MOULDPRO MOULDING SUPPLIES 2017

MOULDING SUPPLIES EDITION 8

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CONTENTS MOULDING SUPPLIES EDITION 8

4

5

72

88

01 MOULD COOLING

02 FLOW MEASUREMENT AND CONTROL

03 CONSUMABLES

98

115

124

04 TEMPERATURE CONTROL

05 MATERIAL HANDLING

06 END OF ARM TOOLING (EOAT)

149

155

175

07 END OF BARREL

08 TOOLS & ACCESSORIES

09 MACHINE ACCESSORIES

185

191

197

10 MOULD CLAMPING

11 LIFTING

12 MOULD COMPONENTS

Moulding Supplies Edition 8 // www.mouldpro.com

01.

MOULD COOLING

8

41

45

47

51

61

65

67

70

01.1 COUPLERS

01.3 HOSE CLIPS

01.7 PUSH IN FITTINGS

01.2 HOSES

01.5 FITTINGS

01.8 MANIFOLDS

01.4 HOSE PROTECTION

01.6 VALVES

01.9 SEALANT & TAPE

5

01.1 COUPLERS

8

01.1.1 INTERNATIONAL SERIES 20 / 30 / 50

Series 30

Series 20

16

01.1.2 EUROPEAN SERIES 09 / 13 / 19

Series 50

Series 09

Series 12

Series 08

Series 12

39

01.1.4 FRENCH MATIC SERIES 6 / 9 / 12 / 16 / 25

Series 9

01.1.3 FRENCH SERIES 08 / 12

Series 19

Series 13

34

Series 6

28

01.1.5 MULTI-COUPLINGS SERIES

Series 16

Series 25

EXPLANATION OF SYMBOLS

6

Water

Only in combination with Push-Lock hose and Push-Lock hosetail

Oil

Safelock

°C

Temperature max.

Optional colour clips see page 24

HT

High Temperatures up to 180°C

Moulding Supplies Edition 8 // www.mouldpro.com

SAFE-LOCKTM The products marked with this system are fitted with the SAFE-LOCK™ technology developed by our designers.

Using a special mechanism, the SAFELOCK™ technology reliably prevents accidental uncoupling of the systems under pressure. As the normally contiguous temperatures of the media used are between 90°C and 170°C, accidents of this nature can result in serious burns. The only alternatives to the SAFE-LOCK™ systems are double shut-off couplings, with which, however, the complex valve technology has a strong negative impact on the flow values.

unlocked

SAFE-LOCK™ Coupling Systems • Reliably eliminate the risk of serious burns • Cannot be disconnected under pressure • Are available both for our European and International ranges • Are 100 % compatible with our standard systems and are therefore also easy to retrofit at a later date • Are resistant to oil and water up to 140°C (Peak 160°C) HT-Series up to 180°C • Are compliant with EU safety directive 97/23/EF

locked

Instructions for non-pressurized cooling systems: Safe-lock is activated by pressure of min. 0,8bar - therefore you must ensure that your cooling circuit is pressurized at all time.

Low temperature (0-90°C) temperature controls typically operates with open tank (no pressure) and the pump cannot ensure pressure throughout the entire system.

To pressurize these systems, it’s required to install a safety valve on the return inlet on the temperature control unit this will ensure enough back pressure to activate the Safe-Lock safety couplings. See the illustration for details:

7

INTERNATIONAL SERIES Nominal Diameter

20 / 30 / 50 19,8 mm

13,5 mm

9,4 mm

Series 30

Series 20

Series 50

Illustration scale 1:1

TECHNICAL DESCRIPTION Coupling series especially developed for connecting coolant lines on injection moulds.

Fully interchangeable with other brands with the same plug profiles.

All dimensions and tolerances according to original specs.

MATERIAL

Serie 20

Pressure Drop (bar)

CHART

BBBBB

'RXEOH YDOYH 6LQJOH YDOYH 1RQ YDOYHG

Brass Brass Brass (without Valve) Brass, Nickel Plated (with Valve) Brass AISI 420 AISI 301 FKM

BBBBB

'RXEOH YDOYH 6LQJOH YDOYH

15 bar, maximum static working pressure with safety factor of 4 to 1.

1RQ YDOYHG

WORKING TEMPERATURE

Flow Rate l/min

Pressure Drop (bar)

Serie 50

Water -15째C up to +140째C Oil -15째C up to +180째C

BBBBB

'RXEOH YDOYH 6LQJOH YDOYH 1RQ YDOYHG

Flow Rate l/min

8

Plug Plug Profile Back Body Valve Spring Seal

WORKING PRESSURE

Pressure Drop (bar)

Serie 30

Flow Rate l/min

Coupling Back Body Valve Body Sleeve Sleeve Valve Locking Balls Spring Seal

Moulding Supplies Edition 8 // www.mouldpro.com

Brass Brass Brass AISI 301 FKM

INTERNATIONAL SERIES STRAIGHT COUPLING

Series 20 30 50

20K6 20K10 30K10 30K13 50K19

A 6 10 10 13 19

D 18 18 24 24 32

L 46 51 64 66,5 89

L1 17 22 22 25 32

10 10 10 10 5

20K6-S 20K10-S 30K10-S 30K13-S

A 6 10 10 13

D 18 18 24 24

L 54 59 73 76

L1 17 22 22 25

10 10 10 10

20K10V-PL 30K10V-PL 30K13V-PL

20K10-PL 30K10-PL 30K13-PL

A 10 10 13

D 18 24 24

L 58 64,5 64,5

L1 28 28 28

10 10 10

20K6V/90 20K10V/90 30K10/90V 30K13/90V 50K19V/90

20K6/90 20K10/90 30K10/90 30K13/90 50K19/90

A 6 10 10 13 19

D 18 18 24 24 32

L 40 40 56 56 77

L1 19 22 22 28,5 32

10 10 10 10 5

20K6V 20K10V 30K10V 30K13V 50K19V

SAFE-LOCK™ SAFETY COUPLING

Series 20 30

20K6V-S 20K10V-S 30K10V-S 30K13V-S

PUSH LOCK - STRAIGHT COUPLING

Series 20 30

90° COUPLING

Series 20 30 50

19,8 mm

13,5 mm

9,4 mm

Series 20

Series 30

Series 50

9

INTERNATIONAL SERIES SAFE-LOCK™ SAFETY COUPLING

Series 20 30

20K10V/90-S 30K10V/90-S 30K13V/90-S

A 10 10 13

20K10/90-S 30K10/90-S 30K13/90-S

D 18 24 24

L 52,5 68,5 68,5

L1 22 22 28,5

10 10 10

PUSH LOCK - 90°COUPLING

Series 20 30

20K10V-90-PL 30K10V-90-PL 30K13V-90-PL

20K10-90-PL 30K10-90-PL 30K13-90-PL

A 10 10 13

D 18 23 23

L 40,5 61,5 61,5

L1 28 28 28

10 10 10

45° COUPLING

Series 20 30 50

20K6/45 20K10/45 30K10/45 30K13/45 50K19/45

A 6 10 10 13 19

D 18 18 24 24 32

L 55,5 55,5 71 75 77

L1 19 22 22 25 30

10 10 10 10 5

20K10/45-S 30K10/45-S 30K13/45-S

A 10 10 13

D 18 24 24

L 51,5 65,5 65,5

L1 22 22 25

10 10 10

20K6V/45 20K10V/45 30K10/45V 30K13/45V 50K19/45V

SAFE-LOCK™ SAFETY COUPLING

Series 20 30

20K10V/45-S 30K10V/45-S 30K13V/45-S

See explanation of symbols on page 6

10

Moulding Supplies Edition 8 // www.mouldpro.com

INTERNATIONAL SERIES PUSH LOCK - 45° COUPLING

Series 20 30

20K10V-45-PL 30K10V-45-PL 30K13V-45-PL

A 10 10 13

20K10-45-PL 30K10-45-PL 30K13-45-PL

D 18 23 23

L 40,5 61,5 61,5

L1 28 28 28

10 10 10

SW 17 19 22 22 22 30 30

10 10 10 10 10 10 5

MALE THREADED COUPLING

Series 20 30 50

20KUR1/4V 20KUR3/8V 30KUR1/4V 30KUR3/8V 30KUR1/2V 50KUR1/2V 50KUR3/4V

20KUR1/4 20KUR3/8 30KUR1/4 30KUR3/8 30KUR1/2 50KUR1/2 50KUR3/4

A G1/4 G3/8 G1/4 G3/8 G1/2 G1/2 G3/4

D 18 18 24 24 24 32 32

L 47 47 56,5 56,5 59,5 73 77

L1 9 9 9 9 12 12 16

SAFE-LOCK™ SAFETY COUPLING

Series 20 30

20KUR1/4V-S 20KUR3/8V-S 30KUR1/4V-S 30KUR3/8V-S 30KUR1/2V-S

A G1/4 G3/8 G1/4 G3/8 G1/2

20KUR1/4-S 20KUR3/8-S 30KUR1/4-S 30KUR3/8-S 30KUR1/2-S

D 18 18 24 24 24

L 51,5 51,5 67 67 70

SW 17 19 22 22 22

10 10 10 10 10

19,8 mm

13,5 mm

9,4 mm

Series 20

L1 9 9 9 9 12

Series 30

Series 50

11

INTERNATIONAL SERIES FEMALE THREADED COUPLING

Series 20KIR1/8V 20KIR1/4V 20KIR3/8V 30KIR1/4V 30KIR3/8V

20 30

20KIR1/8 20KIR1/4 20KIR3/8 30KIR1/4 30KIR3/8

A G1/8 G1/4 G3/8 G1/4 G3/8

D 18 18 18 24 24

L 40 40 44 51,5 51,5

L1 10 10 10 10 10

SW 17 17 19 21 21

10 10 10 10 10

20KUR1/4/90

A G1/4

D 18

L 46

L1 12

SW 17

10

20KUR1/4/45

A G1/4

D 18

L 46

L1 9

SW 17

10

90° MALE THREADED COUPLING

Series 20

20KUR1/4V/90

45° MALE THREADED COUPLING

Series 20

20KUR1/4V/45

BANJO BRIDGE

Series 20

30

50

12

A 20K125 20K250 20K500 30K125 30K250 30K500 50K160 50K315 50K500

Moulding Supplies Edition 8 // www.mouldpro.com

D 18 18 18 24 24 24 32 32 32

L 42 42 42 58 58 58 78 78 78

D1 20 20 20 26 26 26 36 36 36

D2 8 8 8 10 10 10 14 14 14

L1 125 250 500 125 250 500 160 315 500

1 1 1 1 1 1 1 1 1

INTERNATIONAL SERIES BLIND COUPLING

Series 20 30

D 18 24

20K 30K

L 30 37

10 10

MALE PLUG

Series 20NM10 20NR1/8 20NR1/4

20 20NR1/4V 30NR1/4V 30NR3/8V

30 50

20NR3/8 30NR1/4 30NR3/8 30NR1/2 50NR1/2 50NR3/4

A M10x1 R1/8 R1/4 R1/4 R3/8 R1/4 R3/8 R1/2 R1/2 R3/4

D 9,4 9,4 9,4 9,4 9,4 13,5 13,5 13,5 19,8 19,8

L 23 24 29 29 30 34 34 39 44 45

L1 8 9 12 14 12 12 12 17 17 19

SW 13 13 16 16 19 16 19 24 22 29

25 25 25 25 25 25 25 10 10 10

ADJUSTABLE PLUG

Series 20 30

20NR1/8/100 20NR1/4/100 30NR1/4/100 30NR3/8/100

A G1/8 G1/4 G1/4 G3/8

D 9,4 9,4 13,5 13,5

L 100 100 100 100

L1 60 60 60 60

10 10 10 10

19,8 mm

13,5 mm

9,4 mm

Series 20

SW 11 14 14 17

Series 30

Series 50

13

INTERNATIONAL SERIES EXTENDED PLUG

Series

20

30

A R1/8 R1/4 R1/8 R1/4 R1/8 R1/4 R1/8 R1/4 R1/8 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4

20N50 20N50-1/4 20N100 20N100-1/4 20N150 20N150-1/4 20N200 20N200-1/4 20N250 20N250-1/4 30N50 30N100 30N150 30N200 30N250

D 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4 13,5 13,5 13,5 13,5 13,5

L 50 50 100 100 150 150 200 200 250 250 50 100 150 200 250

L1 9 12 9 12 9 12 9 12 9 12 12 12 12 12 12

SW 11 14 11 14 11 14 11 14 11 14 15 15 15 15 15

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

90° MALE PLUG

Series

A M10x1 R1/8 R1/4 R1/4 R3/8

20NM10/90 20NR1/8/90 20NR1/4/90 30NR1/4/90 30NR3/8/90

20 30

D 9,4 9,4 9,4 13,5 13,5

L 27 27 27 34 34

L1 9 9 9 9 9

L2 28,5 28,5 28,5 32 32

SW 11 11 11 15 15

25 25 25 25 25

HOSETAIL PLUG

Series 20 30 50

20N10 30N13 50N19

See explanation of symbols on page 6

14

Moulding Supplies Edition 8 // www.mouldpro.com

A 10 13 19

D 9,4 13,5 20

L 39 41 50

L1 22 21 28

25 25 10

INTERNATIONAL SERIES PUSH LOCK - HOSETAIL PLUG

Series 20 30

A 10 10 13

20N10-PL 30N10-PL 30N13-PL

D 9,4 13,5 13,5

L 44 44 44

L1 28 28 28

10 10 10

FEMALE PLUG

Series 20 30

20NR1/8I 20NR1/4I 20NR3/8I 30NR1/4I 30NR3/8I

A G1/8 G1/4 G3/8 G1/4 G3/8

D 9,4 9,4 9,4 13,5 13,5

L 28 32 34 37 39

L1 11 13 13 13 13

SW 13 16 19 16 19

25 25 25 25 25

REPLACEMENT SEALS FKM +140 °C +200 °C

Part No. 200V 300V 500V

Series 20 30 50

S 10 10 10

19,8 mm

13,5 mm

9,4 mm

Series 20

Series 30

Series 50

15

EUROPEAN SERIES Nominal Diameter

09 / 13 / 19 19,0 mm

13,4 mm

9,0 mm

Series 09

Series 13

Series 19

Illustration scale 1:1

TECHNICAL DESCRIPTION Coupling series especially developed for connecting coolant lines on injection moulds.

Fully interchangeable with other brands with the same plug profiles.

All dimensions and tolerances according to original specs.

Serie

Pressure Drop (bar)

CHART

MATERIAL Kv=0,62

BBBBB

Kv=0,72 Kv=1,32

'RXEOH YDOYH 6LQJOH YDOYH 1RQ YDOYHG

Flow Rate l/min

Serie

Pressure Drop (bar)

6,0

Brass Brass Brass (with valve) Brass, Nickel Plated (without valve) Brass AISI 420 AISI 301 FKM

Kv=1,7

4,0 3,0

Kv=4,23

2,0

150

200

1,0

BBBBB

'RXEOH YDOYH

50

15 bar, maximum static working pressure with safety factor of 4 to 1.

6LQJOH YDOYH 1RQ YDOYHG

WORKING TEMPERATURE

0,0 0

100

Flow Rate l/min

Serie

Pressure Drop (bar)

Standard Couplers Water -15°C up to +140°C Oil -15°C up to +180°C 6,0

Kv=2,37

5,0 4,0

BBBBB

Kv=3,2

3,0

Kv=9

2,0

'RXEOH YDOYH 6LQJOH YDOYH 1RQ YDOYHG

1,0 0,0 0

100

200

300

400

Flow Rate l/min

16

Plug Plug Profile Back Body Valve Spring Seal

WORKING PRESSURE

Kv=1,28

5,0

Coupling Back Body Valve Body Sleeve Sleeve Valve Locking balls Spring Seal

Moulding Supplies Edition 8 // www.mouldpro.com

HT-Series Water -15°C up to +180°C Oil -15°C up to +180°C

Brass Brass Brass AISI 301 FKM

STRAIGHT COUPLING

Series 09 13 19

09K10V 13K13V 19K19V

09K10 13K13 19K19

A 10 13 19

D 18 23 32

L 52 61,5 90

L1 22 25 32

10 10 5

09K10-S 13K13-S

A 10 13

D 18 24

L 60 71

L1 22 25

10 10

09K10-S-HT 13K13-S-HT

A 10 13

D 18 24

L 60 71

L1 22 25

10 10

09K10-PL 13K13-PL

A 10 13

D 18 23

L 58,5 64,5

L1 28 28

10 10

SAFE-LOCK™ SAFETY COUPLING

Series 09 13

09K10V-S 13K13V-S

SAFE-LOCK™ SAFETY COUPLING

HT Series 09 13

09K10V-S-HT 13K13V-S-HT

PUSH LOCK - STRAIGHT COUPLING

Series 09 13

09K10V-PL 13K13V-PL

19,0 mm

13,4 mm

9,0 mm

Series 09

Series 13

Series 19

17

EUROPEAN SERIES 90° COUPLING

Series 09 13 19

09K10V-90 13K13V-90 19K19V-90

09K10-90 13K13-90 19K19-90

A 10 13 19

D 18 23 32

L 41 51 78

L1 22 28,5 32

10 10 5

SAFE-LOCK™ SAFETY COUPLING

Series 09 13

09K10V/90-S 13K13V/90-S

09K10/90-S 13K13/90-S

A 10 13

D 18 24

L 53,5 63,5

L1 22 28,5

10 10

09K10/90-S-HT 13K13/90-S-HT

A 10 13

D 18 24

L 53,5 63,5

L1 22 28,5

10 10

SAFE-LOCK™ SAFETY COUPLING

HT

Series 09 13

09K10V/90-S-HT 13K13V/90-S-HT

See explanation of symbols on page 6

18

Moulding Supplies Edition 8 // www.mouldpro.com

EUROPEAN SERIES PUSH LOCK - 90° COUPLING

Series 09 13

09K10V-90-PL 13K13V-90-PL

09K10-90-PL 13K13-90-PL

A 10 13

D 18 23

L 42,5 51

L1 28 28

10 10

45° COUPLING

Series 09 13 19

09K10V-45 13K13V-45 19K19V-45

09K10-45 13K13-45 19K19-45

A 10 13 19

D 18 23 32

L 41 51 78

L1 22 25 30

10 10 5

09K10/45-S 13K13/45-S

A 10 13

D 18 24

L 60 60,5

L1 22 25

10 10

SAFE-LOCK™ SAFETY COUPLING

Series 09 13

09K10V/45-S 13K13V/45-S

19,0 mm

13,4 mm

9,0 mm

Series 09

Series 13

Series 19

19

EUROPEAN SERIES SAFE-LOCK™ SAFETY COUPLING

HT

Series 09 13

09K10V/45-S-HT 13K13V/45-S-HT

A 10 13

09K10/45-S-HT 13K13/45-S-HT

D 18 24

L 60 60,5

L1 22 25

10 10

PUSH LOCK - 45° COUPLING

Series 09 13

09K10V-45-PL 13K13V-45-PL

09K10-45-PL 13K13-45-PL

A 10 13

D 18 23

L 42,5 51

L1 28 28

10 10

MALE THREADED COUPLING

Series 09

13

19

09KUM14V 09KUR1/4V 09KUR3/8V 13KUM16V 13KUR1/4V 13KUR3/8V 13KUR1/2V 19KUR1/2V 19KUR3/4V

09KUM14 09KUR1/4 09KUR3/8 13KUM16 13KUR1/4 13KUR3/8 13KUR1/2 19KUR1/2 19KUR3/4

See explanation of symbols on page 6

20

Moulding Supplies Edition 8 // www.mouldpro.com

A M14x1,5 G1/4 G3/8 M16x1,5 G1/4 G3/8 G1/2 G1/2 G3/4

D 18 18 18 23 23 23 23 32 32

L 48 48 48 51,5 51,5 51,5 54,5 74 78

L1 9 9 9 9 9 9 12 12 16

SW 17 17 19 22 22 22 22 30 30

10 10 10 10 10 10 10 5 5

EUROPEAN SERIES MALE THREADED COUPLING, SHORT VERSION

Series 09 13

09KSR1/4 13KSR3/8

A G 1/4 G 3/8

D 18 24

L 38 38

L1 9 9

SW 17 22

VPE 10 10

SW 17 22

10 10

SAFE-LOCK™ SAFETY COUPLING

Series 09

13

09KUM14V-S 09KUR1/4V-S 09KUR3/8V-S 13KUM16V-S 13KUR1/4V-S 13KUR3/8V-S 13KUR1/2V-S

09KUM14-S 09KUR1/4-S 09KUR3/8-S 13KUM16-S 13KUR1/4-S 13KUR3/8-S 13KUR1/2-S

A M14x1,5 G1/4 G3/8 M16x1,5 G1/4 G3/8 G1/2

D 18 18 18 24 24 24 24

L 52,5 52,5 52,5 62 62 62 65

L1 9 9 9 9 9 9 12

SW 17 17 19 22 22 22 22

10 10 10 10 10 10 10

09KUM14-S-HT 09KUR1/4-S-HT 09KUR3/8-S-HT 13KUM16-S-HT 13KUR1/4-S-HT 13KUR3/8-S-HT 13KUR1/2-S-HT

A M14x1,5 G1/4 G3/8 M16x1,5 G1/4 G3/8 G1/2

D 18 18 18 24 24 24 24

L 52,5 52,5 52,5 62 62 62 65

L1 9 9 9 9 9 9 12

SW 17 17 19 22 22 22 22

10 10 10 10 10 10 10

SAFE-LOCK™ SAFETY COUPLING

HT

Series 09

13

09KUM14V-S-HT 09KUR1/4V-S-HT 09KUR3/8V-S-HT 13KUM16V-S-HT 13KUR1/4V-S-HT 13KUR3/8V-S-HT 13KUR1/2V-S-HT

19,0 mm

13,4 mm

9,0 mm

Series 09

Series 13

Series 19

21

EUROPEAN SERIES FEMALE THREADED COUPLING L

Series 09 13

09KIR1/4V 09KIR3/8V 13KIR1/4V 13KIR3/8V 13KIM16V

A

D

L1

09KIR1/4 09KIR3/8 13KIR1/4 13KIR3/8 13KIM16

A G1/4 G3/8 G1/4 G3/8 M16x1,5

D 18 18 23 23 23

L 41 45 46,5 46,5 46,5

L1 10 10 10 10 10

SW 17 19 21 21 21

10 10 10 10 10

09KM14/90 09KR1/4/90 13KM16/90

A M14x1,5 G1/4 M16x1,5

D 18 18 23

L 47 47 53,5

L1 12 12 12

SW 17 17 22

10 10 10

09KM14/45 09KR1/4/45 13KUM16/45

A M14x1,5 G1/4 M16x1,5

D 18 18 23

L 47 47 53,5

L1 9 9 9

SW 17 17 22

10 10 10

90° MALE THREADED COUPLING

Series 09 13

09KM14/90V 09KR1/4/90V 13KUM16/90V

45° MALE THREADED COUPLING

Series 09 13

09KM14/45V 09KR1/4/45V 13KUM16/45V

See explanation of symbols on page 6

22

Moulding Supplies Edition 8 // www.mouldpro.com

EUROPEAN SERIES BANJO BRIDGE

Series 09

13

19

09K125 09K250 09K500 13K125 13K250 13K500 19K160 19K315 19K500

D 18 18 18 23 23 23 32 32 32

L 43 43 43 53 53 53 80 80 80

D1 20 20 20 26 26 26 36 36 36

D2 8 8 8 10 10 10 14 14 14

L1 125 250 500 125 250 500 160 315 500

1 1 1 1 1 1 1 1 1

BLIND COUPLING

Series 09 13

D 18 24

09K 13K

L 30 37

19,0 mm

13,4 mm

9,0 mm

Series 09

10 10

Series 13

Series 19

23

EUROPEAN SERIES MALE PLUG

Series 09NM8 09NM10 09NR1/8* 09NM12 09NM14

09 09NM14V

09NR1/4* 09NR1/4V* 09NR3/8* 13NR1/8* 13NM14 13NR1/4* 13NR1/4V*

13

13NR3/8* 13NR3/8V* 13NM16 13NM16V 19NM24V 19NR1/2V* 19NR3/4V*

19

19NM24 19NR1/2* 19NR3/4*

A M8x0,75 M10x1 G1/8 M12x1,5 M14x1,5 M14x1,5 G1/4 G1/4 G3/8 G1/8 M14x1,5 G1/4 G1/4 G3/8 G3/8 M16x1,5 M16x1,5 M24x1,5 G1/2 G3/4

D 9 9 9 9 9 9 9 9 9 13,4 13,4 13,4 13,4 13,4 13,4 13,4 13,4 19 19 19

L 24 24 24 27 26 29 26 29 30 25 26 26 31 26 30 26 30 51 47 51

L1 7 7 7 10 9 12 9 12 10 8 9 9 12 9 12 9 12 16 12 16

SW 11 11 11 14 15 15 15 15 17 14 15 15 15 17 17 17 17 27 22 27

25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 10 10 10

Description: * Nickel Plating

MALE PLUG - STAINLESS STEEL STAINLESS STEEL

Series 09

13

09NM8SS 09NM10SS 09NR1/8SS 09NR1/4SS 13NR1/4SS 13NR3/8SS

A M8x0,75 M10x1 G1/8 G1/4 G1/4 G3/8

See explanation of symbols on page 6

24

Moulding Supplies Edition 8 // www.mouldpro.com

D 9 9 9 9 13,4 13,4

L 24 24 24 26 26 26

L1 7 7 7 9 9 9

SW 11 11 11 14 14 17

25 25 25 25 25 25

EUROPEAN SERIES ADJUSTABLE PLUG

Series 09 13

09NR1/8/100 09NR1/4/100 13NR1/4/100 13NR3/8/100

A G1/8 G1/4 G1/4 G3/8

D 9 9 13,4 13,4

L 100 100 100 100

L1 60 60 60 60

SW 11 14 14 19

10 10 10 10

09N63 09N100 09N120 09N240 09N360 13N150 13N300 13N450 19N500 19N800

A 8 8 10 10 10 14 14 14 21 21

D 9 9 9 9 9 13,4 13,4 13,4 19 19

L 63 100 120 240 360 150 300 450 500 800

L1 42 79 100 220 340 125 275 425 465 765

SW 9 9 11 11 11 15 15 15 22 22

10 10 10 10 10 10 10 10 5 5

EXTENDED PLUG

Series

09

13 19

19,0 mm

13,4 mm

9,0 mm

Series 09

Series 13

Series 19

25

EUROPEAN SERIES EXTENDED PLUG THREADED

Series

09

13

09NM10-60 09NM10-100 09NM10-150 09NR1/8-60 09NR1/8-100 09NR1/8-150 09NR1/4-60 09NR1/4-100 09NR1/4-150 13NR1/4-60 13NR1/4-100 13NR1/4-150

A M10X1,5 M10X1,5 M10X1,5 R1/8 R1/8 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4 R1/4

D 9 9 9 9 9 9 9 9 9 13,4 13,4 13,4

L 60 100 150 60 100 150 60 100 150 60 100 150

L1 9 9 9 9 9 12 12 12 12 12 12 12

SW 11 11 11 11 11 14 14 14 14 14 14 14

10 10 10 10 10 10 10 10 10 10 10 10

90° MALE PLUG

Series 09

13 19

09NM8/90 09NM10/90 09NR1/8/90* 09NR1/4/90* 13NM14/90 13NR1/4/90* 13NR3/8/90* 19NM24/90 19NR1/2/90*

A M8x0,75 M10x1 R1/8 R1/4 M14x1,5 R1/4 R3/8 M24x1,5 R1/2

Description: * Nickel plated

See explanation of symbols on page 6

26

Moulding Supplies Edition 8 // www.mouldpro.com

D 9 9 9 9 13,4 13,4 13,4 19 19

L 27 27 27 27 34 34 34 47 47

L1 9 9 9 9 11 11 11 16 16

L2 28,5 28,5 28,5 28,5 32 32 32 54 54

SW 11 11 11 11 15 15 15 24 24

25 25 25 25 25 25 25 5 5

EUROPEAN SERIES HOSETAIL PLUG

Series 09 13 19

09N10 13N10 13N13 19N13 19N19

A 10 10 13 13 19

D 9 13,4 13,4 19 19

L 38 41 41 61 61

L1 22 25 25 32 32

25 25 25 5 5

09N10-PL 13N13-PL

A 10 13

D 9 13,4

L 44 44

L1 28 28

10 10

PUSH LOCK - HOSETAIL PLUG

Series 09 13

FEMALE PLUG

Series 09 13

09NR1/8I 09NR1/4I 13NR1/4I

A G1/8 G1/4 G1/4

D 9 9 13,4

L 24 27 33

L1 7 8 8

SW 11 16 16

25 25 25

Description: *Nickel Plated

19,0 mm

13,4 mm

9,0 mm

Series 09

Series 13

Series 19

27

FRENCH SERIES Nominal Diameter

08 / 12

17,0 mm

Series 08

27,5 mm

Series 12 Illustration scale 1:1

TECHNICAL DESCRIPTION Coupling series especially developed for connecting coolant lines on injection moulds.

Fully interchangeable with other brands with same plug profiles.

All dimensions and tolerances are made according to original specs.

MATERIAL

Serie

Pressure Drop (bar)

CHART

BBBBB

1RQ YDOYHG

Flow Rate l/min

Coupling Body Locking Balls Spring Seal

Brass, Nickel Plated AISI 420 AISI 301 FKM

Plug Plug

Brass, Nickel Plated

WORKING PRESSURE

Serie

Pressure Drop (bar)

15 bar, maximum static working pressure with safety factor of 4 to 1.

WORKING TEMPERATURE

Kv=7,92

BBBB

0

50

100

150

200

250

1RQ YDOYHG

300

Flow Rate l/min

28

Moulding Supplies Edition 8 // www.mouldpro.com

Water -15°C up to +140°C Oil -15°C up to +180°C

FRENCH SERIES STRAIGHT COUPLING

Series 08 12

A 8 10 13 13 16

D 20 20 20 28 28

L 65 65 65 77 77

L1 28 28 28 33 33

10 10 10 10 10

08K10-PL 08K12-PL 12K13-PL

A 10 13 13

D 20 20 28

L 61,5 65 77

L1 24,5 28 33

10 10 10

08K10/90 08K12/90 12K13/90 12K16/90

A 10 13 13 13

D 20 20 28 28

L 51 51 59 62

L1 20 20 25 25

10 10 10 10

08K8 08K10 08K12 12K13 12K16

STRAIGHT COUPLING - PUSH LOCK

Series 08 12

90° COUPLING

Series 08 12

27,5 mm

17,0 mm

Series 08

Series 12

29

FRENCH SERIES 90° COUPLING - PUSH LOCK

Series 08 12

08K10/90-PL 08K12/90-PL 12K13/90-PL 12K16/90-PL

A 10 13 13 13

D 20 20 28 28

L 51 51 59 62

L1 20 20 25 25

10 10 10 10

08K10/45 08K12/45 12K13/45 12K16/45

A 10 13 13 13

D 20 20 28 28

L 51 51 55 55

L1 20 20 25 25

10 10 5 5

08K10/45-PL 08K12/45-PL 12K13/45-PL 12K16/45-PL

A 10 13 13 13

D 20 20 28 28

L 51 51 55 55

L1 20 20 25 25

10 10 5 5

45° COUPLING

Series 08 12

45° COUPLING - PUSH LOCK

Series 08 12

See explanation of symbols on page 6

30

Moulding Supplies Edition 8 // www.mouldpro.com

FRENCH SERIES FEMALE THREADED COUPLING

Series 08 12

A 20 20

08KIR1/4 12KIR1/2

D G1/4 G1/2

L 43 60

L1 15 20

10 10

MALE PLUG

Series 08

12

08NM10 08NR1/8 08NR1/4 08NR3/8 12NR3/8 12NR1/2 12NR3/4

A M10x1 G1/8 G1/4 G3/8 G3/8 G1/2 G3/4

D 21 21 21 21 32 32 32

L 32 32 33 24 41 44 32

L1 10 10 12 13 13 16 19

SW 6 6 8 8 10 14 14

25 25 25 25 10 10 10

08NR1/8I 08NR1/4I 12NR3/8I 12NR1/2I

A G1/8 G1/4 G3/8 G1/2

D 21 21 32 32

L 35 40 49 50

L1 10 14 14 14

SW 6 8 12 12

10 10 10 10

FEMALE PLUG

Series 08 12

27,5 mm

17,0 mm

Series 08

Series 12

31

FRENCH SERIES 90° PLUG

Series 08

08NR1/8/90 08NR1/4/90 08NR3/8/90

A R1/8 R1/4 R3/8

D 22 22 22

L 34 37 37

L1 11 13 13

L2 33 33 33

A R1/8 R1/4

D 22 22

L 33 33

L1 10,5 10,5

L2

08NR1/8/45 08NR1/4/45

08NR1/8/50 08NR1/8/100 08NR1/8/150 08NR1/4/50 08NR1/4/100 08NR1/4/150 08NR1/4/200

A G1/8 G1/8 G1/8 G1/4 G1/4 G1/4 G1/4

D 21 21 21 21 21 21 21

L 50 100 150 50 100 150 200

L1 28 60 60 28 60 60 60

SW 6 6 6 8 8 8 8

10 10 10

45° PLUG

Series 08

10 10

EXTENDED PLUG

Series

08

See explanation of symbols on page 6

32

Moulding Supplies Edition 8 // www.mouldpro.com

10 10 10 10 10 10 10

FRENCH SERIES COUPLING COLOUR TAGS

Series Colour Clip for couplers Colour Clip for couplers Colour Clip for couplers Colour Clip for couplers Colour Clip for couplers Colour Clip for couplers

08

12

Part No. 08KR 08KB 08KS 12KR 12KB 12KS

Colour

Part No. 08NR 08NB 08NS 12NR 12NB 12NS

Colour

10 10 10 10 10 10

PLUG COLOUR TAGS

Series Colour Clip for connectors Colour Clip for connectors Colour Clip for connectors Colour Clip for connectors Colour Clip for connectors Colour Clip for connectors

08

12

10 10 10 10 10 10

REPLACEMENT SEALS FKM +200° C +140 °C +200 °C

Part No. 08V 12V

S 10 10

27,5 mm

17,0 mm

Series 08

Series 08 12

Series 12

33

FRENCH MATIC SERIES Nominal Diameter

35,9 mm

6 / 9 / 12 / 16 / 25

22,4 mm 17,8 mm 13,8 mm 9,4 mm

Series 6

Series 9

Series 12

Series 16

Series 25

Illustration scale 1:1

TECHNICAL DESCRIPTION Coupling series especially developed for connecting coolant lines on injection moulds.

Fully interchangeable with other brands with same plug profiles.

All dimensions and tolerances are made according to original specs.

CHART 4JOHMF 4IVU 0GG

MATERIAL 6HULHV

Pressure Drop (bar)

6HULHV 6HULHV

Coupling Body Locking Balls Spring Seal

Brass, Nickel Plated AISI 420 AISI 301 FKM

Plug Plug Profile Back Body Valve Spring Seal

Series 6/9/12 Brass, Nickel Plated Brass, Nickel Plated Brass AISI 301 FKM

6HULHV 6HULHV

Flow Rate l/min

%PVCMF 4IVU 0GG

6HULHV

Pressure Drop (bar)

6HULHV 6HULHV 6HULHV 6HULHV

WORKING PRESSURE 15 bar, maximum static working pressure with safety factor of 4 to 1.

Flow Rate l/min

WORKING TEMPERATURE Water -15°C up to +140°C Oil -15°C up to +180°C

34

Series 16/25 Steel, Zinc Plated Brass, Nickel Plated Brass AISI 301 FKM

Moulding Supplies Edition 8 // www.mouldpro.com

FRENCH MATIC SERIES STRAIGHT COUPLING

Series 6 9 12 16

F6K8V F9K12V F12K16V F16K19V

A 8 12 16 19

D 20 24 32 38

L 58 71 90,5 112,5

L1 22 25 32 36

10 10 10 5

F6KUR1/4V F9KUR3/8V F12KUR1/2V F16KUR3/4V F25KUR1/1V F25KUR1-1/4V

A G 1/4 G 3/8 G 1/2 G 3/4 G1 G 1-1/4

D 20 24 32 38 60 60

L 54 61,0 74,5 90,5 144 144

L1 9 9 12 16 20 21

10 10 10 5 1 1

F6K8V/90 F9K10V/90 F9K12V/90

A 8 10 12

D 20 24 24

L 60,5 60,5 60,5

L1 22 22 28,5

10 10 10

MALE THREADED COUPLING

Series 6 9 12 16 25

90° COUPLING

Series 6 9

35

FRENCH MATIC SERIES FEMALE THREADED COUPLING

Series 6 9 12 16 25

A 20 24 32 38 G1 G 1-1/4

F6KIR1/4V F9KIR3/8V F12KIR1/2V F16KIR3/4V F25KIR1/1V F25KIR1-1/4V

D 47 56 59,5 90,5 60 60

L 10 10 12 16 140 140

L1 G1/4 G 3/8 G 1/2 G 3/4 20 21

10 10 10 5 1 1

VALVED PLUG

Series 6 9

12 16 25

F6NR1/8V F9NR1/4V F9NR3/8V F9NR1/2V F12NR3/8V F12NR1/2V F12NR3/4V F16NR3/4V F16NR1/1V F25NR1/1V F25NR1-1/4V

A G 1/8 G 1/4 G 3/8 G 1/2 G 3/8 G 1/2 G 3/4 G 3/4 G1 G1 G 1 1/4

D 9,4 13,8 13,8 13,8 17,8 17,8 17,8 22,4 22,4 36 36

L 45 49 47 50 61 62 64 81 84 127 131,5

L1 7 9 9 12 9 12 16 16 19 20 20

HEX 17 19 24 27 24 27 32 34 41 50 50

10 10 10 10 10 10 10 5 5 1 1

A 1/8 1/4 1/4 3/8 3/8 1/2 3/4

D 9,4 9,4 13,8 13,8 17,8 17,8 22,4

L 45 46 52 52,5 64,5 61 78

L1 9 13 13 13 13 15 16

HEX 17 17 19 19 24 24 32

10 10 10 10 10 10 5

VALVED PLUG TAPER THREAD

Series 6 9 12 16

F6NT1/8V F6NT1/4V F9NT1/4V F9NT3/8V F12NT3/8V F12NT1/2V F16NT3/4V

13,8 mm

9,4 mm

See explanation of symbols on page 6

Series 6

36

Moulding Supplies Edition 8 // www.mouldpro.com

Series 9

FRENCH MATIC SERIES MALE PLUG WITH INNNER HEX

Series 6 9 12

F6NR1/8 F9NR1/4 F9NR3/8 F12NR3/8

A R 1/8 R 1/4 R 3/8 R 3/8

D 10 13,8 13,8 17,8

L 30 35 35 40

L1 9 12 12 12

HEX 5 8 8 10

10 10 10 10

A R 1/2 R 3/4

D 17,8 22,4

L 42 59

L1 17 19

HEX 22 27

10 10

A G 1/2 G 3/4

D 13,8 17,8

L 37 46

L1 12 16

HEX 22 27

10 10

MALE PLUG TAPER THREAD

Series 12 16

F12NR1/2 F16NR3/4

VALVED PLUG SHORT MODEL

Series 9 12

F9NR1/2V-S F12NR3/4V-S

35,9 mm

22,4 mm

17,8 mm

Series 12

Series 16

Series 25

37

FRENCH MATIC SERIES MALE PLUG

Series 9 12

F9NR1/2 F12NR3/4

A G 1/2 G 3/4

D 13,8 17,8

L 37 46

L1 12 16

HEX 22 27

10 10

Series 6 9 12 25

F6NR1/4I F9NR3/8I F12NR1/2I F25NR1/1I

A G 1/4 G 3/8 G 1/2 G1

D 9,4 13,8 17,8 36

L 34 37 45 100

L1 11 10 12 20

HEX 17 22 27 41

10 10 10 1

F9NR1/4VI F9NR3/8VI F16NR3/4VI F25NR1/1VI F25NR1-1/4VI

A G 1/4 G 3/8 G 3/4 G1 G 1-1/4

D 13,8 13,8 22,4 36 36

L 46 48 80,5 148,5 158

L1 10 10 16 20 20

HEX 19 22 32 50 50

10 10 5 1 1

FEMALE PLUG

FEMALE PLUG VALVED

Series 9 16 25

See explanation of symbols on page 6

38

Moulding Supplies Edition 8 // www.mouldpro.com

MULTICOUPLERS COUPLING PLATE - WITH VALVED HOSETAIL COUPLINGS

Part No. MC4-10 MC4-13 MC6-10 MC6-13 MC8-10 MC8-13 MC10-10 MC10-13 MC12-10 MC12-13

# Circuits 4 4 6 6 8 8 10 10 12 12

# Connection 8 8 12 12 16 16 20 20 24 24

A 10 13 10 13 10 13 10 13 10 13

L1 102 102 154 154 154 154 206 206 240 240

L2 104 104 78 78 104 104 104 104 104 104

L3 14 14 14 14 14 14 14 14 14 14

1 1 1 1 1 1 1 1 1 1

L1 102 154 154 206 240

L2 104 78 104 104 104

L3 14 14 14 14 14

1 1 1 1 1

L2 78 103 103

L3 14 14 14

1 1 1

COUPLING PLATE – WITH VALVED THREADED COUPLINGS

Part No. MC4-3/8 MC6-3/8 MC8-3/8 MC10-3/8 MC12-3/8

# Circuits 4 6 8 10 12

# Connection 8 12 16 20 24

A G3/8 G3/8 G3/8 G3/8 G3/8

COUPLING PLATE - WITH INLET AND OUTLET FEMALE COLLECTOR

Part No. MC6-1 MC10-1-1/4 MC12-1-1/4

# Circuits 6 10 12

# Connection 12 20 24

A G1" G1-1/4" G1-1/4"

L1 154 206 230

39

MULTICOUPLERS REPLACEMENT COUPLERS

Connection Ø 10 Ø 13 G3/8"

Part No. MC-C10 MC-C13

Part No. MC-C10P MC-C13P

Part No.

MC-C3/8

MOULD PLATE - WITH MOUNTING HOLES

Part No. MM4-P MM6-P MM8-P MM10-P MM12-P

# Circuits 4 6 8 10 12

# Connection 8 12 16 20 24

L1 140 190 190 206 256

L2 104 88 110 110 110

L3 14 14 14 14 14

L4 60 60 60 90 90

1 1 1 1 1

REPLACEMENT NIPPLES

NON VALVED

VALVED

Connection Ø 10 Ø 13 G3/8"

Part No.

Part No.

NC-C3/8V

NC-C3/8

See explanation of symbols on page 6

40

Moulding Supplies Edition 8 // www.mouldpro.com

Part No. NC-C10 NC-C13

Part No. NC-C10P NC-C13P

HOSES MATERIAL EPDM

+164 °C

Part No. E10B E10R E10S E13B E13R E13S E19B E19R E19S

D1 10 10 10 13 13 13 19 19 19

D 16,5 16,5 16,5 21 21 21 27 27 27

L 50 m 50 m 50 m 50 m 50 m 50 m 30 m 30 m 30 m

Colour

D1 10 10 10 13 13 13 19 19 19 25 25 38 38

D 16,5 16,5 16,5 21 21 21 27 27 27 35 35 48 48

L 50 m.

50 m.

50 m.

50 m.

50 m.

50 m.

30 m.

30 m.

30 m.

20 m.

20 m.

20 m.

20 m.

Colour

Pressure max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar

1 1 1 1 1 1 1 1 1

Pressure Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar Max 15 bar

1 1 1 1 1 1 1 1 1 1 1 1 1

MATERIAL EPDM

+100 °C

Part No. G10B G10R G10S G13B G13R G13S G19B G19R G19S G25B G25R G38B G38R

41

HOSES MATERIAL NBR/PVC - PUSH LOCK HOSE

+90 °C

Part No. PL10B PL10R PL10S PL13B PL13R PL13S

D1 10 10 10 13 13 13

D 16 16 16 20 20 20

L 50 50 50 50 50 50

Colour

D1 10 13

D 16,5 20

L 50 m 50 m

Colour

Pressure Max 10 Bar Max 10 Bar Max 10 Bar Max 10 Bar Max 10 Bar Max 10 Bar

1 1 1 1 1 1

Pressure max. 15 bar max. 15 bar

1 1

MATERIAL NBR

+150 °C

Part No. N10S N13S

See explanation of symbols on page 6

42

Moulding Supplies Edition 8 // www.mouldpro.com

HOSES MATERIAL PVC

+60 °C

Part No. P10T P10B P10R P13T P13B P13R P19T P19B P19R

D1 10 10 10 13 13 13 19 19 19

D 16 16 16 19 19 19 26 26 26

L 30 m 30 m 30 m 30 m 30 m 30 m 30 m 30 m 30 m

Colour

D1 10 10 10 13 13 13 19

D 15 15 15 19 19 19 27

L 25 m 25 m 25 m 25 m 25 m 25 m 25 m

Colour

D1 10 13

D 15 19

L 25 m 25 m

Colour

Pressure max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar

1 1 1 1 1 1 1 1 1

Pressure max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar max. 15 bar

1 1 1 1 1 1 1

Pressure max. 15 bar max. 15 bar

1 1

Description: Translucent PVC

MATERIAL SILICONE

+170 °C

Part No. S10 S10B S10R S13 S13B S13R S19 Description: Stainless Steel Braided

MATERIAL FKM

+200 °C

Part No. V10 V13 Description: Stainless Steel Braided

43

HOSES PTFE HOSE ASSEMBLIES

+260 °C

Part No. T10300R1/4 T10600R1/4 T10800R1/4 T101000R1/4 T101250R1/4 T101500R1/4 T102000R1/4 T10300M14 T10600M14 T10800M14 T101000M14 T101250M14 T101500M14 T102000M14 T13300M16 T13600M16 T13800M16 T131000M16 T131250M16 T131500M16 T132000M16 T13300R3/8 T13600R3/8 T13800R3/8 T131000R3/8 T131250R3/8 T131500R3/8 T132000R3/8

A 1/4 BSPP

M14X1,5

M16X1,5

3/8 BSPP

Description: Super Flex convoluted inner tube Stainless steel braided Max 20 Bar pressure

See explanation of symbols on page 6

44

Moulding Supplies Edition 8 // www.mouldpro.com

L 300 600 800 1000 1250 1500 2000 300 600 800 1000 1250 1500 2000 300 600 800 1000 1250 1500 2000 300 600 800 1000 1250 1500 2000

Hose ID 10

10

10

13

HOSE PROTECTION SAFETY HEAT SLEEVE

Part No. SHS10 SHS15 SHS20 SHS25 SHS30 SHS40

ø (ID) mm 10 15 20 25 30 40

Length (roll) 20 m.

20 m.

20 m.

20 m.

20 m.

20 m.

Description: Protect hosesfrom heat exposure Material: Glass fiber with silicone coating Temperature: Up to +260°C continuous heat

SAFETY SLEEVE

Part No. SS17 SS23 SS30 SS39 SS55

ø (ID) mm 17 23 30 39 55

Flat (mm) 30 40 50 65 90

Length (roll) 50 m.

50 m.

50 m.

50 m.

50 m.

Description: Protect in case of burst hose Protect hose from abrasion Resistant to chemicals Polyester up to 120 degrees

45

HOSE PROTECTION SAFE-STRIP, STANDARD

Part No. STD70 STD100 STD125 STD155 STD180

Length (mm) 310 435 505 605 680

Bundel max (mm) 70 100 125 155 180

Strip Width (mm) 40 40 40 40 40

Bundle max (mm) 70 100 125 155 180

Strip Width (mm) 40 40 40 40 40

Description: Safe-Strip made of polypropylene with Velcro fasteners

SAFE-STRIP, WITH MOUNTING EYELET

Part No. STE70 STE100 STE125 STE155 STE180

Length (mm) 340 455 540 660 765

Description: Safe-Strip made of polypropylene with Velcro fasteners. With Eyelet

SAFE-STRIP WITH BUCKLE

Part No. STB50 STB100 STB150 Description: Safe-Strip made of polyproylene with quick-release buckle

46

Moulding Supplies Edition 8 // www.mouldpro.com

Length (mm) 500 1000 1500

Strip Width (mm) 25 25 25

HOSE CLIPS HOSE CUTTING TOOL

Part No. HC025

Size 0-25 mm

1

Size One Size

1

Description: For PVC and Rubber hoses only

SPARE BLADES

Part No. HC-SB

47

HOSE CLIPS FERRULE STAINLESS STEEL

Part No. C10/15 C10/16 C10/17 C13/19 C13/20 C13/22 C19/29

D 15 17 17,5 19 20 22,5 29

d 10 10 10 13 13 13 19

Hose Ref. S10 V10/P10/N10 G10/E10 S13/V13 P13 N13/G13/E13 G19/E19

100 100 100 100 100 100 100

Description: Ferrules made of Stainless Steel.

Offers perfect and safe connections.

HAND CRIMPER

Part No. X100

Crimp Range (mm) 10-36

1

HOSE CLAMPS STANDARD TYPE NE W IMPROVE QUALIT YD

Part No. K10 K13 K19 K25

Ø 11-17 13-20 22-32 32-44

e 7 7 7 7

Description: Screw: Electro zinc plated. Band: Galfan/Aluzink. Housing: Painted.

48

Moulding Supplies Edition 8 // www.mouldpro.com

a 9 9 9 9

50 50 50 50

Hose ref.

S10/V10/P10/E10/G10/N10 S13/V13/P13/E13/G13/N13 S19/P19/E19/G19 E25/G25

HOSE CLIPS HOSE CLAMPS HEAVY DUTY STAINLESS STEEL

Part No. HDC2527 HDC3437 HDC4751

Ø 25-27 34-37 47-51

e 8 11 11

a 18 20 20

Hose ref.

P19/E19/G19 G25 G38

50 50 50

Description: Material: Stainless Steel

FLEXIBLE HOSE CLIP SCREWDRIVER

Part No. SD01

A/F 7

Description: Flexlible screwdriver for hose clips 7 mm A/F

TWO-EAR CLIP

Part No. EAR15 EAR17 EAR18 EAR20 EAR23 EAR27 EAR28

ø - ID 13-15 14-17 15-18 17-20 20-23 23-27 25-28

L 7 7 7,5 7,5 8,5 8,5 9

100 100 100 100 100 100 100

HOSE Ref S10/V10 P10/N10 E10/G10 S13/V13/P13/N13 E13/G13 P19 E19/G19

Description: Two-ear clips is an economical solution for simple hose assemblies.

The two ears give the clip extra grip and help to maintain constant pressure around the hose.

Two-ear clips offer great versatility in simple hose assemblies.

Material: St 34 steel : Finish Silver-white Cr3 Zinc-Plated

49

HOSE CLIPS SIDE PINCER

Part No. PS01

Side Pincer •

Description: Suitable for Ear Clamps Can be used either front or side access

50

Moulding Supplies Edition 8 // www.mouldpro.com

Front Pincer •

1

FITTINGS STRAIGHT BLADE BAFFLES

Part No MB100-1/16 MB200-1/16 MB100-1/8 MB200-1/8 MB125-1/4 MB250-1/4 MB150-3/8 MB300-3/8 MB200-1/2 MB400-1/2 MB300-3/4 MB500-3/4

Thread 1/16” 1/16” 1/8” 1/8” 1/4” 1/4” 3/8” 3/8” 1/2” 1/2” 3/4” 3/4”

SW 4 4 5 5 7 7 8 8 10 10 12 12

W 6,5 6,5 8,5 8,5 11,5 11,5 15 15 18,5 18,5 23,5 23,5

B 6,2 6,2 8,2 8,2 11,2 11,2 14,2 14,2 18,2 18,2 23,2 23,2

L 104 204 104 204 131 258 156 309 207 410 309 512

L1 8 8 8 8 10 10 10 10 10 10 12 12

T 1,61 1,61 1,61 1,61 2,43 2,43 2,43 2,43 2,43 2,43 3,21 3,21

Description: Material: MS58 Brass

SPIRAL BLADE BAFFLES

Part No MSB100-1/16 MSB200-1/16 MSB100-1/8 MSB200-1/8 MSB125-1/4 MSB250-1/4 MSB150-3/8 MSB300-3/8 MSB200-1/2 MSB400-1/2 MSB300-3/4 MSB500-3/4

Thread 1/16” 1/16” 1/8” 1/8” 1/4” 1/4” 3/8” 3/8” 1/2” 1/2” 3/4” 3/4”

S 51 102 51 102 51 102 51 102 76 127 102 153

SW 4 4 5 5 7 7 8 8 10 10 12 12

W 6,5 6,5 8,5 8,5 11,5 11,5 15 15 18,5 18,5 23,5 23,5

B 1/4” 1/4” 5/16” 5/16” 7/16” 7/16” 9/16” 9/16” 11/16” 11/16” 15/16” 15/16”

L 101 203 101 203 127 254 152 305 203 406 305 508

L1 8 8 8 8 10 10 10 10 10 10 12 12

T 1,61 1,61 1,61 1,61 2,43 2,43 2,43 2,43 2,43 2,43 3,21 3,21

Description: Material: MS58 Brass

51

FITTINGS HOSE CONNECTOR WITH PARALLEL THREAD

Part No. M10M8 M10M10 M10R1/8 M10R1/4 M13M12 M13R1/4 M13M14 M13M16 M13R3/8 M19M24 M19R1/2 M19R3/4

A M8x0,75 M10x1 1/8” BSP 1/4” BSP M12x1,5 1/4” BSP M14x1,5 M16x1,5 3/8” BSP M24x1,5 1/2” BSP 3/4” BSP

D 10 10 10 10 13 13 13 13 13 19 19 19

L 33,5 33,5 33 35 40 42 43 40 42 56 54 60

L1 7 7 7 9 9 9 10 9 9 16 12 16

SW 11 11 14 17 15 17 17 17 19 27 24 32

25 25 25 25 25 25 10 10 25 10 10 10

D (mm) 6 10 6 10 13 10 13 16 19 10 13 19 25 10 13 19 25 13 19 25 32 38

L 34 34 37 37 37 37 37 40 44 40,5 40,5 46,5 50 42 42 48 50,5 45,5 54 54 58 58

SW 10 12 14 14 14 17 17 17 21 21 21 21 27 27 27 27 27 34 34 34 48 48

25 25 25 25 25 25 25 25 25 25 25 25 25 10 10 10 10 10 10 10 10 10

HOSE CONNECTOR WITH TAPER THREAD BSPT

Part No. MH02/04 MH02/06 MH04/04 MH04/06 MH04/08 MH06/06 MH06/08 MH06/10 MH06/12 MH08/06 MH08/08 MH08/12 MH08/16 MH12/06 MH12/08 MH12/12 MH12/16 MH16/08 MH16/12 MH16/16 MH24/20 MH24/24

A - BSPT 1/8” 1/8” 1/4” 1/4” 1/4” 3/8” 3/8” 3/8” 3/8” 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 3/4” 1” 1” 1” 1-1/2” 1-1/2”

D (Inch) 1/4” 3/8” 1/4” 3/8” 1/2” 3/8” 1/2” 5/8” 3/4” 3/8” 1/2” 3/4” 1” 3/8” 1/2” 3/4” 1” 1/2” 3/4” 1” 1-1/4” 1-1/2”

See explanation of symbols on page 6

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Moulding Supplies Edition 8 // www.mouldpro.com

FITTINGS PUSH LOCK - HOSE CONNECTOR PARALLEL THREAD

Part No. P10R1/8 P10R1/4 P10M14 P10R3/8 P13R1/4 P13R3/8 P13R1/2

A R1/8 R1/4 M14x1,5 R3/8 R1/4 R3/8 R1/2

D 10 10 10 10 13 13 13

L 39 39 42 43 39 43 43

L1 7 7 7 7 10 10 10

10 10 10 10 10 10 10

FEMALE HOSE CONNECTOR

Part No. F10R1/8 F10R1/4 F10M14 F13R1/4 F13M16 F13R3/8

A 1/8” BSP 1/4” BSP M14x1,5 1/4” BSP M16x1,5 3/8” BSP

D 10 10 10 13 13 13

L 33 33 32 39 40 40

L1 8 8 10 8 10,5 8

SW 14 17 17 17 22 19

25 25 10 25 10 25

D 9 9 13 13 13 19 19

L 39,5 39,5 39 39 45 52 52

L1 22 22 25 25 25 32 32

SW 17 17 22 22 24 30 32

10 10 10 10 10 10 10

SWIVEL HOSE CONNECTOR

Part No. CM14 CR1/4 CM16 CR3/8 CR1/2 CM24 CR3/4

A M14x1,5 G 1/4 M16x1,5 G 3/8 G 1/2 M24x1,5 G 3/4

53

FITTINGS EXTENDED HOSE CONNECTOR

Part No. C120/10 C240/10 C150/13 C300/13

D 10 10 13 13

D1 10 10 14 14

d 6 8 9 9

L 120 240 150 300

SW 11 11 15 15

10 10 10 10

90° HOSE CONNECTOR

Part No. V10M8 V10M10 V10R1/8 V10R1/4 V13R1/4 V13M14 V13R3/8 V19M24 V19R1/2

A M8x0,75 M10x1 1/8” BSP 1/4” BSP 1/4” BSP M14x1,5 3/8” BSP M24x1,5 1/2” BSP

D 10 10 10 10 13 13 13 19 19

L 27 27 27 34 34 34 35 47 47

L1 9 9 9 11 11 11 12 16 16

L2 33,5 28,5 28,5 40 40 40 42 58,5 58,5

SW 11 11 11 15 15 15 17 24 24

25 25 25 25 25 10 25 10 10

Description: Nickle plated

DOUBLE NIPPLE WITH TAPER THREAD

Part No. EC02/02 EC04/04 EC06/06 EC08/08 EC12/12 EC16/16 EC20/20

54

A 1/8” 1/4” 3/8” 1/2” 3/4” 1” 1.1/4”

A1 1/8” 1/4” 3/8” 1/2” 3/4” 1” 1.1/4”

Moulding Supplies Edition 8 // www.mouldpro.com

L 23 29 29 35 37 43 46

SW 10 14 17 21 27 34 42

10 10 10 10 10 10 10

FITTINGS DOUBLE NIPPLE WITH PARALLEL THREAD

Part No. ZR1/8 ZM14 ZM14-R1/4 ZR1/4 ZR1/4-R3/8 ZM16 ZM16-R3/8 ZR3/8 ZR3/8-R1/2 ZR1/2-M14 ZR1/2-M16 ZR1/2 ZR1/2-R3/4 ZR1/2-R1/1 ZM24-R1/2 ZR3/4 ZR3/4-M24 ZR3/4-R1/1 ZR1/1-R1/1

A G 1/8 M14x1,5 M14x1,5 G 1/4 G 1/4 M16x1,5 M16x1,5 G 3/8 G 3/8 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 M24x1,5 G 3/4 G 3/4 G 3/4 G1

A1 G 1/8 M14x1,5 G 1/4 G 1/4 G 3/8 M16x1,5 G 3/8 G 3/8 G 1/2 M14x1,5 M16x1,5 G 1/2 G 3/4 G1 G 1/2 G 3/4 M24x1,5 G1 G1

L 21 23 23 23 23 23 23 23 29 27 27 30 36 40 36 40 40 40 42

L1 8 9 9 9 9 9 9 9 9 12 12 12 12 12 16 16 16 16 16

L2 8 9 9 9 9 9 9 9 12 9 9 12 16 16 12 16 16 16 16

SW 17 17 17 17 19 19 19 19 24 22 22 24 32 36 27 32 32 36 36

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

REDUCER NIPPLE

Part No. GR1/4-R1/8 GM14-M10 GR3/8-R1/4 GM18-M14 GR1/2-R3/8 GR3/4-R1/2 GM24-M16 GR1/1-R3/4* GR11/2-R3/4* GR11/2-R1/1*

A G 1/4” M14x1,5 G 3/8” M18x1,5 G 1/2” G 3/4” M24x1,5 G 1” G 1-1/2” G 1-1/2”

A1 G 1/8” M10X1 G 1/4” M14x1,5 G 3/8” G1/2” M16x1,5 G 3/4” G 3/4” G 1”

L 11 11 13 14 18 24 24 28 32 32

L1 7 7 9 9 12 16 16 19 22 22

SW 17 17 19 22 24 27 27 34 50 50

10 10 10 10 10 10 10 1 1 1

* without sealant coating

55

FITTINGS CONVERTER NIPPLE

Part No. CN1/8-1/8 CN1/8-1/4 CN1/4-1/8 CN1/4-1/4 CN1/4-3/8 CN3/8-1/4 CN3/8-3/8 CN3/8-1/2 CN1/2-3/8 CN1/2-1/2 CN1/2-3/4

A G 1/8 G 1/8 G 1/4 G 1/4 G 1/4 G 3/8 G 3/8 G 3/8 G 1/2 G 1/2 G 1/2

A1 G 1/8 G 1/4 G 1/8 G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 3/8 G 1/2 G 3/4

L 23 28 28 28 29 29 29 25 24 27 31

SW 14 17 17 17 19 19 19 24 22 24 30

10 10 10 10 10 10 10 10 10 10 10

FEMALE CONNECTION NIPPLE

Part No. FN1/8 FN1/4 FN3/8 FN1/2 FN3/4 FN1/1

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A G 1/8 G 1/4 G 3/8 G 1/2 G 3/4 G1

Moulding Supplies Edition 8 // www.mouldpro.com

L 22 26 26 30 36 40

SW 11 17 22 27 32 41

10 10 10 10 10 10

FITTINGS BARREL NIPPLE

Part No. E50R1/8 E100R1/8 E150R1/8 E200R1/8 E50R1/4 E100R1/4 E150R1/4 E200R1/4 E100R3/8 E150R3/8 E200R3/8

T 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 3/8” BSPT

L 50 100 150 200 50 100 150 200 100 150 200

d 6 6 6 6 9 9 9 9 12 12 12

10 10 10 10 10 10 10 10 10 10 10

EXTENSION NIPPLE

Part No. EX18050 EX18075 EX18100 EX18125 EX14050 EX14075 EX14100 EX14125 EX14150

d R1/8 R1/8 R1/8 R1/8 R1/4 R1/4 R1/4 R1/4 R1/4

R R1/8 R1/8 R1/8 R1/8 R1/4 R1/4 R1/4 R1/4 R1/4

d2 10 10 10 10 14 14 14 14 14

L 50 75 100 125 50 75 100 125 150

L1 12 12 12 12 12 12 12 12 12

L2 10 10 10 10 10 10 10 10 10

SW 5 5 5 5 8 8 8 8 8

Description Material: Zinc Plated Steel

57

FITTINGS PRESSURE PLUG TAPER

Part No. RM8 RM10 R1/8 RM12 R1/4 RM14 R3/8 R1/2

A M8x0,75 M10x1 1/8” BSPT M12x1,5 1/4” BSPT M14x1,5 3/8” BSPT 1/2” BSPT

L 8 8 8 8 10 10 10 10

SW 4 5 5 6 7 7 8 10

100 100 100 100 100 100 100 100

A M8x0,75 M10x1 1/8” BSP M12x1,5 1/4” BSP M14x1,5 3/8” BSP 1/2” BSP

L 8 8 8 8 10 10 10 10

SW 4 5 5 6 7 7 8 10

100 100 100 100 100 100 100 100

PRESSURE PLUG PARALLEL

Part No. RM8C RM10C R1/8C RM12C R1/4C RM14C R3/8C R1/2C

HEX PLUG PARALLEL

Part No. DM10 DR1/8 DM12 DR1/4 DM14 DR3/8 DR1/2 DR3/4 DR1 DR1-1/2*

A M10x1 G 1/8 M12x1,5 G 1/4 M14x1,5 G 3/8 G 1/2 G3/4” G1” G1-1/2”

D 14 14 17 18 19 22 26 32 40 55

Description *With O-ring

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Moulding Supplies Edition 8 // www.mouldpro.com

L 11 11 15 15 15 15 18 21 22,5 22,5

L1 8 8 12 12 12 12 14 16 16 16

SW 5 5 6 6 6 8 10 12 17 24

25 25 25 25 25 25 25 1 1 1

FITTINGS CHANNEL PLUG

Part No. S6 S8 S10-1 S12 S16

A M3 M4 M6 M6 M8

D 6 8 10 12 16

L 11,5 11,5 14 14 16

L1 3,5 3,5 4 4 4

25 25 25 15 15

CHANNEL PLUG

Part No. KN105-6 KN105-8 KN105-10 KN105-12 KN105-14 KN105-16

d1 6 8 10 12 14 16

Length 10 FKM 11 11 11 13 13

10 10 10 10 10 10

Description Material: Brass O-ring FKM

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FITTINGS CHANNEL PRESSURE PLUG, THREADLESS

Part No. CP6 CP8 CP10 CP12

L 15 15 15 15

d 6 8 10 12

Channel Bore d H13 6 8 10 12

Installation Key CPT6-..

CPT8-..

CPT10-..

CPT12-..

10 10 10 10

Description Material: Brass O-ring: FKM

INSTALLATION TOOL, WITH PLUG EXTRACTOR

Part No. CPT6-150 CPT6-300 CPT8-150 CPT8-300 CPT10-150 CPT10-300 CPT12-150 CPT12-300

60

Length 150 300 150 300 150 300 150 300

Moulding Supplies Edition 8 // www.mouldpro.com

Plug diameter 6 6 8 8 10 10 12 12

1 1 1 1 1 1 1 1

VALVES SPRING SAFETY CHECK VALVE 0,8 BAR

Part No. SV-08-1/2 SV-08-3/4

A 1/2" 3/4"

D 12,5 18

H 31 40

L 65,5 75,5

Description Material: Stainless steel Spring relief pressure: 0,8 Bar

Instructions for non-pressurized cooling systems: Safe-lock is activated by pressure of min. 0,8bar - therefore you must ensure that your cooling circuit is pressurized at all time.

Low temperature (0-90°C) temperature controls typically operates with open tank (no pressure) and the pump cannot ensure pressure throughout the entire system.

To pressurize these systems, it’s required to install a safety valve on the return inlet on the temperature control unit - this will ensure enough back pressure to activate the Safe-Lock safety couplings. See the illustration for details:

61

VALVES MINI BALL VALVE - MALE / FEMALE

Part No. VMMF02R VMMF04R VMMF06R VMMF08R

Part No. VMMF02B VMMF04B VMMF06B VMMF08B

D 1/8” 1/4” 3/8” 1/2”

DN 5 8 8 10

l 10 11 11 13

L 41,5 41,5 41,5 49

G 22 22 22 22

A 22,5 22,5 22,5 22,5

H 31 31 31 31

CH 21 21 21 25

DN 6 8 8 10

l 10 11 11 13

L 41,5 41,5 41,5 49

G 22 22 22 26

A 22,5 22,5 22,5 22,5

H 31 31 31 31

CH 21 21 21 25

MINI BALL VALVE - FEMALE/FEMALE

Part No. VM02R VM04R VM06R VM08R

Part No. VM02B VM04B VM06B VM08B

D 1/8” 1/4” 3/8” 1/2”

Quality: • Dual sealing system allows valve to be operated in either direction making installation easier • No metal-to-metal moving parts • No maintenance ever required • Handle clearly shows ball position • Silicone-free lubricant on all seals • Chrome plated brass ball for longer life • Each valve is seal tested for maximum safety Body: • One piece drawn sand blasted brass body with an extreme compact design • Finest brass according to EN 12164 specification • Patent n. 7011-B/89 Thread: • ISO 7/1, BS21 Male thread: BSPT – Female thread: BSPP Stem: • Blowout-proof brass stem with FPM O-ring Handle: • Metal Handle removable with valve in service Seals: • Pure PTFE self-lubricating seats with flexible-lip design Working Pressure: • 30 Bar (450 PSI) Operating Temperature: • -20°C (-4°F) • +90°C (+194°F)

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VALVES BALL VALVE T-HANDLE - FEMALE / FEMALE

Part No. VT04R VT06R VT08R VT12R VT16R VT20R VT24R

Part No. VT04B VT06B VT08B VT12B VT16B VT20B VT24B

D 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2”

DN 8 9,5 15 19 24 30 38

l 12 12 15,5 17 21 23 23

L 45 45 59 64 81 93 102

G 22,5 22,5 29,5 32 40,5 46,5 51

A 25 25 25 30 30 57 57

H 39 39 43 49 53 84,5 90,5

CH 20 20 20 31 40 49 54

BALL VALVE T-HANDLE - MALE / FEMALE

Part No. VTMF04R VTMF06R VTMF08R VTMF12R VTMF16R VTMF20R VTMF24R

Part No. VTMF04B VTMF06B VTMF08B VTMF12B VTMF16B VTMF20B VTMF24B

D 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2”

DN 8 9,5 15 19 24 30 38

l 12 12 15,5 17 21 23 23

l1 13,5 13,5 16,5 18 22 24 24

L 56,5 56,5 70 76,5 92,5 106 113

G 22,5 22,5 29,5 32 40,5 46,5 51

A 25 25 25 30 30 57 57

H 39 39 43 49 53 84,5 90,5

CH 20 20 25 31 40 49 54

Quality: • 24h 100% seal test guaranteed • Dual sealing system allows valve to be operated in either direction making installation easier • No maintenance ever required • Chrome plated brass ball for longer life • Travel stops on body to avoid stresses at stem Body: • Hot forged sand blasted, nickel plated brass body and cap sealed with Loctite or equivalent thread sealant • Finest brass according to EN 12165 and EN 12164 (formerly DIN 17660 and UNI 5705-65) specifications Flow: • Full port to DIN 3357 for maximum flow Thread: • EN 10226-1, ISO 228 Male thread: BSPT – Female thread: BSPP Stem: • Two FPM O-rings at the stem for maximum safety Seals: • Pure PTFE self-lubricating seats with flexible-lip design Working Pressure: • 40 Bar (600 PSI) • Non-shock cold working pressure Operating Temperature: •-40°C (-40°F) • +170°C (+350°F)

63

VALVES BALL VALVE STANDARD HANDLE - MALE / FEMALE

Part No. VLMF04R VLMF06R VLMF08R VLMF12R VLMF16R VLMF20R VLMF24R

Part No. VLMF04B VLMF06B VLMF08B VLMF12B VLMF16B VLMF20B VLMF24B

D 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2”

DN 8 9,5 15 19 24 30 38

l 12 12 15,5 17 21 23 23

l1 13,5 13,5 16,5 18 22 24 24

L 56,5 56,5 70 76,5 92,5 106 113

G 22,5 22,5 29,5 32 40,5 46,5 51

A 82 82 100 120 120 158 158

H 38 38 43 50 54 73 79

CH 20 20 25 31 40 49 54

BALL VALVE STANDARD HANDLE - FEMALE / FEMALE

Part No. VL04R VL06R VL08R VL12R VL16R VL20R VL24R

Part No. VL04B VL06B VL08B VL12B VL16B VL20B VL24B

D 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2”

DN 8 9,5 15 19 24 30 38

l 12 12 15,5 17 21 23 23

Quality: • 24h 100% seal test guaranteed • Dual sealing system allows valve to be operated in either direction making installation easier • No maintenance ever required • Chrome plated brass ball for longer life • Travel stops on body to avoid stresses at stem Body: • Hot forged sand blasted, nickel plated brass body and cap sealed with Loctite or equivalent thread sealant • Finest brass according to EN 12165 and EN 12164 (formerly DIN 17660 and UNI 5705-65) specifications Flow: • Full port to DIN 3357 for maximum flow Thread: • EN 10226-1, ISO 228 Male thread: BSPT – Female thread: BSPP Stem: • Two FPM O-rings at the stem for maximum safety Seals: • Pure PTFE self-lubricating seats with flexible-lip design Working Pressure: • 40 Bar (600 PSI) • Non-shock cold working pressure Operating Temperature: •-40°C (-40°F) • +170°C (+350°F)

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Moulding Supplies Edition 8 // www.mouldpro.com

L 45 45 59 64 81 93 102

G 22,5 22,5 29,5 32 40,5 46,5 51

A 82 82 100 120 120 158 158

H 38 38 43 50 54 73 79

CH 20 20 25 31 40 49 54

PUSH IN FITTINGS STRAIGHT MALE

Part No. MSM081/8R MSM081/4R MSM083/8R MSM101/4R MSM103/8R MSM123/8R MSM121/2R

Part No. MSM081/8B MSM081/4B MSM083/8B MSM101/4B MSM103/8B MSM123/8B MSM121/2B

Tube ØD 8 8 8 10 10 12 12

Thread 1/8” 1/4” 3/8” 1/4” 3/8” 3/8” 1/2”

Part No. MSW081/8B MSW081/4B MSW083/8B MSW101/4B MSW103/8B MSW123/8B MSW121/2B

Tube ØD 8 8 8 10 10 12 12

Thread 1/8” 1/4” 3/8” 1/4” 3/8” 3/8” 1/2”

Part No. MSF081/8B MSF081/4B MSF083/8B MSF101/4B MSF103/8B MSF123/8B MSF121/2B

Tube ØD 8 8 8 10 10 12 12

Thread 1/8” 1/4” 3/8” 1/4” 3/8” 3/8” 1/2”

Description Material: Brass, Nickel Plated. Seal: EPDM

90° SWIVEL MALE

Part No. MSW081/8R MSW081/4R MSW083/8R MSW101/4R MSW103/8R MSW123/8R MSW121/2R Description Material: Brass, Nickel Plated. Seal: EPDM

STRAIGHT FEMALE

Part No. MSF081/8R MSF081/4R MSF083/8R MSF101/4R MSF103/8R MSF123/8R MSF121/2R Description Material: Brass, Nickel Plated. Seal: EPDM

65

PUSH IN FITTINGS ETHER BASED POLYURETHANE TUBING FOR PUSH-IN FITTINGS - TEMPERATURE MAX 70°C / PEAK 100°C

Part No. PPU8B PPU8R PPU10B PPU10R PPU12B PPU12R

Description Pneumatic Polyurethane Tubing 8mm x 5.5mm Pneumatic Polyurethane Tubing 8mm x 5.5mm Pneumatic Polyurethane Tubing 10mm x 7mm Pneumatic Polyurethane Tubing 10mm x 7mm Pneumatic Polyurethane Tubing 12mm x 8mm Pneumatic Polyurethane Tubing 12mm x 8mm

D (mm) 8 8 10 10 12 12

D1 (mm) 5.5 5.5 7 7 8 8

Working Pressure* PSI Bar 116 8 116 8 116 8 116 8 116 8 116 8

Bend Radius (mm)* 31 31 40 40 43 43

Description * Working pressure of 8 bar / 116 PSI is based on temperature of 20 °C, higher temperature will result in lower pressure resistance. See below graph for details

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Moulding Supplies Edition 8 // www.mouldpro.com

Coil Length L 30m 30m 30m 30m 30m 30m

Colour

MANIFOLDS 3/4” INLINE ANODIZED MANIFOLD

Part No. IM3-4-1/4-R IM3-4-1/4-B IM3-6-1/4-R IM3-6-1/4-B IM3-8-1/4-R IM3-8-1/4-B

Colour

Ports 4 4 6 6 8 8

A (BSPP) 1/4” 1/4” 1/4” 1/4” 1/4” 1/4”

A2 (BSPP) 3/4” 3/4” 3/4” 3/4” 3/4” 3/4”

L2 57,2 57,2 57,2 57,2 57,2 57,2

L3 38,1 38,1 38,1 38,1 38,1 38,1

L1 38,1 38,1 38,1 38,1 38,1 38,1

d1 4,5 4,5 4,5 4,5 4,5 4,5

d2 8 8 8 8 8 8

N 31 31 31 31 31 31

L 190,5 190,5 266,7 266,7 342,9 342,9

A2 (BSPP) 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1”

L2 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5 63,5

L3 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1

L1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1 38,1

d1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

d2 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5

N 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6 40,6

L 190,5 190,5 228,6 228,6 266,7 266,7 330,2 330,2 342,9 342,9 431,8 431,8 533,4 533,4 635 635

Description Rugged Low Cost Design Anodized Aluminium in Blue or Red for easy identification of Flow and Return Quick Mould Change Eliminates Piping Errors Shorter Hose Lengths minimise pressure drops and reduces clutter Maximum Unresticted Flow Rates Possible Standard or Custom Designs Available

1” INLINE ANODIZED MANIFOLD

Part No. IM4-4-1/4-R IM4-4-1/4-B IM4-4-3/8-R IM4-4-3/8-B IM4-6-1/4-R IM4-6-1/4-B IM4-6-3/8-R IM4-6-3/8-B IM4-8-1/4-R IM4-8-1/4-B IM4-8-3/8-R IM4-8-3/8-B IM4-10-3/8-R IM4-10-3/8-B IM4-12-3/8-R IM4-12-3/8-B

Colour

Ports 4 4 4 4 6 6 6 6 8 8 8 8 10 10 12 12

A (BSPP) 1/4” 1/4” 3/8” 3/8” 1/4” 1/4” 3/8” 3/8” 1/4” 1/4” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8”

Description Rugged Low Cost Design Anodized Aluminium in Blue or Red for easy identification of Flow and Return Quick Mould Change Eliminates Piping Errors Shorter Hose Lengths minimise pressure drops and reduces clutter Maximum Unresticted Flow Rates Possible Standard or Custom Designs Available

67

MANIFOLDS 1-1/2” INLINE ANODIZED MANIFOLD

Part No. IM6-4-1/2-R IM6-4-1/2-B IM6-6-1/2-R IM6-6-1/2-B IM6-8-1/2-R IM6-8-1/2-B IM6-10-1/2-R IM6-10-1/2-B IM6-12-1/2-R IM6-12-1/2-B

Colour

Ports 4 4 6 6 8 8 10 10 12 12

A (BSPP) 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

A2 (BSPP) 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2”

L2 76,2 76,2 76,2 76,2 76,2 76,2 76,2 76,2 76,2 76,2

L3 50,8 50,8 50,8 50,8 50,8 50,8 50,8 50,8 50,8 50,8

L1 50,8 50,8 50,8 50,8 50,8 50,8 50,8 50,8 50,8 50,8

d1 7 7 7 7 7 7 7 7 7 7

d2 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5

N 57 57 57 57 57 57 57 57 57 57

L 254 254 355,6 355,6 457,2 457,2 558,8 558,8 660,4 660,4

Description Rugged Low Cost Design Anodized Aluminium in Blue or Red for easy identification of Flow and Return Quick Mould Change Eliminates Piping Errors Shorter Hose Lengths minimise pressure drops and reduces clutter Maximum Unresticted Flow Rates Possible Standard or Custom Designs Available

BLANKING PLUGS

Part No. DR3/4 DR1 DR1-1/2*

A G3/4” G1” G1-1/2”

D 32 40 55

* With O-Ring

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L 21 22,5 22,5

L1 16 16 16

SW 12 17 24

VPE 1 1 1

MANIFOLDS 1” INLINE STAINLESS STEEL MANIFOLD STAINLESS STEEL

Part No. SSIM4-4-1/2 SSIM4-6-1/2 SSIM4-8-1/2 SSIM4-10-1/2 SSIM4-12-1/2 SSIM5-4-1/2 SSIM5-6-1/2 SSIM5-8-1/2 SSIM5-10-1/2 SSIM5-12-1/2

Ports 4 6 8 10 12 4 6 8 10 12

A (BSPP) 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"

A2 (BSPP) 1" 1" 1" 1" 1" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4"

L 240 340 440 540 640 240 340 440 540 640

L1 50 50 50 50 50 50 50 50 50 50

L2 45 45 45 45 45 45 45 45 45 45

B 40 40 40 40 40 50 50 50 50 50

Description Stainless steel AISI 304 Perfect for agressive water and oil.

BRACKETS FOR STAINLESS STEEL MANIFOLDS

Part No. SS-Bracket SS-5-Bracket

Type 1" 1-1/4"

Description Electro plated steel - bracket for installation of 2 manifolds.

2 Brackets needed for correct installation.

BLANKING PLUG

Part No. SSEC1 SSEC1-1/4

Thread 1" 1-1/4"

Seal FKM Viton

69

SEALANT AND TAPE PTFE TAPE

Part No. TEF

Size 12 mm

Length 12 m

Description Excellent for sealing all thread sizes Temperature range: up to 230°C

THREAD LOCKER

Part No. 77

Size 50 ml.

Description Anaerobic Thread locker for permanent sealing of metal threaded fittings Single component, liquid adhesive that cures hard in the absence of air or oxygen Maximum Thread Size: M80 Disassembly strength: High Temperature range: -50°C - +150°C Breakaway torque: 32 Nm Pack sizes: 50ml

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Max Thread < M80

Temperature range -50°C - +150°C

SEALANT AND TAPE PIPE SEALANT

Part No. 542

Size 50 ml.

Max Thread < 3/4”

Temperature range -50°C - +150°C

Max Thread < 3” < 3”

Temperature range -50°C - +150°C -50°C - +150°C

Description Anaerobic thread sealant for fine metal threaded fittings, especially hydraulic pipes Single component, liquid adhesive that cures hard in the absence of air or oxygen Maximum pipe size: 3/4” Disassembly strength: Medium Temperature range: -50°C - +150°C Breakaway torque: 15 Nm Pack sizes: 50ml

PIPE SEALANT

Part No. 577 577-2

Size 50 ml.

250 ml.

Description General purpose anaerobic thread sealant for all coarse metal threads Single component, liquid adhesive that cures hard in the absence of air or oxygen Maximum Pipe Size: 3” Disassembly strength: Medium Temperature range: -50°C - +150°C Breakaway torque: 11 Nm Pack sizes: 50ml, 250ml

71

02.

FLOW MEASUREMENT AND CONTROL

73

77

80

84

02.1 FLOW MEASUREMENT

02.4 MOULD HEATERS

72

02.2 DE-SCALING

02.5 FILTERS

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79

02.3 PRESSURE TESTING

FLOW MEASUREMENT VORTEX DIGITAL SINGLE ZONE MONITOR

Part No. SZ-120 SZ-240 SZ-5100 Description • • • • • • •

Integrated temperature measurement Flow measurement Limit setting of flow and temperature Alarm output signal Rotatable display Temperature range from -10ºC to 90ºC Kit includes power supply and M12 cable

Flow capacity 1-20 l/m 2-40 l/m 5-100 l/m Material: Pressure: Temperature: Protection class:

Connection G 1/2 G 1/2 G 3/4

Voltage 18..30DC 18..30DC 18..30DC

Stainless steel body and connection 12 bar from -10 to +90 C° IP 65/IP67.

WALL PLUG POWER SUPPLY

Part No. SZ-P230

Voltage input 100-240V.

Voltage output 24 V.

Description

Kit including: Wall plug cable, power supply and M12 Connector cable

POWER SUPPLY

Part No. SZP-100

Voltage input 120..230 V.

Connection DIN Rail

Voltage output 24DC

73

FLOW MEASUREMENT POWER AND DATA CABLE M12

Part No. SZC-3000

Length 3 m.

Connection M12

Voltage range 24DC

WATERFLOW REGULATOR

Part No. MPR02R MPR04R MPR06R MPR08R MPR10R MPR12R

Main Connections inlet / oulet R 3/4” R 3/4” R 3/4” R 3/4” R 3/4” R 3/4”

Max.Temp.

95ºC 95ºC 95ºC 95ºC 95ºC 95ºC

Zones 2 4 6 8 10 12

Description Water flow regulators are ideal for regulating the flow rate of water passing through them as well as the water outlet temperature.

The high quality construction and design make the unit one of the most competitive.

Technical characteristics • The tube is made of Polyamide (standard).

• Zone Flow Capacity 0-18 L/M • Interior and exterior bodies are made of PA 6 with 30% fibre glass.

• Brass regulating taps.

• Thermometers (standard).

• Stainless steel interior tie-rods.

• Vitrilic rubber o-rings (hardness: 70 SHA).

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Zone Connection R 3/8” R 3/8” R 3/8” R 3/8” R 3/8” R 3/8”

Dimension A 126 231 339 444 552 659

NOTE!

Supplied without fittings

FLOW MEASUREMENT SPARE PART LIST No 1 2 3 4 5 6 7 8 9 10 11 12 13 14d 14 i 15 16 17 18 20 21

Part No. MPR-S-1 MPR-S-2 MPR-S-3 MPR-S-4 MPR-S-5 MPR-S-6 MPR-S-7 MPR-S-8 MPR-S-9 MPR-S-10 MPR-S-11 MPR-S-12 MPR-S-13 MPR-S-14d MPR-S-14i MPR-S-15 MPR-S-16 MPR-S-17 MPR-S-18 MPR-S-20 MPR-S-21

Description Inferior body 3/8 BSP connections Inferior body with pipes Tube O-ring Polyamide tube Brass or nylon float Level clip Superior body Intermediate o-ring Tap o-ring Tap Knob Thermometer End o-ring Right aluminium end plate Left aluminium end plate Intermediate plate Fix rod Plastic cap 3/4" brass connector (optional) Nut Tube security clip

FLOW INDICATOR

Part No. CFV1BN CFV2BN CFV3BN CFV4BN CFV5BN

Flow Rate H²O LPM Min Max 1 10 2 20 3 30 4 40 6 60

Length 59 71 71 106 106

Ø mm 25 30 30 47 47

Thread 1/4” 3/8” 1/2” 3/4” 1”

AF 19 24 24 40 40

Max Pressure (bar) 10 8 8 5 5

Use: The CFV impeller flow indicators are generally used to monitor the correct flowing and circulation of a fluid into a pipeline. They are ideal for cooling and heating circuits, water treatment, and plastics processing equipment.

Note: Flow rates refer to a vertical mounting with fluid inlet upwards.

Specifications: Body Impeller Glass Seals Max temperature

Nickel-plated brass Red Hostaform Pirex NBR 90°C

75

Mouldflo Flow Monitoring System For the first time Mouldflo offers Injection Moulders an affordable solution for monitoring flow and temperature circuits within an injection mould.

The Mouldflo system will digitally monitor all of the flow circuits within the mould recording data, both flow and temperature, for every circuit.

Often overlooked by many moulders, the efficiency of the mould cooling circuit(s) are critical to a stable process and the manufacturer of high quality, dimensionally stable parts. Mouldflo can protect your mould and improve quality by quickly identifying cooling problems and alerting the user to various common cooling circuit problems, such as: No water flow from the mould heater Blocked waterways Scale / rust build up Incorrect piping

Reguest the latest mouldflo brochure or visit www.mouldflo.com and....

change the way you work!

DE-SCALING DE-SCALING PUMP - WITH FLOW REVERSER

Part No. DP15M DP15A DP30M DP30A

Tank Capacity 15 l.

15 l.

24 l.

24 l.

Flow Rate 48 l/min.

40 l/min 90 l/min.

91 l/min.

Reverse system Manual Automatic Manual Automatic

Fittings 1/2” 1/2” 1/2” 1/2”

HP 0,2 0,17 0,45 0,45

Description Used for clearing blocked or badly corroded heating and cooling circuits on Injection Moulding Machines and Moulds. Even when not blocked a relatively thin layer of scale or corrosion can act as an insulator and have a huge impact on the efficiency of your circuit. Simply fill up the pump with the descaling fluid, connect the pump to the inlet and outlet of the circuit and turn on the pump. Regular reversal of flow direction, either manual or automatic, speeds up operation and assists in dislodging any solid matter present in pipework and cooling circuits.

By using the pump together with the recommended range of descaling fluids to remove both rust and limescale deposits. The descaling fluid contains a colour change indicator to monitor performance; the translucent tank means that the user can see when the red colour runs clear and is no longer effective. Use the neutralising fluid to create a pH neutral fluid which can be easily disposed of.

Easy, safe and professional maintenance of mould cooling circuits and temperature controllers

Mould Cooling circuits which are corroded or partly blocked by scale cause:

• • • • •

• • • • • •

Compact and portable Safe and easy to use Flow reversing system Full range of cleaning products available 4 models available to suit your application

Automatic Reverser

Manual Reverser

Cooling pipe with Scale build-up

Reduced flow Reduced efficiency Longer cycle times Temperature problems Increased maintenance Faulty parts

Fig. 1 Clockwise circulation

Fig. 2 Counterclockwise circulation

77

DE-SCALING DE-SCALING SOLUTION

Part No. DESCALING CHEMICALS RL10 Remover Liquid RL10P Remover Plus Liquid RP10 Remover Plus Powder

kg

Weight

Copper

Steel

10 10 10

10 kg 10 kg 10 kg

• •

• •

NEUTRALIZING CHEMICALS NP10 Neutralizer

10

10 kg

•

•

Stainless Steel

Aluminium

Brass

Tin

Light alloys

•

•

(•) (•) •

•

•

•

•

•

•

•

Galvanised Iron

Remover Liquid Concentrated descaling liquid with powerful reaction for systems and heat exchangers.

Remover Plus Liquid Concentrated descaling liquid (non-fuming), with degreasing action, for systems and heat exchangers.

Remover Plus Powder Concentrated descaling powder (non-corrosive, non-fuming) for systems and heat exchangers.

Neutralizer Neutralizing powder to remove residual acidity after descaling systems and heat exchangers. Also suitable for neutralizing descaling chemicals after use, thus making it possible to drain them.

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•

PRESSURE TESTING PRESSURE TEST UNIT NE W D IMPROVLE MODE

Part No. MP-60

Pressure (BAR) 0-60

Connection 1/2 Female BSP

Weight 5,5 kg

Description Pressure test unit - for easy leakage test of Mould circuits Supplied with connecting hose and water tank

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MOULDHEATERS TEMPERATURE CONTROL TCU90 2 YEARST Y WARR AN

120 100

4

80

3,5 3 2,5 2

10

15

25

35

45

55

10

65

Features • PID temperature control in cooling and heating process • Hose rupture and leakage monitor • Sensor failure monitor • Regular or Vacuum (reverse) operation feature • Low Energy Pump • User friendly digital control display • Automatic refill • 60 l/m Flow capacity • Up to 90°C • 400 Volt • Double electrovalves one for cooling one for filling • Entire Cooling Sytem, heaters and thermocouples in stainless steel

20

30

Options • Flow rate control • Serial interface 4-20mA, RS 485, 0-10 volt • External sensor • PT100 process sensor • Return temperature sensor • Acoustic alarm • Machine Interface

Solid construction, all circuit parts made of stainless steel.

All electronic components, heaters, thermocouples and sensors are high-end quality.

The pump is a low energy with high performance skills.

24 months warranty.

Technical data Temperature range water Temperature control Heating Capacity Cooling Capacity Pump Capacity Pump Material Filling Tank Volume Noise Level Voltage Connections Dimensions (LxWxH) Weight

up to 90°C / 194°F Electronic PID temperature Control 9 kW 40 kW at 90°C motor 0,5 kW max. 3,8 bar / max. 60 l/min AISI 304 Stainless steel Automatic 12 l. <70 dB A 400 V. 3/4” BSP thread 575 x 295 x 495 mm, incl. wheels 40 kg

Principle of operation

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40

MOULDHEATERS TEMPERATURE CONTROL TCU120 2 YEARST Y WARR AN

120 1 0

2

80

1,5

60

1 0,5

40 20

Permanent internal b y-pass considered

0

0 0

45 6

0

5

90

5

Features • PID temperature control in cooling and heating process • Direct Cooling System • Hose rupture and leakage monitor • Sensor failure monitor • User friendly digital control display • Air purge for the process • 110 l/m Flow capacity • Up to 120°C • 400 Volt • SMC electrovalves • Entire , heaters and thermocouples in stainless steel

20

0

40

60

80

100

Options • Flow rate control • External sensor • PT100 process sensor • Return temperature sensor • Machine Interface • Serial interface 4-20mA, RS 485, 0-10 volt • Acoustic alarm

Solid construction, all circuit parts made of stainless steel.

All electronic components, heaters, thermocouples and sensors are high-end quality.

The pump is a low energy with high performance skills.

24 months warranty.

Technical data Temperature range water Temperature control Heating Capacity Cooling Capacity Pump Capacity Noise Level Voltage Connections Dimensions (LxWxH) Weight

up to 120°C / 258°F Electronic PID temperature Control 9 kW Direct Cooling 1,8 bar / max. 110 l/min <70 dB A 400 V. 1” BSP thread 610 x 355 x 690 mm, incl. wheels 50 kg

Principle of operation

81

MOULDHEATERS TEMPERATURE CONTROL TCU150 2 YEARST Y WARR AN

150

5

130

4 3 2 1

Permanent internal by-pass considered 30

0 10

15

20

25

30

35

10

40

Features • PID temperature control in cooling and heating process • Magnetic Pump • Hose rupture and leakage monitor • Sensor failure monitor • User friendly digital control display • Automatic refill • 40 l/m Flow capacity • Up to 150°C • 400 Volt • Double electrovalves one for cooling one for filling • Entire Cooling Sytem, heaters and thermocouples in stainless steel

20

30

Optional • Flow rate control • External sensor • PT100 process sensor • Return temperature sensor • Machine Interface • Serial interface 4-20mA, RS 485, 0-10 volt • Acoustic Alarm

Solid construction, all circuit parts made of stainless steel.

All electronic components, heaters, thermocouples and sensors are high-end quality.

The pump is a low energy with high performance skills.

24 months warranty.

Technical data Temperature range water Temperature control Heating Capacity Cooling Capacity Pump Capacity Pump Material Filling Noise Level Voltage Connections Dimensions (LxWxH) Weight

up to 150°C / 302°F Electronic PID temperature Control 9 kW 40 kW motor 0,5 kW max. 5 bar / max. 40 l/min AISI 304 Stainless steel Automatic <70 dB A 400 V. 3/4” BSP thread 575 x 295 x 585 mm, incl. wheels 47 kg

Principle of operation

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MOULDHEATERS CORROSION, SCALE AND BIOLOGICAL INHIBITORS

Performance Properties Mouldpro Inhibitors have been specially formulated with Propylene or Ethylene Glycol for use as an Industrial Grade additive for use in Mould Cooling and Heating systems.

CoolFlo IGE-25 Ethylene based

CoolFlo NPT-25 Propylene based

ThermaFlo DTX-25 Ethylene based

Optimum Flow: Improved heat transfer characteristics, including; lower Dynamic Viscosity and higher Thermal Conductivity.

Protection: Contains synergistic corrosion inhibitors to protect metals commonly found in mould cooling systems.

Biodegradable: Mixtures are readily biodegradable (90% over ten days) and will not remain in the environment or bio-accumulate.

Scale Protection: Contains scale and biological inhibitors to help prevent fouling - thus promoting long operational life and high thermal efficiency.

Non Toxic: Has an toxicity rating: “Relatively Harmless” as confirmed by the Hodge & Sterner Scale.

Part No. IGE-25 NTP-25 DTX-25

Type Ethylene Propylene Ethylene

Temperature range -50 to +90°C -50 to +90°C -50 to +140°C

REFRACTOMETER

Part No. RFM-200ATC

Scale Brix

Container size 25 Ltr 25 Ltr 25 Ltr

DIGITAL PH METER

Ethylen Glycol Yes

Propylene Glycol Yes

Accuracy ±0,1%

Includes Ethylene Glycol: -60°C - 0°C / 0-66.6% Propylene Glycol: -50°C - 0°C / 0-62.4% Simple, accurate and repeatable measurement of concentration of glycol antifreeze with Automatic Temperature Compensation (ATC).

Includes calibration screwdriver, and case.

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Part No. PHM-100

Measuring range 0-14 pH

Resolution 0,01 pH

Accuracy ±0,1pH

Includes A great waterproof pH pen that will give you accurate pH measurements.

There will be no need to use pH tricky test kits any more.

It is very simple to use and the large LED display makes It easy to read.

Kit includes 2 types buffer solution

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FILTERS Inline filters specially designed for cooling channels or core cooling channels. The filter cartridge removes dirt particles, rust, or scale deposits.

The temperature filter is made of stainless steel and brass.

Easy maintenance of the filter: 1. Separate the 2 housing parts 2. Clean filter in an ultrasonic bath 3. Re-assemble the 2 housing parts

INLINE FILTER

Part No. ILF-R1/4

ØD 20

G 1/4" BSP

S1 16

S2 18

L 48

Filter area mm2 660

Description: Spare filter: SF-R1/4

INLINE FILTER

Part No. ILF-R3/4

ØD 32

G 3/4" BSP

S 29

L 93,5

Filter area mm2 2500

S 29

L 93,5

Filter area mm2 2500

Description: Spare filter: SF-R3/4

INLINE FILTER - WITH MAINTENANCE INDICATOR

Part No. ILF-R3/4-M Description: Spare filter: Pressure loss: Operating temperature: Max. Pressure: Pore size (filter): Material: Seals:

84

ØD 32

G 3/4" BSP

SF-R3/4 10-15% Max 140 degrees 8 bar 100 μm Stainless steel FKM

Moulding Supplies Edition 8 // www.mouldpro.com

FILTERS Avoid problems in the cooling lines and extend the lifetime of your mould heater or chiller.

Contaminated fluid enters the inlet port where it is dispersed by the unique tapered radial flow channels. Fluid passes down the outside of the centrally mounted rare earth magnetic core which captures contamination particles along its length, resulting in excellent filtration efficiency.

The geometry of the magnetic flux circuit means that contamination builds up in a controlled way, ensuring that the filter can never block, irrespective of how much contamination is held. Channels remain open allowing fluid too continue to flow freely.

The filtered fluid flows through the return slots located in the upper section of the magnetic core, down through the centre and exits through the outlet port.

Cleaning Using the supplied cleaning tool, a fully contaminated core can be cleaned in under 30 seconds. Only metallic particles are removed from the filter and these can be easily disposed. There are no dirty cartridges!

Installation Location Place on the cooling supply or return. On temperature control or chiller.

Benefits • Sub-micron filtration • Large holding capacity • High intensity rare earth magnetic material • No pressure loss - even if full • Suitable for all machining applications • Environmentally responsible • No consumables

Magnetic circuit & fluid flow path.

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FILTERS MAGNETIC FILTER

Part No.

A

B

C

Port size

Capacity (kg)

MP100 MP110 MP120

190 315 605

105 125 135

95 100 200

1” BSP 1” BSP 1-1/2” BSP

1 2 4

Max Flow Rate Ltrs/min 70 100 150

Temperature range 5-50°C 5-50°C 5-50°C

Materiale Housing ALU, anodised ALU, anodised ALU, anodised

Material Tube

Max Flow Rate Ltrs/min 70 100 150

Temperature range 0-140°C 0-140°C 0-140°C

Materiale Housing 316 Stainless 316 Stainless 316 Stainless

Material Tube

SAN (Plastic) SAN (Plastic) SAN (Plastic)

Max Pressure Bar 12 12 12

MAGNETIC FILTER - HIGH TEMP

86

Part No.

A

B

C

Port size

Capacity (kg)

MP100 SS MP110SS MP120SS

247 365 625

116 116 116

125 125 125

1” BSP 1” BSP 1-1/2” BSP

1 2 4

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316 Stainless 316 Stainless 316 Stainless

Max Pressure Bar 80 80 80

FILTERS STAINLESS STEEL IN-LINE FILTER - MPF-80-200

MPF-80-200 with maintenance indicator

Part No. MPF-80-200

Dirt particles in coolants often result in blockages in small cooling channels and can render mould inserts useless. This maintenance friendly Mouldpro stainless steel in-line filter MPF-80-200 offers superior low cost protection against foreign body particles, in particular for conformal cooling channel of injection moulding tools.

The filter can be flanged to the mould or operated in conjunction with temperature control units.

Sure protection of your temperature cooling channels High filter performance is based on a starshaped folded stainless steel sieve that prevents the ingress of all particles of >200 μm into the cooling channel.

Simple maintenance A maintenance friendly concept allow easy removal of the filter insert, which can be cleaned with compressed air, in an ultrasound bath or by means of a high pressure cleaner. The filter housing remains in the system circuit.

Versatile use The filter is suitable for use with water- or oilbased coolants with a flow volume of up to 80 l/ min and offers versatile application possibilities within a temperature range of -10 to 260°C.

The MPF-80-200 can be supplied with an optional maintenance indicator.

Part No. MPF-F Filter insert Technical data Material Connection thread Coolant Pressure range Operating temperature Seal Dimensions Weight

Stainless steel 1.4305 G 3/4“ Water / oil PN 16 -10°C / 260°C PTFE 76 x 56 x 131 mm (L x W x H) approx. 1.3 kg

Design according to: Pressure Equipment Directive 97/23/EU, pressure equipment type acc. to Art. 1: container, fluid acc. to Art. 9: group 2: others acc. to Art. 3, para.

3: good engineering practice, suitable for max. 1,000 full cycle motions.

Part No. MPF-M Maintenance indicator Filter insert Material Mesh width Filter surface Connection Dimensions

All advantages at a glance: • Low cost with high filter performance • Simple maintenance and cleaning • Suitable for high flow volumes • Large temperature range

Part No. MPF-O O-Ring

Stainless steel 1.4305, adhesive-free, rolled 200 μm approx. 150 cm² Thread connector Ø 32 X 76 mm

Maintenance indicator (optional) Principle Differential pressure measurement Seal PTFE O-ring Dimensions 45 x 30 x 66 mm (L x W x H) O-Ring Material Dimensions

PTFE Ø 45 X 1.5 mm

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03.

CONSUMABLES

89

92

95

97

03.1 MOULD SPRAYS

03.2 NANO MOULD COATING

88

03.4 LUBRICANTS

03.3 PURGING COMPOUND

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03.5 MOULD POLISH

MOULD SPRAYS MOULD CLEANER/DEGREASER

CLEAN Part No. MCD401

Description Mould Clean - Fast drying

Size 400 ml

12

Description: Cleaning agents remove plastic residue from moulds and dies including residues caused by cracking, for example. They provide for time-saving production processes, for dimensional accuracy of plastic parts and mouldings, for flawless surface structure and preserve machine components.

Degreaser for removing oil, grease and wax residues from moulds.

Supplied in aerosol form, all aerosols are free of fluorocarbons.

MOULD CLEANER/DEGREASER

CLEAN Part No. MCD401FG

Description Mould Clean - Fast drying

Size 400 ml

12

Description: Cleaning agents remove plastic residue from moulds and dies including residues caused by cracking, for example. They provide for time-saving production processes, for dimensional accuracy of plastic parts and mouldings, for flawless surface structure and preserve machine components.

Degreaser for removing oil, grease and wax residues from moulds.

Supplied in aerosol form, all aerosols are free of fluorocarbons.

CITRUS CLEANER/DEGREASER

CLEAN Part No. MCD451

Description Citrus Degreaser - Slow drying

Size 400 ml

12

Description: Citrus Based Solvent Degreaser. High performance citrus based cleaning solvent. An ideal alternative to traditional chlorinated or highly volatile solvent cleaners.

Slow drying which allows maximum cleaning results.

Natural based, high performance cleaner/ degreaser Fully biodegradable Deep penetrating action Classified as non-flammable Effective on a wide range of soiling such as oil, grease, tar, bitumen, silicones, rubber-based adhesives, oil-based paints, inks and dyes Safe on metals and most plastics Pleasant orange Citrus odour

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MOULD SPRAYS MOULD CLEANER/POLYMER REMOVER

CLEAN Part No. MPR401

Description Mould Clean Polymer Remover

Size 400 ml

12

Description: Cleaning agents remove plastic residue from moulds and dies including residues caused by cracking, for example. They provide for time-saving production processes, for dimensional accuracy of plastic parts and mouldings, for flawless surface structure and preserve machine components.

Specifically designed to remove polymer deposits, plastic, antisoluble resins, grease and oils. Water soluble, highly active organic cleaner.

Supplied in aerosol form, all aerosols are free of fluorocarbons.

ANTISTATIC FOAM CLEANER

CLEAN Part No. MFC401

Description Foam Cleaner

Size 400 ml

12

Description: Mouldpro Foam Cleaner is a unique anti-static foaming cleaner based on a blend of surfactants, solvents, inhibitors and water.

Unrivalled in performance, it quickly and easily removes all types of dirt, grease, stains, soiling and other contamination from hard surfaces.

MOULD RELEASE, SILICON FREE

RELEASE Part No. MRN401

Description Mould Release Silicone free

Size 400 ml

Description: Universal Release Agent on a base of Synthetic Oils.

A high quality proven release agent that ensures trouble freemoulding, saves time, shortens cycles times, reduces scrap and is gentle on dies and moulds.

Suitable for thermoplastic or thermoset moulding.

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MOULD SPRAYS MOULD RELEASE, SILICON FREE

RELEASE Part No. MRN401FG

Description Mould Release Silicone free

Size 400 ml

12

Description: Universal Release Agent on a base of Synthetic Oils.

A high quality proven release agent that ensures trouble freemoulding, saves time, shortens cycles times, reduces scrap and is gentle on dies and moulds.

Suitable for thermoplastic or thermoset moulding.

MOULD PROTECT, GREEN

PROTECT Part No. MPG401 MPG501

Description Mould Protect Green Mould Protect Green

Size 400 ml 5 litre

12 1

Description: Anticorrosion agents provide dismantled die, moulds and parts with long-term protection against corrosions. This ensures that your mould is always ready for use, maintaining value and efficiency.

It is not neccesary to remove the protective film prior to use. This agent does not creep.

MOULD PROTECT, CLEAR

PROTECT Part No. MPW401 MPW501

Description Mould Protect Clear Mould Protect Clear

Size 400 ml 5 litre

12 1

Description: Anticorrosion agents provide dismantled die, moulds and parts with long-term protection against corrosions. This ensures that your mould is always ready for use, maintaining value and efficiency.

It is not neccesary to remove the protective film prior to use. This agent does not creep.

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MOULD SPRAYS / LUBRICANTS MOULD PROTECT, CLEAR

PROTECT Part No. MPW401FG

Description Mould Protect Clear

Size 400 ml

12

Description: Anticorrosion agents provide dismantled die, moulds and parts with long-term protection against corrosions. This ensures that your mould is always ready for use, maintaining value and efficiency.

It is not neccesary to remove the protective film prior to use. This agent does not creep.

MOULD PROTECT, BLUE

PROTECT Part No. MPB401FG

Description Mould Protect Blue

Size 400 ml

12

Description: Anticorrosion agents provide dismantled die, moulds and parts with long-term protection against corrosions. This ensures that your mould is always ready for use, maintaining value and efficiency.

It is not neccesary to remove the protective film prior to use. This agent does not creep.

EJECTOR PIN LUBRICANT

LUBRICATE Part No. MEL401

Description Ejector Pin Lubricant

Size 400 ml

Description: Heavy duty clear lubricant for ejector pins and other close tolerance mould parts. Extremely tenacious, clear non-staining film which withstands extreme pressure and friction.

Operational to 120°C Supplied in Aerosol cans

92

Moulding Supplies Edition 8 // www.mouldpro.com

12

LUBRICANTS EJECTOR PIN LUBRICANT - FOOD GRADE

LUBRICATE Part No. MLF500

Description Ejector Pin Grease

Size 0,5 kg

1

Description: Non-soiling lubricants that keep moving parts running smoothly and prevent damage due to breakage and seizing.

For Slides and Ejector Pins. Thin-film lubrication, Food Grade, long term action, good protection from corrosion.

Operating Temperature - upto 270°C

EJECTOR PIN LUBRICANT - FOOD GRADE

LUBRICATE Part No. MLF080

Description Ejector pin Grease

Size 80 ml.

1

Description: Non-soiling lubricants that keep moving parts running smoothly and prevent damage due to breakage and seizing.

For Slides and Ejector Pins.

Thin-film lubrication, Food Grade, long term action, good protection from corrosion.

Operating Temperature - upto 270°C .

COPPER ANTI-SEIZE

LUBRICATE Part No. MCS500

Description Copper Assembly Compound

Size 0,5 kg

1

Description: Mouldpro Copper Anti-Seize ensures rapid and easy assembly of threaded parts. It allows correct torque to be applied by eliminating thread interference.

Mouldpro Copper Anti-Seize paste prevents seizing and galling and gives quick and easy breakout of threads, gaskets and packings even after long exposure to high temperature, corrosive conditions or extreme surface pressures. It also reduces wear in areas of high friction. Temperature up to 1.100°C

93

MOULD POLISH COPPER ANTI-SEIZE

LUBRICATE Part No. MCS080

Description Copper Assembly Compound

Size 80 ml.

1

Description: Mouldpro Copper Anti-Seize ensures rapid and easy assembly of threaded parts. It allows correct torque to be applied by eliminating thread interference.

Mouldpro Copper Anti-Seize paste prevents seizing and galling and gives quick and easy breakout of threads, gaskets and packings even after long exposure to high temperature, corrosive conditions or extreme surface pressures. It also reduces wear in areas of high friction. Temperature up to 1.100°C

MOULD POLISH

POLISH Part No. MCP080

Description Mould Polish Paste

Size 80 ml.

1

Description: This superior, quality Mould polish is perfect for cleaning and polishing steel moulds. It safely and easily removes oxidation, corrosion, stains, and rust. It produces a brilliant reflective luster and leaves an invisible protective coating to ensure a long-lasting shine..

SPRAY CAN HOLDER

Part No. MCH02 MCH03 MCH04

94

Number of cans 2 3 4

Moulding Supplies Edition 8 // www.mouldpro.com

Length 170 mm 250 mm 330 mm

1 1 1

NANO MOULD COATING NANOMOLDCOATING®

RELEASE Type Part No. Excellent Release Thermoplastics all grades Rubber Silicone Cure time 10-15 min.

Cure time 3-4 hours.

Cured with hot air Cured by heating mould Application on cold surface Application on heated surface Bonds on pre-treated surfaces Multiple coats are possible Solvent Carrier Water Carrier Polymer film Flouropolymer film Up to 500K Cycles May require frequent reapplication Temperatures up to 250°C Temperatures up to 540°C Bottle net volume

HC-Heat Cure HC-5ml • •

”HCF-Heat Cure FDA Compliant” HCF-5ml.

• •

QC-Quick Cure QC • •

”QCru-Quick Cure Rubber” QCRU •

”QCsi-Quick Cure Silicone” QCSI •

•

• •

• •

•

•

• •

• •

•

•

•

•

• • 5ml.

• • 5ml.

•

•

• •

•

•

•

• • •

• • •

• • •

•

•

•

• • • •

• • • •

• • • •

60ml.

60ml.

60ml.

Benefits for your Production • • • • • • • • • • •

Up to 500,000 cycles per coating Reduces cycle times, increases productivity & eliminates sticking In-house/Self applied application Improves part quality Improves part finish by eliminated dragging and stretching Reduces moulding pressure and temperature Reduction in part weight due to lower packing pressures Does not migrate to part surface Can be used for virtually any moulded material Kits include everything for the application Non-toxic

95

Changing Colour?

MOULDPRO PURGING COMPOUNDS Benifits: Universal Application

Mouldpro offers cleaning compounds for any polymer application. Choose between Ready-to-use or pure Concentrate.

Econonmical and Effecient

All our cleaning compounds offer best cleaning process and lowest cleaning price.

ASK ONE OF OUR PURGING EXPERTS TODAY FOR MORE INFORMATION

PURGING COMPOUND

Part No. MC200 MP1X MP5X MP10X MP20X

Product MasterClean MultiPurge MultiPurge MultiPurge MultiPurge

Size 20 kg 1 kg 5 kg 10 kg 20 kg

Description: Ready to use Compounds. Safe and fast cleaning of screws, cylinders and nozzles.

MasterClean Ready-to-use granular purging compound for the cleaning of screws, cylinders, machine nozzles and hot runners.

Features • Quick Colour Changes • Quick Material Changes • Effective removal of Carbon (Black Spots) • Effective Shut Down Medium for Heat Sensitive Materials

MultiPurge MultiPurge is a cleaning compound concentrate in pellets, which can be mixed (10%) with any type of virgin thermoplastics, especially engineered to clean barrel, screw, nozzle and hot runners from carbon residuals, deposits, incrustations in changing colour and material.

Injection Moulding Blow Moulding Pass filter Hot runner suitable NSF registered Polyolefins PS SAN, ABS, ASA PVC PTFE, PVDF PMMA POM PA6, PA66, PA610, PA11, PA12 PC, PC/ABS PET, PBT PPO, PEEK, PPS, PES, PSU, LCP CA, CAB, CP TPU,TPE Temperature range high 300C Temperature range 120-300C

PURGING COMPOUND

• • • • •

• • • •

• • • • •

• • • • •

• • • •

• • • • •

• • • • •

• • • • •

• • • •

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• • • •

• • • • •

• • • •

• • • • •

• • • • •

• • • •

• • • • •

• Highly recommended

Medium recommended Suitable

Benefits • Easy to Use – Follow the simple Instructions • Reduced Downtime – Fast and Effective Operation means faster changeovers • Non Abrasive – Our purging compound is a high grade polymer with additives containing no abrasives • Clean – A high quality product that generates No Smoke, Vapour or Odours during operation.

• Economical – Only a small amount of purging compound is required this combined with Fast and Effective Operation means lower downtime and increases productivity.

ONE Purge Agent for ALL Polymers!

By mixing with virgin materials, the original temperature settings can used to ensure optimized cleaning conditions.

• • • • • •

Temperature range: 80°C up to 420°C. MultiPurge is odorless, non-toxic; it doesn’t contain solvents and it isn’t abrasive.

All components of MultiPurge are qualified as Generally Recognized as Safe (GRAS) by FDA. MultiPurge is environmentally safe.

MultiPurge is EXTREMELY economical Food Grade – NSF Approved

97

04.

TEMPERATURE CONTROL

99

100

102

105

112

113

04.1 HOT RUNNER CONTROLLER

04.4 CONNECTORS

98

04.2 HEATER BANDS

04.5 CABLES

Moulding Supplies Edition 8 // www.mouldpro.com

04.3 THERMOCOUPLES

04.6 THERMOMETERS

HOT RUNNER CONTROLLER The advanced modules which include current monitoring as standard have the following features: • Dehumidying Soft Start • Triple-line LED display • Auto / Manual Output Function • PID Auto Tune Temperature Control • Max Current Output 15A • Current Measurement Display • Power Output Percentage Display • Thermocouple J/K Type • Temperature scale °F/°C Switchable • Selectable Alarm Modes

• Phase Angle Output Mode • Zero Cross output Mode • Fuse Failure Indicator • Heater Break Detection • Power Frequency Auto-Detection (50/60Hz) • Thermocouple Failure Detection • Thermocouple Reverse Detection • Current Monitoring Display • Alarm Output Option • RS485 Output Option

HOT RUNNER CONTROLLER UNITS Modular Hot Runner Controllers comprising a range of robust steel mainframe cabinets supplied complete with Industry Standard control modules.

• 380-400VAC/3Phase/N/Earth • CE Marked • Supplied Complete with 3m Cable Set

Part No. HRC001 HRC002 HRC004 HRC006 HRC008 HRC012

Number Zones Single Zone 2 Zones 4 Zones 6 Zones 8 Zones 12 Zones

A 188 215 215 215 215 215

Cabinet Dimensions B 96 224 325 427 529 733

C 248 299 299 299 299 299

Cable/Connector 1 x 4 pin 1 x 16 pin 1 x 16 pin 1 x 24 pin 2 x 16 pin 2 x 24 pin

MODULE

Part No. HRM15C

Number Zones Single Zone

A 176

B 50

99

HEATER BANDS STAINLESS STEEL NOZZLE HEATERS STAINLESS STEEL

Part No. Z17025030 Z17030020 Z17030025 Z17030030 Z17030035 Z17030040 Z17035025 Z17035030 Z17035035 Z17035040 Z17035045 Z17040020 Z17040025 Z17040030 Z17040035 Z17040040 Z17040045 Z17045025 Z17045030 Z17045035 Z17045040 Z17045045 Z17045050 Z17045055 Z17050020 Z17050025 Z17050030 Z17050035 Z17050040 Z17050050 Z17050060 Z17055020 Z17055025 Z17055030 Z17055035 Z17055040 Z17055050 Z17060020 Z17060025 Z17060030 Z17060035 Z17060040 Z17060050 Z17060060 Z17065020 Z17065025 Z17065030 Z17065035 Z17065040 Z17065050

Ø ID 25 30 30 30 30 30 35 35 35 35 35 40 40 40 40 40 40 45 45 45 45 45 45 45 50 50 50 50 50 50 50 55 55 55 55 55 55 60 60 60 60 60 60 60 65 65 65 65 65 65

Length 30 20 25 30 35 40 25 30 35 40 45 20 25 30 35 40 45 25 30 35 40 45 50 55 20 25 30 35 40 50 60 20 25 30 35 40 50 20 25 30 35 40 50 60 20 25 30 35 40 50

Description: Sealed nozzle heater high Wattage Supplied with 1000 mm Lead 230 V. Working Temperature max 380/400° C

100

Moulding Supplies Edition 8 // www.mouldpro.com

Watt 130 100 130 170 200 230 160 200 240 270 310 160 190 230 270 310 350 210 260 310 350 400 450 490 190 240 290 340 390 500 600 210 270 320 380 430 540 230 290 350 410 470 600 720 250 320 380 450 520 650

Part No. Z17070020 Z17070025 Z17070030 Z17070035 Z17070040 Z17070050 Z17070060 Z17075020 Z17075025 Z17075030 Z17075035 Z17075040 Z17075050 Z17075060 Z17080020 Z17080025 Z17080030 Z17080035 Z17080040 Z17080050 Z17080060 Z17085020 Z17085025 Z17085030 Z17085035 Z17085040 Z17085050 Z17085060 Z17090020 Z17090025 Z17090030 Z17090035 Z17090040 Z17090050 Z17090060 Z17095020 Z17095025 Z17095030 Z17095035 Z17095040 Z17095050 Z17095060 Z17100020 Z17100025 Z17100030 Z17100035 Z17100040 Z17100050 Z17100060

Ø ID 70 70 70 70 70 70 70 75 75 75 75 75 75 75 80 80 80 80 80 80 80 85 85 85 85 85 85 85 90 90 90 90 90 90 90 95 95 95 95 95 95 95 100 100 100 100 100 100 100

Length 20 25 30 35 40 50 60 20 25 30 35 40 50 60 20 25 30 35 40 50 60 20 25 30 35 40 50 60 20 25 30 35 40 50 60 20 25 30 35 40 50 60 20 25 30 35 40 50 60

Watt 270 340 410 490 560 700 840 290 370 440 520 560 750 900 310 390 470 560 640 800 960 330 420 500 590 680 850 1020 350 440 540 630 720 900 1080 370 470 570 660 760 950 1150 380 500 600 700 800 1000 1200

HEATER BANDS MICA NOZZLE HEATERS

Part No. NHB25x25 NHB25x30 NHB25x32 NHB25x35 NHB25x38 NHB25x40 NHB25x45 NHB25x50 NHB30x25 NHB30x30 NHB30x32 NHB30x35 NHB30x38 NHB30x40 NHB30x45 NHB30x50 NHB32x25 NHB32x30 NHB32x32 NHB32x35 NHB32x38 NHB32x40 NHB32x45 NHB32x50 NHB35x25 NHB35x30 NHB35x32 NHB35x35 NHB35x38 NHB35x40 NHB35x45 NHB35x50

Ø ID 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 32 32 32 32 32 32 32 32 35 35 35 35 35 35 35 35

Length 25 30 32 35 38 40 45 50 25 30 32 35 38 40 45 50 25 30 32 35 38 40 45 50 25 30 32 35 38 40 45 50

Watt 120 120 120 130 140 150 165 180 120 130 140 150 160 175 200 220 115 140 150 160 175 180 200 230 130 150 160 175 190 200 225 250

Part No. NHB38x25 NHB38x30 NHB38x32 NHB38x35 NHB38x38 NHB38x40 NHB38x45 NHB38x50 NHB40x25 NHB40x30 NHB40x32 NHB40x35 NHB40x38 NHB40x40 NHB40x45 NHB40x50 NHB45x25 NHB45x30 NHB45x32 NHB45x35 NHB45x38 NHB45x40 NHB45x45 NHB45x50 NHB50x25 NHB50x30 NHB50x32 NHB50x35 NHB50x38 NHB50x40 NHB50x45 NHB50x50

Ø ID 38 38 38 38 38 38 38 38 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 50 50 50 50 50 50 50 50

Length 25 30 32 35 38 40 45 50 25 30 32 35 38 40 45 50 25 30 32 35 38 40 45 50 25 30 32 35 38 40 45 50

Watt 140 160 170 190 200 225 270 275 140 175 180 200 220 230 250 280 160 185 200 225 200 250 275 325 180 220 235 250 280 300 325 375

Description: Mica insulated heater, Supplied with 1000 mm Lead 230 V Working Temperature max 350/370° C

101

THERMOCOUPLES THERMOCOUPLE LEAF TYPE

Part No. TLC

Length 20

Width 10

Type J

Leads 1000 mm

Description: Thermocouple leaf type, ideal for nozzle bands.

Leads: 1000 mm

THREADED TYPE

Part No. MTT602000

d 6

D M8x1

L 2500

d 6,5

D 16

L 2500

Description: Fe-CuNi, Type J, max temperature 400° C

SURFACE WASHER TYPE

Part No. MTS602000 Description: Fe-CuNi, Type J, max temperature 400° C

102

Moulding Supplies Edition 8 // www.mouldpro.com

THERMOCOUPLES PIN TYPE

Part No. MTP402000

d 4

A 12

h 8

L 2500

Description: Fe-CuNi, Type J, max temperature 400° C

BAYONET - 2 PINS

Part No. MTB48102000 MTB60102000 MTB60122000 MTB60142000 MTB80122000 MTB80142000

d 4,8 6 6 6 8 8

D 11 11 12,8 15 12,8 15

L 2500 2500 2500 2500 2500 2500

Description: Fe-CuNi, Type J, max temperature 400° C

103

THERMOCOUPLES ADAPTORS

Part No. MTA12M10X1 MTA12M12X1 MTA12M12X1,75 MTA12M14x1,5 MTA12G3/8 MTA14M10X1 MTA14M12X1 MTA14M12X1,75 MTA14M14X1,5 MTA14G1/4 MTA14G3/8

øD 12 12 12 12 12 14 14 14 14 14 14

ød 7,1 8,2 8,2 8,2 8,2 7,1 8,2 8,2 8,2 8,2 8,2

SW 17 16 16 16 17 17 17 17 17 17 17

G M10x1 M12x1 M12x1,75 M14x1,5 G3/8 M10x1 M12x1 M12x1,75 M14x1,5 G1/4 G3/8

øD 10 10 11 12 12 12 12 12 14 14

ød 7,1 7,1 6,3 7,1 7,1 8,2 8,2 8,2 9 9

G M10x1 M10x1,5 G1/8 M10x1 M10x1,5 M12x1 M12x1,75 M14x1,5 M12X1 M14x1,5

GL 30 30 30 50 50 50 50 50 50 50

EXTENDED ADAPTORS

Part No. MTG10M10X1 MTG10M10X1,5 MTG10G1/8 MTG12M10X1 MTG12M10X1,5 MTG12M12X1 MTG12M12X1,75 MTG12M14X1,5 MTG14M12X1 MTG14M14x1,5

104

Moulding Supplies Edition 8 // www.mouldpro.com

CONNECTORS MULTIPOLE CONNECTORS High quality connectors, compatible with Industry Standard (equivalent products from other manufacturers) • CE marked • UL/CSA approved • Quality Screw terminals • Cost efficient • Full range • Protection standard: IP20 • Seals: NBR • Temperature range: 125° C (CK type only 100° C)

105

CONNECTORS INSERTS MALE

Part No. CKM03 CKM04

# Poles 3+E 4+E

A 21 21

B 21 21

L 30,5 36,5

# Poles 3+E 4+E

A 21 21

B 21 21

L 30,5 36,5

INSERTS FEMALE

Part No. CKF03 CKF04

STRAIGHT HOOD

Part No. MKAV20

# Poles 3/4+E

Levers Single

A 28

B 33,5

L 60,5

M M20

PANEL MOUNT BASE

Part No. CKAX03I

106

# Poles 3/4+E

Levers Single

Moulding Supplies Edition 8 // www.mouldpro.com

A 57,5

B 32

L 24

CONNECTORS INSERTS MALE, SCREW TERMINALS

Part No. CDAM10 CDAM16

# Poles 10 Pole 16 Pole

A 56,5 73

B 23 23

L 31 31

Size 49.16 66.16

A 56,5 73

B 23 23

L 31 31

Size 49.16 66.16

B 23

L 31

Size 66.16

B 23

L 31

Size 66.16

INSERTS FEMALE, SCREW TERMINALS

Part No. CDAF10 CDAF16

# Poles 10 Pole 16 Pole

INSERTS MALE, 3 ROW, HIGH DENSITY CRIMP TERMINAL

Part No. CDM25

# Poles 25 Pole

A 73

INSERTS FEMALE, 3 ROW, HIGH DENSITY CRIMP TERMINAL

Part No. CDF25

# Poles 25 Pole

A 73

CRIMP PINS

Part No. CDMA0.5 CDFA0.5 CDMA1.5 CDFA1.5

Type Male Female Male Female

Wire Size 0,5 mm² 0,5 mm² 1,5 mm² 1,5 mm²

ø-A 1,1 1,1 1,8 1,8

ø-B 8 8 8 8

107

CONNECTORS TOP ENTRY HOOD

Part No. MZAV15L20 MZAV25L20 MZAV25L25

# Poles 10 Pole 16/25 Pole 16/25 Pole

Levers Single Single Single

A 72 88,5 88,5

B 36 36 36

C 63 79,5 79,5

L 64,5 70,5 70,5

L1 14,5 14,5 14,5

M M20 M20 M25

Size 49.16 66.16 66.16

SIDE ENTRY HOOD

Part No. MZO15L20 MZO25L25 MZAO25L25

# Poles 10 Pole 16 Pole 25 Pole

Levers Single Single Single

A 72 88,5 88,5

B 29,4 29,4 29,4

C 63 79,5 79,5

L 55,9 55,9 70,5

M M20 M25 M25

Size 49.16 66.16 66.16

PANEL MOUNT HOUSING

Part No. CZI15L CZI25L

# Poles 10 Pole 16/25 Pole

Levers Single Single

A 83 98

B 32 32

C 76 93

L 44 44

Size 49.16 66.16

SURFACE MOUNT HOUSING

Part No. MZP15L25 MZAP25L25

108

# Poles 10 Pole 16/25 Pole

Levers Single Single

A 85 101

Moulding Supplies Edition 8 // www.mouldpro.com

B 50 50

C 76 93

L 52 57

M M25 M25

Size 49.16 66.16

CONNECTORS INSERTS MALE

Part No. CNEM06T CNEM10T CNEM16T CNEM24T

# Poles 6 Pole 10 Pole 16 Pole 24 Pole

A 50 63,4 83,5 110,3

B 34 34 34 34

L 33 33 33 33

L1 18 18 18 18

Size 44.27 57.27 77.27 104.27

# Poles 6 Pole 10 Pole 16 Pole 24 Pole

A 50 63,4 83,5 110,3

B 34 34 34 34

L 33 33 33 33

L1 18 18 18 18

Size 44.27 57.27 77.27 104.27

INSERTS FEMALE

Part No. CNEF06T CNEF10T CNEF16T CNEF24T

TOP ENTRY HOOD, SINGLE LEVER

Part No. MHV06L20 MHV10L20 MHV16L25 MHV24L32

# Poles 6 Pole 10 Pole 16 Pole 24 Pole

Levers Single Single Single Single

A 72 87 108 135

B 43 43 43 43

C 60 73 93,5 120

L 53 58 58 68

L1 40 45 45 55

M M20 M20 M25 M32

Size 44.27 57.27 77.27 104.27

A 73 87 108 135

B 43 43 43 43

C 60 73 93,5 120

L 50,4 52 63 63

L1 47 49 60 60

M M20 M20 M25 M32

Size 44.27 57.27 77.27 104.27

SIDE ENTRY HOOD, SINGLE LEVER

Part No. MHO06L20 MHO10L20 MHO16L25 MHO24L32

# Poles 6 Pole 10 Pole 16 Pole 24 Pole

Levers Single Single Single Single

109

CONNECTORS PANEL MOUNT BASE, SINGLE LEVER

Part No. CHI06L CHI10L CHI16L CHI24L

# Poles 6 Pole 10 Pole 16 Pole 24 Pole

Levers Single Single Single Single

A 82,5 95,5 115,5 142,5

B 45,5 45,5 45,5 45,5

L 29 29 29 29

Size 44.27 57.27 77.27 104.27

SURFACE MOUNT BASE, SINGLE LEVER

Part No. MHP06L20 MHP10L20 MHP16L25 MHP24L25

# Poles 6 Pole 10 Pole 16 Pole 24 Pole

Levers Single Single Single Single

A 82 93,5 117 144

B 52 52 57 57

C 70 82 105 132

L 53 57 63 63

M M20 M20 M25 M25

Size 44.27 57.27 77.27 104.27

A 73 93,5 120

B 43 43 43

L 58 58 68

L1 45 45 55

M M20 M25 M32

Size 57.27 77.27 104.27

TOP ENTRY HOOD, DOUBLE LEVER

Part No. MHV10.20 MHV16.25 MHV24.32

110

# Poles 10 Pole 16 Pole 24 Pole

Levers Double Double Double

Moulding Supplies Edition 8 // www.mouldpro.com

CONNECTORS SIDE ENTRY HOOD, DOUBLE LEVER

Part No. MHO10.20 MHO16.25 MHO24.32

# Poles 10 Pole 16 Pole 24 Pole

Levers Double Double Double

A 73 93,5 120

B 43 43 43

L 52 63 63

M M20 M25 M32

Size 57.27 77.27 104.27

A 95,5 115,5 142,5

B 45,5 45,5 45,5

C 58 58 58

L 29 29 29

Size 57.27 77.27 104.27

PANEL MOUNT BASE, DOUBLE LEVER

Part No. CHI10 CHI16 CHI24

# Poles 10 Pole 16 Pole 24 Pole

Levers Double Double Double

SURFACE MOUNT BASE, DOUBLE LEVER

Part No. MHP10.20 MHP16.25 MHP24.25

# Poles 10 Pole 16 Pole 24 Pole

Levers Double Double Double

A 93,5 117 144

B 52 57 57

C 82 105 132

L 57 63 63

M M20 M25 M25

Size 57.27 77.27 104.27

CABLE GLANDS

Part No. AGM20T AGM25T AGM32T

Thread M20 M25 M32

111

CABLES POWERFLEX CABLE

Part No. PF08 PF12

Zones 8 12

Cores 16+E 24+E

Coil Length 20m 20m

Zones 8 12

Cores 8 Pair+E 12Pair+E

Coil Length 20m 20m

Zones 6

Cores 12+E PWR / 6 Pair T/C

Coil Length 20m

Description: Multicore Power Cable 1.5mm² 16A Cable Numbered Cores, Green/Yellow Earth

THERMOFLEX CABLE

Part No. TF08 TF12 Description: Multi-core Thermocouple Cable Type J Fe/Cu-Ni, Twisted Pairs DIN Standard Colours (Black/White), Numbered Cores Screen and Earth

MULTIFLEX CABLE

Part No. MF06 Description: 6 Zone Combination power and thermocouple cable Extremely Flexible 1.5mm² 16A Power Cable Type J Fe/Cu-Ni Thermocouple Cable, Twisted Pairs DIN Standard Colours (Black/White), Numbered Cores Screen and Earth

112

Moulding Supplies Edition 8 // www.mouldpro.com

THERMOMETERS THERMOMETER KIT

Part No. 826-32

Temperature range -50° C to + 1300° C

Description: Single Input K-Type thermometers offer high accuracy and fast response times; ideal for plastics processors 50° to 1300° °C / °F Selectable Resolution: 0.1°C / 0.1°F Sampling rate of 2.5 times per second Auto Power Off Supplied with carry case, rubber holster & battery Kit Includes: Thermometer (Single Input), Case, Needle Point Penetration Probe, Right Angle Surface probe, Case, Batteries

DELUXE THERMOMETER KIT

Part No. 826-33

Temperature range -50° C to + 1300° C

Description: Dual Input K-Type thermometers offer high accuracy and fast response times; ideal for plastics processors 50° to 1300° °C / °F Selectable Resolution: 0.1°C / 0.1°F Sampling rate of 2.5 times per second Auto Power Off Supplied with carry case, rubber holster & battery Kit Includes: Thermometer (Single Input), Case, Needle Point Penetration Probe, Right Angle Surface probe, Magnetic Surface Probe, Case, Batteries

THERMOMETER

Part No. DT6101K DT6102K

Input Single Dual

Temperature range -50° C to + 1300° C -50° C to + 1300° C

Description: Single or Dual Input K-Type thermometers offer high accuracy and fast response times; ideal for plastics processors 50° to 1300° °C / °F Selectable Resolution: 0.1°C / 0.1°F Sampling rate of 2.5 times per second Auto Power Off Supplied with carry case, rubber holster, bead probe & battery

113

THERMOMETERS INFRARED AND PROBE THERMOMETER KIT

Part No. 826-31

Temperature range -60° C to + 500° C

Description: Ideal for all temperature measurement requirements around the mouldshop this dual purpose infrared thermometer also has a Type K thermo-couple input socket.

The kit is supplied in a case complete with penetration probe and 90° ribbon surface probe. Ideal for measuring surface temperature of moulded parts, mould surface temperature or melt temperature.

Range (Infrared) -60°C to +500°C Range (Thermocouple) -60°C to +500°C Backlit LCD display Laser Pointer Auto power off (60 secs) Adjustable Emissivity

HANDHELD 90 DEGREE RIBBON SURFACE PROBE

Part No. TCP-RS90-K

Type K

Max Temp 500°C

Lead Type Flexible

Type K

Max Temp 500°C

Lead Type Flexible

Type K

Max Temp 500°C

Lead Type Flexible

HANDHELD PENTRATION PROBE

Part No. TCP-P-K

MAGNETIC SURFACE PROBE

Part No. TCP-R-M

114

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05.

MATERIAL HANDLING

116

117

118

119

121

121

05.1 LOADER HOSES

05.4 VACUUM COUPLERS

05.2 HOT AIR HOSES

05.5 HOPPER MAGNETS

05.3 HOSE CLAMPS

05.6 MATERIAL SCOOPS

122

05.7 BALANCES AND MOISTURE ANALYSER

115

LOADER HOSES ANTI-STATIC PU HOSE/PVC HELIX

Part No. PUP38 PUP40 PUP45 PUP50 PUP60

Ø ID (mm) 38 40 45 50 60

Min Wall thickness (mm) 0,8 1 1 1 1

Roll Length (m) 10 10 10 10 10

Wire Clip Ref 3030250 3030250 3030269 3030285 3030306

Min Wall thickness (mm) 1,5 1,5 1,5 1,5 1,5 1,5

Roll Length (m) 10 10 10 10 10 10

Wire Clip Ref 3030242 3030250 3030250 3030269 3030285 3030306

Ø OD (mm) 27 33 40,4 47 60 74,8 88,2

Roll Length 30 30 30 30 30 30 30

Clamp Ref. HDC2325 HDC3134 HDC3740 HDC4347 HDC5963 HDC7379 HDC8591

Description: Anti-Static Polyurethane hose reinforced with rigid PVC spiral helix and copper wire Inside surface perfectly smooth, outside corrugated Excellent flexibility Light abrasion resistance Operating temperature -20ºC to +80ºC 30m Coil

PU HOSE/STEEL HELIX

Part No. PURH32 PURH38 PURH40 PURH45 PURH50 PURH60

Ø ID (mm) 32 38 40 45 50 60

Description: Polyurethane hose reinforced with a copper covered steel helix Very high resistance to abrasions Excellent flexibility Smooth Bore Operating temperature -40ºC to +80ºC 10m Coil

PVC HOSE

Part No. PAPVC19 PAPVC25 PAPVC31 PAPVC38 PAPVC50 PAPVC64 PAPVC75

Ø ID (mm) 20 25 32 38 50 64 76

Description: ”Clear PVC Hose with a steel spiral helix Exellent flexibility Inside & Outside smooth Operation temperature -10°C to + 60°C 30 m Coil”

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HOT AIR HOSES SILICON DRYER HOSE

Part No. SIL132 SIL138 SIL141 SIL151 SIL160 SIL170

ร ID (mm) 32 38 41 51 60 70

Roll Length (m) 4 4 4 4 4 4

Wire Clip Ref 3030200 3030226 3030234 3030269 3030285 3030306

Description: Coated glass fabric - Single Ply Operating Temperature -60ยบC to +250ยบC 4 Metre Length

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HOSE CLAMPS HOSE CLAMPS HEAVY DUTY STAINLESS STEEL

Part No. HDC2325 HDC3134 HDC3740 HDC4347 HDC5963 HDC7379 HDC8591

Ã&#x2DC; 23-25 31-34 37-40 43-47 59-63 73-79 85-91

e 8 11 11 11 11 13 13

a 18 20 20 20 20 25 25

50 50 50 50 25 25 25

Description: Material: Stainless Steel

WIRE CLIP WITH SCREW - IDEAL FOR LOADER HOSES WITH OUTER HELIX

Part No. 3030200 3030218 3030226 3030234 3030242 3030250 3030269 3030277 3030285 3030293 3030306 Description: Wire: Steel wire B-UNI 3823 Screw: 6.6 grade steel Cr3 zinc-plated

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Size range mm 33-37 35,5-40 38,5-43 41-46 43,5-49 46,5-53 50,5-56 53,5-60 56,5-64 60-68 64-72

This clip was specially designed for use with hoses incorporating an outer helix.

It is generally used when installing ventilation ducting.

The double-wire construction of this clip means that it sits comfortably on either side of the helix and can then be clamped down firmly thanks to the screw-tightening system.

Moulding Supplies Edition 8 // www.mouldpro.com

Hose ref.

PAPVC19 PAPVC25 PAPVC31 PAPVC38 PAPVC50 PAPVC64 PAPVC75

VACUUM COUPLERS SUCTION COUPLINGS FOR MATERIAL CONVEYING OF STAINLESS STEEL 1.4305

Description: High quality quick coupling system for conveying of polymer granulates or liquids.

• Stainless Steel (wear resistance) • Full flow passage • Connections for pipes, tubes and hoses • Quick and easy operation

COUPLING FOR HOSE ATTACHMENT STAINLESS STEEL

Part No. VCH38 VCH40 VCH45 VCH50

Hose Attachment (mm) 38 40 45 50

Flow Ø 34 36 41 41

Diameter 65 65 65 65

Length 82 82 82 82

Flow Ø 34 36 41 41

Diameter 65 65 65 65

Length 68 68 68 68

Flow Ø 41 41

Diameter 65 65

Length 68 68

COUPLING FOR PIPE ATTACHMENT STAINLESS STEEL

Part No. VCP38 VCP40 VCP45 VCP50

Pipe Diameter (mm) 38 40 45 50

COUPLING WITH FEMALE THREAD STAINLESS STEEL

Part No. VCT1-1/2 VCT2

Thread 1-1/2” 2”

119

VACUUM COUPLERS BLIND COUPLING WITH CHAIN STAINLESS STEEL

Part No. VCB

Flow Ø VCB

Diameter 65

Length 82

PLUG FOR HOSE ATTACHMENT STAINLESS STEEL

Part No. VPH38 VPH40 VPH45 VPH50

Hose Attachment (mm) 38 40 45 50

Flow Ø 34 36 41 41

Diameter 55 55 55 55

Length 83 83 83 83

Flow Ø 34 36 41 41

Diameter 58 58 58 58

Length 68,5 68,5 68,5 68,5

Flow Ø 41 41

Diameter 59 59

Length 65 65

PLUG FOR PIPE ATTACHMENT STAINLESS STEEL

Part No. VPP38 VPP40 VPP45 VPP50

Pipe Diameter (mm) 38 40 45 50

PLUG WITH FEMALE THREAD STAINLESS STEEL

Part No. VPT1-1/2 VPT2

Thread 1-1/2” 2”

BLIND PLUG WITH CHAIN STAINLESS STEEL

Part No. VPB

120

Flow Ø -

Moulding Supplies Edition 8 // www.mouldpro.com

Diameter 58

Length 60

HOPPER MAGNETS / MATERIAL SCOOPS HOPPER MAGNETS STAINLESS STEEL

Part No. D100 D150 D200 D250 D300

Size Diameter 100mm 150mm 200mm 250mm 300mm

Description: • Separation Magnets • Stainless Steel encased • Place direct in the Hopper to separate metal from polymers and avoid damage of nozzle and hotrunners etc.

MATERIAL SCOOP

Part No. 2885

Size 1.9ltr

Description: 1.9Ltr Material Scoop Ideal for scooping granules and tipping into material hoppers

121

BALANCES AND MOISTURE ANALYSER COMPACT BALANCE

Part No. MCB500 MCB2000

Capacity 500 g 2000 g

Readability 0,1 g 0,1 g

Platform Size Ø 120 mm Ø 120 mm

Description: Compact balance for weighing parts up to 2000 g Features: Backlit LCD display Stainless steel pan ShockProtect™ overload three-point protection Can be stacked for storage Lock down mounting slot for Kensington™ type lock and cable Dual tare keys Lightweight and portable Colour coded, sealed keypad

Modern low profile design Low cost and simple to use External calibration Auto sleep / power down function to save battery life Auto power off Low battery indication AC Adaptor

Applications: Weighing Percentage weighing Parts counting Below balance weighing Weight accumulation

PRECISION BALANCE

Part No. MPB410

Capacity 410 g

Description: Precision Balance for weighing parts with very accurate tolerance.

Features: Backlit LCD display Colour coded keys Level indicator with adjustable levelling feet Removable draft shield supplied Robust metal housing Sealed keypad External calibration Pan lifter to easily remove samples

122

Applications: Weighing Net / Total Check weighing Percentage weighing Weight accumulation Parts counting Animal / dynamic weighing Density determination Below balance weighing

Moulding Supplies Edition 8 // www.mouldpro.com

Readability 0,001 g

Platform Size Ø 120 mm

BALANCES AND MOISTURE ANALYSER MOISTURE ANALYSER

Part No. MMB65

Capacity 65 g

Description: The MMB Moisture Analyser makes moisture analysis of plastic granules easy for fast and accurate results.

The moisture analyzer comprises of a balance and an integrated heater.

The analyser will first weigh the material sample in a foil tray at the start of the process; it will then heat the sample up, removing the moisture, and continue heating sample until it stops losing weight.

This data is then used to calculate the moisture content based on the moisture loss rate, known as a drying curve.

Readability 0,001 g

Platform Size Ă&#x2DC; 100 mm

Features: USB port for memory card and USB I/O interface RS-232 interface Built-in memories for storing products and settings 3 settings for heating sample, ramp up, step and standard Automatic test start setting for when the lid is closed Pan lifter to easily remove samples Large backlit display with dual text prompts

CALIBRATION WEIGHTS

Part No. CALW20G CALW50G CALW200G CALW1000G

Weight 20 g 50 g 200 g 1000 g

Description: Ideal for calibrating Scales and moisture analyser.

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06.

END OF ARM TOOLING

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127

128

131

134

138

142

146

06.1 QUICK CHANGE

06.4 MOUNTING CLAMPS

06.7 PNEUMATIC GRIPPERS

124

06.2 FRAMES

06.5 VACUUM CUP ADAPTORS

06.8 PNEUMATIC GATE CUTTERS

Moulding Supplies Edition 8 // www.mouldpro.com

06.3 FRAME CONNECTORS

06.6 VACUUM CUPS

QUICK CHANGE QUICK CHANGE PLATES ”GRIPPER SIDE”

Part No. QC-SSW-60 QC-SSW-100 QC-SSW-160

A 60 100 160

B 60 100 160

C 8 8 10

Description: • Adaptor plates with dovetail guidance system • Material: aluminum

QUICK CHANGE PLATES ”ROBOT SIDE”

Item QC-RSW-60-00 QC-RSW-100-00 QC-RSW-160-00

A 60 100 160

B 60 100 160

C 17 17 20

D 75 116 179

E 105 154 217

F 70 112 165

Description: • Quick change system - robot side • Material: aluminum

125

QUICK CHANGE QUICK CHANGER ROBOT SIDE

Part No. MRS-90 MRS-150

Size Ø 90 mm 150 mm

Weight 318 g 1123 g

Size Ø 90 mm 150 mm

Weight 227 g 827 g

QUICK CHANGER GRIPPER SIDE

Part No. MGS-90 MGS-150

126

Moulding Supplies Edition 8 // www.mouldpro.com

FRAMES INTERFACE FOR QUICK CHANGER

Part No. MGSI-90 MGSI-150

Fits Quick change size 90 mm 150 mm

A 76 110

B 37 52

D 3 4

Weight 227 g 827 g

PROFILE

Part No. APX25-25-1000 APX25-50-1000 APL40-40-1000 APL40-80-1000

A 25 25 40 40

B 25 50 40 80

C 1000 1000 1000 1000

127

FRAME CONNECTORS CAP FOR PROFILE

Part No. MPP-25-25 MPP-25-50 MPP-40-40 MPP-40-80

A 25 25 40 40

B 25 50 40 80

CORNER CONNECTOR

Part No. MP.WIV.X.25.0 MP.WIV.X.50.25 MP.WIV.L.40 MP.WIV.L.40.E

A 25 51 40 38

B 25 51 40 38

C 16 16 40 38

M X X L L

NUTS FOR PROFILE

Part No. CN-M3 CN-M4 CN-M5 CN-M6 CND-M4 CND-M5 CND-M6

128

G1 M3 M4 M5 M6 M4 M5 M6

Moulding Supplies Edition 8 // www.mouldpro.com

A 15 15 15 15 24 30 30

L1

16 20 20

FRAME CONNECTORS PROFILE CONNECTOR - STRAIGHT

Part No. MP.VBG.X.25.50 MP.VBG.X.50.50 MP.VBG.L.40.80

A 25 50 40

B 50 50 80

C 3 3 3

M X X L

A 25 25 40 40

B 50 50 80 80

C 50 75 80 120

D 3 3 3 3

A 25 25 40

B 75 75 120

C 50 100 80

D 3 3 3

PROFILE CONNECTOR L-STYLE

Part No. MA.VBL.50.50 MA.VBL.50.75 MA.VBL.80.80 MA.VBL.80.120

PROFILE CONNECTOR T-STYLE

Part No. MA.VBT.50.75 MA.VBT.75.100 MA.VBT.120.80

129

FRAME CONNECTORS ADJUSTABLE CONNECTOR 0-90 DEGREE

Part No. MP.VBW.X.0.90 MP.VBW.L.0.90

A 50 80

B 70 120

C 3 3

M X L

CROSS CONNECTOR BRIDGE

Thickness = E Part No. CCB25-25-X CCB50-25-X CCB25-50-X CCB40-40-L CCB80-40-L

A 25 50 25 40 80

B 25 25 50 40 40

C 45 45 70 60 100

D 30 55 30 48.5 50

E 15 15 15 15 15

Profile X X X L L

Description: • Cross connecting bridges for • Connecting of two sections • It does not have to be drilled • Secure connection between two profiles

CROSS CONNECTOR

Part No. CC25-25-X CC50-25-X CC50-50-X CC40-40-L CC80-40-L CC80-80-L CC40-25-L

A 25 50 50 40 80 80 40

Description: • Cross connecting plates for connecting of two sections diagonally • It does not have to be drilled • Secure connection between two profiles • Ideal connectivity through guide

130

Moulding Supplies Edition 8 // www.mouldpro.com

B 25 25 50 40 40 80 25

C 41 70 70 60 100 100 70

D 41 50 70 60 60 100 41

Profile X X X L L L L

MOUNTING CLAMPS ROUND CLAMP

Part No. RC10 RC14 RC20 RC30

A 10 14 20 30

B 8 10 13 18

C 12 12 12 20

D 15 32 40 52

Description: • Very robust and accurately fitting construction • The inside threads are formed • All edges are rounded

CROSS CONNECTOR WITH BALL JOINT

Part No. MP.KVB.KG.X10 MP.KVB.KG.X14 MP.KVB.KG.L20

A 10 14 20

B 10 12,5 17,5

C 12 15 20

D 32 40 52

G 0-13° 0-17° 0-19°

M X X L

ADJUSTABLE CLAMP

Part No. AC10-40-X AC14-40-X AC20-60-X AC20-70-L AC30-70-L

A 10 14 20 20 30

B 40 40 60 70 70

C 24 19 22 25 27

Profile X X X L L

Description: • Adjustable clamp - strong version • The clamping of components • The device can be mounted in very close range.

• Perfect accessibility of individual screws

131

MOUNTING CLAMPS ELBOW GRIPPER ARM - ADJUSTABLE

Part No. MA.GLA.1010.90 MA.GLA.1414.120 MA.GLA.2020.150

A 10 14 20

B 10 14 20

C 90 120 150

D 22 30 38

B 10 14 20

C 90 120 150

D 8 10 12

ANGLE GRIPPER ARM - EXTENDED

Part No. MA.WKA.1010.90 MA.WKA.1414.120 MA.WKA.2020.150

132

A 10 14 20

Moulding Supplies Edition 8 // www.mouldpro.com

MOUNTING CLAMPS EXTENSION TUBE

Part No. MA.VLR.10.90 MA.VLR.14.120 MA.VLR.20.150

A 10 14 20

B M8X1 M12X1 M17X1

C 90 120 150

A 10 14 20

B M8X1 M12X1 M17X1

C 60 80 100

CENTERING PIN

Part No. MA.ZTB.1060 MA.ZTB.1480 MA.ZTB.20100

133

VACUUM CUP ADAPTORS VACUUM CUP ADAPTOR

Part No. VCAF10-60-M5-M5 VCAF14-80-G1/8-G1/8 VCAF20-100-G1/8-G1/8 VCAF20-150-G1/8-G1/4

A 60 80 100 150

B 10 14 20 20

C M5 G1/8 G1/8 G1/4

D M5 G1/8 G1/8 G1/8

L 60 80 100 150

G1 M5 G1/8 G1/4 G1/4

G2 M5 G1/8 G1/8 G1/8

Description: • Used for the optimum positioning of a vacuum cup • Extremely flexible when positioning the vacuum suction cup

SWIVEL VACUUM CUP ADAPTOR

Part No. VCAS10-60-M5-M5 VCAS14-80-G1/8-G1/8 VCAS20-100-G1/4-G1/8 VCAS20-150-G1/4-G1/8

D 10 14 20 20

Description: • To optimise position and angle of a vacuum cup • Very robust and accurate fitting construction • Safe and stable mounting of the angle by two screws

VACUUM ADAPTOR FOR PROFILES Thickness = E

Part No. VCAP-G1/8-G1/8-X VCAP-G1/4-G1/4-X

A 40 40

B 25 25

Description: • For the direct connection of a vacuum cup • Compact design

134

Moulding Supplies Edition 8 // www.mouldpro.com

C G1/8 G1/4

D G1/8 G1/4

E 20 20

Profile X X

VACUUM CUP ADAPTORS SPRING LOADED LEVEL COMPENSATOR - NON ROTATIONAL - THREADED BODY

Part No. LC.M10.20 LC.M12.20 LC.M14.38 LC.M20.48 Description: Spring: Sliding Parts: Terminal Parts:

A M10x1.25 M12x1.25 M14x1.5 M20x1.5

B 26 26 30 50

C 71 61 94 126

D 42 32 61 73

E M5 M5 M5 1/8”

F M5 1/8” 1/8” 1/4”

CH1 13 10 13 17

CH2 14 17 19 27

STROKE HUB (mm) 20 20 38 48

Steel Chrome-plated brass Anodized Aluminium

SPRING LOADED LEVEL COMPENSATOR - NON ROTATIONAL - SMOOTH BODY

Part No. LC.10.20 LC.12.20 LC.14.38 LC.20.48 Description: Spring: Sliding Parts: Terminal Parts:

A ø10 ø12 ø16 ø20

B 26 26 30 50

C 71 71 94 126

D 42 42 61 73

E M5 M5 M5 1/8”

F M5 M5 1/8” 1/4”

CH1 13 13 13 17

STROKE HUB (mm) 20 20 38 48

Steel Chrome-plated brass Anodized Aluminium

135

VACUUM CUP ADAPTORS SPRING LOADED LEVEL COMPENSATOR - SMOOTH BODY

Part No. VCASL10-76-H20-M5-M5 VCASL14-80-H15-G1/8-G1/8 VCASL14-105-H35-G1/8-G1/8 VCASL20-115-H20-G1/4-G1/4 VCASL20-139-H40-G1/4-G1/4

A 76 80 105 115 139

B 10 14 14 20 20

C M5 G1/8 G1/8 G1/4 G1/4

D M5 G1/8 G1/8 G1/4 G1/4

H 20 15 35 20 40

G1 M5 M5 G1/8 G1/8 G1/8 G1/8

G2 M5 M5 G1/8 G1/8 G1/8 G1/8

H 10 30 15 40 20 50

Description: • Non-Rotational • Compensates the differential movement during the removal from the mould • Fixed Head • The component is hard anodized and has excellent gliding properties

SPRING LOADED LEVEL COMPENSATOR - THREADED BODY

Part No. MA.GGDG.10050510 MA.GGDG.10050530 MA.GGDG.14181815 MA.GGDG.14181840 MA.GGDG.20141820 MA.GGDG.20141850

A M10X1 M10X1 M14X1,5 M14X1,5 M20X1,5 M20X1,5

Description: • Non-Rotational • Compensates the differential movement during the removal from the mould • Fixed Head • The component is hard anodized and has excellent gliding properties

136

Moulding Supplies Edition 8 // www.mouldpro.com

B 59 85 86 111 109 147

VACUUM CUP ADAPTORS ELBOW - ADJUSTABLE

Part No. MP.07.01.001 MP.07.01.002

G1 1/8 1/4

G2 1/8 1/4

SMOOTH BODY NON-ROTATIONAL TELESCOPIC LEVEL COMPENSATOR

Part No. MP.SDN.1010 MP.SDN.1025 MP.SDN.1420 MP.SDN.1435 MP.SDN.2025 MP.SDN.2050

A 10 10 14 14 20 20

B 60,5 59,5 102,5 132,5 114,5 169

C 26,5 41,5 42 60 55 82,5

G1 M5 M5 G1/8 G1/8 G1/8 G1/8

G2 M5 M5 G1/8 G1/8 G1/8 G1/8

H 10 25 20 35 25 50

G2 M5 M5 G1/8 G1/8 G1/8 G1/8

H 10 25 20 35 25 50

THREADED BODY NON-ROTATIONAL TELESCOPIC LEVEL COMPENSATOR

Part No. MP.SDNG.1010 MP.SDNG.1025 MP.SDNG.1420 MP.SDNG.1435 MP.SDNG.2025 MP.SDNG.2050

A M10X1 M10X1 M14X1,5 M14X1,5 M20X1,5 M20X1,5

B 60,5 59,5 102,5 132,5 114,5 169

C 26,5 41,5 42 60 55 82,5

G1 M5 M5 G1/8 G1/8 G1/8 G1/8

137

VACUUM CUPS FLAT VACCUM CUPS Ø 22 - 52 MM

CO

ATIB

H

MP

LE

PIAB

D

Part No. F20S F25S F30S F40S F50S

ØD 22 28 32 42 53

0,5 1 1,5 2 3

H 8 9 10 13 17,5

Retaining Ring No. R.011 R.011 R.011 R.012 R.013

Part No. F250 F250 F250

Part No.

Part No.

F251 F252

BELLOW VACUUM CUPS 1,5 BELLOW, Ø 11 AND Ø 16 MM

CO

ATIB

H

MP

LE

PIAB

D

Part No. B11S B16S

ØD 11 16

5 7

H 17 19

Part No. F134 F134

Part No. 130.003 130.003

BELLOW VACUUM CUPS - 1,5 BELLOW, Ø20-Ø52

Vacuum Cup

Fitting

D1

E C

PIAB

Retaining Ring

ATIB

O B

H

P

CO

LE

N MP

A

D

Part No. B20S B30S B40S B50S

138

9 mm 9 mm 9 mm 12 mm

ØD 21,5 33 42 52

Ø D1 24 36 46 58

H 20 26 28 35

Part No. F250 F250 F251 F252

Moulding Supplies Edition 8 // www.mouldpro.com

ØA 16 16 21 28

B 14,5 14,5 15 18

C M5 M5 G1/8” G1/8”

E G1/8” G1/8” Ø15 Ø15

Part No. R.011 R.011 R.012 R.013

ØN 14 14 20 26

ØO 9,7 9,7 13 19

P 1,8 1,8 2,5 3,2

VACUUM CUPS BELLOW VACUUM CUPS 1,5 BELLOW, Ø11-Ø25

CO

MP

LE

COVAL

ATIB

Part No. CL-1.5-11-S CL-1.5-14-S CL-1.5-16-S CL-1.5-20-S CL-1.5-25-S

Bellow 1,5 1,5 1,5 1,5 1,5

Material Silicone Silicone Silicone Silicone Silicone

D 11 14 16 20 25

d 5 5 5 5 5

H 16 16 19 16 23

M5 Fitting 130.013 130.013 130.013 130.013 130.013

1/8 Fitting 130.003 130.003 130.003 130.003 130.003

d 8 8 8

H 28 28 34

1/8 Fitting 130.132 130.132 130.132

1/4 Fitting 130.190 130.190 130.190

d 4

H 16

M5 Fitting 130.301

1/8 Fitting 130.009

H 22 30,5 30,5

1/8 Fitting 130.030 130.030 130.030

1/4 Fitting 130.274 130.274 130.274

BELLOW VACUUM CUPS 1,5 BELLOW, Ø33-Ø53

CO

MP

LE

COVAL

ATIB

Part No. CL-1.5-30-S CL-1.5-43-S CL-1.5-53-S

Bellow 1,5 1,5 1,5

Material Silicone Silicone Silicone

D 33 43 53

ONVUM

CO

MP

LE

C

BELLOW VACUUM CUPS 1,5 BELLOW, Ø15

ATIB

Part No. CM-1.5-15-S

Bellow 1,5

Material Silicone

D 15

ONVUM

CO

MP

LE

C

BELLOW VACUUM CUPS 1,5 BELLOW, Ø20-Ø40

ATIB

Part No. CM-1.5-20-S CM-1.5-30-S CM-1.5-40-S

Bellow 1,5 1,5 1,5

Material Silicone Silicone Silicone

D 20 30 40

d 6 6 6

139

VACUUM CUPS BELLOW VACUUM CUPS 2,5 BELLOW, Ø 9 - Ø 25

CO

MP

LE

COVAL

ATIB

Part No. CL-2.5-5 CL-2.5-7 CL-2.5-9 CL-2.5-12 CL-2.5-14 CL-2.5-20 CL-2.5-25

3 3 2 8,5 11 8 19

Bellow 2,5 2,5 2,5 2,5 2,5 2,5 2,5

Material Silicone Silicone Silicone Silicone Silicone Silicone Silicone

D 5 7 9 12 14 20 25

d 3,5 4 4 4 4 4 4

H 14 14 15 21 23 22 34

M5 Fitting 130.013 130.013 130.013 130.013 130.013 130.013 130.013

1/8 Fitting 130.003 130.003 130.003 130.003 130.003 130.003 130.003

H 37 46

M5 Fitting 130.132 130.132

1/8 Fitting 130.190 130.190

BELLOW VACUUM CUPS 2,5 BELLOW, Ø 32 - Ø 42

CO

MP

LE

COVAL

ATIB

Part No. CL-2.5-32 CL-2.5-42

140

13 13

Bellow 2,5 2,5

Material Silicone Silicone

D 32 42

Moulding Supplies Edition 8 // www.mouldpro.com

d 8 8

VACUUM CUPS PIAB

LE

CO

MP

Mouldpro Multiflex vacuum cups offers outstanding advantages

AT IB

• • • • •

Extremely high wear resistance Very high lifting force Best static friction qualities No sticking tendency Elasticity remains unchanged for minus temperatures • Work temperatures form -20°C to + 80°C • Antimarking

VACCUM CUPS 1,5 BELLOW, Ø 10 - Ø 50 MM

CO

MP

LE

PIAB

ATIB

Part No. B15-10MF B15-16MF B15-20MF B15-30MF B15-40MF B15-50MF

5,5 5,5 7,6 7,5 9,3 14,4

d 10 16 21 31 41 51

B 3,9 3,9 5,2 6,5 6,3 10,5

d1 9 9 12 16,8 22,4 28

h1 16,5 19 18 17 22,4 29,2

Hardness 40 30/60 30/60 30/60 30/60 30/60

Part No. F134 F134

Part No.

Part No.

Part No.

F250 F251 F251 F252

VACUUM CUPS 2,5 BELLOW, Ø 20 - Ø 50 MM

CO

MP

LE

PIAB

ATIB

Part No. B25-20MF B25-25MF B25-30MF B25-35MF B25-40MF B25-50MF

6,5 8 11 11 14,7 20

d 20,5 26 30 35 40 50

d1 5 5 5 6,5 6,5 10,5

d2 12 15,4 16,5 21 22 27,5

h2 14,8 18,9 21,3 25,63 28,4 35,5

Hardness 30/60 30/60 30/60 30/60 30/60 30/60

Part No. F250 F250 F250

Part No.

Part No.

F251 F251 F252

141

PNEUMATIC GRIPPERS PARALLEL GRIPPER

Part No. PG-10 PG-20

B 29 38

C 15,2 26,3

D 11,2 16,3

L 57 85

A 15,5 22

B 27 44,5

C 14 25

D 10 15

A 10 20

B 30 50

C 18 40

D 12 22

JAWS FOR GRIPPER

Part No. MA.KB.10 MA.KB.20

GRIPPER ADAPTOR

Part No. GA-10 GA-20

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PNEUMATIC GRIPPERS SPRUE GRIPPER

Part No. GZ20-10-10

A 20

D 22

E 39

L 115

I M17X1

SPRUE GRIPPER

Part No. GZ12-10-10 GZ12-10-10-M GZ12-10-10-G

A 83 76,5 83

B 10 10 10

C 19,5 19,5 19,5

D 16 16 16

SPRUE GRIPPER

Part No. MSG30 MSG40 MSG50 MSG60

W 6,0 9,4 14,0 16,3

T 3 4 5 6

L3 12 16 20 24

L2 30 40 50 60

G M4 M6 M6 M6

L 45 55 66 76

K 8 10 12 14

Grip Force 10 N 15 N 23 N 31 N

B 15 20 25 30

Description: Compressed air supply: max. 6 bar Temperature range: +5°C to +70°C

143

PNEUMATIC GRIPPERS FINGER GRIPPER - 35 DEGREE

Part No. GF14-35 GF20-35

A 74 109

B 14 20

C M12x1 M17x1

D 35° 35°

C M12x1 M17x1

D 95° 95°

Description GF20: • Single-acting with thread M17 x 1 • Holding load of 45N at a working pressure of 6 bar • Pneumatic connection G1/8

Description GF14: • Single-acting with thread M12 x 1 • Holding load of 20N at a working pressure of 6 bar • Pneumatic connection M5

FINGER GRIPPER - 95 DEGREE

Part No. GF14-95 GF20-95 Description GF14: • Single-acting with thread M12 x 1 • Holding load of 20N at a working pressure of 6 bar • Pneumatic connection M5

144

A 74 103

B 14 20 Description GF20: • Single-acting with thread M17 x 1 • Holding load of 45N at a working pressure of 6 bar • Pneumatic connection G1/8

Moulding Supplies Edition 8 // www.mouldpro.com

PNEUMATIC GRIPPERS HOLDER FOR SPRUE CUTTER

Item SCH-20 SCH-30 SCH-50

A 45 56 75

B 50 60 85

C 20 20 20

D 20 20 20

E 35 40 55

F 65 75 95

G 30 35 45

Description: • Strong version • For securely holding the sprue cutter ASZ

GRIPPER CLAMP FOR SPRUE CUTTER

Item SCG20 - GZ12 SCG30 - GZ12 SCG50 - GZ12

A 45 56 75

B 10 10 10

C 10 10 10

Description: • Strong version • Flexible mounting options with the gripping pliers GZ and sprue cutter ASZ

145

PNEUMATIC GATE CUTTERS PNEUMATIC GATE CUTTERS Mouldpro nippers are top quality and perform reliably.

The nipper body housings are made of aluminum, and are lighter than comparable Nile® or OEM® nippers. Mouldpro nippers have two available input ports for compressed air. Use one while the other is plugged.

Mouldpro nippers also have bottom mounting holes for mounting possibilities in addition to body clamps.

CYLINDER / PNEUMATIC NIPPER BODY

Part No. SPT-10R SPT-20R SPT-30R

Sprue Ø Cut 4 mm 7mm 10mm

A 114 130 166

ØD 36 45 56

B 110 126 163

C 12 12 17

E 24 30 40

F M4x10 M5x12 M6x12

Cutting Pressure 60 kg 140 kg 280 kg

Working Air Pressure 4-6 Bar 5-6 Bar 5-6 Bar

Air Port G 1/8” G 1/8” G 1/8”

Weight 162 g 272 g 508 g

STANDARD BLADE, 15 DEGREE ANGLE

Part No. GPT-10-ST GPT-20-ST GPT-30-ST

Size 10 20 30

A 11 11 18

L 36 36 63

L1 17 17 36

H 12 12 17

G 15° 15° 15°

INLINE, STRAIGHT BLADE

Part No. GPT-10-LI GPT-20-LI GPT-30-LI

146

Size 10 20 30

A 19 21 22

Moulding Supplies Edition 8 // www.mouldpro.com

L 41 66 77

L1 19 25 29

H 12 12 17

h 7 7 8

G 30° 35° 35°

PNEUMATIC GATE CUTTERS STANDARD BLADE DEEP ANGLE 40/30 DEGREE

Part No. GPT-10-DA GPT-20-DA GPT-30-DA

Size 10 20 30

A 7 11 16

L 36 36 58

L1 15 15 25

H 12 12 17

V 40° 40° 30°

G 35° 35° 35°

L 51 53 83

L1 26 29 53

H 12 12 17

V 40° 40° 30°

G 30° 30° 30°

LONG BLADE DEEP ANGLE 40/30 DEGREE

Part No. GPT-10-LA GPT-20-LA GPT-30-LA

Size 10 20 30

A 8 17 23

LONG BLADE 90 DEGREE ANGLE

Part No. GPT-20-DA90 GPT-30-DA90

Size 20 30

A 13 11

L 42 39

L1 23 33

L2 35 52

G 35° 35°

H 12 17

h 7 8

S 1 2

147

PNEUMATIC GATE CUTTERS PERPENDICULAR END CUT

Part No. GPT-20-PE GPT-30-PE

Size 20 30

A 9 14

L 28 46

L1 12 28

H 12 17

h 4 6

LONG PERPENDICULAR END CUT

Part No. GPT-20-PELA49

148

Size 20

Moulding Supplies Edition 8 // www.mouldpro.com

A 16

L 49

H 12

h 6

07.

END OF BARREL

150

07.1 REMOVABLE NOZZLE TIPS

154

07.2 SCREW TIPS

154

07.3 TIP SPANNER

154

07.4 NOZZLE BODY ADAPTORS

149

REMOVABLE NOZZLE TIPS

The MOULDPRO Removable Nozzle Tip System saves Time and Money!

The Quick Change nozzle tip system was developed to offer a fast an economical solution for injection moulders to adapt their moulding machines to different tools and materials.

By replacing the manufacturers nozzle body with the MOULDPRPO replaceable tip design the moulder can benefit from using MOULDPRO standard ‘quick change’ replaceable tips.

The tips are available in different lengths, with different tip radius and orifice; the tips available as General Purpose / Nylon Reverse Taper or ABS Full Taper.

• High Quality • Hardened Tool Steel • All Standard Sizes in Stock • Standardise your factory and Save Money • Standardise Size of Nozzle Heater Bands • Customs designs available

REMOVABLE NOZZLE TIPS General Purpose Type

Nylon Type

Full Taper

Part Number GP1-R12.7-1.5 GP1-R12.7-2 GP1-R12.7-2.5 GP1-R12.7-3 GP1-R12.7-4 GP1-R12.7-5 GP1-R12.7-6.5 GP1-R12.7-8 GP1-R15-1.5 GP1-R15-2.5 GP1-R15-3 GP1-R15-4 GP1-R15-5 GP1-R15-5.5 GP1-R15-6.5 GP1-R15-7 GP1-R15-8 GP1-R15-9.5 GP1-R19-3 GP1-R19-4 GP1-R19-5.5 GP1-R30-3 GP1-R30-7 GP2-R12.7-3 GP2-R19-3 GP3-R12.7-3 GP4-R12.7-3

Part Number NRT1-R12.7-1.5 NRT1-R12.7-2 NRT1-R12.7-2.5 NRT1-R12.7-3 NRT1-R12.7-4 NRT1-R12.7-5 NRT1-R12.7-6.5 NRT1-R12.7-8 NRT1-R15-1.5 NRT1-R15-2.5 NRT1-R15-3 NRT1-R15-4 NRT1-R15-5 NRT1-R15-5.5 NRT1-R15-6.5 NRT1-R15-7 NRT1-R15-8 NRT1-R15-9.5 NRT1-R19-3 NRT1-R19-4 NRT1-R19-5.5 NRT1-R30-3 NRT1-R30-7 NRT2-R12.7-3 NRT2-R19-3 NRT3-R12.7-3 NRT4-R12.7-3

Part Number

Description: Removeable Nozzle tips, Heat Treated Tool Steel, Polished Radius and Bore

150

Moulding Supplies Edition 8 // www.mouldpro.com

FT1-R12.7-3 FT1-R12.7-4 FT1-R12.7-5 FT1-R12.7-6.5 FT1-R12.7-8 FT1-R15-1.5 FT1-R15-2.5 FT1-R15-3 FT1-R15-4 FT1-R15-5 FT1-R15-5.5 FT1-R15-6.5 FT1-R15-7 FT1-R15-8 FT1-R15-9.5 FT1-R19-3 FT1-R19-4 FT1-R19-5.5 FT1-R30-3 FT1-R30-7

Thread Type

Total Length L

Radius R

12,7

38 15

7/8” UNF

19 30 70

12,7 19

95 127

12,7

Orifice d 1,5 2 2,5 3 4 5 6,5 8 1,5 2,5 3 4 5 5,5 6,5 7 8 9,5 3 4 5,5 3 7 3 3 3 3

REMOVABLE NOZZLE TIPS

CUSTOM NOZZLE TIP FORM SPECIFY 1. External Style of Nozzle Tip: Standard

Flat Face*

2. Internal Design of Nozzle Tip:

General Purpose Internal Design

Nylon Internal Design

Full Taper Internal Design

Thread Length Standard Style Radius

Flat Face Style*

Body Diameter

Rear Opening

Orifice

Thread Size and Type Overall Length

Date:

Quantity:

Phone:

Name

Title

Company

Email

Address City

Zip

Country 151

REMOVABLE NOZZLE TIPS

ORDER FORM NOZZLE BODY

L

L2

Metric only (mm)

Machine/Model Company Contact Telephone Contact e-mail

B

C

D

X

T

Y

A

N

S

REMOVABLE NOZZLE TIPS

ORDER FORM SOLID NOZZLE

N

R D

A

T

X

ø

L2

B

C

L

DRAWN

sh

S

08-11-2011

CHECKED TITLE

QA

L

L2

Metric only (mm)

Machine/Model Company Contact Telephone Contact e-mail

B

C

D

X

R

Ø

T

A

N

S

SCREW TIPS / TIP SPANNER SCREW TIP ASSEMBLY

Part No. STA-18 STA-20 STA-22 STA-25 STA-27 STA-28 STA-30 STA-32 STA-33 STA-35 STA-37 STA-38 STA-40 STA-42 STA-43 STA-45 STA-47 STA-48 STA-50 STA-52 STA-55 STA-60 STA-62 STA-65

Diameter 18mm 20mm 22mm 25mm 27mm 28mm 30mm 32mm 33mm 35mm 37mm 38mm 40mm 42mm 43mm 45mm 47mm 48mm 50mm 52mm 55mm 60mm 62mm 65mm

Part No. STA-67 STA-70 STA-72 STA-75 STA-78 STA-80 STA-85 STA-90 STA-95 STA-100 STA-105 STA-110 STA-120 STA-125 STA-130 STA-135 STA-140 STA-150 STA-155 STA-160 STA-170 STA-180 STA-190 STA-200

Diameter 67mm 70mm 72mm 75mm 78mm 80mm 85mm 90mm 95mm 100mm 105mm 110mm 120mm 125mm 130mm 135mm 140mm 150mm 155mm 160mm 170mm 180mm 190mm 200mm

Description: For all popular makes of moulding machine Complete nitrided screw tip assembly including Screw Tip, Check Ring and Pressure Ring.

Please advise machine make / model / tonnage and screw size when ordering

SCREW TIP SPANNER

Part No. 123894

LEATHER GLOVES

Screw tip Size Max 75 mm

Description: Tip spanner, ideal for fast and safe Screw tip replacement.

Adjustable for Screw Tips up to 75mm, 3, 4, 5 Flute.

Foam Grip

154

Moulding Supplies Edition 8 // www.mouldpro.com

Part No. WG08/R8 Description: Ideal for handling hot machine parts.

Rated up to 200°C EN-407

Size MULTI

08.

TOOLS & ACCESSORIES

156

159

160

163

166

169

171

172

173

08.1 GATE CUTTERS

08.4 ACCESSORIES

08.7 COMPRESSED AIR BLOW GUNS

08.2 DEBURRING TOOLS

08.5 POLISHING & ABRASIVES

08.8 BORESCOPES

08.3 SOFT TOOLS

08.6 BRUSHES

08.9 MEASURING TOOLS

174

08.10 MAGNIFYING GLASSES

155

GATE CUTTERS GATECUTTER 15° FLUSH CUT

Part No. P40 P50 P60

Cut Type 15° - flush cut 15° - flush cut 15° - flush cut

Size 4" / 100 mm 5" / 125 mm 6" / 150 mm

Handle Type Plastic Grip Plastic Grip Plastic Grip

Cut Type 40° - flush cut

Size 6" / 150 mm

Handle Type Plastic Grip

Cut Type 90° - flush cut

Size 6" / 150 mm

Handle Type Plastic Grip

GATECUTTER 40° FLUSH CUT

Part No. P60-40

GATECUTTER 90° FLUSH CUT

Part No. P60-90

Description: High quality alloy steel.

Coil spring return provides fast smooth action and improves productivity.

Induction hardened cutting edge.

Black oxide, anti-glare finish reduces visual fatigue and corrosion.

Soft touch static disspative anti-fatigue foam grips give maximum comfort.

156

Moulding Supplies Edition 8 // www.mouldpro.com

GATE CUTTERS HEATED GATE CUTTERS

Part No.

Blade Length (mm)

Blade Type

Size (mm)

Cut capacity (mm)

Weight

HT-120

10

End Cut

150

ø4

270 g

HT-130

27

Long

165

ø4

270 g

HT-140

22

Flat

160

ø4

265 g

HT-160

16

Narrow

150

ø4

240 g

HT-170

22

Angle

150

ø4

250 g

HT-180

16

Standard

190

ø4

250 g

HT-200

23

Heavy Duty 29 Watt

190

ø7

375 g

157

GATE CUTTERS TRANSFORMER FOR HEATED GATE CUTTERS

Part No. MHN-PS01

Power Input 110-240V.

Voltage output 24 V.

Size (mm) 45x110x165

SPARE HEATING ELEMENT

Part No. W-19 W-29

158

Moulding Supplies Edition 8 // www.mouldpro.com

Power input 24 V 24 V

Heat Effect 19 Watt 29 Watt

DEBURRING TOOLS

Ceramic Knife Ideal for curved and complicated shapes; Excels on ultra-hard resins like galss-fiber, carbon-fiber and talc filled plastics.

Also it can be used on soft metals like aluminum, copper and brass.

• Space age ceramics make safe deburring possible because of Workfinisher’s unique non-blade like edge. (No sharp edge) • Deburrs hard plastics effortlessly withou the fear of cutting your hand or fingers in the process. (Very safe knife) • Can be used for surface finishing the plastics moulding parts, very small, very confined areas, narrow, cocave area or complex portion.

CERAMIC KNIFE

Part No. MWF133

Blade material Ceramic 1250 HV

Length 133 mm

Blade dimension 25 x 5 mm

Blade Profile Convexed

1

Blade material Ceramic 1250 HV

Length 175 mm

Blade dimension 40 x 14 mm

Blade Profile Convexed

1

CERAMIC KNIFE

Part No. MWF175

159

SOFT TOOLS DE-BURRING TOOL

Part No. E02000 BS1010

Type Handle Replacement blades

Blade Material Steel Steel

No. of blades 1 10

Blade size ø 3,2 3,2

1 1

BRONZE PLIERS ANGLED, SHORT

Part No. BC6

Description 60° Needle Nose

Size 6”/ 150 mm

1

Description 60° Needle Nose

Size 9”/ 230 mm

1

BRONZE PLIERS ANGLED, LONG

Part No. BC9

160

Moulding Supplies Edition 8 // www.mouldpro.com

SOFT TOOLS BRONZE PLIERS STRAIGHT, SHORT

Part No. BL6

Description Straight Needle Nose

Size 6”/ 150 mm

1

Description Straight Needle Nose

Size 9”/ 230 mm

1

Description Side Cutter

Size 6”/ 150 mm

1

Blade Width 32 mm 50 mm

Material Brass Brass

1 1

BRONZE PLIERS STRAIGHT, LONG

Part No. BL9

BRONZE SIDE CUTTER

Part No. BD6 Description: High quality Bronze Pliers, reduce risk of damaging the mould

BEVELLED BLADE SCRAPER

Part No. BSC125 BSC200

161

SOFT TOOLS ANGLED SCRAPER NO BEVEL

Part No. BSC125A

Blade Width 32 mm

Material Brass

1

Description Knock out Bar Replacement Bar

Size ø8 ø8

1 1

KNOCK OUT BAR

Part No. 704-31 705-31

Description: Simple but effective tool that combines a tough steel rod with threaded brass replaceable tips that prevent damage to the mould surface The quickly replaced threaded brass tip ensures that the rod never gets too short or wears out and minimises the risk of burning The steel rod never wears out and the end will not ’mushroom’ like a solid brass rod • Steel Rod has an anti rust finish • Steel Rod has 10mm Flat for simple removal of used tips • Brass Tip is machined to fine point • Supplied complete with one replacement tip Steel Rod: 13mm dia. / 420mm length Brass Tip: 8mm dia. / 105mm length

BRASS TOOLS

Part No. BRT5 BRT5/90 BRT8 BRTK

Description 5mm Diameter 5mm Diameter / 90 Degree 8mm Diameter Kit Comprising BRT5 / BRT5/90 / BRT8

Length 350mm 350mm 400mm

1 1 1 1

Description: A range of brass hand tools manufactured from high grade brass for safely working on mould tools without damaging the mould surface; ideal for removing frozen sprues or stuck parts.

The tips are supplied blunt and may be shaped to suit specific requirements.

162

Moulding Supplies Edition 8 // www.mouldpro.com

ACCESSORIES HOT TIP SPRUE CLEANER

Part No. PS6-5

Watt 200

Temp. Range 350° C

Power 230V.

1

Description The Hot Tip Sprue Cleaner is a quick heating flexible tool for melting thermoplastics from plugged sprues and nozzles.

When you squeeze the trigger the powerful heater immediately heats the tip to 350° C. • 3 Copper Tips included • Flexible Arm • 2,5 meter cord • Important: Heat up the tip for max. 10 seconds and then wait 50 seconds before next cycle. Heater element will be damaged if heated more than 10 seconds.

REPLACEMENT TIPS FOR SPRUE CLEANER

Part No. PS6-8 PS6-9 PS6-10 PS6-11 PS6-12 PS6-13 PS6-14

Number 8 9 10 11 12 13 14

Description Straight Cone Straight Blade 90° Cone Straight Cylinder Straight Cylinder Slim 45° Cone 45° Blade

Material

Copper

COPPER AND RAWHIDE MALLET

Part No. THO208 THO210 THO212 THO214 THO216

Size A 1 2 3 4

Ø 25 mm 32 mm 38 mm 44 mm 50 mm

Weight 355 g 710 g 1070 g 1600 g 2380 g

Length 230 mm 270 mm 305 mm 305 mm 355 mm

1 1 1 1 1

Description: Malleable-iron head fitted with one face of pure copper, the other highly compressed buffalo rawhide.

Wooden Handle

163

ACCESSORIES NYLON HAMMER

Part No. THO710 THO712 THO714 THO716

Face diameter 32 mm 38 mm 44 mm 50 mm

Weight 445 g 650 g 850 g 1230 g

Length 280 mm 305 mm 305 mm 305 mm

1 1 1 1

Description: • Worn faces can be quickly replaced BY HAND providing minimum down time.

• All faces are one piece mouldings.

• There are no metal pegs or inserts which can damage the workpiece when worn.

• Serrations in the metal head prevent faces loosening in use.

• Faces have a shoulder for extra strength and to prevent fracture from misdirected blows.

To suit a wide range of hammering applications 5 alternative hardness of screw-in faces are available – colour coded for easy identification.

DEAD BLOW NYLON HAMMER

Part No. THO1010 THO1212 THO1414 THO1616 THO2020

Face diameter 32 mm 38 mm 44 mm 50 mm 63 mm

Weight 550 g 700 g 900 g 1150 g 1850 g

Length 275 mm 305 mm 310 mm 325 mm 370 mm

1 1 1 1 1

Description: Thorace dead blow hammers are a coated die-cast head and handle of aluminium alloy with shock absorbent rubber grip.

The hollow head is partially filled with steel shot which adds to the weight, prevents rebound and delivers ‘dead’ blows of maximum impact.

SPARE FACES

Face Diameter 32 38 44 50 63

164

10 10 10 10 10

Soft Grey Shore A 63-73 THO-SG10 THO-SG12 THO-SG14 THO-SG16 -

Moulding Supplies Edition 8 // www.mouldpro.com

Medium Red Shore D 45-55 THO-MR10 THO-MR12 THO-MR14 THO-MR16 -

Tough Brown PU Shore D 58-62 THO-TB10 THO-TB12 THO-TB14 THO-TB16 THO-TB20

Hard White Nylon Shore D 57-61 THO-HW10 THO-HW12 THO-HW14 THO-HW16 THO-HW20

”Extra Hard Yellow Rockwell R103” THO-HY10 THO-HY12 THO-HY14 THO-HY16 -

ACCESSORIES HANDPADS

Part No. NHP021 NHP006 NHP008

Size 155x225 mm 155x225 mm 155x225 mm

Grade Fine Very Fine Ultra Fine

Colour Green Maroon Light Grey

1 (Bags of 10 pcs) 1 (Bags of 10 pcs) 1 (Bags of 10 pcs)

Description: A range of general purpose handpads designed for cleaning and finishing applications

COPPER GAUZE

Part No. CG30

Width 130

Length 30m.

1

Description: Knitted Copper, Reversible Soft Copper perfect for cleaning Screws etc.

165

POLISHING & ABRASIVES MINI GRINDING MACHINE

Part No. PP35SET

Speed 0-35.000 rpm

Voltage 115/230 V.

Collet 3 mm

Foot Control Yes

1

DIAMOND POINTS SET

Part No. DP2030

Grit size D100

Shank 3 mm

1 (set of 30 pcs)

Cut type Double cut

Shank 3 mm

1 (set of 10 pcs)

CARBIDE BURRS SET

Part No. CB10S

166

Moulding Supplies Edition 8 // www.mouldpro.com

POLISHING & ABRASIVES DIAMOND PASTE

Part No. MPD1 MPD3 MPD6 MPD8 MPD14 MPD25

Micron 1 3 6 8 14 25

Size 5 gr.

5 gr.

5 gr.

5 gr.

5 gr.

5 gr.

1 1 1 1 1 1

Description: High concentration diamond paste for rapid polishing and repair of moulds.

Use with felt, or wood sticks or points

DIAMOND NEEDLE FILE SET

Part No. DIAZ-5

Description Diamond Needle files

Size 140 mm

Grit Size D126

1

Description: Quality Diamand File Set, useful for working with steel, hardened steel, carbide and ceramic/glass materials.

167

POLISHING & ABRASIVES FELT BOBS CYLINDRICAL

Part No. FIL612C FIL1012C FIL1219C FIL1632C FIL1932C FIL3238C

D 6 10 12 16 19 32

L 12 12 19 32 32 38

d1 3 3 3 3 6 6

1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs)

D 6 10 12 16 19

L 16 12 19 25 25

d1 3 3 3 3 6

1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs)

d1 6 10

d2 6 10

L 100 150

1 (bag of 10 pcs) 1 (bag of 10 pcs)

FELT BOBS CONE SHAPE

Part No. FIL616K FIL1012K FIL1219K FIL1625K FIL1925K

FELT STICKS HARDENED

Part No. FIL66100 FIL1010150

HARD WOOD LAPPING STICKS

Part No. LS3 LS6 LSS3 LSS6 LSR3 LSR6

168

Shape Rectangular Rectangular Square Square Round Round

Moulding Supplies Edition 8 // www.mouldpro.com

d1 3 6 3 6 ø3 ø6

d2 4,5 4,5 3 6 ø3 ø6

L 150 150 150 150 150 150

1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs) 1 (bag of 10 pcs)

BRUSHES SMALL BORE CLEANING BRUSH (BRASS/NYLON) - 300MM LONG (100MM BRUSH) WITH LOOP HANDLE

Part No. Brass SB3 SB4 SB5 SB6 SB8 SB10 SB12 SB15 SB20 SB25

Part No. Nylon SN2 SN3 SN4 SN5 SN6 SN8 SN10 SN12 SN15 SN20 SN25

Diameter 2 3 4 5 6 8 10 12 15 20 25

Brush Length 100 100 100 100 100 100 100 100 100 100 100

Total length 300 300 300 300 300 300 300 300 300 300 300

1 1 1 1 1 1 1 1 1 1 1

CONDENSER BRUSH

Part No. Brass CBB6 CBB8 CBB10 CBB12 CBB14 CBB16 CBB18 CBB20

Part No. Nylon CBN6 CBN8 CBN10 CBN12 CBN14 CBN16 CBN18 CBN20

Diameter mm 6 8 10 12 14 16 18 20

Thread M6 M6 M6 M6 M6 M6 M6 M6

Brush Length 80 80 80 80 80 80 80 80

Total Length 115 115 115 115 115 115 115 115

1 1 1 1 1 1 1 1

Description: Single Spiral Brush with thread ideal for cleaning inside bores.

HAND BRUSH

Part No. HBM3-5 HBM5-10 HBM4-15

Material Brass Brass Brass

Rows 3x5 5 x 10 4 x 15

L 150 190 290

B 15 24 40

A 35 55 140

H 15 12 25

1 1 1

Description: Allround brushes with wooden handle. Perfect for cleaning surfaces without damaging the Mould parts.

169

BRUSHES BARREL CLEANING BRUSHES

Part No. BC20 BC22 BC25 BC28 BC30 BC35 BC40 BC44 BC50 BC57 BC63 BC69 BC75 BC82 BC88 BC94 BC101 BC125 BC150* BC200*

Diameter mm 20 22 25 28 30 35 40 44 50 57 63 69 75 82 88 94 101 125 150 200

Diameter Inch 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-1/4” 1-1/2” 1-1/4” 2” 2-1/4” 2-1/2” 2-3/4” 3” 3-1/4” 3-3/8” 3-5/8” 4” 5” 6” 8”

Thread W 3/8” W 3/8” W 3/8” W 3/8” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2” W 1/2”

Brush Length 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

Total Length 150 150 150 150 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description: * Single Spiral Heavy Duty Double Spiral Steel Brush ideal for cleaning Barrel Cylinders of Injection Moulding Machines.

HANDLES AND EXTENSIONS

Part No. HD1000 ED1000 HC1000 EC1000 HA1000 EA1000 HB1000 EB1000

170

Thread M4 M4 M6 M6 W 3/8” W 3/8” W 1/2” W 1/2”

Moulding Supplies Edition 8 // www.mouldpro.com

Type Handle Extension Handle Extension Handle Extension Handle Extension

Length 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm

1 1 1 1 1 1 1 1

COMPRESSED AIR BLOW GUNS BLOW GUN IN FORGED ALUMINIUM

Part No. MBG-S

Working Pressure 15 Bar

Tube size 6,5x10

Tube Extended Length 6 m.

Tube Block Length 490 mm

Connection R 1/4”

1

Tube size 6,5x10

Tube Extended Length 6 m.

Tube Block Length 490 mm

Connection R 1/4”

1

Description: • Blow gun Sets with Polyurethane Spiral Hose • Polyamid bend- and scratch protection • High quality, robust and handy design • Usefull for all applications

BLOW GUN IN PLASTIC

Part No. MBG-P

Working Pressure 15 Bar

Description: • Blow gun Sets with Polyurethane Spiral Hose • Polyamid bend- and scratch protection • High quality, robust and handy design • Useful for all applications

171

BORESCOPES USB BORESCOPE - BH98

Description: Simple cost effective solution for identifying problems in hard to access areas; Plug the camera in with the USB cable and use the software to take photos / video and measurements on your laptop.

• 7.0mm Diameter Lens with 4 adjustable LED lights (waterproof) • 6.4mm Diameter Flexible Tube x 830mm long • 640 x 480 pixels Resolution • 2 metre USB Cable • CD with Software (Windows XP/Win 7/Vista)

BORESCOPE - BV99

Description: • 3.5” TFT LCD Monitor 240 x 320 pixels • Ø9.8mm Lens with 4 LED lights for Adjustable illumination • Ø6.8mm Detachable 1000mm Flexible Tube • Camera Head and Tube IP67 waterproof • Powered by 4x AA Battery (not included) • Includes Magnetic Tip / Hook / Mirror Tools, Carry Case

VIDEO BORESCOPE - BV99R

Description: Advanced design, fl exible and convenient to use this camera allows visual inspection of hard-to-reach areas which can help to identify problems within the mould or damage / wear inside the barrel of the machine.

• 3.5” TFT LCD Monitor 480 x 640 pixels with 5x Digital Zoom • Photo, Video, Playback, Built-in speaker and microphone • SD Storage Slot, AV Out, USB Interface • Ø8.5mm Lens with 4 LED lights for Adjustable illumination • Ø6.8mm Detachable 1000mm Flexible Tube • Camera Head and Tube IP67 waterproof Powered by 4x AA Battery (not included).

Includes Magnetic Tip / Hook / Mirror Tools, Carry Case.

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MEASURING TOOLS DIGITAL CALIPER 0-150 MM

Part No. DC150

Range (mm) 0-150

Resolution 0,01 mm

Battery 1,55V (SR44W)

1

RADIUS GAUGE - CONCAVE AND CONVEX FORM

Part No. RG17 RG715 RG1525

Range (mm) 1,0-7,0 7,5-15,0 15,5-25,0

# Blades 17 16 15

1 1 1

SCHREW PITCH GAUGE - METRIC, WHITWORTH, PIPE THREAD

Part No. SPG58

Metric 60° Pitch/mm 0,25-6,00

Whitworth 55° Pitch/Inch 62-4

Pipe Thread 55° Pitch/Inch 28RG-8RG

# Blades 58

1

STEEL RULER 300X30X1,0 MM/INCH - CHROME PLATED

Part No. SR300

Length (mm) 300

Width (mm) 30

Thickness (mm) 1

1

173

MAGNIFYING GLASSES HANDHELD MAGNIFIER 2,5X Ø90 MM - GLASS LENS AND 12 X LEDS

Part No. HM90 Description: Material (lens): Material (body): Battery: Packing:

Magnification 2,5 X

Lens diamenter Ø 90 mm

# LED lights 12 pcs.

dimensions 241 x 110 x 14 mm

1

# LED lights 1

dimensions 117x61x9 mm

1

Glass Metal (Zinc alloy) 2 x AA 1,5 V (NOT included) Black padded case

HANDHELD MAGNIFIER 3X/5X/7X - WITH LED LIGHT

Part No. HM50

Magnification 3X/5X/7X

Lens diamenter 50x50/20x25

Description: Material (body): ABS plastic Battery: 2 x CR2032 (included) Battery life: Approx. 40-50 hours

174

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09.

MACHINE ACCESSORIES

176

176

177

181

182

184

09.1 MOULD SCREENS

09.4 MACHINE MOUNTS

09.2 MOULD ALIGN

09.5 LINEAR TRANSDUCER

09.3 EJECTOR COUPLING

09.6 HYDRAULIC COUPLERS

175

MOULD SCREENS / MOULD ALIGN MOULDSCREENS TESTED UP TO

3 MYILCLLEISON C

Part No. SG-1 SG-2 SG-3 SG-4 SG-5

Mould Height 200 mm 300 mm 400 mm 500 mm 600 mm

Max Width 550 mm 550 mm 550 mm 550 mm 550 mm

1 (set of 2 pcs) 1 (set of 2 pcs) 1 (set of 2 pcs) 1 (set of 2 pcs) 1 (set of 2 pcs)

Description: Prevent Plastic Parts scattering around the moulding machine with Scatterguard. The patented new design Contains the Ejected Parts within the Mould Area whilst the roller blind action allows a completely unrestricted view of the Mould Face.

Scatterguard allows easy access to the mould with the Ultra Low Profile Design meaning that the mould screens can be installed even when there are lots of water connectors on the side of the mould.

Supplied as a kit Scatterguard is simply installed with Magnetic Anchors and is easily movable to other Moulding Machines.

• Ultra Low Profile Design • Crystal Clear Mould Screen • Reduce Scrap Eliminate Contamination • Ideal for Cleanroom Applications Increase Profits

MOLD-ALIGN® - A unique, affordable and easy to use tool that reveals pressure distribution between mould platens

Part No. MA26-1 MA26 MA76-1 MA76 Specifications: Thickness Usable Humidity Range Pressure Range Temperature Limit

Dimensions 26,7 cm x 1 m. (Sheet) 26,7 cm x 15.25 m. (Roll) 76,2 cm x 1 m. (Sheet) 76,2 cm x 15.25 m. (Roll)

1 1 1 1

4 mils (0.1016 mm) 10-90% RH 200 - 6,000 PSI (14 - 422 kg/cm2) 93°C

Parting Line aligned and Uniform: One way to ensure proper mating of the tool halves at the parting line is simply by having a level moulding machine and parallel platens. Leveling a machine requires three machinist levels.

If you have shorts and flash, you could have a mould or clamping alignment problem. This may not be the case if you are running a high-speed, thin-wall product—the problem may be simply not enough clamp force. To help establish whether flash stems from a mould or clamp alignment issue, check parting-line mating. In one typical check for uniform clamp pressure at the parting line, blueing agent applied to one mould half will transfer to the other if there is contact at the parting line, but it will not distinguish between low or high touch force. More detailed information can be obtained with Mold-Align® paper, which changes color relative to the amount of contact force. Mold-Align® is an extremely economical and practical solution for determining proper mould alignment. Mold-Align® is a self contained (single sheet) paper that is quickly implemented, requires no training, and reveals a high resolution image of pressure distribution and void spots between mould plates.

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EJECTOR COUPLINGS Description: The UKM is a mechanical ejector coupling for plastic injection moulding machines. Its function is to lock the ejector bars of the injection moulding tool.

• The coupling process ”locking or unlocking” takes place in only seconds.

• Simple construction - easy to install • Available with M10 – M12 and M16 thread.

Material: Steel Type: 1.2510

CONNECTOR NIPPLE

Part No. UKM10HAN UKM12HAN UKM16HAN

A M10 M12 M16

1 1 1

Part No. UKKILE

SIZE ONE SIZE

1

Part No. UKM12HUN UKM16HUN

A 12 16

1 1

LOCKING SLIDE

COUPLING

177

EJECTOR COUPLINGS

Speed up mould changes with the MPE Quick Connect Ejector Coupling that is designed to connect the mould ejector plate to the machine ejection system.

The coupling is available in two different sizes to suit the machine size and maybe adapted to a variety of ejector bar threads.

Depending on access inside the moulding machine the coupling may be operated manually or remotely by using compressed air. The coupling is released using air and will stay connected in the event of air failure.

• Reduced Mould Changeover Time • Safe to Use • Quick and Efficient • No tools required

COUPLING UNIT

Part No. MPE-C-1 MPE-C-2

Series 1” 2”

L1 18 23

L 58 97

D 27 49

Air Supply Thread M5 M5

Female Thread M12 M20

Ejector Force per coupler 1500 kg 6000 kg

1 1

SOCKET UNIT

Part No. MPE-S-1 MPE-S-2

Series 1” 2”

L 58 108

D 25 49

Female Thread M12 M20

Ejector Force per coupler 1500 kg 6000 kg

1 1

ADAPTOR

Part No. MPE-A-1-A MPE-A-1-B MPE-A-1-C MPE-A-2-B MPE-A-2-D MPE-A-2-E

178

Series 1" 1" 1" 2" 2" 2"

d1 M12x1,75 M12x1,75 M12x1,75 M20X2,5 M20X2,5 M20X2,5

d2 M12x1,75 3/8”-16 M16x2 M16x2 3/4"-10 M24x2,5

Moulding Supplies Edition 8 // www.mouldpro.com

L1 10 10 10 16 16 16

L2 20 20 20 25 25 25

L 35 35 35 49 49 49

SW 19 19 19 24 24 24

1 1 1 1 1 1

EJECTOR COUPLINGS Sequence of operation

Ideal for use with: Quick Mould Change systems and Two-stage Ejection

• Uses and Advantages • Quick and easy installation (even on existing moulds). Return of the ejector plate is assured.

Designed to provide a quick method of attaching • Part ejector plate is assured.

• Coupling is obtained in any position, disconthe ejector plate in your mould to the ejection necting is after the ejector plate is fully returned. system in your moulding machine. Provides positive ejector plate return while greatly reducing • Fast acting up to 30 strokes/minute. No wearing parts. set-up time.

• Can be used on all injection machines equipped with hydraulic or mechanical ejection.

Perfectly suited for those moulding machines where the ejector plate on the machine is difficult • Set-up time can be greatly reduced.

• Reduce noise on machines with mechanical to reach. Ideal when center ejection is desired, knockouts. Especially suited for injection but impossible to “tie-in”. Work with either machines that do not have easy access to the hydraulic or mechanical ejection ejector plate.

• Allows for center ejection to be tied in.

EJECTOR COUPLING

Part No. EJC-F-1-1 EJC-F-1-2 EJC-F-1-3 EJC-F-2-1 EJC-F-2-2 EJC-F-3-1 EJC-F-3-2 EJC-F-3-3 EJC-F-3-4 EJC-F-3-5 EJC-F-3-6 EJC-F-3-7 EJC-F-3-8

B M12X1,75 M16X1,5 M16X2 M16X1,5 M16X2 M16X1,5 M16X2 M18X1,5 M20X1,5 M20X2,5 M24X1,5 M27X1,5 M30X1,5

F 34 34 34 40 40 58 58 58 58 58 58 58 58

G 34 34 34 40 40 58 58 58 58 58 58 58 58

H 32 32 32 38 38 56 56 56 56 56 56 56 56

I 39 39 39 48 48 65 65 65 65 65 65 65 65

J 43 43 43 53 53 70 70 70 70 70 70 70 70

K 9 9 9 13 13 17 17 17 17 17 17 17 17

L 15 15 15 15 15 18 18 18 18 18 18 18 18

M 42,5 42,5 42,5 52 52 68 68 68 68 68 68 68 68

Pull Force 1500 kg 1500 kg 1500 kg 2400 kg 2400 kg 3200 kg 3200 kg 3200 kg 3200 kg 3200 kg 3200 kg 3200 kg 3200 kg

Size 1 1 1 2 2 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1

Description: Material: 1.7147 - 60 HRC

179

EJECTOR COUPLINGS EJECTOR NIPPLE

Part No. EJC-M-1-1 EJC-M-1-2 EJC-M-1-3 EJC-M-1-4 EJC-M-2-1 EJC-M-2-2 EJC-M-2-3 EJC-M-2-4 EJC-M-3-1 EJC-M-3-2 EJC-M-3-3 EJC-M-3-4 EJC-M-3-5 EJC-M-3-6

A M10X1,5 M12X1,75 M14X2 M16X2 M10X1,5 M12X1,75 M14X2 M16X2 M16X2 M18X2,5 M20X2,5 M24X3 M27X3 M30X3,5

C 22,8 22,8 22,8 25,8 25,8 25,8 25,8 25,8 35 35 35 35 35 35

Description: Material: 1.7147 - 60 HRC

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D 20 20 20 20 20 20 20 20 25 25 25 25 25 25

E 45,5 45,5 45,5 55 55 55 55 55 68 68 68 68 68 68

Pull Force 1500 kg 1500 kg 1500 kg 2400 kg 2400 kg 2400 kg 2400 kg 2400 kg 3200 kg 3200 kg 3200 kg 3200 kg 3200 kg 3200 kg

Size 1 1 1 2 2 2 2 2 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1

MACHINE MOUNTS STANDARD MACHINE MOUNTS - SUPPLIED WITH ADJUSTING SCREWS

Part No. SMM01 SMM02 SMM03 SMM04 SMM05

Diameter 80mm 120mm 160mm 160mm 200mm

Load (kg) 200 kg 400 kg 1000 kg 2500 kg 3800 kg

Adjusting Screw M12x1.25x120 M16x1.5x120 M20x1.5x170 M20x1.5x170 M20x1.5x170

Height 38-50mm 46-59mm 53-68mm 54-69mm 56-71mm

1 1 1 1 1

Description: Up to 15 mm Of Adjustment Galvanised Steel Finish Supplied Complete with Adjusting Screw

181

LINEAR TRANSDUCERS TRANSDUCER WITH ROD

Technical data Measurement Stroke Linearity Repeatability Resolution Resistance Resistance Tolerance Load Resistance Recommended Cursor Current Permissible Applied Voltage Electrical Connections Displacement Speed Mechanical Life Case Dimensions Case Material Rod Matetrial Rod Diameter Mechanical Fixing IP Degree Operating Temperature Storage Temperature

Part No. MPT100 MPT150 MPT175 MPT200 MPT300 MPT400 MPT500

182

30 to 1250 mm ± %0,05 < 0,01 mm Infinite 5 kOhm or 10 kOhm ±%20 100 kOhm min. < 1 μA 28VDC max.

4 pole hydraulic type connector <5 m/s 100 million cycles 33 mm x 33 mm Anodized aluminium Stainless Steel Ø 6 mm Variable brackets IP 65 -20°C ... +80°C -30°C ... +90°C

US (usefull stroke) 100 150 175 200 300 400 500

Moulding Supplies Edition 8 // www.mouldpro.com

MS (Mechanical stroke) 103 153 178 203 303 403 503

L (total length) 231 281 306 331 431 531 631

1 1 1 1 1 1 1

LINEAR TRANSDUCERS TRANSDUCER WITHOUT ROD

Technical data Measurement Stroke Linearity Repeatability Resolution Resistance Resistance Tolerance Load Resistance Recommended Cursor Current Permissible Applied Voltage Electrical Connections Displacement Speed Mechanical Life Case Dimensions Case Material Mechanical Fixing IP Degree Operating Temperature Storage Temperature

Part No. MPH150 MPH200 MPH225 MPH300 MPH400 MPH500

100 to 1500 mm ± %0,05 < 0,01 mm Infinite 5 kOhm or 10 kOhm (20k0hm/1500 mm) ±%20 100 kOhm min. < 1 μA 28VDC max.

4 pole hydraulic type connector <1,5 m/s 100 million cycles 33 mm x 33 mm Anodized aluminium Variable brackets IP 40 /If mounted upside down IP 53 -20°C ... +80°C -30°C ... +90°C

US (usefull stroke) 150 200 225 300 400 500

MS (Mechanical stroke) 154 204 229 304 404 504

L (total length) 322 372 397 472 572 672

1 1 1 1 1 1

183

HYDRAULIC ISO O COUPLERS

ISO A COUPLERS

Part No. FISO-A14BSP FISO-A38BSP FISO-A12BSP FISO-A34BSP FISO-A100BSP

Thread size 1/4” BSP 3/8” BSP 1/2” BSP 3/4” BSP 1” BSP

ISO A PLUGS

Pressure Bar 350 300 250 250 230

1 1 1 1 1

Part No. MISO-A14BSP MISO-A38BSP MISO-A12BSP MISO-A34BSP MISO-A100BSP

Thread size 1/4” BSP 3/8” BSP 1/2” BSP 3/4” BSP 1” BSP

Pressure Bar 350 300 250 250 230

1 1 1 1 1

Thread size 1/4” BSP 3/8” BSP 1/2” BSP

Pressure Bar 350 300 250

1 1 1

Material: Steel (plated)

ISO B COUPLERS

Part No. FISO-B14BSP FISO-B38BSP FISO-B12BSP

Thread size 1/4” BSP 3/8” BSP 1/2” BSP

ISO B PLUGS

Pressure Bar 350 300 250

Material: Steel (plated)

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1 1 1

Part No. MISO-B14BSP MISO-B38BSP MISO-B12BSP

10.

MOULD CLAMPING

186

10.1 POWER CLAMPS

187

10.2 STANDARD CLAMPS

185

POWER CLAMPS POWER SLIDING CLAMP

Part No. SC-10-10 SC-10-12 SC-20-12 SC-20-16 SC-25-16 SC-25-18 SC-25-20 SC-30-20 SC-30-22 SC-30-24 SC-30-30

Thread Size M10 M12 M12 M16 M16 M18 M20 M20 M22 M24 M30

h-Min 0 0 0 0 0 0 0 20 20 20 20

h-Max 50 50 60 60 62 62 62 80 80 80 80

s 12-66 12-66 15-83 15-83 18-96 18-96 18-96 22-95 22-95 22-95 22-95

e1 100 100 113 113 125 125 125 175 175 175 175

d M14 M14 M18 M18 M20 M20 M20 M24 M24 M24 M24

sw 8 8 10 10 12 12 12 12 12 12 12

L 104 104 128 128 140 140 140 178 178 178 178

e 35,5 35,5 38 38 42 42 42 55 55 55 55

b 38 38 48 48 55 55 55 74 74 74 74

c 13 13 16 16 18 18 18 24 24 24 24

K 20 20 22 26 26 30 30 34 38 44 55

Clamping force Kgf 1600 1600 2000 2000 2500 2500 2500 5500 5500 5500 5500

Screw fastening torque (Nm) 55 55 100 100 150 150 150 200 200 200 200

1 1 1 1 1 1 1 1 1 1 1

Description: â&#x20AC;¢ Perfect for Injection Mould Clamping â&#x20AC;¢ For use with threaded or T-Slot Platens â&#x20AC;¢ Ability to be fixed in various positions by sliding â&#x20AC;¢ Suitable for different clamping heights using the adjustable bolt â&#x20AC;¢ It provides rapid and easy connection due to itâ&#x20AC;&#x2122;s practical structure

CLAMP CALCULATION GUIDE Power Clamp For Injection Moulding Force Diagram

Formula Calculator Fv

Fv M

FG

kg

M x FG = kN 1000 kN μ 5HVXOW Fv

= Result

Number of Clamp

2500 x 9.81 = 24.52 kN 1000 24.52 0.14

Nr. 4$

1600 1300 Kgf 1000

= 175.14 kN 750

20

30

40

50

Nm

175.14 kN = 7 Clamp 25 kN XVH 8 pcs

Nr. 4$

2000 1800 1600 Kgf

1400 1200

Power Clamp For Press Moulding

1000 800

40

50

Formula Calculator M x FG = kN 1000 M

Fv

kN μ

Fv

= Result

(XSSHU %60) (ORZHU % 40)

kg

5000 x 9.81 = 49.050 kN 1000 49.05 0.14

= 350.35 kN

(% 60 XSSHU = 210.21) (% 40 ORZHU = 140.14)

2500 2300 2100 1900 1700 Kgf 1500 1300 1100 900 700

Fv 5HVXOW Fv

(XSSHU)

25 kN

8 Number of Clamp

50

70

(ORZHU

25 kN

90

100

130

150

Nr. 4$

5000

= 5.6 Clamp XVH pcs

4500 Kgf 4000 3500 100

120

140 Nm

Moulding Supplies Edition 8 // www.mouldpro.com

110

5500

3000

186

90

Nm

140.14 kN Number of Clamp

80

Nr. 4$

210.21 kN Number of Clamp

70 Nm

FG

5HVXOW

60

160

180

200

STANDARD CLAMPS STRAIGHT CLAMP WITH SUPPORT HOLE - SUPPLIED WITHOUT ADJUSTING SCREW

Part No. 1330-11x80 1330-14x100 1330-14x125 1330-18x125 1330-18x160 1330-22x160 1330-22x200 1330-26x160 1330-26x200 1330-26x250 1330-26x315 1330-33x315 1330-43x400

Nut 10 12+14 12+14 16+18 16+18 20+22 20+22 24+26 24+26 24+26 24+26 30+33 36+43

DIN6314 B1xL 11x80 14x100 14x125 18x125 18x160 22x160 22x200 26x160 26x200 26x250 26x315 33x315 43x400

D M10 M12 M12 M16 M16 M20 M20 M24 M24 M24 M24 M24 M30

A 15 20 20 25 25 30 30 30 35 35 40 50 60

B2 30 40 40 50 50 60 60 70 70 70 70 80 100

E1 15 21 21 26 26 30 30 35 35 35 35 45 100

E2 30 40 50 45 65 60 80 60 80 100 130 130 150

1 1 1 1 1 1 1 1 1 1 1 1 1

ADJUSTING SCREW L

D

Part No. 1490-10x42 1490-12x50 1490-12x95 1490-16x62 1490-16x97 1490-16x117 1490-20x62 1490-20x97 1490-20x117 1490-24x81 1490-24x116 1490-30x180

M M10 M12 M12 M16 M16 M16 M20 M20 M20 M24 M24 M30

L 42 50 95 62 97 117 62 97 117 81 116 18

D 30 36 36 45 45 45 50 50 50 50 50 70

M

K 8 10 10 13 13 13 13 13 13 14 14 24

1 1 1 1 1 1 1 1 1 1 1 1

Description: Material: Ck45 DIN Black Coating

187

STANDARD CLAMPS HEXAGON NUT

Part No. 6330B-6 6330B-8 6330B-10 6330B-12 6330B-14 6330B-16 6330B-18 6330B-20 6330B-22 6330B-24 6330B-30 6330B-36

Size M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30 M36

E 11,5 15 19,6 21,9 25,4 27,7 31,2 34,6 36,9 41,5 53,1 63,5

M 9 12 15 18 21 24 27 30 33 36 45 54

R 9 12 15 17 20 22 24 27 30 32 41 50

S 10 13 17 19 22 24 27 30 32 36 46 55

1 1 1 1 1 1 1 1 1 1 1 1

Description: Hexagon Nut DIN 6330B Material: Ck45 DIN Hardness: 30-32 HRC Black Coating

THICK WASHER

Part No. KP-M6 KP-M8 KP-M10 KP-M12 KP-M14 KP-M16 KP-M18 KP-M20 KP-M22 KP-M24 KP-M30

d1 6,4 8,4 10,5 13 15 17 19 21 23 25 31

Thread to fit M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M30

Description: Ideal for Mould Clamping

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d2 17 23 28 35 40 45 50 50 50 60 68

s 3 4 4 5 5 6 6 6 8 8 10

1 1 1 1 1 1 1 1 1 1 1

STANDARD CLAMPS STRAIGHT STUD

Part No. 6379-8x40 6379-8x63 6379-8x80 6379-8x100 6379-8x125 6379-8x160 6379-10x50 6379-10x80 6379-10x100 6379-10x125 6379-10x160 6379-10x200 6379-12x50 6379-12x63 6379-12x80 6379-12x100 6379-12x125 6379-12x160 6379-12x200 6379-14x63 6379-14x80 6379-14x100 6379-14x125 6379-14x160 6379-14x200 6379-14x250 6379-16x63 6379-16x80 6379-16x100 6379-16x125 6379-16x160 6379-16x200 6379-16x250 6379-16x315 6379-16x500 6379-18x80 6379-18x125 6379-18x160 6379-18x200 6379-18x250

DxL M 8x 40 M 8x 63 M 8x 80 M 8x100 M 8x125 M 8x160 M10x 50 M10x 80 M10x100 M10x125 M10x160 M10x200 M12x 50 M12x 63 M12x 80 M12x100 M12x125 M12x160 M12x200 M14x 63 M14x80 M14x100 M14x125 M14x160 M14x200 M14x250 M16x 63 M16x 80 M16x100 M16x125 M16x160 M16x200 M16x250 M16x315 M16x500 M18x 80 M18x125 M18x160 M18x200 M18x250

B1 11 11 11 11 11 11 13 13 13 13 13 13 15 15 15 15 15 15 15 17 17 17 17 17 17 17 19 19 19 19 19 19 19 19 19 23 23 23 23 23

B2 20 40 50 63 75 100 25 50 75 75 100 125 25 32 50 63 75 100 125 32 50 63 75 100 125 160 32 50 63 75 100 125 160 180 315 50 75 100 125 150

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No. 6379-18x315 6379-20x80 6379-20x125 6379-20x160 6379-20x200 6379-20x250 6379-20x315 6379-20x400 6379-20x500 6379-22x100 6379-22x160 6379-22x200 6379-22x250 6379-22x315 6379-22x400 6379-24x100 6379-24x125 6379-24x160 6379-24x200 6379-24x250 6379-24x315 6379-24x400 6379-24x500 6379-24x630 6379-30x125 6379-30x200 6379-30x315 6379-30x500 6379-30x700 6379-30x1000 6379-36x160 6379-36x200 6379-36x250 6379-36x315 6379-36x400 6379-36x500 6379-36x700 6379-42x315 6379-42x400 6379-42x500

DxL M18x315 M20x 80 M20x125 M20x160 M20x200 M20x250 M20x315 M20x400 M20x500 M22x100 M22x160 M22x200 M22x250 M22x315 M22x400 M24x100 M24x125 M24x160 M24x200 M24x250 M24x315 M24x400 M24x500 M24x630 M30x125 M30x200 M30x315 M30x500 M30x700 M30x1000 M36x160 M36x200 M36x250 M36x315 M36x400 M36x500 M36x700 M42x315 M42x400 M42x500

B1 23 27 27 27 27 27 27 27 27 31 31 31 31 31 31 35 35 35 35 35 35 35 35 35 43 43 43 43 43 43 51 51 51 51 51 51 51 59 59 59

B2 180 32 70 100 125 160 200 250 315 45 100 125 160 180 250 45 70 100 125 160 200 250 315 315 56 125 200 315 400 400 80 125 160 200 250 315 400 200 250 315

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description: Material: 41 Cr 4 DIN Quality 10.9 Black Coating

189

STANDARD CLAMPS T-NUT

Part No. 508-6x8 508-8x10 508-8x12 508-10x12 508-8x14 508-10x14 508-12x14 508-8x16 508-10x16 508-12x16 508-14x16 508-8x18 508-10x18 508-12x18 508-14x18 508-16x18 508-16x20 508-18x20 508-16x22 508-18x22 508-20x22 508-16x24 508-20x24 508-22x24 508-16x28 508-20x28 508-22x28 508-24x28 508-24x36 508-30x36

D x Nut M 6x 8 M 8x10 M 8x12 M10x12 M 8x14 M10x14 M12x14 M 8x16 M10x16 M12x16 M14x16 M 8x18 M10x18 M12x18 M14x18 M16x18 M16x20 M18x20 M16x22 M18x22 M20x22 M16x24 M20x24 M22x24 M16x28 M20x28 M22x28 M24x28 M24x36 M30x36

A 7,7 9,7 11,7 11,7 13,7 13,7 13,7 15,7 15,7 15,7 15,7 17,7 17,7 17,7 17,7 17,7 19,7 19,7 21,7 21,7 21,7 23,7 23,7 23,7 27,7 27,7 27,7 27,7 35,6 35,6

Description: T-Clamp DIN 508 Material: Ck45 DIN Hardness: 30-32 HRC Black Coating

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E 13 15 18 18 22 22 22 25 25 25 25 28 28 28 28 28 32 32 35 35 35 40 40 40 44 44 44 44 54 54

H 10 12 14 14 16 16 16 18 18 18 18 20 20 20 20 20 24 24 28 28 28 32 32 32 36 36 36 36 44 44

K 6 6 7 7 8 8 8 9 9 9 9 10 10 10 10 10 12 12 14 14 14 16 16 16 18 18 18 18 22 22

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

11.

LIFTING

192 11.1 EYEBOLTS

193

11.2 SWIVEL LIFTING RINGS

195

11.3 DOUBLE SWIVEL RING & SHACKLES

191

EYEBOLTS LIFTING EYEBOLTS - ZINC ELECTROPLATED DIN 580

Part No. EBGM8 EBGM10 EBGM12 EBGM16 EBGM20 EBGM24 EBGM30 EBGM36 EBGM42 EBGM48 EBGM56

192

d M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56

l 13 17 20 27 30 36 45 54 63 68 78

Moulding Supplies Edition 8 // www.mouldpro.com

D 36 45 54 63 72 90 108 126 144 160 184

d2 20 25 30 35 40 50 60 70 80 90 110

L 36 45 53 62 71 90 109 128 147 168 187

WLL 140kg 230kg 340kg 700kg 1200kg 1800kg 3600kg 5100kg 7000kg 8600kg 11500kg

1 1 1 1 1 1 1 1 1 1 1

SWIVEL LIFTING RINGS SWIVEL EYEBOLTS 360°° 90° 0 M -6g UNC - 2 A

Part SEBM8 SEBM10 SEBM12 SEBM16 SEBM20 SEBM24 SEBM30 SEBM36 SEBM42 SEBM48

WLL (Ton) 0,3 0,6 1 1,6 2,5 4 6,3 10 12,5 15

Safety factor 5 5 5 5 5 5 5 5 5 4

Diameter M8(x1,25) M10(x1,5) M12(x1,75) M16(x2) M20(x2,5) M24(x3) M30(x3,5) M36(x4) M42(x4,5) M48(x5)

L1 14 17 21 27 30 36 45 54 63 68

N.m 6 10 15 50 100 160 250 320 400 600

X 20 20 20 35 35 50 50 70 70 70

S 4 4 4 8 8 14 14 14 14 19

A 30 30 30 38 38 58 58 88 88 88

B 34 34 34 45 45 70 70 94 94 94

M -6H UNC - 2 B

C 60 60 60 90 90 134 134 190 190 190

D 57 57 57 78 78 115 115 166 166 166

Weight kg 0,24 0,24 0,24 0,8 0,8 2,6 2,7 8 8,1 9

1 1 1 1 1 1 1 1 1 1

Mass Kg 0.1 0.2 0.3 0.6 1.0 1.8 3.2 5.0 7.6

1 1 1 1 1 1 1 1 1

GRADE 8 KEY EYE POINT - METRIC THREAD

Part No. KEP-M10 KEP-M12 KEP-M16 KEP-M20 KEP-M24 KEP-M30 KEP-M36 KEP-M42 KEP-M48

W.L.L. (t) x (z) 0.40 (1) 0.75 (2) 1.50 (4) 2.30 (6) 3.20 (8) 4.50 (12) 7.00 (16) 9.00 (24) 12.00 (32)

Bolt Size M10 x 1.50 x 20 M12 x 1.75 x 28 M16 x 2.00 x 30 M20 x 2.00 x 30 M24 x 3.00 x 48 M30 x 3.50 x 55 M36 x 4.00 x 64 M42 x 4.50 x 85 M48 x 5.00 x 96

A 36 42 51 57 70 86 103 120 137

B 25 30 35 40 48 60 72 82 94

Grade 8 forged lifting components are manufactured from alloy steel in accordance with EN1677. All forged components are individually magnaflux crack detected after heat treatment, they are then individually proof load tested to 2.5 times working load limit in accordance with EN1677. Only components fully compliant with all aspects of EN1677 can be used in chain slings certified to EN818-4. The William Hackett Grade 8 lifting components are suitable for use in a temperature range of -40°C up to 200°C without reduction in working load limit. The Key Eye Point has a Design Factor of 4:1 and the Bolt is in a Black Finish.

Uses • 21st century successor to the eye bolt • Design features make the Key Eye Point resistant to side loading failure and accidental unscrewing

C 8 10 14 16 19 24 29 34 38

D 11 13 13 17 21 26 32 38 43

E 15 18 24 30 36 45 54 63 72

F 25 33 35 44 52 62 78 88 104

W 44 52 61 70 84 108 130 150 168

S 15 18 24 30 36 45 54 63 72

Load directions

– Nominal WLL –

Vertical load – Straight Pull – ()-values

193

SWIVEL LIFTING RINGS SAFETY RING BOLTS - ROTATABLE b

L4

a

L1

L2

L3

SW

d1

Part No. RBRM8 RBRM10 RBRM12 RBRM16 RBRM20 RBRM24 RBRM30 RBRM36 RBRM42 RBRM48

d1 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48

Load capacity 300 500 700 1500 2000 3000 4000 7000 9000 12000

a 25 25 30 35 40 50 60 70 80 95

b 45 45 55 64 69 86 110 132 152 179

d 35 35 43 50 54 69 90 108 126 148

L1 15 15 20 25 30 35 45 55 65 75

L2 53 53 63 70 78 97 114 136 153 179

L3 27 27 32 36 41 50 60 70 76 95

d

L4 10 10 12 14 16 18 25 31 36 42

SW 6 6 8 10 12 14 17 19 22 24

kg 0,17 0,18 0,29 0,45 0,58 1,10 2,20 3,90 5,80 8,90

Safety ring bolts, rotatable Mounting and safety notices Tool-free assembly and disassembly The latch in pos.1 does not have any contact with the screw (picture 1) The latch in pos. 2 has contact with the screw (picture 2) Permissible usage Load capacity acc. to the inspection certificate table of WLL in the shown directions of pull (picture 3).

• Adjust the lifting point in the permitted load direction before loading.

• For a durable fastening going up with a specified tightness.

• Loadable with a 4-fold safety under break in all directions.

Non permissible usage Make sure when choosing the assembly that improper loading can not arise e.g. if: • The direction of pull is obstructed.

• Direction of pull is not in the foreseen area (picture 4).

• Loading ring rests against edges or loads.

Picture Pi t 1

194

Picture 2

Moulding Supplies Edition 8 // www.mouldpro.com

Picture 3

Picture 4

DOUBLE SWIVEL RING & SHACKLES DOUBLE SWIVEL RING >

360°

>180°

90° M -6g UNC - 2 A

Part No. DSR M 4* DSR M 5* DSR M 6* DSR M 8 DSR M 10 DSR M 12 DSR M 14* DSR M 16 DSR M 18* DSR M 20 DSR M 22* DSR M 24 DSR M 27* DSR M 30

WLL 0,05 TO 0,075 TO 0,1 TO 0,3 TO 0,6 TO 1 TO 1,3 TO 1,6 TO 2 TO 2,5 TO 3 TO 4 TO 5 TO 6,3 TO

Safety factor 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Diameter M4 (x0,7) M5 (x0,8) M6 (x1) M8 (x1,25) M10 (x1,50) M12 (x1,75) M14 (x2) M16 (x2) M18 (x2,5) M20 (x2,5) M22 (x2,5) M24 (x3) M27 (x3) M30 (x3,5)

M -6H UNC NC - 2 B

Ø

P

L1 N.m S1 15 2 3 15 3 4 15 4 5 14 6 8 17 10 8 21 15 8 23 30 8 27 50 8 27 70 8 30 100 8 33 120 14 36 160 14 40 200 14 45 250 14

S2

16 16 16 20 20 20 20 24 24 24 24

A 33 33 33 33 33 33 45 45 45 45 62 62 62 62

B 30 30 30 30 30 30 42 42 42 42 55 55 55 55

C 30 30 30 30 30 30 45 45 45 45 60 60 60 60

D 38 38 38 38 38 38 54 54 54 54 83 83 83 83

E 27 27 27 27 27 27 38 38 38 38 55 55 55 55

F 14 14 14 14 14 14 17 17 17 17 25 25 25 25

G 53 53 53 53 53 53 76 76 76 76 117 117 117 117

Weight 0,3 kg 0,3 kg 0,3 kg 0,3 kg 0,3 kg 0,3 kg 0,9 kg 0,9 kg 0,9 kg 0,9 kg 2,6 kg 2,6 kg 2,7 kg 2,7 kg

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description: Double Swivel Ring. Double articulation allows it to line up perfectly with the sling Two ways of tightening: either by open-ended spanner or by Allen key From M4 to M30 as standard; from 0,05t to 6,3t. * Special thread – surcharge apply

DOUBLE SWIVEL SHACKLE 360°

360°

90° M -6g UNC - 2 A

Part No. DSS M 30 DSS M 33* DSS M 36 DSS M 36x3* DSS M 39* DSS M 42 DSS M 42x3* DSS M 45* DSS M 48 DSS M 48x3* DSS M 48x4* DSS M 52* DSS M 56 DSS M 56x4* DSS M 64 DSS M 64x4*

WLL 7,3 TO 8 TO 10 TO 10 TO 10 TO 12,5 TO 12,5 TO 15 TO 20 TO 20 TO 20 TO 20 TO 25 TO 25 TO 32,1 TO 32,1 TO

Safety factor 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4

Diameter M30 (x3,5) M33 (x3,5) M36 (x4) M36 (x3) M39 (x4) M42 (x4,5) M42 (x3) M45 (x4,5) M48 (x5) M48 (x3) M48 (x4) M52 (x5) M56 (x5,5) M56 (x4) M64 (x6) M64 (x4)

L1 45 50 54 54 58 63 63 63 68 68 68 68 78 78 90 90

N.m 250 250 320 320 320 400 400 400 600 600 600 600 600 600 600 600

S 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19

A 61 61 61 61 61 61 61 61 79 79 79 79 79 79 79 79

B 31 31 31 31 31 31 31 31 38 38 38 38 38 38 38 38

M -6H UN UNC NC - 2 B

C 70 70 70 70 70 70 70 70 90 90 90 90 90 90 95 95

D 104 104 104 104 104 104 104 104 125 125 125 125 125 125 125 125

E 73 73 73 73 73 73 73 73 91 91 91 91 91 91 91 91

F 145 145 145 145 145 145 145 145 184 184 184 184 184 184 184 184

G 29 29 29 29 29 29 29 29 33 33 33 33 33 33 33 33

Weight 5,5 kg 5,5 kg 5,5 kg 5,5 kg 5,7 kg 5,8 kg 5,8 kg 5,7 kg 11 kg 11 kg 11 kg 11,2 kg 11,3 kg 11,4 kg 12,2 kg 12,2 kg

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description: Double Swivel Shackle Double articulation allows it to line up perfectly with the sling.

From M30 to M64 as standard; for loads from 7,3t. to 32,1 t. * Special thread – surcharge apply

195

DOUBLE SWIVEL RING & SHACKLES ALLOY STEEL BOW SHACKLES - GALVANISED

Part No. ASBSG11 ASBSG13 ASBSG16 ASBSG19 ASBSG22 ASBSG25 ASBSG28 ASBSG32 ASBSG35

196

Dim 3/8” x 7/16”’ 7/16” x 1/2” 1/2” x 5/8” 5/8” x 3/4” 3/4” x 7/8” 7/8” x 1” 1” x 1 1/8” 1 1/8” x 1 1/4” 1 1/4” x 1 3/8”

B-Dim 17mm 18mm 21mm 27mm 32mm 37mm 43mm 46mm 52mm

Moulding Supplies Edition 8 // www.mouldpro.com

d-Dim 11mm 13mm 16mm 19mm 22mm 25mm 28mm 32mm 36mm

H-Dim 37mm 43mm 48mm 60mm 71mm 84mm 95mm 104mm 119mm

r-Dim 26mm 29mm 33mm 43mm 51mm 58mm 68mm 75mm 82mm

WLL 1000kg 1500kg 2000kg 3250kg 4750kg 6500kg 8500kg 9500kg 12000kg

1 1 1 1 1 1 1 1 1

12.

MOULD COMPONENTS

198

203

204

206

208

209

210

212

213

214

215

218

12.1 EJECTOR PINS

12.4 DOWEL PINS

12.7 SLIDE HOLDING DEVICES

12.11 SPRING PLUNGERS

12.2 SLEEVE EJECTORS

12.5 ANGLE GUIDE PINS

12.8 SOCKET HEAD CAP SCREWS

12.12 ISO SPRINGS

12.3 FLAT EJECTORS

12.6 CENTRING ELEMENTS

12.9 SHOULDER SCREWS CREW

12.13 MOULD CYCLE COUNTER

219

12.14 MOULD MONITOR

197

EJECTOR PINS EJECTOR PINS, DIN 1530, TYPE AH - HARDENED

d1 g6 1,5 1,6 2,0 2,2 2,5 2,7 3,0 3,2 3,5 3,7 4,0 4,2 4,5 4,7 5,0 5,2 5,5 6,0 6,2 6,5 7,0 8,0 8,2 8,5 9,0 10,0 10,2 10,5 11,0 12,0 12,2 12,5 14,0 16,0 18,0 20,0

d2 0 -0,2 3

k 0 -0,05 1,5

4

2

5 6

R +0,2 0 0,2

d3 d1 + 0,03

0,3 3

7 8

10 12

5

0,5

14 d1 + 0,04

20

7

0,8

8

1,0

22 24 26

d1 + 0,07

Description Surface: Hardened and Polished Material: 1.2516 Hardness: 60 ± 2 HRC. Head 45 ± 5 HRC. Order example UDSAH+d1+L ex. UDSAH4160 (4x160 mm)

198

Moulding Supplies Edition 8 // www.mouldpro.com

100 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

125 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

160 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

L 0/+2 200 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

250

315

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

400

•

• • • • • • • • • • • • • • • • • • • • • • • • • •

EJECTOR PINS EJECTOR PINS, DIN 6751, TYPE AB - NITRIDED

d1 g6 1,5 2,0 2,2 2,5 3,0 3,2 3,5 3,7 4,0 4,2 4,5 5,0 5,2 6,0 6,2 8,0 8,2 10,0 10,2 11,0 12,0 12,2 12,5 14,0 16,0 20,0 25,0 32,0

d2 -0,2 3 4

k -0,05 1,5 2

R 0,2

d3 d1 + 0,03

0,3 5 6

3

7 8

10 12

5

0,5

14 d1 + 0,04

16

20

7

0,8

22 26 32 40

8 10

1

d1 + 0,1

100 • • • • • • • • • • • • • • • • • • • • • • • • •

125 • • • • • • • • • • • • • • • • • • • • • • • • • •

160 • • • • • • • • • • • • • • • • • • • • • • • • • • • •

200 • • • • • • • • • • • • • • • • • • • • • • • • • • • •

250

L 0/+2 315

• • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • •

400

500

• • •

•

• • • • • • • • • • • • • • • • • • • •

630

800

1000

•

•

•

•

•

•

•

•

•

•

• • • • • • • •

•

•

• • • • •

• • • • •

• •

• • • • • • • • • • • • • • • • •

Description Surface: Nitrided and Polished Material: 1.2344 Hardness: 65 ± 2 HRC. Head 45 ± 5 HRC. Order example UDSAB+d1+L ex. UDSAB4160 (4x160 mm)

199

EJECTOR PINS EJECTOR PINS, DIN 1530, TYPE AN - NITRIDED

d1 g6 1,5 2,0 2,2 2,5 3,0 3,2 3,5 3,7 4,0 4,2 4,5 5,0 5,2 6,0 6,2 8,0 8,2 10,0 10,2 11,0 12,0 12,2 12,5 14,0 16,0 20,0 25,0 32,0

d2 -0,2 3 4

k -0,05 1,5 2

R 0,2

d3 d1 + 0,03

0,3 5 6

3

7 8

10 12

5

0,5

14 d1 + 0,04

16

20

7

0,8

22 26 32 40

8 10

1

100 • • • • • • • • • • • • • • • • • • • • • • • • •

d1 + 0,1

Description Surface: Bath Nitrided Material: 1.2344 Hardness: 65 ± 2 HRC. Head 45 ± 5 HRC. Order example UDSAN+d1+L ex. UDSAN4160 (4x160 mm)

200

Moulding Supplies Edition 8 // www.mouldpro.com

125 • • • • • • • • • • • • • • • • • • • • • • • • • •

160 • • • • • • • • • • • • • • • • • • • • • • • • • • • •

200 • • • • • • • • • • • • • • • • • • • • • • • • • • • •

250

L 0/+2 315

400

500

• • •

•

• • • • • • • • • • • • • • • • • • • •

•

630

800

1000

•

•

•

•

•

•

•

•

•

•

• • • • • • • •

•

•

• • • • •

• • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • •

EJECTOR PINS EJECTOR PINS, DIN 1530, TYPE D - HARDENED

d1 g6 1 1,2 1,5 2 2,2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 10 12 14 16

d2-0,2 1,8 2 2,2 3 3,2 3,5 4,5 5 5,5 6 6,5 7 8 9 9 10 10 12 14 16 18

k -0,05 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,8 0,8

R 0/+0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,8 0,8

d3 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,03 0,04 0,04

100 • • • • • • • • • • • • • • • • • • • • •

125 • • • • • • • • • • • • • • • • • • • • •

L 0/+2 160 • • • • • • • • • • • • • • • • • • • • •

200 • • • • • • • • • • • • • • • • • • • • •

250 • • • • • • • • • • • • • • • • • • • • •

Description Surface: Hardened and Polished Material: 1.2516 Hardness: 60 ± 2 HRC. Head 45 ± 5 HRC. Order example UDSD+d1+L ex. UDSD4160 (4x160 mm)

201

EJECTOR PINS EJECTOR PINS, DIN 1530, TYPE CH - HARDENED

d2 0-0,2

4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6

d3 g6

2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3

k 0-0,05

2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3

Description Surface: Hardened and Polished Material: 1.2516 Hardness: 60 ± 2 HRC. Head 45 ± 5 HRC. Order e•ample UDSCH+d1+L e•. UDSCH2160 (2•160 mm)

202

Moulding Supplies Edition 8 // www.mouldpro.com

R -0,05

0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3

L1 L2

• • • • • • • • • • • • • • • • • •

100 50

125 50

• • • • • • • • • • • • • • • • • •

160 75

• • • • • • • • • • • • • • • • • •

200 75

• • • • • • • • • • • • • • • • • •

SLEEVE EJECTORS SLEEVE EJECTORS - HARDENED

d2 g6 4 5

6

8

10 12 14 16

d1 H5 2 2,2 2,5 2,7 3 3,2 3,5 3,7 4 4,2 5 5,2 6 6,2 8 8,2 10 12

d4 2,4 2,6 2,9 3 3,4 3,6 3,9 4 4,4 4,6 5,4 5,6 6,4 6,6 8,4 8,6 10,4 12,4

d3 0 -0,2

k 0 -0,05

R +0,2 0

3

0,3

l2 +2 0

8 35 10

12 5

0,5

14

45

16 20

7

0,7

75 • • • • • • • • • • • • • • • • • •

100 • • • • • • • • • • • • • • • • • •

125 • • • • • • • • • • • • • • • • • •

L 0/+2 150 175 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

200 • • • • • • • • • • • • • • • • • •

225

250

• • • • • • • • • • • • • •

•

• • • • • • • • • •

Description Surface: Hardened and Polished Material: 1.2516 Hardness: 60 ± 2 HRC. Head 45 ± 5 HRC. Order example RUD(+d2+d1+L)H ex. RUD64125H (6x4x125mm)

203

FLAT EJECTORS FLAT EJECTORS - HARDENED

d1 g6 4 4,2 4,2 6 6 6 8 8 8 10 10 12

A +0 -0,015 3,5 3,8 3,8 5,5 5,5 5,5 7,5 7,5 7,5 9,5 9,5 11,5

B +0 -0,015 1 1 1,2 1,2 1,5 2 1,2 1,5 2 1,5 2 2,5

d2 +0 -0,2 8 8 8 12 12 12 14 14 14 16 16 20

Description Surface: Hardened and Polished/Grinded Material: 1.2516 Hardness: Skaft 60 ± 2 HRC. Head 45 ± 5 HRC. Order example FLU(+B+A+L)H ex. FLU25,5125H (2x5,5x125mm)

204

Moulding Supplies Edition 8 // www.mouldpro.com

K -0,05 3 3 3 5 5 5 5 5 5 5 5 7

L L1 L2

100 50 50 • • • • • • • • • • •

125 65 60 • • • • • • • • • • •

160 80 80

200 100 100

• • • • • • • • • • •

• • • • • • • • •

250 125 125

315 160 155

• • • • • •

• • • • • •

FLAT EJECTORS CORE PINS ISO 6751 NON HARDENED (SOFT)

d1 g6 2 2,2 2,5 3 3,2 3,5 4 4,2 4,5 5 5,2 5,5 6 6,2 6,5 7 8 10 12 16

d2-0,2 4

k-0,05 2

5 6

3

R 0,2 0,3

d3 0,03

7 8

10

12

5

0,5

14 0,04 20

7

100 • • • • • • • • • • • • • • • • • • • •

125 • • • • • • • • • • • • • • • • • • • •

160 • • • • • • • • • • • • • • • • • • • •

200 •

• • • • • • • • • • • • • • • • •

250

315

•

• • • • • • • •

• • •

Description Surface: Nitrided and Polished Material: 1.2344 Hardness: 40 ± 2 HRC. Head 45 ± 5 HRC Order example UDSAC+d1+L ex. UDSAC4160 (4X160 mm)

205

DOWEL PINS DOWEL PINS, DIN 6325

L

d 6 8 10 12 14 16 18 20 24 28 32 36 40 45 50 55 60 70 80 90 100 120 130 140 150

Description Surface: Material: Tolerance: Hardness:

2 • • • • • • • • • • •

3 • • • • • • • • • • • •

4

5

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • •

Hardened and Polished 1.3505 m6 60 ± 2 HRC.

Order example CYL+d+L ex. CYL532 (5x32mm)

206

Moulding Supplies Edition 8 // www.mouldpro.com

6 • • • • • • • • • • • • • • • • • • •

8

10

12

14

• • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

16

20

• • • • • • • • • • • • • • •

• • • • • • • • • • • • •

DOWEL PINS DOWEL PINS - THREADED - DIN 7979

L1 L

d 16 18 20 24 28 32 36 40 45 50 55 60 70 80 90 100 110 120

Description Surface: Material: Tolerance: Hardness:

10 Ø 6 M4 • • • • • • • • • • • • • • • •

12 Ø 8 M5 • • • • • • • • • • • • • • • • • •

16 Ø 10 M6

16 Ø 12 M6

20 Ø 14 M8

20 Ø 16 M8

25 Ø 20 M10

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • •

• • • • • • • • • • •

Hardened and Polished 1.3505 m6 60 ± 2 HRC.

Order example CYLG+d+L ex. CYLG832 (8x32mm)

207

ANGLE GUIDE PINS ANGLE GUIDE PIN

Description Surface: Material: Tolerance: Hardness:

208

Part No. EOC1040 EOC1060 EOC1080 EOC10100 EOC10120

d1 x l 10 x 40 10 x 60 10 x 80 10 x 100 10 x 120

d2 12 12 12 12 12

l1 4 4 4 4 4

k 3 3 3 3 3

EOC1260 EOC1280 EOC12100 EOC12120 EOC12140

12 x 60 12 x 80 12 x 100 12 x 120 12 x 140

16 16 16 16 16

7 7 7 7 7

6 6 6 6 6

EOC1460 EOC1480 EOC14100 EOC14120 EOC14140 EOC14160

14 x 60 14 x 80 14 x 100 14 x 120 14 x 140 14 x 160

18 18 18 18 18 18

7 7 7 7 7 7

8 8 8 8 8 8

EOC1680 EOC16100 EOC16120 EOC16140 EOC16160 EOC16180

16 x 80 16 x 100 16 x 120 16 x 140 16 x 160 16 x 180

20 20 20 20 20 20

7 7 7 7 7 7

8 8 8 8 8 8

EOC1860 EOC1880 EOC18100 EOC18120 EOC18140 EOC18160 EOC18200 EOC18240

18 x 60 18 x 80 18 x 100 18 x 120 18 x 140 18 x 160 18 x 200 18 x 240

22 22 22 22 22 22 22 22

7 7 7 7 7 7 7 7

8 8 8 8 8 8 8 8

EOC20100 EOC20120 EOC20160 EOC20200 EOC20240

20 x 100 20 x 120 20 x 160 20 x 200 20 x 240

24 24 24 24 24

7 7 7 7 7

8 8 8 8 8

EOC24100 EOC24120 EOC24140 EOC24160 EOC24200 EOC24240

24 x 100 24 x 120 24 x 140 24 x 160 24 x 200 24 x 240

28 28 28 28 28 28

7 7 7 7 7 7

15 15 15 15 15 15

Hardened and Polished 1.7262 g6 60 ± 2 HRC

Moulding Supplies Edition 8 // www.mouldpro.com

CENTRING ELEMENTS

d3 -0,2

Rz 6,3

d2 H7

1 15°

0

d6

d3 -0,2

d7

d2 k6

Rz 6,3

Rz 6,3

H7

CENTRING ELEMENTS - TYPE K

Rz 6,3

Rz 6,3

L5 L9

Rz 6,3

L8 K2 ± 0,1

K1 ±0,1 L10

L7 S

Part No. CEK14 CEK24 CEK28 CEK34 CEK42

d2 14 24 28 34 42

d3 17 28 32 38 46

d6 12 20 24 30 35

d7 M6 M10 M10 M12 M16

K1 4 6 6 8 8

K2 2,5 4,0 4,0 5,0 5,0

L5 17 27 28 28 28

L7 24,5 42,0 42,0 42,0 48,0

L8 17 20 20 20 20

L9 19,5 32,0 32,0 32,0 47,0

L10 10 15 15 15 20

S 1,7 2,0 2,0 3,0 3,0

Description Material: 1.7131 Hardness: 55HRC

CENTRING ELEMENTS - TYPE UK *HCS...2)

*HCS...1)

Rz 6,3

15°

Rz 6,3

,3

d1

d1

H7

d2 k6

d2 e7

Rz 6

Rz 6

,3

L8

L7

L5

L3

L6

L1 ±0,1

L1 -0,1

1

Nicht im Lieferumfang enthalten / Not included in the extent of delivery / Non compris dans le volume de livraison

Part No. CEUK12 CEUK14 CEUK16 CEUK20 CEUK25 CEUK26 CEUK30 CEUK32 CEUK42

d2 12 14 16 20 25 26 30 32 42

L1 16 16 16 26 26 26 35 35 45

L3 4,5 6 6 9 10 10 14 14 18

L5 9,6 12,4 12,4 19,7 19,7 19,7 25 25 27

L6 8,5 6 5,8 10,6 9,2 9,2 12,2 12,2 16,8

L7 8 6 6 12 11 11 15 15 16

L8 7,5 6 6 9,5 11 11 13 13 13

d1 M4 M5 M5 M8 M8 M8 M10 M10 M10

HCS...1) M3 x 25 M4 x 25 M4 x 25 M6 x 40 M6 x 40 M6 x 40 M8 x 55 M8 x 55 M8 x 70

1

HCS...2) M3 x 16 M4 x 12 M4 x 12 M6 x 20 M6 x 20 M6 x 20 M8 x 25 M8 x 25 M8 x 30

Description Material: 1.7131 Hardness: 60HRC

CENTRING ELEMENTS - TYPE G Rz 6,3 d1

15°

Rz 6,3

H7 d2 k6

Rz 6,3

L3 0 -0,1

L4

Rz 6,3

L1

d3

Rz 6,3

Rz 6,3

L1 ±0,1

Part No. CEG16 CEG20 CEG25 CEG32 CEG40

d2 16 20 25 32 40

L1 16,5 26,5 26,5 36,5 46,5

L3 6 8 10 12 15

L4 12 14 14 16 16

d1 M6 M8 M8 M10 M10

d3 10 13 16 22 28

Description Material: 1.2162 Hardness: 55HRC

209

SLIDE HOLDING DEVICES SLIDE HOLDING DEVICES 90°

D1 g6 B2 ±0,05

P1

R

t2

B1 ± 0,05

D3

t4

t3

D1 13 18 27

B1 6,6 9,6 14,4

H7

B3 ±0,1

D4

Part No. SHD13 SHD18 SHD27

D2 g6

HT

t1 -0,05

P2

B2 1,4 2,0 3,0

B3 4,3 6,0 9,0

t1 10 14 21

t2 1,0 1,8 2,8

t3 1,6 2,0 3,0

t4 0,35 0,50 0,50

D2 7 10 15

D3 2,2 3,2 4,3

D4 M3 M4 M5

R 0,35 0,5 0,75

P1 28 N 38 N 38 N

P2 34 N 42 N 92 N

Description Material: 1.2767/~52HRC Max. 100 °C

SLIDE HOLDING DEVICES t2

D2 g6

B1 ±0,05

R

D2 7 10 15

B1 6,6 9,6 14,4

t1 7 10 15

t2 1,0 1,8 2,8

Description Material: 1.2767/~52HRC Max. 100 °C

210

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t3 1,4 2,0 3,0

t4 6,3 9,0 13,5

D2 -0,05

HT

L0

t4 ±0,05 D3

D1

Part No. SID7 SID10 SID15

Ln

t3 -0,05

t1 -0,05

P2

D1 8,4 12,0 18,0

D3 5,3 8,3 12,4

R 0,35 0,50 0,75

L0 12 16 18

Ln 7,5 10,0 16,0

P2 34 N 42 N 92 N

SLIDE HOLDING DEVICES

M5

R6

-0,01

14 -0,03

Ø4,2

SLIDE HOLDING DEVICES - TYPE 0

4,5

16,5 -0,2

28

38 -0,05

P2 = 70N

P1 = 62N

1,8

90°

2

-0,05

12 -0,1

Ø8

R0,5

4,5 Ø8

R0,5

32 -0,2

43

53 -0,05

P1=114N

P2 =126N

2

14 -0,1

-0,05

1, 8

90°

M5

R8

-0,01

18 -0,03

Ø4,2

SLIDE HOLDING DEVICES - TYPE 1

SLIDE HOLDING DEVICES - TYPE 2 48 -0,01 -0,03

36

44 -0,2

-0,05

44

56

Ø 4, 2 M5

P1= 228N

P2= 252N

90°

4,5

16 -0,05 -0,1

1,8

R0,5 Ø8

R8

Part No. SHD0 SHD1 SHD2

Type 0 1 2

Description Material: 1.2343 -52 HRC Max. 100 °C

211

SOCKET HEAD CAP SCREWS SOCKET HEAD CAP SCREWS

d Thread-pitch D k b s

M1,6 0,35 3 1,6 15 1,5

M2 0,40 3,8 2 16 1,5

M2,5 0,45 4,5 2,5 17 2

M3 0,50 5,5 3 18 2,5

M4 0,70 7 4 20 3

M5 0,80 8,5 5 22 4

Length 3 4 5 6 8 10 12 14 15 16 18 20 22 25 30 35 40 45 50 55 60 65 70 75 80 90 100 110 120 130 140 150 160 180 200

1,6

2 • • • • • • •

2,5

3

4

5

• • • • •

• • • • • • • •

• • • • • • • • • • • • • • • • •

• •

• • •

Description Material: High tensile strength (12.9) DIN 912/ISO 4762 Order example HCS-(Thread Size+(-)+Length) ex. HCS-16-35 (M16x35mm)

212

Moulding Supplies Edition 8 // www.mouldpro.com

• • • • • • • • • • • • • • • • • • • •

M6 1,00 10 6 24 5

M8 1,25 13 8 28 6

M10 1,50 16 10 32 8

Thread Size Metric 6 8 10

• • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

M12 1,75 18 12 36 10

M14 2,00 21 14 40 12

M16 2,00 24 16 44 14

M18 2,50 27 18 48 14

M20 2,50 30 20 52 17

M24 3,00 36 24 60 19

12

14

16

18

20

24

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • •

SHOULDER SCREWS SHOULDER SCREWS, ISO 7379

d2h8 d1 d3 K L2 S Kg/mm L1 10 12 16 20 25 30 35 40 45 50 55 60 65 70 80 90 100 120

6 5 X 0,8 10 4,5 9,5 3 0,68

8 6 X1 13 5,5 11 4 1,15

10 8 X 1,25 16 7 13 5 3

12 10 X 1,5 18 8 16 6 6

16 12 X 1,75 24 10 18 8 11

20 16 X 2 30 14 22 10 28

24 20 X 2,5 36 16 27 12 55

• • • • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • •

L1 h11 • • • • • • • • • •

• • • • • • • • • • • • •

• • • • • • • • • • • • •

• • • • • • • • • • • • • • •

Description Material: High tensile strength (12.9) ISO 7379 Order example UNBH+d2+L1 ex. UNBH610 (6 x 10 mm)

213

SPRING PLUNGERS SPRING PLUNGER, BALL TYPE

Part No. WZ8087M3 WZ8087M4 WZ8087M5 WZ8087M6 WZ8087M8 WZ8087M10 WZ8087M12 WZ8087M16

d1 M3 M4 M5 M6 M8 M10 M12 M16

l 7 9 12 14 16 19 22 24

S 0,5 0,8 0,9 1,0 1,5 2,0 2,5 3,5

Ball Ã&#x2DC; 1,5 2,5 3 3,5 5 6 8 10

Description Material 1.0718

SPRING PLUNGER, PIN TYPE

Part No. WZ8090M3 WZ8090M4 WZ8090M5 WZ8090M6 WZ8090M8 WZ8090M10 WZ8090M12 WZ8090M16

d1 M3 M4 M5 M6 M8 M10 M12 M16

l 12 15 18 20 22 22 28 32

S 1 1,5 2,3 2,5 3 3 4 5

d2 1 1,5 2,4 2,7 3,5 4 6 7,5

NV 0,7 1,3 1,5 2 2,5 3 4 5

l1 5 6 7 9

S 0,7 1 1,5 1,8

d2 3 4 5 6,5

d3 4,6 5,6 6,5 8,5

Description Material 1.0718

SPRING PLUNGER, STRAIGHT

Part No. WZ80934 WZ80935 WZ80936 WZ80938

d1 4 5 6 8

Description Material: 1.4303

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ISO SPRINGS DIE SPRINGS ISO 10243 - STEEL

DxL 10 x 38 10 x 44 10 x 51 10 x 64 10 x 76 10 x 305

Type V Green • • • • • •

Type B Blue • • • • • •

Type R Red • • • • • •

Type G Yellow • • • • • •

13 x 25 13 x 32 13 x 38 13 x 44 13 x 51 13 x 64 13 x 76 13 x 89 13 x 102 13 x 305

• • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

16 x 25 16 x 32 16 x 38 16 x 44 16 x 51 16 x 64 16 x 76 16 x 89 16 x 102 16 x 115 16 x 305

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • •

20 x 25 20 x 32 20 x 38 20 x 44 20 x 51 20 x 64 20 x 76 20 x 89 20 x 102 20 x 115 20 x 127 20 x 139 20 x 152 20 x 305

• • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • •

Order example Type+Dimension+Length:

V10076 (Green ø 10 x 76 mm) V10305 (Green ø 10 x 305 mm)

215

ISO SPRINGS DIE SPRINGS ISO 10243 - STEEL

DxL 25 x 25 25 x 32 25 x 38 25 x 44 25 x 51 25 x 64 25 x 76 25 x 89 25 x 102 25 x 115 25 x 127 25 x 139 25 x 152 25 x 178 25 x 203 25 x 305

Type V Green • • • • • • • • • • • • • • • •

Type B Blue • • • • • • • • • • • • • • • •

Type R Red • • • • • • • • • • • • • • • •

Type G Yellow • • • • • • • • • • • • • • • •

32 x 38 32 x 44 32 x 51 32 x 64 32 x 76 32 x 89 32 x 102 32 x 115 32 x 127 32 x 139 32 x 152 32 x 178 32 x 203 32 x 254 32 x 305

• • • • • • • • • • • • • • •

• • • • • • • • • • • • • • •

• • • • • • • • • • • • • • •

• • • • • • • • • • • • • • •

Order example Type+Dimension+Length:

216

V10076 (Green ø 10 x 76 mm) V10305 (Green ø 10 x 305 mm)

Moulding Supplies Edition 8 // www.mouldpro.com

ISO SPRINGS DIE SPRINGS ISO 10243 - STEEL

DxL 40 x 51 40 x 64 40 x 76 40 x 89 40 x 102 40 x 115 40 x 127 40 x 139 40 x 152 40 x 178 40 x 203 40 x 254 40 x 305

Type V Green • • • • • • • • • • • • •

Type B Blue • • • • • • • • • • • • •

Type R Red • • • • • • • • • • • • •

Type G Yellow • • • • • • • • • • • • •

50 x 64 50 x 76 50 x 89 50 x 102 50 x 115 50 x 127 50 x 139 50 x 152 50 x 178 50 x 203 50 x 229 50 x 254 50 x 305

• • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

• •

• • • • • • • • • • • • •

• •

• •

63 x 76 63 x 89 63 x 102 63 x 115 63 x 127 63 x 152 63 x 178 63 x 203 63 x 229 63 x 254 63 x 305

• • • • • • • • • •

• • • • • • • • • • •

• • • • • • • • • •

• • • • • • • • • •

Order example Type+Dimension+Length:

V10076 (Green ø 10 x 76 mm) V10305 (Green ø 10 x 305 mm)

217

MOULD CYCLE COUNTER MOULD CYCLE COUNTER

Part No. CC200

# Digit 7

Colour Black

Description: Mouldpro Cycle Counter positively monitors mould activity, validates process monitoring data, and assists mould maintenance procedures.

0D[LPXP RSHUDWLQJ WHPSHUDWXUH LV Ý& • Counter: Non-resettable mechanical, 7-digit • Glass-filled Nylon housing • Reliable and tested quality • Specified worldwide by leading OEM’s • Supplied with serial Number • Socket head cap screws are included

218

Moulding Supplies Edition 8 // www.mouldpro.com

Temp. range Ý &

MOULD MONITOR The UKM is a mechanical ejector coupling for plastic injection moulding machines.

Its function is to lock the ejector bars of the injection moulding tool.

Features: • 7-digit LCD display with a push button to move through the display modes • 4GB Flash drive for file storage and 4+ year battery within monitor • Water resistant with an ingress protection rating of IP52 • Maximum temperature: 190° F (90° C) • Dimensional compatibility with Progressive’s mechanical CounterViews • Mini USB connectivity for data retrieval with cables sold separatelyHardness: 40-50 HRC

MOUNTING OPTIONS

Part No. CC200E CC-INT CC-EXT

Description CVe Monitor v2 Mould Maker/Moulder version including #8-32 x 1” SHCS (2) and M4 x 25mm SHCS (2) Internal Extension Rod (8”/200mm) including a hex key for CVe Monitor set screw removal.

External Mounting Block including #8-32 x 1” SHCS (2) and M4 x 25mm SHCS (2)

OEM-specific CVe Monitors are available with additional features. Contact Progressive for more information.

How to Order: • For installation below parting line (ie. rails as shown in the center graphic above), order (1) CVE-M and (1) CVE-INT. • For installation outside of the mould (right graphic), order (1) CVE-M and (1) CVE-EXT.

ON-MOULD DISPLAY MODES Each device is provided at -25 cycles to allow for mould set up and initialization of the CVe Monitor. Once it reaches 0, all timers and data will reset on the monitor. During production, users can press the button on the front of the monitor and review the following information on the display: Cycle Count Total cycles for the life of the mould is presented on the main screen of the CVe Monitor.

Efficiency Percentage The percentage of time that the mould has been actively cycling vs being idle.

Cycle Time Since the first production cycle, the cycle time is shown in seconds for the life of the mould.

Efficiency Percentage-Recent The percentage of time the mould has been active in the past 25,000 cycles.

Cycle Time-Recent Cycle time for the past 25,000 cycles.

Cycle Count Reset A separate counter that can be reset to 0 for interim monitoring of cycles when pressed and held.

Users can utilize the 4GB flash drive on the CVe Monitor by connecting the device to a PC using an industrystandard mini USB cable, sold on the next page. Users press the button to get to the flash drive mode and then the storage area is represented on the PC by a new drive letter.

219

MOULD MONITOR ALERT MODE Once data is initialized using the OnDemand software, users will be alerted to different modes on the device: Preventive Maintenance During initialization, the initial preventive maintenance point and the PM interval are entered and saved onto the CVe Monitor. Then, when the PM is within 10% of the initial point, the display will flash “PM Due” as shown at right. Users can then ‘snooze’ the alert by holding for 2 seconds, returning it to Total Cycles.

When a PM is performed using OnDemand and noted as such, the date/time will be written to the CVe Monitor and then the alert is stopped- until reaching 10% of the next PM point. If no PM is performed, the CVe Monitor will continue to alert the user until snoozed or the PM is ultimately recorded.

Low Battery The CVe Monitor has a battery life of approximately 4.5 years in typical moulding environments where temperatures are controlled. When the battery is within 6 months of its expected end of life, the display will flash as shown at right. Users can then ‘snooze’ the alert by holding for 2 seconds, returning it to the Total Cycles. The alert will appear every 30 days as a reminder to transfer the stored data to a new CVe Monitor.

RETROFITTING AND REMOVAL Users can view additional data by double-clicking the button on the monitor: Retrofit CVe for CounterView Tools During initialization, moulders can start the cycle count with the tool’s actual cycle count from an existing CounterView or known cycles from maintenance records. Once entered, the user can see the total cycles for the tool, which includes the count of the cycles from the counter and those run with the CVe Monitor.

In the graphic at right, the tool had 1,000,000 cycles on it originally, but ran 507,288 after the CVe Monitor was installed.

Removal Monitoring When the CVe Monitor is removed from the tool for any reason (ie. cleaning) the pinss on the back of the device will record an event of its removal. After viewing the retrofitt number above, the display will move into the screen shown at right, designating the number of times the monitor was removed from the mould.

CABLES AND CONNECTIVITY

Part No. CC-USB-6 CC-USB-15

Description USB 2.0 to Type B Mini, 6 Ft Long USB 2.0 to Type B Mini, 15 Ft Long

Above: OnDemand allows users to view data and keep a record of reports run, outlining the reason for the report generation including PM, General Queries, Revision Changes, and Repairs. Notes can be included and OnDemand records the person generating the document for accurate history.

Left: Cables are available for use with the CVe Monitor and are required for both connecting to the computer for OnDemand and for the Live system.

220

Moulding Supplies Edition 8 // www.mouldpro.com

MOULD MONITOR CVE ON DEMAND Drive comprehensive reporting using data from the CVe Monitor when running OnDemand software, available at no charge from CVeMonitor.com.

OnDemand software enables the user to generate Adobe Acrobat (.pdf), Excel (.xls), and encrypted (.enc) reports to share with customers and other colleagues with these metrics: A: When the CVe is initialized, users can identify their tool and align with the device serial number which is tracked on reports utilizing different field options.

B: The target cycle times and efficiency percentages can be entered. OnDemand also supports ten languages: English, German, Mandarin, Spanish, French, Italian, Japanese, Korean, Portuguese and Thai. Reports, generated in the chosen language, compare actual values to targets, providing a quick view of any variances.

C: Statistics are provided to show quantity of total cycles and inactivity for the life of the tool.

D: Weekly sessions are presented graphically to show production efficiency levels.

E: Weekly cycle time tracking identifies tools with variances over the past year.

F: The productivity portion of the report takes the target preventive maintenance (PM) points set by the moulder and compares them to actual maintenance pulls.

A

A

C

D

E B

F

PROGRAM WATCHTM OEMs and tool owners can view details and variances on their tools within a program by purchasing Program Watch from AST Technology.

For more information, contact your account manager, Customer Service, or email AST directly at orderdesk@ast-tech.de.

221

Copyright, Disclaimer Mouldpro ApS makes every effort to maintain the accuracy and quality of the information provided on this Catalogue. However, Mouldpro cannot guarantee and assumes no legal liability or responsibility for the accuracy or completeness of the information provided. The information contained on this catalogue is for general guidance only. You should neither act, nor refrain from action, on the basis of any such information. You should take appropriate professional advice on your particular circumstances because the application of our equipment may vary depending on particular circumstances.

The copyright of all content on this catalogue is owned by Mouldpro and/or the various manufacturers of our equipment. No part of the Mouldpro catalogue may be changed, reproduced, stored in or transmitted on any website or medium without the prior written permission of Mouldpro.

In case of any questions or remarks, feel free to contact us.

Distributor

MOULDPRO A/S Baltorpbakken 10 DK-2750 Ballerup Denmark www.mouldpro.com Phone: +45 7020 3131 Fax: +45 7020 3151