TTI / AVX Connectors Product Guide

TTI & AVX Connectors Product Guide

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TTI, Inc. – Never Short on Solutions

TTI, Inc. & AVX A strong successful partnership for daily solutions

Introduction We at TTI, Inc. are AVX’s premier authorised distributor. AVX is a leading worldwide manufacturer of a variety of electronic components such as capacitors and connectors. Unique products and materials technology have helped AVX facilitate superior end product designs for customers. Innovative and niche products for interconnect solutions make sure that AVX meets the daily requirements in the market.

Discrete Wire-to-Board IDC Connectors The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to connect individual wires directly to a PCB ranging from 14AWG to 28AWG for automotive and industrial applications. The simple way to insert the connector with a specific tool allows a wide range of devices to be connected to the PCB without the need of soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replaced up to three times.

Applications:

Features and Benefits:

• Bringing power and signals onto a PCB • Daisy chaining PCBs together to create a continuous string of boards • Connecting discrete wire components directly to the PCB

• IDC contact provides a gas-tight connection to the PCB for long term reliability • Connector housing captures the wire insulation for positive strain relief • Optional through and end caps lock in place to provide maximum strain relief • Low and high volume assembly tools to match production volumes • Reduced total applied cost versus solder or crimp processes • Tested to automotive levels on shock, vibration and temperature cycling for reliability • High temperature insulator capable of up to 260°C reflow soldering processes

How to order 00

9176

00X

00X

Prefix

Series

Number of Ways

X

Wire Gauge Size

06

Insulator Colour

Code

No of Ways

Code

Accepted Wire Gauge

Wire Insulation

001

1

001

18 Gauge Stranded

Ø 1.6-2.1

002

2

011

20 Gauge Stranded

Ø 1.6-2.1

003

3

022

22 Gauge Stranded

Ø 1.1-1.6

032

24 Gauge Stranded

Ø 1.1-1.6

Code

Colour

Application

0

Black

Industrial

1

White

Lighting

Plating Option 06 = Pure Tin all over

Discrete Wire-to-Board IDC Contacts & Caps The single 9176-400 series contact and cap accepts 22AWG to 24AWG wires with an insulation diameter ranging from 1.00mm to 1.50mm. These dual beam contacts support a 6A current rating with a large SMT solder base to provide maximum stability on the PCB. The optional locking strain relief cap acts as the termination tool for severe vibration applications.

How to order – Contact Options 70

Applications:

9176

001

Prefix Series Number of Ways 70 = Contact No of

• Connecting discrete wire components directly to the PCB • Bringing power and signals onto a PCB • Daisy chaining PCBs together to create a continuous string of boards

Code

Ways

001

1

Features and Benefits:

• IDC contact is supplied in T&R pockets for standard SMT placement • IDC contact provides a gas-tight connection to the PCB for long term reliability • Optional termination cap provides additional strain relief for severe environments • Tested to automotive levels on shock, vibration and temperature cycling for reliability • Reduced total applied cost versus solder or crimp processes • Individual contacts can be located anywhere on the PCB based on specific application • Current Rating: 6A/Contact • Operating Temperature: -40ºC to +125ºC

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4XX

006

Wire Gauge Size

Plating Option 06 = Pure Tin all over

Code

Accepted Wire Gauge

422

22 Gauge Stranded

432

24 Gauge Stranded

How to order – Cap Options 60

9176

001

4XX

Prefix 60 = Cap

Series

Number of Ways

Wire Gauge Size

Code 001

No of Ways

Code

1

415

Wire Insulation Ø 1.0-1.5

X00 Insulator Colour Code

Colour

Application

000

Black

Industrial

100

White

Lighting

TTI, Inc. & AVX A strong successful partnership for daily solutions

Discrete Wire-to-Board Poke Home Connectors The new 9276 series has been developed for a fast and reliable wire-to-board termination in a sleek 2.50mm pitch SMT package for a general application in industrial and commercial markets. With almost every product on the market today having to deal with a small number of discrete wires to connect components to a board, the 9276 series connectors meets this challenge by simply stripping the wire and inserting them into the connector. This makes the connector very termination friendly within the factory as well as in the field by electrical installers. By incorporating a dual contact design we were able to maximise current rating (6A) and minimise PCB space. For example, the 4p connector has a footprint of 90mm2 while competing products are 160mm2.

AVX provides a small insertion/extraction tool which will allow the wires to easily be replaced up to five times.

Applications:

Features and Benefits:

• Bringing power and signals onto a PCB • Daisy chaining PCBs together to create a continuous string of boards • Connecting discrete wire components directly to the PCB

• Accepts 18-24AWG Solid and Stranded wires • Expanded size offering to maximise application potential; 1, 2, 3, 4, 6 & 8 positions • Simple strip, insert and removal design • High spring force top contact provides a lance type retention to capture and retain the wire • Available in standard white and optional black color • SMT RoHS termination to the PCB with minimal footprint • Operating Temperature: -40ºC to +125ºC • Current Rating: 6A/Contact • Voltage Rating: 250v A

How to order 00

9276

Wire-to Series -Board Connector

00X

0

Number of Ways

Horizontal Mounting

No of Ways

Code 001

1

002

2

003

3

004

4

006

6

008

8

X

06

Insulator Colour

Plating Option Tin all over

21 Wire Size Code 21

Wire Gauge

Max Conductor

Max Insulation

18-24 AWG

1.20mm Diameter

2.10mm Diameter

Code

Colour

Application

0

Black

Industrial

1

White

Lighting

SMT Board-to-Board Connectors The 9159 series of board-to-board interconnect has been designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5A current rating in the smallest package available. This solution permits two PCBs to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5A current rating in the smallest package available.

These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimise separation. Availability of both white and black insulation colours make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments.

Features and Benefits:

Applications:

• Single sided SMT; supports FR4 and metal PCBs • 5A current rating; exceeds general market needs • 5.50mm mated width; minimises PCB space to decrease LED pitch • Gold plated BeCu spring contacts; reliability for harsh environments • Optional retaining clip; provides positive connector mating during vibration • Available in white; supports SSL market preferences • Operating Temperature: -40ºC to +125ºC • Current Rating: 5A/Contact • Voltage Rating: 125VAC

• Coplanar PCB mating in SSL products • LED linear lighting strip

How to order 10

9159

XXX

1

01

Plug

Series

Number of Ways

2 Part PCB Strip Connector

Connector Pitch 01 = 3mm

20 Socket

Code

No of Ways

002

2

003

3

004

4

005

5

006

6

X

16

Insulator Colour Code

Colour

Application

0

Black

Industrial

1

White

Lighting

Plating Option Code

Contact

Bracket

16

Gold in Contact Area Tin on Solder Tail

Tin all over

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TTI, Inc. & AVX A strong successful partnership for daily solutions

Secure Locking FFC Connectors FFC connectors offer design engineers a solution that helps to reduce dimensions and weight for a more flexible solution.

It can be considered a simple method of connecting systems and clusters within the cabin of the passenger and commercial vehicle. The FFC connectors allow a correct alignment of the cable and can guarantee the strong automotive conditions as vibration and height temperature. The AVX/Kyocera series of secure locking FFC/FPC is a highly reliable connection for any in-cabin application.

Applications

• Internal mirror heating/controls • Instrument Clusters • Steering Controls • Automotive Audio/Visual Electronics • Medical Electronics • Industrial Electronics • Satellite Navigation Systems

Features and Benefits

• Accidental removal situation is quite possible • Standard 0.50mm pitch with gold flash finish for higher reliability soldering • “Cable detecting” contact can be supplied as optional for Vertical version 6801 • Same shaped FFC/FPC cable allows accurate positioning of cable in connector and one cable specification for all

Technical Data

Available Pin Counts Series Number 6288

8

10

12

15

16

20

24

26

28

30

●

●

●

●

●

●

●

●

●

●

6801 6251

Series

Pin Count

●

40

●

●

●

●

45

50

55

60

●

●

●

●

64

● ●

●

6288

6801

6251

Profile Height

2.0mm

5.5mm

4.95mm

Contact Location

Bottom

Vertical

Vertical

Pitch

0.5mm

0.5mm

0.5mm

AC/DC 0.4A

AC/DC 0.4A

AC/DC 0.4A

Rated Current ●

●

●

Rated Voltage Withstand Voltage FPC Thickness

AC/DC 50V

AC/DC 50V

AC/DC 50V

AC 200Vrms/min.

AC 200Vrms/min.

AC 200Vrms/min.

0.3mm

0.3mm

0.3mm

SMT IDC Coax Connector AVX has expanded the Insulation Displacement Contact (IDC) technology for discrete Wire-to-Board (WTB) applications to include RG178 Coax Cable. This innovative new connector technology offers a low cost, yet very reliable and process consistent cable termination that is unmatched in the industry. AVX’s IDC technology provides gas tight cable termination which has been tested at 1000h at 125°C. The 9178 series connector is targeted to replace more expensive standard coax connectors in frequency applications below 2GHz. Additionally, this new connector offers a quick and consistent cable termination process to replace hand soldering of the cable directly to the PCB. The single strip (only the outer jacket and braid), insert and terminate process is the simplest in the industry.

Applications:

• GPS • Remote control devices • RFID readers and tags • Wireless Medical Devices

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Features and Benefits:

• Simple strip of the outer jacket and braid, insert into connector and press closed to make signal and ground termination • Tested to 1000h at 125°C • Capable of frequencies up to 2GHz • SMT, RoHS compatible soldering processes • Low cost, all plastic design saves more than 50% over existing connectors on the market

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13

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14

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15

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16

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17

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18

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19

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20

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21

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22

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23

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24

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25

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26

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27

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28

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29

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30

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● 23

24

25

29

30

32

33

35

34

36

37

38

40

39

41

43

42

44

45

46

48

47

49

54

50

60

64

80

74

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55

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●

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Available Pin Counts

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●

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●

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● ●

● ● ● ● ●

● ●

● ●

●

●

● ●

●

Top Bottom Top

LIF LIF ZIF

● ● ● ●

●

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Top

LIF

● ● ● ●

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31

●

22

●

●

●

19

●

● ●

●

●

●

10

●

9

●

●

●

●

●

●

●

●

●

●

●

●

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●

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●

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9

10

●

8

●

●

●

●

●

●

●

●

●

●

●

●

●

●

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Vertical

LIF

Bottom Vertical Bottom Bottom

Flip ZIF ZIF Secure Lock Flip ZIF

Bottom Dual Vertical

Flip ZIF ZIF Secure Lock

●

●

●

●

15

25

39

45

61

71

Top Dual Bottom Bottom Bottom Vertical Dual Dual

Backlock ZIF Backlock ZIF Flip ZIF Flip ZIF Flip ZIF ZIF Backlock ZIF ZIF

9

Bottom

11

Flip ZIF

Contact

SPEC

Bottom

Flip ZIF

Type

Bottom

Backlock ZIF

Vertical

Dual

LIF

LIF

Top

ZIF

Top

Bottom

ZIF

ZIF

Dual

LIF

Bottom

Vertical

Secure Lock

Secure Lock

Vertical

LIF

Dual

Bottom

Flip ZIF

LIF

Bottom

Flip ZIF

Top

Bottom

Flip ZIF

ZIF

Top

LIF

Bottom

Bottom

LIF

ZIF

Vertical

ZIF

Dual

Top

ZIF

Backlock ZIF

Bottom

ZIF

Contact

19

●

21

●

33

●

35

●

37

●

●

65

●

67

●

75

●

81

●

13

17

●

27

●

31

●

●

41

43

49

● ●

51

● ●

53

●

55

●

● ●

●

● ●

●

23

●

29

●

●

● ● ●

● ● ●

● ●

● ●

● ● ●

● ●

● ●

● ●

●

●

●

●

0.20

0.20

0.20

0.20

0.20

0.15

1.05

1.2

3.6

0.9

1.00

0.9

0.9

1.1

1.3

Height (mm)

1.20

0.90

0.93

0.9

5.0

1.2

2.0

1.5

2.0

2.0

0.9

2.0

2.0

4.4

1.5

3.5

2.0

2.0

1.2

4.1

2.0

1.5

1.1

2.0

2.0

4.1

2.0

2.0

Height (mm)

5.5

3/5.1/5.5

3.0

2.0

3.5

2.9

5/5.2/5.5

2.9

Height (mm)

6843

6842

6841

6840

6296

6295

6293

6283

6281

Series

6801

6800

6299

6299

6298

6294

6292

6288

6284

6282

6280

6277

6276

6275

6274

6269

6266

6262

6260

6254

6251

6244

6240

6239

6238

6223

6222

6214

6212

6210

Series

6248

6232

6228

6227

6226

6224

6208

6200

Series

Pitch: 0.5mm

0.15

0.20

0.20

FPC thickness

0.30

0.30

0.20

0.30

0.20

0.30

0.30

0.30

0.30

0.30

0.30

0.20

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

0.30

FPC thickness

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

FPC thickness

Pitch: 1.0mm

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

8

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7

●

6

●

●

●

●

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●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

7

● ●

6 5

●

●

●

●

●

●

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●

●

●

●

● 4

● ● ● ●

● ●

●

5 3

●

●

11

12

● SPEC

Top

ZIF

●

● Type

Vertical

●

●

Available Pin Counts

SPEC Contact

ZIF

Type Bottom

4 ZIF

3

●

Available Pin Counts

TTI, Inc. & AVX A strong successful partnership for daily solutions

FFC/FPC Connectors

The drive in electronics today is to reduce the size, weight and of course cost of equipment. FC/FPC connectors are now used in every industry to provide solutions for PCB connection. Most commonly used to connect LCD displays and PCB board-to-board connection, AVX/Kyocera has one of the broadest ranges of solutions.

FPC Connectors Pin Count Availability Pitch: 0.3mm

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47

●

57

59

● ●

● ● ● ●

● ● ● ● ●

● ● ●

●

●

●

63

69

●

73

●

●

Mass Production Samples Available Not Available yet Tooling Up

70

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Stockholm T: +46 (0) 8 594 11 800 F: +46 (0) 8 594 11 801 E: sales.stockholm@se.ttiinc.com Gothenburg T: +46 (0) 31 741 12 90 F: +46 (0) 31 741 12 91 E: sales.gothenburg@se.ttiinc.com

SWITZERLAND

Baar T: +41 (0) 41 76741 90 F: +41 (0) 41 76741 99 E: sales.swiss@ch.ttiinc.com

TUNISIA

T: +216 71433144 F: +216 71428539 E: nabil.soussi@fr.ttiinc.com

TURKEY

Istanbul T: +90 216 339 2247 F: +90 216 339 2257 E: sales.istanbul@tr.ttiinc.com

UNITED KINGDOM

High Wycombe T: +44 (0) 1494 460 000 F: +44 (0) 1494 460 090 E: sales.london@uk.ttiinc.com Essex Military Aerospace Office T: +44 (0) 1268 889 520 F: +44 (0) 1268 419 225 E: mil-aero@uk.ttiinc.com Flightspares: T: +44 (0) 1702 533 800 F: +44 (0) 1702 533 801 E: sales.essex@uk.ttiinc.com

If you haven’t tried TTI, then please call us to find out what a true specialist can offer.

AVX0611

TTI, Inc. – Never Short on Solutions