Premium Refrigerant Flexible Hose Solutions
TABLE TABLE OF OF
CONTENTS CONTENTS Welcome............................................................2 Welcome............................................................2 BURGACLIP..........................................................3 BURGACLIP..........................................................3 Crimp Technology............................................4 Crimp Technology............................................4 Fitting Solutions.................................................5 Fitting Solutions.................................................5 No One Else Has..............................6 The HoseThe No Hose One Else Has..............................6 Hose Remanufacture Solutions................7 OE Hose OE Remanufacture Solutions................7 BurgaBRAZE Repair Solutions..........................9 BurgaBRAZE Repair Solutions..........................9 BURGACLIP Kits.................................................11 BURGACLIP Kits.................................................11 The Company We Keep.................................13 The Company We Keep.................................13
© 2021 All rights reserved Copyright © 2021 All Copyright rights reserved No part documentinshall be or reproduced in whole or in part No part of this document shall of bethis reproduced whole in part the permission of Pty Burgaflex Pacific Pty Ltd. This includes without the permissionwithout of Burgaflex Asia Pacific Ltd. ThisAsia includes copies any form or by any means including reproduction or copiesreproduction in any form or by any in means including printing or electronic media. photocopying, printingphotocopying, or electronic media. IMPORTANT DISCLAIMER IMPORTANT DISCLAIMER This is acontaining guideline document containing professional information using This is a guideline document professional information using graphs, charts, Manufacturers’ diagrams and tables. Manufacturers’ representative graphs,representative charts, diagrams and tables. be guidelines. consulted for specific guidelines. specifications must bespecifications consulted for must specific Burgaflex Asia Pacific Pty Ltd disclaims all and any liability Burgaflex Asia Pacific Pty Ltd expressly disclaims all expressly and any liability and responsibility to any person as a result of any actions and responsibility to any person or business as a result or of business any actions taken on the of information in this publication. taken on the basis of information inbasis this publication.
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WELCOME WELCOME our beginnings humble beginnings in in Holland From ourFrom humble in Holland 1984, in 1984, has become global in the BurgaflexBurgaflex has become a global aleader inleader the innovation and manufacture hoses and innovation and manufacture of hoses of and fittings forfittings for the automotive, hydraulic, and aerospace industries. the automotive, hydraulic, and aerospace industries. With production facilities several countries, With production facilities in severalincountries, we are we are to beequipment original equipment to some of proud to proud be original supplierssuppliers to some of most advanced companies in the world. The the most the advanced companies in the world. The engineering rigour and disciplines engineering rigour and disciplines required required of an OE of an OE supplier us toaftermarket provide aftermarket of supplier allows usallows to provide solutions solutions of thequality. highest quality. the highest We are to pleased to share you some of our We are pleased share with you with some of our and youfollowing find the following premiumpremium products,products, and hope youhope find the pages useful. Our Burgaflex hose, BURGACLIP pages useful. Our Burgaflex hose, BURGACLIP fittings, fittings, and BurgaBRAZE welding solutions offer engineering and BurgaBRAZE welding solutions offer engineering excellence with reliability, dependability, excellence with reliability, dependability, and costand cost effectiveness only Burgaflex can provide. effectiveness that only that Burgaflex can provide.
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THE THE 30 SECOND 30 SECOND CRIMP CRIMP
30 30 ®
BURGACLIP BURGACLIP ®
seconds
seconds
DO IT DO ONCE, IT ONCE, DO IT DO RIGHT, IT RIGHT, DO IT DO ANYWHERE IT ANYWHE • BURGACLIP • BURGACLIP in the workshop, in the in workshop, the field, in or the on field, the vehicle or on the vehicle • Reliable, robust, • Reliable, leak-free robust, assembly leak-free- assembly every time- every time • Rotatable•fitting Rotatable - perfect fitting orientation, - perfect orientation, perfect job perfect job Nylog Blue recommended
1
1
2
Insert hoseInsert into cage hose into cage
Nylog Blue recommended
2
Lubricate and Lubricate and insert the fitting insert the fittin
3
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stage Two stage 3 Two 4 crimp crimp
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4
Rotate fitting Rotate to fitting to correct orientation correct orientation
8 sealing points 8 sealing points
O-rings No O-rings
ned Machined ece one-piece able re-usable tting fitting
Superior hose
Superior hose
Easy alignment Easy of alignment clips of clips in exact location in exact location Patented tail Patented tail design to allow design forto allow for free movement free movement of of fitting and hose fitting and hose
Re-usable cage Re-usable cage and fitting and fitting qualityHigh European qualityraw European raw rial and material platingand plating
Clips with precise Clips with precise tightening torque tightening torque
HY WHY BURGACLIP BURGACLIP DOESN’T DOESN’T LEAK:LEAK:
ALL ABOUT IT’S ALL THE ABOUT PATENTED THE PATENTED TAIL WITHTAIL WITH EALING 8 SEALING GROOVESGROOVES & UNIQUE&PROFILE UNIQUE PROFILE
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FITTING SOLUTION FITTING SOLUTIONS EVERY EVERY ANGLE EVERY SIZE,SIZE, EVERY ANGLE
OFTHAN MORE700 THAN 700 STEEL FITTING OPTIONS RANGE RANGE OF MORE STEEL FITTING OPTIONS
a look the catalogue by scanning Take a lookTake through thethrough catalogue by scanning theorQR orSuperCool.com.au. by visiting SuperCool.com.au. the QR code bycode visiting We here help with custom configurations. We are here toare help withtocustom configurations. Get in touch over the +61 Get in touch over the phone: +61phone: 7 55 494 0227 55 494 022 or send ussales@supercool.com.au an email: sales@supercool.com.au or send us an email:
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3090 & 3080 MULTICOOL & 3080 MULTICOOL REDUCEDHOSE BARRIER HOSE CED BARRIER Sizes #6 to (3/8” to 3/4”) to #14 (3/8” to #14 3/4”) Working Burst Pressure Pressure
Burst Bend Pressure Radius
(Bar / PSI) (Bar / PSI)
(Bar(mm) / PSI)
(mm) (°C)
7.9 14.2 8.6 15.2 14.235 /15.2 507
35 / 507 172 / 2495
172 / 2495 51
-4051 to +135
-40 to +135
#8 13/32” 3/32” 3090 10.2 11.2 10.2 16.8 11.2 17.8 16.835 /17.8 507
35 / 507 172 / 2495
172 / 2495 64
-4064 to +135
-40 to +135
#10 1/2” 1/2”3090 12.5 13.5 12.5 18.9 13.5 19.9 18.935 /19.9 507
35 / 507 121 / 1755
121 / 1755 76
-4076 to +135
-40 to +135
#12 5/8” 5/8”3090 15.6 16.6 15.6 23.1 16.6 24.1 23.135 /24.1 507
35 / 507 121 / 1755
121 / 102 1755
102 -40 to +135
-40 to +135
#14 3/4” 3/4”3080 18.9 19.9 18.9 28.1 19.9 29.1 28.135 /29.1 507
35 / 507 121 / 1755
121 / 250 1755
250 -40 to +135
-40 to +135
ype e
Hose Hose ID Working Hose OD HoseIDOD Hose(mm) Type (mm) Pressure (mm) (mm) & Size min. max. min. min. max. max. min. (Bar max. / PSI)
#6 5/16” 5/16”3090 7.9 8.6
Bend Working Working Temp Range Temp Range Radius (°C)
3390 VENEER CAPILLARY VENEER CAPILLARY SERVICE HOSE CE HOSE Sizes #4 (1/4”) (1/4”)
ype e
Hose Working Hose ID Hose OD HoseIDOD (mm) Hose(mm) Type Pressure (mm) (mm) & Size min. max. min. min. max. max. min. (Bar max. / PSI)
#4 3/16” 3/16”3390 4.8
4.89.5
9.5 35 / 507
Working Burst Pressure Pressure
Burst Bend Pressure Radius
(Bar / PSI) (Bar / PSI)
(Bar(mm) / PSI)
35 />350 507
>350 40
Bend Working Working Temp Range Temp Range Radius (mm) (°C)
(°C)
-4040 to +135
-40 to +135
THE HOSE THE HOSE
• Multi-refrigerant and oil rated refrigerant and oil rated • 75% less permeation and ess permeation and moisture ingression ure ingression • Ideal usehose with runs long hose runs for use withfor long • Manufactured in Europe ufactured in Europe
NO NO ONEONE ELSEELSE HASHAS PAGE 6
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OEOE HOSE HOSE
REMANUFACTURE REMANUFACTURE SOLUTIONS SOLUTIONS
• Win the • job Win today the job today • Keep repairs • Keep in-house repairs in-house • Simple, fast • Simple, and reliable fast and reliable • Remanufacture • Remanufacture obsolete hoses obsolete ho • Quick repair • Quick turnaround repair turnaround • Use with•MAPP Use with gasMAPP gas • Save your • Save customer your customer money money• No welding • Nogear welding required gear required • Offer a ‘genuine • Offer a hose’ ‘genuine alternative hose’ alternative • Easy skill• to Easy learn skilland to learn master and mast
1
1
2
Inspect theInspect hose ends the hose to ends to ensure they ensure are free they from are free from damage, corrosion damage, or corrosion wear or wear
INSPECT
2
Hold the crimp Hold in thea crimp vice and in a vice cut the ends cutfree the from endsthe free from th hose section hose section
INSPECT CUT
INSPECT
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INSPECT
VICE CUT
VIC
VICE
VIC
3
4
5
6
File the alloy Fileorthe steel alloy ends or steel to ends to remove burs remove and swarf burs and swarf
Braze using Braze BurgaBRAZE using BurgaBRAZE
a.
4
Place the BURGACLIP Place the BURGACLIP Braze-on tail Braze-on onto the tail onto the prepared pipe prepared pipe
6
Secure Burgaflex Secure 3090 Burgaflex hose 3090 hose using BURGACLIP using BURGACLIP
a.
c.
b.
b.
c.
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BurgaBRAZE BurgaBRAZE REPAIR SOLUTIONS REPAIR SOLUTIONS
THE POWER OF THE THE POWER OFTAIL THE TAIL BurgaCLIP braze tails enable youenable to BurgaCLIP braze tails you to repair any OE A/Cany andOE alloy repair A/Cline. and alloy line.
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ORLD'S HVACR THEFASTEST WORLD'S FASTEST HVACR ITTING SYSTEM THAT WORKS HOSE-FITTING SYSTEM THAT WORKS MULTIPLE WITHREFRIGERANTS! MULTIPLE REFRIGERANTS!
e ultimate low-temperature aluminium brazing rodbrazing with fluxrod core • The ultimate low-temperature aluminium with flux core mpatible with MAPP gas, oxy-acetylene • Compatible with propane, MAPP gas,butane, propane, butane, oxy-acetylene n-corrosive self-fluxing core • Non-corrosive self-fluxing core table for most grades of alloy • Suitable for most grades of alloy an be machined, drilled, tapped, threaded, andplated bent and bent • Can be machined, drilled, tapped,plated threaded,
BurgaBRAZE Technical Data Data BurgaBRAZE Technical
sile ngth
Tensile Melting Strength Point
Mpa
585°C 160Mpa
Elongation Melting % Point 15 - 25 585°C
Hardness Elongation (HB) % - 55 1540- 25
Colour Matchable Colour Matchable Corrosion Hardness Resistant (HB) Paintable Paintable (will darken if(will anodised) darken if anodised) Yes 40 - 55
Corrosion Resistant
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Yes
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BURGACLIP BURGACLIP KITS KITS
CHOOSE CHOOSE YOUR YOUR PERFECT PERFECT PACKOUT PACKOU Starter Starter Kit Kit
Part No. Part BF -1FK No. BF -1FK
Add-On Add-On Kit Kit
Part No. Part BFNo. -1AK BF -1AK
• The must-have • The must-have introduction introduction to the to the • The perfect • The partner perfecttopartner the Starter to the Kit,Starter K BURGACLIP BURGACLIP flexible hose flexible solution hose solution increasingincreasing your repair your capability repair capability • Includes• the Includes most popular the mostfittings popular fittings • An assortment • An assortment of Male Insert, of Male Male Insert, Male and in-demand and in-demand braze-on braze-on tails tails O-ring and O-ring Number and12 Number fittings 12 fittings • Complete • Complete with BURGACLIP with BURGACLIP • Popular•fitting Popular configuration fitting configuration Crimping Crimping Pliers andPliers Nylog and Nylog selection selection that includes that braze-on includes braze-on tails ta assemblyassembly lubricant lubricant
OE Hose OE Hose Repair Repair Kit Kit All-In-One All-In-One Kit Kit Part No. Part BFNo. -1RK BF -1RK Part No. Part BFNo. -1VK BF -1VK
• The essentials • The essentials you needyou to repair need to repair • The ultimate • Theway ultimate to goway - allto three go - all three OE hose assemblies OE hose assemblies on the spot on the spot Packout Kits Packout in oneKits part in number one part number • Includes• the Includes patented the patented 8-point seal 8-point seal • Manufacture • Manufacture new or replacement new or replacemen braze-on braze-on tails, in Steel tails, and in Steel Alloyand Alloy hoses for mobile hoses for HVACR mobile applications HVACR applicati • Complete • Complete with the easy-to-use with the easy-to-use • Remanufacture • Remanufacture OE hose assemblies OE hose assembli BurgaBRAZE BurgaBRAZE alloy rodsalloy and rods flux and flux in-house or in-house in the field, or in today the field, today
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URGACLIP Packout Kit range Kit offers youoffers the ultimate The BURGACLIP Packout range you the ultimate on insolution automotive AC hose repair. Each kit contains in automotive AC hose repair. Each kit a contains a rehensive selection selection of popular Supplied comprehensive offittings. popular fittings. in Supplied in y-duty Packout boxes, choose one that heavy-duty Packout boxes,the choose the suits one your that suits your s, or needs, take allorthree neverand missnever a jobmiss opportunity. takeand all three a job opportunity. ping Crimping pliers andpliers Nylog assembly lubricant lubricant are included and Nylog assembly are included F-1FK and BF-1RK. Repair OERepair hoses OE quickly and with BF-1FK and BF-1RK. hoses quickly and omically - just add -MAPP gasMAPP and agas torch! economically just add and a torch!
SCAN THE SCAN THE QR CODE QR CODE TO VIEWTO VIEW THE FULL THE FULL TTINGFITTING KITS KITS ONTENT CONTENT LIST LIST
Or visit Or visit ercool.com.au supercool.com.au or additional for additional ormation information and and support support
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RAIL
TRANSPORT TRANSPORT SYSTEM SYSTEM RAIL MILITARYMILITARY REFRIGERATION REFRIGERATION INTEGRATORS INTEGRAT
THE COMPANY THE COMPANY
WEWE KEEP KEEP
Burgaflex Asia Pacific, Burgaflex a division Asia Pacific, of the a global divisionBurgaflex of the global Group, Burgaflex is Group, is part-owned bypart-owned the SuperCool by the Group SuperCool of Companies. Group of Our Companies. Asia PacificOur Asia Pacific headquarters are headquarters based at Ormeau are based in Queensland, at Ormeau inAustralia. Queensland, Australia. As part of the SuperCool As part of the Group, SuperCool Burgaflex Group, Asia Pacific Burgaflex uniquely Asia Pacific supports uniquely supports our customers our in every customers aspectinofevery total aspect system of design total system and asset design coupling and asset coupling integrity via ourintegrity purpose-built via ourHVACR purpose-built test facility, HVACR SuperTest. test facility, SuperTest. This accessibleThis andaccessible affordableand environmental affordable environmental test centre is the test only centre is the only facility of its kind facility in Australasia. of its kind in Australasia.
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OMOTIVE AUTOMOTIVE CONSTRUCTION CONSTRUCTION AGRICULTURE AGRICULTURE BUS & COACH BUS & COACH
We have been We using have Burgaflex been using hoseBurgaflex and fittings hose for and fittings for several years now. several We were yearslooking now. Wefor were a more looking for a more been We using have Burgaflex been using hosesBurgaflex and fittings hoses for a and fewfittings for a few reliable hose and reliable fittinghose combination and fittingthan combination our than our w, having years installed now, having these installed on mining these drills, on dozers mining drills, dozers current ferrule/bubble current ferrule/bubble crimping system crimping option, system option, trucks. and These haul assemblies trucks. These have assemblies proved very have proved very especially in the especially #8 size. We in found the #8 itsize. in Burgaflex. We foundWe it in Burgaflex. We and offer reliable someand unique offeradvantages some unique such advantages as: such as: have had zero have discharge had zero hosedischarge failures since hose failures since changing. Burgaflex changing. has created Burgaflex many has created efficiencies many efficiencies bility of•aAvailability wide range ofof a hoses wide range and fittings of hoses to suit and fittings to suit throughout ourthroughout business. It our is much business. easier It is tomuch use, easier to use, plications most forapplications HVAC systems for HVAC systems being one simple being toolone to crimp simplealltool sizes. to crimp all sizes. install•on-site Easy tousing install the on-site Burgaclip usingsystem the Burgaclip system The time savedThe using time Burgaflex saved using far Burgaflex far and inexpensive • Simple and hand inexpensive tooling tohand installtooling the to install the outweighs any outweighs extra cost of any the extra product. cost of the product. P system BurgaCLIP system
apur, Technical Sanjay Kapur, Manager Technical (MID) Manager (MID) Conditioning Sigma Air Conditioning
Brock Macdonald, Brock Managing Macdonald, Director Managing Director Rocklea Truck Electrical Rocklea Truck Electrical
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Established in 1984, Burgaflex today has seven world-class manufacturing facilities covering every corner of the globe to ensure we are your one-stop shop for air-conditioning and refrigeration grade hoses, fittings, pipes, tubing, brake lines and air lines. We pride ourselves on ensuring real-time technical support, on-time stock availability and for supplying the world’s most reliable flexible hose solution to the mobile and stationary HVACR industries: BURGACLIP
SuperCool Group of Companies
Cat.No C2101 Cat No. BF-200-1
Phone: +61 5549 4000 Technical Support: 1800 628 133 Website: www.supercool.com.au