The LoneStar Journal
CHANGING WORLD. STEADFAST SERVICE.
Welcome to Issue #02 of the LoneStar Journal (LSJ). Upon reviewing these articles, it struck me how vital our unmatched global operations are within this rapidly-evolving industry. Even since my last welcome letter, the world has changed at pace. Around us, markets are shifting, geopolitics is in flux, and future technologies are driving increasing levels of energy demand. Yet amidst this uncertainty, we must remain optimistic for what lies ahead.
One fact remains clear: the LoneStar Group is uniquely placed in its industry as the only truly global manufacturer and distributor of high-performance, precision-engineered fasteners and components. This means we can serve our customers in every market, on every continent with ultimate flexibility. It’s this special operating model that puts us –
and our partners – in a position of unrivalled strength.
Despite growing trends of regionalisation, our critical-industry customers continue to operate on a global scale. Now, more than ever, it’s our collective responsibility and our privilege to support their vital endeavours with world-class products, services, expertise, local responsiveness and a spirit of partnership that transcends borders and politics. This is One LoneStar in action: our crucial mindset that will guide our success throughout 2026 and beyond.
In this context, the LSJ Issue #02 includes an overview of our unique ability to strengthen complex capital expenditure projects anywhere in the world, an exploration of our latest machining upgrades, an essay on tomorrow’s energy landscape, how our ESG initiatives are helping local communities, plus more news and foresight from around the LoneStar Group.
I look forward to sharing another year of opportunity and progress with you all.
Please enjoy the issue.
Richard
RICHARD PICKLES CEO, LoneStar Group.
Find out how our world is strengthening yours.
Navigating increasing international volatility.
Announcing the inaugural winner of a hallmark commendation.
Introducing our unique Hwacheon Hi-Tech horizontal lathe.
THE INSATIABLE DEMAND FOR GLOBAL ENERGY.
Providing support across the full energy mix. 28 LOCAL ROOTS, GLOBAL IMPACT.
Investing in and strengthening the communities we’re proud to be a part of.
SEALS AND GASKETS. The importance of precision components that often go unseen. 38 MY LONESTAR.
Meet Director of Operations at AmeriBolt, Alabama, Michael Carter.
Editor: Andrew Willis
Art Director: Jo Dovey
Publisher: Dirt & Glory Media
Printer: Made By Cousin
NATIONWIDE COVERAGE.
Our USA businesses have expanded their coverage across the nation by launching a new team of 7 business development managers tasked with providing localised customer service and support.
12 DAYS OF SUCCESS.
Tachart Ltd has achieved Rolls-Royce GS3001 approval, along with ISO 14001 (management systems) and ISO 45001 (occupational health and safety management systems), all within the space of 12 days.
CERTIFIED AND COMPLIANT.
LoneStar Fasteners (Houston) is the only North American company to hold approval for the material code 6000000583 category for the supply of fluoropolymer-coated studs and nuts to Aramco – the world’s leading energy and chemicals company.
ENDURING EXCELLENCE.
Energy Hardware celebrates 25 years in business as a leading supplier of precisionengineered, approved and accredited electro-mechanical hardware and fasteners. They offer unmatched supplychain solutions to OEMs, subcontractors and repair operators globally.
A PLATINUM ACHIEVEMENT.
LoneStar Fasteners marks 70 years of manufacturing and supplying commercial, critical and specialty exotic alloy fasteners with exceptional service continuously since 1955.
QATAR EXPANSION.
TripleFast Middle East has announced the launch of LoneStar TripleFast Factory Qatar, making LoneStar the first major international fasteners and bolting company with a Qatar location.
CUSTOMER-FIRST ETHOS.
LoneStar PHIT – our distribution platform based in China – has received the One LoneStar Outstanding Customer Service Award, for consistently surpassing the supply requirements of the LoneStar Group.
ON-SITE PEACE OF MIND.
LoneStar PHIT has invested in an independent global test laboratory (ISO17025 accredited). This prestigious approval enables assessment and testing of components/ materials to the highest international standards.
CUTTING-EDGE COATINGS.
TripleFast Middle East is installing new fullyautomated robotic PTFE painting machines to augment their extensive capabilities as a worldleading applicator of highperformance coatings.
NUCLEAR QUALITY MANAGEMENT.
LoneStar Fasteners Hydrobolt has attained the prestigious Rolls-Royce GS3001 approval, demonstrating its readiness to supply critical power and marine industries, including nuclear submarines.
Our unique global network.
OPERATING WHERE ENERGY MOVES.
marks a set of stark new realities for the oil and gas industry. In the face of increasing international volatility, global energy players must navigate one of the most complex and critical inflection points in history to prepare for a secure energy future.
Against a backdrop of fluctuating capital expenditure
investment, price pressures, evolving demand patterns and industry-wide strategic reinvention, the LoneStar Group is uniquely positioned to face this disorientating context with cross-continental flexibility, deep technical expertise, and a robust supply chain of peerless breadth and depth, all accessible on a global scale.
COVERAGE AND CONSISTENCY.
The LoneStar Group encompasses a unique global network of world-leading manufacturing and distribution sites across Europe, the Americas, the Middle East and Asia Pacific. Through this united, far-reaching footprint, we can deliver missioncritical products and highly technical support services anywhere in the world. This coverage and consistency provide asset, application and project certainty within an evolving industry.
By combining global reach with local presence and understanding, our integrated, strategicallyplaced businesses work both independently and together, helping customers to access our skills, stock profiles, industry-leading manufacturing hubs and acclaimed aftersales services anywhere in the world with speed, precision and consistency.
Located in key geographical regions to support upstream exploration, development, downstream production and refinery facilities, the LoneStar Group is in a category of one. Structured to stay ahead of significant shift changes in demand and procurement approach, we’re the only truly global manufacturer and distributor in our industry able to pivot with unmatched flexibility wherever tomorrow leads.
TRUSTED BY INDUSTRY PIONEERS.
The LoneStar Group has built an enviable reputation for customer service excellence when collaborating with leading EPC companies on down, mid and upstream capital expenditure projects. Having successfully operated in all key energy markets for over 30 years, we continue to manufacture and supply mission-critical components for six out of the top ten oil and gas majors.
With multiple awards for EPC and MRO contract agreements already in place for 2026 and beyond, we’re proud to be the largest global supplier to this most crucial sector.
Able to focus our consolidated organisational knowledge, long-tenured teams, material certification specialists and localised field experts to all its markets, the LoneStar Group is proven to strengthen every project opportunity with incomparable institutional know-how. Because of these proficiencies, everyone within the LoneStar Group remains optimistic for what’s ahead both on an international and regional level.
North America is investing heavily in shale basins, LNG export terminals and pipeline expansions. National companies are engaged in large-scale upstream projects, refining expansions and enhanced oil recovery initiatives throughout the Middle East. Asia-Pacific are bolstering their import infrastructure to support ever-increasing levels of LNG into China, India and Southeast Asia. European governments, particularly those with North Sea coastlines, are rapidly diversifying their energy portfolio with extensive offshore, subsea and low-carbon technologies, while more future-focused opportunities such as CCUS and Hydrogen are also driving growth. So, despite the headlines, the outlook for the energy sector is reassuringly positive.
SUPERIOR IN SCALE, SERVICE AND STRENGTH.
As the world’s most capable partner across its industry, trusted to strengthen all the above mission-critical applications and key customer processes, the LoneStar Group is the first and only choice for manufacture, supply and stock-holding excellence. Our global value proposition – unmatched across the industry – meets the needs of the entire oil and gas industry globally, no matter your fastening and bolting needs.
Reasons to choose the LoneStar Group for your next oil and gas capital expenditure project:
• Financially strong to support new projects in emerging markets.
• Growing network of strategically-located manufacturing and distribution hubs.
• A physical presence in key marketplaces to meet in-country trading requirements.
• Variations of material origin kept in stock to provide competitive solutions.
• Unique ability to mitigate evolving tariff and duty considerations through production, inventory and service
‘WE’RE DISTINGUISHED BY OUR ABILITY TO SCALE AND OPERATE THROUGHOUT THE GLOBAL SUPPLY CHAIN, FROM TOP-TIER STRATEGIC RELATIONSHIPS TO ON-THE-GROUND MAINTENANCE. ABLE TO PINPOINT EXPERTISE TO ALL CORNERS OF THE GLOBE, WE PROACTIVELY ENSURE OUR CUSTOMERS EXPERIENCE WORLDCLASS SUPPORT WHERE AND WHEN THEY NEED IT MOST.’
Mark Jennings, Global Sales Director, LoneStar Group.
teams in every region.
• Global inventory in all ASTM and Petrochemical grades.
• Flexibility to mobilise regional hubs quickly and efficiently.
• Able to respond to urgent needs 24/7.
• Integration throughout the supply chain to end users, OEMs and distributors.
• Approved vendor status (LoneStar Group is listed on all major OEM AVLs).
• Four ISO 17025 accredited global independent test laboratories.
• Ability to carry out rapid on-site material testing.
• Proudly certified to API, Norsok, BSI, Achilles, F4N standards.
• Tailored stock profiles to regional markets and requirements.
• Able to offer responsive project lead times with global service and support.
• Over 1400+ international staff committed to excellence in every aspect of our work.
• Uncompromising quality and performance in every product and document.
INTO TOMORROW, TOGETHER.
To learn more about our growing global scale, as well as our expertise in strengthening both legacy and emerging oil and gas capital expenditure projects, contact our Global Sales Director mark.jennings@lonestargroup.com
‘Receiving this award shocked me. The moment I realised Mark Jennings was talking about me at the ceremony, my first thought was ‘oh no, I’ve been set up here’. But I’m humbled. I can only see it as recognition for the entire Test Labs team. The integrity of what we deliver and the support I receive from colleagues is what makes this work meaningful. It’s never about one person, everyone is key to our success. I’m simply grateful to have been part of this journey for so many years.’ Ian James, Oracle Test Laboratory Manager, LoneStar Fasteners Hydrobolt.
Ian’s passion for mentorship continues to strengthen his world-class team.
Lifetime Contribution Award.
ARCHITECT OF TEST
LABORATORY DISTINCTION.
The LoneStar Group is built – amongst other strengths – on the commitment, expertise and character of our people. Not only are they the bedrock of our success, but they’re also responsible for surpassing the highest standards of manufacturing, distribution, testing and operational excellence for our critical-industry customers. Through this consolidated knowledge base and a devotion to doing the right thing always, the conditions for sustainable, long-term success are ever-present within our organisation.
In recognition of this, we’re proud to announce the establishment of the Lifetime Contribution Award, an outstanding symbol of achievement that honours special individuals who make lasting, foundational contributions to the LoneStar Group.
‘Ian has gone above and beyond for decades. Not only at Universal Point, but on a truly global scale. To have that One LoneStar commitment acknowledged in front of his peers must have meant the world to him. Walking into Ian’s lab is always a highlight of any customer tour of Universal Point. He has a unique way with people that means they immediately warm to him. His impact has shaped the future of this company long into the future.’
Lisa Lane, Sales Director, Western Europe, LoneStar Fasteners Hydrobolt.
At our most recent Global Sales Conference, Ian James – longstanding Oracle Test Laboratory Manager – became the inaugural recipient of this hallmark commendation.
REWARDING DILIGENCE AND DEDICATION.
Visualised by LoneStar Group CEO, Richard Pickles, the Lifetime Contribution Award is designed to acknowledge those – at all levels – who inspire their peers by making enduring positive business impacts with long-term proficiency, industry knowledge, customer insight, technical mastery, ultimate reliability and an unwavering commitment to strengthening our global capabilities. If anyone exemplifies these qualities, it’s Ian James.
As manager, mentor and role model, Ian has been at the heart of LoneStar Group operations for nearly 30 years. Over that time, he has become the primary contact on all technical, material and testing matters at LoneStar Fasteners Hydrobolt Ltd and across the entire group. Recognised as a true authority by colleagues and customers alike, Ian has driven the creation of our growing network of LoneStar Global Test Laboratories.
With state-of-the-art ISO17025 accredited independent testing facilities strategically positioned in Europe (Oracle Test Laboratory), the Middle East (TripleFast Test Laboratory), the USA (LoneStar Fasteners Test Laboratory) and most recently China (LoneStar PHIT Test Laboratory), Ian’s role in realising this industry-leading expansion cannot be overstated.
ONE LONESTAR EMBODIED.
Fundamental to the planning, design and implementation of the Oracle Test Laboratory housed within LoneStar Fasteners Hydrobolt Ltd, Ian is the architect of this fully UKAS 17025:2017 accredited independent materials test facility. Specialising in the evaluation of materials used in oil and gas, petrochemical, energy, aerospace derivative, automotive, critical construction, marine and nuclear (defence and civil) industries, Oracle provides the blueprint for all LoneStar Group test labs globally.
‘Ian has created a world-leading independent test lab. He’s not only irreplicable for his technical knowledge, but for the way he inspires colleagues, apprentices and customers. I’ve witnessed Doctors of Metallurgy hold conversations with Ian and I’m convinced those interactions have been the deciding factor in awarding LoneStar Group significant business over the years. His smile, passion and solutions-focused attitude are fundamental to our success.’
Jamie Simpson, Former Managing Director of Hydrobolt.
Under Ian’s guidance, Oracle offers an unrivalled scope of tests in either destructive or non-destructive formats. Ultimately providing independently-reviewed peace of mind with unmatched turnaround times.
Whether supporting colleagues or certifying mission-critical materials and components for customers, Ian’s lasting prowess will always define the outstanding standards required to qualify for the Lifetime Contribution Award.
It’s our hope that this recognition inspires Ian’s colleagues to continue striving for similar excellence, knowing that their dedication to the One LoneStar mindset is highly valued throughout the organisation and wider industry.
To learn more about the Oracle Test Laboratory, email ian.james@lsfe.com
‘I’ve worked with Ian for 20 years, and like his laboratory name suggests, he’s ‘The Oracle’. Ian is at the heart of our technical excellence and company culture, where his deep expertise, utmost dedication to quality and selfless mentorship continue to shape both the company’s world-leading reputation and our next generation of talent. He’s a pleasure to be around and so deserving of this award.’
Lisa Winn, Head of Procurement, LoneStar Fasteners Hydrobolt.
THE LONESTAR GROUP IS ATTENDING ONS 2026. JOIN OUR INDUSTRY EXPERTS AND MEET OUR WORLD-LEADING MANUFACTURERS.
Meet our machines.
HWACHEON HI-TECH 850XL YMC HORIZONTAL LATHE.
Following the merger of Hydrobolt and LoneStar Fasteners Europe, LoneStar Fasteners Hydrobolt now operates as a global centre of manufacturing excellence. Industry-leading by design, this hub of longstanding fastener industry knowledge and state-of-the-art technology has recently invested in a Hwacheon HI-TECH 850XL YMC horizontal lathe to augment its distinguished reputation.
LoneStar Fasteners Hydrobolt is among an exclusive list of companies globally that are utilising this advanced and exceptionally powerful CNC machine. As the most capable and specially-equipped Hwacheon machine tool currently
deployed in Europe, the HI-TECH 850XL increases our regional and group-level capacity to deliver large, long and complex fasteners of uncompromising quality, wherever they’re needed most.
CUSTOMER-FIRST CAPABILITY.
In response to growing customer need for large, specialised components, Ward HI-TECH – a LoneStar Group distributor supply partner for 40 years – was engaged to help source a solution capable of surpassing the highest standards of CNC capability, accuracy and final product quality.
With a brief to procure a ‘tier-one’ lathe able to work mission-critical oversized components, LoneStar Group technicians and sales directors identified the Hwacheon HI-TECH 850XL as a machine of significant manufacturing and strategic potential. Inspired to offer customers unique solutions far beyond ‘offthe-shelf’ specifications, our teams collaborated with Ward HI-TECH to meticulously tailor the 850XL’s equipment and software to a unique set of critical-industry requirements. The resulting build has enabled the LoneStar Group to deliver a broad scope
of large-scale, high-precision fastening solutions that are unequalled by conventional 850XL lathes.
Engaged pre, during and post purchase, Ward HITECH continue to boost the competitive advantage of this peerless, fully-bespoke CNC machine. Able to provide personalised direct support, rapid technician deployment, custom training programmes for new operators and a deep inventory of spare parts, the Sheffield-based distribution company remains a local partner to our CNC operations.
AT A GLANCE:
Weight: 28,000 kg
Chuck size: 800 mm
Spindle motor power: 45 kW / 37 kW (60 hp)
Spindle speed: Up to 1,500 rpm
Spindle torque: Up to 6,873 Nm
Turret stations: 12
Bore capacity: Ø164 mm
Max turning diameter: 920 mm
Max turning length: 5100 mm for diameters up to 820 mm
Maximum diameter/length ratio of boring bars: D = 80 mm / L = 800 mm
Equipped with Y-axis
Extensive milling capabilities
Operational from Jan 2025
‘This exceptional machine advances our market-leading position and enables us to manufacture critical components beyond the capabilities of our competitors.’
Michael Lloyd, Head of Group Nuclear and Defence Sales, LoneStar
Group.
A STANDOUT INVESTMENT.
Capable of machining extended components, including shafts of up to five metres in length for diameters up to 820 mm, our one-of-a-kind HI-TECH 850XL offers a unique combination of extreme external machining combined with a class-leading turret design that allows both drilling and turning up to 1.0 m deep. Equipped with two optional twin steadies to provide ultimate stability for long workpieces, this machine is as versatile as it is exclusive.
Before taking delivery of the 28-ton system, a reinforced concrete foundation was dug and installed into the LoneStar Fasteners Hydrobolt factory floor to guarantee the long-term precision of Hwacheon’s largest creation to date. Through this meticulous attention to detail, bespoke machine customisation and extensive factory recalibration, there are effectively no oversized or complex fastening jobs that are ‘too large’ for the LoneStar Group.
‘Our partnership is built on more than supplying advanced machinery, it’s founded on a shared philosophy that puts clients first. We’re proud that this collaboration not only sets new standards for service and innovation but delivers worldclass quality and long-term results for the LoneStar Group and their customers.’
Alan Hill, Founder and Managing Director, Ward Hi-Tech.
HEAVY-DUTY PRECISION.
This highly capable horizontal lathe is specially configured to ensure the chosen 800mm chuck size matches other LoneStar Group tools to enable full interchangeability with existing hardened and soft jaws. Here, an ultra-flexible system of multiple programmed brackets mounted on sets of hydraulically self-centring steady rests means we can operate either in tandem or individually to maximise project efficiency and manufacturing output.
In addition, the machine enables us to produce long thread lengths across multiple short pieces. Uplifted with full C- and Y-axis driven tooling, this unparalleled technology is capable of machining a wide range of critical components designed to withstand deep-water pressure, high temperatures, vibration and environmental corrosion - further developing our missioncritical proficiencies within the oil and gas, hydrogen, power generation, defence and nuclear industries. Example products and industries served to date include, but are not limited to:
• Oil and gas – long studs, shafts and spindles for wellhead equipment, refinery pressure vessels, large valve systems and subsea applications.
• Nuclear – large-scale complex components for reactors, pressure vessels, spent fuel casks and waste management.
• Power Generation – rotor studs for industrial gas turbines and long studs or shafts for boiler frames.
• Aerospace and heavy industry – large structural, cylindrical or rotating parts that demand exacting tolerances and tensile strength.
• Hydrogen – long studs for electrolysers.
Image below: Our Hwacheon HITECH 850XL with 5.1m between centres is unique within the UK special fastener industry.
A
‘The HI-TECH 850XL YMC supports our commitment to providing comprehensive manufacturing solutions by allowing us to undertake technically demanding requests that strengthen project and customer confidence worldwide.’
Alex Simoni, Head of Manufacturing, LoneStar Fasteners Hydrobolt.
ACCESS MANUFACTURING EXCELLENCE
To strengthen your competitive advantage with superior precision-engineered fasteners, contact michael.lloyd@lonestargroup.com.
To learn more about any of our cutting-edge manufacturing equipment capabilities contact alex.simoni@lsfe.com.
Above:
precision-engineered shaft, showing threads, splines and ground finish, machined from high-nickel alloy.
Responding to future energy demand.
The world’s energy system is entering its busiest and most demanding chapter. Global electricity consumption alone is projected to more than double over the next 25 years as economies power up, digital infrastructure scales and industrial activity accelerates across Asia, the Middle East and Africa.
Renewables will rapidly augment this growth, but hydrocarbons will remain essential to the long-term energy transfer. Even in progressive transition scenarios, fossil fuels are expected to retain a material share of the global energy mix through 2050. Their crucial role reflects the scale, reliability and affordability required to underpin industrial expansion and energy security. It’s why oil and gas is far from diminishing, with major investment continuing across upstream, midstream, downstream, LNG, petrochemicals and power generation projects.
We should also recognise that heavy industry is now operating in a more demanding environment, one defined by capital discipline, heightened investor scrutiny, supply chain fragmentation and rapid technological advancement. In this context, many ageing assets must not only produce, but they must also perform with increased efficiency and predictability whilst renewable infrastructure scales. To meet this surge in demand, all assets must be maintained and optimised to run harder for longer with fewer interruptions, and supported by global supply chains built for ultimate reliability and resilience.
Operating models across the sector are evolving accordingly, with greater emphasis on asset-level accountability, leaner structures, digital integration and performance transparency. For suppliers of safety-critical components like the LoneStar Group, this raises the bar on responsiveness, traceability and engineering integrity.
As we look towards crucial 2050 milestones, it’s clear that tomorrow’s energy system will be more diverse and complex, not less. Conventional hydrocarbons, LNG expansion, petrochemicals growth and emerging lower-carbon technologies will coexist, each demanding different operating standards, risk profiles and partnership models. In this evolving reality, the LoneStar
Group intends to stay at the forefront of our industry. Strengthening our world and yours by continuing to invest ahead of demand, increasing our international presence, expanding service points and enhancing the unequalled manufacturing and distribution capabilities our customers depend on.
PILLARS OF PROGRESS.
Leading industry commentators underline three forces shaping the next era of energy: rising demand, tighter global supply chains, and a deep-rooted structural need for secure, localised routes to critical components. These forces are compounded by geopolitical shifts, localisation requirements and growing expectations around capital efficiency that create a fragmented but opportunity-rich operating landscape. As a result, the need for engineering integrity, operational reliability and supply-chain agility become irrefutable strategic advantages, rather than desirable attributes.
At the LoneStar Group, we can confidently say we’re already built – and successfully operating – with this projected future front of mind. The company has evolved from a specialist fastener supplier into a global manufacturer and distributor of precisionengineered fasteners, seals, gaskets and safety-critical components that are integral to the overall performance of the world’s most demanding applications. These exceptional products support high-temperature gas and steam turbines, offshore platforms, refineries, LNG trains, petrochemical plants and emerging low-carbon technologies or infrastructure. This means the LoneStar Group is embedded across the full energy mix while being uniquely positioned to deliver critical components and local support across every international marketplace where the margin for error is effectively zero. A fact that makes the LoneStar Group the only truly global player within its sector.
Crucially, we also recognise that not all assets are created equal. Late-life facilities require cost discipline and uptime protection; complex greenfield developments demand technical oversight and global coordination; emerging energy projects require adaptability and early engineering collaboration. Furthermore, in
“CUSTOMERS ACROSS THE ENTIRE ENERGY VALUE CHAIN ARE RAISING EXPECTATIONS, BECAUSE NOW MORE THAN EVER, EXCELLENCE IS NON-NEGOTIABLE.”
a market where portfolio optimisation and asset differentiation are becoming central strategic themes, suppliers must mirror that sophistication, tailoring support models, stocking strategies and technical engagement to the role each asset plays within a customer’s broader portfolio. Our operating model is designed to support all these realities.
WORLD-LEADING REACH AND REPUTATION.
Our footprint spans the US, UK, Middle East, Europe and Asia, with manufacturing hubs, distribution centres, service points and stocking programmes positioned close to major energy corridors. This global network provides local responsiveness backed by consistent quality, certification and traceability, ensuring customers get what they need, to the standards they expect, where they need it, without delay.
As localisation mandates expand and global trade dynamics become more complex, proximity and compliance capability are no longer optional, they are competitive differentiators. Our regional infrastructure enables customers to meet regulatory, local content and schedule requirements without compromising on global standards. This unrivalled reach and reputation stretches far beyond the locations of core industry hubs, meaning the LoneStar Group has supported projects in regions not yet fully covered by physical facilities, including Guyana, Suriname, multiple African markets and emerging APAC locations. These engagements demonstrate the flexibility and responsiveness customers
increasingly require when strengthening their ability to serve the surging energy demands of the world’s fast-moving or frontier environments.
WHEN EXCELLENCE IS NONNEGOTIABLE.
Customers across the entire energy value chain are raising expectations, because now more than ever, excellence is non-negotiable. Components must arrive certified, on time and ready to perform to their maximum potential. In addition, customers increasingly expect suppliers to collaborate early on specifications, material selection, certification pathways and schedule risk. This proactive engagement reflects a broader shift across the industry: value is increasingly created not only through production, but through smarter design, disciplined capital allocation and optimised lifecycle performance.
At the LoneStar Group, our global teams are calibrated – across all levels and departments – to meet this need through deep engineering expertise and a partnership-driven approach with OEMs, operators, EPCs and distributors. As the varied intricacies of the global energy mix continue to evolve towards 2050, new fuels, technologies and markets will coexist alongside conventional systems that remain mission-critical.
In this environment, the winners will be those organisations that combine global coverage, disciplined performance management, resilient supply chains, adaptive operating structures and the intelligent deployment of technology alongside the high-performance engineered products required to keep the world’s energy infrastructure running safely and efficiently. At the LoneStar Group, we’re making this desired energy future possible by delivering excellence today.
Local roots, global impact.
CONTRIBUTING WITH PURPOSE IN REGIONAL COMMUNITIES.
The LoneStar Group is privileged to operate from a diverse range of locations. Not only are we strategically positioned to serve customers within their primary marketplaces, we’re also passionately invested in strengthening the local communities we’re proud to join.
Driven by this sense of belonging – no matter where we find ourselves in the world – the LoneStar Group is helping colleagues and partner charities inspire positive outcomes for people and planet. Whether environmental or social, these initiatives may begin locally, but their spirit continues to drive our ESG approach globally.
LESS WASTE, MORE PLAY.
LoneStar Leeds has partnered with the Scrap Creative Reuse Arts Project, a local social enterprise focused on reusing waste materials as resources for art and play.
Through Scrap’s pioneering ScrapShed programme, LoneStar Leeds diverts off-cuts and packaging
– such as plastic reels, large tubes, pipes and boxes – from landfill into the hands of educators, artists and community groups. These materials are then used to craft tactile learning aids, tools or toys for outdoor play, creative learning and artistic expression.
By extending the lifecycle of previously discarded materials, LoneStar Leeds and Scrap are demonstrating that this bold initiative strengthens local society, ignites imaginations and boosts sustainability credentials. Perhaps even inspiring the next generation of worldleading engineers.
EMPOWERED BY CARPENTRY.
LoneStar Leeds is working with Leeds Wood Recycling (LWR) to upskill local people through circular waste wood solutions that drive environmental and social progress. Established to inspire reuse across Yorkshire, LWR offers a professional wood collection and retail service that reduces industrial landfill and supports people of all abilities to build confidence and
contribute to a connected community.
Ongoing pickups from LoneStar Leeds facilities of wooden pallets, boards and packaging not only reduces industrial waste, transport emissions and disposal costs, it feeds into LWR apprenticeships, volunteer placements and practical carpentry workshops that provide tangible pathways to employment and social integration. Thanks to LWR expertise, one volunteer’s insight led to LoneStar Leeds overhauling its material acceptance policy, eliminating the use of methyl bromide-treated crates; a move that’s positively influenced their ESG credentials.
In one year alone, LoneStar Leeds and LWR diverted 41 cubic yards of wood from the waste stream, saved 2.1 tonnes of CO2, engaged 39 volunteers and helped create 12 paid jobs, demonstrating the positive effects of ESG-driven collaboration.
SEEDS OF SUSTAINABILITY.
Since 2024, TripleFast Middle East (TME) has worked alongside Companies for Good to plant mangrove
‘I’VE SEEN FIRST-HAND HOW POWERFUL THIS PARTNERSHIP IS FOR PEOPLE AND FOR THE PLANET. IT GIVES PEOPLE SKILLS, SUPPORTS THE COMMUNITY AND SEES MATERIALS FIND A NEW PURPOSE. THE DEDICATION OF ALL INVOLVED FILLS ME WITH PRIDE.’
Gemma Juniper, HR Manager, LoneStar Leeds.
TripleFast Middle East are paddling against the tide to help boost mangrove numbers in Ajman, UAE.
‘I’M A GREAT BELIEVER IN THESE INITIATIVES. THEY CONNECT US WITH OUR ENVIRONMENT AND EACH OTHER. STRENGTHENING GROUP MENTAL HEALTH AND COMMUNITY WHILE EXPERIENCING THE UNIQUE NATURAL BEAUTY THAT’S ON OUR DOORSTEP.’
John Coleman, Human Resources Manager, TripleFast Middle East.
seedlings around the United Arab Emirates. As the most dominant coastal vegetation in the region, mangroves are salt-tolerant, meaning they require less fresh water, a scarce resource in the Middle East. Mangroves also reduce the negative impact of greenhouse gases by storing carbon dioxide (CO2) at a rate of up to five times greater per
equivalent area than tropical rainforests. It’s estimated that an adult mangrove tree can capture on average 12.3 kg of CO2 per year. With healthy trees expected to live for 25-30 years, 5,000 mangroves can offset around 1,385,000 Kg of CO2. Despite these benefits, mangrove habitats have reduced globally by 35% since the 1980s, making new conservation
efforts ever more vital. Because of this, TME has engaged in a unique environmental experience to help boost mangrove numbers in Ajman, the fifth most populous region in the UAE. Provided with kayaks, up to 20 colleagues at a time paddle out to tidal habitats and spend several hours amongst the mud banks to cultivate a new generation of trees in line with the UAE’s vision to replant a million mangrove plants by 2030.
PROTECTING NATURAL SANCTUARIES.
The Jebel Ali Marine Sanctuary, one of Dubai’s undeveloped natural areas, is a vibrant habitat for an abundance of wildlife. It is home to 124 bird species and 147 fish species, including marine wonders such as the orange-spotted grouper, the Arabian carpetshark and the whale shark. The beach itself is also a nesting ground for endangered green and hawksbill turtles.
Deployed along the waterline, TME colleagues have repeatedly contributed to collecting and removing up to 42 kgs of small plastics, shipping rope and seaborne debris to make a tangible difference to human, wildlife and environmental safety.
Similarly, TME teams have also been litter-picking across extensive desert wadis to help protect the biodiversity of these important drainage corridors. On the latest excursion, TME’s environmental stewards collected over 103 kg of litter from the mountainous riverbeds.
Collecting over 103 kg of litter to help protect desert biodiversity.
REAL CHANGE, DRIVEN BY PEOPLE
.
To learn more about LoneStar Group ESG initiatives in your local marketplace, please contact our Group ESG Manager luke.brown@lonestargroup.com
Seals and gaskets.
UNSEEN PRECISION. INDISPENSABLE INTEGRITY.
In an era defined by complex operational challenges, strained supply chains, heightened environmental scrutiny and volatile global markets, it’s understandable why industry and procurement teams focus on headline technologies. Yet within every advanced energy innovation lies an under-acknowledged category of components that’s fundamental to project, human and planetary success: precision-engineered seals and gaskets.
At the LoneStar Group, these mission-critical parts are never overlooked. Instead, they form a core element of our global product offering. By specialising in the manufacture, inspection and distribution of approved and accredited sealing technologies, we strengthen and complement our fasteners and bolting capabilities with end-to-end project integrity.
Through this breadth of in-house proficiencies and comprehensive specialised expertise, we offer our customers clear competitive advantage. Because by working with us – a single, full-service manufacturing and distribution partner – critical industries can access trusted LoneStar Group capabilities, capacity and product, wherever ultimate performance is paramount.
THE STRENGTH BETWEEN.
Seals and gaskets are used ubiquitously wherever two components, surfaces, materials or chambers must be joined
‘WE DELIVER QUALITY WITH PASSION. WE WANT TO BE COMPETITIVE AND TO SOLVE PROBLEMS, BUT MORE IMPORTANTLY THAN ANYTHING ELSE, WE LIKE TO BE RIGHT-FIRSTTIME. THIS ENABLES PEAK PERFORMANCE IN THE WORLD’S HARSHEST SETTINGS.’
Stewart Whiteman, Managing Director, LoneStar Leeds.
Below: Our in-house technical experts oversee every step of the pre- and post-plating process.
while preventing the escape or ingress of fluids and gases. These specialised products exist to prevent expensive, hazardous or catastrophic failures and loss of performance in a myriad of applications.
Every pipe joint, flange connection, wellhead, heat exchanger, valve, pump, compressor, engine, turbine and construction assembly depends on high-quality seals or gaskets to operate effectively. Their crucial role is magnified further when expected to perform in high pressure, extreme temperatures and corrosive environments.
When these components hold their integrity, they’re an unnoticed footnote within the global economy. However, if their planning, quality, installation and maintenance are neglected, they soon become the urgent focal point of every energy or critical industry project.
PORTFOLIOS WITHOUT COMPARE.
Through our unique global positioning, the LoneStar Group manufactures and supplies significant quantities of high-quality sealing technologies to serve established and fast-growing markets internationally.
Supported by strategically-placed stock inventories and global purchasing power, the LoneStar Group offers a widely unmatched scope of sealing technologies. These include, but are not limited to:
• Ring type joints (RTJ)
• Spiral wound gaskets (SWG)
• Kammprofile gaskets
• Double-jacketed gaskets
• Raised and full-faced flange gaskets
• Soft-cut gaskets
• Rubber seals
• Metallic and exotic-alloy seals
• Flange insulation kits
• Non-asbestos sheet material
• Precision-engineered assemblies
A BX-160 ring type joint, handled with care. Manufactured to API-6A specification.
SUPERIOR AND ESSENTIAL.
Four business units currently driving our sealing distinction globally are LoneStar Leeds, Triplefast Middle East, LoneStar OFST and LoneStar Sealing Technologies.
LoneStar Leeds is considered the centre of excellence within the LoneStar Group for the manufacture of specialised metallic seals and other precision-engineered components, including valve internals. Renowned for their mastery of producing difficult-to-machine, thin-walled, annular components in highnickel alloys, LoneStar Leeds can also serve customers with a broad scope of products from rubber or copper washers, right through to multi-component assemblies and cuttingedge solutions machined from titanium. LoneStar Leeds also boasts its own in-house coating facilities including electroless nickel- and silver-plating expertise. This means all stages of the manufacturing process remain within its direct control. Positioned close to Sheffield’s famous steel industry, LoneStar Leeds has an established relationship with local forge masters and steel stockists, enabling unrivalled material access.
Triplefast Middle East (TME) is another industry-leading manufacturing and supply hub for sealing and gasket solutions. Operating from a state-of-the-art 15,000 square-metre facility in Dubai, TME is the regional headquarters for the group’s operations in the Middle East, North Africa and Asia Pacific. Strengthened by in-house manufacturing expertise and a comprehensive inventory of raw materials and finished components in stock, TME supplies partner businesses and thriving energy markets across MENA APAC.
LoneStar OFST – based in Chennai, India – specialises in the manufacture and distribution of approved and accredited ring type joints (RTJs). Operating to internationally recognised American Petroleum Institute certifications, OFST predominantly supports partner LoneStar businesses serving
global oil and gas customers. 100 percent LoneStar owned and operated, this standout facility offers quality control, on-timedelivery and health and safety standards far beyond the reach of the region’s nearest competitors.
LoneStar Sealing Technologies – based in Houston, Texas – serves North, Central and South American OEM and distributors serving the MRO market across oil and gas, power generation and petrochemical industries. Like OFST, this longstanding business can provide access to significant volumes of industry-standard parts. Augmented by a passion for customer service excellence, rapid turnaround time and an ability to source LoneStar and non-LoneStar Group stock from anywhere in the world, they’re America’s trusted source for high-quality precision-engineered components.
EXCELLENCE AS STANDARD.
The LoneStar Group’s right-first-time commitment to manufacturing and distribution excellence is ingrained in our DNA. With our technical ability, material buying power, global inventory, full-traceability documentation, rigorous packaging standards and on-time deliveries, we offer a comprehensive suite of precision-engineered components to strengthen critical industries that require superior products and uncompromising performance at speed from a single, reliable, far-reaching partner.
Discuss our sealing and gasket products or services in detail by contacting: sales@lonestarleeds.com; sales@lonestarofst.com; sales@lonestarsealing.com; sales@lonestartme.com.
‘OUR END-TO-END TRACEABILITY – FROM MILL TO FINAL INSPECTION – TURNS EVERY GASKET AND SEAL INTO A FULLY DOCUMENTED INTEGRITY BARRIER, NOT AN ANONYMOUS CONSUMABLE. EVERY FUGITIVE EMISSION OR LOSS OF PRODUCT WE PREVENT IS LONESTAR GROUP EXCELLENCE-IN-ACTION.’
A sample range of metallic, semi-metallic and non-metallic seals which are manufactured and supplied by the LoneStar Group.
Steve Kettle, President, MENA APAC.
My LoneStar.
enormous opportunity here in Sycamore – and across the entire country – so we’re determined to take advantage of our strong position by committing to long-term quality and business expansion.
Career highlight to date?
I feel like I’ve still got goals to achieve in my career with the LoneStar Group. I’m passionate about bettering myself and others. In my previous role –working for Honda – I was proud to identify, train, develop and promote colleagues to fill a new engineering plant aimed at bringing more vehicles to market. That experience is helping me develop others here at AmeriBolt.
Best advice you’ve ever received?
Choose your battles wisely. It’s better to be selective about when to use your influence in certain situations. It often leads to better outcomes.
What’s your idea of an ideal day?
I honestly feel like I’ve had a great day when I can reflect with gratitude and positivity. If a day ends with no associate injuries, happy customers and all our goals achieved then I’m good. If I was able to be a blessing to someone’s day, then even better.
What person, past or present, do you most admire?
A guy called Jeff Jackson, an Olympic sprinter who loved track and field. He used his passion to create incredible opportunities for underprivileged neighbourhoods in my community. If I can help AmeriBolt continue to grow and reinvest in local families, I can give back like Jeff did.
Michael Carter DIRECTOR OF OPERATIONS AT AMERIBOLT, SYCAMORE, ALABAMA
When and why did you join the LoneStar Group?
I joined AmeriBolt in September 2024 following 23 years in the automotive industry. During the interview process, I quickly realised it was a great opportunity to become part of a growing company within a global group. Their investment in the future of local American manufacturing, their commitment to customers and the exceptionally high health and safety standards also stood out.
What project are you working on currently?
I’m focused on manufacturing processes and initiatives that will further improve the quality and output of our forged precision-engineered components. There’s
Name one item you couldn’t live or work without and why.
It’s got to be my phone. I never would have believed that until someone asked me for a relative’s number recently and I didn’t know it. I realised in that moment how much I depend on a phone for so many everyday tasks.
How do you clear your head?
By taking peaceful drives. My commute is about 1 hour 15 mins. On the way to work I prepare myself for the tasks ahead. The same’s true for the journey home, when my focus is my family.
Dream dinner party guests and why?
My grandmother. She had one of the best memories of anyone I’ve ever met. She always told me incredible stories. I’d love to sit at the table and listen to her educate us about life.
What’s your greatest ambition for the LoneStar Group?
For all colleagues globally to buy into and support the One LoneStar mindset. If we all adopt that approach, I’m sure we’ll continue our market and customer growth for years to come.
Business Directory.
LoneStar Fasteners Hydrobolt Wednesbury, UK sales@lsfe.com sales@hydroboltgroup.com
LoneStar Fasteners Hydrobolt Europe The Netherlands lisa.lane@lsfe.com
LoneStar Fasteners Hydrobolt SRL Romania ionut.grecu@lsfe.com
LoneStar Leeds Leeds, UK sales@lonestarleeds.com
Tachart Bolt and Nut Rotherham, UK sales@tachart.com
TripleFast Middle East Dubai, UAE sales@lonestartme.com
LoneStar OFST Chennai, India sales@lonestarofst.com
LoneStar TripleFast Singapore Singapore sales@lonestarsingapore.com
LoneStar Australia Perth, Australia sales@lonestaraustralia.com
LoneStar PHIT Ningbo, PR China sales@lonestarphit.com
LoneStar TripleFast Factory Qatar Doha sales.LTFQ@lonestartriplefast.com
LoneStar Fasteners Texas, Houston, USA sales@lonestarfasteners.com
LoneStar Sealing Technologies Texas, Houston, USA sales@lonestarsealing.com
AmeriBolt Alabama, Texas, Mississippi, USA sales.ameribolt@ameribolt.com
Energy Hardware South Carolina, Florida, New York, USA sales@energyhardware.com
Oracle Test Laboratory West Midlands, UK ian.james@lsfe.com
LoneStar Group www.lonestargroup.com
LoneStar TripleFast Middle East Test Laboratory Dubai, UAE prashant.gawas@lonestartme.com
Global Business Development mark.jennings@lonestargroup.com michael.lloyd@lonestargroup.com
LoneStar Fasteners Laboratory
Spring, Texas, USA jose.rodriguez@lonestarfasteners.com
Global Marketing communications@lonestargroup.com
