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products catalog


Symach srl Via Bazzane, 69 40012 Calderara di Reno Bologna - Italy info@symach.com ph: +39 (0) 51 963161

www.symach.com

products catalog 2018


Table of ConTenTs

alubay

KoMbitron

p. 53

p. 27

alubooth

liftpull

p. 49

p. 85

basetron

light systeM

p. 31

p. 65

carlift

Modulwall

p. 83

p. 59

carMover

Multibox

p. 77

p. 81

carwash

paint rooM

p. 55

p. 61

curtain

preptron

p. 91

p. 35

drybox

robodry

p. 45

p. 9

drytron

spraytron

p. 17

p. 21

easydry

vacuuM

p. 13

p. 73

fixstation

wheel station

p. 39

p. 69

flydry

window extraction

p. 5

p. 87

The information provided here are not binding and is subject to change without notice to reflect ongoing product improvements.

3


our Company

with the new Symach FixLine process in Europe, Middle East, Australia and North America starting in 2015.

Symach was founded in 2001 by Osvaldo Bergaglio in Bologna, Italy. The company started as a research project for a new technology for drying automotive paint. The results of the research project led to the development of Symach’s revolutionary drying technology called DryTronic. DryTronic drying technology allows automotive paint to cure in less than one minute.

In January of 2016, Symach moved into a new, larger 15.000 square meter (161,500 square feet) factory in Calderara di Reno, Bologna, Italy. Symach specializes in offering a new repair process to body shops called FixLine. The FixLine repair process reduces the actual throughput time inside the shop to 1,5-2 days and also reduces an average of 3-4 hours in labor cost per repair.

In 2002, Symach started the production of its first robot for automotive body shops called RoboDry and developed a quick new process to spray and dry every brand and type of automotive paint, called SAP “Symach Application process.”

4

Today, Symach is organized to design, install and train new body shops in every part of the world. Symach has more than 30 employees as part of its international team, which includes installers, engineers and trainers. Step-by-step, Symach manages the body shop conversion, from a conventional process to the FixLine process. The company is more than a simple equipment manufacturer; it is a collision repair solution provider with a profound understanding and knowledge of the automotive collision repair process.

Symach has developed a complete range of equipment for automotive collision repair centers. Worldwide, the company offers a complete solution for any new body shop. Starting in 2010, Symach began to design and install new body shops all around the world, using the Symach FixLine process. To date, Symach has sold more than 2600 robots and more than 93 complete new automotive body shops

some of our fixline CusTomers

cAnADA

BELgiuM

Symach is fully compliant with ISO 9001:2015 certification

BELgiuM

uSA

BELgiuM

uk

cAnADA

BLUE MOUNTAIN

cAnADA

BELgiuM

cAnADA

427 AUTO COLLISION

uk

FRAncE

cAnADA

iTALy

cAnADA

uSA

uSA

uSA

cAnADA

uSA

AuSTRALiA


5


flyDry The FlyDry is a robot that can dry every part of the vehicle; it is normally installed inside multiple prep stalls, for body filler and primer and also inside spray booths for waterborne and clear. The FlyDry is composed of one automatic column that can rotate 360°, including the sides and top of the vehicle. It has one arm with two different infrared DryTronic lamps that can move automatically in every position - top and down - covering every angle of the vehicle’s profile.

flyoDry

The robot dries the parts involved in the treatment without a length and height limitation, using electric infrared. This is because the drying is done from the movement of the robot all along the vehicle’s surface to dry. The only limitation is the working stall’s length and width.

6

The FlyDry robot has a built-in database of formulas for drying any automotive paint manufacturer’s waterborne/solvent basecoat and clear coat systems. The technician selects the brand

and paint system to be applied. The robot then automatically manages the drying treatment for distance, color, paint thickness and climate. The automatic adjustment and control of the treatment are based on a built-in laser that constantly reads the quality of the drying process. The FlyDry is available in two different models: one is for normal-size vehicles and the second one is for commercial vehicles; one robot can be used in up to four working stalls. In new projects, Symach typically installs multiple FlyDry units: inside body stalls for body filler, inside the conveyor for primer, inside the FixStation, and in the booth for one panel repairs, for preparation and paint. The FlyDry robot dries every brand of paint, primer and body filler. The drying speed is approximately 80 cm or 32 inches per minute; for example, it dries the length of a vehicle’s door in less than two minutes. Compared to the electric infrared, it is seven times faster.


DryinG performanCe

The CompuTer

drying speed

the interface

Dries a door in 1 minute and 30 seconds

The FlyDry dries with a performance that is about seven times faster than other infrareds on the market because the FlyDry is a robot that dries the paint moving along the surface of the car. The drying time is measured in centimeters or feet per minute. Depending if the technician uses the hardener - fast, standard or slow - the drying time is: Body filler / from 100 cm or 39 “ per minute, to 80 cm or 32 ” per minute. Primer / from 90 cm or 35 ” per minute, to 70 cm to 27 ” per minute. Waterborne / from 120 cm or 47 ” per minute, to 80 cm or 32 ” per minute. Clear / from 90 cm or 35 ” per minute, to 60 cm to 24 ” per minute.

The FlyDry has a multi-language keyboard and a display located on the robotized column. The technician can choose to enter travel lengths of the parts of the vehicle to be dried and can select the correct formula to dry body filler, primer, waterborne or clear. The drying formula consists of the correct parameters necessary to dry a specific paint that the robots perform automatically. This involve speed, temperature and distance from the surface painted. The system is open to the technician to change or modify the formulas if needed. The software automatically manages the “Drying Control Quality” during all phases of drying treatment, adjusting the intensity and quantity of DryTronic waves to meet the parameters of the drying formula.

7 The Crane

the overhead crane

The Column-roboT

the aluMinuM rails

The crane of the FlyDry is the support of the column and moves along the working stall with three aluminum rails: two on the side and a central one. The column slides within the overhead crane along the width and length of the working stalls. The FlyDry is equipped with an independent set of rails, for every working stall, up to a maximum of four working stalls.

the coluMn

The column-robot can rotate 360° around its axis and can be set in any position to dry the five sides of the vehicle. The column is equipped with a pneumatically-controlled arm that carries and orients the two-lamp unit as required by the drying treatment. The two lamps can be moved from a fully-vertical to a fully-horizontal position and be set at varying angles. In this way, the two lamps can be positioned in the ideal position parallel to vehicle surface for perfect drying.


The lamps

to 3.2m / 125”

from 3.5m / 137’”

to 2.7m / 106”

from 3.1m / 122’”

DifferenT moDel of Columns

the drytronic panel

The column is produced in two versions, one for normal-size vehicles and one for commercial vehicles. The one for cars covers the height from 2,7 m to 3,1 m or from 106 ” to 122 ”. The one for commercial vehicles covers the height from 3,2 m to 3,5 m or from 125 ” to 137 ”.

flyoDry

laser DryinG ConTrol

8

Every group of DryTronic radiant panels has an LDC (Laser Drying Control) for dynamic drying control. The laser reads the quality of drying then transmits the data to the computer, which then modifies the quantity of electromagnetic waves to meet the correct drying needs if necessary. The drying treatment is always influenced by the distance of the lamp from the vehicle, the thickness of paint applied, the color of paint, the type of substrate material and differences in climate. For all these reasons, the LDC automatically adjusts the intensity of the radiant waves to meet the correct quality of drying.

laser drying control The DryTronic lamp can run on LPg or natural gas with no difference in performance. The three groups of DryTronic radiant panels can be used independently or together depending on the surface of the painted vehicle. The DryTronic radiant panel generates energy using a catalytic chemical reaction (without fire and combustion). This reaction is achieved by using a catalyzer, which breaks down the gas molecule and separates hydrogen from carbon. The carbon is not used; instead, when the hydrogen reaches the lamp’s outer surface and comes in contact with oxygen it generates electromagnetic waves. Symach’s patented technology manages the wave’s length and adjusts to the exact wave’s range. This allows it to dry paint in 30-50 seconds. > More information is available in the technology catalog.

flyDry TeChniCal DaTa MEASuRES AnD DATA FlyDry 3000 column size FlyDry 3000 column and overhead crane weight

min 2,70 m max 3,10 m

gAS min 8.8 ft max 48.2 ft

No. of panels

2

Size of panels

400 x 750 mm

16 x 30 “

Power output

11 kW

38,000 BTU/h

Hourly consumption LPG (G31) at 12 mbar

1 panel

120 kg

264 lb

min 3,10 m max 3,60 m

min 10.1 ft max 11.8 ft

0,65 kg/h

1.43 lb/h

135 kg

297 lb

Hourly consumption Natural Gas (G20) at 12 mbar

1,1 m3/h

0,64 CFM

Overhead crane width

min 3,70 m max 4,00 m

min 12.1 ft max 13.1 ft

Catalyst life

5.000 h - 30.000 drying cycles

Overhead crane length

min 4,00 m max 7,00 m

min 13.1 ft max 22.9 ft

Standard warranty

12 months

FlyDry 3500 column size FlyDry 3500 column and overhead crane weight

cOMPRESSED AiR Line pressure

8 bar

116 psi

Pipe size connection

6x8 øix øe mm

5/16 ”

APPROVAL Europe

EU: CE - ATEX ii 3 G X

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803 isO 9001

cOnTROL BOX Electronic board

microcontroller

Keyboard

membrane

Display

2x20 DiGiT

Installed power input during first 3’:30” after power on

2,9 kW

Supply voltage

230 V˜

Frequency

50/60 Hz

Controls voltage

24 V˜ RAiL MODuLE

Aluminum section rails

4.000 mm x 3 pieces 157.4 ” x 3 pieces


9


roboDry The RoboDry robot is designed to dry every part of a vehicle that has been painted as well as individual parts on stands. It is normally installed inside a spray booth for drying waterborne/solvent basecoat and clear coats.

roboDry

The machine is composed of one overhead crane and three groups of radiant panels. This allows it to dry paint using its radiant waves on every side of the vehicle as well parts on stands. The horizontal group of radiant panels moves automatically up and down to meet the correct distance as well as the shape of the vehicle and spare parts. it moves the radiant panels along the length of the spray booth spreading out DryTronic waves at a 180° angle to the surface of the painted vehicle.

10

The RoboDry can dry every part of the vehicle that has been painted including bumpers installed because the horizontal panels can follow the profile of the vehicle and rotate 360°, always staying horizontal to the car’s profile. The RoboDry robot has a built-in database of formulas for drying any automotive paint manufacturer’s waterborne/solvent basecoat and clear coat systems. The technician selects the brand and paint system to be applied. The robot then automatically manages the drying treatment

for distance, color, paint thickness and climate. The automatic adjustment and control of the treatment are based on a built-in laser that constantly reads the quality of the drying process. in new projects, Symach normally installs one RoboDry inside a FixLine SprayTron (only one booth), for waterborne/solvent basecoat and clear coat. The RoboDry robot dries every brand of paint, primer and body filler. The drying speed is around 80 cm 32 inches per minute. For example, it dries the length of a vehicle’s door in less than two minutes, or a paint job of 3-4 panels in 8-10 minutes. One of the many advantages is the cost for drying, considering that the RoboDry consumes approximately 10% of the gas of a normal spray booth. The efficiency of one painter using one RoboDry is 8-10 paint cycles per day. This includes painting and drying. This is possible only when the masking and unmasking of vehicles takes place in the stalls outside the spray booth. For this reason, we recommend installing the RoboDry only in a spray booth with side pneumatic doors and rails with a carMover for pushing vehicles in and out of the booth, which takes only a few seconds.


DryinG performanCe

The CompuTer the coMputer drying speed

Dries a door in 1 minute and 30 seconds

The RoboDry dries approximately four times faster than other spray booths on the market. It dries the paint as it moves along the surface of the vehicle. The drying time is measured in centimeters or feet per minute. Depending if the technician uses the hardener - fast, standard or slow - the drying time is: Sealer / from 100 cm or 39 “ per minute, to 90 cm or 35 ” per minute. Waterborne / from 120 cm or 47 ” per minute, to 80 cm or 32 ” per minute. Clear / from 90 cm or 35 ” per minute, to 60 cm to 24 ” per minute.

The RoboDry has a multi-language keyboard and a display located on the tower outside the spray booth. The painter can choose to enter a different start and finish point of drying for every DryTronic group of radiant panels. The painter selects the brand and paint type applied. The computer has predefined drying formulas for all paint types. The robot automatically determines the speed, temperature and distance from the surface; however, the system can be modified for special situations. The software automatically manages the “Drying Quality Control” during all phases of drying treatment, adjusting the intensity and quantity of the DryTronic waves to properly meet the parameter of the drying formula for perfect drying. The RoboDry automatically reads the profile of the vehicle using a scanner that is located on the overhead crane. It then uses this profile during drying treatment to perform the drying properly in every part of the vehicle.

11 The overheaD Crane

auTomaTiC sCanner

the overhead crane

record shape

The overhead crane of the RoboDry is the support of the three groups of DryTronic radiant panels. It moves along the spray booth supported by two aluminum rails. Inside the overhead crane, there is an electric engine that moves the robot. In addition to the electric engine, it also houses the gas and air systems.

The scanner performs a preliminary scan of the vehicle or part to be dried. This system acquires and stores the object shape, which will be used to keep the horizontal lamp unit parallel to and at the proper distance from the painted surface as it moves around the object during the drying cycle. As a result, RoboDry can dry vehicles and objects of any shape and size. The horizontal DryTronic panels automatically adjust to the shape of the vehicle and remain parallel to and at the proper distance from the surface. They can move around objects of any shape and dry vertical, sloping or horizontal surfaces perfectly.


The DryTroniC panels

laser DryinG ConTrol

laser teMperature control

roboDry

drytronic panels

The DryTronic lamp can run on LPg or natural gas with no difference in performance. The three groups of DryTronic radiant panels can be used independently or together depending on the surface of the painted vehicle. The DryTronic radiant panels generate energy using a catalytic chemical reaction (not with fire and combustion). This reaction is achieved by using a catalyzer, which breaks down the gas molecule and separates hydrogen from carbon. The carbon is not used; instead, when the hydrogen reaches the lamp’s outer surface and comes into contact with oxygen, it generates electromagnetic waves. Symach’s patented technology manages the wave’s length and adjusts to the exact wave’s range. This allows it to dry paint in 30-50 seconds. > More information is available in the technology catalog.

laser teMperature control

Every group of DryTronic radiant panels has an LDC (Laser Drying Control) for dynamic drying control. The laser reads the quality of drying then transmits the data to the computer, which then modifies the quantity of electromagnetic waves to meet the correct drying needs if necessary. The drying treatment is always influenced by the distance of the lamp from the vehicle, the thickness of paint applied, the color of paint, the type of substrate material and differences in climate. For all these reasons, the LDC automatically adjusts the intensity of the radiant waves to meet the correct quality of drying.

12 roboDry TeChniCal DaTa MEASuRES AnD DATA Booth width Booth length Booth height Weight

gAS

min 3,90 m max 4,50 m

min 12.7 ft max 14.7 ft

No. of panels

min 7,00 m max 10,00 m

min 22.9 ft max 32.8 ft

Dimensions

500 x 930 mm

20 x 37 ”

min 2,70 m

min 8.8 ft

Power output

16 kW

55,000 BTU/h

771.6 lb

Hourly consumption LPG (G31) at 12 mbar

1,24 kg/h

2.73 lb/h

6.5 x 19.6 x 6.5 ft

Hourly consumption Natural Gas (G20) at 12 mbar

1,66 m3/h

0,98 CFM

Catalyst life

5.000 h - 30.000 drying cycles

350 kg

Maximum size of objects that can be painted (LxWxH)

2x6x2m

Standard warranty

12 months

6

1 panel

cOMPRESSED AiR

cOnTROL BOX

Line pressure

8 bar

116 psi

Computer

PC embedded

Connection tube size

6x8 øix øe mm

5/16 ”

Touch screen

15 ”

Supply voltage

480 V˜ - 400 V˜ - 230 V˜ (3 ph)

Frequency

50/60 Hz

Controls voltage

24 V˜

Installed power (power input during first 3’:30”)

11,3 kW

APPROVAL Europe

EU: CE - ATEX ii 3 G X

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803 isO 9001


13


easyDry The EasyDry robot is designed to dry every part of a vehicle that has been painted as well as individual parts on stands. It is normally installed inside a spray booth for drying waterborne/ solvent basecoat and clear coats.

easyoDry

The EasyDry is composed of one overhead crane and three groups of radiant panels. This allows it to dry paint using its radiant waves on every side of the vehicle as well parts on stands. The horizontal group of radiant panels moves automatically up and down to meet the right distance and the shape of the vehicle and spare parts. It moves the radiant panels along the length of the spray booth spreading out DryTronic waves at a 180°angle to the surface of the painted vehicle.

14

The EasyDry robot has one limitation: it cannot dry bumpers that are installed on the vehicle. The horizontal group of panels on the robot cannot rotate 90° to be perpendicular to the bumpers. This represents an issue only when the repair center doesn’t remove bumpers for painting. When it is necessary to paint bumpers installed, the RoboDry is the right model of robot for that repair process. The EasyDry robot has a built-in database of formulas for drying any automotive paint manufacturers waterborne/solvent basecoat and clear coat systems. The technician selects the brand and paint system to be applied. The robot then automatically manages the drying treatment for distance, color, paint thickness and climate. The

automatic adjustment and control of the treatment are based on a built-in laser that constantly reads the quality of the drying process. in new projects Symach normally installs two EasyDry robots inside a FixLine kombiTron system. One is installed in the spray booth for the basecoat; one is installed in the drying cabin for clear coat. Inside the drying cabin, there are two additional groups of DryTronic radiant panels (one in the front and one in the back) for drying bumpers installed on the vehicle, or spare parts on stands. The EasyDry robot dries any and every brand of paint, primer, and body filler. The drying speed is around 80 cm or 32 inches per minute. For example, it dries the length of a vehicle’s door in less than two minutes, or a paint job of 3-4 panels in 8-10 minutes. Since EasyDry consumes approximately 10% of the gas than a normal spray booth the reduction in drying cost is one of the many advantages. The efficiency of one painter using one EasyDry is 8-10 paint cycles per day. This includes painting and drying. This is possible only when the masking and unmasking of vehicles takes place in the stalls outside the spray booth. For this reason, we recommend installing the EasyDry only in a spray booth with side pneumatic doors and rails with a carMover for pushing vehicles in and out of the booth, which takes only a few seconds.


DryinG performanCe

The CompuTer

drying speed

the display and Keyboard

Dries a door in 1 minute and 30 seconds

The EasyDry dries approximately four times faster than other spray booths on the market. The EasyDry is a robot that dries the paint as it moves along the surface of the painted vehicle. The drying time is measured in centimeters or feet per minute. Depending if the technician uses the hardener - fast, standard or slow - the drying time is: Sealer / from 100 cm or 39 ” per minute, to 90 cm or 35 ” per minute. Waterborne / from 120 cm or 47 ” per minute, to 80 cm or 32 ” per minute. Clear / from 90 cm or 35 ” per minute, to 60 cm or 24 ” per minute. As an example, it takes less than two minutes for the clear coat to dry on an average door.

The EasyDry has a multi-language keyboard and a display located on the tower outside the spray booth. The painter can choose to enter a different start and finish point of drying for every DryTronic group of radiant panels. The painter selects the brand and paint type applied. The computer has predefined drying formulas for all paint types. The robot automatically determines the speed, temperature and distance from the surface; however, the system can be modified for special situations. The software automatically manages the “Drying Quality Control” during all phases of drying treatment, adjusting the intensity and quantity of the DryTronic waves to properly meet the parameter of the drying formula, for perfect drying.

15 The overheaD Crane

The CaTalyTiC panels

the overhead crane the drytronic panel

The overhead crane of the EasyDry is the support of the three groups of DryTronic radiant panels. It moves along the spray booth supported by two aluminum rails. Inside the overhead crane, there is an electric engine that moves the robot. In addition to the electric engine, it also houses the gas and air systems.

The DryTronic lamp can run on LPg or natural gas with no difference in performance. The three groups of DryTronic radiant panels can be used independently or together depending on the surface of the painted vehicle. The DryTronic radiant panels generate energy using a catalytic chemical reaction (not with fire and combustion). This reaction is achieved by using a catalyzer, which breaks down the gas molecule and separates hydrogen from carbon. The carbon is not used; instead, when the hydrogen reaches the lamp’s outer surface and comes into contact with oxygen, it generates electromagnetic waves. Symach’s patented technology manages the wave’s length and adjusts to the exact wave’s range. This allows it to dry paint in 30-50 seconds. > More information is available in the technology catalog.


auTomaTiC laser shape sysTem

laser DryinG ConTrol

easyoDry

laser teMperature control

The EasyDry features an LLS (Laser Level Shape) system that detects varying vehicle and/or object heights. As the laser moves along during the drying process, it sends the dimensional data to the computer. The LLS system then automatically moves the horizontal lamp up and down adjusting to the appropriate height. For example, the transition from vehicle roof to vehicle hood.

Every group of DryTronic radiant panels has an LDC (Laser Drying Control) for dynamic drying control. The laser reads the quality of drying then transmits the data to the computer, which then modifies the quantity of electromagnetic waves to meet the correct drying needs if necessary. The drying treatment is always influenced by the distance of the lamp from the vehicle, the thickness of paint applied, the color of paint, the type of substrate material and differences in climate. For all these reasons, the LDC automatically adjusts the intensity of the radiant waves to meet the correct quality of drying.

16 easyDry TeChniCal DaTa MEASuRES AnD DATA Booth width Booth length Booth height Weight

gAS

min 3,90 m max 4,50 m

min 12.7 ft max 14.7 ft

No. of panels

min 6,00 m max 10,00 m

min 19.6 ft max 32.8 ft

Size of panel

500 x 930 mm

20 x 37 ”

min 2,20 m

min 8.2 ft

Power output

16 kW

55,000 BTU/h

617.2 lb

Hourly consumption LPG (G31) at 12 mbar

1,24 kg/h

2.7 lb/h

6.5x19.6x H 6.5 ft

Hourly consumption Natural Gas (G20) at 12 mbar

1,6 m3/h

0,98 CFM

Catalyst life

5.000 h - 30.000 drying cycles

280 kg

Maximum size of objects that can be painted (LxWxH)

2x6xH2m

Standard warranty

12 months

6

1 panel

cOMPRESSED AiR

cOnTROL BOX

Line pressure

8 bar

116 psi

Electronic board

microcontroller

Connection tube size

8 x 10 øix øe mm

3/8 ”

Keyboard

membrane

Display

2 x 20 DiGiT

Installed power (power input during first 3’:30”)

11,3 kW

Supply voltage

480 V˜ - 400 V˜ - 230 V˜ (3 ph)

Frequency

50/60 Hz

Controls voltage

24 V˜

APPROVAL Europe

EU: CE - ATEX ii 3 G X

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803 isO 9001


17


DryTron DryTron is a portable paint and body filler drying tool that uses DryTronic technology. Body filler, primer and waterborne dry in as little as 40 seconds; clear coat dries in as little as 80 seconds. DryTron is ideal for drying small spot repairs, for example the size of an A3 sheet of paper (11.69 in x 16.54 in). It also works well when temperature is fundamental to the treatment.

DryTron

The DryTron is ready for use after an initial two-minute warm up. DryTron is cordless and

18

works using a 200 grams or 0.44 pounds canister of gas, such as camping gas. The DryTron is divided into two pieces; one is the radiant panel used to dry and the second one is the base used for the electric activation of the catalyst. The DryTron has a built-in laser for measuring the temperature. During the drying treatment, the technician can easily check the temperature and make adjustments as needed.


DryinG performanCe

ConfiGuraTion

the base The DryTron dries every brand and type of paint in less than a minute and a half. Body Filler Primer Waterborne Clear coat

40 seconds time 40 seconds time 50 seconds time 80 seconds time

The DryTron is composed of two pieces: the first one is the DryTron drier catalytic panel, and the second one is the base for starting the catalytic reaction.

The time previously mentioned can change depending on the brand of paint and during the winter summer climates.

19 DryTroniC panel

TemperaTure reaDinG laser

laser teMperature control drytronic panel

The DryTronic panel produces a catalytic chemical reaction that generates infrared waves in a specific range of length, that permits it to dry paint in less than a minute and a half. This energy is harmless to the human health.

The DryTron has a built-in laser to read the temperature on the painted surface. During the drying treatment, the technician uses it to respect the drying temperature, as part of the Symach procedure.


Gas CanisTer

us Model

eu Model

DryTron

The DryTron uses a canister of 200 g or 0,44 lb to produce the DryTronic catalytic infrared. The canister is sufficient for two-and-a-half hours of drying. Considering that the drying treatment takes just a few minutes, it is usable for many different dryings.

20 DryTron TeChniCal DaTa gAS

MEASuRES AnD DATA Length

300 mm

11.8 ”

Opening and closing

cock

Width

190 mm

7.4 ”

Pierceable cartridge LPG 190 g

Weight

2,5 kg

5.5 lb

under EN 417/Us Standard

DryTronic lamp size

H 30 x 200 mm

H 1.1 x 7,8 ”

power

0,95 kW

Plastic

ABs

Standard warranty

12 months

Operating time (approximately)

2:30 h

DryTronic lamp power output

0,95 kW

3.24 BTU/h

3.24 BTU/h

DRyTROnic BASE Plastic stand for DryTron lamp with self-centering electric connector. Front protection grid. Power cable. cARTRiDgE Pierceable LPG 190 g cartridge: EN 417 Standard. Threaded LPG 210/220 g cartridge: US Standard.

LTc LASER TEMPERATuRE cOnTROL Pointing

laser

Temperature sensor recording range

from 50°C to 180° C

LCD

3 DiGiT

Temperature in

°F / °C APPROVAL

Europe

EU: CE - ATEX ii 3 G X isO 9001

cOnTROL BOX Installed power

0,5 kW

Absorbed current during a 1’:00” preheating cycle

0,5 kW

Supply voltage

230 V˜ - 110 V˜

Frequency

50/60 Hz

System

electronic board

Battery operation

9V

Switch

ON/OFF

pOWER CABLE Connection cable with

german plug british standard plug

Dimension

1m

Color

Black

3.2 ft


21


sprayTron The SprayTron is the newest generation of spray booths on the market to date. It is high-performing, automated and it is built with the best burner, the best fans and the best material available on the market. It can work as a conventional spray booth using hot air from the burner or with radiant waves using a robot.

sprayTron

Since Symach doesn’t compete in the general spray booth market, the company set out to produce the best paint booth in the world: SprayTron. It is constructed out of the most high-quality components available, the fans are from the german manufacturer Ziehl-Abegg, a worldwide leader for fans, the burner is manufactured by nA Maxon-Honeywell and all electromechanical components are from Siemens.

22

SprayTron can be used in a conventional way using a direct flame burner producing hot air reaching 60°C or 140°F in five minutes measured on the vehicle body or by using the Symach robot. The ventilation consists of a backward impeller fan of 34.000 cubic meters per hour or 20,000 cFM for a performance of air speed inside the booth of a maximum of 0,4 meters per second or 1.3 feet per second. This offers fantastic abatement of overspray. The floor is designed with four different chambers unique to Symach. This guarantees a perfect, consistent and balanced airflow even when the floor filters are in need of replacement due to excess overspray or build-up.

The SprayTron uses PowerLight - an innovative lamp developed by Symach’s research and development department. This product delivers superior lighting performance. powerLight has a new and exclusive reflector that focuses the light beam with an angle and covers the vehicle from the roof to the vertical bottom side without any dispersion. The new light delivers quality and power superior to other lights on the market, both on the vertical and horizontal sides of the vehicle. powerLight lights are also critical in the painting area. The SprayTron recognizes the different operations performed in the booth and automatically changes the program using the maximum speed of ventilation for the spraying phases and the average speed for drying. Both use a conventional burner or robot and the minimum air speed for climatization during the masking and cleaning phases. Using this product, the painter never has to push any buttons. The SprayTron can be configured with or without two pneumatic side doors. It is available in lengths of 8 meters (26.24 feet) or 9 meters (29.52 feet), and in heights of 2,7 meters (8.85 feet) or 3,2 meters (10.49 feet). The front doors are constructed of glass, offering good visibility to the painter inside and out and the external cover is in coverTop, ABS plastic panels, available in eight different colors. in new FixLine projects, Symach typically installs a SprayTron with the robot to produce 8-10 paint cycles per day.


DryinG performanCe

CompuTer

The SprayTron drying performance, without the robot, is of superior quality reaching 60°C or 140°F in five minutes measured on the vehicle. In special circumstances, SprayTron can also reach a temperature of 80°C or 176°F. > For the drying performance of the SprayTron using the Robot, please refer to the robot catalogs.

The SprayTron computer automatically manages the four different programs without the operator selecting or pushing any buttons. It also automatically increases the speed of ventilation when the filters are dirty. The programs: Spraying / This program uses 80% of the total ventilation and automatically starts when the painter uses the spray gun and automatically stops when the painter finishes spraying. Drying with FlyDry robot / This program uses 40% of the total ventilation to remove the gas and solvent produced during drying treatment. Climatization / This program is available only in the version with inlet warm air. It uses 30% of the ventilation and starts automatically when one of the phases mentioned earlier ends. This program offers clean and warm air to the painter during the operation of preparing the car to be painted.

ConfiGuraTion The SprayTron is available in: • two different lengths (8 m or 26.24 ft and 9 m or 29.52 ft); • two different heights (2,7 m or 8,85 ft and 3,2 m or 20.49 ft); • without side door; • with one pneumatic side door; • with two pneumatic side doors; • with oven KombiTron aside; • with a burner of 200 kW or 682,800 BTU/H; • with a burner of 300 kW or 1,024,000 BTU/H.

1 SiDe Door

2 side doors

23


Wall frame

plenum

sprayTron

pneuMatic side door

The SprayTron side panel is a tubular-welded frame. Inside the booth on the side, there is a metal sheet powder coating painted, in the middle there is 5 cm or 2 ” of insulation and on the external side there is the coverTop ABS plastic panel available in eight different colors.

The plenum is a tubular-welded frame to support the air ventilation channel and the filters, which are divided into six different boxes, are easy to open and change.

GriD basemenT

meChaniC venTilaTion Groups

24

The basement is 50 cm or 20 ” deep and the standard grids support a weight of 850 kg or 1,870 lb per point of 10 ” x 10 ”.

Burner / The SprayTron can be set up with two different burners, both with direct flame of 210 kW and 350 kW. Ventilation group / The ventilation inlet and outlet have two backward impeller fans of 34.000 m3 per hour or 20,000 cFM, each one with two electric engines or 11 kW. The group of ventilation has two sets of pre-filter: the first one is for inlet and the second one is for outlet air.


Doors

liGhT

pneuMatic side door

light powerlux

The SprayTron’s front door is divided into three parts with the total light in glass. The side door opens and closes pneumatically and vertically to help avoid dust moving.

Cover Top

cover top

The outer covering of the SprayTron consists of coverTop panels, made in ABS injection plastic mold. It can be opened and closed, which allows the installation of the electric or air compressed plant inside the SprayTron wall.

The SprayTron uses the light PowerLux, an innovative lamp developed by Symach’s research department that offers superior lighting performance. powerLux has a new and exclusive reflector that focuses the light beam with an angle that covers the car from the roof to the vertical bottom side without any dispersion. This new light reaches a quality and power superior to other lights on the market, both on the vertical side of the car, as well as the horizontal side. This is very useful to the painter.

cover top light powerlux

grid floor

25


sprayTron TeChniCal DaTa MEASuRES AnD DATA

FROnT DOOR

External length mod. A

9,00 m

29,52 ft

Width

2,80 m

9.1 ft

External length mod. B

8,00 m

26,24 ft

Height mod. A

3,20 m

10.4 ft

External width

4,10 m

13,4 ft

Height mod. B

2,70 m

8.8 ft

External height mod. A

3,70 m

8,85 ft

Panel width

0,85 m

2.7 ft

External height mod. B

3,20 m

10,49 ft

Material

clear glass panel

Weight

4.500 kg

9,920 lb

Air speed

0,3 - 0,4 m/sec

0.9 - 1.3 ft/sec

Maximum solvent quantity

8.400 g/h

18,518 lb/h

Paint application method

manual

Compressed air system

8 Bar

Standard warranty

12 months

116 psi

gAS LPG gas (G31) / Natural gas (G20) line pressure

300 mbar

Fitting size

1½”

1 psi

210 kW burner Power output

209 kW

72,000 BTU/hr

Hourly consumption LPG (G31) at 12 mbar

17 kg/h

37.4 lb/h

Hourly consumption Natural gas (G20) at 12 mbar

22 m3/h

210 kW burner air temperature

25°C ΔT

210 kW burner drying temperature

80°C ΔT

13 CFM

350 kW burner

26

Power output

350 kW

12,000 BTU/hr

Hourly consumption LPG (G31) at 12 mbar

28 kg/h

61.7 lb/h

PnEuMATic SiDE DOOR POLycARBOnATE OR ALuMinuM Side door width mod. A

6,80 m

22.3 ft

Side door width mod. B

5,80 m

19 ft

Side door height useful

2,10 m

6.8 ft

Open side door height

4,46 m

14.6 ft

Double skin panel with wool insulation

40 mm

1.5 ”

Withstand temperature up to

100 °C

Rating fire

class B according to EN 13501-1:2002

Optional emergency door

0,90 x H 2 m

2.9 x H 6.5 ft

cOnTROL BOX Electronic card

microcontroller

Keyboard

membrane

Display

2 x 20 DiGiT

Installed power

24,5 kW

Supply voltage

400 V˜ - 230 V˜ (3ph)

Frequency

50/60 Hz

Controls voltage

24 V˜ LigHTS

Hourly consumption Natural gas (G20) at 12 mbar

35 m3/h

350 kW burner air temperature

38°C ΔT

350 kW burner drying temperature

80°C ΔT

20 CFM

ExHAUST AND INLET FAN (pLUgS FANS TypE)

Total installed power

1,944 kW

Chromatic yield index

0,93 Ra

Light flow of lamp

EL 35 °C 4.300 Lm

Supply voltage

120 V˜

Frequency

50/60 Hz

No. of ceiling lights

12 (36 neon)

Outlet diameter

800 mm

31.4 ”

Estimated neon life

24.000 hours

Max flow rate

34.000 m3/h

20,000 CFM

Color type

daylight color

Motor power supply

400 V˜ - 230 V˜/60 Hz

Color temperature

5.200 °K

Motor rated power

11 kW

Mean lighting

1.000 Lux

Inverter

15 kW

Duct flange

0,90 x 0,90 m

2.9 x 2.9 ft

AiR FiLTERS

optional Activated carbon filter basement

Prefilters entry extraction

G3

Activated carbon used

Norit Vapure 612

Paint shop filter

50 mm

1.9”

No. of used trays

40

Plenum filter

50 mm

0.7”

Maximum flow during painting

29.200 Nm3/h

Maximum flow during drying

14.000 Nm3/h

6,5 ft/s

Face velocity

0,2 m/s

26.6 ft/s

Activated carbon total volume

0,755 m3

26,622 ft3

Total weight of the activated carbon used

500 kg

Iodine number

920 mg/g

% satured weight

120 g/kg 80%

FLOOR SPEciFicATiOnS Grid (LxWxH)

760 x 330 x 40 mm

2.9 x 1.2 x 1.5 ”

CarMover rails

pz. 5 x 4 m

pz. 5 x 13.1 ft

Load capacity

800 Kg footprint

1763 lb footprint

PiT Building works width

3,10 m

10.1 ft

Uptake efficiency

Building works length mod. A

9,875 m

29.5 ft

Emergency door

Building works length mod. B

8,875 m

29.1 ft

Building works depth

0,69 m

2.2 ft

Width

1,00 m

3.2 ft

Height

2,00 m

6.5 ft

Door in tempered glass

5 mm

0.19 ”

Dimension

120 x 120 x 120 cm

47 x 47 x 47 ”

Flow

28.000 m3/h

APPROVAL

Heating exchanger

Europe

EU: CE - ATEX ii 3 G X

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803

Inlet Pressure Loss

245 pa

isO 9001

Inlet Flow Temperature Increase

DT = 15 °C


27


KombiTron The kombiTron is a drying cabin that works in conjunction with a SprayTron booth. This product is exclusive to Symach. When combined with one SprayTron and equipped with robots, the daily production with two painters is 16-20 paint cycles per day. The kombiTron dries paint using an Easydry robot, not a burner. The kombiTron is a cabin that dries vehicles or pieces on stands in 8-12 minutes on average. This is because unlike a conventional oven that uses hot air, the KombiTron uses 100% radiant waves.

The kombiTron has an independent ventilation system for inlet and outlet air. The ventilation system removes the solvent gases that are produced during the paint drying process. The kombiTron is equipped with side pneumatic doors and carMover rails, allowing painters to move vehicles in and out in a few seconds. A kombiTron, including robots, is normally installed in FixLine projects to produce 16-20 paint cycles per day.

KombiTron

The inside walls and floor of the KombiTron are made of a reflective metal that collects and re-

flects the radiant waves released from the Easydry robot against the vehicle or painted parts without wasting any energy.

28

KoMbitron (spraybooth + oven)


DryinG performanCe

ConfiGuraTion The KombiTron is available in: two different lengths: 8 m or 26.24 ft and 9 m or 29.52 ft, and with two pneumatic doors.

Doors

pneuMatic side door

pneuMatic side door

The KombiTron drying performance with the robot is 8-12 minutes depending on which hardeners are used in the clear coat process.

The kombiTron has a pedestrian door and two side doors opening and closing pneumatically and vertically, which helps avoid dust moving.

Wall frame

CompuTer

Metal reflecting panel

the coMputer

The kombiTron side panel is a tubular-welded frame and inside the booth there is a reflecting aluminum sheet on the side; in the middle there is 5 cm or 2 � of insulation; and on the external side there is the coverTop, which is an ABS plastic panel available in eight different colors.

The computer of the kombiTron is integrated with the EasyDry robot. > Please refer to EasyDry catalog for more information. in addition to the standard functionality of the EasyDry, the kombiTron can manage the two additional groups of Drytronic radiant panels: one in the front and one in the back wall of the cabin, to properly dry bumpers installed on the vehicle or pieces on stands.

29


roof anD floor

meChaniC The ventilation inlet and outlet uses two different fans.

CoverTop

cover top

KombiTron

reflecting floor

30

The roof’s a tubular-welded frame to support the air ventilation channel and the filter inlet air. The floor uses a reflecting metal sheet.

The outer covering of the KombiTron consists of “CoverTop” panels that are made in ABS injection plastic mold. They can be opened and closed, allowing the installation of the electric or air compressed plant inside the SprayTron wall.

KombiTron TeChniCal DaTa FiLTER AREA inLET

MEASuRES AnD DATA Prefilter efficiency rating

M5

Outside length mod. A

8,80 m

28.8 ft

Outside length mod. B

9,80 m

32.15 ft

Outside width mod. A

4,10 m

13.4 ft

Outside width mod. B

5,00 m

16.4 ft

Steel engraved

1.000 x 1.000 mm

39.4 ft

Inside height mod. A

2,70 m

8.8 ft

CarMover rails

pz. 5 x 4 m

pz. 5 x 13.1 ft

Inside height mod. B

3,20 m

10.4 ft

Weight

2.500 kg

5,511 lb

Standard warranty

12 months AiR uniT

Exhaust duct flange

400 x 600 mm

15.7 x 23.6 ”

Inlet duct flange

400 x 600 mm

15.7 x 23.6 ”

Max flow rate

8.000 m3/h

4,700 CFM

Motor power supply

400 V˜ 230 V˜/ 60 Hz

Motor rated power

2 kW

6.8 BTU/h

Inverter

2 kW

6.8 BTU/h

Duct

0,6 x 0,4 m

1.9 x 1.3 ft

FLOOR SPEciFicATiOn

PnEuMATic SiDE DOOR Side door width mod. A

5,80 m

19 ft

Side door width mod. B

6,80 m

22.3 ft

Side door height useful

2,10 m

6.8 ft

Open side door height

4,46 m

14.6 ft

cOnTROL BOX Installed power

3 Kw

Supply voltage

400 V˜ - 230 V˜ (3 ph)

Frequency

50 / 60 Hz

Controls voltage

24 V˜ LigHTS

APPROVAL

Installed power

0,216 kW

Chromatic yield index

0,93 Ra

Light flow of lamp

EL 35 °C 4.300 Lm

Supply voltage

230 V˜

Europe

EU: CE - ATEX ii 3 G X

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803

Color type

daylight color

isO 9001

No. of PowerLux

2x (6 neon)

Estimated life

24.000 hours

Frequency

50/60 Hz

Color temperature

5.200 °K

Mean lighting

1.000 Lux

10.2 BTU/h


31


baseTron

baseTron

32

The BaseTron is a preparation zone floor base with computer-automated extraction in the basement floor.

antees a perfect, consistent and balanced airflow when the floor filters are in need of replacement due to excess overspray build-up.

The BaseTron automatically recognizes the painting phases and changes the program using maximum speed of ventilation for the spraying phase. It closes the ventilation when spraying is finished. The advantage of this automated program is that energy is only used for the spraying phase, without costing any more than what is necessary.

The BaseTron is available in two configurations in length: 8 meters (26.24 feet) or 9 meters (29.52 feet).

The floor is designed with four different chambers. This design is unique to Symach and it guar-

in FixLine installations, Symach installs BaseTron for the primer application.

in the back of the BaseTron, there is a ventilation fan and an automatic compressed air connection for linkage to the computer so it is known when spraying occurs.


ConfiGuraTion

meChaniC

The BaseTron is available in 2 different lengths: 8 m or 26.24 ft, and 9 m or 29.52 ft.

The BaseTron has an outlet ventilation with a fan of 20.000 m3 per hour or 11,800 CFM, and the inlet air comes from the inside of the warehouse.

CompuTer

basemenT

33

The BaseTron’s computer system automatically manages two different programs, the spraying and the stop. Without using an operator, the unit selects and pushes buttons and also increases the speed of ventilation automatically when the filters are dirty.

The basement is 50 cm or 20 ” deep and the standard grids support a weight of 850 kg or 1,870 lb per point of 10 ” x 10 ”.


baseTron

34

baseTron TeChniCal DaTa PiT

MEASuRES AnD DATA Outside length mod. A

8,00 m

26.2 ft

Outside length mod. B

9,00 m

29.5 mt

Air handing unit width

2,00 m

6.5 ft

Air handing unit depth

1,30 m

4.2 ft

Air handing unit height

2,30 m

7.5 ft

Weight

1200 kg

2645 lb

Building works length 8 version

8,875 m

29.1 ft

Building works length 9 version

9,975 m

32.7 ft

Building works width

3,10 m

10,17 ft

Building works height

0,69 m

2.2 ft

AiR uniT EXTRAcTiOn

Maximum solvent quantity

8400 g/h

18.5 lb/h

Outlet diameter of axial

Air speed

0,3 m/s

0.98 ft/sec

Exhaust fan

ø 800 mm

ø 33.4 ”

Paint application method

manual

Max flow rate

20.000 m3/h

11,800 CFM

Painting air temperature

ambient

Motor power supply

3 x 380 V˜- 480 V˜/ 60 Hz

Standard warranty

12 months

Motor rated power

2,8 kW

9.55 BTU/h

Duct

ø 850 mm

ø 33.4 ”

gRiD FLOOR SPEciFicATiOnS Grid (LxWxH)

66 x 33 x 40 mm

2.5 x 1.4 x 1.5 ft

CarMover rails

pz. 5 x 4 m

pz. 5 x 13.1 ft

Load capacity

850 kg footprints

1,873 lb footprints

Base length

7,60 m

24.9 ft

Base width

3,20 m

10.4 ft

APPROVAL

AiR FiLTER Paint stop filters

50 mm

cOnTROL BOX Program controls

sanding - painting

Installed power

3 Kw

Supply voltage

400 V˜ - 230 V˜

Europe

EU: CE

Frequency

50 / 60 Hz

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

Controls voltage

24 V˜

North America

cETLus Listed - Intertek 5000803 isO 9001

1.96 ft


35


prepTron The PrepTron is a preparation zone with the extraction from the basement floor and the inlet air from the plenum. The PrepTron is self-managed from the computer. It automatically recognizes the painting phases and changes the program, using maximum speed of ventilation for spraying phases; average speed for drying when used with the Flydry robot; and minimum air speed for climatization during the masking and cleaning phases. The painter never has to push any buttons.

prepTron

The advantage with this self-working program is that the energy is only used for the spraying phase, without costing more than what is necessary.

36

in the back of the PrepTron, there are two fans for the inlet and outlet air ventilation. There is also an automatic air compressed connection for

spraying paint, which is linked to the computer. The four-level floor is unique to Symach and guarantees a perfect, homogenous and balanced airflow even when the floor’s filters are dirty. The prepTron is available in two configurations based on length and height variables: length of 8 meters (26.24 feet) or 9 meters (29.52 feet), and height of 2,7 meters (8.85 feet) or 3,2 meters (10.49 feet). The PrepTron can be equipped with three curtains that close automatically during the spraying phase. The PrepTron can be equipped with the Solarys heating system using Drytronic technology. This heating system is unique and patented by Symach.


ConfiGuraTion

CompuTer

The prepTron is available in: two different lengths: 8 m or 26.24 ft and 9 m or 29.52 ft, and two different heights: 2,7 m or 8.85 ft or 3,2 m or 10.49 ft.

The computer automatically manages three different programs: spraying paint, drying with the Flydry robot and climatization. The last one works only when the Solarys heating system is installed. The computer does not require an operator and can select and push buttons as well as automatically balance the speed of ventilation when the filters are dirty.

plenum

basemenT 37

The basement is 50 cm or 20 ” deep and the standard grids support a weight of 850 kg or 1,870 lb per point of 10 ” x 10 ”. The plenum is a welded tubular frame that supports the air ventilation channel and the filters. It is divided into boxes that are easy to open to change the filters.

meChaniC The PrepTron has an outlet and inlet ventilation with two fans of 20.000 m3 per hour or 11,800 CFM.


prepTron TeChniCal DaTa MEASuRES AnD DATA BaseTron code

2220

Outside length

9,00 m

AiR uniT EXTRAcTiOn 29.5 ft

Outlet diameter of axial suction ventilator

ø 800 mm 2.400 m3/h

Base length

7,60 m

24.9 ft

Base width

3,20 m

10.4 ft

Motor power supply

3 x 380 V˜- 480V˜/ 60 Hz

Air handling unit width

2,0 m

6.5 ft

Motor rated power

2.8 kW

Air handling unit depth

1,3 m

4.2 ft

Duct

ø 850 mm

Air handling unit height

2,3 m

7.5 ft

Weight

1.200 kg

2,645 lb

Maximum solvent quantity

8.400 g/h

18.5 lb/h

Air speed

0,3 m/sec

Paint application method

manual

Painting air temperature

ambient

Time for installation

h 80

Standard warranty

0.98 ft/sec

12 months

prepTron

cOnTROL BOX

38

ø 20 ”

Max flow rate

Program controls

sanding - painting

Installed power

3 kW

Supply voltage

400 V˜- 230 V˜

Frequency

50 / 60 Hz

Controls voltage:

24 V˜

ø 33.4 ”

AiR FiLTERS Paint stop filters

50 mm

1.96 ft

gRiD FLOOR SPEciFicATiOnS Grid (LxWxH)

66 x 33 x 40 mm

2.5 x 1.4 x 1.5 “

CarMover

pz. 5 x 4 m

pz 5 x 13.1 ft

Load capacity

800 Kg footprints

1,763 lb footprints

Base length

7,60 m

24.9 ft

Base width

3,20 m

10.4 ft

PiT Building works width

3,10 m

10.1 ft

Building works length

8,875 m

29.1 ft

Building works depth

0,69 m

2.26 ft

APPROVAL

optional

Europe

EU: CE - ATEX ii 3 G X

Heating system

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803

To warm up the air, the PrepTron uses the Solarys heating system, patented by Symach. It uses the same technology as the Drytronic radiant panels, but it is installed inside the plenum.

isO 9001

Curtains The PrepTron can be equipped with curtains on the sides and front that open and close automatically during the spraying phase.


39


fixsTaTion The FixStation is truly a body shop in one box. it is a modern and innovative solution to ensure high productivity and fast delivery of one- or two-panel repairs and the key-to-key time is guaranteed in half a day. FixStation is a hybrid solution that works as a spray booth and a workstation, all in one spot. This solution allows one multi-skilled technician to perform an average of three to four repairs per day without moving the vehicle, which results in one repair every two to three hours.

fixsTaTion

FixStation is a fully equipped workstation where a technician removes and installs parts, pulls

40

dents, applies body filler, sprays primer, and sprays and dries waterborne/solvent basecoat and clear coat. FixStation is equipped with a FlyDry robot, a paint mixing room, a Vacuum Sanding system and a MultiBox with plugs and retractable air and electric. Vehicle lifts are commonly installed in FixStations but are optional. FixStation is available in multiple configurations based on length and height variables. One option includes pneumatic doors and carMover rails that allow two technicians to work together. Another option includes inlet fans that warm the air.


The ventilation is at 24.000 cubic meters per hour or 14,125 CFM, for ideal air speed and performance inside the booth and fantastic abatement of overspray. The floor is designed with four different chambers. This design is unique to Symach and guarantees consistent and balanced airflow when the floor filters are in need of replacement due to excess overspray build-up. The PowerLight system, developed by Symach, guarantees impressive light on the vehicle and a perfect point of color for detailed paint application.

The FixStation has built-in technology and automation that recognizes the painting phase and changes the program automatically, using maximum speed of ventilation for spraying phases; average air speed for drying with the robot; and minimum air speed for climatization during other working phases. The painter never pushes any buttons. The front and side doors are pneumatic, up and down, and the external cover is coverTop, ABS plastic panels that are available in eight different colors.

41


DryinG performanCe

Dries a door in 1 minute and 30 seconds

fixsTaTion

The FixStation uses the FlyDry to dry paint. > For the drying performance, please refer to the FlyDry catalog.

CompuTer

ConfiGuraTion

The FixStation is available in: two different lengths: 7 m or 23 ft and 8 m or 26.2 ft, two different heights: 3 m or 9.8 ft and 3.5 m or 11.5 ft, with one pneumatic side door, with plenum inlet air, and with warm air using the Solarys heating system.

Wall frame

42 wall fraMe

The FixStation side panel is a tubular-welded frame. Inside the booth, there is a powder-coated metal sheeting; in the middle, there is 5 cm or 2 � of insulation and on the external side, there is the coverTop, an ABS plastic panel available in eight different colors. The FixStation’s computer automatically manages the three different programs without an operator. It not only selects and pushes the buttons, but it also automatically increases the speed of ventilation when the filters are dirty. The programs: Spraying / This program uses 80% of the total ventilation and automatically starts when the painter uses the spray gun and stops when the painter finishes spraying. This guarantees that the maximum consumption of electricity and gas is only for the time needed to spray. Drying with FlyDry robot /This program uses 40% of the total ventilation to remove the gas and solvent produced during the drying treatment. Climatization /This program is available only in the version with inlet warm air. It uses 30% of ventilation and starts automatically when one of the phases previously mentioned ends. This program offers clean and warm air to the painter when preparing the car to be painted.

CeilinG

ceiling

The ceiling is a tubular-welded frame that supports the filters, which are divided into six different boxes that are easy to open to change the filters.


front door powerlux

covertop

grids

basemenT

Doors

The basement is 50 cm or 20 ” deep and the standard grids support a weight of 850 kg or 1,870 lb per point of 10 ” x 10 ”.

The Fixstation has a front pneumatic door and an optional side pneumatic door that opens and closes vertically to help avoid any dust movement.

meChaniC

liGhT

The FixStation standard model has a ventilation outlet with a fan of 20,000 m3 per hour of 705,000 CFM. The inlet air is from the plenum taking air from inside the warehouse.

The FixStation uses PowerLux, an innovative lamp developed by Symach’s research department. It offers superior lighting performance and has a new and exclusive reflector that focuses the light beam with an angle that covers the car from the roof to the vertical bottom side without any dispersion. This new light reaches a quality and power superior to other lights on the market, both on the vertical side of the car as well on the horizontal side, which is very useful to the painter.

CoverTop The outer covering of the FixStation is made of coverTop panels, made in ABS injection plastic mold that can be opened and closed, allowing installation and/or repair of any electrical or air lines inside the FixStation wall.

43


fixsTaTion TeChniCal DaTa MEASuRES AnD DATA

FROnT DOOR

Outside length mod. A

8,00 m

26.2 ft

Front door width

3,00 m

9.8 ft

Outside length mod. B

9,00 m

29.5 ft

Height of front door

2,70 mt

8.8 ft

Outside width

5,10 m

16.7 ft

Automatic closing

Inside height mod. A

3,00 m

9.8 ft

Inside height mod. B

3,50 m

11.4 ft

Air blade Electric curtain Closed hermetic

Weight

3500 kg

7716 lb

Front door width

3,00 m

9.8 ft

Height of front door mod. A

2,70 m

8.8 ft

Width

1,00 m

3.2 ft

Height of front door mod. B

3,20 m

10.4 ft

Working height

2,10 mt

6.8 ft

Air flow rate

20.000 m3/h

11,771 CFM

Air speed

0,3 m/sec

0.9 ft/sec

Maximum solvent quantity

0,3 g/h

0.010 lb/h

Compressed air system

8 Bar

116 psi

Electronic card

microcontroller

Paint application method

manual

Keyboard

membrane

12 months

Display

2 x 20 DiGiT

Installed power

10 kw

Supply voltage

230 V˜

Frequency

50 / 60 Hz

Controls voltage (power supply)

24 V˜

Standard warranty

fixsTaTion

AiR uniT

44

EMERgEncy DOOR

cOnTROL BOX

Outlet diameter of exhaust fan

800 x 600 mm

Max flow rate

24.000 m3/h

Motor power supply

400 V˜- 230 V˜ / 60 Hz

Motor rated power

7,5 kW

Inverter

2 x 2,2 kW

2 x 7.5 BTU/h

Installed power Light In

1,944 kW

Duct

2 x 0,90 m x 0,90 m

2 x 2.9 x 2.9 ft

Chromatic yield index

0,93 Ra

Powerturbo structure

aluminium-steel

Light flow of lamp

EL 35° 4300 LM

Powerturbo measures (LxWxH)

1,05 x 1,05 x 0,3 m

Supply voltage

230 V˜

Color type

daylight color

No. of PowerLux

12 (36 neon)

Estimated life

24000 hours

Frequency

50 / 60Hz

Color temperature

5200 °K

Mean lighting

1000 Lux

14,125 CFM

LigHTS

3,4 x 3,4 x 1 ft

AiR FiLTER Prefilters efficiency rating

G3

Paint stop filters

50 mm

1.9 ”

Plenum filter

20 mm

0.7 ”

inSiDE FLOOR BASEMEnT SPEciFicATiOnS Grid (LxWxH)

76 x 33 x 40 mm

2.9 x 1.4 x 1.5 ft

Load capacity

850 kg footprints

1873 lb footprints

Base length mod. A

6,5 m

21.3 ft

Base length mod. B

7,5 m

24.6 ft

Base width

3,0 m

9.8 ft

Depth hole

0.65 m

2.1 ft

ABOVE FLOOR BASEMEnT SPEciFicATiOnS Grid (LxWxH)

76 x 33 x 40 mm

2.9 x 1.4 x 1.5 ft

Load capacity

600 kg footprints

1,322 lb footprints

Base length

6,5 m

21.3 ft

Base width

3,0 m

9.8 ft

High above floor

170 mm

1.47 ft

APPROVAL Europe

EU: CE - ATEX ii 3 G X

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803 isO 9001

PAinT MiXing ROOM Width

2,00 m

6.5 ft

Height

3,00 m

9.8 ft

Depth

3,00 m

9.8ft

Electrical system, light switch and 2 sockets Lighting system comprised of two PowerLux IN2 Ventilation and suction system Floating stainless steel floor Air filter in the ceiling

optional Plenum The plenum has an air ventilation channel and a fan of 20.000 m3 per hour or 11,771 CFM for the inlet air. Heating system The FixStation uses the FlyDry robot for drying paint. Included is the Solarys heating system, which is Symach’s patented climate control solution. Vaacum Sanding System and MultiBox The FixStation has a vacuum sanding system and a MultiBox with electric plugs and retractable air and electric.


45


Drybox

Drybox

The DryBox is a small oven, 4 x 2 meters or 13.12 x 6.56 feet, and is the ideal solution for drying parts on stands. It uses Drytronic technology to dry paint and takes no more than 15 minutes to dry all loaded parts.

46

The DryBox has a front pneumatic door with an incorporated emergency door. This permits the painter to position the parts on stands fast, easy and efficiently.

The walls and the floor inside the DryBox are made of a reflective metal sheeting that allows the radiant waves of the Drytronic panels (positioned in the ceiling) to reach all surface angles and dries perfectly in only 15 minutes.

CoverTop (the outer covering) is made of ABS injected plastic molds that can be opened and closed allowing installation and/or repair of any electrical or air lines. CoverTop is available in eight different colors to coordinate with all other Symach products.

The computerized DryBox allows the technician to select one of the drying programs or set the time and temperature to dry the parts. The oven works automatically with regard to the drying parameters selected.

Symach uses the DryBox in every FixLine layout. When there is only one SprayTron booth this allows the painter to maintain the production of 8-10 paint cycles when there are numerous parts on stands.


covertop

doors

DryinG performanCe

ConfiGuraTion

The drying performance is of superior quality. It reaches 60 °C or 140 °F (measured at the part) in three minutes. In certain circumstances, it can reach 80 °C or 176 °F in five minutes. The Drytronic panels create radiant waves and the reflective metal interior creates a synergistic effect. This allows the temperature to rise inside the DryBox, creating a dual benefit of hot air and radiant waves. This reduces the drying time of clear coat to 15 minutes or eight minutes if using fast clear for miscellaneous parts.

The DryBox is available in: dimension 4 x 2 m or 13.2 x 6.56 ft, one pneumatic front door with an incorporated emergency door, the Drytronic radiant panel to produce radiant waves and heating, and the air fans are for inlet and outlet air ventilation to remove gas produced from the paint drying process.

CoverTop

Doors

CoverTop (the outer covering) is made of ABS injection plastic molds that can be opened and closed, allowing installation and/or repair of any electrical or air lines.

The DryBox has a front pneumatic door with an incorporated emergency door inside. The measurement of the door is 2 x 2,2 m or 6.56 x 7.21 ft.

CompuTer

Wall frame

coMputer

reflecting Metal

The DryBox’s multi-language computer automatically manages the different preset drying programs. It also allows the painter to set the time and temperature for the drying treatment.

The DryBox side panel is a tubular-welded frame. On the inside of the cabin, there is reflective aluminum sheeting. There is 5 cm or 2” of insulation in the wall and on the exterior side there is coverTop, an ABS plastic panel available in eight different colors.

47


CeilinG anD floor

meChaniC

drytronic panels

reflecting floor

The ceiling is a tubular-welded frame to support the DryTronic radiant panels and the ventilation with an inlet air and filter. The floor is made of reflecting metal panels.

The radiant waves and the hot air are produced by two DryTronic panels. There are two different air fans for inlet and outlet ventilation.

Drybox TeChniCal DaTa cOnTROL BOX

Drybox

MEASuRES AnD DATA

48

External booth width

4,18 m

13.7 ft

Symach board

microcontroller

External booth length

2,17 m

7.13 ft

Keyboard

membrane

External booth height

3,46 m

11.3 ft

Display

2 x 20 DiGiT

Floor

metal sheet engraved

Controls

Max drying temperature

80°C

176°F

Room thermostat Solvent and gas leak detector

Air pressure

8 Bar

116 psi

Drying program

temperature setting

Standard warranty

12 months

Power supply installed

1,3 Kw

Power consumption during preheating (3’:30”)

1,16 Kw

EXHAuST

Supply voltage

230 V˜

Outlet diameter

255 mm

10 ”

Frequency

50 / 60 Hz

Max flow rate

1.000 m3/h

588 CFM

Controls voltage

24 V˜

Motor power supply

230 V˜ / 50 Hz

Motor rated power

0,12 kW

gAS No. of panels

2

1 panel

inTAkE Outlet diameter

2 x 230 mm

2x9”

Solarys power output

16,4 Kw

55.9 BTU/h

Max flow rate

1.000 m3/h

588 CFM

Motor power supply

230 V˜ / 50 Hz

Hourly consumption LPG (G31) at 12 mbar

1,2 kg/h

2.64 lb/h

Motor rated power

2 x 0,02 Kw

Hourly consumption Natural Gas (G20) at 12 mbar

1,6 m3/h

0.95 CFM

Filters

20 mm

Line pressure LPG gas (G31) - Natural Gas (G20)

20 mbar

0.29 psi

Operating pressure LPG gas (G31) - Natural Gas (G20)

12 mbar

0.17 psi

Fitting size

1”G

Catalyzer life

35.000 hours

0.7 ”

PnEuMATic ALuMinuM DOOR Height open door

4,15 m

13.6 ft

Width door

3,00 m

9.84 ft

Height door

2,00 m

6.5 ft

LigHTS

EMERgEncy DOOR Door width

0,90 m

2.9 ft

Door height

2,00 m

6.6 ft

APPROVAL

Installed power

0,108 kW

Supply voltage

230 V˜

Frequency

50 / 60 Hz

Color type

daylight color

Color temperature

5.200 °K

Europe

EU: CE

Light flow of lamp

EL 35°C 4.300 Lm

North America

cETLus Listed - Intertek 5000803

No. of PowerLux

1x (2 neon)

isO 9001

Estimated life

24.000 hours


49


alubooTh The AluBooth is a highly-advanced aluminum processing cabin. In addition to ensuring perfect aluminum processing with no risk of contamination, it also guarantees a safe and healthy work environment for the operator. This is due to the fact that the ventilation runs throughout the entire work cycle, immediately extracting the gas generated by the cutting of aluminum and welding operations. This occurs before it can mix with the environment.

alubooTh

The AluBooth’s fan unit, which is installed in front outside the cabin, has two openings connected directly to the inside of the booth with special filters for aluminum gas. The inlet air comes inside the booth from a filter situated on the ceiling.

50

The AluBooth is available in two versions, which include a length 8 meters (or 26.25 feet) and 9 meters (or 29.53 feet). The PowerLight system, developed by Symach, guarantees an impressive light on the vehicle. The vehicle entrance door has an electric curtain in PVc, white and transparent color; the side emergency door has a steel frame and a tempered glass door. The AluBooth has the MultiBox in the middle of the front wall with the fixture for air and retractable electric and plugs. The AluBooth external cladding is comprised of ABS (CoverTop) panels in eight different colors. The cabin’s inner cladding is made of white metal sheet with powder coating.


CeilinG anD liGhTs

ConfiGuraTion

extraction filters

powerlux lights The AluBooth is available in two different lengths: 8 m or 26.25 ft and 9 m or 29.53 ft. The height is 3 m or 9.84 ft and the width is 5 m or 16.4 ft.

The ceiling frame is a welded tubular structure to support the filter and the lights.

Wall frame

The AluBooth has 36 powerLux lights (with 12 panels, each one has three powerLux). The innovative lamp was developed by Symach’s research department and offers superior lighting performance. powerLux has a new and exclusive reflector that focuses the light beam with an angle that covers the vehicle from the roof to the vertical bottom side without any dispersion. This new light reaches a quality and power superior to other lights on the market, both on the vertical side of the vehicle as well on the horizontal side.

51

Door The AluBooth side panel is a tubular-welded frame and inside the booth there is a painted powder coated metal sheet. On the external side there is the (CoverTop) an ABS plastic panel available in eight different colors.

Cover Top

electric pvc curtain

cover top

The AluBooth has a main door size of 3 x H 2,7 m or 9.84 x H 8.85 ft. It opens and closes with an electric transparent pVC curtain.

meChaniC The AluBooth has a ventilation outlet with a fan of 20,000 cubic meters per hour or 705,000 CFM. The inlet air is from the filter situated in the ceiling taking air from inside the warehouse.

The outer covering of the AluBooth consists of coverTop panels, made of ABS injection plastic mold, which can be opened and closed. This allows the installation of the electric or compressed air plant inside the wall.


alubooTh TeChniCal DaTa EXTRAcTiOn uniT

MEASuRES AnD DATA Outside basement length

9,10 m

29.8 ft

Air flow rate

2.000 / 2.500 m3/h

1,177 / 1,471 CFM

Inside basement length

9,00 m

29.5 ft

Duct size

400 x 300 mm

15 x 11 ”

Outside basement width

5,10 m

16.5 ft

Flange dimensions duct

400 x 300 mm

15 x 11 ”

Inside basement width

5,00 m

16.4 ft

Maximum flow rate

3.000 m3/h

1,765 CFM

Outside basement height

3,20 m

10.4 ft

Power rating

2,2 Kw

7.5 BTU/h

Inside basement height

2,90 m

9.51 ft

Weight

2.000 kg

4,409 lb

Standard warranty

12 months FROnT DOOR

Front door width

3,00 m

9.84 ft

Front door height

2,70 m

8.85 ft

Closure

sliding curtain EMERgEncy DOOR

alubooTh

592 x 592 x 48 mm

No. of cells

6

Average contact time

0,25 sec

23 x 23 x 1.8 ”

LigHTS Installed power light in

1,944 kW

Chromatic yield index

0,93 Ra

Emergency door width

1,00 m

3.2 ft

Light flow of lamp

EL 35 °C 4.300 Lm

Emergency door height

2,10 m

6.8 ft

Voltage

230 V˜

Emergency door thickness

5 cm

1.95 ”

Color type

daylight color

No. of PowerLux

12x (36 neon)

Estimated life

24.000 hours

Frequency

50 / 60 Hz

cOnTROL BOX Power installed included accessories

10 Kw

Color temperature

5.200 °K

Voltage

400 V˜ - 230 V˜

Mean lighting

1.000 Lux

Frequency

50 / 60 Hz optional APPROVAL

Europe

52

EXTRAcTiOn FiLTER Size filtering cells in glass microfiber

UE:CE ATEX ii 3D isO 9001

MultiBox The AluBooth has a MultiBox with electric plugs and one retractable air and one electric Reel winder with compressed air hose

10 m

32.8 ft

Reel winder with electrical wire

10 m

32.8ft

Power outlet

400 V (3 ph)

Power outlet

200 V


53


alubay The AluBay is a highly-advanced aluminum workstation. In addition to ensuring perfect aluminum processing with no risk of contamination, it also guarantees a safe and healthy work environment for the operator. This is due to the fact that the ventilation is running throughout the entire work cycle, immediately extracting the gases generated by the aluminum cutting and welding operations. This occurs before it can mix with the environment.

open ceiling and sides curtains. The AluBay is available in three different lengths: 7 meters or 22.96 feet, 8 meters or 26.25 feet, and 9 meters or 29.53 feet. The ModulLight frame with the PowerLux system guarantees an impressive light on the vehicle.

ConfiGuraTion

CeilinG frame, Wall anD CurTains

alubay

The AluBay’s fan unit, which is installed in the front outside the workstation, has one opening connected directly to the inside of the workstation with special filters for aluminum gas. The inlet air comes inside the workstation from the

The front side is a metal-framed wall and is covered with coverTop panels available in eight different colors. The other three sides are closed with electric curtains colored in white and transparent. The AluBay has a MultiBox in the middle on the front wall with a fixture for air, electric and plugs.

54

The AluBay is available in: three different lengths: 7 m or 22.96 ft, 8 m or 26.25 ft and 9 m or 29.53 ft, and two different widths: 4 m or 13.12 ft and 5 m or 16.4 ft; the height is 3 m or 9.84 ft.

liGhTs

The AluBay has a circular ceiling board frame in a ModulLight structure that includes PowerLux lights and suspends the electric curtains. > Please refer to the specific catalog for ModulLight. The AluBay has a front wall made of ABS panels (CoverTop) available in eight different colors. The other three sides are closed with three electric curtains.

meChaniC The AluBay has a ventilation outlet with a fan of 10.000 m3 per hour or 5,885 CFM. The inlet air is from the ceiling taking air from inside the warehouse. optional MultiBox The AluBay has a MultiBox with electric plugs and one retractable air and one electric

The AluBay, depending on the workstation length, can have seven or nine powerLux lights. The innovative lamp was developed by Symach’s research department and offers superior lighting performance.

APPROVAL Europe

UE: CE isO 9001


55


CarWash The CarWash is a glass booth available in several different configurations to wash vehicles. It has glass walls and a ceiling with PowerLight lights for perfect visibility during the final polishing and detailing phase. The CarWash allows technicians to wash vehicles inside the body shop without harming the painting process and there is no humidity or water on the shop’s floor. This allows vehicles to be washed inside the facility in a professional way.

The CarWash can be equipped with: grid on the floor, pump with six programs for washing the vehicle, pneumatic doors on sides, front and back, carMover rails for moving vehicles to the detailing stalls, one or more detailing stalls per side, and a centralized vacuum system for detailing.

CarWash

powerlight

56

side door glass wall

cover top grid floor

carwash + detailing stall


ConfiGuraTion

The CarWash is available in: two different lengths: 7 m or 22.96 ft and 8 m or 26.26 ft, the height is 3 m or 9.84 ft, with or without the grid floor for collecting water, with or without side doors, in order to move the vehicle from the CarWash to the detailing stalls, with a front and back door, in order to realize the tunnel, with a six-program pump for washing the car, with a professional centralized vacuum, and with rails for moving vehicles using the CarMover.

Doors

Wall frame

The CarWash has a side frame of welded tubular construction and a tempered glass cover.

CeilinG anD floor

The plenum frame is tubular-welded to support the ceiling panels and the powerLight lights. The standard floor is made of concrete with a pit for the water in the center of it. The gridded floor is optional. The CarWash doors can be both electric curtains or pneumatic polycarbonate. The Car Wash can be configured with doors in front and back of 3 x 2,7 m or 9.84 x 8.85 ft and one or two side doors of 6 x 2,2 m or 19.68 x 7.21 ft.

57


liGhT The Car Wash has powerLight lights, which deliver superior lighting performance. This innovative lamp was developed by Symach’s research and development department. powerLight has a new and exclusive reflector that focuses the light beam with an angle that covers the vehicle from the roof to the vertical bottom side without any dispersion. This new light delivers quality and power superior to other lights on the market, both on the vertical and horizontal sides of the vehicle. powerLight lights are also critical in the painting area. powerlight

CarWash TeChniCal DaTa LigHTS

CarWash

MEASuRES AnD DATA Outside length

8,10 m

26.5 ft

PowerLight lighting voltage

230 V˜- 110 V˜

Outside width

5,10 m

16.7 ft

Power supply

1,670 kW

Outside height

3,20 m

10.4 ft

Chromatic yield index

0,93 Ra

Weight

2.000 kg

4,409 lb

Light flow of lamp

EL 35 °C 4300 Lm

Standard warranty

12 months

Color type

daylight color

No. of PowerLux

10 x (30 neon)

Estimated life

24.000 hours

Frequency

50 / 60 Hz

Color temperature

5.200 °K

Mean lighting

1.000 Lux

58 FROnT EnTRAncE Front door width

3,00 m

9.8 ft

Front door height

2,70 m

8.8 ft

side door

5,80 m

19 ft

Front door closure

transparent PVC electric curtain optional

cOnTROL BOX Grids

Power installed included accessories

5 Kw

Voltage

400 V˜ - 230 V˜

The floor of the CarWash can be realized with a pit 25 cm or 10 “ deep and the grids support a weight of 850 kg or 1,879 lb per point 10 ” x 10 ”.

Frequency

50 / 60 Hz

Doors

APPROVAL Europe

EU: CE

Australia

Compliant to Australian safety standards As/NZs 4114.1:2003 - As 3814.1:2009

North America

cETLus Listed - Intertek 5000803 isO 9001

The CarWash doors can be both, electric curtains or pneumatic polycarbonate. The CarWash can be configured with: - doors in front and back of 3 x 2,7 m or 9.84 x 8.85 ft, and - one or two side doors of 6 x 2,2 m or 19.68 x 7.21 ft. Six-program pump The six-program pump is a professional car wash pump. > For more details, refer to the specific catalog. Vacuum for detailing The vacuum for detailing is a professional centralized vacuum system for the CarWash booth and also for external detailing stalls. > For more details, refer to the specific catalog. Detailing stalls The CarWash can be equipped with one or more stalls for detailing equipped with ModulLight and CarMover. > For more details, refer to the specific catalog.


59


moDulWall The MW has different optional accessories: The column frame connects the suspended ModulLight to the floor and attaches the MultiBox and the Dust Vacuum Sanding machine.

The MW has a metal frame internally and externally is covered with the coverTop panels, available in eight different colors. This allows the electrical plant and compressed air plant to be run inside the MV system.

For completing the work bay there is: the shelf panel, the tool holder panel and the plastic box panel.

ConfiGuraTion

frame

The MW is a modular system that can be customized to any wall. The standard module length is 100 cm or 4 ’’ and the module height is 50 cm or 20 ’‘. The standard modular size is: 1 x H 1,7 m or 3.3 x H 5.6 ft, 1 x H 2,2 m or 3.3 x H 7.2 ft, and 1 x H 2,7 m or 3.3 x H 8.9 ft

The MW internal frame is made of zinced metal and the external piece is powder-coated metal, white in color.

exTernal Cover in CoverTop

porTion Wall

moDulWall

The ModulWall (MW) is a partition wall used to divide different working departments or for covering existing walls for esthetic reasons. It is a modular system with free modularity in length and height and it can be single or double face.

60

The external cover of the MW can be one face or double-faced depending on the position of the installation. it consists of coverTop panels made in ABS injected plastic mold and can be opened and closed, allowing the installation of the electric plant or air compressed plant.


61


painTroom The paint Mixing Room (pMR) is assembled using a modular panel system, called ModulBlock. This allows a PMR to be customized to accommodate any length or width needed. A ModulBlock panel is: 1 meter (or 40 inches) in width and 3 meters (or 120 inches) in height. The panel is available in three versions: closed on both sides, a glass window and a glass door.

painTroom

The right measurement for a modern PMR is between 12/14 square meters, or 130/140 square feet. This size accommodates: two gun washing machines, two mixing color machines, and one big table for preparing color and paint, leaving enough space for two technicians to work inside at the same time.

62

The pMR standard configuration is 6/7 meters (or 20/23 feet) long and 2 meters (or 6.6 feet) wide. It has two glass doors and two or three glass windows, and has grids on the floor with a metal box pit of 5 cm or 2 inches in depth to collect any paint spillage. The PMR has two extraction systems that work at the same time: the first extraction is a hood above the gun washing machine and the second extraction is a stainless steel box, with a grid installed in front of the table where the technician prepares the paint. The PMR is equipped with six or nine PowerLux lights that guarantee perfect lighting. The pMR has an electric plant that automatically manages the air extractions, the lights and the electric power plugs.


ConfiGuraTion

panel moDulbloCK

The PMR is available in any size needed because it is a modular system composed from several panels of ModulBlock. The ideal size is 6/7 m or 20/23 ft long and 2 m or 6.6 ft wide. The ModulBlock panel is 1 m or 40 “ wide and 3 m or 120 “ high. It is available in three different versions: The first version is closed on both sides, with metal foil inside that is colored white with powder coating and with powder coating and the external side is in CoverTop, a plastic panel in ABS. The second version is a tempered glass window that is open. The third version has a glass door with an emergency handle and an automatic closing.

The ModulBlock panel is a tubular-welded frame on one side and a painted metal powder-coated sheet on the other. In the middle, there is 5 cm or 2 ” of insulation and on the external side there is the coverTop, an ABS plastic panel available in eight different colors.

floor

CeilinG

The ModulBlock panel has a glass window and door is a tubular-welded frame with glass inside.

63

inlet air

grid floor

The pMR floor is in pedestrian grids with a metal box pit underneath to collect the paint spillage.

The pMR ceiling is a tubular-welded frame to support the filter for the inlet air and the powerLux lights.


exTernal Cover in CoverTop

air exTraCTion

painTroom

cover top

The outer covering of the PMR consists of coverTop panels, made in ABS injection plastic mold, which can be opened and closed.

The pMR has two air extraction units: one is a stainless-steel hood installed above the gun washing machine and the other one is a stainless-steel box with grids installed all along the base of the paint table. The two extractions merge into one duct for the final extraction.

Tables

eleCTriC planT anD liGhTinG

64 light

tables

The pMR has two stainless steel tables: one is for preparing color and paint with a size of 200 x 75 cm, or 80 x 30 “, and the other one is for the mixing scale with a size of 100 x 75 cm, or 40 x 30 “.

APPROVAL The PMR has the approval for North American, Europe, Australia and New Zealand markets.

The PMR has an electric plant that automatically manages two extraction fans, the lights and the electric power plugs. As part of this procedure, electric power can only be supplied when the room has been cleaned from the possible presence of solvents gas. The PMR uses PowerLux lighting that offers superior light performance in intensity, reaching an average of 1.300 – 1.500 Lux and also a color quality of 5.200 Kl°.


65


liGhTsysTem The ModulLight is an overhead lighting system specifically designed for body shops, as it defines the working area and is positioned over the vehicle. It produces an excellent light beam on the vertical side of the car as well as the horizontal side.

A unique feature of the PowerLux light is that it can produce light colored to 5200 Kl°, the closest to sunlight, and it is perfect for pointing out defects during the painting process. powerLux lights allow technicians to easily repair vehicles without missing any small defects.

The ModulLight uses the Symach powerLux light. One PowerLux light produces the same quantity of light as three conventional lights. This is because it uses a specific reflector, designed by Symach, that concentrates the light beam with a limited angle to cover only the vertical and the horizontal sides of the vehicle, without any dispersion of light in the warehouse.

The ModulLight is a “plug and play system” that offers light and an electric plant all in one. Every light is automatically connected with the next one. This drastically reduces the cost of electricity.

liGhTsysTem

The ModulLight is also the frame that suspends the FlyDry robot. This luxury design is finished off with a front band covered in Symach’s coverTop, ABS plastic panels available in eight different colors.

66

lightsysteM


liGhT performanCe

pluG anD play sysTem

The ModulLight using PowerLux can offer superior light performance in intensity, reaching an average of 1300 – 1500 lux on the vehicle and also a color quality of 5200 Kl°, the light closest to the color of the sun.

The ModulLight is a modular system and every element of light is connected with a specific plug and cord. This system offers light and an electric plant all in one and the conventional light plant is not necessary.

The powerLux has a new and exclusive reflector that focuses the light beam with an angle that covers the vehicle from the roof to the vertical bottom side without any dispersion. This new light reaches a quality and power superior to other lights on the market.

67

ConfiGuraTion

frame

The ModulLight is a modular system that outlines every size of work bay. There is a modular element with two lights that are parallel to each other and another modular element that has one light.

The ModulLight frame is metal and is powder coated white. The frame is a modular system of 2 m or 6.6 ft long and 40 cm or 16 “ in width.


fronTal banD

insTallaTion

The frontal band of the ModulLight consists of coverTop panels, made in ABS injected plastic mold, that can be opened and closed. This allows the installation of the electric plant or compressed air plant.

The ModulLight modules are connected with a specific connector. They are suspended over the work bays and the installation is designed with chains coming down from the ceiling.

liGhTsysTem

liGhTsysTem TeChniCal DaTa

68

LigHT SPEciFicATiOn

MEASuRES AnD DATA Length

1200 mm

47.2 “

Installed power

0,054 kW

Width

120 mm

4.7 “

Supply voltage

0,054 kW

Height

120 mm

4.7 “

Frequency

50 / 60 Hz

Weight

6 kg

13.2 lb

Chromatic yield index

0,93 Ra

Structure

aluminium

Light flow of lamp

EL 35 °C 4.300 Lm

Treatment

anodized

Color type

daylight color

Color

silver

Color temperature

5.200 °K

Glass

4 mm

Mean light density

600 Lux

Estimated life

24.000 hours

0.15 “

tempered polished glass Reflector

0,5 mm

0.01 “

bright aluminium Standard warranty

pOWERLIgHT

12 months

APPROVAL Europe

EU: CE isO 9001

LIgHTINg MEASURES WITH LUxMETER IN A WORKINg STATION WITH pOWERLUx FROM THE FLOOR

120 cm 47 inch

100 cm 40 inch

60 cm 24 inch

Point 1

1440

1270

1410

Point 2

1600

1470

1560

Point 3

1300

1350

1330

Point 4

1150

1300

1410

Point 5

1250

1340

1350

Point 6

1160

1100

1300

Point 7

1270

1340

1350

Point 8

1480

1530

1550

0.184 BTU


69


WheelsTaTion The WheelStation (WS) is a workstation for repairing wheels. It occupies two working spaces connected with a circular rail; one is for sanding and spraying and the other is for baking paint products.

WheelsTaTion

The working space for painting and sanding has the air extraction vertically in front. Because of this, the technician can properly apply body filler and spray primer, waterborne and clear paint, without any problem from the overspray because a filter and an air extraction fan removes it during the spraying phase.

70

The oven for baking paint uses Drytronic technology so the time to dry a painted wheel is only five to seven minutes. The WS has two stands for the wheels that both move on a circular rail system. This connects the oven to the workspace, allowing a technician to push the wheel on the rail with a limited effort. The drying process can be programmed with a preset time and a different temperature for body filler, undercoat, water base and clear lacquer, and the machine automatically dries and checks the temperature setting.


DryinG performanCe

ConfiGuraTion

drytronic panel

The oven of the WheelStation uses DryTronic technology for drying. Drying times are approximately: 4 to 5 minutes for body filler and primer, 2 to 3 minutes for waterborne, and 6 to 7 minutes for clear.

The WS can repair wheels with tires installed for a total diameter of 1 mt or 3.2 ft. The dimension of the WS is: H 3 x 3,5 x 1,3 m or H 9.84 x 11.48 x 4.26 ft. The WS has two stands for wheels and a circular rail system that moves the stands from the workspace to the oven and vice versa.

71 CompuTer

control

The WheelStation’s computer automatically manages the drying treatment, controlling the time and temperature set.

meChaniC extraction ventilation

The WS has the air extraction ventilation for spraying paint with an air fan of 10,000 m3 per hour or 350,000 CFM. it also has air fans in the oven for the inlet and outlet air to remove gas and solvent produced during the drying phase.


WheelsTaTion TeChniCal DaTa MEASuRES AnD DATA

SAnDing AnD SPRAying STATiOn

Length

1,0 m

3.2 ft

Length

1,00 m

3.2 ft

Width

3,0 m

9.8 ft

Width

1,30 m

4.2 ft

Height

2,1 m

6.8 ft

Height

1,20 m

3.9 ft

Weight

650 kg

2132 lb

Extraction flow rate

4.000 m3/h

2,354 CFM

Stand of wheels

2

Opening size

130 x 130 cm

51.1 x 51.1 ”

Sliding roller for wheel support

4

Maximum flow rate

6.000 m3/h

1,200 CFM

sliding rail

closed loop

Motor rated power

2,2 kW

7.5 BTU/h

Air supply pressure

8 Bar

Efficiency

95%

Standard warranty

12 months

116 psi

Initial pressure

140 pa

Final pressure drop

450 pa

Reaction to fire

self-estinguishing

automatic

Resistance to temperature

120 °C

power

3 kW

Extraction channel diameter

200 mm

Voltage

400 V (3 ph)

Frequency

50 / 60 Hz

cOnTROL BOX Coating process aspiration

7.87 ”

STATiOn OVEn APPROVAL Europe

EU: CE

WheelsTaTion

isO 9001

72

Length

0,80 m

2.6 ft

Width

1,30 m

4.2 ft

Damper closure

sliding

Heating

catalitic / DryTronic

Heating system

radiation + air

Operating Temperature

40 -140 °C

Temperature adjustment

thermostat

power

LPG - Natural gas

LPG consumption

0,65 kg/h

Natural gas consumption

1,1 m3/h

Supply pressure

20 / 25 mbar

Working pressure

12 mbar

Measures DryTronic lamp

400 x 750 mm

Preheating power consumption

1,45 kW

Catalystin average life

5.000 h

1,43 lb/h

15.7 x 29.5”


73


vaCuum The Dust Vacuum Sanding System (DVS) is a sanding and vacuum unit for body filler dust and primer. The DVS machine is designed for two technicians working at the same time in two different workstations.

vaCuum

The DVS has a 3 kW turbine, offering perfect suction at the maximum extension of 10 meters or 32.8 feet hose. It is equipped with automatic electric hose reels to reduce damage to the hose when not in use, and the hose doesn’t remain on the floor.

74

The DVS can work with every brand of pneumatic and electric orbital sanders. The DVS has internal controls to work manually or automatically when connected to the orbital sanders. Due to the quality of the construction, technicians can work continuously without needing to stop. The DVS has a filter located inside the cabinet that can be easily inspected through the front door and allows for easy replacement of the bag during maintenance. The built-in electronics automatically control the turbine and the safety devices and manage the operations of sanding and dust extraction.


DusT vaCuum performanCe

ConfiGuraTion

The DVS has a 3 KW turbine that guarantees perfect dust extraction for the two technicians working continuously, using a hose of 10 m or 32.8 ft.

The DVS has: three kW turbine, two automatic electric hose reels of 10 m or 32.8 ft, and a dust bag of 5 kg or 11 lb.

75 eleCTroniC

reel hoses

The turbine and orbital sander are controlled electronically using an automatic or manual setting. The electronics also manage all of the safety devices.

The DVS has two automatic and electric hoses with the automatic storage in the basket inside the machine. Once the technician pushes a button, the hose automatically goes in and out.


vaCuum TeChniCal DaTa MEASuRES AnD DATA

EXTRAcTiOn FAn

External length

825 mm

32.4 “

Voltage

400 V˜ - 230 V˜ (3 ph)

External width

1470 mm

57.8 ”

Frequency

50 / 60 Hz

External height

1200 mm

47.2 ”

power

3,0 W

Weight

250 kg

451 lb

Noisiness

68 dB

Frame

painted steel

IP Protection

54

Suction hoses

2

Dust capacity

15 l

N° of supported operators

2

Max presessure

27 KpA

Length of suction hose

10,00 m

32.8 ft

Air flow rate

320 - 5.333 m3/h L/M

Diameter of suction hose

ø 29 mm

ø 1.14 ”

Filter area

40.000 cm2

Standard warranty

12 months

Filter shaker

automatic

Motor protection

automatic

APPROVAL Europe

EU: CE

cOnTROL BOX

vaCuum

isO 9001

Multibox

76

vacuuM

Mode

automatic and manual

sanding device

pneumatic / electrical

Wrapper hose

electrical / automatic


77


Carmover The CarMover is a floor system to move vehicles from one working bay to another. It is easy, fast, effortless and is designed to be used by only one technician.

Carmover

The carMover is composed of four plates and works on rails using one plate for every wheel of the vehicle. Each plate weighs only 8 kg or 17.6 pounds. By design, it is easy for the technician to move the vehicle from the end of the conveyor line to the starting point. Each plate’s load capacity is 700 kg or 1,543 pounds. The carMover plate is produced with a special aluminum alloy and geometric structure, which guarantees no bending. The plastic connectors, on each side of the plate, permit the vehicle wheels to go up to the plate effortlessly and without any slipping problems.

The carMover permits one technician to move a vehicle by pushing it with an effort of only 12 kg or 26 pounds. The design uses special wheels and a rail system where the point of contact between them is very thin, reducing the friction to a minimum and permitting a technician to move the vehicle using little effort. The carMover works with two different types of rails, having the same performance. One is inside the floor level and the other one is above floor level. The number of rail positions is five per bay in Europe and six in North America. This allows the carMover to accommodate every model and size of vehicle. Symach uses the carMover inside the FixLine conveyor in every new layout.

78

carMover + rails


movinG performanCe

ConfiGuraTion

The carMover allows one technician to move a vehicle using only 12 kg or 26 lb of effort.

The CarMover uses: four plates for every bay, the rail’s position per bay are five in Europe and six in north America, due to the different lengths of cars, two models of rails: Rail In is inside the floor lever Rail Out is outside the floor level trolley for plates.

79

plaTe frame

plasTiC ConneCTors

The plate is extruded with a special aluminum alloy that permits a deflection of only 1 mm or 0.04 “, under vehicle load, but always returns to the original shape with no permanent deformation.

There are two connectors for every plate, which are constructed from an elastic plastic mix with a specific geometry. This allows them to flex toward the floor to facilitate the car wheel moving onto the plate and then returning to its original position.

Every plate has a no-collision system to avoid the technician pushing the car too far and damaging another one.


TempereD sTeel Wheel

rail ouT

The carMover wheels are made with bearings and with a self-centering system on the rails.

The rails over the floor level are constructed from a metal section with a specific design and are easily installed on the floor and secured with anchor bolts. The rails protrude over the floor level by 2 cm or 0.78 “ and have ramps on both sides to help wheels and pedestrians pass over them.

rail in

Carmover

The rails inside the floor level are constructed from a metal section with a specific design and are installed inside the floor level. They can also be installed inside the grid of the spray booth and the preparation bay.

80

Carmover TeChniCal DaTa RAiL in

MEASuRES AnD DATA Length

0,60 m

1.96 ft

Measures (LxWxH)

400 x 5 x H 4 cm

Width

0,40 m

1.31 ft

Material

steel

Weight

8 kg

17.6 lb

Treatment

galvanised

Load capacity

700 kg

1543 lb

Color

zinc

Installation

h 4 per bay

Floor cut-out width

8 cm

3.1 ”

Floor cut-out depth

5 cm

1.9 ”

Effort required to push vehicle at full load (2800 kg)

12 kg

Board

anodised aluminum color yellow

Ramps

ABS plastic color red

sliding wheels

hardened steel

Collision advanced system

vehicles placed side-by-side system

Standard warranty

36 months APPROVAL

Europe

EU: CE isO 9001

26.4 lb

157 x 1.9 x 1.5 ”

RAiL OuT Measures (LxWxH)

300 x 22 x H 2,25 cm

Material

steel

118 x 8.6 x 0.8 ”

Treatment

cataphoresis-treated

Color

clear grey

Installation

h 4 per bay


81


mulTibox The MultiBox is a dispenser for compressed air and electricity with plugs and automatic reels. All of the fixtures are inside a unique box and the configuration can be changed depending on the needs of the repair process. The MultiBox is customized with specific electric plugs for every country. It has automatic reels of 10 meters or 32.8 feet long for the electricity and the compressed air.

The MultiBox has all fixtures in one panel of 1 x 0,5 meters, or 20 x 10 inches. When necessary, it also includes the control for the car lift. The MultiBox is available in two versions: for one or two workstations as well for one or two technicians where they have all of the fixtures needed to repair the vehicle available.

mulTibox

ConfiGuraTion

82

The MultiBox is available in: box measures: 1 x 0.47 x H 0.5 m or 40 x 19 x H 20 “, one or two automatic reels with 10 m or 32.8 ft pipe for the compressed air, one or two automatic reels with 10 m or 32.8 ft cord for the electricity,

one plug for the welding machine in the station where needed, and two or three plugs for the generic electric tools.

mulTibox TeChniCal DaTa MEASuRES AnD DATA

ELEcTRic RETRAcTABLE cABLES

Length

1,000 mm

39.3 ”

Cable length

10 m

Width

500 mm

19.6 ”

Cable reels 3Gx2,5

2

Depth / footprinting

465 mm

18.3 ”

Weight

55 kg

121.2 lb

AiR RETRAcTABLE cABLES

Structure

galvanised structure

Cable length

ABS plastic

thermoformed

Reels ø 10

2

Standard warranty

12 months

Pressure regulator

2

pressure gauges

2

Condensation filter

2

APPROVAL Europe

EU: CE - ATEX ii 3 G X

North America

cETLus Listed - Intertek 5000803 isO 9001

32.8 ft

10 m

32.8 ft

SOckETS 400V 16A 3P+N+T

2

230V 16A 2P+T

2

Light switch

2

Socket options

European / Australian / American


83


CarlifT

CarlifT

84

CarlifT TeChniCal DaTa MEASuRES AnD DATA Capacity

3.500 kg

7,717 lb

Maximum height from the floor

1.140 mm

44.8 “

Length

1.950 mm

76.7 ”

accessories

FL08 Clamps

Support for fastening kitfix to FI shaft

Traction arm APPROVAL Europe

EU: CE isO 9001


85


lifTpull

lifTpull

horizonTal pull

86

lifTpull TeChniCal DaTa MEASuRES AnD DATA Capacity

3.500 kg

7,717 lb

Maximum height from the floor

1.140 mm

44.8 ”

Length

1.950 mm

76.7 ”

APPROVAL Europe

EU: CE isO 9001


87


WinDoW exTraCTion The Window Extraction (WinEx) is a vertical extraction unit used when sanding body filler, spraying primer and preparation. Additionally, it is used in aluminum work bays and for air cleaning in the shop.

WinDoW exTraCTion

The WinEx is available in two configurations: 2 meter or 6.56 feet and 4 meters or 13.12 feet.

88

WinEx is composed of a front grid with a filter close to the floor and an upper wall covered in CoverTop. The air extraction fan is located in the back of the wall. The ventilation is configured from 3.000 to 10.000 cubic meters per hour or 1,765 to 5,885 CFM, depending on the use: preparation, aluminum or recirculation.


ConfiGuraTion

fronT Wall frame

The WinEx is available in: two different widths 2 m or 6.56 ft 4 m or 13.12 ft With three different models of fans based on the volume of air required.

The WinEx has a tubular-welded back wall frame and on the opposite side of the workstation there is the coverTop, an ABS plastic panel, available in eight different colors.

89 meChaniC

CoverTop

The WinEx can be configured with air extraction fans of 3.000, 6.000 and 10.000 m3/h of air per hour or 1,765, 3,531 and 5,885 CFM, depending on the use: paint preparation, aluminum bay or air recirculation.

The back wall covering of the WinEx consists of CoverTop panels, made in ABS injection plastic mold.


WinDoW exTraCTion TeChniCal DaTa MEASuRES AnD DATA 2.000 mm

78.7 ”

Capacity

10.000 m3/h

Length

4.000 mm

157.4 ”

Maximum static pressure

300 pa

Width

1.200 mm

47.2 ”

Depth

400 mm

15.7 ”

Module

galvanised sheet metal

Frame above window

2,9 m

Standard warranty

12 months

APPROVAL Europe

EU: CE

WinDoW exTraCTion

isO 9001

90

FAn

Length

9.5 ft

5,885 CFM

MOTOR

power

2,2 kW

Supply

400 V˜ / 50 Hz

Number of turns

1455 1 /min

Current rating

4.7 A

7.5 BTU/h


91


CurTain The Ec is used to close the preparation bay, during the spraying phase, or for the aluminum bay during the aluminum reparation phase to avoid contamination. It is also used in the CarWash as the front and side doors.

ConfiGuraTion

maTerial

The EC is available in several lengths: 3 m or 9.8 ft, 4 m or 13.1 ft, 6 m or 19.7 ft, 7 m or 23 ft, 8 m or 26.3 ft, 9 m or 29.6 ft. The height is 2,9 m or 9.5 ft.

The Ec has an internal axis made of metal and an electric engine that rolls up and down the curtain.

CurTain

The Electric Curtain (EC) is made of a pVC material in white and transparent colors, which is available in several lengths and works with a remote control.

92

The Ec is made of a PVc material colored white on the top and bottom and transparent in the central part.

electric engine

carwash door

CurTain TeChniCal DaTa APPROVAL

MEASuRES AnD DATA size

9 x H 2,9 m

29.5 x H 9.5 ft

Material and color

PVC curtain white and transparent

Standard warranty

12 months

Europe

EU: CE


93

some symaCh’s CusTomers


Csn-Cars Collision burlinGTon, CanaDa

94


ambra Car serviCe bresCia, iTaly

95


Gemini aCCiDenT repair CenTers WaCol brisbane anD laverTon, ausTralia

96


erie-lasalle

ChiCaGo, uniTeD sTaTes

97


3D auToboDy&Collision CenTers philaDelphia, uniTeD sTaTes

98


Collision WorKs of oKlahoma oKlahoma CiTy, uniTeD sTaTes

99


jennes

boorTmeerbeeK, belGium

100


european boDyshop eTobiCoKe, CanaDa

101


noTes

102


Profile for Symach

Products Catalogue 2018-ENG  

General Products Catalogue-English

Products Catalogue 2018-ENG  

General Products Catalogue-English

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