Page 1

Rev 2:1

802E

FLANGE NECK

Powder Coated Finish

Components Code

Quantity

F

1

Bolt Kit

Description

Flange Neck

Code

Quantity

A G

2 2

w493

Description

12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers

1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.

PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.

Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com

www.towsure.com


Rev 2:1

802E 802ED 802ES

Powder Coated Finish

VOLKSWAGEN TIGUAN 2008AUDI Q3 2011e11* 94/20*7617*01 w608

Components Code Mainframe

Quantity

Description

CB

1

Crossbar

CP

2

Captive Straps

Bolt Kit Code

Quantity

Description

WA

8

12mm Large Round Washers

E

2

12x40 Bolts & Grip Washers

B

4

12x50 Bolts & Grip Washers

C

2

12x50 Bolts, Nuts & Grip Washers

(Neck Type) Detachable 'D'

Please See Detachable Neck Box Contents List

Please See Detachable Neck Box Contents List

Swan Neck 'S'

Please See Swan Neck Box Contents List

Please See Swan Neck Box Contents List

Flange Neck 'F'

Please See Flange Neck Box Contents List

Please See Flange Neck Box Contents List

1. Remove rear lights— torque screws and lock screws (turn anti-clockwise 90° to unlock) and slide rearwards. 2. Remove rear bumper— torque screw beneath lights and inside wheel arches. 3. Pull back arch liner and unclip arch trim each side. Note:- remove carefully as these may easily break. 4. Remove plastic clips at each bumper tip and remove lower bumper fixing screws. 5. Remove number plate to reveal two fixing screws. 6. Disconnect wiring harness and remove bumper. 7. Remove and discard impact beam and replace fasteners. 8. Insert captive straps CP inside the chassis and loosely attach using fasteners E with washers WA and fasteners B with washers WA. 9. Loosely attach mainframe CB to captive straps CP using fasteners B and C with washers WA, then Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 10. Cut bumper as shown in diagram and refit bumper and lights. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB with plates IP using bolts A. Flange Neck: Attach to crossbar CB using bolts A. Attach type approved towball (not supplied) using set screws G. 11. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.

PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.

Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com

www.towsure.com


Rev 2:7

802E 802ES 802ED

Powder Coated Finish

VOLKSWAGEN TIGUAN 2008AUDI Q3 2011-

VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-

Bolt Torque Settings Bolt Size (mm)

Pitch (mm)

Torque Setting (Nm) 8.8 Tensile

5

0.80

6.09

6

1.00

10.50

8

1.25

25.30

10

1.25

46.00

10

1.50

50.90

12

1.25

83.00

12

1.50

87.81

12

1.75

87.27

14

2.00

139.00

16

2.00

213.00

PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.

Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com

www.towsure.com

802E  
802E