Sugino JCC - CNC Deburring and Washing Systems

CNC Deburring & Washing Systems

DNA | SUGINO’S ongoing beliefs.

Honesty. Innova t i o n. Su p e r Te ch n o lo gy.

Su p er Technology S olut i o n s We have humble and hardworking roots that trace back to Japan in 1938, and now span the globe with locations in 40 countries. Our exhaustive research and development has fueled many innovations throughout our 80 years as a professional engineering company. These innovations are the result of collaborating with our customers and helping them solve the toughest problems manufacturers face today. We believe that listening to our customers and being transparent with them are the foundation for the many strong relationships we have built.

The com m itm e n t be h i n d o u r bra n d i co n.

SUGINO’s logo is based on the “!” symbol, and stands for the surprise and delight customers feel when they experience our Super Technology. Sugino stands for exceeding expectations, and being an innovative partner to our customers around the world.

CLEANING SERIES This series of equipment responds to a wide range of cleaning applications and offers excellent cost performance achieved by using common components across multiple machine types.

INDEX

PAGE

High Pressure Washing and Deburring Ultra-High Pressure CNC Automated Robotic-Hand Washing Machine JCC 603 ROBO

6-7

Open-Air and Submerged Washing and Deburring CNC Automated Robotic-Hand Washing Machine JCC 503 ROBO

8-9

Open-Air Washing and Deburring CNC Turret-Type High-Pressure Washing and Deburring Machine JCC 102 WIDE JCC 202 SLIM *See page 10 for machine specifications.

10

Submerged Washing CNC Turret-Type Submerged Washing Machine JCC 402 U-JET *See page 10 for machine specifications.

11

Modularized Configuration Full Module Configurations *Applicable Products: JCC 102 WIDE, JCC 202 SLIM, JCC 402 U-JET

12-13

Drying Air Blow Dryer JCC 802 BLOW Vacuum Dryer JCC 812 VCD / EVADRY

14-15

Cleanliness Evaluation Device CLEANRISER

16

Integrated Processing Line from Precision Component Machining Through to Washing

17

Customized Dedicated Washing Machines

18

Washing Systems

19

Specifications

20-21

Dimensions/Drawings

22-23

Sugino Machine Limited

3

Applicable to a Wide Variety of Workpieces Looking for a system that offers the versatility to deburr or remove chips? Our washing and deburring products offer a wide variety of customer applications in various manufacturing environments.

Total Solutions for Cleaning Systems Since its introduction in 1998, our JCC units have been embraced by our customers worldwide. Now, Sugino is proud to introduce a new line of JCC products with improved precision made possible by combining our waterjet and machining super technologies.

We offer total solutions for cleaning systems with serialization of equipment including open-air washing machines, submerged washing machines, dryers, measuring devices, as well as the implementation of automation.

Washing Sample /ABSBody Material of Workpiece: Aluminum Pressure: 50 MPa (7,250 PSI)

Washing Sample / Hydraulic Valve Body Material of Workpiece: Aluminum Pressure: 30 MPa (4,350 PSI)

Highly Flexible No need to buy new machines for new parts. Our JCC units are easily retooled and reprogrammed to get you back to production fast and with minimal cost.

1

1 MC-Based, Easy to Introduce Washing Machine

3

Considering the basic operation is similar to a vertical machining center, minimal training is required and operators will be ready to run the machine shortly after installation.

Before Washing

Before Washing

After Washing

After Washing

2 2 High-Pressure Pump

with Automatic Pressure Correction Function A new pump model was developed based on our 50 years of high pressure washing experience. The automatic pressure correction function is installed as a standard to eliminate washing defects caused by pressure fluctuation. This pump allows for the setting and automatic change of the optimum pressure for specific areas within a workpiece.

3 Multiple Automation Solutions In addition to offering fully automated production lines with gantry and/or automatic conveyor systems, we also offer options for stand-alone batch and random production of multiple part numbers. We’ll provide the most effective solutions for each of our customers’ washing and deburring applications.

4

Sugino Machine Limited

World-Class After-Sales Support All of our products are produced in-house and are backed by our world class service and support.

Our global network of service and support locations means that we can assist you with your Sugino product no matter where you’re located.

Conveyor

Gantry

Sugino Machine Limited

5

Deburring and Cleaning with Ultra High Pressure Water

Deburring Applications Deburring around cross-holes in cast iron and stainless steel parts, removal of tough edge burns due to milling, and removal of oxidation scale after hardening.

Stainless Steel

Steel

Stainless Steel

Titanium

Inconel

Before Deburring

After Deburring at 50 MPa (7,250 PSI)

After Deburring at 120 MPa (17,400 PSI)

Ultra-High Pressure CNC Automated Robotic-Hand Washing A high-efficiency washing machine capable of transferring, washing, and drying, all in a single unit.

The use of a highly rigid robotic hand helps to reduce cycle time and decrease installation space.

FEATURES Deburring with up to 245 MPa (35,500 PSI) High Pressure Water Jet Mach 2 water jet cleans and deburrs with unparalleled precision.

Newly Developed Drive Shaft Patent Pending The use of a new 2-axes joint developed to make targeting small workpieces easier, combined with XYZ 3-axes high-speed and high positioning accuracy, allows flexible and efficient hole and edge targeting.

Applicable Work Assembly components such as common rail, brakes, engine and transmission components, hydraulic manifold, and other parts that require precision deburring.

See pages 20-23 for specifications and dimensions

After Deburring at 245 MPa (35,500 PSI)

Consolidated Machining A single machine covers applications that previously required separate processes and machines for deburring and washing. This helps to reduce machining problems.

バリ取り工程 ＋ 洗浄工程

バリ取り洗浄工程

Built-In Robotic Hand Changer

6

Sugino Machine Limited

Sugino Machine Limited

7

Submerged/Open-Air Washing and Deburring Reduction of Cycle Time The highly rigid robot hand automatically moves the workpiece from the transfer position to the washing position, reducing cycles times significantly, compared to the previous model.

Comparison of Washing Time

Washing Time for JCC 503 Robo Washing Time for Previous Model

Note: This is an example where a cylinder head was washed. Actual washing times will vary depending on the shape of the workpiece.

Please contact us for detailed information.

Highly Efficient CNC Robotic-Hand Type Washing Machine A highly efficient and precise washing machine that is capable of transferring, washing, and drying, all within a single machine.

Featuring highly rigid robot end-of-arm-tooling, it achieves shorter cycle times within a smaller footprint. With longer stroke lengths and multiple nozzles to choose from, the JCC 503 ROBO is another powerful option within our JCC product line.

FEATURES CNC Robot-Hand Washing Patent Pending

Compact Machine with No Need for Transfer Equipment

Get high rigidity and precision with three orthogonal and two articulated shafts! You can automatically switch robot hands allowing adjustment to multi-product mixed production lines. This makes the JCC 503 ROBO a huge asset for flexible production.

JCC 503 ROBO is a cell-type machine with a built-in robotic hand used to transfer the workpiece. This makes it easy to install or relocate the machine. It is smaller than the previous model with an external transfer device combined, so you can easily add the machine to an existing production line.

Flexible and Versatile Washing

Applicable Work

JCC 503 ROBO increases the overall efficiency as a result of a larger washing area, more nozzles, and increased stroke.

A single JCC 503 ROBO unit performs both submerged and open-air washing, allowing the removal of debris that is hidden and trapped within complex shaped parts. This machine enables precision washing of various workpieces without requiring separate pieces of equipment.

Engine parts such as cylinder heads, blocks and transmission parts like cases and housings.

See pages 20-23 for specifications and dimensions

8

Sugino Machine Limited

Sugino Machine Limited

9

Open-Air Washing and Deburring

Submerged Washing

See pages 20-23 for specifications and dimensions

CNC Turret Type High-Pressure Washing and Deburring Machine

This CNC turret type washing and deburring machine removes chips and burrs by jetting high-pressure water up to 50 MPa (7,250 PSI).

Two Available Sizes: Wide and Slim

FEATURES Precision Washing CNC control enables positioning precision of 0.08 mm, delivering highly accurate and efficient washing.

Users can choose from two models, Slim and Wide, depending on the installation space and workpiece size.

Varied Options We offer a wide range of options for tooling, filtration, automation, and nozzles to optimize the washing and deburring process.

CNC Turret-Type Submerged Washing Machine FEATURES Best Suited for Complex-Shaped Workpieces Submerged washing is critical for internal passages of a workpiece. The synergistic effect of high-pressure jets and cavitation completely removes residual chips from hard-to-reach places within a part --such as the Water Jacket in a Cylinder Head.

Horn Nozzle™ for Submerged Washing Sugino’s original Horn Nozzle™ design creates cavitation bubbles for high performance submerged washing.

Open-air washing only targets the specific areas of the part where the water stream is focused. However, submerged washing will clean the entire part both internally and externally.

Target Washing with High Accuracy CNC control enables positioning precision of 0.08 mm, delivering highly accurate and efficient washing.

Various washing nozzle attachments.

Total Removal of Any Chips and Burrs This machine is capable of jetting high-pressure water up to 50 MPa from a nozzle positioned by CNC and completely removing chips and burrs from cross holes, deep holes, and tapped holes.

Fully Compatible with Automatic Transfer This is a cell type washing machine suitable for gantry loader, conveyor, and robot transfer.

10

This CNC submerged washing machine efficiently and effectively removes debris from complex features within a part by the synergistic effect between the 7 MPa (1,000 PSI) high-pressure jet and cavitation.

Sugino Machine Limited

Applicable Work

JCC 102 WIDE: Cylinder Head, Crankshaft, Stator Housing for EV, Transmission Parts, etc.

JCC 202 SLIM: ABS Housing. Valve Body, Pump Body, Brake Calipers, etc.

Underwater jetting captured by high-speed camera.

Washing Sample/Cylinder Head Material of Workpiece: Aluminum Pressure: 5 Mpa (725 Psi)

Both Submerged and Open-Air Washing Available This model is capable of both submerged and open-air washing.

The optimum method can be selected according to each workpiece structure.

Applicable Work

Cylinder Head, Cylinder Block, Hydraulic Manifold, etc.

Before Washing

After Washing Sugino Machine Limited

11

Modularized Configuration

Sugino Pump

Air Blower (Option)

JPSP22 7-50 MPa (1,000 - 7,250 PSI) Variable Pressue and Flow Rate With Automatic Pressure Correction Patent Pending

Available Products: JCC 102 WIDE JCC 202 SLIM JCC 402 U-JET

Washing Nozzle Attachments

(Standard: 3, Option: 3)

Transfer System (Option) Oil Skimmer (Standard) Oil Separator (Option) Liquid Level Gauge (Standard) Direct Type Spray Nozzle

Flat Type Spray Nozzle

Rotating Lance Nozzle

L Type Angle Nozzle

3-Way Cylinder Valve (Standard)

Conveyor

Secondary Filter Standard

Option

Bag Filter (STD: 1)

Cyclonic Filter

Table (Option)

Pallet Slide Table Multi-Nozzle Manifold

Dual Rotating Nozzles

Offset Nozzle

CNC Index Table

Deburring Tools

180° Turntable

Primary Filter Standard

Robot Horn Nozzle (for Submerged Washing)

Drill / Special Deburring Tool

Sugino Machine Limited

Option

Brush

Gantry

12

Option

Basket Filter

Magnetic Separator

Drum Filter

Sugino Machine Limited

13

Drying JCC 802 Blow - Air Blow Dryer

JCC 812 VCD (Stationary) JCC VCD 55TE (Turntable) This air blow dryer effectively dries workpieces with the combination of an index table and air flow from three directions.

JCC 802 Blow - Air Blow Dryer (Special cover specification)

EVD-22

EVADRY™ Compact Vacuum Dryer

Vacuum Dryer

These dryers use vacuum technology to evaporate remaining moisture on workpieces, even in complex parts.

FEATURES FEATURES

Highly Efficient Drying Double Drying is enabled by a high-speed index table and air blown from three directions.

Simple and Thorough Drying to Consolidate Processes Eliminate manual drying with the press of a button. The heat from evaporation will cool the workpiece, so there’s no need for a separate cooling process.

Energy Saving Energy efficient and equipped with a single blower.

Low Acoustic Noise A sealed structure limits noise levels to less than 80 dB(A), creating a safe working environment.

Item

Model

Evadry-Wide

EVD-22

EVD-55

2.2

5.5

Vacuum Pump

kW

Ultimate Vacuum

kPa

Vacuum Chamber Dimension (W x D x H)

mm

300 x 300 x 150

600 x 517 x 300

Manual Door

-

Manual Door

Auto Door with Safety Light Curtain

Model Settings

-

External Dimensions (W x D x H) Machine Weight

14

Evadry

Sugino Machine Limited

1.3 or less

Before Drying

During Drying (Moisture Evaporation) After Drying

No Water Left!

Evaporative Cooling

Compact, and Able to Dry a Variety of Workpieces Despite its compact size, these models deliver an extraordinary drying performance thanks to vacuum drying at 1.3kPa or lower. It can dry workpieces of various shapes, including the inside of oil jackets and deep holes, without the need for any other equipment.

Operating time can be set for up to 9 models.

mm

600 x 1,100 x 1,000

1,020 x 1,700 x 1,370

kg

400

1,000

Want to know more?

Contact a nearby sales office for details.

Sugino Machine Limited

15

Integrated Production Line from Precision Machining through to Washing

Cleanliness Evaluation System

SWING ARM COLUMN ROBOT

CLEANRISER™ - Cleanliness Assessment Machine Combining our cleaning and measuring technologies, this machine automatically measures and evaluates residue collected on a filter patch.

BENEFITS

Contact Us

Reduces Man-Power and Inspection Time CLEANRISER significantly reduces time and man-power as compared to conventional visual inspection.

Subject to be measured

For more information on our turnkey solutions.

A residue collection unit it also available

-

Washing residuals collected on a filter (e.g; chips)

mm

Ø 47 (Measurement view dimension: 50SQ)

μm/pixel

7

μm

50

-

High-resolution CCD color line sensor (equivalent to approximately 55 million pixels in 50 x 50 mm area)

Analysis items

-

Dimension, quantity, and area of residuals

Data output

-

Measurement report: Excel format* Measurement data: CSV format

mm

1,200 x 750 x 1,564 (including the work desk)

Weight

kg

80 (excluding the work desk)

Power consumption

w

500 (AC100-240V)

Applicable filter size Resolution Minimum detection dimension Detector

External Dimensions (W x L x H)

Enriched Functions Inspection efficiency is drastically improved by user-friendly interface, simplified operation procedures, and convenient output functions.

Overall filter image Scan a filter after collecting residuals

High resolution scanned image (approx. 55 million pixels)

Enlarged residual image

Each of selected areas is enlarged in the display

Residual images in thumbnail Up to 12 images are shown at once

Unlike conventional dedicated production lines, we can combine cutting, machining, deburring, washing, drying, and conveyance into an integrated processing line.

The value of an integrated processing line Significant reduction in man-power required to run the production line Sugino can manage the entire process and provide a turn-key solution. From the selection of equipment, to test processing/evaluation, to building the machines to specifications, to installation, to after-market and maintenance, Sugino is a one-stop shop.

Optimum proposal considering whole process We’ll work with you to design a solution that addresses your production process needs (layout, space, throughput) and meets your part quality specifications.

Highly flexible and functional - changeovers, new parts, and multiple part runs are easily handled with minimal cost Production changes are no problem, and we can adjust your equipment to respond to changes in parts or other variables.

#30 Compact, Vertical Machining Center

Drilling and Tapping Machine

Industrial Robot

SELF-CENTER NSV 15-II

SELF-CENTER SF

SWING ARM COLUMN ROBOT

SUGINO's dedicated "Selfeeder"drilling and tapping machines.

A space-saving, transfer robot can be installed to efficiently handle the parts and provide positional accuracy.

Inspection procedure involves only 4 steps: 1. Input settings of measurement thresholds 2. Click the “Measure button” 3.Check automatic measurement results 4. Output the report

Report output function

Resolution 7 μm within 30 sec of measurement time

16

List of residuals

Maximum length, single-axis length, and area of residuals are shown.

Sugino Machine Limited

Residual amount distribution graph

Distribution by residual size is displayed in graph.

Measurement results are output into an Excel spreadsheet in just one click, and can include: Date, Measurement Conditions, Measurer, Overall Filter Image, Enlarged Residual Images, List of Residuals, and Residual Distribution Graph.

A 30-taper class compact machining center with 40-taper class machining capabilities.

Sugino Machine Limited

17

Washing Systems

Customized Dedicated Washing Machines Dedicated Submerged Washing Machine JCC 402 U-JET 3,4 Index Washing Machine

We offer total cleaning to drying solutions. We can offer a system and conveyor solution that will fit your production plan and budget.

Our submerged washing machine reduces cycle times by processing the maximum of 4 processes simultaneously.

Combination of JCC 402 U-JET and JCC 812 VCD (Vacuum Dryer) with a Conveyor System

Applicable Work : Cylinder Head, Cylinder Block, etc.

Example of System Schematic Diagram 3 Index

4 Index 3. Stage

Rinsing

m

3. Stage Air Blow

2. Stage Submerged Washing & Rinsing

2. Stage Submerged Washing

1. Stage

Workpiece Load / Unload

4. Stage Air Blow

1. Stage

Example 1:

This combination of JCC 402 U-JET and JCC 812 VCD (vacuum dryer) is equipped with an automatic conveyor and retractable system. After removing residual chips and burrs, it thoroughly dries the entire workpiece. This is particularly effective with cylinder blocks, cylinder heads, and valves for construction machines.

Workpiece Load / Unload

Open-Air High-Pressure Washing Example 2:

SPA-CLEAN JET This open-air washing machine can wash a large component and 6 surfaces even with the machine width at 1,180 m.

Applicable Work: Housing, Cylinder Block, etc.

Combination of JCC 402 U-JET and JCC 802 BLOW (Air Blow Dryer) with a Gantry Loader This is a combination of a gantry loader, JCC 402 U-JET, and JCC 802 BLOW (air blow dryer). By adding extra JCC units, a line takt time of less than 30 seconds can be achieved.

Example 3:

Combination of JCC 102 WIDE and JCC 812 VCD (Vacuum Dryer) with a Transfer Robot

Open-Air Washing Spiral Jet Washing Machine This open-air washing machine can wash entire parts with spiraling and reciprocating (back and forth) nozzles arranged around the part.

Applicable Work: Transmission Case, etc.

Example of System Schematic Diagram

This combination of an articulated robot, JCC 102 WIDE, and JCC 812 VCD (vacuum dryer) can flexibly respond to changes in production plans due to model changes and/or layout modification associated with relocation.

By adding extra JCC units, a line takt time of less than 30 seconds can be achieved.

Example 4:

Large Part Washing Device with JCC 102 WIDE (Super Wide Type) and JCC 812 VCD (Vacuum Dryer) Precision washing for cylinder heads, blocks, and crankshafts for large engines using basic JCC functions. Our extensive line of JCC units are the optimum washing method for complex and custom workpieces.

Orbiting Pattern

18

Sugino Machine Limited

Sugino Machine Limited

19

Specifications Machine Body

ITEM

JCC 503 ROBO

MODEL

S = Standard O = Option x - N/A

JCC 302 TT

JCC 202 SLIM

(Turntable)

JCC 402 U-JET

S Standard: 3

Tooling

Washing Pressure

MPa (PSI)

35-50 MPa (5,000-7,250) (for Deburring) 6.5 - 20 (1,000-3,000 PSI) MPa (for Washing) Capable Up to 100 MPa (14,500 PSI) (Optional)

Variable up to 245 x 4 (36,000 PSI x 1GPM)

Flow Rate

L/min GPM

18 (at 50 MPa) - 120 (at 6.5 MPa) 5 GPM (at 7,250 PSI) - 32 GPM (at 1,000 PSI)

4 L/min 1GPM

Washing Pressure

MPa (PSI)

0.6 - 1 MPa (90-145 PSI)

Flow Rate

L/min

100-350 L/min (26-93 GPM)

X-Axis

mm

1,200

650

Fixed Air Knife

Y-Axis

mm

700

500

Moving Air Knife

x

O

x

Z-Axis

mm

900

500

Independent Blower

O

O

O

High-Pressure Washing

Low-Pressure Washing (Rinse) JCC 503 ROBO

JCC 603 ROBO

JCC 102 WIDE

Stroke Rapid Feed Rate (X, Y, Z-Axis)

X/Y = 48, Z = 30

48 158

minˉ¹

1,000

Optional

Positioning Accuracy

mm

0.08

0.08 (Total Stroke)

Repeatability

mm

±0.05

±0.05

mm

Varies

Machine 1,600 x 2,660 x 2,250 Tank Station 1,500 x 2,000 x 2,150

kg

14,000 (including the Main Unit and Water Treatment)

lb

180° Turntable

x

x

O S

Air Blow Unit

X/Y = 158, Z = 100

Machine Weight

O

Pallet Slide Table

Mist Collector

m/min

Machine Dimensions (W x D X H)

O

CNC Index Table

FT/min Shaft (Lance/Multi) Rotation Speed

O Option: 3

Table

O

Auto Lube Device

S

Front Slide Door

O

Safety Light Curtain

O

Ceiling Auto Door

O

Fixture and Clamp Device

O

Auto Loader

O

Part Type Detector

O

Specified Paint

O

Machine 4,000 Tank Station 2,000

Stack Light

O O

31,000

Machine 8,800 Tank Station 4,400

Inside Work Light Air Gun

O

Controller

-

FANUC 32i-B

FANUC 0i-MF

Power

V

AC 200V to AC 480V, 575V Canada

AC 200V to AC 480V, 575V Canada

O

Coolant Gun Pump Station

JCC 102 WIDE

JCC 302 TT

JCC 202 SLIM

(Turntable)

JCC 402 U-JET

High Pressure Pump 7 - 35 MPa x 29 L/min (1,000-5,000 PSI x 8 GPM) 50 MPa x 18 L/min (7,250 PSI x 5 GPM)

S Select from 3 Standard Pump Models

20 MPa x 50 L/min (3,000 PSI x 5 GPM)

ITEM

MODEL

Pressure

JCC 202 SLIM

JCC-W6650

JCC-S6450

L/min

JCC 402 U-JET JCC-W6635UE

Max. 50 (7,250)

Max. 35 (5,000) / Max. 7 Submerged (1,000)

18 at 50 MPa (5GPM at 7,250 PSI)

29 (8 GPM)

MPa (PSI)

Flow Rate Stroke

JCC 102 WIDE

O

Filtration Pump

S

3-Way Cylinder Valve

S

Primary Tank (200 L/ 880L)

S (200 L) (53 GAL)

S (880 L) (230 GAL)

mm

650

460

650

Secondary Tank (450 L/ 550 L)

S (550 L) (145 GAL)

S (450 L) (120 GAL)

Y-Axis

mm

500

460

500

Primary Filter

Z-Axis

mm

500

500

350

m/min

48

FT/min

158

minˉ¹

Max. 1,000

Positioning Accuracy

mm

0.08 (Total Stroke)

Repeatability

mm

±0.05

-

Max. 6

Turret Indexing Time

sec

0.5 (Random Shortest Approach by CNC Control)

Machine Dimensions (WxDxH)

mm

1,500 x 4,275 x 2,700

1,000 x 4,275 x 2,700

1,500 x 4,275 x 2,800

kg (lb)

4,000 (8,800)

3,000 (6,600)

5,000 (11,000)

Main Spindle Rotation Speed

Number of Tools

Controller

-

FANUC 0i-MD

Power

V

AC 200V to AC 480V, 575V Canada

20

Low Pressure Washing Pump

X-Axis

Rapid Feed Rate (X, Y, Z-Axis)

Machine Weight

7 MPa x 50 L/min (1,000 PSI x 14 GPM)

Sugino Machine Limited

Basket Filter

S

Rotary Drum Filter

O

Magnetic Separator

O

Secondary Filter Bag Filter

S Standard: 1, O Option: Duplex or Step-Down

Cartridge Filter

O

Cyclonic Filter

O

Oil Skimmer

S

Oil Separator

O

Liquid Level Gauge

S

Washing Solution Heater

O

Washing Solution Chiller

O

Sugino Machine Limited

21

Dimensional Drawings / Reference JCC 302 TT (Turntable)

JCC 603 ROBO 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

Slide Door Operator Panel Electrical Cabinet 1 Electrical Cabinet 1 Primary Tank Oil Skimmer Primary Filter Secondary Filter Secondary Tank Mist Collector Ultrahigh-Pressure Pump

1.

2.

3.

4.

5.

6.

7.

8.

9.

Slide Door Operator Panel Electrical Cabinet Primary Tank Oil Skimmer Bag Filter Secondary Tank Mist Collector High-Pressure Pump

STANDARD LAYOUT SHOWN Will vary for U.S. customers due to OSHA requirements.

JCC 102 WIDE

JCC 503 ROBO 1. Slide Door 2. Operator Panel 3. Electrical Cabinet 4. Primary Tank 5. Oil Skimmer 6. Chip Conveyor 7. Bag Filter 8. Secondary Tank 9. Mist Collector 10. High-Pressure Pump

1.

2.

3.

4.

5.

6.

7.

8.

9.

Slide Door Operator Panel Electrical Cabinet Primary Tank Oil Skimmer Bag Filter Secondary Tank Mist Collector High-Pressure Pump

The pump station can be located according to the customers specific installation needs.

STANDARD LAYOUT SHOWN Will vary for U.S. customers due to OSHA requirements.

22

Sugino Machine Limited

Sugino Machine Limited

23

Sugino Machine France S.A.S France (Paris) Sugino Machine Limited - Prague, Branch Office Czech Republic (Praha)

Sugino Corp.

USA (Chicago, Detroit) Sugino/Zippel GmbH Germany (Neutraubling)

Sugino Changshu CO., LTD China (Changshu)

Sugino Machine Limited Japan

Sugino Shanghai CO., LTD China (Shanghai, Guangzhou, Tianjin)

Sugino Machine India Pvt, LTD. India (Gurgaon) Sugino Machine Mexico, S.A. de C.V. Mexico (Monterrey, Aguascalientes)

Sugino Machine (Thailand) Ltd. Thailand (Ayulthaya) Sugino Machine Singapore Pte. Ltd. Singapore

PT. Sugino Machine Indonesia Indonesia (Jakarta)

Bela Maquina Brazil (Curitiba - PR)

Sugino Corp.

Sugino Machine Limited

U.S.A. Chicago Detroit

Mexico

Sugino Machine Mexico, S.A. De C.V. Monterrey Aguascalientes

Brazil

Bela Maquina Curatiba - PR

mach@suginocorp.com TEL +1-630-250-8585 / 888-SUGINO1 TEL +1-248-956-8320

www.suginocorp.com FAX +1-630-250-8665

ventas@sugino.com.mx TEL +52-81-1100-0108 TEL +52-449-140-7495 contat@belamaquina.com.br www.belamaquina.com.br

Czech Republic

Sugino Machine Ltd. - Prague Praha

info@sugino.cz TEL +420-257-950-228

FAX +420-257-950-044

France

Sugino Machine France S.A.S Paris

contact@sugino.eu TEL +33-1-84-17-49-87

FAX +33-1-84-17-58-86

Germany Sugino/Zippel Neutraubling

info@zippel.com TEL +49-9401-9210-0

FAX +49-9401-9210-25

Japan Headquarters: Uozo City, Toyama Pref.

TEL +81-765-24-5111 FAX +81-765-24-5051 export@sugino.com www.sugino.com Sales Offices: Tokyo

Mito Toyama - Namerikawa Toyama - Hayatsuki Hamamatsu Nagoya Osaka

Hiroshima Fukuoka China Sugino Shanghai Co., Ltd. Shanghai Guangzhou Tianjin

India Sugino Machine India Pvt., Ltd. Gugaon

Indonesia PT. Sugino Machine Indonesia Jakarta

Manufacturing Plants

Thailand Sugino Machine (Thailand), Ltd. Ayulthaya

Toyama - Namerikawa, Japan

Singapore Sugino Machine Singapore Pte., Ltd. Midview City

Ota City, Japan (Nihon Jig Co., Ltd)

Toyama - Hayatsuki, Japan Kakegawa City, Japan Utsunomiya City, Japan (Kyoritsu Seiki Co., Ltd) Kitanagoya City, Japan (M-Tec Co., Inc.) Changshu, Jiangsu, China Neutraubling, Germany (Sugino/Zippel GmbH)