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PACKAGING SUSTAINABLE DESIGN 2023-2025 HIGHLIGHTS BOOKLET

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Contents

Foreword Introduction

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Objectives of the Carbon Reduction Design Policy

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Promoting Circular Design to Achieve Green Transformation

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SUSTAINABLE PACKAGING DESIGN HIGHLIGHTS BOOKLET 2023 - 2025 2


Selected Cases for Sustainable Packaging Design

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Food & Health Products Stationery & Home Decoration Gifts Apparel & Accessories Outdoor, Sports, & Leisure Goods Medical Devices & Healthcare Equipment Personal Care, Cosmetics, & Wellness Machinery, Tools, & Electronic Components Automotive Components & Accessories

A Table of Proper Nouns and Their Corresponding Abbreviations

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Foreword


Promoting Low-Carbon Packaging for Export Products: The Ministry of Economic Affairs Joins Hands with Design Specialists to Advance toward a Sustainable and LowCarbon Future

Taiwan depends highly on foreign trade and plays a critical role in global supply chains. Confronted with the challenges of global climate change, Taiwan has been implementing its “2050 Net-Zero Transition” for over four years. To ensure steady and pragmatic progress toward the 2050 net-zero goal, while effectively strengthening industrial competitiveness, the government launched “Taiwan’s Comprehensive Carbon Reduction Action Plan” in 2025, which adopts a strategic approach to “prioritize carbon reduction with a goal of net zero,” thereby setting a new national target for carbon reduction. To support Taiwan’s industries—primarily small and medium-sized enterprises (SMEs)— in adapting to international net-zero policies and grasping emerging business opportunities, the Ministry of Economic Affairs (MOEA) continues to promote a variety of low-carbon measures that align with national policies. Packaging, as the key interface that connects exported products to international markets, not only involves goods but also conveys corporate sustainability values and environmental responsibility. With this in mind, the International Trade Administration (TITA) has implemented the three-year “Carbon Reduction Packaging Design for Export Products Consultation Policy” since 2023 in partnership with the Taiwan External Trade Development Council (TAITRA) and the Taiwan Design Research Institute (TDRI), while collaborating with 183 Taiwanese design service providers to assist export-oriented SMEs in adopting low-carbon packaging design. The program provides multiple aspects of guidance, including brand and packaging image positioning, the use of circular or reusable materials, optimization of packaging structures, and modular design. Tailored to various industries and markets, the program has also created demonstration cases for cross-sector carbon reduction to help SMEs move beyond the limitations of single-use packaging materials, while enhancing the international image and competitiveness of Taiwan’s exported products. This special publication presents selected achievements and highlights innovative design from the three-year program, showcasing Taiwan’s capabilities in green packaging design and its commitment to sustainability. By sharing these outcomes, we hope to inspire more industries at home and abroad to voluntarily adopt carbon reduction packaging design and work together toward a sustainable and low-carbon future.

William Liu International Trade Administration, Ministry of Economic Affairs((TITA) ) Director General


Carbon Reduction Packaging Drives Green Competitiveness

As the global wave of sustainable development and net-zero emissions surges forward, “carbon reduction” is no longer just an international trend but a decisive factor for companies to secure their position in global markets. With the phased implementation of the EU Carbon Border Adjustment Mechanism (CBAM) and increasingly strict supply chain carbon footprint requirements from international buyers, carbon reduction is no longer optional—it has become the baseline for brand trust, order acquisition, and international competitiveness. In light of this, since 2023, the International Trade Administration (TITA) under the Ministry of Economic Affairs (MOEA) has been implementing the “Carbon Reduction Packaging Design for Export Products Consultation Policy,” which centers on “carbon reduction packaging” to help Taiwan’s SMEs meet the challenges of green transition. While packaging is often regarded as an accessory to products, in reality, the choice of packaging materials, structural design, transportation and stacking, and disposal practices all directly affect the carbon emissions of a product’s lifecycle. Through design concepts and professional guidance, the program encourages enterprises to act from the source by transforming “green packaging” into a driver of added value and a core competitiveness in order to expand into international markets. During the three years of implementation, the program has actively promoted the use of recycled materials and streamlined structural designs, the adoption of singlematerial packaging, and the optimization of logistics and stacking efficiency—all aimed at achieving effective carbon reduction throughout a product’s entire lifecycle. At the same time, by applying Life Cycle Assessment (LCA) tools and carbon reduction data calculations, the program has guided the progress of companies from “conceptual carbon reduction” to “data-based carbon reduction,” thereby strengthening supply chain readiness that aligns with international sustainability standards. Promoting sustainability should not be merely a response to global trends but also a responsibility and mission of future generations. Looking ahead, TAITRA will continue to work hand-in-hand with industries, using design as a bridge and carbon reduction as the goal, to help Taiwanese enterprises explore more green business opportunities, while jointly moving toward a new era of global net-zero and sustainable development.

Simon Wang Taiwan External Trade Development Council (TAITRA) President & CEO


Driving Circular Design and Advancing Sustainable Packaging Transformation

With the rapid development of global industries, deforestation, pollution, and energy consumption have become increasingly severe, while climate change and ecological imbalance continue to worsen. Since the United Nations launched the Sustainable Development Goals (SDGs) in 2015, governments worldwide have actively promoted sustainable transition, and leading international enterprises have also adopted sustainability a core strategy. As Kate Krebs, Senior Environmental Policy Advisor of the American Beverage Association, has stated, “Waste is a design flaw.” Thus, design plays a critical role in addressing environmental issues. Since 2017, the Taiwan Design Research Institute (TDRI) has been actively promoting circular design across industries and society. Through forums, seminars, workshops, site visits, exhibitions, awards, and competitions, we have raised public awareness of sustainable design while recognizing the achievements of enterprises and teams in sustainability practices. Over the past two years, we have been honored to participate in the Demonstration Project on Carbon Reduction Packaging for SME Export Products of the International Trade Administration (TITA) by helping such industries as cosmetics, leisure goods, electronic components, food, automotive, mechanical components, and product design to rethink their packaging strategies and design characteristics and focus on aspects of “reducing packaging materials, minimizing weight, promoting reuse, and enhancing services.” By adopting optimal materials, modular structures, reverse logistics services, recycling and reuse mechanisms, as well as carbon reduction data integration and verification, the program has successfully linked cross-sector collaborations with the green supply chain and established a systematic solution for the development of Taiwan’s sustainable packaging. Looking ahead, we hope to continue harnessing the power of design to foster crosssector, cross-agency, and cross-border collaboration to showcase Taiwan’s industrial strength and design excellence to the world, while working hand-in-hand with Taiwan’s industries to jointly create a sustainable future.

Chang Chi-Yi Taiwan Design Research Institute (TDRI) President


Introduction To accelerate the low-carbon transformation of domestic SMEs and respond to international sustainable packaging trends, the International Trade Administration (TITA) of the Ministry of Economic Affairs (MOEA) has been implementing the “Carbon Reduction Packaging Design for Export Products Consultation Policy” since 2023. This program assists enterprises in enhancing the international competitiveness of their exported products under global carbon reduction standards, while gradually establishing a green packaging supply chain to contribute to the sustainability of our planet.

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Objectives of the Carbon Reduction Packaging Design for Export Products Consultation Policy In facing global climate change, both manufacturers and consumers must recognize their responsibilities in sustainable production and consumption. Besides protecting products and conveying corporate image, packaging must also fulfill its obligation to be environmentally friendly throughout a product’s lifecycle. This program actively addresses the sustainability challenges associated with packaging waste by driving circular design practices. The program helps Taiwan’s small and medium-sized manufacturers introduce carbon reduction and circular design concepts from the original source of packaging. To date, 335 enterprises have adopted low-carbon packaging design, covering various consumer and industrial goods, such as food, cosmetics, consumer electronics, mechanical components, and automotive parts. By reducing packaging materials, minimizing weight, simplifying structures, and promoting recycling and reuse, the program helps build environmentally friendly and sustainable packaging solutions. This publication highlights representative cases from three years of guidance across different industries, with the aim of encouraging more domestic and international enterprises to voluntarily adopt carbon reduction packaging design, thereby enhancing the positive effects of the program.

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Promoting Circular Design to Achieve Green Transformation Under the linear economy model, companies often prioritized cost control, convenience in packaging replacement, or protective functions, such as waterproofing and rust prevention. As a result, packaging materials predominantly consisted of petrochemical plastics, such as PP, PET, PVC, and Styrofoam, or composite plastics, such as aluminum-plastic pouches, paper-plastic boxes, and multi-layer films. These materials are associated with high carbon emissions during production, use, and disposal, and because they are difficult to decompose after disposal. They also have long-term impacts on human health and the environment because of phthalate residues and microplastic pollution. Therefore, to accelerate the transition to a sustainable economy, companies must consider the entire life cycle of packaging from production, transportation, and use to recycling, and consequently pursue innovation in such areas as material development, process optimization, structural reduction, recycling, and reuse to minimize impacts on both people and the planet. On the other hand, many Taiwanese SMEs engaged in OEM and ODM manufacturing often lack strong brand awareness. As a result, they tend to overlook how outer and inner packaging can, across different scenarios, such as purchasing, unboxing, and usage, influence the user’s interaction, convenience, and functionality. Packaging not only conveys the corporate image of the manufacturer but also serves as an opportunity to reach potential future customers. In light of this, under the premise of controllable packaging costs and stable quality, this program promotes the innovative structural design of packaging materials to strike a balance between sustainability and aesthetic value. In doing so, this effectively enhances the qualitative image of Taiwanese products and the concept “Made in Taiwan.”

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Sustainable Packaging Design Principles To help more enterprises and design teams adopt and continuously refine ideas for carbon reduction packaging design, as well as realize a future of sustainable product packaging, this program has summarized 18 carbon reduction packaging design principles as a reference for all stakeholders.

Reduced Virgin Material Use

Removable Coating

Prioritize decreasing the proportion of virgin materials used. Optimize materials and adopt lightweight design to lower the consumption of resources and cut carbon emissions.

Apply coatings and adhesives that are easily removable or do not interfere with recycling processes.

Use of Recycled Material

Reduced Packaging Volume

Replace single-use raw materials with recyclable or regenerated materials, thereby promoting material circularity and extending resource life cycles.

Optimize structural design to reduce packaging volume and weight, thereby lowering material usage and transportation-related carbon footprints.

Single Material

Reduced Printing

Avoid composite materials that are difficult to separate, thereby improving recyclability and reducing end-of-life processing costs.

Reduce printing coverage. Avoid excessive use of ink or printing techniques that hinder recycling.

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Streamlined Process

Product-as-Package

Streamline production processes and adopt low-energy technologies to reduce energy consumption and carbon emissions.

Design packaging that can also function as protection or display, thereby minimizing the need for additional packaging materials.

Elimination of Overpackaging

Recycling / Take-back Solution

Eliminate unnecessary packaging added solely for marketing purposes, thereby ensuring both functionality and environmental friendliness.

Establish or support mechanisms for packaging recycling to ensure that packaging effectively enters circular systems.

Modular / Standardized Packaging

Clear / Legible Packaging Information

Adopt modular packaging that can be disassembled or reconfigured to facilitate recycling and multi-functional reuse.

Clearly display material composition, recycling instructions, and carbon footprint information on packaging so that consumers can easily understand and take action.


Consumer / Participation Engagement

Reduced Transport Distance

Incorporate guidance or incentives into packaging to enhance consumer awareness and willingness to recycle.

Optimize supply chain logistics by shortening transportation distances and minimizing intermediaries to reduce carbon footprints.

Retailer / Distributor Engagement

Soy-based Ink Printing

Collaborate with retailers to implement recycling and reuse systems, thereby building a comprehensive recycling network.

Use environmentally friendly soy-based inks instead of traditional petrochemical inks to reduce volatile organic compound (VOC) emissions.

Local Production

FSC-Certified Paper

Manufacture and package products in the markets where they are sold to reduce carbon emissions via cross-border transportation.

Prioritize paper materials certified by the FSC.

Figure. Icons for Carbon Reduction Packaging Design Principles (Source: Taiwan Design Research Institute)

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Selected Cases for Sustainable Packaging Design

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ZHI BIN FOODSTUFF CO., LTD. Project Cheer Bean's Sustainable Packaging Initiative Shared Carton & Lightweight Packaging

Brand

Key Features of Sustainable Packaging Design

Use of Recycled Material

Reduced Packaging Volume

Modular / Standardized Packaging

FSC-Certified Paper

Local Production

Clear / Legible Packaging Information

Product-asPackage

Retailer / Soy-based Ink Distributor Printing Engagement

Cheer Bean

Design Agency CXE Design

Product Category Sauce / Food & Health Products

Carbon Reduction 1,200 kg CO2e per shipment

Key Outcomes Locally Crafted by Hand: Introduction of Carbon Reduction Small Packaging; Reducing Volume and Resource Waste Cheer Bean has long upheld the philosophy of “Crafted with Heart, Flavors to Last,” using non-GMO soybeans and following a traditional 180-day fermentation process under natural sunlight and night exposure. Original Packaging Pain Points 1. The bulky and heavy glass jar packaging increased transportation costs and carbon emissions. 2. Oversized containers created purchasing pressure for consumers. 3. Screw-cap lids were difficult for elderly consumers to open, making exports less favorable in international markets. Carbon-Reduction Packaging Improvements

Before

1. Adopted lightweight small pouches made with recyclable aluminumlaminated film, combined with modular shared-carton structures to improve packing efficiency. 2. Enhanced user experience for elderly consumers and small urban households with easier-to-open designs and portion-friendly packs, encouraging wider adoption of Taiwanese cuisine. 3. Packaging weight reduced by 53.18%–62.01%; transportation emissions lowered by 23.12%–26.36%; per-container loading capacity improved by 35.80%, with overall carbon emissions reduced by 25.53%–39.84%. 4. Elevated overall brand image.

After

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PIN SHIANG TEA CO., LTD. Project

Key Features of Sustainable Packaging Design

The Packaging Design for "daebete"

Brand

Reduced Virgin Material Use

daebete

Design Agency Victor Branding Design Corp.

Use of Recycled Material

Elimination of Modular / Overpackaging Standardized Packaging

Single Material

Reduced Packaging Volume

Reduced Printing

Streamlined Process

Consumer / Soy-based Ink FSC-Certified Participation Printing Paper Engagement

Local Production

Product Category Tea / Food & Health Products

Reduced Transport Distance

Clear / Legible Packaging Information

Carbon Reduction

Key Outcomes

1,530 kg CO2e per year

Tea Whisper: Modular Packaging and Sustainable Aesthetics Original Packaging Pain Points 1. Packaging dimensions were inconsistent, resulting in low assembly efficiency; oversized gift boxes caused excessive transport and storage space. 2. Tea bag inner wrappers used composite materials and mineral oil-based inks, leading to poor recyclability and environmental performance. 3. Inconsistent design style and brand identity; limited multifunctional applications restricted flexible gift set combinations, causing high tooling costs and resource waste. Carbon-Reduction Packaging Improvements

Before

1. Introduced standardized dimensions and modular structures to improve assembly efficiency and save space. Utilized single box structure compatible with different lids for multiple gift set combinations, effectively reducing tooling costs and resource waste. 2. Redesigned inner tea bag wrappers with monochrome printing and perforated aluminum foil for enhanced recyclability. Adopted FSC-certified recycled paper and vegetable-based inks, replacing composite materials and mineral oil-based inks to lower carbon footprint. 3. Unified design style to establish a consistent brand identity.

After

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4. Approximately 32% reduction in carbon emissions, 38% reduction in paper usage, 88% reduction in ink consumption, and 45% reduction in packaging volume.


YUAN MIN METAL TECHNOLOGY CO., LTD. Project Sustainable Reusable Packaging and Innovative Service Experience Initiative for Retail Channels

Key Features of Sustainable Packaging Design

Reduced Virgin Material Use

Use of Recycled Material

Single Material

Reduced Printing

Elimination of Modular / Overpackaging Standardized Packaging

Brand uanuan

Design Agency

Recycling / Take-back Solution

Retailer / Clear / Legible Distributor Packaging Engagement Information

PiliWu-Design

Key Outcomes

Product Category

Visualized Sustainable Packaging: From Shipping to Display, Protecting the Environment Together with Consumers

Beverage Cup / Stationery & Home Decoration Gifts

Carbon Reduction 3,200 kg CO2e per year

With its refined stainless steel container and manufacturing expertise, uanuan has pioneered the trend of straw-integrated beverage cups in Taiwan. Staying true to the brand philosophy of “focusing on local people,” uanuan is committed to creating innovative, eco-friendly lifestyle solutions. Original Packaging Pain Points 1. Packaging design did not balance transportation and display needs, causing inconvenience in handling and merchandising. 2. Product visibility was limited, making it difficult for consumers to identify at first glance. 3. Packaging materials were hard to recycle or reuse, limiting environmental benefits. 4. Diverse packaging formats increased logistics and storage costs. Carbon-Reduction Packaging Improvements

Before

1. Adopted semi-transparent PP boxes that balance product visibility and durability, while being recyclable through existing systems. 2. Integrated both transport protection and display functions into one packaging design, thereby reducing material waste. 3. Introduced modular design that enables shipment in minimal units, thereby saving transport space and meeting retail display needs. 4. Designed boxes with suspension holes and brand-colored silicone straps to enhance stability during delivery and display while strengthening brand identity.

After

5. Achieves an annual reduction of approximately 3,200 kg CO2e, balancing aesthetics, efficiency, and sustainability.

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JU TIAN CLEANTECH CO., LTD. Project

Key Features of Sustainable Packaging Design

The Packaging Design for Sugarcane Bagasse Cups and Straws

Brand

Use of Recycled Material

Reduced Packaging Volume

Reduced Printing

Streamlined Process

Elimination of Modular / Overpackaging Standardized Packaging

Recycling / Take-back Solution

Retailer / Soy-based Ink FSC-Certified Clear / Legible Distributor Printing Paper Packaging Engagement Information

RENOUVO

Design Agency Subkarma International Associates Ltd.

Product Category Cutlery / Stationery & Home Decoration Gifts

Carbon Reduction Cup Packaging: 18.6 kg CO2e per package Straw Packaging: 38.6 kg CO2e per package Cutlery Packaging: 33.6 kg CO2e per package

Key Outcomes Sugarcane Bagasse Circular Application: Sustainable Packaging for Plastic Reduction Established in 2022, Ju Tian Cleantech Co., Ltd. is committed to reusing agricultural waste as its core philosophy. The company specializes in the development of biodegradable packaging materials, with its most distinctive products being sugarcane straws and compostable cutlery. Original Packaging Pain Points 1. The original packaging relied on traditional plastic bags and kraft paper, combined with full-surface printing and non-eco-friendly inks. 2. The wide range of product types and sizes lacked a consistent packaging identity. Carbon-Reduction Packaging Improvements 1. Adopted monochrome printing and minimalist design, thereby reducing printed surface area and lowering ink usage by 40–50%.

Before

2. Optimized packaging dimensions and reduced the number of layers, thereby cutting material usage by 25–30%. 3. Replacing traditional labels with digital labels reduced carbon emissions by 15–25%. 4. Unified packaging style across multiple product lines, thereby enhancing production efficiency and lowering inventory costs.

After

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10 MORE CO., LTD. Project

Key Features of Sustainable Packaging Design

Sock Packaging Upgrade

Brand nE a fabric laboratory

Use of Recycled Material

Single Material

Modular / Standardized Packaging

Local Production

Reduced Transport Distance

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Design Agency 42 INC.

Product Category

Key Outcomes

Socks / Apparel & Accessories

Hollow-Cut Design, 100% Paper: Sustainability Starts with Simplified Packaging

Carbon Reduction 1,353,300 kg CO2e per year

By integrating innovative design elements with Taiwan's sock manufacturing expertise, 10 More Co., Ltd. elevates socks beyond practicality and comfort by adding a touch of fun and aesthetics. Original Packaging Pain Points 1. The previous use of plastic OPP bags offered low environmental benefits and poor recyclability. 2. Consumers could not directly touch the sock material, limiting the product experience. 3. Export packaging for sea freight was not optimized, occupying excessive space and reducing logistics efficiency. Carbon-Reduction Packaging Improvements 1. Replaced plastic OPP bags entirely with recyclable materials and simplified design.

Before

2. Enabled consumers to touch and interact with the sock material for an enhanced experience. 3. Improved export shipping efficiency by reducing packaging volume. 4. Designed packaging to display by suspension, thereby enhancing overseas retail presentation. 5. Reduced annual carbon emissions by approximately 1,353,300 kg CO2e, reinforcing the brand's sustainable image and expanding international influence.

After

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TAIWA PRECISE TECHNIQUE CO., LTD. Project

Key Features of Sustainable Packaging Design

TAIWA Eco-Pack Project: Low-Carbon Solutions for Sheet Metal

Brand

Reduced Virgin Material Use

Use of Recycled Material

Single Material

Reduced Packaging Volume

Reduced Printing

Elimination of Overpackaging

TAIWA

Design Agency Illu design

Modular / Standardized Packaging

Key Outcomes Product Category Barbecue Grills & Racks, Coffee Roaster/ Outdoor, Sports, & Leisure Goods

Carbon Reduction 5,447.92 kg CO2e per year

Plastic-Free Handle Carbon-Reduction Packaging: Starting Sustainability from the Unboxing Experience With over 20 years of expertise in precision sheet metal design and manufacturing, Taiwa integrates design, engineering, and manufacturing expertise to serve not only the industrial machinery and optoelectronics sectors, but also high-end fields such as aerospace, medical, and food machinery. Original Packaging Pain Points 1. Traditional packaging relied on tape and plastic handles, leading to excessive plastic consumption. Cushioning materials such as PP, PE, and EPS were difficult to recycle and generated high carbon emissions. 2. Packaging processes lacked efficiency, making unboxing, sealing, and carrying inconvenient. 3. Large printing and coating areas resulted in heavy ink usage.

Before

Carbon-Reduction Packaging Improvements 1. Eliminated tape and plastic handles, replacing them with low-carbon paper-based or recyclable materials. 2. Optimized unboxing, sealing, and carrying processes by rethinking user interface. 3. Extended improvements to exterior design, thereby enhancing consumer participation in carbon-reduction practices. 4. Removed PP, PE, and EPS cushioning materials to increase recyclability. 5. Reduced printing and coating areas by more than 80%, cutting ink usage and related emissions.

After

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6. Fully implemented low-carbon design to strengthen environmental sustainability and international competitiveness.


ENERGY RESOURCES INTERNATIONAL CO., LTD. Project The Packaging Design for Portable X-ray Machine (Dentist Type, General Type)

Key Features of Sustainable Packaging Design

Use of Recycled Material

Reduced Packaging Volume

Elimination of Modular / Soy-based Ink FSC-Certified Overpackaging Standardized Printing Paper Packaging

Brand ENERGY RESOURCES

Design Agency INSERT MARKETING CO., LTD.

Key Outcomes

Product Category

Medical Technology Low-Carbon Packaging: Organized Interior Design for More Efficient International Logistics

Portable X-ray Machine / Medical Devices & Healthcare Equipment

Carbon Reduction

Energy Resources International Co., Ltd. is a pioneer in the field of X-ray imaging, dedicated to the development of battery-powered handheld X-ray devices. These portable innovations not only transform the patient experience but also improve usage and efficiency for physicians.

3,750 kg CO2e per year Original Packaging Pain Points 1. Product placement inside the cartons was disorganized, often leading to shifting during transportation. 2. Export cartons lacked sufficient strength, making products more vulnerable to damage. Carbon-Reduction Packaging Improvements 1. Adopted FSC-certified paper materials and EU-certified mineral-oilfree inks to enhance environmental performance. Before

2. Simplified packaging by allowing multiple products to share a single outer carton. 3. Reduced total carton weight by 22% and volume by 63%, lowering energy consumption and carbon emissions during transport. 4. Improved product protection to minimize damage risks during delivery. 5. Balanced cost control with eco-friendly design, thereby achieving an annual reduction of approximately 3,750 kg CO2e.

After

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KARMA MEDICAL PRODUCTS CO., LTD. Project

Key Features of Sustainable Packaging Design

The Packaging Design for Electric Wheelchairs

Brand

Single Material

Reduced Packaging Volume

Reduced Printing

Elimination of Overpackaging

KARMA

Design Agency Packgogo Design Service

Key Outcomes Product Category Electric Wheelchairs / Medical Devices & Healthcare Equipment

Carbon Reduction 32.93 kg CO2e per year

Smart Mobility Aid Leader, A New Model of Green Sustainable Packaging Karma Medical Products Co., Ltd., established in 1987, is Taiwan's leading brand in mobility aids. Original Packaging Pain Points 1. The packaging adopted a dual-box design with upper and lower covers, secured with staples and adhesive tape. 2. The packaging process required crane assistance, and the complex packaging materials and diverse sealing materials made recycling difficult. Carbon-Reduction Packaging Improvements 1. Eliminated the dual-box design and staples, thereby simplifying the packaging structure. 2. Adopted a single-carton design with side openings and paper tube reinforcements to enhance stability.

Before

3. Replaced adhesive tape with locking tabs to reduce material use. 4. The packaging carbon footprint decreased to 278.39 kg CO2e, 32.93 kg CO2e lower than the original design. 5. Overall reductions in emissions from materials, processing, and transportation.

After

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CYMMEDICO CO,. LTD. Project

Key Features of Sustainable Packaging Design

Sustainable Mask Packaging Design Project

Brand

Reduced Virgin Material Use

Single Material

Reduced Packaging Volume

Streamlined Process

Elimination of Soy-based Ink Overpackaging Printing

N/A

Design Agency

FSC-Certified Paper

Cymdesign Creative Co., Ltd

Key Outcomes Product Category Facial Mask / Personal Care, Cosmetics & Wellness Products

Carbon Reduction 0.01 kg CO2e per package

Aluminum-Free Low-Carbon Design Leading the Sustainable Beauty Trend Original Packaging Pain Points Composite materials containing aluminum were difficult to recycle, and the dry-wet separation design caused excessive packaging. Carbon-Reduction Packaging Improvements 1. Completely eliminated aluminum, with the inner pouch made of mono-material PET to enhance recyclability. 2. Utilized outer packaging made with FSC-certified paper, using ecofriendly digital printing and soybean-based inks. 3. Reduced material usage and packaging volume, while simplifying production processes. 4. Improved resource efficiency, lowered carbon emissions, and achieved ISO 14067 certification. 5. Maintained product preservation and user experience, while meeting international environmental standards to support expansion into the European market. 6. The design is scalable and can be applied to other cosmetic and skincare packaging, thereby promoting low-carbon and sustainable development in the industry.

Totally New

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MACROHI CO., LTD. Project

Key Features of Sustainable Packaging Design

AROMASE’s Missing Corner Design for Sustainable Packaging

Brand

Reduced Virgin Material Use

Use of Recycled Material

Single Material

Elimination of Overpackaging

Recycling / Take-back Solution

Local Production

Reduced Packaging Volume

Reduced Printing

Streamlined Process

AROMASE

Design Agency CE Design Studio

Key Outcomes Product Category Bath & Hair Care Products / Personal Care, Cosmetics & Wellness Products

Carbon Reduction 12,000 kg CO2e per year

Low-Carbon Design from Bottle to Outer Box: Building Green Brand Strength Since its founding in 2003, MacroHI Co., Ltd. has remained committed to its mission of “Inspire Lives, Brighten the World,” focusing on brand development and sustainable practices. Original Packaging Pain Points 1. The bottle was made of PETG, which is difficult to recycle. 2. Its R-angle design complicated conversion to PCR materials, and PETG brittleness increased the risk of breakage during transport. 3. The paper-plastic outer box had large tolerances that caused assembly defects, thereby increasing costs. Heavy weight and large volume raised transportation expenses and carbon emissions. 4. The packaging did not meet EU and U.S. regulations for recycled content and environmental taxes. Carbon-Reduction Packaging Improvements

Before

1. Replaced PETG with 100% PCR rPET and redesigned the bottom of the bottle to improve molding and stability, and maintain a professional premium look. 2. Outer box converted to single-material kraft paper, thereby reducing weight by approximately 50%; locking tabs replaced tamper-evident laser labels, thereby enhancing structure and highlighting the corner-cut design. 3. Bottle carbon emissions reduced by 89%; outer box emissions reduced by 61%; overall packaging now uses fully recyclable, lowcarbon materials.

After

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4. Fully compliant with international regulations, thereby enhancing export competitiveness.


I MING PRECISION IND. CO., LTD. Project

Key Features of Sustainable Packaging Design

Carbon Reduction Packaging Project for Tactical Accessories

Brand

Reduced Virgin Material Use

Use of Recycled Material

Modular / Soy-based Ink Standardized Printing Packaging

BGM tech, MORA ARMS

Design Agency TRIANGLER CO., LTD.

Key Outcomes Product Category Defense & Firearm Components/ Machinery, Tools & Electronic Components

Carbon Reduction 1,230 kg CO2e per year

Precision Storage and Plastic Reduction: Innovative Sustainable Packaging for Defense Products I-Ming is rooted in the design and development of precision military products, specializing in military-grade magazines, link belts, and firearm components. The company also develops user-centered tactical accessories, delivering high-quality solutions to domestic and international light defense industry markets. Original Packaging Pain Points 1. Accessories were packaged in excessive plastic bags, increasing environmental impact. Oiled magazines lacked proper sealing, causing oil leakage. 2. Parts were disorganized inside cartons, making it difficult for distributors to verify quantities. 3. Packaging did not highlight the product or brand image, thereby lacking display value.

Before

Carbon-Reduction Packaging Improvements 1. Eliminated plastic materials for handguards, protective buffers, and new grips.Improved magazine sealing design to prevent oil leakage. 2. Organized internal parts for easy verification of multiple SKUs by distributors. 3. Outer box design highlights product and brand image, thereby allowing direct placement in display areas as a marketing feature.

After

4. Magazine packaging reduced plastic usage by 50% to achieve an annual carbon reduction of 1,230 kg CO2e; lower receiver assembly packaging reduced plastic by 37.5% to save 288.75 kg CO2e per year; overall packaging improvements significantly reduced environmental impact, while enhancing presentation and logistics efficiency.

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CHIBIN MACHINE CO., LTD. Project

Key Features of Sustainable Packaging Design

The Packaging Design for Pneumatic and Hydraulic Machinery Parts

Brand

Use of Recycled Material

Single Material

Reduced Packaging Volume

Modular / Standardized Packaging

Local Production

Soy-based Ink Printing

Reduced Printing

Streamlined Process

Elimination of Overpackaging

CHIBIN Machine

Design Agency Love Hold Creative International Co., Ltd

Product Category Needle Valve & Tube Fitting/ Machinery, Tools & Electronic Components

Carbon Reduction Inner Sleeve: 0.0095 kg CO2e per package

Key Outcomes Precision Mechanical Parts: Modular Structure Design Reduces Packaging Carbon Emissions by 39% CHIBIN MACHINE Co., Ltd. specializes in pneumatic and hydraulic machine parts. Original Packaging Pain Points The wide variety of product types and complex assemblies increased warehousing and logistic costs.

Needle Valve: 0.0185 kg CO2e per package

Carbon-Reduction Packaging Improvements

Fitting: 0.0060 kg CO2e per package

1. Implemented modular structures and shared-box systems to enhance packaging versatility and assembly efficiency.

Transportation Packaging : 0.3785 kg CO2e per package

2. Replaced plastics with single-material corrugated cardboard; structural inserts reduced the use of plastic bags. 3. Minimized the use of sealing tape and strapping.

Before

4. Carbon emissions for four new packaging designs decreased from 1.0486 kg CO2e to 0.6361 kg CO2e. 5. Use of corrugated cardboard and identification stickers lowered production costs and emissions. 6. Reduced printing area and ink usage, thereby balancing environmental friendliness with aesthetics.

After

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MIJY-LAND INDUSTRIAL CO., LTD Project

Key Features of Sustainable Packaging Design

MIJY-LAND GreenPack Project

Brand

Reduced Virgin Material Use

Single Material

MIJY-LAND

Design Agency Triangler

Local Production

Reduced Packaging Volume

Reduced Printing

Elimination of Modular / Overpackaging Standardized Packaging

Soy-based Ink Clear / Legible Packaging Printing Information

Product Category

Key Outcomes

Power Tools / Machinery, Tools & Electronic Components

Standardized Design for Carbon Reduction: Achieving Low-Carbon Transport and Global Competitiveness MIJY-LAND specializes in high-quality pneumatic and electric tools.

Carbon Reduction 1,023 kg CO2e per year

Original Packaging Pain Points 1. Multiple carton sizes led to low storage stacking efficiency. 2. Poor utilization of transport space increased shipping costs and carbon emissions. 3. Overall carbon footprint was high, thereby failing to meet international standards or sustainable supply chain requirements. Carbon-Reduction Packaging Improvements 1. Introduced modular packaging design to consolidate diverse carton types into standardized formats. 2. Reduced packaging volume and paper waste to improve storage and transportation efficiency.

Before

3. Average carbon emissions per product decreased by 19%. 4. Streamlined shipping processes and cost structure to meet international clients’ sustainability expectations and enhance export competitiveness.

After

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MPLUS TECHNOLOGY CO., LTD. Project

Key Features of Sustainable Packaging Design

EcoPlus Project

Brand

Single Material

Reduced Printing

CipherLab

Design Agency

Elimination of Modular / Clear / Legible Overpackaging Standardized Packaging Packaging Information

Local Production

Triangler

Soy-based Ink Printing

Product Category

Key Outcomes

POS Terminal / Machinery, Tools & Electronic Components

Comprehensive Green Innovation: Creating EU-Standard Recyclable Packaging

Carbon Reduction 854 kg CO2e per year

Original Packaging Pain Points 1. The packaging structure was complex and composed of multiple materials, making recycling difficult. 2. Outer boxes varied in size, thereby lowering storage and transport efficiency. 3. Printing coverage was high and recycling instructions unclear, causing inconvenience for consumers. 4. Carbon emissions were high and did not meet EU PPWR “Fully Recyclable (Grade A)” standards.

Carbon-Reduction Packaging Improvements 1. Replaced plastics with paper materials, and non-paper components were designed for easy disassembly to improve recyclability. Before

2. Introduced modular packaging design to consolidate diverse box types into standardized structures and optimize size layout. Average outer carton volume reduced by 31%. 3. Adopted single-color, low-coverage printing, tear-off labels, and clear recycling instructions to balance carbon reduction, regulatory compliance, and user convenience. 4. Estimated annual carbon emissions reduced by 20%, approximately 2,300 kg CO2e; packaging efficiency improved by 5–10%. 5. Strengthened brand competitiveness in international markets.

After

21


CT GREEN TECHNOLOGY CO., LTD. Project

Key Features of Sustainable Packaging Design

CT Green Tech Sustainable Packaging Design Project

Brand

Reduced Virgin Material Use

Use of Recycled Material

Single Material

Reduced Packaging Volume

Local Production

FSC-Certified Paper

Reduced Printing

Elimination of Overpackaging

TAKE-E

Design Agency Subkarma

Product Category E-Bike Components / Automotive Components & Accessories

Carbon Reduction 77.50 kg CO2e per year

Modular / Clear / Legible Standardized Packaging Packaging Information

Key Outcomes Carbon-Reduction Innovation: Integrated Packaging for Logistics and Brand Experience Original Packaging Pain Points 1. Traditional packaging used plastic cushioning that was difficult to recycle. 2. Packaging structure was not integrated, resulting in low storage and transport efficiency. 3. Materials were redundant with complex printing. 4. Lacked unified brand identity and unboxing experience, thereby weakening product image. Carbon-Reduction Packaging Improvements 1. Adopted FSC-certified paper and a single-material strategy to replace plastic cushioning. 2. Introduced modular design with drawer-box structure to enhance storage and transportation efficiency. 3. Integrated outer carton and inserts, and simplified printing, thereby reducing packaging materials and carbon footprint. 4. Carbon footprint per product set decreased from 2.49 kg CO2e to 2.33 kg CO2e, thereby achieving a 6.24% reduction. 5. Enhanced logistics efficiency, warehouse handling, brand recognition, and consumer unboxing experience. 6. Met eco-friendly packaging requirements of European and U.S. markets, thereby strengthening sustainable design capability and resulting in both cost and environmental benefits.

Totally New

22


UNITED ENGINEERING CORP. Project

Key Features of Sustainable Packaging Design

The Packaging Design for KHS Folding Electric Bicycle

Brand

Use of Recycled Material

Single Material

Reduced Packaging Volume

Elimination of Clear/Legible Overpackaging Packaging Information

Local Production

KHS

Design Agency

Soy-based Ink FSC-Certified Printing Paper

OUNSS design solution

Key Outcomes Product Category Folding Electric Bicycle/ Automotive Components & Accessories

Carbon Reduction 1.51 kg CO2e per package

Green Transportation Solution for E-Bikes: Smooth Unboxing and 100% Recyclable Packaging United Engineering Corp., widely recognized for its bicycle brand “KHS,” has established a leading position in Taiwan's bicycle industry by leveraging motorcycle manufacturing technology in bicycle production. Original Packaging Pain Points 1. The original packaging used composite materials, such as adhesive tape, metal staples, and PET strapping, which caused several issues. The boxes tore open easily during unboxing. 2. Metal staples were difficult to remove, thereby increasing reuse costs. 3. The frame was protected with EVA and partially secured with paper and straps, thereby lacking insufficient protection 4. High-value components like the derailleur lacked cushioning, thereby making them prone to lateral damage during transport.

Before

Carbon-Reduction Packaging Improvements 1. Adopted an all-paper structure that reduces packaging volume while supporting the bicycle weight of 18–20 kg, thereby enhancing durability. 2. Packaging carbon footprint reduced from 5.65 kg CO2e to 4.14 kg CO2e. 3. The new packaging design enables innovative applications, thereby increasing both functionality and sustainability value.

After

23


A MAN POWER TRANSMISSION CO., LTD. Project

Key Features of Sustainable Packaging Design

The Packaging Design for Bicycle Parts (Sprocket and Chain)

Brand

Reduced Virgin Material Use

Use of Recycled Material

Single Material

Reduced Packaging Volume

Reduced Printing

Streamlined Process

AM Chain

Design Agency

Elimination of Modular / Clear / Legible Consumer / Soy-based Ink FSC-Certified Overpackaging Standardized Packaging Participation Printing Paper Packaging Information Engagement

PackGoGo Design & Development Co., Ltd.

Key Outcomes

Product Category

Professional Component Safe Handling Design: Extending Packaging Lifespan through Reuse

Bicycle Parts/ Automotive Components & Accessories

Carbon Reduction 50.15 kg CO2e per year

Original Packaging Pain Points 1. Packaging materials came in a wide range of specifications, thereby increasing preparation burden and lacking universality. 2. Low stacking efficiency made handling prone to damage. 3. Printing and processing were complex, including lamination and multiple stickers, thereby increasing carbon footprint 4. Packaging durability was insufficient, thereby lacking reuse functionality and with a short service life. Carbon-Reduction Packaging Improvements 1. Introduced modular box types and shared internal structures, thereby reducing the number of material specifications and preparation workload.

Before

2. Improved packaging standardization and stacking efficiency, thereby lowering handling risks. 3. Streamlined printing and finishing processes, thereby eliminating lamination and multiple stickers. 4. Average carbon footprint decreased by 45%. 5. Enhanced load-bearing capacity and fixation to incorporate reuse functionality and extend service life. 6. Overall optimization improved operational efficiency, handling safety, and brand professionalism, thereby establishing international competitiveness for export markets.

After

24


A Table of Proper Nouns and Their Corresponding Abbreviations

25


Abbreviations

Proper Nouns

C CBAM

Carbon Border Adjustment Mechanism

E ESG

Environmental, Social, and Governance

EPS

Expanded Polystyrene

EVA

Ethylene-Vinyl Acetate

F FSC

Forest Stewardship Council

K Kg CO2e

Kilograms of Carbon Dioxide Equivalent

L LCA

Life Cycle Assessment

O ODM

Original Design Manufactures

OEM

Original Equipment Manufacturer

OPP

Oriented Polypropylene

P PCR

Post-Consumer Recycled Content

PE

Polyethylene

PET

Polyethylene terephthalate

PETG

Polyethylene Terephthalate Glycol

PP

Polypropylene

PPWR

Packaging and Packaging Waste Regulation

PVC

Polyvinylchloride

R rPET

Recycled Polyethylene Terephthalate

26


Publisher

International Trade Administration, Ministry of Economic Affairs

Executing Agency

Taiwan Design Research Institute Taiwan External Trade Development Council

Consultant

Simon Wang

Chief Editor

CHANG Chi-Yi

Deputy Chief Editor

Oliver Lin, Ruth Chang

Chief Writer

WU Yu-Hsuan

Managing Editor

Danny Yang, LIN Pan, LIN Tung-Ying, Vianne Chung

Visual Design

matinal design office™

ISBN / ISBN

9789865335342

Publication Date

Dec. 2025

All rights reserved. No part of this book may be reproduced or used without prior consent or written authorization from the International Trade Administration, Ministry of Economic Affairs.


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