CASE STUDY FOUR
Micro Bubble Coolant Cleaning and Purification Unit | JCC-HM Four Times Longer Maintenance Intervals for High-Pressure Pumps. 75% Lower Costs. CUSTOMER OVERVIEW A manufacturer that cleaned and deburred cast iron components was experiencing excessive wear on high-pressure pump components. Metal chips and brush wear particles were entering the cleaning solution and circulating through the pump, accelerating wear on gaskets and plungers. The resulting maintenance requirements increased equipment downtime and operating costs.
DETAILS CLEANING DEVICE High Pressure Water Jet Parts Washing and Deburring
TARGET WORKPIECES Cast Iron Parts
KEY CHALLENGES
Premature Wear of High-Pressure Pump
Excessive Maintenance Costs and Downtime
Components
The customer was performing pump maintenance
Metal chips and debris in the cleaning solution were
approximately every three months, resulting in
accelerating wear on pump gaskets and plungers,
frequent service interruptions and high annual
reducing equipment life and reliability.
maintenance expenses.
RESULTS: After Introducing the JCC-HM By continuously removing metal chips and other abrasive contaminants from the cleaning solution, JCC-HM helped protect critical pump components from premature wear and extended the operating life of the high-pressure cleaning system. Extended Pump Maintenance Intervals by 4X After implementing JCC-HM, the maintenance cycle increased fourfold, significantly reducing the frequency of pump service requirements. Reduced Annual Maintenance Costs by 75% The reduction in contaminant-related wear dramatically lowered maintenance expenses, cutting annual maintenance costs by 75%.
NANCE C
L
COS S T
E
Y
MA
N
C
E
CL
I
TE
REDUCTION
UA
MA
N
75%
IN A N N
4x
LONGER
NTENA
• Data and values shown are representative values obtained by our company based on prescribed test methods and are not guaranteed. • The information provided is current as of June 2020 • Unauthorized copying and reproduction is prohibited.
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