IndustrialMachineryDigest.com | January 2026
North America’s Manufacturing Resource for Industry Professionals Since 1986
Fabrication: Precision, Talent, and Advanced Materials Set the Pace for 2026 From Ideation to Production: Navigating Product Development with FluidForming Americas Protection System Health During Planned Shutdown Measurement, Visibility, and Confidence in Modern Manufacturing Automation at a Turning Point: How Robotics Is Powering America’s Next Industrial Surge Thinking Inside the Box: How Sea Box Built a Fully Integrated Digital Manufacturing Workflow Precision, Speed, and Flexibility Drive Shopfloor Performance Protecting People, Processes, and Performance in 2026
MORE THAN A UNIFORM,
IT’S A TOOL TO RETAIN TALENT A new survey shows company-supplied workwear is a big plus with employees.
Supplying high-quality uniforms through a professionally managed program delivers immediate benefits for both employees and employers. Uniforms not only help teams look professional and stay safe on the job — they also foster loyalty, pride, and a sense of value among employees. Recent survey results show that workwear programs have a measurable impact on retention and preparedness, making them a strategic advantage for companies committed to supporting their workforce. According to the survey, 51% of workers receive uniforms and work clothing that is either supplied by their employer, rented for them or paid for by a stipend or reimbursement. A total of 43% of workers said they purchased work clothing with their own money and are not reimbursed. The rest receive a partial reimbursement or stipend to purchase workwear, or work clothing is provided as a gift or a reward by their employer. Not surprising: employees say safety, durability and comfort are the most important attributes of quality workwear. This latest survey suggests that investing in uniform programs could be a crucial factor for companies to improve their retention and recruitment efforts.
EMPLOYEE RETENTION
Reducing employee turnover is challenge. But uniform program role. The percentage of workers very or extremely likely to be w year from now increased when have partial or fully company-fu (76%) to those who pay for thei The number jumps to 84% of w likely to stay loyal to a company that business supplies them wit workwear, as seen in the chart b
LIKELIHOOD TO BE AT A COMPANY 1 YEAR FROM NO % Very/Extremely likely
68%
76%
FULLY SELF-FUNDED
COMPANY-FUND fully or partially
A TANGIBLE BENEFIT
Workers recognize the value of work uniforms. Overall, 39% of workwear from their company v That number increased to 49% Carhartt. Among those who pay agree it would be a benefit if th supplying uniforms. Conversely now have work apparel fully or p employers, 8 out of 10 would b was eliminated.
Table of Contents
January 2026 8 10 12
FABRICATION
16
MATERIAL HANDLING
20
SAFETY & MAINTENANCE
22
QUALITY
26
ROBOTICS
32
METALWORKING
EDITORIAL DIRECTION INDUSTRY NEWS Fabrication: Precision, Talent, and Advanced Materials Set the Pace for 2026 From Ideation to Production: Navigating Product Development with FluidForming Americas Protecting People, Processes, and Performance in 2026
12
Measurement, Visibility, and Confidence in Modern Manufacturing Automation at a Turning Point: How Robotics Is Powering America’s Next Industrial Surge Protection System Health During Planned Shutdown Protecting System Health During Planned Downtime
36
SOFTWARE
42
TOOLING & WORKHOLDING
47 49 50
SURPLUS BUYING & SELLING
16
Thinking Inside the Box: How Sea Box Built a Fully Integrated Digital Manufacturing Workflow Precision, Speed, and Flexibility Drive Shopfloor Performance
20
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As we step into 2026, manufacturing finds itself in a familiar position— operating in the middle of uncertainty, complexity, and rapid change—yet continuing to move forward with purpose. The past few years have reminded us that global manufacturing is no longer shaped by a single force. It’s influenced by geopolitics, shifting supply chains, regional conflicts, energy transitions, workforce realities, and the accelerating pace of digital transformation. From elections and trade realignments to climate-driven disruptions and advances in automation, the variables keep multiplying. And still, manufacturing adapts. What’s striking as we enter this new year is not just how resilient the industry has become, but how intentional that resilience now looks. Manufacturers aren’t simply reacting anymore—they’re building systems, strategies, and cultures designed to absorb change and keep producing. Flexibility has become a core competency. Data has become infrastructure. And innovation is no longer a luxury reserved for boom times—it’s a requirement for survival. Across the global manufacturing landscape, we’re seeing a renewed focus on fundamentals done better. Smarter use of technology. Tighter integration between design, production, and quality. Greater attention to workforce enablement. And a growing recognition that long-term success depends on repeatability, visibility, and trust—both inside organizations and across supply networks. There’s also a quiet optimism emerging. While challenges remain, manufacturers continue to invest—in equipment, in software, in people, and in processes that position them for whatever comes next. Automation and AI are no longer abstract concepts; they’re practical tools being deployed to solve real problems. Sustainability conversations are becoming more data-driven and less theoretical. And customization, once seen as a burden, is increasingly treated as an opportunity when supported by the right systems. At Industrial Machinery Digest, we start each year with a simple goal: to reflect where manufacturing truly stands— not where the headlines say it is, and not where marketing narratives want it to be, but where real work is happening. On shop floors. In engineering offices. In facilities balancing legacy equipment with next-generation tools. 2026 will bring its own set of surprises. It always does. But if there’s one constant we’ve learned to count on, it’s this: manufacturers will keep building, solving, and pushing forward—quietly shaping the world in ways that often go unnoticed, yet remain absolutely essential.
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Industry News
INDUSTRY NEWS Industrial Machinery Digest's Industry News features the latest news and press releases from some of the industry's top companies. WANT TO BE FEATURED? Send your press releases to editorial@indmacdig.com
CERATIZIT Receives EcoVadis Platinum Rating for Sustainability Leadership CERATIZIT has been awarded the Platinum Medal by EcoVadis, placing the company among the top 1% of more than 150,000 companies globally evaluated for sustainability performance. The recognition reflects CERATIZIT’s comprehensive approach to environmental stewardship, ethical business practices, labor and human rights, and sustainable procurement. EcoVadis’ assessment highlights the strength and transparency of CERATIZIT’s sustainability management system across its global operations. The Platinum rating follows additional third-party validation of the company’s long-term environmental commitments. In mid-2025, CERATIZIT’s short- and long-term climate targets were formally approved by the Science Based Targets initiative (SBTi), aligning the company with the 1.5°C pathway outlined in the Paris Agreement. CERATIZIT has committed to reducing absolute Scope 1, 2, and selected Scope 3 emissions by 54% by 2030 compared to a 2020 baseline, and to achieving net-zero emissions across its entire value chain by 2040. Beginning January 1, 2026, responsibility for sustainability at the board level will transition to Melissa Albeck, who will work closely with the company’s sustainability leadership to further integrate ESG principles into customer value creation and operational decision-making. For More Information: www.ceratizit.com
Ergodyne Founder Honored with ISEA’s Highest Service Award Ergodyne founder and retired president Tom Votel has
received the Ryan-Willson Service Award of Excellence from the International Safety Equipment Association (ISEA), the organization’s highest honor. Presented at ISEA’s 2025 Annual Meeting in Washington, D.C., the award recognizes Votel’s decades-long leadership and lasting impact on the personal protective equipment industry and worker safety advocacy. Votel has held numerous leadership roles within ISEA, contributing to initiatives that broadened the association’s influence and helped redefine worker safety beyond traditional PPE. Industry leaders credited his vision, candor, and persistence for helping guide ISEA through periods of transformation while maintaining a clear focus on protecting workers worldwide. Established in 2019, the Ryan-Willson Service Award of Excellence honors individuals who have demonstrated distinguished service both within their organizations and across the broader safety industry. For More Information: www.ergodyne.com
IACMI Launches ‘Make It In America’ Workforce Outreach Campaign The Institute for Advanced Composites Manufacturing Innovation (IACMI) has launched “Make It In America,” a national outreach campaign aimed at raising awareness of careers in advanced manufacturing and addressing the projected need to fill 3.8 million manufacturing jobs by 2030. The campaign leverages IACMI’s America’s Cutting Edge (ACE) and Metallurgical Engineering Trades Apprenticeship & Learning (METAL) workforce development programs to engage emerging workers across the U.S. Through online learning and hands-on bootcamps, ACE and METAL provide training in CNC machining, 2025 t.com | June chineryDiges IndustrialMa
Since Professionals for Industry Resource ufacturing rica’s Man North Ame
www.IndustrialMachineryDigest.com 10 | IMD January 2026
D IN 1986 AND ESTABLISHE
RY’S IS THE INDUST
tensive Most Extio Publica n.
Industrial
25
SERVING
AMERICAN RERS MANUFACTU FOR OVER
39 YEARS
1986
IMD – North America’s Manufacturing Resource for Industry Professionals Since 1986
composites, metrology, smart manufacturing, casting, and forging. Since 2020, more than 5,000 participants have completed the programs, supported by partnerships with more than 50 universities and training institutions. As part of the campaign, IACMI will also establish an annual award recognizing rising manufacturing workforce leaders, with the first recipients to be announced in summer 2026. For More Information: www.makeit.org
Kardex Surpasses 100 AutoStore System Installations Worldwide Kardex has reached a major milestone with its 100th AutoStore system order, less than five years after launching its AutoStore integration business unit in early 2021. The achievement underscores Kardex’s rapid growth and expanding role as a global integration partner within the AutoStore ecosystem. Including system expansions, Kardex has now delivered approximately 120 AutoStore projects worldwide. Operating across 20 countries, Kardex supports customers in industries including manufacturing, automotive, retail, e-commerce, and third-party logistics. The company continues to invest in its FulfillX Warehouse Execution Software, as well as innovations such as the Intuitive Picking Assistant, to enhance automation performance and scalability. The milestone reflects Kardex’s focus on fast deployment, modular growth, and long-term system reliability.
Manufacturing Industry Pulse Survey, revealing record levels of confidence among U.S. manufacturers heading into 2026. The survey reports an average six-month business outlook score of 7.27 out of 10, the highest since the survey began in 2017. Operational efficiency emerged as the top strategic priority, surpassing cost cutting and innovation. More than half of respondents plan major investments in equipment and automation over the next year, while significant numbers are also investing in workforce development and data analytics. Despite ongoing challenges related to talent availability, inflation, and tariffs, 58% of manufacturers expect to increase headcount, driven by sustained demand. The findings point to an industry focused on strengthening its foundation while preparing for long-term growth. For More Information: www.sikich.com
For More Information: www.kardex.com
Patti Engineering Earns Platinum Status in Siemens Global Partner Program
PERMANENT PAINT MARKER / VALVE ACTION
Patti Engineering has been recognized as a Platinum Siemens Certified Solution Partner, the highest designation within Siemens’ unified Global Partner Framework. The Platinum status is awarded to a select group of partners demonstrating advanced technical expertise, consistent performance, and deep collaboration within the Siemens ecosystem. For customers, the designation provides added assurance of Patti Engineering’s capabilities in delivering Siemens-based automation, controls, and digitalization solutions. The recognition also grants expanded access to Siemens resources, tools, and training, supporting high-performance system integration across industrial environments. With more than 30 years of experience, Patti Engineering continues to focus on practical, plantfloor-ready solutions that improve safety, throughput, and operational reliability. For More Information: www.pattiengineering.com
Sikich Survey Shows Record Confidence Among U.S. Manufacturers
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IMD | 11
Fabrication
FABRICATION Transforming Materials Into Excellence Discover the innovative tools and technologies shaping today’s manufacturing landscape. Highlighting processes that transform raw materials into precision-crafted products, from advanced cutting and forming systems to welding and finishing techniques, the focus remains on efficiency, accuracy, and innovation driving modern fabrication. From advancements in automation and sustainable manufacturing practices to the latest developments in material processing, gain insights into trends and solutions that enhance productivity, improve quality, and maintain competitiveness in a rapidly evolving industry. This overview showcases the equipment and expertise behind the products powering industries worldwide.
12 | IMD January 2026
Precision, Talent, and Advanced Materials Set the Pace for 2026
A
s manufacturing enters 2026, the fabrication sector continues to evolve at the intersection of precision engineering, workforce development, and advanced materials innovation. Across welding, forming, finishing, and molding operations, fabricators are being asked to do more with tighter tolerances, greater process flexibility, and a workforce that must be both highly skilled and continuously trained. Automation and sensing technologies are playing an increasingly critical role in improving consistency and reducing scrap, particularly in robotic welding and high-mix production environments where part variation is unavoidable. At the same time, equipment manufacturers are responding to demand for more adaptable solutions—systems capable of handling varied materials, geometries, and production volumes without sacrificing accuracy or throughput. This push toward smarter fabrication is not limited to large-scale operations; compact, ergonomic
tools and precision equipment are helping fabricators address hard-to-reach applications, microscale components, and specialized finishing requirements. Equally important is the human element. The skilled labor shortage remains a defining challenge for the industry, prompting manufacturers to take a more active role in education, training, and outreach. Partnerships with schools, apprenticeship programs, and hands-on learning initiatives are becoming essential strategies for building a sustainable pipeline of welding and fabrication talent. These efforts not only address immediate workforce needs but also help reshape how younger generations view careers in manufacturing. On the materials front, advances in alloy development, additive manufacturing feedstocks, and qualification methods are opening new possibilities for fabricators serving aerospace, defense, medical, and energy markets. Collaboration between industry, academia, and national manufacturing
IMD – North America’s Manufacturing Resource for Industry Professionals Since 1986
institutes is accelerating the transition from research to production-ready solutions, enabling faster adoption of next-generation materials and processes. Together, these developments reflect a fabrication landscape focused on resilience and readiness—where precision technologies, skilled people, and material innovation work in concert to meet the demands of modern manufacturing. The articles that follow highlight how companies and organizations across the sector are addressing these challenges and positioning themselves for success in the year ahead.
FRONIUS INTERNATIONAL GMBH
WireSense Expands Capabilities for Robotic Welding Accuracy Fronius has expanded the capabilities of its WireSense robotic welding assistance system, enabling manufacturers to further reduce rework and scrap caused by component position deviations. WireSense uses the welding wire itself as a sensor, performing contact-based measurements through a brief short circuit—without welding—to detect edges and joints before the weld is made. The system works with all common filler materials and integrates with Fronius iWave and TPS/i welding power sources, which transmit detected positional data directly to the robot controller. The controller then automatically corrects the
tool center point to ensure accurate weld seam placement. New updates extend WireSense support to all seam geometries, including fillet welds, I-joints, flanged seams, and complex machined shapes, with reliable detection on materials 4 mm and thicker. WireSense can be used with steel, stainless steel, aluminum, and CrNi alloys. Existing users can access the expanded functionality through a free software update, with potential robot updates
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IMD | 13
recommended depending on manufacturer requirements. For More Information: www.fronius.com
AMADA WELD TECH, INC.
Integrated Coiling and Welding Solutions Advance Medical Guidewire Production Amada Weld Tech is highlighting collaborative capabilities between Amada Press System and Amada Weld Tech that provide a unified solution for manufacturing ultra-fine medical guidewires and coils. Amada Press System’s WH-2A dual-point CNC coiling machine enables high-speed, precision forming of ultra-fine wire coils with reduced setup time and flexible adjustment via servodriven mechanisms. These formed coils can then be processed using Amada Weld Tech’s arc and laser welding technologies for doming and seam welding applications. Laser systems such as the WL-300A workstation support small to medium production volumes with integrated optics, motion control, vision systems, and Class 1 enclosures. The combined offering allows medical device manufacturers to source forming and welding technologies from a single coordinated solution provider, ensuring consistent quality, streamlined workflows, and enhanced technical support. For More Information: www.amadaweldtech.com
THE CALDWELL GROUP INC.
Caldwell Launches Welding Education Outreach to Address Skilled Labor Shortage The Caldwell Group has launched a welding education outreach program aimed at developing a sustainable pipeline of skilled welders by partnering with regional high schools and community colleges. The program combines classroom engagement, virtual welding training,
14 | IMD January 2026
and hands-on exposure to manufacturing careers, helping students understand the opportunities available in welding and fabrication. Caldwell also supports youth apprenticeships that blend paid on-the-job training with academic instruction and industry-recognized credentials for students aged 16 to 18. All Caldwell welders are certified to AWS D1.1 standards, reinforcing the company’s emphasis on quality and professionalism. By actively engaging educators and students, Caldwell is positioning welding as a diverse, rewarding career path within the broader manufacturing ecosystem. For More Information: www.caldwellinc.com
LIGHTWEIGHT INNOVATIONS FOR TOMORROW
LIFT Advances Additive Manufacturing Materials Through National Challenge Programs LIFT has launched three new initiatives under the Department of War’s Advanced Materials Challenge, focused on accelerating advanced material solutions for defense-related applications. The projects leverage LIFT’s Advanced Metallics Production & Processing Center to support additive manufacturing feedstock development and qualification. Initiatives include development of reactive aluminum feedstocks with Elementum 3D, wire-based Ti-Cu-X alloy development with Raytheon Technologies Research Center, and AI-driven qualification and certification frameworks in collaboration with EOS North America and academic partners. These programs aim to reduce qualification timelines, improve material performance, and enhance readiness across defense and industrial manufacturing sectors. For More Information: www.lift.technology
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Norton Vortex Rapid Prep Line Adds Mini Flap Disc Sizes Saint-Gobain Abrasives has expanded its Norton Vortex Rapid Prep Non-Woven Flap Disc line with new 2-inch and 3-inch mini flap disc sizes designed for hard-to-reach applications. Featuring patented Vortex agglomerated grain technology, the discs provide the cutting performance of coarser grits while delivering finer finishes in a single operation. The discs are designed for light blending, deburring, edge breaking, and surface preparation across fabrication, welding, aerospace, and transportation applications. Reduced vibration and ergonomic handling improve operator comfort, while Clean Bond resin technology delivers smear-free finishes on stainless steel, aluminum, and high-nickel alloys. For More Information: www.nortonabrasives.com
STOCKWELL ELASTOMERICS, INC.
Stockwell Expands Micro Molding Capabilities with New LSR Injection System Stockwell Elastomerics has expanded its micro molding capabilities with the installation of a Sodick GL30A-LSR injection molding machine, supporting liquid silicone rubber parts with micron-level tolerances. Designed for high-volume production of small, intricate components, the new system provides consistent cavity filling, higher clamping tonnage, and improved control over injection speed and pressure. The investment supports customers across medical, aerospace, defense, electronics, and emerging technology markets. Stockwell has also added a dual-head waterjet system to improve throughput and reduce lead times, reinforcing its commitment to precision fabrication and scalable production capacity.
Select Health obeys federal civil rights laws. We do not treat you differently because of your race, color, ethnic background or where you come from, age, disability, sex, religion, creed, language, social class, sexual orientation, gender identity or expression, and/ or veteran status. This information is available for free in other languages and alternate formats by contacting Select Health Medicare: 855-442-9900 (TTY: 711)/ Select Health: 800-538-5038. ATENCIÓN: Si habla español, tiene a su disposición servicios gratuitos de asistencia lingüística.注意:如果您使用繁體中文,您可以 免費獲得語言援助服務。請致電 4210900.To see the full fair treatment notice, visit selecthealth.org/disclaimers/non-discrimination.
For More Information: www.stockwell.com INDUSTRIAL MACHINERY DIGEST.COM
IMD | 15
Material Handling
MATERIAL HANDLING Empowering Efficiency and Precision Material handling is at the heart of efficient industrial operations, focusing on the movement, storage, and organization of materials. This section highlights strategies and technologies that streamline these processes, from automated storage and retrieval systems to advanced conveyor solutions. Readers can explore innovations like forklifts, cranes, hoists, and magnetic lifters, which play a pivotal role in optimizing material flow across warehouses, factories, and supply chains. In addition to hardware advancements, this area emphasizes cutting-edge solutions like warehouse management systems and parts tracking technologies, which integrate seamlessly into modern production environments to enhance operational control. Topics also cover sustainable practices, such as energy-efficient lift equipment and ergonomic tools designed to improve workplace safety while reducing strain. Whether tackling inventory management or enhancing material logistics, this section provides the insights and tools needed to excel in today’s industrial landscape.
16 | IMD January 2026
From Ideation to Production: Navigating Product Development with FluidForming Americas
B
ringing a new product to market is a complex and demanding process that extends far beyond the initial concept. From earlystage ideation through prototyping and into full-scale production, manufacturers must balance innovation, manufacturability, cost control, and time-to-market pressures. For material handling and industrial equipment manufacturers in particular, success depends on translating design intent into durable, repeatable metal components that perform reliably in real-world environments. FluidForming Americas has positioned itself as a development and manufacturing partner focused on bridging the gap between product ideas and production-ready components through advanced metal
forming technologies. By combining engineering expertise, simulationdriven design, and flexible forming processes, the company supports manufacturers throughout the entire product development lifecycle. That lifecycle typically begins with conceptualization, followed by design optimization and simulation. At this stage, engineering teams evaluate geometry, material selection, and thickness requirements while using finite element analysis to predict how a part will behave during forming. These simulations help identify potential issues early, reducing costly trial-and-error and accelerating development timelines. Prototyping follows optimization, allowing manufacturers to validate assumptions and test functionality
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using physical parts. FluidForming Americas specializes in hydroforming and fluid cell forming, enabling the creation of precision sheet metal prototypes without the need for expensive hard tooling in the early phases. This tooling-light approach supports rapid iteration, design refinement, and risk reduction before committing to production tooling. Testing and validation ensure that formed parts meet functional and fit requirements, while production planning focuses on scalability. One key advantage of FluidForming’s approach is the ability to transition directly from prototyping into production using the same tooling in many cases, saving both time and capital investment. Once approved, parts can move efficiently into launch and volume manufacturing. Throughout this process, manufacturers face common challenges, including concept validation, market viability, limited resources, and aggressive launch schedules. FluidForming addresses these obstacles through collaborative workflows, simulation-based feedback, and agile project management. Early and continuous testing helps teams adapt designs before large-scale investment, while flexible forming processes support faster time-tomarket without compromising quality. As products move from prototype to production, consistency and compliance become critical. FluidForming supports production part implementation through standardized approval processes, including Production Part Approval Process (PPAP) methodologies where applicable. Documentation, traceability, tolerancing, and quality assurance are built into the transition to ensure repeatability and long-term performance, particularly for regulated industries such as aerospace, medical, and industrial manufacturing. By integrating design validation, prototyping, and scalable production under one collaborative framework, FluidForming Americas helps manufacturers reduce development risk and bring material handling and industrial products to market with confidence. The approach reflects a broader industry shift toward smarter product development—where engineering insight, flexible manufacturing, and early validation work together to support innovation and operational efficiency.
is interrupted. Protecting corrosion-sensitive components on assembly lines ensures that parts remain usable once operations resume, preventing additional scrap and rework after delays are resolved. Cortec’s Vapor phase Corrosion Inhibitor (VpCI®) solutions, including VpCI®-126 packaging films and VpCI® emitters such as BioPad®, create a protective molecular layer on metal surfaces within enclosed environments. When properly applied, these materials can provide up to two years of corrosion protection without leaving oily residues, allowing parts to be immediately installed when production restarts. For harsher storage conditions, heavier-duty shrink films with UV protection are available. Looking ahead, Cortec recommends that manufacturers build reserves of critical materials to buffer against future disruptions. By preserving metal coils, electronic components, and other key inputs with appropriate corrosion and static protection, manufacturers can improve resilience and reduce the financial impact of unforeseen supply chain interruptions. For More Information: www.cortecvci.com
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Coxreels Introduces Upgraded Multi-Lobe Seals for Inline Swivels
CORTEC® CORPORATION
Coxreels has announced an upgrade to the seals used in its 1.5-inch and 2-inch nitrile inline swivels, introducing advanced multi-lobe sealing technology designed to improve performance and extend service life. Testing shows that the new seal geometry outperforms standard O-ring, cup, and T-seal designs in both high- and low-pressure fluid handling applications.
Corrosion Protection Strategies Help Manufacturers Weather Supply Chain Disruptions Unexpected supply chain disruptions—ranging from industrial fires to geopolitical and economic challenges— can leave manufacturers facing costly shutdowns and material shortages. Cortec highlights corrosion protection as a critical strategy for minimizing losses when production
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IMD | 17
The multi-lobe seals improve resistance to compression set, a common cause of premature seal failure, while maximizing seal integrity under demanding operating conditions. The upgrade reflects Coxreels’ ongoing commitment to product durability and performance for large-capacity fluid handling and high-volume delivery environments. Founded in 1923, Coxreels continues to manufacture professional-grade hose, cord, and cable reels in the United States, supporting industrial users across a wide range of applications. For More Information: www.coxreels.com
FINISH THOMPSON INC.
FTI Highlights VKC Series Vertical Pumps for Corrosive Fluid Handling Finish Thompson Inc. is highlighting its VKC Series vertical pumps, engineered for chemical processing and industrial fluid handling applications requiring corrosion resistance and reduced maintenance. The sealless mag-drive design eliminates wetted shaft bearings and incorporates an airtight column to prevent shaft and motor corrosion while minimizing fugitive emissions. Manufactured from polypropylene or PVDF, the VKC Series offers flexible material and bushing options to suit a range of corrosive environments. Modular column construction, multiple impeller sizes, and global motor compatibility provide installation flexibility, while the sealed vertical design simplifies alignment and servicing. The pumps are certified for global markets and are used across applications such as chemical processing, filtration, electroplating, and fume scrubbers. For More Information: www.finishthompson.com
NORWALT AUTOMATION GROUP
Norwalt to Demonstrate Direct-to-Object Printing at Tampa Bay Open House Norwalt Automation Group will showcase its next-generation direct-to-object printing machine at the Tampa Bay Packaging Manufacturers Open House, February 4–6, 2026. The system enables high-speed digital
18 | IMD January 2026
printing directly onto three-dimensional containers and components, eliminating labels and reducing material handling steps in packaging operations. The machine integrates robotics, vision systems, and Industry 4.0 connectivity to support rapid changeovers, full traceability, and minimum-order-quantity-one production. Designed as a modular, scalable solution, the system reflects Norwalt’s custom automation approach, tailoring equipment to specific workflows rather than standardized layouts. The demonstration will allow regional manufacturers to see the technology in operation and evaluate how directto-object printing can improve flexibility, efficiency, and responsiveness in packaging environments. For More Information: www.norwalt.com
QUAKER HOUGHTON
Quaker Houghton Expands Automated Fluid Management Portfolio Quaker Houghton has launched new hardware within its QH FLUID INTELLIGENCE™ platform, expanding its automated fluid management capabilities for manufacturing operations. The QH FLUIDCONTROL™ XMS 100 and 200 systems provide continuous monitoring and automated control of fluid parameters, with the XMS 200 utilizing advanced spectroscopy-based sensors to measure direct carbon content and overall fluid health. The company also introduced the QH FLUIDMONITOR™ GQ, a ruggedized monitoring solution designed specifically for grinding applications involving high-flow, abrasive media. Integrated with QH FLUIDTREND™ software, the systems deliver real-time data, alerts, and analytics that support predictive maintenance, operational efficiency, and sustainability goals across metals, automotive, aerospace, and general manufacturing environments. For More Information: www.quakerhoughton.com
QUICKTRON ROBOTICS
Quicktron Launches QuickMix Integrated Goods-Handling Suite in the U.S. Quicktron Robotics has launched its QuickMix suite in the U.S. market, delivering an integrated intralogistics platform that combines tote-to-person, shelf-to-person, pallet-toperson, high-density storage, and flexible transport into a single robot control system. Designed for multi-robot collaboration, QuickMix enables warehouses to handle diverse workflows within a unified automation architecture. The modular system supports scalable growth while balancing throughput, storage density, and operating costs. By integrating pallet storage, case picking, and tote handling under one control platform, Quicktron aims to move warehouse automation beyond isolated subsystems toward a coordinated, intelligent ecosystem capable of adapting to complex material handling demands. For More Information: www.quicktron.com
SIGNODE
Signode Introduces BXT4 Battery-Powered Hand Tool for Plastic Strapping Signode has expanded its tools portfolio with the launch of the BXT4 battery-powered hand tool for plastic strapping applications. Featuring patented EasyTrigger™ technology, the tool simplifies strap insertion and removal while reducing operator fatigue. Powered by BOSCH’s AMPShare® battery platform, the BXT4 delivers up to 800 cycles per charge to support high-throughput operations.
The tool offers manual, semi-automatic, and automatic operating modes, along with a color touch display and fine-tuned tension and welding controls. Designed for durability and ease of use, the BXT4 supports consistent strapping performance across demanding industrial packaging environments. For More Information: www.signode.com
STLE
STLE Opens Registration for 2026 Annual Meeting & Exhibition The Society of Tribologists and Lubrication Engineers (STLE) has opened registration for its 2026 Annual Meeting & Exhibition, scheduled for May 17–21, 2026, in New Orleans. The event will bring together tribology and lubrication engineering professionals for five days of technical education, training, and industry networking. The conference will feature hundreds of technical presentations, educational courses, and a trade show showcasing innovations in lubrication, metalworking fluids, bearings, sustainability, and motion technologies. Early registration discounts are available, and the event is expected to draw global participation from industry, academia, and research organizations. For More Information: www.stle.org INDUSTRIAL MACHINERY DIGEST.COM
IMD | 19
Safety & Maintenance
Safety & Maintenance The Cornerstones of Operational Excellence The Safety & Maintenance section is dedicated to creating safer workplaces and ensuring equipment longevity. Covering everything from cutting-edge machine guarding systems to advanced air filtration and dust collection solutions, this section provides actionable insights into workplace protection and preventative maintenance. Whether you're exploring ergonomic tools to reduce operator strain or electrical systems that enhance reliability, this section focuses on products and practices that prioritize both people and machines. In addition to highlighting safety innovations, this section delves into essential maintenance strategies, including retrofitting, rebuilding, and remanufacturing, ensuring that machinery operates efficiently and reliably over time. Maintenance supplies, facility equipment, and accessories are explored alongside new safety technologies designed to meet evolving compliance standards. Readers will discover how a proactive approach to safety and maintenance not only minimizes risks and downtime but also fosters a culture of care and continuous improvement within industrial settings.
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Protecting People, Processes, and Performance in 2026
A
s manufacturing enters 2026, safety is no longer viewed as a standalone requirement—it is a foundational element of productivity, quality, and long-term resilience. From high-stress fastening applications and hazardous environments to advanced automation and digitalized process control, today’s safety strategies are increasingly integrated into the core of manufacturing operations. Manufacturers are responding to a world shaped by tighter regulations, more complex equipment, and growing geopolitical and supply chain uncertainty by investing in systems that reduce risk while enabling flexibility. Whether through advanced tooling designed for safety-critical applications, smarter enclosure and sensor technologies, or next-generation safety control platforms, the industry continues to push safety upstream—embedding it into design, engineering, and execution rather than treating it as an afterthought. The following developments highlight how safety innovation is evolving across tooling, systems
integration, industrial infrastructure, and global operations.
EMUGE-FRANKEN USA
EMUGE-FRANKEN Expands SELF-LOCK Threading Tools for Safety-Critical Applications EMUGE-FRANKEN USA has expanded its SELF-LOCK™ Threading Tools portfolio to support safety-critical
IMD – North America’s Manufacturing Resource for Industry Professionals Since 1986
applications in aerospace and other high-stress industries. The expansion includes new THREADS-ALL™ / AERO thread mills in both 2×D and 3×D designs, with sizes ranging from #2-56 to 1"-12. These tools are engineered for difficult materials such as nickel alloys, titanium, and stainless steel. The SELF-LOCK thread profile distributes stress evenly across the thread length, reducing slippage and enabling repeated use in high-load environments. The tools feature helical flutes, multiple cutting teeth, and TIALN-T46 coating to improve tool life and performance. EMUGE-FRANKEN also expanded its High Ramp Precision Thread Gages line to support accurate inspection of SELF-LOCK thread profiles. For More Information: www.emuge-franken-group.com
KEMPER GMBH
KEMPER Strengthens North American Presence with Executive Relocation
NORSTAT
Norstat Launches P-TOUCH Pressure Sensor with Touchscreen Interface
KEMPER GmbH is reinforcing its long-term commitment to the North American market as CEO Frederic Lanz relocates to Michigan at the beginning of the year. The move supports KEMPER’s international growth strategy and reflects a broader effort to diversify operations amid global economic and geopolitical uncertainty. North America has become one of KEMPER’s fastestgrowing markets, driven by increased demand for extraction technology, automation solutions, and safety-focused industrial systems. By establishing a direct executive presence in the U.S., KEMPER aims to deepen relationships with customers, partners, and OEMs while maintaining full operational support across its global footprint.
Norstat has expanded its pressure sensing portfolio with the P-TOUCH pressure sensor, designed for intuitive operation and reliable performance in industrial environments. The sensor features a longitudinal touchscreen with plain-text menus displayed on a high-resolution TFT screen, eliminating mechanical operating elements. The display rotates up to 350 degrees for flexible installation, while an in-line M12 electrical connection supports compact system integration. The stainless steel housing and protected glass display are designed for durability, and the sensor supports pressure ranges up to 8,700 PSI with IP65, IP67, and IP68 protection ratings. IO-Link connectivity is available for integration into digital systems.
For More Information: www.kemper.eu/en
For More Information: Contact Norstat
NORSTAT
ROCKWELL AUTOMATION
Norstat Introduces MBI-M Enclosures with Metric Knockouts
Rockwell Automation Introduces Logix SIS Safety Instrumented System
Norstat has introduced the MBI-M Series enclosures featuring pre-formed metric knockouts on all four sides to simplify cable entry during industrial installation. The enclosures are manufactured from glass fiber–reinforced polycarbonate and are UV-resistant to UL 746C F1 standards and self-extinguishing to UL 94 V0. The MBI-M Series includes a foamed polyurethane gasket for IP66 protection, plastic cover screws for corrosion resistance, and an IK08 impact rating. Available in a wide range of sizes, the enclosures are designed for use in both industrial and outdoor environments where durability and protection are critical.
Rockwell Automation has launched Logix SIS, a safety instrumented system designed for modern process and hybrid safety applications. The system offers SIL 2 and SIL 3 certifications and integrates logic solvers and I/O into a unified safety architecture. Built on Rockwell Automation’s 1756 controller, FLEX 5000® I/O platform, and Studio 5000 Logix Designer® software, Logix SIS provides a consistent engineering experience across automation and safety systems. The platform supports system upgrades without planned downtime and is engineered to improve availability while simplifying configuration and lifecycle management.
For More Information: Contact Norstat
For More Information: www.rockwellautomation.com INDUSTRIAL MACHINERY DIGEST.COM
IMD | 21
Quality
QUALITY Ensuring Precision and Performance Quality control and assurance are the backbone of manufacturing, ensuring every product meets rigorous standards for precision, performance, and reliability. This section delves into the tools and technologies that enable manufacturers to uphold the highest quality standards. From advanced coordinate measuring machines (CMM) to vision systems and laser inspection equipment, the spotlight is on innovations that enhance accuracy and efficiency in measurement and inspection. Nondestructive testing (NDT) equipment and positional measuring machines are also featured, allowing manufacturers to evaluate products without damage. Tools such as form measurement gauges, cutting tool inspection systems, and tool condition monitoring devices refine production processes and reduce errors. Whether through shrink-fit technologies or video inspection systems, this section highlights the importance of advanced solutions in maintaining precision, ensuring compliance, and driving continuous improvement in industrial operations.
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Measurement, Visibility, and Confidence in Modern Manufacturing
A
s manufacturing systems grow more complex and tolerances continue to tighten, quality has evolved from a downstream checkpoint into a core driver of operational performance. Across industries—from aerospace and electronics to precision tooling and medical manufacturing—producers are relying on advanced inspection, imaging, and metrology technologies to gain deeper insight into their processes and products. Today’s quality challenges are no longer limited to detecting defects after the fact. Manufacturers are increasingly focused on visibility: understanding how parts behave at micro and macro levels, how materials interact under real-world conditions, and how inspection data can be fed back into design, production, and continuous improvement efforts. This shift places new demands on measurement systems, which must deliver high accuracy, repeatability,
and speed—often directly on the shopfloor or within automated production environments. Optical metrology, laser scanning, X-ray and CT inspection, digital microscopy, and productionready CMMs are enabling manufacturers to capture data that was previously inaccessible or impractical to measure. These technologies are helping teams validate increasingly complex geometries, inspect reflective and multi-material surfaces, and ensure compliance without slowing throughput. At the same time, user-friendly interfaces, automation, and connectivity are reducing dependence on specialized operators and allowing quality data to move seamlessly across the organization. The articles that follow highlight how equipment suppliers and manufacturers are addressing these demands with new tools, platforms, and approaches that elevate quality from a cost center to a strategic
IMD – North America’s Manufacturing Resource for Industry Professionals Since 1986
advantage. Together, they reflect a broader industry commitment to precision, transparency, and confidence—qualities that remain essential regardless of market conditions.
BRUKER ALICONA
Optical 3D Metrology Enables New Levels of Precision in Micro-Tool Manufacturing Italian micro-tool manufacturer TTE Srl is advancing the limits of micro-tool design by integrating Bruker Alicona’s InfiniteFocus G6 optical 3D metrology system into its development and quality workflows. As TTE expanded into ultra-small, highly polished, and custom tool geometries, traditional measurement technologies proved insufficient for reliably capturing sharp edges and reflective surfaces at micro scale. The InfiniteFocus G6 uses Focus-Variation technology to deliver repeatable, non-contact 3D measurements on
challenging surfaces, allowing TTE to quantify surface roughness, validate cutting-edge preparation, and accurately measure lapped, high-gloss geometries. The system has transformed inspection from a bottleneck into a source of actionable design data, supporting faster development cycles and more precise customer-specific solutions.
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By pairing high-resolution measurement with digital workflows and automation, TTE is using metrology not only to verify quality, but to actively expand what is geometrically achievable in micro-tool manufacturing— reinforcing precision as a long-term competitive strategy. For More Information: www.bruker.com
NIKON CORPORATION
Nikon Expands Digital Imaging Capabilities for Industrial Microscopy
LK METROLOGY
Blue Laser Scanner Enhances CMM Inspection Accuracy and Productivity LK Metrology has introduced the L100NX, a next-generation blue laser scanner designed for use on coordinate measuring machines. The new scanner replaces red laser technology with a 450-nanometer blue laser, significantly reducing noise in scan data and improving measurement reliability for high-precision inspection applications. Capable of scanning up to 530,000 points per second across a 110 mm stripe width, the L100NX supports productive inspection of large components without compromising accuracy. LK’s fourth-generation Enhanced Sensor Performance technology automatically adjusts laser power across the scan line, enabling consistent measurement of multi-material assemblies and shiny surfaces without surface preparation. Additional features such as an integrated rotation adaptor and field-of-view projector simplify setup and programming, improving usability in complex inspection environments. The L100NX reflects LK Metrology’s continued focus on delivering inspection solutions that balance precision, speed, and operator efficiency. For More Information: www.lkmetrology.com
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Nikon has launched the Digital Sight 100, a new digital camera designed for use with its industrial and measuring microscopes. The camera delivers high-definition imaging with advanced color reproducibility, supporting efficient workflows for viewing, recording, and sharing inspection data across industrial environments. When paired with Nikon industrial microscopes, the Digital Sight 100 provides 6.5-megapixel resolution with high frame rates for detailed observation. As a standalone unit, it offers up to 17.7-megapixel resolution and wide-field imaging. Multiple interface options—including USB, HDMI, Wi-Fi, and Ethernet—enable flexible operation and remote collaboration. Integrated with Nikon’s NIS-Elements software platform, the camera supports intuitive operation and streamlined documentation, helping manufacturers improve communication, traceability, and inspection efficiency across quality and production teams. For More Information: www.nikon.com
NIKON CORPORATION
XT V Series Enhancements Strengthen X-Ray and CT Inspection Performance Nikon has announced a suite of software and hardware enhancements for its XT V Series X-ray and CT inspection systems, further expanding their capabilities for non-destructive inspection of electronic components. The upgrades allow users
to achieve higher image quality, inspect heavier samples, and protect sensitive components from radiation and electrostatic discharge. New features include High Contrast Filter 2.0 software for clearer defect visibility, a heavy-duty tray for larger parts, a diamond window for improved contrast, and a low-dose collimator to safeguard radiation-sensitive electronics. An ESD safety upgrade and high-magnification CT arm further extend inspection flexibility for semiconductor and electronics manufacturing applications. These enhancements reinforce the XT V Series as a customizable, high-performance platform for advanced quality control in demanding production environments. For More Information: www.nikon.com
READY
Production-Ready CMMs Bring Metrology Directly to the Shopfloor Ready’s RUN series of coordinate measuring machines is designed to deliver metrology-grade accuracy directly within production environments. Built for robustness and ease of use, RUN systems support fast inspection,
immediate feedback, and tighter process control without removing parts from the shopfloor. Linear motor drives eliminate the need for air supply or lubrication, while features such as automatic stylus cleaning and active anti-vibration granite bases ensure long-term accuracy under real production conditions. The Easy Runner interface allows operators to execute inspection programs with minimal training, and barcodebased part recognition enables rapid program changes. By integrating CAD, GD&T analysis, and real-time measurement data, RUN systems transform quality inspection into an active contributor to process optimization, scrap reduction, and throughput improvement. For More Information: www.ready-cmm.com
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robotics
ROBOTICS Driving Automation and Innovation Robotics and automation are transforming modern manufacturing, redefining efficiency, precision, and versatility across industrial processes. From welding robots and robotic tooling to autonomous technology and cobots (collaborative robots), innovations are seamlessly integrating robotics into diverse manufacturing workflows. Key advancements include automated cells and press transfer robotics, enabling streamlined operations and reduced cycle times. Solutions like material handling systems and end effectors highlight the adaptability of robotics in tasks ranging from machining to assembly. With a focus on enhancing safety and productivity, the integration of RFID and enclosure systems, along with comprehensive training, empowers manufacturers to harness the full potential of robotics in an increasingly automated world.
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Automation at a Turning Point: How Robotics Is Powering America’s Next Industrial Surge By Industrial Machinery Digest
A
merica’s manufacturing sector is entering one of its most consequential periods of transformation since the advent of computer numerical control. Driven by reshoring pressures, tightening labor markets, new federal incentives, and mounting competitiveness requirements, U.S. industrial companies are accelerating their adoption of automation— and robotics is emerging as the cornerstone of this shift. According to the newly released RobCo Automation Readiness Index, an overwhelming 95% of U.S. industrial businesses plan to introduce new automation within the next one to three years, a figure that captures the scale of the industry’s momentum toward intelligent, automated operations.
For many U.S. companies, this acceleration is not optional—it is essential. Deloitte projects that while 3.8 million manufacturing workers will be needed by 2033, 1.9 million of those positions are likely to remain unfilled without significant changes to workforce and technology strategy. Robotics, once perceived primarily as a high-capital, long-timeline investment, is now viewed as an indispensable tool for building resilience, increasing output, and elevating job quality for the teams already on the floor. As IMD’s coverage of automation and robotics deepens throughout 2026, the findings of this Index provide critical guidance: robotics adoption is not only increasing—it is advancing into a new era defined by modularity, flexibility, affordability, and human-centric design.
IMD – North America’s Manufacturing Resource for Industry Professionals Since 1986
A Nation Automating at Speed The RobCo Index reveals that American industry has already laid significant groundwork for digital transformation. 94% of companies have integrated their physical and digital systems, enabling data-driven oversight of production processes. Nearly half (47%) already use some form of AI-powered automation, while 44% use software-based automation to streamline workflows. Yet physical robotics—long the most visible symbol of automation—still represents an underdeveloped opportunity. Only one-third of surveyed companies currently use robots, but more than half (54%) are testing or planning to deploy robotics, signaling a sharp upward adoption curve that will define the coming years. This momentum is supported by significant external factors: » 73% of U.S. businesses say recent federal incentives— grants, tax credits, and manufacturing stimulus programs—have influenced or accelerated their automation plans. » 61% report that onshoring or reshoring initiatives have pushed them to automate earlier or more aggressively. » 48% are already committing high levels of investment into automation initiatives, treating robotics as a strategic imperative rather than a long-term aspiration.
» 50% improved resource efficiency » 43% reduced workloads, leading to higher morale and improved retention These outcomes underscore that robotics is not displacing American workers—it is empowering them. 2. Robotics is becoming more modular, accessible, and cost-effective. Traditional industrial robots required: » large up-front investment » dedicated integration teams » specialized programming » significant downtime for reconfiguration Modern robotic systems—especially those built on modular hardware architectures and no-code software environments—are lowering these barriers. RobCo, for example, has developed a patented modular robotics kit and a no-code “RobCo Studio,” enabling companies to deploy machine tending, palletizing, dispensing, or welding applications without deep technical expertise or extended commissioning cycles. This shift toward highly configurable, serviceable robotics is reshaping adoption curves and lowering risk for companies of all sizes.
The message is clear: the United States is not merely experimenting with automation; it is modernizing at industrial scale.
Why Robotics Is Positioned to Lead the Next Automation Wave Several converging forces explain why robotics, specifically, is emerging as the most important phase of U.S. industrial modernization: 1. Robotics amplifies human productivity. Even as automation expands, the Index shows that adoption is overwhelmingly worker-focused rather than worker-replacing. Employees and unions—often assumed to be automation skeptics—are increasingly supportive. 58% of employees and 55% of unions are positive about automation, citing reductions in manual strain and improvements in job quality. Robotics is taking on tasks that are: » repetitive » physically demanding » ergonomically risky » difficult to staff consistently Companies using automation report significant benefits: » 53% increased productivity » 52% time savings
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3. Robotics solves critical workforce shortages. The skills gap is one of the most significant obstacles identified in the Index: » 27% cite lack of internal know-how as a barrier » 20% cite insufficient personnel to manage automation » 34% are still dependent on skilled workers for processes that could be automated » 41% experience high manual labor burdens With labor shortages intensifying—particularly in machining, welding, inspection, and material handling—robotics is becoming an essential tool for stabilizing output and strengthening operational reliability. Even companies not heavily automated see robotics as a potential equalizer, providing consistency and reducing vulnerability to overtime constraints, shift gaps, and absenteeism.
The Funding Shift That Is Redefining Robotics Adoption Despite rising enthusiasm, one barrier stands above all others: 48% of companies cite high upfront investment as the biggest obstacle to automation. Traditional robot purchases involve: » Six-figure capital expenditures » Long internal approval cycles » Integration and maintenance costs » Uncertainty about long-term ROI The Index reveals a profound change in how U.S. companies want to fund automation: » 50% would consider leasing robotics systems » 42% would consider Robots-as-a-Service (RaaS) » 45% would use federal or state grants to offset robotics costs RaaS, in particular, aligns with modern manufacturing priorities. Instead of purchasing a robot outright, companies pay a predictable subscription fee that typically includes: » integration » maintenance » repair » software updates » performance guarantees As RobCo CEO Roman Hölzl explains, modern RaaS models “offer companies an attractive opportunity to
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significantly lower the barriers to entry into automation… enabling technologies to be tested flexibly without tying up large sums of money.” For small and mid-sized manufacturers—where automation adoption has traditionally lagged—this funding evolution represents a turning point, making robotics more attainable than ever.
Automation Maturity: Who Is Ready, and Who Is Catching Up? The Index identifies four categories of automation readiness among U.S. companies: » Starters (19%) – Minimal automation; planning or considering robotics. » Implementers (37%) – Beginning to test robotics; moderate automation maturity. » Integrators (17%) – Higher digital maturity; robotics under active evaluation or pilot. » Scalers (27%) – Already using robotics and scaling toward end-to-end integration. These segments demonstrate two critical trends: 4. More than half of U.S. companies are actively transitioning from planning to deploying robotics. 5. Early adopters are now scaling rapidly, using robotics across multiple processes rather than isolated tasks. Even companies categorized as “Starters” overwhelmingly view robotics as an imminent investment. The adoption lag is decreasing—and readiness is accelerating across industries.
Reshoring, Risk Reduction, and the Strategic Role of Robotics Geopolitical instability, global supply chain volatility, and the national imperative to restore domestic manufacturing capacity have all contributed to robotics adoption.
Key motivators identified in the Index include: » 57% seek improved operational efficiency » 50% want enhanced data accuracy » 49% aim to reduce manual errors » 47% want to save time on repetitive tasks Robotics strengthens U.S. competitiveness by: » supporting flexible production models » enabling higher throughput with fewer bottlenecks » mitigating supply chain fragility » maintaining quality consistency » reducing waste and energy usage For facilities navigating reshoring transitions—shifting from global suppliers to domestic production—robotics becomes indispensable for achieving U.S.-based cost structures that remain globally competitive.
Human-Centered Automation: Transforming U.S. Manufacturing Jobs One of the most striking themes of the RobCo Index is the emerging consensus that automation improves—not diminishes—job satisfaction. Survey data shows: » 42% of companies adopt automation specifically to boost employee satisfaction. » 43% of companies using automation report lighter workloads and higher morale. » Productivity, flexibility, and planning accuracy all rise significantly following automation. Automation is also reshaping job roles: » Operators become robot supervisors. » Manual handlers transition into robotic cell coordinators. » Production teams gain more meaningful, less repetitive responsibilities. In this sense, robotics becomes a tool for job enrichment, skills development, and long-term workforce retention.
A Blueprint for Accelerating Robotics Adoption The Index concludes with a clear message for U.S. industrial leaders: the companies that thrive in the next decade will be those that elevate robotics from a productivity enhancer to a strategic necessity. A successful robotics roadmap for 2026 and beyond includes: 1. Prioritizing modular and flexible systems Manufacturers should select robotics platforms capable of: » fast deployment » intuitive programming » simple reconfiguration » remote management 2. Integrating robotics with digital systems
Full ROI is realized when robots feed actionable data into MES, ERP, and analytics systems. 3. Leveraging alternative funding models RaaS, leasing, and grant-supported robotics adoption are closing the affordability gap. 4. Investing in workforce enablement Training programs increase adoption success and reduce internal resistance. 5. Scaling beyond pilot projects Robotics must extend from isolated cells to multiprocess production environments to generate enterprise-wide gains.
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IMD | 29
The Next Era of American Manufacturing The findings of the RobCo Automation Readiness Index confirm what robotics professionals across the country are witnessing firsthand: the United States is entering a new age of industrial automation, one defined not by distant aspirations but by tangible, widespread adoption. Robotics is no longer a future-state concept—it is the present foundation of a more resilient, competitive, and human-centered manufacturing ecosystem. And as America accelerates its domestic production initiatives throughout 2026, robotics will stand at the center of that transformation.
APTIV PLC & VECNA ROBOTICS
Aptiv and Vecna Robotics Collaborate on Next-Generation Autonomous Mobile Robots Aptiv and Vecna Robotics have announced a strategic collaboration to co-develop next-generation autonomous mobile robot solutions designed to improve safety, intelligence, and cost efficiency in warehouse and factory environments. The partnership combines Aptiv’s advanced perception, sensing, compute, and embedded software technologies with Vecna Robotics’ AI-driven autonomy and workflow orchestration platform to deliver scalable material handling automation. The joint solution integrates Aptiv’s PULSE™ surround-view sensor technology, machinelearning-based perception and path planning, and high-performance compute platforms with Vecna’s autonomous navigation and CaseFlow™ orchestration capabilities. Together, the technologies enable real-time obstacle detection, dynamic routing, and seamless coordination across humans, robots, forklifts, and existing automation systems. The collaboration is focused on delivering automation that deploys quickly, scales efficiently, and operates reliably in mixed-traffic industrial environments. Aptiv
30 | IMD January 2026
will showcase Vecna Robotics’ CPJ Co-Bot Pallet Jack in its pavilion at CES 2026, highlighting the combined capabilities of perception, autonomy, and orchestration. For More Information: www.aptiv.com and www.vecnarobotics.com
ESAB
ESAB Expands Automation Portfolio with Tracfinder Welding Tractors and ROBBI™ Mobile Cobot ESAB has expanded its automation offerings with the launch of Tracfinder Rail and Tracfinder Wheel battery-powered welding tractors, along with the newly branded ROBBI™ Mobile cobot welding system. Designed to improve productivity, quality, and workforce flexibility, the solutions enable fabricators to achieve output gains of up to 70–100% compared to manual welding. The ROBBI Mobile cobot system features Universal Robots arms paired with ESAB’s Aristo Edge 500R power source and RoboFeed Edge robotic wire feeder. The system uses intuitive, no-code programming to simplify deployment and supports a wide range of production volumes, including high-mix, low-volume environments. Advanced WeldModes provide improved arc stability, faster travel speeds, and reduced spatter. Tracfinder Rail and Wheel welding tractors deliver consistent, continuous welds across multiple positions, reducing rework and operator fatigue. Designed for flexibility, the systems support programmable weld paths, advanced weaving functions, and long battery life, making them suitable for shipbuilding, structural steel, pipelines, wind towers, and heavy fabrication applications. For More Information: www.esab.com
HEMCO
Robotic Enclosures Improve Safety, Contamination Control, and Process Reliability HEMCO provides modular enclosures designed to support robotic and automated laboratory and production processes by protecting both equipment and personnel. These enclosures help isolate robotic systems from environmental contamination while safeguarding workers from hazardous fumes, particulates, and process byproducts. Available in vented or HEPA-filtered configurations, HEMCO enclosures are engineered to customer-specific dimensions and workflow requirements. The flexible design supports integration into existing facilities and enables clean, controlled environments for robotic automation across a range of applications. By combining exhaust air management, filtration, and modular construction, the enclosures enhance safety, improve process consistency, and support higher productivity in robotic and automated operations. For More Information: www.hemcocorp.com
MOUSER ELECTRONICS, INC.
Mouser and STMicroelectronics Release eBook on the Future of Factory Automation Mouser Electronics has released a new eBook in collaboration with STMicroelectronics examining how artificial intelligence, machine learning, and advanced
sensing are shaping the future of industrial automation. The publication explores how smart factories are becoming more adaptive, efficient, and resilient through Industry 4.0 and Industry 5.0 technologies. The eBook highlights embedded AI solutions, advanced microcontrollers, inertial measurement units, time-of-flight sensors, and motor control platforms that enable robots and automation systems to perceive their environment and make real-time decisions. These technologies support applications ranging from machine vision and motion control to predictive maintenance and human–machine interaction. By combining expert insights with real-world product examples, the publication provides manufacturers and engineers with a clearer understanding of how intelligent automation is evolving and how it can be implemented effectively on the factory floor. For More Information: www.mouser.com
AGRO-HYTOS HYDRAULIC PRODUCTS
FILTRATION… The range of filter
solutions implemented at Argo-Hytos extends from fixed-position industrial plants to highly mobile applications, primarily tailored to individual customer requirements. As a result of their vast experience with custom applications over a wide variety of sectors, Argo-Hytos offers a comprehensive range of innovation standard solutions: Suction Filters; Return and Return-Suction Filters; Pressure/ High Pressure Filters; Filling and Ventilating Filters; Filter Accessories; Sensor Technology.
FLUID AND MOTION CONTROL…
DIRECTIONAL CONTROL VALVES D02/D03/D05/D07/D08: Argo-Hytos DC and dual frequency AC coils can be rotated to locate connectors to your need. DIN, Deutsch Flying Leads and Wire Box Connection are available as standard Manual Override. Full line of Sandwich Controls. FIVE SERIES OF VALVES RATE TO 5000 PSI: RPE3-04, providing 8.0 GPM; RPE3-06, providing 21.0 GPM; RPE4-10, providing 37.0 GPM; RPE4-16, providing 80.0 GPM; RPE4-25, providing 160.0 GPM GEAR PUMPS: Argo-Hytos gear pumps provide high reliability, high volumetric efficiency, and low noise levels over the entire operating range. THREE SERIES: GP1-P, maximum pressures from 2300-4350 flows 1.0 gpm; GP1-T, maximum pressures from 1700-4200, flows 1.0 to 17.0 gpm; GP1-Q, maximum pressures from 2900-4500, flows 7.1 to 42.8 gpm. 7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076
PHONE: 847-676-2910 FAX: 847-676-0365 WWW.MACMHYDRAULIC.COM INDUSTRIAL MACHINERY DIGEST.COM
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Metalworking
METALWORKING Precision and Craftsmanship in Manufacturing Metalworking encompasses the tools, technologies, and processes that drive precision manufacturing. This area highlights advancements in machining, grinding, lathing, and cutting systems, along with innovations like EDM (Electronic Discharge Machining). It captures the synergy between precision equipment and skilled craftsmanship, essential for producing high-quality components across diverse industries. Focusing on the integration of controls, machining tools, and accessories, metalworking emphasizes the efficiency and accuracy demanded by modern manufacturing. From contract manufacturing to heat treating and gear machinery, it reflects the essential techniques and equipment shaping today’s industrial landscape. Whether utilizing traditional methods or cutting-edge innovations, metalworking celebrates the pursuit of excellence in every detail.
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Protection System Health During Planned Shutdown Hidden Risks Inside Idle Metalworking Fluid Systems
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lanned shutdowns are a routine part of manufacturing operations across automotive, aerospace, tube and pipe, and general metal cutting environments. While production pauses may be expected, metalworking fluids often face their most significant stress during these periods of inactivity. When circulation stops for days or weeks, fluid systems are exposed to conditions that can compromise performance and reliability, including stagnant flow, temperature swings, evaporative losses, rising tramp oil, and increased risk of microbial growth. If these risks are left unmanaged, the cost is often realized at restart. Corrosion, foul odors, biological contamination, degraded part quality, tooling damage, or even complete system dumps can turn a planned shutdown into an unplanned operational setback. Understanding what happens inside a metalworking fluid during downtime—and how to prepare for it—allows manufacturers to protect system integrity and resume production smoothly.
Why Shutdowns Create Unique Risks for Metalworking Fluids Under normal operation, watermiscible metalworking fluids benefit from continuous filtration, aeration, skimming, and replenishment. Shutdowns interrupt this balance. Tramp oil rises to the surface, limiting oxygen transfer while feeding microbial populations. Fine particulates settle into low-oxygen zones, and water evaporates faster than oil, raising concentration and altering pH. As alkalinity drops, the fluid can enter a corrosive range, particularly for ferrous materials. These effects are amplified in large central systems, where shared reservoirs can contain tens of thousands of gallons. A single poorly managed shutdown can affect multiple machines and entire production lines. While smaller standalone sumps are easier to correct, central systems behave more like idle pools—large volumes of stagnant chemistry with significant consequences if conditions drift.
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Cultural factors compound the challenge. Metalworking fluids are often treated as background utilities rather than controlled process variables. Limited operator training, turnover, and inconsistent monitoring increase the likelihood that early warning signs go unnoticed before shutdown, raising the risk of costly restart problems.
Preparing Fluid Systems Before Shutdown Effective shutdown preparation begins with verifying that the fluid is chemically stable enough to remain healthy without circulation. While refractometer readings provide concentration estimates, they do not reflect buffering capacity. Total alkalinity testing through a qualified laboratory offers a clearer picture of a fluid’s resistance to pH drift and microbial activity. Laboratory results allow fluid suppliers to recommend concentration targets, treatment
timing, and corrective actions before downtime begins. Biological screening is equally important. Low-level bacterial or fungal presence can expand rapidly once agitation stops. Dip-slide testing provides early insight into microbial activity and enables intervention before populations grow out of control. If treatment is required, sequencing matters. Tank-side biocides must be added only when pH is within the proper operational range to avoid destabilizing the emulsion or triggering odor events. Pre-shutdown housekeeping also reduces risk. Skimming tramp oil removes a major microbial food source, while cleaning sludge from sumps, filters, and return lines eliminates stagnant pockets where bacteria thrive. For central systems, these steps help prevent localized zones of acidity and biological growth. Finally, fluid concentration should be adjusted to the upper end of its control range prior to shutdown, ensuring corrosion inhibitors, emulsifiers, and stabilizers remain effective throughout the idle period.
Managing Systems During Shutdown During shutdown, environmental stability becomes the primary safeguard. Keeping central systems closed limits evaporation and reduces exposure to airborne contamination. Temperature stability is equally important, as wide swings can accelerate biological activity or destabilize the emulsion. Some systems support low-energy circulation or “hibernation” modes that periodically move fluid without stressing equipment. When available, these modes can help maintain uniform chemistry. In legacy systems without safeguards, short, supervised circulation periods
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are often safer than continuous unattended operation. Periodic walk-throughs during extended shutdowns allow operators to identify early warning signs such as unusual odors, visible separation, or unexpected fluid loss before they escalate into restart issues.
Restarting After Downtime At restart, verification is critical before machining loads increase. Visual inspection often reveals early signs of imbalance, while checking concentration and pH confirms whether water loss or chemistry drift occurred during shutdown. Cutting chambers and individual machine sumps should also be inspected, as stagnant pockets can cause localized corrosion independent of the central system. For high-risk or large systems, post-shutdown laboratory analysis provides valuable insight into alkalinity, microbial levels, and tramp oil loading. These data help plants refine their shutdown preparation strategies and avoid repeating the same issues cycle after cycle.
The Role of Fluid Expertise Fluid performance during shutdown ultimately depends on formulation quality and supplier support. Modern metalworking fluids are engineered to maintain stability across wide operating conditions, including intermittent agitation and extended idle periods. Semi-synthetic formulations with balanced additive systems are particularly effective in central systems, resisting foaming, separation, and biological growth. Regulatory pressures further complicate fluid selection, as traditional biocides have been restricted in many regions. Suppliers operating in global markets must formulate products that remain biologically stable while meeting regional compliance requirements, allowing manufacturers to standardize fluids and shutdown procedures across facilities. Equally important is technical support. Shutdown preparation intersects with training, awareness, and procedural discipline. Suppliers with strong laboratory capabilities and field engineering resources help manufacturers interpret data, apply treatments correctly, and build repeatable shutdown playbooks that protect both fluid and production assets.
global revenues. The validation confirms that Bodycote’s methodology and tools follow recognized best practices for greenhouse gas accounting and reporting. With the validated calculators, customers can now request product-level carbon footprint data for heat-treated components, enabling more confident emissions reporting, comparison of thermal-processing routes, and selection of lower-carbon options such as vacuum processing or low-pressure carburizing. The verification was performed in accordance with ISO 14064 standards for greenhouse gas validation and verification. The initiative supports Bodycote’s broader sustainability strategy by embedding credible, processlevel carbon measurement into customer decision-making while expanding the company’s portfolio of lower-carbon service offerings.
For More Information: www.fuchs.com For More Information: www.bodycote.com
BODYCOTE
Bodycote Validates Product Carbon Footprint Tools for Heat Treatment Processes Bodycote has achieved independent validation by Bureau Veritas for its proprietary product carbon footprint (PCF) calculators across nine core thermal-processing routes, representing approximately 80 percent of the company’s
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EMCO MECOF
EMCO Mecof Megamill Delivers Power, Precision, and Industry 4.0 Connectivity EMCO Mecof’s Megamill large-format milling machine is designed to meet the demands of heavy-duty machining applications that require exceptional rigidity, flexibility, and digital integration. Customizable to customer
With an emphasis on energy efficiency, customization, and long-term reliability, ITS furnaces support manufacturers seeking predictable metallurgical outcomes and durable thermal-processing infrastructure. For More Information: www.internationalthermalsystems.com
MASTERCAM & DMG MORI TECHNIUM USA
Integrated CAD/CAM-to-Machine Solution Accelerates CNC Deployment
specifications, the Megamill supports extremely large work envelopes while maintaining precise motion control and machining accuracy. The platform offers a wide range of interchangeable milling heads, including bi-rotary, vertical offset, and high-speed electric spindle options, enabling the machine to adapt to diverse materials and applications. Automatic tool changers and sliding head magazines support uninterrupted operation and high autonomy. Integrated Siemens Sinumerik ONE control, OPC/ UA connectivity, and adaptive machining software allow the Megamill to support real-time monitoring, optimized cutting parameters, and reduced cycle times. Additional features such as laser measurement, anti-collision protection, and advanced extraction systems reinforce quality, safety, and productivity in large-scale machining environments.
Mastercam and DMG MORI Technium USA have announced a partnership to bundle optimized Mastercam post processors with select DMG MORI CNC machines in the U.S. market. The collaboration is designed to streamline programming, reduce prove-out time, and accelerate machine deployment for manufacturers. Customers purchasing supported vertical, horizontal, five-axis, and turn-mill platforms receive post processors tailored specifically to their machine models. This ensures accurate translation of CAM toolpaths into machinespecific G-code while leveraging advanced features such as multi-axis positioning, high-speed machining, and collision avoidance. By delivering an integrated programming and machine solution at the point of purchase, the partnership reduces integration complexity and supports faster, more reliable production ramp-up. For More Information: www.mastercam.com
MICROCARE For More Information: www.mecof.com
INTERNATIONAL THERMAL SYSTEMS
Precision Furnace Technology Supports Core Heat-Treating Processes Heat treating remains a foundational process in metalworking, shaping the mechanical properties of steel and alloys through controlled thermal cycles. Processes such as hardening, annealing, and tempering rely on precise furnace control to achieve consistent hardness, ductility, and toughness. International Thermal Systems designs and manufactures a broad range of furnaces—including batch integral quench systems, continuous lines, box furnaces, car bottom furnaces, and tempering equipment—to support these critical operations. The company’s systems are engineered for uniform heating, reliable repeatability, and scalability across production volumes and part sizes.
MicroCare Offers Drop-In Replacements for Discontinued 3M Novec™ Fluids As 3M phases out Novec™ specialty fluids, metalworking and precision machining operations are seeking reliable cleaning alternatives that maintain performance and compatibility. MicroCare is offering ready-to-ship replacement solutions through its Tergo™ Performance Fluids and Engineered Fluids product lines. Designed for vapor degreasing applications, the fluids provide equivalent or improved cleaning performance for complex geometries, blind holes, and tight-tolerance components. The alternatives can be used in existing vapor degreasers without process requalification, allowing manufacturers to transition without disrupting production. With Novec™ supplies tightening across the industry, MicroCare’s solutions provide a practical path forward for maintaining cleaning consistency and meeting stringent part cleanliness requirements. For More Information: www.microcare.com INDUSTRIAL MACHINERY DIGEST.COM
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Software
SOFTWARE The Digital Backbone of Modern Manufacturing In an era where innovation drives productivity, the Software section explores the cutting-edge tools empowering manufacturers to streamline operations, enhance precision, and optimize performance. From CAD/CAM/CAE design platforms to CNC simulation and process verification, this category reveals how digital solutions are revolutionizing the way products are conceptualized, created, and delivered. Covering a broad spectrum of applications—such as ERP systems, factory floor software, and industrial IT—this section emphasizes the importance of connectivity and real-time data in achieving operational excellence. Topics like quality control, job tracking, and program optimization showcase how software bridges the gap between vision and execution, enabling manufacturers to stay competitive in a fast-evolving industry.
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Thinking Inside the Box: How Sea Box Built a Fully Integrated Digital Manufacturing Workflow
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ea Box, Inc. has spent four decades redefining what a shipping container can become. From mobile hospitals and emergency housing units to nuclearmaterials testing labs and even a fully wrapped 40-foot hot dog stand, the company has built its reputation on bespoke design and rapid engineering creativity. But as demand increased—and customization expanded far beyond the constraints of a standard steel box—Sea Box faced a growing operational challenge: how to manage, track, and connect the enormous volume of engineering, production, and inventory data required to deliver these complex projects. Their journey toward a fully integrated digital ecosystem— connecting PLM, ERP, CAD, and production—highlights both the hurdles and the transformative gains
of modern manufacturing software. With the support of Razorleaf, a PLM-integration specialist, Sea Box is aligning its expanding business with the digital backbone required for scale, quality, and repeatability.
From Global Logistics Icon to Custom Engineering Platform Standardized shipping containers revolutionized world trade beginning in the 1950s, when Malcolm McLean introduced the first container ship in New Jersey. Today, an estimated 65 million containers are in circulation worldwide. But beyond logistics, containers have become modular, rapidly deployable structures for medical, military, educational, and civilian applications. This is the niche Sea Box embraced when it launched in 1983—also in New Jersey. Founder Jim Brennan Jr., a designer with
IMD – North America’s Manufacturing Resource for Industry Professionals Since 1986
Two examples illustrate the extremes: A nuclear-materials testing lab The client urgently needed a mobile laboratory to ensure nuclear-waste samples met international regulatory standards. Requirements were unclear at the outset, forcing the team to design on the fly. The final solution involved four interconnected, airlocked containers with specialized filtration and decontamination systems.
A 40-ft hot dog stand
numerous patents, saw potential far beyond storage boxes. His early commitment to customization helped Sea Box evolve into a global operation spanning Ireland, China, Australia, and South America, with more than 350 employees and a rapidly growing contract portfolio. During the pandemic era, demand surged for adaptable container-based systems. Sea Box’s custom work today includes Defense Department supply containers, mobile labs, emergency housing, and specialized commercial units. To support military requirements in particular, the company launched a highly automated container manufacturing line in 2024. As the business expanded, so did the need for a more sophisticated digital infrastructure.
Engineering Creativity at Scale The company’s appeal has long been its hands-on engineering culture. Project manager John Salyers describes Sea Box as a place where creativity meets real-world results: “You start with a list of requirements, turn that into a design, and follow it all the way through production. The satisfaction is watching something you created get loaded onto a truck.”
The interior was straightforward: a commercial kitchen. The exterior, however, required a massive, full-wrap checkerboard pattern. “I had to create an engineering drawing just for the paint layout,” Greene says. “It was a wild ride.” These projects underscored the same reality: the more custom Sea Box became, the more critical accurate, accessible, and integrated data became.
A PLM System Built to Replace Chaos When Salyers joined Sea Box in 2018, the company was still using an engineering part-number (EPN) database built in Microsoft Access. Under growing demand, it crashed frequently. “It was a very paper-based tradition that worked once upon a time,” Greene notes. “But those days were gone.” Management committed to a full PLM implementation but struggled for years with an initial integration partner. The system wasn’t stabilizing, and progress slowed. Recognizing the need for seasoned guidance, Sea Box brought in Razorleaf. Razorleaf conducted a detailed discovery session and recommended transitioning to the Aras Innovator PLM platform. Importantly, they distinguished which issues
Mechanical engineer Korey Greene shares that sentiment: “You wear a lot of hats here. Taking a shipping container and making it into whatever someone imagines—it’s a thrill. If we can fit it in the box, we can do it.” But that breadth of creativity came with operational strain. Each project generated unique components, variations, and data trails. Without unified digital systems, engineers often felt the friction of disconnected workflows. INDUSTRIAL MACHINERY DIGEST.COM
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were true PLM complexities and which had simpler solutions— something the Sea Box team greatly appreciated.
Cleaning Up Years of Data the Right Way With thousands of custom jobs behind them, Sea Box’s database suffered from inconsistent naming, duplicate entries, and “poor data-entry etiquette,” as the engineers put it. “You need good, clean data in your PLM system,” Greene emphasizes. “And when you want to send that data to Business Central—our ERP system—it has to be clean there, too.” Together with Razorleaf, the team: » Identified corrupted, redundant, or incomplete data » Manually corrected high-priority items » Developed automated validation workflows » Built sandbox testing environments using batch-loading tools These isolated development servers allowed the team to stress-test each step without affecting active production. As digital maturity increased, Sea Box expanded from 25 to 40 PLM licenses. Training waves rolled out across departments, and the transition to the fully implemented Aras environment is expected to be complete by the end of 2025.
The Missing Piece: CAD Integration Despite meaningful PLM progress, one major issue remained—CAD files living outside the PLM system. This created serious operational inefficiencies: » Engineers often had to redraw parts from scratch because CAD could not be found or matched to part numbers. » Revision control was inconsistent. » Engineering changes sometimes propagated incorrectly—or not at all. » Human error increased due to manual cross-referencing. “It could happen ten or twenty times,” Greene recalls. “It was faster to redraw a part than to find it.” To solve this, Razorleaf recommended implementing ESSIG’s CAD Connector, enabling: » Automated CAD-to-PLM revisioning » Unified part and model linkage » Change-management integration » Easier CAD access for non-engineers Salyers explains the value: “Operations might ask where twenty ¼-20 screws go. Before, that could burn a lot of engineering hours. Now, CAD Connector democratizes CAD—you can see those answers highlighted directly in the model.” Sea Box is now deploying ruggedized laptops on the production floor so quality and manufacturing personnel can review drawings in real time.
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CLOVER: The Behind-the-Scenes Integrator While Sea Box adopted Aras for PLM, Business Central for ERP, and ESSIG for CAD connectivity, Razorleaf’s CLOVER platform became the glue holding everything together. CLOVER manages data exchange across systems without requiring engineers to understand the underlying complexity. Salyers offers the highest compliment: “The greatest testament I can give to CLOVER is that most of the time, I don’t even know it’s there.” Greene adds that workflow gains are noticeable and accelerating: “We are seeing massive improvements in engineering efficiency already.”
ENCY SOFTWARE
ENCY 2.6 Release Delivers Refined Design Tools and Major Stability Improvements
A Unified Digital Thread for a Growing Manufacturer Senior program manager Mark Campbell describes the progress from a 10,000-foot view. His focus is on establishing a single source of truth, essential for any manufacturer seeking consistency, quality, and repeatability. “You’ve got a repository where all information is kept, and configuration management that gives you revision control,” he says. “Your ROI goes up exponentially when you start using these tools. And when you crosspollinate PLM with ERP, you get a powerful handshake.” He emphasizes that Razorleaf’s ability to streamline these connections is a force multiplier: “There’s really no end to what you can do once these systems start working together.”
A Digital Foundation for the Next Era of Custom Manufacturing For the engineers who championed this transformation, the progress is both practical and invigorating. Greene says: “It’s been a large elephant to eat—one bite at a time. But now we’re starting to see the impact of improvements we couldn’t envision before. It gives us more time to be creative and more internal resources for whatever comes next.” Whether that future includes another mobile lab for the Department of Defense, a specialized disaster-response unit, or the next visually outrageous commercial build, Sea Box now has a scalable digital architecture to support it. Their story underscores a larger trend: manufacturers pursuing high-mix, high-customization work increasingly rely on integrated software ecosystems to maintain quality, control complexity, and accelerate delivery. Sea Box’s shift from paper-based processes to a connected digital thread demonstrates how operational transformation becomes a catalyst for innovation.
ENCY Software has released version 2.6 of its ENCY CAM platform, delivering 114 updates focused on improving design predictability, workflow clarity, and overall system stability. The update refines several core Design tools while addressing performance, simulation, and automation issues across complex machining projects. Enhancements to the Helix tool provide clearer geometry control, including selectable base elements, improved on-screen direction indicators, and reduced visual clutter when working with surface-based definitions. Extrude and Sweep Along the Trajectory operations have also been improved to automatically generate more reliable geometry, reducing downstream errors during toolpath generation and simulation. Beyond design, ENCY 2.6 includes numerous qualityof-life updates across turning, milling, EDM, welding, and 5D strategies, along with improved simulation accuracy, reduced false collisions, and optimized memory usage for large models. The release is available to all users with an active software maintenance contract. For More Information: www.encycam.com
HEXAGON
Hexagon Acquires Industrial AI Capabilities to Enhance Asset Monitoring Hexagon has announced the acquisition of IconPro, a German industrial AI solutions provider specializing in intelligent asset maintenance software. The acquisition strengthens Hexagon’s ability to deliver AI-driven monitoring, analytics, and predictive maintenance across its global metrology install base. IconPro’s Apollo software remotely monitors machine operations, conditions, and events, providing actionable insights that reduce unplanned downtime and improve productivity. Integrated into Hexagon’s Manufacturing INDUSTRIAL MACHINERY DIGEST.COM
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Siemens Introduces Simcenter X Advanced for Unified Cloud-Based Simulation
Intelligence portfolio, the technology will initially support intelligent CMM maintenance within the company’s Stationary Metrology Division. The acquisition aligns with Hexagon’s broader strategy to embed data-driven intelligence into industrial workflows and support customers on their path toward autonomous manufacturing. The transaction is expected to close in December, with full consolidation shortly thereafter.
One uses connected product data to automate change management, document analysis, training compliance, and bulk item creation, accelerating workflows across engineering and operations. For More Information: www.propelsoftware.com
SIEMENS For More Information: www.hexagon.com
PROPEL SOFTWARE
Propel DesignHub Connects Multi-CAD Data to PLM in Winter 2026 Release Propel Software has launched DesignHub, a multi-CAD integration solution that connects more than 15 mechanical and electrical design tools directly to Propel’s product lifecycle management platform. DesignHub is part of Propel’s Winter 2026 release and addresses persistent challenges around CAD data silos, version control, and delayed handoffs between engineering and the broader enterprise. DesignHub automatically synchronizes design data into PLM, generating part numbers, syncing bills of materials, and capturing design changes within structured change workflows. By making CAD data accessible to procurement, manufacturing, quality, sales, and service teams, the solution helps organizations treat engineering data as a shared strategic asset rather than an isolated function. The release also expands Propel One, Propel’s agentic AI solution built on Salesforce Agentforce. Propel
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Siemens Introduces Simcenter X Advanced for Unified Cloud-Based Simulation Siemens has introduced major updates to its Simcenter X platform, delivering a unified, cloud-based simulation and optimization environment designed to reduce IT complexity and improve engineering collaboration. Offered as a scalable SaaS solution, Simcenter X provides on-demand access to multiphysics simulation, systems modeling, and multidisciplinary optimization tools. Simcenter X Advanced brings together applications such as Simcenter STAR-CCM+, Amesim, HEEDS, Simcenter 3D, and Femap under a single license and common token pool, enabling concurrent workflows and flexible solver access. Built-in data management is powered by Teamcenter X, supporting traceability, collaboration, and secure access to simulation data. AI-enhanced features provide intelligent setup guidance, documentation support, and accelerated design exploration, helping engineers work more efficiently across disciplines. Simcenter X Advanced is available globally beginning November 2025. For More Information: www.siemens.com
OUTSOURCING FAILED. IT’S TIME TO BRING IT HOME. Reshore. Rebuild. Reclaim Our Industrial Future. Factories overseas don’t care about your lead times. Offshore suppliers aren’t invested in your quality. America’s had enough. The next industrial revolution isn’t happening in China — it’s happening in Cleveland, Detroit, Tulsa, and every shop willing to bet on Made in the USA. This isn’t nostalgia — it’s strategy. It’s about control, quality, speed, and national resilience. Join the reshoring movement. Make something real. Make it American.
Reshore with purpose IndustrialMachineryDigest.com
Tooling & Workholding
TOOLING AND WORKHOLDING Precision in Action Tooling and Workholding is the cornerstone of precision manufacturing, ensuring that materials are securely held and processes are executed with unparalleled accuracy. This section highlights the latest innovations in clamps, chucks, collets, and magnetic workholding, alongside advancements in rotary tables, toolholders, and modular fixturing systems. Together, these solutions enable manufacturers to achieve repeatability, reduce setup times, and enhance overall productivity. From versatile milling and turning tools to specialized threading and gear-cutting instruments, this category delves into the diverse range of equipment designed to meet the unique demands of every operation. Whether exploring robotic end-effectors for automation or custom fixtures for intricate designs, Tooling and Workholding underscores the critical role these components play in driving efficiency and precision across the manufacturing spectrum.
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Precision, Speed, and Flexibility Drive Shopfloor Performance
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n modern machining environments, tooling and workholding have become decisive factors in determining productivity, part quality, and overall equipment effectiveness. As manufacturers face growing pressure to reduce cycle times, improve consistency, and accommodate increasingly complex materials and geometries, investments in advanced tooling solutions are playing a central role in staying competitive. One clear trend shaping the tooling landscape is the demand for speed without compromise. High-speed machining, microtooling, and fine-feature finishing require solutions that deliver stable performance at elevated RPMs while protecting machine spindles and extending tool life. Rather than relying solely on core machine capabilities, shops are increasingly augmenting their equipment with specialized tooling designed to add speed, precision, and flexibility exactly where it is needed. Equally important is adaptability. Today’s job shops and production
facilities must handle a wider mix of part sizes, materials, and production volumes than ever before. Modular tooling systems, adjustable workholding, and multi-purpose tools are helping reduce setup time and tooling inventory while enabling faster changeovers. These solutions allow manufacturers to extract more value from existing machines, rather than committing to costly new capital equipment for every application shift. Workholding innovation continues to advance alongside cutting tools. Extended-reach jaws, precision clamping systems, and application-specific fixtures are enabling reliable machining of challenging geometries, smaller diameters, and delicate components—often on machines originally designed for heavier work. Improved rigidity and repeatability in workholding directly translate to better surface finishes, tighter tolerances, and reduced scrap. At the same time, tooling suppliers are placing greater emphasis on integration with digital manufacturing strategies.
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Tool designs optimized for coolant delivery, vibration damping, and wear visibility support predictable machining outcomes and simplify process control. In combination with modern CAM systems and adaptive machining strategies, advanced tooling helps close the loop between programming intent and shopfloor execution. The developments highlighted in the articles that follow reflect a tooling and workholding sector focused on enabling performance at every level—from roughing to finishing, from small-batch flexibility to lights-out production. Together, they illustrate how incremental gains in tooling technology can deliver significant improvements in throughput, accuracy, and manufacturing resilience.
AIR TURBINE TECHNOLOGY & OKUMA AMERICA
Okuma and Air Turbine Tools Partner to Deliver High-Speed Spindle Performance Air Turbine Technology has announced a strategic partnership with Okuma America Corporation to integrate governed high-speed turbine spindles and live tooling into Okuma CNC machines and lathes. The collaboration enables manufacturers to add 25,000 to 90,000 RPM capability directly to existing Okuma platforms, significantly reducing cycle times while extending spindle and tool life. Air Turbine Tools use a patented direct-drive turbine and built-in governor system that maintains constant RPM and torque under load without thermal growth, lubrication, or maintenance. Demonstration testing on an Okuma Genos MB-46 showed a 330% reduction in cycle time while maintaining identical surface finish and micronlevel precision. The retrofit-friendly solution supports roughing with the machine’s primary spindle followed by automatic changeover to high-speed finishing or drilling, benefiting industries such as medical, aerospace, and defense where precision and throughput are critical. For More Information: www.airturbinetools.com
BIG DAISHOWA
Sphinx Drinox Pilot Step Drill Improves Tool Life and Drilling Speed BIG DAISHOWA has introduced the Sphinx Drinox Pilot Step Drill at 3×D, delivering significant gains in drilling performance for small-diameter applications. Available in diameters from 0.70 to 3.00 mm, the tool is engineered to deliver up to three times longer tool life, higher coolant throughput, and faster drilling speeds. Key features include optimized coolant-through channels with a power chamber in the shank to maintain steady flow even with lower pump pressure, along with an ultra-thin TiSiN coating that improves sharpness, chip evacuation, and resistance to material adhesion. The tool’s geometry is optimized for demanding materials including stainless steel, titanium, and heat-resistant nickel- and cobalt-based alloys. The design supports improved process reliability in high-precision drilling applications where consistency and tool longevity are essential. For More Information: www.bigdaishowa.com
DILLON MANUFACTURING
Extra-Long Hard Jaws Expand Workholding Flexibility for Small Diameters Dillon Manufacturing has introduced extra-long hard jaws designed to extend the capabilities of large-bore power chucks when machining smaller diameter parts. Compatible with 8-inch to 15-inch power chucks, the jaws provide increased center reach while maintaining rigidity and accuracy. Manufactured from durable 8620 steel, the jaws are available in multiple lengths to support customized setups INDUSTRIAL MACHINERY DIGEST.COM
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and faster changeovers. By enabling shops to machine small diameters securely in larger chucks, the solution improves versatility, reduces setup time, and minimizes the need for additional workholding investments. The extra-long hard jaws are part of Dillon’s broader portfolio of workholding solutions supported by application engineering expertise and short lead times.
maintenance and restart extrusion lines in under ten minutes, significantly reducing downtime. Designed for adaptability and ease of use, the Unicam crosshead supports faster setup, improved concentricity control, and cleaner operation across extrusion applications. For More Information: www.guill.com
For More Information: www.dillonmfg.com
HEIMATEC
Heimatec Expands In-Stock Live Tooling for Popular Turning Centers
GUILL TOOL
Guill Introduces Unicam™ Crosshead for Faster Changeovers and Precision Control Guill Tool has launched the Unicam™ crosshead, combining the company’s Single-Point™ concentricity adjustment system with its Cam-Lock fastener-free assembly design. The new crosshead allows operators to choose between traditional four-bolt adjustment or single-point concentricity control for greater flexibility. The redesigned Cam-Lock system enables rapid disassembly with a single wrench turn, simplifying color changes and cleanouts. In many cases, operators can complete
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Heimatec has expanded its offering of live tooling solutions for Hyundai, Miyano, and Nakamura turning centers, with standard and custom configurations available for all tapers including HSK and BT30. Many tools are stocked for immediate delivery through Platinum Tooling Technologies, the company’s North American importer. The expanded inventory reflects a significant investment aimed at reducing lead times and supporting faster deployment for turning and mill-turn operations. In addition to stocking, customers have access to application engineering, service, and repair support from Platinum Tooling’s Chicagoland facility. Heimatec’s tooling is backed by a one-year warranty covering parts and labor, supporting reliability and long-term performance. For More Information: www.heimatec.com
SECO
Seco BB732 Boring Bridges Combine Roughing and Finishing in One Tool Seco has introduced the BB732 boring bridges, a modular tooling solution designed for deep boring applications using Steadyline® vibration-damped bars. The system supports
both roughing and finishing operations, reducing tool inventory and setup time. The conical-reinforced holder design delivers high rigidity, while optimized coolant delivery directs flow directly to the cutting edge to improve chip control and tool life. Integrated safety features help prevent block ejection during operation. The BB732 solution enables stable, high-precision boring in demanding applications where vibration control and surface finish are critical. For More Information: www.secotools.com
WALTER
Walter Expands Tiger·tec® Gold WPP35G Insert Range for Rough Milling Walter has expanded its Tiger·tec® Gold WPP35G milling grade to include additional insert geometries for slotting, copy milling, and high-feed milling cutters. The inserts are now compatible with Walter’s full range of standard milling cutters, including Xtra·tec® XT, BLAXX, and M4000 systems. The grade features a tough carbide substrate with a multi-layer coating system designed for heat
resistance, wear detection, and reduced friction. Optimized crystal alignment within the MT-TiCN layer improves adhesion and durability compared to conventional coatings. Designed for roughing steel and cast iron at moderate to high cutting speeds, the inserts support dry or coolantassisted machining and deliver improved productivity across a range of industrial applications. For More Information: www.walter-tools.com
Find out if your drawbars still Clamprite. Call today! www.clamprite.com
Phone: 775-246-5100
Email: jerome@clamprite.com
INDUSTRIAL MACHINERY DIGEST.COM
IMD | 45
Your Workspace
Optimized
Available in both
CHAIN & CABLE Configurations
SKYHOOK Safely lifts up to
500 LBS!
CUSTOMIZE DIMENSIONS TO BEST FIT YOUR SPACE ERGONOMIC POSITIONING FOR PROLONGED COMFORT CREATE A SAFE, EFFICIENT WORK ENVIRONMENT The Sky Hook is your personal safety lifting solution, preventing lifting injuries while saving you both time and money!
800-4-SKYHOOK 800-475-9466 • 208-365-5770
www.skyhookmfr.com
Every workspace is different, and Sky Hook embraces this diversity with customizable heights and reaches. Designed with ergonomics in mind, our devices ensure comfort even during prolonged use. Let’s create an optimized work environment together – one that upholds safety without sacrificing efficiency.
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IMD | 49
Advertiser Index Actek Manufacturing and Engineering Inc. — www.actekmfg.com ...............................................................8 Advent Tool & Manufacturing Inc. — www.adventtoolusa.com .................................................................... 13 ATTCO, Inc. DBA Syclone ATTCO Service — www.skyhookmfr.com ..................................................46, BC Betenbender Manufacturing, Inc — www.betenbender.com ..........................................................................9 Cintas Corporation — www.cintas.com/facilityservices ............................................................................... IFC
SERVING AMERICAN MANUFACTURERS FOR OVER
40 YEARS
Clamprite — www.clamprite.com ........................................................................................................................45 Cosen Saws, USA — www.cosensaws.com .......................................................................................................25 Denver Breaker & Supply — www.denverbreaker.com ...................................................................................47 Design-2-Part Shows — www.d2p.com ............................................................................................................ 48 ENM Co — www.enmco.com .............................................................................................................................. 49 Essex Structural Steel Co. — www.essex-steel.com ......................................................................................IBC H&K Equipment, Inc. — www.hkequipment.com ............................................................................................ 48 HMI div of Betenbender Manufacturing — www.betenbender.com ............................................................29 IMDauctions.com — www.imdauctions.com ............................................................................................. 47, 48
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ITW Pro Brands — www.itwprofessionalbrands.com .................................................................................11, 23 KHK Gears — www.khkgears.us ..............................................................................................................................3 Lenzkes Clamping Tools, Inc. — www.lenzkesusa.com ....................................................................................5 MacMillin Hydraulic Engineering Corporation — www.macmhydraulic.com ............................................ 31 MarkinBox & MB Metal Technologies — www.MarkinBox.com .......................................................................6 Pro-Line — www.1proline.com ............................................................................................................................ 49 Select Health — www.selecthealth.org ............................................................................................................... 15 Sprinter Marking, Inc. — www.sprintermarking.com .......................................................................................27 Standard Direct — www.standard-direct.us .......................................................................................................47 Stor-Loc — www.storloc.com ................................................................................................................................ 7 Tap Associates, Inc — www.tapextension.com................................................................................................. 49 Wellsaw Inc — www.wellsaw.com .........................................................................................................................6 WF Wells — www.wfwells.com ...............................................................................................................................6
50 | IMD January 2026
IF YOU’RE NOT LISTED, YOU’RE MISSING OUT!
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607-753-9384 • FAX: 607-753-6272 • 607 Route 13, Cortland, NY 13045
PRSRT STD U.S. POSTAGE PAID ALABASTER, AL. PERMIT NO. 44 3590-B Hwy 31 South PMB #233 Pelham, AL 35124
IndustrialMachineryDigest.com
FROM MYTH
TO LEGEND
Available in both
OPTIMIZE YOUR WORKSPACE
500 LBS!
SAFETY FIRST
CUSTOMIZABLE HEIGHT AND REACH TO BEST FIT YOUR SPACE. ERGONOMIC POSITIONING FOR EASY LOW STRAIN USE. CREATE A SAFE, EFFICIENT WORK ENVIRONMENT. The Sky Hook is your personal safety lifting solution, preventing lifting injuries while saving you both time and money!
800-4-SKYHOOK 800-475-9466 • 208-365-5770
www.skyhookmfr.com
CHAIN & CABLE Configurations
SKYHOOK Safely lifts up to