FAIR
AND
SQUARE
2019
bb-sets
next
E
CHALL ENGE please We believe there’s nothing we can’t improve – about the things we do and the way we do them. This is what drives us. Take our passion for precise processes, best practice and state-of-the-art technology – and you get enough good reasons for our products being as good as they are ...
FAIRAND SQUA
ARE
... For a long time, things at Thun have been revolving around the square taper, the proven feature of our core product.
COMP ANY PRO
FILE Thun has been striving to inspire through the quality of its products and technical after-sales services for almost 100 years. The company is strictly process and KPI driven. The entire production is run with statistical process control and advanced MES software (SYNCOS MES ®). All products are approved through powerful validation methods like optical, sensory and 3D measurement. Essential tools from the lean 6 Sigma model are constantly being employed: FMEA, KAIZEN, CPK analysis, etc. Industry 4.0 is demonstrated through digital interfaces between employees, machines, products, resources and processes. Thun’s sophisticated quality and process management is certified as per ISO 9001:2015. Another strength is the excellent supply capacity which allows Thun to produce and dispatch new orders in a matter of hours.
Alfred Thun GmbH & Co. KG l www.thun.de
N OVEL TIES
XCELL RT 2.0
Novelties 2018/19
Suitable for pedelecs and e-bikes Zink-coated (A2B) spindle 2RS ball bearings Composite and MacromeltÂŽ sleeve including sensor technology Reduced diameter of sleeve for easier assembly Senses rotation, rotational direction and torque Nano-coated PCB Equipped as standard with SIS (see next double page) Other cable and connector options on demand
NEW
STANDARDIZED INTERFACE SYSTEM (SIS) The SIS (Standardized Interface System) consists of a standardized cable (cable length = 220 mm) and a standardized connector (Higo Mini Z509 FG Male). This cable and connector form the interface. When OEM customers require a different connector or cable length for the purpose of connecting X-CELL RT 2.0 to their controller they require an extension cable with an SIS compliant connector on the one side (Higo Mini Z509 FM Female) and their desired controller compliant connector on the other side. Such extension cables can be sourced from Thun’s cooperation partner A&C Solutions.
SIS …
Novelties 2018/19
... allows the perfect blend of cable and connector standardization and customization ... drastically reduces lead times ... guarantees availability of spare parts
NEW
PE DRO`S All cups – except the ones featured by X-CELL R and X-CELL RT 2.0 – now feature a toothing that allows for them to be retightened with a PEDRO’S® assembly wrench. This operation can be performed without disassembling any drive components (chain wheel, crank set, crank arms). That saves time and costs on the OEM’s and particularly on the dealer’s side.
C
E
CERTI FICATION All bb-sets suitable for children bikes are certified as per ISO 8098:2014 children bikes. All bb-sets suitable for city and trekking bikes are certified as per ISO 4210-8:2014 city and trekking bikes. All bb-sets suitable for mountain bikes are certified as per ISO 4210-8:2014 mountain bikes. All sensory bb-sets suitable for pedelecs and e-bikes are certified as per EN 15194:2017. All bb-sets suitable for bikes sold to countries in which the ISO 4210 standard is not valid are certified as per Thun‘s in-house standard.
Alfred Thun GmbH & Co. KG l www.thun.de
E NTRY LEVEL
ENTRY - LEVEL
DINKY
WESTERN
bb-sets 2018/19
GOAL
Suitable for children bikes Zinc-phosphated and oiled spindle 2Z ball bearings
Suitable for city and trekking bikes sold to countries in which the ISO 4210 standard is NOT valid Zinc-phosphated and oiled spindle 2Z ball bearings
Suitable for city and trekking bikes Blackened and oiled spindle 2Z ball bearings
TWIST
COUNTRY
BASIC
Suitable for city, trekking (TWIST) or mountain bikes (TWIST-ML) Zinc-coated (A2B) spindle 2Z ball bearings
Suitable for city and trekking bikes sold to countries in which the ISO 4210 standard is NOT valid Zinc-phosphated and oiled spindle 2Z ball bearings Composite sleeve
Suitable for city and trekking bikes Blackened and oiled spindle 2Z ball bearings Composite sleeve
ENTRY - LEVEL bb-sets 2018/19
PASO
Suitable for mountain bikes (PASO-ML) Zinc-coated (A2B) spindle 2Z ball bearings Composite sleeve
INTER CHANGE ABILITY The range of products extends beyond the bb-sets shown in this catalogue. Most of the features and sub-components are interchangeÂable.
Alfred Thun GmbH & Co. KG l www.thun.de
P REMIUM LEVEL
PREMIUM LEVEL
TOPAZ & IBEX
bb-sets 2018/19
Suitable for city, trekking (TOPAZ) or mountain bikes (IBEX-ML) Zinc-coated (A2B) spindle 2RS ball bearings Composite sleeve
COMP OSITE PARTS All threaded cups feature a thread as per BS 1,375x24. Our cups and sleeves are injection-moulded in Germany and are made of high-performance composite.
C
O
COMP ATIBILITY TO VARIOUS BB-HOUSINGS All of our bb-sets – except FATJIVE – perfectly match standard bb-housings featuring a width of 68 mm. All of our bb-sets that feature a sleeve – except X-CELL R, X-CELL RT 2.0 and FATJIVE – are also available in a version that ensures compatibility with bb-housings featuring a width of 73 mm. Respectively, the compatible models are COUNTRY, BASIC, PASO, TOPAZ, IBEX, JIVE, ZUMBA and TANGO. Please keep in mind that the chain line is extended by 2,5 mm when assembling one of these models in a bb-housing featuring a width of 73 mm. FATJIVE is designed for bb-housings with a width of 100 mm only. If you require a bb-set for bb-housings of any other width we can also offer customized solutions.
PREMIUM LEVEL
JIVE
bb-sets 2018/19
Suitable for city, trekking (JIVE) or mountain bikes (JIVE-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve
TANGO
Suitable for city, trekking (TANGO) or mountain bikes (TANGO-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve Particularly suitable for cable passage due to sleeve diameter = 27 mm
PREMIUM LEVEL
ZUMBA
bb-sets 2018/19
Suitable for city, trekking (ZUMBA) or mountain bikes (ZUMBA-ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve Particularly suitable for cable passage due to sleeve diameter = 27 mm Engineered to perfectly match Gates ÂŽ CDN belt-drive components
FATJIVE
Suitable for mountain bikes (FATJIVE ML) Zinc-coated (A2B) spindle 2RS ball bearings Zinc-coated (A2B) steel sleeve Engineered for fatbikes Designed for bb-housings with a width of 100 mm
PREMIUM LEVEL
X-CELL R
bb-sets 2018/19
Suitable for pedelecs and e-bike Zinc-coated (A2B) spindle 2RS ball bearings Macromelt-sleeve including sensor technology Senses rotation and rotational direction
JUST IN SEQUENCE DELIVERIES You can order any delivery lot (no more minimum order quantity) as per your daily requirements. Your delivery lots are separately packed for different production days and delivered all together or even separately on the respective production days. Like that, you can internally allocate deliveries to the respective assembly lines. You won’t have any dispensable components at your production line or on stock. You gain flexibility to manage increasing product diversity.
Alfred Thun GmbH & Co. KG l www.thun.de
A DD-ONS AND SCREWS
PRESS-FIT CUP D40
FOR JIVE, TANGO AND FATJIVE
FOR JIVE, TANGO AND FATJIVE
P19
SUPER SEAL
ADDITIONAL THREAD-LOCKING COMPOUND APPLIED TO THE RIGHT AND/OR LEFT CUP PREVENTING IT/THEM FROM LOOSENING, I.E. WHEN ASSEMBLED WITH GREASE
FOR RENTAL BIKES, SHARE BIKES, ADDITIONAL GREASE SEALING FOR JIVE, TANGO, ZUMBA UND FATJIVE TO BE ASSEMBLED IN RENTAL, SHARE AND CARGO BIKES
bb-sets 2018/19
ADD - ONS
PRESS-FIT CUP D35
STEEL PARTS Our spindles and sleeves are forged/CNC-machined in Germany and are made of German premium material. A2B-coated spindles featured by models for city and trekking bicycles can additionally be coated with DeltacollÂŽ (for highest protection against corrosion).
ITEM NO. 1735126
ITEM NO. 1735127
ITEM NO. 1735138
ITEM NO. 1735123
M8X1/10.9, T40, BLACKENED, LOCK
SCREWS
M8X1/10.9, T40, BLACKENED
screws 2018/19
M8X1/10.9, ALLEN® KEY, FE/ZN-COATED, LOCK
M8X1/10.9, ALLEN® KEY, FE/ZN-COATED, LOCK, PP WASHER
THUN TAILOR MADE (TTM) Upon request Thun can adapt the dimensions of spindles and sleeves as well as the quantity of ball bearings to individual OEM requirements in order to provide highly customized solutions.
GET IN TOUCH ALFRED THUN MANAGEMENT – Markets: France, global large-scale customers – Kindly contact Holger Payk (see next page) in order to get in touch with Alfred Thun.
CHRISTIAN ALFRED THUN MANAGEMENT – Markets: Italy, America, India, Great Britain, Russia, White Russia, Turkey, Indochina, Far East Asia, South East Asia, North Africa E-mail: christian.thun[at]thun.de Office number: +49 (0) 2333 836 168 Mobile number: +49 (0) 170 5647376 (feel free to get in touch via WhatsApp and WeeChat as well)
ALEXANDER THUN MANAGEMENT E-mail: acw[at]thun.de Office number: +49 (0) 2333 836 167 Mobile number: +49 (0) 171 4420429 (feel free to get in touch via WhatsApp and WeeChat as well)
HOLGER PAYK SALES BACK OFFICE E-mail: payk[at]thun.de Office number: +49 (0) 2333 836 163
UWE SCHMIDT SALES BACK OFFICE E-mail: schmidt[at]thun.de Office number: +49 (0) 2333 836 160
IM
PRINT Alfred Thun GmbH & Co. KG Peddenöde 6 58256 Ennepetal/Germany Tel.: +49 (0) 2333 836 0 Fax: +49 (0) 2333 836 162 info[at]thun.de www.thun.de
Graphic design and Portraitphotography: Anika Freytag 3D renderings: Medienrausch GmbH & Co. KG Claim development: TXT Konzeption & Text Thomas Volberg Images: Shutterstock Inc.
© Alfred Thun GmbH & Co. KG. All rights reserved. Any use of this work without the express written consent is prohibited. Errors and omissions excepted.
MADE IN GERMANY