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SECO’s Next-Generation Cutting Tools An Uranium Mine, and An Industrial Waterjet

Dynabrade_IMD_March2015_Layout 1 2/6/15 2:02 2015 PM Page 1 indmacdig.com march

The Science and Art of Metal Springs

For Blending and Polishing of Round Stock ➤ .7 hp air-powered motor at 3,400 RPM. ➤ For use with 1-1/2" wide x 30" long coated or non-woven nylon belts. ➤ Tension arm allows for quick belt change. ➤ Belt housing and side handle are adjustable for operator comfort. ➤ Use on various materials.

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South Bend Heavy 10™ Gearhead Lathe ®

T

hrough the years, no lathe has been as popular or iconic as a South Bend 10" lathe. This new Heavy 10™ is a modern variation of our classic South Bend legend—esteemed throughout the world for always being reliable and exceptionally accurate. Not to be outdone, the SB1007 is a gearhead lathe packed with features and refinements usually found only on much larger, more expensive machines. With a 10.75" swing and 30" distance between centers, powered carriage and cross feeds, quick-change gearbox, all gear-head headstock, jog button, outboard spindle spider for gunsmithing, a D1-4 camlock spindle, precision Germanmade spindle bearings, and especially thick castings, this lathe is heavy enough to do a wide variety of jobs—yet light enough to be quick and responsive to the operator. Spindle speed is controlled via convenient headstock levers, offering an available range of 55–2200 RPM. A heavy-duty 3 HP Delta variable-frequency drive inverter ensures smooth, consistent torque at every speed from the 2 HP two speed 3-phase motor—without requiring 3-phase power!

D1-4 CAMLOCK OUTBOARD SPINDLE SPIDER

LONG 3.125" TRAVEL TAILSTOCK BARREL

HARDENED & GROUND SOUTH BEND® SIGNATURE THREE V-WAY BED

6" 3-JAW SCROLL CHUCK 4-WAY TOOL POST

JOG BUTTON

QUICK-CHANGE GEARBOX

SINGLE PHASE POWER!

THREAD DIAL

STANDARD EQUIPMENT: • Signature South Bend three V-way bed • 4-Way tool post • Outboard spindle spider for gunsmithing • Quick-change gearbox for cutting inch and metric pitches • Thread dial indicator • Carriage and cross-slide power feed • 6" 3-jaw scroll chuck mounted to D1-4 plate Optional Accessories • Adjustable carriage stop • Change gears with drive shaft SB1466 Oak Tooling Tray • Toolbox with service tools

SPECIFICATIONS: • Swing over bed: 10.75" • Distance between centers: 30" • Swing over cross slide: 6.625" • Width of bed: 7" • Cross slide travel: 4.625" • Compound slide travel: 4" • Spindle nose: D1-4 camlock • Spindle bore: 1.358" • Spindle taper: MT#5 • Spindle speeds: (8), 55 – 2200 RPM • Spindle bearings: tapered roller • Spindle length: 13.625" • Spindle length w/ 3-jaw chuck: 17.688" • Tailstock taper: MT#3 • Tailstock quill travel: 3.125" • Tailstock barrel diameter: 1.574" • Inch threads: 4.5 – 128 TPI (37 pitches) • Metric threads: 0.25 – 2mm (15 pitches) • Longitudinal feeds: 0.0018 – 0.0128 IPR • Cross feeds: 0.0009 – 0.0064 IPR • Number of feed selections: 15 • Maximum tool bit size: 1⁄2" • Spindle motor: 2 HP, 3-phase, 5.5A converted to 15A, 220V, single-phase, 60 Hz with inverter • Base footprint: 511⁄2" x 83⁄8" • Approximate shipping weight: 622 lbs.

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www.INDMACDIG.com | MARCH 2015 | IMD |

3


in this issue

18

Features

22

38

42

44

Seco’s Next-Generation Cutting Tools Seco delivers improved Duratomic coating technology

22 An Uranium Mine, and An Industrial Waterjet Jet Edge implements a unique waterjet solution in an unlikely place.

38 Thermal Drilling Saves Millions Friction molded bushings provide value and reliability.

42 Roxtec Enables Custom Motor Controllers Roxtec cable sealing frame helps customers meet standards and save time.

18

44 The Mother of Invention A unique challenge results in an environmentally friendly pump unit from Royal Boskalis


Scan this QR-code to learn more

SINUMERIK CNC Anything is possible — when you have the right tools for the job.

Machine tool users who have chosen SINUMERIK CNC can tell you why they love them. They have watched their productivity increase and trust SINUMERIK CNC systems to make every workpiece an absolute success — whether individual parts or mass production, simple or complex workpieces. They understand SINUMERIK controls have been setting the standard in the American machine tool industry for more than 50 years and that Siemens continues this innovation. Do you have what it takes to be highly-productive and highly-efficient? Isn’t it time to think about whether or not you have the right tools for the job? Learn how anything is possible with SINUMERIK CNC — scan the QR-code to watch a short video or ask your machine tool dealer for a personal demonstration.

usa.siemens.com/cnc


contents

Publisher, William C. Strickland william.strickland@indmacdig.com 866-833-5346 Associate Publisher, Adrienne Gallender adrienne.gallender@indmacdig.com 888-407-7737 Strategic Accounts Director, Joan Mooney joan.mooney@indmacdig.com 248-613-3792 Editor, Account Executive, Max Kaplan max@indmacdig.com editor@indmacdig.com 336-314-1259

16

sections 8

Industry Updates

18 Special Focus SECO’s Next-generation cutting tools . . . . . . . 18 An Uranium Mine, and An Industrial Waterjet 22

24 Product Showcase 38 Case Studies

28

Account Executive, Lisa Hanschu lisa@indmacdig.com 800-366-0676, ext. 114 Art Director / Print Production Manager, Cris Strickland cris@indmacdig.com 800-366-0676 ext. 120 Interactive Product Manager, Sarah Mayo sarah@indmacdig.com 800-366-0676, ext. 112 Audience Development Manager, Jamie Willett jamie.willett@indmacdig.com

Circulation & Subscriptions IMD, 3590-B Hwy 31 South, Suite 233 Pelham, AL 35124 Fax: 877-476-4995 • jamie.willett@indmacdig.com Mailing List Rental Jamie Willett, jamie.willett@indmacdig.com Reprints To purchase article reprints please call 800-366-0676 ext. 103 or email cris@indmacdig.com

Thermal Drilling Saves Millions . . . . . . . . . . . . . . 38 Roxtec Enables Custom Motor Controllers . 42 an new high flow pump unit . . . . . . . . . . . . . . . . . 44

38 Profile

source

360 media llc

A publication of: Source 360 Media LLC 3590-B Hwy 31 South PMB #233 Pelham, AL 35124

The Science and art of making springs. . . . . . . . 38

54 Surplus Buying and selling 65 classifieds 66 Advertiser index

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| IMD | MARCH 2015 | www.IndMacDig.com

INDUSTRIAL MACHINERY DIGEST (ISSN 1542-5223) is published 12x per year by Source 360 Media, 262 Yeager Parkway, Suite C, Pelham, Alabama 35124. POSTMASTER: Please send change of address to INDUSTRIAL MACHINERY DIGEST, 3590-B US Hwy 31 South, PMB 233, Pelham, AL 35124. Printed in the U.S.A. SUBSCRIPTION POLICY: Individual subscriptions are available without charge in the U.S. to qualified individuals. Publisher reserves the right to reject nonqualified subscribers. One-year subscription to nonqualified individuals in the United States: $9600. Single copies available (prepaid only) $10 00 each.


PURVEYORS OF FINE MACHINERY®, SINCE 1983! • • • •

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12" X 36" GEAR-HEAD, CAM LOCK SPINDLE, GAP BED LATHE

13" X 40" GEAR-HEAD FLOOR LATHE

• • • • • • • • • • •

• • • • • • • • • • •

Swing over bed: 12" • Swing over gap: 17" Swing over cross slide: 7" Distance between centers: 36" Bed width: 7 1 ⁄4" • Spindle bore: 1 7 ⁄ 16" Spindle nose taper: MT#5 Spindle nose: D1-4 camlock Cross slide travel: 6 1 ⁄4" Compound travel: 3 1 ⁄4" $ 255 Tailstock barrel taper: MT#3 Tailstock barrel travel: 4" Tailstock barrel diameter: 1 9 ⁄ 16" $

• Range of speeds: 70, 200, 220, 270, 360, 600, 800, 1000, & 1400 RPM • Motor: 2 HP, single phase, 220V, 8.5A, 60 Hz, 1725 RPM • Height: without stand–23"; with stand–52" • Approximate shipping weight: 1020 lbs.

shipping

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G4003 $2895.00

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279500

Swing over bed: 13" • Range of speeds: 70, 115, 190, 300, 460, Swing over gap: 18 3/4" 755, 1255, & 2000 RPM Swing over saddle: 7 3/4" • Motor: 2 HP, 220V, single-phase, 10A Distance between centers: 40" • Size: 71 1/ 2" L x 30" W x 53 1/ 2" H Bed width: 7 3/ 8" • Hole thru spindle: 1 7/16" Spindle nose taper: MT#5 • Approx. Spindle nose: D1-4 camlock shipping Cross slide travel: 6 1/ 8" weight: Compound travel: 2 7/ 8" 1555 lbs. $ Tailstock barrel taper: MT#3 355 Tailstock barrel travel: 3 3/ 8" $ 00 shipping

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G9036 $4795.00

3995

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14" X 40" 3-PHASE HIGH PRECISION TOOLROOM METAL LATHE

16" X 40" ELECTRONIC VARIABLE-SPEED LATHE

• • • • • • • • • • •

• • • • • • • • • • •

Swing over bed: 14.17" • Motor: 5 HP at 3450 RPM, 2.5 HP at 1725 RPM, 220V, Swing over gap: 20.94" 3-phase • Width of bed: 9" Swing over cross slide: 8.66" • Approximate shipping Distance between centers: 40" weight: 2684 lbs. Spindle bore: 1.653" Spindle nose taper: MT#5 Spindle nose: D1-5 camlock Cross slide travel: 7" • Compound travel: 4" Tailstock barrel taper: MT#3 $ 355 Tailstock barrel travel: 1.968" Spindle speeds: 16, 50–2570 RPM $ 00 shipping

lower 48 states

G0740 $12,995.00

11,995

SALE

20" X 60" 3-PHASE BIG BORE METAL LATHE • • • • • • • • • • •

Swing over bed: 20" Swing over gap: 29" Swing over saddle: 12" Distance between centers: 60" Spindle bore: 3 1 ⁄ 8" Spindle nose taper: MT#7 Spindle nose: D1-8 camlock Cross slide travel: 12 3 ⁄4" Compound travel: 5" Tailstock barrel taper: MT#5 Tailstock barrel travel: 7" $

G0600

ONLY

• • • • •

Spindle speeds: 12, 25–1600 RPM Motor: 10 HP, 220V, 3-phase • Width of bed: 13 3 ⁄4" Range of threads (inches): 60 @ 2–112 TPI Range of threads (metric): 47 @ 0.2–14 mm Approximate shipping weight: 5758 lbs.

755

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00

HEAVY-DUTY MILL/DRILL WITH POWER FEED AND STAND

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G0670 $14,995.00

Drawbar size: 7⁄16"–20 Face mill capacity: 31⁄8" End mill capacity: 11⁄4" Head tilt: 90° left & 45° right Quill diameter: 3" T-slots: 3 @ 31⁄8" on center, 1⁄2" wide • Overall dimensions: 491⁄2" W x 751⁄4" H x 341⁄2" D • Approximate shipping weight: 1102 lbs.

• • • • • •

179

$

shipping

lower 48 states

SALE

13,495

MILL/DRILL WITH STAND • Motor: 2 HP, 110V/220V*, single-phase, 17.8A/8.6A, prewired to 220V • Spindle taper: R-8 • Spindle travel: 4 11⁄16" • Swing: 15 1⁄2" • Max. distance spindle to table: 17 5⁄16" • Collars calibrated: 0.001" • T-Slots: 3 @ 2 1⁄2" on centers, 5⁄8" wide • Table size: 8 1⁄4" x 28 3⁄4" • Table travel (longitudinal): 19 11⁄16" • Table travel (cross): 7 1⁄2" $

G0705 G0760

lower 48 states

• Motor: 2 HP, 220V, single-phase, 1725 RPM, 8.6A • Swing: 20" • Max. distance spindle to table: 18" • Table size: 91⁄2" x 311⁄2" • Table travel (longitudinal): 17" • Table travel (cross): 7 7⁄8" • Head travel: 13 3⁄4" MADE IN AN • Spindle travel: 5" ISO 9001 FACTORY! • Spindle speeds: 90, 210, 345, 670, 1180, & 1970 RPM • Spindle taper: R-8 $ 00

Swing over bed: 16.14" • Motor: 5 HP, 220V, 3-phase with inverter, Yasakawa Swing over gap: 22.95" frequency drive • Width of bed: 10.23" Swing over cross slide: 10.39" • Approximate shipping Distance between centers: 40" weight: Spindle bore: 2.06" 3694 lbs. Spindle nose taper: MT#6 Spindle nose: D1-6 camlock Cross slide travel: 8.2" • Compound travel: 5.1" Tailstock barrel taper: MT#4 $ Tailstock barrel travel: 6" 495 Speed range: 20–400, 400–2500 RPM $ 00

WITH STAND

ONLY

• Drilling capacity: for cast iron–13⁄16"; for steel–1" • Spindle speed range: 140–2436 RPM • Approximate shipping weight: 848 lbs. * Converting to 110V requires purchase of T25515 conversion kit.

139500

WITH STAND & POWER FEED

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lower 48 states

165000

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HEAVY-DUTY VS BENCHTOP MILL/DRILL WITH POWER FEED • • • • • • • • • •

Motor: 2 HP, 220V, 3-phase, 6.2A Swing: 20 1⁄4" Max. distance spindle to table: 18 1⁄8" Table size: 9 1⁄2" x 31 1⁄2" Table travel (X-, Y-Axis): 22", 7 1⁄2" Head travel (Z-Axis): 13 3⁄4" Spindle travel: 4 3⁄4" Spindle speeds: Variable, 75–2500 RPM Spindle taper: R-8 Head tilt: 45° left & right

G0762 $2595.00

SALE

• T-slots: 3 @ 31⁄8" on center, 1 ⁄2" wide • Overall size: 49 5⁄8" W x 61" H x 36 5⁄8" D • Base footprint: 17 3⁄4" W x 21 5⁄8" D • Approximate shipping weight: 732 lbs.

249500

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15INDMA TECHNICAL SERVICE: 570-546-9663 • FAX: 800-438-5901 16971R

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Haas Automation Records Best Year Ever Haas Automation, Inc. reports that its annual revenues exceeded $1Billion for the first time in company history in 2014 – an increase of more than 11 percent over 2013 – making it the best year ever for America’s leading machine tool builder. The company also built more than 14,000 units in 2014 – a 22 percent increase over 2013. September was the 2nd-best sales month ever for Haas,thanks in part to a very successful IMTS. And October yielded records for machine tool production and sales, with more than 1400 machines built and revenue exceeding $100 million. Third-quarter revenues also set a company record, only to be surpassed by record revenues in the 4th quarter. “It was an incredible year,” stated Haas General Manager Bob Murray, “our best year ever. And we owe a lot to our international customers. We will continue investing in our growing international markets to ensure that all Haas customers receive the high-quality products and world-class service they deserve.” Haas products are built in the company’s 1-million-square-foot manufacturing facility in Southern California. They are distributed worldwide through a global network of Haas Factory Outlets (HFOs) that provide the industry’s best sales, service and support. Currently, there are more than 170 HFOs in more than 50 countries worldwide, with more planned for the future. For more information visit www.haascnc.com or call (800) 331-6746

Equipment Leasing and Finance - 2014 Finishes Strong The Equipment Leasing and Finance Association’s (ELFA) Monthly Leasing and Finance Index (MLFI-25), which reports economic activity from 25 companies representing a cross section of the $903 billion equipment finance sector, showed their overall new business volume for December was $12.9 billion, up 20 percent from new business volume in December 2013. In a typical end-of-year spike, their new business volume was up 90 percent from November volume of $6.8 billion. Cumulative new business volume for 2014 rose 8 percent over 2013. Receivables over 30 days were unchanged from the previous month and from the same period in 2013 at 1 percent. Charge-offs were unchanged for the ninth consecutive month at an all-time low of 0.2 percent. Credit approvals totaled 78.6 percent in December, a slight decrease from 79.1 percent the previous month. Total headcount for equipment finance companies was up 0.5 percent year over year. Separately, the Equipment Leasing & Finance Foundation’s Monthly Confidence Index (MCI-EFI) for January is 66.1, an increase from the December index of 63.4 and the highest level in the last three years. ELFA President and CEO William G. Sutton, CAE, said: “Despite a very volatile Q4 equities market, the U.S. economy ended the year in a strong position, evidenced by lower unemployment, continued healing in the housing market, gas prices that seem to be declining almost daily, and robust consumer spending. Against this backdrop, C&I lending picked up as commercial businesses made significant investments in plant and equipment. Despite the typical end-of-year seasonal spike, December’s MLFI-25 statistics enter record territory: the 20 percent increase in year-over-year new business volume was one of the largest December increases in the history of the MLFI-25. Add to this healthy credit markets and the equipment finance industry appears poised for the breakout performance industry observers have been waiting for. We hope that this momentum will carry forward into 2015.” For more information visit www.elfaonline.org/data/MLFI/

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| IMD | MARCH 2015 | www.IndMacDig.com


www.INDMACDIG.com | MARCH 2015 | IMD |

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Industry Updates

China to Overtake EU and North America in Robotics By 2017, more industrial robots will be operating in China’s production plants than in the European Union or North America. Operating unit numbers there will double from today’s 200,000 to more than 400,000. To compare: In North America, numbers will rise to about 300,000 – with 340,000 predicted for Europe’s five largest economies. So says the International Federation of Robotics (IFR) in its 2014 World Robot Statistics. China is already the world’s largest market in the sale of industrial robots. But this merely marks the first step in a fast game of catch-up. Given China’s still very low robotic density, the future market dimensions are palpably clear: To date, China only has 30 industrial robots per 10,000 employees in manufacturing industries. To compare: Germany’s robotic density is ten times larger – in Japan it is actually eleven times more. In North America robotic density is five times higher than in China, where the majority of industrial robots are used for handling operations (40%) and for welding (36%). The automotive industry is by far the largest customer (approx. 40%). The Chinese government is simultaneously pushing forward with robotic research. Once again the main partners are leading foreign robotic manufacturers. In contrast, Chinese manufacturers have concentrated on customers satisfied with average quality and unsophisticated technology. But sales in this segment have also more than tripled since 2012. For more information visit the International Federation of Robotics at www.ifr.org

Volvo Penta Appoints New Director of Marketing for Americas Volvo Penta of the Americas today announced the appointment of Marcelo Puscar as director of marketing. Puscar will be responsible for managing and implementing a strategic marketing plan that builds, promotes and communicates Volvo Penta’s brand, products and services in the marine and industrial market sectors. He will report directly to Ron Huibers, president of Volvo Penta of the Americas. Previously director of marine sales for Latin America, Puscar is relocating from Volvo Penta Brazil to the company’s headquarters in Chesapeake, Va. He has more than 15 years of experience in the marine and automotive industries in sales, strategic and management positions. Prior to joining Volvo Penta he was commercial director for a large boat group in Brazil. “Marcelo brings to this new position a wealth of experience in marine and industrial markets,” Huibers commented. “As director of marketing for all the Americas, he will help us achieve our goal of more tightly integrating our North and South American operations.” “I look forward to meeting with boat builders, dealers and media at the 2015 Miami International Boat Show this month,” said Puscar. “I will work closely with our Volvo Penta team, OEM and distribution partners to develop strategies and programs to convey the uniqueness of the Volvo Penta brand and support their sales efforts throughout the Americas region.” For more information contact Lindsay Shrewsberry at lindsay.shrewsberry@volvo.com

RÖHM and ATS form Single-Source Partnership For the North American machining market, RÖHM and ATS Systems have partnered to create the single-source that offers the industry’s most extensive workholding and machining accessory selection, unparalleled application expertise and local sales and service support. ATS’s 30-plus full-time sales and service staff will provide support for RÖHM’s power workholding products, including chucks, cylinders, steadyrests, mandrels, tool clamping systems and robot grippers. ATS will continue its offering of products such as collet chucks, quick-change chucks, air chucks, rotary tables, barfeeds and the recently acquired Cooljet high-pressure coolant line. RÖHM retains its strong product brand-identity, as well as its invoicing, inventorying, and product management responsibilities. RÖHM’s technical staff will reinforce ATS’s efforts with relevant product support and custom solutions for specialized applications. The partnership launched with the start of a countrywide tour of Driving Innovation – A Mobile Technology Center, a demonstration showroom housed in a 53-foot tractor-trailer and focused on workholding, automation and machine tool accessories. The tour showcases new technologies from RÖHM, ATS and other providers geared toward particular industry sectors and applications, such as oil and gas, automotive and aerospace. There are product presentations, training sessions and live demonstrations. Specialists from both companies are on hand to answer questions about products and the new, single-source model. For more information on RÖHM visit www.rohm-products.com. For more information on ATS visit www.ats-s.com

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| IMD | MARCH 2015 | www.IndMacDig.com


Industry Updates

Coordinate Metrology Society Opens Registration for 2015 Conference The Coordinate Metrology Society (CMS), the eminent membership association for measurement professionals, today announced online registration is open for the 31st annual Coordinate Metrology Systems Conference (CMSC). The event will be held from July 20 – 24 at the Diplomat Resort and Spa in Hollywood, Florida. The CMSC is a week-long technology conference for users of portable 3D measurement solutions applied by manufacturers and science laboratories. This seminal gathering attracts leading OEMs and service providers, as well as expert speakers delivering fresh perspectives on trends, best practices, R&D, successful applications and innovations in the field of metrology. The CMSC has built and sustained its industry reputation by delivering an impressive slate of original technical papers and presentations, year in and year out, for over 30 years. Online attendee registration is now open at https://www.cmsc.org/register. Conference details for interested exhibitors can be found at https://www.cmsc.org/cmsc-exhibitor-information. CMSC attendees are metrologists, quality control professionals, manufacturing executives and managers, scientists, students, educators and those who want to sharpen their skill sets and broaden their knowledge of 3D portable measurement applications in aerospace, automotive, power generation, heavy industry, marine, and more. Fulfilling its educational mandate, the CMSC will host their popular Measurement Zone with an eLearning Center, metrology challenges, educational workshops, industry updates, and networking events, in addition to their technical paper sessions. The CMSC Exhibition Hall will feature the latest in metrology products and services including industrial photogrammetry, laser trackers, laser radars, articulating arms, laser scanners, laser projection systems, indoor GPS, theodolites, inspection software, and accessories. For attendee registration visit www.cmsc.org/register. Exhibitors visit www.cmsc.org/cmsc-exhibitor-information

SPI Supports Senate Approval of Keystone XL Pipeline The U.S. Senate passed legislation Thursday to approve construction of the Keystone XL pipeline, a proposed north-south pipeline system that would pump oil from Canada into refineries within the United States. The bill (S 1), approved 62-36, follows legislation passed Jan. 9 by the House. In response, William R. Carteaux, president and CEO of SPI: The Plastics Industry Trade Association, released the following statement: “The plastics manufacturing industry supports efforts such as the Keystone XL pipeline to increase access to natural resources in an economically beneficial and environmentally responsible manner.” “As the nation’s third largest manufacturing sector, the plastics industry relies heavily on natural resources for its valuable feedstock that enables us to effectively compete in the world economy. Our industry continues to expand due to the rebounding economy and business-friendly policy decisions made by lawmakers in Washington. SPI and its members look forward to working with the 114th Congress to advocate on behalf of manufacturing jobs and legislation that promotes economic growth.” Differences between the House and Senate versions of the Keystone XL pipeline legislation must be resolved before a final bill can be sent to President Obama for approval. For more information visit www.plasticsindustry.org

Valve World Americas Expo to Return to Houston in 2015 After two successful stagings, Valve World Americas Expo & Conference, will return to the George R. Brown Convention Center in Houston, TX from July 15 – 16, 2015. The expo will once again welcome thousands of attendees to get a broad overview of the latest technologies, components and systems in the field of industrial flow control presented by over 150 exhibitors from the United States, Asia, Canada, Europe, India and Mexico. As the meeting point for the flow control industry, the Valve World Americas Expo & Conference will offer a technologically in-depth conference program, product showcases on the expo floor and important networking opportunities. The 2015 event is geared towards end users, consultants, distributors, manufacturers and suppliers to network to share experiences and discover new products and innovations. This conference with an exhibition component will again be a collaboration between Messe Düsseldorf and KCI Publishing, both already cooperating for the Valve World Expo held in Düsseldorf, Germany every two years. Both partners will use their expertise from Valve World Expo in Europe to continue to develop Valve World Americas Expo & Conference into a leading event for the industry on the North and South American continents. For information on Valve Expo attendance, contact Sarah Bradley at (416) 361-7030 or email s.bradley@kci-world.com. For information on Valve Expo exhibition call (312) 781-5180 or email info@mdna.com

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| IMD | MARCH 2015 | www.IndMacDig.com


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www.INDMACDIG.com | MARCH 2015 | IMD |

13


Industry Updates

Additive Manufacturing Users Group Announces Scholarships The Additive Manufacturing Users Group (AMUG) today announced that it is accepting applications for two scholarships for additive manufacturing and 3D printing education and professional development at its annual conference. The scholarships have been established in the memory of Guy Bourdeau and Randy Stevens, two longtime supports of the users group that were passionate about knowledge sharing in the additive manufacturing industry. Mark Barfoot, AMUG president said, “The AMUG Conference is a unique experience where information is freely exchanged to promote education, training and knowledge that helps individuals get the most from additive manufacturing. Through these scholarships, we can offer that experience to a student and an educator that might otherwise be unable to attend.” Barfoot continued, “These scholarships embody Guy’s and Randy’s spirit and passion for additive manufacturing, and they continue the legacy of two giving gentlemen.” Barfoot noted that the scholarships will be awarded to those that demonstrate the same qualities. The Guy E. Bourdeau Scholarship, founded by Guy’s wife, Renee Bourdeau, is awarded annually to one college student, enrolled in any major, who can demonstrate an emphasis on additive manufacturing and its integration in his/her professional field. This scholarship allows the student to attend the AMUG Conference to absorb the vast amount of shared knowledge and develop industry contacts. Both scholarships cover travel, lodging, meals and conference registration fees. Applications are being accepted until February 27, 2015. For more information visit www.additivemanufacturingusersgroup.com/scholarships.htm

Modig Machine Tool Announces Development Agreement with SECO Tools Modig Machine Tool is proud to announce the signing of a multi-year agreement with SECO Tools for development of next generation machine tools. Modig President David Modig said “Our customers are asking for faster machines with higher chip removal rates. Harnessing SECO’s highly specialized cutting tool competence will accelerate our ability to meet these challenges. With their assistance in prototype testing, we are confident we will exceed customer expectations with our next product release, the RigiMill, and beyond. Modig’s innovative technology, optimized for the aircraft industry, is recognized for the high quality of production coupled with dramatic reductions in component manufacturetime, resulting in lower unit costs and significantly improved margins. Founded in 1948and focusing on the aircraft industry since 1988, Modig has continuously enhanced its reputation through its HHV extrusion mill and six-axis FlexiMill. SECO is a leading global supplier of metal cutting solutions with its head office inFagersta, Sweden. Employing more than 5000 persons worldwide, it has presence in more than 50 countries. Dave Todd, Strategic Engineering Manager, said “We are used to pushing the limits with lighter, stronger and more corrosive-resistance materials for the aerospace industry. SECO embraces this collaboration with Modig to deploy our machining competence.” For more information on Modig visit www.modig.se. For more information on SECO visit www.secotools.com

Polygon Solutions Broach Expert to Speak at Expo Manufactura in Mexico Rotary Broach expert and Product Engineer Peter Bagwell has been chosen to speak at Expo Manufactura 2015 in Monterrey, Mexico. Mr. Bagwell represents Polygon Solutions Inc., a US manufacturer of rotary broach tools and tool holders. The Expo Manufactura is a manufacturing trade show which also hosts an extensive technical conference. International experts present innovative solutions which have been proven successful in manufacturing and share good practices in search of efficiency. The U.S. Commercial Service adds the Global Insight Market Program (GMIP) to the event. The GMIP is an opportunity for U. S. companies that are either new to the Mexican market or in search of distributors to share their technology and product solutions. Polygon’s innovative rotary broach tool holder can help these companies to manufacture complex forms in orthopedic devices, aerospace fasteners and automotive components. Polygon, a member of the Southwest Regional Manufacturers Association, has benefitted from a Florida program which helps business with export marketing plans. Along with promoting their products, the program helped earn them the GMIP Technical Presentation at Expo Manufactura 2015, and will be the first time the company shares their rotary broaching presentation with an international audience. For more information visit www.polygonsolutions.com

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Industry Updates

3D Systems Aquires 3D Printer Maker botObjects 3D Systems announced today that it acquired U.K. based 3D printer maker botObjects and plans to launch the CubePro® C, a new desktop full-color 3D printer powered by botObjects’ technology. The company did not disclose the terms of the transaction, but expects it to be accretive to its 2015 results. botObjects pioneered the first 3D desktop printer using PlasticJet Printing (PJP) that offers true full-color 3D printing, significantly expanding the palette of possibilities for what designers, artists and engineers create, from prototypes to products. botObjects also invented a proprietary 5-color CMYKW cartridge system, capable of mixing primary printing colors on the fly to generate vibrant color combinations and gradient transitions. The botObjects ProDesk3D will immediately be folded into 3DS’s new CubePro C printer family and deliver a true full-color experience at the affordable price of $4,990, with greater accuracy and speed than any comparable desktop 3D printer on the market today. The new CubePro C is capable of printing down to 25-microns layers at deposition speeds of up to 175 millimeters per second using durable PLA and ABS print materials with PVA support material. “Joining the winning team at 3DS couldn’t have come at a better time as orders for our revolutionary fullcolor desktop printer continue to outstrip our resources,” said Martin Warner, co-founder and CEO, botObjects. “Together we can bring this powerful technology to more users faster.” For more information visit www.3dsystems.com

New AGV Supplier Enters North American Market AGV Solutions of Charlotte, NC has entered the North American AGV systems market with a complete line of standard AGV designs. The line includes forklift AGVs, unit-load AGVs and specialty AGVs to handle loads ranging from light-duty in hospital logistics to heavy loads in the steel industry. AGV Solutions is a collaboration between AGVE, a Swedish AGV system supplier, and AGV Solutions founder and president Mats Herrstromer, who has more than 35 years’ experience in the AGV industry in Europe and North America. Herrstromer had been president of AGV Products for more than 20 years when HK Systems acquired the company in 2008. HK Systems ownership subsequently passed to Dematic in 2010. “AGV Solutions is a new company that has decades of experience with AGV System technology in the North American market,” said Herrstromer. “We look forward to serving the market with a wide range of superior products.” AGVE, formerly AGV Electronics, has been a leading manufacturer of AGVs and AGV controls since 1985, having manufactured and installed more than 1,000 vehicles and 3,000 AGV control units worldwide. The company offers a complete line of standard and custom AGVs accommodating payloads from a few pounds to 65 tons. Lifting heights extend up to 36 feet with the use of any type of navigation including laser, vision, contour, wire, magnet and tape. AGVE also provides a Windows-based AGV control system with an intuitive graphical user interface for order management, traffic control and route management. For more information visit www.agvsolutions.com

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www.INDMACDIG.com | MARCH 2015 | IMD |

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Special Focus

Next-Generation

Seco’s Cutting Tools At AeroDef 2015 in booth 313, Seco Tools, LLC will showcase its next-generation Duratomic coating technology that sets an all-new standard in turning performance. The company will also spotlight several new milling solutions and share applications expertise that bring advanced performance and high productivity to aerospace applications involving titanium, superalloy, aluminum, stainless steel and composite workpiece materials.

Next-Generation Duratomic Technology In 2007, Seco set a new standard for insert wear resistance and edge toughness in turning applications with its Duratomic coating technology. It was the first time a company had manipulated a coating at the atomic level to achieve improved mechanical properties and thermal inertness that, in turn, allowed users to benefit from higher cutting speeds and fewer tool changes. When compared to other grades on the market, Duratomic is still in a class of its own and a technology that Seco continues to improve. With the nextgeneration Duratomic technology, the company dives deeper into the world of atoms to establish a coating that will provide users with the ultimate edge in turning.

Highfeed 2 and 4 Milling Cutters

Seco’s family of Highfeed indexable-insert milling cutters allows users to machine up to three times faster than if they were to rely on conventional methods. The company recently expanded this lineup to include the new Highfeed 2 small-diameter cutter and Highfeed 4 cutter with double-sided inserts. Both cutters incorporate new insert designs combined with more teeth per diameter.

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Highfeed 2 features LP05 single-sided inserts with two cutting edges for cutter bodies that range from 0.5" to 0.75" in diameter. Available in three different geometries, these positive LP inserts easily handle sticky materials such as stainless steels, titanium and super alloys. They are also a first choice for applications that require a higher ramping angle or superior plunging performance. Highfeed 4 features LO06 double-sided inserts with four cutting edges for cutter bodies that range from 1.00" to 2.50" in diameter. Available in four different insert geometries, these close-pitch and negative-pocket LP inserts cost effectively machine common workpiece materials.

MS2050 Milling Grade

Seco has further expanded its MS2050 milling grade of inserts with new variations optimized for machining titanium and high-chromium-content steels. The grade features a new silver-colored PVD uni-coating that offers high heat resistance and eliminates built-up edge when cutting these sticky materials. With the absence of builtup edge, the inserts last approximately 50 percent longer and run at much higher cutting data as compared with existing inserts. Available in radii sizes that range from 0.016" to 0.25", these inserts come in positive geometries for shoulder, face, copy and high-feed applications and are applicable for use with the company’s Turbo 10, Helical T4-08 and Highfeed cutters.

Minimaster® Plus Replaceable Tip Milling System

Seco is continuously improving upon its Minimaster


Plus replaceable tip milling system to make it even more adaptable for manufacturers. Most recently, the company added new through-tool coolant high-feed heads to the system. Available in .375", .500" and .625" insert diameters and corner radii ranging from 0.016" to 0.122", these latest high-feed heads easily machine steel, stainless steel, cast iron, aluminum and other challenging materials.

JabroÂŽ JPD and JC End Mills

Seco recently added new JPD and JC end mills to its line of Jabro products developed specifically for composite materials. In fact, these cutting solutions incorporate special features that result in perfectly cut fibers and undamaged workpieces. The JDP group of solid carbide end mills, which consists of the 880 square end mill, 850 ball nose end mill and 840 compression-type end mill, features brazed polycrystalline diamond plates to achieve fast, efficient cutting and long tool life. Main PCD-plated bodies include through-coolant channels for highly effective chip and dust evacuation. The JDP880 and JDP840 end mills are available in diameters that range from 0.24" to 0.63", while the JDP850 covers diameters from 0.16" to 0.63". The JC group, which includes the 875 solid carbide router, delivers superior surface finishes via a special edge treatment that prevents wear and ensures the longest possible tool life. An added diamond coating further boosts the tool’s wear resistance, allowing it to

withstand the highly abrasive properties of composite materials. Seco also imparted a special chip-splitting design to the end mill for clean cutting actions. Diameter ranges for the JC875 are from 0.12" to 0.47".

Niagara NS240R Long-Flute End Mill

Seco, through its Niagara brand of cutting tools, recently launched the NS240R solid carbide long-flute end mill for peripheral finish milling of aerospace parts requiring long axial engagement. The end mill comes with several advanced features, including a highly wearresistant polished AlTiN coating for increased tool life, stabilized design for improved surface quality as well as an enlarged core diameter and impact defined back taper for increased stability and less tool deflection during machining. NS240R comes standard with a 5xD depth of cut and in diameters that range from 1/4" to 1 1/4" with various radii available, including aerospace radii.

With the next-generation Duratomic technology, the company dives deeper into the world of atoms to establish a coating that will provide users with the ultimate edge in turning.

Aerospace Applications Expertise

Seco applications experts will also be available at AeroDef to speak with manufacturers and share strategies for controlling chip flow and maximizing turning productivity, maintaining tight tolerances using complex machining strategies, increasing process security and hole quality, implementing complex machining strategies for high material removal rates and much more.

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| IMD | MARCH 2015 | www.IndMacDig.com

PUNCHING


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Special Focus

An Oil Company, An Uranium Mine,

and An

Industrial Waterjet Challenging Project Leads to Development of New Downhole Waterjet Cutting Tool That Fits Inside a 2” Diameter Pipe and Cuts Multiple Layers of Grouted Casing in One Pass

At $30+ a pound, uranium is worth going the extra mile, even if it means going to extraordinary efforts to cut and remove hundreds of pipes and casings blocking a rich ore zone. But when conventional pipe cutting methods failed at one of the world’s largest uranium mines, mine officials looked outside of their industry and tapped the creative minds at Centura Oil Inc. They challenged the Minnesota-based oilfield waterjet contractor to descend nearly a half mile underground to get the job done with its unique Jet Edge-powered 55,000 psi downhole waterjet cutting system. The folks at Centura Oil are glowing…with pride. They just completed one of their most challenging and unusual projects ever, a project that took them off familiar oilfields and deep underground into a uranium mine for two and a half years. Now they are excited to bring their technology improvements and newly acquired capabilities back to the world’s oilfields. When Centura Oil developed the CenJet 90® downhole waterjet cutting system, its primary objective was to help oil and gas companies maximize production by using a 55,000 psi ultra-high pressure waterjet to stimulate wells. The CenJet 90’s original purpose was to be deployed up to 4000+ feet into a well, then pierce through the well casing and cut multiple 8' to 10' long lateral perforations up to 10" in diameter into the surrounding area, expanding a well’s area of influence by 16' to 20' in diameter at multiple depths. It was this unique downhole pipe cutting capability that attracted the attention of officials at the uranium mine, who needed to extract hundreds of pipes and casings that were blocking millions of dollars’ worth of uranium ore. “They called us up and said, ‘You’re the only company capable of doing this,’” said Michael Uthe, Centura Oil president. “That is how we entered the mining business.” Plato Put it Best: “Necessity is the Mother of Invention.” During the uranium mine project, Centura Oil was tasked with cutting hundreds of pipes and casings of various diameters, many as small as 2” ID. Its crew also

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cut off numerous casings just below the surface casing. This allowed for the overcoring bit to be reduced so the entire string of pipe could be retrieved. To add to the challenge, the pipes had been installed at a 70° angle and Centura had to make the cuts sight unseen at distances as far as 300 feet. This forced Centura to make some modifications to the CenJet® 90. These included shrinking the system’s Jet Edge Permalign abrasivejet cutting head and assembly so it could fit inside the tightest pipes and adding a fire suppression unit to their 55,000 psi, 200hp Jet Edge iP55-200 waterjet intensifier pump, which they brought with them deep down into the mine. They also used a polymer enhanced circulation system to aid in carrying returns to the surface. “We knew immediately that we had a new product and service to take back to the oilfields,” Uthe noted. “We can now cut at any angle, horizontal, vertical and even overhead, and fit inside extremely narrow pipes. And it’s waterjet, so we can work in hazardous environments and our cutting process does not exceed 140°F (60°C), minimizing the chance of ignition. This is going to be huge in the oilfields, especially for plug and abandonment.” Centura Oil has two Jet Edge waterjet intensifier pumps. In addition to its electric-powered iP55-200 pump, the company also has a diesel-powered 55,000 psi Jet Edge pump for use in remote areas. Also based in Minnesota, Jet Edge manufactures the widest range of waterjet pumps in the industry, from 30-280hp, in 36,000 psi, 60,000 psi and 90,000 psi models, electric and diesel. Jet Edge is the only waterjet system manufacturer in the world that offers a 55,000 psi Cummins diesel-powered hydraulic intensifier pump. The company also manufactures mobile and precision waterjet cutting and surface preparation systems. “We really put our Jet Edge pump and cutting heads to the test,” Uthe noted. “They performed flawlessly despite very harsh and humid conditions, and that was imperative considering the remoteness of the project. As we progressed with the cuts, they had to move the pump around with a bucket loader and it’s pretty dinged up, but it worked like a champ.” For more information on Centura Oil visit www.centuraoil. com or call (952) 545-6431. For more information on Jet Edge visit www.jetedge.com or call (800) 538-3343


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WALTER HELICHECK 3D Offers Complete 3D Analysis

A new, non-contact CNC measuring machine from UNITED GRINDING combines a transmitted light camera and laser sensor to scan then digitize cutting tools and production parts, creating 3D models that users can save, process, analyze and measure. The machine’s special 3D Tool Analyzer software allows users to lay vertical, horizontal and freely selectable cutting planes at any position on the 3D model. From there, the software automatically analyzes the planes and provides exact measurements of the model’s parameters such as core diameter, rake angles and spiral pitch. Because the measurements are from the 3D model, users can work offline on a separate station. The HELICHECK 3D machine also applies WALTER’s new 3D Matcher software that allows users to overlay two 3D models within a graphical user interface and perform a color-coded comparison. After the “match” of both models, the user receives an instant evaluation of the quality of the products and any deviations from the desired values. For more information visit www.grinding.com

HEMCO Custom Clean Environments

HEMCO ModuLab is a custom-designed room enclosure with control systems that meet a variety of environmental and class clean requirements. ModuLab is the ideal choice for industrial applications such as powder coating, food processing, seed production, mining, and bulk solids handling. The ModuLab can achieve strict environmental control by incorporating HEPA and/or carbon filtration to regulate air quality ranging from Class 100 to 100,000. Modulab can be used in conjunction with dust collectors to control room dust levels. Precise temperature control can be maintained with optional modified cooling systems for lower temperature requirements. Humidity can be regulated with desiccant systems available for lower humidity requirements. The ModuLab features chemical resistant modular construction and is flexible and durable. A variety of options include a wide selection of doors, lighting, plumbing, electrical and lab furniture systems that can be factory installed. For more information visit www.hemcocorp.com or call (800) 779-4362

Rush Machinery Semi-Automatic Cut-Off Machine

The all-new Rush Easy-Cut Semi-Automatic Cut-Off Machine is designed and manufactured by Rush Machinery for cutting carbide or high speed steel rod and tool ends. It has the following features: • Capacity: 1⁄8” to 1 – 1⁄4” (3 – 32mm) • PLC Controlled • Air Actuated work piece clamping • Work piece stop with LCD readout • Hydraulic feed cutting stroke with a neutral button for manual positioning/feeding • Fully enclosed with flood coolant • Auto-Shutoff • Rugged construction in a small footprint Rush Machinery specializes in manufacturing, servicing and marketing a complete line of production and support machinery for the cutting tool industry, including: Wheel Truing and Dressing Machines, Grinding Oil Filtration Systems, Carbide Rod Cut-Off Machines, Polycrystalline Tool Grinders, Drill and Tool Grinders, Tool Grinding Fixtures and Dynamic Balancing Machines.. A commitment to quality, service, and innovation since 1983 has made Rush Machinery an industry leader. For more information contact Rush Machinery, Inc., or visit www.rushmachinery.com

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product showcase

Lapp Group Hybrid Servo Cables Support HIPERFACE DSL

The Lapp Group has developed two new hybrid servo cables designed to meet the requirements of the emerging HIPERFACE DSL® control architecture. The OLFLEX® SERVO FD 7DSL features a polyurethane jacket for use in cable tracks, while the OLFLEX® SERVO 7DSL from Lapp is PVC jacketed for fixed installations. Both products meet HIPERFACE DSL® standards and have UL AWM approvals. The polypropylene insulation offers superior electrical properties and as much as a 20% reduction in overall cable diameter. “The upfront and lifetime costs associated with power and signal cables can represent a significant portion of the total outlay for a servo system. And the smaller the servo system, the more the cable costs matter. Fortunately, the up and coming new HIPERFACE DSL control architecture can reduce the lifetime costs of servo cabling by more than 35%,” says Lucas Kehl, product manager. HIPERFACE DSL® is a digital servo architecture that uses a single hybrid servo cable for both power and signal. This cable contains a shared signal pair for the motor feedback and temperature signals, both of which are modulated for transmission. This streamlined approach to cabling eliminates the need to buy, install and maintain standalone encoder and resolver cables. Both of Lapp’s new hybrid servo cables are resistant to temperature extremes, oil and flame. For more information visit www.lappusa.com/200210description.htm

American Punch Company Announces Expanded Product Catalog

American Punch Company announces the availability of their new, expanded catalog showcasing an extensive inventory of ironworker tooling. The 68-page catalog presents the ironworker tooling available from American Punch Company, manufactured under strict ISO-certified controls. The catalog shows detailed drawings and dimensions of tooling such as punches and dies, shear blades, coupling nuts and other related tooling. Stock sizes of the tooling available for immediate shipping is also listed. In addition to the tooling available from American Punch Company, the catalog includes important tips and industry advice for successful punching, proper punch and die set-up, and relative calculations for determining required tonnage, diagonals and much more. To obtain a copy of the new ironworker tooling catalog from American Punch Company, simply call 1-800243-1492 or email sales@AmericanPunchCo.com. The American Punch Company is the leading manufacturer of punches, dies, shear blades and other tooling used in the structural steel and metal fabricating industries. In addition, American Punch supplies precision die components to the stamping, roll forming and metalforming industries. American Punch is ISO 9001:2008 certified, attesting to their level of commitment to manufacture and provide high quality products and superior customer service. To obtain a copy of American Punch Company’s Certificate of Registration, please visit their homepage at www. americanpunchco.com.

Polygon Solutions Rotary Broach Kit

Polygon Solutions Inc. manufactures rotary broach tools used for making hexagon shaped holes in bone screws and other precision machined products. Polygon’s GT Series rotary broach holder uses the standard rotary broach sizes made popular since the screw machine era. The two sizes include .500” diameter by 1.75” length broaches, or 8mm diameter by 1.25” length broaches. Polygon is releasing two different kits to suit the preferences of customers who want to be able to continue to use the older style broaches. The rotary broach kit will include the holder, a case, instructions and multiple broaches to make the most common sizes specified for Allen wrenches or hex keys. Many customers have requested a discounted kit to save the time required to order all of the needed broaches one by one. Grease is not required for the rotary broach kit because the GT Series broach holder features sealed bearings, eliminating the need for messy grease guns in the work station. Supplementary spanner wrenches and tools for alignment are not required due to the time saving adjustment free features of the holder. Polygon’s rotary broach system kit is suitable for lathes, mills and CNC turning machines and works with many early versions of broaching tools. The kit includes broaches made from M-2 high speed steel, which is suitable for machining aluminum, brass and mild steel. Machining stainless steel or tough alloys may require broaches upgraded to different materials. For more information visit www.polygonolutions.com

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Tormach PCNC Mills Looking to fulfill your need for an additional piece of equipment without blowing your budget? With unprecedented affordability and high quality, a new Tormach PCNC 1100 Series 3 is the best value in the CNC market. Tormach PCNC mills are perfect for small shops, custom manufacturing, hobbyists and R&D. But they aren’t just for the little guys...

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Don’t let a dirty job like electrode machining take time and life out of your equipment - a PCNC can do the same job at a fraction of the cost. Or set up a PCNC for secondary operations like CNC drilling to free up your other machines for increased productivity. Sure, you could buy used, but why? With a rock-bottom cost of ownership and no-cost tech support by email or phone, a PCNC mill is an easy choice and avoids the hidden pitfalls of used equipment. Every PCNC 1100 Series 3 features: • Table size 34” x 9.5” • R8 Spindle 1.5 hp variable speed 5000 RPM and 90 IPM axes motion • Computer controlled spindle speed and direction • Standard G code compatibility • Composition bonded slideways (similar to Turcite®) When compared to the risk and headaches of used equipment, the decision is easy.

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Product Showcase

ESCO Tool Introduces Beveling Tool for Large Pipes

The Terminator MILLHOG® Pipe Beveling Tool is a portable tool designed for large pipe from 8-5/8” I.D. to 36” O.D. and can bevel, face, and bore simultaneously to produce end preps of any angle, including “j” preps. Easy to maneuver, it comes equipped with a dual spring safety hanger to help align the tool which rigidly clamps to the I.D., has a tracker to compensate for variations in wall thickness, and a precision feed control to advance into the pipe. Providing smooth, torque-free operation, the Terminator MILLHOG® Pipe Beveling Tool is equipped with userselectable formed TiN coated tool bits and is ideal for any large dia. pipe fabrication that requires welding. Available with a 5 HP pneumatic motor or optional hydraulic motor, appli-cations include oil & gas pipelines and process steam lines. The Terminator MILLHOG™ Pipe Beveling Tool is priced from $49,995 and is available for rent in the continental United States. For more information visit www.escotool.com

Diehl Steel Debuts Same Day Shipment on Accu-Square™ Tool Steel

Diehl Steel has introduced a new rapid response service called Diehl Express™, offering same day shipment on tool steel orders. Most orders placed by 12:00 PM EST can now be cut and shipped the same day, including orders using Diehl’s Accu-Square process, at no additional cost. The new service will allow Diehl to quickly deliver orders anywhere in the country. To support the new service, Diehl has increased inventory levels of the most commonly ordered steel grades, and has dedicated labor and manufacturing resources to serve Diehl Express customers. According to Mike Sheehan, President at Diehl Steel, “Our Diehl Express program essentially makes us a ‘local’ resource to most any customer in the country. For the most popular grades of tool steel, we can now deliver to customers hundreds of miles away, just as if we were located in their home cities.” For more information visit www.diehlsteel.com/services/diehl-express.html

FANUC Introduces Network-Based Backup Solution for CNC Files

FASBacCNC is a network-based backup solution for FANUC CNCs – providing peace of mind by automatically backing up the CNC files that have been created and customized by the machine tool builder or end user to a remote network server. Files backed up can include CNC parameters, PMC ladder and parameters, custom macros and variables, part programs, tool offsets and workpiece coordinate system offsets. Users browse their FASConnect servers with easy to use drag & drop navigation. Individual files can be uploaded manually or multiple files from multiple CNCs across the network can be included in a configuration. FASBacCNC is the latest addition to the FAS (FOCAS Automation Solution) lineup. The complete FAS (FOCAS Automation Solution) suite includes: FASBacCNC- a user interface for FASConnect which allows browsing of all FASConnect servers and backup data either manually or on a scheduled basis, FASConnect- a Windows® service allows access and management of text data from all FOCAS enabled CNCs across a network and FASOPC- an OPC 3.0 compliant server for easy retrieval of machining data from all FOCAS enabled CNCs. For more information visit www.fanucamerica.com or call (888) 326-8287

New Gear Honing Machine from GMTA

Now available from German Machine Tools of America (GMTA), the Präwema SynchroFine 205 HS gear honing machine features direct-driven, digitally controlled spindles for the tool and the workpiece, enabling precise, rigid synchronization. The Präwema Honing gear finishing process produces quality comparable to grinding results for spur and helical gears, as well as shafts. The machine’s software checks the stock allowance and workpiece runout and then optimizes the X-axis approach distance. The machine features a pick-up design to enable automation. The large X-axis travel enables placement of additional stations adjacent to the loading/unloading station inside the machine, such as a two-flank roll-checking device. External robots and conveyor systems can also be integrated by GMTA engineering. The X and Z axes are equipped with linear motor drives. The cutting tool is clamped with a hydraulically operated system and the tool spindle can be swiveled into a vertical position, enabling easy access. Additional options are available for machining oversized drive shafts as long as 850 mm and the Präwema SynchroFine 205 HS-D model, equipped with two spindles, is offered for further reduction of cycle times. For more information visit www.gmtamerica.com or call (734) 973-3053

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the pinnacle of cutting performance Cosen Band saw advantages:

• US availability of parts • Local service • Fast ROI • Model choices & Pricing • User friendly features

proDuctiVity cnc-430 smart cnc control programmable banDsaw

• • • • •

over 100 models aCross 7 produCt lines

16.9” Round capacity Recommends cut rates and speeds based on material Automatic first cut Blade life management Auto material width sensor

new new

reliability sVc-670Dm Vertical tilt-frame banDsaw

• • • • •

19.1” x 26.4” Capacity 5 HP Blade Drive 60° degree miter in both directions Hydraulic Tilt Function Adjustable 5° Blade Cant

Versatility c-510mnc programmable mitering banDsaw • • • •

cosen’s all-star fabricating saws

info@cosensaws.com

13” x 20” Capacity Miters up to 60 degrees Automatic Machine Index For Production Sawing or Fabricating

1-877-sawing-1

www.cosensaws.com www.INDMACDIG.com | MARCH 2015 | IMD |

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Product Showcase

Mahr Federal Introduces Updated Portable Surface Finish Gage

Mahr Federal has introduced an updated version of its highly popular Pocket Surf® portable surface finish gage. Like its predecessors, the new Pocket Surf IV is simple to use and easy to read, displaying measurement results of Ra, Rz, or Rmax at a glance. However, a new feature of the Pocket Surf IV allows for the display of each of these values with only one measurement stroke. Calibration of the new unit has also been made simpler with a single button calibration process that is fast, secure and does not require additional tools. The new Pocket Surf IV employs Mahr’s unique MarConnect universal interface which allows USB, RS-232 or Digimatic output of data simply by choosing the right cable. When used with MarCom software, data can easily be transferred into Microsoft Excel or any Microsoft application. The device comes in its own carrying case with riser plate, 9-volt battery and certified reference specimen. It is available in two configurations with either a 10 um or 5 um radius tip on the standard general-purpose probe provided. For more information visit www.mahr.com or call (800) 343-2050

Fairbanks Scales releases Rapid Bar Code Labeling System

The Fairbanks LabelBank/DataBank industrial bar coding system combines user-friendly, factoryinstalled software with a networkable touch screen instrument and high-speed industrial thermal bar code printer. Optional software allows users to custom format labels. LabelBank, a graphically-enhanced labeling software interface, features easy controls and printer communications. LabelBank comes with four commonly used box label formats designed to meet most bar code labeling requirements for boxes or pallets. Running alongside it in a single-station system and designed to operate independently in a multistation environment is DataBank, a software component that stores and maintains all product data, security information and transaction information. DataBank offers date range selectable product and station reporting for quick operational analysis. All label data is stored permanently in DataBank for easy product traceability. Rounding out the system is the EasyCoder PM4i Industrial Bar Code Printer, which offers superior performance in demanding applications and environments. The optional NiceLabel® software enables LabelBank users to easily implement custom label design and print to more than 1,900 printer makes and models. For more information visit www.fairbanks.com or call (800) 451-4107

Siemens Releases Version 14 of LMS Imagine.Lab Software

Geared toward multi-domain system simulation, LMS Imagine.Lab platform offers an open development approach starting from functional modeling to detailed design. The platform consists of three modules: LMS Imagine.Lab Amesim software, LMS Imagine. Lab Sysdm software and LMS Imagine.Lab System Synthesis software. The newly released LMS Imagine.Lab 14 brings a broad range of enhancements aimed at ensuring a smooth user experience through all phases of the design cycle. To meet the needs of increasingly complex transverse engineering organizations LMS Imagine.Lab 14 continues the trend toward openness which is a key element in streamlining collaborative work. To facilitate model-based systems engineering, LMS Imagine.Lab provides an improved architecture-based configuration environment. Development efforts have concentrated on improving usability and efficiency. New methodology guides and process-related features of LMS Imagine.Lab help design better products within a shorter timeline. A set of enhanced capabilities supporting controls validation, real-time simulation and central processing unit (CPU) time reduction enables users to easily address engineering challenges when designing both mechanical parts and controls. For more information visit www.plm.automation.siemens.com

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www.INDMACDIG.com | MARCH 2015 | IMD |

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Product Showcase

New Modular Lathes from EMAG The vertical pick-up lathes in the VL series represent xa new machine concept from the EMAG Group: modular machines. Based on the extremely successful vertical pick-up system invented by EMAG, over 20 years of experience in machine solutions was utilized to develop this new machine model to comprise one of the most flexible and effective manufacturing systems currently on the market. Modular Design Reduces Cost

With the aim to develop a system of modular machines ideal for use in the manufacturing of medium and large batch runs, one common feature of all the new EMAG modular machines is the shared basic, compact design. Their small footprint means reduced floor space costs and flexibility in machine layout (for example, Chaku Chaku or closed loop arrangement). Every VL machine features an integrated O-automation system for transporting workpieces on its left-hand side. When combined with the self-loading pick-up spindles, this automation concept ensures short cycle times and high productivity. To accommodate machine operators, all the service units are easily within reach, with the various units (electrics, hydraulics, cooling system, cooling lubricant and central lubrication system) accessible at any time so that the machines can be maintained with ease. The VL series vertical pick-up turning machines were specially developed for manufacturing precision chucked parts with machines available in 4 sizes to cover as wide a range of project sizes as possible. The smallest machine, the VL 2, is designed for components up to 100 mm in diameter, with the VL 4, VL 6 and VL 8 machines increasing the size of the workpieces that can be handled by 100 mm each. With these options, the VL series covers a variety of workpieces and accommodates components up to 400 mm in diameter.

Each VL machine features a tool turret with up to twelve (driven) tools, which ensures short swiveling times and, therefore, falling cycle times for machining chucked parts. Furthermore, the lathes can be fitted with a Y-axis in the turret to allow for the machining of complex geometries to increase the possible fields of application for the VL product family. The entire machine concept is based on maximizing component quality. The machine body is made of vibration-absorbing MINERALITÂŽ polymer concrete. Together with the self-loading, high performance spindle, which completely eliminates clamping errors, these design elements ensure perfected machining. The vertical layout creates ideal chip flow conditions, as chips naturally fall down and out of the machining area, bringing an end to time loss due to operators clearing nests. Every VL machine can be fitted with an optional measuring station located outside the machining area between it and the pick-up station, allowing for integrated quality control. Measurement thus becomes a cohesive part of the process during transportation to the loading/unloading station, optimizing time while ensuring quality.

Modern Manufacturing with VL Machines

EMAG’s VL series of vertical pick-up turning machines are the perfect tool for reacting to the increased demands of the global market. The modular machines combine the latest manufacturing technologies with a smart design to ensure maximum productivity from every EMAG VL product. Regardless of the workpiece, the VL 2, VL 4, VL 6 or VL 8 enables you to manufacture top-quality chucked components using world-class technology at a minimized part cost. With low maintenance costs due to the use of standardized components, excellent accessibility, reduced floor space requirement from the compact design, integrated automation and short cycle/idle times reducing the cost per piece to a minimum, the goal of EMAG modular machines is clear: cost saving without quality compromise. Thinking about modern machining? Think vertical! For more information visit www.emag.com/machines/turning-machines/modular-vl/vl-2.html

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Hydraulic SHearS: 1/8” (10GA), 3/16”, 1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1” and 1-1/4”

Hydraulic PreSS BrakeS: 20-Ton to 1000-Ton

c-frame PreSSeS: 40-Ton to 200-Ton

cuStom deSignS: for Custom Applications

retrofit BackgaugeS:

for Shears and Press Brakes. Made to fit most machines with minimum modifications.

PreciSion knife SHarPening

call for a free catalog! 319-435-2378 Fax: 319-435-2262 sales@betenbender.com

www.BetenBender.com

www.INDMACDIG.com | MARCH 2015 | IMD |

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Product Showcase

Schütte Introduces New 5-Axis CNC Grinder Equipped with unique SIGSpro software system to allow full 3D simulation on the HMI or offline for more accurate quotes, complete cycle validation Schütte introduces its new 325linear machine, a 5-axis CNC grinder with extended x- and y-axis movement plus two auxiliary slides for workpiece clamping and improved grinding wheel guidance over the entire machining envelope. Micro tools, gun drills, hob cutters and complex geometries can be accommodated on this new machine, which operates in the range of 2500-4000 rpm, typically. The additional second auxiliary slide enables the 325linear to utilize tool guidance, part support, tailstock or workpiece pallets in operation. This new Schütte machine further expands the user’s automation possibilities, as it also offers significant advancements in wheel change and robotic workpiece handling. Specifically, on the a-axis, a user can install collet chucks, hydraulic expansion chucks or multi-range chucks. With the automated collet changer on the machine, workpieces with different diameters can be clamped with high concentricity in the unmanned loader station. The Schütte a-axis configuration on this machine also permits position-oriented clamping of non-rotationally symmetrical workpieces. In this way,

sequential workpieces with various roughing and finishing requirements can be preset on the machine for continuous processing. Likewise, this new Schütte grinding system offers scalable automation, with a 140-position tool changer, 5-24 grinding wheel magazine and a flexible robotic tool gripper for changing the smallest micro tools as available options. The same base machine can be utilized for continuous production of a single part in a work cell setup or used for sequential one-off work, as needed. The 325linear features a universal rotation a-axis with a high level of concentricity (<0.0001o resolution) and pitch accuracy, while the xyz-axis resolution is maintained at <0.1 microns. The swiveling c-axis for the grinding head has a 225o range of motion, also with <0.0001o resolution accuracy. The primary motor spindle operates up to 12,000 rpm with 15kW max. drive output, while the grinding spindle option affords a max. speed of 24,000 rpm. Linear axis travel on the machine is (xyz) 480mm x 250mm x 275mm. The machine is offered with the proprietary SIGSpro (Schütte Integrated Grinding Software) as the programming interface, allowing users to assign clamping options for each grinding operation being performed. When the support and tool guidance system are used, preset distances from the grinding wheel to the workpiece can be defined and held constant. In the 3D mode, all cycle steps can be simulated, controlled and optimized for exact estimating, collision avoidance and even external workstation integration with the other workpieces. All motion control on this new grinder is maintained on a Siemens 840D sl CNC with compatible drive technology. This new Schütte 325linear grinding machine is available for viewing at the company’s North American headquarters in Jackson, Michigan, as well as a number of the upcoming trade shows in 2015. For more information visit www.schutteusa.com or call (517) 782-3600

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www.INDMACDIG.com | MARCH 2015 | IMD |

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NEW UNITS. REMAN UNITS. PARTS. REPAIRS. WE’VE GOT YOU COVERED. Whether your equipment lifts, spins, flips, cuts, presses, injects or just moves, you can rely on Hydraulex Global’s hydraulic products and services to deliver the performance and reliability you need to keep your equipment going. We stock, as well as have the experience and expertise necessary for repairing and rebuilding piston, vane and gear type pumps and motors, valves, servo & proportional valves, cylinders and orbital motors, for most any industrial application.

Manufacturers we stock and repair. � Bosch/Rexroth � Vickers � Continental � Kawasaki

� Sundstrand � Staffa � Eaton � Parker

� Racine � Abex � Moog � Denison

1.800.422.4279 www.hydraulex.com

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© Hydraulex Global. All Rights Reserved.

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Connect with us:

| IMD | MARCH 2015 | www.IndMacDig.com

� Atos � Pegasus � Oilgear � and more


SInCE 1972

SH Series Hydraulic Plate Shears

Global Series CNC Press Brake

DHS 13 Axis Press Brake CNC V Groover

HST 300 Turret Punch

SV Series VariableRake Shears

SO Series Hydraulic Plate Shears

Laser LCF GHS Tandems

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Dealer s Welc ome For Inf ormat i on Call or E-mail

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Special Focus Case Study

Thermal Drilling

Saves Over $ 4.5Million per Year

This company manufactures automotive parts and have been in business since the mid-1900s. They produce several of the key components in the typical vehicle including the steering columns, seat frames and exhaust systems. This article concentrates on the installation of the Oxygen sensor in the exhaust system. Oxygen sensors (O2), or Lambda sensors, work in tandem with catalytic converters to reduce harmful exhaust emissions. They are good for the environment and at the same time they save us money by making sure our cars are running lean and not wasting fuel. Federal emission laws made O2 sensors virtually mandatory on all cars and light trucks built since 1981. New regulations for 1996 and newer vehicles require not only one but several sensors installed in strategic junctions in the exhaust systems. The demand for O2 sensors in exhaust system has multiplied over the years. This company needed to find more efficient ways to install these O2 sensors. An analysis of the process was conducted and the following problems were identified:

the catalytic convertor. This is very costly and a great inconvenience to the customers.

Thermal Drilling Chosen to Optimize Installation Process

The company looked for other alternatives and decided to investigate thermal drilling, a process they had seen at a trade show. This process uses friction to form the hole and pushes through a bushing formed by the material that would normally be cut using conventional drilling methods. This bushing is then tapped to provide a substitute to the welded boss. They contacted Formdrill who created prototypes using the company’s own stainless steel tubing segments to do the universal standard M18 hole and threads. The company then tested the samples provided for torque and sealing properties on the thermally drilled joints and found them to be as strong and leak-proof as the welded bosses.

Improvements in the process include: • Short cycles to thermally drill the hole and Formtap the threads --- less than 15 seconds. • No alignment problems since no extra parts are being installed. • No slag in threads since there is no need for welding. • Eliminated the welding labor and the cost of additional parts (bosses). • Eliminated the wash cycle for the parts since thermal drilling does not produce chips. More importantly, eliminated the subsequent damage to the catalytic converter from the chips remaining in the tubes after the wash cycle.

• Long cycle times to drill holes, deburr and remove chips and weld the bosses or inserts. • Alignment problems with the welded bosses would prevent the sensor probe from going in. • Re-threading of the boss to remove remaining slag from welding on the threads • Increased cost of O2 bosses • Increased costs of welding labor & supplies • Chips would remain in the tubes even though they were washed and would eventually damage

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| IMD | MARCH 2015 | www.IndMacDig.com

They installed a few in test vehicles for several months to examine how road conditions would affect these thermally formed joints and found that, unlike welded bosses, these would not come loose over time due to road vibration since the joints are part of the tube. The process was implemented. Total start up costs for tooling and accessories for this large diameter (M18) is typically around $1000. Consumables in this case include the Formdrills and Formtaps, about $440, and typically will do 4,000 to 5,000 cycles in stainless steel. Tools can be used in most drill presses, milling machines or CNC systems.


$26,990

Hydraulic SHearS & cNc PreSS BrakeS

For 10' x 1/4" Shear F.O.B. Memphis

u.S. Hydraulic SHear • • • • • • • • •

High Carbon, High Chrome Shear Blades (24) 1” Ball transfers Manual Quick Change Blade gap adj. Squaring Arm, 43.5” from Blade to end Stroke Counter Front-Controlled Power Backgauge Blade Guard, Micro Switch protected Hydraulic, Electrical Overload Protection Automatic Swing-up on Backgauge

• • • • • • • • •

(3) Bolt on Table Segments Hold-downs faced with Anti-mar Neoprene Swing Beam Design Pressure Sensing Hold Downs Electric Stroke Adjustment Operator Control Console Full-length Shadow Lighting Low noise Gear Pump (3) Support Arms & (1) Squaring Arm

$41,990

For 155 Ton. x 13' Brake F.O.B. Memphis

u.S. Hydraulic cNc PreSS Brake • U.S. INDUSTRIAL 2-AXIS CNC BACKGAUGE Controls Both Ram Depth & Backgauge Positioning Storage Capacity: 100 Programs of 20 Bends/Program • Forged Heavy Duty Cylinder and Cylinder Body • Three Speed Ram • Rapid Approach, Bending Cycle, Rapid Retreat

• Inching, Single Cycle, and Continuous • Ram Deflection Adjustment • Mechanical Ram Depth Control • Massive Torsion Bar for Parallelism • All Steel Construction • Bottom Time Delay • Gooseneck Punch • 8-Way Die

maNy otHer SizeS iN Stock: shears 6' - 13' Lengths ¼" - ¾" Thickness; Other sizes can be special order

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Brakes 4' - 13' Lengths 22 Tons - 250 Tons; Other sizes can be special order

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AmCon Design & Contract Manufacturing Expos See Manufacturing’s latest cutting-edge technologies at any of our upcoming shows

Spring Schedule Seattle (Bellevue), WA March 24-25 Orlando, FL April 7-8 Denver, CO April 28-29 Kansas City, KS May 12-13 Phoenix, AZ June 2-3 FREE ADMISSION • FREE PARKING • FREE SEMINARS • Design • Engineering • Prototyping • Machining • Cutting • Grinding• 3D Printing • Forming • Fabricating • Rubber • Plastics • Components • Castings • Molds • Tools • Dies • Patterns • Finishing • Assembly • Fixtures • Electronics...and much much more. Register Today at www.amconshows.com, or just call 800-829-7467 40

| IMD | MARCH 2015 | www.IndMacDig.com


the best tool cabinet youâ&#x20AC;&#x2122;ll ever buy guaranteed for 55 years

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Special Focus Case Study

Roxtec Cable Sealing

Enables Custom

Motor Controllers

Roxtec cable sealing frame helps customer create custom motor controllers to include more power cables, meet international standards and reduce installation time Meeting the demand of global customers is no easy task. Roeslein & Associates, Inc., based in St. Louis, is an engineering, fabrication and construction firm that specializes in modular systems. When building equipment for customers all over the world, the company uses AllenBradley® ArmorStart® distributed motor controllers from Rockwell Automation to provide conveyor control. Roeslein’s global base presents challenges for its control systems due to the variation of applications and differences in cabling standards for each country. These variables present situations in which the firm often needs to add or remove cables in the ArmorStart®. Roeslein says its customers often need more cables to bring in 3-phase and control voltage for new installations that a standard CGB could not provide. “The gland plate on the bottom of the ArmorStart has two round knockouts, and Roeslein needed one square hole,” notes Ray Hoelting, electrical engineering manager at Roeslein & Associates, Inc. “The high cost of the CGBs to perform this task, along with the issues of using a single-hole CGB for two cables, was a challenge,” he adds. To resolve these challenges, Roeslein had new gland plates laser-cut by a local fabricator, and asked Rockwell Automation Encompass™ Product Partner, Roxtec, a provider of cable sealing systems, to supply a flexible solution that could adapt easily to varying cable demands. The company’s EzEntryTM cable sealing system allowed for manageable wire installation into the ArmorStart motor controllers. The Roxtec cable sealing system is designed to simplify cable sealing in the equipment manufacturing industry. It enables multiple pre-terminated cables of different sizes to be routed and sealed in one single frame opening. The seal has a lightweight composite frame with integrated gasket, and consists of a single-side installation with integrated compression. Hoelting says he chose Roxtec for its cable sizing flexibility. “Since we use different types of cable with varying jacket thickness, and in some cases varying gauges of wire, Roxtec gives Roeslein the flexibility without having to change part numbers all the time, allowing us to have a standard that will not change from

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| IMD | MARCH 2015 | www.IndMacDig.com

project to project.” The adaptable design of Roxtec cable sealing systems offers flexibility to cover all of Roeslein’s projects, reducing engineering and procurement time. Bret Caywood, key account manager, Roxtec notes this standardization using the cable sealing frame enables Roeslein’s engineers to make small changes in diameters without having to wait for specifics and details from the design group. “With our cable sealing system, Roeslein has the ability to peel layers from the modules to adapt to larger power cable diameters, making it more flexible to different types of cabling used in different countries,” adds Bret Caywood. Using this flexible cable sealing system helped Roeslein meet the demand of its global customers, as the adaptable one-size-fits-all design allows the company to easily accommodate cabling standards of other countries. However, the company also reaped other benefits offered by Roxtec sealing solutions. “Our installation time is now cut in half — from 1 hour down to ½ hour per drive,” says Hoelting. “A typical system will have anywhere from 100 to 150 ArmorStart drives. Roeslein will assemble the custom gland plate and the cable sealing system ahead of time on an assembly line, which reduces the full installation time.” Caywood notes that using the sealing system also keeps out dust and helps ensure the safety of Roeslein’s equipment, and also helps ensure a better quality installation. “In the past, we would need to punch the CGB knockouts larger to fit the larger CGBs because of the cable we use. The issue arises when you are trying to punch the gland plate provided. This can cause warping and in some cases destroy the gland plate altogether. With this solution, we can ensure the environmental rating of the ArmorStart,” Hoelting explains. In addition, the solution eliminates rework caused by the wrong size CGB being used, further reducing installation time. Hoelting says the new system also has cut hardware costs, and replacement gland plates are no longer needed to replace warped or broken units, including incurred shipping costs for those replacements. “The decreased installation time in our factory and on-site translates into better utilization of labor for project work,” adds Hoelting. For more information visit www.rockwellautomation.com/ go/p-roxtec


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Case Study

a new, environmentally friendly

high flow pump unit Boskalis Nederland is a part of Royal Boskalis Westminster N.V. Boskalis was established in 1910 and has expanded from a local dredging contractor to a leading global maritime services company with over 11.000 employees. Originally, dredging and earth moving were the core activities of the company. They are now additionally active in the construction and maintenance of harbours, land reclamation, inland infra, and offshore energy sectors.

The Challenge

Boskalis Technical Service Nederland (their internal rental company) in Capelle aan den IJssel manages several mobile pump units with high and ultra high flows. Boskalis clearly prefers environmentally friendly equipment and has very specific requirements from their pumps which include; • The pump must have a minimum capacity of 5000 m3/hr and a pressure in excess of 3 bar; • Excellent suction capabilities (NPSHr curve) and suitable for use as a dewatering pump; • High fuel efficiency combined with the lowest exhaust emissions; • The pump unit should fit into a 20 ft. container for easy transport; • The maximum weight should be no more than 12,000 kilograms. Boskalis has a number of widely divergent projects around the globe. This makes multi-functionality and ease of logistic handling important factors in the purchase of new equipment. In addition, durability and corporate social responsibility are central to the company’s values. As an example Bas van den Brand, a technical superintendent with Boskalis Nederland, mentions the topic of weight. “For a pumpset of this size, 11 to 12 tons is usually the maximum permissible due to limitations in handling on site. Also, the soil layers can be substantially

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| IMD | MARCH 2015 | www.IndMacDig.com

compacted and cannot always carry the weight”.

The Solution

Early in October 2014, Boskalis Nederland officially commissioned the delivery of a BBA high flow pump unit of the type BA-C500S11 D711 with a very attractive efficiency of 86%. The auto prime pump provides a capacity of 5500 m3/hour (24000 US GPM) and a maximum head of 37mwk (120 ft). The pump is driven by a modern Stage IV Volvo Penta diesel engine; the TAD1374VE. This provides a power of 375kW and delivers the lowest specific fuel consumption in its class (207 g/kWh). Exhaust gas is treated using AdBlue®. It is fully equipped with the newly developed, extremely silent and light weight canopy and its dimensions ensure that it fits into a 20 ft. container without any problems. The total weight of the pump unit is just 10.800kg!

The Result

The new BA-C500S11 has now been deployed in a first project in Muiden. The A1 highway is being widened and partially rerouted. The Boskalis Nederland employees on-site are very impressed with the pumping performance, especially with regards to the low noise emissions. Upon commissioning positive feedback abounded: “This pump unit only has to work half throttle to do the job – at 1250 rpm it provides as much capacity as the old one at 2000 rpm”. “Incredible, there’s not even any smoke from the exhaust at start-up”. “It’s amazingly quiet” “The former pump unit regularly clogged up due to solid materials as a result of the vertical drainage hose we use here – fortunately the BA-C500S11 can just pump it”. BBA Pumps has decided to include this pump unit in its standard product range. Henno Schothorst, BBA Pumps’ Product Manager commented, “We can’t ignore this any longer; this is a pump unit for the future”. For more information visit www.bbapumps.com


Ind Machinery FPB.pdf

1

11/19/14

9:26 AM

www.INDMACDIG.com | MARCH 2015 | IMD |

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POWERFUL THE DRIVE TECHNOLOGY SHOW

OCTOBER 20-22, 2015 DETROIT, MI COBO CENTER

CONNECTIONS

SAVE THE DATE

FOR THE DRIVE TECHNOLOGY SHOW OF THE YEAR! GEAR EXPO 2015 brings together the full range of experts — design, manufacturing, application engineering — all in the same place — Cobo Center, Detroit, October 20–22. From a single gear to complex drives, GEAR EXPO covers it all… • More exhibitors — from gear making machines to systems integrators. • More education sessions — from metallurgy and geometry to maximizing power density.

GEAR EXPO 2015 is the place to be. • Make powerful connections. • See the latest technology in action. • Get the inspiration you need to take your products to the next level. Improved drive technology is critical to achieving higher efficiencies and longerservice life. All the information and answers you need will be at GEAR EXPO 2015.

• More attendees — buyers and makers from automotive, construction, mining, agriculture — wherever high-performance drives are critical. • More solutions — meet the experts and evaluate your capabilities.

Registration opens in spring 2015 at www.gearexpo.com 46

| IMD | MARCH 2015 | www.IndMacDig.com


designers and builders of hydraulic products and custom assemblies power units… As designers and builders of custom hydraulic assemblies, MacMillin offers solutions for both your system and physical requirements. Wide range of capacities and components to suit every application. Both horizontal and vertical configurations. circuit-block manifolds… With MacMillin

“Circuit Blocks”, numerous valves and controls can be plugged in to a single space-saving manifold. Eliminates troublesome plumbing problems, such as leaking or broken hose and pipe connections, that can cause system failure.

High Speed Drilling & Tapping Units High Speed Drilling & Tapping Units High Speed Drilling TappingHeads Units • Drill & Tap Feed Units • & Multi-Spindle

pump motor mounts… Strong lightweight aluminum alloy castings completely enclose motor shaft and coupling, providing greater safety and quieter operation. Assures accurate alignment without bedplates, brackets or shims. Fractional to 200 hp motors. 7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076

Phone: 847-676-2910 Fax: 847-676-0365 www.macmhydraulic.com

• Drill & Tap Feed Units • Multi-Spindle Heads • Lead Screw • Clutch Tappers • Drill & Tap FeedTapping Units • Multi-Spindle Heads • Lead Screw Tapping • Clutch Tappers Servo Driven Ball Screw RailTappers Units • •Lead Screw Tapping • Clutch • Servo Driven Ball Screw Rail Units • Servo Driven Ball Screw Rail Units

DRILL. TAP. REPEAT. DRILL. DRILL. TAP. TAP. REPEAT. REPEAT. Engineered Tough for Year After Year Reliability Engineered Tough for Year After Year Reliability Engineered Tough for Year After Year Reliability

Hypneumat.com Hypneumat.com Hypneumat.com 414-423-7400 414-423-7400 414-423-7400

our clients include: • High quality • Lightweight • Innovative • Competitively priced • Flexible • Customizable • Smooth Running • Cutting Edge • Versatile • Durable • Single Rail & Double Rail Girders • 3,000 lb load capacity• German Design

BMW, Mercedes-Benz, Volkswagen, Rolls Royce, Porsche, Audi, Volvo Trucks, Fiat, and many more!

lifting axis The lifting axis from eepos is based on the aluminum standard system and can be used electrically, pneumatic or by spring balancer.The rollers of the adjustable guidance glide on high-precision, hardened round steel bars which allows excellent motion and low wear operation. Other features include; · assembly dimension and stroke can be individually configurable · lifting capacity 1,000kg, higher loads on request · up to 2,500Nm torque with off-center loads

www.eepos-us.com

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Profile

of

The Science & Art

Making Springs Many people see a spring and immediately think of the Slinky, an enduring child’s toy invented in the ‘40s. Some might venture to ask, “How difficult can that be?” Dismissing long held stereotypes springs are easy to make, Bill Betts, vice president of Betts Company says, “Spring manufacturing requires both a scientific approach and an artisan’s touch.” Betts Company has a long history of blending art and science to make springs dates back to its beginning in 1868 on Market Street in San Francisco. Now in its sixth generation of continuous family ownership, Betts Company continues to live up to the reputation of its founder, William Michael Betts, who built a business well-known for

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the design and manufacturing of high quality springs. The company’s legacy division, Betts Spring Manufacturing, continues to follow the motto of its founder: “Building Well and Serving Better.” Now headquartered in Fresno, California, Betts Company is organized into three distinctly branded operating divisions. In addition to Spring Manufacturing, the company has a wholesale parts distribution and service business, Betts Truck Parts and Service, and BettsHD, which manufactures spray suppression and fender products. Adapting to ever changing market demands has played a key role in the success of Betts Spring Manufacturing.


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Our mission is not to sell a product, but to sell a solution. We can design a custom Sky Hook with capabilities that no off-the-shelf product in the world can offer. Going far beyond dimensional changes with options like clutch brake, cable unit, stainless, cleanroom package and more, we are confident that we have the tools to meet your exact needs!

www.skyhookmfr.com

ATTCO, Inc. DBA Syclone ATTCO Service • 8395 W. Idaho Blvd., Letha, ID 83636 • Phone: 208-365-5770 • Fax: 208-365-5771 | MARCH 2015 www.INDMACDIG.com

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Profile “Our company started out manufacturing carriage springs, making us an early entrant into the transportation sector,” explained Marcus Shively, vice president of business development for Betts Company. “As rail transport was introduced into the West, we became extensive producers of springs for the railroads. As heavy duty trailer applications came into being, we were in the forefront there, and have also been at the forefront of other spring designs and technology. We have been a partner to our customers throughout our history and they can always look to us to provide them solutions to their needs.” One unique attribute of Betts Spring Manufacturing, a custom ISO 9001 certified spring manufacturer, is its ability to manufacture a wide variety of springs. Most spring companies specialize in niche areas. Betts Spring Manufacturing utilizes hot and cold wound processes for coil springs, leaf springs and select smaller wire springs and metal stampings. Cold wound coil spring capabilities include compression, extension and torsion. To help educate customers, Betts Spring Manufacturing is producing a library of videos to explain the various processes they follow, such as hot wound coiling, stress relieving and quality control. Initial videos are maintained on their newly created YouTube channel: https://www.youtube. com/user/BettsSpringCompany Everything at Betts Spring Manufacturing is made to order to fit a wide variety of applications in the automotive aftermarket, construction, agriculture, oil and gas, mining, military, and trucking industries. In the performance, racing, and off-road sectors of the automotive aftermarket, Betts Spring Manufacturing designs, develops, and manufactures leaf and coil springs

for all types of aftermarket applications including but not limited to: lift and lowering, racing, performance, and offroad suspension solutions. Additional value-add services include rapid prototyping, floor stocking, and import management programs. Betts Spring Manufacturing utilizes a variety of methods, including careful monitoring, measuring and validation, to continually keep a high level of quality in all of its operations. Joe Devany, who oversees the company’s spring manufacturing operations, notes because they are ISO90001 certified they follow in-process inspection, during each manufacturing operation. “In the unlikely event we find any parts outside of required tolerances, we stop the operation,” explained Devany. “This quality system ensures substandard parts never reach our customers. Whenever a bad part is produced, our internal staff inspects the entire lot before they are transferred to the next step in the manufacturing process. There is an in-process inspection setup where everything is documented and operators use a variety of measuring devices, tools and testers to make sure the parts are meeting the required specifications.” Betts Spring Manufacturing believes its springs are only as good as the quality systems used to manufacture them. “Systems such as our state of the art hot coil furnace that are both environmentally friendly and extremely efficient is an example of taking existing processes and systems and improving on them,” said Betts. “Meeting a customers coil spring specification is only part of the process we use along with our ISO certified quality systems to ensure the production of a great spring.” Betts says the relentless execution of its goal to produce high quality springs is a value that has never gone out of style and is one of the secrets that has kept the company in business for nearly 150 years. In addition, Betts says, “We are proud to say we are Made in the USA.” For more information, visit www.BettsSpring.com or phone 559-498-3304


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DO YOU WANT TO BE PART OF THE SOLUTION? THE PROBLEMS FACING U.S. SMALL MANUFACTURING ARE NOT JUST IN ONE SECTOR OR IN ONE REGION OF THE COUNTRY. OWNERS AND MANAGERS IN ALL THE U.S. MUST WORK TOGETHER TO SOLVE THEIR COMMON PROBLEMS: — Do you need skilled workers to fill your needs now and in the near future?

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Contact us today by going to www.ntma.org and filling out an online application. MANUFACTURING AMERICA’S FUTURE

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STRUCTURAL STEEL CO., INC. STRUCTURAL STRUCTURAL STEEL STEEL CO., CO., INC. INC.

Essex Provides: Essex Essex Provides: Provides:

• Pre-Engineered Buildings Built To Withstand The • Pre-Engineered Buildings Built • Rugged Pre-Engineered Buildings Built To To Withstand Withstand The The Northeast Winters. Rugged Rugged Northeast Northeast Winters. Winters. • • Commercial, Commercial, Industrial Industrial & & Agricultural Agricultural Buildings Buildings Built Built • Commercial, Industrial &Needs. Agricultural Buildings Built To Satisfy Your Building To Satisfy Your Building Needs. To Satisfy Your Building Needs. • Steel Structure Sub-Structure, & Sheeting • • Steel Steel Structure Structure Sub-Structure, Sub-Structure, & & Sheeting Sheeting

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STRUCTURAL STEEL CO., INC. STRUCTURAL STEEL CO., INC. STRUCTURAL STEEL CO., INC. 607 Route 13, Cortland, NY 13045 607 Route 13, Cortland, NY 13045 607 Route 800-323-7739 13, Cortland, NY 13045 National: National: 800-323-7739 National: 800-323-7739 607-753-9384 • FAX: 607-753-6272 607-753-9384 • FAX: 607-753-6272 607-753-9384 •• FAX: www.essexstructuralsteel.com 607-753-9384 FAX: 607-753-6272 607-753-6272 www.essexstructuralsteel.com www.essexstructuralsteel.com 607 Route 13, Cortland, NY 13045

nOw a part Of rOckfOrd-ettcO prOcunier

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Our Bench, Horizontal, Floor and Automated Machines are used throughout the Stamping, Die Casting, Screw Machine, and CNC Parts Manufacturing Industries. Available with Quick Change Tooling or Multiple Spindle Configurations, SPEEDYCUT will convert secondary operations into PRIMARY PROFITS! Over 8,000 Machines sOld DISTRIBUTOR • NO PUSH or PULL INQUIRIES • Precision Loaded Gear Lead System INVITED! • No Part Lift Up • Easy, Quick Fixturing & Set Up • Largest Worldwide Inventory of Parts, Gears & Tooling • Low Maintenance for Years of Dependable Production • Tap Range #000 to 3"

call 800-781-tapp (8277) for a catalog! 1422 NW Commerce Centre Drive • Port St. Lucie, FL 34986 Fax: 772-461-6362 • Email: speedycuttapping@aol.com

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Hydra Service, Inc Wastewater Pumps, Grinder Stations, Process Equipment, Generators, Motors & Panels, ABS, Godwin, Toyo, Yamada, Aeration Industries, AMWELL, IronBrook Partners Warrior, AL, 800-749-3569 • Pelehatchie, MS, 888-258-1892 Robertsdale, AL, 800-847-5006 • Debary, FL, 800-323-1731

www.hydraservice.net


surplus buying & selling

we want to buy your surplus or underutilized machinery! We buy single machines or entire plants and are always looking for: • Late Model CNC Machines • Hardinge Machines • Fabricating Equipment • Toolroom Machinery

Email or call us today! sales@actionmachinery.com

610.691.6677

www.actionmachinery.com a leading distributor of Quality machine tools & fabricating eQuipment 2320 highland ave., bethlehem, pa 18020 (ph.) 610-691-6677 (fax) 610-694-0944

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WEBSITE

www.raco.com

for specifications & photos on over 1000 machines in our inventory!

MORI SEIKI #SL65A CNC Turning Center, Fanuc 16T, 4.1" Sp. Bore, Chuck, Tailstock, Chip Conv., 50 HP, 1996

#273A CINCINNATI HEALD Internal Grinder, Ext. Bed, 3 Red Hd. Sp., Chuck, Tooling, 5 HP, 1977

104" X 3/4" AKYAPAK Hydr. 4 Roll Plate Bending Roll, #AHS16/20, PLC Touch Screen, Hydr. Drop End, 20 HP, 2004

13.8" x 40" STUDER CNC Cylindrical Grinder, #S35R, Fanuc 16T CNC, 20" x 3-1/4" Wheel, Cool/Filtr., 10 HP, 1988, Retro. & Rebuilt by Studer 2000

138 Ton AMADA CNC Press Brake #FBD1253NT, Upacting, Hydr. Amada AMNCB 7 Axis CNC, 118" O.A., 106" B.H., 5.9" Stk., 15 HP, 1999

OKUMA #ES-L8 CNC Turning Center, OSP-U10L CNC, 8" Ck., Tailatock, Chip Conv., 10 HP, 2000

88 Ton AMADA CNC Press Brake #FBD8025NT, Hydr., Upacting, Amada AMNCB 7 Axis CNC, 98" O.A., 85" B.H., 5.9" Stk., 10 HP, 2000

MAZAK #FJV35/80 Bridge Type CNC Vert. Machining Center, 78.7"X, 31.5"Y, 23"Z, Cat.50, Mazatrol M Plus, 40 ATC, 6K RPM, Tooling, 1998

10" x 10" AMADA #HA250W Automatic Horiz. Band Saw, 1-1/4" Blade, Hydr. Vises, Chip Auger, 5 HP, 1993

40/52" x 80" SUMMIT Hvy. Duty Lathe #40DC, 5-1/2" Sp. Bore,

12' X 1" ACCURSHEAR #8100012, Hydr., 48" B.G., Sq. Arm, 4 Fr. Arms, Extra Blades, 75 HP, 1989

5.1" TOSHIBA Tbl. Type Horiz. Boring Mill #BFT-13W2, 48" x 98" Tbl., 98" Cr., 71" Vert. #50 Tpr, P.D.B., D.R.O., Way Bed, Pendant, 1975

JUST PURCHASED

56" BULLARD Dynatrol CNC VTL, Fanuc 11TT, Turret & Side Hds., 48" Vert., 3 Jaw, 50 HP 56" BULLARD Dynatrol Vert. Boring Mill, Ram & Side Hds., 60" Under Rail, 3 Jaw Ck w/4 Jaws, 60 HP, 1968, Excellent

42" BLANCHARD Rot. Surf. Grinder #22C, Mag. Chuck, Dresser, Conv. Base, Coolant, 50 HP, 1976 OKK #MCV820 CNC Vert. Machining Center, 70"X, 32"Y, 28"Z, Cat.50, OKK GMC CNC, 30 ATC, 25 HP, 1995 7.8"x11.8" TSCHUDIN CNC Cyl. Grinder #PL24, Usach Open Arch. CNC, Marposs P5 Gauging, SBS Balancing Sys., 10 HP, 2001, CNC Upgrade 2014, From Medical Device Mfg. 6" MITSUBISHI CNC Floor Type Boring Mill, Ram Type, 393"X, 78"Y, 27.5"Z, Fanuc 18i CNC, 60 ATC, 1988, Retro. 2001 HAAS #HL2 CNC Turning Center, 8" Ck., 12 St. Turret, Progr. Tailstock, Chip Conv., 15 HP, 1995

8' X 19" OOYA Radial Drill #RE3-2500, #5 MT, 2150 RPM, Coolant, Box Tbl., 15 HP, 1976

OKUMA #MX-45VAE CNC Vertical Machining Center, 30"X, 18"Y, 17.7"Z, 7K RPM, OSP700M CNC, 20 ATC, 2000

FADAL #VMC6535-50 CNC Vert. Machining Center, 65"X, 35"Y, 34"Z, 50 Tpr., Siemens 810D CNC, 7500 RPM, 32 ATC, 45 HP, 2005 FRYER CNC Bed Type Vert. Mill, #MB14, 3 Axis CNC, 40"X, 20"Y, 25"Z, 40 Tpr., Anilam 1400 CNC, 5 HP, 1998 (3)

www.INDMACDIG.com | MARCH 2015 | IMD |

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surplus buying & selling

Charleston Annex Corporation Metalworking Machinery • plants • bought, sold & liquidated 301 Post Office Drive, Suite D • Indian Trail (Charlotte) NC 28079 Phone: 704-821-7370 • Fax: 704-821-7392 • email: markm@charlestonannex.com

POREBA 53” X 236” MANUAL ENGINE LATHE

DAVI MC4P 4-ROLL CNC HYDRAULIC ANGLE BENDING ROLL

CINCINNATI 12’ X ¼” CNC HYDRAULIC PLATE SHEAR

DC MORRISON 1-1/4” KEY SEAT MACHINE

PACIFIC 300 TON X 30’ HYDRAULIC PRESS BRAKE

KITAMURA HX630I CNC 4-AXIS HORIZONAL MACHINING CENTER

PEDDINGHAUS OCEAN AVENGER CNC BEAM DRILL LINE

ANAYAK LARGE CAPACITY 4-AXIS HORIZONTAL BORING MILL

Charleston annex wants to turn your surplus metalworking maChinery into Cash!!! one maChine or an entire plant! CNC HORIZONTAL BORING MILLS 6’ GRAY CNC Floor Type Horizontal Boring Mill, Allen Bradley 9/260 CNC Controls, 120” Vertical Travel, 240” Horizontal, Model 660FC (#1628) 8’ INGERSOLL Floor Type Horizontal Boring Mill, Model Infeeding Column, Pendant Controls, 5-Axis Digital Readout System (1629) 6’ GIDDINGS & LEWIS NC Floor Type Boring Mill, Model G60FX with 108” Vertical Travel, 288” Horizontal, (2) Rotabs, 2002 CNC Control (#1621) 6” GIDDINGS & LEWIS MC-60 CNC Table Type Horizontal Boring Mill, Spindle Diameter 6”, Taper in Spindle #50 ANSI, Built in Rotary Table, Giddings & Lewis 8000-C CNC Hand Held Pendant, CH-8 Davis Facing Head with Auto Coupling System, Single Point Treading, Chip Conveyor with Elevator, Inspect in Plant Under Power, sn:450-297-03 (1787)

HORIZONTAL BORING MILLS 4” GIDDINGS & LEWIS Manual Table Type Horizontal Boring Mill, Model 70A-DP4-T, Table Size 36” x 74” (with (7) 13/16” Tee Slots & (3) ¾” Key Slots, Approx. 72” Table Travel, Approx. 60” Saddle Travel, 55” Head Vertical Travel, 28” Spindle Travel, Spindle Taper #50 with Power Draw Bolt, Main Motor 20 HP (1790) WOTAN 4-5/8” Manual Horizontal Boring Mill, Model B105M, Travels 68” x 57” x 53”, #50 Taper, Built In Rotary Table size 55-1/4” x 44-1/4”, DRO, Full Pendant Control (1840) 5” GIDDINGS & LEWIS 70A-DP5-T Table Type Horizontal Boring Mill, 5” Spindle, #50 Taper , Vertical Y-Axis 96”, Cross X-Axis 132”, Saddle W-Axis 80”, Spindle Z-Axis 36”, Table Size 60” x 144”, sn:150-789 (1910)

veRTICAL BORING MILLS FARREL Manual Vertical Boring Mill, Model 120” VBM-ADJ RAIL, 75HP DC Main Drive Motor, 120” Table Size, 90” Distance Under Rail, 82” Ram Stroke, 16 Speed Changes, 127” Maximum Swing, Full Pendant Controls, REDUCED PRICE (1768) KING Hi-Column Vertical Boring Mill, Table Main Drive Power 75 HP, 3 Heads, Maximum Swing 56”, Table Size 52” 4-Jaw, Height Under Rail 72”, Variable Table Speeds 2.7-100 RPM, 7 Speed Changes, sn:20112, upfit in 2013 (1727)

CNC HORIZONTAL MACHINING CeNTeRS KITAMURA HX 630I CNC 4-Axis Horizontal Machining Center, X-Axis 39.4”, Y-Axis 31.5”, Z-Axis 32.236”, B-Axis .001 N/C Rotary, Spindle Speeds 12,000 RPM, Pallets 2, Pallet Size 24.75” x 24.75”, Full Contouring B-Axis 360,000 Degrees, Excellent Condition, mfg. 2008 LOW HOURS (1837) 2001 ANAYAK Large Capacity 4-Axis Horizontal Machining Center, Model HVM-H3300, X-Axis 106”, Y-Axis 78”, Z-Axis 47”, 31” Tsudakoma 4th Axis Rotary Table, Table Size 134” x 36”, Sub-Table 120” x 36”, Cat #50 Taper Spindle, 6,000 RPM’s, 200 IPM, 40 Pocket ATC, Fanuc 16i-MA CNC Pendant Control (1905) OKUMA MA-60HB CNC Horizontal Machining Center, X-Axis 39.37”, YAxis 31.49”, Z-Axis 31.88”, Pallet Size (2) 24.80” x 24.80”, 1 Degree Indexing, 50 Taper, OSP-U100M CNC Control, 60 ATC, Hi-Pressure Thru Spindle (1896) OKUMA Space Center MA-800HB CNC Horizontal Machining Center, X-Axis 55.12”, Y-Axis 49.21”, Z-Axis 49.21”, Pallet Size (2) 31.5” x 31.5”, 1 Degree Pallet Indexing, 12,000 RPM Spindle Speed, NT50 Spindle Taper, Okuma OSP-P200M CNC Control, 60 ATC, Coolant Thru Spindle, sn:129514, mfg. 2008 (1895) MAZAK FH580/40 CNC Horizontal Machining Center, (2) Pallet 19.6” x

19.6”, 360 Degree Rotate, X-Axis 27”, Y-Axis 24”, Z-Axis 25.9”, #40 Taper, 12,000 RPM, 60 ATC, with Mazak M Plus CNC Controls (1897)

CNC veRTICAL MACHINING CeNTeR OKUMA Millac 852V CNC Vertical Machining Center, X-Axis 80.71”, Y-Axis 33.49”, Z-Axis 29.53”, Table Size 86.61” x 33.46”, BT50 Taper, Okuma OSP-P200M CNC Control, 36 ATC, High Pressure Coolant Thru Spindle, sn:85684, mfg. 2008 (1894)

KeYSeATeR DC MORRISON 1-1/4” Key Seat Machine, Model K, sn:K834131, mfg. 1983 (1907)

DRILLS IBARMIA 4-B-32 Southbend 4-Head Production Drill Table, Throat Cap. 29” Diameter, Drill Cap. 1.3”, Quill Travel 7.87”, 9 Speeds (4 spindle heads), 1 Head Equipped with Tapping, sn:656-E, mfg. 1983 (1899)

CNC FLAT BeD LATHeS MONARCH Heavy Duty CNC Flat Bed Lathe, Model 40/25, 24” Chuck, Swing Over Bed 48”, Swing Over Cross Slide 33.5”, CC 168”, 4.12” Spindle Hole, New Motor 50 HP, 6 Position Indexable Turret, with Fagor 8055 CNC Pendant Control (2006 Retrofit), Extra Tooling, Chucks, Turrets, Steady Rests, Manual and Documentation, Very Good Condition, sn:50287 REDUCED PRICE (1806)

CNC DUPLICATORS GEKA CNC Plate Duplicator/Punch, Model Paxy 2000 (Puma 220/PD) Capacity (W&L) 30” x 80”, Max. Thickness 1-9/16”, Throat Depth 36”, Punching Capacity Squares 1-1/8” x 1-1/8”, Rounds 1-1/2”, Large Assortment Punches & Dies, Ball Work Table, Fagor Paxy 2000 CNC Controls, Foot Actuator, sn:312 (1851)

FLOOR PLATeS (10) 90” x 215” x 19” Cast Iron T-SLOTTED FLOOR PLATES, matched to bolt together (1630)

CNC PLATe PUNCHeS CONTROLLED AUTOMATION 175 Ton CNC Plate Punch, Model 2AT-175, 30” x 60” Max. Plate Size, 1 ½” Max. Material Thickness, Max. Hole Size 2 5/16”, Max. Angle Size 8” x 8” x 1-1/8”, mfg. 1996 (1801)

BeAM LINeS PEDDINGHAUS OCEAN AVENGER CNC Beam Drill Line, MDL1000, Installed 2007, 60’ Profile Size with Optional Rush 250A Drill Grinder, Video on Website, sn:49099 (1878)

BeNDING ROLLS HAEUSLER 6” x 6” x ¾” Horizontal Angle Bending Roll, Model HPR330-H, 40 HP, 23 FPM Roller Speed, Mfg. 1998, sn:97-1785 (1672) CRAIG AND DONALD 5” X 5” X ¾” Angle Bending Roll, Model #4, Angle Bending Cap. (Leg Out) 6” x 6” x ½”, Main Motor (440 Volt) 15 HP, sn:8/50 (1799)

BeNDeRS HAEUSLER 6” x 6” x ¾” Horizontal Angle Bending Roll, Model HPR-330H, Diameter of Bending Rolls 20.47”, Main Motor 40 HP, Round Bar Capacity 4.92”, Square Bar Capacity 4.3” x 4.3”, Pipe Capacity 8.6” OD x .279” WALL, Square Tube 7” x .39 WALL, Max. Beam Capacity (Hard Way) W8x24x240” Dia., mfg. 1998 (1672)

ROTARY TABLeS WOTAN Motorized Infeeding Rotary Table, 67” x 60” Capacity with Control (1725)

GIDDINGS & LEWIS 48” X 72” Hydrostatic Rotary Table, 25,000 Load Capacity, 6 T-Slots, Overall Height 15 ½”, M fg. 1998 (1720) 36” X 36” CINCINNATI GILBERT Air Lift Rotary Table, Overall Table Height 11.25”, 4 T-Slots, Width of Top T-Slots .75”, Width of Bottom T-Slot 1.5”, Depth of T-Slot 1.5”, Distance Between T-Slots 8.5”(1773)

eNGINe LATHeS SUMMIT 39.5” x 134” Hollow Spindle Engine Lathe Model 38-12XRO, 12.5” Spindle Bore, Taper Attachment, Rapid Traverse, Power Tailstock, Inch/Metric Threading, Steady Rest, sn:49503001 REDUCED PRICE (1833) POREBA 53” x 236” Manual Engine Lathe, Model TR135B1x6M, 53.14” Swing Over Bed, Over Cross Slide 40.15”, Swing in Gap 66.92”, 4.72” Bore, Distance Between Centers 236.22”, Inch/Metric, 31.5” 4-Jaw Chuck, 49” 4-Jaw Chuck, Tool Post, Taper Attachment, Power Rapid, Tail Stock, Steady Rests (1877) LEBLOND 36” x 228” Engine Lathe, Model NK, Max. Swing 36”, Max. Distance Between Centers 228”, Bore 2-1/4”, 24” 4-Jaw Chuck, 30 HP, Threading, Steady Rest, Rapid Traverse, Trak 2-Axis DRO (1874) STANDARD MODERN 20” x 80” Engine Lathe, Swing Over Bed 22”, Swing Over Cross Slide 12”, 80” CC, 12” 3-Jaw Chuck, Face Plat, 10” Steady Rest, Inch/Metric Treadhing (1900)

CNC LATHeS DAEWOO LYNX 200B CNC Lathe, Model 200B, 8” Chuck, Swing Over Bed 18.11”, X-Travel 6.3”, Z-Travel 13”, Fanuc 21-T, Tool Presetter, Auto Gantry Load/Off Loader, Chip Conveyor, sn:L2000824 (1844)

PReSS BRAKeS PACIFIC 300 Ton x 30’ Hydraulic Press Brake, Model K300-30, Overall Bed Length 30’, Distance BH28 5-1/2”,Bending Cap. ¼” x 24’, 12” Stroke, Open Height 20”, Closed Height 8”, Throat Depth 10”, Tonnage Control, 3 Speed Unit, Excellent Condition REDUCED PRICE (1848)

ROLLS DAVI MC4P 4-Roll CNC Hydraulic Angle Bending Roll, 4” x 4” x ½” Angle Out/Angle In, Like New (only 15 hours use), sn:20820017, mfg. 2011 (1911)

SHeARS CINCINNATI 16’ x 3/8” Mechanical Plate Shear, Model 4316, Cap. 16’ x 3/8”, 48” Front Operated Power Back Gauge, Hold Downs 17, Left Hand Squaring Arm, Palm Buttons (1847) CINCINNATI 12’ x ¼” CNC Hydraulic Plate Shear, Model 2500CH x 12’, Front & Rear Gauging, Probing, Left Hand Squaring Arm w/ Gauging, (3) 79” Sheet Support Arms, Rear Discharge Conveyor, Bushman Mod. 5600 10 T Adjustable Sheet Lifter, Spare Blades, Cutting Length 12’, Cutting Thickness ¼”, 48 “ Programmable Back Gauge Travel, 25 HP (1888)

ANGLe PUNCH LINe FRANKLIN Angle Shear, 90 Ton, 6’ x 6’ x 5/8” (1582)

GRINDeRS CINCINNATI 12” x 36” Universal Cylindrical Grinder, Max. Swing Over Bed 12”, Distance Between Centers 36”, Variable Speed Workhead with Tailstock, Universal Grinding Head, Swing Down Internal Grind Motor (no spindle), Coolant System, Assorted Centers (1867) MATTISON 42” Rotary Surface Grinder, 42” Diameter Table, 5/8” Approx. Chuck Life, Max. Swing Inside Guards 56”, (6) Table Rotation Speeds 2-28 RPM, 75 HP, Magnalux Variable Power Controller,

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| IMD | MARCH 2015 | www.IndMacDig.com

Head Rebuilt in 2001 (Very Good) (1872)

WeLDING HOBART/PANDJIRIS Welding Manipulator & Vertical Seam Welder, 8’V x 8’H Arm Travels, Mfg. 1986 (1477) KOIKE ARONSON Plasma Burning Machiner, 8’ x 8’ x 43”, Beveling Head, Mfg. 1996 (1588)

FOLDING MACHINeS JORNS CNC Hydraulic Folding Machine, Super-Line 300-soMB4000-12.2, 16 Gauge, 32’ Forming Length, 6 Bend Cylinders (1613)

GeAR MACHINeS (2) NATIONAL Broach Red Ring Gear Shavers (1495-1496) NILES Model ZSTV-06 Gear Grinder, 31.49” Gear Dia. (1600) STAR Model 4HS Hob Shaper, 10’ Work Diameter (1606) HOFLER Gear Tester, Model HFR-2000, Mfg. 1981, Index Testing, Lead Testing, External Gears (1664) SCHIESS Vertical Gear Hobber, Model RF-35/40, Max. Workpiece dia. 170”, Axial and Helix Travels and Angles, Main Motor 32 HP, Change Gears and much more (1809) PFAUTER Vertical Gear Hobber, Model P3000B, 120” Max. Workpiece Dia., Main Motor 20 HP, Equipped with Universal Hob Head with Auto Hob Shift, Chip Conveyor, Change Gears, Differential Mechanism and much more (1810) SCHIESS Vertical Gear Hobber, Model RF30E, Max. Workpiece Dia. 128”, Main Motor 32 HP, Change Gears and much more (1811)

PReSSeS GREENERD 30 Ton, HP-30-38-30 Hydraulic C-Frame Press, Bed Area 17” x 22”, Throat Depth 11-1/2, Adj. Stroke Approx. 20” (1754)

MeCHANICAL PReSSeS NIAGARA 100 Ton OBI, 10” Stroke, AC&B (1199)

STRAIGHTeNeRS, FeeDeRS, UNReeLeRS, STRIP WeLDeR AMERICAN Steel Line 20,000# x 24” x .250 Uncoiler & Straightener (1224) AMERICAN Steel Line 30,000# x 72” Motorized Coil Reel (1247) COOPER WEYMOUTH 5,000 lb x 12’ x .090” Cradle/Straightener (599) ROWE 30” x .065, 30” Wide (925)

MISC. GRINDeRS, TOOL & CUTTeR GRINDeRS (4) GIDDINGS & LEWIS (Winslow) Drill, Pointers Mod. Winslowmatic HC & HC 101 (701, 703, 705)

DeBURRING 36” AEM Belt Grinder and Deburring Machine, Model OF2-M2-900, Width of Belt 36”, Height Under Belt 3/16” to 6” (adjustable), Feed Belt Motor ¾ HP, Deburr Brush Size 6”, Grinding Belt Motor 15HP, sn:WB6859 (1802)


• APPRAISALS • FINANCING • • TRADE-INS • TOOLING •

• SHIPPING • INSTALLATIONS • • TRAINING • SOFTWARE •

www .jor Visit us TO V dancraig at IEW A CO machine r MPL ETE y.com LIST

Machinery Dealers National Association

110 TON X 122” AMADA hFE 1003S/7 CNC PRESS BRAKE, MFG: 2000 (MACh 10144)

4000 WATT AMADA FO3015NT M2 LASER W/6 ShELF AS LUL 300 AUTOMATIC, MFG: 2012 (Mach 10161)

4000 WATT PRIMA SYNCRONO LASER SYSTEM, MFG: 2007 (MACh 10155)

4000 WATT AMADA LC3015F1NT LASER CUTTING SYSTEM, MFG: 2009 (Mach 10187)

33 TON AMADA VIPROS III 3610NT hIGh SPEED hYDRAULIC TURRET PUNCh PRESS, MFG: 2004 (Mach 10153)

187 TON X 167” AMADA hFE 1704S/7 “DOWN-ACTING” hYDRAULIC CNC PRESS BRAKE, MFG: 2000 (Mach 10135)

6000 WATT AMADA LC-3015F1NT LASER CUTTING SYSTEM, MFG: 2011 (Mach 10114)

5200 WATT BYSTRONIC BYSPEED 3015 LASER SYSTEM, MFG: 2005 (10072)

88 TON X 8’ AMADA hDS8025NT “DOWN-ACTING” CNC PRESS BRAKE, MFG: 2007 (Mach 10176)

4000 WATT AMADA GEMINI F0-3015 CNC LASER CUTTER W/hIGh SPEED hS2003 hEAD, MFG: 2002 (Mach 10156)

2500 WATT AMADA PULSAR LC2415NTA4 LASER, MFG: 2008 - INSTALLED NEW:FEBRUARY 2010 - APPROXIMATELY 5,900 hOURS (10067)

187 TON X 160” TRUMPF TRUMABEND V170 PRESSBRAKE W/ DELEM CNC BACKGAUGE W/PROGRAMMABLE Z1 & Z2 hYDRAULIC CLAMPING, CROWNING, MFG:2000 (10013)

Jordan Craig Machinery Int’l LLC 151 N. Main St. Ste 203 • P.O. Box 737 • New City, NY 10956 Tel: 845-398-0073 • Fax: 845-398-0074

jc@jordancraigmachinery.com • www.jordancraigmachinery.com

www.INDMACDIG.com | MARCH 2015 | IMD |

57


surplus buying & selling

Buy, Sell, Rent New & Used We make it easy to sell your surplus equipment. Send us a picture. We will promptly call you back with our best offer.

HEAD & TAIL STOCK

WELDING MANIPULATORS

POSITIONERS

FLAT TURN TABLES

WE HAVE MOVED TO A NEW LOCATION Billing Address: P.O. Box 3255 • Spring, Texas 77838 Shipping Address: 321 North Loop East • Houston, Texas 77022

email: sales@weldingequipment.com P: (713) 694-1790 • F: (713) 694-1791 • C: (281) 380-9607

WWW.WELDINGEQUIPMENT.COM 58

| IMD | MARCH 2015 | www.IndMacDig.com

TURNING ROLLS


DUST COLLECTOR SALE

400 MACHINES

25% Off StICkER PRICE

UNDER POWER

in stoCK

All in-stock dust collectors Are

INSPECT

salE Ends FeB 27, 2015

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MACHINES

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2023 Black Bridge road • York, Pa 17402 • P:

717-846-2600

F: 717-845-9497

Call, Email or go onlinE for morE dEtails and a full invEntory list

NEW AND USED EQUIPMENT RENTAL EQUIPMENT

6ft x 6ft Welding manipulator. 600-amp Subarc system

3000 LB Pipe welding positioner, 20” chuck variable speed.

1315 College Ave • So Houston TX 77587 •

6000 LB Aronson Head Tail stock positioners

Tank turning rolls, Sales and Rentals. 1-Ton thru 1000-Ton

www.mitrowskiwelding.com • 713-943-8032 • sales@mitrowskiwelding.com www.INDMACDIG.com | MARCH 2015 | IMD |

59


surplus buying & selling

60

| IMD | MARCH 2015 | www.IndMacDig.com


melmor melmor Associates, inc. Associates, inc.

“World’s Largest Material Handling Distributor” “World’s Largest Material Handling Distributor”

     

Wire Baskets Wire Baskets Hoists Hoists Pallet Racking Pallet Racking Conveyor Conveyor Rolling Ladders Rolling Ladders

Since 1963 Since 1963      

Steel Containers Steel Containers Self Dumping Hoppers Self Dumping Hoppers Shop Pans Shop Pans Warehouse Carts Warehouse Carts Plastic Containers Plastic Containers

THE PERFECT LITTLE TOOL ROOM FURNACE • Extremely Uniform • Easy Lift Door Only $3950 • Program Control Model GS1714 • 17"W x 14"D x 12"H

20 Kent Rd • POB 2129 • Aston PA 19014

877.846.7628 • www.llfurnace.com

Melmor Associates, Inc. Melmor Inc. OH 44446 840 Ann Avenue - POAssociates, Box 511 - Niles, 840 Ann Avenue - PO Box-511 - Niles, OHfax 44446 330-652-1784 phone 330-652-1667 330-652-1784 phone - 330-652-1667 fax www.melmor.com www.melmor.com

www.INDMACDIG.com | MARCH 2015 | IMD |

61


surplus buying & selling

YOUR COMPLETE AUCTION RESOURCE With our user-friendly website, users can easily find the type of auction they are looking for, regardless of size or location. The site has the latest technology to make it simple for users to engage with an auction of interest.

Subscribe now to receive FREE news on upcoming auctions!

EEL specializes in large and hard to find fittings. Stocking through 6” in most items.

EEL is a master distributor of Penn Union Corp. with the most extensive inventory on the East Coast.

Recyclers of Surplus Electrical Supplies

Buyers & Sellers of Electrical Supplies

Your source for hard to find electrical supplies and every day items at bargain prices! CIRCUIT BREAKERS (NEW) GE - THQP, THQL, THQB, TEY, TED & MISC SIEMENS - BL, BQD, BQ, QJ, ED, FD, FXD, JD, JXD, HJD, PUSHMATIC & MISC CUTLER HAMMER - BAB, QBHW, GHB, ED, EHD, FDB, FD, HFD, HMCP & MISC SQUARE D - QO, QOB, EDB, EHB, FA, KA, LA, MA & MISC

CONDUIT & ELBOWS EMT - IMC - RIGID STEEL ALUMINUM PVC COATED GREENFIELD PVC SEALTITE THRU 6"

62

Phone: 215-236-1160 Fax: 215-235-5339 800-523-3818 www.eastelec.com CONDUIT BODIES

APPLETON - BRIDGEPORT CROUSE HINDS - KILLARTK OZ GEDNEY - RACO RED DOT - ROB ROY

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LUGS & CABLE CONNECTORS

PENN UNION CORP - BURNDY DOSSERT - ILSCO - 3M THOMAS & BETTS

PVC FITTINGS

BUSSMAN - CEFCO - EDISON FERRAZ SHAWMUT LITTELFUSE

CANTEX - CARLON - KRAYLOY

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CUTLER HAMMER - GE SIEMENS - SQUARE D WESTINGHOUSE

PANDUIT - THOMS & BETTS

| IMD | MARCH 2015 | www.IndMacDig.com

SAFETY SWITCHES

STRUT FITTINGS

B-LINE - GLOBE STRUT POWER STRUT - SUPERSTRUT UNISTRUT - VERSABAR

WIRING DEVICES

ARROW HART - BRYANT HUBBELL - KELLEMS - LEVITON PASS & SEYMOUR - WOODHEAD

MISCELLANEOUS

3M COLD SHRINK, TERMINATIONS & TAPE BEAM CLAMPS *MALLEABLE) BELL BOXES - BUS DUCT PLUGS CADDY - CADWELD - ENCLOSURES ERICSONS - LOCKNUTS PLASTIC BUSHINGS - STEEL CITY TRANSFORMERS


1755 E. Maple Road, Troy, MI 48083-4201

www.salingerelectric.com 248-585-8330 or toll-free 800-424-3690 — Fax: 248-585-4040 websales@salingerelectric.com

New & RemaNufactuRed electRical equipmeNt We buy, recondition, remanufacture, and sell industrial electrical equipment. A full line of electrical power distribution products is available including: • Switch Boards • Panel Boards • Load Centers • Transformers • Motor Control • Fuses • Generators • Instrumentation • Capacitors • Circuit Breakers • Disconnect Switches • Bus Duct • Bus Plugs • Bus Drop • Surge Suppression • Safety Switches

Authorized Distributor of Continental, Murray Siemens, Eaton (Cutler-Hammer) and many others

We buy surplus industriAl electricAl equipment

www.INDMACDIG.com | MARCH 2015 | IMD |

63


surplus buying & selling

Select

equipment

Industrial Electrical Sales

MCC BuCkets & Motor Control Centers Custom Built mCC BuCkets • largest inventory in the midwest!

we Can retrofit any make and model of mCC BuCket with all new Components inCluding vfd’s! soft starters nema & ieC starters

888-459-5191 • sales@selectequipment.net

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| IMD | MARCH 2015 | www.IndMacDig.com


classifieds classifieds

YOUR COMPLETE AUCTION RESOURCE

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buying? selling?

Welding & Gases Equipment

We buy & sell Wire mesh, steel & plastic

Fire Equipment

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containers m h containers Phone: 440-951-4900 Fax: 440-951-2711 info@mhcontainers.com

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Custom metal buildings for break rooms, tool rooms, cafeterias and storage. Welding huts, outdoor equipment covers, car ports or any special operations. Assembled on site!

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65


advertiser

& Web Site Locator

Actek Manufacturing and Engineering Inc.....................BC

Essex Structural Steel Co..................................................53

Mitrowski Welding Equipment, Ltd..................................59

www.actekmfg.com

www.essexstructuralsteel.com

www.mitrowskiwelding.com

Action Machinery................................................................54

Grizzly Industrial, Inc............................................................ 7

National Tooling & Machining Association (NTMA)....52

www.actionmachinery.com

www.grizzly.com

www.ntma.org

Aerodef Manufacturing Conference & Expo................51

H&K Equipment, Inc............................................................61

OEO Energy Solutions.....................................................IBC

www.AeroDefEvent.com/IMD

www.hkequipment.com

www.oeo.com

AmCon Design & Contract Manufacturing Expo........40

Haco-Atlantic, Inc................................................................20

Phase-A-Matic......................................................................53

www.amconshows.com

www.hacoatlantic .com

www.phase-a-matic .com

American Gear Manufacturing Association (AGMA).. 46

Hildebrand Machinery........................................................59

Raco Industrial Corporation............................................55

www.agma.org

www.hildebrandmachinery.com

www.raco.com

ATTCO, Inc. DBA Syclone ATTCO Service.................49

HYDMECH...........................................................................21

Rockford Ettco Procunier.................................................53

www.skyhookmfr.com

www.hydmech.com

www.rockford-ettco.com

Attica Hydraulic Exchange................................................36

Hydra Service......................................................................53

Salinger Electric Co.............................................................63

www.ahx1.com

www.hydraservice.net

www.salingerelectric .com

Betenbender Manufacturing, Inc......................................33

HydraPower.........................................................................37

Schweiss Doors...................................................................61

www.betenbender.com

www.hydrapower-intl.com

www.schweissdoors.com

Boschert Precision Machinery.........................................15

HyPneuMat inc....................................................................47

Scotchman Industries, Inc..................................................23

www.boschertusa.com

www.hypneumat.com

www.scotchman.com

Briney Tooling Systems.......................................................36

IMDauctions.com................................................................62

SCT........................................................................................35

www.brineytooling.com

www.IMDauctions.com

www.sct-usa.com

Carell Corporation.............................................................23

International Machinery Co..............................................13

Select Equipment Company..............................................64

www.carellcorp.com

www.lionlathes.com

www.selectequipment.net

Charleston Annex, Inc........................................................56

Jordan Craig Machinery Intâ&#x20AC;&#x2122;l. LLC...................................57

Siemens Industry, Inc............................................................ 5

www.charlestonannex.com

www.jordancraigmachinery.com

www.usa.siemens.com/cnc

Cole-Tuve, Inc......................................................................... 9

Kanetec USA Corp.............................................................63

South Bend Lathe..............................................................IFC

www.coletuve.com

www.kanetec .com

www.southbendlathe.com

Cosen Saws, USA................................................................29

Kashurba Web Design........................................................43

Speedycut..............................................................................53

www.cosensaws.com

www.industrialwebsite.us

www.speedycut.com

Design-2-Part Shows..........................................................45

KEC, Inc.................................................................................58

Stor-Loc.................................................................................41

www.d2p.com

www.weldingequipment.com

www.storloc .com

Dynabrade, Inc.................................................................... FC

Kyzen.....................................................................................27

Sullair Corporation............................................................... 3

www.dynabrade.com

www.kyzen.com

www.sullair.com

e-Black Solutions.................................................................43

L&L Special Furnace Co., Inc.............................................61

Tormach................................................................................27

www.e-blacksolutions.com

www.hotfurnace.com

www.tormach.com

Eagle Bending Machines.....................................................23

MachineryStreet..................................................................61

Trim-Lok..........................................................................35, 39

www.eaglebendingmachines.com

www.machinerystreet.com

www.trimlok.com

Eastern Electrical Liquidators...........................................62

MachineTools.com..............................................................60

U S Shop Tools.....................................................................11

www.eastelec .com

www.machinetools.com

www.usshoptools.com

Edwards Manufacturing Company...................................17

MacMillin Hydraulic Engineering Corporation.............47

Ultimate Tube Bender Parts Plus, Inc..............................31

www.edwardsironworkers.com

www.macmhydraulic .com

www.benderparts.com

eepos Aluminum Crane Systems.....................................47

Marvel Manufacturing Company, Inc...............................25

Universal Robots.................................................................19

www.eepos-us.com

www.marvelsaws.com

www.universal-robots.com

The Electric Barn, Inc.........................................................63

Melmor Associates..............................................................61

US Industrial Machinery....................................................39

www.electricbarn.com

www.melmor.com

www.usindustrial.com

66

| IMD | MARCH 2015 | www.IndMacDig.com


LED Direct-Replacement for

Metal Halide Saves $1,000s and $1,000s in Monthly Energy Costs... Simply by Changing “Bulbs!”

BEFORE

W/ METAL HALIDE

“EZ LED”

METAL HALIDE REPLACEMENT

• Simply screw it in...It’s EZ! • Saves up to 68% in energy costs = $364 per light, per year.* • No fixture change or rewiring. • Long LED life technology. • Payback: less than one year (before rebates). • Equals or Exceeds Brand New Metal Halide Light Output. • No Mercury. No Radiation. No UV. RoHs Compliant. • Rebate Eligible. • 5 Year Warranty. 50,000+ hour life.

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AFTER

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145w “BRIGHT”

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Saves 62% = up to $324*, per light, per year

230w “BRIGHTEST”

Saves 50%+ = up to $267*, per light, per year *Operating 24/7 @ national kWh of 13.6 cents

Brian Brandel

“PLUG N’ PLAY” LED for Metal Halide Saves $1,000s in Monthly Energy Costs

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YouR souRce foR sAfe And eAsY lifting solutions Forged Street Plate™ Swivel Hoist Rings

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IMD March 2015  

Issue Focus: Cutting Systems, Welding, Cutting Tools

IMD March 2015  

Issue Focus: Cutting Systems, Welding, Cutting Tools