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UKB PRESS BRAKE TOOLS version 12

Page 1

EDITION 12

UKB-WORLDWIDE

EDITION 12

Dortmund A45

Cologne

Exit 24 Haiger/Burbach

Würgendorf

A4

Burbach Frankfurt

Burbach

Siegen

A45

Frankfurt am Main

Haiger Industrial area

Limburg

UKB - UWE KRUMM GMBH . Carl-Benz-Str. 49 . 57299 Burbach . Germany

Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22 . E-Mail post@ukb-gmbh.com

WWW.UKB-GMBH.COM

Technical changes reserved, colour deviation possible. We are not liable for errata.

Wilnsdorf Neunkirchen

UKB - UWE KRUMM GMBH

Siegen

Dortmund

PRESS BRAKE TOOLS

WWW.UKB-GMBH.COM

HEADQUARTER BURBACH

PRESS BRAKE TOOLS WWW.UKB-GMBH.COM


Tables of force

t Material thickness F Force/pressure V Die opening b Shortest flange ri Inside radius Rm Resistance

1) Air bending

t

F

b V

Table of force: needed force for 90° air bending, resistance Rm = 510 N/mm2 , mild steel t

(mm)

0,5 0,75 1 1,25 1,5 1,75 2 2,5 3 4 5 6 8 10 12 15 20

4 2,8 0,6 48 126 255

5 3,6 0,8 36 92 184 319

6 4,3 0,9 28 72 142 243 383 564

8 5,7 1,3 20 49 96 162 251 366 510

Extract from terms and conditions

r

2) Bottoming/coining The force/pressure F for bottoming/coining is 3 up to 8 times higher than for air bending

10 7,1 1,6

12 8,5 1,9

16 11 2,5

37 71 120 184 266 367 638

30 57 94 143 206 283 487 765

40 65 99 140 191 324 502

20 14 3,1

24 17 3,8

30 21 4,7

40 28 6,3

50 36 7,8

60 43 9,4

70 50 11

80 57 13

90 64 14

100 71 15,6

120 85,2 18,8

160 114 25

The following is only an extract from the full terms and conditions of UKB - Uwe Krumm GmbH ‣ All articles ex works, unpacked, duty unpaid 200 142 31,3

V (mm) b (mm) ri (mm)

50 75 105 143 239 367 734

60 84 113 188 287 567 974

(mm)

0,5 0,75 1 1,25 1,5 1,75 2 2,5 3 4 5 6 8 10 12 15

5 3,6 0,8 49 126 252

6 4,3 0,9 39 98 194 334 525

8 5,7 1,3 27 68 131 222 345 502

10 7,1 1,6

12 8,5 1,9

51 98 164 252 364 504

41 78 129 197 283 389 668

16 11 2,5

55 90 135 193 263 444 689

For each dunning letter we charge 5,- Euro share of expenses

‣ When publishing this catalogue all previous editions of the catalogue become invalid 64 86 142 214 417 708

‣ All prices exclude VAT

F in kN/m 61 100 149 286 478 734

77 114 215 357 543

62 92 172 283 428 834

‣ The goods remain the property of UKB GmbH until payment is received in full 77 143 234 352 679

122 199 298 571 956

‣ Return of goods is only allowed after prior consultation with UKB GmbH 173 258 492 819

228 431 714 1087

‣ The legal court for delivery and payment is Siegen, Germany 345 567 857 1434

245 398 597 986

‣ Only our terms and conditions of business are valid

306 455 746 1428

‣ © Print, duplication and transmission of all in the catalogue used drawings, graphics, texts and photographs is only allowed with the explicit permission of UKB GmbH ‣ Full terms and conditions on request or see www.ukb-gmbh.com

Table of force: needed force for 90° air bending, resistance Rm = 700 N/mm2, stainless steel 4 2,8 0,6 66 172

the existing base rate for such time as the payment is overdue.

‣ Prices and technical data are subject to change without notice

Scaled, rusted or not oiled up sheet metal will cause a much higher force.

t

‣ UKB GmbH has the right to charge interest on late payments at 8% above

20 14 3,1

68 102 145 196 328 504

24 17 3,8

30 21 4,7

40 28 6,3

50 36 7,8

60 43 9,4

70 50 11

80 57 13

90 64 14

100 71 15,6

120 85,2 18,8

160 114 25

200 142 31,3

V (mm) b (mm) ri (mm)

Imprint Publisher: UKB - Uwe Krumm GmbH, Burbach

82 115 156 258 394 778

88 118 194 294 572 972

F in kN/m 84 137 205 392 656

105 156 296 490 746

85 126 236 389 588

105 197 321 483 933

168 273 410 784

238 355 675

Graphical implementation: Werbeagentur [raster]fabrik, Siegen Photography: MORGENTHAL, Siegen

312 591 980

473 778 1176

336 547 819

420 625 1024

Film production: Bild für Bild, Siegen


PRESS BRAKE TOOLS UKB-SYSTEM AMADA PRESS BRAKE TOOLS UKB-SYSTEM TRUMPF PRESS BRAKE TOOLS UKB-SYSTEM WILA PRESS BRAKE TOOLS UKB-SYSTEM LVD PRESS BRAKE TOOLS UKB-SYSTEM BYSTRONIC PRESS BRAKE TOOLS UKB-SYSTEM EHT, UKB-SYSTEM WEINBRENNER AND OTHER SYSTEMS

UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0 UKB-UNIBEND AND UKB-WINGBEND PLUS UKB-ADJUSTABLE DIES UKB-SPECIAL TOOLS UKB-PROTECTIVE FILM UKB-MARK FREE AND MARK REDUCED BENDING UKB-ADAPTORS UKB-PRESS BRAKE TOOL CABINETS UKB-ACCESSORIES UKB-MODIFICATION OF PRESS BRAKE TOOLS UKB-REPAIR- AND REGRINDING SERVICE UKB-SHEAR BLADES


Image

UKBVideos UKB-Press brake tool systems

UKB-Special tools

UKB-Holders for blades and blades R 0,5 - 6,0

UKB-Holders for radius-tools and radius-tools R 7,0 – 50,0

UKB-Z-Tool holders and Z-Tool inserts Z 1,0 – 15,0

UKB-Clampings SWING / RAPID / CLARK

UKB-Flattening tools

UKB-UniBend and UKB-WingBend PLUS

UKB-Adjustable dies

UKB-Protective film

UKB-Mark free and mark reduced bending

UKB-Press brake tool cabinets

UKB-Accessories

UKB-Modification of press brake tools

UKB-Repair- and regrinding service


THE COMPANY

OUR PRINCIPLE IS PERFECTION! Geschäftsführer: Jan Thomas und Uwe Krumm


HIGH QUALITY PRESS BRAKE TOOLS & INDIVIDUAL SPECIAL TOOLS! As a producer of press brake tools and special tools for almost 30 years we stand for precision, high quality, modern technology and first class know-how. Working in close cooperation with you, we produce at our modern 5000m² facility high quality press brake tools for fast and economical work processes. Many items can be supplied immediately from our massive storage facility. UKB GmbH was founded in 1991 and has grown into today‘s well established, owner-operated company, rooted in Siegerland. We are well known beyond european borders and very proud, to be your expierienced and competend partner for press brake tools. We constantly set new milestones to maintain our industry leading position and provide sustainable growth in our company, our products and our services.

EXPECT THE BEST!


UKB-UWE KRUMM GMBH

Headquarter Burbach / Germany


UKB-TEAMPLAYER

Qualified and motivated staff!


TECHNICAL INFORMATION: ‣ ‣ ‣ ‣

CNC-milling machines traverse path: X = 6.000 mm Y = 1.250 mm Z = 1.600 mm Simultanious 5-axes machining Fully programmable b-axis +- 100° Rotary table Ø 1050 mm


CNC-MILLING SHOP

State-of-the-art CNC-milling machines!


TECHNICAL INFORMATION: ‣

CNC-profile grinding machines traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm

‣ Profiling the grinding wheel (by CAM) ‣ Very high repeatability


CNC-GRINDING SHOP

Always up-to-date with the latest technology!


SALES

Qualified and customer-oriented!

ENGINEERING

Development and construction of press brake tools and special tools!


FIELD SERVICE

Committed and close to the customer!

STOCK

Extensive range of tools fast availability!


UKB Art.-No.

Page

UKB Art.-No.

Page

UKB Art.-No.

Page

VU sample set

198

10.319

146

11.307

146

VU 0,4 x 102

199

10.320

146

11.308

146

VU 0,4 x 152

199

10.321

146

11.309

146

VU 0,55 x 102

200

10.322

146

11.310

146

VU 0,55 x 152

200

10.323

146

11.311

146

VU 0,8 x 102

199

10.324

146

11.312

146

VU 0,8 x 152

199

10.325

146

11.313

146

VU 1,5 x 152

199

10.400

138

11.314

146

VU 2,0 x 152

199

10.500

14

11.315

146

10.115

143

10.502

6

11.316

146

10.116

143

10.504

7

11.317

146

10.136

13

10.505

7

11.318

146

10.142

13

10.506

14

11.319

146

10.143

13

10.510

14

11.320

146

10.150

5

10.511

16

11.321

146

10.170

8

10.512

7

11.322

146

10.175

5

10.514

16

11.323

146

10.176

6

10.515

17

11.324

146

10.180

19

10.516

14

11.514

16

10.181

19

10.517

14

11.528

16

10.182

19

10.520

13

11.530

16

10.183

19

11.100

5

11.540

18

10.184

19

11.101

6

11.550

50

10.185

19

11.102

15

11.554

50

10.186

19

11.103

15

11.560

50

10.187

19

11.104

15

11.600

15

10.188

19

11.107

5

11.650

9

10.190

143

11.134

15

11.660

9

10.191

143

11.145

6

11.670

10

10.262

7

11.146

6

11.680

10

10.300

146

11.147

6

11.710

14

10.301

146

11.151

9

11.720

14

10.302

146

11.158

16

11.750

13

10.303

146

11.200

8

11.780

16

10.304

146

11.201

8

11.800

11

10.305

146

11.228

6

11.810

17

10.306

146

11.230

8

11.820

10

10.307

146

11.231

8

11.830

7

10.308

146

11.232

8

11.835

9

10.309

146

11.258

16

11.840

11

10.310

146

11.260

7

11.848

10

10.311

146

11.275

13

11.849

10

10.312

146

11.300

146

11.850

11

10.313

146

11.301

146

11.855

10

10.314

146

11.302

146

11.861

8

10.315

146

11.303

146

11.863

9

10.316

146

11.304

146

11.865

9

10.317

146

11.305

146

11.866

9

10.318

146

11.306

146

11.869

9


Page

UKB Art.-No.

Page

UKB Art.-No.

Page

11.870

6

15.635

60

17.151

126

11.880

17

15.670

60

17.152

126

11.904

18

15.680

61

17.160

126

11.911

18

15.700

62

17.170

126

11.914

18

15.710

62

17.180

125

11.916

18

15.720

64

17.500

129

14.010

92

15.730

63

17.510

145

14.020

92

15.750

64

17.520

129

14.030

92

15.755

138

17.530

129

14.040

92

15.760

138

17.540

129

14.050

92

15.761

139

17.550

152

14.060

92

15.762

139

17.560

129

14.080

151

15.763

139

17.570

139

14.150

114

15.764

139

17.650

129

14.151

114

15.765

139

19.021

89

14.152

114

15.766

139

19.022

88

14.153

114

15.767

139

19.023

88

14.154

115

15.768

139

19.024

89

14.155

115

15.769

139

19.031

91

14.156

114

15.790

63

19.032

90

14.157

114

15.800

65

19.033

90

14.158

115

15.902

80

19.034

91

14.159

115

15.904

80

19.224

88

14.160

115

15.905

80

19.226

89

14.161

116

16.060

151

19.233

90

14.162

116

16.200

101

20.200

44

14.163

116

16.201

101

20.201

44

14.164

116

16.202

101

20.204

47

14.165

115

16.203

101

20.205

47

14.252

145

16.204

101

20.210

41

14.282

138

16.205

102

20.211

41

14.908

121

16.206

102

20.212

41

14.910

121

16.207

102

20.213

41

14.912

121

16.208

102

20.214

41

15.010

144

16.209

102

20.215

41

15.014

144

16.500

103

20.229

47

15.018

144

16.510

103

20.230

47

15.050

151

16.520

103

20.231

48

15.310

59

16.530

103

20.235

47

15.320

59

16.540

103

20.243

32

15.330

58

17.010

145

20.244

32

15.335

58

17.050

152

20.245

32

15.370

58

17.070

138

20.246

32

15.380

58

17.100

125

20.258

32

15.450

59

17.110

125

20.264

48

15.480

59

17.120

125

20.267

47

15.610

61

17.130

125

20.271

206

15.620

61

17.140

125

20.272

207

15.630

60

17.150

126

20.273

207

PRODUCT OVERVIEW

UKB Art.-No.


UKB Art.-No.

Page

UKB Art.-No.

Page

UKB Art.-No.

Page

20.274

207

20.382

37

21.276

45

20.275

45

20.383

37

21.303

49

20.276

45

20.384

37

21.305

49

20.277

45

20.385

37

21.506

38

20.278

45

20.386

39

21.508

38

20.279

45

20.387

39

21.510

38

20.280

45

20.388

39

21.512

38

20.287

44

20.389

39

21.516

38

20.296

47

20.390

39

21.520

38

20.297

35

20.391

39

21.525

38

20.298

35

20.392

39

21.806

37

20.299

35

20.400

44

21.808

37

20.300

35

20.401

40

21.810

37

20.301

35

20.402

40

22.002

205

20.303

48

20.403

40

22.004

205

20.305

48

20.418

47

22.005

205

20.306

44

20.438

46

22.010

30

20.308

35

20.440

42

22.306

31

20.309

33

20.478

46

22.308

31

20.310

33

20.484

42

22.310

31

20.311

35

20.494

42

22.312

31

20.316

44

20.506

34

22.316

31

20.317

36

20.508

34

22.320

31

20.318

36

20.510

34

22.325

31

20.319

36

20.512

34

22.804

30

20.320

36

20.516

34

22.806

30

20.321

36

20.520

34

22.808

30

20.322

36

20.525

34

22.810

30

20.323

36

20.550

50

22.812

30

20.325

42

20.554

50

22.816

30

20.327

33

20.560

50

22.820

30

20.336

44

20.610

42

22.825

30

20.338

47

20.650

42

24.011

119

20.339

45

20.680

42

24.012

119

20.344

46

20.806

33

24.013

120

20.345

46

20.808

33

24.014

120

20.346

46

20.810

33

24.015

120

20.347

46

20.820

43

24.016

120

20.348

46

20.830

43

24.017

120

20.349

46

21.125

41

24.018

120

20.350

43

21.160

41

24.019

120

20.351

40

21.200

41

24.035

120

20.352

40

21.202

47

24.040

119

20.353

40

21.207

43

24.050

119

20.354

40

21.209

43

24.060

119

20.370

42

21.231

49

24.100

118

20.371

33

21.264

49

24.101

118

20.380

42

21.275

45

24.102

118


Page

UKB Art.-No.

Page

UKB Art.-No.

Page

24.104

118

25.423

74

26.211

104

24.106

118

25.424

74

26.212

104

24.108

118

25.425

74

26.213

104

24.109

118

25.500

72

26.214

104

24.110

118

25.501

72

26.215

104

25.100

67

25.502

72

26.216

104

25.101

67

25.503

72

26.217

104

25.102

67

25.504

73

26.218

104

25.103

67

25.601

75

26.219

105

25.104

67

25.602

75

26.220

105

25.105

67

25.603

75

26.221

105

25.106

67

25.604

75

26.222

105

25.111

70

25.605

75

26.223

105

25.112

70

25.606

75

26.250

108

25.113

71

25.607

75

26.251

108

25.114

71

25.621

76

26.252

108

25.115

71

25.622

76

26.253

109

25.116

71

25.623

76

26.254

109

25.200

68

25.624

76

26.255

109

25.201

68

25.625

76

26.256

109

25.202

68

25.626

76

26.257

109

25.203

68

25.627

77

26.258

109

25.204

69

25.628

77

26.259

109

25.205

69

25.629

77

26.260

109

25.206

69

25.630

77

26.262

107

25.207

70

25.901

77

26.263

107

25.208

70

25.902

77

26.264

107

25.209

70

25.903

78

26.265

107

25.210

70

25.904

78

26.266

107

25.300

68

25.905

78

26.267

107

25.301

68

25.906

78

26.268

107

25.302

68

25.907

78

26.269

107

25.303

68

25.908

78

26.270

108

25.304

69

25.909

78

26.271

108

25.350

67

25.992

80, 121

26.272

108

25.400

72

25.994

80, 121

26.273

108

25.401

72

25.995

80, 121

26.274

108

25.402

72

26.005

205

26.275

108

25.403

72

26.200

105

27.010

127

25.404

73

26.201

105

27.030

127

25.405

73

26.202

105

27.040

127

25.406

73

26.203

106

27.050

127

25.407

73

26.204

106

27.070

127

25.408

73

26.205

106

27.080

127

25.409

73

26.206

106

27.200

130

24.410

73

26.207

106

27.210

130

25.421

74

26.208

106

27.220

130

25.422

74

26.209

106

27.230

130

PRODUCT OVERVIEW

UKB Art.-No.


UKB Art.-No.

Page

UKB Art.-No.

Page

UKB Art.-No.

Page

130

34.280

207

40.565

153

28.820

43

34.290

207

40.570

153

29.000

158

34.295

207

40.575

153

29.100

158

34.380

207

40.580

153

29.150

158

34.390

207

40.585

153

29.200

158

34.395

207

40.590

153

29.300

158

34.480

207

40.610

153

29.510

93

34.490

207

40.611

153

29.511

93

34.495

207

40.612

153

29.512

93

35.180

206

40.613

153

29.513

94

35.190

206

40.614

153

29.514

94

35.195

206

40.615

153

29.515

94

35.280

207

40.629

159, 165

29.517

94

35.290

207

40.641 b

224

29.521

93

35.295

207

40.641 RAL

224

29.522

93

35.380

207

40.642 b

228

29.523

93

35.390

207

40.642 RAL

228

29.524

93

35.395

207

40.643 b

226

29.535

94

35.480

207

40.643 RAL

226

29.551

95

35.490

207

40.650 b

225

29.552

95

35.495

207

40.650 RAL

225

29.553

95

40.015

233

40.651 b

224

29.554

95

40.016

233

40.651 RAL

224

29.561

95

40.112

12

40.652 b

228

29.562

95

40.113

12

40.652 RAL

228

29.563

95

40.114

12

40.653 b

226

29.600

158

40.115

12

40.653 RAL

226

29.850

158

40.116

12

40.654 b

227

32.306

204

40.120

12

40.654 RAL

227

32.308

204

40.121

12

40.660

232

32.310

204

40.122

12

40.680

20

32.406

204

40.419

151

40.700

232

32.408

204

40.500

152

40.720

232

32.410

204

40.510

153

40.730

232

32.412

204

40.511

153

40.740

233

32.606

204

40.515

153

40.740 + 40.745

233

32.608

204

40.516

153

40.745

233

32.610

204

40.520

153

40.750

232

32.612

204

40.521

153

40.800

201

32.616

204

40.525

153

40.850

200

32.806

204

40.526

153

40.950

234

32.808

204

40.530

153

40.960

235

32.810

204

40.535

153

50.200

25

32.812

204

40.540

153

50.210

25

32.816

204

40.545

153

50.220

25

34.180

206

40.550

153

50.250

25

34.190

206

40.555

153

50.400

117

34.195

206

40.560

153

50.410

66

27.240


Page

UKB Art.-No.

Page

UKB Art.-No.

Page

50.415

66

50.991

211

70.000

241, 247

50.430

214

50.993

211

70.100

243, 249, 250

50.440

66

50.994

212

70.102

244

50.445

66

50.998

212

70.130

56, 86, 100

50.450

214

60.102

162, 166, 172

70.140

56, 86, 100

50.470

214

60.103

162, 166, 172

70.200

242, 248

50.490

214

60.105

162, 166, 172

70.501

240

50.500

21

60.120

79

70.503

240

50.501

21

60.130

79

70.504

240

50.502

210

60.680

216

70.600

240

50.503

66

60.681

216

70.714

56, 86, 100

50.512

22

60.682

216

70.715

56, 86

50.551

23, 213

60.683

216

70.716

56, 86, 100

50.571

23, 213

60.901

217

70.717

56

50.577

23

60.902

217

70.718

56, 86, 100

50.635

29

60.903

217

70.719

56

50.645

29

60.904

217

70.800

79, 251

50.650

27, 29

60.910

159, 218

70.810

79, 251

50.657

29

60.919

51

70.900

247

50.666

22

60.920

218

70.990

246

50.667

22

60.925

218

70.991

246

50.668

22

60.930

218

70.992

246

50.669

22

60.935

159, 219

70.993

246

50.671

21

60.940

159, 218

70.994

247

50.673

22

60.950

159, 219

70.995

246

50.674

22

60.960

81

70.1050

50.693

24

60.965

81

92.681

225

50.705

24

62.094

161

92.682

225

50.706

24

62.120

165

92.684

229

50.707

24

62.181

162

92.685

227

50.708

24

62.182

162

92.686

227

50.710

24

62.183

162

810.000

212

50.720

49

62.230

165

820.000

212

50.820

27

62.350

165

850.000

214

50.830

27

62.650s

165

50.835

27

65.125

171

50.900

23, 213

65.185

171

50.903

23, 213

65.300

171

50.905

23, 213

65.400

171

50.910

23, 213

66.000 H = 15

173

50.940

210

66.000 H = 20

173

50.959

21

66.000 H = 25

173

50.965

215

66.125

172

50.970

210

66.185

172

50.980

211

67.125

173

50.981

211

67.185

173

50.983

211

67.300

173

50.990

211

67.400

173

28, 240

PRODUCT OVERVIEW

UKB Art.-No.


PRESS BRAKE TOOLS UKB-SYSTEM AMADA Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5

Punches/top tools

90° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 88° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7 85° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 11 90°/88°/85° Punch/top tool end pieces with movable horn extensions. . . . . . . . . . . . . . . . . . . . . . . 12 75° Punch/top tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 60° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 – 14 45° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 35° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 30° Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 –18 26° Punch/top tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Holder for radius-tools and radius-tools R 3,0 – 6,5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 85° Window punch/top tool for closed boxes „Rotax ® “ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Punch/top tool distance pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Intermediates L = 150 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Intermediates „Heavy Duty“ L = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Clamps L = 150 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Clamp L = 150 mm for double-sided clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Intermediates L = 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Clamp L = 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Intermediates „Swing“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pneumatic clamping „RAPID ® “ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 – 27 Control unit for pneumatic clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Pneumatic clamping „CLARK® “ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 –29 Control unit for pneumatic clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Dies

Die holder for centrical 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 88° Centrical 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30° Centrical 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 90° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 88° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 85° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 60° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 30° T-dies, H = 80 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 88° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 85° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 60° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 30° T-dies, H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 85° 1-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 80° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 70° 1-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 60° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 45° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 30° 1-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Die blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Die holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Die holders for centrical 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Clamping piece for centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 90° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 88° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 85° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 30° Centrical 2-V dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 88° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 60° 2-V dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 30° 2-V die. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Spring-loaded flattening dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Pneumatic flattening dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Flattening punches/top tools and flattening dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Die heightening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51


01

WWW.UKB-GMBH.COM


UKB-SYSTEM AMADA EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision 13 8,4 Center line

H

Center line

hardened up to 52 – 55 HRC

‣ Precision ground

H

3

3

‣ Bending radius/intake radii

30

13 7

30

13 7

13 8,4

‣ Optimum materials - 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm²

R R

‣ Guaranteed exchangeability

α

and parallelism

α

‣ Tool marking

with all technical information

α V

α V

R

14 W

VIDEO

W Center line

Center line

15

H

H

R

30 60

UKB-Press brake tool systems

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Press brake tools UKB-System Amada in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 4

VIDEO Image


01

UKB-SYSTEM AMADA EXPLANATION AND PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Tool lengths PUNCHES/TOP TOOLS

DIES

Length 835 mm

Length 835 mm

Length 415 mm

Length 415 mm

Length 835 mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 9 Segments, with horn extension left and right

Length 835 mm sectionalized ‣ Sectionalized dies are delivered as a complete set ‣ 8 Segments

100

10 15 20

40

100

300

200

50

10 15 20

50

40

400

200

100

Horn right Horn left

90° Punches/top tools

242,– €

11,0 kg

26

0

212,– €

10,5 kg

415 mm 835 mm sectionalized

120,– €

5,2 kg

330,– €

10,5 kg

40 30 20

26

10 0

60

5,5 kg

10

835 mm

40

82,– €

20

60

415 mm 835 mm sectionalized

30

50

11,0 kg

350 kN/m

24h

40

138,– €

66,6

835 mm

10.175

40

50

1000 kN/m

24h

66,75

11.100

10

20

30

30

90° R=0,6

20

20

90° R=0,8

20

R25

350,– €

23,0 kg

415 mm 835 mm sectionalized

194,– €

11,5 kg

496,– €

23,0 kg

60 50 40 30

56

20 10

835 mm

466,– €

13,0 kg

415 mm 835 mm sectionalized

260,– €

6,5 kg

632,– €

13,0 kg

50 40 30

37

20 10 0

20

11 50

20 40

R25

20

15

10

40 30 20

11

10

90° R=0,8

30

90° R=0,6

50

R25

7

60

70

80

104,5

0

20

200 kN/m

24h

70

835 mm

10.150

60

500 kN/m

24h

84,13

11.107

10

10

9

4

R25

5


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

88° Punches/top tools

242,– €

11,0 kg

26

10 0

835 mm

138,– €

11,0 kg

415 mm 835 mm sectionalized

82,– €

5,5 kg

242,– €

11,0 kg

40 30 20

26

10 0

60

5,5 kg

20

40

82,– €

30

60

415 mm 835 mm sectionalized

40

50

11,0 kg

1000 kN/m

24h

40

138,– €

66,5

835 mm

11.101

50

1000 kN/m

24h

65,45

11.145

20

20

R25

11.228

10

10

9

9

R25

30

88° R=3

20

30

88° R=0,8

20

1000 kN/m

24h

835 mm

262,– €

17,5 kg

415 mm 835 mm sectionalized

154,– €

8,7 kg

408,– €

17,5 kg

11.870

60 50 40

26

30 20 10

1000 kN/m

24h

835 mm

360,– €

22,5 kg

415 mm 835 mm sectionalized

206,– €

11,2 kg

576,– €

22,5 kg

90 80 70 60 50 40

26

30 20 10

20

0

0 70

10

30

30

9

88° R=0,8

20

9

40

50

60

20

10

88° R=0,8

80

40

90

10

R25

50

R25

135

60

70

20

80

105

0

330,– €

10,5 kg

10 0

60

5,2 kg

20

26

50

120,– €

30

835 mm

294,– €

21,0 kg

415 mm 835 mm sectionalized

166,– €

10,5 kg

436,– €

21,0 kg

30

20

30 20 10 0

11

10

10

30

88° R=0,8

20

R25

4

R25

40

10

50

20

40

56

60

88° R=0,6

20

50

70

10,5 kg

600 kN/m

24h

40

415 mm 835 mm sectionalized

212,– €

11.146

40

66,74

835 mm

350 kN/m

24h

89,58

10.176

500 kN/m

24h

378,– €

17,0 kg

415 mm 835 mm sectionalized

210,– €

8,5 kg

40 30

53

20 10

17,0 kg

0

89,7

528,– €

50

500 kN/m

24h

835 mm

350,– €

23,0 kg

415 mm 835 mm sectionalized

194,– €

11,5 kg

496,– €

23,0 kg

60 50 40 30

56

20 10 0

70

20

70 60

R25

11

88° R=0,8

30

10

6

10

10

40

20

30

88° R=0,8

20

R25

50

40

50

60

20

80

835 mm

11.147

104,5

10.502

6


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

88° Punches/top tools 10.504

500 kN/m

24h

835 mm

394,– €

21,5 kg

415 mm 835 mm sectionalized

224,– €

10,7 kg

554,– €

21,5 kg

60 50 40 30

56

20 10

60

70

80

104,5

0

20

40

50

R25 30 20

6

10

88° R=0,8

11,0 kg

926,– €

22,0 kg

60 40 30 20

28

22

13,0 kg

294,– €

6,5 kg

762,– €

13,0 kg

10

40 30 20 10

17

22

0

20

90

120

80

R25

88° R=0,6 15

9

20

30

88° R=0,8

5

40

10

50

60

10

70

R25

50

45

60

0

20

530,– €

415 mm 835 mm sectionalized

50

50

392,– €

835 mm

70

56

40

415 mm 835 mm sectionalized

80

22,0 kg

150 kN/m

24h

30

708,– €

11.830

20

835 mm

500 kN/m

24h

85

10.505

200 kN/m

13,0 kg

260,– €

6,5 kg

632,– €

13,0 kg

50 40

37

30 20 10

20

11

0

835 mm

348,– €

9,0 kg

415 mm 835 mm sectionalized

196,– €

4,5 kg

490,– €

9,0 kg

27

50 40 30 20 10 0

20

6

30

40 30

88° R=0,6 0

7

10

15

10

20

R25 20

88° R=0,6

10

R25

50

40

50

20

500 kN/m

24h

60

466,– €

415 mm 835 mm sectionalized

84,13

835 mm

11.260

60

24h

95

10.512

10.262

500 kN/m

24h

316,– €

11,5 kg

415 mm 835 mm sectionalized

180,– €

5,7 kg

458,– €

11,5 kg

26

50 30 20 10

12

0

1,2

see chapter 18

60

70

20

UKB-MODIFICATION OF PRESS BRAKE TOOLS

60 40

100

835 mm

30 20

88° R=0,6

8

10

40

50

R25

7


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° Punches/top tools

242,– €

11,0 kg

26

10 0

835 mm

138,– €

11,0 kg

415 mm 835 mm sectionalized

82,– €

5,5 kg

242,– €

11,0 kg

40 30 20

26

10 0

60

5,5 kg

20

60

82,– €

30

50

40

11,0 kg

1000 kN/m

24h

20

20

R25

11.230

10

10

9

9

R25

30

85° R=3

20

30

85° R=0,8

20

40

40

415 mm 835 mm sectionalized

11.201

50

138,– €

66,5

835 mm

1000 kN/m

24h

65,45

11.200

1000 kN/m

24h

835 mm

262,– €

17,5 kg

415 mm 835 mm sectionalized

154,– €

8,7 kg

408,– €

17,5 kg

11.231

60 50 40

26

30 20 10

1000 kN/m

24h

835 mm

262,– €

17,5 kg

415 mm 835 mm sectionalized

154,– €

8,7 kg

408,– €

17,5 kg

60 50 40

26

30 20 10

80

105

0

20

60

70

70

20

80

105

0

30 20

20

10

30

85° R=3

80 70

11,2 kg

60

26

22,5 kg

50 40 30

835 mm

212,– €

10,5 kg

415 mm 835 mm sectionalized

120,– €

5,2 kg

330,– €

10,5 kg

10

20

26

10 0

85° R=0,6

20 R25 10

40

50

60

10

70

80

4

90

10

0

10

135

0

R25

30

40

20

20

40

60

576,– €

90

50

206,– €

22,5 kg

30

415 mm 835 mm sectionalized

360,– €

350 kN/m

24h

20

835 mm

10.170

1000 kN/m

24h

66,74

11.232

9

9

10

85° R=0,8

40

40

50

60

R25

50

R25

9

20

30

85° R=0,8

11.861

500 kN/m

24h

316,– €

11,5 kg

415 mm 835 mm sectionalized

180,– €

5,7 kg

458,– €

11,5 kg

26

50 30 20 10

12

0

1,2 60

70

20

UKB-PRESS BRAKE TOOL CABINETS

60 40

100

835 mm

30 20

85° R=0,6

8

10

40

50

R25

8

see chapter 16


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

85° Punches/top tools 600 kN/m

415 mm 835 mm sectionalized

166,– €

10,5 kg

436,– €

21,0 kg

50 40 30

56

20 10 0

835 mm

294,– €

21,0 kg

415 mm 835 mm sectionalized

166,– €

10,5 kg

436,– €

21,0 kg

40 30

56

20 10 0

20

10

20

85° R=3,0

500 kN/m

24h

378,– €

17,0 kg

415 mm 835 mm sectionalized

210,– €

8,5 kg

40 30

53

20 10

17,0 kg

0

835 mm

350,– €

23,0 kg

415 mm 835 mm sectionalized

194,– €

11,5 kg

496,– €

23,0 kg

60 50 40 30

56

20 10 0

70

89,7

528,– €

50

500 kN/m

24h

20

40

20

50

R25

30

85° R=0,8

10

30

11

6

10

10

85° R=0,8

20

R25

60

40

70

50

60

20

80

835 mm

11.151

104,5

11.865

9,5

11

10

40

R25

30

85° R=0,8

30

R25

20

40

50

50

60

20

50

60

21,0 kg

600 kN/m

24h

70

294,– €

89,58

835 mm

11.863

70

24h

88,5

11.660

500 kN/m

24h

835 mm

350,– €

23,0 kg

415 mm 835 mm sectionalized

194,– €

11,5 kg

496,– €

23,0 kg

11.650

60 50 40

56

30 20 10

835 mm

394,– €

21,5 kg

415 mm 835 mm sectionalized

224,– €

10,7 kg

554,– €

21,5 kg

50 40 30

56

20 10

104,5

20

40

40

30 20

20

10

30

85° R=0,8

10

6

,5

10

85° R=3,0

50

R25

50

R25

60

60

70

70

80

103,5

60

0

0

20

500 kN/m

24h

80

11.866

450 kN/m

24h

835 mm

720,– €

25,0 kg

415 mm 835 mm sectionalized

392,– €

12,5 kg

894,– €

50 40 30

25,0 kg

68

20 10

11.835

500 kN/m

24h

835 mm

708,– €

22,0 kg

415 mm 835 mm sectionalized

392,– €

11,0 kg

926,– €

22,0 kg

80 70

30

22

20

28

10 0

20

60

80

70

120

105

80

70

R25

50

R25

50 40

0

20

60

56

90

11.869

60 50 40 30

85° R=0,8

20

20

10

30

9 9

10

40

85° R=0,8

9


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° Punches/top tools 11.820

200 kN/m

24h

835 mm

594,– €

14,0 kg

415 mm 835 mm sectionalized

330,– €

7,0 kg

860,– €

14,0 kg

11.855

70 60 50 40 30 20

400 kN/m

24h

835 mm

464,– €

11,0 kg

415 mm 835 mm sectionalized

258,– €

5,5 kg

730,– €

11,0 kg

80 70 60 50 40 30

10

13,5 14,5

20 10

20

0

R25

3,2

60 50

30

40

20 10

6

10

20

30

85° R=0,6

5

85° R=0,6

70

10

40

15

50

80

60

90

70

8

10 0

80

R25

135

115

20

0

11.848 835 mm

844,– €

415 mm 472,– € 835 mm sectionalized 1.186,– €

11.849

700 kN/m

24h 39,0 kg

90 80

19,5 kg

70

39,0 kg

60

75

50 40

600 kN/m

24h

835 mm 1.036,– €

41,0 kg

415 mm 570,– € 835 mm sectionalized 1.390,– €

20,5 kg

10

0 90 80

75

41,0 kg

70 60 50

30 20 10 0

30 20

R25

10 0

50

30

40

20

15

20

30

85° R=0,8

11

85° R=0,8

60

40

70

50

80

60

90

70

10

0

11

0

10

80

10

90

10

0

145

R25

40

20

165

20

11.670

600 kN/m

24h

835 mm 1.018,– €

34,5 kg

415 mm 534,– € 835 mm sectionalized 1.334,– €

17,3 kg

11.680

90 80 70

77

34,5 kg

60 50 40

250 kN/m

24h

835 mm 1.068,– €

27,6 kg

415 mm 574,– € 835 mm sectionalized 1.414,– €

13,7 kg

90 80 70

70

27,6 kg

60 50 40

30

30 20

20

20

10

25

20

38

10 0

R25

90 80

10

40 20

30

85° R=0,8

10

5,5

12

10

20

85° R=0,8

30

40

50

50

60

60

70

70

80

10

90

10

10

0

0

R25

145

145

0


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

85° Punches/top tools 11.850

400 kN/m

24h

505 mm 1.090,– € 500 mm sectionalized 1.710,– €

26,0 kg

12

0

0

10

0 90

95

Length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100) Horn l.

11

25,7 kg

80 70 60

Horn r.

50

20

40

58

30

30 20 10

R25

40

50

60

70

80

90

10

0

11

0

12

0

10

13

0

185

0

30

85° R=1,0

8

10

20

UKB-REPAIR- AND REGRINDING SERVICE

11.840 505 mm 868,– € 500 mm sectionalized 1.468,– €

29,5 kg 29,2 kg

11

0

10

0

85

Length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100) Horn l.

see chapter 19

600 kN/m

24h

90 80 70

Horn r.

60 50

20

35

40

43

30 20

R25

185

10

20

UKB-PROTECTIVE FILM

12

85° R=1,0

30

40

50

60

70

80

90

10

0

11

0

12

0

10

0

11.800 505 mm 1.164,– € 500 mm sectionalized 1.856,– €

40,0 kg 12

0

39,6 kg

11 0

10

0

Length 500 mm sectionalized: 9 segments (100, 20, 25, 30, 35, 40, 50, 100, 100) Horn l.

see chapter 13

700 kN/m

24h

90

115

80 70

Horn r.

60 50

20

40 30 20

R25

0

20

12

85° R=1,0

30

40

50

60

70

80

90

10

0

11

0

12

0

13

0

14

0

200

10

10

11


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

90°/88°/85° Punch/top tool end pieces with movable horn extensions 90° Model

Suitable for punch/top tool

40.112 40.120

11.100 10.175

α

R (mm)

90° 0,8 90° 0,6

H

kg

Price per pair

EXAMPLE OF USE

left/right

66,60 3,5 888,– € 66,75 3,5 912,– €

Delivery time on request

88° Model

Suitable for punch/top tool

40.113 40.115 40.121

11.145 11.101 10.176

α

R (mm)

88° 0,8 88° 3,0 88° 0,6

H

kg

Price per pair left/right

66,50 3,5 888,– € 65,45 3,5 888,– € 66,74 3,5 912,– €

Delivery time on request

85° Model

Suitable for punch/top tool

40.114 40.116 40.122

11.200 11.201 10.170

α

R (mm)

85° 0,8 85° 3,0 85° 0,6

H

kg

Price per pair left/right

66,50 3,5 888,– € 65,45 3,5 888,– € 66,74 3,5 912,– €

Delivery time on request

150 kN/m 20

30 20

R25

10

40

10

50

H

0

30

α R 0

10

20

150

130

12


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

75° Punch/top tool 11.275

1000 kN/m

24h

100,– €

5,5 kg

286,– €

11,0 kg

30 20

26

10 0

60

415 mm 835 mm sectionalized

UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0

40

50

11,0 kg

see chapter 09

40

176,– €

67,6

835 mm

10

20

30

75° R=0,8

20

10

0

R25

60° Punches/top tools 9,0 kg

415 mm 835 mm sectionalized

100,– €

4,5 kg

30 20 10 0

9,0 kg

835 mm

170,– €

9,0 kg

415 mm 835 mm sectionalized

100,– €

4,5 kg

282,– €

9,0 kg

40 30

26

40

40

700 kN/m

24h

835 mm

372,– €

18,0 kg

415 mm 835 mm sectionalized

212,– €

9,0 kg

548,– €

0

10

10

11.750

10

20 10

R25

0

R25

10

60° R=2,0

20

30

60° R=0,8

20

20 0

50

67

282,– €

40

26

30

170,– €

600 kN/m

24h

20

835 mm

10.143

50

600 kN/m

24h

65,8

10.142

10.520 835 mm

90 80 70

26

50

18,0 kg

522,– €

415 mm 835 mm sectionalized

60 40 30

500 kN/m

24h 9,5 kg

294,– €

4,7 kg

682,– €

9,5 kg

70 60

26

50 40 30 20 10

20

80 70

0 10

6

R25

50 40 30 20

10

60° R=0,8

0

10

20

0

30

60° R=0,8

10

40

50

60

70

15

80

90

20

60

2,2

18

135

R25

0

115

0

10

20

10.136

1000 kN/m

24h

314,– €

14,0 kg

10 0

60° R=6,0

see chapter 20

10

1500 kN/m if the tool clamping has the corresponding load

36

60

7,0 kg

50

112,– €

20

40

415 mm 835 mm sectionalized

UKB-SHEAR BLADES

30

30

14,0 kg

20

194,– €

65

835 mm

0

20

15

R25

13


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

60° Punches/top tools 835 mm

340,– €

24,5 kg

415 mm 835 mm sectionalized

192,– €

12,2 kg

70 60

32

50 40 30

24,5 kg

20 10

1200 kN/m if the tool clamping has the corresponding load

115

835 mm

340,– €

25,0 kg

415 mm 835 mm sectionalized

192,– €

12,5 kg

506,– €

25,0 kg

1200 kN/m if the tool clamping has the corresponding load

0

1000 kN/m

24h

70 60

32

50 40 30 20 10 0

50 30 0

0

10

20

15

20 10

40

40

60° R=10,0

30

60° R=5,0

15

60

60

R25

50

R25

70

20

70

20

80

80

90

506,– €

11.720

90

1000 kN/m

24h

115

11.710

10.516 835 mm

418,– €

12,0 kg

234,– €

6,0 kg

554,– €

12,0 kg

10.500

50 40

37

30 20 10 0

400 kN/m

24h

835 mm

588,– €

19,5 kg

415 mm 835 mm sectionalized

324,– €

9,7 kg

766,– €

19,5 kg

70 60 50

52

40 30 20 10

85

415 mm 835 mm sectionalized

400 kN/m

24h

60

0

40

10

20

30

60° R=0,8 0

10

10

0

50

10

60

20

70

R25

30

60° R=0,8

R25

80

40

115

20

50

20

10.506 835 mm

754,– €

22,5 kg

415 mm 835 mm sectionalized

410,– €

11,2 kg

954,– €

10.510

400 kN/m

24h

80 70 60 50

56

22,5 kg

40 30 20

600 kN/m

24h

835 mm

442,– €

15,0 kg

415 mm 835 mm sectionalized

244,– €

7,5 kg

600,– €

15,0 kg

60

32

50 40 30 20 10

10

0

80 60

70

R25

250 kN/m

24h

412,– €

9,0 kg

228,– €

4,5 kg

558,– €

9,0 kg

UKB-SPECIAL TOOLS

50 40 30

26

20 10 0

50

60

80

835 mm 415 mm 835 mm sectionalized

40

20

10

0

10

20

30

60° R=0,8

R25

14

40 30 10 0

20 10 0

10.517

60° R=0,8

30

60° R=0,8

20

10

40

50

60

10

70

50

80

90

10 0

130

R25

20

115

0

20

see chapter 12


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

45° Punches/top tools

4,7 kg

278,– €

9,5 kg

26

20 10 0

835 mm

168,– €

9,5 kg

415 mm 835 mm sectionalized

98,– €

4,7 kg

276,– €

9,5 kg

40 30 20

26

10 0

50

98,– €

30

40

415 mm 835 mm sectionalized

40

50

9,5 kg

800 kN/m

24h

40

168,– €

66,3

835 mm

11.102

800 kN/m

24h

65,2

11.134

20

20

15

15

0

0

10

R25

30

45° R=1,0

20

30

45° R=0,6

R25

10

20

35° Punches/top tools 700 kN/m

24h

415 mm 835 mm sectionalized

108,– €

5,7 kg

306,– €

11,5 kg

835 mm

50 40

26

30 20 10 0

182,– €

415 mm 835 mm sectionalized

108,– €

5,7 kg

306,– €

11,5 kg

50 40

26

30 20 10 0

50 40

40

R25

35° R=1,5

11.600 835 mm

186,– €

11,5 kg

415 mm 835 mm sectionalized

110,– €

5,7 kg

0

700 kN/m

24h

UKB-ACCESSORIES

50 40

26

30 20

11,5 kg

10 0

90

310,– €

15

0

15

10

10

20

30

35° R=0,6

60

60

20

50

20 R25

11,5 kg

30

11,5 kg

86

182,– €

700 kN/m

24h

86

835 mm

11.104

20

11.103

50

60

20 40

R25

see chapter 17

0

15

10

20

30

35° R=0,8

WWW.UKB-GMBH.COM UKB-Catalog > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

15


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Punches/top tools 1000 kN/m

24h

202,– €

10,5 kg

415 mm 835 mm sectionalized

118,– €

5,2 kg

330,– €

10,5 kg

50 40 30

26

20 10 0

500 kN/m

24h

835 mm

282,– €

9,0 kg

415 mm 835 mm sectionalized

164,– €

4,5 kg

420,– €

9,0 kg

50 40 30

26

20 10 0

40 20

40

15

15

0

0

10

10

20

30

30° R=0,6

R25

30

30° R=0,6

R25

50

20

50

20

60

60

80

835 mm

10.514

80

11.158

1000 kN/m

24h 12,5 kg

415 mm 835 mm sectionalized

128,– €

6,2 kg

348,– €

12,5 kg

50 40 30

27

20 10 0

835 mm

292,– €

15,5 kg

415 mm 835 mm sectionalized

168,– €

7,7 kg

444,– €

15,5 kg

60 40 30 20 10 0

70

40

50

20

20 0

15

10

15

30

30° R=0,6

0

R25

40

10

50

20

60

R25

30

30° R=3,0

20

50

26

60

1200 kN/m if the tool clamping has the corresponding load

1000 kN/m

24h

80

220,– €

80

835 mm

11.258

104

10.511

212,– € 540,– €

835 mm

60 50

26

7,0 kg

40 30 20

14,0 kg

10

415 mm 835 mm sectionalized

16,5 kg

182,– €

8,2 kg

486,– €

16,5 kg

60 50

27

40 30 20 10 0

1200 kN/m if the tool clamping has the corresponding load

50

30° R=3,0

20

30

R25

40

40

50

20

486,– €

17,0 kg

40 30 20 10

422,– €

18,5 kg

415 mm 835 mm sectionalized

238,– €

9,2 kg

600,– €

18,5 kg

90 80 70

26

60 50 40 30 20

0

70

1200 kN/m if the tool clamping has the corresponding load

27

835 mm

0

R25

70 50 40

0

15

10

60

20

30

30° R=5,0

80

40

R25

90

50

60

20

10

20

0

8,5 kg

50

10

182,– €

60

800 kN/m

24h

15

415 mm 835 mm sectionalized

17,0 kg

80

318,– €

11.780

104

835 mm

1000 kN/m

24h

135

11.530

0

0

15

10

10

15

30° R=0,6

60

60

R25

70

70

20

80

104

0

318,– €

30

415 mm 835 mm sectionalized

14,0 kg

1000 kN/m

24h

80

368,– €

11.528

20

835 mm

500 kN/m

24h

104

11.514

0

10

20

30

30° R=0,5

16


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

30° Punches/top tools 11.880

400 kN/m

24h

835 mm

464,– €

15,0 kg

415 mm 835 mm sectionalized

258,– €

7,5 kg

680,– €

10.515

90 80

27

70 60

15,0 kg

50 40

500 kN/m

24h

835 mm

748,– €

11,0 kg

415 mm 835 mm sectionalized

420,– €

5,5 kg

932,– €

11,0 kg

90 80

26

70 60 50 40 30

30

20

20

20 0

10

R25

0

80

15

50

40

60

50

70

60

80

70

90

15

10

0

11

10

6

0

150

R25

0

10

90

13,2

140

20

30

0

10

0

20

10

20

40

30° R=0,6

30

30° R=0,8

11.810

500 kN/m

24h

835 mm

536,– €

26,0 kg

415 mm 835 mm sectionalized

316,– €

13,0 kg

790,– €

26,0 kg

UKB-HOLDERS FOR BLADES AND BLADES R 0,5 - 6,0

13

0

12

0

26

11

0

10

0 90 80 70

see chapter 07

60

20

50 40

R25

30 20 10 0

40

50

60

70

80

90

10

0

11

0

12

0

13

0

14

0

200

10

20

30

30° R=1,0 0

15

20,2

UKB-FIELD SERVICE ‣ Individual advice and sale ‣ Technical solutions for special bending tasks ‣ Test bending on-site or at the UKB-test center ‣ Pick up service for tools to rework

17


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Punches/top tools

21 50

30° R=10,0

19,2 kg

40 30

35

20 10 0

30

30° R=15,0

1500 kN/m if the tool clamping has the corresponding load

10

1500 kN/m if the tool clamping has the corresponding load

710,– €

Compatible to radius-tool holder 10.115 and radius-tool 10.311/11.311 (see page 143/146)

60

Compatible to radius-tool holder 10.115 and radius-tool 10.311/11.311 (see page 143/146)

9,6 kg

80

0

300,– €

70

10

415 mm 835 mm sectionalized

50

60

20

19,2 kg

50

14,4 kg

30

550,– €

40

660,– €

30,5

835 mm

20

7,2 kg

1000 kN/m

24h

0

0

10

276,– €

40

40

415 mm 835 mm sectionalized

50

30

14,4 kg

20

500,– €

83

835 mm

11.911

30

1000 kN/m

24h

87

11.904

R25

89

Compatible to radius-tool holder 10.115 and radius-tool 10.311/11.311 (see page 143/146)

35

25,0 kg

Compatible to radius-tool holder 10.115 and radius-tool 10.311/11.311 (see page 143/146)

70 60

30° R=17,5

30 20 10 0

1500 kN/m if the tool clamping has the corresponding load

30° R=20,0

R25

15

20

R25

15

20

0

0

10

10

20

20

1500 kN/m if the tool clamping has the corresponding load

810,– €

40

80

0

12,5 kg

70

10

350,– €

50

40

60

22,0 kg

415 mm 835 mm sectionalized

20

25,0 kg

50

760,– €

650,– €

40

11,0 kg

30

30

324,– €

40

80

415 mm 835 mm sectionalized

835 mm

50

37,5

1000 kN/m

24h

50

22,0 kg

40

600,– €

30

835 mm

11.916

1000 kN/m

24h

91

11.914

15

20

R25

15

20

26° Punch/top tool 11.540

1000 kN/m

24h

835 mm

246,– €

16,5 kg

415 mm 835 mm sectionalized

148,– €

8,2 kg

416,– €

16,5 kg

UKB-ADJUSTABLE DIES

70 60

26

50 40 30 20 10 0

117

20

40

15

50

60

70

80

R25

0

10

20

30

26° R=0,8

18

see chapter 11


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Holder for radius-tools and radius-tools R 3,0 – 6,5 ADVANTAGES

EXAMPLE OF USE

‣ Cost-saving: One holder for different radius-tools

Holder for radius-tools 10.180

90

‣ Easy handling ‣ No adjustment necessary ‣ High stability ‣ Flexible application through

6

23

10

Radius-tool

6

changeable radius-tools

‣ Sectionalized radius-tools on request Small V-notch

10.180

800 kN/m

830 mm

286,– €

9,0 kg

412 mm

172,– €

4,5 kg

60

24h 26

60

Holder for radius-tools

Large V-notch

VIDEO R 3,0 – 4,5 R (mm)

Model

3,0 3,5 4,0 4,5

10.181 10.182 10.183 10.184

24h 835 mm Price

62,– € 66,– € 72,– € 80,– €

Weight

0,20 kg 0,25 kg 0,35 kg 0,50 kg

415 mm Price

38,– € 40,– € 42,– € 46,– €

UKB-Holders for radius-tools and radius-tools R 7,0 – 50,0

800 kN/m

Weight

0,10 kg 0,12 kg 0,17 kg 0,25 kg

Usable on holder for radius-tools 10.180, small V-notch, radius-tools are not hardened

R3 - 4,5

UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 see chapter 08

R 5,0 – 6,5 R (mm)

Model

5,0 5,5 6,0 6,5

10.185 10.186 10.187 10.188

24h 835 mm Price

82,– € 88,– € 94,– € 102,– €

Weight

0,60 kg 0,70 kg 0,80 kg 1,00 kg

415 mm Price

48,– € 50,– € 54,– € 58,– €

800 kN/m

Weight

0,30 kg 0,35 kg 0,40 kg 0,50 kg

R5 - 6,5

Usable on holder for radius-tools 10.180, large V-notch, radius-tools are not hardened

19


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° Window punch/top tool for closed boxes „Rotax ®“ ADVANTAGES

‣ Bending of closed profiles ‣ High U-profiles ‣ Easy removal by opening the pivot arm 40.680

24h

872,– €

7,0 kg

150 kN/m

>3

8

>3

8

110

310

85° R=0,8 450

20

Individual production possible


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punch/top tool distance pieces 150 mm

1000 kN/m

24h 70,– €

1,8 kg

50.671 150 mm

26

H = 60 mm

1000 kN/m

24h 80,– €

3,6 kg

H = 100 mm

40

Heightening of the side flange about 70 mm Needed clamp see page 23

60

Heightening of the side flange about 35 mm Needed clamp see page 23

100

50.959

13

14

UKB-ADAPTORS

EXAMPLE OF USE Intermediate

see chapter 15 Punch/top tool distance piece 50.959 without crowning-wedge

Punch/top tool

50.500 200 mm

504,– €

24h

50.501

7

16,5 kg

200 mm

900 kN/m

504,– €

24h

900 kN/m

115

115

40

68

220

68

220

40

20

16,5 kg

22

0

0

22

7

Incl. clamp 50.499

12

12

7

Incl. clamp 50.499

Example with punch/top tool 11.200 Beispiel mit Oberwerkzeug 11.200

Example with punch/top tool 11.200 Beispiel mit Oberwerkzeug 11.200

21


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Intermediates L = 150 mm 7

50.666 150 mm

1000 kN/m

24h 80,– €

4,0 kg 40

H = 100 mm

100

With crowning wedge

14

94,– €

50.667

1000 kN/m

150 mm

4,0 kg

H = 120 mm

106,– €

5,0 kg

H = 120 mm

40

53

With crowning wedge 120

With crowning wedge

1000 kN/m

24h

120

50.668 150 mm

20

7

24h

14

14

7

50.512 150 mm

124,– €

20

1000 kN/m

24h

50.669

6,3 kg

150 mm

H = 150 mm

1000 kN/m

24h 134,– €

6,5 kg

H = 150 mm

With crowning wedge

With crowning wedge

53 150

150

40

14

14

EXAMPLE OF USE Upper beam

Crowning wedge

100

Intermediates Clamps (see page 23)

150

150

50

14

Intermediates „Heavy Duty“ L = 150 mm 150 mm

24h 94,– €

7

1300 kN/m

4,5 kg

150 mm

H = 120 mm

24h 106,– €

20

1300 kN/m

5,5 kg

H = 120 mm

With crowning wedge

40

53

120

With crowning wedge

50.673

120

50.674

27

22

27


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Clamps L = 150 mm 24h 50,– €

0,7 kg

Mechanical fast clamp Adjusted by eccentric lever

50.905 46,– €

150 mm

24h 44,– €

0,7 kg

Mechanical fast clamp Adjusted by eccentric lever

24h

150 mm

50.900

1,0 kg

ADVANTAGE: Improved clamping via nylon strip

Mechanical fast clamp Adjusted by handle

50.551 150 mm

24h 40,– €

1,0 kg

Mechanical fast clamp Adjusted by handle

50.910 150 mm

24h 38,– €

0,8 kg

50.571

ADVANTAGE: Improved clamping via nylon strip

150 mm

Clamp Clamping by screws

24h 32,– €

0,7 kg

Clamp Clamping by screws

150 mm

ADVANTAGE: Improved clamping via nylon strip

50.903

Clamp L = 150 mm for double-sided clamping 50.577 150 mm

24h 48,– €

1,5 kg

EXAMPLE OF USE

Set consist of: Clamp 50.571 2 Screws 2 Springs 2 Nut bolts

Front side clamping

Back side clamping

Intermediate Clamp 50.577

Punch/top tool

23


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Intermediates L = 70 mm 7

50.705

1000 kN/m

24h

70 mm

76,– €

2,0 kg 40

H = 100 mm

100

With crowning wedge

14

7

70 mm

86,– €

50.707

2,0 kg

70 mm

H = 120 mm

1000 kN/m

98,– €

2,5 kg

H = 120 mm

40

53

With crowning wedge 120

With crowning wedge

20

24h

120

50.706

1000 kN/m

24h

14

14

7

50.708 70 mm

1000 kN/m

24h 116,– €

20

50.710

3,0 kg

70 mm

H = 150 mm

1000 kN/m

24h 126,– €

3,5 kg

H = 150 mm

With crowning wedge

With crowning wedge

53 150

150

40

14

14

EXAMPLE OF USE Upper beam Crowning wedge Intermediates

40

Clamp 70

50

14

70

Clamp L = 70 mm 50.693 28,– €

Clamp Clamping by screws

24

FOLLOW US!

17

0,4 kg 60

70 mm

24h

70


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Intermediates „Swing“

VIDEO UKB-Clampings SWING / RAPID / CLARK

ADVANTAGES

‣ Fast vertical tool change ‣ Compensation of the deflection

via crowning wedge

‣ Big time-saving and therefore an essentially

increased efficiency

‣ Automatic self-centering ‣ Easy and fast slide of the intermediates and

punch/top tool adaptors possible

‣ Guaranteed exchangeability through highly precision grinding

Quantity of the needed intermediates „Swing“

(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100

Quantity (pieces) 4 6 10 13 15 20

7

50.200 150 mm

1000 kN/m

24h 238,– €

6,0 kg

7

50.210 150 mm

1000 kN/m

24h 248,– €

With crowning wedge

Incl. clamp

Incl. clamp

7,0 kg

120

100

With crowning wedge

14 14

7

50.220 150 mm

1000 kN/m

24h 268,– €

8,5 kg

20

50.250 150 mm

1000 kN/m

24h 288,– €

With crowning wedge

Incl. clamp

Incl. clamp

150

150

With crowning wedge

9,0 kg

14

Punch/top tool mounted

Release screw, the punch/ top tool is secured from dropping out

14

Tip the punch/top tool

Take out the punch/top tool vertical

25


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Pneumatic clamping „RAPID ® “ ADVANTAGES

‣ Cost-saving, easy and fast change of your press brake

EXAMPLE OF USE

‣ Fast horizontal tool change ‣ Big time-saving and therefore an essentially increased efficiency

Fast horizontal tool change

‣ Automatic self-centering ‣ Guaranteed exchangeability through highly precision grinding

‣ Easy and fast slide of the

pneumatic clamping possible

‣ Quick connector and hose fitting everywhere

Punches/top tools UKB-System Amada are directly applicable

on the market available

‣ Press brake tools are

secured from dropping out

„RAPID®“ OPENED 1

Stroke 1 mm

VIDEO

Groove 8,4 x 3 mm

Secured against dropping out!

UKB-Clampings SWING / RAPID / CLARK

„RAPID®“ CLOSED Automatic self-centering (10 bar)

Quantity of the needed clamping pieces

(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100

26

Quantity (pieces) 4 6 10 13 15 20


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Pneumatic clamping „RAPID ® “ 7

50.820 150 mm

374,– €

FRONT AND BACK VIEW

5,5 kg

Delivery time on request

Front-side

With front-pipe

Crowning wedge

50

150

100

150

Back-side

20

50.830 396,– €

7,5 kg

150 mm

Delivery time on request

20

420,– €

9,0 kg

Delivery time on request

With front-pipe

120

Crowning wedge

With front-pipe

Crowning wedge

150

150 mm

50.835

Control unit for pneumatic clamping 50.650 Per piece

972,– €

10,0 kg

Delivery time on request

27


UKB-SYSTEM AMADA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Pneumatic clamping „CLARK ®“ ADVANTAGES

‣ Cost-saving, easy and fast change of your press brake

EXAMPLE OF USE

‣ Fast vertical tool change ‣ Big time-saving and therefore an essentially increased efficiency

‣ Automatic self-centering ‣ Guaranteed exchangeability through

Fast vertical tool change

highly precision grinding

pneumatic clamping possible

‣ Quick connector and hose fitting everywhere on the market available

‣ Press brake tools are

secured from dropping out

Punches/top tools UKB-System Amada are directly applicable by milling of an additional groove 70.1050 13

70.1050 40,– €

30°

415 mm 835 mm sectionalized

10

55,– €

7 2,5

13

90,– €

8,4

835 mm

3

22 30

‣ Easy and fast slide of the

Milling of the groove for CLARK in the punch/top tool

Delivery time 1-3 working days

VIDEO UKB-Clampings SWING / RAPID / CLARK

„CLARK ®“ OPENED 4

Stroke 4 mm Groove 8,4 x 3 mm

Safety tang Additional groove for CLARK 70.1050

Secured against dropping out

„CLARK ®“ CLOSED Quantity of the needed clamping pieces

(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100

28

Quantity (pieces) 4 6 10 13 15 20

Automatic self-centering (10 bar)


01

UKB-SYSTEM AMADA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Pneumatic clamping „CLARK ® “ 50.635 150 mm

7

380,– €

FRONT AND BACK VIEW

5,5 kg

Delivery time on request

Front-side

With front-pipe

Crowning wedge 50

150

100

150

Back-side

50.645 402,– €

7,0 kg

150 mm

Delivery time on request

20

122,– €

9,0 kg

Delivery time on request

With front-pipe

120

Crowning wedge

With front-pipe

Crowning wedge

150

150 mm

50.657

20

Control unit for pneumatic clamping 50.650 Per piece

972,– €

10,0 kg

Delivery time on request

29


UKB-SYSTEM AMADA DIES

1000 kN/m Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Die holder for centrical 1-V dies 24h

404,– €

16,5 kg

415 mm

246,– €

8,2 kg

Die holder incl. clamp with nylon-strip

14

51,5

14

ADVANTAGE: Improved clamping via nylon strip

10

835 mm

1000 kN/m

10

22.010

51,5

60

88° Centrical 1-V dies 210,– €

5,5 kg

415 mm 835 mm sectionalized

128,– €

2,7 kg

336,– €

5,5 kg

88° R0,6

22.806

6

24h

835 mm

210,– €

5,4 kg

415 mm 835 mm sectionalized

128,– €

2,7 kg

336,– €

5,4 kg

88°

14

835 mm

210,– €

5,4 kg

415 mm 835 mm sectionalized

128,– €

2,7 kg

336,– €

5,4 kg

88°

1000 kN/m R1

22.810

10

24h

835 mm

210,– €

6,5 kg

415 mm 835 mm sectionalized

128,– €

3,2 kg

336,– €

6,5 kg

88° 60

8

24h

216,– €

6,4 kg

415 mm 835 mm sectionalized

130,– €

3,2 kg

342,– €

6,4 kg

88°

1000 kN/m R1,5

18

22.816 835 mm

236,– €

8,0 kg

415 mm 835 mm sectionalized

140,– €

4,0 kg

368,– €

8,0 kg

R2

254,– €

9,5 kg

415 mm 835 mm sectionalized

148,– €

4,7 kg

386,– €

9,5 kg 14

30

1000 kN/m R2

88° 30

24

14

22.825

25

24h

835 mm

270,– €

10,6 kg

415 mm 835 mm sectionalized

158,– €

5,3 kg

402,– €

10,6 kg

1000 kN/m R3

88° 60

835 mm

60

22.820

20

1000 kN/m

88°

14

24h

18

16

24h 60

835 mm

60

22.812

12

1000 kN/m R1,2

14

14

24h

R0,8

14

60

22.808

1000 kN/m

60

835 mm

1000 kN/m

60

22.804

4

24h

35

14


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

30° Centrical 1-V dies UKB-MODIFICATION OF PRESS BRAKE TOOLS see chapter 18

835 mm

268,– €

5,3 kg

415 mm 835 mm sectionalized

156,– €

2,6 kg

396,– €

5,3 kg

350 kN/m R0,6

30° 60

22.306

6

24h

14

8

24h

350 kN/m R0,8

22.310

835 mm

268,– €

6,3 kg

30°

835 mm

268,– €

7,8 kg

415 mm 835 mm sectionalized

156,– €

3,1 kg

18

3,9 kg

6,3 kg

415 mm 835 mm sectionalized

156,– €

396,– €

396,– €

7,8 kg

60

10

24h

14

835 mm

278,– €

7,6 kg

415 mm 835 mm sectionalized

162,– €

3,8 kg

412,– €

7,6 kg

400 kN/m R1,5

30° 24

22.316

16

24h

835 mm

300,– €

8,8 kg

415 mm 835 mm sectionalized

174,– €

4,4 kg

436,– €

8,8 kg

316,– €

9,4 kg

415 mm 835 mm sectionalized

182,– €

4,7 kg

454,– €

9,4 kg

500 kN/m R2,5

30° 35

14

30° 30

14

22.325

25

24h

835 mm

334,– €

415 mm 835 mm sectionalized

190,– €

6,3 kg

476,– €

12,7 kg

500 kN/m R3

12,7 kg 65

835 mm

60

22.320

20

450 kN/m R2

14

24h

30° 24

14

60

12

24h 60

22.312

500 kN/m R1

60

22.308

30° 45

14

31


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

90° T-dies, H = 80 mm 12,6 kg

415 mm 835 mm sectionalized

148,– €

6,3 kg

376,– €

12,6 kg

14

20.258

24h

835 mm

250,– €

12,6 kg

415 mm 835 mm sectionalized

148,– €

6,3 kg

376,– €

12,6 kg

90°

60

415 mm 835 mm sectionalized

148,– €

7,1 kg

376,– €

14,2 kg

18

24h

835 mm

250,– €

15,0 kg

415 mm 835 mm sectionalized

148,– €

7,5 kg

376,– €

15,0 kg

60

16

24h

250,– €

17,5 kg

415 mm 835 mm sectionalized

148,– €

8,7 kg

376,– €

17,5 kg

90°

1000 kN/m R1

24

18

835 mm

60

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

32

90° 18

60

80

20.246

12

18

14,2 kg

20.245

18

250,– €

R0,6

80

835 mm

90°

1000 kN/m

80

10

24h

R0,5

14

60

20.244

1000 kN/m

18

250,– €

R0,4

18

835 mm

90°

8

80

24h

1000 kN/m

80

20.243

6

VIDEO UKB-Press brake tool systems

1000 kN/m R0,8


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

88° T-dies, H = 80 mm 250,– €

12,6 kg

415 mm 835 mm sectionalized

148,– €

6,3 kg

376,– €

12,6 kg

20.808

R0,8

14

24h

835 mm

250,– €

12,6 kg

415 mm 835 mm sectionalized

148,– €

6,3 kg

376,– €

12,6 kg

88°

14,2 kg

148,– €

7,1 kg

376,– €

14,2 kg

18

20.371 835 mm

250,– €

14,1 kg

415 mm 835 mm sectionalized

148,– €

7,0 kg

376,– €

14,1 kg

88°

60

415 mm 835 mm sectionalized

148,– €

8,2 kg

376,– €

16,4 kg

250,– €

24

415 mm 835 mm sectionalized

148,– €

9,3 kg

376,– €

18,6 kg

25

24h

24h

835 mm

R2 88°

18,6 kg

30

60

60

20.309

20.310

1000 kN/m

18

16,4 kg

18

250,– €

R2

20

88°

80

835 mm

1000 kN/m

80

16

24h

R1,5

18

60

20.327

1000 kN/m

18

250,– €

415 mm 835 mm sectionalized

R1,2

12

24h

18

835 mm

88°

1000 kN/m

80

10

60

80

20.810

R1

18 60

24h

1000 kN/m

14

18

835 mm

88°

8

80

24h

1000 kN/m

80

20.806

6

1000 kN/m R3

250,– €

20,2 kg

415 mm 835 mm sectionalized

148,– €

10,1 kg

35

376,– €

20,2 kg 18

80

835 mm

88°

60

33


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° T-dies, H = 80 mm 12,6 kg

415 mm 835 mm sectionalized

148,– €

6,3 kg

376,– €

12,6 kg

14

835 mm

250,– €

12,6 kg

415 mm 835 mm sectionalized

148,– €

6,3 kg

376,– €

12,6 kg

85°

60

14,2 kg

148,– €

7,1 kg

376,– €

14,2 kg

18

20.512 835 mm

250,– €

14,1 kg

415 mm 835 mm sectionalized

148,– €

7,0 kg

376,– €

14,1 kg

85°

60

415 mm 835 mm sectionalized

148,– €

8,2 kg

376,– €

16,4 kg

20

24h

835 mm

250,– €

24

415 mm 835 mm sectionalized

148,– €

9,3 kg

376,– €

18,6 kg

30

60

60

20.525

25

24h 20,2 kg

85°

415 mm 835 mm sectionalized

148,– €

10,1 kg

376,– €

20,2 kg

35

UKB-PRESS BRAKE TOOL CABINETS see chapter 16

18

80

250,– €

60

34

1000 kN/m R5

835 mm

1000 kN/m R4

85°

18,6 kg

18

16,4 kg

20.520

18

250,– €

R3,5 85°

80

835 mm

1000 kN/m

80

16

24h

R3

18

60

20.516

1000 kN/m

18

250,– €

415 mm 835 mm sectionalized

R2,5

12

24h

18

835 mm

85°

1000 kN/m

80

10

80

20.510

R2

14

60

24h

1000 kN/m

18

250,– €

24h

18

835 mm

20.508

85° R1,5

8

80

24h

1000 kN/m

80

20.506

6


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

60° T-dies, H = 80 mm 13,0 kg

415 mm 835 mm sectionalized

158,– €

6,5 kg

398,– €

13,0 kg

14

20.298

24h

835 mm

272,– €

13,0 kg

415 mm 835 mm sectionalized

158,– €

6,5 kg

398,– €

13,0 kg

60°

60

24h

398,– €

15,0 kg

18

24h

835 mm

272,– €

15,0 kg

415 mm 835 mm sectionalized

158,– €

7,5 kg

398,– €

15,0 kg

R0,8 60° 18

60

60

24h 17,5 kg

415 mm 835 mm sectionalized

158,– €

8,7 kg

398,– €

17,5 kg

20.308

20

24h

60°

835 mm

272,– €

24

415 mm 835 mm sectionalized

158,– €

9,0 kg

398,– €

18,1 kg

R2

18,1 kg

60° 30

60

60

25

24h

272,– €

19,5 kg

415 mm 835 mm sectionalized

158,– €

9,7 kg

398,– €

19,5 kg

600 kN/m R3

UKB-PROTECTIVE FILM

60° 35

see chapter 13

18

835 mm

80

20.311

600 kN/m

18

272,– €

R1,6

18

835 mm

600 kN/m

80

16

80

20.301

600 kN/m

18

7,5 kg

20.300

12

18

15,0 kg

158,– €

R0,6

80

272,– €

415 mm 835 mm sectionalized

60°

600 kN/m

80

10

835 mm

R0,5

14

60

20.299

600 kN/m

18

272,– €

R0,4

18

835 mm

60°

8

80

24h

600 kN/m

80

20.297

6

60

35


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° T-dies, H = 80 mm 12,5 kg

415 mm 835 mm sectionalized

174,– €

6,2 kg

430,– €

12,5 kg

24h

835 mm

302,– €

14,0 kg

14

415 mm 835 mm sectionalized

174,– €

7,0 kg

430,– €

14,0 kg

R0,8 30° 18

60

60

16,2 kg

415 mm 835 mm sectionalized

174,– €

8,1 kg

430,– €

16,2 kg

30° 24

835 mm

302,– €

15,9 kg

415 mm 835 mm sectionalized

174,– €

7,9 kg

430,– €

15,9 kg

30° 24

18 60

24h 17,8 kg

415 mm 835 mm sectionalized

174,– €

8,9 kg

430,– €

17,8 kg

R2 30° 30

20.322

20

24h

835 mm

302,– €

19,0 kg

415 mm 835 mm sectionalized

174,– €

9,5 kg

430,– €

19,0 kg

30° 35

60

60

24h

302,– €

19,6 kg

415 mm 835 mm sectionalized

174,– €

9,8 kg

430,– €

19,6 kg

30°

see chapter 10 60

36

UKB-UNIBEND AND UKB-WINGBEND PLUS

40 18

835 mm

500 kN/m R3

80

20.323

25

500 kN/m R2,5

18

302,– €

450 kN/m

18

835 mm

60

80

16

80

20.321

400 kN/m R1,5

80

302,– €

20.320

12

24h

18

835 mm

500 kN/m R1

80

20.319

10

24h

350 kN/m

18

302,– €

20.318

30°

18

835 mm

R0,6

8

80

24h

350 kN/m

80

20.317

6


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

88° T-dies, H = 120 mm 1000 kN/m

1000 kN/m

24h

406,– €

16,5 kg

415 mm 835 mm sectionalized

230,– €

8,2 kg

550,– €

16,5 kg

R0,8

14

21.808

24h

835 mm

406,– €

16,5 kg

415 mm 835 mm sectionalized

230,– €

8,2 kg

550,– €

16,5 kg

88°

14

18

60

60

1000 kN/m

1000 kN/m 10

24h

406,– €

19,0 kg

415 mm 835 mm sectionalized

230,– €

9,5 kg

550,– €

19,0 kg

88°

18

20.382

24h

835 mm

406,– €

18,8 kg

415 mm 835 mm sectionalized

230,– €

9,4 kg

550,– €

18,8 kg

88°

18

18

60

60

22,7 kg

415 mm 835 mm sectionalized

230,– €

11,3 kg

550,– €

22,7 kg

88°

R2

24

20.384

20

24h

835 mm

406,– €

26,4 kg

415 mm 835 mm sectionalized

230,– €

13,2 kg

550,– €

26,4 kg

R2 88°

30

18

60

60

25

24h

406,– €

29,4 kg

415 mm 835 mm sectionalized

230,– €

14,7 kg

550,– €

29,4 kg

1000 kN/m R3

88°

UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0

35

see chapter 09

18

835 mm

120

20.385

1000 kN/m

18

120

406,– €

1000 kN/m

120

20.383

16

24h

835 mm

R1,5

18

120

835 mm

R1,2

12

120

21.810

R1

18

120

835 mm

88°

8

120

21.806

6

60

37


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° T-dies, H = 120 mm 16,5 kg

415 mm 835 mm sectionalized

230,– €

8,2 kg

550,– €

16,5 kg

14

21.508

24h

835 mm

406,– €

16,5 kg

415 mm 835 mm sectionalized

230,– €

8,2 kg

550,– €

16,5 kg

85°

60

406,– €

19,0 kg

415 mm 835 mm sectionalized

230,– €

9,5 kg

550,– €

19,0 kg

R2,5

18

21.512

12

24h

835 mm

406,– €

18,8 kg

415 mm 835 mm sectionalized

230,– €

9,4 kg

550,– €

18,8 kg

85°

22,7 kg

415 mm 835 mm sectionalized

230,– €

11,3 kg

550,– €

22,7 kg

R3,5 85°

24

21.520 835 mm

406,– €

26,4 kg

415 mm 835 mm sectionalized

230,– €

13,2 kg

550,– €

26,4 kg

25

24h 29,4 kg

415 mm 835 mm sectionalized

230,– €

14,7 kg

550,– €

29,4 kg

see chapter 17

60

38

UKB-ACCESSORIES

35

18

406,– €

R5 85°

120

835 mm

30

60

1000 kN/m

1000 kN/m R4

85°

18 60

21.525

20

24h

18

406,– €

1000 kN/m

120

835 mm

60

120

16

24h

R3

18 60

21.516

1000 kN/m

18

18

835 mm

85°

1000 kN/m

120

10

120

21.510

R2

14

60

24h

1000 kN/m

18

406,– €

R1,5

18

835 mm

85°

8

120

24h

1000 kN/m

120

21.506

6


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

60° T-dies, H = 120 mm 422,– €

16,3 kg

415 mm 835 mm sectionalized

236,– €

8,1 kg

568,– €

16,3 kg

R0,4

14

20.387

24h

835 mm

422,– €

16,2 kg

415 mm 835 mm sectionalized

236,– €

8,1 kg

568,– €

16,2 kg

60°

18,8 kg

236,– €

9,4 kg

568,– €

18,8 kg

18

20.389 835 mm

422,– €

415 mm 835 mm sectionalized

236,– €

9,3 kg

568,– €

18,7 kg

R0,8 60°

18,7 kg

18

60

60

24h 22,4 kg

415 mm 835 mm sectionalized

236,– €

11,2 kg

568,– €

22,4 kg

60°

24

20.391

24h

835 mm

422,– €

26,0 kg

415 mm 835 mm sectionalized

236,– €

13,0 kg

568,– €

26,0 kg

R2 60°

30

60

60

25

24h

422,– €

28,7 kg

415 mm 835 mm sectionalized

236,– €

14,3 kg

568,– €

28,7 kg

60°

UKB-REPAIR- AND REGRINDING SERVICE

35

see chapter 19

18

835 mm

600 kN/m R3

120

20.392

600 kN/m

18

422,– €

R1,6

20

18

835 mm

600 kN/m

120

16

120

20.390

600 kN/m

18

422,– €

415 mm 835 mm sectionalized

R0,6 60°

12

24h

18

835 mm

600 kN/m

120

10

60

120

20.388

R0,5

18 60

24h

600 kN/m

14

18

835 mm

60°

8

120

24h

600 kN/m

120

20.386

6

60

39


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° T-dies, H = 120 mm 16,2 kg

415 mm 835 mm sectionalized

252,– €

8,1 kg

596,– €

16,2 kg

14

835 mm

452,– €

18,7 kg

415 mm 835 mm sectionalized

252,– €

9,3 kg

596,– €

18,7 kg

R0,8 30°

18

60

60

452,– €

22,5 kg

415 mm 835 mm sectionalized

252,– €

11,2 kg

596,– €

22,5 kg

R1

20.354

12

24h

30°

835 mm

452,– €

22,2 kg

252,– €

11,1 kg

24

415 mm 835 mm sectionalized

596,– €

22,2 kg

R1,5 30° 24

18

60

60

452,– €

25,7 kg

415 mm 835 mm sectionalized

252,– €

12,8 kg

596,– €

25,7 kg

R2 30° 30

20.402 835 mm

452,– €

28,0 kg

415 mm 835 mm sectionalized

252,– €

14,0 kg

596,– €

28,0 kg

18 25

24h 30,0 kg

415 mm 835 mm sectionalized

252,– €

15,0 kg

596,– €

30,0 kg

30°

35

UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0

40

see chapter 07

60

40

30°

500 kN/m R3

18

452,– €

120

835 mm

500 kN/m R2,5

60

60

20.403

20

24h

18

120

835 mm

450 kN/m

120

20.401

16

24h

400 kN/m

18

120

835 mm

500 kN/m

120

20.353

10

24h

350 kN/m

18

452,– €

24h

18

835 mm

20.352

R0,6 30°

8

120

24h

350 kN/m

120

20.351

6


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

85° 1-V dies 24h

200,– €

22,0 kg

415 mm 835 mm sectionalized

118,– €

11,0 kg

358,– €

22,0 kg

60

50

20.212

24h

200,– €

19,0 kg

415 mm 835 mm sectionalized

118,– €

9,5 kg

358,– €

19,0 kg

835 mm

200,– €

21,0 kg

415 mm 835 mm sectionalized

118,– €

10,5 kg

358,– €

21,0 kg

85°

60

63

20.213

85°

60

24h

835 mm

320,– €

29,0 kg

415 mm 835 mm sectionalized

188,– €

14,5 kg

554,– €

29,0 kg

1000 kN/m R4

24h

1000 kN/m R4

60

835 mm

20.211

85° 60

835 mm

40

R4

60

20.210

1000 kN/m

1000 kN/m R5

75

32

85° 80

60

1200 kN/m if the tool clamping has the corresponding load

20.214

33,2 kg

234,– €

16,6 kg

676,– €

33,2 kg

80

396,– €

415 mm 835 mm sectionalized

100

20.215

R6

24h

835 mm

1000 kN/m

85° 95

60

24h

835 mm

460,– €

50,0 kg

415 mm 835 mm sectionalized

274,– €

25,0 kg

780,– €

50,0 kg

85° 120

1500 kN/m if the tool clamping has the corresponding load

1200 kN/m if the tool clamping has the corresponding load

1000 kN/m R7

95

80

60

80° 1-V dies 21.125

24h

356,– €

31,0 kg

200 mm

200,– €

15,0 kg

R9

103

415 mm

1500 kN/m

80° 154

160

21.160

R10

24h

415 mm

480,– €

46,5 kg

200 mm

270,– €

22,4 kg

1500 kN/m

130

125

80° 185 60

60

70° 1-V die 200

R15

24h

415 mm

988,– €

88,0 kg

200 mm

550,– €

42,5 kg

UKB-ADJUSTABLE DIES 185

21.200

2000 kN/m

70°

see chapter 11

240

60

41


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

60° 1-V dies

1000 kN/m

835 mm

484,– €

27,5 kg

415 mm 835 mm sectionalized

274,– €

13,7 kg

714,– €

27,5 kg

20.370

R5

24h 75

20.650

60° 75

1200 kN/m if the tool clamping has the corresponding load

1000 kN/m

63

R5

24h

835 mm

576,– €

34,3 kg

415 mm 835 mm sectionalized

326,– €

17,1 kg

848,– €

34,3 kg

86

50

60° 86

60 60

1000 kN/m

100

1000 kN/m

835 mm

R6

24h

820,– €

60,0 kg

415 mm 478,– € 835 mm 1.228,– € sectionalized

30,0 kg 60,0 kg

20.610 415 mm 514,– € 835 mm 1.440,– € sectionalized

24h 37,0 kg 74,0 kg

60°

115

20.680

R10

130

80

130

60°

1200 kN/m if the tool clamping has the corresponding load

115

60

60

32

835 mm

272,– €

27,5 kg

415 mm 835 mm sectionalized

164,– €

13,7 kg

440,– €

27,5 kg

20.440

45°

R4

24h

835 mm

384,– €

28,5 kg

415 mm 835 mm sectionalized

224,– €

14,2 kg

614,– €

28,5 kg

45° 75

60

60

1000 kN/m

80

24h 50,0 kg

200 mm

360,– €

24,0 kg

1500 kN/m if the tool clamping has the corresponding load

By mounting a steel insert (page 246) dies UKB-System Amada can also be used in other clampings.

45°

Die UKB-System Amada Milled groove

2

584,– €

Steel insert

H

415 mm

MODIFICATION EXAMPLE

R6

145

20.380

1000 kN/m

40

R4

24h 80

20.484

1000 kN/m

75

45° 1-V dies

145

W

60

18

24h

835 mm

228,– €

22,0 kg

415 mm 835 mm sectionalized

132,– €

11,0 kg

372,– €

22,0 kg

1200 kN/m if the tool clamping has the corresponding load

42

R2

60

20.494

1000 kN/m

30°

60

25

20.325

24h

835 mm

268,– €

20,1 kg

415 mm 835 mm sectionalized

150,– €

10,0 kg

416,– €

20,1 kg

1000 kN/m R3

60

30° 1-V dies

30°

60


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

800 kN/m

260,– €

15,5 kg

415 mm 835 mm sectionalized

156,– €

7,7 kg

424,– €

85° R2,5

15,5 kg

50

835 mm

28.820

R2

R3

24h 60 35

21.207

R4 22 60

800 kN/m

70

835 mm

R5

24h

594,– €

36,0 kg

415 mm 346,– € 835 mm sectionalized 1.036,– €

18,0 kg

R2 60°

90 20

16

36,0 kg

80°

80°

30

Die blocks

R4

80° R4 45 90

600 kN/m

17,8 kg

415 mm 835 mm sectionalized

206,– €

8,9 kg

528,– €

17,8 kg

60° R3

R2 16 60

32

835 mm

330,– €

27,0 kg

415 mm 835 mm sectionalized

192,– €

13,5 kg

590,– €

27,0 kg

1500 kN/m if the tool clamping has the corresponding load

85°

R4 40 60

835 mm

246,– €

20,0 kg

415 mm 835 mm sectionalized

148,– €

10,0 kg

422,– €

20,0 kg

R2 45° R3 60

1000 kN/m R4

24h 80

20.820

R1,5

24h

18

20.830 392,– €

26,0 kg

415 mm 835 mm sectionalized

222,– €

13,0 kg

652,– €

26,0 kg

1000 kN/m R2

24h

835 mm

18

362,– €

21.209

80

835 mm

R1,5

R2,5

35

24h 60 22

20.350

1000 kN/m

6

60 10

10

30°

R3 25 60

43


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Die holders 154,– €

9,3 kg

88,– €

4,6 kg

60

835 mm

160,– €

11,5 kg

415 mm

92,– €

5,7 kg

19,5

24h 39

835 mm 415 mm

20.316

19,5

24h

34

20.200

1000 kN/m

1000 kN/m

60

1000 kN/m

1000 kN/m

14,2 kg

415 mm

100,– €

7,1 kg

24h

835 mm

214,– €

18,9 kg

415 mm

122,– €

9,4 kg

55,5

174,– €

55

835 mm

20.306

35,5

24h

75

20.201

60 60

Die holders for centrical 2-V dies 140,– €

4,0 kg

415 mm

82,– €

2,0 kg

50

835 mm

194,– €

8,3 kg

415 mm

110,– €

4,1 kg

15

1000 kN/m

5

20.400

24h

20

835 mm

1000 kN/m

10 5

20.287

24h

15

60

Clamping piece for centrical 2-V dies 20.336 24,– €

0,2 kg

25

Per piece

48

24h

Clamping piece to fix small centrical 2-V dies on the die holder 20.287 and 20.400

15

EXAMPLE OF USE Centrical 2-V die Centrical 2-V die

34 mm 39 mm 55 mm 75 mm

44

Die holder 20.287 Die holder 20.400

20 mm Die holder To use on press brakes with lower daylight


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

90° Centrical 2-V dies 212,– €

9,5 kg

415 mm 835 mm sectionalized

122,– €

4,7 kg

354,– €

20.277

5

15 34,5

9,5 kg

R0,5

10,5 kg

5,5

212,– €

415 mm 835 mm sectionalized

122,– €

5,2 kg

354,– €

10,5 kg

6

24h

835 mm

212,– €

10,0 kg

415 mm 835 mm sectionalized

122,– €

5,0 kg

354,– €

10,0 kg

R0,4

800 kN/m

10

R0,6

90°

4,5

6,5

15 37

800 kN/m

12

8

24h

835 mm

20.276

R0,5

90°

3,5

46

835 mm

R0,3

800 kN/m

7

46

24h

46

20.275

4

R0,8

90° 7,5

UKB-UNIBEND AND UKB-WINGBEND PLUS

15 39

see chapter 10

88° Centrical 2-V dies

415 mm 835 mm sectionalized

122,– €

4,7 kg

354,– €

9,5 kg

212,– €

10,8 kg

415 mm 835 mm sectionalized

122,– €

5,4 kg

354,– €

10,8 kg

20.279

R1

214,– €

12,0 kg

415 mm 835 mm sectionalized

126,– €

6,0 kg

358,– €

12,0 kg

800 kN/m

12

5,5

R0,8

12

20

7,5

12

15 45,5

212,– €

10,0 kg

415 mm 835 mm sectionalized

122,– €

5,0 kg

354,– €

10,0 kg

20.278

7,5

835 mm

214,– €

12,0 kg

415 mm 835 mm sectionalized

126,– €

6,0 kg

358,– €

12,0 kg

800 kN/m R1,75

88°

835 mm

R1,5

15 39

24h

835 mm

8 88°

46

20.339

5

15 34,5

24h

835 mm

3,5

24h

20.280

24h

218,– €

415 mm 835 mm sectionalized

128,– €

6,5 kg

362,– €

13,0 kg

R1,2

4,5

6,5

15 37

R1,25

14

18

8,5

800 kN/m R1,5

88° 10,5

15 45

24h

835 mm

800 kN/m

10

6 88°

46

9,5 kg

21.276

R1

R0,8

46

212,– €

800 kN/m

7 88°

46

835 mm

4

R1,5

16

25

9,5

800 kN/m R1,75

88°

13,0 kg 46

24h

46

21.275

R0,6

14,5

15 50

45


UKB-SYSTEM AMADA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° Centrical 2-V dies

415 mm 835 mm sectionalized

122,– €

4,7 kg

365,– €

9,5 kg

212,– €

415 mm 835 mm sectionalized

122,– €

5,3 kg

354,– €

10,5 kg

20.349

R1,2

24h

835 mm

10,5 kg

214,– €

12,0 kg

415 mm 835 mm sectionalized

126,– €

6,0 kg

358,– €

12,0 kg

5

8

5,5

R1,75 7,5

15 39

R1,5

14

212,– €

10,0 kg

415 mm 835 mm sectionalized

122,– €

5,0 kg

354,– €

10,0 kg

20.347

24h

835 mm

214,– €

12,0 kg

415 mm 835 mm sectionalized

126,– €

6,0 kg

358,– €

12,0 kg

R2

85° 10,5

15 45

20.348 218,– €

13,0 kg

415 mm 835 mm sectionalized

128,– €

6,5 kg

362,– €

13,0 kg

800 kN/m

10

R1,5

4,5

6,5

15 37

R1,75

12

800 kN/m

20

R2,5

85° 12

7,5

15 45,5

R2

24h

835 mm

6 85°

800 kN/m

18

8,5

20.345 835 mm

800 kN/m

12 85°

24h

835 mm

3,5

15 34,5

46

20.346

R1

85°

R1

24h 46

9,5 kg

800 kN/m

7

46

212,– €

46

835 mm

4

16

25

800 kN/m R3

85° 14,5

9,5

46

24h

46

20.344

R0,6

15 50

30° Centrical 2-V dies 835 mm

288,– €

12,5 kg

415 mm 835 mm sectionalized

168,– €

6,2 kg

436,– €

12,5 kg

10

R1

30° 7

12 15 45

400 kN/m

20.478

R0,8

24h

835 mm

288,– €

13,0 kg

415 mm 835 mm sectionalized

168,– €

6,5 kg

436,– €

13,0 kg

8

12

9,5

14,5 15 50

UKB-FIELD SERVICE ‣ Individual advice and sale ‣ Technical solutions for special bending tasks ‣ Test bending on-site or at the UKB-test center ‣ Pick up service for tools to rework

46

400 kN/m R1,5

30° 46

24h 46

20.438

6

R0,6


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

88° 2-V dies 9,0 kg

415 mm

80,– €

4,5 kg

20.204

24h

835 mm

134,– €

8,5 kg

415 mm

80,– €

4,2 kg

R1,2

88°

6

1000 kN/m

10

55

12

R2,75

24h

835 mm

134,– €

9,0 kg

415 mm

80,– €

4,5 kg

1000 kN/m

20

R3

88°

10

20.338

15

55

20.296

24h

835 mm

134,– €

9,0 kg

415 mm

80,– €

4,5 kg

8

R1 26

134,– €

26

835 mm

26

24h

10

6

1000 kN/m

12

R1,5

88°

8

10

55

14

R2,75 26

21.202

R0,8

R3

88°

11

1000 kN/m

18

13

55

EXAMPLE OF USE 835 mm 415 mm

134,– € 80,– €

8,0 kg 4,0 kg

16

R2,75 26

20.205

24h

R3

88°

12

1000 kN/m

25

2-V die 20.296

16,5

34 mm 39 mm 55 mm 75 mm

55

Die holder (see page 44)

60° 2-V dies 166,– €

9,0 kg

415 mm

98,– €

4,5 kg

20.230

R0,8

166,– €

8,0 kg

98,– €

4,0 kg

10

12

R1,5 15

10

20.229

24h

835 mm

166,– €

8,5 kg

415 mm

98,– €

4,2 kg

55

20.267 166,– €

7,5 kg

415 mm

98,– €

3,7 kg

R0,8

60°

8

600 kN/m

12

10

55

16

R1,6

24h

835 mm

8

R0,5

600 kN/m

20 60°

26

835 mm

R0,6

60°

6

600 kN/m

55

24h

415 mm

10

26

835 mm

26

24h

6

26

20.235

R0,4

600 kN/m

20

R2

60° 15

12 55

30° 2-V die 24h

835 mm

274,– €

13,5 kg

415 mm

160,– €

6,7 kg

8

12

9,5

400 kN/m R1,5

30° 46

20.418

R0,8

14,5

50

47


UKB-SYSTEM AMADA FLATTENING TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Spring-loaded flattening dies

340,– €

835 mm

35°

15,2 kg

20.303 415 mm

620,– € 374,– €

24h

8

R1,5

33,0 kg 30°

16,5 kg

Max. 1,5 mm material thickness Rm = 400 N/mm2

60

41,5 kg

415 mm

428,– €

20,7 kg

Max. 2,0 mm material thickness Rm = 400 N/mm2

26°

Table of force for flattening

Material: R m = 700 N/mm 2 (VA) S (mm) (t/m) T (mm) (t/m) 0,6 15 3,0 35 0,8 20 3,0 50 1,0 25 3,5 60 1,25 26 3,5 80 1,5 38 4,6 95 2,0 50 5,5 130

2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0

2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0 5,0 6,0

Material: R m = 400 N/mm 2 (St) S (mm) (t/m) T (mm) (t/m) 0,6 9 3,0 23 0,8 12 3,0 32 1,0 15 3,5 40 1,25 17 3,5 50 1,5 22 4,6 63 2,0 30 5,5 80 2,5 55 6,5 90 3,0 70 8,0 100

20.305

24h

835 mm

818,– €

43,5 kg

415 mm

502,– €

21,7 kg

Max. 3,0 mm material thickness Rm = 400 N/mm2

60

48

1000 kN/m R1,5

15

694,– €

135 (opened) 120 (closed)

835 mm

10

1000 kN/m

12 R3 26°

15

24h

60

140 (opened) 125 (closed)

20.231

800 kN/m

15

R1

30,5 kg

Max. 1,0 mm material thickness Rm = 400 N/mm2

600 kN/m

15

415 mm

566,– €

6

105 (opened) 90 (closed)

835 mm

24h

110 (opened) 95 (closed)

20.264

60


01

UKB-SYSTEM AMADA FLATTENING TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Pneumatic flattening dies ADVANTAGES

VIDEO

‣ Faster bending through 15 mm less stroke

UKB-Flattening tools

‣ More precise bending ‣ Less attrition ‣ Connectable to existing free control-output I/0

30,5 kg

415 mm

736,– €

15,2 kg

Max. 1,0 mm material thickness Rm = 400 N/mm2

Delivery time on request

21.303

R1

835 mm 1.034,– €

33,0 kg

415 mm

16,5 kg

35° 15

958,– €

105 (opened) 90 (closed)

835 mm

600 kN/m

792,– €

8

Max. 1,5 mm material thickness Rm = 400 N/mm2

Delivery time on request

R1,5 30°

60

415 mm

20,7 kg

840,– €

Max. 2,0 mm material thickness Rm = 400 N/mm2

Delivery time on request

R1,5 26°

21.305 835 mm 1.236,– €

43,5 kg

415 mm

21,7 kg

928,– €

Delivery time on request

R3 26°

60

50.720 Per piece 240,– €

3,5 kg

1000 kN/m

12

Max. 3,0 mm material thickness Rm = 400 N/mm2

15

41,5 kg

135 (opened) 120 (closed)

835 mm 1.094,– €

1000 kN/m

15

10

60

140 (opened) 125 (closed)

21.231

800 kN/m

15

6

110 (opened) 95 (closed)

21.264

60

UKB-SPECIAL TOOLS

Accessory kit for pneumatic flattening dies consist of pressure-reducing valve and 12/24V electromagnetic valve

Delivery time on request

see chapter 12

49


UKB-SYSTEM AMADA FLATTENING TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Flattening punches/top tools and flattening dies 8,2

835 mm

580,– €

17,5 kg

415 mm 835 mm sectionalized

336,– €

8,7 kg

884,– €

17,5 kg

20.550

80 70

28

60 50 40 30 20 10 0

128

R12,5

835 mm

420,– €

28,5 kg

415 mm 835 mm sectionalized

240,– €

14,2 kg

680,– €

28,5 kg

Max. 1,2 mm material thickness Rm = 400 N/mm2

60

58

80

90

20 R12,5

24h 59

800 kN/m

24h

80

11.550

500 kN/m R1

50 40

15

58

60

70

8

0

10

20

30

24° R=0,6

10,2

580,– €

18,2 kg

415 mm 835 mm sectionalized

336,– €

9,1 kg

884,– €

18,2 kg

80 70

28

60 50 40 30 20 10 0

835 mm

420,– €

27,6 kg

415 mm 835 mm sectionalized

240,– €

13,8 kg

680,– €

27,6 kg

Max. 1,8 mm material thickness Rm = 400 N/mm2

60

128

R12,5

24h 59

835 mm

20.554

800 kN/m

24h

80

11.554

58

80

90

20 R12,5

500 kN/m R1

50 40

15

58

60

70

10

0

10

20

30

24° R=0,6

12,2

415 mm 835 mm sectionalized

580,– € 336,– € 884,– €

18,6 kg

20.560

80 70

28

9,3 kg

60 50 40

18,6 kg

30 20 10 0

128

R12,5

835 mm

420,– €

26,8 kg

415 mm 835 mm sectionalized

240,– €

13,4 kg

680,– €

26,8 kg

Max. 2,5 mm material thickness Rm = 400 N/mm2

60

80

90

20 R12,5

24h 59

835 mm

800 kN/m

24h

80

11.560

500 kN/m R1

70 50 40

15

58

60

58

12

0

10

20

30

24° R=0,6

EXAMPLE OF USE Surface ground

UKB-Flattening tools Surface milled

Hardened flattening parts

Table of force for flattening see page 48

50

VIDEO


01

UKB-SYSTEM AMADA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Die heightening 24h

835 mm

242,– €

29,0 kg

415 mm

152,– €

14,5 kg

EXAMPLE OF USE 55

60.919

1000 kN/m

T-die

60

Die heightening 60.919 End-to-end clamp

UKB-Regrinding service The regrinding of your press brake tools, we carry out professional, precise, fast and cost-saving. Make do and mend! Before

After

Weld on of a damaged tool (MAG welding process)

WIG welding process

UKB-Repair service Before regrinding, we weld on material for breakouts, damaged areas or deformations!

Further information see chapter 19 or visit www.ukb-gmbh.com! 51


PRESS BRAKE TOOLS UKB-SYSTEM TRUMPF Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 – 55

Punches/top tools

Simple Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Safety pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Flexible modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Insertion of a steel insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Punches/top tools H = 120 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 – 59 Punches/top tools H = 140 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Punches/top tools H = 158 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 – 61 Punches/top tools H = 220 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 – 64 Punch/top tool H = 240 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Punch/top tool H = 300 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Punch/top tool distance pieces, H = 100 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Punch/top tool distance pieces, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Punch/top tool distance piece, H = 220 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Dies

86° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 84° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 – 69 80° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 – 71 80° Dies, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 60° Die, H = 120 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 30° Dies, H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 – 73 30° Dies, H = 100 mm, R = 3,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 86° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 84° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 80° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 30° Dies, H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 – 78 Screwable flattening die H = 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Screwable flattening die H = 150 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Flattening punches/top tools and flattening dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 – 81 Die heightenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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02

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UKB-SYSTEM TRUMPF EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

8,5 90° Center line

37

Center line

16,25

20

8,5 90°

- 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm²

Force on head

20

36

‣ Optimum materials

Force on shoulder

20,75

Quality and precision

H

‣ Bending radius/intake radii

hardened up to 52 – 55 HRC R

H

‣ Precision ground ‣ Guaranteed exchangeability

α

and parallelism

‣ Punch/top tool clampings in

two different models - Simple Clamp at segments < 12,5 kg - Safety Pin at segments > 12,5 kg

α V R

R α

α V

‣ Self centering

R

Center line

with all technical information

Center line

H

‣ Tool marking

H

‣ Usable on both sides

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

W 20

UKB-CONTACT PARTNER

20

W

13

13

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Press brake tools UKB-System Trumpf in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 54

VIDEO Image


UKB-SYSTEM TRUMPF EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

02

Tool lengths PUNCHES/TOP TOOLS WITH SIMPLE CLAMP 50

400

50

Length 200 mm

Length 300 mm

Length 500 mm

50

50

200

100

Length 550 mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments, with horn extension left and right

150

25

40

25 25 30 35

45

Length 100 mm

25

100

100

50

Horn right

Horn left

Simple Clamp

PUNCHES/TOP TOOLS WITH SAFETY PINS Length 300 mm

Length 500 mm 50

200

200

50

50

Length 550 mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments, with horn extension left and right

Length 200 mm 50

200

100

150

25

25 25 30

35

40

45

Length 100 mm

25

50

50

50

100

100

50

50

Horn right

Horn left

Safety pin

DIES Length 500 mm

Length 550 mm sectionalized ‣ Sectionalized dies are delivered as a complete set ‣ 9 Segments

Length 200 mm

Length 300 mm

25 25 30

35

40

45

50

100

Length 100 mm

200

VIDEO UKB-Press brake tool systems

UKB-INFO Create your own individual tool lengths set for punches/top tools and dies! Offers for sets 1050 / 2050 / 3050 / 4050 mm, contact us!

55


UKB-SYSTEM TRUMPF SIMPLE CLAMP AND SAFETY PINS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Simple Clamp ADVANTAGES

‣ Vertical tool change for segments up to 12,5 kg ‣ Less set-up time ‣ Easy handling

Set consists of screw, spring and Simple Clamp

70.714 Set

Set

14,– € 0,012 kg

Set

16,– € 0,016 kg

24h 16,– € 0,023 kg

70.719

24h 18,– € 0,027 kg

Suitable for punches/top tools 15.370 / 15.480 / 15.670 / 15.680

14

Suitable for punches/top tools 15.450 / 15.710 / 15.720 15.730 / 15.750 / 15.760

19

70.718

14,– € 0,014 kg

70.717

24h

Suitable for punches/top tools 15.330 / 15.335 / 15.630 / 15.635 15.755 / 15.902 / 15.904 / 15.905

24h

Suitable for punches/top tools 15.320 / 15.620

11

70.716

Set

70.715

24h

Suitable for punches/top tools 15.010 / 15.310 / 15.610

Set

Vertical tool change

Set 39

31

24h 18,– € 0,038 kg

Suitable for punches/top tools 15.380 / 15.700 / 15.800

56

Safety pins ADVANTAGES

‣ Horizontal tool change for segments more than 12,5 kg ‣ Favorable purchase price (in comparison with Simple Clamp) ‣ Hardened Safety pins on demand ø5

26

Safety pins

Horizontal tool change

70.130 10 pieces Hardened

56

24h 3,50 €

0,16 kg

70.140 10 pieces Not hardened

24h 1,50 €

0,16 kg


UKB-SYSTEM TRUMPF MODIFICATION post@ukb-gmbh.com . www.ukb-gmbh.com

02

Flexible modification PUNCHES/TOP TOOLS

VIDEO

‣ Special cuttings ‣ Individual horn extensions ‣ Insertion of Simple Clamp ‣ Insertion of Safety pins ‣ Laser marking

UKB-Modification of press brake tools

Simple Clamp

Tool blank L = 500 mm

Tool individual modified according to your requirements

Cuttings

Safety pins

Laser marking

Horn right

Horn left

DIES

‣ Special cuttings ‣ Laser marking Tool blank L = 500 mm

Tool individual modified according to your requirements

Cuttings

Laser marking

Insertion of a steel insert MODIFICATION EXAMPLE Die UKB-System Amada 2

Milled groove 20

Steel insert UKB-System Trumpf

By mounting a steel insert (page 246) dies UKB-System Amada (chapter 1) can also be used in a clamping UKB-System Trumpf.

13

57


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools H = 120 mm 15.330

800 kN/m

Further radii

24h

Simple Clamp 12,0 kg 7,2 kg

200 mm

206,– €

4,8 kg

100 mm 550 mm sectionalized

118,– €

2,4 kg

30 20 10 0

18

13,2 kg

2

40

31

10

20

30°

12

30

86° R=1,0

110

50

60

722,– €

40

80

254,– €

50

30°

300 mm

60

30

70

320,– €

120

500 mm

70

R (mm)

H (mm)

0,5

119,8

2,0

119,2

2,5

119,0

3,0

118,8

4,0

118,2

5,0

117,7

6,0

117,2

Prices and other radii on demand

Delivery time 1–3 working days

300 kN/m

15.335

24h

Further radii

Simple Clamp 328,– €

6,0 kg

200 mm

256,– €

4,0 kg

100 mm 550 mm sectionalized

146,– €

2,0 kg

830,– €

11,0 kg

60

30

50 40 30 20 10 0

12 8 60

110

50

31

40

H (mm)

0,5

119,8

2,0

119,2

2,5

119,0

3,0

118,8

Delivery time 1–3 working days

4

10

20

30°

12

30

86° R=1,0

R (mm)

Prices and other radii on demand

80

300 mm

70

70

9,9 kg

120

438,– €

30°

500 mm

800 kN/m

15.370

24h

Further radii

Safety pins 14,5 kg

60 50

55

30

Simple Clamp

20

80 70 40

16,0 kg

31

R (mm)

H (mm)

0,5

119,8

2,0

119,2

2,5

119,0

3,0

118,7

4,0

118,3

5,0

117,8

6,0

117,3

Prices and other radii on demand

Delivery time 1–3 working days

8

86° R=1,0

30°

2,9 kg

0

60

5,8 kg

160,– €

10

50

292,– €

100 mm 550 mm sectionalized

22

30

200 mm

23

20

8,7 kg

120

382,– €

30°

300 mm

902,– €

40

110

470,– €

12

500 mm

70

250 kN/m

Further radii

24h

R (mm)

H (mm)

0,5

119,8

2,0

119,2

2,5

119,0

0

3,0

118,7

90

15.380

4,0

118,3

Safety pins 500 mm

676,– €

70

15,4 kg

60 50 40

70

30

Simple Clamp 352,– €

6,2 kg

100 mm 198,– € 550 mm sectionalized 1.226,– €

3,1 kg

80

9,3 kg

12

30°

10

20

110

50 40

31

30

86° R=1,0

5,5

58

Prices and other radii on demand

30°

17,0 kg

60

70

200 mm

496,– €

10

120

300 mm

20

Delivery time 1–3 working days


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

02

Punches/top tools H = 120 mm 15.310

1300 kN/m

Further radii

24h

Simple Clamp 12,0 kg

300 mm

220,– €

7,2 kg 4,8 kg

100 mm 550 mm sectionalized

106,– €

2,4 kg

632,– €

13,2 kg

50 40 30 20 10 0

30°

R (mm)

H (mm)

2,0

119,8

2,5

119,8

3,0

119,8

5,0

118,8

6,0

117,6

Prices and other radii on demand

Delivery time 1–3 working days

0

10

20

30

60° R=4,0

12

40

50

31

110

60

70

182,– €

60

30°

200 mm

20

80

270,– €

120

500 mm

70

800 kN/m

15.320

Further radii

24h

Simple Clamp 24

6,0 kg

100 mm 550 mm sectionalized

118,– €

2,0 kg

766,– €

11,0 kg

30 20 10

14

0

30°

R (mm)

H (mm)

0,5

119,8

2,0

116,0

2,5

114,4

3,0

112,8

4,0

109,8

Prices and other radii on demand

Delivery time 1–3 working days

0

10

20

30

28° R=1,0

12

40

50

31

110

4,0 kg

40

60

206,– €

50

30°

200 mm

60

80

254,– €

10,0 kg

70

300 mm

316,– €

120

500 mm

70

Punches/top tools H = 140 mm 15.480

400 kN/m

Further radii

24h

Safety pins 15,3 kg

80 70 60

55

50 40

Simple Clamp

30

334,– €

6,2 kg

100 mm 184,– € 550 mm sectionalized 1.116,– €

17,0 kg

24

0

90

3,1 kg

138,8

2,5

138,5

3,0

138,2

Prices and other radii on demand

0

200 mm

21

10

9,3 kg 140

458,– €

10

139,4

2,0

80

Delivery time 1–3 working days

50

60

70

30°

300 mm

20

1,0

40

31

30

80° R=0,5

130

666,– €

H (mm)

5

10

20

30°

12

500 mm

R (mm)

15.450

400 kN/m

24h

Safety pins 500 mm

592,– €

60

14,5 kg

Further radii

70 60 50 30 20

24,5

0 11 0

135

50 40 0

10

20

30

28° R=1,0

12

31

60

16,0 kg

30°

2,9 kg

10

5,8 kg

90

346,– €

100 mm 186,– € 550 mm sectionalized 1.238,– €

0

80

200 mm

Delivery time 1–3 working days

10

13,5

70

8,7 kg 140

470,– €

139,8

30°

300 mm

H (mm)

0,5 Prices and other radii on demand

40

Simple Clamp

R (mm)

59


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools H = 158 mm 15.630

Further radii

24h

Safety pins 500 mm

378,– €

800 kN/m

10

0

15,0 kg

90 80

30

70 60 50

Simple Clamp

40

6,0 kg

134,– €

3,0 kg

2

80

90

16,5 kg

30°

40

50

31

H (mm)

0,5

157,8

1,0

157,6

2,0

157,2

2,5

157,0

3,0

156,7

4,0

156,3

5,0

155,8

6,0

155,3

Prices and other radii on demand

Delivery time 1–3 working days

10

20

30°

12

30

86° R=0,8

150

60

70

750,– €

18

0

250,– €

100 mm 550 mm sectionalized

0

11

200 mm

10

0

9,0 kg

10

310,– €

20

158

300 mm

30

R (mm)

300 kN/m

15.635

Further radii

24h

Safety pins 500 mm

362,– €

10

0

13,5 kg

90 80

30

70 60 50

Simple Clamp

40

5,4 kg

100 mm 550 mm sectionalized

142,– €

2,7 kg

722,– €

14,9 kg

0

15 5

H (mm)

0,5

157,8

1,0

157,6

2,0

157,2

2,5

157,0

3,0

156,7

Prices and other radii on demand

0

240,– €

10

11

200 mm

20

0

8,1 kg

90

10

306,– €

158

300 mm

30

R (mm)

80

Delivery time 1–3 working days

40

31

4

10

20

30°

12

30

150

50

60

70

30°

86° R=0,6

400 kN/m

Further radii

24h

R (mm)

H (mm)

0,5

157,8

1,0

157,6

2,0

157,2

2,5

157,0

0

3,0

156,7

11 0

15.670

4,0

156,3

5,0

155,8

Safety pins 500 mm

516,– €

19,0 kg

90 80 70

57

60 50

Simple Clamp

10 0

3,8 kg

10

22

20,9 kg 70 40

31

6

60

12

30°

10

20

30

86° R=0,8

150

50

60

30°

100 mm 180,– € 550 mm sectionalized 1.026,– €

7,6 kg

25

90

342,– €

11,4 kg

20

80

200 mm

426,– €

30

158

300 mm

40

Prices and other radii on demand

Delivery time 1–3 working days


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

02

Punches/top tools H = 158 mm 15.680

400 kN/m

Further radii

24h

Safety pins 500 mm

598,– €

10

0

17,5 kg

90 80 70

57

60 50

Simple Clamp

40

3,5 kg

0,5

157,8

1,0

157,4

2,0

156,4

2,5

155,9

3,0

155,4

Delivery time 1–3 working days

80

90

19,3 kg

H (mm)

Prices and other radii on demand

0

7,0 kg

11

394,– €

0

0

200 mm

100 mm 210,– € 550 mm sectionalized 1.188,– €

10

10

10,5 kg

20

158

490,– €

30

25

0

10

20

30°

30

60° R=0,8

12

40

50

31

150

60

70

30°

300 mm

22

R (mm)

1000 kN/m

15.610

Further radii

24h

Safety pins 500 mm

338,– €

14,0 kg

20

10

0 90 80 70 60

Simple Clamp

50 40

222,– €

5,6 kg

100 mm 550 mm sectionalized

118,– €

2,8 kg

670,– €

15,4 kg

10 0

0

200 mm

20

11

8,4 kg

H (mm)

0,5

157,8

1,0

157,8

2,0

157,8

2,5

157,8

4,0

154,0

5,0

150,8

Prices and other radii on demand

Delivery time 1–3 working days

0

10

20

30

30°

40

28° R=3,0

12

50

60

31

150

70

80

30°

90

10

0

268,– €

158

300 mm

30

R (mm)

800 kN/m

Further radii

24h

Simple Clamp

10 0

14

H (mm)

0,5

157,8

2,0

154,0

2,5

152,4

3,0

150,8

4,0

147,8

0

Prices and other radii on demand

11

Delivery time 1–3 working days

30°

28° R=1,0

150

31

12

12,7 kg

20

0

730,– €

30

10

2,3 kg

40

90

120,– €

50

80

100 mm 550 mm sectionalized

60

70

4,6 kg

70

R (mm)

60

242,– €

80

50

200 mm

24

40

6,9 kg

90

30

294,– €

0

20

300 mm

10

10

11,5 kg

0

366,– €

158

500 mm

30°

15.620

61


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools H = 220 mm 15.710

800 kN/m

Further radii

24h

Safety pins

13

0

500 mm

584,– €

28,5 kg

300 mm

432,– €

17,1 kg

12

0

11

0

10

0

60

90 80 70 60 50

Simple Clamp

18

0

0

0 17

H (mm)

0,5

219,8

2,0

219,2

2,5

218,7

3,0

218,5

4,0

218,3

5,0

217,8

6,0

217,5

0

31,4 kg

10

16

5,7 kg 2

Prices and other radii on demand

0

14

0

28

0

11,4 kg

20

15

378,– €

100 mm 206,– € 550 mm sectionalized 1.302,– €

30

220

200 mm

40

R (mm)

80

90

10

0

11

0

12

0

13

Delivery time 1–3 working days

40

31

12

10

30°

20

30

215

50

60

70

30°

86° R=1,0

800 kN/m

15.700

Further radii

24h

Safety pins

13

0

500 mm

780,– €

33,5 kg

300 mm

588,– €

20,1 kg

200 mm

396,– €

13,4 kg

12

0

11

0

10

0

85

90 80 70 60 50 40 30

Simple Clamp

10

6,7 kg

0

18

0

22

0,5

219,8

2,0

219,2

2,5

218,7

3,0

218,5

4,0

218,3

5,0

217,8

6,0

217,5

16

Prices and other radii on demand

15 0 14 0

10

UKB-INFO Punches/top tools UKB-System WILA type I (chapter 3) and UKB-System LVD type I (chapter 4) can also be used in a clamping ÚKB-System Trumpf!

12

30°

20

30

40

31

215

50

60

70

80

90

10

0

11

0

12

0

13

Delivery time 1–3 working days

30°

86° R=1,0

62

H (mm)

0

17

33

0

36,9 kg

0

220

100 mm 246,– € 550 mm sectionalized 1.582,– €

20

R (mm)


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

02

Punches/top tools H = 220 mm 15.790

600 kN/m

24h

Further radii

Safety pins 200 mm

694,– €

100 mm 392,– € 550 mm sectionalized 2.512,– €

17,6 kg

12

0

8,8 kg

11

0

10

0

140

48,4 kg

90 80 70 60

37

50

73

40 30 20 10

H (mm)

0,5

219,8

2,0

219,2

2,5

218,7

3,0

218,5

4,0

218,3

5,0

217,8

6,0

217,5

16

0

220

0

R (mm)

0

14

0

15

0

Prices and other radii on demand

80

90

10

0

11

0

12

0

13

Delivery time 1–3 working days

40

31

12

11

,5

30°

20

30

215

50

60

70

30°

84° R=1,0

1300 kN/m

15.730

Further radii

24h

Safety pins 500 mm 300 mm

584,– € 436,– €

13

0

60

26,0 kg

12

0

11

0

10

0

15,6 kg

90 80 70 60 50

Simple Clamp

219,8

3,0

219,8

5,0

218,6

6,0

217,6

Prices and other radii on demand

0

0

0

18

Delivery time 1–3 working days

31

40

60° R=4,0

215

50

60

30°

70

80

90

10

0

11

0

12

0

13

0

14

0

15

0

16

0

17

25

219,8

2,5

12

30°

30

5,2 kg 28,6 kg

10

20

100 mm 206,– € 550 mm sectionalized 1.302,– €

20

2,0

10

10,4 kg

H (mm)

0

378,– €

30

220

200 mm

40

R (mm)

63


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punch/top tool H = 220 mm 15.720

800 kN/m

Further radii

24h

Safety pins

13

0

500 mm

602,– €

25,0 kg

300 mm

444,– €

15,0 kg

12

0

11

0

10

0

60

90 80 70 60 50

Simple Clamp 30

10

18

0

27,5 kg

219,8

2,0

216,0

2,5

214,0

3,0

212,8

4,0

209,8

Prices and other radii on demand

0

0

Delivery time 1–3 working days

17

5,0 kg

0,5

0

10,0 kg

20

H (mm)

0

10

20

30°

12

40

50

31

30

28° R=1,0

215

60

70

30°

80

90

10

0

11

0

12

0

13

0

14

0

15

0

16

386,– €

100 mm 208,– € 550 mm sectionalized 1.396,– €

30

220

200 mm

40

R (mm)

Punch/top tool H = 240 mm 15.750

400 kN/m

24h

Further radii

Safety pins 500 mm

710,– €

24,0 kg

300 mm

528,– €

14,4 kg

14

60

0

13

0

12

0

10

0 90 70 60

440,– €

9,6 kg

100 mm 234,– € 550 mm sectionalized 1.530,– €

4,8 kg

50 40 30 20 10

24,5

0

14

0

15

0

16

0

17

0

18

0

240

19 0

26,4 kg

30 20 10 0

64

12

30°

40

50

60

31

235

70

80

30°

90

10

0

11

0

12

0

13

0

13,5

28° R=1,0

0,5

239,8

Delivery time 1–3 working days

80

Simple Clamp 200 mm

H (mm)

Prices and other radii on demand

11

0

R (mm)


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

02

Punch/top tool H = 300 mm 15.800

800 kN/m

Further radii

24h

Safety pins 200 mm

584,– €

19,6 kg

18

0

17

0

16

0

Simple Clamp 100 mm 364,– € 550 mm sectionalized 2.478,– €

15

0

101

14

0

13

0

9,8 kg

12

0

11

0

10

53,9 kg

0 90 80 70 60 50 40 30 10

40

0,5

299,8

2,0

299,2

2,5

298,7

3,0

298,5

4,0

298,3

5,0

297,8

6,0

297,5

Delivery time 1–3 working days

0

60 40

31

12

30°

10

20

30

86° R=1,0

295

50

30°

70

80

90

10

0

11

0

12

0

13

0

14

0

15

0

16

0

17

0

18

0

19

0

20

0

21

0

22

0

300

H (mm)

Prices and other radii on demand

20

37

R (mm)

UKB-INFO Punches/top tools UKB-System WILA type I (chapter 3) and UKB-System LVD type I (chapter 4) can also be used in a clamping UKB-System Trumpf!

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

65


UKB-SYSTEM TRUMPF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punch/top tool distance pieces, H = 100 mm 1000 kN/m

50.410 Safety pins 150 mm

1000 kN/m

50.415

24h

24h

Safety pins 272,– €

6,9 kg

50 mm

194,– €

2,3 kg

60

100

100

60

Punch/top tool distance pieces, H = 150 mm 1000 kN/m

1000 kN/m

50.440

50.445

24h

Safety pins 150 mm

24h

Safety pins 340,– €

10,5 kg

50 mm

256,– €

3,5 kg

60 150

150

60

Punch/top tool distance piece, H = 220 mm 900 kN/m

50.503

24h

UKB-PRESS BRAKE TOOL CABINETS

Safety pins 200 mm

702,– €

24,5 kg 145

see chapter 16

68

183

45

25 15

7

37

0

66

Example with punch/top tool 15.320 Beispiel mit Oberwerkzeug 15.320


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

86° Dies, H = 100 mm 24h 4,5 kg 2,7 kg

200 mm

156,– €

1,8 kg

100 mm 550 mm sectionalized

94,– €

0,9 kg

496,– €

5,0 kg

100

294,– € 216,– €

R0,6

8

20

25.350

5

24h

500 mm

244,– €

4,5 kg

300 mm

174,– €

2,7 kg

200 mm

122,– €

1,8 kg

100 mm 550 mm sectionalized

72,– €

0,9 kg

456,– €

5,0 kg

86°

20

9,0 kg 5,4 kg

200 mm

92,– €

3,6 kg

100 mm 550 mm sectionalized

64,– €

1,8 kg

374,– €

9,9 kg

100

162,– € 122,– €

R0,6

20

25.102

8

24h

500 mm

162,– €

9,0 kg

300 mm

122,– €

5,4 kg

200 mm

92,– €

3,6 kg

100 mm 550 mm sectionalized

64,– €

1,8 kg

374,– €

9,9 kg

20

500 mm 300 mm

86°

1000 kN/m

86°

100

6

13

300 mm

122,– €

5,4 kg

200 mm

92,– €

3,6 kg

100 mm 550 mm sectionalized

64,– €

1,8 kg

374,– €

9,9 kg

86°

100

9,0 kg

1000 kN/m R1

20

25.104

12

24h

500 mm

174,– €

10,5 kg

300 mm

130,– €

6,3 kg

200 mm

98,– €

4,2 kg

100 mm 550 mm sectionalized

66,– €

2,1 kg

392,– €

11,6 kg

86°

100

10

20

162,– €

300 mm

138,– €

7,5 kg

200 mm

106,– €

5,0 kg

100 mm 550 mm sectionalized

72,– €

2,5 kg

412,– €

13,8 kg

R1

25

30

25.106

20

24h

500 mm

204,– €

12,5 kg

300 mm

152,– €

7,5 kg

200 mm

112,– €

5,0 kg

100 mm 550 mm sectionalized

74,– €

2,5 kg

426,– €

13,8 kg

1000 kN/m R2

86°

30

20

12,5 kg 100

188,– €

R1,6 86°

20

500 mm

1000 kN/m

100

16

24h

1000 kN/m

13

13

25.105

20

20

25.103 500 mm

R0,8

13

13

24h

1000 kN/m

20

25.101

R0,6

8

13

24h

250 kN/m

20

20

500 mm 300 mm

86°

300 kN/m

100

25.100

4

13

13

67


UKB-SYSTEM TRUMPF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

84° Dies, H = 100 mm

300 mm

208,– €

2,7 kg

200 mm

150,– €

1,8 kg

100 mm 550 mm sectionalized

94,– €

0,9 kg

496,– €

5,0 kg

84°

R0,6

8

20

25.300 500 mm

244,– €

4,5 kg

300 mm

174,– €

2,7 kg

200 mm

122,– €

1,8 kg

100 mm 550 mm sectionalized

72,– €

0,9 kg

456,– €

5,0 kg

84°

8

20

13

24h

500 mm

162,– €

9,0 kg

300 mm

122,– €

5,4 kg

200 mm

92,– €

3,6 kg

100 mm 550 mm sectionalized

64,– €

1,8 kg

1000 kN/m R0,6

20

9,9 kg

6

25.301

24h

500 mm

244,– €

5,5 kg

300 mm

174,– €

3,3 kg

200 mm

122,– €

2,2 kg

100 mm 550 mm sectionalized

72,– €

1,1 kg

456,– €

6,0 kg

84°

250 kN/m R0,6

10

20

20

20

374,– €

84°

13

100

6

100

25.201

R0,6

100

4,5 kg

250 kN/m

20

294,– €

5

24h

20

500 mm

300 kN/m

100

25.200

4

24h

13 13

9,0 kg

300 mm

122,– €

5,4 kg

92,– €

3,6 kg

100 mm 550 mm sectionalized

64,– €

1,8 kg

374,– €

9,9 kg

R0,8

20

25.302 500 mm

244,– €

6,0 kg

300 mm

174,– €

3,6 kg

200 mm

122,– €

2,4 kg

100 mm 550 mm sectionalized

72,– €

1,2 kg

456,– €

6,6 kg

84°

162,– €

9,0 kg

122,– €

5,4 kg

92,– €

3,6 kg

100 mm 550 mm sectionalized

64,– €

1,8 kg

374,– €

9,9 kg

20

13

68

12

R1

25.303

10

24h

500 mm

244,– €

6,5 kg

300 mm

174,– €

3,9 kg

200 mm

122,– €

2,6 kg

100 mm 550 mm sectionalized

72,– €

1,3 kg

456,– €

7,2 kg

84°

14

20 20

20

200 mm

100

500 mm 300 mm

84°

1000 kN/m

100

10

24h

R0,8

13

13

25.203

350 kN/m

20

20

200 mm

84°

8

24h

100

162,– €

1000 kN/m

20

500 mm

100

25.202

8

24h

13

400 kN/m R1


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

84° Dies, H = 100 mm

130,– €

10,5 kg

R1

6,3 kg

98,– €

4,2 kg

100 mm 550 mm sectionalized

66,– €

2,1 kg

392,– €

11,6 kg

24h

500 mm

244,– €

7,0 kg

300 mm

174,– €

4,2 kg

200 mm

122,– €

2,8 kg

100 mm 550 mm sectionalized

72,– €

1,4 kg

456,– €

7,7 kg

20

200 mm

25

25.304

12 84°

100

300 mm

174,– €

84°

1000 kN/m

188,– €

12,5 kg

300 mm

138,– €

7,5 kg

106,– €

5,0 kg

100 mm 550 mm sectionalized

72,– €

2,5 kg

412,– €

13,8 kg

84°

30

1000 kN/m R1,6

25.206

20

24h

500 mm

204,– €

12,5 kg

300 mm

152,– €

7,5 kg

200 mm

114,– €

5,0 kg

100 mm 550 mm sectionalized

74,– €

2,5 kg

426,– €

13,8 kg

1000 kN/m R2

84°

30

20

20

200 mm

16

13

100

16

100

25.205 500 mm

R1

20

13

24h

400 kN/m

20

500 mm

24h

100

25.204

12

13

13

UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0 see chapter 09

Tool lengths UKB-System Trumpf

69


UKB-SYSTEM TRUMPF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

80° Dies, H = 100 mm 14,0 kg

300 mm

160,– €

8,4 kg

200 mm

118,– €

5,6 kg

100 mm 550 mm sectionalized

78,– €

2,8 kg

446,– €

15,4 kg

25.208

R2,5 80°

35

500 mm

264,– €

17,5 kg

300 mm

192,– €

10,5 kg

200 mm

140,– €

7,0 kg

100 mm 550 mm sectionalized

90,– €

3,5 kg

502,– €

19,3 kg

R5 80°

45

20 13

24h

284,– €

20,5 kg

300 mm

210,– €

12,3 kg

200 mm

150,– €

8,2 kg

100 mm 550 mm sectionalized

96,– €

4,1 kg

528,– €

22,6 kg

25.210

R5 80°

55

50

24h

500 mm

356,– €

23,0 kg

300 mm

250,– €

13,8 kg

200 mm

184,– €

9,2 kg

100 mm 550 mm sectionalized

116,– €

4,6 kg

634,– €

25,3 kg

80° 65

20 13

26,0 kg

300 mm

292,– €

15,6 kg

200 mm

210,– €

10,4 kg

128,– €

5,2 kg

670,– €

28,6 kg

R5

80° 75

20

100 mm 550 mm sectionalized

13

70

1500 kN/m

25.112

70

24h

500 mm

452,– €

28,0 kg

300 mm

316,– €

16,8 kg

200 mm

228,– €

11,2 kg

100 mm 550 mm sectionalized

140,– €

5,6 kg

754,– €

30,8 kg

1500 kN/m R5

100

410,– €

13

80° 85

20

500 mm

100

25.111

60

24h

1500 kN/m R5

20

500 mm

1000 kN/m

100

40

13

100

25.209

1000 kN/m

100

218,– €

30

24h

20

500 mm

1000 kN/m

100

25.207

24

24h

13


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

80° Die, H = 100 mm 80

24h

488,– €

32,0 kg

300 mm

340,– €

19,2 kg

200 mm

244,– €

12,8 kg

100 mm 550 mm sectionalized

146,– €

6,4 kg

782,– €

35,2 kg

1500 kN/m

UKB-ADJUSTABLE DIES

R5

80° 100

see chapter 11

20

500 mm

100

25.113

13

80° Dies, H = 120 mm 1500 kN/m

24h

25.115

R8

24h

582,– €

42,5 kg

500 mm

626,– €

44,5 kg

300 mm

402,– €

25,5 kg

300 mm

420,– €

26,7 kg

200 mm

288,– €

17,0 kg

200 mm

310,– €

17,8 kg

100 mm 550 mm sectionalized

198,– €

8,5 kg

100 mm 214,– € 550 mm sectionalized 1.152,– €

8,9 kg

110

46,8 kg

R8

49,0 kg

80° 120

20

20

960,– €

120

500 mm

80°

100

120

25.114

1500 kN/m

90

13

13

60° Die, H = 120 mm 812,– €

45,5 kg

300 mm

564,– €

27,3 kg

200 mm

410,– €

18,2 kg

100 mm 268,– € 550 mm sectionalized 1.412,– €

9,1 kg

R8

120

500 mm

1600 kN/m

60°

50,0 kg

145

20

25.116

120

24h

13

71


UKB-SYSTEM TRUMPF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Dies, H = 100 mm 7,0 kg

300 mm

190,– €

4,2 kg

200 mm

138,– €

2,8 kg

100 mm 550 mm sectionalized

86,– €

1,4 kg

470,– €

7,7 kg

60.120

15

20

25.500 500 mm

278,– €

7,0 kg

300 mm

206,– €

4,2 kg

200 mm

144,– €

2,8 kg

100 mm 550 mm sectionalized

82,– €

1,4 kg

484,– €

7,7 kg

60.120

60.120

20

60.120

R0,6 30°

5

24h

R0,6

13

222,– €

9,0 kg

300 mm

164,– €

5,4 kg

200 mm

120,– €

3,6 kg

100 mm 550 mm sectionalized

78,– €

1,8 kg

438,– €

R0,6 30°

20

9,9 kg

60.120

500 mm

278,– €

7,5 kg

300 mm

206,– €

4,5 kg

200 mm

144,– €

3,0 kg

100 mm 550 mm sectionalized

82,– €

1,5 kg

484,– €

8,3 kg

R0,6 30°

60.120 13

222,– €

9,0 kg

300 mm

164,– €

5,4 kg

200 mm

120,– €

3,6 kg

100 mm 550 mm sectionalized

78,– €

1,8 kg

438,– €

9,9 kg

400 kN/m R1

30°

20

25.502

8

24h

500 mm

278,– €

7,5 kg

300 mm

206,– €

4,5 kg

200 mm

144,– €

3,0 kg

100 mm 550 mm sectionalized

82,– €

1,5 kg

484,– €

8,3 kg

60.120

R1 30°

13

9,0 kg

300 mm

164,– €

5,4 kg

200 mm

120,– €

3,6 kg

100 mm 550 mm sectionalized

78,– €

1,8 kg

438,– €

9,9 kg

30° 20

25.503 278,– €

8,0 kg

300 mm

206,– €

4,8 kg

200 mm

144,– €

3,2 kg

100 mm 550 mm sectionalized

82,– €

1,6 kg

484,– €

8,8 kg

60.120

13

24h

500 mm

60.120

10

200 kN/m R1

30° 100

222,– €

400 kN/m R1

100

500 mm

13

18

20 20

10

24h

20

25.403

72

17

20

60.120

20

60.120

60.120

200 kN/m

20

60.120

60.120

16

13

100

500 mm

100

25.402

8

24h

170 kN/m

20

60.120

20

60.120

25.501

6

24h

20

500 mm

400 kN/m

100

24h

100

25.401

15

20

13

6

150 kN/m

30°

100

262,– €

200 kN/m

20

500 mm

100

25.400

4

24h

13


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

30° Dies, H = 100 mm 232,– €

10,0 kg

300 mm

170,– €

6,0 kg

200 mm

126,– €

4,0 kg

100 mm 550 mm sectionalized

82,– €

2,0 kg

454,– €

11,0 kg

R1 30°

60.120

24h

500 mm

288,– €

9,0 kg

300 mm

216,– €

5,4 kg

200 mm

156,– €

3,6 kg

100 mm 550 mm sectionalized

88,– €

1,8 kg

504,– €

9,9 kg

30°

60.120

13

246,– €

12,0 kg

300 mm

180,– €

7,2 kg

200 mm

132,– €

4,8 kg

100 mm 550 mm sectionalized

86,– €

2,4 kg

478,– €

13,2 kg

500 kN/m R1,6

30°

60.120

500 mm

266,– €

13,0 kg

300 mm

194,– €

7,8 kg

200 mm

140,– €

5,2 kg

100 mm 550 mm sectionalized

90,– €

2,6 kg

498,– €

14,3 kg

30° 35

20 13

24h 14,5 kg

206,– €

8,7 kg

200 mm

152,– €

5,8 kg

100 mm 550 mm sectionalized

96,– €

2,9 kg

526,– €

16,0 kg

R2,5

25.408

30

24h

500 mm

374,– €

19,0 kg

300 mm

274,– €

11,4 kg

30°

200 mm

196,– €

7,6 kg

40

100 mm 550 mm sectionalized

118,– €

3,8 kg

620,– €

20,9 kg

R3

30° 55

13

13

40

24h

900 kN/m R5

25.410

50

24h

468,– €

18,5 kg

500 mm

738,– €

21,5 kg

300 mm

328,– €

11,1 kg

300 mm

492,– €

12,9 kg

200 mm

242,– €

7,4 kg

200 mm

346,– €

8,6 kg

100 mm 550 mm sectionalized

156,– €

3,7 kg

4,3 kg

826,– €

20,4 kg

100 mm 198,– € 550 mm sectionalized 1.230,– €

100

500 mm

30°

R5

30°

23,7 kg

75

20

20

60

1000 kN/m

100

25.409

900 kN/m

20

286,– €

300 mm

650 kN/m

20

500 mm

13

100

24

100

25.407

600 kN/m R2

20

60.120

30

25.406

20

24h

100

500 mm

100

25.405

16

21,5

25

13

24h

250 kN/m R1

60.120

20

60.120

25

25.504

12

100

500 mm

400 kN/m

20

24h

100

25.404

12

13

13

73


UKB-SYSTEM TRUMPF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Dies, H = 100 mm, R = 3,0

R3

24h

500 mm

222,– €

9,0 kg

300 mm

164,– €

5,4 kg

200 mm

120,– €

3,6 kg

100 mm 550 mm sectionalized

78,– €

1,8 kg

438,– €

9,9 kg

30°

100

‣ Reduces marks on bended sheets ‣ Applicable for foil-coated sheets

25.421

60.120

60.120

300 mm

164,– €

5,4 kg

200 mm

120,– €

3,6 kg

100 mm 550 mm sectionalized

78,– €

1,8 kg

438,– €

9,9 kg

20

60.120

60.120

24h 10,0 kg

170,– €

6,0 kg

200 mm

126,– €

4,0 kg

100 mm 550 mm sectionalized

82,– €

2,0 kg

454,– €

11,0 kg

60.120

60.120

30° 100

300 mm

222,– €

8,5 kg

300 mm

164,– €

5,1 kg

200 mm

120,– €

3,4 kg

100 mm 550 mm sectionalized

78,– €

1,7 kg

438,– €

9,4 kg

25

400 kN/m R3

30° 20

13

400 kN/m R3

16

25.425

24h

500 mm

246,– €

12,0 kg

300 mm

180,– €

7,2 kg

200 mm

132,– €

4,8 kg

100 mm 550 mm sectionalized

86,– €

2,4 kg

478,– €

13,2 kg

60.120

20

232,– €

500 mm

60.120

12

500 mm

24h

60.120

13

25.424

25.423

100

9,0 kg

R3 30°

10

20

222,– €

400 kN/m

20

500 mm

13

60.120

30° 30

13

13

UKB-INFO

60.120

Dies with this symbol can be used with an additional drill hole 70.800 with screwable flattening die 60.120 - further information see page 79!

Drill hole 70.800 in 30° die 25.402

74

500 kN/m R3

100

24h

100

25.422

20

20

8

400 kN/m

20

ADVANTAGES

6


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

86° Dies, H = 150 mm 6

24h

174,– €

12,5 kg

300 mm

128,– €

7,5 kg

200 mm

100,– €

5,0 kg

100 mm 550 mm sectionalized

72,– €

2,5 kg

422,– €

13,8 kg

R0,6 R R0 0,6

20

20

500 mm

86° 86 6°

150

25.601

11000 10 0000 00 kkN/m N N/m

13

25.602

24h

86° 86 6°

11000 0 0 kkN 000 kN/m N N/m R0,8 R R0 0,,8

100

25.603

24h

174,– €

12,5 kg

500 mm

174,– €

12,5 kg

300 mm

128,– €

7,5 kg

300 mm

128,– €

7,5 kg

200 mm

100,– €

5,0 kg

200 mm

100,– €

5,0 kg

100 mm 550 mm sectionalized

72,– €

2,5 kg

72,– €

2,5 kg

422,– €

13,8 kg

100 mm 550 mm sectionalized

422,– €

13,8 kg

20

13

24h

886° 86 6°

11000 10 00000 kkN kN/m N/m R1 R1

25.605

24h

15,5 kg

500 mm

210,– €

18,0 kg

300 mm

142,– €

9,3 kg

300 mm

152,– €

10,8 kg

200 mm

110,– €

6,2 kg

200 mm

118,– €

7,2 kg

100 mm 550 mm sectionalized

82,– €

3,6 kg

474,– €

19,8 kg

452,– €

17,1 kg

25

R1,6 R R1 ,66 8 86°

13

24h

1000 10 00000 kkN/m N N/m R22

8 86°

24

25.607

24h

500 mm

220,– €

18,0 kg

500 mm

240,– €

21,0 kg

300 mm

160,– €

10,8 kg

300 mm

176,– €

12,6 kg

200 mm

122,– €

7,2 kg

200 mm

130,– €

8,4 kg

100 mm 550 mm sectionalized

84,– €

3,6 kg

90,– €

4,2 kg

484,– €

19,8 kg

100 mm 550 mm sectionalized

514,– €

23,1 kg

30

11000 0000 kN/m 00 kN/m N R2,5 R2 2,,55

86° 86

35

20

20

150

30

13

150

2 20

25.606

11000 10 0000 00 kkN kN/m N/m

20

20

3,1 kg

150

194,– €

76,– €

20

16

500 mm

100 mm 550 mm sectionalized

R R1

13

150

1122

25.604

11000 0 0 kkN 00 kN/m N N/m

20

20

150

500 mm

86 6° 86°

150

8

13

13

75


UKB-SYSTEM TRUMPF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

84° Dies, H = 150 mm 24h

300 mm

128,– €

200 mm 100 mm 550 mm sectionalized

25.622

24h

500 mm

174,– €

12,5 kg

7,5 kg

300 mm

128,– €

7,5 kg

100,– €

5,0 kg

200 mm

100,– €

5,0 kg

72,– €

2,5 kg

72,– €

2,5 kg

422,– €

13,8 kg

100 mm 550 mm sectionalized

422,– €

13,8 kg

20

8 84° 84 4°

84° 84 4°

11000 10 00000 kkN/m N N/m R1 R1

25.624

24h

500 mm

174,– €

12,5 kg

500 mm

194,– €

15,5 kg

300 mm

128,– €

7,5 kg

300 mm

142,– €

9,3 kg

200 mm

100,– €

5,0 kg

200 mm

110,– €

6,2 kg

100 mm 550 mm sectionalized

72,– €

2,5 kg

76,– €

3,1 kg

422,– €

13,8 kg

100 mm 550 mm sectionalized

452,– €

17,1 kg

20

884° 4°

1000 kN/m R1 R1

25

20

20

150

20

1122

150

100

24h

R0,8 R R0 0,,88

13

13

25.623

11000 0000 kkN 00 kN/m N N/m

20

12,5 kg

150

174,– €

R0,6 R R0 0,6

20

500 mm

84° 84 4°

11000 10 00000 kkN kN/m N/m

150

25.621

6

13 13

R1,6 R R1 ,66

25.626 220,– €

18,0 kg

10,8 kg

300 mm

160,– €

10,8 kg

118,– €

7,2 kg

200 mm

122,– €

7,2 kg

82,– €

3,6 kg

84,– €

3,6 kg

474,– €

19,8 kg

100 mm 550 mm sectionalized

484,– €

19,8 kg

300 mm

152,– €

200 mm 100 mm 550 mm sectionalized

8 84°

150

18,0 kg

30

1000 10 00000 kkN kN/m N/m R22

8 84°

30

20

20

210,– €

20

24h

500 mm

500 mm

13

76

11000 10 0000 kN/m kN/m N

150

25.625

1 16

24h

13


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

80° Dies, H = 150 mm 24h

R2,5

25.628

24h

500 mm

246,– €

21,0 kg

500 mm

296,– €

26,0 kg

300 mm

178,– €

12,6 kg

300 mm

212,– €

15,6 kg

200 mm

132,– €

8,4 kg

200 mm

160,– €

10,4 kg

100 mm 550 mm sectionalized

90,– €

4,2 kg

108,– €

5,2 kg

520,– €

23,1 kg

100 mm 550 mm sectionalized

610,– €

28,6 kg

80°

45

20

35

R5

20

150

80°

13

13

31,0 kg

300 mm

270,– €

18,6 kg

200 mm

200,– €

12,4 kg

100 mm 550 mm sectionalized

130,– €

6,2 kg

712,– €

34,1 kg

80°

55

500 mm

500,– €

36,0 kg

300 mm

358,– €

21,6 kg

200 mm

262,– €

14,4 kg

100 mm 550 mm sectionalized

162,– €

7,2 kg

866,– €

39,6 kg

1500 kN/m

50

24h

R5

80°

65

20

150

378,– €

25.630

20

500 mm

R5

150

25.629

1000 kN/m

40

24h

1000 kN/m

30

150

25.627

1000 kN/m

24

13

13

30° Dies, H = 150 mm 400 kN/m R0,6

25.902 500 mm

246,– €

12,5 kg

7,5 kg

300 mm

178,– €

7,5 kg

132,– €

5,0 kg

200 mm

132,– €

5,0 kg

90,– €

2,5 kg

90,– €

2,5 kg

508,– €

13,8 kg

100 mm 550 mm sectionalized

508,– €

13,8 kg

246,– €

12,5 kg

300 mm

178,– €

200 mm 100 mm 550 mm sectionalized

30°

150

500 mm

20

8

24h

400 kN/m R1

30°

150

25.901

6

24h

20

60.130

20

20

60.130

13

13

77


UKB-SYSTEM TRUMPF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Dies, H = 150 mm 256,– €

15,0 kg

300 mm

184,– €

9,0 kg

5,0 kg

200 mm

138,– €

6,0 kg

2,5 kg

100 mm 550 mm sectionalized

94,– €

3,0 kg

530,– €

16,5 kg

246,– €

12,5 kg

300 mm

178,– €

7,5 kg

200 mm

132,– €

100 mm 550 mm sectionalized

90,– €

30°

13,8 kg

20

12

24h

400 kN/m R1

30°

150

25.904 500 mm

500 mm

508,– €

400 kN/m R1

150

25.903

10

24h

25

60.130

20

20

60.130

13

13

500 mm

276,– €

17,5 kg

300 mm

200,– €

10,5 kg

200 mm

152,– €

7,0 kg

100 mm 550 mm sectionalized

98,– €

3,5 kg

556,– €

19,3 kg

500 kN/m R1,6

UKB-INFO

60.130

Dies with this symbol can be used with an additional drill hole 70.810 with screwable flattening die 60.130 - further information see page 79!

30°

150

25.905

16

24h

30

20

60.130

13

20,0 kg

300 mm

212,– €

12,0 kg

200 mm

158,– €

8,0 kg

100 mm 550 mm sectionalized

104,– €

4,0 kg

580,– €

22,0 kg

30°

35

25.907 500 mm

308,– €

22,5 kg

300 mm

222,– €

13,5 kg

200 mm

166,– €

9,0 kg

100 mm 550 mm sectionalized

108,– €

4,5 kg

606,– €

24,8 kg

30°

24h

R3

40

25.909

24h

500 mm

460,– €

30,0 kg

500 mm

560,– €

30,0 kg

300 mm

330,– €

18,0 kg

300 mm

406,– €

18,0 kg

200 mm

240,– €

12,0 kg

200 mm

292,– €

12,0 kg

100 mm 550 mm sectionalized

152,– €

6,0 kg

100 mm 550 mm sectionalized

176,– €

6,0 kg

916,– €

33,0 kg

150

30° 55

13

900 kN/m R5

30° 60

20

33,0 kg

20

78

13

900 kN/m

150

30

814,– €

40

20 13

25.908

650 kN/m R2,5

150

294,– €

24

24h

20

500 mm

600 kN/m R2

150

25.906

20

24h

13


UKB-SYSTEM TRUMPF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

02

Screwable flattening die H = 100 mm 60.120 226,– €

4,5 kg

200 mm

168,– €

3,0 kg

100 mm 550 mm sectionalized

98,– €

1,5 kg

490,– €

8,3 kg

72

300 mm

EXAMPLE OF USE Suitable flattening punch/top tool 15.450 (see page 59) 15.750 (see page 64) 21

7,5 kg 100

294,– €

M8

500 mm

1200 kN/m

15

24h

28,9

Screwable flattening die 60.120 30° Die H = 100 mm

70.800 200 mm

18,– €

100 mm 550 mm sectionalized

12,– €

7

21

54,– €

Ø9

22,– €

100

26,– €

300 mm

Ø16

500 mm

Only usable with i-axis displacement

Drill hole in the die for the use of screwable flattening die 60.120

UKB-INFO

60.120

Suitable 30° dies H = 100 mm see page 72 – 74

Delivery time 1–3 working days

Screwable flattening die H = 150 mm

274,– €

7,8 kg

200 mm

206,– €

5,2 kg

100 mm 550 mm sectionalized

128,– €

2,6 kg

636,– €

14,3 kg

75

300 mm

EXAMPLE OF USE Suitable flattening punch/top tool 15.450 (see page 59) 15.750 (see page 64)

150

13,0 kg

Screwable flattening die 60.130

30

M8

392,– €

35

60.130 500 mm

1200 kN/m

15

24h

30° Die H = 150 mm

28,9

70.810

Only usable with i-axis displacement

44,– €

300 mm

38,– €

200 mm

28,– €

100 mm 550 mm sectionalized

18,– €

UKB-INFO 150

500 mm

84,– €

Drill holes in the die for the use of screwable flattening die 60.130

Suitable 30° dies H = 150 mm see page 77 – 78

30

Ø9

Ø16

35

7

Delivery time 1–3 working days

60.130

79


UKB-SYSTEM TRUMPF FLATTENING TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Flattening punches/top tools and flattening dies 25.992

500 mm

442,– €

14,0 kg

10

0 90 80 70

Simple Clamp

60

392,– €

8,4 kg

200 mm

296,– €

5,6 kg

100 mm 158,– € 550 mm sectionalized 1.118,– €

2,8 kg

50 40

26

30 20 10 0

158

300 mm

444,– €

21,5 kg

300 mm

326,– €

12,9 kg

200 mm

232,– €

8,6 kg

100 mm 550 mm sectionalized

138,– €

4,3 kg

758,– €

23,6 kg

Max. 1,2 mm material thickness Rm = 400 N/mm2

57

13

80

90

10

0

11

0

15,4 kg

500 mm

500 kN/m

59

Safety pins

24h

R1

100

24h

8,2

20

15.902

800 kN/m

40

20 R12,5

50

58

60

70

8

R12,5

30 20 0

15

10

58

24° R=0,6

25.994

14,5 kg

10

0 90 80 70

Simple Clamp

60

392,– €

8,7 kg

200 mm

296,– €

5,8 kg

100 mm 158,– € 550 mm sectionalized 1.118,– €

2,9 kg

50 40

26

30 20 10 0

158

300 mm

21,0 kg

300 mm

326,– €

12,6 kg

200 mm

232,– €

8,4 kg

100 mm 550 mm sectionalized

138,– €

4,2 kg

758,– €

23,1 kg

Max. 1,8 mm material thickness Rm = 400 N/mm2

57

13

80

90

10

0

11

0

16,0 kg

444,– €

500 kN/m

59

442,– €

500 mm

R1

100

Safety pins 500 mm

10,2

24h

20

15.904

800 kN/m

24h

58

40

20 R12,5

50

58

60

70

10

R12,5

0

15

10

20

30

24° R=0,6

800 kN/m

25.995

15,0 kg

0 90 80 70 60

Simple Clamp

50

200 mm

296,– €

6,0 kg

100 mm 158,– € 550 mm sectionalized 1.118,– €

3,0 kg

40

26

30 20 10 0

80

90

10

0

16,5 kg 60 50

58

20

30

24° R=0,6

80

0

15

10

58

40

20 R12,5

70

12 R12,5

20,5 kg

300 mm

326,– €

12,3 kg

200 mm

232,– €

8,2 kg

100 mm 550 mm sectionalized

138,– €

4,1 kg

758,– €

22,6 kg

Max. 2,5 mm material thickness Rm = 400 N/mm2

57

0

9,0 kg

11

392,– €

158

300 mm

444,– €

R1

59

442,– €

10

500 mm

100

Safety pins 500 mm

12,2

24h

20

15.905

24h

13

500 kN/m


UKB-SYSTEM TRUMPF FLATTENING TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

02

Flattening punches/top tools and flattening dies Table of force for flattening

Surface ground

Surface milled

Hardened flattening parts

VIDEO

2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0 5,0 6,0

Material: R m = 700 N/mm 2 (VA) S (mm) (t/m) T (mm) (t/m) 0,6 15 3,0 35 0,8 20 3,0 50 1,0 25 3,5 60 1,25 26 3,5 80 1,5 38 4,6 95 2,0 50 5,5 130

2S (mm) 1,2 1,6 2,0 2,5 3,0 4,0

UKB-Press brake tool systems

Material: R m = 400 N/mm 2 (St) S (mm) (t/m) T (mm) (t/m) 0,6 9 3,0 23 0,8 12 3,0 32 1,0 15 3,5 40 1,25 17 3,5 50 1,5 22 4,6 63 2,0 30 5,5 80 2,5 55 6,5 90 3,0 70 8,0 100

EXAMPLE OF USE

Die heightenings 60.960

1000 kN/m

UKB-FIELD SERVICE

21

310,– €

5,8 kg

50 M8

500 mm

13,1

24h

‣ Individual advice and sale

30

‣ Technical solutions for special 20

bending tasks 13

‣ Test bending on-site or at the

UKB-test center ‣ Pick up service for tools to rework

1000 kN/m

13,1

60.965

16,6 kg

21 50 M8

358,– €

85

20

500 mm

24h

13

81


PRESS BRAKE TOOLS UKB-SYSTEM WILA Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 – 85

Punches/top tools

Simple Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Safety pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Flexible modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Punches/top tools Wila type I, H = 163 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 – 89 Punches/top tools Wila type I, H = 200 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 – 91 Punches/top tools Wila type II, H = 95/175 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Dies

86° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 80° Dies, H = 55/65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 30° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

FOLLOW US!


03

WWW.UKB-GMBH.COM


UKB-SYSTEM WILA EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision

8,5 90°

4 13 8,4

7 14 25

16,25

13 7

‣ Bending radius/intake radii

H

Center line

3

Center line

- 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm²

Wila type II

20

37

‣ Optimum materials

Wila type I

H

hardened up to 52 – 55 HRC R

‣ Precision ground

α

‣ Guaranteed exchangeability and parallelism

R

‣ Punch/top tool clampings Wila type I

α

in two different models - Simple Clamp at segments < 12,5 kg - Safety pin at segments > 12,5 kg H

Center line

- Self centering - Usable on both sides

R

W

17

‣ Punch/top tool clampings Wila type I

α V

‣ Tool marking with all technical information

Centering groove 13

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Press brake tools UKB-System Wila in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 84

VIDEO Image


UKB-SYSTEM WILA EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Tool lengths

03

PUNCHES/TOP TOOLS WITH SIMPLE CLAMP 50

415

50

Length 200 mm

Length 300 mm

Length 515 mm

50

50

200

100

Length 550 mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments with horn extension left and right

25

150

25

40

25 25 30 35

Length 100 mm

100

100

50

45

Simple Clamp

Horn left

Horn left

PUNCHES/TOP TOOLS WITH SAFETY PINS Length 300 mm

Length 515 mm 50

207,5

207,5

50

Length 550 mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments with horn extension left and right

50

Length 200 mm 50

200

100

25 25 30

35

25

150

25

40

45

Length 100 mm

50

50

100

100

50

50

50

Horn left

Horn left

Safety pin

DIES Length 515 mm

Length 550 mm sectionalized ‣ Sectionalized dies are delivered as a complete set ‣ 9 Segments

Length 200 mm

Length 300 mm

25 25 30

35

40

45

50

100

Length 100 mm

200

85


UKB-SYSTEM WILA SIMPLE CLAMP AND SAFETY PINS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Simple Clamp ADVANTAGES

‣ Vertical tool change for segments up to 12,5 kg ‣ Less set-up time ‣ Easy handling

Set consists of screw, spring and Simple Clamp

70.714 Set

70.715

24h

Set

14,– € 0,012 kg

Suitable for punches/top tools 19.034 / 19.024

24h 14,– € 0,014 kg

Suitable for punches/top tools 19.031 / 19.021 / 19.224

11

70.716 Set

Vertical tool change

70.718

24h 16,– € 0,016 kg

Set

Suitable for punches/top tools 19.032 / 19.022

14

24h 18,– € 0,027 kg

Suitable for punches/top tools 19.033 / 19.233 / 19.023 / 19.226

19

39

Safety pins ADVANTAGES

‣ Horizontal tool change for segments more than 12,5 kg ‣ Favorable purchase price (in comparison with Simple Clamp) ‣ Hardened Safety pins on demand

ø5

26

Safety pins

Horizontal tool change

70.130 10 Pieces Hardened

86

24h 3,50 €

0,16 kg

70.140 10 Pieces Not hardened

24h 1,50 €

0,16 kg


UKB-SYSTEM WILA MODIFICATION post@ukb-gmbh.com . www.ukb-gmbh.com

Flexible modification

03

PUNCHES/TOP TOOLS

VIDEO

‣ Special cuttings ‣ Individual horn extensions ‣ Insertion of Simple Clamp ‣ Insertion of Safety pins ‣ Laser marking

UKB-Modification of press brake tools

Simple Clamp

Tool blank L = 515 mm

Tool individual modified according to your requirements

Cuttings

Safety pins

Laser marking

Horn right

Horn left

DIES

‣ Special cuttings ‣ Laser marking Tool blank L = 515 mm

Tool individual modified according to your requirements

Cuttings

Laser marking

Insertion of a steel insert MODIFICATION EXAMPLE Die UKB-System Amada 2

Milled groove

By mounting a steel insert (page 246) dies UKB-System Amada can be used also in a clamping UKB-System Wila.

20

Steel insert UKB-System Wila 13

87


UKB-SYSTEM WILA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools Wila type I, H = 163 mm 19.023

650 kN/m

24h

Safety pins 515 mm

558,– €

10

0

19,1 kg

90 80 70

55

60 50

Simple Clamp

30

11,1 kg

0 12

3,7 kg

0

100 mm 190,– € 550 mm sectionalized 1.052,– €

0

11

7,4 kg

10

22

0

370,– €

20

23

80

90

10

20,4 kg 60

155

50

31

40

H (mm)

0,5

162,8

2,0

162,2

2,5

162,0

3,0

161,7

4,0

161,3

5,0

160,8

6,0

160,3

Delivery time 1–3 working days

8

20

30°

12

30

86° R=1,0

R (mm)

Prices and other radii on demand

30°

70

200 mm

462,– €

40

163

300 mm

Further radii

19.224

450 kN/m

24h

Further radii

Simple Clamp 392,– €

12,2 kg

300 mm

330,– €

7,1 kg

200 mm

260,– €

4,7 kg

150,– €

2,4 kg

740,– €

13,0 kg

90 80 70 60 50 40 30

12

20

3

10 0

11 0

100 mm 550 mm sectionalized

25

163

515 mm

0 10 90 80

H (mm)

1,0

162,4

2,0

162,0

2,5

161,7

3,0

161,5

4,0

161,0

5,0

160,6

Prices and other radii on demand 30°

Delivery time 1–3 working days

6,5

10

20

30°

30

86° R=0,6

12

40

50

31

155

60

70

R (mm)

19.022

800 kN/m

24h

Further radii

Safety pins 515 mm

408,– €

16,0 kg

30

90 80 70 60

Simple Clamp

0

17,1 kg

11

770,– €

0

0

3,1 kg

10

10

140,– €

20

2

90

6,2 kg

18

88

155

60 50 40

31

12

30°

30 20

9

80° R=1,0

H (mm)

0,5

162,8

2,0

162,2

2,5

161,9

3,0

161,6

4,0

161,1

5,0

160,5

6,0

160,0

Prices and other radii on demand

30°

70

100 mm 550 mm sectionalized

270,– €

9,3 kg

30

80

200 mm

336,– €

40

163

300 mm

50

R (mm)

Delivery time 1–3 working days


UKB-SYSTEM WILA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punches/top tools Wila type I, H = 163 mm 24h

Safety pins 515 mm

366,– €

Further radii R (mm)

H (mm)

1,0

162,8

2,0

162,8

2,5

162,8

4,0

161,6

0

5,0

160,6

0

19.024

03

1600 kN/m

6,0

159,6

10

0

16,0 kg

90

20

80 70 60 50

Simple Clamp

40

6,2 kg

124,– €

3,1 kg

Prices and other radii on demand

90

10

0

17,1 kg

Delivery time 1–3 working days

0

10

20

30°

30

60° R=3,0

12

40

50

31

155

60

70

80

688,– €

12

240,– €

100 mm 550 mm sectionalized

0

200 mm

10

11

9,3 kg 163

290,– €

20

30°

300 mm

30

19.226

400 kN/m

24h

Safety pins 515 mm

646,– €

Further radii

10

0

15,5 kg

90 80 70

55

60 50

Simple Clamp

18

3,0 kg

10 0

Delivery time 1–3 working days

0

100 mm 220,– € 550 mm sectionalized 1.218,– €

159,2

Prices and other radii on demand

20

12

6,0 kg

160,8

2,5

0

426,– €

2,0

11

200 mm

162,8

0

9,0 kg

30

163

530,– €

27

H (mm)

0,5

90

10

16,5 kg

30°

0

10

20

30

45° R=1,0

12

40

50

31

155

60

70

80

30°

300 mm

40

R (mm)

19.021

700 kN/m

24h

Further radii

Simple Clamp 12,4 kg

0

2,5

157,4

3,0

155,8

4,0

152,8

11

0

Prices and other radii on demand

0

Delivery time 1–3 working days

30° 155

31

12

28° R=1,0

30°

13,2 kg

10

10

748,– €

20

14

90

2,4 kg

30

80

136,– €

40

159,0

70

100 mm 550 mm sectionalized

50

60

4,8 kg

50

262,– €

60

40

200 mm

70

30

7,2 kg

162,8

2,0

20

318,– €

80

H (mm)

0,5

10

300 mm

90

24

R (mm)

0

396,– €

163

515 mm

89


UKB-SYSTEM WILA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools Wila type I, H = 200 mm 19.033

500 kN/m

24h

Further radii

Safety pins 515 mm 300 mm

604,– € 368,– €

12 0

22,7 kg

11

0

10

0

13,2 kg

90

55

80 70 60 50

Simple Clamp 100 mm 206,– € 550 mm sectionalized 1.138,– €

4,4 kg

20 10 0

22

23

H (mm)

0,5

199,8

2,0

199,2

2,5

199,0

3,0

198,7

4,0

198,3

5,0

197,8

6,0

197,3

14

0

24,2 kg

0

8,8 kg

15

398,– €

30

200

Prices and other radii on demand

11

0

12

0

13

0

200 mm

40

R (mm)

80

90

10

0

Delivery time 1–3 working days

40

31

8

20

30°

12

30

192

50

60

70

30°

86° R=1,0

19.233

900 kN/m

24h

Further radii

Safety pins 515 mm 300 mm

676,– € 434,– €

12 0

28,9 kg

11

0

16,8 kg

10

0

60

90 80 70 60 50

Simple Clamp 100 mm 208,– € 550 mm sectionalized 1.274,– €

5,6 kg

20 10

29

21

2,0

199,8

2,5

199,8

4,0

199,1

5,0

198,5

6,0

198,0

Delivery time 1–3 working days

40

31

12

10

,2

30°

20

30

80° R=3,0

192

50

60

30°

70

80

90

10

0

11

0

12

0

13

0

14

0

30,9 kg

H (mm)

Prices and other radii on demand

0

0

11,2 kg

15

364,– €

30

200

200 mm

40

R (mm)

19.032

700 kN/m

24h

Further radii

Safety pins 515 mm

440,– €

19,6 kg

30 11

0

Simple Clamp

90 80

364,– €

11,4 kg

200 mm

292,– €

7,6 kg

100 mm 550 mm sectionalized

150,– €

3,8 kg

60 50 40 30

18

20

2

10 0

13 0

20,9 kg

70

200

300 mm

830,– €

10 0

0 12 11 0 0 10 90 80 40

31

192

50

60

70

199,8

2,0

199,2

2,5

198,9

3,0

198,6

4,0

198,1

5,0

197,5

6,0

197,0

Delivery time 1–3 working days

12

30°

30 20

9

90

H (mm)

0,5

Prices and other radii on demand

30°

80° R=1,0

R (mm)


UKB-SYSTEM WILA PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punches/top tools Wila type I, H = 200 mm 19.034

24h

Safety pins 515 mm

394,– €

03

1600 kN/m

12 0

19,0 kg

Further radii

11

0

20

10

0 90 80 70

Simple Clamp

60

100 mm 550 mm

134,– €

3,7 kg

742,– €

20,4 kg

0

H (mm)

1,0

199,8

2,0

199,8

2,5

199,8

4,0

198,6

5,0

197,6

6,0

196,6

Prices and other radii on demand

Delivery time 1–3 working days

80

90

10

0

11

0

12

0

sectionalized

10

15 0

7,4 kg

0

260,– €

20

14

200 mm

30

0

11,1 kg

13

326,– €

40

200

300 mm

50

R (mm)

40

31

12

0

10

30°

20

30

192

50

60

70

30°

60° R=3,0

19.031

600 kN/m

24h

Further radii

Safety pins 515 mm

428,– €

15,0 kg

24 11

0

10

0

Simple Clamp

90 80

8,7 kg

200 mm

282,– €

5,8 kg

100 mm 550 mm sectionalized

146,– €

2,9 kg

806,– €

16,0 kg

60 50 40 30

0,5

199,8

2,0

196,0

2,5

194,4

3,0

192,8

4,0

189,8

Prices and other radii on demand

20

14

H (mm)

10 0

Delivery time 1–3 working days

70

12

30°

40

50

31

0

10

20

30

28° R=1,0

192

60

30°

80

90

10

0

11

0

12

0

13

0

354,– €

200

300 mm

70

R (mm)

UKB-REPAIR- AND REGRINDING SERVICE see chapter 19

UKB-INFO Punches/top tools UKB-System Trumpf (chapter 2) and UKB-System LVD type I (chapter 4) can also be used in a clamping UKB-System Wila!

91


UKB-SYSTEM WILA PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools Wila type II, H = 95/175 mm

100 mm 550 mm sectionalized

72,– €

2,5 kg

508,– €

13,8 kg

0

300 mm

158,– €

5,4 kg

200 mm

108,– €

3,6 kg

100 mm 550 mm sectionalized

60,– €

1,8 kg

414,– €

9,9 kg

50

30

40 30 20 10 0

20 70

5,0 kg

9,0 kg

60

130,– €

10

216,– €

40

200 mm

20

500 mm

50

7,5 kg

30

750 kN/m

24h

40

194,– €

40

70

300 mm

50

50

60

12,5 kg

50

284,– €

95

500 mm

14.020

750 kN/m

24h

95

14.040

170,– €

6,8 kg 3,4 kg 18,7 kg

80 70

30

60 50 40 30 20 10 0

12

0

20

13 0

175

94,– € 706,– €

90

11,0 kg

300 mm

130,– €

6,6 kg

200 mm

92,– €

4,4 kg

100 mm 550 mm sectionalized

50,– €

2,2 kg

380,– €

12,1 kg

50 40 30 20

30

10 0

60° R=3,0

1500 kN/m if the tool clamping has the corresponding load

11

0

2

184,– €

0

18

20

80

90

10

R25

500 mm

70

200 mm

0

60

10,2 kg

10

50

246,– €

0

40

300 mm

11

30

17,0 kg

20

340,– €

1000 kN/m

24h

0

500 mm

14.010

10

800 kN/m

24h

95

14.060

100 mm 550 mm sectionalized

20

10

10

10

R25

10

R25

30

80° R=1,0

20

20

20

30

86° R=1,0

40

10

50

60

10

70

R25

14.050

24h

300 mm

184,– €

4,2 kg

200 mm

126,– €

2,8 kg

100 mm 550 mm sectionalized

66,– €

1,4 kg

448,– €

7,7 kg

700 kN/m 50

30

40 30 20 10 0

70

7,0 kg

500 mm

368,– €

18,0 kg

300 mm

266,– €

10,8 kg

200 mm

184,– €

7,2 kg

100 mm 550 mm sectionalized

104,– €

3,6 kg

782,– €

19,8 kg

0 90 80 70

30

60 50 40 30 20 10 0

0

20

0 11 0 10

20

R25 80 40

50

60

70

10

10

0

90

10

R25

10

30

28° R=1,0

0

12

40

20

11

175

50

60

248,– €

95

500 mm

1000 kN/m

24h

0

14.030

13

14

10

20

30

80° R=1,0

0

10

20

30

28° R=1,0

MODIFICATION OF CLAMPING UKB-SYSTEM AMADA 13

4

7

92

14 25 7

13 8,4

5

3

By milling an additional groove and shortening of the head (page 240) punches/top tools UKB-System Amada (chapter 1) can also be used in a clamping UKB-System Wila type II.


UKB-SYSTEM WILA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

86° Dies H = 55 mm

1,4 kg

100 mm 550 mm sectionalized

82,– €

0,7 kg

436,– €

29.510

2,7kg

200 mm

154,– €

1,8 kg

100 mm 550 mm sectionalized

80,– €

0,9 kg

414,– €

5,0 kg

29.511

5,2 kg

300 mm

196,– €

3,0 kg

414,– €

29.523

5,5 kg

236,– €

7,2 kg

300 mm

204,– €

4,2 kg

200 mm

160,– €

2,8 kg

100 mm 550 mm sectionalized

82,– €

1,4 kg

432,– €

7,7 kg

R1,0

29.522

5,7 kg

16

300 mm

196,– €

3,3 kg

25

200 mm

154,– €

2,2 kg

100 mm 550 mm sectionalized

80,– €

1,1 kg

13

414,– €

6,0 kg

R1,0

29.512

86°

228,– €

6,2 kg

300 mm

196,– €

3,6 kg

25

200 mm

154,– €

2,4 kg

80,– €

1,2 kg

13

100 mm 550 mm sectionalized

414,– €

6,6 kg

1200 kN/m R1,0

20 25

13

16

24h

515 mm

86°

1200 kN/m R1,5

25

13

1200 kN/m R2,0

30

10

1200 kN/m

20

86°

13

24h

230,– €

16 25

1200 kN/m

515 mm

20

24h

515 mm

5,0 kg

86°

2,0 kg 1,0 kg

414,– €

17

80,– €

0,9 kg

12

55

100 mm 550 mm sectionalized

154,– €

80,– €

R1,0

UKB-INFO More dies height 55 mm see UKB-System Bystronic (chapter 5)

17

200 mm

100 mm 550 mm sectionalized

55

230,– €

1,8 kg

86°

24h

515 mm

154,– €

55

4,6 kg

200 mm

17

230,– € 196,– €

2,7 kg

25

8

24h

515 mm

4,6 kg

196,– €

13

3,9 kg

300 mm

230,– €

300 mm

55

162,– €

515 mm

10

86°

17

200 mm

24h

55

2,1 kg

29.521

03

1200 kN/m

17

3,6 kg

208,– €

R0,4

55

240,– €

55

515 mm 300 mm

86°

6

17

24h

450 kN/m

17

29.524

4

13

93


UKB-SYSTEM WILA DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

80° Dies, H = 55/65 mm

200 mm

162,– €

3,2 kg

100 mm 550 mm sectionalized

84,– €

1,6 kg

438,– €

8,8 kg

6,0 kg

200 mm

196,– €

4,0 kg

100 mm 550 mm sectionalized

102,– €

2,0 kg

530,– €

11,0 kg

594,– €

19,6 kg

300 mm

386,– €

11,4 kg

200 mm

304,– €

7,6 kg

100 mm 550 mm sectionalized

138,– €

3,8 kg

772,– €

20,9kg

3,4 kg

94,– €

1,7 kg

486,– €

9,3 kg

29.535

80° 50

13

80

348,– €

14,9 kg

300 mm

300,– €

8,7 kg

200 mm

234,– €

5,8 kg

100 mm 550 mm sectionalized

122,– €

2,9 kg

634,– €

15,9 kg

R8,0

80°

see chapter 11 13

UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

80° 75

UKB-ADJUSTABLE DIES

100

1500 kN/m R5,0

1500 kN/m

WWW.UKB-GMBH.COM

94

50

24h

515 mm

80° 40

13

1250 kN/m R4,0

24h

515 mm

180,– €

100 mm 550 mm sectionalized

65

29.517

200 mm

40

55

10,3 kg

250,– €

5,1 kg

17

292,– €

300 mm

8,8kg

230,– €

13

24h

515 mm

268,– €

300 mm

17

29.515

515 mm

35

R3,0 55

4,8 kg

1250 kN/m

17

8,2 kg

208,– €

55

242,– €

24h

80°

17

515 mm 300 mm

29.514

R2,5

30

55

24h

1250 kN/m

17

29.513

24

13


UKB-SYSTEM WILA DIES post@ukb-gmbh.com . www.ukb-gmbh.com

30° Dies, H = 55 mm

1,8 kg

80,– €

0,9 kg

414,– €

5,0 kg

5,2 kg 3,0 kg

200 mm

154,– €

2,0 kg

100 mm 550 mm sectionalized

80,– €

1,0 kg

414,– €

5,5 kg

6,7 kg

300 mm

204,– €

3,9 kg

200 mm

160,– €

2,6 kg

100 mm 550 mm sectionalized

82,– € 432,– €

29.554

1,3 kg

7,7 kg

300 mm

226,– €

4,5 kg

200 mm

178,– €

3,0 kg

100 mm 550 mm sectionalized

92,– €

1,5 kg

482,– €

8,3 kg

29.552

30°

230,– €

5,2 kg

20

300 mm

196,– €

3,0 kg

25

200 mm

154,– €

2,0 kg

100 mm 550 mm sectionalized

80,– €

1,0 kg

414,– €

5,5 kg

30°

13

24

13

55

12

R1,0

250,– €

7,2 kg

300 mm

216,– €

4,2 kg

200 mm

168,– €

2,8 kg

100 mm 550 mm sectionalized

86,– €

1,4 kg

452,– €

7,7 kg

30° 20 25

13

20

24h

515 mm

800 kN/m

800 kN/m R2,0

30° 35

13

800 kN/m R2,5

30° 40

13

800 kN/m

29.563

16 25

24h

515 mm

30

24h

266,– €

800 kN/m

R1,5

7,2 kg

515 mm

5,0 kg

16

55

236,– €

414,– €

13

24h

515 mm

0,9 kg

13

17

29.553

1,8 kg

80,– €

R1,0 55

230,– € 196,– €

154,– €

100 mm 550 mm sectionalized

17

515 mm 300 mm

2,7 kg

200 mm

55

29.562

4,6 kg

196,– €

25

10

24h

230,– €

300 mm

17

154,– €

100 mm 550 mm sectionalized

515 mm

R1,0 30°

55

200 mm

16

24h

03

800 kN/m

17

2,7 kg

29.551

8

55

4,6 kg

55

230,– € 196,– €

R1,0

17

515 mm 300 mm

30°

800 kN/m

17

24h

17

29.561

6

UKB-INFO Dies UKB-System Trumpf (chapter 2) and UKB-System Bystronic (chapter 5) can also be used in a clamping UKB-System Wila!

95


PRESS BRAKE TOOLS UKB-SYSTEM LVD Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 – 99 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Punches/top tools

Simple Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Punches/top tools LVD type I, H = 159 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Punches/top tools LVD type I, H = 194 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Punches/top tools LVD type II, H = 180 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dies

100 100 101 102 103

78° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 – 105 30° Dies, H = 90 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 – 106 78° Dies, H = 130 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 – 108 30° Dies, H = 130 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 – 109

FOLLOW US!


04

WWW.UKB-GMBH.COM


UKB-SYSTEM LVD EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision

LVD type I

LVD type II

20 5

Center line

H

‣ Bending radius/intake radii

10

22

8,5 90°

Center line

- 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm²

37 16,25

‣ Optimum materials

13

‣ Precision ground

H

hardened up to 52 – 55 HRC

‣ Guaranteed exchangeability

R

and parallelism

α

‣ Punch/top tool clampings LVD type I in

α V

R

two different models - Simple Clamp at segments < 12,5 kg - Safety pin at segments > 12,5 kg

R

α α V

‣ Punch/top tool clampings LVD type I

H

‣ Tool marking with all technical information

Center line

Center line

H

- Self centering - Usable on both sides

R

W

UKB-CONTACT PARTNER

19

19

W

7

5,7

7

5,7

12,7

12,7

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Press brake tools UKB-System LVD in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 98

VIDEO Image


UKB-SYSTEM LVD EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Tool lengths PUNCHES/TOP TOOLS LVD TYPE I WITH SIMPLE CLAMP

25 25 30 35

100

Length 510 mm

50

410

50

40

45

100

100

50

UKB-INFO These lengths are also supplied with punches/top tools UKB-System LVD type II

Length 550mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments with horn extension left and right

04

Simple Clamp

Horn right

Horn left

PUNCHES/TOP TOOLS LVD TYPE I WITH SAFETY PINS

100

25 25 30

35

40

45

Length 510 mm

50

205

205 205

50

50

50

100

100

50

50

Safety pin

Horn right

Horn left

Insertion of a steel insert

DIES Length 510 mm

MOUNTING EXAMPLE

Die UKB-System Amada

35

40

45

50

100

Milled groove

3

Length 550mm sectionalized ‣ Sectionalized dies are delivered as a complete set ‣ 9 Segments 25 25 30

Length 550mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments with horn extension left and right

19

Steel insert UKB-System LVD 12,7

200

By mounting a steel insert (page 246) dies UKB-System Amada can also be used in clampings UKB-System LVD.

99


UKB-SYSTEM LVD SIMPLE CLAMP AND SAFETY PINS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Simple Clamp ADVANTAGES

‣ Vertical tool change for segments up to 12,5 kg ‣ Less set-up time ‣ Easy handling

Set consists of screw, spring and Simple Clamp

70.714 Set

24h 14,– € 0,012 kg

Suitable for punches/top tools 16.204 / 16.209

24h

UKB-Press brake tool systems

16,– € 0,016 kg

Suitable for punches/top tools 16.201 / 16.202 / 16.203 16.206 / 16.207 / 16.208

19

70.718 Set

VIDEO

11

70.716 Set

Vertical tool change

24h 18,– € 0,027 kg

Suitable for punches/top tools 16.200 / 16.205

39

Safety pins ADVANTAGES

‣ Horizontal tool change for segments more than 12,5 kg ‣ Favorable purchase price (in comparison with Simple Clamp) ‣ Hardened Safety pins on demand ø5

26

Safety pins

Horizontal tool change

70.130 10 pieces Hardened

100

24h 3,50 €

0,16 kg

70.140 10 pieces Not hardened

24h 1,50 €

0,16 kg


UKB-SYSTEM LVD PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punches/top tools LVD type I, H = 159 mm 16.200

400 kN/m

24h

Safety pins 510 mm

530,– €

16.201 Safety pins

10

0

19,0 kg

400 kN/m

24h

510 mm

90 80

438,– €

0 90 80

70

Simple Clamp 550 mm sectionalized 1.150,– €

70

60

47

04

10

15,1 kg

50

Simple Clamp 550 mm sectionalized 1.022,– €

40 30

20,6 kg

20 10

60

25

50 40 30

16,3 kg

20 10

159

11 0 10 90 80

3

20

10

8

,3

20

30

78° R=1,0

30

78° R=1,0

40

40

50

50

10

30°

12

70

R20

60

35

0

R20 163

0 11 90

10

0

°

60

10

30°

R20

80

80

35

0

19

70

°

R20

18

163

80

159

0

16.202

400 kN/m

24h

Simple Clamp 510 mm 432,– € 550 mm sectionalized 1.076,– €

16.203 Simple Clamp

10

0

11,5 kg

600 kN/m

24h

510 mm 432,– € 550 mm sectionalized 1.076,– €

90

24

80

12,4 kg

70 60

10

0

11,6 kg

90

24

80

12,5 kg

70 60

50

50 40

0

0 11 0 10

11 0

10

14

16.204

20

800 kN/m

24h

Safety pins 510 mm

402,– €

0

0

10

10

20

30

26° R=2,0

30

26° R=1,0

40

40

50

50

60

60

70

70

80

80

90

90

10

20

159

R20

10

30°

35

163

14

30

R20

10

0

0

R20

°

10

30°

35

40

80

20

159

°

R20 163

80

30

UKB-INFO

10

0

14,1 kg

Punches/top tools UKB-System Trumpf (chapter 2) and UKB-System Wila type I (chapter 3) can also be used in a clamping UKB-System LVD!

90 80 70 60

20

Simple Clamp 550 mm 994,– € sectionalized

50 40 30

15,2 kg

20 10

159

0

11 0 10 90 80 70 60 50 40 10

20

30

26° R=2,0 0

R20 30°

0

R20 35

163

°

10

80

101


UKB-SYSTEM LVD PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools LVD type I, H = 194 mm 16.205

16.206

400 kN/m

24h

Safety pins

Safety pins 510 mm

672,– €

400 kN/m

24h

22,4 kg

510 mm

12

0

11

0

556,– €

18,6 kg

12

0

11

0

10

Simple Clamp 550 mm sectionalized 1.506,– €

90

47

10

0

0 80

Simple Clamp 550 mm sectionalized 1.168,– €

70 60

24,2 kg

50 40

90

25

80 70 60

20,0 kg

50 40 30

30

20

20

13

0

14

0

194

0

12

0

R20

0

10

198

35

14

0

19

°

R20

80

80

90

90

10

0

10

0

11

0

10

30°

12 11

0

10

30°

0

R20

18

80

13

35

0

194

°

R20 198

80

10

60

70

3

40

40

50

50

60

70

12

20

10

8

,3

20

30

78° R=1,0

30

78° R=1,0

16.207

400 kN/m

24h

16.208

Safety pins 510 mm

524,– €

600 kN/m

24h

Safety pins 13,5 kg

12

0

24

510 mm

11

0

524,– €

13,6 kg

12

0

24

10

11

0

10

0

0

90

90

Simple Clamp 550 mm sectionalized 1.232,– €

80

Simple Clamp 550 mm sectionalized 1.232,– €

70 60

14,6 kg

50 40

80 70 60

14,7 kg

50 40 30

30

20

20

0

14 0

194

12

0

13

0

198

0

35

0

20 0

10

10

20

30

26° R=2,0

30

26° R=1,0

40

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

30°

10

14

10

0 14 0 13 11

0

10

30°

°

R20

R20

12

R20

80

0

35

0

14

194

°

R20 198

80

10

16.209

1200 kN/m

24h

Safety pins 510 mm

470,– €

12

17,1 kg

0

11

0

10

0

Simple Clamp 550 mm sectionalized 1.122,– €

90

20

80 70 60

18,5 kg

50 40 30 20 0

0

194

14 0 13 0 12 0 40

50

60

70

80

90

10

0

11

35 R20

30°

10

198

°

10

80

R20

0

10

20

30

26° R=3,0

102


UKB-SYSTEM LVD PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punches/top tools LVD type II, H = 180 mm 16.500 510 mm 550 mm sectionalized

382,– €

17,7 kg

630,– €

19,2 kg

16.510

700 kN/m

24h 10

510 mm 550 mm sectionalized

0 90 80 70 60

37

450 kN/m

24h

408,– €

16,8 kg

660,– €

18,2 kg

10

0

04

90

42

80 70 60

50

50 40

0

24

13 11

0

10

0 11

10

10

10

0

0

13

20

16.520 510 mm 550 mm sectionalized

11,5 kg

534,– €

12,4 kg

16.540

400 kN/m

24h

298,– €

20

10

13

,5

,5

20

30

78° R=1,0

30

78° R=1,0

40

40

50

50

60

60

70

70

80

80

90

90

19

R20

30

180

0

35

150

10

10

30°

R20

°

R20

30°

35

40

80

20

180

°

150

80

30

R20

10

510 mm 550 mm sectionalized

0 90 80 70 60

1000 kN/m

24h

254,– €

9,1 kg

482,– €

9,8 kg

10

0 90 80 70 60

50

50 40

0

0

20

8

0

10

20

30

78° R=2,0

30

78° R=1,0

40

40

50

50

60

60

12 3

70

70

80

80

90

90

10

10

0

0

11

10

0

R20

20

11

35

13

180

0

30

R20 150

10

10

30°

R20

°

30°

35

40

80

20

10

20

R20

180

°

150

80

30

16.530 510 mm 550 mm sectionalized

276,– € 504,– €

500 kN/m

24h

UKB-REPAIR- AND REGRINDING SERVICE

10

8,0 kg

0 90 80

8,7 kg

70 60 50 40

see chapter 19

20 10 0

0 11 0 10 90 80 70 60 50 40 10

20

30

26° R=1,0 0

R20 30°

30

13

180

35

150

°

R20

10

80

103


UKB-SYSTEM LVD DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

78° Dies, H = 90 mm 26.211 266,– €

5,4 kg

478,– €

5,8 kg

78°

280 kN/m R0,8

26.212 510 mm 550 mm sectionalized

10

8

24h

266,– €

6,0 kg

478,– €

6,5 kg

78°

19

19

26

12,7

6,5 kg

478,– €

7,1 kg

360 kN/m R1

26.214 510 mm 550 mm sectionalized

14

12

24h

266,– €

7,7 kg

478,– €

8,3 kg

78°

26 19

19

12,7

12,7

10,4 kg

510 mm 550 mm sectionalized

25

24h

266,– €

11,2 kg

478,– €

12,1 kg

R2

11,7 kg

480,– €

12,7 kg

78° 32

19

12,7

104

26.218 510 mm 550 mm sectionalized

30

24h

318,– €

14,2 kg

530,– €

15,4 kg

1150 kN/m R3

78° 90

274,– €

910 kN/m R2,4

90

510 mm 550 mm sectionalized

24

40

19

26.217

30

12,7

12,7

24h

750 kN/m

78°

90

478,– €

26.216

20

19

9,6 kg

R1,6 78°

90

266,– €

700 kN/m

19

510 mm 550 mm sectionalized

16

24h

R1,2

18

26

26.215

500 kN/m

90

266,– €

78°

12,7

90

510 mm 550 mm sectionalized

10

24h

R0,8

12

26

26.213

320 kN/m

90

90

510 mm 550 mm sectionalized

6

24h

12,7


UKB-SYSTEM LVD DIES post@ukb-gmbh.com . www.ukb-gmbh.com

78° Dies, H = 90 mm 346,– €

17,0 kg

558,– €

18,3 kg

26.220

R4

510 mm 550 mm sectionalized

78° 50

390,– €

21,3 kg

602,– €

23,0 kg

R4

19

65

690,– €

25,4 kg

R5

26.222 510 mm 550 mm sectionalized

78°

90

23,6 kg

2000 kN/m

60

24h

442,– €

12,7

552,– €

27,3 kg

862,– €

29,5 kg

2300 kN/m

80

24h

R6

90

26.221

04

78°

12,7

510 mm 550 mm sectionalized

1800 kN/m

50

24h

19

90

510 mm 550 mm sectionalized

1350 kN/m

40

24h

90

26.219

78°

75

19

19

95

12,7

12,7

30° Dies, H = 90 mm 26.223

100

24h

R6

33,9 kg

26.200 510 mm 550 mm sectionalized

36,5 kg

6

24h

250 kN/m R0,8

300,– €

6,5 kg

30°

512,– €

7,1 kg

14 90

90

510 mm 738,– € 550 mm sectionalized 1.318,– €

2500 kN/m

78° 125

19

19

26

12,7

26.201

24h

260 kN/m R0,8

7,0 kg

30°

512,– €

7,6 kg

16

26.202 510 mm 550 mm sectionalized

10

24h

300,– €

8,7 kg

512,– €

9,4 kg

360 kN/m R1

30° 22 90

90

300,– €

26

26 19

19

510 mm 550 mm sectionalized

8

12,7

12,7

12,7

105


UKB-SYSTEM LVD DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Dies, H = 90 mm 10,2 kg

522,– €

11,0 kg

26.204

R1,2

510 mm 550 mm sectionalized

30° 26

16

24h

318,– €

10,8 kg

530,– €

11,7 kg

30°

20

13,9 kg

540,– €

15,0 kg

680 kN/m R2

90

326,– €

12,7

26.206 510 mm 550 mm sectionalized

30°

24

24h

342,– €

15,5 kg

556,– €

16,7 kg

930 kN/m R2,4

90

26.205 510 mm 550 mm sectionalized

30

19 12,7

24h

510 kN/m R1,6

19

90

310,– €

460 kN/m

90

26.203 510 mm 550 mm sectionalized

12

24h

30°

40

19

19

46

12,7

12,7

546,– €

17,9 kg

838,– €

19,3 kg

1100 kN/m R3

26.208 510 mm 550 mm sectionalized

90

510 mm 550 mm sectionalized

30

24h

40

24h

620,– €

22,3 kg

922,– €

24,1 kg

30°

30° 75

19

19

56

12,7

26.209

12,7

1350 kN/m R4

24,5 kg

UKB-PROTECTIVE FILM

26,5 kg 90

510 mm 708,– € 550 mm sectionalized 1.218,– €

50

24h

19

30° 90

12,7

106

see chapter 13

1400 kN/m R4

90

26.207


UKB-SYSTEM LVD DIES post@ukb-gmbh.com . www.ukb-gmbh.com

78° Dies, H = 130 mm 26.262 510 mm 550 mm sectionalized

6

24h

328,– €

7,0 kg

558,– €

7,6 kg

78°

280 kN/m R0,8

26.263 510 mm 550 mm sectionalized

8

24h

328,– €

7,9 kg

558,– €

8,5 kg

78°

130

130

19

19

12,7

12,7

26.264 328,– €

8,8 kg

558,– €

9,5 kg

10 78°

360 kN/m R1

26.265 510 mm 550 mm sectionalized

12

24h

328,– €

10,6 kg

558,– €

11,4 kg

78°

130

130

19

19

12,7

12,7

16

556,– €

14,7 kg

R1,6 78°

26.267 510 mm 550 mm sectionalized

20

24h

342,– €

16,0 kg

564,– €

17,3 kg

25

R2

19

18,2 kg

R2,4 78°

32

26.269 510 mm 550 mm sectionalized

30

24h

372,– €

20,6 kg

602,– €

22,2 kg

1150 kN/m R3

78°

130

574,– €

910 kN/m

40

19

16,8 kg

130

352,– €

19

510 mm 550 mm sectionalized

24

24h

30

12,7

12,7

26.268

750 kN/m

78°

130

13,6 kg

130

334,– €

700 kN/m

19

26.266

R1,2

26

26

510 mm 550 mm sectionalized

500 kN/m

18

14

24h

04

26

26

510 mm 550 mm sectionalized

R0,8

12

10

24h

320 kN/m

12,7

12,7

107


UKB-SYSTEM LVD DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

78° Dies, H = 130 mm 416,– €

25,0 kg

690,– €

26,9 kg

26.271

R4

510 mm 550 mm sectionalized

78°

24h

460,– €

31,7 kg

796,– €

34,2 kg

78°

19

19

26.272

35,6 kg

946,– €

38,4 kg

2000 kN/m

60

24h

530,– €

65

12,7

12,7

510 mm 550 mm sectionalized

1800 kN/m R4

50

130

510 mm 550 mm sectionalized

24h

50

130

26.270

1350 kN/m

40

R5

26.273 510 mm 670,– € 550 mm sectionalized 1.124,– €

78°

2300 kN/m

80

24h

R6

42,5 kg 45,9 kg 78° 130

95

19

19

130

75

12,7

12,7

R6

53,9 kg 58,1 kg

26.275 510 mm 968,– € 550 mm sectionalized 1.556,– €

R8

56,5 kg 60,9 kg

78°

130

2700 kN/m

120

24h

130

26.274 510 mm 888,– € 550 mm sectionalized 1.328,– €

3400 kN/m

100

24h

78°

125

19

19

140

510 mm 550 mm sectionalized

354,– €

8,8 kg

618,– €

9,5 kg

250 kN/m R0,8

30°

26.251 510 mm 550 mm sectionalized

8

24h

354,– €

9,6 kg

618,– €

10,3 kg

12,7

108

30°

16

22

24h

354,– €

12,2 kg

618,– €

13,2 kg

26

26 19

510 mm 550 mm sectionalized

12,7

360 kN/m R1

30°

130

130 19

26

10

R0,8

14

26.252

260 kN/m

130

26.250

6

24h

19

30° Dies, H = 130 mm

12,7

12,7

12,7


UKB-SYSTEM LVD DIES post@ukb-gmbh.com . www.ukb-gmbh.com

30° Dies, H = 130 mm 26.253 510 mm 550 mm sectionalized

12

24h

362,– €

14,4 kg

628,– €

15,5 kg

460 kN/m

26.254

R1,2

510 mm 550 mm sectionalized

30°

16

24h

360,– €

15,6 kg

616,– €

16,8 kg

R1,6

130

130

20

624,– €

22,0 kg

680 kN/m R2

26.256 510 mm 550 mm sectionalized

30°

24

24h

402,– €

22,8 kg

752,– €

24,6 kg

30°

40

19

26.257 510 mm 550 mm sectionalized

556,– €

26,8 kg

988,– €

29,0 kg

46

12,7

12,7

30

24h

930 kN/m R2,4

130

20,3 kg

130

368,– €

12,7

19

26.255

30

19

19

12,7

510 mm 550 mm sectionalized

04

30°

26

24h

510 kN/m

1100 kN/m R3

26.258 510 mm 610,– € 550 mm sectionalized 1.086,– €

40

24h

1400 kN/m R4

34,3 kg 37,0 kg 130

130

30° 56

30°

19

19

75

12,7

1700 kN/m R4

39,9 kg

26.260 510 mm 968,– € 550 mm sectionalized 1.586,– €

60

24h

1550 kN/m R5

37,6 kg 40,6 kg

130

130

42,0 kg

30° 30°

90

19

95

19

26.259 510 mm 838,– € 550 mm sectionalized 1.426,– €

50

24h

12,7

12,7

12,7

109


PRESS BRAKE TOOLS UKB-SYSTEM BYSTRONIC Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 – 113 Insertion of a steel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Punches/top tools

Punches/top tools H = 175 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 – 115 Punches/top tools H = 250 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 – 116 Punch/top tool distance piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Dies

85° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 – 119 60° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 60° Die, H = 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 30° Dies, H = 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 30° Die, H = 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Flattening punches/top tools and flattening dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

FOLLOW US!


05

WWW.UKB-GMBH.COM


UKB-SYSTEM BYSTRONIC EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision

Center line

100° 11,5

62

11

H

‣ Bending radius/intake radii

hardened up to 52 – 55 HRC

14 14 40,55

20

‣ Optimum materials - 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, 650 – 800 N/mm²

‣ Precision ground ‣ Guaranteed exchangeability and parallelism

R

‣ Tool marking

α

with all technical information

α

V

UKB-CONTACT PARTNER

W 20

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

Center line

H

R

13

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Press brake tools UKB-System Bystronic in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 112

VIDEO Image


UKB-SYSTEM BYSTRONIC EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Tool lengths PUNCHES/TOP TOOLS

DIES

Length 515 mm

Length 515 mm

05 Length 300 mm

Length 300 mm

Length 200 mm

Length 200 mm

Length 100 mm

Length 100 mm

Length 550 mm sectionalized ‣ Sectionalized punches/top tools are delivered as a complete set ‣ 10 Segments, with horn extension left and right

Length 550 mm sectionalized ‣ Sectionalized dies are delivered as a complete set ‣ 9 Segments

100

25

25

30

35

40

45

50

100

100

25 25 30

35

40

45

50

100

200

Horn right Horn left

Insertion of a steel insert MODIFICATION EXAMPLE Die UKB-System Amada 2

Milled groove 20

Steel insert UKB-System Bystronic

By mounting a steel insert (page 246) dies UKB-System Amada (chapter 1) can also be used in a clamping UKB-System Bystronic.

13

113


UKB-SYSTEM BYSTRONIC PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools H = 175 mm 1300 kN/m

24h

14.151

515 mm

450,– €

12,5 kg

515 mm

450,– €

12,6 kg

300 mm

288,– €

7,2 kg

300 mm

288,– €

7,3 kg

200 mm

210,– €

4,8 kg

200 mm

210,– €

5,0 kg

100 mm 550 mm sectionalized

116,– €

2,4 kg

100 mm 550 mm sectionalized

116,– €

2,4 kg

868,– €

13,4 kg

13,4 kg

60 50

30

40

175

868,– €

70

30 20 10

1300 kN/m

24h

70 60 50

30

40

175

14.150

30 20 10 0

0

17,5

2,5

17,5

2,5 80

25

50 40 20

10

12

20

30

85° R=1,0

30

85° R=1,0

15

30°

40

15

30°

50

60

60

70

70

80

25

14.156

900 kN/m

24h

515 mm

688,– €

16,6 kg

515 mm

638,– €

14,0 kg

300 mm

442,– €

9,7 kg

300 mm

410,– €

8,2 kg

200 mm

324,– €

6,5 kg

200 mm

300,– €

5,0 kg

100 mm 178,– € 550 mm sectionalized 1.148,– €

3,2 kg

100 mm 166,– € 550 mm sectionalized 1.088,– €

2,7 kg

60 50 40

60

175

17,8 kg

70

30 20

28

22

10

1000 kN/m

24h

70 60 50

175

14.152

15,0 kg

40

40

30 20 10

0

25

0

10

60 40

15

9

18

20

30

85° R=1,0

30

85° R=1,5

50

30°

40

15

50

30°

60

70

70

80

80

25

20

14.153

1600 kN/m

24h

515 mm

440,– €

17,0 kg

515 mm

470,– €

9,7 kg

300 mm

282,– €

10,0 kg

300 mm

300,– €

5,7 kg

200 mm

206,– €

6,6 kg

200 mm

220,– €

3,8 kg

100 mm 550 mm sectionalized

114,– €

3,3 kg

122,– €

1,9 kg

818,– €

18,2 kg

100 mm 550 mm sectionalized

888,– €

10,4 kg

60 50

30 175

40 30 20

1000 kN/m

24h

70 60 50

22

40

175

14.157

30 20 10

10 0

25

0

50 40 20

30

30° R=1,0 10

15

30°

50 40 20

30

60° R=4,0

114

0

0

10

15

30°

60

60

70

70

80

80

25

12


UKB-SYSTEM BYSTRONIC PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punches/top tools H = 175 mm 14.155

1500 kN/m

24h

515 mm

380,– €

12,4 kg

515 mm

380,– €

12,8 kg

300 mm

242,– €

7,2 kg

300 mm

242,– €

7,5 kg

200 mm

178,– €

4,8 kg

200 mm

178,– €

5,0 kg

100 mm 550 mm sectionalized

98,– €

2,4 kg

98,– €

2,5 kg

758,– €

13,2 kg

100 mm 550 mm sectionalized

758,– €

13,7 kg

70 60 50

20 175

40 30 20

1600 kN/m

24h

70 60

05

50

20

40

175

14.154

30 20 10

10

0

0

80

25

30 20

0

0

10

10

20

30

30° R=1,0

40

50

30°

50

15

30° R=3,0

40

15

30°

60

60

70

70

80

25

Punches/top tools H = 250 mm 14.158

14.159

1000 kN/m

24h

515 mm

628,– €

17,8 kg

515 mm

628,– €

18,0 kg

300 mm

404,– €

10,4 kg

300 mm

404,– €

10,4 kg

200 mm

296,– €

7,0 kg

200 mm

296,– €

7,0 kg

100 mm 164,– € 550 mm sectionalized 1.138,– €

12

0

11 0

10

0

30

3,5 kg

100 mm 164,– € 550 mm sectionalized 1.138,– €

90 80 70

19,0 kg

60 50

1400 kN/m

24h

12

0

11 0

10

30

3,5 kg

0 90 80 70

19,1 kg

60 50

25

40

30

250

250

40

25

20 10

30 20 10

0

0

2,5

17,5

2,5 14 12

0

15

13

0

30°

20

10

12

20

30

85° R=1,0

30

85° R=1,0

40

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

0

12

0

15

13

0

30°

14

0

0

17,5

14.160

14.165

600 kN/m

24h

515 mm

978,– €

25,0 kg

515 mm

618,– €

26,1 kg

300 mm

626,– €

14,6 kg

300 mm

396,– €

15,2 kg

200 mm

290,– €

10,0 kg

100 mm 160,– € 550 mm sectionalized 1.098,– €

5,0 kg

200 mm

460,– €

100 mm 252,– € 550 mm sectionalized 1.526,– €

12

9,8 kg

0

11

0

10

0

4,9 kg

60

90 80 70

26,8 kg

60 50

25

30

28

25

20

22

11 0

30

10

0 90 80 70

27,9 kg

60 50 40

250

250

40

1600 kN/m

24h

30 20 10

10

0

0 13 0

12

0

15

30°

0 13

20

30

40

60° R=4,0 0

10

20

9

85° R=1,5

30

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

12

0

15

30°

14 0

14 0

0

115


UKB-SYSTEM BYSTRONIC PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punches/top tools H = 250 mm 14.164

14.161

1000 kN/m

24h

515 mm

928,– €

20,1 kg

515 mm

530,– €

13,4 kg

300 mm

596,– €

11,7 kg

300 mm

340,– €

7,8 kg

200 mm

436,– €

7,8 kg

200 mm

248,– €

5,2 kg

100 mm 240,– € 550 mm sectionalized 1.426,– €

3,9 kg

100 mm 550 mm sectionalized

138,– €

2,6 kg

958,– €

14,3 kg

12

0

11 0

10

0 90

40

21,5 kg

80 70 60

750 kN/m

24h

12

0

11 0

10

0

22

90 80 70 60 50

50

25

250

30

40

250

25

40 20

30 20 10

10

0

12

0

40

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

0

12

12

0

0

13

13

0

0

14

14

0

15

30°

10

15

30°

20

0

14.162

0

18

10

20

30

30° R=1,0

30

85° R=1,0

14.163

1400 kN/m

24h

515 mm

490,– €

18,4 kg

515 mm

490,– €

18,9 kg

300 mm

314,– €

10,7 kg

300 mm

314,– €

11,0 kg

200 mm

230,– €

7,2 kg

200 mm

230,– €

17,4 kg

100 mm 550 mm sectionalized

126,– €

3,6 kg

126,– €

3,7 kg

918,– €

19,7 kg

100 mm 550 mm sectionalized

918,– €

20,2 kg

12

11 0

10

0

20

90 80 70 60

0

11 0

20

10

0 90 80 70 60

50

25

12

50

25

250

40

40

250

0

1400 kN/m

24h

30 20

30 20

15

0

50 40 30

30° R=3,0

116

10 0

0

10

20

30

30° R=1,0

20

40

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

0

12

12

0

0

13

13

0

0

14

14

0

0

30°

10 0

15

30°

10


UKB-SYSTEM BYSTRONIC PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punch/top tool distance piece 50.400 308,– €

6,0 kg

EXAMPLE OF USE Punch/top tool distance piece 50.400

100

150 mm

800 kN/m

24h

05

160

55

Clamp

ADVANTAGE: Improved clamping via nylon strip Clamping Bystronic „RF-A“

UKB-Regrinding service The regrinding of your press brake tools, we carry out professional, precise, fast and cost-saving. Make do and mend! Before

After

Weld on of a damaged tool (MAG welding process)

WIG welding process

UKB-Repair service Before regrinding, we weld on material for breakouts, damaged areas or deformations!

Further information see chapter 19 or visit www.ukb-gmbh.com! 117


UKB-SYSTEM BYSTRONIC DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

85° Dies, H = 55 mm

100 mm 550 mm sectionalized

56,– €

0,7 kg

392,– €

3,8 kg

24.102

13

8

24h 4,6 kg

300 mm

136,– €

2,7 kg

200 mm

94,– €

1,8 kg

100 mm 550 mm sectionalized

48,– €

0,9 kg

382,– €

5,0 kg

55

196,– €

85°

700 kN/m R1

15 20

20

515 mm

24.106

13

12

24h

85°

1000 kN/m R1,5

2,7 kg

200 mm

94,– €

1,8 kg

100 mm 550 mm sectionalized

48,– €

0,9 kg

382,– €

5,0 kg

24.104 515 mm

142,– €

5,7 kg

300 mm

106,– €

3,3 kg

200 mm

74,– €

2,2 kg

100 mm 550 mm sectionalized

42,– €

1,1 kg

304,– €

6,1 kg

24.108 300 mm

114,– €

4,5 kg

2,2 kg

200 mm

80,– €

3,0 kg

42,– €

1,1 kg

46,– €

1,5 kg

304,– €

6,1 kg

100 mm 550 mm sectionalized

326,– €

8,3 kg

106,– €

3,3 kg

200 mm

74,– €

13

20

24h 7,7 kg

300 mm

118,– €

4,5 kg

200 mm

82,– €

100 mm 550 mm sectionalized

46,– € 332,– €

8,3 kg

24.110 515 mm

186,– €

9,8 kg

30

300 mm

132,– €

5,7 kg

3,0 kg

200 mm

100,– €

3,8 kg

1,5 kg

100 mm 550 mm sectionalized

68,– €

1,9 kg

382,– €

10,5 kg

13

10 85°

1000 kN/m R1

20

13

16

1000 kN/m R2

85° 30

13

24

24h

85° 55

164,– €

1000 kN/m R2

20

515 mm

20

20

300 mm

55

7,7 kg

5,7 kg

15

13

24h

158,– €

142,– €

R0,8

20

24h

515 mm

515 mm

24.109

118

20

136,– €

55

1,4 kg

300 mm

85°

20

98,– €

4,6 kg

55

200 mm

8

196,– €

700 kN/m

20

2,1 kg

24.101 515 mm

55

142,– €

R0,6

6

20

300 mm

85°

24h

1000 kN/m R3

85° 55

3,6 kg 55

208,– €

500 kN/m

20

515 mm

100 mm 550 mm sectionalized

4

24h

40

20

24.100

13


UKB-SYSTEM BYSTRONIC DIES post@ukb-gmbh.com . www.ukb-gmbh.com

85° Dies, H = 55 mm

300 mm

156,– €

6,3 kg

200 mm

106,– €

100 mm 550 mm sectionalized

R4

24.012 515 mm

230,– €

11,1 kg

300 mm

166,– €

6,6 kg

4,2 kg

200 mm

112,– €

4,4 kg

60,– €

2,1 kg

64,– €

2,2 kg

422,– €

11,5 kg

100 mm 550 mm sectionalized

448,– €

12,1 kg

85° 50

13

1200 kN/m if the tool clamping has the corresponding load

40

24h

1000 kN/m R4

55

10,8 kg 55

214,– €

20

515 mm

1000 kN/m

85° 55

05

20

24.011

32

24h

13

1200 kN/m if the tool clamping has the corresponding load

60° Dies, H = 55 mm

300 mm

160,– €

6,0 kg

200 mm

106,– €

4,0 kg

100 mm 550 mm sectionalized

60,– €

2,0 kg

444,– €

11,0 kg

60° 55

13

515 mm

342,– €

12,7 kg

300 mm

208,– €

7,5 kg

200 mm

138,– €

5,0 kg

100 mm 550 mm sectionalized

76,– €

2,5 kg

528,– €

13,8 kg

1000 kN/m R5

55

10,3 kg

50

24h

60° 70 20

310,– €

24.050

R5 55

515 mm

800 kN/m

20

24.040

40

24h

13

1200 kN/m if the tool clamping has the corresponding load

60° Die, H = 65 mm 384,– €

16,0 kg

300 mm

268,– €

9,3 kg

200 mm

182,– €

6,2 kg

100 mm 550 mm sectionalized

96,– €

3,1 kg

650,– €

17,0 kg

R7

UKB-PROTECTIVE FILM

65

515 mm

1000 kN/m

60° 80

see chapter 13

20

24.060

60

24h

13

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

119


UKB-SYSTEM BYSTRONIC DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

30° Dies, H = 55 mm

200 mm

102,– €

1,6 kg

100 mm 550 mm sectionalized

54,– €

0,8 kg

348,– €

4,4 kg

24.015 300 mm

144,– €

3,0 kg

200 mm

96,– €

2,0 kg

100 mm 550 mm sectionalized

52,– €

1,0 kg

342,– €

5,5 kg

24.017

7,0 kg

300 mm

150,– €

4,2 kg

200 mm

102,– €

1,6 kg

100 mm 550 mm sectionalized

54,– €

0,8 kg

348,– €

4,4 kg

500 kN/m

24.016 515 mm

198,– €

5,1 kg

20

300 mm

144,– €

3,0 kg

200 mm

96,– €

2,0 kg

100 mm 550 mm sectionalized

52,– €

1,0 kg

342,– €

5,5 kg

16

450 kN/m R2

30° 30

24.019 214,– €

7,2 kg

300 mm

156,– €

4,2 kg

102,– €

2,8 kg

200 mm

106,– €

2,8 kg

100 mm 550 mm sectionalized

54,– €

1,4 kg

60,– €

1,4 kg

352,– €

7,7 kg

100 mm 550 mm sectionalized

384,– €

7,7 kg

20

200 mm

13

13

12

400 kN/m R1,5

30° 20

13

20

24h

515 mm

15 20

24h

30°

13

R0,8 30° 55

2,4 kg

R1

55

208,– €

150,– €

10

24h

515 mm

300 mm

20

55

5,1 kg

15

20

198,– €

4,1 kg

13

24h

515 mm

202,– €

20

2,4 kg

24.014 515 mm

55

150,– €

R0,6

350 kN/m

20

300 mm

30°

8

24h

500 kN/m R2,5

55

4,1 kg 55

202,– €

20

515 mm

350 kN/m

30° 35

20

24.013

6

24h

13

30° Die, H = 60 mm

120

8,0 kg

300 mm

166,– €

4,8 kg

200 mm

118,– €

3,2 kg

100 mm 550 mm sectionalized

64,– €

1,6 kg

406,– €

8,8 kg

316,– €

11,8 kg

30°

300 mm

230,– €

6,9 kg

40

200 mm

156,– €

4,6 kg

100 mm 550 mm sectionalized

82,– €

2,3 kg

566,– €

12,7 kg

55

230,– €

24.035 515 mm

20

515 mm

R3

13

32

24h

500 kN/m R4

60

24h

500 kN/m

30° 60 20

24.018

24

13


UKB-SYSTEM BYSTRONIC FLATTENING TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Flattening punches/top tools and flattening dies 25.992

24h

500 mm

524,– €

13,0 kg

500 mm

444,– €

21,5 kg

300 mm

376,– €

7,8 kg

300 mm

326,– €

12,9 kg

200 mm

252,– €

5,2 kg

200 mm

232,– €

8,6 kg

100 mm 128,– € 550 mm sectionalized 1.018,– €

2,6 kg

100 mm 550 mm sectionalized

138,– €

4,3 kg

758,– €

23,6 kg

70 60 50 40 30 20

Max. 1,2 mm material thickness Rm = 400 N/mm2

10

R12,5

13

80

58

20 R12,5

90

0

05

57

20

26 195

14,3 kg

80

500 kN/m

59

800 kN/m

24h

R1

100

14.908

8,2

70 60 40

50

58

15

8

20

30

24° R=0,6 0

10

10,2

25.994

24h

500 mm

524,– €

13,5 kg

500 mm

444,– €

21,0 kg

300 mm

376,– €

8,1 kg

300 mm

326,– €

12,6 kg

200 mm

252,– €

5,4 kg

200 mm

232,– €

8,4 kg

100 mm 128,– € 550 mm sectionalized 1.018,– €

2,7 kg

100 mm 550 mm sectionalized

138,– €

4,2 kg

758,– €

23,1 kg

60

26

50 40 30 20 10

R12,5

0

13

80

58

90

20 R12,5

Max. 1,8 mm material thickness Rm = 400 N/mm2

57

20

70

195

14,9 kg

80

500 kN/m

59

24h

R1

100

14.910

800 kN/m

40

50

58

15

60

70

10

10

20

30

24° R=0,6 0

12,2

25.995

524,– €

14,0 kg

500 mm

444,– €

20,5 kg

300 mm

376,– €

8,4 kg

300 mm

326,– €

12,3 kg

200 mm

252,– €

5,6 kg

200 mm

232,– €

8,2 kg

100 mm 128,– € 550 mm sectionalized 1.018,– €

2,8 kg

100 mm 550 mm sectionalized

138,– €

4,1 kg

758,– €

22,6 kg

60

26

50 40

195

15,4 kg

70

30 20 10

R12,5

13

80 60

70

12

40

50

58

15

57

90

0

58

20 R12,5

Max. 2,5 mm material thickness Rm = 400 N/mm2

59

24h

500 mm

80

500 kN/m

100

24h

R1

20

14.912

800 kN/m

0

10

20

30

24° R=0,6

EXAMPLE OF USE

VIDEO UKB-Flattening punches/top tools

Surface ground

Surface milled

Hardened flattening parts

121


PRESS BRAKE TOOLS UKB-SYSTEM EHT, UKB-SYSTEM WEINBRENNER AND OTHER SYSTEMS UKB-System EHT Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86째 Punch/top tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78째 Punches/top tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50째 Punch/top tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26째 Punch/top tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Holder for blade with changeable blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UKB-System Weinbrenner Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Holder for blade with changeable blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Systems Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examples punch/top tool clampings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examples of die clampings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examples punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Examples dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOLLOW US!

124 125 125 125 125 126 127 128 129 129 130 131 131 131 132 133


06

WWW.UKB-GMBH.COM


UKB-SYSTEM EHT EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

26 mm clamping:

36

64

H

Center lineCenter line

8

29

3x30°

36

64

4

4

29

8

‣ Bending radius/intake radii

Center lineCenter line

64

4

hardened up to 52 – 55 HRC

29

26

4

64

3x30°

8

8

3x30°

26

3x30°

‣ Optimum materials - 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm² - 1.2312, tempered to 950 – 1100 N/mm²

36 mm clamping:

29

Quality and precision

H

‣ Precision ground ‣ Guaranteed exchangeability and parallelism

UKB-INFO

R

‣ Tool marking with

α

all technical information

R

α V α

‣ Individual production according

α V

to your specification

R

All punches/top tools and dies are examples! We produce individually according to your specifications!

R

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

45

H

W

45

UKB-CONTACT PARTNER

Center lineCenter line

H

W

55

55

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: On request ‣ Full-service: Construction, development, production ‣ Production possibilities: Up to 6000 mm tool length ‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 124

VIDEO Image


UKB-SYSTEM EHTPUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

78° Punches/top tools

86° Punch/top tool 200 kN/m

17.100

550 kN/m

17.120

Delivery time on request

Delivery time on request 10

10

0

0

90

90 80

80 70

70 60

35

60 50

40 30

220

30

220

50

58

40 20

20

10

10 0

12

12

0

0

20

20

4

10

10

20

30

78° R=1,0

30

86° R=0,6

40

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

0

12 10

06

0

25

17.110

480 kN/m

17.130

1100 kN/m

Delivery time on request

Delivery time on request

13

10

0

0

12

90

0

11

80

0

10

70

0 90

60

35

80

50 40

220

70

85

30

60 50

20

40

10

30

260

0

20

40

10

12

0

32

0

90

40

10

0

50

11

0

60

12

0

70

13

0

80

14

0

90

15

0

10

0

11

0

2

20

40

50

10

60

70

20

80

30

78° R=1,0

10

20

30

78° R=1,0

50° Punch/top tool

26° Punch/top tool 3000 kN/m

17.180

17.140

Delivery time on request

440 kN/m

Delivery time on request 26

26

10

10

0

0

90

90 80

80 70

70 60

60 50

50 40

40 30

220

220

30 20

20

18

10

10

0

11

11

0

0

12

12

0

0

0

0 10 20

30

26° R=1,0 10 0

0

10

20

30

50° R=3,0

40

40

50

50

60

60

70

70

80

80

90

90

10

0

10

125


UKB-SYSTEM EHT PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Holder for blade with changeable blades 17.150

600 kN/m

H = 172 mm Holder for blade with hardened flattening part

EXAMPLE OF USE

26

192 / 292 / 392

17.151 H = 272 mm Holder for blade with hardened flattening part

Holder for blade 17.150

172 / 272 / 372

Delivery time on request

16

Delivery time on request

17.152

Hardened flattening part

H = 372 mm Holder for blade with hardened flattening part

10

Delivery time on request

Changeable blade 17.160

6

6

Changeable blade

68

Changeable blade

Delivery time on request

Delivery time on request 30°/28° R=1,0

UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 see chapter 07

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

126

600 kN/m

17.170 68

17.160

600 kN/m

30°/28° R=3,0


UKB-SYSTEM EHT DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Dies

100 80

V

27.030

27.010

Delivery time on request

Delivery time on request

α

80°

140

140

B

55

06

55

UKB-INFO Dies with 13 mm clamping see UKB-System Trumpf (chapter 2) UKB-System Wila (chapter 3) UKB-System Bystronic (chapter 5) 60 50

32

27.040

27.050

Delivery time on request

Delivery time on request 60° 60° 140

140

55

55

40

24

27.070

70

27.080

Delivery time on request

12

16

90 32

30°

86° / 30°

55 140

40

Delivery time on request

6,5 16

12

16 90

20

8

127


UKB-SYSTEM WEINBRENNER EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

‣ Precision ground

Center line

Center line

3x30° 85

3

85

10 7

Center line

42 H

40

H

hardened up to 52 – 55 HRC

3

25

‣ Bending radius/intake radii

10 7

10 7

42 3x30°

3

3

40

3x30°

25

3x30°

‣ Optimum materials - 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm² - 1.2312, tempered to 950 – 1100 N/mm²

40 mm clamping:

10 7

25 mm clamping:

Center line

Quality and precision

‣ Guaranteed exchangeability and parallelism

‣ Tool marking with

UKB-INFO

R

all technical information

All punches/top tools and dies are examples! We produce individually according to your specifications!

α α V1

R

‣ Individual production according

α

to your specification

α V1

H

35 10

10

α

UKB-CONTACT PARTNER

H

35

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

10

α V2

α 10

α V3

V2 V3

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: On request ‣ Full-service: Construction, development, production ‣ Production possibilities: Up to 6000 mm tool length ‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 128

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UKB-SYSTEM WEINBRENNER PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Punches/top tools 700 kN/m

17.500

17.520

700 kN/m

Delivery time on request

Delivery time on request 11

0

11

0

10

0

32,5

10

0

26,5

90

90

80

80 70

70 60

60 50

50 40

40 30

30 20

225

225

20 10

10

0

0

0 20

8

0

10

20

30

28° R=1,0

30

86° R=1,0

40

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

0

12

12

0

0

20

13

13

0

14

800 kN/m

17.540

800 kN/m

17.530

Delivery time on request

Delivery time on request

11

11

0

0

10

10

0

0

90

90

80

80

70

70

65

60

80

60 50

50 40

40

30

30 10 0

10

32,5

0

0

22

35

40

40

50

50

60

60

70

70

80

80

90

90

10

10

0

0

11

11

0

0

12

12

0

0

13

13

0

30,5

20

225

225

20

20

10

10

20

30

86° R=1,0

30

86° R=1,0

Holder for blade with changeable blade 1000 kN/m

17.650

1000 kN/m

17.560

Delivery time on request

Delivery time on request

11

11

0

0

10

(125) / 175 / (290)

90 80 60 50 40 30

225

20 10

90 80 70 60 50 40 30 20 10 0

80 70 60

80

10 40 20

30

30°/28° R=1,0

0

0

10

20

30

56° R=3,0

10

40

50

50

60

70

80

90

90

10

0

10

0

11

0

11

0

12

0

12

0

13

0

13

0

0

(175) / 225 / (340)

70

10

0

25

0

25

129

06


UKB-SYSTEM WEINBRENNER DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Dies V

27.200

27.210

Delivery time on request

α

V2

V1

α

Delivery time on request

120 / 145 / 160

120 / 145 / 160

W

35

α

35

V3

40 30

V1

27.230

27.220 Delivery time on request

Delivery time on request α 120 / 145 / 160

120 / 145 / 160

60°

35

α

35

V2

UKB-INFO By mounting a steel insert dies UKB-System Amada (chapter 1) can also be used in a clamping UKB-System Weinbrenner! V2

V1

27.240

α

120 / 145 / 160

Delivery time on request

35

α

V3

130

V4


OTHER SYSTEMS EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Examples punch/top tool clampings

Quality and precision ‣ Optimum materials

- 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, tempered to 800 – 850 N/mm2 - C45, 650 – 800 N/mm² - 1.2312, tempered to 950 – 1100 N/mm²

‣ Bending radius/intake radii

hardened up to 52 – 55 HRC H

06

‣ Precision ground ‣ Guaranteed exchangeability and parallelism

R

‣ Tool marking with

all technical information

‣ Individual production according to your specification

Examples of die clampings V

V R

R

R

H1 H2

H2

H2

H1

H1

H

R

V

V

W

W

Force on the base

Force on the base

W

Force on shoulder

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm

W

Clamping multi-V-die

VIDEO Image

‣ Delivery time: On request ‣ Full-service: Construction, development, production ‣ Production possibilities: Up to 6000 mm tool length ‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 131


OTHER SYSTEMS PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

α R

α R

α R

Example 4

UKB-INFO All punches/top tools and dies are examples! We produce individually according to your specifications!

α R

Example 3

H

Example 2

H

H

Example 1

132

H

H

H

Examples punches/top tools

α R

α R

Example 5

Example 6

VIDEO UKB-Press brake tool systems


OTHER SYSTEMS DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Examples dies V

V

V2

V1

α α

W

Example 1

H

H

Example 2

V

V

α

V R

H

H

α

Example 4

Example 5

Example 6

55

10

16

06

Example 3

H

H

α

15

130 24

55

90 32

40

78° / 30°

10

12

86° / 35°

16

80

90

130

Example 7

12

24

Example 8

12 40

90

16

110 50

16

12

8

78° / 30° 24

86° / 55° / 30°

16

32 110

Example 9

20

55 90

Example 10

133


UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 – 137 Holders for blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 – 139 Blades R 0,5 – 6,0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

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UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision ‣ Optimum materials

- 42 CrMo4, tempered to 1100 – 1200 N/mm2 - C45, 650 – 800 N/mm²

EXAMPLE OF USE

‣ Bending radius/intake radii

Holder for blades

hardened up to 52 – 55 HRC

‣ Precision ground H

‣ Guaranteed exchangeability and parallelism

‣ Tool marking with all

Hardened flattening part

technical information

Changeable blade

Product advantages ‣ Cost-saving: One holder for different blades ‣ Flexible application by changeable blades R 0,5 – R 6,0

‣ Fast and easy change of the blades ‣ Holder for blades with hardened flattening part

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-VORTEILE UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: UKB-Holders for blades and blades R 0,5 – 6,0 in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 136

VIDEO Image


UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Tool lengths Length 300 mm

Length 500 mm 79

79

79

79

79

79

69

Length 200 mm

69

69

07

Length 100 mm

87,5

87,5

69

75

Length 550 mm sectionalized ‣ Sectionalized holders for blades are delivered as a complete set ‣ 10 Segments (100, 25, 25, 30, 35, 40, 45, 50, 100, 100)

Horn left

Horn right

25

75

45

45

100

VIDEO UKB-Holders for blades and blades R 0,5 – 6,0

25

25

30

35

40

45

50

100

100

Horn right

Horn left

137


UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Holders for blades UKB-SYSTEM AMADA

10.400

13 7

500 mm

110,– €

3,0 kg

300 mm

80,– €

1,8 kg

200 mm

60,– €

1,2 kg

100 mm 488 mm sectionalized

38,– €

0,6 kg

206,– €

2,9 kg

1000 kN/m

60

24h

14

UKB-SYSTEMS TRUMPF/WILA/LVD 1000 kN/m

15.760

20

24h

1000 kN/m

Safety pins 6,7 kg

300 mm

264,– €

4,0 kg

200 mm

180,– €

2,7 kg

100 mm 550 mm sectionalized

94,– €

1,4 kg

800,– €

7,4 kg

28

500 mm

630,– €

19,5 kg

300 mm

460,– €

11,7 kg

60

Simple Clamp

12

200 mm

368,– €

7,8 kg

100 mm 208,– € 550 mm sectionalized 1.362,– €

3,9 kg 21,5 kg

120

330,– €

60

500 mm

20

Simple Clamp

26

160

15.755

20

24h

12

14.282

20

24h

1000 kN/m

UKB-SYSTEM EHT

17.070

394,– €

7,0 kg

500 mm

404,– €

15,0 kg

300 mm

314,– €

4,2 kg

300 mm

268,– €

9,0 kg

200 mm

216,– €

2,8 kg

200 mm

186,– €

6,0 kg

100 mm 550 mm sectionalized

116,– €

1,4 kg

3,0 kg

7,7 kg

100 mm 550 mm sectionalized

120,– €

786,– €

828,– €

16,5 kg

135

500 mm

28

26

24h

160

UKB-SYSTEM BYSTRONIC

31

12 12

138

1000 kN/m


UKB-HOLDERS FOR BLADES AND BLADES R 0,5 – 6,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Holders for blades OTHER SYSTEMS

UKB-SYSTEM WEINBRENNER 408,– €

15,5 kg

300 mm

326,– €

9,3 kg

200 mm

224,– €

6,2 kg

100 mm 550 mm sectionalized

120,– €

3,1 kg

834,– €

17,0 kg

Holder for blades with individual clamping, suitable for your press brake Delivery time on reqest

12

30,5

165

500 mm

25

24h

H

17.570

1000 kN/m

07

12

Blades R 0,5 – 6,0 28°

24h

46,– € 46,– € 46,– € 46,– € 46,– € 46,– € 46,– € 46,– € 46,– € 0,9 kg

240,– € 240,– € 240,– € 240,– € 240,– € 240,– € 240,– € 240,– € 240,– € 5,0 kg

Weight

1000 kN/m

60 50 40 30

20

12

10 0

31

28° R=...

12

78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 1,8 kg

30°

108,– € 108,– € 108,– € 108,– € 108,– € 108,– € 108,– € 108,– € 108,– € 2,7 kg

70

136,– € 136,– € 136,– € 136,– € 136,– € 136,– € 136,– € 136,– € 136,– € 4,5 kg

60

0,5 1,0 1,5 2,0 2,5 3,0 4,0 5,0 6,0

50

Price

15.761 15.763 15.762 15.765 15.764 15.766 15.767 15.768 15.769

40

550 mm sect.

Price

30

100 mm

Price

20

200 mm

Price

10

300 mm

Price

0

500 mm

20 M6

R (mm)

100

Model

139


UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Holders for radius-tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 – 145 Radius-tools R 7,0 – 50,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 – 147 Flattening-tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

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UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 â&#x20AC;&#x201C; 50,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision EXAMPLE OF USE

â&#x20AC;Ł Radius-tools in two different models:

Holder for radius-tools 15.010

- Hardened up to 60 HRC - Not hardened

- 42 CrMo4, tempered to 1100 â&#x20AC;&#x201C; 1200 N/mm2 - C45, 650 â&#x20AC;&#x201C; 800 N/mm²

â&#x20AC;Ł Optimum materials

â&#x20AC;Ł Precision ground â&#x20AC;Ł Guaranteed exchangebility

and parallelism

â&#x20AC;Ł Tool marking with all technical information

Radius-tool 10.311

Product advantages â&#x20AC;Ł Cost-saving: One holder for different radius-tools â&#x20AC;Ł Easy handling â&#x20AC;Ł No adjustment necessary for R 12,5 â&#x20AC;&#x201C; 50,0 â&#x20AC;Ł High stability â&#x20AC;Ł Flexible application through changeable radius-tools â&#x20AC;Ł Sectionalized radius-tools on request

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES â&#x20AC;Ł Office hours: From Monday to Friday from 7:30am to 6:00pm â&#x20AC;Ł Delivery time: UKB-Holders for radius-tools and radius-tools in 24 h â&#x20AC;Ł Shipping: Orders placed before 4:00pm on the same working day â&#x20AC;Ł Delivery service: Standard: 1 â&#x20AC;&#x201C; 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

â&#x20AC;Ł Package: Ecologically sensitive and safe - with self recycled packing material â&#x20AC;Ł Payment options: 10 days 3% cash-discount, 30 days net 142

VIDEO Image


UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Holders for radius-tools UKB-SYSTEM AMADA

10.115

13 7

24h

178,– €

10,0 kg

412 mm

102,– €

5,0 kg

27

10.116

13 7

24h

830 mm

278,– €

14,0 kg

412 mm

156,– €

7,0 kg

800 kN/m

27

115

67

830 mm

800 kN/m

14

UKB-INFO

14

UKB-Holders for radius-tools and radius-tools R 3,0 - 6,5 see page 19

440,– €

16,0 kg

412 mm

246,– €

8,0 kg

500 kN/m

10.191 830 mm

586,– €

26,0 kg

412 mm

330,– €

13,0 kg

500 kN/m

65

47

115

830 mm

13 7

24h

87

10.190

13 7

24h

08

14

14

143


UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Holders for radius-tools UKB-SYSTEMS TRUMPF/WILA/LVD

15.010

20

24h

800 kN/m

Safety pins

15.014

20

24h

800 kN/m

Safety pins

830 mm

298,– €

16,0 kg

830 mm

898,– €

47,0 kg

412 mm

176,– €

8,0 kg

412 mm

500,– €

23,5 kg 85

412 mm

236,– €

103

Simple Clamp 8,0 kg

33

20

160

You should not exceed the weight of 12,5 kg incl. the radius tool 14

14

15.018

20

24h

800 kN/m

Safety pins 830 mm

750,– €

41,0 kg

412 mm

400,– €

20,5 kg

60

UKB-FIELD SERVICE ‣ Individual advice and sale ‣ Technical solutions for special bending tasks ‣ Test bending on-site or at the UKB-test center ‣ Pick up service for tools to rework

220

25

14

VIDEO UKB-Holders for radius-tools and radius-tools R 7,0 – 50,0

144


UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Holders for radius-tools UKB-SYSTEM BYSTRONIC

14.252

UKB-SYSTEM EHT

20

24h

800 kN/m

17.010

26

24h

318,– €

15,5 kg

830 mm

424,– €

28,2 kg

412 mm

186,– €

7,8 kg

412 mm

244,– €

14,1 kg

800 kN/m

200

140

830 mm

14

08

14

25

24h

830 mm

372,– €

22,6 kg

412 mm

212,– €

11,3 kg

800 kN/m

Holder for radius tools with individual clamping, suitable for your press brake Delivery time on request

165

17.510

OTHER SYSTEMS

H

UKB-SYSTEM WEINBRENNER

14

14

145


UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Radius-tools R 7,0 – 50,0 R 7,0 – 12,0 11,5 11,5 13,0 16,0 16,0 16,0 19,0 20,0

10.300 10.301 10.302 10.303 10.304 10.305 10.306 10.307 C45

415 mm

Price

Weight

Price

Weight

68,– € 68,– € 68,– € 74,– € 60,– € 88,– € 88,– € 88,– €

0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg

42,– € 42,– € 42,– € 44,– € 38,– € 52,– € 52,– € 52,– €

0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg

Model

11.300 11.301 11.302 11.303 11.304 11.305 11.306 11.307 42CrMo4

Radius-tools not hardened

835 mm

415 mm

Price

Weight

Price

Weight

160,– € 166,– € 170,– € 180,– € 190,– € 200,– € 206,– € 210,– €

0,90 kg 1,00 kg 1,20 kg 1,60 kg 2,00 kg 2,10 kg 2,50 kg 2,70 kg

96,– € 98,– € 100,– € 106,– € 110,– € 116,– € 120,– € 120,– €

0,45 kg 0,50 kg 0,60 kg 0,80 kg 1,00 kg 1,05 kg 1,25 kg 1,35 kg

12,5 13,0 14,0 15,0 16,0 17,0 17,5 19,0 20,0 22,5 25,0 27,5 30,0 35,0 40,0 45,0 50,0

16,0 17,0 19,0 20,0 21,0 21,5 22,0 25,0 24,0 25,0 29,0 34,0 34,0 45,0 45,0 50,0 54,0

24h 835 mm

Model

10.308 10.309 10.310 10.311 10.312 10.313 10.314 10.315 10.316 10.317 10.318 10.319 10.320 10.321 10.322 10.323 10.324 C45

415 mm

Price

Weight

Price

Weight

98,– € 98,– € 98,– € 82,– € 116,– € 116,– € 98,– € 124,– € 118,– € 144,– € 118,– € 164,– € 162,– € 246,– € 286,– € 330,– € 354,– €

3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg

58,– € 58,– € 58,– € 50,– € 68,– € 68,– € 64,– € 76,– € 74,– € 86,– € 82,– € 98,– € 102,– € 146,– € 170,– € 202,– € 220,– €

1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg

Radius-tools not hardened

Flattening-tool 10.325

800 kN/m

24h

102,– €

4,00 kg

415 mm

60,– €

2,00 kg 17

835 mm

14 30

146

R=7,0 - 12,0

Radius-tools hardened up to 60 HRC

R 12,5 – 50,0 R (mm) H (mm)

800 kN/m

H

7,0 7,5 8,0 9,0 10,0 11,0 11,5 12,0

835 mm

Model

Model

11.308 11.309 11.310 11.311 11.312 11.313 11.314 11.315 11.316 11.317 11.318 11.319 11.320 11.321 11.322 11.323 11.324

835 mm

415 mm

Price

Weight

Price

Weight

214,– € 220,– € 230,– € 240,– € 250,– € 260,– € 266,– € 280,– € 290,– € 320,– € 350,– € 380,– € 440,– € 470,– € 620,– € 680,– € 720,– €

3,30 kg 3,50 kg 3,80 kg 5,00 kg 5,10 kg 5,80 kg 6,00 kg 6,30 kg 6,80 kg 8,00 kg 10,00 kg 12,50 kg 13,50 kg 21,00 kg 24,00 kg 29,50 kg 34,50 kg

128,– € 130,– € 134,– € 140,– € 144,– € 150,– € 158,– € 166,– € 170,– € 186,– € 200,– € 220,– € 250,– € 266,– € 340,– € 380,– € 410,– €

1,65 kg 1,75 kg 1,90 kg 2,50 kg 2,55 kg 2,90 kg 3,00 kg 3,15 kg 3,40 kg 4,00 kg 5,00 kg 6,25 kg 6,75 kg 10,50 kg 12,00 kg 14,75 kg 17,25 kg

42CrMo4 Radius-tools hardened up to 60 HRC

800 kN/m

14 H

R (mm) H (mm)

24h

R=12,5 - 50,0

VIDEO UKB-Holders for radius-tools and radius-tools R 7,0 – 50,0


UKB-HOLDERS FOR RADIUS-TOOLS AND RADIUS-TOOLS R 7,0 – 50,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Radius-tools R 7,0 – 50,0

UKB-TEST BENDING Determination of the radius with your sample sheets in your or our house!

08

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

147


UKB-Z-TOOL HOLDES AND Z-TOOL INSERTS Z 1,0 – 15,0 Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Z-Tool holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 – 152 Flattening insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Z-Tool inserts Z 1,0 – 15,0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

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UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision

EXAMPLE OF USE 7

‣ Optimum materials

- C45, 650 – 800 N/mm²

‣ Bending radius/intake radii hardened

and parallelism

78

‣ Precision ground ‣ Guaranteed exchangeability

Z-Tool holder 40.419

Z-Tool inserts

‣ Tool marking with all

87

up to 52 – 55 HRC

technical information

72

81

Product advantages ‣ Cost-saving: One holder for different Z-Tool tool inserts

‣ Z-Tool holders and Z-Tool inserts Z 1,0 – 15,0 are each delivered as a set

Z-Tool inserts are fixed by M8 grub screws in the Z-Tool holders.

‣ Flexible application by changeable Z-Tool inserts Z 1,0 – 15,0

‣ No adjustment necessary ‣ Short Z-bending in one stroke ‣ Z-bending with long flanges possible ‣ Sectionalized Z-Tools on request

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-VORTEILE UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: UKB-Z-Tool holders and Z-Tool inserts Z 1,0 – 15,0 in ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service:

24 h

Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 150

VIDEO Image


UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Z-Tool holders UKB-SYSTEMS TRUMPF/WILA

738,– €

37,4 kg

415 mm

414,– €

18,7 kg 42

835 mm

46

15.050

Safety pins 835 mm 1.050,– €

50,0 kg

415 mm

25,0 kg

574,– €

20

24h

62

40.419

13 7

24h

1000 kN/m

46

64

UKB-SYSTEM AMADA

46

1000 kN/m

VIDEO 36

UKB-Z-Tool holders and Z-Tool inserts Z 1,0 – 15,0

09

20

60

13

UKB-SYSTEM LVD

14.080 835 mm 1.330,– €

53,0 kg

415 mm

26,5 kg

1000 kN/m

121

718,– €

20

24h

46 46

46 64

46

20

30,0 kg

650,– €

62

415 mm

90

60,0 kg

1000 kN/m

19

16.060

20

24h

Safety pins 835 mm 1.248,– €

UKB-SYSTEM BYSTRONIC

13 12,7

151


UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0 Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Z-Tool holders UKB-SYSTEM EHT

17.050 640,– €

24h

1000 kN/m

17.550 415 mm

46,8 kg

622,– €

25

24h

1000 kN/m

35,0 kg

139

64

415 mm

UKB-SYSTEM WEINBRENNER 26

189

46

46

109

47

104

46

35

55

Flattening insert

Z-Tool holder with individual clamping, suitable for your press brake

H

OTHER SYSTEMS 46

1000 kN/m

24h

835 mm

250,– €

10,0 kg

415 mm

140,– €

5,0 kg

36

Delivery time on request

40.500

H

23

152

46


UKB-Z-TOOL HOLDERS AND Z-TOOL INSERTS Z 1,0 – 15,0 post@ukb-gmbh.com . www.ukb-gmbh.com

Z-Tool inserts Z 1,0 – 15,0 1000 kN/m

Z 1,0 – 2,5

24h Z (mm)

40.510 40.515 40.520 40.525

160° 160° 150° 140°

1,0 1,5 2,0 2,5

Weight

835 mm Price

Price

374,– € 374,– € 374,– € 374,– € 10,0 kg

206,– € 206,– € 206,– € 206,– € 5,0 kg

Z 1,0 – 8,0 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90° 90°

24h Z (mm)

1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0

Weight

835 mm

415 mm

Price

Price

374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 374,– € 10,0 kg

206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 206,– € 5,0 kg

1000 kN/m

09

90°

Z

40.511 40.516 40.521 40.526 40.530 40.535 40.540 40.545 40.550 40.555 40.560 40.565 40.570 40.575 40.580

α

23

36

Model

α

415 mm Z

α

36

Model

23

1000 kN/m

Z 8,5 – 12,0

24h

40.585 40.590 40.610 40.611 40.612

90° 90° 90° 90° 90°

8,5 9,0 10,0 11,0 12,0

Weight

835 mm

415 mm

Price

Price

416,– € 416,– € 416,– € 416,– € 416,– € 13,5 kg

230,– € 230,– € 230,– € 230,– € 230,– € 6,7 kg

90°

Z

Z (mm)

27 45

α

25

Model

23

1000 kN/m

Z 13,0 – 15,0

24h

40.613 40.614 40.615

90° 90° 90°

13,0 14,0 15,0

Weight

835 mm

415 mm

Price

Price

416,– € 416,– € 416,– € 14,5 kg

230,– € 230,– € 230,– € 7,3 kg

90°

Z

Z (mm)

32 45

α

25

Model

23

153


UKB-UNIBEND AND UKB-WINGBEND PLUS UKB-UniBend Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 – 157 Dies UniBend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Lubricating grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 UKB-UniBend VARIO Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Die UniBend VARIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Changeable inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 UKB-WingBend PLUS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 – 164 Dies WingBend PLUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Lubricating grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Slider for WingBend PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

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UKB-UNIBEND EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision ‣ Optimum materials ‣ Hardened according to the operation purpose ‣ Precision ground ‣ Guaranteed exchangeability and parallelism ‣ Tool marking with all technical information

V

‣ Reduces bending marks on sheets ‣ Short flanges with minimal marking ‣ Holes close to the bending line without deformation ‣ Ideal for diagonal and tapered bending ‣ Repeatability for punched sheets with steady

Center line

Inserts hardened

Body

UKB-Systems Trumpf/Wila/Bystronic

20

Product advantages

100

120

W

40°/60°/70°

13

flanges and exact angles

‣ Bulb and chequered plates with minimal marking at the visible surface

‣ No damage of the foil while bending laminated sheets ‣ Less tool change

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Dies UKB-UniBend in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 156

VIDEO Image


UKB-UNIBEND EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Tool lengths DIES Length 300 mm

Length 500 mm

Length 200 mm

Length 100 mm

Length 50 mm

10

VIDEO UKB-UniBend and UKB-WingBend PLUS

Dies UniBend 29.600 and 29.850

Dies UniBend 29.000, 29.100, 29.150, 29.200 and 29.300

157


UKB-UNIBEND DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

29.100

24h

10,0 kg

500 mm 1.724,– €

14,0 kg

300 mm 1.150,– €

6,0 kg

300 mm 1.294,– €

8,4 kg

200 mm

862,– €

4,0 kg

200 mm

958,– €

5,6 kg

100 mm

576,– €

2,0 kg

100 mm

622,– €

2,8 kg

50 mm

384,– €

1,0 kg

50 mm

432,– €

1,4 kg

100

500 mm 1.580,– €

25

500 mm 1.940,– €

15,0 kg 9,0 kg

200 mm 1.102,– €

6,0 kg

100 mm

694,– €

3,0 kg

50 mm

456,– €

1,5 kg

45

20

13

37,7

17,4 kg

200 mm 1.342,– €

11,6 kg

100 mm

862,– €

5,8 kg

50 mm

594,– €

2,9 kg

60°

84

24h

100

36,8 kg 24,6 kg

200 mm 1.246,– €

9,0 kg

100 mm

766,– €

4,5 kg

50 mm

480,– €

2,3 kg

60°

62

Recommended material thicknesses: Rm = 450 N/mm² max. 5,0 mm Rm = 700 N/mm² max. 4,0 mm

13

2000 kN/m

60

24h

500 mm 3.048,– €

45,3 kg

300 mm 2.312,– €

27,2 kg

200 mm 1.746,– €

18,2 kg

60° 125

Recommended material thicknesses: Rm = 450 N/mm² max. 8,0 mm Rm = 700 N/mm² max. 6,0 mm

13

2500 kN/m

UKB-TEST BENDING

61,5 kg

300 mm 2.630,– €

13,5 kg

13

85

200 mm 1.944,– €

22,5 kg

300 mm 1.676,– €

20

Recommended material thicknesses: Rm = 450 N/mm² max. 6,0 mm Rm = 700 N/mm² max. 5,0 mm

500 mm 3.486,– €

500 mm 2.156,– €

20

29,0 kg 100

500 mm 2.490,– €

1700 kN/m

24h

29.600

24h

300 mm 1.868,– €

29.850

29.200

60°

Recommended material thicknesses: Rm = 450 N/mm² max. 4,0 mm Rm = 700 N/mm² max. 3,0 mm

29.300

27,8

24h

300 mm 1.484,– €

13

1500 kN/m

100

29.150

37

20

20 18,4

60°

Recommended material thicknesses: Rm = 450 N/mm² max. 3,0 mm Rm = 700 N/mm² max. 2,0 mm

13

1300 kN/m

100

40°

Recommended material thicknesses: Rm = 450 N/mm² max. 2,0 mm Rm = 700 N/mm² max. 1,5 mm

70° 170

20

Recommended material thicknesses: Rm = 450 N/mm² max. 12,0 mm Rm = 700 N/mm² max. 10,0 mm

13

158

13,5

100

24h

1000 kN/m

20

29.000

9,2

100

Dies UniBend

First test bending - then order! Free of charge - with your sample sheets in your or our house!

2000 kN/m


UKB-UNIBEND post@ukb-gmbh.com . www.ukb-gmbh.com

Die adaptors

7,5 kg

60

UKB-System Amada

378,– €

11,0 kg

500 mm

208,– €

5,5 kg

UKB-System LVD

UKB-Systems Trumpf/Wila/Bystronic

1000 kN/m 20,5

120,– €

1000 mm

30 M8

500 mm

60.935

13,1 17,5

24h

19

15,0 kg

1000 kN/m

30

208,– €

M8

1000 mm

23,5 20,5

60.910

13,1

24h

UKB-Systems Trumpf/Wila/Bystronic

5,7

7 12,7

60.950 500 mm

230,– €

4,5 kg

UKB-System Weinbrenner  UKB-Systems Trumpf/Wila/Bystronic

UKB-System EHT UKB-Systems Trumpf/Wila/Bystronic

13

24h

55

1000 kN/m 21

21

7,5 kg

40

248,– €

1000 kN/m

45

60.940 500 mm

13

24h

35

10 UKB-SPECIAL TOOLS

EXAMPLE OF USE Die UniBend

see chapter 12

30

Die adaptor 60.910 UKB-System Amada 60

Lubricating grease 40.629 100 ml

24h 26,– €

For lubrication of UniBend dies

159


UKB-UNIBEND Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Technical data Table of force: Tensile strength Rm = 450 N/mm2, bending angle 90° Model Radius of the punch/top tool Material thickness 0,5 mm Material thickness 1,0 mm Material thickness 1,5 mm Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm Material thickness 6,0 mm Material thickness 8,0 mm Material thickness 10,0 mm Material thickness 12,0 mm

29.000 R 1,0 30 100 240 530

29.100 R 1,0 30 60 130 260 460 770

29.150 R 1,0 20 40 90 150 270 510 970

29.200 R 1,0

29.300 R 1,0

30 50 100 160 270 530 880

29.600 R 6,0

80 130 180 400 660 1050

29.850 R 10,0

210 580 1310

720 1350 1630

Reference value for minimum flange: mild steel Model Radius of the punch/top tool Material thickness 0,5 mm Material thickness 1,0 mm

29.000 R 0,5 R 1,0 4,6 4,7 5,3 5,3

29.100 R 1,0 5,6 6,8

29.150 R 1,0 R 3,0 10,0 10,4 10,1 10,5

29.200 R 1,0 R 4,0 15,6

16,0

Material thickness 1,5 mm

5,6

5,7

7,6

10,6

11,0

16,0

16,6

Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm Material thickness 6,0 mm Material thickness 8,0 mm Material thickness 10,0 mm Material thickness 12,0 mm

5,9

6,1

8,0 8,2 8,3

10,8 11,1 11,4 13,1

11,2 11,5 11,9 13,5

16,3 16,4 16,5 16,8 17,0

17,8 17,9 18,5 18,7 19,3

29.300 R 1,0 R 4,0

19,4 19,8 20,6 21,1 22,0 23,4

19,5 20,0 20,6 21,2 22,0 23,2

29.600 R 4,0 R 6,0

40,4 41,0 42,4

40,6 41,2 43,0

Table of force and reference values for stainless steel and aluminium on our Website: www.ukb-gmbh.com or please phone us: Phone +49 (0) 27 36 / 44 42 - 0

160

Die UniBend 29.850 and die adaptor 60.910

Die UniBend 29.150 and die adaptor 60.910

29.850 R 6,0 R 10,0

54,8 55,7 57,3

55,0 56,3 57,5


UKB-UNIBEND EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Die UniBend VARIO ADDITIONAL PRODUCT ADVANTAGES UNIBEND VARIO

VIDEO

‣ Flexible adjustable V-openings

UKB-UniBend and UKB-WingBend PLUS

‣ V = 40 – 100 mm

‣ Die width fast and easy adjustable, by changing strips, in 5 mm steps

Max. 100 Min. 40

62.094

24h

Inserts hardened

2.850,– € 40,0 kg

Die UniBend VARIO including inserts type flat and strips in a set: Width = 2 x each 2,5/5/5/7,5/10 max. 12,0 mm material thickness

260

105

200 mm

1500 kN/m

Body 15

10 2,5

Strips inserted, V = 40 mm

Bending results with UniBend VARIO

5

5

7,5

10

10

7,5

5

5

2,5

Without strips, V = 100 mm

161


UKB-UNIBEND Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Die holders

EXAMPLE OF USE

UKB-SYSTEM AMADA

60.102 82,– €

2,0 kg

Die UniBend VARIO 62.094

20

198 mm

15

24h

Screwed on holder 60.102 UKB-System Amada

60

UKB-SYSTEMS TRUMPF/WILA/BYSTRONIC

60.103 52,– €

0,6 kg

20

198 mm

15

24h

13

UKB-SYSTEM LVD

60.105

24h 58,– €

0,6 kg

More die holders available! Prices and delivery times on request!

19

198 mm

UKB-INFO 15

5,7

7 12,7

Changeable inserts 260,– €

Insert type concave for 62.094 Price per piece

1,5 kg Ø40

200 mm

Insert type V for 62.094 Price per piece

EXAMPLES OF USE

162

260,– €

62.183

1,5 kg

200 mm Ø40

210,– €

24h 1,5 kg

Insert type flat for 62.094 Price per piece

28

85° 25,5

24h

32

200 mm

62.182

R25

24h

31

62.181

Ø40

V-bending

Inserts type flat

Result

Radius bending

Inserts type flat

Result

V-bending

Inserts type flat

Result

Radius bending/overbending

Inserts type concave

Result

Radius bending

Inserts type flat

Result

U-bending

Inserts type V

Result


UKB-WINGBEND PLUS EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Quality and precision WingBend PLUS

‣ Optimum materials ‣ Hardened according to the operation purpose ‣ Precision ground ‣ Guaranteed exchangeability and parallelism ‣ Tool marking with all technical information

Slider

V

60°

90

Center line

W

Product advantages

Inserts hardened Body

15

8

‣ Avoids bending marks on sheets via Slider ‣ Short flanges with minimal marking ‣ Holes close to the bending line without deformation ‣ Ideal for diagonal and tapered bending ‣ Repeatability for punched sheets with steady flanges and exact angles ‣ Bulb and chequered plates with minimal marking at the visible surface ‣ No tool contamination while bending galvanized material or aluminium ‣ No reworking of workpieces necessary ‣ Increased product quality ‣ Less tool change

60°

40

10 UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Dies UKB-WingBend PLUS in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service:

VIDEO Image

Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 163


UKB-WINGBEND PLUS EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Tool lengths DIES Length 200 mm

Length 500 mm

Length 100 mm

Length 50 mm

Length 90 mm sectionalized 15

20

25

30

â&#x20AC;Ł Sectionalized dies are delivered as a complete set â&#x20AC;Ł 4 Segments

Dies WingBend PLUS 62.120, 62.230, 62.350 and 62.650s (incl. Slider)

Holes near the bending line without deformation possible

164

Anodized aluminium and polished stainless steel sheet with no visible bending marks on the surface


UKB-WINGBEND PLUS DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Dies WingBend PLUS 5,5 kg

200 mm

892,– €

100 mm

642,– €

50 mm 90 mm sectionalized

350,– €

0,6 kg

1.402,– €

1,0 kg

1.944,– €

8,0 kg

2,2 kg

200 mm

918,– €

3,2 kg

1,1 kg

100 mm

656,– €

1,6 kg

50 mm 90 mm sectionalized

370,– €

0,8 kg

1.474,– €

1,5 kg

90,3

500 mm

Incl. Slider in particular tool length Recommended material thicknesses: Rm = 450 N/mm² max. 1,2 mm Rm = 700 N/mm² max. 1,0 mm

8,3 kg

1.184,– €

4,1 kg

100 mm

854,– €

2,1 kg

462,– €

60° 90,3

2.104,– €

200 mm 50 mm

1,1 kg

Incl. Slider in particular tool length Recommended material thicknesses: Rm = 450 N/mm² max. 3,5 mm Rm = 700 N/mm² max. 2,5 mm

15 40

1000 kN/m 0,3

41 15

24h

62.650s

0,3

60°

Incl. Slider in particular tool length Recommended material thicknesses: Rm = 450 N/mm² max. 2,3 mm Rm = 700 N/mm² max. 1,5 mm

15 40

62.350 500 mm

62.230

60°

15 40

66 27

24h

500 mm

3.010,– € 18,0 kg

200 mm

1.250,– €

7,2 kg

100 mm

880,– €

3,6 kg

50 mm

486,– €

1,8 kg

1500 kN/m 0,4

1.780,– €

700 kN/m

90,3

500 mm

28 10

24h

60° 100,4

24h

500 kN/m 0,3

62.120

19 5,6

Incl. Slider in particular tool length Recommended material thicknesses: Rm = 450 N/mm² max. 6,5 mm Rm = 700 N/mm² max. 4,0 mm

15 60

10

UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!

VIDEO UKB-UniBend and UKB-WingBend PLUS

Lubricating grease 40.629 100 ml

24h 26,– €

For lubrication of WingBend PLUS dies

165


UKB-WINGBEND PLUS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Slider for WingBend PLUS

UKB-INFO Prices on request or visit www.ukb-gmbh.com

‣ Avoids bending marks on sheets ‣ Continously slider in favoured lengths up to 2000/3000 mm available

‣ Slider for model 62.120 up to a length of 2000 mm available in one piece

‣ Slider for models 62.230, 62.350, 62.650s

up to a length of 3000 mm available in one piece

Slider for WingBend PLUS

Dies WingBend PLUS with continously Slider

Die holders 60.102

UKB-SYSTEMS TRUMPF/WILA/BYSTRONIC

60.103

24h

24h

499 mm

140,– €

5,2 kg

499 mm

120,– €

1,5 kg

198 mm

82,– €

2,0 kg

198 mm

52,– €

0,6 kg

98 mm

54,– €

1,0 kg

98 mm

46,– €

0,3 kg

48 mm 90 mm sectionalized

38,– €

0,5 kg

44,– €

0,2 kg

130,– €

0,9 kg

48 mm 90 mm sectionalized

136,– €

0,3 kg

20

15

60

Screwed on holder

Screwed on holder

15

20

UKB-SYSTEM AMADA

13

UKB-SYSTEM LVD

60.105

24h

120,– €

1,5 kg

198 mm

58,– €

0,6 kg

98 mm

52,– €

0,3 kg

48 mm 90 mm sectionalized

46,– €

0,2 kg

154,– €

0,3 kg

Screwed on holder

166

UKB-INFO More die holders available! Prices and delivery times on request!

15

19

496 mm

5,7

7 12,7


UKB-WINGBEND PLUS post@ukb-gmbh.com . www.ukb-gmbh.com

Technical data Table of force: Tensile strength Rm = 450 N/mm2 , bending angle 90° Model Radius of the punch/top tool Material thickness 0,3 mm Material thickness 0,5 mm Material thickness 0,8 mm Material thickness 1,0 mm Material thickness 1,2 mm Material thickness 1,6 mm Material thickness 2,0 mm Material thickness 2,3 mm Material thickness 2,6 mm Material thickness 3,2 mm Material thickness 4,0 mm Material thickness 4,6 mm Material thickness 6,0 mm

62.120 R 0,2 R 1,0 40 50 50 60 100 130 150 190 240 300

R 0,2 40 50 70 80 110 200 300 400

62.230 R 1,0 50 50 80 100 140 220 330 420

R 3,0 50 50 90 130 180 250

R 0,2

62.350 R 1,0

40 40 60 70 120 190 240 340 550

40 50 60 70 130 200 240 360 660

Reference value for minimum flange: Mild steel Model Radius of the punch/top tool Material thickness 0,5 mm Material thickness 0,8 mm Material thickness 1,0 mm Material thickness 1,5 mm Material thickness 2,0 mm Material thickness 2,5 mm Material thickness 3,0 mm Material thickness 4,0 mm Material thickness 5,0 mm

62.120 R 0,5 R 1,0 2,7 2,9 3,2 3,4 3,5 3,6

62.230 R 0,5 R 1,0 4,7 5,4 6,0 6,4

4,9 5,5 6,1 6,6

62.350 R 1,0

R 3,0

R 1,0

62.650s R 3,0 R 5,0

40 50 70 80 140 220 260 470

100 100 120 120 120 130 140 190 270 430 530 1000

100 110 120 120 130 140 150 200 280 440 540 1070

100 130 140 150 160 160 190 240 310 510 660

R 10,0 220 230 250 270 280 360 390 510

62.650s R 1,0 R 4,0

5,6 7,1 8,1 8,3 8,9 9,4

7,7 8,2 10,4 11,7 13,3 15,1 16,1

10

7,2 9,2 10,9 12,3 13,9 15,8 16,3

Table of force and reference values for stainless steel and aluminium on our Website: www.ukb-gmbh.com or give us a call: Phone +49 27 36 / 44 42 - 0

The comparison: Bending results with WingBend PLUS and standard-V-die

167


UKB-ADJUSTABLE DIES Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustable dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die retainers for adjustable dies 65.125 and 65.185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Die holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Individual die retainer for adjustable dies 65.300 and 65.400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strips to adjust the V-opening width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust protection film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOLLOW US!

170 171 172 172 172 173 173


11

WWW.UKB-GMBH.COM


UKB-ADJUSTABLE DIES EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision ‣ Optimum materials ‣ Precision ground ‣ Guaranteed exchangeability and parallelism

EXAMPLE OF USE

Minimum and maximum V-opening

Rollers (about 60 HRC) Adjustable die 65.185

Strips to adjust the V-opening Die retainer 66.185 Die holder 60.102

Product advantages ‣ Variable adjustable V-openigs

Rollers (about 60 HRC) Adjustable die

65.185 - V = 2 5 – 125 mm - V = 6 5 – 185 mm - V = 120 – 300 mm Die retainer 66.185 - V = 150 – 400 mm Die holder 60.102 ‣ V-openings fast and easy adjustable via change of the strips ‣ Less setup time through less die changes ‣ Usable for materials with high resistance ‣ Through rotating and hardened rollers (about 60 HRC): - Mark reduced bending - Less press capacity needed (up to 30% less) - High lifetime ‣ Minimum maintenance costs through changeable components ‣ Via die holder directly applicable on all press brakes

VIDEO UKB-Adjustable dies

UKB-ADVANTAGES UKB-VORTEILE ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: UKB-Adjustable dies in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by parcel service or forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment options: 10 days 3% cash-discount, 30 days net 170

VIDEO Image


UKB-ADJUSTABLE DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Adjustable dies Ø16

Price Weight 748,– € 34,0 kg 1.372,– € 64,0 kg 2.580,– € 125,0 kg

77 25

177 125

1250 kN/m

30°

30°

160

Length 250 mm 500 mm 1000 mm

24h

90

65.125

 V = 25 –125 mm  α = max. 30°  Radius of the rollers R = 8 mm  Recommended material thickness: About 3 – 15 mm at a tensile strength Rm = 450 N/mm2 1250 kN/m max. at 90°

65.185

Ø25

279 185 60°

2000 kN/m 90

Price Weight 916,– € 44,0 kg 1.716,– € 86,0 kg 3.202,– € 170,0 kg

159 65 60°

160

Length 250 mm 500 mm 1000 mm

24h

 V = 65 – 185 mm  α = max. 60°  Radius of the rollers R = 12,5 mm  Recommended material thickness: About 6 – 20 mm at a tensile strength Rm= 450 N/mm2

2000 kN/m max. at 90°

11 269 120

Ø40

60°

24h 250

Length Price Weight 600 mm 3.056,– € 360,0 kg

60°

130

65.300

449 300

4000 kN/m

 V = 120 – 300 mm  α = max. 60°  Radius of the rollers R = 20 mm  Recommended material thickness: About 8 – 30 mm at a tensile strength Rm= 450 N/mm2 4000 kN/m max. at 90°

Ø50

60°

60° 190

24h

Length Price Weight 600 mm 5.162,– € 560,0 kg

586 400

6000 kN/m

350

65.400

336 150

 V = 150 – 400 mm  α = max. 60°  Radius of the rollers R = 25 mm  Recommended material thickness: About 10 – 50 mm at a tensile strength Rm= 450 N/mm2 6000 kN/m max. at 90°

171


UKB-ADJUSTABLE DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Die retainers for adjustable dies 65.125 and 65.185 66.125 308,– €

38,0 kg

40

500 mm

24h

For Model 65.125

15 230

66.185 424,– €

53,0 kg

40

500 mm

24h 15

For Model 65.185

320

Die holders

UKB-TEST BENDING First test bending - then order! Free of charge - with your sample sheets in your or our house!

UKB-SYSTEM AMADA

60.102 499 mm

140,– €

24h

15

5,2 kg 20

Srewed on die holder

60

UKB-SYSTEMS TRUMPF/WILA/BYSTRONIC

60.103 499 mm

120,– €

24h 15

1,5 kg 20

Srewed on die holder

13

UKB-INFO Die holders UKB-System EHT, UKB-System Weinbrenner and other Systems available! Prices and delivery times on request!

UKB-SYSTEM LVD

60.105 496 mm

120,– €

24h

15

1,5 kg 19

Srewed on die holder

5,7

7 12,7

Individual die retainer for adjustable dies 65.300 and 65.400 Individual die retainer after your specifications suitable for your press brake

H

Delivery time on request

172


UKB-ADJUSTABLE DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Strips to adjust the V-opening width 66.000 H = 15

24h

Length Price Weight (L) 500 mm 140,– € 21,0 kg

W

For model 65.125 and 65.185 Strips in a set: Width = 2 x each 2/5/10/15/20/30/40/50 mm

For model 65.300 Strips in a set: Width = 2 x each 2/5/10/15/20/30/40/50/60 mm

20

W

Variable adjustable V-openings

20

Length Price Weight (L) 600 mm 232,– € 45,0 kg

L

66.000 H = 20

L

Delivery time on request

66.000 H = 25

Length Price Weight (L) 600 mm 270,– € 55,0 kg

W

For model 65.400 Strips in a set: Width = 2 x each 5/10/15/20/30/40/50/60 mm

Delivery time on request

11

UKB-INFO Other lengths up to 3000 mm available. Prices and delivery times on request!

Strips to adjust the V-openings

Dust protection film PRODUCT ADVANTAGES

‣ Protects the inside of the die ‣ No blockade of the die through tinder, dust, etc. ‣ Adjustment via hook-and-loop tape

Dust protection film

24h

Model For Model Length Price 5m 67.125 65.125 86,– € 5m 67.185 65.185 92,– € 5 m 102,– € 67.300 65.300 5 m 112,– € 67.400 65.400

Weight 1,0 kg 1,0 kg 1,0 kg 1,0 kg

UKB-INFO The use of the dust protection film is recommended!

173


UKB-SPECIAL TOOLS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 – 177 UKB-Full service for special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 – 181 3D-models special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 – 185 U-bending tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 U-bending tools with movable bending strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Hinge tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 Beading tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Louvre tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Beading tools for long beadings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Z-bending tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Radius embossing tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Trapezoidal bending tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Flattening tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

FOLLOW US!


12

WWW.UKB-GMBH.COM


UKB-SPECIAL TOOLS EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Quality and precision ‣ Use of optimum materials, hardened according to the operation purpose, polished and coated

‣ Surfaces ground or fine milled ‣ Use of pneumatic and electronic components possible

VIDEO UKB-Special tools

‣ Technical documentation ‣ Extensive quality tests ‣ Tool marking with all technical information

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Full service: Construction, development, production ‣ Machinery: State of the art CNC-machining centers ‣ Production possibilities: Up to 6000 mm tool length ‣ Know-How: Well-trained experts for special tools ‣ Technical equipment: Latest CAD/CAM Software ‣ Test bending: Functional test in accordance with your sample sheets ‣ Package: Ecologically sensitive and safe - with self recycled packing material ‣ Payment terms: 10 Days 3% cash-discount, 30 days net 176

VIDEO Image


UKB-SPECIAL TOOLS EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Quality and precision Due to permanent investments in the latest production technology we develop individual tool solutions for the most demanding applications. Individual customer support is at the center of all projects at UKB. From consultation and development, through construction and production until delivery – everything is done in-house. The UKB-teamplayers want you to be fascinated, not just satisfied. Following a short extract of our special tool portfolio:

‣ U-bending tools ‣ Z-Tools ‣ Two-station tools ‣ Hinge tools UKB-CONTACT PARTNER

‣ Beading tools

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

‣ Louvre tools ‣ Beading tools for long beadings ‣ Embossing-tools ‣ Trapezoidal bending tools ‣ Flattening tools The perfect special tool for your application – Challenge us!

12

PRODUCING MORE THAN STANDARD! More examples see www.ukb-gmbh.com

177


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

UKB-Full service for special tools CONSTRUCTION AND DEVELOPMENT

Software MEGACAD 2D/3D

Software SolidWorks 3D

Software CIMATRON 3D Software CIMATRON 3D NC programming After receiving the order the offered concept will be specified and will be presented to you by a drawing for acceptance/model. After the approval we prepare the production plans and drawings.

WIRE ERODING

TECHNICAL INFORMATION: ‣ 2 Wire eroding machines ‣

178

Traverse path: X = 600 mm Y = 400 mm Z = 300 mm

To determine the optimum bending contour, a sample tool will be produced. After sampling took place this contour will be transmitted to the serial tool.


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

UKB-Full service for special tools CNC-MILLING

TECHNICAL INFORMATION: ‣ ‣ ‣ ‣ ‣

18 CNC-milling machines Traverse path: X = 6.000 mm Y = 1.250 mm Z = 1.600 mm Simultaneous 5-axis processing Fully programmable b-axis +- 100° Rotary table Ø1050 mm

The components are machined according to the production drawing on our CNC-milling machines. Using 5-axis processing even complex tool contours can be produced. With the latest machines to the best results!

12

CNC-GRINDING

TECHNICAL INFORMATION: ‣ 5 CNC-profile grinding machines ‣ 2 CNC-flat grinding machines ‣

Traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm

The bending contour and the active surfaces of the special tool will be precision ground. For precise tasks we are perfectly equipped!

179


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

UKB-Full service for special tools LASER HARDENING

In accordance to the purpose, the tools will be laser hardened, through hardened or nitrated.

LASER MARKING

Customer-specific marking such as internal tool-numbers, can be realised flexible.

ASSEMBLY OF THE SPECIAL TOOL

The single componets will be assembled and aligned to each other.

180


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

UKB-Full service for special tools TEST BENDING

Finally the functional test will be done with your sample sheets. Test bendings will be performed on our press brake (L = 4050 mm, press force 3200 kN) at the UKB-test center.

QUALITY CHECK

12

The complete production process is accompanied by continuous quality controls, such as 3D-measuring and hardening tests.

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

181


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

3D-models special tools

U-bending tool with rotating rollers

U-bending tool with back guide

U-bending tools for all sided bending in one stroke

Forming tool with spring loaded hold-down device and rotating rollers to produce four 90° bendings in one stroke

Pillar guided Z-embossing tool with spring loaded hold-down device - two parts in one stroke

182

Z-embossing tool with back guide


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

3D-models special tools

Special Rotax for production of closed profiles

Pillar guided tool for bending two different radii in one stroke

12

Multiple embossing tool

Embossing toll with back guide for asymmetrical V-contour

Round beading tool with adjustable bending strips

Tool for 20° profile with spring loaded ejector

183


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

3D-models special tools Two-station tool for V-profile production

Station 1: Embossing tool with lateral guide

Station 2: U-bending tool with spring loaded ejector

Two-station tool for case cover production

Station 1: Radius tool with PU-insert for mark free bending of a 180° radius

Station 2: Calibration tool with inserted embossing-stamps for embossing two depressions in the radius at the same time

Two-station tool for production of a holder

Station 1: U-bending tool with back guide and spring loaded ejector

184

Station 2: V-embossing tool with back guide, adjusted to the prior U-bending


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

3D-models special tools Two-station tool for clamp production

Station 1: Z-embossing tool for clamp shaping with spring loaded hold-down device and lateral support

Station 2: Tool for embossing a radius (left) and roll into a clamp shape (right), with spring loaded hold-down devices and integrated supports

Two-station tool for production of a holding plate

12

Station 1: Embossing tool for two 90° flanges with 3D-contour

Station 2: Bending tool for folding of two short straps at the already bended flanges with the help of movable gate valves

VIDEO UKB-Special tools

PRODUCING MORE THAN STANDARD! More examples see www.ukb-gmbh.com

185


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

U-bending tools ADVANTAGES

‣ Production in one step ‣ Easy removal of the profiles ‣ Small inside measurements with high flanges of the profiles possible

H max =

t=

‣ Process stability ‣ Reducing of marks through spring loaded ejector ‣ Active components are hardened

W=

‣ Functional test and adjustment through test bends - with your sample sheets

Examples for U-bending tools

‣ Other shapes and layouts are manufactured individually according to your specifications

U-bending tool with wide inner dimensions

186

U-bending tool with small inner dimension and cut-out for 90° bend

U-bending tool with gate valve technology, to compensate the spring-back of the material


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

U-bending tools with movable bending strips ADVANTAGES

‣ Production in one step ‣ Easy removal of the profiles ‣ Small inside measurements with high flanges

t=

‣ Process stability

R=

‣ Movable bending strips to compansate

H max =

of the profiles possible

the spring-back of the profiles

‣ Reducing of marks through spring loaded ejector or counterholder

‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

12

Examples for U-bending tools with movable bending strips

‣ Other shapes and layouts are manufactured individually according to your specifications

U-bending tool with strips for overbending

U-bending tool with strips for overbending for big radius

U-bending tool with strips for overbending for small U-profile

187


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Hinge tools ADVANTAGES

‣ Production in two or three strokes ‣ Reducing of marks through spring loaded hold-down-device

‣ Active components are hardened ‣ High repeatability through

e=

id Ins

integrated backgauge

Ø t=

‣ Functional test and adjustment through test bends - with your sample sheets

L=

SUITABLE FOR

‣ Material thickness up to 4,0 mm ‣ minimum inside Ø: 2,5 mm x material thickness for steel and aluminium 3,0 mm x material thickness for stainless steel

Examples for hinge tools

‣ Other shapes and layouts are manufactured individually according to your specifications

Two station hinge tool Station 1: Pre-bending of the profile in two strokes

188

Station 2: Roll in the profile in one stroke

Pre-bending of the profile in two strokes Station 1: Pre-bending of the profile in two strokes

Station 2: Roll in the profile in one stroke

Hinge tool for production in one station with two strokes


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Beading tools ADVANTAGES

‣ Production in one step ‣ All our constructions consider your materials resistance and yield stresses

‣ Transfer of freeform surfaces or 3D contours 1:1 from customer drawings or data sets

‣ Realization of the tools with integrated beadings adjusted to the sheet quality and thickness

‣ Design of angles, form and design of the beadings according to customer specification

‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

SUITABLE FOR

‣ Material thickness up to 5,0 mm ‣ All forms of beading independent of the bending angle

12

Examples for beading tools

‣ Other shapes and layouts are manufactured individually according to your specifications

Special tool for Z-profile, guided and spring loaded, for four stiffening beads in one stroke

Special tool for Z-profile, back guided, for four stiffening beads in one stroke

Bead embossing tool for two beads near the bending line, with hold-down device and supports, in one stroke

189


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Louvre tools ADVANTAGES

‣ Production in one stroke ‣ One tool suitable for different sheet thickness and materials

‣ Only minimum deformation of the sheet

through spring loaded hold-down device t

‣ Active components are hardened H

‣ Functional test and adjustment through test bends - with your sample sheets

W

SUITABLE FOR

‣ Material thickness up to 4,0 mm ‣ Close-pitch adjacent air-slots

Examples for louvre tools

‣ Other shapes and layouts are manufactured individually according to your specifications

Louvre tool in simple design, without hold-down device

190

Louvre tool with spring loaded hold-down device, for minimum deformation of the sheet


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Beading tools for long beadings ADVANTAGES

‣ Production in one stroke ‣ One tool suitable for different sheet thickness and materials

‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

SUITABLE FOR

‣ Various material thicknesses,

depending on the profile geometry and press force of your press brake

12

Tool for small round bead

‣ Other shapes and layouts are manufactured individually according to your specifications

Tool for small round bead

Tool for long V-bead with spring loaded ejector

Tool for big round bead

191


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Z-bending tools ADVANTAGES

‣ Production in one stroke ‣ One tool suitable for different sheet thicknesses and materials

‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

SUITABLE FOR

‣ Various material thicknesses,

depending on the profile geometry and press force of your press brake

Examples for Z-bending tools

‣ Other shapes and layouts are manufactured individually according to your specifications

Z-bending tool for thin materials and sharp angles

192

Z-bending tool with back guide for thick materials

Z-bending tool for big Z-step


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Radius embossing tools ADVANTAGES

‣ Production in one stroke ‣ One tool suitable for different sheet thicknesses and materials

‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

SUITABLE FOR

‣ Various material thicknesses,

depending on the profile geometry and press force of your press brake

Examples for radius embossing tools

12

‣ Other shapes and layouts are manufactured individually according to your specifications

Radius embossing tool for radii with straight flanges

Radius embossing tool for big radii and prebended flanges

Double radius embossing tool

193


UKB-SPECIAL TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Trapezoidal bending tools ADVANTAGES

‣ Production in one stroke ‣ One tool suitable for different sheet thicknesses and materials

‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

SUITABLE FOR

‣ Various material thicknesses,

depending on the profile geometry and press force of your press brake

Examples for trapezoidal bending tools

‣ Other shapes and layouts are manufactured individually according to your specifications

Trapezoidal bending tool with spring loaded ejector

194

Trapezoidal bending tool for big a profile


UKB-SPECIAL TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Flattening tools ADVANTAGES

‣ Production of the flattening area in two strokes ‣ Active components are hardened ‣ Functional test and adjustment through test bends - with your sample sheets

SUITABLE FOR

‣ Material thickness up to 3,0 mm

Examples for flattening tools

‣ Other shapes and layouts are manufactured individually according to your specifications

Flattening tool for small C-profile

12

Flattening tool for big C-profile and centered flattening

195


UKB-PROTECTIVE FILM Protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 – 200 Holders for protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 – 201 Holder for protective film with steel insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

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UKB-PROTECTIVE FILM Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Protective film PRODUCT ADVANTAGES

VIDEO

‣ Avoids bending marks on sheets

UKB-Protective film

‣ Ideal for bending aluminium, stainless steel and painted surfaces ‣ No reworking of workpieces necessary ‣ No contamination of the bended parts ‣ Higher product quality ‣ Easy handling

UKB-CONTACT PARTNER

‣ Applicable on all dies ‣ Less wearout of the protective film by correct use

Bending result without protective film

Bending result with protective film

VU sample set 5m

Shore 95 A

VU 0,4 x 102

5m

Shore 95 A

VU 0,8 x 102

5m

Shore 60 A VU 0,55 x 102

144,– €

0,55

102

0,8

102

102

0,4

198

24h

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons


UKB-PROTECTIVE FILM post@ukb-gmbh.com . www.ukb-gmbh.com

Protective film Shore 95 A VU 0,4 x 102

VU 0,4 x 152

24h

Roll 192,– €

1,6 kg

15 m

120,– €

0,8 kg

5m

48,– €

0,3 kg

922,– €

10,0 kg

0,4

102

30 m

Box

288,– €

2,4 kg

15 m

180,– €

1,2 kg

5m

72,– €

0,4 kg

922,– €

10,0 kg

0,4

Box

VU 0,8 x 102

4 Rolls of 30 m each

VU 0,8 x 152

24h

24h

Roll 288,– €

3,2 kg

15 m

180,– €

1,6 kg

5m

72,– €

0,6 kg

6 Rolls of 30 m each 1.382,– €

19,6 kg

0,8

102

30 m

30 m

432,– €

4,6 kg

15 m

270,– €

2,3 kg

5m

108,– €

0,8 kg

4 Rolls of 30 m each 1.382,– €

19,0 kg

0,8

152

Roll

Box

Box

VU 1,5 x 152

VU 2,0 x 152

24h

Roll

1,5

24h

Roll

2,0

316,– €

4,4 kg

15 m

360,– €

6,6 kg

5m

126,– €

1,5 kg

5m

144,– €

2,2 kg

4 Rolls of 15 m each 1.008,– €

18,0 kg

4 Rolls of 15 m each 1.152,– €

27,0 kg

Box

152

15 m

152

6 Rolls of 30 m each

30 m

152

Roll

24h

Box

13

199


UKB-PROTECTIVE FILM Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Protective film Shore 60 A VU 0,55 x 102

VU 0,55 x 152

24h

Roll 288,– €

2,0 kg

15 m

180,– €

1,0 kg

5m

72,– €

0,4 kg

6 Rolls of 30 m each 1.382,– €

12,4 kg

0,55

102

30 m

432,– €

2,9 kg

15 m

270,– €

1,5 kg

5m

108,– €

0,5 kg

4 Rolls of 30 m each 1.382,– €

12,0 kg

Box

Box

Holder for protective film 40.850

24h 190,– €

3,0 kg

for protective film up to 152 mm width

200

30 m

Mounted via magnets directly to the die

0,55

152

Roll

per pair

24h


UKB-PROTECTIVE FILM post@ukb-gmbh.com . www.ukb-gmbh.com

Holder for protective film 40.800 per pair

24h 508,– €

8,0 kg

for protective film up to 102 mm width

Holder for protective film for UKB-System Amada

Holder for protective film with steel insert System

Steel insert (B x H)

Price

Trumpf/Wila/Bystronic

13,0 x 22,0 mm

40,– €

EHT

55,0 x 47,0 mm

120,– €

LVD

12,7 x 21,0 mm

40,– €

Weinbrenner

35,0 x 47,0 mm

100,– €

Other Systems

B x H mm

On request

Delivery time 1–3 working days

13

APPLICATION EXAMPLE

Holder for protective film 40.800

2

60

H

Steel insert B

By mounting a steel insert the holder for protective film can also be used on all die clampings. Holder for protective film with steel insert for UKB-Systems Trumpf/Wila/Bystronic

201


UKB-MARK FREE AND UKB-MARK REDUCED BENDING Composite dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Holders for composite dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 PU-Holders and -inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 â&#x20AC;&#x201C; 207

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UKB-MARK FREE AND MARK REDUCED BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Composite dies PRODUCT ADVANTAGES

EXAMPLE OF USE

‣ Reduces marks on bended sheets ‣ Ideal for bending aluminium, stainless steel

Composite die

and painted surfaces

Holder for composite dies

‣ No reworking of workpieces necessary ‣ No contamination of the bended parts ‣ Higher product quality ‣ Fast and easy change 32.…

24h V (mm)

32.806 32.808 32.810 32.812 32.816 32.606 32.608 32.610 32.612 32.616 32.406 32.408 32.410 32.412 32.306 32.308 32.310

88° 88° 88° 88° 88° 60° 60° 60° 60° 60° 45° 45° 45° 45° 30° 30° 30°

6,0 8,0 10,0 12,0 16,0 6,0 8,0 10,0 12,0 16,0 6,0 8,0 10,0 12,0 6,0 8,0 10,0

Weight

204

835 mm

415 mm

Price

Price

134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 134,– € 0,40 kg

78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 78,– € 0,20 kg

35 V

200 kN/m

5

α

24

Model

α 20

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons


UKB-MARK FREE AND MARK REDUCED BENDING post@ukb-gmbh.com . www.ukb-gmbh.com

Holders for composite dies UKB-SYSTEM TRUMPF

314,– €

19,0 kg

415 mm 835 mm sectionalized

178,– €

9,5 kg

416,– €

19,0 kg

35

22.005

20,12

24h

835 mm

392,– €

19,3 kg

415 mm 835 mm sectionalized

220,– €

9,6 kg

522,– €

19,3 kg

200 kN/m

35

18

835 mm

75

22.002

20,12

24h

200 kN/m

95

UKB-SYSTEM AMADA

20

60

13

300,– €

11,2 kg

415 mm 835 mm sectionalized

170,– €

5,6 kg

396,– €

11,2 kg

35

UKB-SYSTEM LVD

26.005

20,12

24h

835 mm

400,– €

415 mm 835 mm sectionalized

230,– €

9,2 kg

540,– €

18,5 kg

200 kN/m

18,5 kg 35

20

835 mm

50

22.004

20,12

24h

200 kN/m

85

UKB-SYSTEMS WILA/BYSTRONIC

19

13

12,7

VIDEO UKB-UNIBEND AND UKB-WINGBEND PLUS

UKB-Mark free and mark reduced bending

14

see chapter 10

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

205


UKB-MARK FREE BENDING Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

PU-Holders and inserts PRODUCT ADVANTAGES

‣ Avoids marks on bended sheets ‣ Ideal for bending aluminium, stainless steel and painted surfaces ‣ Suitable for V-, radius-, U-bending ‣ No reworking of workpieces necessary

UKB-TEST BENDING

‣ No contamination of the bended parts

First test bending - then order! Free of charge - with your sample sheets in your or our house!

‣ Higher product quality

EXAMPLE OF USE PU-Insert

By mounting a steel insert (page 246) or using the UKB-Adaptors (page 216 - 219) PU-Holders UKB-System Amada can also be used on all other clampings.

H

2

PU-Holder

B

UKB-SYSTEM AMADA

415 mm

258,– € 152,– €

25,5

9,6 kg

Model

Shore

34.180 34.190 34.195

80 A 90 A 95 A

24h 835 mm Price

42,– € 42,– € 42,– €

Weight

0,7 kg 0,7 kg 0,7 kg

415 mm Price

28,– € 28,– € 28,– €

Weight

0,3 kg 0,3 kg 0,3 kg

35

60

PU-Insert with core hole Shore

35.180 35.190 35.195

80 A 90 A 95 A

835 mm Price

52,– € 52,– € 52,– €

Weight

0,6 kg 0,6 kg 0,6 kg

24h

415 mm Price

32,– € 32,– € 32,– €

Weight

0,3 kg 0,3 kg 0,3 kg

0

Model

25

Ø1

60

206

19,2 kg

PU-Insert

25

835 mm

24h

25

20.271

25


UKB-MARK FREE BENDING post@ukb-gmbh.com . www.ukb-gmbh.com

PU-Holders and -inserts UKB-SYSTEM AMADA

34.280 34.290 34.295

80 A 90 A 95 A

835 mm Price

120,– € 120,– € 120,– €

Weight

2,9 kg 2,9 kg 2,9 kg

415 mm Price

68,– € 68,– € 68,– €

Weight

1,5 kg 1,5 kg 1,5 kg

96

PU-Insert with core hole 50

96

60

20.273 835 mm 415 mm

628,– € 360,– €

24h 48,2 kg 24,1 kg 77

Model

Shore

35.280 35.290 35.295

80 A 90 A 95 A

835 mm Price

150,– € 150,– € 150,– €

Weight

2,2 kg 2,2 kg 2,2 kg

24h

415 mm Price

82,– € 82,– € 82,– €

Shore

34.380 34.390 34.395

80 A 90 A 95 A

1,1 kg 1,1 kg 1,1 kg

100 54

125

60

20.274

24h

835 mm

732,– €

58,8 kg

415 mm

424,– €

29,4 kg 102

Shore

35.380 35.390 35.395

80 A 90 A 95 A

835 mm Price

184,– € 184,– € 184,– €

Weight

Shore

34.480 34.490 34.495

80 A 90 A 95 A

3,5 kg 3,5 kg 3,5 kg

102,– € 102,– € 102,– €

Weight

1,7 kg 1,7 kg 1,7 kg

835 mm Price

276,– € 276,– € 276,– €

Weight

2,8 kg 2,8 kg 2,8 kg

100 54

155

60

Shore

35.480 35.490 35.495

80 A 90 A 95 A

75

24h

415 mm Price

150,– € 150,– € 150,– €

45

Weight

1,4 kg 1,4 kg 1,4 kg

75

14

24h 835 mm Price

200,– € 200,– € 200,– €

Weight

5,0 kg 5,0 kg 5,0 kg

415 mm Price

114,– € 114,– € 114,– €

Weight

2,5 kg 2,5 kg 2,5 kg

PU-Insert with core hole Model

50

415 mm Price

PU-Insert Model

5

24h

PU-Insert with core hole Model

Ø2

Weight

PU-Insert Model

50

20

Shore

835 mm Price

302,– € 302,– € 302,– €

Weight

4,0 kg 4,0 kg 4,0 kg

100

24h

415 mm Price

160,– € 160,– € 160,– €

60

Weight

2,0 kg 2,0 kg 2,0 kg

20

52

Model

50

19,6 kg

50

39,3 kg

258,– €

50

468,– €

415 mm

24h

50

835 mm

PU-Insert

50

24h

50

20.272

100

207


UKB-ADAPTORS Punch/top tool adaptors Punch/top tool adaptors  UKB-System Amada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 – 212 Clamps L = 150 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 Punch/top tool adaptors  UKB-Systems Trumpf/Wila/LVD . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Screw on adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Die adaptors Die shoe adaptors UKB-System Amada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Die shoe adaptors UKB-Systems Trumpf/Wila/Bystronic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 Die adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 – 219 Individual die adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

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UKB-ADAPTORS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punch/top tool adaptors PRODUCT ADVANTAGES

Quantity of the needed punch/top tool adaptors

‣ Cost-saving, easy and quick change of your

press brake via standard punch/top tool adaptors to our standard-tool systems

‣ Use the variety of the punches/top tools of our UKB-Systems

‣ Guaranteed exchangeability through

(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100

Quantity (pieces) 4 6 10 13 15 20

highly precision grinding

Punch/top tool adaptors  UKB-System Amada 4,0 kg

90° 8,5

106,– €

37

150 mm

1000 kN/m

EXAMPLE OF USE

16,25 Ø5

50.970

20

24h

UKB-Systems Trumpf/Wila/LVD Type I UKB-System Amada

Punch/top tool adaptor 50.970 UKB-Systems Trumpf/Wila/LVD Type I

40

31

83

Clamp (see page 213)

Punch/top tool UKB-System Amada

14

150,– €

6,2 kg

90° 8,5

UKB-Systems Trumpf/Wila/LVD Type I UKB-System Amada

UKB-Systems Trumpf/Wila/LVD Type I UKB-System Amada

Ø5 20,75

150 mm

90° 8,5

18,5 kg

50.940

1000 kN/m

20

24h 36

648,– €

36

200 mm

24h

20,75

50.502

900 kN/m Ø5

20

60

140

68

40

31

220

120

40

5

21

27

12

5

Incl. clamp 50.499

Beispielwith mit Oberwerkzeug Example punch/top tool11.200 11.200

210


UKB-ADAPTORS post@ukb-gmbh.com . www.ukb-gmbh.com

Punch/top tool adaptors  UKB-System Amada 5,0 kg

11

50.980 150 mm

108,– €

14

3,2 kg

45°

4,5

UKB-System Bystronic „R“ UKB-System Amada

40

31

165

113

11,5

UKB-System Bystronic „RF-A“ UKB-System Amada

1000 kN/m

24h

46 14

40,55 14 14

158,– €

100° 62

50.983 150 mm

1000 kN/m

20

24h

40

31

14

14

UKB-INFO Needed clamps see page 213!

UKB-System Bystronic „S“ UKB-System Amada

1000 kN/m

8

130,– €

5,5 kg

UKB-System EHT UKB-System Amada

40

4

31

164

113

50.991 150 mm

26

24h 21

46

3,5 kg

° 120

106,– €

1000 kN/m

5

24h

64

50.981 150 mm

22 20

40

31

14

14

40

108,– €

4,9 kg

UKB-System Weinbrenner UKB-System Amada

3

142

102

40

31

UKB-System Amada

150 mm

25

24h

15

1000 kN/m

10 7

5

3,0 kg

UKB-System LVD Type II 

50.993

42

104,– €

22

150 mm

24h

1000 kN/m

14 31

50.990

13 10

14

211


UKB-ADAPTORS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punch/top tool adaptors  UKB-System Amada 4,6 kg

50.998 150 mm

6

104,– €

1000 kN/m

31

150 mm

26 22

24h

17 12

24h 98,– €

2,7 kg

40

Haco  UKB-System Amada

131

89

Darley  UKB-System Amada

1000 kN/m

22 10

50.994

31

40

31

14

14

UKB-INFO Needed clamps see page 213!

810.000 150 mm

1000 kN/m

On request

Please exactly measure the adaptor clamping!

40

Individual punch/top tool adaptors

150 mm

1000 kN/m

On request

Please exactly measure the adaptor clamping!

Individual punch/top tool adaptors

Delivery time on reqest

40

31

100

67

Delivery time on reqest

820.000

31

14

14

EXAMPLE OF USE

Force on the shoulder

67 / 100

Clamp

Individual punch/top tool adaptor 810.000, H = 67 mm 820.000, H = 100 mm

Punch/top tool UKB-System Amada

212

Center line

Force on the head

Adaptor clamping Force on the head ‣ Force on the shoulder ‣ Center line ‣ Exact measurements ‣


UKB-ADAPTORS post@ukb-gmbh.com . www.ukb-gmbh.com

Clamps L = 150 mm PRODUCT ADVANTAGES

EXAMPLE OF USE

â&#x20AC;£ Fast horizontal tool change via fast clamping at: 50.551, 50.900, 50.903, 50.905

Clamp Nylon strip

â&#x20AC;£ Improved clamping via

Safety-tang

nylon strip at: 50.903, 50.905, 50.910

50,â&#x20AC;&#x201C; â&#x201A;¬

0,7 kg

ADVANTAGE: Improved clamping via nylon strip

Mechanical fast clamp Adjusted by eccentric lever

50.905 150 mm

150 mm

24h 44,â&#x20AC;&#x201C; â&#x201A;¬

0,7 kg

Mechanical fast clamp Adjusted by eccentric lever

24h 46,â&#x20AC;&#x201C; â&#x201A;¬

50.900

1,0 kg

ADVANTAGE: Improved clamping via nylon strip

Mechanical fast clamp Adjusted by handle

50.551 150 mm

24h 40,â&#x20AC;&#x201C; â&#x201A;¬

1,0 kg

Mechanical fast clamp Adjusted by handle

50.910 150 mm

24h 38,â&#x20AC;&#x201C; â&#x201A;¬

0,8 kg

50.571

ADVANTAGE: Improved clamping via nylon strip

150 mm

Clamp Clamping by screws

15

150 mm

24h

24h 32,â&#x20AC;&#x201C; â&#x201A;¬

0,7 kg

Clamp Clamping by screws

50.903

Punch/top tool

213


UKB-ADAPTORS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Punch/top tool adaptors  UKB-Systems Trumpf/Wila/LVD Quantity of the needed punch/top tool adaptors

EXAMPLE OF USE

Quantity (pieces) 4 6 10 13 15 20

punch/top tool adaptor 50.430 UKB-System Amada

Clamping-strip

Punch/top tool UKB-System Trumpf/Wila/LVD

13 7 8

5,0 kg

4

90

350,– €

UKB-System EHT UKB-Systems Trumpf/Wila/LVD Type l 67

60

Delivery time 1 - 2 working weeks

127

30 3

UKB-System Amada UKB-Systems Trumpf/Wila/LVD Type l

50.450 150 mm

21

4,0 kg

1000 kN/m

64

266,– €

13 8,4

150 mm

24h

30

50.430

26

1000 kN/m

60

UKB-System LVD Type II  UKB-Systems Trumpf/Wila/LVD Type l

Delivery time 1 - 2 working weeks

1000 kN/m

Delivery time on reqest

214

Please exactly measure the adaptor clamping!

26

On request

60

63

150 mm

Individual punch/top tool adaptor UKB-Systems Trumpf/Wila/LVD Type l

4,5 kg

UKB-System Weinbrenner

UKB-Systems Trumpf/Wila/LVD Type l

Delivery time 1 - 2 working weeks

850.000

348,– €

3

68

48

60

150 mm 85

3,8 kg

1000 kN/m

10 7

22

328,– €

25

50.490

5

50.470 150 mm

1000 kN/m

42

13 10

60

105

(Mounting distance 50 mm) Length of the press brake (mm) 835 1.250 2.100 2.600 3.100 4.100


UKB-ADAPTORS post@ukb-gmbh.com . www.ukb-gmbh.com

Screw on adaptor 8,3 kg

415 mm 835 mm sectionalized

150,– €

4,2 kg

300,– €

8,3 kg

EXAMPLE OF USE

17

70

230,– €

1000 kN/m 16,25 Ø5

835 mm

90° 8,5

50.965

20

24h

UKB-System Amada UKB-Systems Trumpf/Wila/LVD Type l

Screw on adaptor other Systems

Punch/top tool UKB-System Amada

15

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

215


UKB-ADAPTORS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Die shoe adaptors UKB-System Amada PRODUCT ADVANTAGES

EXAMPLE OF USE

‣ Die shoe adaptor for 60 mm clamping width can be used on all press brakes with a flat table, to use dies UKB-System Amada

M8 grub screw for a constant clamping of sectionalized dies UKB-System Amada with clamping strip

Hole separation 150 mm

‣ Use the variety of the dies UKB-System Amada (see chapter 1)

60

Die UKB-System Amada

97

60,0 kg

12

60

12

4100 mm 1.120,– €

60.681

M8

60.683

60.680

12

15

60.682

Length Price Weight 2100 mm 590,– € 31,0 kg 2600 mm 730,– € 38,0 kg 3100 mm 860,– € 45,5 kg

12

Model

24h

M8

60.680 – 60.683

Clamping strip

97

60

15

12

15

12

M8

Front view

97

Clamping for dies UKB-System Amada 60

15

12

M8

12

97

216


UKB-ADAPTORS post@ukb-gmbh.com . www.ukb-gmbh.com

Die shoe adaptors UKB-Systems Trumpf/Wila/Bystronic PRODUCT ADVANTAGES

EXAMPLE OF USE

‣ Die shoe adaptor for 13 x 20 mm

M8 grub screw for a constant clamping of sectionalized dies UKB-Systems Trumpf/Wila/Bystronic

clamping width can be used on all press brakes with a flat table, to use dies UKB-System Trumpf/Wila/Bystronic

Hole separation each 150

each 50

‣ Use the variety of the dies

13,1

Front view

35

M8

20,5

UKB-System Trumpf (see chapter 2) UKB-System Wila (see chapter 3) UKB-System Bystronic (see chapter 5)

Die UKB-Systems Trumpf/Wila/ Bystronic

23,5

60

35

20,5 13,1

60

23,5

60

35

Clamping for dies UKB-Systems Trumpf/Wila/Bystronic 13,1 23,5 20,5

75,0 kg

23,5 M8

4100 mm 1.120,– €

60.902

13,1

M8

60.904

60.901

35

60.903

Length Price Weight 2100 mm 590,– € 38,5 kg 2600 mm 730,– € 47,5 kg 3100 mm 860,– € 57,0 kg

20,5

Model

24h

M8

60.901 – 60.904

60

15

217


UKB-ADAPTORS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Die adaptors 15,0 kg

500 mm

120,– €

7,5 kg

1000 kN/m

Die UKB-Systems Trumpf/Wila/Bystronic

30

208,– €

23,5 20,5

1000 mm

M8

60.910

13,1

24h

EXAMPLES OF USE

60

UKB-System Amada UKB-Systems Trumpf/Wila/Bystronic

Hole separation 100 mm

246,– €

30,0 kg

500 mm

142,– €

15,0 kg

1000 kN/m

Die UKB-Systems Trumpf/Wila/Bystronic

60

1000 mm

23,5 20,5

24h M8

60.920

13,1

Die adaptor 60.910 UKB-System Amada

Hole separation 100 mm

UKB-System Amada UKB-Systems Trumpf/Wila/Bystronic 60

Die adaptor 60.920 UKB-System Amada

1000 kN/m

24h 25,0 kg

415 mm

180,– €

12,5 kg

UKB-Systems Trumpf/Wila/Bystronic UKB-System Amada

248,– €

Die adaptor 60.925 UKB-Systems Trumpf/Wila/Bystronic

13

1000 kN/m

13

24h

21

60.940 500 mm

Die UKB-System Amada

60 40

298,– €

20

835 mm

7,5 kg

40

60.925

Die UKB-Systems Trumpf/Wila/Bystronic

UKB-System EHT

UKB-Systems Trumpf/Wila/Bystronic

55

Die adaptor 60.940 UKB-System EHT

1000 kN/m

24h

298,– €

25,0 kg

415 mm

180,– €

12,5 kg

UKB-System LVD

UKB-System Amada

5,7

7 12,7

218

Die UKB-System Amada

60 40

835 mm

19

60.930

Die adaptor 60.930 UKB-System LVD


UKB-ADAPTORS post@ukb-gmbh.com . www.ukb-gmbh.com

Die adaptors 11,0 kg

208,– €

5,5 kg

20,5

378,– €

500 mm

30 M8

1000 mm

1000 kN/m

Die UKB-Systems Trumpf/Wila/Bystronic

19

60.935

13,1 17,5

24h

EXAMPLES OF USE

UKB-System LVD UKB-Systems Trumpf/Wila/Bystronic

5,7

7 12,7

Hole separation 100 mm

230,– €

21

500 mm

1000 kN/m

4,5 kg

45

60.950

13

24h

Die adaptor 60.935 UKB-System LVD

Die UKB-Systems Trumpf/Wila/Bystronic

UKB-System Weinbrenner UKB-Systems Trumpf/Wila/Bystronic 35

Die adaptor 60.950 UKB-System Weinbrenner

PRESS BRAKE TOOLS UKB-SYSTEM TRUMPF see chapter 02

Delivery time on reqest

13,1

H

Individual die adaptor UKB-Systems Trumpf/Wila/Bystronic Die adaptor according to your specifications suitable for your press brake

20,5

60 H

12

M8

12

Individual die adaptor UKB-System Amada Die adaptor according to your specifications suitable for your press brake

M8

Individual die adaptors

Delivery time on reqest B

B

13

H

UKB-Systems Trumpf/Wila/Bystronic Die adaptor according to your specification suitable for your press brake

21

Individual die adaptor

Delivery time on reqest B

219

15


UKB-PRESS BRAKE TOOL CABINETS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 – 223 Press brake tool cabinets UKB-System Amada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 – 225 Shelves UKB-System Amada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Press brake tool cabinets UKB-Systems Trumpf/Wila/LVD/Bystronic . . . . . . . . . . . . . . . . . . . 226 – 227 Shelves UKB-Systems Trumpf/Wila/LVD/Bystronic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 Press brake tool cabinets UKB-Systems EHT/Weinbrenner/other Systems. . . . . . . . . . . . . . . . . . . 228 Shelves UKB-Systems EHT/Weinbrenner/other Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

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UKB-PRESS BRAKE TOOL CABINETS

EXPLANATION

Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Press brake tool cabinets PRODUCT ADVANTAGES

VIDEO

‣ Tools are secured against damage and soiling

UKB-Press brake tool cabinets

‣ Time-saving through quick access and easy handling ‣ Robust and strong construction ‣ Functional and practical

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

UKB-ADVANTAGES ‣ Office hours: From Monday to Friday from 7:30am to 6:00pm ‣ Delivery time: Press brake tool cabinets colour blue/white in 24 h ‣ Shipping: Orders placed before 4:00pm on the same working day ‣ Delivery service: Standard: 1 – 3 working days by forwarder Express: DE 9:00, 10:30, 12:00am or 1 working day EU 1 working day Direct courier: According agreement

‣ Package: Ecologically sensitive and safe ‣ Payment options: 10 days 3% cash-discount, 30 days net 222

VIDEO Image


UKB-PRESS BRAKE TOOL CABINETS

EXPLANATION

post@ukb-gmbh.com . www.ukb-gmbh.com

Press brake tool cabinet equipment ‣ Powder-coated: Standard body blue (RAL 5010), drawers white (RAL 9016)

‣ Transport pockets for forklift or jacklift

– for fast relocation when the cabinet is empty

‣ Height adjustable, galvanized shelves (spacing 50 mm) ‣ Lockable drawers

Flexible colour scheme ‣ Available in all RAL-colours

LETLY COMP TO YOUR RDING S! ACCO IFICATION C E P S

16

223


UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Press brake tool cabinets UKB-System Amada 40.641 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

1.326,– €

40.641 RAL

RAL colour on demand

Colour Price

1.376,– €

1240

Delivery time on reqest

30

13

Tools 1050 660

60

Equipment

3 Vertical drawers on casters with in total: � 12 Pair of shelves (92.681) for punches/top tools and dies L = 835 mm � 3 Pieces of shelves (92.682) for punches/top tools and dies L ≤ 835 mm � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 25 m of punches/top tools and dies

Dimensions

660 mm x 1240 mm x 1050 mm (W x H x D)

Weight

180 kg

40.651 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

1.798,– €

40.651 RAL Colour Price

RAL colour on demand

1.848,– €

1240

Delivery time on reqest

30

13

Tools 1050 1040 60

224

Equipment

5 Vertical drawers on casters with in total: � 20 Pair of shelves (92.681) for punches/top tools and dies L = 835 mm � 5 Pieces of shelves (92.682) for punches/top tools and dies L ≤ 835 mm � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 42 m of punches/top tools and dies

Dimensions

1040 mm x 1240 mm x 1050 mm (W x H x D)

Weight

270 kg


UKB-PRESS BRAKE TOOL CABINETS post@ukb-gmbh.com . www.ukb-gmbh.com

Press brake tool cabinets UKB-System Amada 40.650 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

1.640,– €

40.650 RAL Colour Price

RAL colour on demand

1550

1.690,– €

Delivery time on reqest

30

13

Tools 900 900

60

Equipment

� 6 Fixed shelves with 8-15 storage places L ≤ 835 mm � 1 Pull out drawer with 8-15 storage places

Capacity

Up to 47 m of punches/top tools and dies

Dimensions

900 mm x 1550 mm x 900 mm (W x H x D)

Weight

220 kg

Shelves UKB-System Amada 92.681 18,– €

24h 1,8 kg

For punches/top tools and dies with L = 835 mm Capacity: 1,67 m

92.682 44,– €

24h 4,1 kg

For punches/top tools and dies with L ≤ 835 mm Capacity: 1,67 m

16

225


UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Press brake tool cabinets UKB-Systems Trumpf/Wila/LVD/Bystronic 40.643 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

1.862,– €

40.643 RAL Colour Price

RAL colour on demand

1.912,– €

1240

Delivery time on reqest

90 / 130

55 / 100 / 150

1350 660

19

17 / 20

Tools

20

62

36 / 37

20

12,7

13

Equipment

3 Vertical drawers on casters with in total: � 5 Pieces of shelves (92.685) for punches/top tools L ≤ 1100 mm � 5 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 36 pieces separating plates (92.689) � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 11 m punches/top tools and up to 16 m dies

Dimensions

660 mm x 1240 mm x 1350 mm (W x H x D)

Weight

230 kg

40.653 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

2.378,– €

40.653 RAL Colour Price

RAL colour on demand

2.428,– €

1240

Delivery time on reqest

90 / 130

55 / 100 / 150

20

62

1350

13

226

1040

19

17 / 20

Tools

36 / 37

20

12,7

Equipment

5 Vertical drawers on casters with in total: � 9 Pieces of shelves (92.685) for punches/top tools L ≤ 1100 mm � 8 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 48 pieces separating plates (92.689) � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 20 m punches/top tools and up to 26 m dies

Dimensions

1040 mm x 1240 mm x 1350 mm (W x H x D)

Weight

340 kg


UKB-PRESS BRAKE TOOL CABINETS post@ukb-gmbh.com . www.ukb-gmbh.com

Press brake tool cabinets UKB-Systems Trumpf/Wila/LVD/Bystronic 40.654 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

2.944,– €

40.654 RAL Colour Price

RAL colour on demand

2.994,– € 1620

Delivery time on reqest

19

17 / 20

90 / 130

55 / 100 / 150

20

62

Tools

36 / 37

20

13

12,7

1350

Equipment

5 Vertical drawers on casters with in total: � 12 Pieces of shelves (92.685) for punches/top tools L ≤ 1100 mm � 10 Pieces of shelves (92.686) for dies L ≤ 1100 mm incl. 60 pieces separating plates (92.689) � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 26 m punches/top tools and up to 33 m dies

Dimensions

1040 mm x 1620 mm x 1350 mm (W x H x D)

Weight

410 kg

1040

Shelves UKB-Systems Trumpf/Wila/LVD/Bystronic 92.685 58,– € for punches/top tools with L ≤ 1100 mm Capacity: 2,2 m

24h 5,2 kg

92.686 56,– €

24h 5,2 kg

for dies with L ≤ 1100 mm incl . 6 separating plates Capacity: 3,3 m

16

227


UKB-PRESS BRAKE TOOL CABINETS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Press brake tool cabinets UKB-Systems EHT/Weinbrenner/other Systems 40.642 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

1.852,– €

40.642 RAL Colour Price

RAL colour on demand 1240

1.902,– €

Delivery time on reqest

X

X

42

Y

64

Tools

25

Y

26

1350 660

Equipment

3 Vertical drawers on casters with in total: � 9 Pieces of shelves (92.684) for punches/top tools and dies L ≤ 1100 mm � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 19 m of punches/top tools and dies

Dimensions

660 mm x 1240 mm x 1350 mm (W x H x D)

Weight

245 kg

40.652 b

24h

Colour

Body blue (RAL 5010) drawers white (RAL 9016)

Price

2.276,– €

40.652 RAL Colour Price

RAL colour on demand

2.326,– €

1240

Delivery time on reqest

X

X

Y

42

64

Tools

25

Y

26

1350 1040

228

Equipment

5 Vertical drawers on casters with in total: � 15 Pieces of shelves (92.684) for punches/top tools and dies L ≤ 1100 mm � Possibilities to store accessories (Measuring devices, consumables, etc .)

Capacity

Up to 33 m of punches/top tools and dies

Dimensions

1040 mm x 1240 mm x 1350 mm (W x H x D)

Weight

370 kg


UKB-PRESS BRAKE TOOL CABINETS post@ukb-gmbh.com . www.ukb-gmbh.com

Shelves UKB-Systems EHT/Weinbrenner/other Systems 92.684 52,– €

24h 6,5 kg

For punches/top tools and dies with L ≤ 1100 mm, clamping flange individual adjustable Capacity: 3,3 m

UKB-ACCESSORIES

see chapter 17

Further information visit www.ukb-gmbh.com

WWW.UKB-GMBH.COM

16

UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

229


UKB-ACCESSORIES Squaring arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 – 233 Digital angle gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Insertion tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234 – 235

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UKB-ACCESSORIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Squaring arms PRODUCT ADVANTAGES

‣ Flexible and exact adjustable ‣ Angle infinitely variable (depending on the model) ‣ Stopper system for long, small and not square sheet metal parts Squaring arms 90°

40.720 Per Piece

166,– €

1,5 kg

‣ Usable as a stop 90° left and right ‣ Fixation on the die by adjustable clamping ‣ Flexible applicable on all dies up to 60 mm width ‣ Light construction ‣ Dimensions: (H x W x D) about 80 x 125 x 320 mm

40.660 Per Piece

40.730

24h

Per Piece

24h 186,– €

‣ Usable as a stop 90° left and right

‣ Fixation on the die by adjustable clamping ‣ Flexible applicable on all dies up to 105 mm width

‣ Light construction ‣ Dimensions: (H x W x D) about 80 x 125 x 320 mm

24h 240,– €

3,0 kg

‣ Usable as a stop 90° left and right ‣ Fixation on the die by adjustable clamping ‣ Flexible applicable on all dies up to 60 mm width ‣ Light construction ‣ Dimensions: (H x W x D) about 70 x 170 x 335 mm

Adjustable squaring arm 60-120°

40.700 Per Piece

24h 302,– €

3,5 kg

‣ Stepless angle adjustment by 30° each ‣ Usable as a stop left and right ‣ Fixation on the die by adjustable clamping ‣ Flexible applicable on all dies up to 60 mm width ‣ Light construction ‣ Dimensions: (H x W x D) about 70 x 170 x 460 mm

Magnetic, adjustable squaring arm 30-90°

40.750 Per Piece

24h 494,– €

5,5 kg

‣ Stepless angle adjustment by 60° each ‣ Usable as a stop left and right ‣ Magnetic fixing at the front side of the die ‣ No interruption of the optical safety divices ‣ Flexible applicable on all dies from 415 mm length ‣ Light construction ‣ Dimensions: (H x W x D) about 70 x 520 x 250 mm

232

1,5 kg

VIDEO UKB-Accessories


UKB-ACCESSORIES post@ukb-gmbh.com . www.ukb-gmbh.com

Squaring arms Squaring arms 0-90°

40.740 Per Piece

24h 228,– €

1,3 kg

‣ Stepless angle adjustment 90° ‣ Usable as a stop left ‣ Magnetic fixing at the front side of the die ‣ No interruption of the optical safety divices ‣ Flexible applicable on all dies from 130 mm length ‣ Light construction ‣ Dimensions: (H x W x D) about 50 x 130 x 190 mm

40.745 Per Piece

24h 228,– €

1,3 kg

‣ Stepless angle adjustment 90° ‣ Usable as a stop right ‣ Magnetic fixing at the front side of the die ‣ No interruption of the optical safety divices ‣ Flexible applicable on all dies from 130 mm length ‣ Light construction ‣ Dimensions: (H x W x D) about 50 x 130 x 190 mm

40.740+40.745 1 Set

430,– €

24h

2,60 kg

‣ Stepless angle adjustment 90° ‣ Usable as a stop left respectively right ‣ Magnetic fixing at the front side of the die ‣ No interruption of the optical safety divices ‣ Flexible applicable on all dies from 130 mm length ‣ Light construction ‣ Dimensions: (H x W x D) about 50 x 130 x 190 mm

Digital angle gauges 40.015 Per Piece

24h 56,– €

0,20 kg

‣ Length of the inside flange at 90°: approx 54 mm ‣ Flexible measuring zone: 360° ‣ Display accuracy: 0,1° ‣ Zero position in any position of the flanges possible ‣ Clamping in any position of the flanges possible ‣ Contact surface of the flanges magnetic ‣ Dimensions: (H x W x D) about 22 x 50 x 104 mm

40.016 Per Piece

17

24h 62,– €

0,32 kg

‣ Length of the inside flange at 90°: approx 177 mm ‣Flexible measuring zone: 360° ‣Display accuracy: 0,1° ‣Zero position in any position of the flanges possible ‣Clamping in any position of the flanges possible ‣Contact surface of the flanges magnetic ‣Dimensions: (H x W x D) about 22 x 50 x 227 mm

233


UKB-ACCESSORIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Insertion tools PRODUCT ADVANTAGES

VIDEO

‣ Insertion of threaded bolts and screw nuts from M3 up to M10 on your press brake possible without a special machine

UKB-Press brake tool systems

‣ Different sizes of threaded bolts and screw nuts with short set up time applicable

‣ Build up of several tools next to each other possible ‣ Wear resistance though hardened body and activ components ‣ Pressure surface and active components ground to avoid marks on the sheets

‣ Clearly arranged storage in corresponding suitcase

UKB-SYSTEM AMADA 1 Set

836,– €

24h

UKB-INFO

5,5 kg

Via adaptor systems applicable on all other press brakes!

Set consists of: Punch/top tool holder Die holder 4 Bolts Tool case

40

95

Ø8,1

Ø5,1

Ø20

120

M6

95

Ø20

95

40.950

Ø20

Ø6,1

77

Ø20

75

Ø3,1

Ø20

M6

115

Ø20

Ø4,1

60

234

95

Ø10,1


UKB-ACCESSORIES post@ukb-gmbh.com . www.ukb-gmbh.com

UKB-SYSTEMS TRUMPF/WILA

40.960 1 Set

836,– €

24h 5,2 kg

Set consists of: Punch/top tool holder incl. Simple Clamp Die holder 4 Bolts Tool case

95

Ø8,1

Ø5,1

37

40

95

Ø20

113

150

M6

95

Ø20

Ø6,1

Ø10,1

Ø20

77

Ø20

Ø3,1

75

17 Ø20

M6

135

115

Ø20

20

Ø4,1

13 40

95

235


UKB-MODIFICATION OF PRESS BRAKE TOOLS Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Flexible modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Punches/top tools Modification of clampings UKB-System Amada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Individual horn extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Change of radii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Change of radii and angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Cut-outs at punches/top tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Beading in the bending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Windows for U-profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Dies Insertion of a steel insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Milling of a groove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 Special cuttings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 Cut-outs at dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Individual horn extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Change of the intake radii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Change of angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Change of intake radii and angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Change of V-openings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Laser marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Surface coating and refinement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Insertion of drill holes in dies UKB-System Trumpf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

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18

WWW.UKB-GMBH.COM


UKB-MODIFICATION EXPLANATION Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Modification of press brake tools Sometimes you have to make things fit! Use our modification service for press brake tools:

Large stock of press brake tools

+

Flexible and individual modification

=

Fastest realisation of your demands! According agreement within 1 working day!

High stock availability

238

Modification department

Fast realisation of your demands


UKB-MODIFICATION EXPLANATION post@ukb-gmbh.com . www.ukb-gmbh.com

Flexible modification ‣ Modification of clampings ‣ Special cuttings ‣ Individual horn extensions ‣ Change of radii and angles ‣ Cut-outs ‣ Beadings ‣ Windows ‣ Insertion of a steel insert ‣ Milling of a groove ‣ Laser marking ‣ Surface coating and refinement ‣ Insertion of drill holes

VIDEO UKB-Modification of press brake tools

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

WWW.UKB-GMBH.COM UKB-Catalogue > Scroll online Live Chat > Direct contact to the UKB-staff Online-Shop > Current prices and special offers Innovations > Always the latest news

18

Product information > All UKB-Products at a glance Downloads > Information for you Video-chanel > A closer look into the company and interesting product videos

239


UKB-MODIFICATION OF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Modification of clampings UKB-System Amada ADVANTAGES

‣ Punches/top tools UKB-System Amada via modifications applicable on other press brakes

‣ According agreement within 1 working day Examples for modifications 4

70.501 30,– €

415 mm 835 mm

20,– €

sectionalized

CLAMPING UKB-SYSTEM AMADA 7 14

835 mm

50,– €

13 7

Additional groove for: ‣ UKB-System Wila Type II

13 8,4

30

Delivery time 1 - 3 working days

3

70.504

60,– €

835 mm

50,– €

415 mm 835 mm sectionalized

45,– €

415 mm 835 mm sectionalized

35,– €

7 14 25

70.503 835 mm

90,– €

Clamping for: ‣„Amada one touch“ Delivery time 1 - 3 working days

835 mm

55,– €

415 mm 835 mm sectionalized

40,– € 90,– €

Modified groove for: ‣ Hydraulic clamping Gasparini

Delivery time 1 - 3 working days

240

45°

70.1050 20

70.600

4

835 mm

55,– €

415 mm 835 mm sectionalized

40,– € 90,– €

Additional groove for: ‣ Pneumatic clamping „CLARK®“

Delivery time 1 - 3 working days

2,5

30° 22

Delivery time 1 - 3 working days

10

Additional groove and shortened head for: ‣ UKB-System Wila Type II

70,– €

13

(2,61) 9°

4


UKB-MODIFICATION OF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Special cuttings ADVANTAGES

‣ Cost-saving, fast modification of all punches/top tools

‣ According agreement within 1 working day Examples for modifications

70.000

Before

After

Per piece 20,– up to 50,– € Delivery time 1 - 3 working days

835

70.000

Before

465

235

125

After

Per piece 20,– up to 50,– € Delivery time 1 - 3 working days

500

350

145

18

241


UKB-MODIFICATION OF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Individual horn extensions ADVANTAGES

UKB-INFO

‣ Cost-saving, fast modification

The maximum load could be reduced by modification!

of all punches/top tools

‣ According agreement within 1 working day Examples for modifications

70.200 Per piece 30,– up to 50,– € Delivery time 1 - 3 working days

One-sided

Left and right B

B

R

R

H

H

H

R

L

L

One-sided

Left and right

R

R

Y H

X

R

H

X

H

R

L

X

Y

B

Y

R

242

R

B

B

L

B


UKB-MODIFICATION OF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Change of radii

Example for modification

ADVANTAGES

Before

After

‣ Cost-saving, fast modification of all punches/top tools

‣ Rehardening if necessary ‣ According agreement within 1 working day 70.100 Delivery time 1 - 3 working days

R3

R1

Change of angles ADVANTAGES

30°

30°

Example for modification Before

After

‣ Cost-saving, fast modification of all punches/top tools

‣ Rehardening if necessary ‣ According agreement within 1 working day 70.100

88°88°

84°84° R1 R1

R1 R1

Delivery time 1 - 3 working days

Change of radii and angles ADVANTAGES

Example for modification Before

After

‣ Cost-saving, fast modification of all punches/top tools

‣ Rehardening if necessary ‣ According agreement within 1 working day 70.100

R 1R 1

18

84°84°

88°88° R 3R 3

Delivery time 1 - 3 working days

243


UKB-MODIFICATION OF PUNCHES/TOP TOOLS Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Cut-outs at punches/top tools ADVANTAGES

‣ Cost-saving, fast modification of all punches/top tools

‣ According agreement within 1 working day Reworking of tools Delivery time 1 - 3 working days

Examples for modifications Before

After

Before

Before

After

Beading in the bending ADVANTAGES

UKB-INFO

‣ Cost-saving, fast modification

The maximum load could be reduced by modification!

of all punches/top tools

Example for modification

70.102 Insertion of a bolt in the die and appropriate milling in the punch/top tool for beading in the bending.

Delivery time 1 - 2 working weeks

244

After


UKB-MODIFICATION OF PUNCHES/TOP TOOLS post@ukb-gmbh.com . www.ukb-gmbh.com

Windows for U-profiles ADVANTAGES

‣ Cost-saving, fast modification of all punches/top tools

‣ According agreement within 1 working day

Examples for modifications

Reworking of tools Delivery time 1 - 3 working days

Reworking of tools Delivery time 1 - 3 working days

18

245


UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Insertion of a steel insert

MODIFICATION EXAMPLE

ADVANTAGES

60

‣ Cost-saving and fast modification of dies

Die UKB-System Amada

2

UKB-System Amada for the use on other press brakes

Milling of a groove H

‣ According agreement within 1 working day

Steel insert W

Examples for modifications

60,– €

415 mm 835 mm sectionalized

40,– € 180,– €

415 mm 835 mm sectionalized

Steel insert 13 x 22 mm � UKB-Systems Trumpf/Wila/Bystronic

13

210,– € 130,– € 430,– €

Steel insert 55 x 47 mm � UKB-System EHT

45

20

2

835 mm

835 mm

2

70.995

70.990

Delivery time 1 - 3 working days

Delivery time 1 - 3 working days

70.992

835 mm

60,– €

835 mm

180,– €

415 mm 835 mm sectionalized

40,– €

415 mm 835 mm sectionalized

110,– €

Steel insert 12,7 x 21 mm � UKB-System LVD

12,7

Delivery time 1 - 3 working days

400,– €

Steel insert 35 x 47 mm � UKB-System Weinbrenner

45

19

180,– €

3

70.991

2

55

Delivery time 1 - 3 working days 35

70.993 On request

415 mm 835 mm sectionalized

On request 2

835 mm

Delivery time 1 - 3 working days

246

H

On request

Steel insert for other Systems

B


UKB-MODIFICATION OF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Milling of a groove

MODIFICATION EXAMPLE

ADVANTAGES

‣ Cost-saving and fast modification of dies ‣ According agreement within 1 working day

Die UKB-System Amada

Milling of a groove Die holder 20.400

Examples for modifications

70.994 415 mm 835 mm sectionalized

70.900 500/515 mm

40,– €

35,– €

300 mm

30,– €

80,– €

200 mm

25,– €

100 mm 550 mm sectionalized

20,– €

Delivery time 1 - 3 working days

13

6

Groove for die holders UKB-System Amada 20.287 and 20.400 for centrical 2-V dies (see page 44)

13

3 12 70° 5 5°

55,– €

17

835 mm

80,– €

Centering groove and shortened tang for dies UKB-Systems Trumpf/Wila/Bystronic

15

Delivery time 1 - 3 working days

Special cuttings ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ According agreement within 1 working day

Examples for modifications

70.000 Per piece

After

Before 20,– up to 50,– €

Delivery time 1 - 3 working days 835

480

18

After

Before

70.000 Per piece

350

20,– up to 50,– €

Delivery time 1 - 3 working days

500

265

175

50

247


UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Cut-outs at dies ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ According agreement within 1 working day

UKB-INFO The maximum load could be reduced by modification!

Reworking of tools Delivery time 1 - 3 working days

Examples for modifications

Before

After

Before

Before

After

After

Individual horn extensions ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ According agreement within 1 working day

Examples for modifications

70.200 Per piece 30,– up to 50,– € Delivery time 1 - 3 working days

One-sided

R

R

R

Y

B

L

Y

R

B

Y

248

H

H

R

B

R

L

H

Left and right


UKB-MODIFICATION OF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Change of the intake radii ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ Rehardening if necessary ‣ According agreement within 1 working day

Example for modification Before

After R 1,2

88°

R3

88°

70.100 Delivery time 1 - 3 working days

Change of angles Example for modification

ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ Rehardening if necessary ‣ According agreement within 1 working day

Before

After R 1,2

88°

R 1,2

80°

70.100 Delivery time 1 - 3 working days

Change of intake radii and angles ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ Rehardening if necessary ‣ According agreement within 1 working day

Example for modification Before

After R 1,2

88°

R3

80°

18 70.100

Delivery time 1 - 3 working days

249


UKB-MODIFICATION OF DIES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Change of V-openings ADVANTAGES

‣ Cost-saving, fast modification of all dies ‣ Rehardening if necessary ‣ According agreement within 1 working day

Example for modification Before 10

88°

70.100

Delivery time 1 - 3 working days

Laser marking ADVANTAGES

‣ All important data at a glance ‣ Permanent, high contrast marking ‣ Individual marking possible

Surface coating and refinement ADVANTAGES

‣ No tool contamination while bending zinc coated sheets and aluminium

‣ No ferritic infection at stainless steel ‣ Less friction coefficient ‣ Higher lifetime ‣ Non-corroding ‣ Minimised adhesion of material abrasion of the bended part 250

After R 1,2

11

88°

R 1,2


UKB-MODIFICATION OF DIES post@ukb-gmbh.com . www.ukb-gmbh.com

Insertion of drill holes in dies UKB-System Trumpf ADVANTAGES

‣ Cost-saving and fast modification of the 30° dies UKB-System Trumpf for the use with screwable flattening dies 60.120 and 60.130

UKB-INFO Suitable 30° dies H = 100 mm and H = 150 mm see pages 72 - 78

‣ According agreement within 1 working day

22,– €

200 mm

18,– €

100 mm 550 mm sectionalized

12,– €

7

21

54,– €

Ø9

300 mm

Ø16

26,– € 100

70.800 500 mm

Drill hole in the die for the use of screwable flattening die 60.120

Delivery time 1 - 3 working days

44,– €

300 mm

38,– €

200 mm

28,– €

100 mm 550 mm sectionalized

18,– €

150

70.810 500 mm

84,– €

Drill holes in the die for the use of screwable flattening die 60.130

30

Ø9

Ø16

Delivery time 1 - 3 working days

35

7

18

Sectionalized 30° die 25.402 UKB-System Trumpf incl. drill holes 70.800 and screwed on flattening die 60.120

251


UKB-REPAIR- AND REGRINDING SERVICE UKB-Regrinding service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 â&#x20AC;&#x201C;255 UKB-Repair service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 UKB-Holiday flat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 UKB-Field service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

FOLLOW US!

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19


UKB-REPAIR- AND REGRINDING SERVICE Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

UKB-Regrinding service Make do and mend! The regrinding of your press brake tools, we carry out professional, precise, fast and cost-saving. Our state-of-the-art CNC-profile grinding machines guarantee exact accuracy in shape, parallelism and repeatability. Additional laser hardening will increase the life time and the wear resistance of your press brake tools. Also use our fast service for regrinding of your machine tables, slide rails, shear blades (see chapter 20) and other workpieces.

ADVANTAGES

‣ Fast processing of tools from all manufacturers ‣ According agreement within 1 working day ‣ CNC-Profil grinding machines traverse path: X = 5.000 mm Y = 800 mm Z = 700 mm

‣ High repeatability (also at multiple clampings) ‣ UKB-Service: Bring your workpieces to our factory in Burbach and stay overnight in our holiday flat free of charge

‣ You can use our pick-up service

UKB-CONTACT PARTNER You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

254

VIDEO UKB-Repair-and regrinding service


UKB-REPAIR- AND REGRINDING SERVICE post@ukb-gmbh.com . www.ukb-gmbh.com

UKB-Regrinding service

CNC-Profile grinding machine Rosa Silver 50.9

Laser hardening machine Stiefelmeyer Vario

Tool before

Tool afterwards

UKB-Repair service Do you have chippings and deformations at your press brake tools and a regrinding is not possible anymore? Is the cutting out of the damaged part and a sectionalizing of the press brake tool not desired? Is a new production to expensive? Our solution: We WELD material on the damaged part before regrinding! Please tell us, if possible, the raw material of your press brake tool, to reach an optimum result of the reworking.

Weld on of a damaged tool (MAG welding)

WIG welding

19 Chipping

Welded on

Regrinded

255


UKB-HOLIDAY FLAT

Fon +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

We rework your workpieces - while you relax! Is the delivery with a forwarder too complicated for you? You can spare your tools only short-term? Just bring them personally to us and use our special service: Relax with a free stay in our holiday flat - while we provide the services for you! 5 km away from UKB, in an area of outstanding natural beauty, you can enjoy a good time with your partner. The community Burbach with about 14.500 residents in 9 city districts is located at an altidue between 310 to 617 meter, in the border triangle of Nordrhein Westfalen, Hessen and Rheinland Pfalz between Frankfurt, Dortmund and Cologne. In the most well-wooded region of cental Europe, just a few kilometers from the city of Siegen, Burbach is the ideal starting point for a lot of activities:

‣ Hiking, cycling, and e-bike riding in idyllic nature (e.g. Rothaarsteig, Westerwaldsteig and other trails) ‣ Numerous reservoirs and lakes with varied circular trails and offers for water sports ‣ Beautiful and historical communities and cities Further information about the UKB-holiday flat can be found at www ukb-gmbh.com

Arrive relaxed and enjoy

Nice and comfortable double bedroom

Generous living room with kitchen 256 for self-catering


UKB-FIELD SERVICE post@ukb-gmbh.de . www.ukb-gmbh.de

Committed and customer oriented! Are you interested in our products and would you like individual advice on site? Our field service staff will gladly visit you. Of course for you free of charge and without obligation. Our tasks:

‣ Individual advice and sale ‣ Technical solutions for special bending tasks ‣ Test bending on-site ‣ Tool demonstrations ‣ Pick up service for tools to rework

UKB-INFO Make an appointment: Your personal contact partner can be found at: www.ukb-gmbh.de/en/contact/contact-persons or contact us directly in our live chat

19 257


UKB-SHEAR BLADES Production of shear blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 Regrinding of shear blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 Flat grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

FOLLOW US!


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20


UKB-SHEAR BLADES Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

Production of shear blades ADVANTAGES

For your shear we produce shear blades according to your specifications. The raw material of the blades is selected espacially for the use and the material that have to be cut. ‣ Up to 4.200 mm in one-piece

‣ 4-, 2- or 1 cutting edge ‣ With threaded hole or double sided countersink ‣ Use of alloyed and high-alloyed materials

Kind of material/frequency Aluminium

about

%

Mild steel

about

%

Stainless steel

about

%

Guillotine shear

Other materials

about

%

Machine type/ manufacturer

Material thickness/frequency min. mat.-thickness

mm about

%

Company

Average mat.-thickness

mm about

%

Street

max. mat.-thickness

mm about

%

ZIP-code/Town

Application frequency/day

Phone/fax

By the hour

Your contact details

Contact person

One-shift operation Multi-shift operation

Standard tolerances

Quantity

E-Mail

Yes

No

Yes

No

Yes

No

Hardeness

Height

Width

Parallelism

Upper-blade

Pieces

± 1HRc

± 0,5 mm

± 0,2 mm

± 0,03 mm

Lower-blade

Pieces

UKB-INFO Copy this datasheet or download at www.ukb-gmbh.com Simply fill in and send back!

Examples: 4 - Cutting edges with threaded hole

260

2 - Cutting edges with threaded hole

1 - Cutting edge with threaded hole

Double sided countersink


UKB-SHEAR BLADES post@ukb-gmbh.com . www.ukb-gmbh.com

Regrinding of shear blades ‣ Delivery time: 1 working day

(according agreement) ‣ Up to 5.000 mm in one-piece ‣ 4-, 2- or 1 cutting edge Contact us!

UKB-CONTACT PARTNER

Guiding price for regrinding Length (mm) till 1.200 till 1.700 till 2.200 till 2.700 till 3.200 till 3.700 till 4.200 till 5.000

Price per piece 70,– € 80,– € 90,– € 110,– € 130,– € 160,– € 180,– € 200,– €

Price per piece if minimum 2 blades have the same height and thickness 50,– € 60,– € 70,– € 85,– € 105,– € 130,– € 150,– € 170,– €

Guiding prices are valid for shear blades with general wear

You will find your personal contact partner at www.ukb-gmbh.de/en/contact/contact-persons

Before

After

Flat grinding Traverse path: X = 5.000 mm, Y = 800 mm, Z = 700 mm With our flat grinding machines we realize face- and parallel grinding work fast and cost-saving.

Use this advantage for: ‣ Flat steel ‣ Slide rail ‣ Steel strips ‣ Machine tables ‣ Shear blades ‣ And many more

261

20


Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22

UKB–UWE KRUMM GMBH

1991

1994

Founding the company UKB (Uwe and Jan Thomas Krumm)

2003

Constant staff growth

Construction of a new storage facility

2016

Celebrating the 25th anniversary of UKB

2008

Expansion of the production hall

2017

New building for the field service department

1996

New company building at Burbach´s industrial area

2013

Biggest investment in its machinery since company foundation

2018

Takeover of the press brake tool section of company BR Tec Röschli

2020

Further investments in its machinery 262

1999

Start with own special tool production

2014

Expansion of the storage facility

2019

Investment in six new CNC-machining centres


Tables of force

t Material thickness F Force/pressure V Die opening b Shortest flange ri Inside radius Rm Resistance

1) Air bending

t

F

b V

Table of force: needed force for 90° air bending, resistance Rm = 510 N/mm2 , mild steel t

(mm)

0,5 0,75 1 1,25 1,5 1,75 2 2,5 3 4 5 6 8 10 12 15 20

4 2,8 0,6 48 126 255

5 3,6 0,8 36 92 184 319

6 4,3 0,9 28 72 142 243 383 564

8 5,7 1,3 20 49 96 162 251 366 510

Extract from terms and conditions

r

2) Bottoming/coining The force/pressure F for bottoming/coining is 3 up to 8 times higher than for air bending

10 7,1 1,6

12 8,5 1,9

16 11 2,5

37 71 120 184 266 367 638

30 57 94 143 206 283 487 765

40 65 99 140 191 324 502

20 14 3,1

24 17 3,8

30 21 4,7

40 28 6,3

50 36 7,8

60 43 9,4

70 50 11

80 57 13

90 64 14

100 71 15,6

120 85,2 18,8

160 114 25

The following is only an extract from the full terms and conditions of UKB - Uwe Krumm GmbH ‣ All articles ex works, unpacked, duty unpaid 200 142 31,3

V (mm) b (mm) ri (mm)

50 75 105 143 239 367 734

60 84 113 188 287 567 974

(mm)

0,5 0,75 1 1,25 1,5 1,75 2 2,5 3 4 5 6 8 10 12 15

5 3,6 0,8 49 126 252

6 4,3 0,9 39 98 194 334 525

8 5,7 1,3 27 68 131 222 345 502

10 7,1 1,6

12 8,5 1,9

51 98 164 252 364 504

41 78 129 197 283 389 668

16 11 2,5

55 90 135 193 263 444 689

For each dunning letter we charge 5,- Euro share of expenses

‣ When publishing this catalogue all previous editions of the catalogue become invalid 64 86 142 214 417 708

‣ All prices exclude VAT

F in kN/m 61 100 149 286 478 734

77 114 215 357 543

62 92 172 283 428 834

‣ The goods remain the property of UKB GmbH until payment is received in full 77 143 234 352 679

122 199 298 571 956

‣ Return of goods is only allowed after prior consultation with UKB GmbH 173 258 492 819

228 431 714 1087

‣ The legal court for delivery and payment is Siegen, Germany 345 567 857 1434

245 398 597 986

‣ Only our terms and conditions of business are valid

306 455 746 1428

‣ © Print, duplication and transmission of all in the catalogue used drawings, graphics, texts and photographs is only allowed with the explicit permission of UKB GmbH ‣ Full terms and conditions on request or see www.ukb-gmbh.com

Table of force: needed force for 90° air bending, resistance Rm = 700 N/mm2, stainless steel 4 2,8 0,6 66 172

the existing base rate for such time as the payment is overdue.

‣ Prices and technical data are subject to change without notice

Scaled, rusted or not oiled up sheet metal will cause a much higher force.

t

‣ UKB GmbH has the right to charge interest on late payments at 8% above

20 14 3,1

68 102 145 196 328 504

24 17 3,8

30 21 4,7

40 28 6,3

50 36 7,8

60 43 9,4

70 50 11

80 57 13

90 64 14

100 71 15,6

120 85,2 18,8

160 114 25

200 142 31,3

V (mm) b (mm) ri (mm)

Imprint Publisher: UKB - Uwe Krumm GmbH, Burbach

82 115 156 258 394 778

88 118 194 294 572 972

F in kN/m 84 137 205 392 656

105 156 296 490 746

85 126 236 389 588

105 197 321 483 933

168 273 410 784

238 355 675

Graphical implementation: Werbeagentur [raster]fabrik, Siegen Photography: MORGENTHAL, Siegen

312 591 980

473 778 1176

336 547 819

420 625 1024

Film production: Bild für Bild, Siegen


EDITION 12

UKB-WORLDWIDE

EDITION 12

Dortmund A45

Cologne

Exit 24 Haiger/Burbach

Würgendorf

A4

Burbach Frankfurt

Burbach

Siegen

A45

Frankfurt am Main

Haiger Industrial area

Limburg

UKB - UWE KRUMM GMBH . Carl-Benz-Str. 49 . 57299 Burbach . Germany

Phone +49 (0) 27 36 / 44 42 - 0 . Fax +49 (0) 27 36 / 44 42 - 22 . E-Mail post@ukb-gmbh.com

WWW.UKB-GMBH.COM

Technical changes reserved, colour deviation possible. We are not liable for errata.

Wilnsdorf Neunkirchen

UKB - UWE KRUMM GMBH

Siegen

Dortmund

PRESS BRAKE TOOLS

WWW.UKB-GMBH.COM

HEADQUARTER BURBACH

PRESS BRAKE TOOLS WWW.UKB-GMBH.COM


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