CASE STUDY ONE
Micro Bubble Coolant Cleaning and Purification Unit | JCC-HM 3X Longer Fluid Life. Cleaner Parts. Lower Costs. DETAILS
CUSTOMER OVERVIEW A manufacturer using a parts cleaning system experienced declining cleaning performance as oil and fine metal chips accumulated in the cleaning solution. As contamination levels increased, required cleanliness standards could no longer be maintained. To restore performance, the cleaning solution had to be replaced every month, resulting in significant maintenance and disposal costs.
CLEANING DEVICE High Pressure Water Jet Parts Washing and Deburring
TARGET WORKPIECES ADC Components
KEY CHALLENGES
Declining Part Cleanliness Due to Contaminated Cleaning Solution As contaminants accumulated in the cleaning solution, part cleanliness deteriorated and failed to meet specifications after only one month of operation.
High Cost of Frequent Cleaning Solution Replacement To maintain cleanliness standards, the cleaning solution was replaced monthly. With multiple cleaning systems in operation, annual fluid replacement and disposal costs became a significant expense. Fluid Costs
USD $1K per month/PER MACHINE
Cleaning With Dirty Liquid
Still Dirty
USD $12k per year Fluid Replacement Cost
RESULTS: After Introducing the JCC-HM By continuously removing oil and fine particulate contamination from the cleaning solution, JCC-HM helped the customer maintain cleaning performance, reduce maintenance requirements, and significantly lower operating costs. Tripled Cleaning Solution Service Life Extended the cleaning solution replacement interval from 1 month to 3 months. Maintained Required Part Cleanliness Longer Removed oil and fine particulate contamination that caused premature deterioration in cleaning performance.
KEY TAKEAWAY: The liquid inside the dirty tank of the cleaning system was purified with JCC-HM, removing oil and
Lower Annual Operating Costs Reduced cleaning solution replacement and disposal expenses while maintaining cleanliness requirements.
fine chips. As a result, the deterioration of cleanliness, which previously exceeded the standard in a time period of one month, was extended to about three months.
• Data and values shown are representative values obtained by our company based on prescribed test methods and are not guaranteed. • The information provided is current as of June 2020 • Unauthorized copying and reproduction is
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