TE Connectivity New Product Application Guide

TE Connectivity’s (TE) market-defining technologies and engineering expertise are setting the pace for the future of connectivity. This guide provides a quick view of how TE’s newest products provide solutions across a range of marketleading applications.

NEW PRODUCT Application Guide April 2018

HANDHELD & PORTABLE DEVICES CONNECTED HOME SOLID STATE LIGHTING INTELLIGENT BUILDINGS VALUE ADD ASSEMBLIES FACTORY AUTOMATION DATA COMMUNICATION ARCHITECTURE HARSH ENVIRONMENTS DELIVERING THE POWER FOR ALWAYS-ON CONNECTIVITY

New Product Application Guide | TE Connectivity

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HANDHELD & PORTABLE

DEVICES

The rapidly growing needs of the electronics industry are trending toward smaller, lighter and thinner devices with improved portability. TE is at the forefront of this trend with the latest technology advancements and a broad portfolio of new compact interconnects that keep engineers in all markets ahead of changing industry needs.

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a. SpO2 Optical Components Enable precision with the red LED wavelength tolerance up to 660nm Âą 2nm. Provide high reliability and near flawless quality. b. MS5837-30BA Waterproof Digital Pressure Sensor Enable design flexibility with ultra-small size and precise outputs. Provide protection from sunlight and corrosive fluids with an antimagnetic gel filled cap. c. 0.4mm Pitch 0.7mm Height Board-to-Board Connector Reduce breakage problems with robust body structure. Promote reliability with multiple contact points. d. Block SIM and Micro SD Card Connectors Enable flexibility and cost efficiency without a fixed metal shell. Help increase durability with anti-buckling contact design.

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e. 3-in-2 Card Connector Provide a more robust solution to help prevent damage during card insertion or removal.

Enable flexibility to accept either 2 SIM cards, or 1 SIM card and 1 micro SD card. f. MS5837-02BA Ultra Small Gel-Filled Pressure Sensor Enable waterproof performance with altitude resolution of 13 cm. Provide precise digital 24-bit pressure and temperature value with ultra-low power consumption. g. Sensor Development Boards Help accelerate product development and rapid prototyping for pressure, temperature, and humidity sensors.

Provide an easy interface to standard platforms with Microchip Explorer 16, ARDUINO/Genuino, Grove or Raspberry Pi options.

TE Connectivity | New Product Application Guide

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h. 5A Low Profile Battery Enhance reliability and avoid contact stubbing with one piece contact design. Support faster charging with 5A current carrying capability. i. USB Type-C Splash Proof Receptacle Save space with a mid-mount dual row SMT, 0.65mm offset product design. Help meet the needs of harsh environments with an IPX4-rated e splash proof design.

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CONNECTED

HOME With our global network of engineers, TE can help turn your vision for connected home applications into a reality. With a broad range of connectivity and sensor solutions for home appliances and devices, lighting, HVAC, security, and more, TE is the ideal partner to help you bring your products to market fast.

a. AmbiMate Sensor Module MS4 Series Accelerate time to market with a pre-engineered sensor solution.

Integrate the AmbiMate sensor module easily using the I2C communication protocol. b. 2 Position LIGHT-N-LOK Modular Latched Connector Help save space with a compact design. Speed up field installation with a toolless design. c. 3 Position LIGHT-N-LOK Modular Latched Connector Save space with compact size.

Enable tool free, easy and fast installation with poke-in contact feature. d. CoolSplice Connectors - New Standard and Large Wire Series Achieve a flexible solution with a connector suitable for solid and stranded wire.

h. Twist Splice Wire Connectors Terminate 22 AWG to 8 AWG wires with an industry standard color-coded splice.

Ensure quick, tight and secure connections with square-wire spring threads that provide a positive grip. c

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i. Poke-In Slim Wire Connectors Allow for quick rework with release function. Save space with compact design for densely populated PCB layouts. j. USB Type-C Receptacle Deliver data, power, and A/V through a single connection at faster speeds. Enable easy, reliable mating with reversible design.

e. Push Grip Wire Connector Help ease installation with tool-less poke-in wire splices.

Terminate multiple wire gauges in a single splice connection. f. SlimSeal Connector Miniature Series Enable a sealed solution with an IP67 rated connector. Prevent unintentional un-mating of connectors with a positive latching system. g. 250 Series Miniature FASTON Receptacle Fit in confined spaces with miniature size in a straight configuration. Mate with standard .250 x .032 inch tabs.

New Product Application Guide | TE Connectivity

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SOLID STATE

LIGHTING TE is a leader in the development of next generation Solid State Lighting (SSL) solutions. From outdoor luminaires to commercial refrigeration, new technologies drive lighting innovation. Whether you are creating a new system or enhancing an existing design, TE provides a wide range of new energy-saving solutions.

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a. LUMAWISE LED Holder Type Z35 Enable a higher level of integration through a solderless connection.

Achieve quick and easy LED assembly through tape-in LED retention. b. Poke-In Slim Wire Connectors Allow for quick rework with release function. Save space with compact design for densely populated PCB layouts.

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d. Ground Clip Cable Assembly Enable a quick installation through simple clip design.

Allow for flexibility in applications with a solution that works on painted and unpainted surfaces and on aluminum and steel panels. e. NECTOR M Power System PCB Panel Mount Enable an IP67 connector solution for PCB to panel.

Save space with a 7-pole solution with a small diameter (25mm).

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g. BUCHANAN WireMate Connectors Surface Mount TB Series Allow for simple reflow soldering and faster PCB assembly through surface mount terminal blocks.

Help ensure secure PCB mounting through SMT retention features.

h. LUMAWISE Photo Control Base & Cover Achieve a total TE solution that integrates power and signal interface to the c. LUMAWISE Endurance S dimming receptacle to help Model ensure long term reliability. f. LUMAWISE Drive LED Allow for greater flexibility Design with confidence with Holder Type Z50 in luminaire design with a long lasting solution that Achieve an elegant luminaire a compact sized module. stands up to the harshest design through a ‘driver Achieve IPx5 or IPx6 with no environments. on board’ solution. Provide mounting screws including thermal and electrical improved sealing. connection to 19x19mm, 20x24mm, 16x19mm and 24x24mm size CoBs.

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TE Connectivity | New Product Application Guide

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i. SlimSeal Connector Miniature Series Headers Prevent inadvertent unmating of connectors with positive latching feature.

Achieve an ideal solution for dust and waterproof applications with an IP67 rated connector. j. LUMAWISE Endurance N Enhanced Base Enable cost-effective design re-use through organized DC power and signaling interfaces. Reduce supply chain expenses with new project opportunities, lower certification and engineering.

INTELLIGENT

BUILDINGS As today’s buildings become increasingly efficient and connected, TE offers many solutions to solve complex connectivity challenges. Our new products seamlessly integrate controls and transmit power and data across multiple building systems, from environmental and illumination controls to people flow, convenience and service equipment, delivering safer and more secure living and working spaces.

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a. Platinum Temperature Sensors Deliver precision in extreme temperature environments from -200 to +600°C. Help enable greater engineering efficiency with nearly linear output.

d. ALCOSWITCH DIP Switch EDS/EDSP Series Allow for space savings on the PCB while maintaining a consistent centerline through end stackable feature. Achieve design flexibility through extended or flush actuators.

b. ALCOSWITCH Anti-Vandal Push-Button Switch Allow for an easy user interface with a large pushbutton and available LED indicators illuminate the switch. Enable flexibility with various pushbutton symbols including Spot, Ring, and Power logo.

e. Standard Power Timer Housings with TPA Supports primary power delivery to the PC board in a variety of applications.

Speeds assembly when compared to making individual connections for each line and are a more ergonomic solution.

c. Corcom IEC Inlet RFI Filter IH Series Meet IEC 60601 leakage current requirement through an IEC 60601 compliant filter. Eliminate accidental power disconnection in equipment through V-Lock cords.

f. POWER TRIPLE LOCK PCB Headers Expand wire-to-board options with new headers for connector family offering 3-in-1 locking.

Right angle and vertical types permit design flexibility.

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g. Potter & Brumfield Relay T9G Series Save PCB space with the smallest relay in its class while maintaining a standard footprint.

Achieve a globally applicable relay solution with UL, CQC and VDE certifications. h. ALCOSWITCH DIP Switch TDS Series Enable unique coding configurations that promote added security through three-state positioning. Achieve design flexibility through extended or flush actuators. i. Poke-In Slim Wire Connectors Allow for quick rework with release function. Save space with compact design for densely populated PCB layouts.

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i New Product Application Guide | TE Connectivity

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VALUE ADD

ASSEMBLIES Critical to the performance of system to system connection, TE’s design experience supports complete performance, efficiency and applied cost savings. For essentially any subsystem including control boards, power systems, cable assemblies, controllers, timers or sensors, TE products enable a broad range of solutions.

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a. .110 Low Profile Positive Lock Receptacle Housing Fit within the terminal cavities/shrouds of gas igniters with low profile design. Help ensure easy and proper mating with a housing design that centers the receptacle.

d. AMPLIVAR Splice for Fine Aluminum Magnet Wire Provide efficient connectivity with the ability to accommodate up to three fine Al magnet wires plus a copper stranded lead wire (400 to 1500 CMA total) in a single splice.

b. 2-Position Positive Lock Receptacle Housings for RF Relay Allow two connections at one time, potentially expediting the end product assembly process with a 2 position housing. Ease assembly with low insertion force receptacles.

e. Economy Power 2.5 Headers on Tape and Reel Support color keying of connections and help prevent mis-mating when there are multiple headers on the same board with different color options.

c. 4.8 FASTON Receptacle for Multi-thickness Tabs Mate with either a 0.5 or 0.8mm thick tab. Support many different applications by accepting wire sizes 0.5 - 2.5 mm2.

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f. 2.5 GRACE INERTIA Headers on Tape and Reel Support high volume automated PC board assembly operations to help reduce labor costs and improve productivity with new packaging option.

TE Connectivity | New Product Application Guide

g. Standard Power Timer Housings with TPA Supports primary power delivery to the PC board in a variety of applications.

Speeds assembly when compared to making individual connections for each line and are a more ergonomic solution.

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h. Low Cost Surface Burner Housing Satisfy multiple design requirements with side retention ears on the housing that allow it to easily be snapped into clips of various configurations.

j. Signal Double Lock Connectors in Glow Wire V-0 Material Meet Glow Wire test requirements, IEC 60335-1 5th edition and UL 94 V-0 rating requirements with nylon PA66 material.

i. 250 Series Miniature FASTON Receptacle Fit in confined spaces with miniature size in a straight configuration. Mate with standard .250 x .032 inch tabs.

k. 250 High Temp Positive Lock Receptacles and Housing Offer low insertion force for improved ergonomics.

Operate in temperatures up to 250°C and the high temperature housings operate in 240°C.

FACTORY

AUTOMATION As production environments become increasingly automated and decentralized, even the smallest connections are mission critical. TE delivers new innovative solutions to connect, power and control every aspect of production-from machinery to process optimization on the circuit board to the most unforgiving factory floor.

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a. Platinum Temperature Sensors Deliver precision in extreme temperature environments from -200 to +600°C. Help enable greater engineering efficiency with nearly linear output. b. Industrial IP20 RJ45 Cat. 6A Plug Help promote errorfree installation with integrated wire cut-off function. Save installation time with a single piece common core Cat. 6A plug design featuring tool-less termination. c. Micro Motor Connector Achieve low applied costs with a connector that combines power and brake in one design. Minimize installation time with an easy to install connector that is compatible with commercially available cable assemblies.

d. Industrial RJ45 Jacks with Integrated Magnetics Improve corrosion resistance with a thicker gold plating (30μinch over 50μinch nickel), reducing equipment electrical problems over lifetime. Address industrial equipment requirements where standard temperature range is too limited with improved specifications from 0 to 70°C.

f. Dynamic Series D-3200 First Mate Last Break Contact System Help ensure safer connections when establishing ground before making power connections and maintain ground until after power connections are broken (FMLB). Provide a very stable electrical and mechanical connection and enable low insertion forces with a design that has multiple points of contact.

e. M5800 Rotatable Digital Display Transducer Enable ease of installation with optimal viewing of pressure values with a 310° rotatable digital LED display. Offers configuration flexibility for pressure range, pressure fitting, analog output and electrical connections.

g. M8/M12 Panel Mount and PCB Connectors Allow for maximum design flexibility for PCBs with broad portfolio and many configurations. Offer ruggedized, cost-effective connections for use in harsh industrial environments.

h. 5600 and U5600 Wireless Pressure Transducers Allow wireless transmission of instrumentation signals and the ability to build software protocol to meet application requirements via Bluetooth® communication. i. K-type Thermocouple Connectors Provide a reliable connection in harsh industrial and vibrationprone environments.

Prevent miss-matching with the keying interface. j. Motorman Shroud Save space with a fully calibrated temperature compensated sensor with a Total Error Band (TEB) of ±2.5% FS over the compensated range.

Measure absolute, gauge, differential, or compound pressure from 0-1 to 30 psi with high resolution digital output.

New Product Application Guide | TE Connectivity

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DATA COMMUNICATION

ARCHITECTURE The dramatic increase of information flow around the globe has driven the need for communication equipment and architectures that support higher density and faster speeds. As a leader in the industry, TE supports these trends with connectors and cables capable of 10- to 25- Gbps and beyond. TE drives standards and protocols, expertise in signal integrity, and has a broad portfolio of connectivity solutions for every level of data communication.

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a. M2M MiMo LTE Antenna Range Manage all radio needs with a MiMo Cellular/ LTE antenna function for M2M or IOT, covering all current cellular and LTE bands 698 – 960 and 1710-3800 MHz. Include asset tracking functionality with optional GPS/GNSS/Galileo/ Glonass antenna. b. CFP2 and CFP4 Pluggable I/O Connectors Transfer up to 28 Gbps per lane in a smaller space – 2.8 times faster than current CFP products. Provide one of the industry’s leading Signal Integrity (SI) performance. c. DDR4 SO DIMM Memory Sockets Offers better performance while consuming less power.

Provides larger DIMM capacities than DDR3 SO DIMM memory sockets.

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o d. LGA 3647 Socket and Hardware Meet future needs with LGA 3647 sockets and hardware to meet Intel’s next generation CPU processors. e. High Density Card Edge Power Connectors Provides high current density at 25A/ contact with 5.08mm pitch and low contact resistance at 0.4 mΩ average. f. ChipConnect Internal Faceplate-to-Processor Cable Assemblies Required for latest Intel CPU processor design. Simplify system design and help reduce costs. g. Nano-Pitch I/O Receptacles Only connector that meets SAS and PCIe standards.

Higher data transfer rates than previous internal connectors.

TE Connectivity | New Product Application Guide

h. Industrial RJ45 Jacks with l. SFP28 and QSFP28 Cable Integrated Magnetics Assemblies Improve corrosion resistance with Improved performance with a thicker gold plating (30μinch signal integrity expertise. over 50μinch nickel), reducing Full solution with cable equipment electrical problems assemblies, connectors and over lifetime. Address industrial cages. equipment requirements where standard temperature range m. CDFP Connectors, Cages & is too limited with improved Cable Assemblies specifications from 0 to 70°C. Enable faster speeds with one of the highest port and i. Sliver Intercabled Interconnects bandwidth densities on the Provide ultimate flexibility in market. Maximize efficient applications, data rates and use of space with 16 lanes of protocols. Save space with 0.6mm bi-directional data transfer. contact pitch. n. 0.5mm Fine Pitch Hermaphroditic Connectors j. Bus Bar Power Connectors & Simplify inventory Cable Assemblies for OCP management with “mate-toDesign for Open Compute Project (OCP) applications. Lower itself” hermaphroditic design.

Perform reliably in demanding contact resistance for decreased environments. power consumption. o. microQSFP Pluggable I/O k. zSFP+ Cages & Connector for Single High Cages and Intel Omni-Path Architecture Surface Mount Connectors Enable 3-high zQSFP+ 100G Achieve higher density with and 200G capability with bellyQSFP28 performance in to-belly cages and connector. a roughly SFP-sized form Provide higher density I/O ports factor. Increase thermal and support high throughput performance with integrated silicon chips. heatsink design.

HARSH

ENVIRONMENTS Electronic components are expected to work in more extreme conditions than ever before. Withstand these rugged environments with TE’s new products that provide protection against the most challenging situations your application may experience including vibration, moisture, debris and sunlight.

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a. M2M MiMo LTE Antenna Range Manage all radio needs with a MiMo Cellular/ LTE antenna function for M2M or IOT, covering all current cellular and LTE bands 698 – 960 and 1710-3800 MHz. Include asset tracking functionality with optional GPS/GNSS/Galileo/Glonass antenna. b. Raychem High Speed Cables for IEEE 1394 Applications Offer a unique, lightweight crosslinked material. Provide advanced performance with halogen free, flame retardant, fluid resistant and ruggedized, abrasion resistant tubing. c. Sealed Mini Fuse Holder Quickly and easily add a sealed fuse anywhere. Offer several mounting options, with readily available mounting clips.

d. Raychem High-Speed Ethernet CAT 6A Cable Provide excellent 10G signal integrity and performance stability over a temperature range as wide as -55°C to +200°C. Designed to withstand harsh environments. e. Rail D-Sub Backshells Help ensure unparalleled 360˚ EMI/ EMC shielding and resistance against vibration and torsion damage with crimp option.

Achieve easy and robust assembly in tight spaces with unique, retrofitable, quick-lock system. f. Heavy Duty Connector IP68 Anti-Corrosion Hoods and Housings Protect your connections in harsh environments with anti-corrosion hoods and housings, confirmed up to 500 hours salt spray testing. Decrease downtime with a robust design that is resistant to shock and vibrations.

g. Emergency Service MiMo Antenna Support 2x2 MiMo LTE Antenna, 1x GPS, 2x2 MiMo Wi-Fi and VHF/ UHF (TETRA) applications through optional whip.

Reduce vehicle damage, installation time and cost with only a single hole mount required for the antenna. h. Heavy Duty Connector Plastic Locking Levers Lower investments with a cost-effective alternative compared to stainless steel against the same performance. Increase lifetime with reduced corrosion failure with use of Industrial Thermoplastic Material.

j. Potter & Brumfield Relay T9V Series Help achieve better isolation with extended contact gap.

Save space with a small, yet powerful 40A/250VAC relay. k. SpO2 Optical Components Enable precision with the red LED wavelength tolerance up to 660nm ± 2nm. Provide high reliability and near flawless quality. l. Cat7 Rail Data Cables Offer a full range of cables to meet all rail high speed data requirements. Expand design capabilities for broader bandwidth Ethernet connections with increased speed.

i. DiBo+ EV Charger Type 1 Cable Assembly Help provide superior life, maximum reliability and functionality for a majority of movement with high flex cable. Help ensure safe usage with a design that keeps moisture outside the connector body and prevents corrosion of the crimping zone.

New Product Application Guide | TE Connectivity

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DELIVERING THE POWER FOR

ALWAYS-ON CONNECTIVITY TE’s broad portfolio of power connectors address your design challenges head-on to deliver the power you need for always-on connectivity. Our power connector solutions are designed to optimize space and maximize performance.

ADDITIONAL POWER CONNECTOR RESOURCES

DISCOVER WHAT’S NEW: POWER TRIPLE LOCK HEADERS DESCRIPTION

PART NUMBER

1X2 PCB header, rt. angle, std. temp., keying A, natural

1969694-2

1X3 PCB header, rt. angle, std. temp., keying A, natural

1969694-3

1X4 PCB header, rt. angle, std. temp., keying A, natural

1969694-4

1X5 PCB header, rt. angle, std. temp., keying A, natural

1969694-5

1X2 PCB header, rt. angle, high temp., keying A, lt. gray

1-1969694-2

1X3 PCB header, rt. angle, high temp., keying A, lt. gray

1-1969694-3

1X4 PCB header, rt. angle, high temp., keying A, lt. gray

1-1969694-4

1X5 PCB header, rt. angle, high temp., keying A, lt. gray

1-1969694-5

1X2 PCB header, vertical, std. temp., keying A, natural

1969688-2

1X3 PCB header, vertical, std. temp., keying A, natural

1969688-3

1X4 PCB header, vertical, std. temp., keying A, natural

1969688-4

1X5 PCB header, vertical, std. temp., keying A, natural

1969688-5

BRING YOUR PROJECT TO LIFE WITH 3-IN-1 RELIABILITY AND MORE: •

Provides positive feedback with an audible ‘lock’ when header (or cap) and plug are mated, expediting assembly

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Assures connector halves remain together once mated and latched with the optional connector position assurance (CPA) device

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Assures terminals are fully seated in the housing and also provide an added measure against terminal back-out through use of optional terminal position assurance (TPA) device

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Stays snapped onto board prior to soldering thanks to contoured retainers on right-angle headers

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Provides mounting options for design flexibility

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Meets agency standards including UL recognition and VDE certification to ease end product approvals

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Prevents wire snags with anti-snag latch design 9

TE Connectivity | New Product Application Guide

POWER TRIPLE LOCK Connectors Quick Reference Guide Power Double Lock Connectors Quick Reference Guide GRACE INERTIA Connectors Quick Reference Guide Power Key Connectors Quick Reference Guide Economy Power Connectors Quick Reference Guide

Power Connector Comparison Flyer

SOLUTIONS

INNOVATIVE INNOVATIVE

SOLUTIONS

Whether you are designing a new system or enhancing an existing design, TE is your solution provider for electromechanical and electronic components.

Terminals and Splices Discover terminals and splices that help reduce cost and enhance productivity

Power Drive design solutions with TE’s array of power products

Drones

Relays

Connected Home

Develop cutting-edge drone technology

Help increase reliability and enhance productivity in your applications

Turn your vision for connected home applications into a reality

Wearable Devices

I/O Communications

Motion & Drives

End-to-end connectivity for your wearable devices

Satisfy needs of diverse markets and solve size and data rate challenges

Subsystem Design

Industrial Control

Support end products across many industries

Reliable, quick to install and industryproven components

Building Safety and Security Stay ahead of the trend for increased building intelligence

Save power and reduce applied cost while increasing system reliability

Material Handling Save on system maintenance costs and down time

Portable & Handheld Devices Ease the transition to higher data rates, increased protection and smaller packaging

New Product Application Guide | TE Connectivity

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1-1773840-2 CM PL 04/2018 Rev 6 AmbiMate, LIGHT-N-LOK, CoolSplice, SlimSeal, FASTON, LUMAWISE, NECTOR, BUCHANAN, WireMate, ALCOSWITCH, Corcom, POWER TRIPLE LOCK, Potter & Brumfield, AMPLIVAR, GRACE INERTIA, Positive Lock, Motorman, ChipConnect, Raychem, TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and company names mentioned herein may be trademarks of their respective owners.

While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.

TE Connectivity | New Product Application Guide

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