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HiPeQ4 Issue 8

Page 1

HiPe 2026 | ISSUE 8 Oct - Dec

Cutting Tools | Indexable Tooling Tool Holding | Work Holding | Coolants | Metrology

Featuring:

R E L U R Y A W G IVEA urch p y r e v with e

ase

HIGH PERFORMANCE

SOLUTIONS


• Test Cuts • CAM Toolpath Optimisations • Training In house/Virtual • Productivity Solutions • Visitations • Research and Development • Swinburne/RMIT Collaborations - Additive Manufacturing

2 Flute Solid Carbide Engraving Tool

Item #: 868231795

ENGRAVING

$

• Suitable for a wide range of materials • Positive rake point for clean cut • Designed for collet chucks • Suitable for ER style chucks

42.00 Ex. GST

WHILE STOCKS LAST!

Cutting Data Depth: 0.1mm RPM: 10,000 Feed Rate (mm/min): 500 P

M

K

N

S

0.1mm

H

• • • • •

CHAMFERING

E458 - 4pc Chamfering & Rounding 4Flute Endmill Set Contents: 6mm x R1, 8mm x R2, 10mm x R3, 8mm x 90° For chamfering and deburring component edges • Suitable for materials up to 1600 N/mm2 • TiAlN for longer tool life Item #: E458 0001 P

M

K

N

S

H

• • • • • •

DRILLING

HOT

PRICE

• Jobber Length Drills.

• Parabolic flute design for optimal chip transportation, less pecking, providing improved efficiency.

• Rake corrected point geometry ensures high strength at the outer edges.

2

$

All Prices Exclude GST Contact your representative for details

299.00 Ex. GST

24PC Drill Set – HSS Co, TiAlN • TiAlN coating for prolonged tool life.

Ex. GST

Item #: D163 SM24T

Hot Price - whilst stocks last.

• Suitable for materials up to 1200N/mm2.

99.00

$

Includes: • 1.0 - 10.5mm x 0.5mm rises • Tapping Drills: 3.3, 4.2, 6.8 & 10.2mm Individual sizes also available


E668 • 3FL CARBIDE ENDMILL (HCR coated, for non-ferrous materials) • • •

40° Helix, Centre cutting Extra reach with wide gullets to enable higher feed rates HCR coating allows for roughing and finishing using the same tool

ITEM #

D1

L1

L2

L3

PROMO

E6680600 E6680800 E6681000 E6681200 E6681600

6 8 10 12 16

100 100 100 100 125

24 25 27 32 39

50 50 50 60 80

$57.00 $77.00 $82.00 $104.00 $177.00

E663 • 4FL CARBIDE ENDMILL (Trochoidal, HCR coated, for non-ferrous materials) • • • •

45° Helix, Centre Cutting Extended flute length and added chip breakers for excellent swarf removal Ideal for trochoidal milling HCR coating enables excellent feed rates

ITEM #

D1

L1

L2

L3

PROMO

E6630600 E6630800 E6631000 E6631200 E6631600

6 8 10 12 16

100 100 100 100 125

24 32 40 48 65

50 50 50 60 80

$85.00 $116.00 $129.00 $159.00 $236.00

(HCR coated, for non-ferrous materials) E674 / E675 • 3FL CARBIDE “RIPPER” ENDMILL 45/46/44° variable flute helix for chatter free milling Optimised geometry for soft materials Ideal for Roughing Aluminium-Aero applications, where large volume metal removal is required.

ITEM #

D1

L1

L2

L3

PROMO

E6740610 E6740810 E6741010 E6741210 E6741610 E6742010

6 8 10 12 16 20

60 64 73 84 93 104

13 18 21 25 32 40

23 28 31 35 50 60

$77.00 $92.00 $112.00 $162.00 $223.00 $351.00

E6751210 E6751610 E6752010

12 16 20

100 130 150

31 41 52

60 80 100

$207.00 $301.00 $475.00

1

2

3

4

5

6

7

M 8

9

E668 E663 E674/E675

10

11

12

13 14.1 14.2 14.3 15

K 16

17

N

P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Titanium & Super Alloys H Hard Materials

All Prices Exclude GST Contact your representative for details

S

H

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37.1 37.2 37.3 37.4 37.5 38.1 38.2 39.1 39.2 40 41

• • • • • • • • • • • • • • • • • • • • • • • •

P

ISO VDI 3323

MILLING

• • •

• Optimal • Effective

3


PARTING & GROOVING PROMO

Scan to learn more

NEW KIT INCLUDES – 1x Holder* – 10x Inserts to suit – Available in 20x20 and 25x25 tool holders DX18 System

GD26 System

GD26 System

2MM WIDE KIT*

3MM WIDE KIT*

4MM WIDE KIT*

299.00

$

325.00

$

349.00

$

Feed rate f 26.5mm

Double serrations

EXISTING GROOVE INSERTS

24mm

PARTING / GROOVING 4

Small contact surfaces

Feed rate f

GREATER STABILITY IN ALL APPLICATIONS- with Groov·tec™ GD

Feed rate (f) Faxial

THE TECHNOLOGY –N ew insert design with double serration profile. The GD26 cutting insert and tool body (insert seat) are optimally interlocked. The positive fit absorbs lateral forces better during longitudinal and copy turning. – Conventional systems (e.g. without double serrations) are significantly less stable in comparison.

Turning

Chamfers

All Prices Exclude GST Contact your representative for details

Offset grooving

Parting off – inclined cutting insert


Bulk Buy Offer

Extended to 31st December Buy 10 inserts per pocket and receive a FREE Fixed Pocket Milling Cutter*

M5130 Buy 60 inserts and get the cutter free

M5137 Buy 50 inserts and get the cutter free

M5004 Buy 60 inserts and get the cutter free

M6420 Buy 90 inserts and get the cutter free

M5468 Buy 60 inserts and get the cutter free

Scan to see full range

M5004 Buy 30 inserts and get the cutter free

M5250 Buy 320 inserts and get the cutter free

MILLING

M5137 Buy 40 inserts and get the cutter free

*i.e: Buy 20 inserts and receive a 2 pocket cutter FOC Buy 40 inserts and receive a 4 pocket cutter FOC Buy 60 inserts and receive a 6 pocket cutter FOC All Prices Exclude GST Contact your representative for details

5


ECOGRIP ER

25%

Transform your ER-type chucks into precision hydraulic chucks. Take advantage of our discovery offer today

discount

Make your ER holder hydraulic and enjoy multiple benefits! With the ETP ECOGRIP ER Hydraulic sleeves you can easily turn your standard collet holder into a high precision hydraulic holder. Easily enjoy all the positive benefits of hydraulic clamping such as easy handling and precision, at an impressive competitive price level. This enables more users to benefit from decreased tool wear and increase productivity compared to using ER collet holders.

Promo extended to 31 Dec

With the use of the three axial screws an adjustability of the run-out is achieved. Scan to learn more

Technical Specification Dimensions, mm

Internal thread nut

ER size

Part no.

Item description

D1

D2

D3

D4

L1

L2

L3

L4

L5

D5

No.

Dim.

N

D6

L6

Thread

T* Nm

Price

16

686845

ECOGRIP-6/ER16

6

16

34

16

30

14

5

16

14

28

2

M3x16*

2.5

34

10

M22x1.5

6-14

$397.84

686846

ECOGRIP-6/ERM16

6

16

34

16

30

14

5

16

14

28

2

M3x16*

2.5

34

10

M19x1

6-14

$450.07

704952

ECOGRIP-8/ER16

8

18

36

16

30

14

5

16

14

28

2

M3x16*

2.5

36

10

M22x1.5

14 - 35

$397.84

705718

ECOGRIP-8/ERM16

8

18

36

16

30

14

5

16

14

28

2

M3x16*

2.5

34

10

M19x1

14 - 35

$450.07

686855

ECOGRIP-12/ER20

12

22

43.5

20

40

24

7

16

14

34

3

M4x20

3

43.5

12

M25x1.5

50-90

$334.86

686856

ECOGRIP-12/ERM20

12

22

43.5

20

40

24

7

16

14

34

3

M4x20

3

43.5

12

M24x1

50-90

$387.08

686905

ECOGRIP-12/ER25

12

26

48

25

46

26

7

20

18

41

3

M4x20

3

48

13

M32x1.5

50-90

$430.10

686906

ECOGRIP-12/ERM25

12

26

48

25

46

26

7

20

18

41

3

M4x20

3

48

13

M30x1

50-90

$494.61

686875

ECOGRIP-16/ER25

16

26

48

25

46

26

7

20

18

41

3

M4x20

3

48

13

M32x1.5

120-200

$377.87

686876

ECOGRIP-16/ERM25

16

26

48

25

46

26

7

20

18

41

3

M4x20

3

48

13

M30x1

120-200

$443.93

32

686865

ECOGRIP-20/ER32

20

30

52

32

52

25.5

7

26.5

24.5

45

3

M4x20

3

52

15

M40x1.5

230-370

$377.87

40

686885

ECOGRIP-25/ER40

25

35

59

40

56

22

7

34

28

46

3

M4x16

3

59

20

M50x1.5

420-600 $422.42

20 25

TOOL HOLDING 6

Adjustment screws

All Prices Exclude GST Contact your representative for details


Still tapping with a rigid chuck? • Breaking taps? • Suffering from poor thread quality?

CONVERT Your Existing ER Collet Chuck TO A SOFT‑SYNCHRO RIGID TAPPING CHUCK

From $276 Benefits

• Optimised process reliability • Lower cutting forces of the flanks of the thread • Longer tool life

• Improve thread quality & finish • Reduce tap breakage • Better gauging results

Synchro Collet

Features

Synchro Tool Head

Suitable for through-coolant up to 50 bar

Optimum damping

Quick-change adapters ensure short change-over times

Synchro insert with ER collet base body

33 8180

33 8185

Tapping and thread forming on machines spindles. Synchro insert withwith ERsynchronised collet base body Minimum Length Adjustment: +0.5mm / -0.2 mm. Tapping and thread forming on machines with synchronised spindles. Compensation for synchronisation errors, hence better thread quality and clear increase in tool life. Minimum Lengthand Adjustment: +0.5mm -0.2 mm. For collet chucks driven tools to ISO /15488 (DIN 6499). Compensation for synchronisation errors, hence better thread quality and clear increase in tool life. Suitable for left-hand and right-hand threads. For collet chucks and driven tools to ISO 15488 (DIN 6499). Suitable forSynchro left-hand andinsert right-hand threads. with ER collet base body

Optimum damping

Optimum damping

≤50 bar ER base body Slender design, ideal damping offers great ER base body where headstock Suitable forOptimum through-coolant ≤50 bar flexibility clearances are limited up to 50 bar offers great

≤50 bar

Suitable for through-coolant up to 50 bar

Suitable for through-coolant up to 50 barwith synchronised spindles. Tapping and thread forming on machines

flexibility ER base body offers great flexibility

ER base bodyLower cutting forces = Stable tapping Optimum damping offers great ≤50 bar Suitable for: ER collet chuck. ER Quick 33 8186Change 33 8180 Minimum collet Length Adjustment: +0.5mm / -0.2 mm. Synchro Suitable for through-coolant ER base body flexibility Soft-Synchro Collet for synchronisation errors, hence better thread quality and clear increase forCompensation ER collets 16 25 in tool life. 32 up to 50 bar offers great Synchro collet

33 8186

33 8180 33 8180

25 $138.00

Steel Collet

32 $138.00

Short set-up times thanks to the quick100 set-up change coupling Short times thanks to the quickchange coupling 0 33 8186

Synchro collet

16

Synchro tool heads

31P

31P

33 8186 31P

2

Synchro tool head Synchro toolforheads mm ER16 for ER25

for ER32 $138.00 – collet No. 338180. – 33 8183 – ER synchro for ER16 for – ER25 for – ER32 $138.00 $138.00 $138.00 $138.00 – $138.00 $138.00 – $138.00 $138.00 Synchro tool head – $138.00 $138.00 – – $138.00 for ER16 for ER25 for ER32 – – $138.00 12.7 19 25

3,5 for: Suitable mm 4,5 Tap shank 3,5 6 d2 4,5 8 69 8 10 9 11 mm 10 12 3,5 11 mm D 24,5 12 6 D 2 8 mm 12.7 19 9 10 11 12 D 2 mm 12.7 19 All Prices Exclude GST Contact your representative for details

31P

33 8183Short 33 set-up 8185 33 8186 times 31P

31P

d 2 DIN 371

33 8183 Synchro 33 tool 8185 33 8186 fordtapDINshank head 371 31P

31P 31P

31P

32

collet 33 8180 3333Synchro 8183 – ER synchro collet No. 8183 33 8185 33338180. 8186 for tap shank

Tap shank for: Suitable d2 Tap shank d2

thanks to the quickchange coupling

Shank square

33 8180_32

25

25

M3 M4 for tap M3shank M5-6 d 2 M4 DIN 371 M8 M5-6 M9 M8 M10 M9 – M10 M12 M3 – M4 M12 M5-6

25

33 8180

Slender design, ideal where headstock clearances are limited

M8 M9 M10 – M12

M11 M12 – M14 M16

1

32

for tap shank L1 d 2 DIN for374/376 tap shank L1 d 2 DIN 374/376 33 8183 33 8185 33 8186 mm mm mm 33 24 8183 33 8185 M5 – 33 8186 – mm mm mm M6 24 – – for tapM5 shank L 24 –1 –8 M8 32 27 dM6 2 DIN 24 – – M11 – 30 37 374/376 M8 32 27 8 M12 – 40 37 M11 – 30 37 – – 41 37 33 8183 33 8185 33 8186 M12 40 37 M14 –– – 37 mm mm mm – 37 M16 – M5 24–– –41 –37 M14 M6 24– –– –37 M16 37 M8 32– 27– 8 – – – – –

30 40 41 – –

L1

37 37 37 37 37

mm 2.7 mm 3.4 Shank 2.7 4.9 square 3.4 6.2 4.9 7 6.2 8 97 mm 98 2.7 9 3.4 9 4.9

6.2 7 8 9 d 29 D2

L1

-100

Shank square Shank square

Short set-up times thanks to the quick-200 33 8180_32 change coupling Thrust (N)

Synchro heads Suitable for:toolER collet chuck. Suitable for: 33 8183 – ER synchro collet No. 338180. for ER collets

33 8180 flexibility Slender design, ideal where headstock clearances are limited Slender design, ideal where headstock clearances are limited L 33 8180

Slender design, ideal where headstock clearances are limited

d 2 D2

d 2 D2

33 8180_32 -300

L1

-400

d 2 D2

-500

33 8180_32 33 8186 -600

33 8186 -700

0

5

10

TOOL HOLDING

31P

31P

Suitable for: ER collet chuck. For collet chucks Synchro and driven collet tools to ISO 15488 (DIN 6499). forSuitable ER colletsfor left-hand and right-hand threads. 16 Synchro collet $138.00

Time

33 8186

7


Clear View Disk

With Insight KB, you can visually monitor the process in the machine room at all times. The machine becomes easier to operate and the entire work process becomes much more efficient and safer, and the scrap costs are reduced. • Beading effect due to a special coating. • Low installation height of 0.3 mm. • No screws required for installation, easy to apply thanks to a special adhesive layer. Advantage: • The position on the machine’s protective screen can be freely selected. • Minimal installation work required. • Can be used flexibly, also suitable for curved screens. • Easy to replace. • No screws required for installation, easy to apply thanks to a special adhesive layer. • Production can start immediately after it has been installed. Learn More: • Beading effect due to a special coating. • Made in Germany. Supplied with: 1 disk, 1 squeegee, 1 cloth.

ACCESSORIES 8

Disk Diameter (mm) Code

HF358982200

HF358982310

HF358982400

Type

200

310

400

Price

$175

$230

$335

All Prices Exclude GST Contact your representative for details


Developed with top of the line innovation and advanced formulation methods, this versatile range offers water soluble and neat oil cutting fluids designed to perform a variety of machining operations including milling, drilling, reaming and tapping. • Increased tool life and improved surface finish • Enhanced fluid life and optimized cycle time • Improved environmental impact • Elimination of harmful chemicals

S U N BO EANER L

C FREE 20L

rum of d L 5 0 2 y r with eve hased c r u p t n a l th coo er per mon custom

MACHINE TOOL CLEANER-AU FAST SOLVENT DETERGENT ACTION CLEANER MACHINE TOOL CLEANER-AU is a powerful, effective cleaner for machine tools and central coolant systems. Mix it with water for use. This makes a quick acting solvent-detergent solution that removes grease and gummy deposits from machine surfaces. It also purges caked residue and scum from coolant sumps, lines and fittings. Use it to clean return trenches and main reservoirs in central coolant systems. All Prices Exclude GST Contact your representative for details

Benefits • Water based - non-flammable • Cleans grease dirt from machine surfaces • Ideal cleaner - central coolant systems • Cleans scum from machine sumps

CUTTING FLUID

Limit 1 per

9


DM12

Small Dovetail Fixture - Metric (21mm x 32mm x 19mm) $326.00

VA513

5" x 13" LiteVise™ (344mm x 125mm x 50mm) $1,045.00

A52-DM12

DM12 Dovetail Top Tooling, 75mm x 75mm x 51mm $1,062.00

WORK HOLDING 10

DC1750-M

45° Dovetail Cutter w/ Inserts – Metric (25mm Shank Diameter) $576.00 All Prices Exclude GST Contact your representative for details

DM25

Medium Dovetail Fixture - Metric (37mm x 41mm x 27mm) $443.00

VA518

5"x 18" LiteVise™ (457mm x 125mm x 50mm) $1,307.00

A52-DM25

DM25 Dovetail Top Tooling, 75mm x 75mm x 55mm $1,180.00

DM50

Large Dovetail Fixture - Metric (50mm x 50mm x 38mm) $522.00

VA56

5" x 6" LiteVise™ (152mm x 125mm x 50mm) $954.00

A52-DM50

DM50 Dovetail Top Tooling, 75mm x 75mm x 63mm $1,258.00


518 HP Linear Height 2D Measurement System

11,800

$

Item#: 518-361-13

(ex.GST)

• High-accuracy height gauge for precision measurement and inspection of moulds and parts • Dirt-resistant built-in scale for reliable shop floor use • Multiple connectivity options: printer, PC, wired or wireless systems • Pneumatic suspension system with adjustable air-cushion height Watch Demo

SJ-220 Portable Surface Roughness Tester Item#: 178-742-13

This is a portable measuring instrument that allows you to easily and accurately measure surface roughness. The Surftest SJ-220 offers you the following benefits: • Robust design, yet comfortable handling $ 3,100 • Skid system gives you user friendly and (ex.GST) intuitive menu navigation via touchscreen. • It works independently of mains power, allowing you to make on-site measurements. • The 2.8“ high resolution LCD touchscreen gives you excellent readability. • It performs roughness analyses conform to In Stock & various international standards ready to go! • (EN ISO 21920, EN ISO 4287, ISO 13565, ISO 12085, VDA, ASME, JIS)

Bluetooth Dongle Item#: 264-628 • •

650

$

(ex.GST)

Wireless Unit for Measuring Instrument U-Wave-TIB Bidirectional communication (BLE communication)

Item#: 810-306

The HH-V400 is a rebound-type hardness tester for metals. Hardness is determined from the ratio of the impact hammer’s rebound velocity to its impact velocity. $

6,400

• • • • • • All Prices Exclude GST Contact your representative for details

Portable, one-click device Wide range of test targets Selectable hardness scale Language-independent screen design Display multiple results, average, and statistics Convert test results to other hardness scales (e.g., Rockwell, Vickers and Brinell)

(ex.GST)

In Stock & ready to go!

METROLOGY

HH-V400 Portable Leeb Hardness Tester

11


INTELLIGENT VISION SYSTEM

For One-Shot Measurement

39,999

$

Inclusive of delivery and installation

(ex.GST)

More about QM-Fit

Contact your Sutton Tools Account manager for order enquiries.


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