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Conventional Cooling

Conformal cooling

Including conformal cooling channels in the mold tooling will help address hot spots that result in warpage, resulting in better quality parts with less material waste and fewer defects.

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Conformal cooling

In addition to achieving a better quality end result with a lower risk of defects, conformal cooling channels often significantly decrease mold cycle times. In the example below, conformal cooling was used to reduce the cycle time of this high-volume plastic component by almost 40%, increasing mold productivity by nearly 50%.

Is Conformal Cooling Right for Your Needs?

Including conformal cooling channels in injection mold tooling is popular across industries and product types, particularly in the life sciences, and consumer products sectors where parts with complex geometries or high mold volumes are common. If you plan to produce a large volume of parts via injection molding and are concerned about warpage, designing your injection mold tooling with conformal cooling may be the right solution to help with cycle times and lower part costs. In order to ensure that the channels are properly designed for your part’s geometry and specific application, it is imperative to work with an experienced tooling designer who is knowledgeable about how to integrate these novel approaches into high precision tooling.

At SyBridge Technologies, our engineers are experts in the injection molding and tooling design processes, and have worked with companies across diverse industries to help them achieve incredible results when it comes to improving mold productivity, reducing defects, and producing higher-performing parts. Whether you already have a mold design that you believe would benefit from the addition of conformal cooling channels or you’re working on the design for a new part or product, our team is here to help.

Contact us to speak with an injection mold tooling design expert and discover if conformal cooling is right for your injection mold tooling needs.

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