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November 2020
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Table of Contents
COLUMNS
10
BUSINESS 4.0 Manufacturers Need Section 179 More Than Ever In 2020 By: Chris Fletcher, Vice President of National Accounts for Crest Capital
14
TALKING SHOP Nicole Wolter President & CEO, HM Manufacturing
20 13
FEATURES
20
MANUFACTURING SHOWCASE Sky Hook
By: Russ Willcutt
22
WORKFORCE DEVELOPMENT Moving Learning Online? You Can't Just Change Mediums - You Need a Strategy By: Andrea Belk Olson, MSC and CEO of Pragmadik
24
NEW TECH The State of Tooling Automation And The Benefits By: Jim Mayer – TMS Manager, Big Kaiser Nick Jew – Research and Development Engineer, Big Kaiser Matt Tegelman – Applications & Product Manager, Big Kaiser John Zaya - Product Manager Workholding, Big Kaiser
28 PROCESS
30
How Manufacturers Can Cut the Risk of Cybercrime
DEPARTMENTS
INDUSTRY INSIGHTS
SAFETY & MAINTENANCE By: Kevin Studley, president, The Network Pro
The Importance of Tool Drawings ToolDraft - The Ultimate Drafting Package for Cutting Tools from ANCA
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6 EDITORIAL DIRECTIONS 8 INDUSTRY NEWS 36 PRODUCT SHOWCASE 46 SURPLUS BUYING AND SELLING 49 CLASSIFIEDS 50 ADVERTISER INDEX
Easily Creating One-Offs
ON THE COVER
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Editorial Directions SERVING AMERICAN MANUFACTURERS FOR OVER
We probably all have stories about established family businesses inherited by kids who ran them straight into the ground. It would be comical, if it weren’t so painful. On the positive side, however, there are plenty of examples of multi-generational successes, where great-great grandkids run their family’s companies with a sense of pride that almost radiates heat. I tend to find more of the latter than the former… but maybe that’s just because they’re still in business, and I’m not going to be writing about a company that foreclosed five years ago. Still, when a discussion with a current CEO turns to her mother and father 20 years ago, and how they started the business in the garage in the evenings after work, and she takes pride in carrying on their legacy, I take pride also; just in having the opportunity to share that story. But the word that keeps sticking in my head is legacy. It doesn’t always denote blood ties, and the concept can trip you up if you’re not careful. For instance, you can join a company that has a long history, usually assembled around a particular family, and feel that you’re part of preserving its legacy; until you get “let go” because you were never really a part of that family. Then again, I don’t see any wasted effort in working to keep your own established family enterprises alive… as long as they remain viable. Don’t get me wrong, there are plenty of holding and investment companies that have united small enterprises and worked miracles in terms of converting them into viable market enterprises. My hat’s off to them. All I’m saying is that, in this particular day and age, I am encouraged by stories of younger people respecting their elders, learning from them and wanting to preserve their legacy. Startups have splashy, sassy profiles, but let’s don’t lose sight of the value that a few decades of real-world experience can deliver… and keep delivering.
34 YEARS
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Industry News Siemens and VSI Labs Partner to Advance Autonomous Vehicle Development Siemens Digital Industries Software and VSI Labs, a leading researcher of active safety and autonomous vehicle (AV) technologies, announced that they are partnering to further advance development of self-driving car technology. Through the partnership, Siemens’ PAVE360™ platform will be used to create digital twin simulations for the validation and testing of all processors, electronics, sensors and systems powering the VSI Labs Capability Demonstrator — an advanced AV development vehicle equipped with components from best-in-class automotive technology leaders and integrated by VSI solutions engineers. “The primary objective of this partnership is to demonstrate equivalence between Siemens’ industry-leading digital twin technology and a physical platform, thereby increasing confidence in digital twin-based modeling methodologies well in advance of the existence of a physical vehicle,” said Ravi Subramanian, senior vice president, IC Verification, Mentor, a Siemens business.
U.S. Department of Labor Recognizes FANUC America, Rockwell Automation and Industry Partners for Apprenticeship Programs FANUC has been named a Standards Recognition Entity (SRE) by the Department of Labor (DOL). Effective May 11, 2020, the U.S. DOL issued a Final Rule that establishes a system for advancing the development of high-quality Industry-Recognized Apprenticeship Programs (IRAPs). IRAPs provide individuals with opportunities to obtain workplace-relevant knowledge and progressively advancing skills. Industry leaders FANUC and Rockwell have worked together over the past decade developing training, certifications and an education and training delivery network. This network of educational partners includes more than 1200 high school and post-secondary FANUC-certified training organizations, and over 150 university and career technical training partners associated with this industry team.
Vernet-Behringer 100% integrated into Behringer-Group The integration of VB into the Behringer Group is part of the long-term relationship between the two companies. For over a century Behringer GmbH has been synonymous with steady growth, new innovations and continuity. Together with the existing management, these goals will continue to be pursued and developed. This transition will allow VB to continue its development in France and internationally, as well as to conduct
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larger technological projects to meet the growing expectations of its customers around the world for ever more integrated and automated lines. This merger will also make it possible to develop technological, industrial, and financial synergies to meet the requirements imposed by exacerbated global competition in the current context and accelerating the transformation towards Industry 4.0.
Cincinnati Incorporated To Release Load Calculator App, Compatible with All Press Brakes In metal fabrication, a common thing operators have to do is calculate the air bend tonnage that’s needed to form a part on a press brake. CI has had a load calculator on its website for years, and the consistent and impressive traffic warranted the development of the company’s first mobile app. “The load calculator page on our website is one of our most-viewed pages,” said Matt Garbarino, Director of Marketing Communications at CI. “It’s simple, helpful and manufacturerindependent. If you’re trying to buy a press brake and you need tonnage ideas, or if you’re looking at a job and seeing if your current equipment can handle it, that’s what the load calculator is for.” The CI Load Calc, is available now for iOS and Android, and it’s compatible with all makes and models of press brakes and press brake tooling.
ABB And IBM To Bolster Cybersecurity For Industrial Operations As a first result of this collaboration, ABB has developed a new OT Security Event Monitoring Service that combines ABB’s process control system domain expertise with IBM’s security event monitoring portfolio to help improve security for industrial operators. Industrial control system environments are increasingly targeted in cyber-attacks. In fact, IBM’s latest X-Force Threat Intelligence Index found that attacks on industrial and manufacturing facilities have increased by over 2,000% since 2018. To better connect OT data with the broader IT security ecosystem, ABB has developed a new offering that allows security events from ABB to be sent to IBM’s security information and event management platform known as QRadar. The ABB solution was designed according to a reference architecture jointly developed by ABB and IBM.
GF Machining Solutions Car to Run in NASCAR Cup Series Race at Kansas GF Machining Solutions enjoyed a company first in October, when it became the primary sponsor of a racecar in the NASCAR Cup Series. The No. 96 GF Machining Solutions Passion for Precision Toyota Camry will debuted in the Hollywood Casino 400 at Kansas Speedway in Kansas City, Kansas. In 2018, TRD named GF Machining Solutions as an Official Technical Partner. Since adding GF’s high-performance manufacturing and automation technology, TRD has accelerated production of key aluminum and cast-iron components for its fleet of 800-horsepower engines designed specifically for NASCAR competition, a contributing factor to TRD’s success in NASCAR year after year.
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MC Machinery Launches Website Redesign Featuring New Product Selector, Sales Representative Locator, Online Service Area and More MC Machinery has launched a website redesign with interactive features, including a new product selector, sales representative locator, online service area, virtual demo/online training signup, an expanded Triple Diamond members area, and more. The new product selector has more than 60 detailed listings with features, specs and layouts for MC Machinery fiber and CO2 lasers, wire and sinker EDMs, milling machines, press brakes, automation, and shears. The new sales representative locator features an interactive map to search for a sales professional anywhere in North America by region, territory, and product. For more information, visit www.mcmachinery.com
Wildeck, Inc. Welcomes Steve Holland as New Vice President of Operations In his new position, Holland will be responsible for managing the day-to-day operations of Wildeck’s multi-site manufacturing facilities, strengthening quality initiatives, and leading the journey toward operational excellence while supporting the organization’s strategic growth goals. Holland brings more than 20 years of operations, engineering, and continuous improvement leadership experience to Wildeck.
“Steve is a hands-on leader who has led high performance teams throughout his career,” said Dan Lorenz, President of Wildeck, Inc. “His commitment to continuous improvement and quality at the source will be invaluable as Wildeck continues to expand its operational presence and grow market share.” Steve earned a bachelor’s degree in Mechanical Engineering from Arkansas State and an MBA from the University of Texas at Dallas. He is also a certified Lean Six Sigma Black Belt.
Hunter Industrial Partners with All Girls Garage Host Faye Hadley to Support Female Automotive Professionals Hadley is the owner of Pistons & Pixiedust, an automotive repair shop headquartered in San Antonio, and co-founder of Woman and Machine, a national organization that hosts educational workshops for women in the automotive industry. Additionally, Hadley is the co-host of MotorTrend TV’s All Girls Garage, a Velocity Network show focused on shining light on women in the automotive industry. Hadley installed two of Hunter Industrial’s Jan Fans in the Pistons & Pixiedust automotive garage to obtain more effective air circulation and create a cooler, more enjoyable work atmosphere. "The Jan Fans have been a life-changer for me," said Hadley. "They have made it so much more pleasant to be out here in my shop during the swampy, heat-ridden Texas summer.”
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Business 4.0
Manufacturers Need Section 179 More Than Ever in 2020 By: Chris Fletcher, Vice President of National Accounts for Crest Capital
W
e’re in the home stretch of 2020, and for most manufacturing companies, this year was a real challenge. But in a year of unpredictability, there is one thing every business can still count on – Section 179, and it is more important than ever. Section 179 is the business tax deduction that allows a company to expense/write-off eligible equipment purchases in full. Instead of depreciating equipment a little bit each year, using Section 179 allows the entire purchase price to be deducted the year it was purchased and put into service.
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This year, the deduction is $1,040,000. That means a company can purchase slightly more than a million dollars’ worth of equipment and deduct the entire amount from their taxable income. For 2020, this can be a saving grace for manufacturers and B2B companies. The great news is, almost all tangible business and office equipment qualifies, as do most business vehicles. Used/ refurbished equipment qualifies as well. As long as the eligible equipment is purchased and put into service between January 1, 2020 and midnight December 31, 2020, the Section 179 deduction can be used.
To give a quick example of how much can be saved, suppose a company spent $100,000 on equipment. Under Section 179, they can deduct the entire $100,000 from their taxable income. Assuming a 35 percent tax rate, this will save the company $35,000 in taxes. Yes, you read that right – by buying $100k worth of eligible equipment, a company will pay $35k less in taxes this year.
Section 179 and COVID-19 COVID-19 and pandemicrelated shutdowns have affected the operations of many businesses, but Section 179 remains the same. In fact, much of the equipment a company may have purchased to help modify their operations during the pandemic is likely eligible for the deduction. Plexiglass screens, sanitizing stations, air purifiers, and similar are all Section 179 eligible. As are servers and laptops for increased work at home, and almost all common “non-custom” software is eligible as well. That is just scratching the surface; as stated earlier, almost all equipment a business needs to operate will qualify. In addition, Section 179 is not affected by any other government program or assistance a company may have received. For example, if your company received a PPP loan during the pandemic, you are still welcome to use Section 179. That is very good news. Another piece of good news is Section 179 can be used even if you financed or leased the equipment. For example, if you purchased equipment in October and financed it, you can still take the full purchase price as a Section 179 deduction. This means you will almost certainly save more in taxes than you made in payments, which can be very helpful to a company’s balance sheet.
A Quick 2020 Section 179 Recap Let’s recap Section 179’s limits and other information. » 2020 Deduction Limit: $1,040,000 » Total Equipment Purchased Cap: $2,590,000. Once equipment purchases exceed this, the deduction is reduced on a dollar for dollar basis. This makes Section 179 a true small and medium business tax deduction. » Eligible Dates: Equipment must be purchased and put into service between 1/1/2020 and midnight 12/31/2020.
How Much Can You Save? If you are interested in seeing how much you can save, section179.org has a great section 179 calculator at www.section179.org
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» Eligible Equipment: Most tangible business equipment and production machinery, office equipment and furniture, computers and common software, vehicles more than 6,000 pounds. GVW, heavy equipment, safety equipment, signage, shelving, and more. Ask your accountant for details. » Does Used Equipment Qualify?: Yes. As long as the eligible used equipment is new to the company purchasing/deducting it, it will qualify. » Does Financed or Leased Equipment Qualify?: Yes. Section 179 is unaffected by how a company pays for the equipment – the full purchase price can be deducted, regardless of financed or leased status. » How Do You Elect to Take the Section 179 Deduction?: Simple - you use IRS form 4562, available at the IRS website (or your accountant). Section 179 has long been a favorite of manufacturers and B2B companies. In 2020, it matters more than ever. If you purchased any eligible equipment in 2020, make sure you take your Section 179 deduction, or make sure your accountant knows what you have purchased. It can make a big difference in your year-end profitability.
ABOUT THE AUTHOR: Chris “Fletch” Fletcher is the vice president of national accounts for Crest Capital. In business since 1989, Crest Capital is the nation’s leading equipment financer for small and medium-sized companies. Visit them online at www.crestcapital.com
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Talking Shop
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TALKING SHOP WITH: Nicole Wolter — President & CEO, HM Manufacturing Tell us a little about the company’s background, and also the path you’ve taken toward attaining your current position. My father, Kenneth Wolter, founded the company in Wauconda, Illinois, in 1979. He wanted to produce innovative power transmission components such as gears, timing belt pulleys, splines, shafts, chain sprockets, sheaves, and other related parts. He is currently our COO. I studied chemical engineering at the University of Kansas, but my real education began when I joined HM in 2009 and set out on a self-designed curriculum in manufacturing. I started out in shipping, receiving, and inventory then moved on to purchasing before becoming a production manager, and then an account executive. Six years later I was named vice president of operations before becoming president and CEO two years after that. That was a pretty well-rounded training program on the business side of how HM operates.
But you also worked to understand machining at the operational level. I needed to understand the mechanical side of things. I’d grown up around manufacturing, of course, but I needed some hands-on experience, so I began working toward various licenses and certifications, beginning with AutoCAD Design, which I received in 2017 from Harper College. From there I moved on to the National Institute for Metalworking Skills (NIMS), where I studied Measurement,
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Materials and Safety, as well as becoming a CNC Milling Operator. I completed my training for both in 2018. So that is why I say that my education has continued throughout my career, as it still does today. We are a vibrant group of people here at HM. We’re motivated, curious, and we’re constantly challenging each other in positive ways that benefit the company, and especially our customers. It’s a very unique and innovative environment and one that I thoroughly enjoy.
You are known for your civic and professional activities both at the local and national level. How do you find the time, and what motivates you? I think it’s right in line with what we’ve just been discussing. I’m a “Type A” person, and I enjoy challenges. I like being surrounded by other creative people, and I want to support the manufacturing industry in any way that I can. I serve on the board of the National Association of Manufacturers, as one example, and the Technology and Manufacturing Association as another. Closer to home, I’m on the board of the Illinois Chamber of Commerce, and an advisory board member to McHenry East High School. What unites all these efforts is a desire to awaken young minds to the possibilities that exist when you consider a career in manufacturing.
It’s important to be a mentor. If you can reach a young person right at the time when they’re overwhelmed by all the directions they can choose in life and at least
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make one path clear, then you’re really making a difference. Looking back, I think we all can relate to that. It’s also why we established the internship and apprenticeship programs at HM; but only part of the reason. The other part is that we benefit from the energy these young people bring to our enterprise – their enthusiasm and fresh
thought processes. This balance between young people just being exposed to manufacturing and experienced veterans result in an incredibly creative environment. More information is available at hmmanufacturing.com.
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Safety & Maintenance
How Manufacturers Can Cut the Risk of Cybercrime By: Kevin Studley, president, The Network Pro
A
cyber breach can damage every aspect of a business from its operations to its reputation, which is why companies strive to keep these episodes out of the news. To put it in perspective, costs from attacks involving ransomware and other cybercrimes could total $6 trillion globally in 2021, according to one estimate. That is huge, and recovering from a cyber breach not only puts a company at risk financially, but results in other significant damages as well.
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Manufacturers At Risk Unfortunately, industrial manufacturers are vulnerable to attacks, and they are on the rise. The United Nations reported a sharp rise in phishing cybercrimes as the coronavirus pandemic took hold. Even in the best of times, businesses struggle to combat phishing in which fraudulent emails trick people into providing confidential information. And it's even more difficult with many people working from home.
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Savvy cybercriminals are always finding new ways to penetrate business information systems. Millions of remote workers have provided fresh targets, often untethered from normal security protocols, surrounded by distractions and mingling work data with programs on home computers. Financial institutions and medical providers are seen as particularly rich targets for siphoning money and nabbing information like Social Security numbers. Manufacturers also are at risk. A major reason is increased automation. Industries are adopting technology including AI and robotics for production lines, the internet of things for orders and time sheets, digital sign-ins for visitors, and connectivity for everything from smart TVs to supply chains. A breach in one area—say, finance— can affect operations in another area—say, the production line. High-pressure deadlines are a fact of life for industrial manufacturers, adding another level of risk. A shutdown of even a couple of days could disrupt a major project or delay deliveries to a key customer. Selling stolen data is lucrative for cybercriminals around the world, and risks will never be reduced to zero. But five basic steps can shore up vulnerable areas, limit risks and make it easier to recover if a cyberattack occurs.
Five Steps to Reducing The Risks of Cybercrimes To reduce the risks of cybercrimes, combat cyberattacks before they succeed. Here’s how:
Step 1 Have a disaster recovery plan in place. As the pandemic deepened, it was obvious which companies had a solid crisis recovery plan. They were the ones that were able to pivot to Plan B. Recovering from a cyberattack is similar: a well-prepared company will be more able to limit down time and get things back to normal. The Center for Internet Security is a good resource for developing a disaster recovery process. Cybercriminals may not only steal data, but pollute the software and machines on which information is stored. Thus, the recovery
plan should include automated backups, and offline copies of data that are validated annually. Once a year, a security incident response team should hold the equivalent of a cyber fire drill, going through their recovery process as if a breach has occurred. CIS tabletop exercises can help companies explore various cybercrime scenarios and test their response capabilities. Then they analyze what worked and what didn't, to ensure a robust response in case of a real attack.
Step 2 Make security training for employees a priority. Cybercriminals don't get into a manufacturer's data by burglarizing an office or breaking down a door. Usually, people let them in unintentionally. For example, a sales rep is traveling and misses an important system update. Or an employee complies with a request for confidential data because it seems to be coming from the CEO. Security training for employees is vital for preventing these kinds of breaches. Manufacturers can work with their I/S departments or an outside consultant to meet guidelines such as the framework of the National Institute of Standards and Technology (NIST). Basically, they should implement: » Annual security training for employees—concluding with a test. » Ongoing outreach with training every three months, at least. » Discussion of penalties for those who violate security protocols. Interesting case studies and a gamification approach can help make the annual training interesting, and follow-up sessions can be as brief as 15 minutes. The more people are trained to spot a suspicious email or think twice before clicking on a link, the better the chances for avoiding a breach.
Step 3 Use two-factor authentication. Most consumers routinely encounter two-factor authentication. When they log in to a website or a communications portal for their bank or health insurer, they enter a password as a first step. Then they must respond to a second verification method, usually by phone, text or email.
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Two-factor authentication establishes an additional barrier for the cybercrook who wants to impersonate a computer user and getting into their data. It's particularly urgent that two-factor authentication to be turned on for: » Employees working remotely. » Anyone with access to financial applications. » Any employee using Office 365.
Step 4 Block installations of risky, unauthorized software. Malicious code embedded in software may escape detection by antivirus programs. That's one way cybercriminals insert hazards like malware, ransomware, worms and Trojan horse viruses into a company's information systems. The solution is to take an inventory of every application running on every system used by every employee. An app or software confirmed as necessary goes on an “approved” list. If it's not on the list, it can't be
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run on the system, and anyone who tries to download an application deemed hazardous will find that it's impossible.
Step 5 Scrutinize data with an “alarm system.” This strategy is similar to installing a home security system that alerts the owners of an attempted break-in. It involves external monitoring and introduces two more acronyms, SIEM and SOC. SIEM software, for security incident and event management, monitors and analyzes data moving into and out of the organization in real time. Off-site cybersecurity experts comprising a security operations center (SOC) look for possible threats from bad actors inside or outside the company. They provide alerts when they spot something unusual. For instance, did an executive really log in from Ukraine, rather than company headquarters in Kalamazoo? Or, was that a hacker with malicious intent?
ABOUT THE AUTHOR:
Top-Down Commitment Leadership buy-in is essential to guard against cyberattacks, especially as technologies like robotics and AI become more prominent in manufacturing and interconnected operations become the norm. In addition to defining cybersecurity needs and priorities, leaders need to require regular reporting, (monthly or at least quarterly) to update the company’s risk management processes. The continuous improvement goals of “lean” manufacturing, with which most industry executives are familiar, can also be applied to cybersecurity. The good news is the emergence of new technology to prevent breaches and evict cybercriminals who make inroads into a system. Huntress Labs is one excellent source of that expertise. Also, many case studies are available to help businesses learn from the mistakes of others. It takes some effort to implement and strengthen cybersecurity, but any company that's not getting stronger is getting weaker. Business leaders need to use every possible strategy to reduce their risks from cybercrime and put up barriers to keep the bad guys Modex out. 8in x 4.75in Ad Amanda.pdf 1 13/02/2020 17:33
Kevin Studley is the president of The Network Pro, Inc. a Californiabased Managed IT and Security company. The Network Pro is recognized as a growth company on the Inc. 5000 fastest growing companies list, a Great Place to Work by the OCBJ, and has placed on the Top 501 Managed Services Providers list for the last seven years. Kevin Studley is an active and long-standing member of Vistage and actively participates in events that promote the business community. For more information, visit www.thenetworkpro.net or call (714) 333-9620.
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Manufacturing Showcase
SKY HOOK By: Russ Willcutt
I
t’s been more than half a century since Edwin “Chris” Christensen recognized the need for a safe lifting device for the machining industry and established the company in 1969 which would then come to be known as Sky Hook in Letha, Idaho. Since that time, it has become a recognized world leader with an extensive line of tool post-mount, floor-mount, and mobile lifting equipment used in every conceivable industry and for an ever-growing number of products and applications. It all began with a single device: the Tool Post Mount Sky Hook. Such was the success of its design that it was the only piece of equipment the company manufactured, and the only model Christensen sold, for some 15 years. In the 1980s, as the second generation of Christensen’s prepared to take the company’s helm, the first new piece of equipment was added to its lineup: the Bench Mount Sky Hook. With two additional models soon to be added, these devices became Sky Hook’s first category of lifting devices, referred to as Fixed Mount Lifting Devices. Another category was then created that’s known as Mobile Lifting Devices, offering four different models of its own. All told, these eight models marked the company’s growth into the “CNC machining” era, offering a range of options designed specifically for reaching into enclosure-type machines (please see sidebar for more information on these categories and models). This period was overseen by husband and wife Dean and Twilla Christensen, who helped develop the Articulating Arm
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category. This was a major evolution for Sky Hook, representing a leap from manual to CNC machining lifting devices, and carried the company into an entirely new range of markets, applications, and end-users, including semiconductor and aerospace. It also focused the company’s attention on the design characteristics of its entire product lineup, according to Thomas Christensen, vice president of design.
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“Our approach is to manufacture stock lifting devices that our resellers and wholesalers can keep in inventory as well as provide an offering of Sky Hook customization options which can be easily applied according to a customer’s specific needs,” says Christensen, representing the fourth generation of Sky Hook’s family ownership. “We refer to this as ‘standard modification.’ If the customer requires more extensive customization, we’ll move into what we call ‘unique design,’ which might include ergonomic modifications, locking wheels, cabinet drawers, and other things of that nature. We can accomplish these things very quickly because all of our manufacturing occurs in house; everything from bringing in the raw materials to turning, milling, welding, and powder coating, etc. So we’re in control of the entire process.” An additional benefit of working closely with customers on device customization is that lessons learned allow the OEM to improve its own equipment designs, allowing market demand to aid in continuous improvement.
“I would point to ergonomics as a prime example,” Christensen says. “We took what we were hearing from our customers and seeing for ourselves on the front lines and began to modify our designs in order to increase safety and ease of use. Another reason this is important is that, in the age of the coronavirus, with the elimination of two-man lifting, it’s critical to make sure that a one-man procedure can be accomplished in a safe manner. I’d also like to point out that Sky Hook devices are an ideal means of achieving social distancing on the factory floor.” Christensen says future projects will focus on standardizing these ergonomic solutions across its entire product line and continuing to harness the power of customization projects in product development. “We want to keep streamlining every aspect of the company,” he says, “from our lifting devices to the way they are produced.”
Getting a Lift Fixed Mount Lifting Devices (Manual Machining) » Tool Post Mount » Bench Mount » Receiver Hitch Mount » Floor Mount
Mobile Lifting Devices (CNC Machining) » 4-Leg » Cherry Picker » Reverse Cherry Picker » Mobile Cart
Articulating Arm (CNC Machining with Improved Maneuverability) » Bench Mount » Floor Mount » Mobile Cart Base
To learn more please visit skyhookmfr.com
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Workforce Development
Moving Learning Online? You Can't Just Change Mediums - You Need a Strategy By: Andrea Belk Olson, MSC and CEO of Pragmadik Andrea writes original articles across a spectrum of topics, providing unique insights to leadership, culture change, organizational engagement, customer insights, and communications.
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o now that we live in a virtual world, almost everything has moved online. Zoom meetings and webinars have now become the norm. Many organizations are also translating their educational programming and training (whether internal or external) online. However, it's not as easy as taking what you do today and simply doing it "digital". Creating an effective and truly results-generating digital training program requires a unique approach.
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Firstly, training that was traditionally presented in a classroom setting is highly dependent on interaction and audience participation. Q&A if you will. Along with this, larger, longer segments of information can be conveyed, because you're not simply verbally communicating it but also showing it visually. You can have multiple conversational examples, and "students" will also have small interactions between each other. It's much more interactive by nature. On the other hand, online courses require consistent, constant attention from the "student". You can't wander off or get distracted or you miss a lot. This means that information must be presented much more simply concise, and in "digestible bites" - meaning small segments versus long lectures. Also, there needs to be much more variety, between lecture, reading, and mini-quizzes. Things need to be repeated more frequently and re-presented in a wider variety of "flavors" - tell them, illustrate it and then show it in action. So how do you take your current programs and make them suitable for effective online education? Here's a quick primer:
sucked before going online, they will suck even more in a digital format. Take the time to clean things up and make the investment it will pay in dividends over the long term. If you're looking for a good example, audit a course on https:// www.edx.org/. You'll see that there's a better way than simply "putting it online".
ABOUT THE AUTHOR Andrea Olson is a strategist, speaker, author, and customer-centricity expert. As the CEO at Pragmadik, she helps organizations of all sizes, from small businesses to Fortune 500, and has served as an outside consultant for EY and McKinsey. Andrea is the author of The Customer Mission: Why it’s time to cut the $*&% and get back to the business of understanding customers and No Disruptions: The future for mid-market manufacturing. She is a 4-time ADDY® award winner and host of the popular Customer Mission podcast. Her thoughts have been featured in news sources such as Chief Executive Magazine, Customer Experience Magazine, Industry
Don't make any lecture segment longer than 10 minutes.
Week, and more. Andrea is a sought-after keynote speaker at conferences
Think TED Talks - people will pay attention deeply for about 10-15 minutes. Beyond that, you lose them.
University of Iowa’s Tippie College of Business, a TEDx presenter and TEDx
Create a mix of mediums.
More information is also available on www.pragmadik.com
Just because you are digital, doesn't mean you have to have a PPT or talking head the whole time. Break your program into small segments, where "students" change from PPT to lecture to reading to a refresher quiz.
and www.thecustomermission.com
and corporate events throughout the world. She is a visiting lecturer at the speaker coach. She is also a mentor at the University of Iowa Venture School.
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Break everything into small chunks. Remote learners will continually be distracted by email, phone calls, kids, and life in general. Divide your training into small modules where the learner can go back and review a small segment or simply devote 15 minutes to knock out a segment and come back later.
Eliminate fluff. Many educational programs waste a lot of time talking about historical information, information about the company/institution, or simply unrelated content to the subject matter being conveyed. Get rid of any content or information that doesn't tie directly and support the subject or topic that you're training on.
Don't try to cram in too much. The most effective online learning programs focus on small bits. For example, you shouldn't have a course on "marketing strategy". More specifically, have a series of courses on "social media communication", "marketing plan development", "competitive analysis techniques" and the like. It's unreasonable and highly ineffective to try to take every element of a broad concept and stuff them into a 200-hour online course. Think of it as a multi-course meal, rather than everything at once on one plate. While we are all in a rush to move our materials online, don't forget the old adage, "Garbage in, garbage out". If your programs
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New Technology
Big Kaiser's traceability solution, Intelligo, connects directly with devices to recognize components, cutting edges, tool assembly, carts, baskets, etc. through wireless systems (i.e. RFID or QR/barcode) and trace them throughout the shop. Automated tracking and data collection allow a shop to proactively manage inventory, consumption and assembly, preventing downtime and enhancing profitability.
The State of Tooling Automation and The Benefits By: Jim Mayer – TMS Manager, Big Kaiser Nick Jew – Research and Development Engineer, Big Kaiser Matt Tegelman – Applications Manager & Product Manager, Big Kaiser John Zaya - Product Manager Workholding, Big Kaiser
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hen we think of industrial automation, the first things that pop into our mind are robotic arms, material handling or CNC machines. The idea of automation, however, goes far beyond these major, buzzworthy capital investments. There are ways to introduce some level of automation in all kinds of places across a manufacturing floor, tooling included. Automation in the tooling world is at a stage where it can drastically improve handling and precision. In a variety of scenarios, different types of automation can make tasks that once required delicate hand adjustments and difficult measurements drastically easier, more accurate and, best of all, faster. In some areas, we’re also in the early stages of being able to collect and use data, the essence of Industry 4.0.
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If you think of automation as anything that eliminates or reduces manual work, you can start with some simple pieces of equipment that make positioning the workpiece easier. For instance, the Base Master series of touch sensors is effective for determining both workpiece offsets and tool lengths to within +/- 0.005 mm at a repeatability of 1 µm. Or, there’s the 3D Master Red, an all-in-one three-axis (X, Y, Z) measurement tool that doesn’t require calculation or compensation for the stylus ball measurement. Not only are these examples making it easier to handle and maneuver tools, but in the end, it also speeds adjustments and eliminates costly remeasuring time or re-cutting. Workholding has moved in a similar direction.
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Precise Holding and Rapid Loading and Unloading Of Parts Historically, different types of machine tools were delivered with a unique workholding interface, like lathes with three/four-jaw chucks or collet systems or milling machines, which are still most often based on a T-slot table. These days, milling, turning and some grinding can be performed in a single machine or several machines grouped in a cell. Zero-point clamping systems provide the best solution to two of manufacturing’s toughest setup problems: repeatability of location from one fixture or workpiece blank to another, and transfer of work from one machine tool to another. While these systems aren’t new, they add the ability to open and close the chucks with the flip of a switch and allow you to take another step toward automation. When these automation chucks, with repeatability of 0.0002 inch or better, are palletized, we get data, an area the tooling world is just starting to explore in depth. Alignments for the chuck are established from its center line, and that data can be captured electronically and stored in a machine’s CNC program. Work can then be moved from turning center to a grinder or from a machining center to a CMM without having to re-establish the reference point—so you can run any fixture at any time. This type of clamping system allows for machining parts through the second and third steps without ever unclamping the part. Not only is this a more consistent and faster way of doing things, but feature-to-feature accuracy is improved, and it reduces touchpoints, measurements and chances of human error. The fact is every time a part is touched, it costs money. Palletizing an entire production can remove at least 75 percent of handling time; plus, once you get to the point of automated production, the common workholding interface will reduce implementation costs.
Tooling is Getting “Smart” When we start talking about presetting is when the conversation about data really starts. A standard, bench-top presetter can keep spindles running while measurements are done faster and more accurately offline. Now, they can also act as a shop communication hub, reducing the number and difficulty of manual steps. Our Speroni presetters, for example, can be equipped with software called Edge Pro. Edge Pro communicates with the engineer’s CAM software, such as Vericut, to verify length, diameter, create a G-Code and post process with the exact tooling values. Still, these advancements are just scratching the surface. The rise of the smart factory has forced us all to realize the stark distinction between old reactionary tool management systems that operate with manual measurements and hand-written notes and new proactive tool management systems that operate with hyper-traceability. Our traceability solution, Intelligo, connects directly with devices to recognize components, cutting edges, tool assembly, carts, baskets, etc. through wireless systems (i.e. RFID or QR/barcode) and trace them throughout the shop. At installation, Intelligo is adapted to the specific tool room, floor and systems. Using a scalable software structure and local presetters, Intelligo links a company’s
The soon-to-be-released EWA fine boring head has a motor built into the head that moves the cutting edge to the proper diameter automatically via remote Bluetooth commands, eliminating the time and risk associated with the machine operator adjusting the boring head by hand. The implications of automated fine boring operations are huge. In addition to making lights-out boring a possibility, this will add versatility and speed.
entire tool library, active or inactive, with the CAM, planning and measuring software and displays it in a 3D graphic interface for visual reference in real time. Automated tracking and data collection allow a shop to proactively manage inventory, consumption and assembly, preventing downtime and enhancing profitability. This tool management technology also tracks how much of the purchasing budget goes to tooling, monitoring and exposing the value gained or lost while the tooling is in the shop. While Intelligo is about as advanced as it gets in terms of tool management systems, there are less integrated levels of automation available. Our Simple Post Interface (SPI), for instance, prints a label with a QR code at the presetter that’s read by the SPI module at the machine control, as opposed to measuring, printing a label and punching the data into the control. The system can also be configured to send measurements directly into the tool NC’s offset table—nobody touches anything at the machine. In essence, these technologies help guarantee you’ll have the right tool, in the right place at the right time while optimizing tool resources and budgets and eliminating duplication or overlap of challenging manual work.
Digital Tools and Closing the Automation Loop Last but not least, let’s talk about the tools themselves. While analog is still widely the name of the tooling game, there is some exciting digital and connectivity progress limiting challenging manual INDUSTRIAL MACHINERY DIGEST.COM
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Zero-point clamping systems provide the best solution to two of manufacturing’s toughest setup problems: repeatability of location from one fixture or workpiece blank to another, and transfer of work from one machine tool to another.
work. Digitalization provides major opportunities for production improvements. Boring heads, like our EWE product line, for instance, include digital readouts that, with the help of solid-state magnetic scales, display the actual diameter of the tool instead of hard-to-read Vernier markings. These heads not only make adjustments in the machine much simpler, but also clearly reveal any backlash at the adjustment screw. They can also pair with a mobile app via Bluetooth® so that adjustments can be automatically tracked and saved. Reduction of human error, speedier adjustments, and readily available wear and setup histories are just a few of the benefits of this arrangement. The next phase is closing the automation loop. The soon-tobe-released EWA fine boring head has a motor built into the head that moves the cutting edge to the proper diameter automatically via remote Bluetooth commands, eliminating the time and risk associated with the machine operator adjusting the boring head by hand. The implications of automated fine boring operations are huge. In addition to making lights-out boring a possibility, this will add versatility and speed. With the help of a machine-integrated touch probe or bore gage, the machining program can stop the boring cycle in the event of an out-of-tolerance bore and display an error message alerting the
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machine tool operator to make the required adjustment with the tablet. The EWA also allows for real-time compensation for insert wear. Similarly, the head can be automatically adjusted to different hole sizes, reducing the need to have multiple boring tools set at different diameters in the machine’s tool magazine. These EWA automated boring heads can be synched with a tablet, PC or fully integrated with a new machine tool. With the tablet option, the head is connected via the BIG KAISER boring app. The boring head will automatically adjust according to the information the operator types into the app. For legacy machine tools, a PC interface between the machine tool and the EWA can be used to provide a fully automated, closed-loop control cycle where commands are sent from the machine tool to the EWA, automatically adjusting the tool in synchronization with the machining process. In this solution, the integration with a legacy machine tool is done via a specific application running on an external industrial PC. This integration must be setup on site since much depends on the machine tool control type. The full system can only be integrated on new machine tools. The EWA control software runs directly on the machine tool itself and requires no external control device. The interaction with the
operator is done in the machine tool human machine interface in form of an app or a technology cycle. What comes next will have an even more profound impact: communication directly between the tool and machine control. Tool diameter adjustments will be part of the programming process, so that human intervention is not required when a new hole is ready for finishing. We are working on the integration of sensors like accelerometers into the tools and/or fixtures. We’ve already conducted tests with vibration sensors in tools, and the results are promising. This will have dramatic effects on diagnostics and error prevention both before and during machining. Simple air cutting will be able to reveal imbalances and resonant frequencies that will help validate if speed is within the proper range or a damping system will be needed. While in the cut, these sensors can recognize unsecured workpieces, as well as damaged or worn cutting edges, and record overall cutting quality for finer tuning of machining parameters. Exciting things are on the horizon in the world of tooling. Today, the most widely adopted forms of automation are still fairly basic, but they offer great benefits in terms of repeatability, faster setups and measurements. As we’ve uncovered ways to collect and use data, customers—still a relatively small number—are learning how to automate and improve how they track costs, plan purchases and program. While we aren’t quite at the point of autonomous action, like laser material handling systems or pick-and-place robots, progress is
The Base Master series of touch sensors is effective for determining both workpiece offsets and tool lengths to within +/- 0.005 mm at a repeatability of 1 µm.
heading in that direction. As more sensors, data and connectivity is introduced, we’ll get closer and closer to the point where tools can adjust themselves based on set parameters and setup times can be cut drastically. For more information, visit www.bigkaiser.com
The Perfect Fit for Makers From the very beginning, Tormach made CNC machines designed to fit almost anywhere and cut nearly any material. If you think our machines aren’t as fast as industrial and production machines, well, you’re right. But we build them so people can actually buy them, assemble them in garages or basements, and start making parts. Sometimes the right machine is the one that you can afford to buy and use. And when it comes to using a Tormach, you’ll get to experience the ease of learning and programming with PathPilot. It’s user-friendly and robust for both novice and experienced machinists. To try before you buy it, sign up for free and start using PathPilot HUB, our full-featured browser-based version that lets you create G-Code that you can use. You can load your programs to your machine with a USB stick or send it remotely with a WiFi connection. CNC Mills, If you’re curious, start at hub.pathpilot.com/sign-up. Lathes, Routers, It doesn’t cost a thing and we bet you’ll love it.
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IMD 27
Process
The Importance of Tool Drawings ToolDraft - The Ultimate Drafting Package for Cutting Tools from ANCA
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ike all manufactured parts, cutting tools require technical drawings to make a design a reality. Best practice for cutting tool manufacturers emphasizes the importance of a tool drawing that is detailed, clear and precise. Tool drawings are essential for many reasons – besides serving as a reference for operators to produce tools accurately and consistently, they also provide a record of the tool and enable revision control. Drawings are also predominantly used when recommending designs to customers for quoting purposes. ANCA CNC Machines considered all the above when creating ToolDraft, which has allowed cutting tool manufacturers to achieve outstanding results. As a dedicated software package for producing 2D cutting tool drawings, ToolDraft helps users to reduce hours of workflow into a few clicks. Once a tool is created using ToolRoom
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(version 2016 or later) or CIM3D (version 8.1 or later), it can be sent to ToolDraft in a matter of seconds, with a click of the icon. Cutting tool manufacturers who have a backlog of tools not yet drawn will benefit greatly from ToolDraft and its ability to produce detailed 2D cutting tool drawings in minutes rather than hours. Simon Richardson, ANCA Product Manager, said, “ToolDraft is quick, easy to use and saves time as it allows complex geometries that are difficult to draw to be simply created and dimensioned. As the software is specifically designed for cutting tools, it offers features that 2D CAD software may not have. Time saved using ToolDraft will provide a quick return on investment for any company looking to find efficiency in their production.” ToolDraft follows Geometric Dimension and Tolerancing (GD&T) and ISO standards. Included in the software is a library of drafting
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symbols, feature control frames and annotations for GD&T purposes. Dimensions can be applied to a range of various tool views and customized, if required. Leader lines with text can be placed on to a drawing to describe unique features and information. In cases when a small section of geometry needs to be highlighted, multiple detailed tool section views can be added to the drawing. ToolDraft also has the capability to add cross section views chosen by the user anywhere along the axial position of the tool. Companies looking to produce a tool catalogue will find ToolDraft valuable as templates can be saved containing title blocks to meet company standards. Users can also insert images, tables and company logos, as well as add multiple pages to a drawing, and change text and line styles. In addition, grinding wheel packs used to grind the tool are imported into ToolDraft, and then added to the drawing for dimensioning. Single and multiple wheels can be shown, and users can import wheel packs and arbors for different ANCA grinding machine models. Exporting using PDF and DXF formats is also possible. Simon Richardson goes on to add, “A benefit of ToolDraft is requiring minimal CAD drawing knowledge to become an expert in creating tool drawings. The software allows a short learning curve, enabling drawings to be realized in just minutes. The real beauty of ToolDraft is the in-built capability for dimensioning geometry such as helix, hook and relief angles specific to a cutting tool – which can be done in a few clicks. For any company manufacturing cutting tools, ToolDraft is the ultimate drafting solution for producing detailed tool drawings.”
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IMD 29
Industry Insight
Easily Creating One-Offs
Kodlin Motorcycle customizes motorcycles based upon bikes from the legendary American brand HarleyDavidson. Sophisticated technology and an easy-to-use control system are essential—which is why the company chose the Sinumerik 828D CNC from Siemens.
T
here is no denying it: the Kodlin family has motorcycles in its blood. Master blacksmith Fred Kodlin gave his son Len his first motocross bike for his fifth birthday. There was never really any question about what Len would do when he grew up. Today, the father-and-son team runs the Fred Kodlin Motorcycle workshop, founded by Fred Kodlin back in 1984, in the small town of Borken in the German state of Hessen. The company is highly specialized: together, father, son and 10 employees customize Harley-Davidson motorcycles. Up to 50 motorcycles leave their shopfloor each year, to the great excitement of their new owners. Many customers simply want to have their series-produced bikes adjusted to suit them better, or to look more individual. Other customers come to the company looking for bigger modifications, such as the installation of a big front wheel, which has a very striking effect and is popular among Harley-Davidson fans.
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The most passionate bikers, however, want their bikes to be completely personalized. “These unique bikes cannot be beaten in terms of exclusivity. When it comes to design and technology, we make the virtually impossible possible,” explains junior manager Len Kodlin. In some of these models, the only thing that’s left is the engine, with its unmistakable Harley-Davidson sound: the rest of the bike is made up of components that have been developed and produced entirely by Kodlin. Customers’ budgets are the only thing limiting their imagination. Enthusiasts pay up to $130,000 for these unique cycles. And then, of course, there are also the technical approval restrictions (TÜV, for example).
Avoiding Imitations When fulfilling a customer’s dream of owning a personalized motorcycle, the customizers at Kodlin Motorcycle not only adapt
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parts, they also manufacture many individual parts themselves. Various styles of footboards, footpegs, turn-signal trim, air filters, engine covers, hand grips and mirror brackets are manufactured individually or in very small series. Outsourcing production could be cheaper in many cases, but for Kodlin, this is not an option. Len Kodlin explains the reasoning behind the decision. “Unique pieces are the basis of our whole company. The risk of copies appearing is simply too great. Our customers pay for something unique and that’s what we give them. This is why we do everything ourselves, from sheet-metal work and welding to milling, turning, painting and assembly,” Kodlin says. Kodlin has an extremely large range of manufacturing capabilities to prevent imitations and rival products, thus safeguarding its competitive edge. The company invests heavily in production expertise and machinery. Kodlin even has a world manufacturer
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identifier. This official designation signals that Kodlin is officially a manufacturer that can build and approve motorcycles.
An Integrated Process From The Design To The Machine Anyone who wants to survive the competition as a small, independent customizer needs top-quality CNC machines. That’s why the core of Kodlin’s production process is a PreMill VL 1000 CNC machining center from MMD Werkzeugmaschinen with a Sinumerik 828D CNC system. Len Kodlin, a trained precision mechanic himself, explains what matters to him and his father, “MMD was extremely cooperative and, with the PreMill VL 1000, gave us a machine that meets our needs perfectly. The price/performance ratio was good and with the Sinumerik 828D control—including the intuitive Sinumerik Operate graphical user interface—our
core requirement, namely ease-of-operation, was met to our utmost satisfaction.” The demands on the machine tool and control system are high and diverse. Many simple parts are programmed directly on the machine. For this type of application, it is important for
the shopfloor programming to be as simple as it is reliable and efficient. Jan Rosenkranz, a mechanic on the Kodlin team, gets straight to the point, “The ShopMill menu-based navigation makes everything really quick and easy.” He also appreciates the convenient setup functions.
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The production of custom parts, which often involves extremely complex contouring, is entirely different. The junior manager creates the programs for these parts separately at an external CAD/CAM workstation and then transfers them to the machine, using a USB stick. This means the machine can remain in operation while the junior manager can design parts for his spectacular creations, far away from production noise, in peace and quiet. Once the blank is in place, the entire machining process itself goes very quickly. With the help of various Sinumerik CNC cycles, the workpiece and the tool are set up quickly and machining on the PreMill VL 1000 can begin.
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Len Kodlin specifically mentions the clearly organized folder structure in Sinumerik Operate, which is designed in a similar way to that found on a traditional PC. Meaningful names—such as “Handlebar1-Customer3”—with up to 28 characters can be assigned to the programs. This improves the ability to maintain an overview and products that have already been made can be clearly identified and accessed again at a later date.
The Entire Production Spectrum Covered In terms of production technology, the PreMill VL 1000 offers everything needed for bike parts. The machine gets extra points for
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360° NEW its framework construction, which makes it very stable and easily accessible. The majority of the components are less than 500 mm long. However, there are exceptions, such as long fork tubes. With travel paths of X = 1020 mm, Y = 510 mm, and Z = 560 mm, plus a 1200 x 500 mm clamping table, the machine comprehensively covers the spectrum. The 10-kW milling spindle provides the power needed to quickly and precisely machine the parts, which are usually made of aluminum or steel. The changer can be equipped with up to 30 tools and the linear guides on all three axes ensure utmost precision. According to Jens Bubenheim, a sales consultant at MMD, the PreMill VL 1000 achieves a repeat accuracy of ± 3 µm and a positioning accuracy of ± 5 µm, which means that the desired quality is always guaranteed. A special feature on the Sinumerik 828D CNC scores additional points for high quality, namely the Sinumerik MDynamics technology package with integrated Advanced Surface motion control. The program sequence can be set or adjusted at any time, ensuring that the machine generates an optimal ratio of speed, accuracy and surface quality. Take the turn signal trim, for example. In this case, production accuracy is of less significance. Corresponding settings in MDynamics and the activated Advanced Surface therefore ensure that the machine works with a focus on both surface quality and speed of production.
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For more information: John Meyer Marketing Communications Manager Siemens Industry, Inc. 390 Kent Avenue Elk Grove Village, IL 60007 T: +1 847 640 1595
Follow us on facebook @americandrillbushing 5740 Hunt Road | Valdosta, GA 31606
E: john.meyer@siemens.com Website: usa.siemens.com/cnc
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IMD 35 8/13/19 11:31 PM
Product Showcase
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IMD's Monthly Product Showcase features the latest from some of the manufacturing industry's top suppliers.
WD-40 Company Makes it Easier for Professionals to Find the Right Product for Their Job with the WD-40 Specialist® Line Research indicates fabricating and metalworking professionals increasingly prefer specialized products with specific applications – and the newly redesigned packaging of the superior performing WD-40 Specialist® line makes it easier than ever to identify the right product for specialized maintenance needs. The WD-40 Specialist line – including lubricants, penetrants, greases, cleaners and degreasers, and rust-management solutions – are best-in-classic products that now bear the colors of WD-40® Brand, meaning for every challenge there is now a blue and yellow can. With the redesign, the WD-40 Specialist line more
closely resembles the iconic WD-40 Multi-Use Product, making it easier to identify the brand professionals have known and trusted for decades. The company says the more than 20 WD-40 Specialist products provide superior performance born from rocket science and include WD-40 Specialist Gel Lube, Silicone, White Lithium Grease, Penetrant with Flexible Straw, Contact Cleaner and Dry Lube, among others. They were developed to work in the most demanding situations, providing specialized solutions for industry professionals in factories, facilities, automotive garages and on farms around the world.
» Explore more about WD-40 Specialist products, the new look, and find a retailer near you at wd40.com/specialist
Suhner Offers Efficient Machining with Special Guards Suhner Industrial Products Corp. (Rome, Georgia) is proud to introduce machining units with special guards that protect mechanical and electrical components against contamination from fiberglass dust and fibers, as well as dust from composite and 3D printed products. Suhner offers automated drilling, boring, tapping, threading and other tools for high-production environments on these products throughout North America. When drilling high quality holes into sheet metal composites and dissimilar material stacks of resin bonded fibers or 3D printed polymer substrates, for example, these dust-protected machining units are an ideal solution. They are universal and can be positioned everywhere alongside the workpiece for precision, automatic machining. Regardless of the complexity of the workpiece or the number of operations that need to be performed, all machining units work at the same time and only the longest operation defines the total cycle time, when the units are used in multiple setups. » For more information, visit suhner-machining.com
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36 IMD NOVEMBER 2020
IMD – The Industry’s Most Extensive Industrial Publication
ABB Expands Small Robot Family with Fast And Powerful IRB 1300 For Confined Spaces
The RCE-710, ATI’s First Radially-Compliant Electric Material Removal Tool
Building on the success of ABB’s IRB 1600 robot for payloads up to 10kg, the IRB 1300 offers a 27 percent improvement in cycle times and is nearly 60 percent lighter and 83 percent smaller than the IRB 1600. With a footprint of just 220 mm by 220 mm, the IRB 1300 is designed for use in small spaces, enabling more robots to be deployed in a confined area. To maximize the versatility of the IRB 1300, the OmniCore controller can be equipped with a range of additional equipment, including fieldbus protocols, vision solutions and force control.
The RCE-710 features large bearings, a shaft designed for demanding robotic use and a variable speed motor with a range of 0 to 13,000 rpm. It is built to handle a diverse array of robotic material removal tasks such as rust and weld spatter removal, blending, polishing and light grinding. The new electric tool features built-in compliance to simplify and streamline the programming process, and to compensate for part and fixturing misalignments. The motor rotates clockwise and counterclockwise and produces continuous torque on the work piece.
» For more information, visit www.abb.com
» For more information, visit www.ati-ia.com
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BIG KAISER Adds New Sizes to EWE Digital Boring Head Program
Coxreels® Brawny Option for the 100 Series Reels
BIG KAISER Precision Tooling is expanding its offering of digital boring heads to include head sizes down to the CKB1 modular tooling connection size, which means boring down to Ø.787” for Series 310 peripheric heads, and Ø.016” for Series 112 centric boring heads. Due to the small sizes of these boring heads, the digital display will no longer be present on the head itself, rather the adjustment value will be shown on a separate mobile device or tablet that has the BIG KAISER App installed.
Coxreels is proud to offer the Brawny option available for most 100 Series hose reels. The 100 Series reel can be mounted to a floor, wall, ceiling, bench, or truck and is made of steel for strength and durability with a U-shaped frame for 2-point axle support to provide stability during operation. The Brawny feature is an added option that adds strength to the drum, minimizing potential damage under increased or pulsing pressure usage. By adding the additional strength to the drum, these professional grade reels are better prepared to tackle the toughest jobs in the industry.
» For more information, visit www.us.bigkaiser.com
» For more information, visit www.coxreels.com
Doosan’s Versatile 5-Axis DVF Series The DVF 5000 is equipped with a CAT40/BIG PLUS® taper 18,000 r/ min spindle, which facilitates high speed metal removal. The DVF 5000 features a 19.7-inch diameter B- over C-axis rotary table with a 24.8-inch (option. The machine table is an integrated cantilever style full 5-axis table, which allows for the machining of parts from a variety of angles. Built-in table support holds a maximum weight of over 880 pounds and minimizes any table deflection. The rotary table is designed for user friendliness and consummate work efficiency, minimizing interference as the part is machined. » For more information, visit www.doosanmachinetools.com
New Emuge Micro End Mills and Chucks Offer Efficient Machining of Challenging Materials Emuge Corp. has announced the introduction of its new Micro End Mills and Micro Milling/ Drilling Chucks for a wide range of applications such as die and mold, medical and more. The Micro End Mills feature a patented neck design with up to 10x diameter, enabling reach into deep contours. The new Emuge end mills offer High Speed Cutting finishing of 2D and 3D contours, and are offered in square, ball nose, and torus end types. Featuring a short, stable cutting geometry, the end mills are available in Solid Carbide and CBN designs. » For more information, visit www.emuge.com
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38 IMD NOVEMBER 2020
Exact Metrology Performs Bulk Plastic Cap Inspection The GOM CT scanner used by Exact enables the inspection of complex parts based on volume. It produces the finest details visible throughout the component, simplifying initial sampling, tool correction and inspection tasks during production. It captures complex components including the "inner workings" in a single scanning process, so that the user receives a complete image of the test specimen for form and position analysis or nominal/actual comparisons. As with all GOM metrology systems, the control of the device, data acquisition and evaluation are combined in a single software package. The chain from recording the raw data to creating the measurement report is greatly simplified. » For more information, visit www.exactmetrology.com
Electronics LCD Preset Hourmeter For Maintenance Applications ENM’s series PT12 features two 6-digit, 7 segment LCD displays, channel two is self-programmable. The service LED light informs the operator when the preset value setting is reached. The accumulated hours are stored on powerless, non-volatile data backup using CMOS EEPROM technology, where small space and reliable instruments are required with memory that does not rely on a battery. Hour meter module displays hour glass and decimal point. This model is ideal for maintenance applications. » For more information, visit www.enmco.com
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IMD 39
Four Outlet Selectable Voltage Power Supply for Static Eliminators
High-Temp Cabinet Oven From Grieve
EXAIR’s new Gen4 Four Outlet Selectable Voltage Power Supply allows you to choose input voltages of 115VAC or 230VAC. Four 5kV stainless steel output connectors can energize four static eliminators at the same time. Applications using up to four Gen4 Super Ion Air Knives, Ion Air Guns, Ion Air Cannons, Ionizing Bars or any other EXAIR Gen4 static eliminator product can be connected to one power supply. Like all EXAIR Gen4 products, these four outlet power supplies are UL component recognized, CE and RoHS compliant. They also feature an electromagnetically shielded modular power supply cable which eases routing and connections.
No. 987 is an 850ºF electric cabinet oven from Grieve, currently used for baking various paint samples at the customer’s facility. Workspace dimensions of this oven measure 20” W x 20” D x 20” H. 10 KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 600 CFM, 1/2-HP recirculating blower provides horizontal airflow to the workload. This Grieve cabinet oven features 4” insulated walls, aluminized steel exterior, Type 304, 2B stainless steel interior, a silhouette plate with removable cover inside the door opening. All safety equipment required for handling flammable solvents are onboard No. 987, including explosionventing door hardware.
» For more information, visit www.exair.com
» For more information, visit www.grievecorp.com
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EnviroMax Laminar Flow Enclosures are engineered and built to meet critical clean requirements within the laboratory. Typical applications include liquid handling stations, compounding, high throughput screening, sample weighing, powder handling, HPLC equipment and other related systems. The enclosure isolates the process while the HEPA filter system maintains a positive pressure and ISO 5 class 100 conditions by protecting the process from surrounding contamination. Standard sizes range from 4’ to 8’ wide, 2’ to 4’ deep, and 3’ to 5’ high. However, custom sized enclosures to contain and protect larger integrated instrument systems can be constructed to meet specific size and design specifications. » For more information, visit www.HEMCOcorp.com
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40 IMD NOVEMBER 2020
Koike Introduces Their New Welding Manipulator for Pipe Fabrication, The Cricket-I The Cricket-I manipulator with 6 feet of powered lift and 6 feet of manual reach, provides users with stable welding from end-to-end. The Cricket-I was developed specifically to meet customers’ demand for fixed automation equipment compact enough to fit into small to mid-size fabrication shops. Customers have the option of purchasing an entire pipe welding package that incorporates both the Cricket-I and Koike’s standard Wel-Handy Multi Next and WU-3 weaver that is mounted on the end of the boom. » For more information, visit www.koike.com
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Mitsui Seiki VGi20A Ball Screw Nut Grinding Multitasking Machine Mitsui Seiki’s VGi20A Ball Screw Nut Grinding Multitasking Machine performs grinding and machining in one chucking, slashing nut processing time by two thirds. With five axes of motion and storage for 40 tools, the machine can grind thread grooves and also machine the nut circumference, end surface, key grooves, and return tube holes in a single setup. In addition to producing large savings in manufacturing time, elimination of setup changeovers also assures exact phase alignment of thread grooves and return tube holes. The machine produces threads via simultaneous interpolation of the C-, Y-, and Z-axes. » For more information, visit www.mitsuiseiki.com
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New High Precision Norton Winter AEON Electroplated Wheels New Norton Winter AEON Electroplated Grinding Wheels are for high precision applications in the automotive, medical and aerospace markets. An innovative design and manufacturing process give AEON wheels the ability to hold an extremely tight profile tolerance of ± 5µm at a maximum wheel diameter of ~24" (600mm) and width ~12" (300mm), weighing up to 551 lbs (250 kg). These grinding wheels have a single usable abrasive layer design, with diamond or cBN particles mechanically fixed onto the core surface by an electrochemical process of nickel deposition. This unique layer design provides high grit retention levels for long wheel life. » For more information, visit www.nortonabrasives.com
New Ex9CA Safety Contactor from NOARK Electric NOARK Electric is proud to announce the release of the new Ex9CA Safety Contactor. The NOARK Ex9CA Safety Contactor is designed for use in safety function applications. It offers unique features that allow the design of safety control circuits with current ratings up to 38A. The Normally Closed (NC) Auxiliary contact is a mirror contact to the main contacts and is mechanically linked to the Normally Open (NO) Auxiliary contacts. This allows for optimal design selections in SRP/CS. Applications for the Ex9CA include: E-stops, light curtains, safety gates and safety interlocks. » For more information, visit na.noark-electric.com
C-FRAME PRESSES • Heavy Gauge Steel Design • Press Bed bolted on, not welded, to prevent distortion. • Large press bed to accommodate a variety of tooling other than just punching. • Pump, motor, valve and reservoir are all easily accessible for maintenance. • Large rectangular tubes used at base of machine to give safe, instant portability.
OnRobot Launches Out-of-the-Box Robotic Sanding Tool for Cost-Efficient Finishing Applications
HYDRAULIC MACHINES OF IOWA A Division of Betenbender Mfg. Inc
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42 IMD NOVEMBER 2020
Traditional sanding automation solutions often require a background in robotics to implement and maintain. With the launch of OnRobot Sander, manufacturers now have access to a complete out-ofthe-box sanding tool that's easy to use with all major collaborative and lightweight industrial robots. The complete Sander package incorporates everything OnRobot customers need to get their sanding application started quickly and easily: a plug-and-play sanding tool, a variety of standard sanding and polishing pads, easy-to-use programming software, an optional force/ torque sensor and a Grit Changer that enables automated switching between different sanding grits without operator intervention. » For more information, visit www.onrobot.com
Platinum Tooling Offers Heimatec Live Tools for New HAAS BMT Turret Platinum Tooling announced that it has an extensive line of Heimatec tooling available for the new Haas BMT turret. The line includes a variety of driven tools (axial and radial drilling & milling heads) as well as static tool holders. Platinum Tooling also offers specialty tools for this turret including multi-spindle, adjustable angle, and speed multipliers. Platinum Tooling already offers the most complete line of live tools available in the machine tool industry today, with over 40,000 designs in its database. » For more information, visit platinumtooling.com
Fully Automatic Horizontal Dual Post Band Saws from Palmgren Constructed from heavy duty cast iron and steel, Palmgren’s Fully Automatic Horizontal Dual Post Band Saws provide superior stiffness and vibration dampening. The band saw collection features an advanced powertrain that utilizes a precision gear and hardened ground worm shaft. The taper roller bearings operate in an oil bath to deliver smooth, quiet positive sfpm to the blade. The band saws have fully automatic on demand hydraulic controls for the saw heads, shuttle vises and split-jaw clamping vises. Palmgren, now in its second century, is a C.H. Hanson brand. » For more information, visit www.palmgren.com
Servo Products’ New Micro Drill Press A complete mini drill press with a brushless motor programmed via CNC panel, SERVO’s model 708-CNC offers the ability to download, upload, and store hundreds of integrated speed and motion direction programs on one controller, delivering infinite program control. Ideal for continuous use (24/7) applications, where downtime and carbon dust is not desirable, SERVO’s Mini Drill Presses with the Model 708-CNC control keeps running without the need to change brushes. It also offers better speed regulation and more torque. Switching the spindle direction from forward to reverse and back, and spindle RPM controls, are now the standard on SERVO’s Model 708-CNC. » For more information, visit www.servoproductsco.com
SPRINTER MACHINES… • Provide reliable, low cost, ink code marking. • May be mounted in any orientation. • The sealed ink system allows discontinuous operations with immediate start-up of comparable previous impressions. • Can be modified or made to order for your particular marking application.
Model 416 Ink Code Marking Machine
INDUSTRIAL INK MARKING SYSTEMS SPRINTER MARKING supplies all the basic, optional and auxiliary equipment, as well as, operating supplies for normal code-marking operations. 740-453-1000 | SALES@SPRINTERMARKING.COM
SPRINTERMARKING.COM INDUSTRIAL MACHINERY DIGEST.COM
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UNISIG Unveils Next Generation of UNE Gundrilling Machines
Flexible Servo Drive System For Demanding Geared Motor Applications Sinamics S120 drives and Simotics S-1FG1 servo geared motors are an integral component of Siemens Totally Integrated Automation (TIA), which reduces engineering time and costs. Pre-fabricated Motion-Connect signal and power cables offer an easy and reliable method of connecting the components. The engineering of the Simotics S-1FG1 servo geared motor includes high efficiency and low torsional backlash for precise, dynamic motion sequences and is available in the following versions: helical, parallel shaft, bevel and helical worm gearboxes with up to 25 transmission ratios, depending upon the type of gear and gear size required.
Ideal for manufacturers focused on highvolume/low-mix or low-volume/high-mix production environments, UNISIG’s next generation of UNE Series gundrilling machines delivers operational flexibility, improved performance and effortless operation. Now available, the UNE Series is engineered and designed to simplify gundrilling for all those individuals involved in a facility’s manufacturing process. The UNE Series offers gundrilling solutions that are well suited for various industries, including firearms, automotive, medical, energy, defense and aerospace. With five models built from two frame sizes, the UNE Series can drill hole diameters from 1.4 mm to 40 mm and depths up to 3,000 mm. » For more information, visit www.unisig.com
» For more information, visit usa.siemens.com
agro-hytos hydraulic products
filtration… The range of filter solu-
tions implemented at Argo-Hytos extends from fixed-position industrial plants to highly mobile applications, primarily tailored to individual customer requirements. As a result of their vast experience with custom applications over a wide variety of sectors, Argo-Hytos offers a comprehensive range of innovation standard solutions: Suction Filters; Return and Return-Suction Filters; Pressure/ High Pressure Filters; Filling and Ventilating Filters; Filter Accessories; Sensor Technology.
fluid and motion control…
Directional control ValVes D02/D03/D05/D07/D08: Argo-Hytos DC and dual frequency AC coils can be rotated to locate connectors to your need. DIN, Deutsch Flying Leads and Wire Box Connection are available as standard Manual Override. Full line of Sandwich Controls. FiVe series oF ValVes rate to 5000 Psi: RPE3-04, providing 8.0 GPM; RPE3-06, providing 21.0 GPM; RPE4-10, providing 37.0 GPM; RPE4-16, providing 80.0 GPM; RPE4-25, providing 160.0 GPM Gear PumPs: Argo-Hytos gear pumps provide high reliability, high volumetric efficiency, and low noise levels over the entire operating range. three series: GP1-P, maximum pressures from 2300-4350 flows 1.0 gpm; GP1-T, maximum pressures from 1700-4200, flows 1.0 to 17.0 gpm; GP1-Q, maximum pressures from 29004500, flows 7.1 to 42.8 gpm. 7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076
Phone: 847-676-2910 Fax: 847-676-0365 www.macmhydraulic.com
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44 IMD NOVEMBER 2020
New Milling Cutter with Round Insert From Walter Can Reduce Cutting Tool Costs By 20% The M2471 milling cutter from Walter, with a new indexable round insert, is the first to feature a double-sided round insert with eight useable cutting edges. Its technical features, sintered design, as well as the eight useable cutting edges, help reduce cutting material costs by up to 20 percent. This system, with diameters of 0.98 inch with parallel shank or ScrewFit modular interface is suitable for face and copy milling steel, stainless steels and materials with difficult cutting properties. Indexing using the flank face of the indexable insert ensures simple, safe handling. » For more information, visit www.walter-tools.com
Superior Abrasives LLC Bolsters Production Capacity for Mounted Flap Wheels Superior Abrasives, LLC has recently expanded their production capabilities for mounted flap wheels, yielding industry-leading lead times, with common sizes like 1-inch, 2-inch, and 3-inch x 1-inch available from stock. In addition to a wide range of readily available standard products, the company offers customization of flap wheels to address specific production parameters. The Mounted Flap Wheels are ideal for contoured finishing and grinding, deburring and finishing of tube interiors, shaping or refining contours on cast or machined parts, weld seam blending or finishing, and more. » For more information, visit www.superiorabrasives.com
High Payload PL500 Palletizing Robot Offers Application Flexibility Offering a high 500-kilogram payload, the powerful PL500 robot is ideal for a variety of palletizing applications, unitized loads, and other logistical tasks for end-of-line or distribution automation. The PL500 features extremely fast axis speeds and acceleration for maximum production throughput. It offers a large work envelope and a high payload to efficiently load/unload pallets, and easily handles full layers or a variety of product including boxes, bags, bottles and cases. Installation is also quick and efficient. » For more information, visit www.motoman.com
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HALS LUBRICATION PUMP HMGP-303M • Highly reliable externally controlled fixed quantity oil supply pump • Used across a wide range of fields, and is especially suitable as a fixed quantity oil supply pump for high-precision, large machine tools • The pump’s main drive connection parts are made of single die casting pieces to ensure excellent durability • Built-in pressure switch and float switch • Voltage: 200/220V HMGP-303M
SHOP OUR ONLINE STORE! RAS_IMD2020_HH.indd 2
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48 IMD NOVEMBER 2020
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IMD 49
Ad INdex Accudyne Products USA — www.ezpullerusa.com ......................................................................... 23 Actek Manufacturing and Engineering Inc. — www.actekmfg.com ............................................29 ADB Hoist Rings Mfg. — www.adbhoistrings.com ........................................................................... 35 ATTCO, Inc. DBA Syclone ATTCO Service — www.skyhookmfr.com ........................................... 5 Betenbender Manufacturing, Inc — www.betenbender.com ....................................................... 13
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Carell Corporation — www.carellcorp.com ........................................................................................ 7 Clamprite — www.clamprite.com ....................................................................................................... 37 Combilift, USA — www.combilift.com ............................................................................................... 19 Cosen Saws, USA — www.cosensaws.com .......................................................................................... 9 Coxreels — www.coxreels.com ...........................................................................................................40 Denver Breaker & Supply — www.denverbreaker.com .................................................................. 47 Design-2-Part Shows — www.d2p.com ............................................................................................48 DHM Associates, Inc. — www.dhmassociates.com ........................................................................49 Dynabrade, Inc. — www.dynabrade.com ......................................................................................... BC Eagle Bending Machines — www.eaglebendingmachines.com ..................................................... 7 ENM Co — www.enmco.com ..............................................................................................................49 Essex Structural Steel Co. — www.essexstructuralsteel.com ........................................................ 47 Formdrill USA Inc. — www.formdrill-usa.com ................................................................................. 33 H&K Equipment, Inc. — www.hkequipment.com ............................................................................48 HMI div of Betenbender Manufacturing — www.betenbender.com ...........................................42 HYDMECH — www.hydmech.com .....................................................................................................FC IMDauctions.com — www.imdauctions.com ...................................................................................49 Kanetec USA Corp — www.kanetec.com ..........................................................................................48
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