Pb
Fe Z
n Cu
THE RE SEARC SOUR H E CE NG IN
E
Ag
STEEL SCRAP RECYCLING STEEL SCRAP 23.indd 1
31/8/23 11:26 am
TO BENEFIT FROM SECONDARY SCRAP IT HAS TO BE SORTED STEINERT -
// Typical applications and demand: -
+ +
-
+ materials
*Source: Federal Association of German Steel Recycling and Disposal Companies (BDSV), in ÒClimate protec tion is made from scrapÓ, 12/2021
STEEL SCRAP 23.indd 2
31/8/23 11:26 am
SAME TECHNOLOGY ADAPTED TO LOCAL NEEDS
WORLDWIDE INSTALLATIONS
/3
STEINERT SteelMaster in an end-of-life vehicle recycling plant in the UK
STEINERT SteelMaster installation underway in an end-of-life vehicle recycling plant in Belgium STEINERT MTE Q cleans steel in North America
STEINERT MTE Q removes residues and non-ferrous materials in a recycling plant in Spain
STEEL SCRAP 23.indd 3
31/8/23 11:26 am
1. HOW TO CLEAN THE FERROUS PRODUCT FROM END-OF-LIFE VEHICLE (ELV) SHREDDED SCRAP
Input material
Final ferrous scrap after this material no longer requires manual quality checks.
STEEL SCRAP 23.indd 4
Throw/impurities from STEINERT SteelMaster: 15-30% of mass balance. Contains ferrous copper compounds from shredded electric motos (SHELMO), non-metallic residues, and copper bearing concentrations. This can be further sorted to optimize material purity and value.
31/8/23 11:26 am
FERROUS UPGRADE FROM STANDARD SHREDDER PROCESSING
PRODUCE FURNACE-READY STEEL WITH LOW COPPER AND LOW IMPURITIES
/5
Shredder processing
STEINERT MTE
STEINERT MTE*
Ferrous/iron (with impurities) NA removal
Non-ferrous material stream ASR downstream processing with STEINERT EddyC & sensor sorters
Screen (on demand, e.g. Grizzly/3D)
Oversize scrap
STEINERT SteelMaster
STEINERT MTE**
Manual picking***
Impurities & copper containings
Clean ferrous
* Example of maximum recovery and quality of ferrous materials with 2-step STEINERT MTE (STEINERT MTE Q Hybrid and/or STEINERT MTE Q)
throw or STEINERT MTE drop
STEEL SCRAP 23.indd 5
31/8/23 11:26 am
OUR SORTING SYSTEMS FOR CLEANING FERROUS PRODUCT FROM END-OF-LIFE VEHICLE (ELV) SHREDDED SCRAP Recover iron STEINERT MTE Q -
STEEL SCRAP 23.indd 6
31/8/23 11:26 am
MAGNETIC AND BALLISTIC SORTING TECHNOLOGIES
/7
For the physical separation of copper ÒmeatballsÓ STEINERT SteelMaster -
STEEL SCRAP 23.indd 7
31/8/23 11:26 am
2. HOW TO CLEAN HEAVY MELTING SCRAP (HMS) Ð SHEARED E1/E3 FOR ELECTRIC ARC FURNACES
HMS input material
STEEL SCRAP 23.indd 8
Remov al of impuri ties and iner t waste in HMS scrap
31/8/23 11:26 am
PROCESS WITH FOCUS ON FERROUS RECOVERY AND UPGRADE
/9
SIMPLIFIED LAYOUT HMS CLEANING
HMS Sheare
(for shorter size cut)
STEINERT UME
STEINERT MTE Q**
Ferrous dirt
Residue
Clean ferrous
Optional STEINERT UME for leftover smaller ferrous particles
Clean ferrous
STEEL SCRAP 23.indd 9
STEINERT BRP (on demand)
31/8/23 11:26 am
OUR SORTING SYSTEMS THAT CLEAN >90% OF RESIDUES FROM SHEARED HMS FERROUS SCRAP E1/E3 STEINERT MTE Q
Layout 1: Set up with vibration feeder and STEINERT MTE plus STEINERT UME on STEINERT MTE drop material stream.
Layout 2: Set up with screen option and STEINERT UME for and mandatory STEINERT MTE drum.
STEEL SCRAP 23.indd 10
31/8/23 11:26 am
MAGNETIC DRUM, OVERBAND MAGNET & MAGNETIC PULLEY
STEINERT UME
/ 11
STEINERT BRP
-
-
STEEL SCRAP 23.indd 11
31/8/23 11:26 am
3. FURTHER SOLUTIONS FOR E-SCRAP AND LIGHTER MIXED SCRAP
Ferrous dirt after STEINERT MOR
Clean ferrous materials from mixed scrap processing after STEINERT MTE and STEINERT UMP
STEEL SCRAP 23.indd 12
Fines Zorba product after STEINERT EddyC
Clean ferrous materials from e-scrap after STEINERT UME & STEINERT MOR
31/8/23 11:26 am
SIMPLIFIED LAYOUT OF CLEANING MIXED LIGHTER & E-SCRAP
PROCESS WITH FOCUS ON FERROUS RECOVERY AND UPGRADE
/ 13
Shredding
Screening
Fines (<8/10mm)
Medium size (e. g. 10-60mm)
STEINERT MTE/UME
STEINERT MOR/UMP**
Further processing with STEINERT EddyC¨ & sensor sorters on demand
Clean ferrous material ***
STEINERT MOR
STEINERT EddyC¨
Ferrous material*
Zorba
Impurities & Fe compounds
non-ferrous/precious metals group compounds which often goes into copper melting products or further processing ** Multi-pole design
STEEL SCRAP 23.indd 13
31/8/23 11:26 am
OUR SORTING SYSTEMS FOR CLEANING E-SCRAP AND LIGHTER MIXED SCRAP
First step
STEINERT EddyC ¨
STEINERT MOR
-
-
-
STEEL SCRAP 23.indd 14
31/8/23 11:26 am
/ 15
MAGNETIC AND EDDY CURRENT TECHNOLOGY
Combination separator for ferrous and non-ferrous metal separation in Singapore
STEEL SCRAP 23.indd 15
31/8/23 11:26 am
OUR SORTING SYSTEMS FOR CLEANING E-SCRAP AND LIGHTER MIXED SCRAP Second step STEINERT MTE Q
STEINERT UME
-
STEEL SCRAP 23.indd 16
31/8/23 11:26 am
MAGNETIC SORTING FROM MEDIUM COARSE TO FINE BULK MATERIALS
/ 17
STEINERT MTE in a sorting process in Belgium
STEINERT UMP
-
STEEL SCRAP 23.indd 17
31/8/23 11:26 am
TEST BEFORE YOU BUY:
Test units available -
Want to talk about setting up a test unit at your site? Simply get in touch with your personal STEINERT contact.
STEEL SCRAP 23.indd 18
31/8/23 11:26 am
ADVICE ON PROCESSES AND ROI CALCULATIONS
STEEL SCRAP 23.indd 19
/ 19
31/8/23 11:26 am
Latin America
Europe, Africa & Middle East
STEINERT Latinoamericana Ltda. Lincoln Diogo Viana Avenue, 510 Manoel Carlos Pedro Leopoldo-MG 33250-490/BRAZIL
STEINERT GmbH Widdersdorfer Str. 329-331 50933 Cologne/GERMANY
Phone: +55 31 3372-7560 Fax: +55 31 3372-6995 sales@steinert.com.br steinert.com.br
Phone: +49 221 4984-0 Fax: +49 221 4989-102 sales@steinert.de steinert.de
North America
Australia
STEINERT US Inc. 285 Shorland Drive Walton, KY 41094/U.S.A.
STEINERT Australia Pty. Ltd. 14 Longstaff Rd Bayswater VIC 3153/AUSTRALIA
Phone: +1 800 595-4014 Fax: +1 800 511-8714 sales@steinertus.com steinertus.com
Phone: +61 3 8720-0800 Fax: +61 3 8720-0888 sales@steinert.com.au steinert.com.au
THE RE SEARC SOUR H E CE NG IN
OUR PRESENCE IN YOUR REGION
E
Technical alterations reserved. Past performance data might not be indicative of future results. steinertglobal.com
STEEL SCRAP 23.indd 20
31/8/23 11:26 am