Recycling Bin Design and Construction Drawings

UC Berkeley Recycling Bin Redesign Construction Drawings

July 13th 2009 Revision B

Contact Information Project Head Michal Shuldman mishuldman@berkeley.edu UC Berkeley Theron Klos teklos@berkeley.edu Lisa Bauer lisabauer@berkeley.edu

Designers John Carroll johncarroll@berkeley.edu Emma Oppen emmaoppen@gmail.com Maha Haji mhaji@berkeley.edu

Document Information Document prepared by John Carroll Revision A prepared by Maha Haji Revision B prepared by John Carroll

Ph.D candidate, Integrative Biology

Grounds Operations Manager

Campus Recycling and Refuse Services Manager

Architecture Student

Architecture Student

Mechanical Engineering and Applied Mathematics Student

Table of Contents Styles Explanation

5

Bin as Constructed

6

Exploded View of Bin Assemblies

8

Assemblies Skeleton

11

Base

14

Ring M

16

Faces and Skeleton

18

Door

20

Door and Skeleton

24

Roof Panels

25

Cap

27

Roof

29

Roof and Skeleton

31

Guards

32

Trash

33

Glass

34

Paper

35

Parts Parts List

37

Anchor Ring

38

Cap Panel

39

Decorative Door Member

40

Door Face A

41

Door Face B

42

Door Rib

43

Feet

44

Floor Plate

45

Glass Guard

46

Guard Ring

47

Label

48

Magnet Mate

49

Paper Guard

50

Piano Hinge

51

Ring A

52

Ring B

53

Roof Panel

54

Roof Rib

55

Spoke

56

Standard Face A

57

Standard Face B

58

Trash Guard

59

Vertical Door Support

60

Vertical Support

61

F Front View

P

R

T Perspective View

Top View

?

B Right View

Back View

If there is an “A” here, it means that this page is describing an assembly. If there is a “x#” here, it means that this page describes a part and the number of these parts needed to construct the bin is equal to # This box contains a thumbnail picture of the recycling bin, with the part of the bin described on this page shown in bold.

The “2” in front of some view indicators means that you’re looking at a construction view of some kind. Construction views, unlike regular views without a “2” in front of them, don’t depict the item the way it will look when assembled.

2F

2T

2P

2R

2B

Scale is accurate (excluding perspective views)

This tells you if the page describes a part or assembly, the name of whats described on the page, and the number of pages that decribe this item

Assembly/Part Scale

#:# and

# of #

#:#

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

#

A P

T

R

F

Assembly Bin as Constructed

1 of 2

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date 7/6/10

pg.

6

A

R

P

T

F

Assembly Bin as Constructed

2 of 2

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date 7/6/10

pg.

7

A Roof Assembly

Skeleton Assembly

2P

Standard Face B

2P Paper Guard Assembly Glass Guard Assembly

Label

Trash Guard Assembly

Standard Face A Assembly Door Assembly

Exploded View of Bin Assemblies

1 of 2

Scale N/A

Project Recycling Bin Redesign, UC Berkeley

Date 7/6/10

pg.

8

A 2T

2R

2F

Assembly

Scale Exploded View 1 : 16 of Bin Assemblies

2 of 2

Project Recycling Bin Redesign, UC Berkeley

Date 7/6/10

pg.

9

Assemblies

10

Skeleton Assembly Parts list Number

Name

A

Ring M Assembly

B

Base Assembly

C

1

Ring B

D

2

Vertical Support

E

2

Guard Ring

F

1

Vertical Door Support

G

1

Floor Plate

D A B

C

F

E G 11

2P

A

Ring B

Vertical Support

Guard Ring

Ring M Assembly

Vertical Door Support

Floor Plate

Assembly Base Assembly

Scale

Skeleton

N/A 1 of 2

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

12

F

A

0-15/16" 3-1/4" 5-3/4"

T 2T

R

1-1/16"

2'4-3/4"

P

1'0-13/16" 0-3/16"

All pieces welded as shown. If part “Floor Plate” is too thin to be welded, contact one of the people listed in this document to discuss alternatives

Scale 1 : 4

Part Skeleton

3/16”

2 of 2

Scale 1:8 1 : 16 1 : 32

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

13

Base Assembly Parts list Number

Name

A

1

Ring A

B

3

Spoke

C

3

Base Tab

A

B

C

14

A

Spoke

2P Centerline Ring A

T Anchor Ring

R

Feet

P

F

All Pieces welded as shown

Assembly Base

1 of 1

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

15

Ring M Assembly Parts list Number

Name

A

1

Magnet Mate

B

1

Ring A

A

B

16

A All Pieces Welded as shown

Ring A

2P

Magnet Female

T

P 2-3

/8" 6"

Assembly Ring M

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

17

Faces + Skeleton Assembly Parts list Number

Name Skeleton Assembly

A B

2

Standard Face A

C

2

Standard Face B

A

B

C 18

P

Faces bolted to “Skeleton” assembly as shown through D1/4” holes on faces and through holes on Skeleton assembly part “Ring A”

T

A

Bottom of part “Standard Face” sits flush with bottom of assembly “Base”

Standard Face A

"

16

/ 2-1

2T

Standard Face B

1/1 0-1

2-1/16"

0-11/16"

6"

2P

Standard Face B

Standard Face A Assembly Faces + Skeleton

1 of 1

Scale 1:8 and

1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

19

Door Assembly Parts list Number

Name

A

4

Door Rib

B

1

Door Face A

C

1

Door Face B

D

1

Piano Hinge

E

1

Decorative Door Member

F

1

Magnet

A

E

B

C

20

A Door Face B

2P

Magnet

Decorative Door Member

Door Face A Piano Hinge

Door Rib

Assembly

Scale

Door

N/A 1 of 3

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

21

A

Door ribs welded to piano hinge as shown. Decorative door member welded to piano hinge as shown.

B

P

T

5-13/16"

1-13/16"

11-5/8"

5-13/16"

0-13/16" 0-5/16"

2T

2P

F

R

Decorative Door Member Door Rib

Assembly Door

Piano Hinge

Scale 1:8 and

2 of 3

1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

22

A

8"

/ 1-5

0-1

2T

/4" 5-1

P

/4"

0-1

/2"

R

T 2"

/ 0-1

B

F

2'7-1/4"

2P

Assembly Door Face A and Door Face B welded to Door Ribs as shown.

Magnet bolted to Door Face A as shown.

Door

Scale 1:8 and

3 of 3

1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

23

2P

Convex side of Piano Hinge welded to inside of Vertical Door Support

Skeleton Assembly

A

T

B

F

Assembly Door Assembly

Door and Skeleton

1 of 1

P

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

24

Roof Panels Assembly Parts list Number

A

3

Name Roof Panels

A

25

T

A

Roof Panel

P

2T

2P

Roof Panels welded together as shown

Assembly Roof Panels

1 of 1

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

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26

Cap Assembly Parts list Number

A

3

Name Cap Panels

A

27

A T

Cap Panels

P

2T

Cap panels fastened together as shown

2P

Assembly

Scale

Cap

N/A 1 of 1

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

28

Roof Assembly Parts list Number

Name

A

Roof Panels Assembly

B

Cap Assembly

C

3

A

Roof Rib

B

C

29

A

Cap Assembly

2P T

Roof Panels Assembly

Weld Seam Roof Rib

Roof Ribs welded to Roof Panels assembly over weld seams on Roof Panels assembly. Cap assembly welded as shown.

P F

Assembly Roof

1 of 1

R

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

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30

A

P

Roof sits flush on top of Skeleton

2P

T

F

R

Roof assembly welded to top of skeleton assembly as shown

Assembly Roof + Skeleton

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

31

Guards Parts list Number

Name Recycling Bin

There are 3 different types of guards: Glass, Paper, and Trash. For any one bin, only one type of guard is needed.

A A

Trash Guard

6 OR

B

Glass Guard

6

B

OR

C

6

Paper Guard

C 32

A F

0-1/8"

0-1/8"

R

1-7

/8"

0-1/2"

/2"

P

1-7/8"

T

0-1

Assembly Trash Guards bolted to Guard Rings as shown

Trash Guards

1 of 3

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

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33

A

0-1/8"

0-1/8"

R

F

1-7

/8"

P 0-1/2"

/2"

1-7/8"

T

0-1

Glass Guards bolted to Guard Rings as shown

Assembly Glass Guards

2 of 3

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

34

A

0-1/8"

0-1/8"

R

F

1-7

/8" 0-1

0-1/2"

P

1-7/8"

T

/2"

Paper Guards bolted to Guard Rings as shown

Assembly Paper Guards

3 of 3

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

35

Parts

36

Parts List Name of Part

Number of Parts Needed

Anchor Ring

1

Cap Panel

3

Decorative Door Member

1

Door Face A

1

Door Face B

1

Door Rib

4

Feet

3

Floor Plate

1

Glass Guard

6*

Label

3

Magnet Mate

1

Paper Guard

6*

Piano Hinge

1

Ring A

2

Roof Panel

3

Roof Rib

3

Spoke

3

Standard Face A

2

Standard Face B

2

Trash Guard

6*

Vertical Door Support

1

Vertical Support

2

* 6 Glass Guard parts or 6 Trash Guard parts or 6 Paper Guard parts 37

x1

T

D1"

P

0-1/2"

0-3/16"

F

R

Part Anchor Ring

1 of 1

Scale 1:1

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

38

Part “Cap Panel� is made out of 11 gauge sheet steel (.1196 inch thick) that is cut using the pattern shown in 2T and bent along indicated line

2T

x3 2T

61 .2*

.2* 61

.6*

57

2-9/16"

2-5/8"

2-1/8"

2-5/16"

F

P

0-3/16"

1-1/4"

2-9/16"

16 "

*

bend around dashed line

2-9 /

32.4

*

5.1 11

.2*

2-5 /8"

8

61

.2* 61

3.7*

*

3 6.

28.8*

2T

2-5/8"

162.3*

1-3/8"

Part Cap Panel

1 of 1

Scale 1:2

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

39

x1

R

P

2'5-3/8"

F

0-13/16"

0-5/16"

T

Part Decorative Door Member

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

40

x1

The part “Door Face A” is to be cut from 3/16” thick steel using the pattern shown in 2F and bent along dashed line

11-1/2"

5-11/16" 3-5/8"

T P 2-3/4"

5-1/2"

0-3/16"

2-3/4"

R D1/4"

1-11/16"

2'7-3/8"

2'8-13/16"

2'9-1/8" 1'11-1/8"

2'8-13/16"

4"

R1/2"

2'9-7/16"

*

60

D1/4"

2'10-5/16"

0-1/2"

1-3/4"

Indicates start of bend

5-15/16"

F

0-7/16"

2-5/8"

2F

Part Door Face A

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

41

*

9-1/2"

1"

2F

P

2'8-13/16"

2'5-5/16"

D3/16"

start bend here

2'8-13/16"

1"

60

3'0-15/16"

2"

D1/4"

1-3/4"

2'9-7/16"

R

F

0-3/16"

The part “Door Face B” is to be cut from 3/16” thick steel using the pattern shown in 2F and bent along dashed line

x1

11-1/2"

T

Part Door Face B

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

42

x4

P

F

1�

T

0-3 /

8"

R

120.0* 8"

10

-1/

2"

5/ '1-

1

Part Door Rib

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

43

x3

R

0-3/8"

1-1/2"

F

D3/8" T

1"

P

Part

Scale Feet

1:1 1 of 1

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

44

6-29/32"

12

0.0

*

1'1-105/128"

11-31/32" 0-1/16"

To be cut out of 11 gauge sheet steel (0.1196 inches)

Part Floor Plate

Scale 1:8 and

1 of 1

1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

45

x6 0-3/16"

R T

F

7"

P

5-3/4"

3-1/2"

0-3/8"

11-1/2"

0-3/8"

D5"

D0-3/16" 0-1/4"

Part Glass Guard

1 of 1

Scale 1:4

0-1/4"

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

46

x2

1'1-13/16"

Bend locations

2F

Begin with a piece of steel with the dimensions of 2F. Bend at the locations shown to form a hexagon. Drill 3/16� diameter holes as shown.

/8"

1'1-13/16"

T

2-1 /4"

0-3

" 11

12

1'1-13/16"

2-1/8"

0.0

0*

6'10-7/8"

11"

1'1-13/16"

0-3/4"

P

Hole centerline

"

1'1-13/16"

/16

-13

1'1

0-3/8"

0-1/2"

Part Cross Section of 2F

0-1/2"

R

D3/16"

0-1/4"

0-1/2"

1'1-13/16"

F

Guard Ring

1 of 1

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

47

R

1"

2"

3-1/2"

F

0-1/2"

x3

P

0-1/2" Made out of 11 guage sheet steel

9-1/2" Part Label

1 of 1

0-1/2" Scale 1:2

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

48

x1

5-1/2" P

F

1-1/4"

0-3/16"

R

T

Part Magnet Mate

1 of 1

Scale 1:1

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

49

x6 0-3/16"

R T 11-1/2" 9-1/2"

3" 0-3/8"

7"

P

0-3/8"

6-1/2"

F

0-1/4"

Part Paper Guard

1 of 1

0-1/4"

Scale 1:4

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

50

x1

T

P F

from available options

Part

Scale

Piano Hinge

N/A 1 of 1

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

51

x2 Begin with a piece of steel with the dimensions of 2F. Bend at the locations shown to form a hexagon. Drill 1/4� diameter holes as shown.

1"

T

1'1-13/16"

1'1-13/16"

Bend locations

/8"

2-7

1-1/2" 2-7/8"

1'1-13/16" 6'10-7/8"

P

/4"

/2"

1-1

" 3/4

4-3

4-

4-3/4" 4-3/4"

2F

1'1-13/16"

1'1-13/16"

Hole centerline

1'1-13/16"

F

1'1-13/16"

Part Ring A

1" 0-3/8"

D1/4"

1"

R

Cross Section of 2F 1 of 1

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

52

x3 Begin with a piece of steel with the dimensions of 2F. Bend at the locations shown to form a hexagon.

T

1'2-1/4"

1'2-1/4"

Bend locations

2F

1-1/4"

P

1'2-1/4"

1'2-1/4"

7'1-1/2"

1'2-1/4"

12 0!

1'2-1/4"

0-3/8"

F

1'2-1/4"

1-1/4"

R

Part 0-3/8"

1-1/4"

Ring B

Cross Section of 2F

1 of 1

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

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53

x3 The part “Roof Panel” is to be cut from 1/8” thick steel using the pattern shown in 2F and bent along dashed line

2T

bend around here

-13

/16

"

1'2-13/16"

F 4"

1'2

-1/ 4"

1'2

P

1'2-1/4"

1'2-3/4"

0-15/16"

7-1/8"

1'0"

1'1"

2T

F 0- 1/8"

1'2-1/4"

R

7-5/8"

2T

162.3*

61 .2*

28.8*

3.7*

*

3 6.

8

32.4

*

*

.6 57

Part Roof Panel

1 of 1

Scale 1 : 16

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

54

x3

P

The part “Roof Rib” is to be cut from 11 gauge steel (.1196 inch) using the pattern shown in 2T and bent along dashed line

F 162.3*

0-1/4"

bend around line

0-7/8"

11-11/16"

1-1/8"

R

0-5/8"

2T

0-1/8"

Part Roof Rib

1 of 1

Scale 1:4

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

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55

x3 P

10-7/8"

T

R

0-3/16"

1"

F

Part Spoke

1 of 1

Scale 1:2

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

56

x2

1-3/4" 11-1/2"

T

The part “Standard Face A” is to be cut from 3/16” thick steel using the pattern shown in 2F and 2F bent along dashed line

P

0-1/2"

2'8-13/16"

2'8-13/16"

Indicates start of bend

2'9-1/8"

*

60

3'0-15/16"

D1/4" 2'9-7/16"

R

2'6-5/16"

F

D1/4"

0-3/16"

1" 4-3/4" 4-3/4" 1" Part Standard Face A

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

57

The part “Standard Face B” is to be cut from 3/16” thick steel using the pattern shown in 2F and bent along dashed line 2F

11-1/2"

T

x2

1-3/4"

P

R

0-1/2"

2'8-13/16"

2'5-5/16"

2'8-13/16"

2'9-1/8"

2'9-7/16"

*

60

2'6-5/16"

2"

D3/16"

3'0-15/16"

F

D1/4"

0-3/16"

1" 4-3/4" 4-3/4" 1" Part Standard Face B

1 of 1

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

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58

x6

0-3/16"

R T

11-1/2"

0-3/8"

5"

7"

P

1"

0-3/8"

F

D3/16" 0-1/4"

Part Trash Guard

1 of 1

0-1/4"

Scale 1:4

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

59

R

F

P

1-1/4"

x1

12

0*

T 4"

/ 1-1

0-13/16"

0-7/16"

0-3/8" 0-13/16"

*Note, same as Part “Vertical SupVertical Door port” Part Support except with a 1 of 1 chunk cut out

Scale 1:8

Project Recycling Bin Redesign, UC Berkeley

Date

pg.

7/6/10

60

x2 R

P

F

1-1/4" 1 of 1

Project Recycling Bin Redesign, UC Berkeley

0!

Vertical Support

Scale 1:8

0.0

Part

T

12

3'5-3/4"

0-3/8"

Date

pg.

7/6/10

61

End

62