Transfer Flow Premier American-made Fuel Systems Catalog - 2019

2019

CATALOG

Welcome to Our Family

A

re you ready to own the highest-quality fuel tank system money can buy?

We’re excited to welcome you into the Transfer Flow family with fellow truck owners who have discovered our premier fuel systems are engineered for excellence.

CONTENTS 1 From Our CEO 2 Contact Info 3 Fuel Tanks for Every Need 4 TRAX 3™ Operating System 5 In-Bed Auxiliary Fuel Tanks 9 Refueling/Transfer Tanks

Your time is important to us. Fueling your adventures is our mission, your fuel tank will reduce your fuel stops and get you to your destination faster than ever before.

Your investment is important to us. Making sure you are well taken care of is our promise, you will have access to our industry-leading customer service team day or night.

Your success is important to us. Providing only the best in aftermarket fuel tanks is our purpose, you will succeed on the road in a safe, legal, and reliable manner.

I invite you to tour our facilities to experience our family values in person and learn how we embrace the premier standard throughout every part of our business. You are the most important part of our success, and we thank you for trusting us to fuel your driving needs.

Lisa Johnson

13 Auxiliary Tank & Tool Boxes 16 Refueling Tank & Tool Boxes 19 Pickup Replacement Tanks 20 Ram Pickup Replacement Tanks 21 Ford F-150 Replacement Tanks 22 Ford Super Duty Replacement Tanks 23 GM/Chevy Pickup Replacement Tanks 24 Nissan Titan XD® Fuel Tank 25 Toyota Tundra® Fuel Tank 26 Cab Chassis Replacement Tanks 27 Ram Cab Chassis Replacement Tanks 28 Ford Cab Chassis Replacement Tanks 30 Fuel System Regulations

Lisa Johnson, CEO

On the Cover Transfer Flow’s project vehicle, “The Compass,” is a 2018 Ford F-150 Power Stroke diesel designed to be the ultimate family adventure vehicle. The Compass features our 40-gallon fuel tank and tool box combination system (page 14), and our newly designed 50-gallon replacement tank (page 21).

The Transfer Flow Promise ✔ Industry Leading Craftsmanship and Service Since 1983 ✔ Safe, Legal, Reliable Products for Every Adventure ✔ Prompt, Courteous, Expert Assistance ✔ 6 Year, Unlimited Mile Warranty ✔ 24/7 Technical Support

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The Compass made its debut in the Ford Motor Co. booth at the 2018 SEMA Show in Las Vegas.

Let’s Get Your Adventure Started!

Give Us a Call

Our knowledgeable fuel system experts are ready to answer any questions you may have, help you place an order, or match you with installers in your area. Give us a call Monday through Friday, 6:30 a.m. to 4 p.m. PST.

Find Us Online

Our new website makes ordering your premier fuel tank system a breeze! Browse our products, learn why Transfer Flow is the best option in aftermarket truck parts, or locate an installer with our list of more than 300 qualified providers throughout U.S. and Canada.

Dealer Inquiries

www.TransferFlow.com/dealers

Sell the best and take your business to the next level by becoming a Transfer Flow dealer!

Visit our website to learn more about our Wholesale Program and how to start your adventure selling the most premier products on the market.

Chad Sale Aftermarket Sales (530) 893-5209 x 170

Rocky Gaines Aftermarket Sales (530) 893-5209 x 150

Pam Hanson Aftermarket Sales (530) 893-5209 x 350

John Beaver Tech Support (530) 893-5209 x 345

Brad Fridrich Tech Support (530) 893-5209 x 340

CONTACT INFO

2

American-Made Fuel Tanks for Every Need!

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ransfer Flow fuel tank systems are safe, legal, and reliable. Our premier fuel tanks and accessories are made from the finest U.S. materials, including 12- and 14-gauge ReliaSteel®, high-yield U.S. aluminized steel that is powder coated for a long lasting, durable finish.

In-Bed Auxiliary Tanks

Tool Box Tank Combos

Refueling / Transfer Tanks

Replacement Fuel Tanks

Long hauls are easy with the convenience of additional fuel in the bed of your truck. You don’t have to worry about fuel transfers with our patented TRAX 3™ system that manages fuel levels and automatically transfers fuel into your stock tank or high-capacity replacement tank.

Keep the momentum alive with plenty of fuel ready to fill up vehicles, off-road toys, equipment, and more. Our refueling tanks are DOT legal to carry and transfer gasoline, diesel, ethanol, methanol, kerosene, and aviation fuel in all 50 U.S. states (DOT Special Permit SP-11911).

Enjoy the best of both worlds with extra fuel and extra storage with our in-bed auxiliary and refueling tool box combination systems. Find peace-of-mind knowing your cargo and fuel is safe with durable ReliaSteel®, U.S. aluminized steel, and secure locking mechanisms.

Maximize mileage without taking up space in your truck bed with a high-capacity replacement tank. Our premier replacement fuel tanks are designed and manufactured to fit in the same space as your stock tank and comes as a complete system.

6-Year, Unlimited Mile Warranty

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ransfer Flow fuel systems and vehicle accessories are covered by a six year, unlimited mile warranty against defects in material and workmanship throughout the U.S. and Canada from the unit purchase date by the original purchaser for the original vehicle the unit was installed in. For specific information regarding part exceptions, exclusions and limitations, warranty claim procedures, and federal regulatory provisions, please see our full warranty details on our website at www.TransferFlow.com/warranty.

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™

Fuel Transfer Guide

When the main and auxiliary fuel tanks are at or near full, the LCD shows “Full” for both tanks.

When the main tank is at 85%, the system automatically transfers fuel from the auxiliary to keep the main tank at 85% until both tanks are equal.

During fuel transfers, “PUMP ON” will flash. The system maintains balanced fuel levels in both tanks until each tank reaches 25%.

Worry-Free Fuel Transfers with TRAX 3™ Technology

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ur engineers have developed a patented computercontrolled system for Transfer Flow in-bed auxiliary fuel tanks that automatically transfers fuel into the main tank at predetermined levels using our AutoTrans® capabilities.

The TRAX 3™ computer module is programmed for your specific truck and auxiliary tank model in order to manage fuel levels and transfer fuel. Each system comes with an in-cab LCD that provides information on fuel levels in each tank and the operational status of the system.

When both tanks reach 25%, fuel is transferred to the main tank, keeping it 25% full until the auxiliary tank is empty.

When either tank falls below 10%, the display will read “LOW.”

Updated Feature!

You can now program LCD to show fuel levels in gallons. See TRAX 3™ User’s Guide for feature instructions.

Gravity-Fed Systems are Unsafe and Unlawful

D

ue to safety, environmental, and legal concerns, Transfer Flow does not endorse, design, install, or sell gravity-fed fuel systems because of their inherent risks. With gravity-fed systems, if the valve, connectors, or fuel line malfunction (or you simply forget to close the valve), there’s nothing to prevent over-filling the fuel tank and causing dangerous fuel spills. By installing a gravity-fed system, you are disabling the safety features of your vehicle’s fuel system. Transfer Flow fuel tanks are never to be used in conjunction with gravity-fed systems.

TRAX 3™ OPERATING SYSTEM

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IN-BED AUXILIARY FUEL TANKS

Long hauls are easy with the convenience of additional onboard fuel!

T

ransfer Flow in-bed auxiliary tanks provide a worry-free, nohassle experience with our patented TRAX 3™ computer-controlled fuel management system.

Our AutoTrans® technology is specific for each vehicle and auxiliary tank model, All fuel systems ship with all parts and automatically transfers needed for installation and use. fuel from the in-bed tank to the main tank at specified fuel levels.

Each of our auxiliary fuel tanks come with our TRAX 3™ system and in-cab LCD that shows fuel levels in percentages or gallons, as well as the operational status of the system.

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FEATURES & BENEFITS • For drivers who want to maximize their fuel capacity and driving range • Robot-welded seams provide extraordinary strength • Comes complete with all components for installation • TRAX 3™ computer-controlled automatic fuel transfers for worry-free operation • Built from ReliaSteel®, high-yield U.S. aluminized steel, for superior durability and strength • Baffled to prevent fuel sloshing • 6-year, unlimited mile warranty • Optional upgrade: Spray-on textured coat NOTES ◆ 2004 GM pickups require engine type. Refer to 8th digit of your VIN number: “1” = LB7 engine; “2” LLY engine.  2001—04 GM pickups require a filler neck tee kit (part no. 020-01-14278).  2010—12 Ram Mega Cab short bed pickup with single rear wheels require a filler neck (part no. 050-01-15461). ✪ 2013—18 Ram Mega Cab short bed pickups require a mounting bracket kit (part no. 020-01-16790).  This tank will not fit on 2013—18 Ram short bed pickups with 5th Wheel Prep Package.

37

GALLON

SHORT AND LONG BED

• Fits under most retractable bed covers Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 142 lb.

Dimensions: 53” L × 21 1/8” W × 18” H Part Number (Black Powder Coat): 080-01-16180 Part Number (Textured Coat): 080-BL-16180 Notes: ◆  

40

GALLON

SHORT AND LONG BED

• Fits under most tonneau covers • Works with 5th wheel prep packages • Fits Chevy Colorado & GMC Canyon diesel trucks Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 132 lb.

Dimensions: 48” L × 19” W × 19 3/8” H Part Number (Black Powder Coat): 080-01-16637 Part Number (Textured Coat): 080-BL-16637 Notes: ◆ ✪

IN-BED AUXILIARY FUEL TANKS

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GALLON

75

GALLON

7

SHORT AND LONG BED

50

Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 146 lb.

Dimensions: 60 3/4” L × 18 1/2” W × 18” H Part Number (Black Powder Coat): 080-01-16625 Part Number (Textured Coat): 080-BL-16625 Notes: ◆  

SHORT AND LONG BED

• Fits under most tonneau bed covers

Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 182 lb.

Dimensions: 60 3/4” L × 21” W × 22 1/2” H Part Number (Black Powder Coat): 080-01-16755 Part Number (Textured Coat): 080-BL-16755 Notes: ◆  

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GALLON

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LONG BED

100

Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 264 lb.

Dimensions: 60 3/4” L × 27 1/4” W × 22 3/8” H Part Number (Black Powder Coat): 080-01-16758 Part Number (Textured Coat): 080-BL-16758 Notes: ◆  

We just returned from a 10,000 mile trip to Alaska and back with no issues with the tank or pump. The installer said the information and instructions were spot on. He said the system went in perfectly. I concur with that, it works flawlessly. Thank you Transfer Flow.

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by DALLAS STENNER

IN-BED AUXILIARY FUEL TANKS

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REFUELING/TRANSFER TANKS

Keep the momentum alive with plenty of fuel in the bed of your truck!

N

o need for fuel cans when you have a refueling station in your truck bed that is perfect for refueling vehicles, off-road toys, equipment, and more.

Transfer Flow refueling tank systems are Department of Transportation (DOT) legal to carry and transfer gasoline, diesel, ethanol, methanol, kerosene, and aviation fuel.

The easy-to-use hose purging feature allows you to pull any fuel left in the hose back into the refueling tank to eliminate fuel messes and stretch your extra fuel capacity even further.

OPTIONAL ACCESSORIES

GPI® Fuel Meter 020-01-13959

Tie Down Brackets 020-01-16384

Fuel Filter Kit 020-01-13958

Husky® Fueling Swivel

Spray-On Textured Coat (For diesel only)

Killem® Biocide 070-CH-33291

070-FS-32685

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FEATURES & BENEFITS • For drivers who own ATVs, boats, generators, landscape or farming equipment, or want the option to fuel their truck or additional vehicles • Comes with 12-volt GPI fuel pump, 12 ft. hose, nozzle, locking cap, wiring harness with cab-mounted power switch, and mounting hardware • DOT legal for gasoline, diesel, methanol, ethanol, kerosene, and aviation fuel • Built from 12-gauge ReliaSteel®, high-yield U.S. aluminized steel, for superior durability and strength • Powder coated black for durable satin finish • Easy-to-use hose-purge feature eliminates messes • Pumps up to 15 gallons per minute (8 GPM with 40-gallon refueling tank) • Baffled to prevent fuel sloshing • 6-year, unlimited mile warranty • Optional upgrade: Spray-on textured coat NOTES  This tank will not fit on 2013—18 Ram short bed pickups with 5th Wheel Prep Package. ✪ 2013—18 Ram Mega Cab short bed pickups require a mounting bracket kit (part no. 020-01-16790).

GALLON

50

GALLON

SHORT AND LONG BED

40

Fits: All Light and Heavy Duty Trucks Fuel: Gasoline, Diesel, Kerosene Ship Weight: 190 lb.

Dimensions: 40” L × 23” W × 17 1/8” H Part Number (Black Powder Coat): 080-01-16206 Part Number (Textured Coat): 080-BL-16206 Note: 

SHORT AND LONG BED

• Fits under most tonneau bed covers

Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Aviation, Kerosene, Methanol/Ethanol Ship Weight: 206 lb.

Dimensions: 54 3/8” L × 15 1/2” W × 24” H Part Number (Black Powder Coat): 080-01-09417 Part Number (Textured Coat): 080-BL-09417 Notes: ✪

FUEL PUMP OPTIONS Methanol/Ethanol Pump: 080-MP-09417 Aviation Pump: 080-AP-09417

REFUELING/TRANSFER TANKS

10

GALLON

SHORT AND LONG BED

82

Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Aviation, Kerosene, Methanol/Ethanol Ship Weight: 251 lb.

Dimensions: 47 3/4” L × 22 5/8” W × 26 5/8” H Part Number (Black Powder Coat): 080-01-09420 Part Number (Textured Coat): 080-BL-09420 Note: 

FUEL PUMP OPTIONS Methanol/Ethanol Pump: 080-MP-09420 Aviation Pump: 080-AP-09420

100 GALLON

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LONG BED

• Available with tool box (page 18) Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Aviation, Kerosene, Methanol/Ethanol Ship Weight: 329 lb.

Dimensions: 53 3/4” L × 35 7/8“ W × 27 5/8 “ H Part Number (Black Powder Coat): 080-01-09418 Part Number (Textured Coat): 080-BL-09418 Note: 

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FUEL PUMP OPTIONS Methanol/Ethanol Pump: 080-MP-09418 Aviation Pump: 080-AP-09418

GALLON

LONG BED

109

Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Aviation, Kerosene, Methanol/Ethanol Ship Weight: 297 lb.

Dimensions: 54 3/4” L × 30” W × 22 5/8” H Part Number (Black Powder Coat): 080-01-09416 Part Number (Textured Coat): 080-BL-09416 Note: 

FUEL PUMP OPTIONS Methanol/Ethanol Pump: 080-MP-09416 Aviation Pump: 080-AP-09416

50/50 GALLON

SHORT AND LONG BED

• Holds two types of fuel Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Aviation, Kerosene, Methanol/Ethanol Ship Weight: 332 lb.

Dimensions: 47 3/8” L × 31” W × 24 3/8” H Part Number (Black Powder Coat): 080-01-13244 Part Number (Textured Coat): 080-BL-13244 Note: 

FUEL PUMP OPTIONS Methanol/Ethanol Pump: 080-MP-13244 Aviation Pump: 080-AP-13244

REFUELING/TRANSFER TANKS

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IN-BED AUXILIARY FUEL TANKS AUXILIARY TANK & TOOL BOXES

Enjoy the best of both worlds with extra fuel and extra storage!

T

he all-in-one AutoTrans® auxiliary fuel tank and tool box combos are computercontrolled by our patented TRAX 3™ operating system for worry-free fuel transfers.

Easily load your everyday tools, supplies, and All fuel systems ship with all parts equipment to keep them needed for installation and use. safe, dry, and secure in the locking storage compartment.

The 40- and 50- gallon fuel tank and tool box combos sit nearly flush with most pickup truck bed rails and won’t interfere with most standard fifth wheel hitches. The versatile 70-gallon model sits on the bed rails and adjusts to the depth of the pickup bed.

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FEATURES & BENEFITS

• For drivers who want extra fuel capacity and a safe place to store their gear • TRAX 3™ computer-controlled automatic fuel transfers for worry-free operation with exclusive AutoTrans® technology • Perfect for RVers, contractors, and outdoor enthusiasts • Comes complete with all components for installation • Built from ReliaSteel®, high-yield U.S. aluminized steel, or aluminum diamond plate for superior durability and strength • Gas-filled shocks for easy opening and closing • Stainless steel locking paddle handles • Baffled to prevent fuel sloshing • 6-year, unlimited mile warranty • Optional upgrade: Spray-on textured coat (40-gallon only) NOTES ◆ 2004 GM pickups require engine type. Refer to 8th digit of your VIN number: “1” = LB7 engine; “2” LLY engine.  2001–04—GM pickups require a filler neck tee kit (part no. 020-01-14278).  2010—12 Ram Mega Cab short bed pickup with single rear wheels require a filler neck (part no. 050-01-15461).  This tank will not fit on 2013—18 Ram short bed pickups with 5th Wheel Prep Package.

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GALLON

SHORT AND LONG BED

GALLON

LONG BED

40

Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 202 lb.

Outside Dimensions: 59” L × 21” W × 21” H Inside Dimensions: 59” L × 18” W × 9 3/4” H (6 cu. ft.)

Part Number (Black Powder Coat): 080-01-16188 Part Number (Textured Coat): 080-BL-16188 Notes: ◆  

Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 236 lb.

Outside Dimensions: 61 3/4” L × 27 1/2” W × 20 1/8” H Inside Dimensions: 61 3/4” L × 27 1/2” W × 8 3/4” H (9 cu. ft.)

Part Number: 080-01-16187 Notes: ◆  

LID UPGRADE OPTIONS Alum. Diamond Plate Lid: 080-DL-16188 Alum. Diamond Plate Lid on Textured Coat Tank: 080-DB-16188 Black Diamond Plate Lid: 080-BD-16188

AUXILIARY TANK & TOOL BOXES

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70

GALLON

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SHORT AND LONG BED

• Patented design adjusts to truck bed depth Fits: 1999—2018 Ram, 1999—2019 Ford, 2001—19 GM/Chevy Fuel: Diesel Ship Weight: 280 lb.

Outside Dimensions: 73” L × 24 1/2” W × 23 3/4”–27 3/4” H Inside Dimensions: 62” L × 14 1/2” W × 9 1/2”–13 1/2” H (9 cu. ft.)

Part Number (Black Powder Coat): 080-01-16063 Notes: ◆  

We just returned from our trip, and it was so nice to not have to worry about putting fuel in our truck every 300 miles or so. The system worked just as it was supposed to and was worry-free.

”

by DAVID BARTON

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LID UPGRADE OPTIONS Black Diamond Plate Lid: 080-BD-16063

IN-BED AUXILIARY FUEL TANKS REFUELING TANK & TOOL BOXES

Secure your gear and fuel in a locking refueling and tool box combo!

W

e’ve designed a mobile refueling station with room to keep your supplies and gear secure.

The tool box is equipped with locking paddle handles and gas-filled shocks that make it easy to open and close.

All fuel systems ship with all parts needed for installation and use.

The patented 70-gallon refueling tank and tool box combo pairs the popular over-the-rail tool box style with a versatile adjustable design that ensures the tank fits nicely with appropriate weight support.

FEATURES & BENEFITS • For drivers who own ATVs, boats, generators, landscape or farming equipment, or want the option to fuel their truck or additional vehicles • Comes with 12-volt GPI fuel pump, 12 ft. hose, nozzle, fuel cap, wiring harness with cab-mounted power switch, and mounting hardware • Easy-to-use hose purge feature eliminates messes • Pumps up to 8 gallons per minute • Built from 12- and 14-gauge ReliaSteel®, high-yield U.S. aluminized steel, for superior durability and strength • Baffled to prevent fuel sloshing • Gas-filled shocks for easy opening and closing • Stainless steel locking paddle handles • 6-year, unlimited mile warranty • Optional upgrade: Spray-on textured coat (40- and 100-gallon only) NOTES  This tank will not fit on 2013—18 Ram short bed pickups with 5th Wheel Prep Package.

Transfer Flow refueling tanks are Department of Transportation (DOT) legal to carry and transfer gasoline, diesel, methanol, ethanol, kerosene, and aviation fuels, and feature an easy-to-use purge function that moves remaining fuel in the hose back into the fuel tank.

REFUELING TANK & TOOL BOXES

16

GALLON

SHORT AND LONG BED

40

Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Kerosene Ship Weight: 215 lb.

Outside Dimensions: 59” L × 21” W × 21” H Inside Dimensions: 59” L × 18” W × 9 3/4” H (6 cu. ft.)

Part Number (Black Powder Coat): 080-01-15195 Part Number (Textured Coat): 080-BL-15195 Note: 

LID UPGRADE OPTIONS Alum. Diamond Plate Lid: 080-DL-15195 Black Diamond Plate Lid: 080-BD-15195

70

GALLON

17

SHORT AND LONG BED

• Patented design adjusts to truck bed depth Fits: All Full-Size Heavy Duty Trucks LID UPGRADE OPTIONS Black Diamond Plate Lid: Fuel: Gasoline, Diesel, Kerosene 080-BD-16230 Ship Weight: 293 lb.

Outside Dimensions: 73” L × 24 1/2” W × 23 3/4”–27 3/4” H Inside Dimensions: 56 3/4” L × 14 1/2” W × 9 1/2”-13 1/2” H (9 cu. ft.)

Part Number (Black Powder Coat): 080-01-16230 Note: 

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GALLON

LONG BED

100

Fits: All Full-Size Trucks Fuel: Gasoline, Diesel, Aviation, Kerosene, Methanol/Ethanol Ship Weight: 403 lb.

Dimensions: 53 3/4” L × 35 7/8” W × 27 5/8” H Inside Dimensions: 50 3/4” L × 20 1/2” W × 13” H (9 cu. ft.)

Part Number (Black Powder Coat): 080-01-15457 Part Number (Textured Coat): 080-BL-15457 (Diesel only) Note: 

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FUEL PUMP OPTIONS Methanol/Ethanol Pump: 080-MP-15457 Aviation Pump: 080-AP-15457

Not only did I receive a better than expected fuel tank and tool box combo but all and any of the parts needed to install and secure the tank were provided.

Thank you again Transfer Flow, keep up the great work!

”

by JEROME AGUILERA

REFUELING TANK & TOOL BOXES

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PICKUP REPLACEMENT TANKS REFUELING TANK & TOOL BOXES

Maximize mileage without taking up space in the bed of your truck!

O

ur high-capacity replacement fuel tanks eliminate half your fuel stops by increasing your truck’s driving range with more fuel capacity.

Each replacement fuel Replacement tanks have internal tank is made from baffles for extra durability and 12-gauge ReliaSteel®, strength, and to reduce fuel slosh. high-yield U.S. aluminized steel, and is designed to fit in the same space as the stock fuel tank. Simply remove the plastic stock fuel tank, replace it with our complete fuel system, and you’re ready for your next adventure.

Our replacement tanks are manufactured with internal baffles to reduce fuel sloshing, and come powder coated for a durable satin black finish. Add the optional spray-on textured coat for increased protection.

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FEATURES & BENEFITS • For drivers who want to maximize their fuel capacity and driving range without sacrificing truck bed space • Tank sits above the differential, no skid plate needed • Fits in the same space as stock fuel tank • Fuel tank mounts inside the frame rail • Built from 12-gauge ReliaSteel®, high-yield U.S. aluminized steel, for superior durability and strength • Comes with straps and mounting hardware • Powder coated for a durable satin black finish • Baffled to prevent fuel sloshing • 6-year, unlimited mile warranty • Optional upgrade: Spray-on textured coat NOTES ✘ This fuel tank is not for sale within California. ß Only fits F-150s originally equipped with 36-gallon stock tank. ¾ Only fits long bed SuperCabs originally equipped with a 34-gallon stock tank. ▼ On 2004 model years, this fuel tank system is only available for GM pickups with an LLY engine. Your pickup has an LLY engine if “2” is the eighth digit of the pickup’s VIN number. ❖ On 2011—16 GM pickups, an unused OEM bracket must be cut off to install this fuel tank. ◆ For 2016—18 model years, this tank will only fit Tundras originally equipped with a 26-gallon stock tank.

50

GALLON

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6 1/2 FT BED

RAM PICKUP REPLACEMENT TANKS

Fits: 2013—18 Ram 2500 Mega Cab Fuel: Diesel Ship Weight: 190 lb.

Dimensions: 75 3/8” L × 15 3/8” W × 16” H Part Number (Black Powder Coat): 080-01-16792 Part Number (Textured Coat): 080-BL-16792

Wish I would have done this years ago. Traveling with the range I now have (over 1,000 miles per tank) makes me feel secure in traveling as I am no longer worried about running out of fuel on a trip.

”

by MICHAEL OKRAGLESKI

RAM PICKUP REPLACEMENT TANKS

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50

GALLON

50

GALLON

21

6 1/2 FT BED CREW CAB

GALLON

Fits: 2017—19 Ford F-150 Fuel: Gasoline Ship Weight: 218 lb.

Dimensions: 83 1/4” L × 16 5/8” W × 16 5/8” H Part Number (Black Powder Coat): 080-01-16883 Part Number (Textured Coat): 080-BL-16883 Notes: ✘ ß

6 1/2 FT BED CREW CAB

50

Fits: 2009—14 Ford F-150 Fuel: Gasoline Ship Weight: 222 lb.

Dimensions: 86 1/2” L × 16 1/2” W × 15 1/2” H Part Number (Black Powder Coat): 080-01-15555 Part Number (Textured Coat): 080-BL-15555 Note: ✘

6 1/2 FT BED CREW CAB

FORD F-150 REPLACEMENT TANKS

Fits: 2018—19 Ford F-150 Fuel: Diesel Ship Weight: 197 lb.

Dimensions: 79 1/8” L × 18 5/8” W × 15” H Part Number (Black Powder Coat): 080-01-16837 Part Number (Textured Coat): 080-BL-16837

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GALLON

60

GALLON

8 FT BED CREW CAB

GALLON

Fits: 2011—16 Ford F-250/F-350 Fuel: Diesel Ship Weight: 171 lb.

Dimensions: 62 1/4” L × 14 1/2” W × 18 3/4” H Part Number (Black Powder Coat): 080-01-16275 Part Number (Textured Coat): 080-BL-16275

Fits: 2011—16 Ford F-250/F-350/F-450, 2011—15 Ford F-250/F-350/F-450 SuperCab Fuel: Diesel Ship Weight: 195 lb.

Dimensions: 69 3/4” L × 14 1/2” W × 18 3/4” H Part Number (Black Powder Coat): 080-01-15309 Part Number (Textured Coat): 080-BL-15309

6 1/2 FT CREW 8 FT SUPERCAB

50

6 1/2 FT BED CREW CAB

FORD SUPER DUTY REPLACEMENT TANKS

Fits: 2017—19 Ford F-250/F-350 Fuel: Diesel Ship Weight: 216 lb.

Dimensions: 72 3/4” L × 17” W × 17” H Part Number (Black Powder Coat): 080-01-16565 Part Number (Textured Coat): 080-BL-16565 Note: ¾

FORD SUPER DUTY REPLACEMENT TANKS

22

GALLON

60

GALLON

61

GALLON

23

6 1/2 FT BED CREW CAB

55

Fits: 2017—19 GM/Chevy 2500/3500 Fuel: Diesel Ship Weight: 182 lb.

Dimensions: 68” L × 18” W × 20” H Part Number (Black Powder Coat): 080-01-16786 Part Number (Textured Coat): 080-BL-16786

6 1/2 FT BED CREW CAB

GALLON

Fits: 2004—10 GM/Chevy 2500/3500 Fuel: Diesel Ship Weight: 198 lb.

Dimensions: 76 3/4” L × 13” W × 19” H Part Number (Black Powder Coat): 080-01-12755 Part Number (Textured Coat): 080-BL-12755 Note: ▼

Fits: 2011—16 GM/Chevy 2500/3500 Fuel: Diesel Ship Weight: 204 lb.

Dimensions: 81 1/8” L × 14 1/2” W × 17 3/4” H Part Number (Black Powder Coat): 080-01-15159 Part Number (Textured Coat): 080-BL-15159 Note: ❖

8 FT BED CREW/EXT CAB

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6 1/2 FT BED CREW/EXT CAB

GM/CHEVY PICKUP REPLACEMENT TANKS

Fits: 2011—16 GM/Chevy 2500/3500 Fuel: Diesel Ship Weight: 215 lb.

Dimensions: 86 1/2” L × 14 1/2” W × 17 3/4” H Part Number (Black Powder Coat): 080-01-15319 Part Number (Textured Coat): 080-BL-15319 Note: ❖

TRANSFERFLOW.COM

/ (800) 442-0056

50

GALLON

“

6 1/2 FT BED CREW CAB

NISSAN TITAN XD® REPLACEMENT TANK

Fits: 2016—18 Nissan Titan XD® Fuel: Diesel Ship Weight: 216 lb.

Dimensions: 73” L × 16 5/8” W × 17 1/2” H Part Number (Black Powder Coat): 080-01-16419 Part Number (Textured Coat): 080-BL-16419

Outstanding product and tech support. The addition of the tank has made my truck worthwhile for towing my RV on long trips.

”

by KEMM FISHBURN

NISSAN TITAN XD® FUEL TANK

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46

GALLON

“

5 1/2 FT AND 6 1/2 FT BED

TOYOTA TUNDRA® REPLACEMENT TANK

Fits: 2007—19 Toyota Tundra® Double Cab and CrewMax Fuel: Gasoline Ship Weight: 180 lb.

Dimensions: 77” L × 17 1/4” W × 12 1/2” H Part Number (Black Powder Coat): 080-01-14225 Part Number (Textured Coat): 080-BL-14225 Notes: ✘ ◆

I installed this 46 gallon tank on my Toyota Tundra and am very happy with the quality. I have been a master automotive technician for 36 years and have seen my share of poorly made products. This is not one of them.

”

by JONATHON LORD

25

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/ (800) 442-0056

CAB CHASSIS REPLACEMENT TANKS

Take your work truck further with a durable replacement fuel tank!

W

hether you use your truck for towing or hauling, replacing your smaller OEM midship tank with a high-capacity fuel tank system for more onboard capacity is a must.

Our midship replacement fuel tanks can replace the cab chassis’ aft axle fuel tank as the vehicle’s sole fuel source for wrecker or dump body installation.

Manufactured from 12-gauge ReliaSteel®, high-yield U.S. aluminized steel, our replacement fuel tanks are fitted with internal baffles to reduce fuel sloshing and come powder coated for a durable satin black finish. Available for cab chassis with 60”, 84”, 108”, and 120” Cab-to-Axle (CA) measurements.

FEATURES & BENEFITS • Available for 60”, 84”, 108”, and 120” CA measurements • Fuel tank mounts inside the frame rail • Tank sits above the differential, no skid plate needed • Built from 12-gauge ReliaSteel®, high-yield U.S. aluminized steel, for superior durability and strength • Comes with straps and mounting hardware • Powder coated for a durable satin black finish • Baffled to prevent fuel sloshing • 6-year, unlimited mile warranty • Optional upgrade: Spray-on textured coat NOTES  The DEF tank lines will need to be relocated when installing this fuel tank.  The tank will fit all 60” CA standard cabs with manual shifter and 2×4 with electronic shifter.

CAB CHASSIS REPLACEMENT TANKS

26

50

GALLON

50

GALLON

27

60” CAB AXLE

GALLON

TANK OPTIONS Replaces Aft Tank (Black Powder Coat): 080-01-15804 Replaces Aft Tank (Textured Coat): 080-BL-15804

84” CAB AXLE

40

Fits: 2007—18 Ram 4500/5500 Cab Chassis Fuel: Diesel Ship Weight: 172 lb.

Dimensions: 74 1/2” L × 11 3/8” W × 17 5/8” H Part Number (Black Powder Coat): 080-01-15805 Part Number (Textured Coat): 080-BL-15805 Notes: Replaces Midship Tank  Fits: 2007—18 Ram 3500/4500/5500 Cab Chassis Fuel: Diesel Ship Weight: 199 lb.

Dimensions: 79” L × 11 3/8” W × 18” H Part Number (Black Powder Coat): 080-01-15807 Part Number (Textured Coat): 080-BL-15807 Note: Replaces Midship Tank

TANK OPTIONS Replaces Aft Tank (Black Powder Coat): 080-01-15806 Replaces Aft Tank (Textured Coat): 080-BL-15806

108” AND 120” CAB AXLE

RAM CAB CHASSIS REPLACEMENT TANKS

Fits: 2007—18 Ram 3500/4500/5500 Cab Chassis Fuel: Diesel Ship Weight: 203 lb.

Dimensions: 79” L × 11 3/8” W × 18” H Part Number (Black Powder Coat): 080-01-15809 Part Number (Textured Coat): 080-BL-15809 Note: Replaces Midship Tank

TANK OPTIONS Replaces Aft Tank (Black Powder Coat): 080-01-15808 Replaces Aft Tank (Textured Coat): 080-BL-15808

TRANSFERFLOW.COM

/ (800) 442-0056

GALLON

34

GALLON

84”/108”/120” CAB AXLE

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60” CAB AXLE

FORD CAB CHASSIS REPLACEMENT TANKS

Fits: 1999—2010 Ford F-350/F-450/F-550 Cab Chassis Fuel: Diesel Ship Weight: 140 lb.

Dimensions: 73” L × 10 1/2” W × 15 1/2” H Part Number (Black Powder Coat): 080-01-10995 Part Number (Textured Coat): 080-BL-10995 Note: Will not fit standard cab 4×4 Fits: 1999—2010 Ford F-350/F-450/F-550 Cab Chassis Fuel: Diesel Ship Weight: 160 lb.

Dimensions: 76 3/4” L × 13” W × 20 3/4” H Part Number (Black Powder Coat): 080-01-11001 Part Number (Textured Coat): 080-BL-11001

FORD CAB CHASSIS REPLACEMENT TANKS

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Transfer Flow Fuel Tank System Index IN-BED AUXILIARY FUEL TANKS PAGE 5-8 Part Number

Capacity

Vehicle Fitment

Product Dimensions

080-01-16180 080-01-16637 080-01-16625 080-01-16755 080-01-16758

37 Gallon 40 Gallon 50 Gallon 75 Gallon 100 Gallon

99—18 Ram, 99—19 Ford, 01—19 GM/Chevy 99—18 Ram, 99—19 Ford, 01—19 GM/Chevy 99—18 Ram, 99—19 Ford, 01—19 GM/Chevy 99—18 Ram, 99—19 Ford, 01—19 GM/Chevy 99—18 Ram, 99—19 Ford, 01—19 GM/Chevy

53” L × 21 1/8” W × 18” H 48” L × 19” W × 19 3/8” H 60 3/4” L × 18 1/2” W × 18” H 60 3/4” L × 21” W × 22 1/2” H 60 3/4” L × 27 1/4” W × 22 3/8” H

REFUELING/TRANSFER TANKS PAGE 9-12 Part Number

Capacity

Vehicle Fitment

Product Dimensions

080-01-16206 080-01-09417 080-01-09420 080-01-09418 080-01-09416 080-01-13244

40 Gallon 50 Gallon 82 Gallon 100 Gallon 109 Gallon 50/50 Gallon

All Light and Heavy Duty Trucks All Full-Size Trucks All Full-Size Trucks All Full-Size Trucks All Full-Size Trucks All Full-Size Trucks

40” L × 23” W × 17 1/8” H 54 3/8” L × 15 1/2” W × 24” H 47 3/4” L × 22 5/8” W × 26 5/8” H 53 3/4” L × 35 7/8” W × 27 5/8” H 54 3/4” L × 30” W × 22 5/8” H 47 3/8” L × 31” W × 24 3/8” H

AUXILIARY TANK & TOOL BOXES PAGE 13-15 Part Number

Capacity

Vehicle Fitment

Product Dimensions

080-01-16188 080-01-16187 080-01-16063

40 Gallon 50 Gallon 70 Gallon

99—18 Ram, 99—19 Ford, 01—19 GM/Chevy 99—18 Ram, 99—19 Ford, 01—19 GM/Chevy 99—18 Ram, 99—19 Ford, 01—19 GM/Chevy

59” L × 21” W × 21” H 61 3/4” L × 27 1/2” W × 20 1/8” H 73” L × 24 1/2” W × 23 3/4”-27 3/4” H

REFUELING TANK & TOOL BOXES PAGE 16-18 Part Number

Capacity

Vehicle Fitment

Product Dimensions

080-01-15195 080-01-16230 080-01-15457

40 Gallon 70 Gallon 100 Gallon

All Full-Size Trucks All Full-Size Heavy Duty Trucks All Full-Size Trucks

59” L × 21” W × 21” H 73” L × 24 1/2” W × 23 3/4”-27 3/4” H 53 3/4” L × 35 7/8” W × 27 5/8” H

PICKUP REPLACEMENT TANKS PAGE 19-25 Part Number

Capacity

Vehicle Fitment

Product Dimensions

080-01-16792 080-01-15555 080-01-16883 080-01-16837 080-01-16275 080-01-15309 080-01-16565 080-01-12755 080-01-16786 080-01-15159 080-01-15319 080-01-16419 080-01-14225

50 Gallon 50 Gallon 50 Gallon 50 Gallon 50 Gallon 57 Gallon 60 Gallon 45 Gallon 55 Gallon 60 Gallon 61 Gallon 50 Gallon 46 Gallon

13—18 Ram 2500 Mega Cab (6 1/2 ft) 09—14 Ford F-150 Gasoline (6 1/2 ft w/ Crew Cab) 15—19 Ford F-150 Gasoline (6 1/2 ft w/ Crew Cab) 18—19 Ford F-150 Diesel (6 1/2 ft w/ Crew Cab) 11—16 Ford F-250/F-350 (6 1/2 ft w/ Crew Cab) 11—16 Ford F-250/F-350/F-450 (8 ft w/ Crew Cab) 17—19 Ford F-250/F-350 (6 1/2 ft Crew/8 ft SuperCab) 04—10 GM/Chevy 2500/3500 (6 1/2 ft Crew/Ext Cab) 17—19 GM/Chevy 2500/3500 (6 1/2 ft Crew Cab) 11—16 GM/Chevy 2500/3500 (6 1/2 ft Crew Cab) 11—16 GM/Chevy 2500/3500 (8 ft Crew/Ext Cab) 16—18 Nissan Titan XD (6 1/2 ft w/ Crew Cab) 07—19 Toyota Tundra Gasoline (5 1/2 ft/6 1/2 ft)

75 3/8” L × 15 3/8” W × 16” H 86 1/2” L × 16 1/2” W × 15 1/2” H 83 1/4” L × 16 5/8” W × 16 5/8” H 79 1/8” L × 18 5/8” W × 15” H 62 1/4” L × 14 1/2” W × 18 3/4” H 69 3/4” L × 14 1/2” W × 18 3/4” H 72 3/4” L × 17” W × 17” H 76 3/4” L × 13” W × 19” H 68” L × 18” W × 20” H 81 1/8” L × 14 1/2” W × 17 3/4” H 86 1/2” L × 14 1/2” W × 17 3/4” H 73” L × 16 5/8” W × 17 1/2” H 77” L × 17 1/4” W × 12 1/2” H

CAB CHASSIS REPLACEMENT TANKS PAGE 26-28 Part Number

Capacity

Vehicle Fitment

Product Dimensions

080-01-15805 080-01-15804 080-01-15807 080-01-15806 080-01-15809 080-01-15808 080-01-10995 080-01-11001

40 Gallon 40 Gallon 50 Gallon 50 Gallon 50 Gallon 50 Gallon 34 Gallon 34 Gallon

07—18 Ram 4500/5500 (60” CA - Midship) 07—18 Ram 4500/5500 (60” CA - Aft) 07—18 Ram 3500/4500/5500 (84” CA - Midship) 07—18 Ram 3500/4500/5500 (84” CA - Aft) 07—18 Ram 3500/4500/5500 (108”/120” CA - Midship) 07—18 Ram 3500/4500/5500 (108”/120” CA - Aft) 99—10 Ford F-350/F-450/F-550 (60” CA) 99—10 Ford F-350/F-450/F-550 (84”/108”/120” CA)

74 1/2” L × 11 3/8” W × 17 5/8” H 74 1/2” L × 11 3/8” W × 17 5/8” H 79” L × 11 3/8” W × 18” H 79” L × 11 3/8” W × 18” H 79” L × 11 3/8” W × 18” H 79” L × 11 3/8” W × 18” H 73” L × 10 1/2” W × 15 1/2” H 76 3/4” L × 13” W × 20 3/4” H

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TRANSFERFLOW.COM

/ (800) 442-0056

What is a legal fuel tank?

Safety Information

ederal Motor Vehicle Safety Standards (FMVSS) 301 states that anyone who alters a vehicle must meet or exceed the structural integrity and performance of the OEM fuel system. A fuel system includes anything associated with fuel systems such as the fuel tank, filler neck, fuel lines, fuel pump, emission canister, and fasteners. If someone adds an auxiliary system to a vehicle that reduces the performance of the fuel system, he or she has violated FMVSS 301 standards.

An example of performance reduction could be if fuel from the original system leaked because the auxiliary system was gravity feeding into the original tank. This creates a safety concern as it not only violates FMVSS 301 regulations, but is also a hazardous waste problem.

Each Transfer Flow fuel tank system is accompanied by a complete set of instructions.

These instructions must be followed with no exceptions.

Always follow State and Federal guidelines for installation of fuel systems.

F

Transfer Flow fuel tanks are safe, legal, and reliable.

• Fuel tanks are baffled to prevent fuel slosh • Fuel tanks are pressure tested for leaks • Meets emissions regulations of the California Air Resources Board, U.S. Department of Transportation, and the Environment Protection Agency • Meet CARB and EPA fuel fill rates and regulations • Meet the fastener (strap) regulations specified by the American National Standards Institute (ANSI) and National Fire Protection Association (NFPA) and required by the Recreation Vehicle Industry Association (RVIA) • Designed using at least 14-gauge aluminized steel • Liquid-filled fuel tanks are subjected to a 30 ft. drop test

Our refueling tanks meet U.S. DOT regulations.

T

he DOT has issued Transfer Flow Special Permit SP-11911 to manufacture and sell refueling tanks to store and transfer gasoline, diesel, ethanol, methanol, kerosene, and aviation fuel. Transfer Flow refueling tanks meet or exceed the testing and certification requirements specified in 49 CFR 178.803.

The following requirements must be followed: • Do not weld or torch any fuel tank or fuel system component • Always check fuel lines for restrictions or kinks, a restriction or kink can result in either fuel returning to the wrong tank or loss of power when pulling heavy loads • Always use proper venting procedures (gas cap and/or rollover emissions valves) to prevent over pressurization of the tank • Never connect a hot wire with 12 volts directly to the sending unit as this will burn up the sending unit resistor • Never apply more than 3 psi to any Transfer Flow fuel tank • Do not install filler necks within 3 ft. of any heat source or open flame • Do not install fuel lines within 3 in. of an exhaust system • Fuel lines should never be routed on the outside of the vehicle • Transfer Flow fuel tanks are NEVER to be used in conjunction with fuel tanks made by other aftermarket fuel tank manufacturers Failure to adhere to these requirements will nullify all Transfer Flow warranties and responsibilities.

The following guidelines must be adhered to when installing and using a Transfer Flow refueling tank: • Refueling tanks are designed to be mounted near the head gate in a pickup box, flat bed, or utility box (no other location on the pickup or truck is recommended) • Transfer Flow refueling tanks must be attended to at all times during loading and unloading by a qualified person as described in 49 CFR 177.834 (i), (3), and (4) • Refueling tanks must be retested every 2 years in accordance with 49 CFR 180.352 • Transfer Flow’s DOT Special Permit SP-11911 is supplied with every refueling tank, and must be carried aboard each vehicle

1444 Fortress St., Chico, CA 95973 (800) 442-0056

/ (530) 893-5209 / www.TransferFlow.com

FUEL SYSTEM REGULATIONS

30

®

/ (800) 442-0056 / (530) 893-5209 / www.TransferFlow.com © 2019 Transfer Flow / Printed in the U.S.A.

1444 Fortress St., Chico, CA 95973