0

≥500 N/mm2 ≥560 N/mm2 ≥20% ≥120 J ≥47 J…-60°C

1.2

Re 740 N/mm2 Rm 850 N/mm2 A5 20% Av 120 J 85 J…-40°C

3.0 4.0

GTAW

EN ISO 636-A: W2Ni2 EN ISO 636-A: W 46 8W2Ni2

Low temperature toughness down to -80°C.

AWS A5.28: ER80S-Ni2

X 70-IG EN ISO 16834-A: G Mn3Ni1CrMo EN ISO 16834-A: G 69 5 M Mn3Ni1CrMo AWS A5.28: ER110S-G

X 90-IG EN ISO 16834-A: G Mn4Ni2CrMo EN ISO 16834-A: G 89 6 M Mn4Ni2CrMo

Good low temperature impact strength down to -60°C.

AWS A5.28: ER120S-G

NiCu 1-IG

GMAW

EN ISO 14341-A: G 42 4 M G0 G 42 4 C G0

DB, ÖBB, CE

Ni-Cu alloyed wire, copper-coated, for metal/gas-shielded arc welding on weather-resistant steels, constructional steels and special steels.

Due to the copper alloying, the weld metal features higher resistance to atmospheric corrosion.

AWS A5.28: ER80S-G

Wire: 3 NiMo 1-UP

SAW

EN 14295: S 3Ni1Mo

TÜV-D Wire: TÜV-D, CE, NAKS

AWS A5.23: EF3 (mod.)

Wire/flux combination for the welding of high-strength, quenched and tempered constructional steels. The flux reacts metallurgically Mn-neutral.

The weld metal exhibits good toughness properties at low temperatures.

Low hydrogen content in the weld metal (according to AWS conditions HD ≤ 5 ml/100 g).

Flux: BB 24 EN 760: SA FB 1 65 DC H5

Ti 60-FD

FCAW

EN ISO 17632-A: T 50 6 1Ni P M 1 H5

Re Rm A5 Av

–

This rutile flux-cored wire offers easy all-position weld ability and dependable mechanical properties down to -60°C. The fast freezing slag provides a well-supported weld pool, allowing welding currents up to 250 A in positional welding.

AWS A5.20: E81T1-Ni1MJH4

Wire: 3 NiCrMo 2.5-UP

SAW

EN 14295: S 3Ni2.5CrMo

–

Wire/flux combination particularly suitable for high-strength, fine-grained constructional steels. The combination exhibits good cryogenic toughness.

The combination is ideally suited for multi-pass welding of thick plates.

AWS A5.23: EM4 (mod.)

Flux: BB 24 EN 760: SA FB 1 65 DC H5

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High strength steels, alform welding system

BÖHLER

Welding process

Standard EN AWS

FOX alform 700

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, SEPROZ, CE

Mn-Ni-Mo-alloyed, basic covered electrode with a high degree of toughness and cracking resistance for high-strength, fine-grained constructional steels.

mm

Re 780 N/mm2 Rm 840 N/mm2 A5 20% Av 110 J 60 J…-60°C

2.5 3.2 4.0 5.0

GMAW

Rp0.2 790 N/mm2 Rm 880 N/mm2 A5 16% Av 90 J 47 J…-50°C

1.0 1.2

–

Medium alloyed solid wire for gas metal arc welding of quenched and tempered fine grained steels. Optimized and proofed welding results can be expected with the appropriate steel alform 700 M.

GMAW

Rp0.2 769 N/mm2 Rm 832 N/mm2 A5 18.4% Av 145 J 63 J…-60°C

1.2

–

Metal-cored wire for welding of high-strength, thermomechanically treated fine-grained constructional steels with a minimum yield strength of 690 MPa. The flux-cored wire ensures lowest hydrogen values of 2-3 ml/100 g.

SAW

Rp0.2 720 N/mm2 Rm 830 N/mm2 A5 17% Av 120 J 47 J…-60°C

3.0 4.0

–

Medium alloyed sub-arc wire/flux combination for welding of quenched and tempered fine grained steels.

Rp0.2 890 N/mm2 Rm 950 N/mm2 A5 15% 90 J Av 47 J…-60°C

1.0 1.2

SMAW

EN 757: E 69 6 Mn2NiCrMo B 42 H5

Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).

AWS A5.5: E11018-GH4R E11018MH4R (mod.)

alform 700-IG EN ISO 16834-A: G 79 5 M Mn4Ni1.5CrMo AWS A5.28: ER110S-G

alform 700-MC EN ISO 18276-A: T 69 5 Mn2NiCrMo M M 1 H5 AWS A5.28: E120C-K4 H4

Wire: alform 700-UP EN ISO 26304-A SZ3Ni2.5CrMo

Optimized and proofed welding results can be expected with the appropriate steel alform 700 M.

AWS A5.23: EG

Flux: alform BB 700 EN 760: SA FB 1 65 AC H3

alform 900-IG EN ISO 16834-A G 89 6 M Mn4Ni2CrMo AWS A5.28: ER120S-G

12

GMAW

–

Medium alloyed solid wire for gas metal arc welding of quenched and tempered fine grained steels. Optimized and proofed welding results can be expected with the appropriate steel alform 900 M x-treme.

www.boehler-welding.com

Creep resistant steels

BÖHLER

Welding process

Standard EN AWS

FOX DMO Ti

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, BV, DNV, RMR, Statoil, VUZ, CE

Rutile covered electrode with very good welding characteristics and excellent slag removability. Easy handling in all positions except vertical down. Preferred for 16Mo3.

mm

SMAW

EN ISO 3580-A: E Mo R 1 2 EN ISO 2560-A: E 38 A Mo R 1 2

FOX DMO Kb

Typical mechanical properties

SMAW

EN ISO 3580-A: E Mo B 4 2 H5 EN ISO 2560-A: E 46 5 Mo B 4 2 H5

Re 500 N/mm2 Rm 570 N/mm2 A5 23% Av 90 J

2.0 2.5 3.2 4.0

Approved for long-term use for temperatures to +550°C.

Re 510 N/mm2 Rm 590 N/mm2 A5 26% Av 170 J

2.5 3.2 4.0 5.0

TÜV-D, DB, KTA 1408.1, ÖBB, TÜV-A, ABS, DNV, GL, RMR, Statoil, LTSS, VUZ, SEPROZ, CRS, CE, NAKS

Basic covered electrodes for high-quality welds on high temperature boiler and pipe steels, preferred for 16Mo3.

Re 500 N/mm2 Rm 620 N/mm2 A5 25% Av 200 J

0.8 1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, SEPROZ, CE, NAKS

Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction. High-quality, very tough and crack-resistant weld metal, resistant to ageing.

Approved for long-term use at operating temperatures to +550°C. Very low hydrogen content (according to AWS conditions, HD ≤ 4 ml/100 g)

AWS A5.5: E7018-A1H4R

DMO-IG

GMAW

EN ISO 21952-A: G MoSi

Low temperature toughness down to -40°C. Approved for long-term use at operating temperatures to +550°C.

AWS A5.28: ER70S-A1 (ER80S-G)

DMO-IG

GTAW

EN ISO 21952-A: W MoSi EN ISO 636-A: W2Mo (for stick)

Re 520 N/mm2 Rm 630 N/mm2 A5 27% Av 200 J

1.6 2.0 2.4 3.0 3.2

TÜV-D, DB KTA 1408.1, ÖBB, TÜV-A, BV, DNV, CRS, CE, NAKS

GTAW welding rod, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction for steelwork. High-quality, very tough and crack-resistant weld metal, resistant to ageing.

Approved for long-term use at operating temperatures from -30°C to +550°C.

AWS A5.28: ER70S-A1 (ER80S-G)

DMO

GW

EN 12536: O IV

Re 330 N/mm2 Rm 470 N/mm2 A5 24% Av 60 J

2.0 2.5 3.2 4.0

TÜV-D, DB, ÖBB, SEPROZ, CE

Re 540 N/mm2 Rm 600 N/mm2 A5 23% Av 120 J

1.2

TÜV-D, CE

Copper-coated, Mo-alloyed gas welding rod, preferred for pipe welds with higher testing requirements.

Approved for long-term use at operating temperatures to +500°C.

AWS A5.2: R60-G

DMO Ti-FD

FCAW

EN ISO 17634-A: T MoL P M 1

Due to the fast freezing slag, the flux-cored wire is especially suitable for positional welding.

AWS A5.29: E81T1-A1M

Wire: EMS 2 Mo

BÖHLER DMO Ti-FD is a flux-cored wire for welding in the construction of boilers, pressure tanks, pipelines and for steel construction, preferably for high temperature steel grades with 0.5% Mo.

SAW

EN 756: S2Mo AWS A5.23: EA2

Re 470 N/mm2 Rm 550 N/mm2 A5 24% Av 140 J

2.0 2.5 3.0 4.0

TÜV-D Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE, NAKS

The wire/flux combination is suitable for higher-strength, fine-grained constructional steels and high temperature steels in the construction of boilers, storage tanks and pipelines.

Approved for long-term use at operating temperatures to +550°C.

Flux: BB 24 EN 760: SA FB 1 65 DC H5

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Creep resistant steels

BÖHLER

Welding process

Standard EN AWS

FOX DCMS Ti

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, SEPROZ, CE

Rutile covered electrode, core wire alloyed, with very good welding characteristics and good slag removability.

Very good weldability in all positions except vertical down.

Preferred for 13CrMo4-5.

mm

SMAW

EN ISO 3580-A: E CrMo1 R 1 2

Re Rm A5 Av

510 N/mm2 610 N/mm2 21% 100 J

2.5 3.2 4.0

Approved for long-term use for temperatures to +570°C.

AWS A5.5: E8013-G E8013-B2 (mod.)

FOX DCMS Kb

SMAW

EN ISO 3580-A: E CrMo1 B 4 2 H5

Re 530 N/mm2 Rm 630 N/mm2 A5 23% Av 160 J

2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, LTSS, VUZ, SEPROZ, CE

Basic covered electrode, core wire alloyed, for high-quality welds on boiler and pipe steels or steels of similar quality.

Preferred for 13CrMo4-5.

TÜV-D, DB, ÖBB, TÜV-A, SEPROZ, CE

Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, as well as for welding work on quenched and tempered or case-hardened steels.

Preferred for 13CrMo4-5.

AWS A5.5: E8018-B2H4R

DCMS-IG

GMAW

EN ISO 21952-A: G CrMo1Si

Re 460 N/mm2 Rm 570 N/mm2 A5 23% Av 150 J

0.8 1.0 1.2 1.6

Approved for long-term use at operating temperatures to +570°C.

AWS A5.28: ER80S-G ER80S-B2 (mod.)

DCMS-IG

GTAW

EN ISO 21952-A: W CrMo1Si

Re 490 N/mm2 Rm 590 N/mm2 A5 25% Av 250 J

1.6 2.0 2.4 3.0

TÜV-D, TÜV-A, SEPROZ, CE

FCAW

EN ISO 17634-A: (T CrMo1 P M 1)

Re Rm A5 Av

≥470 N/mm2 ≥550 N/mm2 ≥20% ≥47 J

1.2

TÜV-D, CE

EN ISO 24598-A: S CrMo1 AWS A5.23: EB2

Flux: BB 24 EN 760: SA FB 1 65 DC H5

14

BÖHLER DCMS Ti-FD is a low-alloy, slag-forming flux-cored wire with rutile filling for welding in the construction of boilers, vessels and pipe systems, preferably for creep resistant steels with 1% chrome- and 0.5% molybdenum-alloy.

Due to the fast-freezing slag, the flux-cored wire is especially suitable for positional welding.

AWS A5.29: E81T1-B2M

Wire: EMS 2 CrMo

GTAW welding rod, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, as well as for welding work on quenched and tempered or case-hardened steels.

Preferred for 13CrMo4-5.

Approved for long-term use at operating temperatures to +570°C. Suitable for step-cooling applications (Bruscato ≤ 15 ppm).

AWS A5.28: ER80S-G ER80S-B2 (mod.)

DCMS Ti-FD

Approved for long-term use at operating temperatures to +570°C. Suitable for step-cooling applications (Bruscato ≤ 15 ppm).

SAW

Re 470 N/mm2 Rm 550 N/mm2 A5 22% Av 47 J

2.5 3.0 4.0

TÜV-D Wire: TÜV-D, TÜV-A, SEPROZ, CE

This filler metal is suitable for creep resistant steels used in boiler, vessels and tube steels. Approved for long-term use at operating temperatures to +570°C, Bruscato ≤ 15 ppm.

www.boehler-welding.com

Creep resistant steels

BÖHLER

Welding process

Standard EN AWS

FOX CM 2 Kb

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, VUZ, SEPROZ, CE

Basic covered electrode, core wire alloyed, for components subject to high temperatures in the construction of boilers, apparatus and tube steels, as well as in the petroleum industry, e.g. in cracking plants.

Preferred for 10CrMo9-10.

mm

SMAW

EN ISO 3580-A: E CrMo2 B 4 2 H5

Re 510 N/mm2 Rm 640 N/mm2 A5 22% Av 180 J

2.5 3.2 4.0 5.0

Approved for long-term use at operating temperatures to +600°C.

AWS A5.5: E9018-B3H4R

CM 2-IG

GMAW

EN ISO 21952-A: G CrMo2Si

Re 440 N/mm2 Rm 580 N/mm2 A5 23% Av 170 J

0.8 1.0 1.2

TÜV-D, TÜV-A, DB, SEPROZ, CE

Solid wire, copper-coated, for welding in the construction of boilers, vessels plates and tube steels, as well as in the petroleum processing industry, e.g. in cracking plants. Preferred for 10CrMo9-10.

Approved for long-term use at operating temperatures to +600°C.

AWS A5.28: ER90S-G ER90S-B3 (mod.)

CM 2-IG

GTAW

EN ISO 21952-A: W CrMo2Si

Re 470 N/mm2 Rm 600 N/mm2 A5 23% Av 190 J

1.6 2.0 2.4 3.0

TÜV-D, TÜV-A, SEPROZ, CE

GTAW welding rod, copper-coated, for welding in the construction of boiler, vessels and tube steels, as well as in the petroleum processing industry, e.g. in cracking plants. Preferred for 10CrMo9-10.

Approved for long-term use at operating temperatures to +600°C.

AWS A5.28: ER90S-G ER90S-B3 (mod.)

CM 2 Ti-FD

FCAW

EN ISO 17634-A: T ZCrMo2 P M 1

Re 600 N/mm2 Rm 700 N/mm2 A5 19% Av ≥70 J

1.2

–

Due to the fast-freezing slag, the flux-cored wire is especially suitable for positional welding.

AWS A5.29: E91T1-B3M

Wire: CM 2-UP

BÖHLER CM 2 Ti-FD filler metal is a low-alloy, slag-forming flux-cored wire with rutile filling for welding in the construction of boilers, vessels and tube steels, preferably for creep resistant steels with 2.25% chromeand 1% molybdenum-alloy (e.g. 10CrMo9 10).

SAW

EN ISO 24598-A: SCrMo2

Re ≥470 N/mm² Rm ≥ 550 N/mm² A5 ≥22% Av ≥47 J

2.5 3.0 4.0

TÜV-D

Re ≥550 N/mm2 Rm ≥680 N/mm2 A5 ≥17% Av ≥47 J

2.5 3.2 4.0 5.0

TÜV-D, SEPROZ, CE

AWS A5.23: EB3

Wire: TÜV-D, KTA 1408.1, TÜV-A, SEPROZ, CE

This filler metal is suitable for identical and similar steels in the construction of steam boilers, pressure tanks and tube steels; particularly for cracking plants in the petroleum industry.

Flux: BB 24 EN 760: SA FB 1 65 DC H5

FOX C 9 MV

SMAW

EN ISO 3580-A: E CrMo91 B 4 2 H5

Basic covered electrode, core wire alloyed, for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry.

Approved for long-term use at operating temperatures to +650°C.

AWS A5.5: E9015-B9

C 9 MV-IG

GMAW

EN ISO 21952-A: G CrMo91

Re 660 N/mm2 Rm 760 N/mm2 A5 18% Av 55 J

1.0 1.2

–

Solid wire electrode for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry.

Approved for long-term use at operating temperatures to +650°C.

AWS A5.28: ER90S-B9

BÖHLER WELDING Bestseller

15

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Creep resistant steels

BÖHLER

Welding process

Standard EN AWS

C 9 MV-IG

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, CE

GTAW welding rod for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler fabrication as well as in the chemical industry.

mm

GTAW

EN ISO 21952-A: W CrMo91

Re 660 N/mm2 Rm 760 N/mm2 A5 18% Av 90 J

2.0 2.4 3.0

Approved for long-term use at operating temperatures to +650°C. AWS A5.28: ER90S-B9

C 9 MV Ti-FD

FCAW

EN ISO 17634-A: T ZCrMo9VNb P M 1

Re 580 N/mm2 Rm 720 N/mm2 A5 17% Av 35 J

1.2

–

Due to a fast-freezing slag, also suitable for positional welding.

AWS A5.29: E91T1-B9M

C 9 MV-MC

BÖHLER C 9 MV Ti-FD is a slag-forming, flux-cored wire with rutile-basic filling for welding creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine, boiler and tube steels as well as in foundry engineering.

GMAW

Re 650 N/mm2 Rm 760 N/mm2 A5 18% Av 55 J

1.2

–

Metal cored wire for creep-resistant, quenched and tempered 9-12% chrome steels, especially T91 and P91 steels in turbine and boiler construction as well as in the chemical industry.

SAW

Re 610 N/mm2 Rm 740 N/mm2 A5 20% Av ≥47 J

2.5 3.0

TÜV-D, SEPROZ, CE

The wire/flux combination is suitable for joint welding and cladding of creep-resistant 9% chrome steels, especially P 91 in accordance with ASTM A335.

EN ISO 17634-B: TS 69T15-1G-9C1MV AWS A5.28: E90C-B9

Wire: C 9 MV-UP EN ISO 24598-A: S CrMo91

Approved for long-term use at operating temperatures to +650°C. AWS A5.23: EB9

Flux: BB 910 EN 760: SA FB 2 55 DC H5

FOX P 92

SMAW

EN ISO 3580-A: E ZCrMoWVNb 9 0.5 2 B 4 2 H5

Re 690 N/mm2 Rm 810 N/mm2 A5 19% Av 55 J

3.2 4.0

TÜV-D, SEPROZ, CE

BÖHLER FOX P 92 is basic covered Cr-Mo-Ni-V-W-Nb stick electrode specially developed for the welding of the creep resistant steel 9%Cr1.5%W-Mo-Nb-V-N (NF 616, P 92).

Approved for long-term use at operating temperatures to +650°C.

AWS A5.5: E9015-B9 (mod.)

E9015-G

P 92-IG

Re 710 N/mm2 Rm 820 N/mm2 A5 19% Av 77 J

2.0 2.4

FCAW

Re 620 N/mm² Rm 750 N/mm² A5 17% Av 30 J

1.2

–

BÖHLER P 92 Ti-FD is a slag-forming, flux-cored wire with rutile-basic filling for welding creep-resistant, quenched and tempered 9-12% chrome steels, especially T92/P92 steels in turbine, boiler and pipeline construction as well as in foundry engineering.

SAW

Re 660 N/mm2 Rm 780 N/mm2 A5 20% Av 60 J

3.0

TÜV-D, CE

The wire/flux combination is suitable for joint welding and cladding of creep resistant, 9% chrome steels, especially P 92 (NF616) in accordance with ASTM A335.

GTAW

EN ISO 21952-A: W ZCrMoWVNb9 0.5 1.5

TÜV-D, CE

GTAW welding rod for creep-resistant, 9% chrome steels, especially P 92 in accordance with ASTM A 335.

Approved for long-term use at operating temperatures to +650°C.

AWS A5.28: ER90S-B9 (mod.)

P 92 Ti-FD EN ISO 17634-A: T ZcrWMo9VNb P M 1 AWS A5.29: E91T1-GM

Wire: P 92-UP EN ISO 24598-A: S ZCrMoWVNb9 0.5 1.5

Approved for long-term use at operating temperatures to +650°C. AWS A5.23: EB9 (mod.)

Flux: BB 910 EN 760: SA FB 2 55 DC H5

16

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Stainless steels

BÖHLER

Welding process

Standard EN AWS

FOX EAS 2-A

Typical mechanical properties

Approvals

Characteristics and applications

1.5 2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, GL, Statoil, VUZ, SEPROZ, CE

Low carbon, core wire alloyed, austenitic, rutile covered electrode.

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

1.6 2.0 2.4 3.0

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

mm

SMAW

EN 1600: E 19 9 L R 3 2

Re 430 N/mm2 Rm 560 N/mm2 A5 40% Av 70 J

AWS A5.4: E308L-17

EAS 2-IG

Ø

GTAW

EN ISO 14343-A: W 19 9 L

Re 450 N/mm2 Rm 620 N/mm2 A5 38% Av 150 J 75 J…-269°C

The electrode offers particularly excellent welding characteristics.

The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +350°C.

Suitable for cryogenic applications down to -269°C.

AWS A5.9: ER308L

EAS 2-IG (Si)

GMAW

EN ISO 14343-A: G 19 9 L Si

Re 420 N/mm2 Rm 630 N/mm2 A5 40% Av 70 J

0.8 1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

AWS A5.9: ER308LSi

EAS 2-FD

Solid wire for application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, among many others.

Good wetting and feeding characteristics.

CVN toughness down to -196°C.

FCAW

EN ISO 17633-A: T 19 9 L R M (C) 3 EN ISO 17633-A: T 19 9 L P M (C) 1 (for ø 0.9 mm)

Re 380 N/mm2 Rm 560 N/mm2 A5 40% Av 60 J 35 J…-196°C

0.9 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, CWB, GL, SEPROZ, CE, NAKS (ø 1.2 mm)

Strip-alloyed, flux-cored wire with rutile-containing filling for welding of austenitic CrNi steels, primarily in flat and horizontal welding positions.

The ease of handling and high deposition rate of BÖHLER EAS 2-FD means greater productivity with excellent welding characteristics, selfreleasing slag, low spatter formation and seam oxidation, smooth seam finish with good bead wetting and uniformly reliable penetration.

The weld metal is suitable for temperatures down to -196°C and intergranular corrosion resistant up to +350°C.

AWS A5.22: E308LT0-4 E308LT0-1 AWS A5.22: E308LT1-4/-1 (for ø 0.9 mm)

EAS 2 PW-FD

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical, pharmaceutical and cellulose industries, among many others.

FCAW

Re 380 N/mm2 Rm 560 N/mm2 A5 40% Av 70 J

SAW

Re Rm A5 Av

EN ISO 17633-A: T 19 9 L P M 1 T 19 9 L P C 1

1.2 1.6

TÜV-D, DB, ÖBB, CWB, GL, SEPROZ, CE

BÖHLER EAS 2 PW-FD is optimised especially for positional welding.

The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of BÖHLER EAS 2-FD.

3.0

TÜV-D

Wire/flux combination for single- and multi-pass welds on austenitic CrNi steels. This combination features a smooth seam finish, easy slag removability and excellent welding characteristics.

AWS A5.22: E308LT1-4 E308LT1-1

Wire: EAS 2-UP EN ISO 14343-A: S 19 9 L AWS A5.9: ER308L

≥350 N/mm2 ≥550 N/mm2 ≥35% ≥80 J ≥35 J…-196°C

Wire: TÜV-D, KTA 1408.1, DB, TÜV-A, CE, SEPROZ

Can be used for operating temperatures from -196°C up to +350°C.

Flux: BB 202 EN 760: SA FB 2 DC

BÖHLER WELDING Bestseller

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Stainless steels

BÖHLER

Welding process

Standard EN AWS

FOX EAS 4 M-A

Typical mechanical properties

Approvals

Characteristics and applications

1.5 2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, ABS, DNV, GL, LR, Statoil, VUZ, SEPROZ, CE

Low carbon, core wire alloyed, austenitic, rutile covered electrode.

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

1.6 2.0 2.4 3.0

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

mm

SMAW

EN 1600: E 19 12 3 L R 3 2

Re 460 N/mm2 Rm 600 N/mm2 A5 36% Av 70 J

AWS A5.4: E316L-17

EAS 4 M-IG

Ø

GTAW

EN ISO 14343-A: W 19 12 3 L

Re 470 N/mm2 Rm 650 N/mm2 A5 38% Av 140 J

The electrode offers particularly excellent welding characteristics.

The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode. Intergranular corrosion resistant up to +400°C.

AWS A5.9: ER316L

EAS 4 M-IG (Si)

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical and pharmaceutical industries, for the manufacturing of cellulose, artificial silk and textiles, among many other branches.

Low temperature service down to -196°C.

GMAW

EN ISO 14343-A: G 19 12 3 L Si

Re 450 N/mm2 Rm 630 N/mm2 A5 38% Av 120 J ≥80 J…-196°C

0.8 1.0 1.2

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, Statoil, SEPROZ, CE

AWS A5.9: ER316LSi

Solid wire electrode for application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, beverage production, synthetic resin plants, among many others. Due to Mo additives, also suitable for chloride-containing media.

Low temperature service down to -196°C.

EAS 4 M-FD

FCAW

EN ISO 17633-A: T 19 12 3 L R M (C) 3 EN ISO 17633-A: T 19 12 3 L P M (C) 1 (for ø 0.9 mm)

Re 400 N/mm2 Rm 560 N/mm2 A5 38% Av 55 J 35 J…-120°C

0.9 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, CWB, GL, LR, SEPROZ, CE, DNV

The weld metal is suitable for temperatures down to -120°C and intergranular corrosion resistant down to +400°C.

AWS A5.22: E316LT0-4 E316LT0-1 AWS A5.22: E316LT1-4/-1 (for ø 0.9 mm)

EAS 4 PW-FD

Strip-alloyed, flux-cored wire electrode with rutile-containing filling for welding of austenitic CrNiMo steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate of BÖHLER EAS 4 M-FD means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seam finish with good bead wetting and uniformly reliable penetration.

FCAW

EN ISO 17633-A: T 19 12 3 L P M 1 T 19 12 3 L P C 1

Re 400 N/mm2 Rm 560 N/mm2 A5 38% Av 65 J

1.2 1.6

TÜV-D, DB, ÖBB, CWB, LR, GL, SEPROZ, CE, DNV

BÖHLER EAS 4 PW-FD is optimised especially for positional welding.

The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of EAS 4 M-FD. Intergranular corrosion resistant down to +400°C.

AWS A5.22: E316LT1-4 E316LT1-1

Wire: EAS 4 M-UP EN ISO 14343-A: S 19 12 3 L AWS A5.9: ER316L

Flux: BB 202 EN 760: SA FB 2 DC

18

SAW

Re Rm A5 Av

≥350 N/mm2 ≥560 N/mm2 ≥35% ≥80 J ≥32 J…-120°C

3.0

TÜV-D Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

Wire/flux combination for single- and multi-pass welds on austenitic CrNiMo steels. This combination features a smooth seam finish, easy slag removability as well as good welding characteristics.

Can be used for operating temperatures from -120°C up to +400°C.

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Stainless steels

BÖHLER

Welding process

Standard EN AWS

FOX SAS 2-A

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, GL, LTSS, VUZ, SEPROZ, CE, NAKS

Stabilised, core wire alloyed, austenitic, rutile covered electrode.

Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels.

The electrode offers particularly excellent welding characteristics.

The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode.

mm

SMAW

EN 1600: E 19 9 Nb R 3 2

Re 470 N/mm2 Rm 620 N/mm2 A5 35% Av 70 J

2.0 2.5 3.2 4.0 5.0

AWS A5.4: E347-17

Intergranular corrosion resistant up to +400°C.

SAS 2-IG

GTAW

EN ISO 14343-A: W 19 9 Nb

Re 490 N/mm2 Rm 660 N/mm2 A5 35% Av 140 J ≥32 J…-196°C

1.6 2.0 2.4 3.0

TÜV-D, TÜV-A, GL, LTSS, SEPROZ, CE, NAKS

Low temperature service down to -196°C and intergranular corrosion resistant up to +400 °C.

AWS A5.9: ER347

SAS 2-IG (Si)

GMAW

EN ISO 14343-A: G 19 9 Nb Si

Re 460 N/mm2 Rm 630 N/mm2 A5 33% Av 110 J ≥32 J…-196°C

0.8 1.0 1.2

TÜV-D, TÜV-A, GL, LTSS, SEPROZ, CE, NAKS

AWS A5.9: ER347Si

SAS 2-FD

FCAW

Re 420 N/mm2 Rm 600 N/mm2 A5 35% Av 75 J ≥32 J…-196°C

1.2 1.6

TÜV-D, SEPROZ, CE

AWS A5.22: E347T0-4 E347T0-1

Strip alloyed, flux-cored wire electrode with rutile-containing filling for welding of stabilised, austenitic CrNi steels. Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels. Typical areas of application are in the construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, among many others.

Suitable for service temperatures down to to -196°C and intergranular corrosion resistant up to +400°C.

FCAW

EN ISO 17633-A: T 19 9 Nb P M 1 T 19 9 Nb P C 1

Re 420 N/mm2 Rm 600 N/mm2 A5 35% Av 75 J

1.2

TÜV-D, SEPROZ, CE

BÖHLER SAS 2 PW-FD is optimised especially for positional welding.

The supporting effect of the fast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of BÖHLER SAS 2-FD. For service temperatures down to -120°C and intergranular corrosion resistant up to +400°C.

AWS A5.22: E347T1-4 E347T1-1

Wire: SAS 2-UP

Application in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in the chemical, pharmaceutical and cellulose industries, among many others.

Excellent gliding ability and feed characteristics.

Low temperature service down to -196°C and intergranular corrosion resistant up to +400°C.

EN ISO 17633-A: T 19 9 Nb R M 3 T 19 9 Nb R C 3

SAS 2 PW-FD

Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels, e.g. in the construction of chemical apparatus and storage tanks, in textile and cellulose manufacturing, dyework factories, among many others.

SAW

EN ISO 14343-A: S 19 9 Nb AWS A5.9: ER347

Re Rm A5 Av

≥420 N/mm2 ≥600 N/mm2 ≥30% ≥80 J ≥35 J…-196°C

3.0

TÜV-D, TÜV-A Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

Wire/flux combination for single- and multi-pass welds on stabilised, austenitic CrNi steels. This combination features a smooth seam finish, easy slag removability without adhering slag as well as good welding characteristics, even for fillet welds.

Lower hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

Can be used for operating temperatures from -196°C up to +400°C.

Flux: BB 202 EN 760: SA FB 2 DC

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Stainless steels

BÖHLER

Welding process

Standard EN AWS

FOX SAS 4-A

Typical mechanical properties

Ø

Approvals

Characteristics and applications

mm

SMAW

Re 490 N/mm2 Rm 640 N/mm2 A5 32% Av 60 J

2.0 2.5 3.2 4.0 5.0

TÜV-D, DB, ÖBB, TÜV-A, LTSS, VUZ, SEPROZ, CE, NAKS

Stabilised, core wire alloyed, austenitic, rutile covered electrode.

Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels.

The electrode offers particularly excellent welding characteristics.

The very good positional weldability and the self-releasing slag are economically significant arguments that favour this electrode.

GTAW

Re 520 N/mm2 Rm 700 N/mm2 A5 35% Av 120 J

1.0* 1.2* 1.6 2.0 2.4 3.0

TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, GL, SEPROZ, CE

Application in all industry branches where identical steel types are welded, as well as ferritic 13% chrome steels.

Re 490 N/mm2 Rm 670 N/mm2 A5 33% Av 100 J

0.8 1.0 1.2

TÜV-D, TÜV-A, DB, ÖBB, SEPROZ, CE, NAKS

Solid wire for use in all industry branches where identical steel types are welded, including higher-carbon varieties, as well as ferritic 13% chrome steels.

EN 1600: E 19 12 3 Nb R 3 2 AWS A5.4: E318-17

SAS 4-IG EN ISO 14343-A: W 19 12 3 Nb AWS A5.9: ER318

SAS 4-IG (Si)

GMAW

EN ISO 14343-A: G 19 12 3 Nb Si

Areas of application: Construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, food and beverage production, synthetic resin plants, among many others.

AWS A5.9: ER318 (mod.)

SAS 4-FD

FCAW

EN ISO 17633-A: T 19 12 3 Nb R M 3 T 19 12 3 Nb R C 3

SAS 4 PW-FD

Also used in the construction of chemical apparatus and storage tanks, textile and cellulose manufacturing, dyework factories, food and beverage production, synthetic resin plants, among many others.

FCAW

EN ISO 17633-A: T 19 12 3 Nb P M 1 T 19 12 3 Nb P C 1

Re 430 N/mm2 Rm 570 N/mm2 A5 35% Av 65 J 35 J…-120°C

1.2 1.6

Re 430 N/mm2 Rm 570 N/mm2 A5 35% Av 65 J

1.2

–

Strip alloyed, flux-cored wire with rutile-containing filling for welding of Ti- or Nb-stabilised, austenitic CrNiMo steels, primarily in level and horizontal welding positions.

Suitable for service temperatures down to -120°C and intergranular corrosion resistant up to +400°C.

–

The BÖHLER SAS 4 PW-FD is optimised especially for positional welding.

The supporting effect of the fast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of BÖHLER SAS 4-FD. Intergranular corrosion resistant up to +400°C.

Wire: SAS 4-UP EN ISO 14343-A: S 19 12 3 Nb AWS A5.9: ER318

Flux: BB 202 EN 760: SA FB 2 DC

20

SAW

Re Rm A5 Av

≥430 N/mm2 ≥600 N/mm2 ≥30% ≥80 J ≥32 J…-120°C

3.0

TÜV-D, TÜV-A, Wire: TÜV-D, KTA 1408.1, DB, ÖBB, TÜV-A, SEPROZ, CE

Wire/flux combination for single- and multi-pass welds on stabilised, austenitic CrNiMo steels. This combination features a smooth seam finish, easy slag removability as well as good welding characteristics.

Can be used at operating temperatures from -120°C up to +400°C.

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Stainless steels

BÖHLER

Welding process

Standard EN AWS

FOX CN 13/4

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, LTSS, SEPROZ, CE

Basic covered electrode for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type.

Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres.

mm

SMAW

EN 1600: E 13 4 B 6 2

Re 890 N/mm2 Rm 1090 N/mm2 A5 12% Av 32 J

2.5 3.2 4.0 5.0

AWS A5.4: E410NiMo-15

CN 13/4-IG

Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

GMAW

EN ISO 14343-A: G 13 4

Re 950 N/mm2 Rm 1210 N/mm2 A5 12% Av 36 J

1.2

Re ≥600 N/mm2 Rm ≥800 N/mm2 A5 ≥15% Av ≥50 J

3.0

TÜV-D, SEPROZ, CE

Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres.

AWS A5.9: ER410NiMo (mod.)

Wire: CN 13/4-UP

SAW

EN ISO 14343-A: S 13 4

Solid wire for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type.

SEPROZ, CE Wire: SEPROZ

AWS A5.9: ER410NiMo (mod.)

Wire/flux combination for corrosion-resistant, martensitic and martensitic-ferritic rolled, forged and cast steels of identical type.

Application in the construction of hydro turbines, compressors and steam power stations. Resistant to water vapour, steam and sea water atmospheres.

Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.

Flux: BB 203 EN 760: SA FB 2 DC

CN 13/4-MC

GMAW

Re 800 N/mm2 Rm 990 N/mm2 A5 12% Av 40 J

1.2 1.6

SEPROZ

Metal cored wire for corrosion-resistant, soft martensitic and martensiticferritic rolled, forged and cast steels of identical type. Application in the construction of hydro turbines and compressors.

BÖHLER CN 13/4-MC exhibits very good toughness properties of the heat-treated weld metal, as well as a very low hydrogen content in the weld metal (under AWS conditions HD max. 4 ml/100 g) and excellent feeding characteristics.

SMAW

Re Rm A5 Av

440 N/mm2 650 N/mm2 ≥35% ≥75 J

2.5 3.2 4.0

TÜV-D, TÜV-A, Statoil, SEPROZ, CE

Core wire alloyed, rutile-containing basic covered electrode of type 904 L with higher Mo content and a very high pitting index (PREN ≥45) of the weld metal for the corrosion potential (acc. to %Cr+3.3x%Mo+30x%N).

Special application in the production of sulphuric and phosphoric acid in the cellulose industry, in desulphurisation plants as well as in the fertilizer and petrochemical industries, in fatty acid processing, acetic and formic acid production, sea water desalination, as well as heat exchangers operated with sea water or brackish water.

EN ISO 17633-A: T 13 4 MM 2 AWS A5.9: EC410NiMo (mod.)

FOX CN 20/25 M EN 1600: E 20 25 5 Cu N L B 2 2 AWS A5.4: E385-15 (mod.)

Also availabe as GTAW welding rod and solid wire.

BÖHLER WELDING Bestseller

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Stainless steels

BÖHLER

Welding process

Standard EN AWS

FOX CN 22/9 N

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, TÜV-A, ABS, DNV, GL, LR, RINA, Statoil, SEPROZ, CE

Core wire alloyed, rutile covered electrode for welding of ferriticaustenitic duplex steels, e.g. 1.4462, UNS 31803. Areas of application primarily in offshore technology and the chemical industry.

mm

SMAW

EN 1600: E 22 9 3 N L R 3 2

Re 650 N/mm2 Rm 820 N/mm2 A5 25% Av 55 J

2.5 3.2 4.0 5.0

In addition to increased strength and toughness, the high proportion of ferrite in the weld metal also makes it highly resistant to stress corrosion cracking.

AWS A5.4: E2209-17

CN 22/9 N-IG

GTAW

Re 600 N/mm2 Rm 800 N/mm2 A5 33% Av 150 J

1.6 2.0 2.4 3.2

TÜV-D, TÜV-A, ABS, DNV, GL, LR, Statoil, CE

GTAW welding rod for welding ferritic-austenitic duplex steels. In addition to improved strength and toughness characteristics, a purposeful adjustment of the composition also gives the weld metal excellent resistance to stress corrosion cracking and pitting.

GMAW

Re 660 N/mm² Rm 830 N/mm² 28% A5 Av 85 J ≥32 J…-40°C

1.0 1.2

TÜV-D, TÜV-A, DB, DNV, GL, Statoil, SEPROZ, CE

Solid wire for welding ferritic-austenitic duplex steels. In addition to improved strength and toughness characteristics, a purposeful adjustment of the composition also gives the weld metal excellent resistance to stress corrosion cracking and pitting.

FCAW

Re 600 N/mm2 Rm 800 N/mm2 A5 27% Av 60 J

1.2

TÜV-D, ABS, CWB, DNV, GL, LR, RINA, SEPROZ, CE, DB

BÖHLER CN 22/9 N-FD is a strip alloyed, flux-cored wire with a rutilecontaining filling for welding duplex steel, primarily in flat and horizontal welding positions.

TÜV-D, ABS, CWB, DNV, GL, LR, RINA, SEPROZ, CE

BÖHLER CN 22/9 PW-FD is a strip alloyed, flux-cored wire electrode with a rutile-containing filling for positional welding on duplex steels for chemical apparatus and plant construction, in the chemical industry, for storage tanks as well as for tanker ships for transporting chemicals and in the offshore industry.

EN ISO 14343-A: W 22 9 3 N L AWS A5.9: ER2209

CN 22/9 N-IG EN ISO 14343-A: G 2 9 3 NL AWS A5.9: ER2209

CN 22/9 N-FD EN ISO 17633-A: T 22 9 3 NL R M 3 T 22 9 3 NL R C 3

Easy handling and a high deposition rate with little refinishing required leads to a very economical result.

AWS A5.22: E2209T0-4 E2209T0-1

CN 22/9 PW-FD

FCAW

EN ISO 17633-A: T 22 9 3 NL P M 1 T 22 9 3 NL P C 1

Re 600 N/mm2 Rm 800 N/mm2 A5 27% Av 80 J

1.2

Positional welding for this duplex quality also yields excellent deposition rates. The supporting effect of the slag enables positional welding with high amperage at high welding speeds.

AWS A5.22: E2209T1-4 E2209T1-1

Wire: CN 22/9 N-UP EN ISO 14343-A: S 22 9 3 N L AWS A5.9: ER2209

Flux: BB 202 EN 760: SA FB 2 DC

22

SAW

Re Rm A5 Av

≥550 N/mm2 ≥750 N/mm2 ≥27% ≥100 J

3.0

TÜV-D, TÜV-A, ABS, DNV, GL, LR, CE

Wire/flux combination for single- and multi-pass welds of duplex steels (1.4462 / UNS S31803).

This combination features a smooth seam finish, easy slag removability as well as good welding characteristics.

Areas of application include chemical apparatus construction, the pulp and paper industry, power station construction as well as on- and offshore industry uses.

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Special high-alloy applications

BÖHLER

Welding process

Standard EN AWS

FOX A 7

Typical mechanical properties

Ø

Approvals

Characteristics and applications

mm

SMAW

Re 460 N/mm2 Rm 660 N/mm2 A5 38% Av 90 J

2.5 3.2 4.0 5.0 6.0

TÜV-D, DNV, GL, LTSS, VUZ, PRS, SEPROZ, CE

Core wire alloyed, basic covered electrode for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels. Tough intermediate layers for hard claddings. Universally applicable filler metal.

GMAW

Re 430 N/mm2 Rm 640 N/mm2 A5 36% Av 110 J ≥32 J…-110°C

0.8 1.0 1.2 1.6

TÜV-D, DB, ÖBB, SEPROZ, CE, NAKS (ø 0.8; 1.0 mm)

Special solid wire for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels.

All-purpose filler metal with many uses.

Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850°C, impervious to sigma-phase embrittlement above +500°C. Service temperatures down to -110°C.

GTAW

Re 460 N/mm2 Rm 660 N/mm2 A5 38% Av 120 J ≥32 J…-110°C

1.6 2.0 2.4 3.0

TÜV-D, DNV, GL, DB, CE, NAKS

GTAW welding rod for welding of dissimilar joints or difficult-to-weld steels and 14%-Mn steels.

Re 400 N/mm2 Rm 600 N/mm2 A5 42% Av 70 J

1.2 1.6

TÜV-D, DB, CE

EN 1600: E 18 8 Mn B 2 2 AWS A5.4: E307-15 (mod.)

A 7-IG EN ISO 14343-A: G 18 8 Mn AWS A5.9: ER307 (mod.)

A 7 CN-IG EN ISO 14343-A: W 18 8 Mn

Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850°C, impervious to sigma-phase embrittlement above +500°C. Service temperatures down to -110°C.

AWS A5.9: ER307 (mod.)

A 7-MC

GMAW

ENISO 17633-A: T 18 8 Mn MM1

These properties and the wide offering of parameters enable a broad range of applications from the thinnest sheets to armour-cased plates.

AWS A5.9: EC307 (mod.)

A 7-FD

The ease of handling and high deposition rate of BÖHLER A 7-MC means greater productivity with excellent welding characteristics, low spatter formation, smooth seam finish, good bead wetting and uniformly reliable penetration.

FCAW

Re 420 N/mm2 Rm 630 N/mm2 A5 39% Av 60 J ≥32 J…-100°C

1.2 1.6

TÜV-D, CE

Flux-cored wire with rutile-containing filling for primarily flat and horizontal welding positions. Very universally applicable flux-cored wire.

Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant up to 850°C, impervious to sigma-phase embrittlement above 500°C, service temperature down to -100°C.

FCAW

Re 420 N/mm2 Rm 630 N/mm2 A5 39% Av 65 J

1.2

TÜV-D, CE, NAKS

BÖHLER A 7 PW-FD is a strip alloyed, flux-cored wire with rutile slag characteristics and consequently good positional welding characteristics.

The supporting effect of the fast-freezing slag enables positional welding.

EN ISO 17633-A: T 18 8 Mn R M 3 T 18 8 Mn R C 3 AWS A5.22: E307T0-G

A 7 PW-FD EN ISO 17633-A: T 18 8 Mn P M 2 T 18 8 Mn P C 2

The characteristics of the weld metal are the same as those of BÖHLER A7-FD.

AWS A5.22: E307T1-G

Wire: A 7 CN-UP

SAW

EN ISO 14343-A: S 18 8 Mn AWS A5.9: ER307 (mod.)

Re Rm A5 Av

≥390 N/mm2 ≥620 N/mm2 ≥36% ≥95 J ≥40 J…-100°C

3.0

Wire: TÜV-D, CE

For joint welds between CrNi steels and unalloyed steels, cladding of surfaces on mountings and cladding on cogging, billet and profiled rolls.

Characteristics of weld metal: Cold-work hardening ability, very good resistance to cavity formation, crack resistant, thermal shock resistant, scaling resistant to +850°C, impervious to sigma-phase embrittlement above +500°C. Service temperature down to -100°C.

Flux: BB203 EN 760: SA FB 2 DC

BÖHLER WELDING Bestseller

23

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Special high-alloy applications

BÖHLER

Welding process

Standard EN AWS

FOX CN 23/12-A

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, DB, ÖBB, TÜV-A, ABS, BV, DNV, GL, LR, VUZ, SEPROZ, CE

Core wire alloyed, low carbon, austenitic, rutile covered electrode.

Increased ferrite content (FN~17) in the weld deposit for safe and crack resistant dissimilar joints.

TÜV-D, DB, ÖBB, TÜV-A, DNV, GL, SEPROZ, CE

Solid wire with increased ferrite content (FN~16) in the weld metal. High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar joints.

mm

SMAW

EN 1600: E 23 12 L R 3 2

Re 440 N/mm2 Rm 570 N/mm2 A5 40% Av 60 J ≥32 J…-60°C

2.5 3.2 4.0 5.0

Re 420 N/mm2 Rm 570 N/mm2 A5 32% Av 130 J ≥32 J…-80°C

0.8 1.0 1.2

Re 440 N/mm2 Rm 590 N/mm2 A5 34% Av 150 J ≥32 J…-120°C

1.6 2.0 2.4

Re 400 N/mm2 Rm 540 N/mm2 A5 32% Av 90 J 70 J…-120°C

1.2 1.6

Suitable for service temperatures from -60°C up to +300°C.

AWS A5.4: E309L-17

CN 23/12-IG

GMAW

EN ISO 14343-A: G 23 12 L

Suitable for service temperatures from -80°C up to +300°C.

AWS A5.9: ER309L

CN 23/12-IG

GTAW

EN ISO 14343-A: W 23 12 L

TÜV-D, TÜV-A, GL, SEPROZ, DB, CE

GTAW welding rod with increased ferrite content (FN~16) in the weld metal. High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar joints.

Suitable for service temperatures from -120°C up to +300°C.

AWS A5.9: ER309L

CN 23/12-MC

GMAW

EN ISO 17633-A: T 23 12 L MM1

–

Metal cored wire for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels.

BÖHLER CN 23/12-MC features very good welding, wetting and wire-feed characteristics, as well as high metallurgical reliability after mixing of different materials.

AWS A5.9: EC309L

Suitable for service temperatures from -120°C up to +300°C.

Wire: CN 23/12-UP

SAW

EN ISO 14343-A: S 23 12 L

Re Rm A5 Av

≥350 N/mm2 ≥600 N/mm2 ≥35% ≥100 J

3.0

DNV Wire: TÜV-D, CE

AWS A5.9: ER309L

This wire/flux combination for single- and multi-pass welds features a smooth seam finish, easy slag removability as well as good welding characteristics for fillet welds.

High cracking resistance for difficult-to-weld materials, as well as for welding of dissimilar steels.

Suitable for service temperatures up to +300°C.

Flux: BB 202 EN 760: SA FB 2 DC

CN 23/12-FD

FCAW

EN ISO 17633-A: T 23 12 L R M (C) 3 EN ISO 17633-A: T 23 12 L P M (C) 1 (for ø 0.9 mm)

Re 400 N/mm2 Rm 540 N/mm2 A5 35% Av 60 J 45 J…-60°C

0.9 1.2 1.6

TÜV-D, DB, ÖBB, TÜV-A, CWB, GL, LR, SEPROZ, CE, RINA, DNV

Strip alloyed, flux-cored wire with rutile-containing filling for welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels with unalloyed or low-alloy steels as well as for weld claddings in primarily flat and horizontal welding positions.

Suitable for service temperatures from -60°C up to +300°C.

AWS A5.22: E309LT0-4(1) AWS A5.22: E309LT1-4/-1 (for ø 0.9 mm)

CN 23/12 PW-FD EN ISO 17633-A: T 23 12 L P M 1 T 23 12 L P C 1 AWS A5.22: E309LT1-4 E309LT1-1

24

FCAW

Re 400 N/mm2 Rm 540 N/mm2 A5 35% Av 65 J

1.2 1.6

TÜV-D, DB, ABS, LR, GL, CWB, SEPROZ, ÖBB, CE, DNV, RINA

BÖHLER CN 23/12 PW-FD is a strip alloyed, flux-cored wire with rutile slag characteristics for positional welding of dissimilar joints between high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy steels.

The supporting effect of the fast-freezing slag enables excellent positional welding characteristics.

Suitable for service temperatures from -60°C up to +300°C.

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Heat resistant steels

BÖHLER

Welding process

Standard EN AWS

FOX CN 21/33 Mn

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, CE

Basic covered electrode for joint welding and cladding of identical or similar type heat-resistant steels and steel casting grades.

mm

SMAW

EN 1600: E Z21 33 B 4 2

Re ≥410 N/mm2 Rm ≥600 N/mm2 A5 25% Av 70 J

2.5 3.2 4.0

Re ≥400 N/mm2 Rm ≥600 N/mm2 A5 ≥17% Av ≥50 J

1,0 1.2

Re ≥400 N/mm2 Rm ≥600 N/mm2 A5 ≥17% Av ≥50 J

2.0 2.4 3.2

Re 440 N/mm² Rm 600 N/mm² A5 35% Av 80 J

2.5 3.2 4.0

Typical alloy for the welding of pyrolysis furnance tubes in the petrochemical industry.

–

CN 21/33 Mn-IG

GMAW

EN ISO 14343-A: G Z21 33 MnNb

–

Solid wire for joint welding and cladding of identical or similar type heatresistant steels and steel casting grades.

Typical alloys for the welding of pyrolysis furnance tubes in the petrochemical industry.

–

CN 21/33 Mn-IG

GTAW

EN ISO 14343-A: W Z21 33 MnNb

FOX FF

SMAW

EN 1600: E 22 12 B 2 2

TÜV-D, CE

GTAW welding rod for joint welding and cladding of identical or similar type heat-resistant steels and steel casting grades.

Typical alloys for the welding of pyrolysis furnance tubes in the petrochemical industry.

TÜV-D, TÜV-A, SEPROZ, CE

Core wire alloyed, basic covered electrode for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels.

Scaling resistant up to +1.000°C.

AWS A5.4: E309-15

FOX FF-A

SMAW

EN 1600: E 22 12 R 3 2

Re 460 N/mm² Rm 610 N/mm² A5 37% Av 60 J

2.5 3.2 4.0

TÜV-D, TÜV-A, SEPROZ, CE

Scaling resistant up to +1.000°C.

AWS A5.4: E309-17

FF-IG

GMAW

EN ISO 14343-A: G 22 12 H

Re 480 N/mm2 Rm 620 N/mm2 A5 34% Av 110 J

1.0 1.2

TÜV-A, SEPROZ

GTAW

EN ISO 14343-A: W 22 12 H

Re 500 N/mm2 Rm 630 N/mm2 A5 32% Av 115 J

1.6 2.0 2.4

TÜV-A, SEPROZ

AWS A5.9: ER309 (mod.)

FOX FFB

Solid wire for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries.

Scaling resistant up to +1.000°C.

AWS A5.9: ER309 (mod.)

FF-IG

Core wire alloyed, rutile covered electrode for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries.

GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type as well as for heat-resistant ferritic CrSiAl steels, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Austenitic weld metal with about 8% ferrite content.

Scaling resistant up to +1.000°C.

SMAW

EN 1600: E 25 20 B 2 2 AWS A5.4: E310-15 (mod.)

Re 420 N/mm2 Rm 600 N/mm2 A5 36% Av 100 J

2.5 3.2 4.0 5.0

TÜV-D, Statoil, SEPROZ, CE

Core wire alloyed, basic covered electrode for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries.

Joint welds on heat-resistant CrSiAl steels subject to sulphurous gases must be welded with BÖHLER FOX FA as the final pass.

Scaling resistant up to +1.200°C.

BÖHLER WELDING Bestseller

25

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Heat resistant steels

BÖHLER

Welding process

Standard EN AWS

FOX FFB-A

Typical mechanical properties

Ø

Approvals

Characteristics and applications

Statoil, VUZ, SEPROZ

Core wire alloyed, rutile covered electrode for heat-resistant rolled steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries.

mm

SMAW

EN 1600: E 25 20 R 3 2

Re 430 N/mm2 Rm 620 N/mm2 A5 35% Av 75 J

2.0 2.5 3.2 4.0

Scaling resistant up to +1.200°C. AWS A5.4: E310-16

FFB-IG

GTAW

EN ISO 14343-A: W 25 20 Mn

Re 420 N/mm2 Rm 630 N/mm2 A5 33% Av 85 J

1.6 2.0 2.4

SEPROZ

AWS A5.9: ER310 (mod.)

FFB-IG EN ISO 14343-A: G 25 20 Mn AWS A5.9: ER310 (mod.)

26

GTAW welding rod for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Fully austenitic weld metal. Preferred in the case of aggressive oxidizing, nitrogencontaining or low-oxygen gases.

Scaling resistant up to +1.200°C.

GMAW

Re 400 N/mm2 Rm 620 N/mm2 A5 38% Av 95 J

0.8 1.0 1.2

SEPROZ

Solid wire for heat-resistant rolled, forged and cast steels of identical type, e.g. in annealing and hardening shops, in steam boiler construction, in the petroleum and ceramic industries. Fully austenitic weld metal.

Preferred in the case of aggressive oxidizing, nitrogen-containing or low-oxygen gases.

Scaling resistant up to +1.200°C.

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Nickel-base alloys

BÖHLER

Welding process

Standard EN AWS

FOX NIBAS 70/20 DE: FOX NiCr 70 Nb

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, TÜV-A, Statoil, LTSS, VUZ, SEPROZ, CE, NAKS, KTA 1408.1

Core wire alloyed special stick electrode with special basic covering, for high-quality welding of nickel-based alloys, high temperature and creepresistant steels, heat- and cold-resistant materials, as well as low-alloy difficult-to-weld steels and dissimilar joints.

Also for ferrite-austenite connections at operating temperatures ≥ 300°C or where post weld heat treatments are required.

mm

SMAW

EN ISO 14172: E Ni 6082 (NiCr20Mn3Nb)

Re 420 N/mm2 Rm 680 N/mm2 A5 40% Av 120 J 80 J…-196°C

2.5 3.2 4.0 5.0

Suitable in pressure tank construction for -196°C up to +650°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

AWS A5.11: ENiCrFe-3 (mod.)

NIBAS 70/20-IG DE: NiCr 70 Nb-IG

GTAW

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb)

Re 440 N/mm2 Rm 680 N/mm2 A5 42% Av 190 J 100 J…-196°C

1.6 2.0 2.4

TÜV-D, TÜV-A, Statoil, NAKS, SEPROZ, CE

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

AWS A5.14: ERNiCr-3

NIBAS 70/20-IG DE: NiCr 70 Nb-IG

GMAW

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb)

Re 420 N/mm2 Rm 680 N/mm2 A5 40% Av 160 J 80 J…-196°C

0.8 1.0 1.2

TÜV-D, TÜV-A, Statoil, NAKS, SEPROZ, CE

FCAW

Re 400 N/mm2 Rm 650 N/mm2 A5 39% Av 135 J 110 J…-196°C

1.2 1.6

TÜV-D, CE

Flux-cored wire containing a filling with rutile and basic content for primarily flat and horizontal welding positions. The ease of handling and high deposition rate means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and seam oxidation, smooth seam finish with good wetting and safe penetration.

Suitable for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.

Also for ferrite-austenite connections at operating temperatures ≥ +300°C or where post weld heat treatments are required.

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

FCAW

Re 380 N/mm² Rm 640 N/mm² A5 41% Av 130 J 115 J…-196°C

1.2

–

Flux-cored wire containing a filling with rutile and basic content for primarily flat and horizontal welding positions.

The low-carbon Ni-Cr-Mn-Nb alloy has excellent resistance to heat cracking. Suitable for joint welding and cladding of nickel-based materials of identical type as well as for dissimilar joints of carbon with CrNi steels and for claddings on unalloyed and low-alloy steels.

The wire is also suitable for welding cold-resistant nickel-steels. The weld metal is suitable for temperatures from -196°C up to +650°C; scaling resistant up to +1.200°C.

SAW

Re Rm A5 Av

>380 N/mm2 >580 N/mm2 >35% >80 J 80 J…-196°C

2.4

TÜV-D, CE

Suitable for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.

Also for ferrite-austenite connections at operating temperatures ≥ +300°C or where post weld heat treatments are required.

EN ISO 14172: Type: Ni 6082 (NiCr20Mn3Nb) AWS A5.34: ENiCr3T0-4

NIBAS 70/20 Mn-FD EN ISO 14172: Type: Ni 6082 (NiCr20Mn3Nb) AWS A5.34: ENiCr3T0-4 (mod.)

Wire: NIBAS 70/20-UP

GMAW wire for high-quality welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.

Also for ferrite-austenite connections at operating temperatures ≥ +300°C or where post weld heat treatments are required.

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

AWS A5.14: ERNiCr-3

NIBAS 70/20-FD

GTAW welding rod for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat- and cold-resistant materials, as well as low-alloy, difficult-to-weld steels and dissimilar joints.

Also for ferrite-austenite connections at operating temperatures ≥ +300°C or where post weld heat treatments are required.

EN ISO 18274: S Ni 6082 (NiCr20Mn3Nb) AWS A5.14: ERNiCr-3

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to 1.200°C (sulphur-free atmospheres).

BÖHLER BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag characteristic.

Flux: BB 444 EN 760: SA-FB 2 AC

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Nickel-base alloys

BÖHLER

Welding process

Standard EN AWS

FOX NIBAS 625 DE: FOX NiCr 625

Typical mechanical properties

Ø

Approvals

Characteristics and applications

mm

SMAW

Re 530 N/mm2 Rm 800 N/mm2 A5 40% Av 80 J 45 J…-196°C

2.5 3.2 4.0

TÜV-D, TÜV-A, Statoil, NAKS, LTSS, SEPROZ, CE

Core wire alloyed, special stick electrode with special basic covering for high-quality joint welds of high Mo-alloyed, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmospheres).

GTAW

Re 540 N/mm2 Rm 800 N/mm2 A5 38% Av 100 J 130 J…-196°C

1.6 2.0 2.4

TÜV-D, TÜV-A, Statoil, SEPROZ, CE

GTAW welding rod for high-quality joint welds of high Mo-alloy, nickelbased alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels.

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmosphere).

GMAW

Re 510 N/mm2 Rm 780 N/mm2 A5 40% Av 130 J 80 J…-196°C

1.0 1.2

TÜV-D, TÜV-A, Statoil, SEPROZ, CE

GMAW wire for high-quality joint welds of high Mo-alloy, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels.

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmosphere).

FCAW

Re 500 N/mm2 Rm 740 N/mm2 A5 40% Av 90 J 80 J…-196°C

1.2

TÜV-D, CE

Flux-cored wire for high-quality joint welds of high Mo-alloy, nickel-based alloys (e.g. alloy 625 and alloy 825) as well as CrNiMo steels with a high Mo content (e.g. 6% Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat- and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels.

Suitable in pressure tank construction for -196°C up to +550°C, otherwise scaling resistant up to +1.200°C (sulphur-free atmosphere).

SAW

Re Rm A5 Av

≥420 N/mm2 ≥700 N/mm2 ≥40% ≥80 J

2.4

TÜV-D, CE

Wire/flux combination suitable for high-quality joint welds of 6% Mo-alloy super-austenitic steels such as S31254, N08926, N08367 and nickel-based alloys (e.g. alloy 625 and alloy 825).

EN ISO 14172: E Ni 6625 (NiCr22Mo9Nb) AWS A5.11: ENiCrMo-3

NIBAS 625-IG DE: NiCr 625IG-A EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb) AWS A5.14: ERNiCrMo-3

NIBAS 625-IG DE: NiCr 625IG-A EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb) AWS A5.14: ERNiCrMo-3

NIBAS 625 PW-FD EN ISO 14172: Type: Ni 6625 (NiCr22Mo9Nb) AWS A5.34: ENiCrMo3T1-4

Wire: NIBAS 625-UP EN ISO 18274: S Ni 6625 (NiCr22Mo9Nb)

BÖHLER BB 444 is an agglomerated, fluoride-basic welding flux with high basic slag characteristics.

AWS A5.14: ERNiCrMo-3

Flux: BB 444 EN 760: SA-FB 2 AC

FOX NIBAS 617 EN ISO 14172: E Ni 6117 (NiCr22Co12Mo) AWS A5.11: ENiCrCoMo-1 (mod.)

28

SMAW

Re Rm A5 Av

≥450 N/mm2 ≥700 N/mm2 ≥35% ≥100 J

2.5 3.2 4.0

TÜV-D, CE

Basic covered electrode for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys.

Also available as GTAW welding rod, solid wire and wire/flux combination.

www.boehler-welding.com

Nickel-base alloys

BÖHLER

Welding process

Standard EN AWS

NIBAS 617-IG

Typical mechanical properties

Ø

Approvals

Characteristics and applications

TÜV-D, CE

GTAW rod primarily for joint welding on ultra heat-resistant and similartype nickel-based alloys, creep-resistant austenite steels and cast alloys.

The weld metal resists heat cracking and can be used at operating temperatures up to +1.000°C.

mm

GTAW

EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9)

Re Rm A5 Av

≥450 N/mm² ≥700 N/mm² ≥30% ≥60 J

2.0 2.4

Scaling resistant up to +1.100°C in oxidizing or carbon-diffusing atmospheres, e.g. gas turbines.

AWS A5.14: ERNiCrCoMo-1

NIBAS 617-IG

GMAW

EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9)

Re Rm A5 Av

≥400 N/mm² ≥700 N/mm² ≥40% ≥100 J

1.0 1.2

TÜV-D, CE

Scaling resistant up to +1.100°C in oxidizing or carbon-diffusing atmospheres, e.g. gas turbines.

AWS A5.14: ERNiCrCoMo-1

NIBAS 617-UP

Solid wire electrode primarily for joint welding on ultra heat-resistant and similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys. The weld metal resists heat cracking and can be used at operating temperatures up to +1.000°C.

SAW

EN ISO 18274: S Ni 6617 (NiCr22Co12Mo9)

Re Rm A5 Av

≥420 N/mm² ≥700 N/mm² ≥35% ≥80 J

2.0

–

Wire/flux combination for similar-type nickel-based alloys, creep-resistant austenite steels and cast alloys such as alloy 617, N06007, 2.4663.

Scaling resistant up to 1.100°C in oxidizing or carbon-diffusing atmospheres e.g. gas turbines.

AWS A5.14: ERNiCrCoMo-1

Flux: BB 444 EN 760: SA FB 2 AC

Sub-arc welding flux BÖHLER

Welding process

Approvals

Characteristics and applications

SAW

TÜV-D: P 24-UP

Agglomerated flux for joint welding of low alloyed and creep resistant steels. It is suited for direct and alternating current. The flux is suited for butt welding in two-run technique and for sheet thickness up to 10 mm for fillet welding. It is especially suited for welding tube walls.

Suited sub-arc wires: BÖHLER EMS 2, EMS 2 Mo, EMS 2 CrMo, CM 2-UP, P 23-UP und P 24-UP. Outstanding good slag detachability.

SAW

TÜV-D: EMS 2, EMS 2 Mo

Agglomerated flux designed for joining applications on structural- and pipe steels. It is suited for direct and alternating current. It can be used for single- and multi-wire welding with high welding speed using the two-run technique as well as for fillet welding.

Very good slag removability.

SAW

TÜV-D: EMS 2, EMS2 Mo, DB (51.014.03/03)

Agglomerated flux designed for joining and surfacing applications with general-purpose structural steels, fine grained structural steels, boiler and pipe steels. The flux is characterized by its low silicon and moderate manganese pickup. It can be used on DC and AC. Its good welding characteristics and the technological properties of the weld metal produced with different wires permit universal use.

Standard EN AWS

BB 305 EN 760: SA AR 1 76 AC H5 Wire: P 24-UP

BB 306 EN 760: SA AR 1 77 AC H5 Wire: EMS 2, EMS 2 Mo

BB 400 EN 760: SA AB 1 67 AC H5 Wire: EMS 2, EMS 2 Mo, EMS 3

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Cooling tower complex, Deir Ali Gas Plant Project, BÖHLER FOX EV 50

© BSGA

Shipbuilding & repairs, BÖHLER Ti 52-FD, BÖHLER FOX HL 180 Ti

© BSGA

Styrian pipeline “Südschiene” BÖHLER FOX CEL, BÖHLER FOX CEL 80-P

© BSGA

Kaplan bulb nose for a hydropower plant BÖHLER Ti 52-FD

© BSGA

References

www.boehler-welding.com

Additional information

Other brochures about BÖHLER WELDING welding consumables are available in several languages for selected industries and applications. You will receive more information from the BÖHLER WELDING sales partners or on the internet at www.boehler-welding.com/english/brochures.htm

The specifications in regard to the type and application of our products are only for the user’s information. The data specified for the mechanical properties always refer to the weld metal alone under observance of the applicable standards. In the weld joint, the weld metal properties are influenced, among other factors, by the parent metal, the welding position

and the welding parameters. A guarantee of suitability for a certain type of application requires an explicit written agreement in each individual case.

Subject to modifications.

Published by BÖHLER WELDING

Böhler Schweißtechnik Austria GmbH Böhler-Welding-St. 1 8605 Kapfenberg / AUSTRIA +43 (0) 3862-301-0 +43 (0) 3862-301-95193 postmaster.bsga@bsga.at www.boehler-welding.com

www.boehler-welding.com

BSGA 04/2012 ENG 0

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