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Transfer Flow Aftermarket Fuel Tank Systems

Page 1

AFTERMARKET FUEL TANK SYSTEMS

Fueling your adventures since 1983!


!™

adventures We fuel your Dear friend, Thank you for requesting Transfer Flow’s Aftermarket Fuel Tank Systems catalog. For over 30 years, our fuel tanks have successfully fueled vehicles around the world, and are consistently the fuel tank choice for fleet vehicles from some of our nation’s largest companies. As the owner of one of our fuel tank systems, you can drive with confidence – your system will be durable, legal, and meet all safety standards for the automotive and RV industries. Choose Transfer Flow to ensure that you will receive all the components needed for installation. Install the system yourself (free tech support is available should you need it), or have one of our certified installers take care of the job for you. We have a network of more than 300 business partners throughout the U.S. and Canada. Call us or visit our website to locate an installer near you. We also welcome your visit to our Chico facility - you can have your fuel tank installed at our factory in scenic Northern California! When you purchase a Transfer Flow fuel tank system, you’ll know that you have done your part to support a company who provides products that are designed, engineered and manufactured in the USA! We are a family-owned company and we look forward to assisting your family with your fuel tank needs. Thanks again for your interest in Transfer Flow products. Here’s to carefree driving,

Lisa Johnson CEO

Transfer Flow is a member of the following organizations:

1444 Fortress Street, Chico, CA 95973 I 530-893-5209 I 800-442-0056 I fax: 530-893-0204 I www.transferflow.com


It’s easy to find a Transfer Flow fuel tank installer near you!

Over 300 Installers Nationwide! When you decide to have a Transfer Flow fuel tank installed, chances are there’s a company near you that installs our fuel tank systems. We have installers in nearly every US state as well as some Canadian provinces. We are particular about who we include on this list; only qualified companies make it on our Fuel Tank Installer List to install your fuel tank! There’s many reasons why companies choose to install Transfer Flow fuel tank systems. Perhaps Master Hitch, of Houston, Texas, sums it up best: “When a customer has a tank installed on their truck and they come back again for another tank on their new truck, you know it’s a great product.” To locate a company near you that installs Transfer Flow fuel tanks, call 1-800-442-0056 or visit our website at www.transferflow.com.

1444 Fortress Street, Chico, CA 95973 I 530-893-5209 I 800-442-0056 I www.transferflow.com


why do so many companies choose to install Transfer Flow fuel tanks on their customers pickups? “We sell and install Transfer Flow fuel tank systems because we only install the best. Transfer Flow has very reliable, long-lasting, ridiculously good-looking tanks. We have sold hundreds of these tanks over the years. We have never had to replace a Transfer Flow tank for a defect in workmanship.” Ford Performance Specialists

“We sell and install Transfer Flow fuel tank systems because we have come to know and respect Transfer Flow name as one we can trust. Our customers depend on us to provide them with reliable products and service and with the Transfer Flow aftermarket fuel system we know we can deliver.” Tom’s 4 wheel drive, Inc.

“Transfer Flow fuel tank systems are the industry leader because they offer the highest quality products, a wide variety of applications, and great factory support.” OK Auto, 4wd & Tire

“We feel they are of the highest quality, they are the best built, along with fitting of installation ease, all holes are where they belong. They also have the best installation instructions to follow.” Tank Renu of Minnesota

“Our customers rely on us to help them choose the best possible equipment to meet very challenging applications. Transfer Flow has the dedication to quality and excellence we look for from a vendor, helping us fulfill our customer’s needs.” Valley Truck

“We pride ourselves on providing our customers with superior products and services. Our customers tell us they love the fact that they never see the same vehicle on the road during their trips because they are passing by the fill up stations, while everyone else is stopping to fuel up.” Mastercraft Truck Equipment

“The Transfer Flow tanks are the best fitting tanks that we have ever sold and we’ve installed tanks here since 1967. They fit and the instructions are professionally done so we don’t have to call the factory all we have to do is read. Our customers love the product once it’s installed.” william Catlin & Son

1-800-442-0056 I (530) 893-5209 www.transferflow.com

dventures! ™

a We fuel your


Transfer Flow Now Offers Spray-on Bedlining! All-in-one Truck Bed and Cargo Protection!  Protects pickup bed from wear and tear!  Seals surface to eliminate corrosion!  Increases the resale value of your pickup!  Maintains a neat appearance!  Spray-on bedlining is done at our Chico, California facility!  We can also spray coat our fuel tanks as an optional feature!  Available in a variety of colors!

Spray-on Bedlining

on short bed pickup only

$

375

Long bed pickup - $425 Bed rails - Add $50

We can spray coat our fuel tanks, too! Fuel tank coating applies to Transfer Flow fuel tanks only. Standard spray-on color is black. Colors other than black will incur additional charges.

Fuel Tank Coating

$

150

Spray-on Bedlining and Fuel Tank Coat ing Get Both on short be

d pickup for

500

$

Long bed pickup - $550 Bed rails - Add $5 0

Follow us! 1444 Fortress St., Chico, California 95973

1-800-442-0056 I (530) 893-5209 www.transferflow.com


TABlE OF CONTENTS Ordering and Installation 1

Table of Contents/How to Order

2

12 Questions to Ask

3

Auxiliary Operating Systems

4

Aluminum Toolbox & Fuel Tank Combos Diamond Plate

5

Toolbox & Fuel Tank Combos Aluminized Steel

6

Cross-the-bed Fuel Tanks Aluminized Steel

7

Aluminum Cross-the-bed Fuel Tanks Diamond Plate

8

Cross-the-bed Fuel Tanks Aluminized Steel

9

Refueling Tanks

Our fuel tank systems are generally warehoused for quick turn around times. Every effort is made to fill the order as quickly as possible. Our minimum order amount is $30. Prices and product specifications are subject to change without notice. To place an order, choose from one of the following methods: Phone Our call center is in the United States! We are always happy to talk with you. To order by phone, call 1-800-442-0056 or (530) 893-5209, Monday - Friday, 6:30 a.m. to 4:00 p.m. (Pacific Time) Website For convenient 24-hour online ordering, go to www.transferflow.com FAX FAX your order to (530) 893-2353

We accept Visa, MasterCard, Discover, American Express and PayPal

10 Toolbox and Refueling Tank Combos 11 Dodge Cab Chassis Midship Fuel Tanks 12 Dodge Pickup Midship Fuel Tanks

FUEL TANK INSTALLERS NATIONWIDE!

13 Ford Cab Chassis Midship Fuel Tanks 15 Ford Cab Chassis Aft Axle Fuel Tank 16

Ford Pickup Midship Fuel Tanks

Over 300 fuel tank installers nationwide! For a listing of fuel tank installers near you, call us at 1-800-442-0056 or visit our website at www.transferflow.com!

17 GM Pickup Midship Fuel Tanks

Terms of Sale

18 Toyota Tundra Midship Fuel Tank

Freight Carriers We use a variety of freight carriers, including Con-Way Freight, FedEx Freight and YRC, and for items that do not meet parcel requirements.

19 Fillneck Kits & Additional Products 20 3 year/Unlimited Mile Warranty 21 Federal and State Regulations Transfer Flow is a member of the following organizations:

1

Parcel Deliveries UPS or FedEx fees will be added to orders that are of appropriate weight and dimensions for parcel delivery services. Damaged Items All damaged or shorted shipments must be noted at time of delivery with the carrier. Claims will be denied unless Bill of Lading is signed stating damage to shipment. Returns Returned product must be authorized with a Return Authorization Number. Contact a Transfer Flow Sales Associate at (530) 893-5209 in advance prior to sending product back to us. Any product returned by the customer is subject to a restocking fee.

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM


COMPARE BEFORE YOU PURCHASE

ASK THESE 12 QUESTIONS

12 x YES = Highest Value For Your Money! Transfer Other Flow

1. Are your tanks LEGAL to purchase for DIESEL and GAS vehicles so that I don’t have to be

Yes

2. Do your systems meet C.A.R.B. (California Air Resources Board) requirements so that I can

Yes

3. Do your refueling tanks have a Department of Transportation Special Permit Number

Yes

4. Are your products designed by a team of specialized engineers to guarantee that I have the

Yes

5. Are your tanks manufactured with a minimum of 14-gauge aluminized steel to provide me

Yes

6. Are your products and company trusted with large contracts for companies such as Ford,

Yes Yes Yes Yes Yes Yes Yes

concerned with passing smog tests?

confidently drive or resell my vehicle?

so that I don’t have to worry about legally transporting fuel? best system on the market?

with the rugged durability I want in a fuel system? General Motors, and U-Haul?

7. Are your tanks crash tested by independent testing laboratories to ensure my safety? 8. Do you offer the option of 1/8” aluminum diamond plate for superior appearance and strength? 9. Do your tanks come with a 3 year/unlimited mile warranty? 10. Is your manufacturing plant in the U.S.A.? 11. Do ALL your systems come complete with everything I need for installation? 12. Does your company provide 24/7 technical support with a toll-free number that provides access to a live technical support expert?

When you purchase your fuel system from Transfer Flow, you can be sure that the answer to every question is “YES!”

for you? Our tanks are time-tested to last many miles, many years, and many adventures!

Be sure to ask these questions before you purchase from our competitors; you can find a cheaper fuel system, but the price you pay in the long run may be high whenever their answer is “NO”.

To purchase the right fuel system for your vehicle and needs, please contact us at 1-800-442-0056 or visit us online at www.transferflow.com.

For more than 30 years we have established a reputation for being the leader in legal gas and diesel fuel systems. What’s that mean

As the leader in aftermarket fuel tanks, we’ve been featured in the following publications:

Transfer Flow, Inc. I 1-800-442-0056 I www.transferflow.com

2


AUXIlIARY OPERATING SYSTEMS Transfer Flow Technology Exceeds All Other Aftermarket Fuel Systems! Transfer Flow auxiliary systems are computer controlled using the patented technology of our MaxFlo-TFI or TRAX-II operating systems. Transfer Flow has the fuel system that fits your needs. Call us today to learn more!

Transfer Flow's MaxFlo-TFI auxiliary system comes pre-assembled and consists of an auxiliary fuel tank, an in-line pump, a wire harness, and a computer module. MaxFlo-TFI is designed for late model and earlier trucks. Your in-dash gauge: blue indicates when fuel is The computer module turns on the auxiliary pump when the fuel level on the transferred from the auxiliary tank to the main OEM fuel gauge drops between 3/8 - 5/8 of a tank. The auxiliary tank then transfers fuel into the main tank until the fuel gauge rises to about 3/4 full. This tank using our MaxFlo-TFI operating system. process of transferring fuel will occur until the auxiliary tank is empty. When the fuel level of the OEM gauge drops below 3/8 of a tank, the auxiliary tank is out of fuel and the remaining fuel is in the vehicle's main fuel tank.

Optional Item for MaxFlo-TFI: Digital Gauge Our optional dash-mounted digital gauge indicates the fuel level in the auxiliary tank and will show you when fuel is being transferred from the auxiliary tank to the main tank. A button on the display also allows the user to activate a cycle to transfer fuel when you want to! MaxFlo-TFI digital gauge

Gallons in main tank

TRAX-II is our computer controlled, self diagnostic auxiliary fuel system. TRAX-II consists of an auxiliary fuel tank, an in-line pump, an auxiliary sending unit, a wire harness, an installation kit, and a dash mounted LCD computer module. TRAX-II balances the fuel flow between tanks. The computer regularly determines the fuel levels of the main and auxiliary tanks, and the status of the vehicle’s fuel system. Based on the calibrations for your vehicle and the auxiliary fuel tank size, the TRAX-II module is programmed to transfer fuel at designated fuel levels. The message, “PUMP ON” will be displayed on the dash-mounted LCD during fuel transfer. With the automated TRAX-II system, there’s no need for a toggle switch between fuel tanks. The TRAX-II module does the transferring of fuel for you!

3

Gallons in Total gallons Operational auxiliary tank being monitored status

MN 38

AX 50

Our TRAX-II LCD (shown actual size).

TTL 88

STATUS OK

Adjustable contrast and backlight settings

The LCD displays the gallons in the main and auxiliary tanks, the combined (total) fuel levels, and the operational status of the fuel systems. For customers who prefer digital technology, this is the system for you!

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM


TOOlBOX & FUEl TANK COMBOS

Our TRAX-II system comes with a dash mounted LCD that displays the gallons in the main tank, the auxiliary tank, and the vehicle’s total fuel capacity.

9” deep storage area

➝

A dash-mounted LCD display Comes With Our TRAX-II System

➝

MN AX TTL STATUS 38 50 88 OK

30 Gallon Toolbox ➤ and Fuel Tank

Overall Dimensions

Features and Benefits

tank is computer controlled by MaxFlo-TFI • The fuel tank has stainless steel fuel fill access on • Auxiliary or TRAX-II operating system (see page 3). front of the toolbox on driver’s side. Operating systems transfer fuel automatically. area is 60 3/4” long by 9” deep. • The fuel tank is made from 14-gauge aluminized • Storage Meets all and state emissions regulations. • steel for superior rust resistance and strength. • Fuel tanks federal are baffl to reduce fuel sloshing. • 3 year/unlimited mileedwarranty. Toolbox is made of 1/8” aluminum diamond plate. • Toolbox tank has locking paddle handles. • Toolbox Tank Riser Kit • A Riser Kit raises our toolbox and fuel tank combos Fuel Capacity 30 gallons 50 gallons

Storage Capacity 5.5 cubic ft. 9.0 cubic ft.

Dimensions Length Width Height 61 3/4” 17 1/2” 20 1/8” 61 3/4” 27 1/2” 20 1/8”

3 5/8 inches, allowing you to store plywood, 2x4s, sheetrock, etc, underneath! Photo on page 10 Description

30 Gallon Toolbox/Fuel Tank Combo - MaxFlo-TFI Operating System Vehicle Make

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂ ▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

Part Number

Dodge, Ford HD, GM HD

Riser Kit for 30 gal. diamond plate toolbox tank 020-01-12987

Dodge, Ford HD, GM HD

Riser Kit for 50 gal. diamond plate toolbox tank 020-01-13284

30 Gallon Toolbox/Fuel Tank Combo - TRAX-II Operating System

Cab Chassis Extension Kits Description

Part Number

Fuel Line Extension Kit Required for a 1999-15 Dodge, Ford, or 020-01-14769 GM cab chassis with rear tank Wire Harness Extension Kit 020-01-13426 Required for GM C4500 /5500 chassis ❂ = On 2004 GM diesel pickups, check the pickup’s Vehicle Identification Number (VIN) prior to ordering. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number. Please indicate your GM pickup’s engine type when ordering this product for the 2004 model year.  = 2001-04 GM pickups require a Fillneck Adapter Kit (part number 020-01-14278). ✸ = Available for 1999-04 Dodge, 1999-04 Ford HD, 2001-03 GM HD Non-California emissions vehicles over 8600 GVW.  = 2010-12 Dodge Mega Cab short bed pickups with single rear wheels require a fillneck (part number 050-01-15461). ▲ = 2013-14 Dodge and 2015 GM pickups require an in-line fuse holder (part number 070-EL-30674).

Vehicle Make

080-01-14584 Truck/188 lb. 6.5 or 8 foot bed 080-01-14585 Truck/191 lb. 6.5 or 8 foot bed

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

080-01-14580 Truck/190 lb. 6.5 or 8 foot bed

Dodge

Diesel

2010-13  ▲

080-01-15671 Truck/190 lb. 6.5 or 8 foot bed

Dodge, Ford HD, GM HD

Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14586 Truck/193 lb. 6.5 or 8 foot bed

50 Gallon Toolbox/Fuel Tank Combo - MaxFlo-TFI Operating System Vehicle Make

Dodge, Ford HD, GM HD Dodge, Ford HD, GM HD

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD 2001-15 GM HD ❂▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Diesel

Part Number Ship/Weight

Notes

080-01-14647 Truck/237 lb. 8 foot bed only 080-01-14656 Truck/240 lb. 8 foot bed only

50 Gallon Toolbox/Fuel Tank Combo - TRAX-II Operating System Vehicle Make

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

Part Number Ship/Weight

Notes

080-01-14643 Truck/240 lb. 8 foot bed only

Dodge

Diesel

2010-13 ▲

080-01-15672 Truck/240 lb. 8 foot bed only

Dodge, 1999-04 Ford HD Dodge, Ford HD, GM HD Gas (non OBD-II) 1999-04 080-01-14657 Truck/242 lb. 8 foot bed only 2001-03 GM HD ✸

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM

4


➝

TOOlBOX & FUEl TANK COMBOS

➤

➝

10” deep storage area

Optional digital display is available with our MaxFlo-TFI System Upgrade your MaxFlo system with a digital gauge that lets you know the level of fuel in the auxiliary tank and indicates when fuel is being transferred from the auxiliary tank to the main tank. For more information on MaxFlo-TFI, see page 3.

Features and Benefits

40 Gallon Toolbox & Fuel Tank

Overall Dimensions Fuel Capacity 40 gallons

*

Storage Capacity 6 cubic ft.

Dimensions Length Width Height 59” 18 1/2” 20 1/4”

*

Add three inches to the width to allow for mounting brackets.

tank is computer controlled by MaxFlo-TFI • Comes complete with all components to install. • Auxiliary or TRAX-II operating system (see page 3). gallon tank has 6 cubic ft. of storage space. • 40 Operating systems transfer fuel automatically. Powder black for a durable finish. • 40 gallon auxiliary fuel tank is for diesel pickups only. • Gas-filledcoated shocks easy opening and closing. • Made from 14-gauge aluminized steel. • Won’t interfere withforstandard hitch. • Fuel fillneck is located inside locking storage • Fuel tanks are baffled to reduce5thfuelwheelsloshing. • compartment. • 3 year/unlimited mile warranty. Diamond Plate Lid Upgrade •

40 Gallon Toolbox/Fuel Tank Combo - MaxFlo-TFI Operating System Vehicle Make Fuel Type

Years

Part Number Ship/Weight

Notes

Dodge, Ford, GM Diesel 1999-14 Dodge, 1999-15 Ford HD, 2001-15 GM HD❂▲ 080-01-14609 Truck/200 lb. 6.5 or 8 foot bed

40 Gallon Toolbox/Fuel Tank Combo - TRAX-II Operating System Vehicle Make Fuel Type

Years

Part Number Ship/Weight

Notes

Dodge, Ford, GM Diesel 1999-09 Dodge, 1999-13 Ford HD, 2001-13 GM HD ❂ 080-01-14608 Truck/202 lb. 6.5 or 8 foot bed Dodge

Diesel 2010-13 Dodge  ▲

080-01-15670 Truck/202 lb. 6.5 or 8 foot bed

❂ = On 2004 GM diesel pickups, check the pickup’s Vehicle Identification Number (VIN) prior to ordering. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number. Please indicate your GM pickup’s engine type when ordering this product for the 2004 model year.  = 2001-04 GM pickups require a Fillneck Adapter Kit (part number 020-01-14278).  = 2001-15 GM long bed and 2011-15 GM short bed pickups require a Bracket Mounting Kit (part number 020-01-14222).  = 2010-12 Dodge Mega Cab short bed pickups with single rear wheels require a fillneck (part number 050-01-15461). ▲ = 2013-14 Dodge and 2015 GM pickups require an in-line fuse holder (part number 070-EL-30674).

Upgrade the lid of your 40 gallon toolbox and fuel tank combo to diamond plate! Description

Diamond plate lid for 40 gallon toolbox tank 020-01-15445

Toolbox Tank Riser Kit

Riser Kit raises our toolbox and fuel tank combos 3 5/8 inches, allowing you to store plywood, 2x4s, sheetrock, etc, underneath! Photo on page 10 Description

Part Number

Riser Kit for 40 gallon toolbox tank 020-01-14896

Refueling Tank Conversion Kit

Use your toolbox and fuel tank combo as a refueling tank as well! This kits includes 12-volt pump, 12-ft. hose with nozzle, wire harness with power cab-mounted switch, and installation hardware. Description

Refueling Tank Conversion Kit

5

Part Number

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM

Part Number

020-01-14539


➤

CROSS-THE-BEd FUEl TANKS

75 Gallon Cross-the-bed Fuel Tank

➤

37 Gallon Cross-the-bed Fuel Tank

Locking gas cap available! Fits our in-bed fuel tanks! Part # 070-GC-33572

Overall Dimensions Fuel Capacity 37 gallons 75 gallons

Dimensions Length Width Height 50” 19 1/2” 5 3/4”, 17 7/8” 59 1/2” 18” 19”

*

*

*

four inches to the height of the tank to accom*Add modate the fillneck and sending unit cover box. three inches to the width to allow for mounting * Add brackets.

Features and Benefits

tank is computer controlled by MaxFlo-TFI • Optional Camper Shell Fillneck Kits available • Auxiliary or TRAX-II operating system (see page 3). for filling through camper shell (see page 8). Operating system transfers fuel automatically. interfere with standard 5th wheel hitch. • Available in a 37 or 75 gallon fuel tank. • Won’t 37 gallon Pace-Edwards and • Fuel tanks are made from 14-gauge aluminized steel. • Truck CoverstankUSAfits under retractable bed covers. • Fits Dodge, Ford and GM diesel and gas trucks. Fuel tanks are baffl ed to reduce • Powder coated black for a durable finish. • 3 year/unlimited mile warranty. fuel sloshing. • • ©

©

37 Gallon Fuel Tank - MaxFlo-TFI Operating System Vehicle Make

Dodge, Ford HD, GM HD Dodge, Ford HD, GM HD Roll top canister or toolbox goes here

37 Gallon Fuel Tank

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14389 Truck/142 lb. 6.5 or 8 foot bed 080-01-14654 Truck/145 lb. 6.5 or 8 foot bed

37 Gallon Fuel Tank - TRAX-II Operating System Vehicle Make

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

Part Number Ship/Weight

080-01-14492 Truck/145 lb. 6.5 or 8 foot bed

Notes

Dodge

Diesel

2010-13  ▲

080-01-15673 Truck/145 lb. 6.5 or 8 foot bed

Dodge, 1999-04 Ford HD Dodge, Ford HD, GM HD Gas (non OBD-II) 1999-04 080-01-14655 Truck/148 lb. 6.5 or 8 foot bed 2001-03 GM HD ✸

75 Gallon Fuel Tank - MaxFlo-TFI Operating System Vehicle Make

37 Gallon Fuel Tank Fits Under Pace-Edwards® and Truck Covers USA® Retractable Bed Covers! The unique design of our 37 gallon in-bed auxiliary fuel tank allows it to be stored under Pace-Edwards’ and Truck Covers USA retractable bed covers when installed on a Dodge, Ford and GM truck! May work with other roll top covers as well.

Dodge, Ford HD, GM HD Dodge, Ford HD, GM HD

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂▲ 1999-04 Dodge, 1999-04 Ford HD Gas (non OBD-II) 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14620 Truck/182 lb. 6.5 or 8 foot bed 080-01-14624 Truck/185 lb. 6.5 or 8 foot bed

75 Gallon Fuel Tank - TRAX-II Operating System Vehicle Make

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

080-01-14623 Truck/185 lb. 6.5 or 8 foot bed

Dodge

Diesel

2010-13  ▲

080-01-15674 Truck/185 lb. 6.5 or 8 foot bed

1999-04 Dodge, 1999-04 Ford HD

080-01-14625 Truck/188 lb. 6.5 or 8 foot bed

Dodge, Ford HD, GM HD Gas (non OBD-II) 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

❂ = On 2004 GM diesel pickups, check the pickup’s Vehicle Identification Number (VIN) prior to ordering. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number. Please indicate your GM pickup’s engine type when ordering this product for the 2004 model year.  = 2001-04 GM pickups require a Fillneck Adapter Kit (part number 020-01-14278).  = 2001-15 GM long bed and 2011-15 GM short bed pickups require a Bracket Mounting Kit (part number 020-01-14222). ✸ = Available for 1999-04 Dodge, 1999-04 Ford HD, 2001-03 GM HD Non-California emissions vehicles over 8600 GVW.  = 2010-12 Dodge Mega Cab short bed pickups with single rear wheels require a fillneck (part number 050-01-15461). ▲ = 2013-14 Dodge and 2015 GM pickups require an in-line fuse holder (part number 070-EL-30674).

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM

6


➤

CROSS-THE-BEd FUEl TANKS

Features and Benefits tank is computer controlled by MaxFlo-TFI • Optional Camper Shell Fillneck Kits available • Auxiliary or TRAX-II operating system (see page 3). for filling through camper shell (see page 8). systems transfer fuel automatically. Won’t interfere with standard 5th wheel hitch. • Operating • in a 50 or 98 gallon fuel tank. 50 gallon tank fits under a tonneau cover. • Available • tanks are made from 1/8” thick aluminum Meets federal & state emissions regulations. • Fuel • diamond plate. Fuel tanks are baffled to reduce fuel sloshing. • • Fits Dodge, Ford and GM diesel and gas trucks. • 3 year/unlimited mile warranty.

50 Gallon Fuel Tank - MaxFlo-TFI Operating System Vehicle Make

Dodge, Ford HD, GM HD Dodge, Ford HD, GM HD

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14588 Truck/105 lb. 6.5 or 8 foot bed 080-01-14590 Truck/111 lb. 6.5 or 8 foot bed

50 Gallon Fuel Tank - TRAX-II Operating System Vehicle Make

Fuel Type

Years

Part Number Ship/Weight

Notes

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

080-01-14587 Truck/106 lb. 6.5 or 8 foot bed

Dodge

Diesel

2010-13  ▲

080-01-15677 Truck/106 lb. 6.5 or 8 foot bed

Dodge, 1999-04 Ford HD Dodge, Ford HD, GM HD Gas (non OBD-II) 1999-04 080-01-14589 Truck/111 lb. 6.5 or 8 foot bed 2001-03 GM HD ✸

98 Gallon Cross-the-bed Fuel Tank

Overall Dimensions Fuel Capacity 50 gallons 98 gallons

Length 60 3/4” 60 3/4”

Dimensions Width Height 16 1/2” 14 3/4” 25” 18 1/2”

*

HD = Heavy Duty Transfer Flow’s cross-the-bed fuel tanks, please * On add four inches to the height of the tank to accommodate the fillneck and sending unit cover box.

Cab Chassis Extension Kits

When installing our cross-the-bed tanks on a cab chassis, you may need extra lengths of the wiring harness and fuel lines. Description

Part Number

Fuel Line Extension Kit Required for a 1999-14 Dodge, Ford, 020-01-14769 or GM cab chassis with rear tank Wire Harness Extension Kit Required for GM C4500 /5500 chassis 020-01-13426

98 Gallon Fuel Tank - MaxFlo-TFI Operating System Vehicle Make

Dodge, Ford HD, GM HD Dodge, Ford HD, GM HD

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14627 Truck/144 lb. 8 foot bed only

MN AX TTL STATUS 38 98 136 OK

080-01-14629 Truck/148 lb. 8 foot bed only

98 Gallon Fuel Tank - TRAX-II Operating System Vehicle Make

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

Part Number Ship/Weight

080-01-14626 Truck/146 lb. 8 foot bed only

Notes

Dodge

Diesel

2010-13  ▲

080-01-15678 Truck/146 lb. 8 foot bed only

Dodge, 1999-04 Ford HD Dodge, Ford HD, GM HD Gas (non OBD-II) 1999-04 080-01-14628 Truck/150 lb. 8 foot bed only 2001-03 GM HD ✸

❂ = On 2004 GM diesel pickups, check the pickup’s Vehicle Identification Number (VIN) prior to ordering. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number. Please indicate your GM pickup’s engine type when ordering this product for the 2004 model year.  = 2001-04 GM pickups require a Fillneck Adapter Kit (part number 020-01-14278). ✸ = Available for 1999-04 Dodge, 1999-04 Ford HD, 2001-03 GM HD Non-California emissions vehicles over 8600 GVW.  = 2010-12 Dodge Mega Cab short bed pickups with single rear wheels require a fillneck (part number 050-01-15461). ▲ = 2013-14 Dodge and 2015 GM pickups require an in-line fuse holder (part number 070-EL-30674).

7

A dash-mounted LCD display is included With TRAX-II Systems Our TRAX-II operating systems comes with a dashmounted LCD display. It displays the gallons in the main tank, the auxiliary tank, and the vehicle’s combined fuel capacity. For more information on TRAX-II, see page 3.

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50 Gallon Cross-the-bed Fuel Tank

➤

CROSS-THE-BEd FUEl TANKS

Features and Benefits

Overall Dimensions Fuel Capacity 50 gallons 98 gallons

Length 60 3/4” 60 3/4”

Dimensions Width Height 16 1/2” 14 3/4” 25” 18 1/2”

*

HD = Heavy Duty

*

On Transfer Flow’s cross-the-bed fuel tanks, please add four inches to the height of the tank to accommodate the fillneck and sending unit cover box.

tank is computer controlled by MaxFlo-TFI • Optional Camper Shell Fillneck Kits available • Auxiliary or TRAX-II operating system (see page 3). for filling through camper shell (shown at left). Operating system transfers fuel automatically. interfere with standard 5th wheel hitch. • Available in a 50 or 98 gallon fuel tank. • Won’t 50 gallon tank fits under a tonneau cover. • Fuel tanks are made from 14-gauge aluminized steel. • Meets federal & state emissions regulations. • Fits Dodge, Ford and GM diesel and gas trucks. • Fuel tanks are baffl to reduce fuel sloshing. • Powder coated black for a durable finish. • 3 year/unlimited mileedwarranty. • •

50 Gallon Fuel Tank - MaxFlo-TFI Operating System Vehicle Make

Fill Through A Camper Shell

Dodge, Ford HD, GM HD

Our Camper Shell Fillneck Kit allows you to fill our cross-thebed tank through a camper shell. Kits available for 4 or 7 inches of clearance. Measure from the end of the camper shell rearward (measure inside and outside of shell) for proper fit.

Dodge, Ford HD, GM HD

Vehicle Make

Fuel Type Part Number

75 and 98 gallons

Diesel

020-01-11735

50 gallons

Diesel

020-01-11737

4” of clearance on shell required Tank Size

Fuel Type Part Number

50, 75, and 98 gallons

Diesel

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14481 Truck/148 lb. 6.5 or 8 foot bed 080-01-14511 Truck/150 lb. 6.5 or 8 foot bed

50 Gallon Fuel Tank - TRAX-II Operating System

7” of clearance on shell required Tank Size

Fuel Type

020-01-13374

Spray-on Coating Available

We can spray coat any of our fuel tanks for a more durable finish! Call us at 1-800-442-0056 for details!

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

080-01-14510 Truck/150 lb. 6.5 or 8 foot bed

Dodge

Diesel

2010-13  ▲

080-01-15675 Truck/150 lb. 6.5 or 8 foot bed

Gas (non OBD-II) 1999-04 Dodge, 1999-04 Ford HD 2001-03 GM HD ✸

080-01-14512 Truck/153 lb. 6.5 or 8 foot bed

Dodge, Ford HD, GM HD

Part Number Ship/Weight

Notes

98 Gallon Fuel Tank - MaxFlo-TFI Operating System Vehicle Make

Dodge, Ford HD, GM HD Dodge, Ford HD, GM HD

Fuel Type

Years

1999-14 Dodge, 1999-15 Ford HD Diesel 2001-15 GM HD ❂▲ Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14484 Truck/237 lb. 8 foot bed only 080-01-14618 Truck/241 lb. 8 foot bed only

98 Gallon Fuel Tank - TRAX-II Operating System Vehicle Make

Fuel Type

Years

Dodge, Ford HD, GM HD

Diesel

1999-09 Dodge, 1999-13 Ford HD 2001-13 GM HD ❂

080-01-14617 Truck/240 lb. 8 foot bed only

Dodge

Diesel

2010-13  ▲

080-01-15676 Truck/240 lb. 8 foot bed only

Dodge, Ford HD, GM HD

Dodge, 1999-04 Ford HD Gas (non OBD-II) 1999-04 2001-03 GM HD ✸

Part Number Ship/Weight

Notes

080-01-14619 Truck/243 lb. 8 foot bed only

❂ = On 2004 GM diesel pickups, check the pickup’s Vehicle Identification Number (VIN) prior to ordering. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number. Please indicate your GM pickup’s engine type when ordering this product for the 2004 model year.  = 2001-04 GM pickups require a Fillneck Adapter Kit (part number 020-01-14278). ✸ = Available for 1999-04 Dodge, 1992-04 Ford HD, 2001-03 GM HD Non-California emissions vehicles over 8600 GVW.  = 2010-14 Dodge Mega Cab short bed pickups with single rear wheels require a fillneck (part number 050-01-15461). ▲ = 2013-14 Dodge and 2015 GM pickups require an in-line fuse holder (part number 070-EL-30674).

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8


REFUElING TANKS 50 Gallon Refueling Tank

82 Gallon Refueling Tank

109 Gallon Refueling Tank

➤

82 Gallon Refueling Tank

Complete Refueling Systems! Our refueling tanks come pre-assembled with 12-volt refueling pump, 12-foot hose, and nozzle. Our refueling tank systems also include wire harness with dash-mounted power and reversing switch, mounting hardware, rollover valve and locking fuel cap.

100 Gallon L-shaped Refueling Tank

Features and Benefits

Available for storing gas, diesel, methanol, from 12-gauge aluminized steel for • ethanol, • Manufactured kerosene, aviation fuel. rust resistance and strength. Methanol, and aviation fuel pumps available. Our refueling tanks have been granted Special • Permit SP-11911 from the Department of Transportation. • Optional ethanol fuel filter kit and flow meter kit. • Include 12-volt refueling pump, 12-foot hose, • Available in 50, 82, 100 gallon L-shaped (with or • Tanks nozzle, wire harness with dash-mounted power switch, without a toolbox), 50/50 split, and 109 gallons. mounting hardware, rollover valve, locking fuel cap. • 12-volt refueling pump is rated up to 12 gallons per minute. Actual delivery rate DOT regulations, tank is notched and has a • Per will vary depending on restrictions. reversing switch so pump and hose can stay Refueling tanks are baffled to reduce fuel slosh. attached while in transit. • 3 year/unlimited Powder coated black for a durable fi nish. mile warranty. • •

100 Gallon L-shaped Refueling Tank and Toolbox

Refueling Tanks — Our Refueling Tanks Are Legal for Gasoline! Gallons

Fuel Type

50 gallon

Years Part Number Ship/Weight

Notes

See available fuel types above All  080-01-09417 Truck/215 lb.

Fits short bed and long-bed pickups Fits and long-bed pickups, 82 gallon See available fuel types above All  080-01-09420 Truck/238 lb. Fordshort-bed F150 and Toyota Tundra 100 gal. L-shaped See available fuel types above All 080-01-09418 Truck/325 lb. Fits long-bed pickup only long-bed pickup only. Comes with a 100 gal. L-shaped See available fuel types above All 080-01-15457 Truck/385 lb. Fits toolbox mounted on top of L-shaped tank and toolbox refueling tank 109 gallon See available fuel types above All  080-01-09416 Truck/297 lb. Fits long-bed pickups only short-bed and long-bed pickups, and 50/50 gal. split See available fuel types above All  080-01-13244 Truck/333 lb. Fits Ford F150. Fits inside 48” utility box  = 2001-14 GM long bed and 2011-14 GM short bed pickups require a Bracket Mounting Kit (part number 020-01-14222).

Optional Items for Refueling Tanks Description

Part Number

Napa® Fuel Filter

020-01-13958

GPI® Electronic Fuel Meter

020-01-13959

GPI® Methanol and Ethanol Fuel Pump Upgrade Kit 020-01-15692 GPI® Aviation Fuel Pump and Filter Upgrade Kit

020-01-15810

Husky® Fueling Swivel (rotates fuel hose)

070-FS-32685

Killem® (kills bacterial growth in diesel fuel)

070-CH-33291

9

Fuel filter

Electronic Fuel Meter

Killem®

50/50 Split Refueling Tank

Overall Dimensions Fuel Capacity

Length

Dimensions Width

Height

** 21 1/2” * ** 24” * 50 3/4” 12 3/4”, 33 3/4” 10 1/2”, 25” 100 gal. “L” * ** ** 33 3/4” 25” 100 gal. w/toolbox 50 3/4” ** 27” ** 20” * 54 3/4” 109 gallons ** split 47 3/8” 28” **** 21 1/5”* * 50/50 * Add three inches for mounting brackets. 50 gallons

54 1/3”

12 1/2”

82 gallons

48”

19 11/16”

Add two inches to the height for the fillneck.

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➝

TOOlBOX & REFUElING TANK COMBOS

➝

9” deep storage area

➝➝

30 Gallon Toolbox and Refueling Tank Combo

➤

Legal for gasoline, diesel and other fuels! 10” deep storage area

Overall Dimensions Storage Dimensions Capacity Length Width Height 5.1 cubic ft. 61 3/4” 17 1/2” 20 1/8” 6 cubic ft. 59” 18 1/2” 20 1/4” 8 cubic ft. 61 3/4” 27 1/2” 20 1/8”

➤

Fuel Capacity 30 gallon 40 gallons 50 gallons

40 Gallon Toolbox and Refueling Tank Combo

Features and Benefits

Toolbox Tank Riser Kit Transfer Flow’s Riser Kit raises our toolbox and fuel tank combos 3 5/8 inches, allowing you to store plywood, 2x4s, sheetrock, etc, underneath! Description

Part Number

in 30, 40 & 50 gallon toolbox tanks. • Toolbox has locking paddle handle. • Available pump pumps up to 7 gallons per minute. Available for the storage of gas, diesel, • 12-volt • methanol, ethanol, 30 gal. has about 5 cubic feet of storage space. kerosene, jet fuel. • 40 gal. unit unit about 6 cubic feet of storage space. 30 & 40 gallon units fi t short & long bed pickups. • 50 gal. unit has • 50 gallon unit fits long bed pickups. has 8 cubic feet of storage space. • Includes 12-volt refueling pump, 12-foot hose, • Fuel tanks are bafflabout ed to reduce fuel sloshing. • nozzle, fuel pump, wire harness and switch. • 3 year/unlimited mile warranty. •

Toolbox and Refueling Tank Combos Gallons

Fuel Type

Years Part Number Ship/Weight

30 gallon See available fuel types above All

Notes

080-01-12975 Truck/195 lb. Made from aluminum diamond plate

Riser Kit for 30 gal. toolbox refueling tank 020-01-12987

40 gallon See available fuel types above All  080-01-15195 Truck/220 lb. Made from aluminized steel. Powder coated black

Riser Kit for 40 gal. toolbox refueling tank 020-01-14896

50 gallon See available fuel types above All

Riser Kit for 50 gal. toolbox refueling tank 020-01-13284

 = 2001-15 GM long bed and 2011-15 GM short bed pickups require a Bracket Mounting Kit (part number 020-01-14222).

080-01-13252 Truck/250 lb. Made from aluminum diamond plate

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10


➤

dOdGE CAB CHASSIS MIdSHIP FUEl TANKS

50 Gallon Midship Replacement Tank

Features and Benefits tanks are made from 12 and 14 gauge • Fuel • Fuel tanks available for 4500/5500 chassis only. aluminized steel for rust resistance and strength. • 43 and 50 gallon fuel tanks replace OEM midship or aft axle fuel tank. tanks mount inside the frame rails. • Fuel coated black for a durable finish. 43 gallon fuel tank fi ts 2007 2014 Dodge • 60” CA cab chassis. • Powder Available diesel cab chassis only. • Fuel tanks forareDodge baffl ed to reduce fuel sloshing. 50 gallon fuel tank fi ts 2007 2014 Dodge • 84”, 108”, and 120” CA cab chassis. • 3 year/unlimited mile warranty. •

Location of replacement fuel tank

Midship Replacement Fuel Tanks — 60” Cab to Axle Gallons

Fuel Type

43 gallon replacement

Years

Part Number Ship/Weight

Notes

Diesel 2007-14 080-01-15804 Truck/185 lb. Replaces OEM aft axle tank on 2 WD 60” CA Diesel 2007-14 080-01-15805 Truck/180 lb. Replaces OEM midship tank on 2 WD 60” CA

43 gallon replacement

= On 2011 - 2014 Dodge cab chassis with 60” CA, you will need to move the urea tank lines when installing this fuel tank

Midship Replacement Fuel Tanks — 84” Cab to Axle Gallons

Fuel Type Years

Part Number Ship/Weight

Overall Dimensions Dimensions Fuel Capacity Length Width Height 43 gallons 74 1/2” 11 3/8” 17 5/8” 50 gallons 79” 11 3/8” 18”

Notes

50 gallon replacement Diesel 2007-14 080-01-15806 Truck/190 lb. Replaces OEM aft axle tank on 84” CA 50 gallon replacement Diesel 2007-14 080-01-15807 Truck/186 lb. Replaces OEM midship tank on 84” CA

Midship Replacement Fuel Tanks — 108” and 120” Cab to Axle Gallons

Fuel Type Years

Part Number Ship/Weight

Notes

50 gallon replacement

Diesel 2007-14 080-01-15808 Truck/195 lb. Replaces OEM aft axle tank on 108” or 120” CA

50 gallon replacement

Diesel 2007-14 080-01-15809 Truck/191 lb. Replaces OEM midship tank on 108” or 120” CA

Dodge Fillneck Kits

Transfer Flow manufactures fillneck kits for 2007-14 Dodge cab chassis, as well as fillneck kits for converting a pickup bed to a utility box or flatbed.

11

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58 Gallon Midship Replacement Tank

➤

dOdGE PICKUP MIdSHIP FUEl TANKS

Features and Benefits

Location of replacement fuel tank

Overall Dimensions Fuel Capacity 58 gallons 60 gallons

Length

Dimensions Width Height

88” 88”

13 1/4” 12 1/4”

15 3/4” 17 1/4”

tanks are made from 12 and 14 gauge complete with all parts needed to install • Fuel • Comes aluminized steel for rust resistance and strength. replacement fuel tank. gallon tank for the Mega Cab hangs • 58 • Fuel tanks mount inside the frame rails. 3 inches below the lowest part of the frame rail. • Powder coated black for a durable finish. gallon tank for the Crew Cab hangs 2 1/2 tire does not have to be removed. • 60 • Spare inches below the lowest part of the frame rail. Available for Dodge diesel pickups only. • 3 year/unlimited Fuel tanks are baffl ed to reduce fuel sloshing. mile warranty. • •

Midship Replacement Fuel Tanks Gallons

Fuel Type

Years

Part Number Ship/Weight

Notes

58 gallon replacement

Diesel

2011-12 

080-01-15180

Truck/220 lb. Mega Cab with 6 1/2 foot bed

60 gallon replacement

Diesel

2011-12

080-01-15183

Truck/210 lb.

2500, 3500 long bed Crew Cab

 = Available for Dodge Mega Cabs equipped with a two-piece drive line only. If pickup has a single drive line, you will need to purchase Single Drive Line Kit, shown below.

Single Drive Line Shaft Kit for Dodge Mega Cab Description

Single Drive Line Kit (required to install 58 gallon fuel tank on Dodge Mega Cab with single drive line)

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM

Part Number

020-01-14602

12


➤

FORd CAB CHASSIS MIdSHIP FUEl TANKS

50 Gallon Midship Auxiliary Tank

Features and Benefits

tanks available for 60”, 84”, 108” & 120” CA and replacement systems available. • Fuel • Auxiliary Fuel inside the frame rails. Auxiliary tank is computer controlled by MaxFlo-TFI • Meetstankall mounts • or TRAX-II operating system (see page 3). federal state emissions regulations. • Fuel tanks are baffland ed to reduce fuel sloshing. Operating system transfers fuel automatically. • Tanks made from 12 and 14-gauge aluminized steel. • 3 year/unlimited mile warranty. • • Powder coated black for a durable finish. •

Midship Auxiliary Fuel Tank - MaxFlo-TFI Operating System Gallons

Fuel Type

Years

Part Number Ship/Weight

Notes

50 gallon auxiliary Diesel 2011-15 ♣

080-01-15967 Truck/220 lb. 60” CA crew cab

50 gallon auxiliary

080-01-15969 Truck/220 lb. 84”, 108”, and 120” CA Not for 84” CA stnd. cab

Diesel 2011-15 ♣

Location of auxiliary and replacement fuel tank

Overall Dimensions Fuel Capacity 34 gallons 50 gallons

Length 73” 83”

Dimensions Width Height 10 1/2” 15 1/2” 10 1/2” 17 1/2”

Midship Auxiliary Fuel Tanks - TRAX-II Operating System Gallons

Fuel Type

Years

Part Number Ship/Weight

34 gallon auxiliary Diesel 1999-10 ♣

Notes

080-01-10495 Truck/172 lb. 60” CA crew cab & extended cab 2x2

34 gallon auxiliary Diesel 1999-10 ♣ ✦ 080-01-10345 Truck/172 lb. 84”, 108” and 120” CA

Cab Chassis Fillnecks (Required with Auxiliary Tank) Fillneck Description

Fuel Type

Years

Part Number

Formed fillneck with formed transfer tube

Diesel

1999-15

020-01-10585

Formed fillneck with straight transfer tube

Diesel

1999-15

020-01-10586

Straight fillneck with formed transfer tube

Diesel

1999-15

020-01-10587

Straight fillneck with straight transfer tube

Diesel

1999-15

020-01-10588

♣ = A fillneck kit is required. See list on this page. ✦ = Will not fit on an 84” cab to axle standard cab.

13

A B

4 15/16”

4 1/8” 13 11/16”

Fillneck kits for Ford cab chassis are available with a straight fillneck (A), or formed fillneck (B).

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FORd CAB CHASSIS MIdSHIP FUEl TANKS Midship Replacement Fuel Tanks — 60” Cab to Axle Gallons

Fuel Type

Years

Part Number Ship/Weight

Notes

34 gallon replacement

Diesel

1999-10

080-01-10995 Truck/160 lb.

60” CA except std. cab 4x4. Replaces OEM midship tank

34 gallon replacement

Diesel

2000-10

080-01-10997 Truck/157 lb.

60” CA except std. cab 4x4. Replaces OEM aft axle tank

34 gallon replacement

Gas

1999-10

080-01-10998 Truck/155 lb.

60” CA except std. cab 4x4. Replaces OEM midship tank

34 gallon replacement

Gas

2000-04

080-01-11000

60” CA except std. cab 4x4. Replaces OEM aft axle tank

50 gallon replacement

Diesel

2011-15

080-01-15191

Truck/215 lb.

60” CA crew cab. Replaces OEM midship tank

50 gallon replacement

Diesel

2011-15

080-01-15192

Truck/215 lb.

60” CA crew cab. Replaces OEM aft axle tank

Truck/153 lb.

Midship Replacement Fuel Tanks — 84”, 108” and 120” Cab to Axle Gallons

Fuel Type

Years

1999-10

Part Number Ship/Weight

080-01-11001

Truck/156 lb.

Notes

34 gallon replacement

Diesel

84”, 108” & 120“ CA. Replaces OEM midship tank

34 gallon replacement

Diesel

2000-10

080-01-11003

Truck/158 lb.

84”, 108” & 120” CA. Replaces OEM aft axle tank

34 gallon replacement

Gas

1999-10

080-01-11004

Truck/157 lb.

84”, 108” & 120” CA. Replaces OEM midship tank

34 gallon replacement

Gas

2000-04

080-01-11006

Truck/155 lb.

84”, 108” & 120” CA. Replaces OEM aft axle tank

50 gallon replacement

Diesel

2011-15 ✦

080-01-15190

Truck/205 lb.

84”, 108” & 120“ CA. Replaces OEM midship tank

50 gallon replacement

Diesel

2011-15 ✦

080-01-15173

Truck/215 lb.

84”, 108” & 120” CA. Replaces OEM aft axle tank

Midship Replacement Fuel Tanks — 120” Cab to Axle Fits Miller Industries Conversions only Gallons

Fuel Type

Years

Part Number Ship/Weight

Notes

34 gallon replacement

Diesel

1999-10 ✚

080-01-11013

Truck/155 lb. 120” CA on Miller Ind. conversions. Replaces OEM midship tank

34 gallon replacement

Diesel

2000-10 ✚

080-01-11015

Truck/157 lb. 120” CA on Miller Ind. conversions. Replaces OEM aft axle tank

34 gallon replacement

Gas

1999-10 ✚

080-01-11016

Truck/155 lb. 120” CA on Miller Ind. conversions. Replaces OEM midship tank

✦ = Will not fit on an 84” cab to axle standard cab. ✚ = Tank will not work with the Century Right Approach Rollback.

Killem® Kills Bacterial Growth in Diesel Fuel Killem® is an EPA registered biocide for the control of bacteria and fungi growth in diesel fuel and is approved in California. One 16 ounce bottle is good for 1,920 gallons of fuel!

Used regularly, Killem® reduces:

tank deposits and corrosion • Fuel oil filter deposits and plugging • Fuel separator deposits • Fuel-water plugging • Injector • Excess carbon deposit & exhaust Killem® (16 oz) Part # 070-CH-33291

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14


➤

FORd CAB CHASSIS AFT AXlE FUEl TANK

47 Gallon Aft Axle Replacement Tank

Features and Benefits tank is made from 12-gauge aluminized • Fuel steel for rust resistance and strength. tank mounts inside the frame rails. • Fuel Uses existing fillneck hose and assembly. • Available for diesel cab chassis only. •

complete with all components needed • Comes to install replacement fuel tank. coated black for a durable finish. • Powder Fuel tank is baffled to reduce fuel sloshing. • 3 year/unlimited mile warranty. •

Location of replacement fuel tank

Aft Axle Replacement Fuel Tank Gallons

Fuel Type Years Part Number Ship/Weight

Notes

47 gallon replace. Diesel 2000-10 080-01-15406 Truck/225 lb. Replaces aft axle tank on 60”, 84” 108” and 120” CA

Overall Dimensions Fuel Capacity 47 gallons

Killem® Kills Bacterial Growth in Diesel Fuel Killem® is an EPA registered biocide for the control of bacteria and fungi growth in diesel fuel. One 16 ounce bottle is good for 1,920 gallons of fuel!

15

Length 31 1/4”

Dimensions Width Height 33” 14 7/8”

Used regularly, Killem® reduces: Fuel tank deposits and corrosion Fuel oil filter deposits and plugging Fuel-water separator deposits Injector plugging Excess carbon deposit & exhaust

• • • • •

Killem® (16 oz) Part # 070-CH-33291

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FORd PICKUP MIdSHIP FUEl TANKS

46 Gallon Midship Replacement Tank

➤

Clearance photos of our 46 gallon replacement fuel tank system.

Features and Benefits

Location of replacement fuel tank

Overall Dimensions Fuel Capacity 46 gallons 47 gallons 50 gallons 57 gallons

Dimensions Length Width Height 70 1/2” 14 1/8” 15” 70 1/2” 14 5/8” 16 7/8” 61 3/4” 14 1/2” 18 3/4” 86 1/2” 14 1/8” 15”

tanks are made from 12 or 14-gauge tanks mount inside the frame rails. • Fuel • Fuel aluminized steel for rust resistance and strength. Comes with all components needed • to installcomplete 46 and 57 gallon tanks have been replacement fuel tank. • crash tested to FMVSS-301 regulations. Meets all federal & state regulations. • Powder coated black for aemissions 46, 47, and 57 gallon fuel tanks hang down four durable finish. • inches below lowest part of frame rail. • Spare tire does not have to be replaced. • gallon fuel tank hangs down six inches below • Fuel tanks are baffled to reduce fuel sloshing. • 50 lowest part of frame rail. • 3 year/unlimited mile warranty.

Midship Replacement Fuel Tanks Gallons

Fuel Type

Years

46 gallon replace. Diesel 1999-07 ✸ 46 gallon replace.

Gas

1999-04 ✸

Part Number Ship/Weight

Notes

080-01-11952

Truck/175 lb. Crew cabs & extended cabs with 6 1/2 ft. bed

080-01-11953

Truck/183 lb. Crew cabs & extended cabs with 6 1/2 ft. bed

47 gallon replace. Diesel 2008-10 ✸

080-01-13778 Truck/170 lb. Crew cabs & extended cabs with 6 1/2 ft. bed

50 gallon replace. Diesel 2011-15 ✸

080-01-14968 Truck/165 lb. Crew cabs with 6 1/2 ft. bed

57 gallon replace. Diesel 2011-15 ✸ 

080-01-15309 Truck/195 lb. Crew cabs & extended cabs with 8 ft. bed

✸ = This fuel tank system will fit on Heavy Duty F250 and F350 pickups.  = On 2008-15 model years, this fuel tank system will also fit on an F450 long bed pickup conversion.

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16


GM PICKUP MIdSHIP FUEl TANKS

➤

t fuel replacemen ’s w o Fl r e sf Tran kups offers for GM pic m e st sy k tan nce. round cleara plenty of g

45 Gallon Midship Replacement Tank

Features and Benefits tanks are made from 12 and 14-gauge with all parts needed to install • Fuel • Comes aluminized steel for rust resistance and strength. replacement fuel tank. all federal and state emissions regulations. • Powder coated black for a durable finish. • Meets Fuel tanks mount inside the frame rails. tanks available for trucks with 6 1/2 and • 45 & 56 gallon • Fuel fuel tanks hang down one inch 8 foot beds. • below the lowest part of the frame rail. Fuel tanks are baffled to reduce fuel sloshing. • 3 year/unlimited 60 & 61 gallon fuel tanks sit above the lowest mile warranty. • part of the frame rail. •

Midship Replacement Fuel Tanks Gallons

Fuel Type

45 gallon replace. Diesel 60 gallon replace. 45 gallon replace. 56 gallon replace.

Years

2004-10 ❂

LBZ Diesel LLY, LMM 2011-15 ❖

Gas

2004-10

Part Number Ship/Weight

HD & 3500 HD crew cab or ext. cab with 080-01-12755 Truck/200 lb. 2500 6 1/2 ft. bed

080-01-15159 Truck/204 lb. 2500 HD & 3500 HD crew cab with 6 1/2 ft. bed 080-01-13237 Truck/212 lb.

LBZ Diesel LLY, LMM 2004-10 ❂

080-01-12752 Truck/212 lb.

2011-15 ❖

080-01-15319 Truck/215 lb.

61 gallon replace. Diesel

Notes

2500 HD & 3500 HD crew cab or ext. cab with 6 1/2 ft. bed 2500 HD & 3500 HD crew cab or ext. cab with 8 ft. bed 2500 HD & 3500 HD crew cab or ext. cab with 8 ft. bed

❂ = On 2004 GM diesel pickups, check the pickup’s Vehicle Identification Number (VIN) prior to ordering. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number. Please indicate your GM pickup’s engine type when ordering this product. ❖ = On 2011-15 GM diesel pickups, an unused OEM bracket must be cut off or the replacement fuel tank cannot be installed.

17

Location of replacement fuel tank

Overall Dimensions Fuel Capacity 45 gallons 56 gallons 60 gallons 61 gallons

Dimensions Length Width Height 76 3/4” 13” 20 3/4” 90 3/4” 13” 17 7/8” 83 1/5” 14 1/2” 18 1/2” 86 1/2” 14 1/2” 18 1/2” HD = Heavy Duty

2004 GM DIESEL PICKUP NOTICE

Please check your 2004 diesel pickup’s VIN number prior to ordering a replacement tank. There was a mid-year engine change by GM for this model year. Your pickup will have an LB7 engine if there is a “1” in the eighth digit of the VIN number. Your pickup has an LLY engine if there is a “2” in the eighth digit of the VIN number.

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM


TOYOTA TUNdRA MIdSHIP FUEl TANK

46 Gallon Midship Replacement Tank

➤

Clearance photo of our 46 gallon replacement fuel tank system.

Features and Benefits

Location of replacement fuel tank

fits Toyota Tundra short bed and long bed • Fuel tank hangs down about one inch below the • Tank Double Cab and Crew Max pickups. lowest part of the frame rail. Fuel tanks are made from 12 and 14-gauge Comes complete with all components to install. • aluminized steel for rust resistance and strength. • Spare have to be removed. • Not fortiresaledoesin U.S.not states Fuel tank mounts inside the frame rails. that require a CARB EO. • Powder coated black for a durable finish. • 3 year/unlimited mile warranty. • Fuel tank is baffled to reduce fuel sloshing. • •

Toyota Tundra Midship Replacement Fuel Tank Gallons

Overall Dimensions Fuel Capacity 46 gallons

Length

Dimensions Width Height

77”

17 1/4”

46 gallon replacement

Fuel Type

Gas

Years Part Number Ship/Weight 

2007-14

Notes

080-01-14225 Truck/180 lb. Fits Double Cab & Crew Max Tundras

= Not for sale in U.S. states that require a CARB Executive Order. Check your local county/state regulations.

12 1/2”

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM

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FIllNECK KITS & AddITIONAl PROdUCTS Transfer Flow is Your Source For Retrofit Fillneck Kits Transfer Flow manufactures a variety of retrofit fillneck kits for Dodge, Ford and GM vehicles. Several of our fillneck kits are available for converting pickups to utility bodies, for pickup box removal, and for accommodating the larger truck stop fuel nozzles for a faster fill! Ford Cab Chassis and Pickup Fillneck Kits Ford chassis/pickup conversion fillneck kit

▼

Years

Fillneck Description

▲

020-01-10585 020-01-10586 020-01-10587 020-01-10588 020-01-10589 020-01-10591 020-01-10592 020-01-13199

Vehicle

Years

Diesel Silverado Diesel Silverado Diesel Silverado Gas Silverado Gas Silverado Gas Silverado Diesel Silverado Diesel Silverado

1999-04 2004-10 2011-14 1999-03 2004-09 2011-14 2001-04 2001-04

Fillneck Description

Part Number

Fillneck kit for box removal on LB7 engine Fillneck kit for box removal on LLY, LBZ, and LMM engine Fillneck kit for box removal Fillneck kit for box removal Fillneck kit for box removal Fillneck kit for box removal Fast-fill fillneck kit for OEM tank (fits LB7 engines only) Fast-fill fillneck kit for Transfer Flow replacement tank (fits LB7 engines only)

020-01-11725 020-01-13258 020-01-10587 020-01-11724 020-01-12639 020-01-15462 020-01-11726 020-01-11889

Dodge Pickup and Dodge Cab Chassis Fillneck Kits

Dodge fillneck kit for box removal (straight)

Vehicle

Years

Diesel pickup Gas pickup Gas pickup Diesel chassis Diesel chassis Diesel chassis Diesel chassis

2003-14 2003 2006-10 2007-14 2007-14 2007-14 2007-14

Fillneck Description

Killem® is an EPA registered Used regularly, Killem® reduces: Fuel tank deposits and corrosion biocide for the control of Fuel oil filter deposits and plugging bacteria and fungi growth Fuel-water separator deposits in diesel fuel. One 16 Injector plugging ounce bottle is good for Excess carbon deposit & exhaust 1,920 gallons of fuel!

• • • • •

Killem® (16 oz) Part # 070-CH-33291

Part Number

Fillneck kit for box removal Fillneck kit for box removal Fillneck kit for box removal Formed fillneck with formed transfer tube Formed fillneck with straight transfer tube Straight fillneck with formed transfer tube Straight fillneck with straight transfer tube

Killem® Kills Bacterial Growth in Diesel

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Part Number

1999-15 Formed fillneck with formed transfer tube 1999-15 Formed fillneck with straight transfer tube 1999-15 Straight fillneck with formed transfer tube 1999-15 Straight fillneck with straight transfer tube 1999-09 cab chassis, 1999-04 Pickup Formed fillneck with formed transfer tube 1999-09 cab chassis, 1999-04 Pickup Straight fillneck with formed transfer tube 1999-09 cab chassis, 1999-04 Pickup Straight fillneck with straight transfer tube 2005-09 Front tank, straight fillneck for box removal. Works on 56” cab axle only.

GM Silverado Pickup Fillneck Kits

▲

Ford chassis/ pickup formed fillneck with formed transfer tube

Vehicle

Diesel chassis/pickup Diesel chassis/pickup Diesel chassis/pickup Diesel chassis/pickup Gas chassis/pickup Gas chassis/pickup Gas chassis/pickup Gas pickup

• • • •

020-01-12359 020-01-12360 020-01-15011 020-01-10585 020-01-10586 020-01-10587 020-01-10588

Locking Fuel Cap We can key two or more gas caps alike Available for older and new vehicles Will work with Transfer Flow fuel tanks and some OEM fuel tanks. Comes with two keys

Call us for specific vehicle availability

Locking Gas Cap Part # 070-GC-33572

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM


3 year/Unlimited Mile Warranty CERTIFICATE OF LIMITED WARRANTY 1. Three Year/Unlimited Mile Warranty

TRANSFER FLOW, INC. (“TFI”) fuel systems and parts are - EXCEPT AS NOTED IN PARAGRAPHS 2, 3, AND 4 BELOW - covered by a three year unlimited mile warranty against defects in material and workmanship. This warranty is in effect in the United States and Canada from the date the unit is purchased by the Original Purchaser (“Original Purchaser” shall mean the person who purchases for his own use).

2. Specific Parts Warranty

Specific parts purchased from TFI are warranted against defects in material and workmanship as follows: • Sending units are covered by a one year warranty from the date of purchase by the Original Purchaser. • 12-volt refueling pumps are covered by a two year warranty from the date of purchase by the Original Purchaser (AND ARE NOT TO BE USED FOR AVIATION FUEL). • Spray-on bedliners are covered by a three year warranty from the date of installation for the Original Purchaser.

3. Exclusions And Limitations

THE TFI WARRANTY, DESCRIBED IN PARAGRAPHS 1 AND 2 ABOVE, IS SUBJECT TO THE FOLLOWING EXCLUSIONS AND LIMITATIONS: • The rights of the Original Purchaser under the TFI warranty are LIMITED to return of the goods and repair or replacement of nonconforming goods. • THIS WARRANTY DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO: LOSS OF USE OF THE WARRANTED PRODUCT, LOSS OF TIME, INCONVENIENCE, TRANSPORTATION EXPENSES, TOWING, EXPENSES FOR TRAVEL, LODGING, TELEPHONE AND GASOLINE, LOSS OR DAMAGE TO PERSONAL PROPERTY OR LOSS OF REVENUE. NOTE: SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. • Warranties will only cover products on which the identification label is affixed; if the label has been removed or defaced, the warranty is no longer valid. • TFI fuel systems are compatible with a maximum 20% concentration of biodiesel fuel manufactured ASTM D7467 specifications. Concentrations above 20% or failing to comply with ASTM D7467 specifications will void warranty. • THE WARRANTY PROVIDED IN PARAGRAPHS 1 AND 2 ABOVE IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES (EXPRESS, IMPLIED, OR OTHERWISE) INCLUDING, BUT NOT LIMITED TO, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN THE EVENT IMPLIED WARRANTIES MAY NOT BE EXCLUDED, THE TERM OF ANY IMPLIED WARRANTY SHALL NOT EXCEED THE TERM OF THE APPLICABLE EXPRESS WARRANTY PROVIDED IN PARAGRAPHS 1 AND 2 ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. • The warranty will not apply when product failure is caused by conditions beyond the control of TFI, such as: (1) Malfunction due to incorrectly ordered product (2) Damage from misuse, negligence, or failure to provide reasonable and necessary maintenance (3) Damage caused by improper installation (4) Damaged caused in shipment or improper handling (5) Damage caused by contaminated fuels or fuel additives (6) Product modification or alteration • Products made from pickled and oil material are not covered under warranty for corrosion. • The in-line fuel filter provided with the TFI fuel system is not covered by warranty as it is a standard maintenance item. • Any action against TFI for breach of the warranty must be commenced within one (1) year after the cause of action has accrued. • Any action against TFI for breach of the warranty must be commenced in the Superior Court of Butte County, State of California. •

• • •

4. Warranty Claim Procedures

If you have difficulty with your fuel system, consult the dealer where the unit was originally purchased. Your dealer will then contact TFI and request assistance. TFI will require model, part and serial numbers, proof of purchase, and date of installation. TFI reserves the right to examine the claimed defect in the field or upon return of the tank or component to TFI’s facility with all shipping charges being prepaid. If a part is defective and must be replaced, TFI will provide a Returned Merchandise Authorization (“RMA”) number, authorization, and instructions for replacement or further handling. No payment will be made for parts purchased or repaired in the field without prior authorization by TFI. TFI will pay its established warranty labor rates to service points or service dealers who have service agreements with TFI. If an item is shipped as a replacement for a defective part, a charge will be made for this part. Credit will be considered upon return of the defective item. ALL RETURNED ITEMS MUST BE IDENTIFIED WITH THE RMA NUMBER AND RETURNED WITHIN 30 DAYS OF OPENING THE CLAIM.

5. Federal Regulatory Provisions

This warranty gives you specific legal rights, and you may also have other rights which vary from State to State, and in accordance with specific federal regulations. TFI does not authorize any person to create for TFI any other obligation or liability in connection with TFI fuel systems. If TFI fails to successfully perform its obligation under this warranty, the Original Purchaser has available the remedies provided by the Magnuson-Moss Warranty Act (P.L. 93-637) and any applicable state law.

Transfer Flow, Inc. I 1-800-442-0056 I www.transferflow.com

20


FEdERAl & STATE REGUlATIONS Transfer Flow Fuel Tanks are NOT Gravity Feed Systems

what Is A “lEGAl” Fuel Tank? FMVSS 301 states that anyone who alters a vehicle must meet or exceed the structural integrity and performance of the OEM (Original Equipment Manufacturer) fuel system. A fuel system includes anything associated with fuel systems such as the fillneck, tank, gasoline lines, fuel pump, emission canister and fasteners. In other words, if an alterer adds an auxiliary system to a vehicle which reduces the performance of the fuel system, he or she has violated FMVSS 301 standards. An example of performance reduction could be if fuel from the original system leaked because the auxiliary system was gravity feeding into the original tank. This creates a safety concern as it not only violates FMVSS 301 regulations, but is also a hazardous waste problem. In order to address the question of which federal or state regulations a fuel system must meet or exceed, it is necessary to know the particular vehicle and fuel system being used. The following information is divided into two main categories, Vehicles less than 10,000 GVW, and vehicles greater than 10,000 GVW. Be advised that this information is not intended to be a complete list, but rather a general overview.

A gravity feed fuel system may be easier to build and cheaper to buy, but does that mean it’s the smart choice? Due to safety, environmental, and legal concerns, Transfer flow engineers will not endorse, promote, design, install, or sell gravity feed fuel systems because of the inherent risk they impose. On a gravity feed system, if the valve, connectors, or fuel line have any malfunctions there is nothing to stop fuel from overfilling the OEM tank and leaking all over the road. By installing a gravity feed system, you’re also disabling safety features of the OEM fuel tank. Transfer Flow Auxiliary Tanks Are NOT Gravity Feed Systems. Our tanks are NEVER to be used in conjunction with gravity feed fuel systems.

what is OBd-II?

In this catalog, you’ll see that many gas fuel systems are for OBD-II or non OBD-II vehicles. OBD-II (Enhanced Evaporative On-board Diagnostics, 2nd Generation) is a highly sophisticated on-board monitoring system that is controlled by the Powertrain Control Module. Beginning with 1997 fuel injected gas vehicles, OBD-II monitors all emission related components and systems as the vehicle is driven. This includes the vehicle’s fuel tank system.

Vehicles less Than 10,000 GVw

Vehicles Greater Than 10,000 GVw

Transfer Flow inboard chassis frame and in-bed tank systems meet and exceed the OEM systems in the following areas: Transfer Flow tanks are designed using, as a minimum, 14-gauge aluminized steel. Aluminum diamond plate in-bed tanks are 1/8” thick aluminum. Transfer Flow tanks are fully baffled unlike OEM tanks which have no baffles. Transfer Flow tanks are drop tested as high as 44 feet, filled with water, and cannot leak. Many Transfer Flow fuel systems are also crash tested to FMVSS 301 standards. Transfer Flow tanks are pressure tested for leaks. Transfer Flow tank systems meet the fastener (strap) regulations specified by ANSI and NFPA, and are required by RVIA. Transfer Flow systems meet CARB and EPA emissions regulations. We design our systems with the correct emission canister capacity necessary for gasoline applications. Transfer Flow fillneck designs meet CARB fuel fill regulations. We design our fillnecks with proper alpha and beta angles and correct inclination angles for gasoline and diesel applications. Transfer Flow systems meet CARB and EPA requirements concerning fuel fill rates. These tests verify our fillneck systems fill at a minimum rate of 10 gallons per minute.

Transfer Flow inboard mounted systems meet or exceed the following tests: Transfer Flow inboard frame rail mounted fuel systems are tested following RVIA regulations and standards. Transfer Flow tanks are drop tested as high as 44 feet, filled with water, and cannot leak. Transfer Flow tanks are pressure tested for leaks. Transfer Flow tank systems meet the fastener (strap) regulations specified by ANSI and NFPA, and are required by RVIA.

• • • • • • • • • • •

21

• • • •

Plus, Transfer Flow fuel systems for vehicles greater than 10,000 GVW are designed with the following criteria in mind: Transfer Flow tanks are designed using, as a minimum, 14-gauge aluminized steel. Aluminum diamond plate in-bed tanks are 1/8” thick aluminum. Transfer Flow tanks are fully baffled on all four sides. Transfer Flow tanks are pressurized to 5 psi pressure tested for leaks to as high as 5 PSIG with air while under water. Our fuel systems meet CARB, DOT and EPA emissions regulations. We design our systems with the correct emission canister capacity necessary for gasoline applications. Transfer Flow fillneck designs and fuel fill rates meet CARB and EPA regulations.

• • • • • • •

TRANSFER FlOw, INC. I 1-800-442-0056 I www.TRANSFERFlOw.COM


Federal & state regulations

CAUTION Each fuel system is accompanied by a complete set of instructions. These instructions must be followed with no exceptions. The systems must be used as intended. Always follow State and Federal guidelines for installation of fuel systems. Always follow existing recommendations from the manufacturer concerning system installations. Failure to adhere to these additional Transfer Flow guidelines and instructions will invalidate all Transfer Flow warranties and responsibilities:

• Do not weld or torch any fuel tank or fuel system component. • Always check fuel lines for restrictions or kinks. A restriction or kink can result in • • • • • •

either fuel returning to the wrong tank or loss of power when pulling heavy loads. Always use proper venting procedures (gas cap and/or rollover emissions valves) to prevent over pressurization of the tank. Always follow Never connect a hot wire with 12 volts directly to the sending unit Transfer Flow’s as this will burn up the sending unit resistor. installation Never apply more than 3 psi to any Transfer Flow tank. instructions. Do not install fillnecks within 3 feet of any heat source or open flame. Do not install fuel lines within 3 inches of an exhaust system. Fuel lines should never be routed on the outside of the vehicle body.

Transfer Flow fuel tanks are NEVER to be used in conjunction with fuel tanks made by other manufacturers.

Refueling Tanks

General Information

Transfer Flow refueling tanks meet and exceed D.O.T. standards for Intermediate Bulk Containers. Our refueling tanks must adhere to the following guidelines: The Department of Transportation has issued Transfer Flow Special Permit SP-11911 to manufacture and sell refueling tanks that can store gasoline, diesel, gasohol, methanol, ethanol, jet fuel and kerosene. Transfer Flow refueling tanks are designed to be mounted near the head gate in a pickup box, flat bed or utility box. No other location on the pickup or truck is recommended. Transfer Flow refueling tanks meet or exceed the testing and certification requirements specified in 49 CFR 178.803. All refueling tanks, including Transfer Flow’s, must be retested every 2.5 years in accordance with 49 CFR 180.352. D.O.T. requires that Transfer Flow refueling tanks must be attended at all times during loading and unloading by a qualified person. Attended and qualified shall have the meanings described respectively in 49 CFR 177.834 (i), (3), and (4). A copy of Transfer Flow’s DOT Special Permit SP-11911 must be carried aboard each motor vehicle used to transport a refueling tank.

• The 1990 Clean Air Act states that an individual owner of a

•

•

• • • • •

• • • •

vehicle may modify the fuel system only if it complies with all federal regulations. Failure to meet these regulations will risk state and federal penalties. When an auxiliary system is added to a gasoline powered vehicle, the fuel must be drawn through a pipe at the top of the tank. Gravity feeding from one tank to another using a balance line is illegal for all gasoline systems except ICC diesel systems. Replacement fuel systems are acceptable as long as they meet the previously discussed regulations. Should non compliance with FMVSS or the 1990 Clean Air Act be discovered, the owner would be liable for civil penalties up to $2,500 for each violation. Do not sleep in the bed of a truck if an in-bed fuel tank is installed inside a camper shell. Transfer Flow fuel tanks are not to be used in conjunction with fuel tanks made by other fuel tank manufacturers.

Transfer Flow, Inc. I 1-800-442-0056 I www.transferflow.com

22


RUGGED FUEL TANKS FOR RUGGED VEHICLES! Upgrade your plastic fuel tank to a larger aluminized steel fuel tank! In-bed fuel tanks are also available!

ADDRESS

Transfer Flow, Inc. 1444 Fortress St. Chico, California 95973 AVAILABLE AT:

TELEPHONE

1-800-442-0056 or (530) 893-5209

FAX

(530) 893-0204

WEBSITE

www.transferflow.com

NATIONWIDE INSTALLERS

Follow us!

With over 300 qualified companies in the U.S. and Canada that install Transfer Flow fuel tank systems, chances are there’s someone in your area who installs our fuel tanks! For a list of installers near you, call us at 1-800-442-0056, or visit us at www.transferflow.com. © Transfer Flow, Inc. 2014

Printed in the USA


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