Surface and Panel Spring 2013

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2013 Buyers Guide a guide to sourcing and specifying composite panels and decorative surfaces

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endless design solutions: comPosite Panels combined with decorative surfaces

residential • commercial • retail • healthcare • hosPitality Welcome to the 2013 Surface & Panel Buyers Guide sponsored by the Composite Panel Association!

This guide provides the most comprehensive product information available of North American composite panels and decorative surfacing, including in-depth product descriptions of the wide array of standard and specialty products available.

Composite Wood Products may help achieve the following U.S. Green Building Council’s LEED Credits: • Recycled Content MR Credit 4 • Regional Materials MR Credit 5 • Certified Wood MR Credit 7 • Low Emitting Material EQ Credit 4.4

Composite panels

ECC Finished Products may also help earn credit for: • Low Emitting Materials EQ Credit 4.5 (LEED–CI)

Wood-based composite panels such as medium density fiberboard (MDF), particleboard, engineered wood siding and trim (EWST) and hardboard can be tailored to meet every project’s requirements. Customers can specify physical and mechanical properties and the surface characteristics to create end-products with the ideal cocktail of attributes.

These composite panel products are produced from renewable wood fiber such as wood chips and sawdust recycled from lumber mills. By their very nature, they are among the greenest materials in the world and a great choice for environmentally conscious consumers.

All particleboard and MDF facilities in this Guide offer third party certified products to meet the California Air Resources Board (CARB) Airborne Toxic Control Measure (ATCM 93120) regulation. The CARB regulation excludes Hardboard and EWST products. CPA maintains a current list of CARB-certified and exempt facilities at CompositePanel.org.

DeCorative surfaCes Decorative surfaces offer nearly limitless options for design and functionality, and are used in a wide variety of wood-based applications, including cabinets, mouldings, flooring, furniture, countertops, store fixtures, doors and shelving. Composite panels provide an ideal substrate for decorative surfaces – affordable, consistent, uniform in strength and free of defects.

Decorative surfaces can be broadly separated into two categories: overlays and coatings. Overlays include thermally fused laminate (TFL), film overlays (3D laminates, etc.), decorative foils, high pressure laminates, light basis weight papers, wood veneer and heat transfer foils.

Coatings are utilized in both liquid and powder forms.

environmental CreDits The following programs are designed to recognize the environmental efficacy and/or green building claims of composite panel products available in the marketplace.

Eco-Certified Composites In 2011, CPA launched the Eco-Certified Composite (ECC) Sustainability and Certification Standard. With a focus on life cycle inventory and other verifiable environmental practices, the Standard highlights the responsible use of wood fiber by composite panel manufacturers in North America. The basis of the standard includes the CPA Carbon Calculator, an expert tool developed to assess the life cycle and carbon footprint of composite panels. Visit ECCProducts.org and click on “ECC Certified Companies” for a comprehensive list of program participants.

Other Green Building Programs The most prominent U.S. green building certifications are the NAHB Model Green Home Building Guidelines and the USGBC LEED (Leadership in Energy and Environmental Design) Green Building Rating System.

ECC-certified products may help achieve the following NAHB Model Green Home Building Guidelines Credits: • Section 2.4.1 (3 points) Recycled-Content • Section 2.6.1 (3 points) Renewable Materials • Section 5.1.5 (6 points) Minimize Potential Sources of Pollutants

seCtions of the GuiDe •

Product descriPtions detail the characteristics of the materials, common applications and key physical properties.

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Product Guides

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sales contact information is an alphabetical list of all panel and surface companies listed in the guide.

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Glossary of terms has been limited to some of the most common and basic industry vernacular. For additional clarification on products, processes, or abbreviations please contact CPA.

provide company-specific product information for the major manufacturers and suppliers of these panel and surfacing products, including designations for Eco-Certified Composites, CARB certified and exempt, and no added urea-formaldehyde (NAUF) products.

CPA also offers an extensive online library of articles and technical bulletins on products referenced in this guide at CompositePanel.org.

ContinuinG eDuCation units (Ceus) CPA develops continuing education units (CEUs) on the array of decorative surface and wood-based composite panel options available for residential and commercial applications. In this edition, CPA is publishing the seventh issue in the series of CEUs, TFL Makes Environmentally Friendly Decorative Panels Affordable, Attractive and Easy.

about the Composite panel assoCiation Founded in 1960, the Composite Panel Association (CPA) is dedicated to advancing the North American wood-based panel and decorative surfacing industries. CPA represents both industries on technical standards, industry regulation, and product acceptance.

CPA General Members include the leading manufacturers of MDF, particleboard, engineered wood siding and trim and hardboard, nearly 95% of North American manufacturing capacity.

CPA Associate Members include manufacturers of decorative surfaces, furniture, cabinets, mouldings, doors and equipment, along with laminators, distributors, industry media and adhesive suppliers.

CPA is a vital resource for both manufacturers and users of industry products. As a highly regarded and accredited standards developer, CPA publishes the industry’s ANSI product standards. CPA operates an International Testing and Certification Center (ITCC) and manages the Grademark Certification Program, the largest and most stringent testing and certification program for North American composite panel products.

CPA also compiles and publishes proprietary industry economic performance data and technical bulletins on the use of industry products and other educational materials. The association partners with Surface & Panel magazine in publishing an annual Buyers Guide and regular editions of the magazine. fo r m o r e i n fo r m ati o n

Composite Panel Association 19465 Deerfield Avenue, Suite 306 Leesburg, Virginia, USA 20176 (703) 724-1128 www.CompositePanel.org www.DecorativeSurfaces.org surface&panel

hnologies, Inc.

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Post Office Box 747, Station B Ottawa, Ontario CANADA K1P 5P8 Ph: 613-232-6782 fax: 703-724-1588 InTErnATIOnAl TESTInG AnD CErTIfICATIOn CEnTEr

73 Lawson Road, Leesburg, VA 20175 Ph: 703-724-1128 fax: 703-724-1588 www.itcclab.org

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Selecting Surfaces 101 A primer for selecting the best surface for the application.

Product Descriptions Characteristics of the materials, common applications and physical properties.

MDF

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Particleboard

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Hardboard

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Engineered Wood Siding and Trim

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Thermally Fused Laminate

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Film Overlays

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Decorative Foils

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Heat Transfer Foils

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Light Basis Weight Papers

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High Pressure Laminates

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Veneer

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Liquid Coatings

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Powder Coatings

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Continuing Education Unit TFL Makes Environmentally Friendly Decorative Panels Affordable, Attractive and Easy

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Product Guides Company specific product information for manufacturers and suppliers of panel and surfacing products, including designations for Eco-Certified Composite (ECC), environmentally preferable (EPP).

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Composite panel assoCiation 19465 Deerfield Avenue, Suite 306 Leesburg, VA 20176 Ph: 703-724-1128 fax: 703-724-1588 Toll Free 1-866-4COMPOSITES www.CompositePanel.org

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About this Guide and the Composite Panel Association

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3-M, Autostrada, Abet Laminati, American Renolit, Arborite, Artopex, Ashley Furniture, Bausch Linneman, Bierson, Blum, Boulanger, BTD Powder Coating, Burke Gibson, Cabinetry East, ClosetMaid, Columbia Forest Products, Collins Products LLC, DVUV, Eluma, Flakeboard, Formica, Funder, Georgia Pacific, Gunlocke, Harbour City Kitchens, Impress, Interprint, kabi, Kleiberit, KML-Kustom Material Laminates, Lamitech, Louisiana Pacific, Marlite, Meadwestvaco, Mock Woodworking, Northern Contours, Nucraft, OFS Brands, Omnova, Panolite, Parapan, Riken, Sauder, Schattdecor, Stevens Industries, Suddekor, Sun Mountain Doors, Surface Source International, Surfaceworks, Tafisa, Techolam, Temple-Inland, TIGER Drylac, Toppan America, Inc., Transform, TruWood Siding + Trim, Uniboard, Vetter Denk, VT Industries, WallBeds, Wilsonart LLC.

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Surface & Panel magazine and the Composite Panel Association thank the following organizations who contributed images for the production of this issue:

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MDF

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Particleboard

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Engineered Wood Siding and Trim

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Hardboard

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North American Composite Panel Manufactureres Map

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Laminators

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Overlay Manufacturers

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Coaters

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Coating Manufacturers

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Sales Contact Information Alphabetical listings provided for each producer to help customers locate products.

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Associate Member Directory

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Hardware Short vignettes highlighting hardware products that enhance the functionality of today's panels and surfaces.

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On the cover: Consistent and durable composite panels combined with fashionable decorative surfaces offer infinite design possibilities in residential and commercial applications. The Surface & Panel Buyers Guide is your complete source for specifying the right materials for any application.

Specifying Surfaces Examples and advice on the use of multiple surface materials in specific environments.

30 Residential 44 Retail 50 Kitchens

117 Glossary of Terms 118 Advertiser Index

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Surface & Panel is published quarterly by bedford Falls Communications, inc., 1617 Country Club Lane, Watertown, Wisconsin 53098, telephone 920-206-1766, fax 920-206-1767. John Aufderhaar, President, Christine Aufderhaar, CFO. All rights reserved. No part of this publication may be reproduced or transmitted in any form, electronic or mechanical without written permission from the publisher. subscription policy: Individual subscriptions are available, without charge, to manufacturers who engage in panel processing, qualified service providers and suppliers. Publisher reserves the right to reject non-qualified subscribers. One year subscription to non-qualified individuals: u.s. $50, Canada/Mexico $75, all other countries $100, payable in u.s. funds. single issues are $15, and must be prepaid. bedford Falls Communications, inc., does not assume and hereby disclaims any liability to any person for any loss or damage caused by errors or omissions in the material contained herein, regardless of whether such errors result from negligence, accident, or any other cause whatsoever.

Printed in the u.s.A.

PuBlISHER

John Aufderhaar surface & Panel Magazine 1617 Country Club Lane, Watertown, Wi 53098 ph: 920-206-1766 fax: 920-206-1767 jaufderhaar@surfaceandpanel.com www.surfaceandpanel.com

Postmaster: send address changes to Surface & Panel, 1617 Country Club Lane, Watertown, Wi 53098. Please direct all subscription questions and mail to: Surface & Panel, 1617 Country Club Lane, Watertown, Wi 53098 ph: 920-206-1766

s p ecial s ec tio n s 65 Finishing Matters A special section highlighting the finishing industry.

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ADvERTISInG

ryan Wagner, National Accounts Manager surface & Panel Magazine 1617 Country Club Lane, Watertown, Wi 53098 ph: 920-262-2080 fax: 920-206-1767 rwagner@surfaceandpanel.com

Celebr ating our tenth anniversary in 2013 !

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High Quality, High Gloss

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Key Attributes of Powder Coating

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Electronic Beam Technology iN the deCOrAtive surFACes iNdustry

CIRCulATIon

Jennifer schroedl/surface & Panel Magazine 1617 Country Club Lane, Watertown, Wi 53098 fax: 920 206-1767 jsstudio123@yahoo.com EDIToRIAl DIRECToR

suzanne vangilder surface & Panel Magazine 1617 Country Club Lane, Watertown, Wi 53098 ph: 608-698-0375 fax: 920-206-1767 svangilder@surfaceandpanel.com

99 Distribution Matters A special section highlighting the Cabinet industry distribution Alliance (CidA).

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Find out about DSC2013 on page 64

Distributor Perspective

GRAPHIC DESIGn

karen Leno/kML design, inc.

923 Forest edge Circle, Coralville, iA 52241 ph: 319-430-5108 kmldesign@mchsi.com

dON sChALk, PresideNt ANd COO OF C.h. briggs

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Robust Resurgence for Remodeling in 2013

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The Art of Custom Stoarage

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Exemplary Panel Processing

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CIDA Member Directory

3 Axis CNC Machining Centers

MADE IN USA

thermwood F i r s t

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R o u t e r s

Call for a live web or in house demo 800.533.6901

www.thermwood.com M

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The Year of Real Recovery

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he Ghanaian religious leader, the Rev. Dr. Prophet Bempah, has predicted that 2013 will be the Year of Devastating Lamentation. Much like the good Reverend Doctor Prophet, some forecasters of the North American economy, frustrated with the day-to-day challenges of a slow recovery, trend hyperbolic.

From our point of view at the Composite Panel Association (CPA), there is no reason to be discouraged or confused. We think this will be a year of real recovery, at least in relative terms, and we expect consumption of industry products to increase – especially those with a green tint.

It’s likely that 2013 will bring a slow, but steady, uptick in demand for all composite panel products. This resurgence is hastened by the superiority of our product offerings. Decorative surfaces and finished products made with North American composite wood have a worldleading value proposition of uncompromising quality, imaginative style and certified environmental consciousness. This 2013 Buyers Guide charts all of this, so hold on to it.

This year should also bring finalization to the push for a first ever national standard on formaldehyde emissions from industry products, as promulgated by the US EPA. CPA has proudly partnered with a bipartisan congressional coalition, federal regulators, other industry stakeholders and leading environmental groups to champion this regulation that includes tough emissions limits verified by third party certification.

“Decorative surfaces and finished products made with North American composite wood have a world-leading value proposition of uncompromising quality, imaginative style and certified environmental consciousness.”

Nearly all North American composite panel manufacturers are already abiding by California’s tough formaldehyde emissions regulation, which is the basis for EPA’s national standard. If enacted properly later this year, the EPA rule will finally make compliance mandatory for everyone who sells into the US market, including overseas imports.

But for CPA this is not enough, so in late 2011 we launched the Eco-Certified Composite (ECC) Sustainability Standard. This is the first-ever life cycle based environmental standard for North American industry products and includes CPA’s pioneering Carbon Calculator.

Already more than 90% of CPA’s composite panel members make products at facilities that meet the stringent ECC requirements and they continually undergo rigorous audits. As you page through the 2013 Buyers Guide be on the lookout for products with the ECC logo.

More information about the ECC program, and the science behind it, is available on page 28.

I hope you enjoy this 2013 Buyers Guide, and have a lucky ’13!

Tom Julia, presidenT, Composi ComposiTe panel assoCiaTion tjulia@cpamail.org

Reach out and touch an exclusive line of textured surfaces. Just like the natural look and feel of real wood, our designer finishes are the fraction of the cost. And, with 100% recovered wood material, you can help preserve habitats for our wild friends.

complimentary samples available

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Technology Integration l creative business strategies

ADVERTISEMENT

Kingswood Interiors Streamlines Manufacturing for Exponential Growth Humble beginnings Starting out as a small custom cabinet shop in 2005, husband and wife team, Kevin Tan and Sarah Chen had to be creative every day to come up with beautiful solutions to meet their client’s unique woodworking needs.

Today, their company, Kingswood Interiors, Ltd. resides in a 16,000 sq. ft. manufacturing facility with 60 employees and annual revenues topping ten million. Growing their business in the face of a steady economic downturn required them to be extremely adaptable, resourceful and strategic in their choices for manufacturing growth and the technology partner who would support it.

“In the beginning, we had smaller machinery that was just suitable for custom cabinetry. We were using a design software to show the customer the designs, and were figuring everything manually,” says co-owner Sarah Chen. “We used Excel for our pricing and nothing was automated.

We wanted to move into cabinet production and streamline everything, so we added a Flexicam CNC router to start, and the manufacturer suggested we try KCD Software. KCD Software allowed us to automate everything from design and pricing, right through production.”

Technology and efficiency “Before we had KCD Software, we were manually calculating the door sizes, box sizes, cut lists and other pieces. This is very time consuming and very easy to get wrong. After we implemented KCD in our process, we found that waste costs dramatically dropped due to the automatic calculations of the materials. The nesting function also minimized the usage of the board we use for our cabinets.”

By the time the economy began its landslide, Kingswood already had a reputation for manufacturing quality products. They were able to secure two exclusive contracts (comprising about 90% of their revenue) with local building companies doing cabinet production for all

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Interior cabinetry and woodwork by Kingswood Interiors, Ltd. utilizing KCD Software’s CNC Commander for design, pricing, cut listing and manufacturing: comprehensive production integration.

of their residential work. The new software integration had streamlined their production and they began to offer a more diversified product line.

“Besides standard cabinets, we began manufacturing other cabinetry such as closets, built-in entertainment centers and custom furniture,” says Chen. “The results were great. We could draw out exactly what we would build for the customer [using KCD]. Customers are very happy to see visualized pictures of their new kitchen.

And on the production side, KCD produced door lists, cut lists and more. These reports are very convenient for our production and the software is very compatible with all the machines.”

Strategic technology partnership During those crucial months in 2008 when production had to be fulfilled, KCD’s Rapid Response Team supported the successful software integration, minimizing downtime and eliminating extra consulting fees.

are very knowledgeable. They helped us customize the cut list according to our own building process so everything is very efficient.

When we have questions or need some additional customization, they will usually have a solution for us within 24 hours. The service is great and quick.”

In 2009, Kingswood Interiors, Ltd. expanded their product base using KCD Software’s MDF Doors; providing hundreds of pre-made parametric door styles, valances, panels and wine racks ready for CNC manufacture. KCD Software’s Intelligent Nesting for One-Button Machining, shown above.

In business for 30 years, KCD Software has an excellent industry reputation and powerful technologies for integrated design and production that support the cabinet manufacturing, door manufacturing and closet manufacturing industries.

Kingswood Interiors, Ltd. kingswoodinteriors.ca 403.208. 8808 KCD Software KCDsoftware.com 508.760.1140

“I really appreciate the free technical support that KCD provides. The people working there

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Selecting SurfaceS William Edwards Deming is considered to be the father of the modern quality movement. He defined quality as “conformance to requirements.” He also stated that the cost of quality is the “expense of doing things wrong.” Both of these statements are instructive when selecting decorative surfaces.

High Pressure Laminate (HPL) is designed to perform in demanding horizontal applications. Impact, scratch and chemical resistance are hallmarks of HPL. Because HPL meets or exceeds the established testing requirements, it is by definition considered a quality product.. Light Basis Weight Paper (LBWP) is a cost effective surface often used in furniture, cabinets and fixtures; but is not engineered with the same scratch and impact resistance as HPL. However, LBWP also meets or exceeds the established performance requirements for the material, and therefore, it too is a quality product.

Consider the expense of doing things wrong…the definition of the cost of quality. If you select the wrong surface for a demanding application, you may experience material failure; ie: the cost of quality.

Am I suggesting that to properly select a surface material you need to read and be familiar with surface material technical data sheets? Not necessarily, but understanding the performance characteristics of these materials will help you avoid mistakes. Basic understanding and a little common sense go a long way to specifying the best material for your project.

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CheCklist for seleCting surfaCe materials 1. VertiCal or horizontal: Will the surface material be used in a vertical or horizontal application? Countertops and works surfaces are classic horizontal uses. The sides of cabinets and store fixtures are good examples of vertical applications. Vertical applications for the most part do not receive the same abuse as horizontal ones. However…

can fool you: Sometimes a vertical application can be just as demanding as a horizontal one.

For example, passage doors are vertical but the bottom of the door can take serious abuse. Your selected material may last for 25 years in 95% of the product; but the failure of the other 5% can necessitate replacement in 6 months.

Anatomy of a failed surface spec: (this example may get me in trouble) Starbucks is universally known, and I’m sure most of you have been in one or more of their stores. Did you ever notice that most of the vertical facades and retail display shelving?

In nearly every store the surface is chipped or torn away, particularly at corners of vertical panels at the point of sale. In a store with incredibly high traffic, it is my feeling that the wrong material was specified. The material used is a wonderful product…in the right application…but is doomed to fail when it meets a constant barrage of boots, mud, snow and harsh cleaning chemicals

2. VertiCal appliCations

8-inches from the floor. One other spec that has baffled me is the silk screened plywood platform on which my latte (and everyone else’s) is served. From a sanitary perspective, there are far better surfaces to select from. Veneer is a gorgeous material, but you don’t have to be a bacteriologist to know that wood is porous and porosity is the breeding ground for bacteria. To Starbucks credit, many of the surface specs have changed over the years to HPL, Thermally Fused Laminate (TFL), Three-Dimensional Laminate (3DL) and solid surface materials. I believe that selecting environmentally friendly materials and creating the right look heavily influenced their selection strategy. What they may not realize is that the surface and panel products represented in this issue provide all of that and more with far better performance.

3. pay attention to the edges: the transition between vertical and horizontal surfaces must be considered in high traffic areas. 90 degree corners may be perfectly suitable, but thought should be given to rounded edges if excessive traffic or safety is a concern. Grocery store point of sale is a classic example of high traffic, high impact and high wear environments. To create a soft edge, you have several options; postformed HPL, 3DL, PVC edge banding (preferably 2mm or thicker) and powder coated profiled MDF. Postformed countertops have been around for a long time and are easily specified and obtained. 3DL products are typically formed in a membrane or vacuum press and will provide a continuous radius or any imaginable contoured edge. Powder coated MDF has been perfected over the years and provides a durable flat or contoured product.

The type of edge profile you desire will dictate the material selection.

4. Beauty, But no Beast: Some surface materials applications call for the finest wood grain and abstract designs, but once installed will seldom be touched by human hands. Good examples are decorative crown mouldings and ceiling tile systems. I am always amazed when solid oak crown mouldings are used in residential interiors. Aside from the cost and weight of the product, installation and finishing may become an issue. Once in place, crown mouldings are seldom touched except for the occasional dusting. Profile wrapped

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MDF mouldings provide a continuous defect-free design, are more stable, easily machined and less costly. Light basis weight papers, foils, polyester saturated papers and 2DL laminates used to profile wrap MDF provide unmatched print fidelity and design options. Once installed, I would challenge anyone to truly know if it’s an engineered surface or solid wood. Ceiling tile systems present a similar opportunity. Drop ceiling panels made from thin MDF or particleboard surfaced with these laminates provide a cost effective, beautiful solution to an otherwise expensive project.

5. Using mUltiple materials in the same

No problem…the industry has already thought of that. “Matching programs” have been around for a long time. Engineering the right solution is simple and easy. HPL, TFL and 3DL material producers have a wide range of designs perfectly matched to each other. As an example, producing an office desk with an HPL work surface, TFL cabinets and 3DL raised panel or 5-piece doors is no longer the exception, but the norm. In addition to a per-

project?

fect match, each material’s “capability” can be expressed. Value-engineering a product like this may mean the difference between one that sells and one that is discontinued.

The Surface & Panel Buyers Guide is your resource for discovering and selecting the right surface materials and composite panels for your next project. Uniting material, technology and design is our mantra. Providing the best ideas for the secondary panel processing industry is our goal. Furniture, cabinets and fixtures are no longer the only domain for decorative surfaces and composite panels. New applications for walls, ceilings, floors and the exterior of residential and commercial structures are emerging every day. The application of surface materials is only limited by your imagination.

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Bedford Falls Communications and Surface & Panel magazine will be building the Materialicious House in 2013. The “m” house will utilize surface materials in new and unique applications. Demonstrating “what’s possible” will be the challenge for the architectural firm and the interior designer. We will be reporting on the step by step development in Surface & Panel magazine, www.surfaceandpanel.com and on www.materialicious.com For more information on the “m” house, please don't hesitate to contact me directly at 920-206-1766 or jaufderhaar@surface andpanel.com.

I hope you enjoy the 10th anniversary edition of the Buyers Guide.

All the best,

John Aufderhaar, pUblisher, sUrface & panel magazine

920.206.1766 jaufderhaar@surfaceandpanel.com

Thinking Forward

recon rosewood veneer

silt supermatte 3dl thermofoil

purple high gloss 3dl thermofoil

exotic veneer | acrylic | textured melamine | transitional wood shakers | veneer surfaces | supermatte 3dl thermofoil

Yo u r s o u r ce fo r ins p ir e d co mp on e n t s 866-344-8132 | www.northerncontours.com

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MediuM density Fiberboard Medium Density Fiberboard (MDF) is widely used in the manufacture of furniture, kitchen cabinets, door parts, mouldings, millwork and laminate flooring.

MDF panels are manufactured with a variety of physical properties and dimensions, providing the opportunity to design the end product with the specific MDF needed.

MDF is a composite panel product typically consisting of cellulosic fibers combined with a synthetic resin or other suitable bonding system and joined together under heat and pressure. Additives may be introduced during manufacturing to impart additional characteristics.

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The surface of MDF is flat, smooth, uniform, dense and free of knots and grain patterns. The homogeneous density profile of MDF allows intricate and precise machining and finishing techniques for superior finished products. Trim waste is significantly reduced when using MDF compared to other substrates. Stability and strength are important assets of MDF, which can be machined into complex patterns that require precise tolerances.

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COMMON USES

DOOrS, JaMbS & MillwOrk laMiNatiNg & FiNiShiNg EDgE ShapiNg & MaChiNiNg MOUlDiNg EMbOSSiNg OFFiCE & rESiDENtial FUrNitUrE kitChEN CabiNEtS paNEliNg laMiNatE FlOOriNg StOrE FixtUrES

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MDF is the perFect soliD wooD substitute. the stability, strength anD hoMogeneity oF MDF allow For an increasing nuMber oF , applications. interior MDF MoulDings anD kitchen cabinets are easily MachineD anD laMinateD or painteD. because MDF is hoMogeneous, it can be useD as a substrate or routeD anD . it is wiDely useD in the ManuFacture FinisheD For a 3D aesthetic anD laMinate Flooring . oF resiDential Furniture

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excellent Machining characteristics which is iMportant For . MDF is sMooth proFiles in coateD or laMinateD cabinet Doors . a coMMonly useD coMponent in toDay's oFFice Furniture

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➊ PRODUCT STANDARDS AND CERTIFICATION

The American National Standard for Medium Density Fiberboard (ANSI A208.2) is the North American industry voluntary standard.

It classifies MDF by physical and mechanical properties and identifies product grades. Specifications identified in the Standard include physical and mechanical properties, dimensional tolerances and formaldehyde emission limits. The Standard was developed through the sponsorship of the Composite Panel Association (CPA), in conjunction with producers, users and general interest groups. A summary of the ANSI Property Requirements are included in this Guide, and copies of the Standard are available from CPA.

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Third-party certification to ANSI A208.2 is required for many applications of composite panels. For example, HUD and the states of California and Minnesota require third-party certification of formaldehyde emissions for nearly all MDF and particleboard under their jurisdiction.

FORMALDEHYDE EMISSION LIMITS

The standard has a tiered system of emission levels allowing either a maximum of 0.21 ppm or 0.11 ppm for panels thicker than 8 mm.

Panels 8 mm and thinner shall conform to either the 0.21 ppm or 0.13 ppm maximum limit. To meet the needs of the market many MDF manufacturers have voluntarily developed ultra low-emitting and no added urea-formaldehyde (NAUF) products, so there are a wide variety of products available today with reduced formaldehyde levels, as well as a growing number of non-formaldehyde alternatives. Those companies currently producing NAUF products are identified in the product listings in this Guide.

MDF CONTINUED ON PAgE 14 �

➌

The smooThness and sTabiliTy of mdf makes iT a perfecT subsTraTe . mdf is well suiTed for for wall panels in commercial inTeriors residenTial consTrucTion. cusTom closeTs, cabineTs and builT-ins . in This modern home showcase The performance beauTifully clear-coaTed mdf was used for inTerior walls, doors and casework.

➊

➋

12

➌

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Plum Creek MDF and HDF Green Has never been so easy

Standard

deScription

plum creek’s Glacier Green™ is formulated to meet a wide range of ‘Green’ and ‘Sustainable’ product standards:

Low E mission mDF/HDF

sFI sustainable Forestry Initiative

Certified Fiber sourcing

•

Carb California air resources board

Phase Two aTCM 93120

•

eco-Certified Composite (eCC) standard 4-11

environmentally responsible Use of Wood Fiber

•

LeeD® U.s. Green building Council credit support for

new Construction and Major renovations

•

Green Globes® system Green building Initiative credit support for

e2 recycled Content, renewable sources and Certified & sustainable sources

•

ICC 700 national Green building standard

Chapter 6 building Materials Chapter 9 Indoor environmental Quality

• •

sCs scientific Certification systems

recycled Wood Content

•

With Glacier Green, you get an engineered wood panel prized by woodworkers and construction professionals for exceptional qualities including:

· an unblemished surface optimized for painting

The sustainable Forestry Initiative guides our commitment to practice sustainable forestry on all Plum Creek timberlands. www.sfiprogram.org

and laminating

· a homogeneous fine fiber core · smooth machined profiles and edges · exacting tolerance standards · Light consistent color our customers benefit from rapid machine throughput speeds, extended cutting tool life and fewer finishing steps to achieve superior results. available in a thickness range of 0.063" to 1.5" (1.6 mm to 38.1 mm). no-added formaldehyde formulation available upon request.

SandP_BG2013.indd 13

Growing Value from Exceptional Resources For more information visit our web site at www.plumcreek.com or call us at 800-548-3099.

3/6/13 2:15 PM

m e d i u m

d e n s i t y

f i b e r b o a r d

➋

➊ ➌

MDF is the Material oF choice in hoMe anD coMMercial spaces , interiors where tight tolerances, sMooth surFaces anD intricate Machining are critical.

MDF is particularly well-suiteD in the . construction oF interior Doors

➊

➋

➋

Table 1: Physical and mechanical ProPerty requirements for mdf when determined in accordance with astm d 1037-06a Part a Grades

ANSI 208.2-2009 MDF for Interior Applications

Physical and Mechanical Properties Maximum Thickness Swell (TS) Screw-holding Modulus of Rupture (MOR) N/mm

2

Modulus of Elasticity (MOE)

(psi)

N/mm

2

Internal Bond (IB)

Panel Thickness Face

Edge

<15 mm

>15 mm

(psi)

N/mm

(psi)

N

(pounds)

N

(pounds)

mm (inch)

percent

68

703

158

601

135

1.65 (0.065)

11%

2

115

12.4

1800

1241

180000

0.47

130

21.6

3130

2160

313000

0.54

78

988

222

787

177

1.65 (0.065)

11%

155

27.9

4050

2792

405000

0.81

117

1201

270

1001

225

1.65 (0.065)

11%

ProPerty requirements common to all mdf Properties

Tolerance Limits

Panel Length or Width > 0.61 m (2 feet)

+ 2.0 mm (0.080 inch)

Panel Average from Specified Thickness

+ 0.125 mm (0.005 inch)

Variance from Panel Average Thickness

+ 0.125 mm (0.005 inch)

Linear Expansion (LE)

< 0.33 percent

Formaldehyde Emissions

See below

Formaldehyde Emissions ≤ 0.21 ppm or ≤ 0.11 ppm for MDF with a minimum thickness greater than 8mm.

Formaldehyde Emissions ≤ 0.21 ppm or ≤ 0.13 ppm for MDF with a maximum thickness ≤ 8mm.

MDF continueD on page 16 � 14

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M12CLA-3

Highest quality HDF and MDF made in an unmatched facility located in the heart of Pennsylvania.

Contact Clarion Industries today at 1-800-373-4383 www.clarionindustries.com/boards M12CLA-39/S+P Print Ad.indd 1 SandP_BG2013.indd 15

7/18/12 4:52 PM 3/6/13 2:17 PM

m e d i u m

d e n s i t y

f i b e r b o a r d

MDF is sMooth, Durable, sturDy anD easy to work with. it is gooD For Machining, yet Dense enough to holD screws well. these attributes Make it an iDeal choice For this hotel anD For use in kitchen cabinets with wall panel project . high gloss treatMents

➊

➋

Table 2: Physical and Mechanical ProPerty requireMents for Mdf when deterMined in accordance with astM d 1037-06a Part B test Methods for hardBoard Grades

Physical and Mechanical Properties Internal Bond (IB)

Modulus of Rupture (MOR)

Maximum Thickness Swell (TS)

N/mm2

(psi)

N/mm2

(psi)

mm

(inch)

210

18.9

2741

0.32

46

2.2

(0.087)

220

28.9

4192

0.54

78

2.2

(0.087)

230

28.9

4192

0.90

131

2.2

(0.087)

➊ ➋

NORTH AMERICA’S ONLY CHOICE FOR SOY-FIBER PARTICLEBOARD PRODUCTS

Presenting

Rapidly renewable, abundantly available soy fiber Regionally sourced from Minnesota & Iowa

In addition, CPA’s Eco-Certified Composite (ECC) Program (to which a majority of the North American producers subscribe) requires emission limits no higher than the California Air Resources Board (CARB) Airborne Toxic Control Measure (“CARB Rule”).

Finally, various overlays and surface treatments have been shown to significantly reduce product emissions. For additional information about emissions, see the CPA Technical Bulletin VOC Emission Barrier Effects. n

No added formaldehyde LEED contributing

Phone: 507-388-2472 | Toll-free: 888-250-5625 Email: info@agristrand.com

CPA MEMBER

www.Agristrand.com 16

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SP_Surfac

WINNERS LEED . LEADERS WIN. ®

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SierraPine products are manufactured in the USA and available WHEN and WHERE you need it.

Don’t cut corners when it comes to the products you specify.

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p a n e l

COMMON USES

COUNTErTOPS

Particleboard

KiTChEN CAbiNETS ShElviNg DOOr COrE MANUfACTUrED hOME DECKiNg STAir TrEADS

Particleboard is a composite panel product consisting of cellulosic particles of various sizes that are bonded together with a synthetic resin or binder under heat and pressure. Particle geometry, resin levels, board density and manufacturing processes may be modified to produce products suitable for specific end uses. At the time of manufacture additives can be incorporated to impart specific performance enhancements including greater dimensional stability, increased fire retardancy and moisture resistance.

➊

flOOr UNDErlAyMENT OffiCE & rESiDENTiAl fUrNiTUrE STOrE fixTUrES

Today’s particleboard gives industrial users the consistent quality and design flexibility needed for fast, efficient production lines and quality consumer products. Particleboard panels are manufactured in a variety of dimensions with a wide range of physical properties that provide maximum design flexibility for specifiers and end users.

PArTiClEbOArD CONTiNUED ON PAgE 20 �

➋

➌

Particleboard is consistent, durable and Produced to Precise thicknesses . in a variety of Panel sizes Particleboard is found in furniture, flooring and cabinets in both residential and commercial settings, including and hosPitals . kitchens

➊

➋

18

➌

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Surface &

e

3DUWLFOHERDUG

Surface & Panel OULINE 01-23-2012.indd 1 SandP_BG2013.indd 19

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p a r t i c l e b o a r d

➊ ➋

Particleboard is often used for Prefabricated edge aPPlications.

➊.

the stability and consistency of the

material lends itself for use as work surfaces in office aPPlications

➋.

➌

legitimately green Panel oPtions are availalbe in such Products as thin Particleboard made from recycled urban waste

➌.

PRODUCT STANDARDS AND CERTIFICATION

Georgia-Pacific Chemicals LLC GEORGIA-PACIFIC CHEMICALS offers a comprehensive portfolio of wood adhesives for particleboard and medium density fiberboard, including LEAF® low-emission resins. We also invented and provide exclusive service for the GP™ Dynamic Microchamber formaldehyde emissions testing system.

The American National Standard for Particleboard (ANSI A208.1) is the North American industry voluntary standard. It classifies particleboard by density and strength and covers physical, mechanical and dimensional characteristics as well as formaldehyde levels. The Standard was developed through the sponsorship of the Composite Panel Association (CPA) in conjunction with producers, users and general interest groups. A summary of the ANSI Property Requirements is included in this Guide and copies of the Standard are available from CPA. Third-party certification to ANSI Standards is required for many applications of composite panels. For example, the US Department of Housing and Urban Development (HUD) requires the physical properties of manufactured home decking to be third-party certified. In addition, many building code jurisdictions require the physical properties of particleboard underlayment and stair treads to be third-party certified.

HUD and the states of California and Minnesota also require third-party certification of formaldehyde emissions for nearly all particleboard and MDF under their jurisdiction.

LEAF, GP, bonds that last. advancements that work, and the GP and LEAF logos are trademarks owned by or licensed to GeorgiaPacific Chemicals LLC. ©2012 GeorgiaPacific Chemicals LLC. All rights reserved.

Visit our new website www.gp-chemicals.com P : 866-477-2436 | gpchemical@gapac.com 20

Particleboard can be Produced to be moisture resistant or as a fire retardant material.

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p a r t i c l e b o a r d

FORMALDEHYDE EMISSION LIMITS

The standard has a tiered system of emission levels allowing either a maximum of 0.18 ppm or 0.09 ppm for industrial grades or 0.20 ppm for manufactured home decking. To meet the needs of the market many particleboard manufacturers have voluntarily developed ultra low-emitting and no added urea-formaldehyde (NAUF) products, so there are a wide variety of products available today with reduced formaldehyde levels, as well as a growing number of non-formaldehyde alternatives. Those companies currently producing NAUF products are identified in the product listings in this Guide.

In addition, CPA’s Eco-Certified Composite (ECC) Program (to which a majority of the North American producers subscribe) requires emission limits no higher than the California Air Resources Board (CARB) Airborne Toxic Control Measure (“CARB Rule”).

Finally, various overlays and surface treatments have been shown to significantly reduce product emissions. For additional information about emissions, see the CPA Technical Bulletin "VOC Emission Barrier Effects."

www.Roseburg.com

Single Source Producer

The New Roseburg.com ➊ ➋

Here at Roseburg, we are excited to unveil our new, redesigned, customer friendly website.

The website is packed with information about our products and company. These updates will help you make correct and informed decisions about using our wood products.

➌

TF 800-245-1115 www.Roseburg.com Particleboard is an excellent subtrate for retail fixtures that require a smooth surface . it has excellent machining characteristics, which is imPortant and a strong core . Particleboard’s stability when Post-forming high Pressure laminate countertoPs accommodates soPhisticated hardware systems.

➊

Decorative | Construction | Industrial W O O D P R O D U C T S

➋

surface&panel

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buyers guide 2013

3/6/13 2:25 PM

p a r t i c l e b o a r d Particleboard is made in a wide range of ProPerties to suit just about any PurPose. in the case of custom shelving and closets, the vertical Portions may utilize a low density Product. in the more demanding horizontal surfaces, a higher density Product may be indicated.

Table A:

ANSI 208.1-2009 Particleboard

RequiRements foR GR ade s of PaRticleboaRd

Grade

Dimensional Tolerances

Physical and Mechanical Properties

Thickness Tolerance Length & Width mm (inch)

Panel A Average from Specified mm (inch)

Screw-holding

Variance from Panel Average mm (inch)

Modulus of Elasticity N/mm2 (psi)

Modulus of Rupture N/mm2 (psi)

Internal Bond N/mm2 (psi)

Face N (pounds)

Linear Expansion max. avg. percent

Edge N (pounds)

H-1

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004) 14.9 (2161)

2160 (313300)

0.81

(117)

1600

(360)

1200 (270)

NS

H-2

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004) 18.5 (2683)

2160 (313300)

0.81

(117)

1700

(382)

1400 (315)

NS

H-3

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004) 21.1 (3060)

2475 (359000)

0.90 (131)

1800

(405)

1400 (315)

NS

M-0

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004)

(1102)

1380 (200200)

0.31

(45)

NS

NS

NS

M-1

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004) 10.0 (1450)

1550 (224800)

0.36

(52)

NS

NS

0.40

7.6

M-S

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004) 11.0 (1595)

1700 (246600)

0.36

(52)

800

(180)

700

(157)

0.40

M-2

±2.0

(0.080)

±0.200 (0.008)

±0.100 (0.004) 13.0 (1885)

2000 (290100)

0.40

(58)

900

(202)

800

(180)

0.40

(0.080)

±0.200 (0.008)

±0.100 (0.004) 15.0 (2176)

2500 (362600)

0.50

(73)

1000

(225)

900

(202)

0.40

(0.080)

+0.125 (0.005)

±0.125 (0.005)

2.8

(406)

500

(72500)

0.10

(15)

360

(81)

NS

0.40

±0.125 (0.005)

2.8

(406)

500

(72500)

0.14

(20)

520

(117)

NS

0.40

M-3i

±2.0

LD-1

±2.0

-0.375 LD-2

±2.0

(0.080)

(0.015)

+0.125 (0.005) -0.375

(0.015)

Table B: R e q u i R e m e n t s Grade

of PaRticleboaRd flooRinG PRoducts and buildinG code GR ade s

Dimensional Tolerances

Physical and Mechanical Properties

Thickness Tolerance Length & Width mm (inch) PBU

+0

(0)

-4.0

(0.160)

D-2

±2.0

D-3

±2.0

Panel Average from Specified mm (inch)

Variance from Panel Average mm (inch)

Modulus of Rupture N/mm2 (psi) 11.0

Modulus of Elasticity N/mm2 (psi)

Internal Bond N/mm2 (psi)

Hardness N (pounds)

Concentrated6 Loading N (pounds) NS7

±0.375

(0.015)

±0.250 (0.010)

(1595)

1725

(250200)

0.40

(58)

2225 (500)

(0.080)

±0.375

(0.015)

±0.250 (0.010) 16.5 (2393)

2750

(398900)

0.55

(80)

2225 (500)

2670

(0.080)

±0.375

(0.015)

±0.250 (0.010) 19.5 (2828)

3100

(449600)

0.55

(80)

2225 (500)

2670

Thickness Tolerance Length & Width mm (inch) M-3

22

±2.0

(0.080)

Panel Average from Specified mm (inch) ±0.200

(0.008)

1.6 (0.063) NS

0.35

(600)

NS

8

0.30

(600)

NS

8

0.30

Screw-holding

Variance from Panel Average mm (inch) ±0.100

Linear Thickness Swell Expansion max. avg. max. avg. mm (inch) percent percent

(0.004)

Modulus of Rupture N/mm2 (psi) 16.5 (2393)

Modulus of Elasticity N/mm2 (psi) 2750

(398900)

Internal Bond N/mm2 (psi) 0.55

(80)

Hardness N (pounds) 2225

(500)

Face N (pounds) 1100 (270)

Edge N (pounds) 1000

(225)

Linear Expansion max. avg. percent 0.35

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SandP_BG2013.indd 22

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Now Appearing.

™

Arclin introduces its new Swiss Alps collection.

Modern designs, classic appeal. From the market innovator in decorative melamine overlays.

™

Plateau

Chablais

Perfect for particleboard, MDF and specialty plywoods. Thermoset for maximum durability. available with GREENGUARD for Children Schools SM certification.

Design-forward. Distinctive. On-demand.

Swiss Miss

Valais

Matterhorn View the entire portfolio at arclin.com/dmo.

1.877.689.9145 www.arclin.com

SandP_BG2013.indd 23

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p a n e l

COMMON USES

PrEfINISHEd PaNElINg

Hardboard

OffICE & rESIdENtIal fUrNItUrE PErfOratEd BOard dOOr SkINS UNdErlayMENt

➊

Hardboard is used in a variety of applications including furniture components, moulded door skins, wall paneling, underlayment and perforated boards.

Hardboard is a composite panel manufactured primarily from inter-felted ligno-cellulosic fibers consolidated under heat and pressure. Other materials may be added during the manufacturing process to improve certain properties, such as resistance to abrasion and moisture, and to increase strength and durability.

Hardboard has a uniform thickness, density and appearance and has no grain. It resists marring, scuffing and abrasion, as well as changes in temperature and humidity. Hardboard can be cut, routed, shaped and drilled with standard woodworking tools. In addition, hardboard can be securely glued or fastened with screws, staples or nails. Hardboard panels can be laminated with paper overlays, plastic laminates and veneers.

Forrest sets the standard for excellence with these new top-quality blades:

➋

• Woodworker II 48-Tooth Blade for general-purpose applications. Features a 20º face hook, a 25º bevel, and sharp points for clean cross-grain slicing and quiet, smooth cutting.

• PVW Blade for rip and cross cutting plywood and plywood veneers without splintering, fuzz or chipouts. Commercialquality, 10º hook, 70 teeth, and high alternate top bevel grind.

• 2-Piece & 4-Piece Finger Joint Sets with reversible, interlocking 8” blades. Ideal for rabbets and grooves.

Blades have 24 teeth and standard 5/8” bore. Reversible for 3/16” and 5/16” cuts or 1/4” and 3/8” cuts.

• Thin Kerf Dados for clean cutting of 3/16” to 1/4” grooves in thin plywood and man-made materials. Available in two-piece and three-piece sets for table or radial arm saws.

Our blades are U.S.A-manufactured and have a 30-day, money-back guarantee.

Custom sizes available. Order from Forrest dealers or retailers, by going online, or by calling us directly.

www.ForrestBlades.com 1-800-733-7111 (In NJ, call 973-473-5236) © 2013 Forrest Manufacturing

24

Code SP

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h a r d b o a r d

I

TURE

n

t

r

o

D

u

C

I

n

g

The lightest Possible Panel YeT

➍

Perfect for veneering, painting, laminating, etc.!

➌ PRODUCT STANDARDS AND CERTIFICATION

The American National Standard for Basic Hardboard (ANSI A135.4) is the North American industry standard. It classifies hardboard by thickness and physical properties, and includes five classes: Tempered, Standard, Service-Tempered, Service and Industrialite. Copies of the Standard are available from the Composite Panel Association (CPA).

The American National Standard for Prefinished Hardboard Paneling (ANSI A135.5) establishes the property requirements for dimensional tolerances and moisture content, along with resistance to abrasion, fading, heat, humidity, scrape, steam and stain. Requirements for washability, gloss, workmanship and flame spread are also specified. n

➍

Industrial Wood Products presents a solid hardwood core panel with MDF crossbands.

MDF X PLY is produced with Full Length European Solid Poplar inner plys or Lumber Core for an exceptional light weight panel.

MDF X PLY

Hardboard’s ligHt weigHt, tHin profile and structural integrity make it tHe rigHt cHoice for backing material on and interior wall paneling . PeRfoRATed drawer bottoms

➊

➌

HARdBoARd HAS loNg BeeN A STAPle IN Home oRgANIzATIoN ANd SToRAge , .

➋➍

Industrial Wood Products, Inc. P.O. Box 1693 • Herndon, VA 20172 • 703.435.6486

www.industrialwoodprod.com surface&panel

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buyers guide 2013

25

3/6/13 2:29 PM

p a n e l

COMMON USES

EnginEErEd Wood Siding and Trim

INTErIOr TrIM SIdINg ExTErIOr TrIM

Engineered Wood Siding and Trim (EWST) is a category of composite panels designed and manufactured to perform in interior and exterior exposure applications with the appearance of traditional wood. These advanced composites can be engineered with enhanced resistance to moisture, dimensional stability and protection against fungal decay and termites. The engineered properties translate into long-lasting durability allowing for decades of service life while maintaining their attractive appearance. Todayâ&#x20AC;&#x2122;s engineered wood siding and trim products are highly versatile and come in many forms including sophisticated woodgrains and embossed surfaces.

EnginEErEd Wood Siding and Trim arE manufacTurEd To WiThSTand ThE rigorS of SEaSonal WEaThEr ExpoSurE. 26

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SandP_BG2013.indd 26

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EnginEErEd

Wood

Siding

and

trim

The American National Standard for Engineered Wood Siding (ANSI A135.6) defines quality and dimensional attributes for siding products. The standard covers requirements and methods of testing for exterior durability, dimensions, straightness, squareness, physical properties and surface characteristics.

It also includes trade terms and methods of identifying engineered wood siding. Third-party certification to the ANSI Standards is required for many applications of siding panels. Many building code jurisdictions require the physical properties of engineered wood siding to be third-party certified. CPAâ&#x20AC;&#x2122;s accredited certification program is recognized and approved by building code officials to evaluate siding products for code compliance. A new ANSI Engineered Wood Trim Standard (ANSI A135.7) was completed in 2012. The new standard covers requirements and methods of testing for exterior durability as well as physical and mechanical properties. This consensus-based standard is sponsored by CPA. Engineered wood siding and trim products may be eligible for LEED credits. n

Todayâ&#x20AC;&#x2122;s siding and Trim producTs are offered in a wide range of TexTures, widThs and profiles ThaT can creaTe endless sTyles and Themes.

surface&panel

SandP_BG2013.indd 27

buyers guide 2013

27

3/6/13 2:29 PM

What is ECC? ECC stands for Eco-Certified CompositeTM, as defined in a ground-breaking new Sustainability Standard and Certification Program for composite panel products – specifically particleboard, MDF, hardboard and engineered wood siding and trim, and products made with them.

What makes a composite panel Eco-Certified?

The requirements for ECC Certification are tough and specific, and require annual audits.

Composite panels must first comply with the stringent California Air Resources Board (CARB) formaldehyde emissions regulation.

In addition, the panel manufacturing facility must meet at least 3 of the following requirements: • Carbon Footprint – Demonstrate that the panel’s carbon store offsets its cradle-togate carbon footprint as determined in kg-CO2 equivalents of greenhouse gas (GHG) emissions.

• Local and Renewable Resource – At least 85% of wood fiber sourced within 250 miles.

• Recycled/Recovered – At least 75% recycled or recovered wood fiber; or at least 50% recycled/recovered wood fiber plus a minimum of 5% post-consumer fiber.

• Sustainability – At least 97% of the wood fiber furnish used in the manufacturing process is either converted into panels or other non-waste products.

• Wood Sourcing – Hold a valid assessment and certificate from a certifying agency recognized by CPA such as FSC or SFI.

The Composite Panel Association is committed to advancing and certifying the sustainability of industry products for residential, commercial and industrial uses.

SandP_BG2013.indd 28

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ECC Wood Products are among the greenest on earth.

What products carry the ECC logo?

Products carrying the ECC-certified logo include furniture, cabinets, closet systems, flooring, doors, mouldings and more.

Who can be ECC certified?

ECC certification is available to composite panel plants and facilities that manufacture laminated panels, components and finished products. Certification provides independent third party verification and an audited chain of custody.

What about LEED? ECC certification may help products achieve LEED credit for Recycled Content MR Credit 4, Regional Materials MR Credit 5, Certified Wood MR Credit 7, and/or Low Emitting Material EQ Credit 4.4.

ECC certification may also help earn credit for Low Emitting Materials EQ Credit 4.5 (LEEDâ&#x20AC;&#x201C;CI) and others.

Who sponsors ECC? The Composite Panel Association (CPA) developed the ECC Standard, including its pioneering Carbon Calculator. CPA administers the ECC Certification Program as a third party certification agency accredited to ISO/IEC Guide 65by the American National Standards Institute (ANSI).

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Materialicious House ... aka the “m” house The land is secured. The architect has been chosen. The interior designer can’t wait to begin.

The possibilities are endless. The architect and designer’s challenge: Unite our industry’s finest materials and technology in new and unique applications to show the world “What’s Possible” in residential interiors.

John Vetter, AIA and principal of Vetter Denk along with his team have accepted the challenge.

Become part of the “m” house and find out what’s possible with your products.

Materialicious.com (www.materialicious.com) and Surface & Panel magazine present the “m” house, a residential research lab for tomorrow’s modern home.

To participate in the “m” house,

“Integrating the interior and exterior architecture with so many amazing decorative surface materials will be a pleasure and a unique learning experience. We are proud to contribute our expertise to such an inspiring collaboration and innovative home. The “m” house will certainly surprise and delight!”

call 920-206-1766 for a sponsorship prospectus.

– John Vetter, AIA

Take a closer Look...

Great performance, lower cost!

Product Features: • Panel hang-strength better than conventional slatwall • CARB Exempt • FSC Certified material available • Made in the USA • 100% post-industrial recycled/recovered content • NAF-no added formaldehyde • Economically priced less than MDF slatwall • Incentives for high volume purchasing • Select from hundreds of LPM and HPL finishes • Custom grooving and inserts available ®

Providing quality products since 1932

Dover, Ohio • 800-377-1221 www.marlite.com • info@marlite.com

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Stocked product: White LPM Maple LPM Paint-ready Panel size & Groove Configuration: 4’ x 8’ x 3/4”, 3” on-center

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s u r f a c e

COMMON USES

laMiNatE flOOriNg

Thermally Fused laminaTe

CabiNEtry COUNtErtOpS ShElviNg StOrE fixtUrES

➊

hOME OffiCE fUrNitUrE

tfl or thermally fused laminate is made by fusing a resin-impregnated sheet of décor paper directly to a substrate. there is no kraft paper used in tfl, and the resulting panel is ready for finishing. the décor paper generally weighs between 60 and 130 g/m2 and is the same as the paper used in the production of hpl, making for easy matching across materials. heat and pressure activate the resin in the saturated tfl sheet, creating a crosslinked bond with the substrate. this effectively seals the substrate. particleboard and Mdf are ideal substrates for tfl because they are consistent, uniform in strength and free of defects. tfl CONtiNUEd ON pagE 34 �

Decorative papers saturateD with reactive resins, cureD unDer heat or pressure anD permanently fuseD to a substrate such as particleboarD or mDf become both a Decorative anD a construction material

➊.

these panels are often referreD to as

thermally fuseD laminate (tfl). resiDential applications incluDe laminate flooring as well as cabinets, countertops anD shelving in home storage anD moDern Kitchens.

G5 32

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Setting the standard

High Gloss

RIO

High Gloss, a specialty mirror smooth finish adds great shine and depth to all dĂŠcor colours. High Gloss adds high-end European style to all vertical applications in both residential and commercial settings.

Linear and 3D, the RIO finish offers an authentic modern brushed surface texture that paired with solids, abstracts or woodgrains, sets the standards in design.

G21 Viva Walnut with 514 Cherry Gloss

Think all TFM is the same?

Think again!

RIO and High Gloss finishes from a global leader.

1-800-263-5240 www.uniboard.com

G50 Legno Tabac

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t h e r m a l l y

f u s e d

l a m i n a t e

TFL decorative panels can be manufactured with enhanced visual and performance characteristics. Surface textures are created with steel press plates that emboss the decorative overlay to heighten the realism of wood grain, stone or abstract designs. Steel press plates can also be used to create or control the gloss level of the surface.

TFL decorative panels have excellent scratch and wear resistance. They are widely used in laminate flooring, office furniture, closet system components, store fixtures and cabinets. It is also an appropriate spec in healthcare, hospitality, commercial and retail settings. TFL decorative panels typically require a decorative edge treatment and can be specified with or without edge, and with single or opposite-side face treatments. Due to the performance, design flexibility and cost advantages, TFL offers an excellent option for designers and specifiers.

The two most common thermoset resin systems used in TFL decorative panels: MELAMINE: The resin is introduced into the paper during an impregnating operation. After the paper is impregnated it is partially cured (B stage) using curing ovens. The melamine resin is fully cured under heat and pressure during hot press lamination. The B staged paper has a definite shelf life that varies with temperature and humidity. Melamine resins are fully cured at 300-400 psi and 300-400 F. They are noted for their hardness, scratch resistance and color stability and are the most commonly used resin in saturated paper overlays.

➊ ➋

POLYESTER: The resin is introduced into the paper during an impregnating operation. After the paper is impregnated it is partially cured (B stage) using curing ovens. Polyester resin is fully cured at 175-200 psi and 275-350 F during hot press lamination. The B staged paper has a definite shelf life that varies with temperature and humidity. Polyester resins are noted for their chemical, stain, water and impact resistance, color clarity and machinability. n

image courtesy of marlite

➍➌

G

T

r

s

a

Thermally fused laminaTe provides excellenT hardness and scraTch resisTance sufficienTly durable for all The hard-working areas of The modern home, from sTorage and enTerTainmenT sysTems

➊ To dining and work surfaces ➋ as well as cabineTs, ➌

counTerTops and shelving in modern kiTchens . slaTwall made from Tfl wiTh a subsTraTe enhanced for superior hangsTrengTh is . a pracTical and aTTracTive sTorage and display soluTion

F

➍

34

C

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TAFISA_G

tafisa LEED

up to 6 credits

Designated ULEF *

Green to the core

* Ultra Low Emitting Formaldehyde, as low as 0.01 ppm

Touching off world-class trends, Tafisa® Canada leads the way in fashion-forward interiors and environmental leadership, continually raising industry standards. Tafisa’s TAFIPAN-ECO® panels are manufactured using 100% recycled and recovered wood materials, saving millions of trees every year. TAFIPAN-ECO® panels conform with the most stringent third-party certifications and are recognized as maintaining good indoor air quality to protect human health.

Find out about Tafisa’s green mission at tafisa.ca Customer Service: 1 888 882-3472

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18 5:35 PM

C

o

n

t i

n

u i

n

g

E

d

u

C a t i

o

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u

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i t

TFLMakes Environmentally Friendly d decorative ecorative orative Panels

Affordable, Attractive and Easy

By the end of the CEu, professionals should be able to:

Explain the basic make up of TFL decorative panels, as well as how they differ from and complement other laminated decorative surfacing options.

Identify ideal applications for specifying TFL decorative panels.

Understand the environmental benefits of sourcing ECC TFL decorative panels.

List the LEED credits that may be available when using TFL decorative panels.

D

esigners have awesome responsibility. The materials designers choose not only have an immediate and lasting impact on the project at hand and the environment, but also on the design firm’s reputation.

but perhaps most importantly, the way designers use materials in residential and commercial settings sends very specific messages to the people who use the spaces. As consumers live, work and play in homes, banks, retail stores, hotel lobbies/rooms and public spaces, the wisdom behind the specification becomes obvious. Sometimes a material is chosen based solely on aesthetics, ecological credibility, or performance. but most often a material has to deliver on all counts. The way designers specify informs consumers about the role materials can and should play in interior finishes and furniture.

When designers specify materials and finishes, they are looking for: • Trend-setting solutions • unique, custom or proprietary designs • Consistency of design and color from project to project • Predictable project costs • durability appropriate to each application • ease of sourcing, fabrication and installation

• environmental intelligence: the truth about the impact of specifying a material • Value that balances aesthetics + durability + cost surface&panel

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As materials continue to evolve and improve, so does the designer’s ability to meet these demands without compromise. One material that has come further than most is TFL – thermally fused laminate.

A snapshot of TFL's progress shows that it has grown from a rather pedestrian cabinet and shelving panel available only in a limited range of colors. Today, TFL decorative panels feature innovative, trend-leading woodgrain designs and textures, making them the preferred choice of commercial furniture designers in North America and Europe.

TFL’s durability, design consistency and overall value are inspiring designers to specify it in architectural millwork, cabinetry, flooring and fixtures too. Often TFL decorative panels are used to replace traditional materials like veneers and HPL, which are over-engineered for some decorative surface applications. Today, TFL is increasingly used in commercial, healthcare, retail, hospitality and residential projects.

38

TFL's durabiLiTy, design consisTency and overaLL vaLue are inspiring designers To speciFy iT in archiTecTuraL miLLwork, cabineTry, FLooring and FixTures Too.

BREAKING BARRIERS WITH WORLD-CLASS DESIGN Thermally fused laminate was created a quarter century ago by European composite panel manufacturers exploring a more efficient way to produce a decorative panel for furniture and interiors. At that time, HPL was the most widely used decorative surface and few alternatives existed.

Board producers’ initial intentions for TFL leaned toward utility rather than grand design statements. For the first decades of TFL’s life, color selection was limited to the dreaded “WAG” – white, almond or gray.

That’s why early markets for TFL were cabinet interiors, functional student furniture and shelving, closet organizers and other applications where cost trumped aesthetics.

Timid attempts at other primary colors and simple woodgrains were introduced, but TFL was still largely a Wonderbread material – low in cost and durable for a wide range of basic applications, but not exciting.

In the 1990s, TFL design began to pick up speed. A handful of North American companies began to match HPL designs by purchasing the identical décor papers from HPL producers, so designers could value engineer projects without compromising design harmony. Therefore the HPL on a high-wear work surface could be exactly matched to the TFL casework.

Innovation has continued, and today all major TFL companies publish reference guides to design matching programs in HPL, 3DL and other materials, as well as edge treatments. Offering “one-stop-shopping” for matching designs is now an important factor in the growing demand for TFL. As design fidelity increased, TFL manufacturers took the lead by introducing creative and realistic decors that inspired imitation by other surface producers.

Striving for ever-greater fidelity, TFL producers pioneered advanced technologies, like adapting sophisticated surface finishes and well-designed surface textures from their laminate flooring product lines.

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BUILT TO LAST TFL decorative panels are made to meet the demands of clients requiring longer lasting installations. A TFL decorative panel is comprised of two principal components: a composite wood core – generally particleboard or MdF, and a decorative paper that is either unicolor or printed with a woodgrain or other pattern using waterbased inks.

The “décor paper” is saturated with a melamine resin system. Wood particles or fibers in composite panels are also bound by the same process.

The saturated decorative paper is applied to the substrate under heat and pressure, which causes the resin systems in each to flow, crosslink and bond together. The result: the decorative surface fuses to the composite panel core and cannot delaminate from the substrate. The finished TFL panel is highly durable, with similar scratch- and impact-resistant properties as HPL.

TFL

Thermally Fused Laminate

HPL

High-Pressure Laminates

1 2

1 2 3 One-step process

+ Two-step process

3 4 5

Decorative layer available in an array of colors

Wear layer

Particleboard: CARB 2 or NAUF (MDF available)

Decorative layer available in an array of matching colors

Decorative layer available in an array of colors

Kraft paper layers

Particleboard: CARB 2 or NAUF (MDF available)

HPL backer

TFL is the most efficiently manufactured decorative panel. The process of thermally fusing the resin-impregnated decorative paper to a composite panel core takes less time than creating a sheet of HPL, and in most cases this happens in the same facility that produces the composite panel substrate. This means that the decorative panel leaves the factory with decorative surfaces on both faces, ready to be made into finished products. in many cases panels will be further sized and shaped, and the exposed edges will be edgebanded.

Contrast this with other decorative panels, where surfaces are either applied in secondary facilities or laminated in the field. These processes require additional gluing, laminating, curing and trimming, and the surface bond is impacted by the quality of the adhesive and atmospheric conditions. décor papers used on a TFL panel are similar to those used for HPL, but the lamination process is different. HPL bonds several layers of brown kraft paper to create the laminated sheet, which is then adhered to the substrate. With TFL, the decorative layer is fused directly to the substrate.

( CASE STUDy)

Home Office and Storage Solutions

“We’ve been using TFL for many years,” says randy Tallman, executive Vice President of Operations of The Stow Company, builders of home office and storage solutions based in grand rapids, Mich. “We cater to higher end home organization projects.

“Wear resistance and durability are very important to us. so is moisture resistance. some materials, if you set a pop can down for a few minutes, will be ruined. Not TFL. The performance we get is basically the same as HPL. The only areas where we need HPL are very heavy-use areas, like a work table in a garage.

“The new textures you see in TFL, especially the linear woodgrains, are satisfying the growing demand we’re getting for more modern and contemporary designs. Our customers are looking for that higher end look, but most don’t want the maintenance of a veneer. They also love that they can get great design for half the price.

“All of our edgebanding materials are Abs, to keep our products as green as possible, and match our TFL surfaces. This combination makes our products durable enough that we feel comfortable offering a limited lifetime warranty against defects. Personally, i have TFL in my home that’s 20 years old and still looks great.”

The new TexTures you see in TFL, especiaLLy The Linear woodgrains, are saTisFying The growing demand For more modern and conTemporary designs. surface&panel

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Durability and Design Consistency in Hotel Lobbies and Rooms

( CASE STUDy)

Johanne Courteau, director of the interior design department for Tremblay L’Écuyer Architects of Montreal, says TFL is a bit of a secret weapon in her firm's arsenal.

TLA Associés specializes in hotels, commercial projects, schools, municipal buildings, medical clinics, grocery stores, industrial buildings, restaurants and high-end residential. The firm prides itself on using the latest in technology and materials in its projects, and using them in harmony with their clients’ goals. The company recently used TFL in a boutique hotel, for wall paneling and fireplace mantles in the lobby, and for cabinets and fixtures in the rooms themselves.

“In commercial projects, TFL is a stronger material than wood, easier to maintain and clean, so we’ve never had any clients ask us why we don’t use ‘real wood.’ TFL is also much cheaper, and the designs and colors are more consistent – both very important in commercial projects.

“We use it everywhere, for cabinets, worktops, banquets. I’ve worked at other design firms, and many still don’t know what a great, durable decorative product TFL is. I’m surprised, but there are still many designers specifying materials that cost more and don’t perform nearly as well.”

THE VALUE PROPOSITION: ACCESSIBILITy + DURABILITy = AFFORDABILITy Beyond the endless possibilities for surface design, TFL offers many practical benefits.

This is particularly helpful for designers, who are charged with creating solutions that are long lasting, reasonable to execute, and within prescribed budgets. Because TFL is an engineered material, the decorative panels are both predictable and structurally sound, making for easy sourcing, processing and installation.

TFL decorative panels can be specified with or without edge treatment, and with single, double or opposite faces. They are often used in conjunction with other decorative surfacing materials to engineer furniture, fixtures and millwork that precisely meet design criteria. Established décor matching programs across materials make it easy to specify projects to the exact requirements of the application without compromising visual consistency.

Another advantage is durability. The thermoset resin system used in the production of TFL irreversibly fuses the décor layer to the substrate; resulting in a decorative panel that is inherently resistant to heat, water, chemicals and electric current. Specialized performance characteristics, such as microbial resistance and super-durability can also be achieved by increased paper thickness, saturation techniques and the use of overlays/ wear-layers. Designs are visually consistent from run to run; whether the TFL decorative layer is standard or endowed with enhanced performance characteristics.

TFL is a sTronger and more sTabLe maTeriaL Than soLid wood. iT is easier To mainTain and cLean and is more economicaL. The designs and coLors are more consisTenT – aLL very imporTanT consideraTions in commerciaL projecTs. 40

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ecc PaneLs may heLP achieve LeeD creDiTs For: • Recycled Content MR Credit 4 • Regional Materials MR Credit 5 • Certified Wood MR Credit 7 • Low Emitting Material EQ Credit 4.4 ecc vaLue aDDeD ProDucTs may aLso heLP earn: • Low Emitting Materials EQ Credit 4.5 (LEED–CI)

TFL DecoraTive PaneLs: eco-cerTiFieD anD LeeD The environmental legitimacy of the composite panel substrate plays a key role in the ecocredibility of the finished TFL panel. Typical substrate materials for TFL include particleboard and MDF (medium density fiberboard), materials commonly known for their consistency and dimensional stability. These board products are made by mixing wood particles (particleboard) or fibers (MDF) with resin, paraffin wax and other additives. The mixture is formed into panels and consolidated and cured under heat and pressure. All or most of the wood used in the process is recovered from other operations – industrial wood residues such as recycled pre-consumer shavings, sawdust and plywood trim, or postconsumer urban wood waste.

Beyond the basic make up of the substrate, other factors have an impact on the overall environmental responsibility of the product. To simplify the evaluation process for specifiers, the Composite Panel Association (CPA) established a voluntary industry standard for composite panel producers – the Eco-Certified Composite (ECC) Sustainability Standard and Certification Program. To qualify for ECC certification, individual manufacturing plants must first comply with the stringent California Air Resources Board (CARB) formaldehyde emissions regulation. In addition, the plant must meet at least three of the following requirements:

•

Carbon Footprint – The plant must demonstrate that the panel’s carbon store offsets its cradle-to-gate carbon footprint as determined in kg-CO2 equivalents of greenhouse gas (GHG) emissions.

•

LoCaL and renewabLe resourCe

– At least 85% of total annual wood fiber used must be sourced within 250 miles (402 km) of the manufacturing plant.

•

reCyCLed/reCovered – Use of a minimum of 75% recycled or recovered fiber; or, at least 50% recycled or recovered fiber and a minimum of 5% post-consumer fiber.

•

sustainabiLity

•

wood sourCing –

– The plant must document that greater than 97% of its fiber furnish brought on-site to manufacture panels is either converted into panels or other non-waste products.

The plant must hold a valid assessment and certificate from a certifying agency recognized by CPA such as the Forest Stewardship Council (FSC-Controlled Wood Standard or Chain of Custody Standard) or the Sustainable Forest Initiative (SFI—Fiber Sourcing Standard).

Additionally, the CPA has established an ECC certification program for laminators and fabricators of finished products including TFL producers. The program builds on ECC compliance for panel products and provides an audited chain of custody so ECC-compliant products can be followed right to the consumer.

Certified facilities must demonstrate that at least 50% of the content of any product they laminate or fabricate is made with ECCcompliant panels; and, of the total composite panels used at least 95% are ECC-compliant. summary TFL decorative panels offer specifiers a powerful design tool with many environmental benefits. Their aesthetic versatility makes it possible to achieve any visual effect, including rare stone or endangered wood species, without negatively impacting the environment. The finished decorative panels are durable, offering longer life cycles and easier maintenance than veneers and other materials. Because TFL is highly efficient to manufacture, it requires less processing energy and chemicals than other materials. And the inherent nature of the substrate makes TFL an environmentally-friendly product, a statement that can be verified thanks to the Eco-Certified Composite (ECC) Sustainability Standard and Certification Program.

Visit www.DecorativeSurfaces.org to find out more about TFL. n

resources The Composite Panel Association (CPA) is the trade association for the North American composite panel and decorative surfacing industries. CPA develops and maintains an online library of educational and technical information on the use and specification of industry products. As an internationally recognized and accredited standards developer, CPA publishes the industry’s definitive ANSI product standards. CPA also operates the International Testing and Certification Center (ITCC) and manages the Grademark Certification Program, the largest and most stringent testing and certification program of its kind for North American composite panel products. For more information, visit CPA at www.CompositePanel.org. surface&panel

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BuyERS GuIDE 2013

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C o n t i n u i n g

E d u C at i o n

u n i t

s p o n s o r E d

b y

t h E

C o m p o s i t E

p a n E l

a s s o C i at i o n

tfl makes Environmentally friendly decorative panels affordable, attractive and Easy Circle the letter of the correct answer for each question below.

1.

You will earn one (1) Learning Unit by answering at least 80% of the questions on this page correctly and submitting the responses with your contact information. A certificate of completion will be sent to you upon receipt of a satisfactory submission. There is no fee. Approval of this CEU

by AIA and IIDA is pending.

2.

mail, fax or Email ComplEtEd quiz to:

ContaCt information:

3.

4.

5.

the visual design of the tfl panel comes from:

a. Kraft paper b. hPL c. Decals d. Décor paper 6.

the process of making a tfl panel

a. requires several chemical processes b. Is extremely energy demanding c. Produces waste that can be recycled into décor paper d. Is more energy efficient than other decorative surfacing materials 7.

the realism of tfl decorative panels is due to advances in:

a. Printing technology b. Surface texture c. resin systems d. A and B

CITY/STATE/ZIP

8.

tfl decorative panels can contribute to up to how many lEEd credits?

a. 0 b. 1 c. 3 d. 5

EmAIL PhONE

o I would like to receive future CEU courses.

tfl decorative panels match other surfacing materials due to:

a. Coincidence b. Gentlemen’s agreement c. They never match exactly d. Established matching programs

ADDrESS

AIA #

When pressed under heat and pressure, the décor layer and substrate:

a. Delaminate b. Cross-link bond c. Shrink by half d. Cure to B stage

NAmE COmPANY NAmE

during production of tfl décor paper is saturated in:

a. resin b. Water-based inks c. Solvents d. Lacquer

take this quiz online at www.decorativesurfaces.org

Allyson O’Sullivan Composite Panel Association 19465 Deerfield Avenue, Suite 306 Leesburg, VA 20176 703-724-1128, extension 251 Fax: 703-724-1588 email: aosullivan@cpamail.org

Which of the following is not used in the production of tfl decorative panels?

a. Substrate b. Brown kraft paper c. Décor paper d. resin

9.

tfl decorative panels are routinely specified for all the following applications ExCEpt:

a. Exterior siding b. Flooring c. Casegoods d. Furniture 10. the Composite panel association’s ECC program:

sponsorEd by:

Composite Panel Association

a. Certifies substrate manufacturers b. Certifies designers c. Certifies TFL decorative panel laminators d. Both a and c 11. Which of the following make tfl panels a cost effective design solution:

a. b. c. d.

42

They are efficient to manufacture They do not require additional laminating prior to finishing The material’s durability offers a long life cycle All of the above

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SynDeco

I n n ov at I v e P r o d u c t s f o r a s u s t a I n a b l e f u t u r e

s P ecI f yIn g su r f ace s

[ r e taI l ]

Retail and commercial environments often call for surfaces which can withstand a wide variety of daily abuses. Chemical, impact and scratch resistance are required in salons where harsh environments and daily traffic can take a toll on solid wood and veneer. Hair dye, shampoo and other liquids used in the same space, day after day command a surface material selection which will take the abuse, yet retain its original beauty for years to come.

➋

Another common decorative surface type used in the lamination industry is natural wood veneer.

Veneers are available in a variety of wood species, both domestic and imported. Composite panels, like particleboard and MDF, are the preferred substrate for veneers due to their superior surface qualities of being flat, smooth, uniform, dense and free of knots and grain patterns. In addition, their dimensional stability, strength properties and cost advantages further increase the advantages of using these substrates.

➌

➊

Laminate flooring was chosen in this salon for its ability to stand up to daily foot traffic, water, salt, sand and other tracked in debris. Laminate flooring does not have grout or open seams which can trap contaminants, is easy to clean and retains its warmth and design integrity. It can also stand up to the impact of the occasional dropped hair dryer or cup of coffee. Made from high pressure laminate (HPL) or thermally fused laminate (TFL), laminate flooring is a natural specification for high traffic areas where a warm and inviting design aesthetic is desired.

➍

➋

➊

The actual use of commercial cabinets can range from seldom to frequent daily use. The cabinets in this salon are made entirely from thermally fused laminate. TFL exhibits the same performance characteristics as HPL in all cases except impact resistance and is quite suitable for the vertical and horizontal ➌ surface applications in the stylist’s work station.

➍ This mirror is framed in decorative metal laminate, a high pressure laminate product. Décor metals are produced in much the same way as traditional HPL, fused to a phenolic back making them easy to fabricate and laminate to composite materials.

44

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CONGRATULATIONS TO INTERPRINT ON THEIR PREMEER™ INTRODUCTION

SynDECOR®-based overlays: The next great thing in decorative laminates!

SynDECOR®, a biaxially-oriented polypropylene (OPP) based film, provides cabinet and RTA furniture producers an exciting, cost-effective alternative to today’s laminate substrates. This thin, strong barrier film is UV-stabilized and modified to chemically bond to glues for lamination.

SynDECOR is surface printed and e-beam or UV-coated

by AET Films converter customers.

No more water or moisture issues Because SynDECOR is an OPP-based film, it has all of the water resistance your applications will ever need.

Meeting 24-hour test requirements is no issue, whether the laminates are based upon our 23, 32, 41 or 56 gsm products.

Its “Living Hinge” is ideal for miter-fold construction Unlike most materials, polypropylene actually strengthens when it is flexed. This inherent, high resistance to flexural fatigue, combined with SynDECOR’s high resistance to tear-initiation, allows and inspires product designs that include foldable backs, v-grooved cabinet carcasses, lightweight panels and shelving. Furniture and cabinet producers can now improve product design and appearance while reducing the overall costs.

IF water-resistance, living-hinge and versatility

are not enough to convince you, then also consider these additional SynDECOR benefits: • consistent chemical bonds with today’s commonly used glues • superior print fidelity • converter-applied coatings that deliver exceptional mar, scratch and abrasion resistance • formaldehyde and melamine-free • polyolefin-based construction, widely considered the most sustainable of all plastics

Wrapped profiles and five-piece doors MDF and SynDECOR-based overlays are made for one another. The thin, yet strong SynDECOR-based laminate will highlight the intricate detail of routed products.

Five-piece doors can now be produced with one substrate and one print surface, delivering consistent design with improved durability. The functional surface of SynDECOR chemically bonds to the PUR or water-based glues.

The Hidden Advantage™

www.SynDECOR.com For more information on SynDECOR, call 1.800.688.2044.

As a proud member of the CPA we truly believe that SynDECOR - based laminates are an “Innovative Product for a Sustainable Future.”

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s u r f a c e

COMMON USES

kitChEN CabiNEtS

Film Overlays

fUrNitUrE ShElviNg MaNUfaCtUrEd hOUSiNg OffiCE appliCatiONS Wall paNEliNg

➊

known own as rigid thermoformable foils (rtf), three-dimensional laminate (3dl) and two-dimensional laminate (2dl), these materials are thermoplastic film overlays. they ey provide end users the freedom to design components with contoured surface profiles and seamless edges without requiring edge treatments. designers can also use film overlays to customize shapes and incorporate punch-outs, logos and concave/convex surfaces. these films are available in solid colors or printed designs.

Textured Beauty

Pentadecor® 3D Laminate films Banana wood design with deep surface texture

“The Volcano Series”

Pacaya HO/2704

Stromboli HO/2705

Merapi HO/2706

A new design with 3 “Hot” colorations now available from SSI North America Exact matching TFM in color and texture from Flakeboard Pacaya WF373 Stomboli WF372 Merapi WF371

973.598.0152 www.ssinorthamerica.com 46

➋

The films used in 3DL and 2DL are thermoplastic, meaning they soften when heated to take on the shape of their substrate and return to a firm state when sufficiently cooled.

3DLs are primarily made of polyvinyl chloride (PVC) and polyester (PET) films. They can be seamlessly membrane pressed or vacuum formed around contoured components, including edges. 3DL can also be used in 2DL applications such as profile wrapping and flat lamination. 3D laminates are available in typical thicknesses from 0.008" to 0.040" and customized gloss ranges. In addition, they can be embossed with specific patterns to improve realistic aesthetics.

3D laminates are resistant to chipping, cracking or breaking making them a popular choice for retail store fixtures. In addition, their application seals the core panel substrate from bacteria and moisture, which make them an increasingly popular choice in healthcare settings for over bed tray tables, furniture and cabinetry. Due to their ability to wrap around custom shapes, edges and contoured surfaces, designers often specify 3DL materials for POP displays, commercial hospitality components, office furniture and door/ drawer fronts for cabinetry.

2DLs are generally made from vinyl, polypropylene (PP) or oriented polypropylene (OPP). They are designed to be flat laminated or profile wrapped.

2DLs are available in a variety of thicknesses ranging from 0.001" to 0.007", and can be solid colored, reverse printed or top printed with an overlay based on end use requirements.

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f i l m

o v e r l a y s

➌ ➍

3D LamInaTEs REsIsT ChIPPIng, CRaCKIng anD bREaKIng, maKIng ThEm a PERfECT suRfaCE LayER foR CabInET DooRs anD sCuLPTED subsTRaTE PanELs

➍

➊

a sEamLEss EDgE PRofILE anD an Easy To CLEan suRfaCE aRE IDEaL foR hEaLThCaRE aPPLICaTIons

➋.

hIgh

gLoss fInIshEs In sTyLIsh KITChEns aRE PossIbLE wITh 3D fILms

➌.

ThE moIsTuRE

REsIsTanT quaLITIEs of 2D LamInaTEs aRE PERfECTLy suITED To susPEnDED CEILIng PanELs, whICh aRE ofTEn InsTaLLED In basEmEnTs.

➎

Pattern : White Stylelight courteSy of SSi north america

zaNNO-WENgE

2D laminates provide excellent water and chemical resistance, and varying degrees of scratch and stain resistance. Common uses for 2D Laminates include walls and ceilings of recreational vehicles, vertical surfaces for retail store fixtures, cabinets, commercial flooring, and residential components.

Films can be divided into eight categories: 2ML ReveRse PRinted Rigid FiLM: Print design and base coat are printed on the back of the film in reverse order. This film is used for wall paneling (mostly in recreational vehicles), kitchen cabinets, furniture and manufactured housing. seMi-Rigid CLeaR FiLM / ReveRse PRinted: The film is frequently embossed and can be coated with scuff resistant coatings. These films range from 4 to 8 mils in thickness. Some can be mitre folded. sandwiCh FiLM: Semi-rigid two-ply overlay. The opaque base film is top printed and a clear overlay is laminated on top. This film is designed for mitre folding and flat sheet lamination. These films range from 5.5 to 8 mils in thickness. Some are available with scuff resistant topcoating.

➎ 954.420.9553 www.Synergythermofoils.com surface&panel

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ff i i l l mm

oo vv ee rr l l aa yy ss

Common uses for 3D laminates inCluDe Cabinet Doors, . film Drawer fronts anD shelving in home storage overlays are vaCuum formeD or membrane presseD over . among the Desirable qualities ContoureD substrates of film overlays are their superior resistanCe to water anD wear as well as resistanCe to Creasing, CraCking, shrinking . or Distortion in a variety of proCesses anD appliCations

➊

➋

➌

➋ Solid Color Film / Semi-rigid Film: This film is integrally colored and can be top printed and/ or embossed. Top printed film is used extensively in manufactured housing, recreational vehicles, commercial paneling and movable walls. Plain solids are used in furniture, kitchen cabinets, fixtures and displays and office furniture applications. Thicknesses range from 3.5 to 8.0 mils. Some films are available with scuff resistant topcoatings.

➊

3DL

not your grandmother’s laminate

ThermoFormed overlay FilmS: Single-ply or two-ply construction. Gauges range from .010" to .030" and the film may be printed in wood grain or decorative patterns. Films may be embossed and may be coated with scuff and stain resistant coatings. Primers to promote adhesion are available. Films are designed for thermoforming with heat and pressure in a bladder press or vacuum forming process. Decorative effects can be achieved with two-ply films when a router is used to expose a different color in the bottom ply film. Films may also be flat laminated or mitre folded. Raised panel cabinet doors and free-formed furniture components are the most common applications for this type of film.

Wrapping FilmS: Are rigid vinyl films in gauges from .005" to .010". Film may be printed in wood grain or decorative patterns, may be embossed and may be coated with scratch and stain resistant coatings. Films are designed for wrapping profiles, like picture frames and furniture moulding, and can also be flat laminated and mitre folded.

Calendered polypropylene Film: These films range from 5 to 20 mils in thickness and are available in a range of solid colors.

Typical applications include flat laminations and edge banding for garage and kitchen cabinets as well as electronics. orienTed polypropylene (opp) Film (opaQUe): Relatively new to the decorative overlay category, these films are stretched (oriented) in both the machine and cross-machine direction to deliver improved dimensional stability. In addition, OPP offers resistance to water and chemicals. Because of its non-absorbent print surface OPP is ideal for high fidelity wood grain prints and decorative patterns. OPP films may be embossed and are typically coated for scuff, scratch and stain resistance. Oriented polypropylene films are available in thicknesses ranging from 0.9 to 2.2 mil (23 gsm to 56 gsm).

Typical applications include RTA furniture, cabinets, wrapped profiles, ceiling and wall panels. n

Stop by and see us at Booth #5041 Global Shop April 16-18 ChiCAgo, il MCCorMiCk plACe

➌ 856-467-3800

www.laminatefinder.com • www.renolit.com 48

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2013 OMN

Laminates Inspired

by Nature.

OMNOVA Solutions offers surfacing solutions for many applications ranging from residential cabinetry to commercial fixtures and furniture. With a full range of constructions from value-engineered Paper Laminates to highperforming surf(x)ÂŽ 3D Laminates, OMNOVA has a decorative laminate to fit your needs and budget. Look to OMNOVA for inspirational designs and leading edge performance.

www.omnova.com/laminates www.omnova.com/laminates

866.332.5226 SURF(X) is a registered trademark of OMNOVA Solutions Inc. Š OMNOVA Solutions Inc. 2013

2013 OMN_S&P_January 2013 Ad.indd 1 SandP_BG2013.indd 49

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I n n ov at I v e P r o d u c t s f o r a s u s t a I n a b l e f u t u r e

sPecIf yIng surfaces [ kItchens ] Decorative surfaces carried on composite panels are versatile and fashion forward, giving homeowners the chance to play with traditional, transitional and contemporary décors.

In this kitchen the edge treatment is part of the aesthetic of the lower cabinets where ➊ English sycamore veneer is membrane pressed around the soft edges of the faces.

Cabinet faces are an opportunity for homeowners to express personal style. Many materials perform well in this vertical application, such as TFL and HPL. Because kitchen cabinets are in daily use and can be exposed to moisture, special care should be taken with the edge treatments.

➋

➎ ➌ RIKEN USA CORPORATION

➊ Riken USA Corporation produces foils for 3D laminate for seamless cabinet doors, office furniture and store fixtures using Japanese printing technology.

Vacuum and membrane press the most complex dimensional profiles on routed substrates in solid colors, patterns and wood grains with satin, matte, desktop and contemporary high-gloss finishes.

New items Ð – Almic Graphit, Terra Grau, Metallic, Circle Line New items High Gloss 1D &Champagne 2D

Graphit Almic Amber

Terra Circle AlmicGrau Blue Champagne Almic Red AlmicLine Silver Metallic 1702 Beverly Road | Burlington, NJ 08016 | p: 609.387.2011 info@riken-usa.com | www.riken-usa.com

50

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➋ Blue metallic high-gloss three-dimensional laminate (3DL) makes a stunning statement for upper cabinet faces, with the added bonus of seamless edges. ➌ A custom digitally printed laminate ties the look together.

➍ HPL makes an excellent countertop material. It is a durable, cost effective material option, available in a wide variety of designs. In this application the designer chose the substantial look of a blunt edge, but edges can also be postformed into attractive bevels or bullnose. ➎ The top and side panels of the topshelf, which

➋

primarily serves an aesthetic function, could be specified with decorative foils or low basis weight papers. Both materials offer superb print fidelity.

You want to do

what

…with Your membrane press?

New opportunities often bring new challenges. From product design and processing techniques to selection of just the right Steinbach membrane, Smartech can help you establish procedures for trouble-free production.

sculptured wall panels » The fine details in textured 3D wallpanels push the limits of membrane pressing.

➍ « headwall device openings

Infection control is an urgent concern when it comes to healthcare components.

Seamless 3D Lamination promotes safety in healthcare environments.

finger pulls »

Whether for seamlessness or to eliminate hardware, finger pulls can present unique challenges.

put smartech’s 3d expertise to work for You!

SMARTECH INTERNATIONAL, LP 704 362 1922 | smartechonline.com

surface&panel

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s u r f a c e

Decorative Foils

â&#x17E;&#x160; â&#x17E;&#x2039;

Decorative foils are an intermediate-range paperbased overlay and are also called impregnated papers. They are generally pre-impregnated with a blend of melamine, acrylic and urea resins during the paper-manufacturing process or post-impregnated after the paper is fully cured.

Decorative foils weigh between 40 and 200 grams/ m2 untreated. During the impregnation process, the cellulose papers typically gain between 20 and 50 percent of their base weight. Those between 100 and 200 grams are dubbed specialty papers and are more likely than lighter-weight varieties to be used for exposed decorative surfaces.

Heat transFer Foils Heat transfer foils involve the transfer of a complete coating system from a carrier film to a substrate by means of heat and pressure.

When transferred at point of contact between heated roller and substrate, the coating system provides both a decorative effect and a protective layer to provide specified end use properties.

The foils are gravure printed in reverse sequence on a co-polymer film. That is, the release coat is applied first followed by a protective coating, the decorative pattern, the base coat and finally, the heat-activated adhesive. These foils can be applied vertically or horizontally to flat surfaces, curves, edges and contoured profiles. They are thermoformable, making them ideal for applications with doors or decorative trim, and can be restamped after application to correct defects or damage.

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d e c o r a t i v e

f o i l s

COMMON USES

CabiNEtS & dOOrS fUrNitUrE & CabiNEt SUrfaCES ClOSEt SyStEMS StOrE fixtUrES rEady tO aSSEMblE fUrNitUrE piCtUrE fraMES

➌ The impregnated foils are bonded with an adhesive system to a substrate (ex: MDF or particleboard). Quantity, method and type of impregnation as well as the type of adhesive system and substrate will have a direct effect on the finished product. These qualities will be demonstrated in cutting and machining performance. Although impregnated papers do not require a topcoat to be considered a foil, most foils receive a finished topcoat for increased durability and scratch-resistance.

Due to substrate surface advancements, the use and performance of decorative foils has increased. Widespread use of decorative foils ranges from retail fixtures to closet systems, RTA furniture, profile wrappings and POP displays. Specifiers choose decorative foils for their sharp print fidelity; wear-, stain- and water-resistant qualities; ease of maintenance and durability as well as their cost-effectiveness and reliable machining and manufacturing characteristics. n

drawers

Decorative foils are aDhereD to a substrate using a glue system. the applications are virtually iDentical to thermally fuseD papers anD incluDe furniture for home

➊, anD office ➌, ➋.

as well as store fixtures

profiles

NExGEN™ laminates offer the appearance of real wood.

NExGEN™ laminates are thermally-fused Cpl with built-in antimicrobial protection.

FSC products available on request.

please visit our website at:

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s u r f a c e

COMMON USES

CAbiNETRy

Light Basis Weight PaPers

ShELviNg SySTEMS CLOSET SySTEMS pANELiNg STORE fixTURES hOME OffiCE fURNiTURE

Light basis weight papers range in weight from 23 to 50 grams/m2 . The paper may contain acrylic, polyester or other resins added during the paper making process to improve the internal bond strength. The paper is then printed and topcoated with polyurethane, urea, polyester, acrylic or melamine or a combination thereof for increased durability and performance.

➊

These papers can be printed with excellent quality and high-fidelity patterns. Optional chemical, optical, or gloss-matte embossing of these papers enhances the realism of woodgrain and natural patterns. Light basis weight papers have long been common in higher levels of value engineering and are widely used in cabinets, store fixtures, paneling, shelving, closet systems, RTA and home office furniture.

Light basis weight papers are usually divided into two categories, standard and industrial. Standard grade papers contain a lower amount of resin in the base paper and offer an economical overlay for use on general surface applications.

Industrial grade papers with their higher resin content, should be specified for applications that demand higher production and processing performance (i.e., improved cutting and machining).

The cost effectiveness of this overlay group is further enhanced by the possibility of single sided panels. It is not necessary to laminate both sides of the substrate to achieve a balanced panel. As an additional application, depending on their weight, light basis weight papers can be profile wrapped to produce trim that is an exact match of the flat surface.

Light basis weight papers will accept a variety of adhesives applied during the laminating process. Additionally, they can be supplied precoated with hotmelt adhesive ready for hot roll laminating without any additional adhesive application to the paper or substrate. The performance and appearance of the finished panel will be affected by the adhesive system used and substrate quality. n

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➌ ➍

LIghT bASIS weIghT pApeRS (Lbwp) ARe IdeAL AS An ecOnOmIcAL OveRLAy. InduSTRIAL-gRAde Lbwp hAve A hIgheR ReSIn cOnTenT And gReATeR InTeRnAL bOnd. They ARe OfTen uSed In veRTIcAL SuRfAceS And SheLvIng . STAndARd Lbwp ARe Such AS wALL pAneLIng ceILIngS . uSed In LOw weAR AppLIcATIOnS LIke RTA fuRnITuRe

➊

➋

➌

➍

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Defining Surfaces AeSTheTicAlly, FuNcTiONAlly, AND GlObAlly TOPPAN is the North American printer of light basis weight papers, saturating grade papers and Non-PVc films for decorative surfacing applications.

Our mission is to improve on the wonder of nature and bring lifelike realism in printed wood grains and stones to a dynamic new dimension. www.tia.toppan.com info@tia.toppan.com

At TOPPAN we are defining surfaces.

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s u r f a c e

COMMON USES

tablEtOpS

HigH Pressure Laminates

COUNtErtOpS fUrNitUrE CabiNEtry CaSE gOOdS flOOriNg

Hpl is the direct descendent of the original plastic laminate. it is considered to be one of the most durable decorative surface materials and is available with special performance properties including chemical, fire and wear resistance. Special grades of Hpl can be postformed around curved edges by application of heat and restraint.

➊

➋

HIgH PreSSure LAMInATe IS ConSIDereD one oF THe MoST DurABLe DeCorATIve SurFACe MATerIALS AnD PerForMS very weLL In BoTH HorIzonTAL AnD verTICAL APPLICATIonS. IT IS oFTen uTILIzeD , FurnITure , For CASegooDS , CABIneTry .

CounTerToPS

➌

56

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➍

HPL is produced by saturating multiple layers of kraft paper with phenolic resin. A layer of printed décor paper is placed on top of the kraft paper before pressing. The resulting sandwich is fused together under heat and pressure (more than 1,000 PSI). Because phenolic and melamine resins are thermoset plastics, the curing process transforms the resin into plastic by a cross linking process that converts the paper sheets into a single, rigid laminated sheet.

Thermosetting creates strong, irreversible bonds that contribute to HPL’s durability HPL is laminated to a panel utilizing a variety of adhesives. Particleboard or MDF are the preferred substrate because they provide a stable, durable, consistent and economical foundation.

Due to its durability, HPL is a common choice for horizontal surfaces including flooring, countertops and desktops. It also performs well in horizontal and vertical applications for high traffic settings such as hospitality, office furniture, healthcare, retail casework, commercial interiors and educational facilities.

A relatively new development in HPL technology is Double Belt Press (DBP) for the production of Continuous Pressed Laminate (CPL). CPL is decorative paper impregnated with resins and fused under heat and high pressure with resin-impregnated backer(s). Laminate properties are similar to standard HPL and typical thickness range is .4 mm to 1mm. CPL is available in desired sheet lengths or continuous rolls.

Flexible CPL is decorative paper impregnated with flexible thermosetting resins and fused under heat and high pressure with resin-impregnated backer(s). This engineered CPL offers a unique range of formable decorative laminates suitable for profile wrapping and edgebanding applications. Common thickness range is .2 mm through .4 mm. Surface properties are similar to vertical grade HPL and are used significantly to complement HPL and TFL laminates.

➋

➌ ➍

Hpl CONtiNUEd ON pagE 58 �

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FEEL NATURAL, FEEL GRAND, FEEL ILLAMINATED.

2013

COLLECTION

Lapidus 3110

Go real. Go for our New BIG SCALE Granites, with no pattern repetition used on traditional laminates.

Get real scale looks for unique and spectacular spaces.

NEW 2013 COLLECTION. We are inspired by natural creativity.

Phone: (57-1) 644 9898 Fax: (57-1) 644 9897

R

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H i g H

P r e s s u r e

l a m i n a t e s

In addition to aesthetic attributes, the lamination of particleboard or MDF with HPL can improve the physical performance of the substrate. For example, a shelf of 3/4" industrial (M-2) particleboard that is 24" long will carry 45 lbs per square foot (psf) of uniform loading with 0.133" deflection. The same shelf can carry 85 lbs psf before reaching the same deflection if overlaid with HPL. n

➊

➋

There are many types or grades of high pressure laminates engineered for specific performance requirements: GENERAL PURPOSE: Most widely used HPL and suitable for horizontal and vertical surface applications. Typical thickness range from 0.028" to 0.048" (0.71 to 1.22 mm).

POSTFORMING: Can be formed around curved edges by application of heat and restraint. Maximum thickness is approximately 0.038" (0.97 mm) and can normally be formed to radii as small as 3/8" (9.5 mm).

BACKER: HPL produced without a decorative face. Available as standard (most common; slightly thinner than decorative HPL) or regrind (reclaimed HPL with decorative sheet sanded off).

SPECIAL PRODUCTS: Special purpose high pressure laminates include cabinet liners, high-wear, fire-rated, electrostatic dissipative and chemical resistant laminates.

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HIgH PreSSure LAMInATe IS ConSIDereD one oF THe MoST DurABLe DeCorATIve SurFACe MATerIALS AnD PerForMS very weLL In BoTH HorIzonTAL AnD verTICAL APPLICATIonS. THIS MAkeS IT weLLSuITeD To HIgH IMPACT envIronMenTS SuCH AS DAy-CAre CenTerS

➊ AnD HoSPITALS ➋.

SPeCIAL CuSToM LAMInATeS

➊ CAn Be

ProDuCeD To MATCH THe THeMe or DéCor oF Any envIronMenT.

3/6/13 2:43 PM

Success doesnâ&#x20AC;&#x2122;t come by chance Design expertise Taking nature as an example doesnâ&#x20AC;&#x2DC;t mean to copy it but to make its beauty experienceable for many people.

We make decors successful.

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s u r f a c e

COMMON USES

EDgE BANDINg

Veneer

CABINEtry FUrNItUrE StOrE FIxtUrES CASE gOODS

➊

Another common decorative surfacing material used in the lamination industry is natural wood veneer. Veneers are available in a variety of wood species, both domestic and imported. Composite panels, like particleboard and MDF, are the preferred substrate for veneers due to their superior surface qualities of being flat, smooth, uniform, dense and free of knots and grain patterns. In addition, their dimensional stability, strength properties and cost advantages further increase the advantages of using these substrates.

➋ Wood veneers have become thinner

➌ as the technology

to process them has improved. nevertheless, thin veneers Would not have practical application Without the advances made in the surface quality of particleboard and mdf. Wood veneers require a glue system and a surface finish. veneers add Warmth to commercial interiors

➊, office furniture ➋, ➍ ➊ for the home.

cabinetry

Veneers are typically sliced between 1/25" to 1/50" (1.0 mm to 0.51 mm) and are available plain or with a paper or fleece backer that have varying degrees of flexibility. The backers provide stability and strength to the veneer and minimize splintering, cracking and checking. Veneered composite panel constructions are used in many applications including high quality furniture, case goods, store fixtures and cabinetry. Some veneers are used for profile wrapping, typically over MDF, for high end millwork applications.

Veneers can be overlaid with either heat activated resins or cold pressed. The main resin used in hot press systems is a urea-based adhesive due to its ability to make the panel more rigid, faster processing parameters and lower cost base. Another hot press resin system that is increasingly used is a soy-based resin. Cold press systems typically use polyvinyl acetates, casein and contact adhesives.

These systems are used for smaller production quantities and may be less rigid than heat activated resin systems. n

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➍➎

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I didnâ&#x20AC;&#x2122;t know...

Stiles offers a full range of dust control solutions.

Stop blowing dust around. Protect the premium quality of your work from dust by equipping your shop with a dust control or cleaning system. Your dust collection system plays a vital role in protecting the quality of your finished product and the efficiency of your machineâ&#x20AC;&#x2122;s operation. Stiles offers economical solutions for any sized shop, from stand-alone units to centralized dust management systems. Let our experts help you choose the best solution for your business.

For more information, contact Stephan Waltman at 616.698.7500 or swaltman@stilesmachinery.com.

Or visit us at www.stilesmachinery.com.

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s u r f a c e

COMMON USES

CAbiNETS

Coatings

FUrNiTUrE ExTEriOr SiDiNg MillWOrk TriM

➊ Another common decorative surfacing option is paint coating. With the advance of technology, coatings can now be applied to composite wood substrates in either liquid or powder forms. Paint can also be used in tandem with special inks, particularly in applications calling for printed wood grains or abstract patterns. Aside from wood grain printing, coatings are available as a decorative color finish or as a clear protective topcoat. The surface characteristics of composite panel products, especially MDF, allow for direct coating and printing applications, which result in exceptionally consistent defect-free finishes. While some industrial finishes are available on a retail basis, most coatings are custom formulated to fit the specific prefinisher’s line configuration and the requirements of the intended end application.

➋ water-based UV-cUred finishes are dUrable and contribUte to improVed . mdf is the perfect indoor air qUality in commercial offices , and sUbstrate for the striking finishes aVailalbe in fine cabinetry . powder coating proVides a consistent and dUrable millwork , and is aVailable in a wide range finish for contoUred components , . of colors, textUres and finishes

➊

➌

62

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➋

➎➏

➌

l i q u i d coat i n g s

There are many types of liquid coatings used as industrial decorative surfaces. Coatings can be water or solvent-based, and chemistry advancements continue to provide increases in performance of both types. Both families of coatings are used in finishing cabinets and furniture, exterior siding, millwork, trim, flooring and fixtures.

WatER-BasED aCRYLiC LatEX Coatings: These coatings are used in industrial, commercial and residential settings and are formulated for both interior and exterior applications. Manufacturers can modify these coatings with different types of resins and crosslinking agents to extend the service life and exterior durability of the coating system. These additives also improve the chemical, corrosion and water resistance properties.

One of the advantages of water-based coatings is their lower VOC content, which reduces their impact to indoor air quality. They are also superior to other coating types in their exterior durability and color retention, which is a function of the acrylic resins used in the formulation. However, these coatings do not perform as well as solvent borne coatings in chemical and wear resistance. soLVEnt-BasED Coatings: The higher VOC nature of solventbased coatings limits their use primarily to industrial settings that are equipped with specialized air handling and treatment devices.

These coatings can be modified with urethanes, epoxies, nitrocellulose, alkyds and acrylics to impart certain performance qualities.

Solvent-based coating systems are widely recognized for their outstanding chemical and wear resistant properties. This family of coatings is used for high gloss finishes that have superior abrasion resistance. Their toughness and performance properties are among the reasons they are extensively used in the furniture and kitchen cabinet manufacturing business. In addition, there is minimal grain raise and fiber swell with solvent-based coatings, and the finish is easier to touch up and repair if damaged.

ULtRa-VioLEt (UV) Coatings: The main difference with this coating type is how the coating is cured or dried. UV coatings have special ingredients that react almost instantaneously with UV radiation. This results in a significantly faster curing process. As a result, UV coatings are extremely tough, durable and long lasting. They are mainly formulated as clear coats and sealers.

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c o a t i n g s

➍➎ p ow d e r coat i n g s

The popularity of powder coating has continued to grow as an industrial finishing system. Initially developed as an alternative way to coat metal, the advantages of this evolving technology have made powder coating the fastest growing industrial finish for metal in the world. Powder coatings are used on appliances, machinery, furniture and fixtures.

The powder coating process significantly reduces waste, with nearly 95% transfer efficiency and low VOC emissions.

In the late 1990’s, companies began experimenting with applying powder to wood products, particularly MDF. As MDF was a wood-based product and not prone to carrying electrical charges (critical for the electrostatic process), there were significant processing challenges to overcome. With the development of specially engineered MDF and powders, along with new processing techniques, these efforts were successful and a new way to finish composite panel products was launched.

Powder coating is an advanced method of applying a decorative and protective finish onto a wide range of materials and products that are used for both industrial and consumer applications. The powder used for the process is a mixture of finely ground particles of pigment and resin that is sprayed onto a surface to be coated. The charged particles adhere to the electrically grounded surface until heated and cured to create a variety of smooth and textured finishes that are uniform and durable. The coating process is a single-stage application where all exposed surfaces are coated simultaneously.

The benefits of powder coatings include increased design flexibility, cost efficiency and seamless edges. Powder coatings also provide high resistance to heat, moisture, abrasion, staining and fading, and offer a range of colors, textures and finishes. n

➏

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Earns praise from architects, cabinetmakers and environmentalists alike.

TCM Americas presents the 4th annual Decorative Surfaces Conference at the Loews New Orleans Hotel in New Orleans, LA on November 4-6, 2013.

Presentations will focus on the latest advances in the global surfacing industry. From technology to design, experts will speak about cutting edge products and their application in furniture, cabinets, fixtures and flooring for residential and commercial environments.

Nothing compares to the rich beauty and warmth of real wood. And no one takes hardwood panels more seriously than Timber Products Company. Not only do we offer one of the widest ranges of products in the industry, our GreenT™ products feature FSC® and SFI® Chain of Custody certification, LEED® credit support and CARB compliance.

Since we oversee every step from tree planting to production, we pass along significant savings.

And we work one-on-one with our customers to deliver the perfect solution. So you get great quality, great value and great service. Go to www.timberproducts.com for more information.

The keynote speaker for the DSC New Orleans is John Vetter of Vetter-Denk Architects, the architectural firm behind the Materialicious House ... aka the “m” house*.

The “m” house is the first modern home built in the United States focused exclusively on the application of the world's finest surfacing materials.

To learn how to participate as a sponsor contact John Aufderhaar at 920-206-1766, jaufderhaar@surfaceandpanel.com or Ryan Wagner at 920-262-2080, rwagner@surfaceandpanel.com.

For more information on DSC New Orleans, go to www.surfaces-conference.com

© 2013 Timber Products Company. All Rights Reserved.

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* The “m” house is a Bedford Falls Communications and Surface & Panel magazine project.

3/6/13 2:59 PM

March 2013

Matters

high Quality â&#x20AC;&#x201C; high gloss Key attributes of Powder coating electron beaM technology in the decorative surfaces industry

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High-Quality

High-Gloss

b y

s u z a n n e

v a n

g i l d e r

I

n the upper echelons of North American design, high-gloss is less of a trend and more of a reflection of status. For nearly 30 years Claudio and Flori Grottoli have provided a specialized paraffinatedpolyester high-gloss finish for elite clients nationwide, from Steinway & Sons to Gensler Architects. Cavalieri Finishing, a small, 13-person operation, blends the fine traditional craftsmanship learned by Claudio as a young man in Italy, with the most up-to-date equipment and material technologies. Although Cavalieri has the capabilities to do polyurethane finishing as well, paraffinated- polyester is truly their niche, and for good reasons. “It is a difficult finish to work with,” says Flori Grottoli. “But the end product is more than just highly reflective and LEED compliant, it is the most chemical and mechanical resistant finish available.”

For context, F. Grottoli describes how different finishes can be classified by the amount of solid material left on a piece after it comes out of the spray gun. “A typical nitrocellulose lacquer is around 30-35 percent solid, meaning that the balance is emitted as VOCs. Polyurethane is higher; maybe 60 percent is solid material. In the case of polyesters, it is 96-99 percent solid, which makes the material layer heavier than other finishes and makes for a stronger molecular bond.” Of course, the application process is just as important as the material itself when it comes to achieving unsurpassed sheen and durability.

F

A A

•

•

•

•

•

HigH-Class Quality

V

Cavalieri is not the only company to offer polyester finishing. In fact, many of their clients do some degree of polyester finishing in-house.

What sets Cavalieri apart is the type of material used, the process and the equipment. “What most people represent as a polyester finish is actually a polyester primer with a polyurethane top coat. This process makes sanding and polishing easier but the end result is less glossy, less durable and inferior in quality,” says F. Grottoli. “When we represent a polyester finish, we provide a finish that is polyester through-and-through; starting with a polyester primer and ending in a paraffinated polyester topcoat. Cavalieri works in both clear finish over wood veneer, and high-gloss over MDF that can be custom formulated to virtually any color.

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©

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You and your customers will breathe easier knowing it’s Formaldehyde Free

FORMALDEHYDE FREE CATALYZED LACQUER • CONVERSION VARNISH

AkzoNobel introduces two new Formaldehyde Free products: AIRGUARD Catalyzed Lacquer and AIRGUARD Conversion Varnish. Two innovative ways to help make sure our indoor spaces are safer places.

• Formaldehyde Free formulation • Very low odor during application and curing • Use in place of any standard catalyzed lacquer or conversion varnish - no special process required • Meets Kitchen Cabinet Manufacturers Association (KCMA) standards • Can be used to comply with LEED, IAQ and BIFMA indoor air standards for Formaldehyde

Visit chemcraft.com to locate your nearest distributor.

To learn more, watch the video

A Great Finish is Only the Beginning

© 2012 AkzoNobel

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Chemcraft® is a registered trademark of Akzo Nobel Coatings Inc.

3/6/13 3:01 PM

Midhattan Woodworking Corp. is a third generation manufacturer and installer of interior architectural woodwork in the New York Metropolitan area. Located in Old Bridge, New Jersey, Midhattan’s 80-year legacy of excellence frequently results in the company being awarded high-profile projects. “We recently worked with Cavalieri on a couple of projects for Gensler Architects, including the offices of a large real estate concern in New York City,” says Steve Goldberg, Senior Account Executive for Midhattan. The reception area features a sizable fish tank enclosure built into white high-gloss and macassar ebony panels.

“When people call upon us to do high-gloss we work with Cavalieri to achieve it because polyester is the hardest finish applied to wood. And it is also LEED compliant. So it makes us look good,” says Goldberg.

“We have a very large finishing capacity in-house, but if we were to attempt high-gloss finishing it would be so time-consuming and labor -intensive that it would tie up our facility. In this market things have to happen very quickly. Cavalieri has custom machinery and technology to expedite the finishing. And certainly their quality is second to none.”

Every step in Cavalieri’s process is executed within a carefully controlled environment. Contamination and variations in temperature or moisture pose the biggest threats to a pristine, high gloss finish.

Pieces are meticulously calibrated and cleaned prior to receiving the barrier and primer coats, with sanding in between each step. The polyester is then applied using a paraffin wax whose purpose is to inhibit oxygen from coming in contact with the surface. This initiates the isothermal reaction that cures the polyester. “This is where we are different from everyone else,” says F. Grottoli. The paraffinated polyester topcoat used by Cavalieri is imported directly from the manufacturer and is modified to suit Cavalieri’s needs. It is a proprietary formula.

Finished pieces can typically be sanded in 24 hours, but to achieve the highest quality finish, Cavalieri likes to leave pieces for one week in shrinking before the final calibration which removes the paraffin residue and allows the polishing process to bring out the extremely durable, brilliant, high gloss finish.

between 2000 and 3000 square feet of finished material per week.

Flat panels are processed with automated finishing equipment; curtain coater, sander and polisher that have been re-engineered to perform multiple functions. “None of the machinery in my business is standard,” says F. Grottoli, “because it is more cost effective to work with the machinery manufacturers to modify the equipment than to buy multiple machines.” The same level of excellence is achieved for three-dimensional pieces via hand spraying, sanding and polishing by a staff of dedicated craftsman in Cavalieri’s 15,000 square foot facility. The ability to produce large panel projects, as well as small, highly custom products, without compromising quality, gives Cavalieri a unique flexibility in production.

With a history dating back to the 1850’s, Steinway & Sons is one of Cavalieri’s customers that shares an appreciation for the tradition of quality craftsmanship. Michael Mohr is the Manufacturing and Production Manager for Steinway & Sons. Mohr oversees the entire assembly operation, a process that includes eight different departments and a few hundred people. “Steinway & Sons started making pianos in New York in the 1850s. A second factory started producing pianos in Hamburg, Germany 30 years later,” says Mohr. “Typically in Europe the demand for finishes has been much more high-polish in nature. And on this side of the world the tradition has been handrubbed satin finish. But the world is becoming a smaller place, and we are becoming more global in manufacturing. At Steinway, we have seen an increased demand for high-gloss finishes State-side over the past 10-12 years.” In response, Steinway is increasing its in-house polyester capabilities, but still relies on Cavalieri to keep up with demand and for specialty finishes. “High-gloss polyester is the best finish for concert pianos because they are moved around to different music halls,” says Mohr. “The harder finish handles transport much better. A typical nitrocellulose satin finish is far softer, and you end up with strap marks and scratches. The durability of polyester helps us out quite a bit on the concert stage.”

“Building up a polyester finish, and then precisely polishing it to a high-gloss is an amazing amount of work, particularly on pianos.” says F. Grottoli. “For example, Cavalieri worked in collaboration with Steinway & Sons on the “Rhapsody” piano, which has several hundred mother of pearl stars inlaid beneath the finish. The results were worth the efforts. It is a fascinating industry. ‘Technology blended with Craftsmanship’ is the Cavalieri model of business.” s&p

Technology and Craftsmanship

Claudio Grottoli learned his trade finishing pianos, a market still served by Cavalieri today. The nature of the instrument requires consistent quality regardless of the shape of the piece, which has driven Cavalieri to develop competencies in both hand and automated finishing. To meet the needs of their clientele (which also includes manufacturers of custom furniture, yacht and personal aircraft interiors, commercial spaces, display fixtures and more) Cavalieri produces 68

image cou rtesy of Steinway & Son s

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MLC4053

CLEAN CURE™ TECHNOLOGY

FORMALDEHYDE-FREE

SOLVENT BORNE

LOW ODOR

HAPs FREE

Innovation is in the air.

Formaldehyde-free Finishes from M.L. Campbell

Our breakthrough solvent borne Clean Cure™ technology platform provides acid cure formaldehyde-free amino-alkyd post-catalyzed and pre-catalyzed finishing systems that are both low odor and HAPs free, helping to create a safer work environment.

Our solvent borne, formaldehyde-free products include:

ENVIROVAR™ CONVERSION VARNISH ENVIROMAX™ PRE-CAT See your nearest M.L. Campbell distributor for recommendations on which Clean Cure™ Technology products best suit your shop’s needs.

*

®

Smart People. Brilliant Finishes.

Expertise is the key ingredient in all we do at M.L. Campbell. Not only in formulating our products, but also in providing invaluable technical answers. Our expert distributors are the best in the business. And they’re at your disposal with unmatched product knowledge and training programs. Along with our easy-to-apply products and industry-leading marketing support, M.L. Campbell gives you the wood finishing results you demand.

* M.L. Campbell EnviroVar™ conversion varnish earned a Sequoia New Product Award for Green/Environmental Leadership in Wood Coatings at the AWFS® Fair 2011.

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2/5/13 9:06 AM 3/6/13 3:01 PM

Key Attributes of Powder Coating b y

70

M i c h a e l

K n o b l a u c h ,

P r e s i d e n t ,

d V u V

introduCtion

Powder CoAtings Attributes

Letâ&#x20AC;&#x2122;s face it, we all like choices. Manufacturers of furniture components have a lot of choices when considering surface treatment. These range from veneers, laminates and paint. Each of these choices is further segmented by sub-categories of materials: real wood veneers and reconstituted veneers; high pressure, low pressure, thermofoil, paper and vinyl laminates; liquid paint and powder coatings. All of these products have unique values that confront the decision maker when making a choice of which one to use. Powder coatings are the newest of these materials choices and represent a small but growing segment.

In 2000, manufacturers began adapting traditional powder coatings, as a surface finish for medium density fiberboard (MDF).

Powder coating of MDF has a number of attributes; the first is powder coating is a one-coat continuous process. The complete part is finished in a single process operation. A typical part is a fully machined MDF panel that is hung from hooks and moves through a series of intermediate processes; pre-heat, application, melt and cure. Preheating conditions the part to accept the electrostatically charged and sprayed powder. Once applied, the powder is melted and cured.

There are two types of powder coating chemistry and cure technology. Thermoset powder coating uses only thermal energy to melt and cure the powder. UV-cured powder uses thermal energy to melt the powder and UV light energy to cure the powder. The complete application process will take between 20 minutes and 60 minutes to complete depending on the process. It is important to bear in mind; thermoset powder and UV-cured powder are different chemistries and are not interchangeable.

Color shapes the way we perceive and see the world. Color palette is the second attribute. Powder formulators offer a large assortment of stock colors, which are typically sold in 55-pound boxes. Many other colors have been formulated and are represented in the powder formulatorâ&#x20AC;&#x2122;s library of standard colors. Powder formulators will also produce custom colors based upon various color standards: RAL, PMS, Pantone or other paint systems. In addition to pigmented colors, formulators create metallic, pearlescent, multi-component and special effect powder coatings.

Historically, durability and performance are what make powder coatings excellent coatings for metal products. The powder coatings used on MDF are very durable had have admirable performance

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3/6/13 3:02 PM

Powder coatings have significant environmental advantages and benefits compared to other materials. According to Chemark Consulting Group, solvent-borne liquid coatings represent 75 to 80 percent of the wood coatings industry. Global pressure is increasing to reduce and even eliminate solvent-borne chemistries. Demand for non-solvent based coatings is increasing in response to legislation and regulation in the United States and Europe. Even China is putting pressure on firms that manufacture and use solvent-borne chemistries. Powder coatings are environmentally friendly; they do not contain any volatile organic compounds (VOCs) or hazardous air pollutants (HAPs). Powder application plants do not require any air quality monitoring or stack permits to build or operate. There are no requirements to report material usage to any government agency. A material spill requires only a broom or vacuum cleaner to clean up. Powder coatings do not contain any chemicals or volatiles that will harm employees or end users. They are easy to use and dispose. In fact, many users of powder coating have the powder waste recycled or reprocessed, keeping waste material out of the waste stream.

Conclusion

Choices are an indication of a vibrant marketplace full of great opportunities. Over the years, much progress in the finishing and coatings market has been made to ensure consumers have a variety of choices.

It is important to understand the value proposition of each choice and fairly weigh the benefits and constraints of each. Powder coating technology is a great finishing and coating option that manufacturers of SP13_Q1_DVUV:Layout 1 1/25/2013 furniture can use effectively and well. s&p 11:42 AM Page 1

properties. Durability is the third attribute of powder coating. All powder manufacturers publish performance specifications for their products. These specifications demonstrate surface properties, chemical resistance, and other physical properties. This specification data is often ASTM or NEMA test standards and can be compared to the results of other materials. Resin is the backbone of all powder coatings. Different resins have different performance characteristics and it is important to understand how to select the right coating based upon the resin. Typically, powder coatings used for MDF applications are made with polyester resins. Products that require more durability or other requirements can be made from urethane or hybrid resin systems.

The fourth benefit of powder coating is the efficiency of the process. There are two types of application systems: manual and automatic. Manual systems require operators with powder guns to apply the powder onto the parts as they pass by in the powder booth. Manual systems are ideal for low volume applications or where there is a wide variety of products being finished. Automatic systems are designed to finish long runs of the same part, eliminate operator fatigue and improve finish quality from part to part and run to run. Manual systems are less expensive to purchase, but automatic systems have lower total applied costs. Fast color change modules and powder reclaim systems increase system efficiency. Color changes can be reduced to minutes and powder reclaim systems increase transfer efficiency into the mid-90 percent range. Overall, a powder coating system that is correctly designed and efficiently run can have a first pass quality performance in the high 90 percent range.

Itâ&#x20AC;&#x2122;s Time to Shine!

Solvent and VOC free, UV-cured powder coating is Fast, Clean & Green!â&#x201E;˘

Visit us at GlobalShop Booth 5305 to check it out!

 Â

Â? Â? Â? Â?

surface&panel

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finishing matters 2013

71

3/6/13 3:03 PM

Electron Beam Technology In ThE DEcoraTIvE SurfacES InDuSTry K a r l

E .

S w a n S o n / P C T

E n g i n E E r E d

S y S T E m S

T

he evolution of decorative surfaces manufacturing continues to enter uncharted territories. In their pursuit to develop enhanced functionality, affordability and durability, cutting-edge manufacturers constantly seek out new manufacturing processes, product compositions and technologies to make their products stand out. To this end, electron beam (EB) technology is being embraced increasingly in decorative surfaces manufacturing to achieve added product quality and reduce costs.

how EB curIng workS

In an EB system, clouds of electrons are generated in a vacuum chamber using an electronically charged filament, usually tungsten.

These electrons are accelerated through a thin, metallic foil window and are directed onto a moving web surface at atmospheric pressure. These accelerated electrons ionize most organic materials, leading to the formation of free radicals, which induce crosslinking of polymers or initiate polymerization of liquid monomers and oligomers.

Curing results in the instantaneous “drying”

of an ink, paint, coating.

EB systems are used to cure printing inks and coatings for packaging applications; curing coatings on metal, wood and composite building material substrates; crosslinking plastic shrink films; curing adhesives in the lamination of film and/or foil to paper for packaging; and crosslinking of hot melt pressure sensitive adhesives.

TrEnDS In EB TEchnology

An alternate to ultraviolet (UV) curing and thermal drying, EB technology has been used in industrial applications for more than 30 years. During this time, printers and converters have documented a myriad of real world advantages enabled by EB technology. These advantages include: improved product performance, product consistency, high process throughput, energy savings, and environmental advantages. aDDITIonal EB aDvanTagES IncluDE:

• EB curing is able to penetrate opaque materials (like pigmented coatings) more effectively than UV; • EB machines generate very little heat in the substrate, making them a superior choice over thermal and UV curing for heat-sensitive materials like thin films; • Unlike UV, EB technology does not require a photoinitiator in its curing process; • EB technology does not produce volatile organic compounds (VOCs) like thermal curing; • EB provides higher conversion and more consistent output; and offers more efficient energy usage than other drying or curing technologies.

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Vlspar_Su

Do more than you ever dreamed possible with your woodworking jobs.

Valspar offers innovative, easy-to-use and apply products and superior support that help bring your ideas to life. So dream it, create it, and enjoy the results.

View how-to videos and find a local distributor at Valsparwood.com

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1/4/12 4:02 PM 3/6/13 3:03 PM

eB’s ImPAct In the decoRAtIve suRfAces IndustRy

Recent new developments in EB applications have begun to capture the imaginations of decorative surface manufacturers. Several decorative surface manufacturers already utilize EB machines on their production lines; many other companies are currently investigating the value of incorporating this technology. Unlike high pressure laminates that use phenol/formaldehyde rensis, the process of EB curing of monomers and oligomers does not produce formaldehyde emissions.

PotentIAl eB APPlIcAtIons In decoRAtIve suRfAce mAnufActuRIng:

AdvAntAges of eB technology

In the past EB machines were large and could be very expensive. In recent years customers have asked for smaller, less expensive EB systems to be developed, to provide easier and less cumbersome integration directly into existing and new process lines. Equipment providers like PCT have responded to these requests by introducing innovative new designs that leverage advances in technology and years of industrial EB system experience. Key recent innovations in EB machines include: • Integrated shield Roll design: PCT recently introduced an innovative new design that uses a “shield roll” for proper radiation shielding. This patented design uses a temperature controlled roll to support the material while the roll simultaneously serves as a functional portion of the required shielding. The results are reduced size and materials, minimization of the volume that must be inerted with nitrogen, and easier machine access for threading and cleaning.

• low Profile: An important printing technology that has emerged in recent years involves the use of variable sleeves on web offset presses. This style of press requires the accompanying EB system to accept a low web entry height. The latest EB system designs accommodate these web handling requirements and maintain a “side fire” orientation. The “side fire” orientation is preferred for the maintenance access that is required to perform a window foil change.

• extended voltage low energy systems: The first generation of more compact, lower cost EB equipment was introduced about 10 years ago. This equipment operated in the range of 80 to 125 kV, which was suitable for curing relatively thin layers of inks and coatings. Curing adhesives for lamination or crosslinking of thicker materials requires industrial EB processors operating from 150 to 300 kV. In recent years compact equipment has been introduced that can operate at up to 150 kV. This range has now been extended up to 175 kV. These higher energies allow one-side treatment of materials up to 150 g/m2 (150 microns for materials with a density of 1.0 g/cm3).

PCT Engineered Systems, LLC (PCT) is an American multinational engineering services provider, automation systems integrator and custom machine builder headquartered in Davenport, Iowa, United States. PCT is an OEM for a line of electron beam (EB) systems sold under the "BroadBeamTM" label; and its "Innovation" practice provides industrial automation integration solutions primarily to customers in the converting and metals markets.

Karl Swanson is PCT’s Director of Sales and Marketing for BroadBeam, and is a frequent speaker and author on EB technology and its impact in specific industries.

74

1. Scratch Resistance/Chemical Repellence: Surfaces cured by EB usually develop a tough, resistant finish, adding to the scratch resistance, stain resitance and durability of the finished product 2. Overprint Varnish/Coating Gloss Control: for decorative surfaces that are produced with an overprint coating, EB can ‘treat’ the entire surface – or select parts of it. Coatings are available to produce different degrees of gloss, adding to the realism and/or visual complexity of the surface 3. Pigmented Coating: EB instantly cures thick and/or opaque pigmented coatings uniformly onto substrates 4. Surface Texturing: EB can be used to produce an embossed surface onto decorative paper, increasing its visual and aesthetic impact 5. Lamination: EB offers a virtually instantaneous curing of adhesives used to laminate papers and films or bind finished decorative papers onto substrates 6. Material Modification: decorative paper can be impregnated with a resin and cured using EB to achieve desired characteristics. For multiple layer substrates, a number of acrylic layers can be partially cured in a first step and then completely cured in a second step The standard of excellence continues to be set high in the decorative surfaces industry, and the creative minds leading the charge to develop new, innovative products are certainly up to the challenge to make remarkable gains in the coming years. Armed with versatile technologies like EB to help manufacturers invent and evolve new products and production techniques, this is unquestionably a very exciting time to be involved in decorative surface development. s&p

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3/6/13 3:09 PM

I didnâ&#x20AC;&#x2122;t know...

Stiles offers a comprehensive range of finishing equipment.

Whether you make kitchen cabinets or architectural millwork, Stiles can help you improve your quality and efficiency. We offer a broad selection of premium, cost-effective finishing solutions for roll coat, vacuum coat, spray applications, curing, digital printing and more. Let us put our expertise to work for you.

For more information, contact Stephan Waltman at 616.698.7500 or swaltman@stilesmachinery.com.

Or visit us at www.stilesmachinery.com.

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76

SandP_BG2013.indd 76 Brand name

Standard Premium, Flooring Premium, Standard Premium High Density

Solidium, Solidium Free

Premier®, Premier® Plus, Premier® MR, Vesta Pine Premier®, Premier® Plus, Premier® HD Superior MDF, Superior Plus MDF, Superior SW, Superior Lite, Vesta Fibrex®, Fibrex® Vesta

Malvern, Arkansas

Moncure, North Carolina

Sault Ste. Marie, Ontario

St. Stephen, New Brunswick

InfiniCor

Krono-light, Krono-med, Krono-DR Krono-dur, Krono-dur plus

Langboard MDF, Elite®

Tlalnepantla, Mexico

MACOCELL

www.macosa.com.mx • +52 (55) 5715 5870

Maderas ConGloMeradas s.a. de C.V.

Willacoochee, Georgia

www.langboard.com • (912) 534-5959

lanGBoard, inC.

Eastaboga, Alabama

www.kronospanusa.com • (256) 741-8755

kronosPan llC

Monticello, Georgia

www.gp.com/build • (800) 727-9452

GeorGia-PaCiFiC Wood ProduCTs llC

Douglas Fir, Hemlock

Premier®, Premier® Plus, Premier® FR, Premier® MR, Vesta, eLite™, Evo, Terra™

Eugene, Oregon

Pine

Southern Yellow Pine

Southern Pine, Light Hardwood

Southern Pine

Mixed Hardwoods

Spruce, Pine, Fir

Pine/Hardwoods

Pine

Premier®, Premier® Plus, Premier® HD, Premier® MR, Vesta

Southern Pine

Hardwoods Northern Softwoods

wood species

Bennettsville, South Carolina

www.flakeboard.com • (800) 268-9830

FlakeBoard

El Dorado, Arkansas

www.temple.com • (800) 424-2311

del-Tin FiBer, llC

Shippenville, Pennsylvania

www.clarionindustries.com • (800) 373-4383

Clarion Boards, inC.

company and miLL Location

MediuM density Fiberboard

FSC

FSC

FSC

FSC

FSC

FSC

FSC

certified wood

ecc certified

•

•

•

•

•

•

•

•

•

•

•

nauf (no added urea-formaLdehyde)*

•

•

•

carB approved (uLef / naf)**

•

•

•

•

•

•

•

Low density

•

•

•

•

•

•

•

•

standard density

•

•

•

•

•

•

•

•

•

•

•

high density

•

•

•

•

•

•

•

•

•

•

moisture resistant

•

•

•

•

•

•

•

CS LP P W

BE CS DC MO S ST TM

CS HD LF LD MR

B CS F FD FO MN P PA PE PF PR T

B CS F FR FO HD LF M MR P PA PE

LP LD M MR PF

CS HD LF LD M

CS HD MR S

C-MDF FR HD LD MR

C-MDF CS FR HD LD LF M MR

CS LF LD MO MR S

C-MDF HD LD LF M MO MR

speciaL items and treatments (see Legend BeLow)

4 x Continuous 7 x Continuous

5 x 18

10 x Continuous

4 x Continuous

5 x Continuous,

10 x Continuous

10 x Continuous

5 x 18, 5 x 24

4 x 16

5 x 18

9 x Continuous

10 x Continuous

press size (ft.)

1/12 - 7/32

3/8 – 1-1/4

1/8 – 1-1/2

1/10 – 1/4

1/16 – 5/16

3/16 – 1-1/2

1/4 – 1 1/8

3/8 – 1-1/2

1/4 – 1-1/4

3/8 – 2

3/16 – 1

3/16 – 1-1/8

thickness range (in.)

48-51

41 – 52

32 – 62

50 – 56

55 – 62

40 – 48

39 – 58

41 – 46

20 – 55

39 – 55

40 – 60

38 – 57

density range (LBs/ft3)

w w w. C o m p o s i t e P a n e l . o r g

C o M P o s i T e Pa n e l a s s o C i aT i o n

m e di u m d e nsit y fi b e r boar d 2013

3/6/13 3:12 PM

SandP_BG2013.indd 77

Megaboard

Super Refined MDF2®, Glacier Green™ and Glacier Clear™

ARREIS, Medex, Medite, Medite II Medite FR, Medite 3D, Permacore

ULTRASTOCK

Uniboard MDF, NU Green® MR50

Ranger Board

White Court, Alberta

Spruce, Pine, Fir

Spruce, Pine, Fir

Southern Yellow Pine

Softwood, Hardwood

Mixed Hardwoods

Western Softwoods

Western Softwoods

100% Pine

FSC

FSC

FSC

FSC

SFI

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

HD LF LD

HD LF LD

CS FD HD LF MR PR

HD LD MO MR

BE CS HD LD LF MO MR S

CS DC FR HD LD MR MO S

CS FD HD LD LF MR

DC SR HD LD

6 x 24

10 x Continuous

9 x Continuous

9 x Continuous

9 x 25

5 x 18

5 x 18, 10 x Continuous

8 x 20

3/8 – 1-1/2

3mm – 3/4

1/16 – 3/8

1/4 – 1-1/4

1/4 – 1-1/2

1/4 – 1-1/2

1/16 – 1-1/2

3/4 – 4

41 – 60

41 – 60

45 – 62

46 – 59

40 – 55

40 – 55

40 – 60

22 – 65

Additional company contact information can be found on pages 90-93.

surface&panel

buyers guide 2013

** Manufacturers approved by the California Air Resources Board (CARB) to produce composite wood products that meet the no-added formaldehyde (NAF) and/or ultra-low emitting formaldehyde (ULEF) requirements of CARB's ATCM 93120 (2008). See CompositePanel.org for the most current list of CARB-approved manufacturers.

* Panel products manufactured with No Added Urea-Formaldehyde (NAUF) resins may be eligible for low-emitting materials credit under USGBC's LEED rating systems.

Check with the manufacturer to confirm the current eligibility of specific products.

Special itemS anD treatmentS:

Base Coat (B), Bullnose Edge (BE), Countertop (C), Concrete Form (CF), Colored MDF (C-MDF), Cut to Size (CS), Door Core (DC), Door Stiles and Rails (SR), Edge Fill (EF), Edge Tape (ET), Fill (F), Fire Retardant (FR), Flush Door Skins (FD), Foil (FO), High Density (HD), Hot Melt Wax (H), Laminate Flooring Substrate (LF), Laminated Products (LP), Lockblocks (LB), Low Density (LD), Melamine (M), Mende (MN), Moisture Resistant (MR), Moulding (MO), Moulded Door Skins (MDS), Paint (P), Paper (PA), Perforated (PE), Prefinished (PF), Print (PR), Shelving (S), Smooth Siding (SS), Stair Tread (ST), Textured Siding (TS), Topcoat (T), Tongue and Groove (TG), Turning and Moulding (TM), Vinyl (V), Wood Veneer (W)

WestPine MDF, EcoGold™

Quesnel, British Columbia

www.westfraser.com • (780) 413-8900

WesT Fraser Mills lTd.

Mt. Gilead, North Carolina

www.unilin.com • (910) 439-6959

unilin us MdF

Mont-Laurier, Quebec

www.uniboard.com • (800) 263-5240

uniBoard

Mt. Jewett, Pennsylvania

www.temple.com • (800) 424-2311

TeMPle-inland

Medford, Oregon

www.sierrapine.com • (800) 676-3339

sierraPine

Columbia Falls, Montana

www.plumcreek.com • (800) 548-3099

PluM Creek MdF, inC.

Broken Bow, Oklahoma

www.panpacificproducts.com • (580) 584-6247

Pan PaCiFiC ProduCTs, inC.

medium density fiberboard

77

3/6/13 3:14 PM

Brand name

www.panolam.com • (800) 672-6652 Huntsville, Ontario Panolam

PAnoLAm industriEs intErnAtionAL, inC.

www.newpro.ca • (250) 847-4394 Smithers, British Columbia NEWPRO Blonde

northErn EnginEErEd wood ProduCts, inC.

www.masisa.com • +52 (55) 91382300 Ext. 2332 Chihuahua, Chihuahua Zitacuaro, Michoacan

mAsisA s.A. dE C.V.

www.customdoorcomponents.com • (800) 826-4020 Marshfield, Wisconsin Uni-Cor ST, Uni-Cor ST Lite, Uni-Cor FR

mArshFiELd doorsYstEms, inC.

www.macosa.com.mx • +52 (55) 5715 5870 Tlalnepantla, Mexico MACOPAN

mAdErAs CongLomErAdAs s.A. dE C.V.

www.flply.com • (850) 948-2211 Greenville, Florida

FLoridA PLYwoods, inC.

www.flakeboard.com • (800) 268-9830 Albany, Oregon Duraflake®, Vesta, Terra Bennettsville, South Carolina UltraPine®, UltraPine® Plus, Vesta Moncure, North Carolina UltraPine®, UltraPine®Plus, UltraPine® Custom St. Stephen, New Brunswick Rezflake, Vesta

FLAkEBoArd

www.duraplay.com • (505) 217-1700 Parral, Chihuahua Duraplay Supremo, Duramel, Duracore, Duralam

durAPLAY dE PArrAL, s.A. dE C.V.

www.collinspineparticleboard.com • (800) 547-1793 Klamath Falls, Oregon Collins Pine Particleboard, Collins Pine Freeform

CoLLins ProduCts, LLC

www.bc.com/particleboard • (888) 264-7372 La Grande, Oregon Boise Select®, Boise Evergreen™, Anchor™ Super Shelf®, Super Step®

BoisE CAsCAdE ComPAnY

www.agristrand.com • (888) 250-5625 Mankato, Minnesota Harvest Gold

AgristrAnd mAnkAto, LLC

company and mIll locatIon

Canadian Wood Mixture

Pine, Spruce

Ponderosa Pine Wood Mixture

Aspen, Basswood, Northern Hardwoods

Pine / Softwood

Southern Yellow Pine

Douglas Fir, Hemlock Pine Pine Spruce

Pine

Western Pine

Western Pine, Mixed Softwoods

Agrifiber

Wood specIes

Particleboard

FSC

FSC FSC FSC FSC

FSC

FSC

certIfIed Wood

ecc certIfIed

•

•

• • • •

•

•

•

•

nauf (no added urea-formaldehyde)*

•

•

•

•

•

•

carB approved (ulef / naf)**

•

•

•

• •

•

•

m-0

• • • •

•

IndustrIal Grades

• • • •

•

•

•

m-1

SandP_BG2013.indd 78

•

•

• • • •

•

•

•

m-s

78 m-3i

•

• • • •

•

• •

• • • •

•

• • • •

• •

•

• •

• •

m-2

floor underlayment (pBu)

•

•

•

•

door core ld-1, ld-2

mfd home deckInG d-2, d-3

•

•

• • • •

•

CS DC FR HD M MR S ST CS DC LD M MR S CS DC LD M F FO LP M MN P PA PF PR T

C FR LP M MR

M

BE C CS FO LP M S ST CS FO LP M

CS DC SR FR LB LD

CS LP P W

BE CS PA S V W

C C C B

BE C CS EF ET FO LP M MN MR PA S ST W

C CS MR S

BE C CS EF HD LD MR S ST

DC LD

specIal Items and treatments (see leGend BeloW)

1/8 – 1-1/8

3/8 – 1-1/4

3/8 – 1-1/4

7/16 – 1-3/4

40 – 55

42 – 47

42 – 50

28 – 47

densIty ranGe (lBs/ft3)

5 x 18, 8 x Continuous

8 x 48

8 x Continuous 8 x 20 Multi-Opening

7x9

4 x Continuous 8 x Continuous

5 x 12, 5 x 24

1/4 – 1-1/2

1/4 – 1

3/8 – 1-1/8 3/8 – 1-1/4

1-1/8 – 2-1/4

1/12 - 5/16

5/16 – 5/8

42 – 45

38 – 50

40 – 50 40 – 50

28 – 37

46-49

50

4 x 24, 6 x 26 3/8 – 1-15/16 32 – 55 10 x Continuous 9/32 – 1-1/2 30 - 46 9x24 multi-opening 3/8-1 1/2 30-48 4 x Continuous, 8 x 32 3.0mm – 1-1/8 42 - 47

8 x 48 Single Opening, 4’ Mende

5 x 24

5 x 18, 4 x 24

5 x 40

press sIze (ft.)

thIckness ranGe (In.)

w w w. C o m p o s i t e P a n e l . o r g

C o m P o s i t E PA n E L A s s o C i At i o n

par ticle boar d 2013

3/6/13 3:15 PM

Panolam

SandP_BG2013.indd 79

Pine

Softwood, Hardwood Softwood, Hardwood

Fir, Pine

Southern Pine Southern Pine Southern Pine Southern Pine

Spruce, Pine, Fir, Maple, Birch, Aspen

Southern Pine Western Pine Western Softwoods

Fir, Pine Blend Western Pine, White Fir Southern Pine Southern Pine

Recycled Wood Pallets

Pine (Some Recycled)

Western Softwoods

Canadian Wood Mixture

FSC FSC

FSC, SFI

FSC FSC FSC FSC

FSC FSC

FSC FSC FSC

FSC FSC FSC FSC

FSC

FSC / SCS

•

• •

•

• • • •

• •

• • •

• • • •

•

•

•

•

• •

•

•

•

•

•

•

•

•

•

•

•

•

•

•

• • •

•

• •

•

•

•

•

• •

•

• • • •

• • •

• • • •

•

•

•

• •

•

• • • •

•

• • •

• • • •

•

•

•

• •

•

• • • •

•

• • •

• • • •

•

•

• • • •

•

• • • •

• •

• • • •

• • •

• • • • • •

• • • • • •

• •

•

• •

•

•

• • • •

• •

• •

•

•

•

•

•

• • • •

• • • •

•

•

•

C CS DC LB LD

C DC LD LP M MR LD LP M

CS DC FO LP LB M PA PF S V W

BE C CS EF HD LD MR S C DC LD MR FR LD MR LD MR

C LD M

C CS DC HD LD MR S BE C CS DC EF HD LD MR S BE C CS DC EF FR HD LD MR S ST

B BE C CS DC EF ET F FO HD M MR P PA PF PR S ST T V W LD C EF ET HD LD M S ST C CS DC HD LD M BE C MR S

CS HD LD MR S

C CS FO LP LD M MR P S V W

CS DC MR

C FR LP M MR

5 x 12

8 x 114, 10 x Continous 8 x 20 (10 multi-platen)

4 x 16

4 x 24 9 x 25 4 x 24 4 x 24

9 x & 10 x Continuous

5 x 18 5 x 24 5 x 24, 4 x 16

8x24 5 x 24 10 x continuous 5 x 24

4x8

4 x 40

4x8

5 x 18, 8 x Continuous

7/16 – 1-1/2

1/4 – 1-3/4 3/8 – 1-1/8

3/8 – 1-3/4

1/4 – 1-7/16 3/8 – 1-1/2 1/4 – 1-7/16 3/8 – 1-1/4

1/4 – 1-1/2

3/8 – 1-7/8 3/8 – 1-3/16 3/8 – 1-3/4

3/8 – 1-1/2 7/16 – 1-1/2 1/4 – 1-11/16 1/2 – 1-1/4

3/8 – 3/4

3/8 – 1-3/8

1/4 – 1-1/8

1/4 – 1-1/2

30 – 48

36 – 43 36 – 43

30 – 47

41 – 52 41 – 52 41 – 52 41 – 52

38 – 44

32 – 55 32 – 55 32 – 55

30 – 55 40 – 49 34 – 50 42 – 52

42 – 55

42 – 47

28 – 48

42 – 45

Additional company contact information can be found on pages 90-93.

surface&panel

buyers guide 2013

** Manufacturers approved by the California Air Resources Board (CARB) to produce composite wood products that meet the no-added formaldehyde (NAF) and/or ultra-low emitting formaldehyde (ULEF) requirements of CARB's ATCM 93120 (2008). See CompositePanel.org for the most current list of CARB-approved manufacturers.

* Panel products manufactured with No Added Urea-Formaldehyde (NAUF) resins may be eligible for low-emitting materials credit under USGBC's LEED rating systems.

Check with the manufacturer to confirm the current eligibility of specific products.

Special itemS anD treatmentS:

Base Coat (B), Bullnose Edge (BE), Countertop (C), Concrete Form (CF) Cut to Size (CS), Door Core (DC), Door Stiles and Rails (SR), Edge Fill (EF), Edge Tape (ET), Fill (F), Fire Retardant (FR), Flush Door Skins (FD), Foil (FO), High Density (HD), Hot Melt Wax (H), Laminate Flooring Substrate (LF), Laminated Products (LP), Lockblocks (LB), Low Density (LD), Melamine (M), Mende (MN), Moisture Resistant (MR), Moulding (MO), Moulded Door Skins (MDS), Paint (P), Paper (PA), Perforated (PE), Prefinished (PF), Print (PR), Shelving (S), Smooth Siding (SS), Stair Tread (ST), Textured Siding (TS), Topcoat (T), Tongue and Groove (TG), Turning and Moulding (TM), Vinyl (V), Wood Veneer (W)

www.webbfurn.com • (276) 236-6141 Galax, Virginia Webb Particleboard

wEBB FurniturE EntErPrisEs, inC.

www.uniboard.com • (800) 263-5240 Sayabec, Quebec Uniboard PB, NU Green® zero Val-d’Or, Quebec Uniboard PB, NU Green® 2

uniBoArd

www.timberproducts.com • (800) 547-9520 Medford, Oregon GreenT ™

timBEr ProduCts ComPAnY

www.temple.com • (800) 424-2311 Diboll, Texas Temstock Hope, Arkansas Temstock Monroeville, Alabama Temstock Thomson, Georgia Temstock

tEmPLE-inLAnd

www.tafisa.ca • (888) 882-3472 Lac-Megantic, Quebec Tafipan Eco® Tafipan®

tAFisA CAnAdA inC.

www.sierrapine.com • (800) 676-3339 Adel, Georgia ENCORE™, ENCORE™ MR Martell, California Ampine™, Encore™ Springfield, Oregon ENCORE™, ENCORE™ FR, ENCORE™ MR

siErrAPinE

www.Roseburg.com • (800) 245-1115 Dillard, Oregon UltraBlend™, SkyBlend™ Missoula, Montana UltraBlend™, SkyBlend™ Simsboro, Louisiana UltraBlend™ Taylorsville, Mississippi UltraBlend™, SkyBlend™

rosEBurg

www.rehriglogistics.com • (262) 287-0169 Easton, Pennsylvania RECB™

rEhrig PACiFiC LogistiCs

www.pacificpanelsmexico.com • (619) 819-6064 Tijuana, Mexico Best Board

PPm PACiFiC PAnELs mExiCo, s.A. dE C.V.

www.plummerforestproducts.com • (208) 777-2202 Post Falls, Idaho EnStron, EnStron Plus, Terramica

PLummEr ForEst ProduCts

Huntsville, Ontario

particleboard

79

3/6/13 3:16 PM

TruWood Siding & Trim

BranD nameS

Canexel SmartSide

BranD name

Douglas Fir

Aspen, Mixed Hardwoods

WooD SpecieS

SFI SFI

SFI

SFI

certifieD WooD

WooD certification

•

•

•

•

•

•

•

SUrfaceS

• •

•

•

•

•

•

claSS

•

•

•

•

•

•

•

•

•

•

• •

application

•

•

•

•

•

inTerior paneling

2" – 12"

N/A 3" – 12"

192"

N/A 16'

9" – 12" 6" – 12"

Additional company contact information can be found on pages 90-93.

N/A 4'

6" – 16" 84" – 108"

l

N/A 8' – 9'

48"

w

panel SiDing

3/8 – 7/16 7/16 – 5/4

7/16 – 5/4

thickneSS categorieS (incheS)

B CS HD LD M P PE PF PM TS

B CS F GD P PE PF PR T

Special itemS anD treatmentS (See legenD aBove)

4 x 16

4x8

preSS Size (ft.)

1/10 – 5/8

1/10 – 1/4

thickneSS range (in.)

50 - 70

62 - 66

DenSity range (lBS/ft3)

Special itemS anD treatmentS: base coat (b), bullnose edge (be), countertop (c), concrete form (cf) cut to Size (cS), door core (dc), door Stiles and rails (Sr), edge fill (ef), edge Tape (eT), fill (f), fire retardant (fr), flush door Skins (fd), foil (fo), garage door panels (gd), high density (hd), hot melt wax (h), laminate flooring Substrate (lf), laminated products (lp), lockblocks (lb), low density (ld), melamine (m), mende (mn), moisture resistant (mr), moulding (mo), moulded door Skins (mdS), paint (p), paper (pa), perforated (pe), prefinished (pf), primed (pm), print (pr), Shelving (S), Smooth Siding (SS), Stair Tread (ST), Textured Siding (TS), Topcoat (T), Tongue and groove (Tg), Turning and moulding (Tm), Unprimed (Up), vinyl (v), wood veneer (w)

12' 16'

192"

l

w

l

w

lap SiDing

trim (l x W)

w w w. C o m p o s i t e P a n e l . o r g

* Panel products manufactured with No Added Urea-Formaldehyde (NAUF) resins may be eligible for low-emitting materials credit under USGBC's LEED rating systems.

Check with the manufacturer to confirm the current eligibility of specific products.

www.stimsonlumber.com • (800) 445-9758 Forest Grove, Oregon Stimson Hardboard

stimson lumber comPany

www.gp.com/build • (800) 727-9452 Phillips, Wisconsin Jubilee, Lionite, UltraStrate

GeorGia-Pacific wood Products llc

company anD mill location

Hardboard

www.lpcorp.com • (888) 820-0325 East River, Nova Scotia Roaring River, North Carolina

louisiana-Pacific corPoration

www.collinsco.com • (800) 417-3674 Klamath Falls, Oregon

collins Products, llc

company anD mill location

ecc certifieD ecc certifieD

Special itemS

Unprimed

trim

prefiniShed

SiDing SmooTh Siding naUf (no aDDeD Urea-formalDehyDe)*

TexTUred Siding Two-Sided (S2S)

TexTUred Trim Tempered

SmooTh Trim one-Sided (S1S)

reverSible Un-Tempered

primed indUSTrial

EnginEErEd Wood Siding and trim

door Skin/face

SandP_BG2013.indd 80 TreaTed

80 Tileboard

c o m P o s i t e Pa n e l a s s o c i at i o n

e ng i n e e r e d wood si di ng an d tr i m / Har d Boar d 2013

3/6/13 4:10 PM

SandP_BG2013.indd 81

Boise Cascade Company

Clarion Boards Inc.

Collins Products LLC

Dakota Panel

Decorative Panels International, Inc.

Del-Tin Fiber, LLC

Duraplay de Parral, SA de CV

Flakeboard Company Ltd.

2.

3.

4.

5.

6.

7.

8.

9.

31

30

30 35

29

9 30

9

27

4 4

21

39

2

25

Copyright Š February 2013 Composite Panel Association. All Rights Reserved. www.CompositePanel.org

39. West Fraser Mills Ltd.

38. Webb Furniture Enterprises, Inc.

37. Unilin-US Ltd.

36. Uniboard

35. Timber Products Company

34. Temple-Inland

33. Taosa Paneles SA de CV

32. Tafisa Canada Inc.

31. Stimson Lumber Company

30. SierraPine Ltd.

29. Roseburg

28. Rehrig Pacific Logistics

27. PPM Pacific Panels Mexico, SA de CV

26. Ponderplay, SA de CV

25. Plummer Forest Products

24. Plum Creek MDF, Inc.

23. Panolam Industries International Inc.

22. Pan Pacific Products, Inc.

21. Northern Engineered Wood Products Inc.

20. Masonite International Corporation

19. Marshfield DoorSystems, Inc.

18. MASISA, SA de CV

17. Maderas Conglomeradas, SA de CV (MACOSA)

16. Louisiana-Pacific Corporation

15. Langboard, Inc.

14. Kronospan LLC

13. JELD-WEN, Inc.

12. Industrias Emman, SA de CV

11. Georgia-Pacific Wood Products LLC

10. Florida Plywoods, Inc.

Agristrand Mankato, LLC

1.

29

24

39

8

26

18

18

33 1212

5

18 17 17

20

34

22

1

34

9 7 29

19

11

29 20

34

9

14

6

16

9

9

13

9

36

28

32

9 9

16

surface&panel

buyers guide 2013

Non-Member MDF, Hardboard or Engineered Wood Siding/Trim

Non-Member Particleboard

CPA Hardboard and Engineered Wood Siding/Trim Members

CPA Medium Density Fiberboard Members

CPA Particleboard Members

9

45 37

34 3

16

38

15

34

30 10

14 11

23

36

36

North American Composite Panel Manufacturers

North AmericAN composite pANel mANufActurers mAp

81

3/6/13 4:15 PM

Architects & Designers...

Build Your Knowledge with tools anD materials from the composite panel association

new

â&#x17E;¨

tfl makes environmentally friendly Decorative panels affordable, attractive and easy the science of sustainability: how composite wood panels measure up

i s

G row i n G . . .

continuing education at your fingertips...

li b r a ry

light basis weight paper laminates: high fidelity, cost-effective Design solutions

t u n e D. . .o u r

thermally fused melamine: where ecology, economy, aesthetics and performance meet

3D laminates: Versatile surfacing

material for todayâ&#x20AC;&#x2122;s environments

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Decorative foils Give weight to cost-effective surface Design the evolution of sustainable, cost-effective Decorative surface materials

courses available online at www.Decorativesurfaces.org composite pane l association

SandP_BG2013.indd 82

| 866-4composites

| www.Decorativesurfaces.org

3/6/13 4:16 PM

SandP_BG2013.indd 83 BranD name

www.funderamerica.com • (800) 438-6276 Hope, Arkansas; FUNDER Mocksville, North Carolina Sebring, Florida

Funder AmericA, inc.

www.flply.com • (850) 948-2211 Greenville, Florida

FLoridA pLywoods, inc.

www.flakeboard.com • (800) 268-9830 Albany, Oregon Duraflake®, Terra™ (NAUF) Bennettsville, South Carolina UltraPine®, Vesta™ (ULEF) Moncure, North Carolina Premier®, UltraPine®, HDF Sault Ste. Marie, Ontario Superior MDF, Superior Plus MDF, Superior SW MDF, Vesta (ULEF) St. Stephen, New Brunswick Fibrex®, Rezflake, Vesta (ULEF)

FLAkeboArd

www.duraplay.com • (505) 217-1700 Chihuahua, Mexico Duralam, Duramel, Duracore

durApLAy de pArrAL, sA de cV

www.columbiaforestproducts.com • (800) 637-1609 St. Casimir, Quebec Melawood products Trumann, Arkansas

coLumbiA Forest products

www.americanlaminates.com • (800) 800-2536 Riverbank, California

AmericAn LAminAtes, incorporAted

comPany anD Location

Laminators

surface&panel

Jmc wood mAnuFActurinG

www.gp.com/build • (800) 727-9452 Monticello, Georgia InfiniCor

GeorGiA pAciFic wood products LLc

buyers guide 2013

•

nauF (no aDDeD urea-FormaLDeHyDe)*

•

• • •

•

• •

•

3D Laminates

•

Decorative FoiLs

•

•

•

• •

Heat transFer FoiL

•

HigH Pressure Laminates

•

LigHt Basis WeigHt PaPer

•

•

•

•

•

• •

mDo / HDo

•

•

PHenoLic

•

PoLyester

•

PoLyProPyLene

•

saturateD PaPer

•

tHermaLLy FuseD Laminate

•

•

• • • •

•

•

vinyL FiLm

•

•

•

•

•

•

• •

WooD veneer

Exact matching across multiple product lines from one location. Featuring: custom lamination of flat panels (HPL, foils, vinyl, surf(x), FRP, KYDEX, Boltaron, Metal, duraMAX™ on Plywood, Gyp, PBD, MDF), profile wrapped mouldings, membrane pressing, miter-folding, contour & straight banding, routing and drilling. Full part fabrication and assembly to print. Capable of turnkey fixtures and cabinets.

Standard as well as custom papers available. Can ship raw, cut-tosize, printed and paper laminated panels on same truck. Perforation.

Multiple surface textures & glosses, complete fabrication/ component capability and multiple sizes.

Cut-to-size, bullnose edge, drawer sides, shelving, end panels, tops & bottoms. Particleboard manufactured in-house; homogeneous.

Specialty products also include melamine lamination on thin MDF (Fibrex®), moisture resistant, fire-rated, NAUF and ULEF (Vesta), particleboard and MDF.

Mix ship capabilities with raw MDF, melamine laminated MDF and particleboard. Can produce MDF/HDF, particleboard, mende with paint, print, melamine, paper/foils, CTS and perforated board from one source.

Mix loads capabilities with raw PB, Mende, softwood and hardwood plywood, CTS, bullnose and furniture parts.

Hardwood Plywood. FSC Capable.

Hardwood Plywood. Capable of laminating 5' wide panels.

FSC Capable. Coating Available.

Offering one premium melamine panel product line only (no low line).

With MDF and CARB II Pine manufactured to M2 Plus specifications.

High inventory with 50+ colors in stock as panels, edge-band shelving, line bored or grooved. Available in FSC & other LEEDs credits material.

sPeciaL treatments, Features anD caPaBiLities

Additional company contact information can be found on pages 90-93.

surface&panel

* Panel products manufactured with No Added Urea-Formaldehyde (NAUF) resins may be eligible for low-emitting materials credit under USGBC's LEED rating systems.

Check with the manufacturer to confirm the current eligibility of specific products.

www.jmcwood.com • (314) 291-0414 Bridgeton, Missouri

SFI

FSC

•

•

FSC

FSC

• • • •

•

•

ecc certiFieD

FSC FSC

FSC FSC

FSC

certiFieD WooD

No

Yes

No

Yes

Yes

Yes

Yes Yes

Yes

No No

No

PB, mDF or HB ProDucer

buyers guide 2013

PB, MDF, Gypsum, MR, FR. Plywood, NAF

Thin MDF

PB, MDF

PB, MDF, Veneer Core

PB, MDF, HDF (Fibrex®), Mende, Fire-rated (Duraflake®FR/ Premier®FR), Moisture Resistant (VESTEX™ MR50), NAUF(Terra™), ULEF(Vesta™)

PB, MDF, Mende, Veneer Core

both locations: PB, MDF, HB, Plywood

ECC PB, MDF, NAF PB, NAF MDF

suBstrates oFFereD

w w w. D e c o r a t i ve S u r f a c e s . o r g

w w w. C o m p o s i t e P a n e l . o r g

l a m i n ato rs 2013 co n t i n u e s o n n e x t s p r e ad l a m i n ato rs

83 83

3/7/13 9:39 PM

84

SandP_BG2013.indd 84 BranD name

www.panolam.com • (800) 672-6652 Albany, Oregon Panolam®, Pluswood® TFL Auburn, Maine Pionite Decorative Services® Hampton, South Carolina Nevamar® Huntsville, Ontario Panolam®, Pluswood® TFL Norcross, Georgia Panolam®, Pluswood® TFL Oshkosh, Wisconsin Panolam®, Pluswood® TFL

panolam industries international, inC.

www.panelspec.com • (254) 774-9800 Temple, Texas

panel speCialists, inC.

www.olon.com • (905) 877-7300 Geneva, Illinois Decorative Laminates Georgetown, Ontario Olon Components Jefferson, Indiana Olon Creative Products Washington, Indiana Olon Components

olon industries inC. (Components diVision)

www.newpro.ca • (250) 847-4394 Smithers, British Columbia

northern engineered Wood produCts

www.mjbwood.com • (972) 293-5249 Cedar Hill, Texas

mJB Wood group, inC.

www.masisa.com • +52 (55) 91382300 Ext. 2332 Chihuahua, Mexico Panelart

masisa s.a. de C.V.

www.macosa.com.mx • +52 (55) 5715-5870 Tlalnepantla, Mexico MACOPELL, MACOMELL, MACOPLAY

maderas Conglomeradas s.a. de C.V.

www.lamtech.net • (800) 231-2523 Diboll, Texas Gallatin, Tennessee Ridgeway, Virginia Tiffin, Ohio

laminate teChnologies

www.kmlcorp.com • (888) 358-5075 Tacoma, Washington Stockton, California

Kml Corporation

anD Location

comPany

Laminators

•

• • •

FSC, SFI/SCA FSC, SFI/SCA FSC, SFI/SCA

•

ecc certiFieD

FSC, SFI/SCA

FSC FSC FSC FSC

FSC

WooD

certiFieD

nauF (no aDDeD urea-FormaLDeHyDe)*

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3D Laminates

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Decorative FoiLs

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Heat transFer FoiL

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HigH Pressure Laminates

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•

LigHt Basis WeigHt PaPer

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•

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mDo / HDo

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PHenoLic

•

•

PoLyester

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PoLyProPyLene

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saturateD PaPer

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tHermaLLy FuseD Laminate

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•

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•

vinyL FiLm

•

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WooD veneer

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•

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•

PB, MDF, Veneer Core, NAF, FSC, Fire Retardant, Moisture resistant

oFFereD

suBstrates

Six laminating plants located throughout North America (Albany, OR; Auburn, ME; Hampton, SC; Huntsville, ON; Norcross, GA; Oshkosh, WI).

Custom Component parts and OEM manufacturing. Manufactures Wall Systems, Casework, Marine Panels, and Panel Board. Services include laminating, edgebanding, cut-sizing, drilling, and machining.

Decorative profile wrapped cabinet stiles and rails with thermally fused polyester, vinyl and lightweight papers. Vinyl wrapped drawer components, v-grooved, blank, mitrefold and KD drawer systems.

Baltic birch drawer sides.

Combination orders including raw PB and large selection of TFL. M2-Premium capabilities on all products. Multiple TFL suppliers.

Overseas shipping specialists.

Custom component fabricator. Cut-to-size, edgebanding, CNC routing and boring. National warehouse distribution.

In-house impregnation, mix loads capabilities with raw PB, Bullnose, Stair Tread and CTS.

Cut to size, LP in one / two faces, Thickness up to one inch, Mix PB/MDF.

PB, MDF, Hardwood Plywood

All locations:

PB, MDF, HB, Thermax

All locations: MDF, Solid Wood, Metal, Backers, Fiberglass, Plastic

ECC/CARB/ NAUF/LEED

PB, MDF, HB, Plywood

PB

PB, MDF

Fully integrated manufacturing facilities featuring continuous and HPL laminating, membrane pressing plus full fabrication capabilities. Double All locations: sided continuous laminators capable of laminating papers, vinyls, PB, MDF, polyester and polypropylene. HPL panels available in many sizes and Hardwood Plywood, from all major HPL manufactures. Full fabricating capabilities at all Veneer Core locations including cut-to-size, edge banding, drilling, dadoing, toe notching, mitre folding and routing for custom components.

Top quality panels with decorative overlays from Uniboard, Arclin, Wilsonart, Formica and Tafisa. Variety of plate finishes available including Edgewood. Slotwall panels, edgebanding/shelving, custom components and line boring. High pressure laminate bonded panels.

Features anD caPaBiLities

sPeciaL treatments,

Yes Yes Yes

Yes

No

No

Yes

No

Yes

Yes

No

ProDucer

PB, mDF or HB

w w w. D e c o r a t i ve S u r f a c e s . o r g

w w w. C o m p o s i t e P a n e l . o r g

C o m p o s i t e pa n e l a s s o C i at i o n

l a m i n ato rs 2013 co n t i n u e d f ro m p r e v i o us pag e

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Panolam®, Pluswood® TFL

SandP_BG2013.indd 85

FSC FSC

FSC/SFI

FSC

FSC

• •

•

• • •

FSC FSC FSC

FSC

•

•

FSC

FSC, SFI/SCA

• •

•

•

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•

Top quality TFL panels with decorative overlays, multiple surface textures & glosses, complete fabrication/component capability and multiple sizes, slotwall panels, edgebanding/shelving, custom components and cut-tosize, bullnose edge, drawer sides, shelving, end panels, tops & bottoms.

Thermofused laminate panels. Matching products such as high pressure laminates, PVC edgebanding, mouldings and 3D laminates. All surfaces available on NU Green particleboard–no urea formaldehyde added. Multiple surface textures/glosses and multiple sizes. Thermofused laminate panels with custom designs: WilsonArt, Formica, Coveright, Arclin and other papers available.

Thermofused laminate panels, rolled laminates (vinyl & foil), UV finish, extensive custom components capabilities, drawer sides (square edged or bullnosed UV),, shelving. Specialty textured laminates, hardwood face/laminate back panels.

Tafisa Decorative Panels are offered with various complementary color matching products such as high pressure laminates, PVC edgebanding, polyester wrapped mouldings, thermovinyl films and five piece doors.

StevensWood Premium Textured Panels and HPL, Wilsonart, Formica, Arclin, Pionite patterns. HPL Panels, Vinyl Panels, Cut Parts: Cut, Edgeband, slotwall, CNC routing, cabinet parts, fixture parts, shelving.

Full spectrum panel laminating. Thermofused HD melamine offering a distinctive deep grain texture. Lightweight PUR panel production using aluminum & paper honeycomb. cores. High Gloss Acrylic laminations using PUR. High pressure laminate panels from all major HPL brands.

Mixed shipments of flat panel and CTS from this integrated producer of custom designs, Wilsonart, Formica, Arclin, Coveright and others.

Mixed shipments of flat panel, CTS, edge-treated matching surfaces from this integrated producer of custom designs, Wilsonart, Formica, Arclin, Coveright and others.

Eight laminating plants located throughout the US (Elkhart, IN; Mt. Joy, PA; Decatur, AL; Phoenix, AZ; Waco, TX; Woodburn, OR; Fontana, CA). Drawer sides, wrapped mouldings, cut-to-size, HPL panels, edgebanding and custom components, and membrane pressed doors.

Custom laminating and cutting –shelving and drawer parts – edgebanding, CNC routing and boring, moulding, profile wrapping and RTA packaging to precise custom specifications.

Additional company contact information can be found on pages 90-93.

PB, MDF, HB, Plywood

Plywood

No

Yes

Yes

Yes

No

No

Yes No Yes

Yes

Yes

No

No

Yes

buyers guide 2013

PB, MDF

PB, NU Green MDF, HDF

PB, MDF, Plywood

PB, MDF, NAF PB

PB, MDF, Plywood.

Fire-rated PB, MDF. MR PB, MDF. NAF (Green) PB, MDF.

PB, MDF, Plywood, NAF, NAUF PB & MDF FR PB & MDF

PB, MDF

PB, MDF, VC, HB, SkyBlend™ and others

PB

PB, MDF, HB, Luan and Decorative Hardwood, Plywood

surface&panel

* Panel products manufactured with No Added Urea-Formaldehyde (NAUF) resins may be eligible for low-emitting materials credit under USGBC's LEED rating systems.

Check with the manufacturer to confirm the current eligibility of specific products.

www.visulam.com • (450) 566-5622 Lachute, Quebec

VisuLaM diVision of afa forest produCts inC.

www.uniboard.com • (800) 263-5240 Sayabec, Quebec Uniboard TFL Val-d'Or, Quebec Uniboard TFL

uniBoard

www.timberproducts.com • (800) 547-9520 White City, Oregon Spectraboard, Spectracore, ColorLam, Decraboard

tiMBer produCts CoMpany

www.tafisa.ca • (888) 882-3472 Lac-Mégantic, Quebec Tafilam® Tafisa Decorative Panels

tafisa Canada inC.

www.stevensmelamine.com • (217) 540-3100 Teutopolis, Illinois StevensWood™, Stevens HPL, Stevens Shelf™

steVens industries, inC.

www.roucke.com • (303) 339-4120 Denver, Colorado PURECORE TFL

rouCKe, inC.

www.Roseburg.com • (800) 245-1115 Dillard, Oregon Duramine TFL, Hardwood Plywood, UltraFinish-Paper & Vinyl Overlays, RediPly, Melagard, Redishelf, SkyBlend™ Missoula, Montana Duramine TFL, Melagard, SkyBlend™ Oxford, Mississippi Duramine TFL, SkyBlend™ Simsboro, Louisiana Duramine TFL

roseBurg

www.pacificpanelsmexico.com • (619) 819-6064 Tijuana, Mexico Best Board

ppM paneLs MexiCo, s.a. de C.V.

www.patrickind.com • (574) 294-7511 Elkhart, Indiana Tualatin, Oregon

patriCK industries, inC.

www.pasquierpanel.com • (253) 863-6323 Sumner, Washington

pasquier paneL produCts

Oshkosh, Wisconsin

l a m i n ato rs

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86

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www.omnova.com/laminates Fairlawn, Ohio Auburn, Pennsylvania Jeanette, Pennsylvania Monroe, North Carolina

• (866) 332-5226 OMNOVA Laminates, surf(x) 3D Laminates, EFX 3D Laminates, radiance Flat Laminates, duraMAX Flat Laminates

omnovA solutions inc.

www.olon.com • (905) 877-7300 Geneva, Illinois Olon Decorative laminates

olon inDustries inc. (DecorAtives Division)

www.munksjo.com • (978) 342-1080 Leominster, Massachusetts

munKsjo pAper

www.lamigraf.com • +34 93 8431888 Barcelona, Spain Bonen, Germany Curitaba, PR, Brazil

lAmigrAf, s.A.

www.KapStonePaper.com • (843) 745-3034 North Charleston, South Carolina

KApstone chArleston KrAft llc

www.interprint.us • (413) 443-4733 Pittsfield, Massachusetts Premeer®

interprint, inc.

www.dekor-kunststoffe.de • +49 2753 5080-190 Erndtebrücke, Germany Liquilay Liquiclean

DKB DeKor-Kunststoffe gmbh

www.bauschlinnemann.de • (800) 992-3936 Greensboro, North Carolina TecoFoil, TecoLine, TecoPrint, TecoLam Myrtle Beach, South Carolina

BAuschlinnemAnn nA

www.arclin.com • (877) 689-9145 Roswell, Georgia

Arclin

www.laminatefinder.com • (610) 944-1413 Swedesboro, New Jersey Renolit LaPorte, Indiana

AmericAn renolit corporAtion

comPany anD location

Overlay Manufacturers 3D laminates

•

•

•

cPl (continuous PresseD laminate)

•

•

Decorative Foils

•

• • •

•

•

HigH Pressure laminates

•

ligHt Basis WeigHt PaPer

•

•

PHenolic

•

Polyester

•

•

•

PolyProPylene

•

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•

saturateD PaPer

•

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•

•

tHermally FuseD laminate

•

•

vinyl Film

•

•

•

WooD veneer

•

•

EFX 3D Laminates (non-PVC), pre-applied adhesive, broad range of technical films, acrylic laminates

Olon Thermally Fused Continuous Decorative Laminates

Base paper manufacturer (saturated and pre-impregnated) for the printing, saturating & laminating industry

Decorative and solid color printed papers for TFL, HPL and laminate flooring markets

Producers of DuraSorb® saturating kraft paper for use as core paper for HPL, CPL, and compact laminates as well as overlays for construction grade applications.

Melamine backers and treated décor papers for laminate flooring and TFL.

Pre-applied hotmelt adhesive

Glue film, PG backers, technical films, natural fibre, composite mat, coated glass mat, decorative prints for surfaces

Exterior Film

otHer ProDuct tyPes

North American manufacturer with short lead times, leading print designs, small minimum orders, extensive stock program and a range of performance coatings. Variety of constructions with matching designs across constructions (Harmony Program) provides the best application of laminate based on cost and functional requirements.

Continuous TF laminates for wrapping and edgebanding applications. Designs to complement Arclin, Coveright, Flakeboard, Formica, Nevamar, Panval, Tafisa and Wilsonart. High abrasion resistant wrapping grade laminates for flooring laminate designs. Saturated products with polyester resins, such as décor cellulose paper, fiberglass and backers. Available with antimicrobial protection.

Decorative printing of saturating papers up to 2700mm wide, along with full digital design and engraving services.

Decorative printing, in-house laser engraving, design and repro services.

Premeer® printed oriented polypropylene decorative overlay with electron beam-cured performance coating.

High clarity wear resistant overlays for residential and heavy commercial flooring applications, available for deep textures and with enhanced scuff resistance; woodgrains, solids and pigmented whites in roll or sheet form, embossed in register or antistatic; FSC certification.

Flat surface and profile wrap laminates, high abrasive resistant surfaces, recoatable surfaces, melamine edgebanding for straight and softformed edges, décor printing for TFL, HPL and laminate flooring, slitting services.

Arclin's E-Gen™ designated decorative overlays are available for TFL, HPL, CPL, flooring and industrial surfacing applications. Available with GREENGUARD Children and SchoolsSM, and FSC® Chain of Custody Certification.

High wear and impact resistant melamine.

3D laminates, PVC, PET and PP decorative films for pressing wrapping and thermoforming. Horizontal grades. Extensive stocking with cut roll program. Solids, prints, metallic and high gloss.

Popular TFL/HPL matching program.

sPecial treatments, Features anD caPaBilities

w w w. D e c o r a t i ve S u r f a c e s . o r g

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c o m p o s i t e pA n e l A s s o c i At i o n

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Heat transFer Foil

SandP_BG2013.indd 87

Panolam® TFL, Pluswood® TFL

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Additional company contact information can be found on pages 90-93.

www.zamma.com • (540) 672-5200 Orange, Virginia

ZAmmA corporAtion

www.wilsonart.com • (254) 207-7000 Temple, Texas Wilsonart Laminate, Wilsonart HD High Definition Laminate, Chemsurf Chemical-Resistant Laminate

WilsonArt llc

www.uscoating.com • (803) 957-3377 Lexington, South Carolina

u.s. coAting compAny

www.tia.toppan.com • (770) 957-5060 McDonough, Georgia G-EFFECT, G-EFFECT-T, G-FORCE, Morgantown, Pennsylvania HD ONE, Design Stimulus Package

toppAn interAmericA inc.

www.technocell-dekor.de • (315) 298-8388 Pulaski, New York

technocell DeKor

www.syndecor.com • (302) 326-5500 Wilmington, Delaware SynDECOR®

tAghleef inDustries

www.ssinorthamerica.com • (973) 598-0152 Randolph, New Jersey Klöckner Pentaplast, Pentadecor®, • Basic Line, Matte Line, Gloss Line, kpExtreme™, EGR, Stylelite®, Zenolite®, Acrylic sheets, 2D Acrylics

surfAce source internAtionAl

www.suddekorllc.com • (413) 821-9000 Agawam, Massachusetts D. Fin, D. Film, D. Release East Longmeadow, Massachusetts Biscoe, North Carolina

suDDeKor, llc

www.schattdecor.de • (314) 209-1655 Maryland Heights, Missouri

schAttDecor

www.riken-usa.com • (609) 636-2935 Burlington, New Jersey Integra, Tre Nuovo, FINO, Rivestar

riKen u.s.A.

Oshkosh, Wisconsin

www.panolam.com • (800) 672-6652 Auburn, Maine Pionite® decorative laminate, Resopreg Treated Papers Hampton, South Carolina Nevamar® decorative laminate Morristown, Tennessee ProWrap® Polyester and Melamine

duraMAX Flat Laminates

pAnolAm inDustries internAtionAl, inc.

Monroe, North Carolina

•

•

•

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•

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•

•

•

•

•

Frame and profile wrapping, floor transitions, mouldings.

Wilsonart Solid Surface, Decorative Metals, Adhesives, Performance and Specialty Laminates

Coated paper products for industrial applications

Pre-applied hotmelt adhesive

Printed Non-PVC films

Base paper manufacturer (saturating and pre-impregnated) for the printing, saturating and laminating industry

SynDECOR®, a performance polymer-based decorative overlay

Phenolic Backed 3D Laminates, Peel n stick 3D laminates, ABS - Edge banding, High gloss acrylic sheets

surface&panel

buyers guide 2013

Laminates and continuous pressure laminates for flat surfaces and profile wrapping in various surface finishes. High abrasive resistant surfaces including flooring grade. Edgebanding and custom treating solutions up to 1,400 mm (55") wide.

AEON™ Enhanced Performance; Custom/Digital Laminates; Laminates; Performance Types: Chemical Resistant, Fire-Rated, Marker Board, Chalkboard, High Wear Laminates.

In Stock and Custom Manufactured Decorative Solid Color Laminating Papers using Electron Beam Cure Technology. Smooth, Stipple, High Gloss, Dri Erase and Matte finishes available.

North American manufacturer of printed light basis weight papers and saturating grade papers for decorative surfacing industries.

Printed Non-PVC films also available for commercial market.

Water resistant, sustainable overlay. Dimensionally stable. High print fidelity.

Miter-foldable. No VOC's. Available 23gsm thru 56gsm; white and beige.

Stocking distributor with same day shipping and an on-staff technical department. HPL/TFL matching program. Slitting services available. PVC & PET High Gloss and solid color 3DL program. Printed designs with a wide range of embossings from ultra-smooth to deep texture. Special surfaces available for healthcare and fixture & display markets.

Design service and in-house engraving offering prompt, proprietary service.

Impregnation of high-clarity overlays, decorative prints, and backer papers, in either roll or sheet form, at two North American locations. New line of D.Fin® finish foils and D.Release® release papers engineered to visually and technically coordinate with Süddekor products.

Printing, top coats, non PVC, UV top coats, 3D thermofoil, high gloss thermofoil.

Custom print capabilities in TFL and HPL. ProWrap® Polyester and Melamine in standard and high-wear laminates in a variety of textures.

Custom print capabilities in TFL and HPL.

Custom print capabilities in TFL and HPL.

o v e r l ay m a n u fa c t u r e r s

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UltraFinish-UV Cured Paints & Finishes, SkyBlend™

InfiniCor Jubilee, Lionite, UltraStrate

FSC

SFI SFI

eCC downstream faCiLity

•

•

•

•

nauf (no added urea-formaLdeHyde)*

•

•

•

•

•

•

• • •

Liquid Coating

•

• •

•

•

•

• • •

•

•

Powder Coating

•

•

•

• •

•

Printing

UV fill and topcoat, wood grain print, PB, ULEF MDF, VC, acrylic solid colors with custom color program, prefinished shelving and edge banding.

Standard color and woodgrain line available as well as custom matches. Can ship raw, perforated, cut-to-size and printed on same truck.

Wood powder coating, custom components, cut-to-size, CNC routing.

Standard acrylic and UV top coat, unlimited solid colors, wood grain print, ULEF.

Primer Finish, Hardwood Plywood, Cut-to-Size Available, Beaded Panels.

Hardwood Plywood and Laminating, Beaded Panels.

Hardwood Plywood.

Hardwood Plywood.

Hardwood Plywood.

Wood powder coating, custom components, cut-to-size, CNC routing.

Pre-applied hotmelt adhesive.

Manufacturer of hot melt adhesives for particleboard and MDF laminations to paper up to five feet wide.

sPeCiaL treatments, features, CaPabiLities and serviCes

Additional company contact information can be found on pages 90-93.

PB, ULEF MDF, SkyBlend™, and others

Thin MDF Hardboard

MDF

PB, MDF, Fibrex®, ULEF (Vesta™), Mende

PB, MDF, HB, Plywood

PB, MDF, HB, Plywood

PB, MDF, HB, Plywood PB, MDF, HB, Plywood PB, MDF, HB, Plywood

PB, MDF, HB

substrates offered

Yes

Yes Yes

No

Yes

No

No

No No No

No

No

No

Pb,mdf, or Hb ProduCer

w w w. D e c o r a t i ve S u r f a c e s . o r g

* Panel products manufactured with No Added Urea-Formaldehyde (NAUF) resins may be eligible for low-emitting materials credit under USGBC's LEED rating systems.

Check with the manufacturer to confirm the current eligibility of specific products.

www.Roseburg.com • (800) 245-1115 Dillard, Oregon

roseBurg

www.gp.com/build • (800) 727-9452 Monticello, Georgia Phillips, Wisconsin

georgiA pAciFic Wood products LLc

www.funderamerica.com • (800) 438-6276 Mocksville, North Carolina

Funder AmericA, inc.

www.flakeboard.com • (800) 268-9830 St. Stephen, New Brunswick FSC

FSC

Trumann, Arkansas

Rezcote

FSC

Old Fort, North Carolina

FLAkeBoArd

FSC FSC FSC

TecoFoil, TecoLine, TecoLam, TecoPrint

Certified wood

www.columbiaforestproducts.com • (800) 637-1609 Chatham, Virginia Hearst, Ontario Klamath Falls, Oregon

coLumBiA Forest products

www.closetmaid.com • (352) 401-6000 Chino, California

cLosetmAid compAnies

www.bauschlinnemann.de • (800) 992-3936 Greensboro, North Carolina Myrtle Beach, South Carolina

BAuschLinnemAnn nA

www.aacc-hotmelts.com • (978) 688-7400 Lawrence, Massachusetts

AmericAn Adhesive coAtings LLc

ComPany and LoCation

Coaters

w w w. C o m p o s i t e P a n e l . o r g

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coat e rs 2013

3/18/13 2:13 PM

SandP_BG2013.indd 89 brand name

Additional company contact information can be found on pages 90-93.

www.tiger-coatings.us • (800) 243-8148 Reading, Pennsylvania

tiger drylAC powder CoAtiNgs

ww.valspar.com • (336) 889-2157 High Point, North Carolina

the vAlspAr CorporAtioN

www.aacc-hotmelts.com • (978) 688-7400 Lawrence, Massachusetts

AmeriCAN Adhesive CoAtiNgs llC

www.akzonobelcoatings.com • (336) 801-0894 High Point, North Carolina Chemcraft®

Akzo Nobel CoAtiNgs, iNC.

ComPany and loCation

Coating ManufaCturers liquid Coating

•

•

•

Powder Coating

•

•

Environmentally friendly powder coatings for wood (MDF) as well as metals. Large selection of colors and finishes. North American as well as Global production and distribution network.

Decorative and protective coatings for wood, metal and plastic in the industrial markets, interior and exterior decorative paints and aerosols for architectural use, coatings and inks for rigidpackaging containers, automotive and fleet refinish products, floor coatings and specialty polymers, composites and colorants.

Manufacturer of hot melt adhesives for particleboard and MDF laminations to paper up to five feet wide.

Industrial wood finishes that provide decorative and protective qualities for wood, MDF, wood composites and wood-based products. AkzoNobel specializes in Building Products Interior and Exterior, Cabinetry, Contract Furniture, Distribution, Flooring, Furniture, Windows and Doors, and more.

sPeCial treatments, Features, CaPabilities and serviCes

surface&panel

No

No

No

No

Pb,mdF, or Hb ProduCer

buyers guide 2013

substrates oFFered

w w w. D e c o r a t i ve S u r f a c e s . o r g

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C o m p o s i t e pA N e l A s s o C i At i o N

coat i n g m an u fac t u r e rs 2013

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Printing

sales information 2013 Information about company products offered by category can be found on pages 76-89.

AGRISTRAND MANKATO, LLC PO Box 1328 Mankato, MN 56002 (888) 250-5625 Fax (507) 388-8112 info@agristrand.com www.agristrand.com

BAUSCHLINNEMANN NA 7918 Industrial Village Road Greensboro, North Carolina 27409 (800) 992-3936 Fax (336) 665-1387 michael.phillips@us.bauschlinnemann.com www.bauschlinnemann.de

DEL-TIN FIBER, LLC 303 S. Temple Drive Diboll, Texas 75941 (800) 424-2311 Fax (936) 829-7846 bryanwilson@templeinland.com www.temple.com

• ParticlebOard Manufacturer

• Overlay Manufacturer • cOater

• Mdf Manufacturer

AKZO NOBEL COATINGS, INC. 1431 Progress Avenue High Point, North Carolina 27261 (336) 801-0894 Fax (336) 883-8494 ron.cooper@akzonobel.com www.akzonobelcoatings.com • cOating Manufacturer

BOISE CASCADE COMPANY PO Box 62 Boise, Idaho 83707 (888) 264-7372 Fax (208) 395-7635 twparticleboardsales@bc.com www.bc.com/particleboard • ParticlebOard Manufacturer

AMERICAN ADHESIVE COATINGS LLC 12 Osgood Street /PO Box 1708 Lawrence, Massachusetts 01843-3708 (978) 688-7400 Fax (978) 691-5015 aacc@tiac.net www.aacc-hotmelts.com • cOater • cOating Manufacturer

CLARION BOARDS, INC. 143 Fiberboard Road Shippenville, Pennsylvania 16254 (800) 373-4383 Fax (814) 226-7586 Boards.Sales@clarionindustries.com www.clarionindustries.com • Mdf Manufacturer

AMERICAN LAMINATES, INCORPORATED 3142 Talbot Avenue/PO Box 778 Riverbank, California 95367 (800) 800-2536 Fax (209) 869-4040 sales@americanlaminates.com www.americanlaminates.com

CLOSETMAID COMPANIES 650 SW 27th Avenue Ocala, Florida (352)401-6000 www.closetmaid.com

• laMinatOr

COLLINS PRODUCTS, LLC 6410 Highway 66 Klamath Falls, Oregon 97601 www.collinsco.com

AMERICAN RENOLIT CORPORATION 403 Heron Drive, Suite C Swedesboro, NJ 08085 (610) 944-1413 Fax (219) 324-1542 jim.barnett@renolit.com www.laminatefinder.com • Overlay Manufacturer

ARCLIN 1000 Holcomb Woods Parkway, Suite 444 Roswell, GA 30076 (877) 689-9145 info.decorative@arclin.com www.arclin.com • Overlay Manufacturer

• cOater

• ParticlebOard Manufacturer

(800) 547-1793 Fax (541) 882-8671 mshuey@collinsco.com • engineered WOOd Siding/triM Manufacturer

(800) 417-3674 Fax (541) 884-7282 lburns@collinsco.com (EWST) COLUMBIA FOREST PRODUCTS 7900 Triad Center Drive, Suite 200 Greensboro, NC 27409 (800) 637-1609 Fax (336) 605-6969 Attn: Wave Oglesby www.columbiaforestproducts.com

DKB DEKOR-KUNSTSTOFFE GMBH Melbacher Höhe 1, 57339 Erndtebrück, Germany +49 2753 5080 190 Fax +49 2753 5080 226 jean.saint-pierre@hotmail.com www.dekor-kunststoffe.de • Overlay Manufacturer

DURAPLAY DE PARRAL, S.A. DE C.V. Av. Santa Barbara 21 Barrio de Espana Parral, Chihuahua Mexico 33870 (505) 217-1700 Fax (505) 217-1702 duraplayus@cs.com www.duraplay.com • ParticlebOard Manufacturer • laMinatOr

FLAKEBOARD St. StePhen and Sault Ste. Marie SaleS

80 Tiverton Court, Suite 701 Markham, Ontario L3R 0G4 (800) 268-9830 Fax (905) 475-3988 customer.service@flakeboard.com www.flakeboard.com WeStern uS SaleS

PO Box 428 Albany, Oregon 97321 (888) 650-6302 Fax (541) 928-4116 customer.service@flakeboard.com www.flakeboard.com eaStern uS SaleS

515 River Crossing Drive, Suite 110 Fort Mill, South Carolina 29715-7900 (877) 273-7680 Fax (800) 808-1454 customer.service@flakeboard.com www.flakeboard.com • Mdf Manufacturer • ParticlebOard Manufacturer • laMinatOr • cOater

• laMinatOr • cOater

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FLORIDA PLYWOODS, INC. PO Box 458, 1228 NW US 221 Greenville, Florida 32331 (850) 948-2211 Fax (850) 948-4616 info@flply.com www.flply.com

KRONOSPAN LLC 1 Kronospan Way Eastaboga, Alabama 36260 (256) 741-8755 Fax (256) 741-8757 mdfsales@kronoflooring.com www.kronospanusa.com

• ParticlebOarD ManuFacturer • laMinatOr

• MDF ManuFacturer

FUNDER AMERICA, INC. PO Box 729 Mocksville, North Carolina 27028 (800) 438-6276 Fax (336) 751-5623 jking@funderamerica.com www.funderamerica.com • laMinatOr • cOater

GEORGIA-PACIFIC WOOD PRODUCTS LLC 133 Peachtree St. NE Atlanta, Georgia 30303 (800) 727-9452 Fax (404) 924-3170 www.gp.com/build • • • •

MDF ManuFacturer HarDbOarD laMinatOr cOater

INTERPRINT, INC. 101 Central Berkshire Blvd.

Pittsfield, Massachusetts 01201 (413) 443-4733 (413) 443-6940 dfield@interprint.com www.interprint.us • Overlay ManuFacturer

LAMIGRAF, S.A. c/. Mas Dorca 14-16 Ametlla Park L’Ametlla del Valles Barcelona, Spain 08480 +34 (93) 843-1888 Fax +34 (93) 843-2089 lamigraf@lamigraf.com www.lamigraf.com • Overlay ManuFacturer

LAMINATE TECHNOLOGIES 161 Maule Road Tifflin, Ohio 44883 (800) 231-2523 rjoseph@lamitech.net www.lamtech.net • laMinatOr

LANGBOARD, INC. 548 Langboard Road Willacoochee, Georgia 31650 (912) 534-5959 Fax (912) 534-5904 mrobinson@langboard.com www.langboard.com • MDF ManuFacturer

LOUISIANA-PACIFIC CORPORATION

JMC WOOD MANUFACTURING 13519 NW Industrial Drive Bridgeton, Missouri 63044 (314) 291-0414 jjappa@jmcwood.com www.jmcwood.com

east river Plant

• laMinatOr

414 Union Street, Suite 2000 Nashville, Tennessee 37219 (888) 822-8899 www.lpcorp.com

KAPSTONE CHARLESTON KRAFT LLC 5600 Virginia Avenue North Charleston, South Carolina 29406 (843) 745-3034 Fax (843) 745-3068 Terry.jenkins@KapStonePaper.com www.KapStonePaper.com • Overlay ManuFacturer

KML CORPORATION 1616 Saint Paul Avenue Tacoma, Washington 98421 (888) 358-5075 Fax (253) 475-7517 www.kmlcorp.com • laMinatOr

414 Union Street, Suite 2000 Nashville, Tennessee 37219 (888) 822-8899 www.lpcorp.com rOaring river Plant

• engineereD WOOD siDing /triM ManuFacturer

MADERAS CONGLOMERADAS S.A. DE C.V. (MACOSA) Ave. San José # 2 San Juan Ixhuatepec Tlalnepantla, Edo. Mex. CP 54180 +52 (55) 5715-5870 Fax +52 (55) 57155960 ranzjorge@yahoo.com www.macosa.com.mx • MDF ManuFacturer • ParticlebOarD ManuFacturer • laMinatOr

MARSHFIELD DOORSYSTEMS, INC. 1401 East Fourth Street Marshfield, Wisconsin 54449 (800) 826-4020 Fax (715) 387-4218 www.customdoorcomponents.com • ParticlebOarD ManuFacturer

MASISA S.A. DE C.V..

Blvd. Juan Pablo II km 2.5

surface&panel

Information about company products offered by category can be found on pages 76-89.

buyers guide 2013

s a l e s

Chihuahua, México 31390 +52 (55) 91382300 Ext. 2332 Ixcel.amezcua@masisa.com www.masisa.com • ParticlebOarD ManuFacturer • laMinatOr

MJB WOOD GROUP, INC. 1585 Highmeadows Way Cedar Hill, Texas 75104 (972) 293-5249 Fax (972) 293-6283 lgaskey@mjbwood.com www.mjbwood.com • laMinatOr

MUNKSJO PAPER 100 Erdman Way, Suite S100 Leominster, Massachusetts 01453 (978) 342-1080 www.munksjo.com • Overlay ManuFacturer

NORTHERN ENGINEERED WOOD PRODUCTS PO Box 2890 Smithers, British Columbia V0J 2N0 (250) 847-4394 Fax (250) 847-9687 sales@newpro.ca www.newpro.ca • ParticlebOarD ManuFacturer • laMinatOr

OLON INDUSTRIES INC. cOMPOnents DivisiOn

42 Armstrong Avenue Georgetown, Ontario L7G 4R9 (905) 877-7300 Fax (905) 877-7383 sduchesne@olon.com www.olon.com • laMinatOr DecOratives DivisiOn

411 Union Street Geneva, Illinois 60134 (630) 232-4705 Fax (630) 232-4719 jkozuch@olonusa.com www.olon.com • Overlay ManuFacturer

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sal e s i n fo r m at i o n 2013

Information about company products offered by category can be found on pages 76-89.

OMNOVA SOLUTIONS INC. 175 Ghent Road Fairlawn, Ohio 44333 (866) 332-5226 laminates@omnova.com www.omnova.com/laminates

PLUM CREEK MDF, INC. 265 Meadow Lake Blvd.

Columbia Falls, Montana 59912 (800) 548-3099 Fax (406) 892-6870 will.warberg@plumcreek.com www.plumcreek.com

• Overlay Manufacturer

• MDf Manufacturer

PAN PACIFIC PRODUCTS, INC. Route 4, Box 371, Highway 3 Broken Bow, Oklahoma 74728 (580) 584-6247 Fax (580) 584-6230 waynes@panpacificproducts.com www.panpacificproducts.com

PLUMMER FOREST PRODUCTS 401 N. Potlatch Road P.O. Box 788 Post Falls, Idaho 83854 (208) 777-2202 m.mai@nwpanel.com www.plummerforestproducts.com

• MDf Manufacturer

• ParticlebOarD Manufacturer

PANEL SPECIALISTS, INC. 3115 Range Road Temple, Texas 76504 (254) 774-9800 Fax (254) 774-7222 ktoliver@panelspec.com www.panelspec.com • laMinatOr

PANOLAM INDUSTRIES INTERNATIONAL, INC. Muskoka Road 3, Box 7500 Huntsville, Ontario P1H 2J7 (800) 672-6652 Fax (708) 789-6658 www.panolam.com • ParticlebOarD Manufacturer

20 Progress Drive Shelton, Connecticut 06484 (203) 925-1556 Fax (203) 225-0050 www.panolam.com • Overlay Manufacturer • laMinatOr

PASQUIER PANEL PRODUCTS PO Box 1170 Sumner, Washington 98390 (253) 863-6323 Fax (253) 891-7993 steve@pasquierpanel.com www.pasquierpanel.com • laMinatOr

PATRICK INDUSTRIES, INC. PO Box 638 Elkhart, Indiana 46515 (574) 294-7511 Fax (574) 524-7706 schrammj@patrickind.com www.patrickind.com • laMinatOr

ROUCKE, INC. 12000 E. 56th Avenue, Unit A Denver, Colorado 80239 (303) 339-4120 Fax (303) 339-4910 awilzoch@roucke.com • laMinatOr

SCHATTDECOR 13950 Riverport Place Drive Maryland Heights, Missouri 63043 (314) 400-6100 Fax (314) 400-6120 Schattdecor@Schattdecor.us www.schattdecor.de • Overlay Manufacturer

SIERRAPINE Western sales

PPM PACIFIC PANELS MEXICO, S.A. DE C.V. P.O. Box 5224 Chula Vista, California 91912-5224 (619) 819-6064 Fax (619) 819-8490 mzichlin@pacificpanelsmexico.com www.pacificpanelsmexico.com

1050 Melody Lane, Suite 160 Roseville, California 95678 (800) 676-3339 Fax (916) 772-3415 info@sierrapine.com www.sierrapine.com

• ParticlebOarD Manufacturer • laMinatOr

801 Cook Street Adel, Georgia 31620-3438 (888) 633-7477 Fax (229) 896-7695 info@sierrapine.com www.sierrapine.com

REHRIG PACIFIC LOGISTICS, INC. 8201 104th Street / Suite 200 Pleasant Prairie, WI 53158 (262) 287-0169 Fax (262) 947-0032 plaroche@rehrig.com www.rehriglogistics.com • ParticlebOarD Manufacturer

RIKEN U.S.A. 1702 Beverly Road Burlington, New Jersey 08016 (609) 636-2935 Fax (609) 387-4958 rbrazier@riken-usa.com www.riken-usa.com • Overlay Manufacturer

ROSEBURG Western sales

PO Box 1088 Roseburg, Oregon 97470 (800) 245-1115 Fax (541) 679-2543 jefflu@rfpco.com www.Roseburg.com eastern sales

12000 Findley Road, Suite 320 Johns Creek, Georgia 30097 (866) 387-2646 Fax (678) 474-1258 tonybu@rfpco.com www.Roseburg.com

eastern sales

• MDf Manufacturer • ParticlebOarD Manufacturer

STEVENS INDUSTRIES, INC. 704 West Main Teutopolis, Illinois 62467 (217) 540-3100 Fax (217) 540-3380 billl@stevensind.com www.stevensmelamine.com • laMinatOr

STIMSON LUMBER COMPANY 520 Southwest Yamhill Street, Suite 700 Portland, Oregon 97204 (800) 445-9758 Fax (503) 295-1849 gconnolly@stimsonlumber.com www.stimsonlumber.com • HarDbOarD

SUDDEKOR, LLC 240 Bowles Road Agawam, Massachusetts 01001 (413) 821-9000 Fax (413) 821-9010 fvahle@suddekorllc.com www.suddekorllc.com • Overlay Manufacturer

• ParticlebOarD Manufacturer • laMinatOr • cOater 92

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SURFACE SOURCE INTERNATIONAL 961 Route 10E, Unit 2-i Randolph, New Jersey 07869 (973) 598-0152 Fax (973) 598-0156 info@ssinorthamerica.com www.ssinorthamerica.com

TIMBER PRODUCTS COMPANY PO Box 269 Springfield, Oregon 97477 (800) 547-9520 Fax (541) 744-5431 mherbert@timberproducts.com www.timberproducts.com

ThE VALSPAR CORPORATION 1717 English Road High Point, North Carolina 27262 (336) 889-2157 Fax (336) 802-4736 woodbldg@valspar.com

• Overlay Manufacturer

• ParticlebOard Manufacturer

• cOating Manufacturer

TAFISA CANADA INC 4660 Villeneuve Lac-Megantic, Quebec G6B 2C3 (888) 882-3472 Fax (888) 711-3472 tafisa@tafisa.ca www.tafisa.ca • ParticlebOard Manufacturer • laMinatOr

TAghLEEF INDUSTRIES 2751 Centerville Road, Suite 400 Wilmington, Delaware 19808 (302) 326-5500 Fax (302) 326-5505 ron.rodeck@ti-films.com www.syndecor.com • Overlay Manufacturer

TEChNOCELL DEKOR 179 County Route 2A Pulaski, New York 13142 (315) 298-8388 Fax (315) 298-8822 cjkisela@schoeller.com www.technocell-dekor.de • Overlay Manufacturer

TEMPLE-INLAND 303 S. Temple Drive Diboll, Texas 75941 (800) 424-2311 Fax (936) 829-7846 bryanwilson@templeinland.com www.temple.com

305 S. 4th Street Springfield, Oregon 97477 (800) 547-9520 Fax (541) 744-5431 lburke@timberproducts.com www.timberproducts.com • laMinatOr

TOPPAN INTERAMERICA INC. 1131 Highway 155 South McDonough, Georgia 30253 (770) 957-5060 Fax (770) 957-6447 info@tia.toppan.com www.tia.toppan.com • Overlay Manufacturer

UNIBOARD MOntreal and Quebec SaleS

2540 Daniel-Johnson, Suite 500 Laval, Quebec H7T 2S3 (800) 263-5240 Fax (450) 682-6630 www.uniboard.com OntariO and WeStern canada SaleS

255 Summerlea Brampton, Ontario L6T 4T8 (905) 673-5743 Fax (905) 673-0175 www.uniboard.com uS SaleS (nOrth)

(330) 264-9337 Fax (330) 262-8767 www.uniboard.com

• Mdf Manufacturer • ParticlebOard Manufacturer

• Mdf Manufacturer • ParticlebOard Manufacturer • laMinatOr

TIgER DRYLAC POWDER COATINgS 1100 Commons Boulevard Reading, Pennsylvania 19605 (800) 243-8148 Fax (610) 926-8149 office.us@tiger-coatings.us www.tiger-coatings.us

UNILIN US MDF 149 Homanit USA Road Mt. Gilead, North Carolina 27306 (910) 439-6959 Fax (910) 439-6497 bryan.traylor@unilin-us.com www.unilin.com

• cOating Manufacturer

• Mdf Manufacturer

www.valspar.com

VISULAM DIVISION OF AFA FOREST PRODUCTS INC. 346, Hamford Suite 102 Lachute, Quebec, Canada, J8H 3P6 (450) 566-5622 Fax (450) 566-0584 www.visulam.ca

surface&panel

Information about company products offered by category can be found on pages 76-89.

buyers guide 2013

s a l e s

• laMinatOr

WEBB FURNITURE ENTERPRISES, INC. 150 Jackson Street Galax, Virginia 24333 (276) 236-6141 Fax (276) 236-0963 jfrazier@webbfurn.com www.webbfurn.com • ParticlebOard Manufacturer

WEST FRASER MILLS LTD. 9919 65th Avenue Edmonton, Alberta T6E 0L1 (780) 413-8900 Fax (780) 413-8910 mdf@westfraser.com www.westfraser.com • Mdf Manufacturer

WILSONART LLC 2400 Wilson Place Temple, Texas 76503 (254) 207-7000 Fax (254) 207-3209 smartline@wilsonart.com www.wilsonart.com • Overlay Manufacturer

ZAMMA CORPORATION Laminates Division 14468 Litchfield Drive Orange, Virginia 22960 (540) 672-5200 Fax (540) 672-9200 plspielman@zamma.com www.zamma.com • Overlay Manufacturer

U.S. COATINg COMPANY 465 Industrial Drive Lexington, South Carolina 29072 (803) 957-3377 Fax (803) 957-3357 mglatz@uscoating.com www.uscoating.com • Overlay Manufacturer

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CPA AssoCiAte MeMber DireCtory The 3M Company St. Paul, MN 651-733-9940 ABB Ltd. Douglasville, GA 770-634-5810 American Adhesive Coatings LLC Lawrence, MA 978-688-7400 American Laminates, Inc. Riverbank, CA 95367 800-800-2536

Bedford Falls Communications 1617 Country Club Lane Watertown, WI 53098 920-206-1767 John Aufderhaar jaufderhaar@surfaceandpanel.com www.surfaceandpanel.com www.materialicious.com BIS Shrapnel Forestry Group Pty Ltd. Sydney, New South Wales Australia +61 2 8458 4200 Black Bros. Co. Mendota, IL 815-539-7451

American Renolit Corporation 403 Heron Drive Suite C Swedesboro, NJ, 08085 973-706-6912 Lana Cella Lana.cella@renolit.com www.laminatefinder.com Ameriwood Industries Wright City, MO 636-745-3351 Andritz, Inc. Kalispell, MT 406-212-7192

Arclin 1000 Holcomb Woods Parkway, Suite 444 Roswell, GA 30076 +1 678.999.2100 Ralf Yobp ralf.yobp@arclin.com www.arclin.com Argos Solutions AS Kongsberg, Norway +47 327-70634 Ashland Inc. Wilmington, DE 406-360-1411 Ashley Furniture Industries, Inc. Arcadia, WI 608-323-3377

BASF Corporation 1609 Biddle Avenue Wyandotte, MI 48192 734-324-5481 Greg Lonc Gregory.lonc@basf.com www.polyurethanes.basf.us

Bridgewell Resources, LLC Tigard, OR 503-872-3577 Bush Industries, Inc. Jamestown, NY 716-665-2510 CalAg, LLC Browns Valley, CA 530-639-2190 Calumet Specialty Products Partners, LP Indianapolis, IN 800-437-3188

Industrial Finishes & Systems, Inc. Eugene, OR 541-485-1503

ECOSE Technology Mont-St-Guibert, Belgium +32 10488488

Intermark Essex, England 44-1376-501557

Electronic Wood Systems, International Beaverton, OR 503-643-6305 Evergreen Engineering, Inc. Eugene, OR 541-484-4771 Flamex, Inc. Greensboro, NC 336-299-2933 Forest Economic Advisors, LLC Westford, MA 978-496-6335 FPInnovations - Forintek Sainte-Foy, QC Canada 418-659-2647 Framerica Corporation Yaphank, NY 631-650-1000 Funder America, Inc. Mocksville, NC 800-438-6276

Interprint, Inc. 101 Central Berkshire Blvd.

Pittsfield, MA 01201 413-443-4733 David Field sales@interprint.com www.interprint.us JMC Wood Bridgeton, MO 314-291-0414 KapStone Charleston Kraft LLC North Charleston, SC 843-745-3034 Kimball International Jasper, IN 812-634-3809

Casey Industrial, Inc. Westminster, CO 303-460-1274

Chemcraft 1431 Progress Avenue High Point, NC 27260 336-841-5111 Cayce Hewlett Chemcraft.us@akzonobel.com www.chemcraft.com Chem-Trend L.P. Howell, MI 517-545-7844 ClosetMaid Ocala, FL 352-401-6000

Columbia Forest Products 7900 Triad Center Drive Greensboro, NC 27409 800-637-1609 Wave Oglesby woglesby@cfpwood.com www.columbiaforestproducts.com Con-Vey Keystone, Inc. Roseburg, OR 541-672-5506

BauschLinnemann NA Greensboro, NC 800-992-3936

Dieffenbacher, Inc. Atlanta, GA 404-609-9911

Bayer MaterialScience AG Pittsburgh, PA 412-777-4814

DKB Dekor-KunststoffeGmbH Erndtebruck, Germany +49 172 2824201 Dominion Chemical Company, Inc. Petersburg, VA 804-733-7628 Duratex North America, Inc. High Point, NC 336-885-1500

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Eastman Chemical Company Kingsport, TN 423-229-1380

Georgia-Pacific Chemicals LLC 133 Peachtree Street NE, 19th Floor Atlanta, GA 30303 541-928-4171 Jeff Otjen gpchemical@gapac.com www.gp-chemicals.com

KML â&#x20AC;&#x201C; Kustom Material Laminators 1616 East St. Paul Avenue Tacoma, WA 98421 888-358-5075 Gary McGillivray gary@kmlcorp.com www.kmlcorp.com

GreCon, Inc. Tigard, OR 503-641-7731

Kronotex Barnwell, SC 866-334-9923

Guardian Chemicals Inc. Ft. Saskatchewan, AB Canada 780-998-3771

KSH Solutions Inc. Montreal, QC Canada 514-932-4611

H.B. Fuller Company St. Paul, MN 651-236-5900 Holland Southwest International Houston, TX 800-356-4144 Holzma U.S., Div. of Stiles Machinery Gastonia, NC 704-861-8239 Huntsman International LLC The Woodlands, TX 281-719-4916 Hymmen North America Ltd. Bolton, ON Canada 905-951-1486 IKEA Trading Services Houston, TX 713-263-0689

IMEAS 1125 Commerce Drive Suite 200 Peachtree City GA 30269 678-364-1900 Nathan Rutherford imeas@imeas.net www.imeasinc.com

Lamigraf, Inc. 201 17th Street Suite 300 Atlanta, GA 30363 404-583-6254 Rafel Bosch northamerica@lamigraf.com www.lamigraf.com Laminate Technologies, Inc. Tiffin, OH 800-231-2523 Lynden Door Lynden, WA 360-354-2850 Material Innovations LLC Dublin, OH 614-761-0643

Michelman 9080 Shell Road Cincinnati, OH 45236 513-793-7766 Clancy Redmond Clancyredmond@michelman.com www.michelman.com

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Milliken & Co. Spartanburg, SC 864-313-4113

Patrick Industries, Inc. Elkhart, IN 574-294-7511

Setzer Forest Products Sacramento, CA 916-442-2555

MJB Wood Group, Inc. Cedar Hill, TX 972-401-0005

PĂśyry Management Consulting Oakville, ON Canada 289-291-4573

Shaw Industries, Inc. Ringgold, GA 706-965-0806

Prime-Line, Inc. Malvern, AR 501-844-4429

sia Abrasives, Inc. Charlotte, NC 704-587-7355

PUR Polymerics Inc. Cambridge, ON Canada 519-653-0235

Siempelkamp Limited Partnership Marietta, GA 770-424-4141

Momentive Specialty Chemicals, Inc 114 Industrial Blvd.

Morganton, NC 28655 888-443-9466 phone inquiries 866-443-9466 order/existing customers 4information@momentive.com 4orders@momentive.com www.momentive.com

Munksjo Paper 100 Erdman Way Suite S100 Leominster, MA 01453 978-342-1080 Andrew Rice Andrew.rice@munksjo.com www.munksjo.com Noble Environmental Technologies, Inc. San Diego, CA 866-417-5518 Norjohn Limited Burlington, ON Canada 905-336-1216 OCI Melamine Wilmington, DE 225-685-3010

Olon Industries Inc. 42 Armstrong Avenue Georgetown, ON L7G 4R9 Canada 905-877-7300 Don Hambly dhambly@olon.com www.olon.com

Omnova Solutions 175 Ghent Road Fairlawn, OH 44333 330-869-4560 Eric Johnson Eric.johnson@omnova.com www.omnova.com Pacific MDF Products, Inc. Rocklin, CA 916-660-1882 PAL s.r.l.

Ponte di Piave, TV Italy +39 0422-852300 Pallmann Industries Clifton, NC 973-471-1450 Panel Specialists, Inc. Temple, TX 254-774-9800 Panel World, Inc. Montgomery, AL 334-834-1170 Pasquier Panel Products Inc. Sumner, WA 253-863-6323

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Taghleef Industries 2751 Centerville Road Suite 400 Wilmington, DE 19808 800-688-2044 Ron Rodeck Ron.rodeck@ti-films.com www.syndecor.com Technocell Dekor Pulaski, NY 315-298-8388

Riken U.S.A. Corporation 1702 Beverly Road Burlington, NJ 08016 609-387-2011 Katsu Mizushima Katsu@riken-usa.com www.riken-usa.com Roucke, Inc. Denver, CO 303-339-4120 Sage Environmental Consulting Austin, TX 512-327-0288

Samuel Strapping Systems 1401 Davey Road, Suite 300 Woodridge, IL 60517 800-323-4424 Dave Gagnon information@samuelstrapping.com www.samuelstrapping.com Sandvik Process Systems, Inc. Totowa, NJ 973-720-7022 Sauder Woodworking, Inc. Archbold, OH 419-446-3652

Smartech International LP 3120 Latrobe Drive Unit 260 Charlotte, NC 28211 704-362-1922 Jannica Greife jgreife@smartechonline.com www.smartechonline.com South Shore Industries, Ltd. Sainte-Croix, QC Canada 418-926-3291

Southern Chemical Corporation 2 Northpoint Drive, Suite 975 Houston, TX 77060 832-448-7100 Adrian Spencer aspencer@southernchemical.com www.southernchemical.com

buyers guide 2013

a s s o c i a t e

surface&panel

c p a

The Stow Company Holland, MI (616) 994-7620 Tiger Drylac USA, Inc Reading, PA 800-243-8148

Toppan Interamerica Inc 1131 Highway 155 South McDonough, GA 30253 770-957-6447 info@tia.toppan.com www.tia.toppan.com TurboSonic Inc. Waterloo, ON Canada 519-885-5513 U.S. Coating Company Lexington, SC 803-957-3377 UCS Forest Group Mississauga, ON Canada 800-668-5353

Stevens Industries, Inc. 704 West Main Street Teutopolis, IL 62467 217-540-3100 Bill Lane billl@stevensind.com www.stevensmelamine.com

University of Tennessee, Center for Renewable Carbon Knoxville, TN 865-946-1119

Valspar Corporation 1717 English Road High Point, NC 27262 800-395-7047 David Newey valsparwoodinfo@valspar.com www.valspar.com

Schattdecor Inc. 13950 Riverport Place Drive Maryland Heights, MO 63043 314-400-6100 Margie Drazen m.drazen@schattdecor.us www.schattdecor.com

Stiles Machinery 3965 44th Street SE Grand Rapids, MI 49512 616-698-7500 Steve Waltman swaltman@stilesmachinery.com www.stilesmachinery.com

Schelling America, Inc. Raleigh, NC 919-544-0430

Stratachem Solutions Group LP Nashville, TN 615-382-4784

Visulam LaChute, QC Canada 450-566-5622

Scheuch Inc. London, ON Canada 519-951-7700

Suddekor LLC Agawam, MA 413-821-9000

Weem Abrasives, Inc. Markham, ON Canada 416-289-3665

Seemac, Incorporated Carmel, IN 317-844-3995

Sunset Moulding Co. Yuba City, CA 530-790-2790

Williamette Valley Co. Eugene, OR 541-484-9621

Venango Machine Co. Wattsburg, PA 814-739-2211

Wilsonart LLC Temple, TX 254-207-7000 SESA S.p.A. 12, Mantova str.

21057 Olgiate, Italy +39 0331 631388 Andrea Balordi Brian Jones (USA) a.balordi@sesaplates.com bcjones@sesaplates.com (USA) www.sesaplates.com

Surface Source International 961 Route 10E, Unit 2-i Randolph, NJ 07869 973-598-0152 Greg Oâ&#x20AC;&#x2122;Connell sales@ssinorthamerica.com www.ssinorthamerica.com

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Hardware

▲ sAliCe sliDing DooR systems

▲

Blum ComBines seRVo-DRiVe with AVentos lift systems

Presenting Blum’s new SERVO-DRIVE opening feature for AVENTOS lift systems. AVENTOS is Blum’s functional hardware for upper cabinet doors that lifts the door up and out of the way instead of to the side like hinges do.

Adding SERVO-DRIVE allows the kitchen user to touch the front of the door and a low voltage electric motor will lift the door open. Touching a button at the bottom of the cabinet will close the door without having to reach up high – great in universal design applications for people with arthritis, limited height or restriction to a wheelchair. The following YouTube links uploaded by customers illustrate the function and possibilities of this technology. n

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http://www.youtube.com/watch?v= 8G-uicKhhuc http://www.youtube.com/watch?v= 4Ju7w37l-w8

Salice is introducing a complete line of sliding door systems manufactured in Italy.

Although the main focus is on coplanar sliding movements, Salice offers a complete solution of sliding systems, vertical and horizontal, all compatible with multiple door solutions. The systems are designed around customer specifications and are customized according to the number of doors and the weight. From ultra-light doors to doors as heavy as 150lbs each, the system offers a completely silent sliding mechanism with decelerated opening and closing devices, designed to fully support the door weight and rendering the motion seamless and effortless. The notion of coplanar doors, doors on the same plane that slide on one another, has been taken to the next level by adding an electric motor on some of the units and, if requested, a remote control for a state-of-the-art functionality. The weight support and the sliding systems can be mounted either on top or underneath the cabinet, offering a versatile solution for any construction need. n

http://www.youtube.com/watch?v= D5hmZDmo4Fw

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Loox LED Lighting systEm from häfELE AmEricA co.

▲

Loox LED lighting from Häfele offers a wide variety of lighting applications for different living or working environments. Loox can be applied in panel-based furniture such as cabinets in kitchens, closets or workspaces and other non-traditional spaces such as in drawers and wardrobes. The Loox collection also includes switches that allow for dimming and motion sensors, which can further reduce energy usage.

The Loox lighting system is based on Plug & Play technology, which makes the drivers and switches simple to specify and install and eliminates the need for an electrician.

Furthermore, the Loox driver is internationally certified allowing it to be used with power systems all over the world. n

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tiomos hingE systEm By grAss New geNeratioN of coNcealed hiNges The new Tiomos is a completely new hinge concept. The product offering provides perfect movement for virtually every application and features a 24 mm full overlay with the Tiomos 110° hinge. The Tiomos offers a three tiered adjustable soft-close mechanism which is fully integrated and concealed in the hinge arm. The closing process is smooth and even from the degree that the Soft-close is activated until the door is completely closed. The Tiomos hinge is available in a tool free version, Impresso, a 45mm boring pattern and the Grass standard 42mm boring pattern. The cabinet doors pull open with ease and minimal gaps can be achieved with the new design of the hinge. n

AccuriDE customizABLE motion trAck systEm

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Accuride’s 115RC Linear Motion Track System is a cost-effective and versatile motion solution that can be customized to suit a variety of applications.

It is comprised of corrosion resistant lightweight aluminum tracks and re-circulating ball carriages.

The track may be cut to length or multiple sections may be joined to extend the track to virtually any distance. Tracks may be side, flat, or vertically mounted. One or several ball carriages may be inserted into the tracks to provide movement, guidance, or positioning for items such as screens, panels, or boards in business or school settings, restaurants, retail stores, and more. n

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buyERS GuIDE 2013

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wa r mth

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a nd tec hnology

Salice introduces tItanIUm. hinges with a rich, warm finish.

The new TITANIUM, with it’s warm finish, integrates perfectly with today’s cabinetry. It is the perfect combination of warmth and modern functionality. When compared with the traditional blue or nickel-plated finishes, this rich hue is less invasive and has a muted sheen. TITANIUM is the ideal hinge for today’s darker interiors, but is also suitable for the lightest interiors. Plus, the corrosion strength is considerably increased when compared to the nickel-plated finish.

You can’t go wrong.

2123 Crown Centre Drive | Charlotte NC. 28227 | 800.222.9652 | 704.841.7810 www.saliceamerica.com | info.salice@saliceamerica.com

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Distribution M a r c h

2 013

Matters

Distributor Perspective Robust Resurgence for Remodeling in 2013 The Art of Custom Storage Exemplary Panel Processing 2013 Member Directory SandP_BG2013.indd 99

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Distributor Perspective

Distributor Perspective

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Don Schalk President and cOO of c.h. Briggs b y

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D.M.

What makes a good distributor?

Mr. Schalk: We recently did a lot of research with Texas A&M University in one of their consortiums about customer satisfaction and the customer experience. What customers say they really value from a distributor is consistency, reliability and knowledge.

Customers also depend on quick access to information that allows them to make good business decisions, enhance their profitability and give them a leg up on the competition.

D.M. What role do manufacturer partnerships play?

T

he benefits of distribution are tangible to both manufacturer and end

user. From facilitating the most basic transactions efficiently, to creating and maintaining extremely personalized relationships, distribution

brings undeniable value to the channel. The nuance of how distribu-

tion navigates in an ever-changing marketplace, however, is a little more amor-

phous. Part of the role of the NBMDA and CIDA is to bring together manufacturers

and distributors in a setting where they can share best practices and discuss the key issues that everyone in the industry faces. In-coming President-elect of the NBMDA, Don Schalk, recently took time to share his insights, garnered from 24 years in the distribution industry, with Distribution Matters. Mr. Schalk is also the President and COO of C.H. Briggs, one of the largest independently owned distributors of specialty building materials on the east coast.

â&#x20AC;&#x153;The future of distribution is bright. Is it changing?

Yes, it is changing as a result of how customers get information and the use of technology.â&#x20AC;?

Mr. Schalk: Distribution typically partners with manufacturers to determine how best to efficiently move the product through the supply chain in their market served. That is important because when the supply chain is not efficient it ties up capital and minimizes the return on investment for the distributor, and in the long term it also minimizes the return on investment for the manufacturer.

So we are in constant communication with manufacturers. We tell them what products are selling, which helps them from a production standpoint. Likewise we try to tell them which products are coming to the end of their product lifecycle. With our key vendors we spend a lot of time developing comprehensive business plans for their products, as well as working with them to make sure that we are serving the market cost effectively.

D.M. What are some benefits that distribution brings to end-users?

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Another threat to distribution are nontraditional competitors like Amazon.com that are starting to sell some of our products. Those online storefronts are a general marketing arm for product; they partner with manufacturers and even in some cases distributors. If that market continues to evolve or change in this fashion, the business model for distribution will have to change.

One of the things that our company does is try to understand our customers’ business so that, in effect, we can help them be more profitable. For those customers that are willing to sit down and share their business plans with us, we are willing to work with them to find the best solutions for moving product to them. That includes sharing product knowledge and bringing various solutions to help them make the right choices for their operation and their customers. Extending credit is also key to assisting them in securing projects.

Mr. Schalk:

D.M.

What is the future of distribution?

Mr. Schalk: The future of distribution is bright. Is it changing? Yes, it is changing as a result of how customers get information and the use of technology. I think the distributors that have the vision to see how best to use those tools to serve customers, and get information to them quickly, are going to be very successful. I think the ones that don’t do that will struggle.

What is the advancing role of technology?

D.M.

I strongly believe that the way in which distributors will serve customers and communicate with customers is changing very rapidly. If you think about our society from a technology standpoint, it is becoming social, mobile and integrated. With the Internet a lot of customers come to us after they have researched products, and they know as much about the product as we do.

So one’s ability to deal with them and communicate with them the way they choose to get information is important.

Many of the tools that are available to us now allow for processes to be automated that have traditionally been manual, allow us to get to customers new product information much quicker than ever before, Mr. Schalk:

and allow customers to buy products online whenever they want. For example, at C.H. Briggs our ERP provider INFOR collaborated with Salesforce.com to develop an integrated system. When our sales team visits customers today they use iPads, and through that tool they can see the customer’s history, as well as get real time inventory information and provide accurate quotes.

The sales rep also inputs information into the system. So the entire organization is up to date on the customers’ needs and can be responsive, even if that particular rep is not available. It is a part of our overarching customer intimacy strategy.

D.M. How do you begin to address those challenges?

Mr. Schalk: How all this plays out over time forces the distributor today to think about what the business model is going to be tomorrow. Being part of the NBMDA, the premier organization for building materials distributors, is important. The association helps distributors to work closely with manufacturers on key issues and learning from each other and sharing ideas helps each of us become better channel partners. s&p

D.M. What issues keep distributors up at night?

In this economy the biggest challenge is volatility and uncertainty. In the last several years it has been very difficult to see a consistent trend in the marketplace.

And as a result of that I think that makes manpower planning a challenge. Also rising costs related to logistics and delivery. Finding quality truck drivers is a major challenge, as is attracting talented people to the industry.

Mr. Schalk:

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Robust Resurgence for Remodeling in 2013

A

above: before and after images of a Los gatos, Ca

kitChen remodeLed by rehder ConstruCtion, inC. the projeCt resuLted in a 2012 Coty ContraCtor of the year regionaL award for a residentiaL kitChen over $120,000 and a 2012 meta pLatinum award for a residentiaL kitChen over $120,000, nari siLiCon vaLLey Chapter.

* Download the full LIRA report from the Joint Center for Housing

Studies of Harvard University here: www.jchs.harvard.edu/ research/publications/us-housing-stock-ready-renewal

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ccording to the Leading Indicator of Remodeling Activity (LIRA) released by the Remodeling Futures Program at the Joint Center for Housing Studies of Harvard University on January 23, 2013*, remodeling in the United States accounts for $275 billion in spending annually. Yet the nature of the trade, with many small projects completed by professionals of varying size across every region, can make it difficult to see what is happening in the segment. The latest LIRA, along with recent reports from The National Association of the Remodeling Industry (NARI) and the Kitchen Cabinet Manufacturers Association (KCMA) all indicate a significant upswing in remodeling expected for 2013. “It’s encouraging to see the residential sector finally contribute to growth in our economy,” says Eric S. Belsky, managing director of the Joint Center. “Through the first three quarters of 2012, investment in the residential sector was responsible for one out of every six dollars added to our GDP. Moving forward, home improvement spending is expected to make an even larger contribution to GDP growth.”

This trend appears to be true even outside of predictably affluent areas of the country because the driving factors behind it are ubiquitous nationwide.

“After limited spending during the housing bust, renovating the more than one million distressed properties that were sold in 2011 contributed nearly $10 billion to home improvement spending,” says Eric S. Belsky, managing director of the Joint Center. “With about three million more foreclosures and short sales in the pipeline, there is even more such spending ahead of us.” The number of homeowners moving into retirement is also increasing, and with it the demand for retrofitting homes to accommodate aging. “A decade ago, homeowners over 55 accounted for less than one third of all home improvement spending. By 2011, this share had already grown to over 45 percent.

And generations behind the baby boomers will help fuel future spending growth since echo boomers are projected to outnumber baby boomers by

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Chemcraft distribution partners.

Local support A rapidly growing number of distributor locations, strategically located across North America

A great finish begins with great people.

Knowledge Providing you with the right product for the right application, and keeping you ahead in technology

Inventory and delivery Inventory in your area, delivered where and when you need it

Visit chemcraft.com to locate your nearest distributor.

A Great Finish is Only the Beginning © 2012 AkzoNobel

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Chemcraft® is a registered trademark of Akzo Nobel Coatings Inc.

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Tiomos

KCMA DeCeMbeR 2012

Trend of business Survey

● Participating cabinet manufacturers reported sales totaling $4.7 billion for 2012 up +7.3 percent compared to total sales for 2011. ● Stock sales were up +11.7 percent; semi-custom sales were up +4.5 percent; and custom sales ended the year on the plus side, with sales inching up 0.1 percent for 2012. ● December 2012 monthly sales were up +15.2 percent compared to December 2011. ● Stock sales were up +21.5 percent; semi-custom sales were up +10.3 percent; custom sales were up. +9.0 percent compared to December 2011.

left and above: 2012 South Central regional CotY award-winning projeCt in reSidential interior $100,000 and over CategorY bY premier partnerS homeS baSed in auStin, texaS.

NARI reports the following growth indicators in the last quarter of 2012: ● Current business conditions up 2.1% since last quarter ● Number of inquiries up 3.9% since last quarter ● Requests for bids up 3.7% since last quarter ● Conversion of bids to jobs up 3.5% since last quarter ● Value of jobs sold is up 4.3% since last quarter ● Two-thirds of remodelers forecasted the next three months positively, and the rating jumped 13.1% from last quarter. more than twelve million as they begin to enter their peak remodeling years over the next decade.”

The big picture reports are corroborated by individual remodelers and contractors. Business is increasing. And while the traditional virtues of quality, reliability and honesty are still at the heart of successful operations, homeowners’ expectations for remodeling contractors are evolving. “Recently our business has been good,” says Steve Rehder President of Rehder Construction, Inc. “Of course, everyone struggled through the recession, but we were able to adapt and survived. It was the fifth one we’ve been through in 32 years of business, and it was the worst. Now it seems that folks have more confidence and are willing to spend money on larger projects. But a lot has changed. Businesses that have not kept up with what is happening in the economy and the remodeling industry have failed.”

One of the changes that Rehder notes is that his clients have unprecedented access to information. Nearly all of them research materials and finishes on the Internet prior to meeting with him. “It is a positive to have well-informed clients, but there is a downside too. For example, someone might find a product available for a lower price on the Internet, and that is when it becomes tricky. Yes, it might cost less, but who is going to stand behind it? I take full responsibility for my work. When things go well, great. But the buck stops here. I need to trust my sources.” Another trend in the remodeling up-tick, is homeowners renovating for increased energy efficiency or environmental friendliness. “A lot of our clients are interested in LEED certification and other ecological standards,” says Rehder. “I depend on consultation from my suppliers to stay on top of new products and materials.”

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Located in Campbell, CA, Rehder Construction is an exemplary remodeling operation in practice, receiving a CotY (Contractor of the Year) Regional Award and META Platinum Award in 2012. The company is also a good representation of what remodeling companies typically look like: relatively small (in Rehder’s case there are six employees), regionally specific, and with the majority of the company’s business coming from repeats or referrals. Because of that, Rehder relies on trusted partnerships, both with subcontractors and suppliers, to help him stay competitive in an ever-changing residential marketplace. “I have found through the years that creating relationships with suppliers is key. I am faithful to them, and they are faithful to me,” says Rehder. “If I need something urgently, I can get it without having to put down a deposit. If there is a defect or something goes wrong, my distribution partners take care of it immediately. I make a phone call and it is done. I don’t have to track it, which is important to me.”

According to NARI, homeowners are still concerned about spending money, and there is a small segment of remodelers that are predicting decline, citing the uncertainty of the future with commentary focused largely on tax increases and political issues. But over all, the near future of the remodeling segment looks bright. “There are many external economic and political risks that could derail this remodeling recovery,” says Kermit Baker, director of the Remodeling Futures Program at the Joint Center. “However, the solid momentum behind home building activity, existing home sales, low financing costs, and remodeling contractor sentiment all point to a solid start to the new year for home improvement spending.” s&p

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Tiomos Ad_January:Layout 1

1/18/13

11:11 AM

Page 1

TIOMOS HINGE SYSTEM A new generation of hinges with integrated Soft-close technology

Today is a turning point for functional hardware and TIOMOS is leading the way. TIOMOS combines the newest hinge technology available today with a lasting elegant design. TIOMOS is the first hinge to integrate the Soft-close mechanism into the arm and offer three Soft-close settings. This provides a uniform closing action regardless of the door size or weight. Now available in the new tool free IMPRESSO version, TIOMOS offers superior performance, quality workmanship and universal appeal.

www.grassusa.com

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The Art of CusTom sTorAge b y

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W

hen one of the showrooms of your custom storage business is written up as an art gallery in the arts section of the New York Times, you know you’re doing something right (www.transformgallery.com). More precisely in the case of transFORM (www.transform home.com), Co-Founders Andreas Messis and Stuart Reisch are doing several things right. First and foremost, they have elevated the concept of custom storage to an art, including a palette of irresistible materials.

Underlying that is a solid foundation in business and production. And tying these two worlds together are vendor relationships.

AesTheTiCs

“We’re a one stop shop. We design, engineer, manufacture and install custom storage solutions in the New York metropolitan area,” says Reisch, whose background is in finance and real estate development. “But one of the things that makes us a unique company is that Andreas (Messis) has a BFA in set design. So we took something that was pragmatic, a practical application, and we looked at how we could make it beautiful.” transFORM’s 30,000 square foot manufacturing facility is located in New Rochelle, within New York’s desirable Westchester County. The company has showrooms in both New Rochelle and Manhattan, and caters to the upper echelons of the tristate metro areas of New York, New Jersey and Connecticut. Clients from these upcoming, progressive and affluent communities are typically well traveled and view themselves as trendsetters. They rely on transFORM’s staff of 23 trained designers to help them integrate what they see in the wider world into their homes.

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In essence, they have accomplished what marketing professionals in the industry strive to do: transFORM has made panel processing sexy, both in product and perception.

The simplified dictionary definition of art as being “the conscious use of skill and creative imagination in the production of aesthetic objects,” does an adequate job of describing the driving force behind transFORM’s approach. In essence, they have accomplished what marketing professionals in the industry strive to do: transFORM has made panel processing sexy, both in product and perception. “We’re a design firm,“ says Messis, “so that is why we always look for the best products available. Sometimes materials look great, but don’t perform. Other times materials are durable, but they don’t look good.” transFORM composes custom storage solutions from a carefully chosen palette of TFL, HPL, thermofoil, veneer, wood stains and lacquers.

Despite the fact that the company has, by their account, the most comprehensive catalogue in the storage industry, part of the art is reductive. Yes, there are essentially limitless options for décor designs, door styles, finishes, lighting, accents and embellishments, but present them all to a layperson and there is a high likelihood of design paralysis or stylistic train wreck.

Messis chooses all of transFORM’s materials based in part on leading edge trends. “From a design standpoint we are seeing a reverse back to a bit more traditional style. People still favor clean lines and shaker style, but it is not the ultra contemporary that it was four years ago. There is a homey feel to design with a hint of earth and nature, walnuts and oaks, wood tones with a twist. Metals, white and off white are still popular.” People also like the look of exotics, but don’t necessarily want to use rare species. “We exclusively use Tafisa for our TFL because they understand our business and bring these new looks to our industry,” says Messis. “The urbania and alto textures especially appeal to our clientele.” When the application

Do more than you ever dreamed possible with your woodworking jobs.

Valspar offers innovative, easy-to-use and apply products and superior support that help bring your ideas to life.

So dream it, create it, and enjoy the results. View how-to videos and find a local distributor at Valsparwood.com

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calls for HPL, Wilsonart is the specification because it matches the Tafisa designs. Decorative Specialties Inc. supplies matching RTF components. “In terms of woodgrain laminate, the industry has continually improved the product,” says Reisch. “It has gotten to the point where it is very difficult for consumers to tell the difference between real wood and laminate. In Europe, laminate is generally accepted as wood, they consider it engineered wood. And I think Americans are becoming more comfortable with that idea.”

Logistics

Over the past 12 years of business, transFORM has developed a successful operational model, as well as the necessary vendor relationships to support it. The process starts with an in-home design consultation. Once a project has been designed and approved it falls into the realm of Operations Manager Russ Conn, who oversees the company’s engineering, manufacturing and installation. Every project is unique, and with roughly 100 jobs being installed monthly, transFORM relies on distributor relationships. “I look at the futures, anywhere from 2-4 weeks out to make sure I have the materials I am going to need,” says Conn. “Our vendors typically have a 48-hour delivery window, and they monitor their inventory so that they can supply our current work flow.”

According to Reisch, that monitoring is a crucial part of a distributor relationship. “Take Hafele for example,” says Reisch. “We use a lot of their products. In fact, we were one of the first companies to start using the LOOX drivers and LED lamps. We try to work as lean as possible, so we don’t hold a lot of stock, and a lot of their products are not made in the USA. We not only depend on them communicate with us so they can anticipate our needs, but also to be honest with us about the availability of product.”

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transFORM looks for vendors that offer competitive pricing, convenience and an understanding of its business. The company uses Rugby Architectural Building Products to supply their TFL and panel goods. “Our primary hardware supplier is Hafele but we also use another great distributor, Richie DeMarco of Everready Hardware,” says Reisch. “Aka “The Mayor of Hardware.” Richie not only represents Rev-A-Shelf, but is extremely knowledgeable about the closet and home storage industry,” In all cases, being able to order, track orders and pay online is helpful. “I am not JIT, but I am as close to it as I can possibly get and stay comfortable,” says Conn. “My goal everyday in production is harmony. When things run smoothly and our team feels good about what they are doing, that translates to the product that we are delivering and installing.” s&p

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Introducing…

8 New Colors in Artika & Rain Textures!

Update your furniture with the latest in design trends!

Artika

Rain

Total Program of 20 Colors Includes: • • • • •

Textured TFL Panels Textured High Pressure Laminate Matching PVC Edge Treatment Matching Decorative Mouldings Matching 5 Piece Doors

Drift Loud G92

Carmelo Mist G91

Dark Noce G90

Cokalada Crosscut G89

Natural Rustik G88

Cannella Rustik G87

Grigio Notte G86

217.540.3179 Stevens Industries, Inc. 704 West Main, Teutopolis, IL 62467

White Zebrine G85

Colors and textures shown in this ad are printed reproductions. Actual colors and textures may vary. Samples available upon request.

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Exemplary Panel Processing

S

teve Johnson, President of Denver-based General Casework/ kabi, knows how to make a lot from a little. In fact, when the economy contracted in 2010 he downsized his space and increased his business. He has few employees, minimal square footage and no outside sales force. Up until the launch of kabi, a custom kitchen brand born out of popular demand in 2013, he didn’t even have consumer name. What Johnson does have is a good understanding of how to serve the cabinet market without actually competing with it, machinery that makes his operation quick and agile and access to a vast array of the hottest decorative surfacing materials available.

“A lot of people tour the operation. We’ve had the Stiles Executive Briefing Conference,

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the AWI national conference, and the CMA regional conferences come through.” says Johnson, “And they all scratch their heads at the amount of capital investment for the square footage. I have sales volume ratios that don’t work in the traditional sense, so there is disbelief. Being a small, but very flexible company, we are very agile and sensitive to changes. Not just changes by the customer, but in the market and material preferences.”

A little background. Steve Johnson is sort of a ringer. He’s worked in lumberyards and manufacturing; and he also spent 11 years working for Stiles Machinery prior to opening General Casework as an OEM that produces green cabinets in 2003. Those experiences provided Johnson with a comprehensive understanding of machinery technology, as well as the opportunity to look at myriad different business models and applications. “I always professed that if people invested in all the pieces, it would come back full fold and reward them with less people and more flexibility,” says Johnson. “No company has 100 percent of all the solutions, but the things I have seen visiting other facilities and studying markets in Europe were very influential and gave me a lot of opportunities.”

CabinEts for EvErybody

As an OEM, General Caseworks offers a huge variety of frameless cabinets to other companies that manufacture for residential, com110

mercial, education and healthcare markets nationwide with a slim three-week lead-time.

“We don’t do any face frames, solid lumber or any kind of finishing, “says Johnson.” The whole facility is based around producing green products, so a majority of our board is NAUF, and we work with premium grade and FSC particleboard, MDF or plywood, depending on the project. We primarily use HPL and TFL, and when we use veneer it is always reconstituted veneer with a water-based UV finish.” Everything produced by General Caseworks is made to order, and the design possibilities are essentially limitless, drawing from the collections of the major domestic laminate producers, Wilsonart, Formica, Nevamar, Pionite and Lab Designs, as well as the European houses including Abet Laminati, Arpa, and Liri. Textured TFL from Roseberg, KML or Stevens is also an option.

“Laminate companies, here is the neat thing, they all make beautiful laminate with different finishes, “ says Johnson. “That is what makes it the most exciting for the end users.

The wood actually looks like it is real wood with texture added to it. Whether it is HPL or TFL it becomes more realistic and more acceptable as a finished product.”

In fact, customers and end-users were so impressed with General Caseworks that word got around, even without an outside sales force. “We’ve always received a lot of interest in putting our product into individual

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kitchens, whether it be new construction or remodel,” says Johnson. “When the economy hit hard, that part of the business kept growing while the other parts kept shrinking. Now it makes up more than 60 percent of what we do.” It got to the point where the facet of the business that made custom kitchens deserved its own identity, complete with a name and an eye-candy filled showroom. As a result, kabi is officially launched this year.

Yet even the kabi concept is executed slightly differently than a normal dealership.

The business model behind kabi includes a showroom developed for the use of kitchen designers, interior designers and architects with a residential background. The relatively open-ended product line affords as much control over the project (and the margins) to the designer as he or she wants. Prior to bringing clients to the showroom, designers meet with the kabi sales coordinator to establish how involved kabi will be with the project.

Part of kabi’s appeal is that the products are available in literally thousands of surface designs, which begs the question, how does one showcase such flexibility? “It is kind of an ever changing thing,” says Johnson. “We say to people, ‘Come and experience the kabi experience.’ It is all about fun colors and

options. Some customers even end up with multiple sets of doors so they can change their look.” Sample kitchens reminiscent of the 1960s appeal to people reconstructing mid-century modern homes. Unique materials with acrylic fronts and acrylic edgebanding, or high-gloss laminates gently encourage current day trends that are happening in Europe. There is even a super matte model kitchen, a look that is just beginning to make its way into North America. “The cool thing about it is if the customer or the designer can dream it, or has seen it, they just have to tell us which laminate company they think carries the design or texture, and we can research it and make it happen,” says Johnson.

General Caseworks/kabi depends on the following vendor relationships: • Darant Distributing: Wilsonart HPL, hardware from Accuride, Amerock, Blum and woodTape • National Wood Products: board, TFL sheet

goods and laid up sheet goods

• Würth Louis and Company: Formica HPL, hardware from Blum, Grass, Rev-A-Shelf • Larson Distributing: Nevamar HPL, hardware from Grass • ESI: Pionite HPL and edgebanding • Sierra Forest Products: board and TFL sheet goods, hardware from Hettich • Hafele: hardware • Hardwoods: sheet goods

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Expanding While Contracting

To be flexible and fast, General Caseworks is set up so that a single operator can perform each process. This includes a comprehensive system of transfer cars, conveyers, vacuum assists and return conveyors. Johnson just hired an employee to help with a large upcoming project, bringing the total number of production workers to seven. “The ratio of people to sales dollars doesn’t make sense to a lot of people,” says Johnson, “but we can do it because of the processes, systems

CLEAN CURE™ TECHNOLOGY

and machinery.” Projects are described with Planit’s Cabnetware and produced with Cut Rite optimization and production software.

The entire operation is paperless, using bar-

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codes to keep track of each unique job. “We also have two of everything, “says Johnson… “two means of cutting panels, two point to points, two horizontal machines, two edgebanders and two case clamps. In order to maintain that short 3-week lead-time, even if we are doing good preventative maintenance and planning what is going on in the facility, there is always a day or time when something breaks. I can’t use that as an excuse, particularly when making for other people. We have to get product out on time.”

About the same time the residential portion of the business was really taking off, the economic forecast in general turned pretty dreary. Based on projections, Johnson made the decision in 2010 to downsize and combine two facilities, one for machining and one for assembly and shipping, into one 21,000 square foot shop. “What we gave up was a lot of storage space,” says Johnson, who tightened up the layout but kept all the equipment. “We keep no stock,” says Johnson. “In fact, with good distribution like Denver has, we can get what we need in pretty short order. A number of our suppliers are sensitive that we want green materials, and there are certain TFL colors we need to have on those substrates. We typically have contracts with our vendors for those basic materials, and as we use them up, they put them on order.”

The nature of Johnson’s business means that he regularly travels to Europe and reads trade publications to stay ahead of the latest technology and fashion, but he also gets information from distributor reps. “The good vendors take a more pro-active approach to knowing my business and our needs.” Other distributor characteristics that are important to Johnson include competitive pricing and reliability. “You have to look at the effect that relationship has on your overall business,” says Johnson. “Our business originated on word of mouth. One happy customer might tell somebody. But an unhappy customer will tell lots of people. People buy from us because of relationships.” s&p

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Manufacturers Accuride International 12311 Shoemaker Ave. Santa Fe Springs, CA 92679 P (562) 903-0200 F (562) 903-0208 www.accuride.com AkzoNobel 1431 Progress Ave. High Point, NC 27261 P (336) 841-5111 www.chemcraft.com Amana Tool Corporation 120 Carolyn Blvd.

Farmingdale, NY 11735 P (800) 445-0077 www.amanatool.com Amerock Corporation 3 Glenlake Pkwy NE Atlanta, GA 30328 P (704) 987-7545 F (704) 987-7534 www.amerock.com Arborite 385 LaFleur LaSalle, QC H8R3H7 Canada P (514) 366-0262 F (514) 366-7982 www.arborite.com Berenson Corp.

2495 Main St., #111 Buffalo, NY 14214-2152 P (716) 833-3100 f (716) 833-2402 www.berensonhardware.com BHK Of America, Inc. PO Box 486 South Boston, VA 24592 P (845) 928-6200 f (845) 928-2287 www.bhkofamerica.com Bioformix, Inc. 422 Wards Corner Rd. Loveland, OH 45140 P (513) 448-0301 www.bioformix.com Blum Inc. 7733 Old Plank Rd. Stanley, NC 28164 P (704) 827-1345 f (704 )827-0799 www.blum.com Brown Wood Products Company 7040 N. Lawndale Ave. Lincolnwood, IL 60712 P (800) 328-5858 f (800) 884-0423 www.brownwoodinc.com

C.A. Technologies LLC 337 South Arthur Ave. Louisville, CO 80027 P (303) 438-5707 f (303) 438-5708 www.spraycat.com

Far East American 5410 McConnell Ave. Los Angeles, CA 90066 P (310) 822-7771 f (310) 822-2920 www.feaco.com

Holland Southwest International 6831 Silsbee Houston, TX 77033 P (713) 644-1966 f (713) 644-7223 www.hollandsw.com

Chemetal 39 O’Neil Street Easthampton, MA 01027 P (413) 529-0718 f (413) 529-9898 www.chemetalco.com

Flakeboard Co. Ltd. 80 Tiverton Court, Ste. 701 Markham, ONT L3R 0G4 Canada P (905) 475-9686 f (905) 475-3827 www.flakeboard.com

ITW TACC 56 Air Station Industrial Park Rockland, MA 02370 P (781) 878-7015 f (800) 231-8222 www.itwtacc.com

Choice Brands Adhesives 666 Redna Terrace #500 Cincinnati, OH 45215 P (513) 772-1234 f (513) 772-9118 www.choicebrands.com

Formica Corp.

10155 Reading Rd. Cincinnati, OH 45241 P (513) 786-3043 f (513) 786-3566 www.formica.com

Karran USA 1291 E. Ramsey Rd. Vincennes, IN 47591 P (866) 452-7726 www.karran.com

Clarion Boards Inc. 143 Fiberboard Road Shippenville, PA 16254 P (800) 373-4383 www.clarionindustries.com

FormWood Industries, Inc. 1601 Production Rd. Jeffersonville, IN 47130 P (812) 284-3676 f (812) 285-5074 www.formwood.com

Columbia Forest Products, Inc. 7900 Triad Center Dr., Ste 200 Greensboro, NC 27409 P (800) 637-1609 f (336) 605-6969 www.columbiaforestproducts.com CompX National/ CompX Waterloo P.O. Box 200 Mauldin, SC 29662 P (864) 297-6655 f (864) 297-9987 www.compx.com Darlington Veneer Co., Inc. P.O. Box 1087 225 4th Street Darlington, SC 29540 P (843) 393-3861 f (843) 393-8243 www.darlingtonveneer.com Deerwood Fasteners 638 Reese Dr. Conover, NC 28613 P (828) 469-1075 f (828) 469-1050 www.deerwood.com Doellken-Woodtape, Inc. 18 Covington Drive Palm Desert, CA 92260 P (760) 862-1285 f (760) 862-1820 www.doellken-woodtape.com Element Designs P.O. Box 7747 Charlotte, NC 28241 P (704) 332-3114 www.element-designs.com

Franklin International 2020 Bruck St. Columbus, OH 43207-2329 P (614) 443-0241 f (614) 445-1813 www.titebond.com

Kerfkore Company 2630 Sidney Lanier Drive Brunswick, GA 31525 P (912) 264-6496 f (912) 262-9763 www.kerfkore.com King Plastic Corporation 1100 N. Toledo Blade Blvd.

North Port, FL 34288 P (941) 493-5200 f (914) 497-3274 www.kingplastic.com Knape & Vogt Company 2700 Oak Industrial Dr. NE Grand Rapids, MI 49505-6082 P (616) 459-3311 f (616) 459-0249 www.kv.com

Fulterer USA, Inc. 542 Townsend Ave. High Point, NC 27263 P (336) 431-4646 f (336) 431-4620 www.fultererusa.com Gemini Coatings 421 S.E. 21st St El Reno, OK 73036 P (405) 262-9310 www.geminicoatings.com

Kuehn Bevel Inc. 10 Furnance St. Stanhope, NJ 07874 P (800)862-3835 f (973)584-1855 www.kuehnbevel.com

Grand River Wood Products 360 Remington Rd. Cuyahoga Falls, OH 44224 P (330) 945-6464 f (330) 923-8699 www.gr1879.com

Liberty Woods International 1903 Wright Place, Suite 360 Carlsbad, CA 92008 P (760) 438-8030 f (760) 438-8303 www.libertywoods.com

Grass America Inc. 1202 Highway 66 S. Kernersville, NC 27284 P (336) 996-4041 f (336) 996-4547 www.grassusa.com

M.L. Campbell 101 Prospect Ave., 525 Republic Cleveland, OH 44115 P (216) 566-2904 f (216) 515-7756 www.mlcampbell.com

Hafele America 3901 Cheyenne Drive Archdale, NC 27263 P (336) 434-2322 f (336) 431-3831 www.hafele.com

Michigan Maple/Bally Block Co’s.

P.O. Box 245 1420 Standish Ave. Petoskey, MI 49770 P (231)347-4170 f (800)447-7975 www.mapleblock.com surface&panel

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Cabinet Industry Distribution Alliance

CIDA Member Directory Mirka Abrasives, Inc. 7950 Bavaria Rd. Twinsburg, OH 44087 P (800) 963-6427 f (800) 843-3904 www.mirka.com

Roseburg Forest Products LP 10599 Old HWY 99 S Dillard, OR 97432 P (541) 679-3311 f (541) 679-2543 www.roseburg.com

Mohawk Finishing Products,

RPC-Terry Hardware 2020 Seventh St. Rockford, IL 61104 P (815) 966-2000 f (815) 966-2026 www.rockfordprocess.com

Div. of RPM Wood Finishes Group, Inc.

P.O. Box 22000 Hickory, NC 28603 P (828) 261-0325 f (828) 431-4565 www.mohawk-finishing.com Panolam Industries International Inc. 20 Progress Drive Shelton, CT 06484 P (203) 925-1556 f (203) 225-0050 www.panolam.com Patriot Timber Products International P.O. Box 19065 Greensboro, NC 27419 P (336) 299-7755 f (336) 299-4050 www.patriottimber.com Peter Meier Inc. 1255 South Park Dr. Kernersville, NC 27284 P (336) 996-7774 f (336) 996-1812 www.petermeier.com Prime Wood, Inc. 1646 51st Court Vero Beach, FL 32966-2339 P (772) 564-2035 f (772) 564-2052 www.primewoodproducts.com Pro-Ply Custom Plywood Inc. 1195 Clark Blvd.

Brampton, ONT L6T 3W4 Canada P (905) 564-2327 f (905) 564-2330 www.proply.com Quickscrews International Corporation 5830 Las Positas Rd. Livermore, CA 94551 P (925) 371-8215 f (925) 371-5384 www.quickscrews.com Rev-A-Shelf LLC 2409 Plantside Dr. Jeffersontown, KY 40299 P (502) 499-5835 f (502) 491-2215 www.rev-a-shelf.com

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VT Industries, Inc. P.O. Box 490 1000 Industrial Park Holstein, IA 51025 P (712)368-4381 Ext. 342 f (712) 368-4184 www.vtindustries.com

Distributors

SR Wood Inc. 1801 Progress Way Clarksville, IN 47129 P (812) 288-9200 www.srwoodinc.com

A & M Supply Corp.

6701 90th Ave. North Pinellas Park, FL 33782 P (727) 541-6632 f (727) 546-3617 www.a-msupply.com/

Stevens Industries, Inc. 704 W. Main Teutopolis, IL 62458 P (247) 540-3100 f (217) 540-3380 www.stevensind.com

Advanced Hardware Supply, Inc. 11849 West Executive Drive Boise, ID 83607 P (208) 321-8089 f (208) 321-8090 www.advancedhardwaresupply.com

Tafisa Canada 729 Meloche Ave. Dorval, QC H9P 2S4 Canada P (514) 780-1324 f (514) 780-1354 www.tafisa.ca

Aetna Plywood, Inc. 1401 St. Charles Road Maywood, IL 60153 P (708) 343-1515 f (708) 343-1616 www.aetnaplywood.com

Timber Products Company P.O. Box 269 Springfield, OR 97477 P (541) 747-4577 f (541) 744-4296 www.timberproducts.com

Alpine Plywood Corporation 12210 W. Silver Spring Rd. Milwaukee, WI 53225 P (414) 438-8400 f (414) 438-8401 www.alpineplywood.com

U.S. Futaba, Inc. 2901 West Garry Ave Santa Ana, CA 92704 P (714) 751-1593 f (714) 751-2366 www.usfutaba.com

Alpine Sales Inc. 9650 Millfield Rd. Columbia, SC 29223 P (803) 788-9160 f (803) 788-9162 www.alpinesalesinc.com

Uniboard Canada - USA Division 2078 Normandy Dr. Wooster, OH 44691 P (330) 264-9337 f (330) 262-8768 www.uniboard.com

Amerhart Ltd. P.O. Box 10097 2455 Century Rd. Green Bay, WI 54303 P (920) 494-4744 f (920) 494-0388 www.amerhart.com

Valspar 1823 English Rd. High Point, NC 27262 P (336) 802-4768 f (336) 802-4711 www.valsparwood.com Veneer Technologies Inc. P.O. Box 1145 Newport, NC 28570 P (252) 223-6359 f (252) 223-3511 www.veneertech.com

Arthur Distributor Company 364 N. CR 270 E Arcola, IL 61910 P (217) 543-2166 f (217) 543-2167 Atlantic Plywood Corp.

8 Roessler Rd. Woburn, MA 01801 P (781 )933-1932 f (781) 933-3654 www.atlanticplywood.com

Babcock Lumber Company P.O. Box 8348/2220 Palmer St. Pittsburgh, PA 15218 P (412) 351-3515 f (412 )351-1522 www.babcocklumber.com Bennett Supply Co. 300 Business Center Dr. Cheswick, PA 15024-1071 P (888) 236-6388 f (724) 274-5528 www.bennettsupply.com Bond Plywood, Inc. 988 E. Saratoga Ferndale, MI 48220 P (248) 548-3150 f (248) 548-0265 www.bondply.com BPI (Building Plastics, Inc.) 3263 Sharp Ave. Memphis, TN 38111 P (901) 744-6202 f (901) 745-6344 www.bpidecosurf.com C.H. Briggs Company P.O. #15188/2047 Kutztown Rd. Reading, PA 19605 P (610) 929-6969 f (610) 790-1105 www.chbriggs.com Cabinetparts.com 1301 West Copans Road, Ste. G-6 Pompano Beach, FL 33064 P (954) 428-3800 f (954) 428-5167 www.cabinetparts.com Cabinetware Inc. 2025 Cattlemen Rd. Sarasota, FL 34232-6202 P (941) 296-0956 f (941) 379-9654 www.cabinetware.com Central Florida Cabinet Supply 2617 Pemberton Dr. Apopka, FL 32703 P (407) 292-3644 f (407) 292-3799 www.flcabnts.com Central Wholesale Supply Corporation 1532 Ingleside Road Norfolk, VA 23502 P (757) 855-3131 f (757) 855-4140 www.central-wholesale.com Chesapeake Plywood, LLC 1700 Ridgely Street Baltimore, MD 21230 P (410) 244-0055 f (410) 244-1269 www.chesapeakeplywood.com

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Colorspec Coatings International, Inc. 1716 Church Steet Holbrook, NY 11741 P (631) 472-8251 f (631) 472-8255 www.colorspeccoatings.com Compi Distributors, Inc. 2855 Haag Rd. Arnold, MO 63010 P (636) 296-1111 f (636) 296-1411 www.compidistributors.com Connecticut Plywood Corp.

P.O. Box 330236 W. Hartford Ind’l Pk/9 Andover West Hartford, CT 06133-0236 P (860)953-0060 f (860)953-0599 www.connply.com Dakota Premium Hardwoods, LLC 6805- C Imperial Drive Waco, TX 76712 P (254) 772-9663 f (254) 772-9664 www.dakotahardwoods.com Darant Distributing Corp.

1832 E. 68th Ave. Denver, CO 80229 P 303) 289-2220 f (303) 289-2225 www.darant.com

Holdahl Co. Inc. 1925 Annapolis Ln. Plymouth, MN 55441 P (612) 333-7111 f (612) 550-9966 www.holdahlcompany.com

Meyer Decorative Surfaces 340 Patton Dr. Atlanta, GA 30336 P (404) 507-1200 f (404) 222-1980 www.meyer-laminates.com

Web-Don, Inc. P.O. Box 26367 Charlotte, NC 28221 P (704) 375-0250 f (704) 375-6655 www.web-don.com

Horizon Forest Products 2422 Castle Hayne Rd. Wilmington, NC 28401 P (910) 343-3331 f (910) 343-3334 www.horizonforest.com

MJB Wood Group, Inc. 2201 Royal Lane, Ste 250 Irving, TX 75063 P (972) 401-0005 f (972) 293-6283 www.mjbwood.com

White-Wood Dist. Ltd. 130 Plymouth Street Winnipeg, MB R2X 2Z1 Canada P (204) 982-9470 f (204) 633-2557 www.w-group.ca

Industrial Finishes & Systems, Inc. 3455 W. 1st Ave. Eugene, OR 97402 P (541) 485-1503 f (541) 342-5008 www.industrialfinishes.com

OHARCO P.O. Box 27427/8109 F Street Omaha, NE 68127 P (800) 228-9460 f (888) 808-5575 www.oharco.com

Wood Stock Supply, Inc. 4705 South I-90 Service Rd. Rapid City, SD 57703 P (605) 341-6900 f (605) 341-0271 www.woodstocksupply.com

Industrial Plywood, Inc. 550 South Fifth Street Reading, PA 19602 P (610) 376-3343 f (610) 376-2256 www.industrialplywood.com

Parksite, Inc. 1109 Classic Road Apex, NC 27502 P (919) 335-0000 f (919) 387-1525 www.parksite.com

Lensing Building Specialties P.O. Box 965/600 N. 6th Ave. Evansville, IN 47710 P (812) 423-6891 f (812) 421-3788 www.lensingonline.com

Wurth Baer Supply Co. 909 Forest Edge Dr. Vernon Hills, IL 60061 P (847) 913-2237 f (847) 913-9606 www.baersupply.com

Richelieu Hardware Ltd. 2617 Uwharrie Rd./P.O. Box 400 High Point, NC 27261 Canada P (336) 841-5100 f (336) 887-8677 www.richelieu.com

Lumbermen’s, Inc. 4433 Stafford SW Grand Rapids, MI 49548 P (616) 538-5180 f (616) 261-3223 www.lumbermens-inc.com

Rugby Architectural Building Products 10 Ferry St, Suite 427A Concord, NH 03301 P (603) 369-6004 f (603) 369-6005 www.rugbyapd.com

Mac Murray Pacific 568 7th St. San Francisco, CA 94103 P (415) 552-5500 f (415) 552-5840 www.macmurraypacific.com

Russell Plywood Inc. 401 Old Wyomissing Rd. Reading, PA 19611 P (610) 374-3206 f (610) 374-9138 www.russellplywood.com

McFadden’s Hardwood & Hardware Inc. 2164 Buckingham Road Oakville, ON L6H 6M7 Canada P (416) 674-3333 f (905) 855-8822 www.mcfaddens.com

Trade Supply Group 624 W. 52nd St. (btwn. 11th and 12th Ave) New York, NY 10019 P (212) 255-2522 f (212) 255-4670 www.manhattanlaminates.com

Formations Inc. 12220-142 Street Edmonton, AB T5L 2G9 Canada P (780) 893-7540 www.formations-inc.com

McKillican International, Inc. 16420 - 118 Ave. Edmonton, AB T5V 1C8 Canada P (780) 453-3841 f (780) 481-6904 www.mckillican.com

United Plywoods & Lumber P.O. Box 1088 Birmingham, AL 35201 P (205) 925-7601 f (205) 925-1315 www.unitedplywoods.com

Hardwoods, Incorporated of Atlanta 5400 Riverview Rd. Mableton, GA 30126 P (404) 792-0910 f (404) 799-2079 www.hardwoodweb.com

Metro Hardwoods 9540 83rd Ave. N. Maple Grove, MN 55369 P (763) 391-6731 f (763) 391-6741 www.metrohardwoods.com

Walmark Corporation 101 W. Belvidere Rd. Round Lake Park, IL 60073 P (847) 546-0400 f (847) 546-1777 www.walmark.com

Distributor Service, Inc. 1 Dorrington Rd. Carnegie, PA 15106 P (412 )279-7824 f (412) 279-8454 www.distributor-service.com E.B. Bradley Co./West Coast Laminating P.O. Box 58548/5080 S. Alameda St. Los Angeles, CA 90058 P (323) 585-9201 Ext. 3106 f (323) 585-5414 www.ebbradley.com Edgebanding Services, Inc. 828 West Cienega Avenue San Dimas, CA 91773 P (800) 471-5831 f (800) 785-2399 www.esi4service.com

Wurth Louis and Company P.O. Box 2253 895 Columbia St. Brea, CA 92822 P (714) 529-1771 f (714) 990-6184 www.louisandcompany.com Wurth Wood Group P.O. Box 668005 4250 Golf Acres Dr. Charlotte, NC 28266-8005 P (704) 887-7951 f (704) 394-2141 www.wurthwoodgroup.com

NBMDA Headquarters 330 N Wabash, Ste. 2000 Chicago, IL 60611 P (312) 321 6845 toll free (888) 747-7862 f (312) 644-0310 info@nbmda.org www.nbmda.org

surface&panel

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Glossary of terms ADHESIVE A substance capable of holding materials together by surface attachment. The term is used to cover the bonding of sheet material and is synonymous with glue.

BACKER A non-decorative overlay used on the back of composite panel constructions to protect the substrate from changes in humidity and to balance the panel construction.

BALANCED CONSTRUCTION A laminated composite panel construction that typically has a similar overlay on both surfaces, which reduces or eliminates warp when subjected to moisture changes.

BASIS WEIGHT Most often used to characterize the weight of paper products; in the decorative overlay industry the basis weight is defined as the weight in pounds (or grams) per square feet (or square meter) of paper.

BIAXIALLY ORIENTED FILM Film in which molecules are oriented in two directions within the transverse direction (TD) and machine direction (MD) of the film.

CALENDERED Polymer is passed through heated rolls, moving at varying rates, to reduce the film thickness.

COATER A company that paints, prints, primes or otherwise pre-finishes panel substrates with liquid or powder paint finishes.

COATING MANUFACTURER A company that produces and/or supplies an industrial decorative paint, print or prime coating.

EMBOSSING A process by which the surface of the panel product is given a relief effect. This can be accomplished with a pressure roll or a patterned caul plate in a hot press.

EPOXY A two-component thermosetting adhesive typically used for laminating medium and heavy gauge vinyls. Epoxy adhesives are generally blended 1:1 (resin to hardener) by volume and are roll-coated either to the backside of the vinyl web or to the board surface.

HOT MELT A thermoplastic adhesive that is 100% solid and applied molten to form a bond upon cooling. Hot melts differ from conventional liquid adhesives because they set by cooling rather than by absorption or evaporation of water or solvent.

LAMINATOR A company that applies an overlay to a panel substrate or other blank material, typically through the use of a bonding system.

MIL A thickness measurement, typically used for vinyls and papers. One mil = 0.001"

SUBSTRATE A material that provides the surface onto which an adhesive or coating is spread.

OVERLAY MANUFACTURER A company that produces and/or supplies a decorative overlay. The manufacturer may add value to the overlay by, for example, applying a topcoat.

TELEGRAPHING Transfer of substrate surface defects through the thickness of the overlay material.

POLYURETHANE DISPERSIONS Polyurethane dispersions are used for the membrane pressing of vinyl films and veneers to a MDF core. They can be used in conjunction with a hardener for higher heat resistance if required. Polyurethane dispersions are typically spray-applied to the MDF and then air-dried before mating with the vinyl film or veneer in the press.

RESIN CONTENT In the decorative overlay industry, the resin content is the percentage of resin in the saturated paper in relation to the total weight of the saturated paper.

SOLVENT-BORNE ADHESIVES An adhesive containing polymeric materials dissolved in volatile organic solvents to which other components can be added to obtain certain desired performance properties, such as higher heat resistance. This type of adhesive is typically used on a hot line laminator where it is applied to the board or film surface, dried and then heat-activated prior to a hot roll laminating station. They are non-grain raising and exhibit good coatability, high heat resistance and excellent bond strengths.

THERMOPLASTIC Resins or adhesives that harden at room temperature and re-soften upon exposure to heat.

THERMOSETTING Resins or adhesives that cure at room temperature or in the hot press by chemical reaction to form rigid bonds that are not re-softened by subsequent exposure to heat (cross-links).

VOLATILES CONTENT Weight loss of a saturated paper when heated to bone-dry, expressed as a percentage of the weight of the saturated paper.

WATER-BORNE ADHESIVES Formulated synthetic polymer (usually polyvinyl acetate or ethylene vinyl acetate. These products are generally used for paper laminating where the adhesive is applied to the web and/ or panel surface and tacks up through one or more heated rolls that combine paper to panel.

Welcome to “m” possible.

Bedford Falls Communications and Surface & Panel magazine are building the Materialicious House in 2013. The “m” house will utilize surface materials in new and unique applications.

Demonstrating “what’s possible” is the challenge for the architectural firm and the interior designer.

Look for step by step coverage of the developments in Surface & Panel magazine, www.surfaceandpanel.com and on www.materialicious.com To learn more about how to participate as a sponsor in the “m” house, contact John Aufderhaar at 920-206-1766, jaufderhaar@surfaceandpanel.com or Ryan Wagner at 920-262-2080, rwagner@surfaceandpanel.com surface&panel

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a d v e r t i s e r

i n d e x

PAGe

PAGe

16

Agristrand 888.250.5625 www.Agristrand.com

9

Northern Contours 866.344.8132 www.northerncontours.com

23

Arclin 877.689.9145 www.arclin.com

53

Olon Industries Inc. 905.877.7300 www.olon.com

119

Blum, Inc. 704.827.1345 www.blum.com

49

Omnova Solutions 866.332.5226 www.omnova.com

19

Boise Cascade 888.264.7372 www.bc.com

120 (BC)

Panolam 203.925.1556 www.panolam.com

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Cabinotch 877.413.4299 www.cabinotch.com

13

Plum Creek MDF, Inc. 800.548.3099 www.plumcreek.com

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Chemcraft, a brand of AkzoNobel 336.841.5111 www.chemcraft.com

48

Renolit 856-467-3800 www.renolit.com

15

Clarion Boards 800.373.4383 www.clarionindustries.com

50

Riken USA Corporation 609.387.2011 www.riken-usa.com

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Composite Panel Association 866.4Composites www.DecorativeSurfaces.org

21

Roseburg 800.245.1115 www.Roseburg.com

71

DVUV 216.741.5511 www.dvuv.com

98

Salice 800.222.9652 www.saliceamerica.com

36

Flakeboard Can 800.268.9830 US 877.273.7680 www.flakeboard.com

59

Schattdecor 314.400.6100 www.schattdecor.com

24

Forrest 800.733.7111 www.ForrestBlades.com

43

Sesa +39.0331.631388 www.sesaplates.com

20

Georgia Pacific Chemicals LLC 866.477.2436 www.gp.com/chemical

17

SierraPine Composite Solutions 800.676.3339 www.sierrapine.com

105

Grass 800.334.3512 www.grassusa.com

51

Smartech 704.362.1922 www.smartechonline.com

63

Hopewell Plastics Limited 852.2549 3322 www.hopewellplastics.com

109

Stevens Industries 217.540.3100 www.stevensmelamine.com

25

Industrial Wood Products, Inc. 703.435.6486 www.industrialwoodprod.com

61/75

Stiles Machinery, Inc. 616.698.7500 www.stilesmachinery.com

2 (IFC)

Interprint, Inc. 413.443.4733 www.interprint.us

46

Surface Source International 973.598.0152 www.ssinorthamerica.com

45

7

KCD Software 508.760.1140 www.KCDsoftware.com

Syndecor/Taghleef Industries 800.688.2044 www.syndecor.com

47

31

Kings Mountain International 704.739.4227 www.kmiinc.net

Synergy Thermofoils 954.420.9553 www.SynergyThermofoils.com

35

6

KML-Kustom Material Laminates 888.358.5075 www.KMLcorp.com

Tafisa Canada 888.882.3472 www.tafisa.ca

5

58

Laminati 877.863.7908 www.laminati-usa.com

Thermwood 800.533.6901 www.thermwood.com

55

57

Lamitech S.A. 571.644.9898 www.lamitech.com.co

Toppan 770.957.6447 www.tia.toppan.com

64

64/117

"m" house/materialicious 920.206.1766 www.materialicious.com

Timber Products 800.547.9520 www.timberproducts.com

33

30

Marlite 800.377.1221 www.marlite.com

Uniboard 800.263.5240 www.uniboard.com

73/107

Valspar 612.851.7000 www.valsparglobal.com

11

West Fraser Sales Ltd. 780.413.8900 www.westfraser.com

Perfecting motion

速

69/112

118

M.L. Campbell 800.364.1359 www.mlcampbell.com

subscribe online at www.surfaceandpanel.com

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blum-1189

Experts at making motion effortless.

Childâ&#x20AC;&#x2122;s play. Thatâ&#x20AC;&#x2122;s how easy it is to choose, install and adjust Blum hardware. And how easy it will make using your cabinets and drawers every day. Visit us at booth 2534 at KBIS in New Orleans Perfecting motion to see how easy we can make your life. / blum.com

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