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CATALOGUE IN: Arabic / English

2013

Italian Technology for the BEVERAGE INDUSTRY

INTERNATIONAL MAGAZINES

.it

Supplemento a TecnAlimentaria N째8/9 Agosto-Settembre 2013 - Spedizione in abb.to postale -45% Art.2 comma 20/B Legge 662/96 DCI


Art Guido Plancher Copy Federica Scaramelli

TRANSMIT THE LEVEL OF YOUR EXPERIENCE. Since 1974 we design and produce the best instruments to measure and control, thought for your business and customized according to your needs. Because to give you always the best, we study everything in minute details.

Valcom速 srl

Via A. Gramsci 1 - 26827 Terranova Passerini (LO) ITALY Tel +39 0377911066 Fax +39 0377919156 info@valcom.it www.valcom.it


62 Valcom Srl

1 T7D series with resistive cell

2

3

T7D series with capacitive cell T7N series with piezoresistive or ceramic cell

Since 1974 Valcom® has been designing, developing and manufacturing measure and control instruments for industrial processes. The company’s main features are flexibility, product customization upon customer’s requirements, high-quality production combined with cost optimization, timely delivery, in order to present itself as ideal partner to its customers. Nearly forty years of experience and constant commitment to research and development of innovative solutions have turned Valcom® into the ideal company in the supply of measure and process control equipment for many industrial sectors, such as food, for instance for tanks for milk, juices, mineral water, wines, liquors and oils, and concentrators for tomato juices and preserves, and for other applications. The company’s extensive range of instruments with threaded, flanged, sanitary and special process connections, for both integral and remote versions; moreover, equipment with probes and separators in HC, HB,Ti, Monel and Ta are also available, entirely in-house manufactured, assembled and tested. Valcom® produces electronic and pneumatic pressure, level, vacuum, Δp, temperature instruments and signal converters for measure

Via Gramsci , 1 26827 - Terranova Passerini (Lodi) Italy • Tel: +39 0377 91 10 66 • Fax: +39 0377 91 91 56 info@valcom.it www.valcom.it

range from 3 mbar to 1000 bar. The equipment can be produced in special alloys, golden and provided with fluid separators in AISI 316 for application in corrosive fluids. All these products are certified with the major international certification bodies, and they are sold directly or through a network of dealers present in the main Countries of the world. Valcom® has recently put on the market a new version of the Series T7, which is already well-known for pressure reading, liquid, gas and vapour pressure reading, for relative and differential measure of liquid levels, load measure, available with flanged or threaded connections, standard or with special materials such as Hastelloy B, C, Titanium and Tantalum, flanged coated in PTFE and separators, versions with metal and non-metal wet parts. T7D Series includes differential transmitters with capacitive and resistive cell, featuring stainless steel AISI316 body, available either standard with AISI 316 safe or new version with passivated and varnished aluminium (pic. 1, 2 and 3). These transmitters enable to adjust zero and span by means of local buttons or hand-held, and they can also bear static pressure up to 200bar (20MPa). For more information, visit www.valcom.it

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Unika

Integrated blow-fill machine Full electric motion control

Graham Packaging Corporation is well-known as one of the biggest converters in dairy and food products, with more than one hundred plants worldwide, 20 billions bottles produced every year and a turnover of 3 billion US $. The acquisition of Techne EBM machines manufacturer in 2011 has joined the experience, technical know-how and excellence of two of the major companies on the market with fruitful results. TECHNE is a consolidated partner of all main dairy companies all over the world. One of the applications that made these collaborations a success is the aseptic blowing technology, with the first unit launched in Italy in 1992. Since then, a lot of complete lines have been supplied and the process is more than reliable and consolidated. It consists of a sophisticated implant which filters the blowing air and sterilizes the complete pipe circuit, using only steam agent. The main advantage of this technology is the complete absence of any chemical agent used during the process and therefore any eventual residual of liquid into the bottle (azote peroxide) and as a consequence, it eliminates the risk of having some taste alteration of the final product after the filling process. The bottle coming out from the machine is perfectly sealed and it is opened only at the internal of the aseptic filling machine, after it has been sterilized on the outside part and just before the filling process. Last generation aseptic full electric machines are jewels of technology, with 3 or 6 layers extrusion heads and capability to produce 1l UHT milk bottles up to 9.000 units per hour. TECHNE ADV-700 combines high production to high technology. Its presence on the market since 2007 has made it one of the most reliable and advanced model available. On top of this, full electric systems offer great advantages in terms of electric consumption and ordinary maintenance. UNIKA, Integrated Blow-Fill Machine - Full electric motion control TECHNE also offers a unique solution for customer who requires low-medium production capacity with an integrated blow-fill system. This machine is currently the only proven “combi” solution on the market regarding HDPE containers production. Financial Advantages Overall investment 15% lower than a standard packaging solution with storage, unscrambler and conveyors; Absence of working capital invested in bottles stored waiting to be filled; Workmanship 50% less than a standard solution; Overall maintenance reduced by 70%, due to wide utilization of mechatronic solutions.

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Technical Advantages • CP/CPK ≥ 1,3 that guarantees an extremely good result in terms of product quality; • The bottles filling process with a weight control also at a quality of CP/CPK ≥ 1,3 will result in product saving; • Possibility to include IML (In Mould Labelling); • Possibility to include vision system to assure a good quality, and a good appearance verified bottle; • Remote technical service assistance (24/7); • The concept to produce 24 hours a day for full year will reduce the daily start up waste, reducing the downtime percentage for the overall line efficiency; • The flexibility of the unit will allow to changeover from different bottles size and from different products to be filled in a very short time, and the line re-start will be supported by a sophisticated product management software that facilitates the line tuning; • The line safety factor will increase over 50% due to less equipment (multiple risk concept) and process control linked between all units (immediate line stops). Logistic Advantages • Production area reduced by 50% if related to standard solution with empty bottles storage and handling to the filler; • All activity related to bottles storage and temporary packaging will be eliminated; • All quality control activity for bottles stored will be eliminated; • The warehouse of ended product will be reduced significantly in case of 24 hours/day production; • All quality control activity for ended products will be significantly reduced, due to the line self-control; • The plant safety will increase for the absence of conveyors to silo, forklifts for empty bottles transportation and trucks downloading. Applications Suitable for food (dairy products, sauces, fruit juices) refrigerated pasteurized and ESL products; Suitable for any industrial applications (personal care, lubricants and house-hold chemicals); Capable of moulding, filling and capping bottles (mono or multi-layer) from 60ml to 5lt.


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Techne

Graham Packaging Company Italia Srl

ADV4-700-A Aseptic – Full electric machine

I T A L I A N

Via della Tecnica, 1 40023 - Castel Guelfo di Bologna (Bologna) Italy • Tel: +39 0542 63 99 01 • Fax: +39 0542 63 99 63 info@technespa.com www.technespa.com

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SMIGroup: high technology, innovation and flexibility. With over 4,800 packaging machines installed worldwide, SMI ranks among the top manufacturers of complete systems for bottle blowing, filling and end-of-line packaging for production plants up to 36,000 bottles/hour. With a strong commitment to innovation, in its 25-year activity SMI has launched many hi-tech products, making headway in its market segment. All main manufacturers of the food & beverage industry taking into serious consideration the price/quality ratio can now rely upon the highly automated packaging systems supplied by SMI. SMI successfully combines technology and culture, design and innovation, efficiency and social responsibility: a mix of factors which, together with the flexible approach to the customer’s needs, has allowed the company to set new standards in the packaging world and to establish long-lasting collaborations with many top players in the food & beverage industry, such as Nestlé, Danone, Unilever, Coca-Cola, PepsiCo, Diageo, Heinz, Heineken, SABMiller, Inbev and Carlsberg. Thanks to this corporate style SMI was awarded by Giorgio Napolitano, the President of the Italian Republic, with the “Prize of Prizes”, a prestigious award through which the Italian government highlights the importance conferred on companies as major players in the innovation process and joins their efforts towards the social, economic and scientific development of the country.

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A market-oriented and flexible organization SMIGroup consists of SMI, the group’s parent company, with its internal divisions (SMIFlexi, SMIForm, SMILine and SMIPal), of the five subsidiary companies SMIPACK, SMILAB, SMITEC, SMIMEC and SMIENERGIA and of a network of branches providing sales and after sales support to SMI and SMIPACK clients. SMIGroup is the ideal partner for a number of applications in the packaging sector. Each SMI division is in fact specialized in a certain type of production, which is marketed through dedicated brands. SMIFlexi brand is associated with the production of hi-speed secondary packaging machines (shrinkwrappers, traypackers, wraparound casepackers, cardboard sleeve multipackers and combined machines) capable of a maximum output of 450 packs/minute in tiple lane; SMIForm is a leading manufacturer of rotary stretch-blow moulders for PET/PP containers with outputs up to 36,000 bottles/ hour available both in their stand-alone version and as part of integrated systems of stretch-blowing, filling and capping; SMILine is specialized in the design and manufacture of conveyor belts to move products within bottling and packaging lines; SMIPal sets a new standard in the market of automatic palletisers. The subsidiary company SMIMec makes moulds for stretch-blow moulders; SMITec designs and produces integrated control systems and industrial automation for all the machines produced by SMIGroup’s factories. This diversified approach to the business bears many advantages, especially when it comes to ensure flexibility and a fast response to the customer’s


58 Smi Spa Via Piazzalunga, 30 24015 San Giovanni Bianco (Bergamo) Italy • Tel: +39 0345 401 11 • Fax: +39 0345 402 09 info@smigroup.it www.smigroup.it

needs; a strategy which allowed SMIGroup to grow a lot in a highly competitive market. Ample synergies have been achieved among the group’s companies and divisions, with the sole aim of exploring new horizons for its own products and of ensuring the same high quality approach to technological innovation. For this reason, in 2008 the subsidiary company SMILAB was set up; a research laboratory confirming that Research and Innovation are essential principles of SMIGroup’s economic, cultural and social growth. SMIGroup and the technological innovation SMIGroup considers applied research a strategic activity for the creation of innovative solutions and services which can effectively satisfy the countless requirements of a global market in continuous evolution. Every year SMI invests in Research & Development projects about 8% of its sales revenues, well over Italian industry’s average (1.5%) and European industry’s average (3%> Lisbon Treaty objective). As a result of its innovation strategy, SMI is playing an increasingly important role with regard to the development of new technologies, improving the balance between economic growth,

environment protection, energy saving and social responsibility. SMI has designed a series of products capable of fully meeting these requirements; among them, it is worth mentioning the new ECOBLOC® systems developed by Smiform division, which brings together, in one single machine, the functions of stretch-blow moulding, filling and capping of PET containers, thereby optimizing space, efficiency, packaging material and energy consumption. SMIGroup’s commitment to protecting the environment is also proved by the UNI EN ISO 14001:2004 certification, which shows how an industrial machines manufacturer can run its activities in perfect harmony with the nature and in line with its customers’ innovation needs. SMIGroup abroad In a more and more competitive and global market it is fundamental to guarantee a strategically spread presence on the territory, so as to provide a comprehensive service which can quickly and effectively answer the customer’s countless needs. From this point of view, the SMIGroup operates outside Italy through a widespread network of branches, representative offices and local partners.

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56 Smi Spa Via Piazzalunga, 30 24015 San Giovanni Bianco (Bergamo) Italy • Tel: +39 0345 401 11 • Fax: +39 0345 402 09 info@smigroup.it www.smigroup.it

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Codice QR

54 SIMI

PACKAGING MACHINES Srl

Via Tagliamento, 2/e 46045 Marmirolo (Mantova) Italy • Tel: +39 0376 46 79 54 • Fax: +39 0376 29 90 35 info@simipma.it www.simipma.it

SIMI PACKAGING MACHINES specializes in design, production and sale of linear and rotary labelling machines up to 25,000 bph. Use of the best labelling (self-adhesive, cold glue and hot-melt for pre-cut labels) enables the company to serve the following sectors: food, beverage, wine/spirits, cosmetics, chemical and pharmaceutical. For twenty years, SIMI PACKAGING MACHINES has been offering machines and services able to meet Italian and foreign customers’ expectations, as well as technical assistance for machines and lines already in place. SIMI PACKAGING MACHINES offers assistance and advice on labelling and packaging methods the most suitable for customers’ requirements. The engineering of every machine backs on state-of-the-art solutions, which then turn into user-friendliness, professional use and quick maintenance. All that combines with carefully selected materials and top-of-therange components for a reliable, precise and long-lasting result. Visit www.simipma.it or contact the company e-mailing to info@simipma.it

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.pria www

mosr

l.com


52 Priamo Food Technologies Srl Viale delle Industrie, 1 31040 Nervesa della Battaglia (Treviso) Italy • Tel: +39 0422 96 17 • Fax: +39 0422 44 01 34 info@priamosrl.com www.priamosrl.com

Priamo Food Technologies, a future-oriented company. Priamo Food Technologies Srl, historic name of the dairy and Food&Beverage sectors, specializing in the engineering and production of processing plants for milk and milk by-products, stands out also for its plants for mineral waters, fruit juices and drinks in general. Priamo Food Technologies, established in 1991 by a team of experts in the food sector, has been in the market together with important and well-established Della Toffola Group, main player in the oenologic and bottling industry. Backing on the new partner and Group’s subsidiaries, Priamo Food Technologies Srl can support customers in all working stages, from the working out of the best solution to the customer’s requirement, to engineering and start-up of the turnkey production area. Priamo Food Technologies, thanks to its twenty years’ experience and globally well-established reputation, is always willing to challenge today’s international markets. The company offers the food sector process plants for both raw and powder milk and produces production lines for different cheese, ricotta, yoghurt, etc., thus cementing its presence in the sector of pasteurized

and UHT milk production lines. On account of its extensive know-how on fruit juice, soft drink, beer and wine production plants, the company proposes the beverage sector its machines ranging from syrup rooms to saturation and degas plants, premix groups, right to bottling and packaging processes. Priamo Food Technologies is also highly aware of environmental and energy saving issues and it has therefore developed a range of hightechnology CIP/SIP plants meeting the requirements of the customers of the Food and Beverage sector. The company’s points of strength are: extensive know-how, high flexibility, efficient engineering study and process solution production in full compliance with ISO 9001:2008 international certification standards. Technical experience, the advantages brought about by the cooperation of these realities, relevant investments, the challenges faced to meet the sector’s requirements, are put at the customers’ disposal by Priamo Food Technologies and Della Toffola Group, which turn “made in Italy” into the added value to their products. Priamo Food Technologies will be at Drinktec in Munich, 16-20 September 2013, Hall A3 – booth 322. I T A L I A N

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Pietribiasi Michelangelo Srl was established between the end 1960 and the beginning of the next decade. From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realization of “turn-key” projects regarding process of liquid foods. Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the process of milk (HTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, labneh, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filatapizza cheese” (such as mozzarella, caciocavallo, etc.) and other products processed from cow, sheep and goat milks. In this field the company has a wide experience and can cover all equipment needs from small to bigger plants for the production of: pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc. Complete equipment means starting from milk receiving or recombination to final product including packaging. The same for

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juice processing, from juice preparation to filling. Pietribiasi designs and produces plate and tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine and many others). Skid mounted pasteurizers can be completed with degassing unit, separator, homogenizer. In the beverage field, the range includes pre-mix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling. These kinds of plants are “tailor-made” and designed according to customer’s specific demands. The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semi-automatic butter forming machines. Its fifty-year experience in the food-stuff field, its long lasting cooperation with many European organizations and companies, the specialized knowledge in these processing fields, equipment and technologies, skilled level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.


50 Pietribiasi Srl Via del Progresso, 12 36035 Marano Vicentino (Vicenza) Italy • Tel: +39 0445 62 10 88 • Fax: +39 0445 62 16 31 www.pietribiasi.it pietribiasi@pietribiasi.it

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MARANO VICENTINO [VI] Via del Progresso, 12 - 36035 TEL: +39 0445 62 10 88 / FAX: +39 0445 62 16 31 E-mail: pietribiasi@pietribiasi.it

www.pietribiasi.it

Hall A6 Stand 104

COMPLETE PLANTS FOR LIQUID FOOD PROCESSING


NEO waterproof with wireless keypad easy

www.motive.it


46 Motive Srl Via Le Ghiselle, 20 25014 Castenedolo (Brescia) Italy • Tel: + 39 030 267 70 87 • Fax: +39 030 267 71 25   info@motive.it www.motive.it

Motive was established in 2000, from RIB group (www.ribind.it), a world leading company in automatic entry systems field, with the goal of transferring its 35 years’ technological know-how to the industrial electric motors, reducers and drives. The company’s name “motive” comes from the concept of creating “motives” for customers to work with it; Here are some examples: a. Attention is mainly paid to the search of customers’ unexpressed needs, which most frequently coincide with what they have not seen yet. A motive product is created to offer more benefits than the already existent. b. Regardless of their brand, a motor and a gearbox can be combined and still remain two patchy parts; on the other hand, when combining motive gearbox and motor we will immediately see what the company calls “the hand of the same artist”, and after the shape we will appreciate the fact that also the very substance is common. c. motive design is based on concepts such as modularity, redundancy, suitability to work in all conditions and positions, “including as standard anything that average competitors offer as an option”. All that benefits production, which never waits for customer’s order but is organized upon sales previsions as to offer prompt delivery.

d. Final tests are performed on 100% products rather than by means of statistical controls. e. To provide customers with winning tools is one of motive’s efforts. Many people take advantage of the company’s training courses on products and services, with visits to its Italian premises. Performances are confirmed by certified laboratory test reports. The company’s website offers product technical chart maker, download of any final test report by product serial number, download of 2D and 3D designs and test reports, external certifications, and many other services. motive catalogues are clearer and detailed, all product features are explained in 3D movies. For those who cannot visit the company physically, but still believe just in what they see, motive website offers a guided web-tour. f. motive is made of motiv-ated people who are committed to what the customer needs in every process. The success of motive’s strategy is evidenced by the growth of the its sales all over the world; hence the establishment of a new production factory in India (www.rotomotive.com) in 2005, the building of a logistics centre for Gulf Motive M.E FZC (www.motiveme.com) in the UAE in 2010, and the move of the Italian production premises to Castenedolo, Brescia, in 2012. I T A L I A N

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www.misa-coldrooms.com


44 Misa Srl Via Monachelle Vecchia, 7 00040 Pomezia (Roma) Italy • Tel: +39 06 91 18 91 • Fax: +39 06 912 07 88 misa@misaspa.it www.misa-coldrooms.com

Misa is a brand of the Epta group, specialized in design and manufacturing of commercial/industrial cold rooms. Established in 1969, Misa is a leader in the refrigeration field, offering stateof-the-art quality and safety food preservation technologies. The range for self-service display has been especially designed to satisfy modern retail requirements for small, medium and huge distribution surfaces and it is made of insulated glass doors on customers area. Behind each door, there are adjustable shelves which could be inclined for a better displaying. There are 2 options: in the first one goods could be easily loaded from the front into the cabinets (depth 80), in the second one goods could be loaded from the back (depth 120 cm or more) through a standard hinged/ sliding door.

Cabinets and cold rooms are built with traditional MISA panels using the Fast Fit system for easy, quick and precise assembly. In one display unit it is possible to combine chiller and freezer areas through partition walls or it is possible even to replace glass doors with standard insulated hatches. Misa modular solution makes further extensions available (for ex. to switch from 800 mm depth to 1200 or more). Out of Misa standard solutions special requests can be forwarded to technical dept. The company is also able to satisfy different customers’ requests, dealing with large-scale distributor chains and at the same time handling complete turn-key solutions, from engineering to installation and after sales service.

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n

io Revolut

Your filling room NOTHING UNDER THE BOTTLES! Ultra clean - Easy Access and Maintenance


BASELESS Rinsing filling capping monoblock

42 Metalnova Spa Via Mercalli, 4/a 43122 (Parma) Italy • Tel: +39 0521 60 75 68 • Fax: +39 0521 60 75 76 info@mnmetalnova.it www.mnmetalnova.it LAVADO 5 Gallons washing machine 5

METALNOVA SpA has been engineering and producing bottling machines since 1981. The company’s greatest news of recent years has been the BASELESS project, the new philosophy of engineering and making bottling machines. The new design features the machine carrousels hanging from an upper structure where motorization and gear elements are installed; hence, there is nothing below the bottles for remarkably easy interventions and cleaning operations to be carried out. The following filling solutions are present in different beverage sectors: • SCS gravity-level filling machines for non-carbonated products have been developed as to reduce contamination risk in sensible products like still water. A version for PET bottles of 5 to 8 litres is also available. • LG isobaric filling machines for carbonated products has been studied to fill various kinds of soft drinks as to avoid foam. • VMAG electronic volumetric filling machines for conductive noncarbonated products, studied to guarantee highly precise dosing

and avoid any contact between bottle and filling valve. Versions for PET bottles of 5 to 8 litres and 5 gallons are also available. • LG-VMAG electronic isobaric volumetric filling machines for carbonated products have been studied to guarantee filling precision, simplify operations of change of formats and sanitization. • VMAS weight filling machines with mass meters for oil, studied to guarantee filling precision and reduce any cleaning problem about oil. • HVR/LVR vacuum recirculation filling machines with external tanks for hot and/or highly viscous filled products; they have been studied to guarantee even filling temperature and ease CIP operations. METALNOVA range of products also consists of complete lines for 5-gallons bottles, for which special washing systems have been studied, and turnkey bottling lines for which METALNOVA provides an engineering line lay-out service and integration with machines from specialized subcontractors. Attention to cleaning operations in its filling machines, and accurate and flexible customer service from purchase right to after-sales assistance are the pivotal points of the corporate strategy.

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Although Makro Labelling has been on the market for just four years, it has already stood out on the labelling market due to its products. Owing to thirty-year experience of its partners, gained in this sector, Makro can guarantee reliable and efficient machines and services. The company can offer a comprehensive range of labelling machines that ranges from the classic cold-glue applications to the innovative self-adhesive machines. These two labelling systems can be easily combined with each other and integrated in one single machine. Besides, hot-melt applications cannot be missed: paper and pre-cut plastic wrapping labels can in fact be applied on PET or glass containers. Makro Labelling engineers have developed labelling machines in order to offer an innovative product able to improve both quality and performances. Hence, Makro has therefore focused on the following three fundamental principles: modularity, flexibility and practicality. These concepts have been developed after careful and accurate technical and commercial research, which has enabled and will enable Makro products to be on the cutting-edge of worldwide labelling market. All the models offered by Makro Labelling, from the smallest to the biggest, feature some basic elements in common: stainless steel Aisi 304 basement structure, “roof” table, transmission to the stars and scrolls by brushless motors, niploy treatments for the components that are not made in stainless steel.

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Many other customizations need mentioning as they give the machines sturdiness and long life. Makro range of labelling machines includes the small Mak-0 and Mak1 featuring a carousel of 520 mm’s diameter in aluminium alloy which is then coated with a double-layer epoxy varnish. These machines can be broadly used in small-sized businesses with no particular packaging requirements but requiring levels of excellent quality. Mak-0 and Mak-1 can be equipped with mechanic plate rotation or step-by-step motors, but 4, 6, 8 plate optical centring can be installed upon request. Production speed ranges from 1500 b/h min. to 8000 b/h max. In addition to these two models designed for small-sized businesses, the range of Makro Labelling machines also supports medium- and bigsized businesses with special and high-speed applications. This range of machines so consists of Mak-2, 3, 4, 5, 6, 7 and 8 whose carousel diameter is as follows: • Mak-2 – 780 mm diameter • Mak-3 – 1040 mm diameter • Mak-4 – 1350 mm diameter • Mak-5 – 1560 mm diameter • Mak-6 – 1800 mm diameter • Mak-7 – 2160 mm diameter • Mak-8 – 2400 mm diameter The divisions of the carousel range from 4 plates minimum to 40 maximum. The labelling units, glue and self-adhesive, can be divided as follows: • N. 4/5 units in 780 diam. • N. 6 units in 1040 diam. • N. 7 units in 1350 diam. • N. 8 units in 1800 diam. The whole range covers production speeds from 1500 b/h to 42000 b/h. The main applications, with different systems, are: body label, side steady rest, wrapping collar, back seal and any kind of I-, L- or U-shaped guarantee seal. Makro Labelling, along with its technical department, can offer its customers tailored applications as to meet any requirements.


40 Makro Labelling Srl Via Don Doride Bertoldi, 91 46045 Marmirolo (Mantova) Italy • Tel: +39 0376 187 22 03 • Fax: +39 0376 187 21 97 info@makrolabelling.it www.makrolabelling.it

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This year, LITA has been celebrating 50 years of activity and this important anniversary is evidence of efficient industrial policy, which turns into great satisfaction to all the customers who have entrusted LITA in these years. Excellent performance, accurate design and high reliability characterising LITA machinery are excellent guarantee for anyone wanting to make an important investment. The engineering of every model is entirely developed through cuttingedge CAD in 3D environment and is constantly developed as to improve the product, always paying great attention to keep the cost competitive. LITA machinery can be used in a many sectors, such as: food and beverage, chemical, cosmetic and pharmaceutical. The company is producing models for both low capacities, which are usually used for high added value products, and high-capacity models for staple commodities. Although LITA machinery can be found on the premises of internationally renowned companies, Europe is still their major market where 80% of the company’s turnover is invested, in particular in the United Kingdom and France. LITA – Case History GKKZ– Gatchinsky St. Petersburg - Russia Leader in the pet food sector, Gatchinsky GKKZ has asked LITA to automate its main production line. This plant required the palletization of 25-kg bags consisting of 15 piece/min. LITA provided a Kawasaki anthropomorphous robot equipped with a pincer suitable for this kind of product. In addition, this system is also provided with independent device for interlayer and empty pallet insertion. (photo 1) CJSC L’OREAL – Dobrino - Kaluga Region - Russia World leader in cosmetics and personal care products, CJSC L’Oreal has increased its production in its new Russian factory; on account

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of excellent market feedback, the company has invested in 3 highcapacity palletizing lines. For this important investment, L’Oreal has again trusted LITA, which is one of the group preference suppliers. LITA supplied three high-speed, Cartesian-axis palletizing robots JOLLY equipped with digital servodrives and brushless motors, able to perform 14 cycles per minute, change pallet included. The plants are provided with empty pallet cabinet and pallet conveyor for automatic pallet change, which can also be handled with manual transpallet. The mechanical parts are entirely in aluminium, combined with accurate linear sliding on guides which makes the system highly flexible, quick and accurate. The machines are equipped with a gripping device as to handle boxes of up to 20 kg. The feeding system has been designed to perform the robot gripping in single, double or multiple ways. The systems guarantees production of 40 6-piece crate/m. (photo 2) Pasta Berruto – Carmagnola, Torino, Italy In terms of innovation, LITA has always expressed itself at the best level and its commitment to searching for target solution able to meet customers’ specific requirements is evidenced by a palletization system for bags of pasta in pallet-box. Palletization plant for bags of pasta in pallet-box, installed on the premises of Pasta Berruto SpA, an important producer of Torino, has been especially designed to handle 5-kg bags of pasta, mainly for the catering sector and centres, in different size and with production capacity of 25 bag/m by means of an anthropomorphous robot. To guarantee suitable protection during the transport, this product is usually placed inside a pallet-box, which is a big tray with sides 700 mm high, laid on pallets. In order to put the packages inside the container at the requested rate a special picking place has been designed to handle two overlaid bags per cycle. To perform this product positioning, the picking place is equipped with a two-level feed conveyer system. It is also possible to install a box centering device for an accurate positioning during the filling phases. (photo 3)


38 Lita Srl Strada Provinciale Chieri, 19/3 10046 Poirino (Torino) Italy • Tel: +39 011 943 10 04 • Fax: +39 011 943 19 00 info@lita.to.it www.lita.to.it 3

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W RR AA PPPPI IN NG G M M A CA HC I HN IE NS E S у п в е ш у оо в о нч ын е ы иа н ы уп паа ак к к о вчо о ч н ым еа шм м а ши ин ны ы

MOD. PSA 070 + BM MOD. PSA 070 + BM 20072007

MOD. VF50 MOD. VF50

Automatic packing lines Automatic packing lines Automatic packing lines for cylindrical, square for cylindrical, square and for cylindrical, square andand rectangular products rectangular products in rectangular products in in cardboard tray carton cardboard tray or carton cardboard tray or or carton

автоматические автоматические линии линии упаковки упаковки для для цилиндрических, цилиндрических, квадратных квадратных ии прямоугольных прямоугольных продуктов продуктов вв термосжимаемую термосжимаемую плёнку плёнку сс ии без без подложкой подложкой или или складываемого складываемого подноса подноса аа так так же же вв короба. короба.

Impianti Novopac Impianti Novopac s.r.l. Impianti Novopac s.r.l.s.r.l.

Nuova Nuova Zona Zona D3 Via dell’Automobile, dell’Automobile, 41 41 •• 15121 15121 Alessandria Alessandria •• Italy Italy D3 •• Via Tel. Tel. +39.0131.242111 +39.0131.242111 •• Fax Fax +39.0131.240296 +39.0131.240296 www.novopac.it www.novopac.it -- email: email: info@novopac.it info@novopac.it


36 Impianti Novopac Srl Via dell’Automobile, 41 15121 Alessandria, Italy • Tel: +39 0131 24 21 11 • Fax: +39 0131 24 02 96 info@novopac.it www.novopac.it

IMPIANTI NOVOPAC, founded in 1976 by 6 partners (5 technicians and 1 salesman), has become over the years a leading company in the design and manufacture of packaging lines using shrink film and wrap-around cartons. The experience acquired with over 4000 machines sold in more than 30 sectors of industry, has allowed the company to reach a high level of reliability and quality by means of research and development using new technologies. Since 2004, 10 years after the flood that badly hit the company’s original premises, IMPIANTI NOVOPAC has been operating from a new factory of 6000 sqm in the Industrial Estate D3 in Alessandria. The company currently produces around 150 machine a year, about half of which for the Italian market and half distributed all over the world, mainly in Europe. Apart from the machine quality, the company’s customers also appreciate its after sales service that offers qualified technical assistance and an efficient spare parts department. Contact IMPIANTI NOVOPAC to find the best solution for your packaging and end of line projects.

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Carbonation plant

34

Brewhouse

IFind Srl Via S. Pellico, 32 Fraz. Pero 31030 - Breda di Piave (Treviso) Italy • Tel: +39 0422 60 00 31 • Fax:+39 0422 60 60 03 www.ifind.it

Beer flash pasteurizer

Tunnel pasteurizer for beer cans

Initially known for its tank and wine-making machine production in particular, for some time now IFIND has extended its field of action also to process plant production and therefore broadened its window of technological applications for nearly the entire beverage industry. The company proposes complete lines for all beer production process: from raw material treatment, to drinks ready for bottling. Responsible for this new expansion is Ifind’s new commercial manager of the beer division, Mr. Marco Pasqualotti, has greatly contributed to starting this new sector. His experience and humane charge as one of the most experts of the beer section, together with his “team” of tecnologists, have enabled this company of Treviso to target important goals. Research, high project capability, versatility in respect to technology and tradition, prompt service, are just some of the company’s main assets. Moreover, Ifind is also highly specialized in producing containers for considerable storage. It manufactures pressure equipment compliant to the PED standards. With such extensive and competitive range of products, also in terms of process equipment, Ifind has completed its approach to the market by extending its field of action to other tank and storage solutions. As regards beer production sector, as well as traditional proofing cells and process tanks, Ifind also stands out for its production of CIP systems, tunnel and plate pasteurization plants and cooling plants.

CIP can be semi-automatic, automatic, steam heating or electric resistor heating; in addition, they can also be equipped with the following equipment: sterilizing dosing, ph meter, automatic load controls, conductivity meters. Pasteurization, cooling, heating or multitask tunnels are available in various sizes, from 3 to 100 m2 for single layer, up to 200 m2 for double layer. The belt is in acetylic resin or stainless steel. Plate pasteurizers with 1, 2, 3 and 4 steps or tubes, with capacity from 1000 l/h to 50,000 l/h. The main asset deriving from Ifind technology is certainly flexibility. During a recent interview Mr. Marco Pasqualotti said “although the word “flexibility” is too often used, we can use it since our production organization is not standardized as other big groups’. The advantage of being a medium-small sized enterprise is the possibility of working closely with customer’s requirements”. In smallsized realities the capacity of keeping human values at the centre of business relationships is fundamental: “When choosing a plant, says Pasqualotti, it is very much important to have built something positive together with the user, showing him that we are reliable. More than all the details of an offer, it is just the message you convey that becomes decisive. Without introduction to the market, good production risks being useless. Making yourself known through direct contact enables to reap proportionally. This rule has never been changed.” I T A L I A N

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GEA Niro Soavi expand One homogenizer range One75 and One37 absolute benefits for our customers • Quality

• Simple

• Simplicity

• Versatile

• Flexibility

• Reliable • Reliability up to 10.000 l/h @ 250 bar -

GEA Niro Soavi GEA Mechanical Eqipment Italia S.p.A. Via A.M. Da Erba Edoari 29, 43123 Parma - Italy Tel.: +39 0521965411 , Fax: +39 242819 www.niro-soavi.com www.gea.com

High Pressure Homogenizers GEA Niro Soavi homogenizers bring an impeccable reputation of excellence and technological breakthroughs unmatched by any other manufacturer. This is because for 66 years the company has worked hand-in-hand with its customers to produce technically advanced homogenizer solution that improves process efficiency and profitability. The gained experience, flexibility and spirit of innovation, typical of an Italian company based in Parma, well combined with quality and reliability of the international German Group, make GEA Niro Soavi the homogenizer world-wide leader. In food, dairy, cosmetic, chemical, biotech, and pharmaceutical fields, Ariete and One homogenizers stand for innovation and expertise. The family of GEA Niro Soavi One Homogenizers is becoming bigger With the new One 37 & One 75, GEA Niro Soavi is expanding its product range in the medium to upper performance flow rate. To date, the smaller capacity has been covered by One 7, One 11 and One 15 homogenizers; now with the additional models One 37 and One 75 the successful One series is becoming complete up to 10.000 l/h into the range of pressure up to 250 bar, with an outstanding cost/performance ratio. One Series is an ideal homogenizer for dairy products and beverages, such as: pasteurized flavoured milk, cream, milk for yogurt, cheese, yogurt drinks, dressings, fruit juice and drinks. The high-efficiency, abrasion-resistant homogenizing valve guarantees correct micronization for excellent quality and long physical stability. • Main Features • Easy homogenization • Ready-to-use • Ideal for small-medium dairy and beverage industries • High versatility and smart installation • Small–medium production • Long lasting core components • Top quality material (Duplex alloy monoblock liquid end) • Easy to use Pneumatic control and pressure alarm • Reduced maintenance cost • Low energy and water consumption • High efficiency operation • Safe sanitary design • Complete package ready for the installation One homogenizers combine convenience and absolute quality to deliver unmatched benefits 1. Simple: One offers a simple design construction, complete with all the options needed to be easily integrated into the system, as ready-to-use and low maintenance units. 2. Versatile: available in five versions, One homogenizers can meet any production need (from 300 l/h up to 10.000 l/h - 250 bar) 3. Reliable: constant engineering improvement, excellent quality standard of production and the competence of personnel are the winning drivers to guarantee long lasting machine.

Ideal for dairy products and beverages, such as: • Ice-cream • pasteurized flavoured milk • cream • milk for yogurt • cheese • yogurt drinks • dressings • fruit juice and drinks • soya milk • butter oil


GEA Niro Soavi

GEA Mechanical Equipment Italia Spa

Via da Erba Edoari, 29/A 43123 Parma, Italy • Tel: +39 0521 96 54 11 • Fax: +39 0521 24 28 19 info.geanirosoavi@gea.com www.gea.com www.niro-soavi.com

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FIMER was established in 1970 in the heart of one of the most ancient and renowned Italian wine areas, origin of top-class wines. Founder Bruno Mogliotti initially put his expertise and innovative ideas to the local wine companies’ disposal by creating a line of smalland medium-sized fall filling machines for modest and high capacity productions. Immediately Fimer machines stood out in the market for their advanced technology and great attention to details. Excellent market feedback for Fimer first products and growing customers’ satisfaction spurred Mr. Bruno Mogliotti to study and produce increasingly elaborate and integrated models. Hence monoblocs, multipurpose machinery able to perform rinsing or blowing operations, filling and closing operations from one single production station, were created. Technological performances combined with perfect synchronism, to name some of the many operations that these multipurpose machines, had immediate huge success, also on account of better considerable cost reduction and operation space saving guaranteed than three separate machines. FIMER’s constant construction success encouraged the demand of machinery also from producers who do not work in the wine sector, but also in the soft drinks, distillates, beer, oil, water sectors as well as chemical sector, even if in smaller size. From small-sized mechanic firm, throughout the years FIMER has become a leader of the sector and thanks to some 9,000 indoor square meters’ factory it can provide bottling solutions to any part of the world and Italian market (18-20%). FIMER designs and produce upon customer’s requirements, backing on its knowledge and expertise gained in many years of successes. The company’s young and dynamic staff is always willing to experiment

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and optimize the most recent technologies in any engineering stage, optimizing the resources available in its processing, material management and control departments thanks to skilled and qualified personnel. Fimer machinery are greatly appreciated and chosen on account of their being carefully realized down to the finest details, their high reliability, cost-effectiveness and low-cost maintenance. They offer high-quality technology, state-of-the-art solutions, and a moderate production capacity: Fall and high-vacuum (for dense and viscous liquids) filling machines, volumetric machines (as to assure the exact quantity of product inside a container), isobaric machines (for carbonated liquids in particular), capping machines, special machines and monoblocs. Monoblocs are FIMER’s historic products, multipurpose machines performing rinsing, filling and capping (cork closures, aluminium screw closures, mushroom and T- shaped corks, pressure plastic closures, crown closures, plastic screw pre-threaded closures), as well as deaeration for products like wine that does not mind oxidation, and for small production, also capping, labelling and rear-labelling. Such machines offer great compactness, synchronism of all mechanics, flexibility and cost-effectiveness, thus solving the problems of the most demanding bottlers perfectly well and meeting the most diverse production requirements. FIMER product range has been enriched with electronic and isobaric electronic systems especially for the beer and soft drinks industry. Owing to the cooperation with other companies of the sector specializing in the production of ancillary machines, FIMER staff is also committed to studying and producing entire bottling lines for any production requirement, for small-sized wine-growing and producing firms requiring high production and high speed.


30 Fimer Tecnologia “DOC” per l’imbottigliamento

Srl

Via Pierino Testore, 39 14053 Canelli (Asti) Italy • Tel: +39 0141 82 34 04 • Fax: +39 0141 83 45 04 info@fimer.it www.fimer.it

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Aseptic filler

Sterilizer

Piston filler group with 24 piston and capper

26 Fenco Spa UHT line Fruit juices

Aseptic filler

Fenco SpA, established in 1984, has been producing food processing plants for the food industry for over 25 years. The company’s today’s activity includes not only the manufacture of machines and complete lines to process fruit and vegetables into semi-finished products, but also process lines for finished products. Close interaction and experience sharing with its customers have enabled Fenco SpA to offer always to best technical solution. The company’s offer includes the following: Lines for semi-finished products • Tomato processing for the production of all its by-products such as concentrate, pulp, peeled tomatoes and cube tomatoes; • Processing of European and tropical fruit, and carrots into natural and concentrated purées, and into clarified or turbid concentrated juices: • Vegetables processing lines to produce preserves in any preserving liquid • Processing of fruit and vegetables for following deep-freezing or drying

Via Prampolini, 40 43044 Lemignano di Collecchio (Parma) Italy Tel: +39 0521 30 34 29 Fax: +39 0521 30 34 38 fenco@fenco.it www.fenco.it

Lines for finished products • Production and packaging lines for tomato-based juices and sauces • Fruit juice production and packaging lines • Jam and marmalade production and packaging lines • Candied fruit production and packaging lines • Milk and milk by-products (cheese and yogurt) production and packaging lines • Air and water pasteurizing and cooling lines for packed ready meals • Fluid and spiral deep-freezing plants Fenco SpA banks on a team of qualified technicians and technologists who are at the customers’ disposal from the design stage right through the installation, start-up and personnel training. Fenco’s flexibility guarantees tailored solution upon customer’s requirements.

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FBF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers, dosing systems and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sale services but also continuous relationship with constant, direct post-sale technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design. The main utilization fields of the company machineries are: • dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); • ice-cream industries; • food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); • cosmetic, pharmaceutical, chemical and petrol-chemical industries (starch, cellulose, wax, colorants, beauty creams, tooth paste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.). But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent

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acceleration followed by immediate deceleration causes cavitation with explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested). FBF Italia’s range of machines can be commonly classified as follows: • high pressure homogenizers: The homogenizer is often necessary to mix one or more substances within a liquid. This machine allows micronizing and scattering the particles suspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and storage the product may undergo. The “Millennium Series” homogenizers are manufactured according to the UE directives and are available with capacity ranging from 50 up to 50.000 litres/hour; according to the products to be processed, the requested pressure may vary up to 2.000 bars (29.000 psi) • positive displacement pumps: these pumps are used to transfer the products from a storage system or process one to a further part of the plant at a high pressure. These machines are commonly used for feeding of spray driers, tomato paste plants, osmosis plants, etc. • laboratory homogenizers: manufactured to replicate the same homogenization conditions that can be expected in a real production process these machines offer the possibility to execute tests up to very high pressure (1500 bar) and do not need of any other device to work. Easy to use and to move, with the highest reliability, is the best choice for keeping the production always under control. • positive displacement pumps for product containing particles: these pumps are mainly used for product containing particles with a max. sizes of 15x15x15 mm such as tomato cubes, vegetable or fruit pieces. The construction of such a machine is much the same as the homogenizers, except for the compression head which is equipped with special pneumatically controlled valve groups.


24 FBF Italia Srl Via Are, 2 - 43038 Sala Baganza (Parma) Italy • Tel: +39 0521 54 82 00 • Fax: +39 0521 83 51 79 info@fbfitalia.it www.fbfitalia.it

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ENGINEERING S.R.L.

Visit our new website:

www.crmengineering.it www.crmengineering.it

Since its foundation in 1985, CRM Engineering has gained remarkable experience in the packaging industry and specialized in the bottling sector. The company is always future oriented and invests in manpower, machinery and equipment with the aim to provide its customers with sound and efficient service relying only on its internal resources. Thanks to 3D CAD/CAM and CNC (3-4-5 axles) design and manufacture, CRM Engineering can offer its customers an allround service inclusive of change of format for bottling lines in order to handle containers; starting from rinsing machines right through labeling machines (cold-glue and hot-melt), the company guarantees quality and inexpensive costs. CRM Engineering builds screws for any applications and upon customer’s requirements.

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Thanks to its experience in the field, CRM designs engineering internally complete equipment for handling of containers and/ or bottles. The customer, thanks to this service, will make it possible, as well as the finished product, all necessary technical documentation to post-sales/office parts. Data traceability, such as CAD drawings, and mathematical models, is certainly one of the most important features of a quality product. To this end CRM Engineering keeps its database in the “history” of each component carried out. Today the image of a product plays a key role: the search for new forms make the designers’ work harder. To this end CRM Engineering offers to the customer the opportunity to obtain the mathematical data of bottles or anything else that could be used to design equipment suitable for conveying the product. CRM Engineering also can carry out surveys of cams and dimensional checks of components. CRM in-house specialized department manufactures accidentprevention structures to be installed in the machinery of the sector. In addition, it also builds perimetric barriers and boards with transparent plates and electro-welded metal nets. After studying the application that least hampers operators’ interventions and fully respects the safety norms in force, the company designs and manufactures up and down sliding doors or casement doors. With a sample of the format (bottles, phials, etc.) and a few hours of study on your lines, CRM Engineering can provide a complete upgrade of the bottling line. Yo u c a n v i s i t C R M E n g i n e e r i n g n e w u p d a t e d w e b s i t e www.crmengineering.it


20 Crm Engineering Srl Via G. Di Vittorio, 24 46045 Marmirolo (Mantova) Italy • Tel: +39 0376 46 76 60 • Fax: +39 0376 46 78 45 info@crmengineering.it www.crmengineering.it

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18 Cidiesse Engineering Srl Via dell’Artigianato, 3 36013 Piovene Rocchette (Vicenza) Italy • Tel: +39 0445 55 02 00 • Fax: +39 0445 55 00 14 info@cidiesse.com www.cidiesse.com

Cidiesse Engineering has designed and produced internal conveying equipment since 1976; the systems are especially conceived and particularly used in the chemical, pharmaceutical, ceramic, agricultural, milk and dairy sectors as well as in the food and beverage industry and publishing trade. Vertical elevators, bucket elevators-conveyers, belt and modular conveyers, revolving tables, conveyers with deviators. Thanks to its remarkable experience gained over the years and the use of high-quality materials, Cidiesse Engineering can produce systems which are highly appreciated for their design and performances. Cidiesse’s Bucket Elevators, especially designed for the transport of fragile, granulated, powder and sticky products, can keep products unaltered and prevent contamination and leakages. They are supplied with one or more loading and unloading stations. Thanks to their modern design, they can be adapted to the different logistic needs of every single client. The Vertical Elevators are especially studied to be used in the chemical and publishing sectors, canteens, ceramics, food and beverage

industry, milk and dairy fields, etc. These systems move the products upwards and downwards. They are characterised by high speed and synchronized blows reaching up to 1,500 loading units/hour. The Revolving Tables, with variable or fixed speed, can be supplied with a speed reducer on request. The frame in Aisi 304 stainless steel, ensures safe use in the food industry, and milk and dairy sector. The Belt and Modular conveyers are flat, inclined conveyers equipped with deviators; they are built with utmost attention to the cleaning needs and ordinary maintenance. Reliable and modular, they convey any kind of product whose characteristics and features are always respected. From single elements to complete conveying systems, Cidiesse Engineering studies together with its clients the most appropriate solutions in compliance with the standard regulations and according to the industrial and logistic requirements. A specialized staff of technicians and designers is always at the client’s disposal to offer know-how and innovative ideas.

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16 2 Chiaravalli Group Spa Via per Cedrate, 476 21044 Cavaria con Premezzo (Varese) Italy • Tel: 0331 21 45 11 chiaravalli@chiaravalli.com www.chiaravalli.com

Chiaravalli Group Spa is a primary European manufacturer operating in the field of Mechanical Transmission. The company was established in 1952, and over the years it has produced a continuous and increasing development both in the dimensions, and in the range of built and marketed products. Chiaravalli brand is synonymous with quality and it’s well recognized all over the world thanks to its reliability, competence and continuous technological innovation. To be a partner of Chiaravalli Group for the purchase of standard material for Transmission Components, as well as for the realisation of some special high-precision particulars as per drawing, means to be open to cooperation with a primary international company with a technical culture and professional skills of the highest profile. The offer of Chiaravalli Group is diversified into four different sectors: • Open Standard Transmission • Motors and Gearboxes • Mechanical Screw Jacks • Special Components as per drawing Company Chiaravalli is organized on the basis of the most modern Automation and Computerization Systems.

For each field it has been realised a specific pole of Manufacturing and Storage which are interacting each other fully in computer manner. The distribution of products is made in over 52 European, African and American countries, carried out through a network of local distributors connected with the company Chiaravalli using informatics networks. At any time, 24 hours per day, 365 days per year, Chiaravalli distributors are connected with the company’s modern Logistic Centre of Cantalupa (Cavaria). Inventory, costs, methods of delivery as well as the timing delivery for each mechanical component manufactured or marketed by the company Chiaravalli, are available in real time. For special products manufactured upon customer specifications, Chiaravalli has a modern and sophisticated plant of CNC Machine Tools that allows it to build with technical of 3/5 axes any components that fall within a size of 2.5 cubic meters. The Chiaravalli Group Spa is certified ISO 9001 and it is equipped with several metrological rooms that allow it to carry out any dimensional product inspection and to certify the quality of row materials used. Chiaravalli Group Spa, a strong ally to compete in the field of Mechanical Transmission.

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Bottling systems by AVE Technologies: precise, reliable, and innovative Reliability and precision are the key words for describing AVE Technologies innovative bottling systems. Fully engineered systems designed and manufactured to each and every customer’s order for treating all kinds of product (water, still and carbonated soft drinks, milk, wine...). Their reliability and precision take shape in a new EFS-Evo isobaric filling system suitable for bottling sparkling and still products in glass bottles. With its special hybrid valves, the EFS-Evo system combines a traditional mechanical sturdiness and reliability with the flexibility and precision of the most advanced electronic solutions.

AVE Technologies srl Via della Costituzione 127 - 30038 Spinea (Venice - Italy) t. +39 041 5412624 - f. +39 041 5089 100 info@ave-technologies.com - www.ave-technologies.com

You won’t spill a drop


14 Ave Technologies Srl Via della Costituzione, 127 30038 Spinea (Venezia) Italy • Tel: +39 041 541 26 24 • Fax: +39 041 508 91 00 info@ave-technologies.com www.ave-technologies.com

SWAN new short-pipe electro-pneumatic isobaric fillers are AVE Technologies’ latest novelty standing out for their special features of functionality and construction quality. These plants are suitable for throughput up to 80,000 bottle/h and are engineered upon “clean design” philosophy; in addition, stainless steel materials are also used to produce all component. External pressurized tank is equipped with a variable speed restart pump for overall control on the pressure of the filling head. The machine manages three different process gases, such as: pure CO2 at filling pressure; CO2 impure from the bottle during low pressure isobaric filling phase to vacuum wash the bottles and pressurization, and vacuum making for bottle pre-discharge and decompression. The modular isobaric valve runs at two filling speeds and is provided with short or long pipe to perform filling from the bottom. A dome-shaped board is used to convey the bottles and ease water and glass shards drainage. Modular structure with clockwise and anticlockwise configuration.

Setting for rinser and screw capper, or crown capper as an alternative in case of simultaneous us of more cappers. Board handling of bottle conveying by means of synchronized brushless motor with main motor of the filling carrousel. Bottle synchronizing screw runs with fix centre with the varying of the diameter of the bottles, and it is mounted on a tilting structure as to ease change of formats. Stars and bottle guiding equipment are in stainless steel while wear outline is in rubber as to ease the cleaning of the handling system. Machines are also equipped with dismountable shields with tilted conic-shape outline, to avoid glass shards from bouncing back on the valve after possible explosion of the bottles. Bottle lifting stainless steel jacks are fully pressurized as to avoid water or other impurities from being sucked in. SWAN is the latest and most qualified technological innovation from AVE Technologies, a company member of Della Toffola Group.

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12 Atlanta Srl Via Europa, 13 40010 Sala Bolognese (Bologna) Italy • Tel: +39 051 72 27 92 • Fax: +39 051 72 16 30 info@atlantapackaging.eu www.atlantapackaging.com

Atlanta is a specialized company engaged in the production of packaging machines for food, beverage, pet food, detergents, lubricants and personal care products. A very large producer of canned goods has recently upgraded its production lines with Atlanta machines chosen for their reliability and flexibility. The first ATLANTA machine receives pre formed cluster packs from an upstream machine and collates them into a single layer multipack which is then shrink wrapped. The multipacks then proceed on to the next ATLANTA machine which is equipped with a vertical stacking unit to form larger packs. These packs are also overwrapped but with low fusion film to stop the films sticking together. In addition, the same company has requested a high-speed wrapping machine using a special tray and produced in double lane. The ATLANTA machines listed above complete 3 production lines which run at 1,200 cans per minute. There are several combinations of cluster packs and multipacks but changeovers can be quickly completed without the use of tools or change parts.

The extensive range of wrap-around case packers and shrink wrapping machines from Atlanta has established them in the marketplace thanks to performance, versatility, efficiency, reliability and low maintenance. The company now produces the following machine ranges: • The wrap-around RAFFAELLO, can pack up to 15 cases per minute; • The wrap-around GIOTTO, can pack up to 50 cases per minute; • The Shrink Wrapper ECOFARD, for packing up to 300 packs per minute (triple lane); • The Shrink Wrapper OPALE, for packing up to 50 packs per minute; • The Shrink Wrapper AMBRA, for packing up to 30 packs per minute; • The COMBI machine which is a union of a shrink wrapper and a wrap around case packer. All Atlanta shrink wrappers can be specified to run film only packs, with pad and film, with tray and film or just tray. Print registered film is an affordable option. Key benefits of all these models are fast and easy format changes, combined with operational convenience.

I T A L I A N

T E C H N O L O G Y

F O R

T H E

BEVERAGE INDUSTRY


Pixis

10 Akomag Srl Frazione Diolo, 15/D 43019 Soragna (Parma) Italy • Tel: +39 0524 59 90 97 • Fax: +39 0524 59 90 12 info@akomag.com www.akomag.com

Sira

The automatic washing of returnable bottles has today reached a level of high specialization. AKOMAG is a young, flexible and dynamic company that bases its organizational strategy on Customer Satisfaction, the quality of its systems, its assistance services and technological innovation. The company has been working in the bottling sector for many years, and boasts a long construction experience, which allows it to guarantee maximum yields for the client, together with the highest level of operational practicality, minimum working costs and long lasting equipment, due mainly to the fact that the machines are built using certified, top quality materials. This experience and the company research are made available to the clients who demand only the best. The simple, modular structure of the company’s production range has allowed for the progressive increase in the functions and level of sophistication, including special washing and sanitization sections,

automatic process parameter control, system security devices, energy saving devices, the reduction of exhaust waste and automatic sanitization of the most important parts in terms of hygiene. During the design the utmost attention has been paid to ensuring the adoption of all details for health protection and operator accident prevention, along with all the necessary protective devices for noise reduction. Great efforts have also been made to reduce the size of these traditionally large and awkward machines, in order facilitate space optimization in bottling plants. The AKOMAG production range includes bottle washers, rinsers and sterilizers for glass and PET bottles and for large 3-4 and 5 gallon bottles, crate washers and various complementary machine accessories. The company’s operational site is in Soragna (Parma), and has a covered surface area of more than 1,500 m2 for production, plus a spare parts warehouse and technical, administrative and sales offices.

I T A L I A N

T E C H N O L O G Y

F O R

T H E

BEVERAGE INDUSTRY


9

P-SYSTEM - Tubular Flash Pasteurising Equipment For Aseptic Filling WATER SYSTEMS is involved in the field of beverages preparation and treatment with a wide range of equipment including water purifying systems, syrup rooms, premix units, CIP units and flash pasteurising units. Water Systems’ success had been based, since the company foundation in 2005, on the full Customer’s satisfaction: this mission is completed by meeting the Customer’s expectations by means of a constant commitment in the research and the development of tailor made solutions with expert and professional service, from the base engineering, through the 3D drawing modelling and equipment manufacturing, till the Customer’s technicians training. This commitment haS now been extended till the edges of the currently available technology in the latest version of flash pasteurising equipment for juices aseptic filling, for sure one of the hardest challenges for a process equipment manufacturing company. Aseptic filling holds a strategic interest for the future of WS because of the currently increasing attention of the rising markets (mainly Africa, the Middle East and South America) on aseptic filled beverages: hence the companies’ board decided to invest technical and economical resources on the development of this process.

I T A L I A N

T E C H N O L O G Y

F O R

T H E

BEVERAGE INDUSTRY

The P-SYSTEM - tubular flash pasteurising equipment for aseptic filling - is a fully automatic juice flash pasteurizing unit, which allows the inactivation of all those micro-organisms naturally present in the product or introduced during the processing causing the fermentation and the following product spoilage. The flash pasteurization by P-SYSTEM entirely meets technical and safety requirements and at the same time minimizes any organoleptic alteration of the product by operating with the utmost precision at the temperatures required by the process for a time which is usually in function of the product typology. The unit is supplied completely preassembled on a stainless steel circular-section skid for an easy and efficacious cleaning of the external parts too; all the parts in contact with the product are manufactured in AISI 316 L stainless steel to be highly resistant to the effect of sanitizing agents; the control panel air conditioning system is provided with NEMA 4X certification for the maximum IP protection; the control panel and the junction boxes are provided with sloping top to avoid dust accumulation. The pasteurizing process is carried out through a 4-sections set of tubular heat exchangers (pre-heating before deaeration, pasteurizing, heat recovery and final cooling); tubular heat exchangers are


A. Water Systems Srl Località Piana, 55/D 12060 Verduno (Cuneo) Italy • Tel: +39 0173 61 56 36 • Fax: +39 0173 61 56 33 info@watersystems.it www.watersystems.it

manufactured in AISI 316 L stainless steel and thermally insulated with a special cover realised in stainless steel and rockwool (the casing in stainless steel prevent the rockwool to get in contact with humidity, chemicals, etc.). The unit is provided with sanitary design lobes pumps (Alfa Laval) ensuring a gentle treatment of the product even in case of pulps and fruit cells presence. In case of filler stop the product is stored in an aseptic buffer tank protected by a set of aseptic double chamber valves; the integrated steam barrier of these valves enables the safe separation of both product lines via the two seat seals; the integrated function of the single-seat lifting capability permits fully automatic seat cleaning during production. The number of seals and moving parts are reduced to a minimum to provide easy maintenance. The process is fully automatic and controlled by PLC and 19” touch screen for the best access to process parameters; furthermore the equipment is interfaced with the rest of the line via Ethernet and with the manufacturer’s factory via web. Other features of the equipment are a high automation level (including the use of ASi-bus for field control of pneumatic valves) and process control (systems can be equipped with SCADA supervision software),

a strong attention to hygienic aspects to avoid any possible contamination of a such delicate product and a strong attention to the reliability of used components. All the systems manufactured by WATER SYSTEMS are provided with components supplied by leader European manufacturers, in order to guarantee maximum reliability. The choice made by the company to use high quality components manufactured by well-known international producers fully integrate the company’s daily job philosophy and guarantee the customers an easy way to find the spare parts. Skilled technicians constantly trained and periodically evaluated by state institution releasing the required certifications, carry out the whole welding process when the use of orbital welding machines is not allowed by the pipework design. The mechanical preparation of the part to be welded is aimed to reach the maximum hygiene in the piping guaranteeing the complete drain of the plant and the absence of dead ends. The P-SYSTEM increases further the already wide range of products offered by WATER SYSTEMS for the fluids treatment in beverage industry and represents the sum of the technical competences achieved during the company’s growth.

I T A L I A N

T E C H N O L O G Y

F O R

T H E

BEVERAGE INDUSTRY

8


www.watersystems.it one partner,

many solutions A complete range of beverage process equipments: - premix equipments for CSD production - mineral water carbonating units - syrup rooms and sugar dissolving units - CIP and SIP for best cleaning and sanitizing - ozone generators and ozonising equipment - sterile water production for aseptic lines - sterilising solutions automatic preparing devices - minerals and flavours dosing devices - tailor made water treatment plants - qualified pre-sale technical support - competent after sales servicing

A. Water Systems S.r.l.

Loc. Piana, 55/D – 12060 VERDUNO (CN) – ITALY Tel. +39 0173 615636 – Fax +39 0173 615633 www.watersystems.it – info@watersystems.it


A. Water Systems Srl Località Piana, 55/D 12060 Verduno (Cuneo) Italy • Tel: +39 0173 61 56 36 • Fax: +39 0173 61 56 33 info@watersystems.it www.watersystems.it

I T A L I A N

T E C H N O L O G Y

F O R

T H E

BEVERAGE INDUSTRY

6


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TecnAlimentaria Supplement n. 8/9 Aug/September 2013 Year XVIII

08 09

Editorial Staff: Sabrina Fattoretto Management, Editorial Office: Editrice EDF Trend srl Ago SettBianchetti Via 11, sto e m bre - ITALY 31100201Treviso 3 SpTel. + 39 0422 410 076 p o edizio c o s t a le ne in mFax + 39 0422 574 519 662 m a 4 5 % abb /9 .to N ° 6 D 20/ B Ar Se 0 8 / 0 CI-TV L e t . 2 tte mb 9 A - Anno g g e re g 20 o s t 1 8 13 o/

e-mail: info@tecnalimentaria.it redazione@tecnalimentaria.it www.tecnalimentaria.it

Cooperators: Cristiana Zipponi Anita Pozzi

VE

RA

Autorizzazione Tribunale di Forlì n. 5 del 19.01.1996 In questo numero la pubblicità non supera il 45% Sped. in abbonamento postale 45% Art. 2 Comma 20/B Legge 662/1996 DCI-TV

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Publisher: rnat Intesrl i Editrice EDF Trend Via Bianchetti 11 31100 Treviso - Italy

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All right reserved. Reproduction in whole or in part without written permission is prohibited. The Publisher is not responsible for any materials, nor for writers’ nor contributors’ expressed or implied opinions.

Y MO DalNilo di Ossama Te SALAMA Tec cnolo MO DU hno gia per DU LAR Photolitology&foPrinting: g r g rand ITÀ TrevisoStampa LA rea i nu Informativa ex D.lgs 196/03 tn RIT um meri ,F Ai sensi dell’art.2 comma 2° del Codice ber NO ancDeontologico LE Y, s h dei giornalisti si rende nota NS e S OF: FL MEMBER l’esistenza TO di una banca dati di uso redazionale EX SIBI a N P la* sede di Via Bianchetti 11 Treviso. ON lsopresso L IBI del trattamento dati è il direttore -Responsabile LIT ITÀ, ST responsabile a cui ci si può rivolgere presso la O P Y, P R sede di Treviso * Via Bianchetti 11 per i diritti previsti PR A dalla legge 675/1996. AC TICI T TIC À AL ITY Translation into Arabic:

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Editor in chief: E. Da Cortà Fumei

Design: Carlo Borin

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INDEX

BEVERAGE INDUSTRY VE

IND

Internati Beverage Industry

COMPANY

A.WATER SYSTEMS srl

6-9

www.akomag.com

10-11

AKOMAG srl

www.atlantapackaging.com

12-13

ATLANTA srl

Beverage Industry

www.ave-technologies.com

14-15

AVE TECHNOLOGIES srl

Beverage Industry

www.chiaravalli.com

16-17

CHIARAVALLI GROUP spa

Beverage & Food Industry

www.cidiesse.com

18-19

CIDIESSE ENGINEERING srl

Beverage Industry

www.crmengineering.it

20-21

Beverage Industry

www.designandmoulds.com

23

Beverage & Food Industry

www.farck.com

55

Beverage Industry

www.fbfitalia.it

II Cover, 24-25

Beverage & Food Industry

www.fenco.it

26-27

FENCO spa

Beverage Industry

www.fimer.it

28-31

FIMER srl

Beverage Industry

www.gea.com

32-33

Beverage Industry

www.ifind.it

34-35

Beverage Industry

www.novopac.it

36-37

Beverage & Food Industry

www.lita.to.it

3, 38-39

Beverage & Food Industry

www.makrolabelling.it

1, 40-41

Beverage Industry

www.mnmetalnova.it

42-43

Beverage & Food Industry

www.misa-coldrooms.com

44-45

MISA srl

Beverage & Food Industry

www.motive.it

46-47

MOTIVE srl

Beverage & Food Industry

www.pietribiasi.it

49-51

PIETRIBIASI srl

Beverage Industry

www.priamosrl.com 52-53

Beverage Industry

www.simipma.it

54

Beverage Industry

www.smigroup.it

56-59

Beverage Industry

www.technespa.com

2, 60-61

Beverage Industry

www.valcom.it

62-63

US Beverage Industry TR Y Beverage & Food Industry ine

.

PAGES

www.watersystems.it

al Mag

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WEBSITE

FIELD

az

BE

CRM ENGINEERING srl DEMO DESIGN & MOULDS FARCK spa

FBF ITALIA srl

GEA NIRO SOAVI spa IFIND srl IMPIANTI NOVOPAC srl LITA srl

MAKRO LABELLING srl METALNOVA spa

PRIAMO srl

SIMI Packaging Machines srl SMI GROUP spa TECHNE - Graham Packaging Company Italia srl VALCOM srl


FOCUS

ON YOUR NEEDS

Here are our proposal Low maintenance costs, machinery efficiency, easy management, system flexibility, investment return. LITA will celebrate 50 years in business, this year and is the right partner to have by your side that guarantees and offers expertise and experience in order to attain your objective.

LITA srl 10046 Poirino (To) - Italy tel.+39 011 94.31.004 fax +39 011 94.31.900 www.lita.to.it email info@lita.to.it


visit us on www.technespa.com

Follow us on

Stand: 14 A03 Hall: 14


Technology for great numbers.

Hall B5 Stand 115

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling for the beverage sector has always been our passion and our core business. Advanced technologies, an international sales & after sales service network and operational flexibility are our marketing strengths. The ability to satisfy any labelling requirements from 2,000 to 42,000 b/h is the result and is appreciated by the smallest companies to the largest corporations. Just four years of business, more than two hundred successes all over the world.

Makro Labelling srl • Via Don Doride Bertoldi, 91 • 46045 Marmirolo (Mantua) • Italy Tel.: + 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it


www.fbfitalia.it

What we do best are High Pressure Homogenisers.

H

We have already done it more than 3000 times and still keep on doing so.

. .P

ge o m Ho

nizers

A complete range to suit a wide variety of applications and products

FBF Italia S.r.l. Via Are, 2 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 Fax: +39 0521 835179 www.fbfitalia.it info@fbfitalia.it


CATALOGUE IN: Arabic / English

2013

Italian Technology for the BEVERAGE INDUSTRY

INTERNATIONAL MAGAZINES

.it

Supplemento a TecnAlimentaria N째8/9 Agosto-Settembre 2013 - Spedizione in abb.to postale -45% Art.2 comma 20/B Legge 662/96 DCI

Tecnalimentaria catalogue arabic english 2013 beverage industry  

Italian Technology for the Beverage Industry

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