THUN Catalogue 2019 (2)

FAIR

AND

SQUARE

2019 (2)

bb-sets

next

CEN TURY please We believe there’s nothing we can’t improve – about the things we do and the way we do them.

This is what drives us. Take our passion for precise processes, best practice and state-of-the-art technology – and you get enough good reasons for our products being as good as they are ...

FAIRAND SQUA

ARE

... For a long time, things at Thun have been revolving around the square taper, the proven feature of our core product.

COMP ANY PRO

FILE Thun has been striving to inspire through the quality of its products and technical after-sales services for 100 years. The company is strictly process and KPI driven. The entire production is run with statistical process control and advanced MES software (SYNCOS MES®). All products are approved through powerful valida­tion methods like optical and sensory 3D measurement. Essential tools from the Lean Six Sigma model are const­antly being employed: FMEA, KAIZEN, CPK analysis, etc. Industry 4.0 is demonstrated through digital interfaces between employees, machines, products, resources and processes. Thun’s sophisticated quality and process management is certified as per ISO 9001:2015. Another strength is Thun’s excellent supply capacity which allows for global OEM orders to be shipped in a matter of hours.

C

E

CERTI FICATION All bb-sets suitable for children bikes are certified as per ISO 8098:2014 children bikes.

All bb-sets suitable for city and trekking bikes are certified as per ISO 4210-8:2014 city and trekking bikes.

All bb-sets suitable for mountain bikes are certified as per ISO 4210-8:2014 mountain bikes.

All sensory bb-sets suitable for pedelecs and e-bikes are certified as per EN 15194:2017 and ISO 4210-8:2014 mountain bikes.

All bb-sets suitable for bikes sold to countries in which the ISO 4210 standard is not valid are certified as per Thun‘s in-house standard.

Alfred Thun GmbH & Co. KG l www.thun.de

E NTRY LEVEL

ENTRY - LEVEL

DINKY

WESTERN

bb-sets 2019

GOAL

Suitable for children bikes Zinc-phosphated and oiled spindle 2Z ball bearings

Suitable for city and trekking bikes sold to countries in which the ISO 4210 standard is NOT valid Zinc-phosphated and oiled spindle 2Z ball bearings

Suitable for city and trekking bikes Blackened and oiled spindle 2Z ball bearings

TWIST

COUNTRY

BASIC

Suitable for city, trekking (TWIST) or mountain bikes (TWIST-ML) Zinc-coated (A2B) spindle 2Z ball bearings

Suitable for city and trekking bikes sold to countries in which the ISO 4210 standard is NOT valid Zinc-phosphated and oiled spindle 2Z ball bearings Composite sleeve

Suitable for city and trekking bikes Blackened and oiled spindle 2Z ball bearings Composite sleeve

ENTRY - LEVEL bb-sets 2019

PASO

Suitable for mountain bikes (PASO-ML) Zinc-coated (A2B) spindle 2Z ball bearings Composite sleeve

INTER CHANGE ABILITY The range of products extends beyond the bb-sets shown in this catalogue.

Most of the features and sub-components are interchange­able.

Alfred Thun GmbH & Co. KG l www.thun.de

P REMIUM LEVEL

PREMIUM LEVEL

TOPAZ & IBEX

bb-sets 2019

Suitable for city, trekking (TOPAZ) or mountain bikes (IBEX-ML) Zinc-coated (A2B) spindle 2RS ball bearings Composite sleeve

COMP OSITE PARTS Our cups and sleeves are injection-moulded in Germany and are made of high-performance composite.

All threaded cups feature a thread as per BS 1,375x24.

All cups – except the ones featured by X-CELL R and X-CELL RT 2.0 – now feature a toothing that allows for them to be retightened with a PEDRO’S® assembly wrench. This operation can be performed without disassembling any drive components (chain wheel, crank set, crank arms). That saves time and costs on the OEM’s and particularly on the dealer’s side.

C

O

COMP ATIBILITY TO VARIOUS BB-HOUSINGS All of our bb-sets – except FATJIVE – perfectly match standard bb-housings featuring a width of 68 mm.

All of our bb-sets that feature a sleeve – except X-CELL R, X-CELL RT 2.0 and FATJIVE – are also available in a version that ensures compatibility with bb-housings featuring a width of 73 mm. Respectively, the compatible models are COUNTRY, BASIC, PASO, TOPAZ, IBEX, JIVE, ZUMBA and TANGO. Please keep in mind that the chain line is extended by 2,5 mm when assembling one of these models in a bb-housing featuring a width of 73 mm.

FATJIVE is designed for bb-housings with a width of 100 mm only.

If you require a bb-set for bb-housings of any other width we can also offer customized solutions.

PREMIUM LEVEL

JIVE

bb-sets 2019

Suitable for city, trekking (JIVE) or mountain bikes (JIVE-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve

TANGO

Suitable for city, trekking (TANGO) or mountain bikes (TANGO-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve Sleeve allows cables to pass by easily

PREMIUM LEVEL

ZUMBA

bb-sets 2019

Suitable for city, trekking (ZUMBA) or mountain bikes (ZUMBA-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve Sleeve allows cables to pass by easily Engineered to perfectly match Gates ® CDN belt drive

FATJIVE

Suitable for mountain bikes (FATJIVE-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve Engineered for fatbikes Designed for bb-housings with a width of 100 mm

PREMIUM LEVEL

X-CELL R

bb-sets 2019

Suitable for pedelecs and e-bikes Zinc-coated (A2B) spindle 2RS ball bearings Macromelt sleeve including sensor technology Senses rotation and rotational direction

X-CELL RT 2.0

Suitable for pedelecs and e-bikes Zinc-coated (A2B) spindle 2RS ball bearings Composite and Macromelt sleeve including sensor technology Reduced diameter of sleeve for easier assembly Senses rotation, rotational direction and torque Nano-coated PCB Equipped with STANDARDIZED INTERFACE SYSTEM Other cable and connector options on demand

STANDARDIZED INTERFACE SYSTEM The Standardized Interface System consists of a standardized cable (cable length = 220 mm) and a standardized connector (Higo Mini Z509 FG Male). This cable and connector form the interface. When OEM customers require a different connector or cable length for the purpose of connecting X-CELL RT 2.0 to their controller they require an extension cable with a Standardized Interface System compliant con­nector on the one side (Higo Mini Z509 FM Female) and their desired controller compliant connector on the other side. Such extension cables can be sourced from Thun’s cooperation partner A&C Solutions. Standardized Interface System …

... allows the perfect blend of cable and connector standardization and customization ... drastically reduces lead times ... guarantees availability of spare parts

JUST IN SEQUENCE DELIVERIES You can order any delivery lot (no more minimum order quantity) as per your daily requirements.

Your delivery lots are separately packed for different production days and delivered all together or even separately on the respective production days.

Like that, you can internally allocate deliveries to the respective assembly lines.

You will not have any dispensable components at your production line or on stock.

You gain flexibility to manage increasing product diversity.

Alfred Thun GmbH & Co. KG l www.thun.de

A DD-ONS AND BOLTS

PRESS-FIT CUP D35

PRESS-FIT CUP D40

P19

BB-O

365 GREASE

EASY FIT

FOR JIVE, TANGO AND FATJIVE

ADD - ONS

FOR JIVE, TANGO AND FATJIVE

ADDITIONAL THREAD-LOCKING COMPOUND APPLIED TO THE RIGHT AND/OR LEFT CUP PREVENTING IT/THEM FROM LOOSENING, I.E. WHEN ASSEMBLED WITH GREASE

bb-sets 2019

ADDITIONAL GREASE SEALINGS ON BALL BEARINGS (EXTERNAL) FOR ALL PREMIUM LEVEL BB-SETS (EXCEPT X-CELL SERIES) TO BE ASSEMBLED INTO RENTAL, SHARE AND CARGO BIKES

ADDITIONAL COATING FOR ALL ZINC-COATED (A2B) SPINDLES INCREASING PROTECTION AGAINST CORROSION EXPONENTIALLY

TOOL DESIGNED SPECIFICALLY FOR THE ASSEMBLY OF THUN BB-SETS

STEEL PARTS Our spindles and sleeves are forged/CNC-machined in Germany and are made of German premium material.

A2B-coated spindles featured by models for city and trekking bicycles can additionally be coated with DeltacollÂŽ (for highest protection against corrosion).

ITEM NO. 1735127

M8X1/10.9, T40, BLACKENED

M8X1/10.9, T40, BLACKENED, LOCK

ITEM NO. 1735128

ITEM NO. 1735138

BOLTS

ITEM NO. 1735126

M8X1/10.9, T40, A2A-COATED PROTECTION

ITEM NO. 1735123

bolts 2019

M8X1/10.9, ALLEN® KEY, FE/ZN-COATED, LOCK, PP WASHER

M8X1/10.9, ALLEN® KEY, FE/ZN-COATED, LOCK

THUN TAILOR MADE (TTM) Upon request Thun can adapt the dimensions of spindles and sleeves as well as the quantity of ball bearings to individual OEM requirements in order to provide highly customized solutions.

GET IN TOUCH WITH OUR ALEXANDER THUN AUTHORIZED OFFICER – Markets: France, global large-scale customers E-mail: acw[at]thun.de Office number: +49 (0) 2333 836 167 Mobile number: +49 (0) 171 4420429 (feel free to get in touch via WhatsApp and WeChat as well)

CHRISTIAN ALFRED THUN KEY ACCOUNT MANAGER – Markets: Italy, America, India, Great Britain, Russia, Belarus, Turkey, Indochina, Far East Asia, South East Asia, North Africa E-mail: christian.thun[at]thun.de Office number: +49 (0) 2333 836 168 Mobile number: +49 (0) 170 5647376 (feel free to get in touch via WhatsApp and WeChat as well)

CLAUDIO CATANIA KEY ACCOUNT MANAGER – Markets: BeNeLux E-mail: claudio.catania[at]thun.de Office number: +49 (0) 2333 836 137 Mobile number: +49 (0) 171 5296616 (feel free to get in touch via WhatsApp as well)

SALES TEAM HOLGER PAYK SALES BACK OFFICE MANAGER E-mail: payk[at]thun.de Office number: +49 (0) 2333 836 163

UWE SCHMIDT SALES BACK OFFICE MANAGER E-mail: schmidt[at]thun.de Office number: +49 (0) 2333 836 160

CEM INCEOGLU SALES BACK OFFICE MANAGER E-mail: inceoglu[at]thun.de Office number: +49 (0) 2333 836 133

IM

PRINT Alfred Thun GmbH & Co. KG Peddenöde 6 58256 Ennepetal/Germany Tel.: +49 (0) 2333 836 0 Fax: +49 (0) 2333 836 184 info[at]thun.de www.thun.de

Graphic design and Portraitphotography: Anika Freytag 3D renderings: Medienrausch GmbH & Co. KG Claim development: TXT Konzeption & Text Thomas Volberg Images: Shutterstock Inc.

© Alfred Thun GmbH & Co. KG. All rights reserved.

Any use of this work without the express written consent is prohibited. Errors and omissions excepted.

MADE IN GERMANY