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SENSOR-BASED SORTING FOR MINERAL PROCESSING

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THE RE SEARC SOUR H E CE NG IN

STR PRECONCENTRATION - MINING.pdf

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SENSOR-BASED SORTING FOR MINERAL PROCESSING

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STR PRECONCENTRATION - MINING.pdf

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PROFITABILITY AND ESG PRACTICES GO HAND IN HAND C

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6HQVRU EDVHG VRUWLQJ IRU PLQHUDOV DQG RUHV LV D VWURQJ VROXWLRQ WR PDQ\ (6* (QYLURQ PHQWDO 6RFLDO DQG *RYHUQDQFH LVVXHV 7KH (6* IUDPHZRUN LV XVHG WR HYDOXDWH D FRPSDQ\ V HQYLURQPHQWDO VRFLDO DQG JRYHUQDQFH SUDFWLFHV 6HQVRU EDVHG VRUWLQJ FDQ KHOS PLQLQJ FRPSDQLHV WR LPSURYH WKHLU HQYLURQPHQWDO SHUIRUPDQFH E\ UHGXFLQJ WKH DPRXQW RI ZDVWH PDWHULDO JHQHUDWHG WKURXJK YDULRXV SURFHVVHV 7KLV FDQ UHVXOW LQ VLJQLȴFDQW HQHUJ\ VDYLQJV DQG UHGXFH WKH HQYLURQPHQWDO LPSDFW RI PLQLQJ $GGLWLRQDOO\ VHQVRU EDVHG VRUWLQJ FDQ LP SURYH WKH VRFLDO DQG JRYHUQDQFH SUDFWLFHV RI PLQLQJ FRPSDQLHV E\ LQFUHDVLQJ WKH HɝFLHQF\ DQG SURȴWDELOLW\ RI WKHLU RSHUD WLRQV ZKLFK FDQ OHDG WR JUHDWHU VRFLDO DQG HFRQRPLF EHQHȴWV IRU ORFDO FRPPXQLWLHV %\ LPSOHPHQWLQJ VHQVRU EDVHG VRUWLQJ WHFKQRORJ\ PLQLQJ FRPSDQLHV FDQ KHOS

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THE FIVE SBS OPERATIONS

// Furthermore, dry sorting in mining is considered better than wet separation for several reasons:

Sensor-based sorting can be applied for YDULRXV RSHUDWLRQV WR LPSURYH HɝFLHQF\ UHGXFH FRVWV LQFUHDVH SURȴWDELOLW\ DQG minimise the environmental impact of mining:

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STR PRECONCENTRATION - MINING.pdf

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MORE THAN 100 INSTALLATIONS Various STEINERT KSS | XT CLI in a chromite mine in Brazil Two STEINERT XRT sorting systems in a gold mine in Africa

STEINERT KSS | XT CLI in UAE

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STEINERT KSS | XT CLI LQ D ȵXRULWH PLQH LQ 0H[LFR STEINERT KSS | XT CLI working under harsh and remote conditions

STEINERT KSS | NR CL pre-concentrates white dolomite

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STR PRECONCENTRATION - MINING.pdf

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INNOVATIVE CUSTOMERS AROUND THE GLOBE –

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Resource

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COMMITTED CUSTOMERS WORLDWIDE

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SORTING IDEAS FOR A WORLD OF INFINITE RESOURCES

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EASY TO HANDLE AND LOCAL SUPPORT

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Video *ROG PLQH 4.5


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EASY AND BENEFICIAL

The interesting thing about the sorting technology is that it runs at only 1/5 of our conventional operating plants’ operating costs. C

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The technology was easy to work with. STEINERT training SDFNDJHV DQG ȴHOG VXSSRUW ZHUH NH\ WR SUHSDULQJ our operations and maintenance team for a smooth transition from installation to operations.

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In general, we double the grade of our input material and that is where the value is generated. HILDEBRAND WILHELM 0HWDOOXUJLVW E\ SURIHVVLRQ DQG WKH RUH SURFHVVLQJ PDQDJHU DW 4.5 LQ 1DYDFKDE 1DPLELD

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STR PRECONCENTRATION - MINING.pdf

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ROM PRE-CONCENTRATION

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&RSSHU R[LGH ZDVWH Ȃ PP

Copper input 10–50 mm

&RSSHU R[LGH SURGXFW Ȃ PP


STR PRECONCENTRATION - MINING.pdf

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SIMPLIFIED FLOWCHART

0DWHULDO IURP Open Pit or 8QGHU *URXQG 0LQH

Crushing C

// IMPACT in numbers: •

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34%ɆUHGXFWLRQ RI HQHUJ\ FRQVXPSWLRQ

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Pre-concentrate

Input material 10–50 mm

Input material 50–70 mm

STEINERT KSS®

STEINERT KSS®

Waste material

Waste material

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/9


STR PRECONCENTRATION - MINING.pdf

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LOW GRADE ORES (BELOW CUT-OFF)

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Gold quartz input 8-50 mm

Gold quartz pre-concentrate 8-50 mm


STR PRECONCENTRATION - MINING.pdf

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SIMPLIFIED FLOWCHART

0DWHULDO IURP Open Pit or 8QGHU *URXQG 0LQH

Crushing

// IMPACT in numbers: •

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•

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Pre-concentrate

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Input material 50–70 mm

STEINERT KSS®

STEINERT KSS®

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STR PRECONCENTRATION - MINING.pdf

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HAULAGE EFFICIENCY

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SIMPLIFIED FLOWCHART

// IMPACT in numbers: •

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Input material C

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100 %

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STR PRECONCENTRATION - MINING.pdf

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FINAL CONCENTRATION

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Concentrate I: hematite

Input material

Concentrate II: magnetite

Waste material


STR PRECONCENTRATION - MINING.pdf

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SIMPLIFIED FLOWCHART

Crushing

// IMPACT in numbers:

Screening C

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Input material

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STEINERT KSS® Cleaner

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Waste material

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ΖQSXWɆ30–35%Ɇ)H

•

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&RQFHQWUDWH ΖΖɆ54–56%Ɇ)H

/ 15


STR PRECONCENTRATION - MINING.pdf

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STOCKPILE TREATMENT/ SECONDARY MINING C

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Gold concentrate 8–50 mm

Gold stockpile input 8–50 mm

Gold waste material


STR PRECONCENTRATION - MINING.pdf

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SIMPLIFIED FLOWCHART

0DWHULDO IURP Stockpile

// IMPACT in numbers: •

0.25 g/tɆ$XɄ

1.15 g/tɆ$X

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Screening

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Pre-concentrate

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STEINERT KSS®

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// Further products sorted with main sensor X-ray transmission: + OLWKLXP SHJPDWLWHV + JROG

// Ideal for complex ores with several sensor opportunities

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+ zinc + tin + OHDG + FRSSHU + QLFNHO + FREDOW + WXQJVWHQ + EDULWH

+ PDJQHVLWH + SRO\PHWDOOLFV + rare earth HOHPHQWV + iron ore PDJQHWLWH + iron ore KHPDWLWH + FKURPLWH + PDQJDQHVH + coal + GLDPRQGV + SKRVSKDWH


STR PRECONCENTRATION - MINING.pdf

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MINERALS PROCESSING

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+ ZKLWH GRORPLWH + OLWKLXP SHJPDWLWHV

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// Further industrial minerals:

// Ideal for industrial minerals + &OHDQLQJ RI FDOFLWH DQG GRORPLWH IURP LPSXULWLHV OLNH TXDUW] DQG RWKHU ZDVWH stones + 8SJUDGLQJ FULWLFDO PLQHUDOV VXFK DV VSRGXPHQH SHWDOLWH DQG OHSLGROLWH LQ OLWKLXP SURFHVVLQJ SODQWV

+ ȵXRULWH ȵRXUVSDU + OLPHVWRQH + TXDUW] + salt + talc + FDOFLXP FDUERQLWH + FKDON

/ 19


STR PRECONCENTRATION - MINING.pdf

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DIN A5 Solution Guide

THE RIGHT REQUIREMENT FOR YOUR APPLICATION 0RUH ȵH[LELOLW\ IRU \RXU DSSOLFDWLRQ Ȃ DGDSW ZKHQ \RX QHHG LW C

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STEINERT KSS® | XT CLI

STEINERT KSS® | NR CLI

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STR PRECONCENTRATION - MINING.pdf

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DIN A5 Guide 08/7Ζ 6(1625 6&+(0(

DEPENDING ON THE REQUIREMENT

ESSENTIAL

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Colour

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sensor area

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vibration feeder (optional)

conveyor belt

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sort air

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clean air

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(up to 10 bar pressure) (approx. 1 bar pressure)

valve bar

splitter

(with optional rotor)

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ASSURING PERFORMANCE ΖQGXVWULDO VFDOH WHVWLQJ IRU \RXU DSSOLFDWLRQ

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+ &UHDWH LQYHVWPHQW VHFXULW\ EDVHG RQ GDWD DQG IDFWV + &KHFN WKH IHDVLELOLW\ SODQQLQJ DQG OD\RXW RI WKH SURFHVV + 9HULI\ VRUWLQJ SHUIRUPDQFH LQ WHUPV RI TXDOLW\ \LHOG DQG WKURXJKSXW

Want to try out the STEINERT Test Center? Simply get in touch with your personal STEINERT contact.


STR PRECONCENTRATION - MINING.pdf

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TEST AND DEVELOPMENT CENTER

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Latin America

Europe, Africa & Middle East

STEINERT Latinoamericana Ltda. /LQFROQ 'LRJR 9LDQD $YHQXH Manoel Carlos 3HGUR /HRSROGR 0* %5$=Ζ/

STEINERT GmbH :LGGHUVGRUIHU 6WU &RORJQH *(50$1<

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North America

Australia

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STEINERT Australia Pty. Ltd. /RQJVWD΍ 5G %D\VZDWHU 9Ζ& $8675$/Ζ$

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3KRQH ɉ ɉ )D[ ɉ ɉ VDOHV#VWHLQHUW FRP DX steinert.com.au

THE RE SEARC SOUR H E CE NG IN

OUR PRESENCE IN YOUR REGION

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SENSOR-BASED SORTING FOR MINERAL PROCESSING by STEINERT Australia - Issuu