ProductcatalogueRAIL2026V1Screen

RAIL

PRODUCT PRODUCT CATALOGUE CATALOGUE

Overhead Contact Line Systems Overhead Contact Line Systems

ELCOWIRE.COM

1

ELCOWIRE SUSTAINABLE COPPER PRODUCTS Elcowire is a sustainable partner for companies that are key to the ongoing energy transition and electrification of our society.

With an annual capacity of 300 000 tons Elcowire is one of the largest manufacturers in Europe of copper wire rod, wires, stranded conductors, profiles and overhead catenary systems made from copper, copper alloys and aluminium.

Elcowire can offer Low-carbon Copper, standard materials and customized solutions aiming to support our customers in meeting their specific targets.

Our high quality products offer a range of benefits, such as reduced energy loss, increased efficiency, enhanced reliability, longer lifespan and recyclability. These benefits make Elcowire an excellent choice that meets the energy needs of the society while minimizing environmental impact.

As of today, we offer products less than half of the global average CO2 emissions, as confirmed by the International Copper Association (ICA), and we also see a large potential both in terms of improved efficiency in the processes and the increased use of renewable energy sources such as solar, wind and hydropower capacity.

Elcowire Rail develops and produces products for contact lines of electrically powered rail and also road bound transportation systems. With its product range, Elcowire Rail covers catenary wires, contact wires, dropper wires and earthing wires consisting of standard materials based on Cu, CuAg, CuSn and CuMg. On top, Elcowire Rail offers innovative and customized solutions to support its customers in achieving their sustainability and efficiency goals.

The copper business is not just about the products at Elcowire. Our dedicated colleagues are like family, and many of Elcowire's staff is second or third generation. Every day, we strive to adopt more environmentally sustainable workplace practices, to fulfill corporate social responsibility, and because sustainability makes business sense in terms of improved employee health and well-being.

The tradition of more than 200 years of knowledge is a torch that gets passed down from one generation to the next and we wish you will join us on our continuing journey to reach net zero carbon emission.

Let us get ready for the most sustainable solutions. elcowire.com

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ELCOWIRE.COM

CONTENT Company overview

4-5

The core component

6

Products and services for Overhead Contact Line Systems

7

Contact wire made of pure copper and copper alloys, Valthermo and Valcond

8-17

Stranded Conductors - Valthermo and Valcond with value for your application

18-21

Flexible cable conductors made of pure copper

22-23

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Cable conductors made of copperclad steel

24-25

Wooden drums for contact wire and 26-27 cable conductors Customer Relationship - Contact us

28-30

Our Committments

31

Reference list

32

Our five business units

33

Accelerate your journey

34-35

3

COMPANY OVERVIEW Elcowire contributes to the global transition to renewable energy as a supplier of copper wire rod, wires, stranded conductors, profiles and overhead contact line systems made of copper, copper alloys and aluminium.

We are a Swedish company with operations in Helsingborg, Sweden and Hettstedt, Germany with approx. 425 employees and an annual production of about 300.000 MT. Elcowire‘s five Business Units: Rod, Wire & Strands, High Voltage, Rail and Specials, are served from three Elcowire production sites, benefitting from many years of experience, a wide range of technologies, capacity, flexibility and a reliable supply chain.

From electric vehicles to power transmission within and between countries, above and below ground, our solutions enable the efficient transport of energy. In short: everything related to electrification.

ELCOWIRE AB HELSINGBORG

ELCOWIRE GMBH HETTSTEDT

ELCOWIRE RAIL GMBH HETTSTEDT

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ELCOWIRE.COM ELCOWIRE.COM

COMPANY OVERVIEW

With three production sites we can offer flexibility and a reliable supply chain.

SWEDEN Elcowire AB in Helsingborg serves North European market with Rod and has an annual capacity of 150.000 MT. Helsingborg also specializes in production of Profiles (extrusion process) and with an annual capacity of more than 50.000 MT we serve the whole European market.

GERMANY Elcowire GmbH in Hettstedt serves Central, East and South European market with Rod and has an annual capacity of 150.000 MT. Hettstedt also specializes in production of drawn wire, bunches and strands and have an annual capacity of more than 30.000 MT which are delivered in Europe, Middle East and Africa.

Elcowire Rail GmbH serves the worldwide market for overhead contact lines, offering a wide range of standards and customized solutions. Contact wires, dropper wires, catenary wires from Hettstedt are in commercial service around the world.

Technologies with sustainable solutions, such as our contact and messenger wire “Valthermo” has a 70-year lifespan, (to compare with pure copper with a lifespan of 25 years).

ELCOWIRE.COM ELCOWIRE.COM

55

THE CORE COMPONENT AS ONE OF THE LEADING EUROPEAN SUPPLIERS OF COPPER PRODUCTS, ELCOWIRE IS COMMITTED TO SUSTAINABLE COPPER SOURCING. OUR CUSTOMERS

MATERIAL MINING

Elcowire is working with Smelters are powered by the eco-friendliest mines electricity from renewain the world, together we ble sources, mainly hydro are finding solutions to power. minimize the climate Excess heat from smelting impact of our supply chain. process is transferred to the cities´ heating system.

Our contact wires power electrified trucks at the mine, as well as the trains that deliver copper to our production sites.

URBAN MINING

ELCOWIRE OPERATIONS

Our lean manufacturing We produce and deliver takes in account the sustainable products with use of renewable energy high quality and low CO2sources, low waste and footprint to our customers, negligible use of chemicals. and when the final application needs to be replaced, the copper is returned to a recycling process and reused in our copper production: A new product with high quality and low CO2footprint is produced and delivered to our customers.

Producing new products from existing copper products in applications that needs to be replaced, instead of taking raw material from the mine, is what we call: Urban mining.

With the input of conducting material, delivered from Elcowire, our customers produce their own products with an already significantly lower CO2- footprint.

ELECTRIFICATION

WITH SUSTAINABLE SOLUTIONS

LOW-CARBON COPPER

with less than 50% CO2 We ensure the loop continues to go around and around and around...

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ELCOWIRE.COM ELCOWIRE.COM

PRODUCTS AND SERVICES FOR OVERHEAD CONTACT LINE SYSTEMS WE ARE DEVELOPING ADVANCED TECHNOLOGIES TO PROVIDE OUTSTANDING ENERGY SAVING PRODUCTS WITH MAXIMUM USEFUL LIFE TO ENABLE SUSTAINABLE SOLUTIONS – TAILOR-MADE TO OUR CUSTOMERS' NEEDS. ELCOWIRE CAN OFFER STANDARD MATERIALS, LOWCARBON COPPER, RECYCLED COPPER AND CUSTOMIZED SOLUTIONS AIMING TO SUPPORT OUR CUSTOMERS IN MEETING THEIR SPECIFIC PURPOSES.

TECHNICAL KNOW HOW Elcowire’s contact wires and catenary wires primarily rely on Elcowire’s brilliant know how and expertise in producing rod material of 8-22 mm as pre-material (Cu-ETP, CuSn alloys and CuAg alloys).

Furthermore, Elcowire Rail provides an own upstream technology to produce rods of different CuMg alloys.

Using different production steps, like rolling, drawing and stranding we finally produce an enormous wide range of different contact wires with different profiles and catenary wires and flexible cable conductors with various design configurations.

This wide range of products derives from the several options to combine a chosen alloy, a specific contact wire profile or stranded wire configuration, a required cross-sectional area and finally the demand for special properties like mechanical strength and electrical conductivity.

Fulfilling these complex demands of European and International standards as well as specific customer requirements is the unique competence of Elcowire Rail. It is a part of our mission to support our customers to finalize their own sustainable projects in railway applications.

QUALITY Today we are a leading supplier in Europe, in the aspect of casting, rolling, drawing and stranding. We have all the test equipment needed to check fulfilment of the requirements of common standards for contact wires and catenary wires, such as EN 50149, IEC 62917, DIN 48201 and IEC 63190.

Our activities, our business processes and structures are based on well-established management systems for quality ISO 9001:2015, environment ISO 14001:2015, energy ISO 50001:2018 and health & safety ISO 45001:2008.

CUSTOMIZED ALLOYS Today’s modern rail applications put special requirements on the components and materials used in overhead contact lines.

In particular, contact and messenger wires used in these applications require increased tensioning forces, highest possible electrical conductivity and the maximum possible fatigue strength. Elcowire has developed a comprehensive portfolio of products designed to meet these challenging demands.

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For railways with high speed up to 400 km/h, we offer the VALCOND CuMg0,2 and CuMg0,5 contact wires. These have been specially developed to ensure maximum tensile strength with minimal wear, while providing high electrical conductivity.

For high-speed rail at speeds of 300 km/h and below, our VALCOND CuSn0,2 contact wires provide excellent tensile strength and conductivity.

Elcowire’s copper alloy VALTHERMO CuSn0,1 is an economically and ecologically smart replacement for contact wires and stranded conductors made from copper and copper-silver alloys. It is typically suitable for applications of speeds up to 250 km/h.

VALTHERMO products provide the maximum possible electrical conductivity and high tensile strength, with wear rates far below those of conventional copper or copper-silver solutions.

LOW-CARBON COPPER Half of the carbon emissions over its production processes, compared to the global average footprint for standard copper.

Low-carbon Copper is made possible through production that has undergone a substantial transformation due to electrification and automation of various stages of the process.

The Low-carbon Copper has also been made possible by a very efficient ore concentration process and a world-class green energy mix. The result is copper wire that has a low impact on nature and the climate.

The significantly lower CO2 emissions of the Low-carbon Copper are verified through several validation processes.

The reporting protocol that is used for verification is the Greenhouse Gas Protocol – Product Life Cycle Accounting and Reporting Standard.

The product is also validated and reviewed against the general principles in ISO 14064-3 Standard.

Environmental declarations Environmental declarations have been developed for Elcowire’s products, including Low-carbon Copper.

Our footprint is verified through mass balance-based self-declarations for Low-carbon Copper Wire Rod and Low-carbon Copper Profiles, as per the framework in ISO 14021.

This is a first important milestone for Elcowire and the next step is to perform calculations of the carbon footprint for drawn wire products.

Elcowire aims to be a sustainability leader in its business, and therefore the carbon footprint is strategically important.

For more information, please visit our website; elcowire.com 7

CONTACT

WIRE

CONTACT WIRE MADE OF PURE COPPER AND COPPER ALLOYS, VALTHERMO AND VALCOND

Cu-ETP, CuAg, CuMg and CuSn according to EN 50149 - IEC 62917 Our products can be manufactured according to european (EN), international (IEC), or individual specifications our customers are asking us for.

AREAS OF APPLICATION: Contact wires for all ranges of speed on main and side lines, for all electrical systems AC or DC, as well as for Metros, Trolley buses and Mining.

8

PACKING: Different drums according to the specific application.

ELCOWIRE.COM

CONTACT WIRES ACCORDING TO EN 50149 AND IEC 62917 Overview of configurations and weights (selection) NOMINAL CROSS SECTION

NOMINAL WIRE-Ø CONSTRUCTION

NOMINAL WEIGHT

mm2

AC mm

BC mm

BF mm

CF mm

kg/km

80

10,60

-

-

-

711

100

12,00

12,00

11,04

13,20

889

107

12,30

12,24

11,35

-

951

120

13,20

12,85

12,27

13,20

1067

150

14,80

14,50

13,60

-

1334

All values refer to new unworn contact wires at a density of 8.890 kg/m³

CONTACT WIRES FOR EVERY SPEED AND APPLICATION Overview of materials and speed range (selection) TYPICAL MAXIMUM SPEED

MIN. ELECTRICAL CONDUCTIVITY

MIN. TENSILE STRENGTH

MIN. BREAKING LOAD

km/h

m/(Ω mm²)

N/mm²

kN

Cu-ETP (normal tensile strength)

160

≥ 56,3

330

38,4

CuAg0,1 (high tensile strength)

250

≥ 56,3

360

41,9

CuSn0,2 (normal conductivity)

350

≥ 41,8

420

48,9

CuMg0,2 (normal conductivity)

350

≥ 44,6

430

50,1

CuMg0,5

400

≥ 36,0

490

57,0

VALTHERMO CuSn0,1 (high tensile strength)

250

≥ 56,3

360

41,9

BASIC MATERIAL

Values based on a cross section of 120 mm² according to EN 50149 and IEC 62917.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

IDENTIFICATION GROOVES ACCORDING TO EN 50149 AND IEC 62917 °

Contact wires made of pure copper (Cu-ETP) do not have identification grooves.

Contact wires made of copper-cadmium alloy are not allowed to have identification grooves.

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Contact wires made of copper-silver alloy have two identical identification grooves on the top of the wire.

Contact wires made of copper-tin alloy have one identification groove on the top of the wire at an angle of 24° from the vertical.

Contact wires made of copper-magnesium alloy have three identification grooves on the top of the wire.

VALTHERMO contact wires have two identification grooves, one offset at an angle of 24° and one in the middle of the curve at the top of the wire (by agreement).

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OVERVIEW OF CONTACT WIRE CHARACTERISTICS BREAKING LOAD AND AMPACITY NOMINAL CROSS SECTION mm2

OVERVIEW 80

100

107

120

150

Cu-ETP (normal strength)

breaking load kN

27,5

34,4

36,3

38,4

45,1

Cu-ETP (normal strength)

ampacity

A

425

491

511

550

635

Cu-ETP (high strength)

breaking load kN

29,1

36,4

37,4

41,9

52,4

Cu-ETP (high strength)

ampacity

A

425

491

511

550

635

CuAg0,1 (normal strength)

breaking load kN

28,3

34,9

36,3

40,7

50,9

CuAg0,1 (normal strength)

ampacity

A

510

590

615

662

765

CuAg0,1 (high strength)

breaking load kN

29,1

36,4

37,4

41,9

52,4

CuAg0,1 (high strength)

ampacity

A

510

590

615

662

765

CuSn0,1 Valthermo (high strength) breaking load kN

29,1

36,4

37,4

41,9

52,4

CuSn0,1 Valthermo (high strength) ampacity

A

510

590

615

662

765

CuSn0,2 (normal conductivity)

breaking load kN

35,7

43,7

44,6

48,9

61,1

CuSn0,2 (normal conductivity)

ampacity

A

448

518

539

582

671

CuSn0,2 (high conductivity)

breaking load kN

35,7

43,7

44,6

48,9

61,1

CuSn0,2 (high conductivity)

ampacity

A

472

546

568

614

708

CuMg0,2 (normal conductivity)

breaking load kN

35,7

43,7

45,7

50,1

61,1

CuMg0,2 (normal conductivity)

ampacity

A

464

537

559

605

696

CuMg0,2 (high conductivity)

breaking load kN

35,7

43,7

45,7

50,1

61,1

CuMg0,2 (high conductivity)

ampacity

A

473

545

570

616

710

CuMg0,5

breaking load kN

40,4

49,5

51,9

57,0

68,4

CuMg0,5

ampacity

423

489

509

549

633

A

Ampacity calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient temperature, max. permanent operating temperature according to material, new contact wire Cu-ETP 80°C, Cu-alloys 100°C. All values refer to new unworn contact wires. Other specifications according to international standards and customer requirements on request.

For non-standard products the technical and commercial availability should be inquired.

10

ELCOWIRE.COM

CONTACT WIRE MADE OF PURE COPPER Cu-ETP ACCORDING TO EN 50149 AND IEC 62917 Values for Cu-ETP (normal tensile strength) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

355

355

350

330

310

Minimum breaking load 1)

kN

27,5

34,4

36,3

38,4

45,1

Percentage elongation after fracture

%

3-10

3-10

3-10

3-10

3-10

Elastic modulus

kN/mm²

120

120

120

120

120

Minimum tensile strength 2)

Half hard temperature

°C

≥ 180

≥ 180

≥ 180

≥ 180

≥ 180

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

Electrical conductivity at 20 °C

% IACS

≥ 97

≥ 97

≥ 97

≥ 97

≥ 97

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

Electrical resistance per kilometre 1)

Ω/km

≤ 0,229

≤ 0,183

≤ 0,171

≤ 0,153

≤ 0,122

Temperature coefficient of electrical resistance 10¯³/K

3,8

3,8

3,8

3,8

3,8

Ampacity 3)

A

425

491

511

550

635

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Values for Cu-ETP (high tensile strength) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

375

375

360

360

360

kN

29,1

36,4

37,4

41,9

52,4

Percentage elongation after fracture

%

3-8

3-8

3-8

3-8

3-8

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 180

≥ 180

≥ 180

≥ 180

≥ 180

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

Electrical conductivity at 20 °C

% IACS

≥ 97

≥ 97

≥ 97

≥ 97

≥ 97

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

Electrical resistance per kilometre 1)

Ω/km

≤ 0,229

≤ 0,183

≤ 0,171

≤ 0,153

≤ 0,122

Temperature coefficient of electrical resistance 10¯³/K

3,8

3,8

3,8

3,8

3,8

Ampacity 3)

A

425

491

511

550

635

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2) Minimum breaking load 1)

1) Calculated with minimum cross section.

2) Different tensile strength on request.

3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient temperature, max. permanent operating temperature 80°C, new contact wire.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

ELCOWIRE.COM

11

CONTACT WIRE MADE OF CuAg0,1 ACCORDING TO EN 50149 AND IEC 62917 Values for CuAg0,1 alloy (normal tensile strength) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

365

360

350

350

350

kN

28,3

34,9

36,3

40,7

50,9

Percentage elongation after fracture

%

3 - 10

3 - 10

3 - 10

3 - 10

3 - 10

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 300

≥ 300

≥ 300

≥ 300

≥ 300

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

Electrical conductivity at 20 °C

% IACS

≥ 97

≥ 97

≥ 97

≥ 97

≥ 97

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

Electrical resistance per kilometre 1)

Ω/km

≤ 0,229

≤ 0,183

≤ 0,171

≤ 0,153

≤ 0,122

Temperature coefficient of electrical resistance 10¯³/K

3,8

3,8

3,8

3,8

3,8

Ampacity 3)

A

510

590

615

662

765

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2) Minimum breaking load 1)

Values for CuAg0,1 alloy (high tensile strength) NOMINAL CROSS SECTION mm2

TECHNICAL DATA

Minimum tensile strength 2)

N/mm²

80

100

107

120

150

375

375

360

360

360

Minimum breaking load 1)

kN

29,1

36,4

37,4

41,9

52,4

Percentage elongation after fracture

%

3-8

3-8

3-8

3-8

3-8

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 300

≥ 300

≥ 300

≥ 300

≥ 300

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

Electrical conductivity at 20 °C

% IACS

≥ 97

≥ 97

≥ 97

≥ 97

≥ 97

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

Electrical resistance per kilometre 1)

Ω/km

≤ 0,229

≤ 0,183

≤ 0,171

≤ 0,153

≤ 0,122

Temperature coefficient of electrical resistance 10¯³/K

3,8

3,8

3,8

3,8

3,8

Ampacity 3)

A

510

590

615

662

765

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

1) Calculated with minimum cross section 2) Different tensile strength on request 3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 100°C, new contact wire All values refer to new unworn contact wires For non-standard products the technical and commercial availability should be inquired.

12

ELCOWIRE.COM

°

CONTACT WIRE MADE OF VALTHERMO CuSn0,1 ACCORDING TO EN 50149 AND IEC 62917 Values for VALTHERMO CuSn0,1 alloy (high tensile strength) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

375

375

360

360

360

Minimum breaking load 1)

kN

29,1

36,4

37,4

41,9

52,4

Percentage elongation after fracture

%

3-8

3-8

3-8

3-8

3-8

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 300

≥ 300

≥ 300

≥ 300

≥ 300

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

≥ 56,3

Electrical conductivity at 20 °C

% IACS

≥ 97

≥ 97

≥ 97

≥ 97

≥ 97

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

≤ 1,777

Electrical resistance per kilometre 1)

Ω/km

≤ 0,229

≤ 0,183

≤ 0,171

≤ 0,153

≤ 0,122

Temperature coefficient of electrical resistance 10¯³/K

3,8

3,8

3,8

3,8

3,8

Ampacity 3)

A

510

590

615

662

765

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2)

1) Calculated with minimum cross section.

2) Different tensile strength on request.

3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 100°C, new contact wire.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

ELCOWIRE.COM

13

CONTACT WIRE MADE OF CuSn0,2 ACCORDING TO EN 50149 AND IEC 62917 Values for CuSn0,2 alloy (normal conductivity) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

460

450

430

420

420

kN

35,7

43,7

44,6

48,9

61,1

Percentage elongation after fracture

%

2-8

2-8

2-8

2-8

2-8

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 330

≥ 330

≥ 330

≥ 330

≥ 330

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 41,8

≥ 41,8

≥ 41,8

≥ 41,8

≥ 41,8

Electrical conductivity at 20 °C

% IACS

≥ 72

≥ 72

≥ 72

≥ 72

≥ 72

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 2,395

≤ 2,395

≤ 2,395

≤ 2,395

≤ 2,395

Electrical resistance per kilometre 1)

Ω/km

≤ 0,309

≤ 0,247

≤ 0,231

≤ 0,206

≤ 0,165

Temperature coefficient of electrical resistance 10¯³/K

3,2

3,2

3,2

3,2

3,2

Ampacity 3)

A

448

518

539

582

671

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,92

8,92

8,92

8,92

8,92

Minimum mass per kilometre

kg/km

692

865

926

1038

1298

Maximum mass per kilometre

kg/km

735

919

983

1103

1378

Minimum tensile strength 2) Minimum breaking load 1)

Values for CuSn0,2 alloy (high conductivity) VALCOND NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

460

450

430

420

420

kN

35,7

43,7

44,6

48,9

61,1

Percentage elongation after fracture

%

2-8

2-8

2-8

2-8

2-8

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 330

≥ 330

≥ 330

≥ 330

≥ 330

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 46,4

≥ 46,4

≥ 46,4

≥ 46,4

≥ 46,4

Electrical conductivity at 20 °C

% IACS

≥ 80

≥ 80

≥ 80

≥ 80

≥ 80

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 2,155

≤ 2,155

≤ 2,155

≤ 2,155

≤ 2,155

Electrical resistance per kilometre 1)

Ω/km

≤ 0,278

≤ 0,222

≤ 0,208

≤ 0,185

≤ 0,148

Temperature coefficient of electrical resistance 10¯³/K

3,2

3,2

3,2

3,2

3,2

Ampacity 3)

A

472

546

568

614

708

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,92

8,92

8,92

8,92

8,92

Minimum mass per kilometre

kg/km

692

865

926

1038

1298

Maximum mass per kilometre

kg/km

735

919

983

1103

1378

Minimum tensile strength 2) Minimum breaking load 1)

1) Calculated with minimum cross section.

2) Different tensile strength on request.

3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 100°C, new contact wire.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

14

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CONTACT WIRE MADE OF CuMg0,2 ACCORDING TO EN 50149 AND IEC 62917 Values for CuMg0,2 alloy (normal conductivity) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

460

450

440

430

420

kN

35,7

43,7

45,7

50,1

61,1

Percentage elongation after fracture

%

3 - 10

3 - 10

3 - 10

3 - 10

3 - 10

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 370

≥ 370

≥ 370

≥ 370

≥ 370

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 44,6

≥ 44,6

≥ 44,6

≥ 44,6

≥ 44,6

Electrical conductivity at 20 °C

% IACS

≥ 77

≥ 77

≥ 77

≥ 77

≥ 77

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 2,240

≤ 2,240

≤ 2,240

≤ 2,240

≤ 2,240

Electrical resistance per kilometre 1)

Ω/km

≤ 0,289

≤ 0,231

≤ 0,216

≤ 0,192

≤ 0,154

Temperature coefficient of electrical resistance 10¯³/K

3,1

3,1

3,1

3,1

3,1

Ampacity 3)

A

464

537

559

605

696

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2) Minimum breaking load 1)

Values for CuMg0,2 alloy (high conductivity) VALCOND NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

460

450

440

430

420

kN

35,7

43,7

45,7

50,1

61,1

Percentage elongation after fracture

%

3 - 10

3 - 10

3 - 10

3 - 10

3 - 10

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 370

≥ 370

≥ 370

≥ 370

≥ 370

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 46,4

≥ 46,4

≥ 46,4

≥ 46,4

≥ 46,4

Electrical conductivity at 20 °C

% IACS

≥ 80

≥ 80

≥ 80

≥ 80

≥ 80

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 2,155

≤ 2,155

≤ 2,155

≤ 2,155

≤ 2,155

Electrical resistance per kilometre 1)

Ω/km

≤ 0,278

≤ 0,222

≤ 0,208

≤ 0,185

≤ 0,148

Temperature coefficient of electrical resistance 10¯³/K

3,1

3,1

3,1

3,1

3,1

Ampacity 3)

A

473

545

570

616

710

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2) Minimum breaking load 1)

1) Calculated with minimum cross section.

2) Different tensile strength on request.

3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 100°C, new contact wire.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

ELCOWIRE.COM

15

CONTACT WIRE MADE OF CuMg0,5 ACCORDING TO EN 50149 AND IEC 62917 Values for CuMg0,5 alloy (normal conductivity) NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

520

510

500

490

470

Minimum breaking load 1)

kN

40,4

49,5

51,9

57,0

68,4

Percentage elongation after fracture

%

3 - 10

3 - 10

3 - 10

3 - 10

3 - 10

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 375

≥ 375

≥ 375

≥ 375

≥ 375

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 36,0

≥ 36,0

≥ 36,0

≥ 36,0

≥ 36,0

Electrical conductivity at 20 °C

% IACS

≥ 62

≥ 62

≥ 62

≥ 62

≥ 62

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 2,778

≤ 2,778

≤ 2,778

≤ 2,778

≤ 2,778

Electrical resistance per kilometre 1)

Ω/km

≤ 0,358

≤ 0,286

≤ 0,268

≤ 0,239

≤ 0,191

Temperature coefficient of electrical resistance 10¯³/K

2,7

2,7

2,7

2,7

2,7

Ampacity 3)

A

423

489

509

549

633

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2)

1) Calculated with minimum cross section.

2) Different tensile strength on request.

3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 80°C, new contact wire.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

16 16

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CONTACT WIRE MADE OF CuMg0,5 VALCOND ACCORDING TO EN 50149 AND IEC 62917 Values for CuMg0,5 alloy (high conductivity) VALCOND NOMINAL CROSS SECTION mm2

TECHNICAL DATA 80

100

107

120

150

N/mm²

520

510

500

490

470

Minimum breaking load 1)

kN

40,4

49,5

51,9

57,0

68,4

Percentage elongation after fracture

%

3 - 10

3 - 10

3 - 10

3 - 10

3 - 10

Elastic modulus

kN/mm²

120

120

120

120

120

Half hard temperature

°C

≥ 375

≥ 375

≥ 375

≥ 375

≥ 375

Electrical conductivity at 20 °C

m/(Ω mm²)

≥ 41,8

≥ 41,8

≥ 41,8

≥ 41,8

≥ 41,8

Electrical conductivity at 20 °C 4)

% IACS

≥ 72

≥ 72

≥ 72

≥ 72

≥ 72

Electrical resistivity at 20 °C

10¯⁸Ω m

≤ 2,395

≤ 2,395

≤ 2,395

≤ 2,395

≤ 2,395

Electrical resistance per kilometre 1)

Ω/km

≤ 0,309

≤ 0,247

≤ 0,231

≤ 0,206

≤ 0,165

Temperature coefficient of electrical resistance 10¯³/K

2,7

2,7

2,7

2,7

2,7

Ampacity 3)

A

455

526

548

592

682

Temperature coefficient of linear expansion

10¯⁵/K

1,7

1,7

1,7

1,7

1,7

Density

10³kg/m³

8,89

8,89

8,89

8,89

8,89

Minimum mass per kilometre

kg/km

690

862

923

1035

1293

Maximum mass per kilometre

kg/km

733

916

980

1099

1374

Minimum tensile strength 2)

1) Calculated with minimum cross section.

2) Different tensile strength on request.

3) Calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 100°C, new contact wire.

4) Improved electrical properties of VALCOND CuMg0,5 are based on 72 % IACS. IEC 62917 requires 70 % IACS only for high conductivity CuMg0,5.

All values refer to new unworn contact wires.

For non-standard products the technical and commercial availability should be inquired.

ELCOWIRE.COM

17 17

STRANDED

CONDUCTORS

STRANDED CONDUCTORS VALTHERMO AND VALCOND WITH VALUE FOR YOUR APPLICATION Ask us for your product of choice - standard, VALUE or customized!

OVERVIEW STRANDED CONDUCTORS CHARACTERISTICS ACCORDING TO DIN 48201

NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

CALCULATED BREAKING LOAD

WIRE Ø

AMPACITY 1)

mm

Cu-ETP kN

BzII kN

Valthermo kN

Cu-ETP A

BzII A

Valthermo A

7

1,35

4,02

5,88

4,09

118

117

141

15,89

7

1,70

6,37

9,33

6,49

157

156

188

25

24,25

7

2,10

9,72

14,24

9,91

205

204

245

35

34,36

7

2,50

13,77

20,17

14,04

256

254

306

50

49,48

7

3,00

19,84

28,58

20,21

322

321

385

50

48,35

19

1,80

19,38

28,39

19,75

318

316

380

70

65,81

19

2,10

26,38

38,64

26,88

386

385

462

95

93,27

19

2,50

37,39

54,76

38,10

481

480

577

120

116,99

19

2,80

46,9

67,57

47,79

555

554

666

150

147,11

37

2,25

58,98

86,37

60,09

642

642

771

185

181,62

37

2,50

72,81

106,63

74,19

732

733

881

240

242,54

61

2,25

97,23

142,40

99,08

880

883

1060

300

299,43

61

2,50

120,04

175,80

122,32

1005

1008

1212

400

400,14

61

2,89

160,42

231,12

163,46

1207

1214

1458

500

499,83

61

3,23

200,38

288,70

201,33

1391

1398

1682

mm2

mm2

10

10,02

16

1) According to EN50119 guide values for ampacity are calculated at max. temperature 80 °C for Cu-ETP and 100 °C for Bz II and Valthermo. wind 1 m/s, sun radiation 1000 W/m², 35°C ambient temperature.

All values refer to new stranded conductor..Other specifications according to international standards and customer requirements on request.

For non-standard products the technical and commercial availability should be inquired.

18

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CABLE CONDUCTORS MADE OF PURE COPPER (Cu-ETP) AND BRONZE BzII (CuMg) Overview Cable conductors made of pure copper (Cu-ETP) according to DIN 48201 part 1 NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

WIRE Ø

CONDUCTOR Ø

WEIGHT

CALCULATED BREAKING LOAD

ELECTRICAL RESISTANCE

AMPACITY 1)

mm

mm

kg/km

kN

Ω/km

A

mm²

mm²

10

10,02

7

1,35

4,1

90

4,02

1,805

90

16

15,89

7

1,70

5,1

143

6,37

1,138

125

25

24,25

7

2,10

6,3

218

9,72

0,746

160

35

34,36

7

2,50

7,5

310

13,77

0,526

200

50

49,48

7

3,00

9,0

446

19,84

0,366

250

50

48,35

19

1,80

9,0

437

19,38

0,376

250

70

65,81

19

2,10

10,5

596

26,38

0,276

310

95

93,27

19

2,50

12,5

845

37,39

0,195

380

120

116,99

19

2,80

14,0

1060

46,90

0,155

440

150

147,11

37

2,25

15,8

1337

58,98

0,124

510

185

181,62

37

2,50

17,5

1649

72,81

0,100

585

240

242,54

61

2,25

20,3

2209

97,23

0,075

700

300

299,43

61

2,50

22,5

2725

120,04

0,061

800

400

400,14

61

2,89

26,0

3640

160,42

0,046

960

500

499,83

61

3,23

29,1

4545

200,38

0,037

1110

Overview Cable conductors made of bronze BzII (CuMg) according to DIN 48201 part 2 NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

WIRE Ø

CONDUCTOR Ø

WEIGHT

mm

mm

kg/km

kN

CALCULATED ELECTRICAL BREAKING LOAD RESISTANCE

AMPACITY 1)

mm²

mm²

10

10,02

7

1,35

4,1

90

5,88

2,811

75

16

15,89

7

1,70

5,1

143

9,33

1,773

100

25

24,25

7

2,10

6,3

218

14,24

1,162

130

35

34,36

7

2,50

7,5

310

20,17

0,82

160

50

49,48

7

3,00

9,0

446

28,58

0,569

200

50

48,35

19

1,80

9,0

437

28,39

0,585

200

70

65,81

19

2,10

10,5

596

38,64

0,43

245

95

93,27

19

2,50

12,5

845

54,76

0,303

305

120

116,99

19

2,80

14,0

1060

67,57

0,242

350

Ω/km

A

150

147,11

37

2,25

15,8

1337

86,37

0,193

410

185

181,62

37

2,50

17,5

1649

106,63

0,156

465

240

242,54

61

2,25

20,3

2209

142,40

0,117

560

300

299,43

61

2,50

22,5

2725

175,80

0,095

635

400

400,14

61

2,89

26,0

3640

231,12

0,071

765

500

499,83

61

3,23

29,1

4545

288,70

0,057

880

1) Guide values for ampacity valid up to 60 Hz at wind speed of 0,6m/s and sun radiation of 1000W/m², ambient temperature of 35°C and permanent conductor temperature of 70°C according to DIN 48201-1. Calculation for other conditions on request.

2) All values refer to new stranded conductor.

For non-standard products the technical and commercial availability should be inquired.

ELCOWIRE.COM

19 19

CABLE

CONDUCTORS

CABLE CONDUCTORS MADE OF VALTHERMO OVERVIEW THERMORESISTANT STRANDED CONDUCTORS VALTHERMO MAINLY ACCORDING TO DIN 48201 NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

WIRE Ø

CONDUCTOR Ø

WEIGHT

mm

mm

kg/km

kN

Ω/km

A

CALCULATED ELECTRICAL BREAKING LOAD RESISTANCE

AMPACITY 1)

mm²

mm²

10

10,02

7

1,35

4,1

90

4,09

1,816

141

16

15,89

7

1,70

5,1

143

6,49

1,145

188

25

24,25

7

2,10

6,3

218

9,91

0,750

245

35

34,36

7

2,50

7,5

309

14,04

0,529

306

50

49,48

7

3,00

9,0

446

20,21

0,368

385

50

48,35

19

1,80

9,0

438

19,75

0,378

380

70

65,81

19

2,10

10,5

596

26,88

0,278

462

95

93,27

19

2,50

12,5

844

38,10

0,196

577

120

116,99

19

2,80

14,0

1059

47,79

0,156

666

150

147,11

37

2,25

15,8

1335

60,09

0,125

771

185

181,62

37

2,50

17,5

1648

74,19

0,101

881

240

242,54

61

2,25

20,3

2204

99,08

0,076

1060

300

299,43

61

2,50

22,5

2721

122,32

0,061

1212

400

400,14

61

2,89

26,0

3636

163,46

0,046

1458

500

499,83

61

3,23

29,1

4542

201,33

0,037

1682

1) Guide values for ampacity calculated at wind 1 m/s, sun radiation 1000 W/m², 35°C ambient teperature, max. permanent operating temperature 100°C. Calculation for other conditions on request.

All values refer to new stranded conductor.

Other specifications according to international standards and customer requirements on request.

20

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OVERVIEW STRANDED CONDUCTORS CHARACTERISTICS ACCORDING TO IEC 63190 Examples of common conductor constructions - selection of characteristic values DESIGNATION ACCORDING TO IEC 63190 1)

NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

mm²

mm²

IEC 63910-120-19x2,80S97-C0 Cu-ETP

120

117,0

19

2,80

IEC 63190-65-19x2, 10S62-C4 CuMg

70

65,8

19

IEC 63190-70-19x2, 15 H75-C4 CuMg

70

69,0

19

ELECTRICAL RESISTANCE

CALCULATED BREAKING LOAD 3)

Ω/km

kN

97

0,1546

45,40

Cu-ETP

2,10

62

0,4298

36,82

CuMg

2,15

75

0,3393

38,60

CuMg

WIRE Ø

%IACS 2)

mm

MATERiAL

1) Designation consists of values for nominal cross-sectional areal, number of individual wires, individual wire diameter, conductivity class and % IACS (e.g. S97 for standard conductivity of 97 % IACS), class of mechanical characteristics (C0 to C7) and material.

2) Any product with a conductivity class higher than standard (S) can be connected to VALCOND. Higher conductivity classes are H (high), E (extra high) and U (ultra high).

3) Calculation of break load according to IEC 63190 deviates from calculation according to DIN 48201 due to considering the stranding factor as well as an additional reduction coefficient.

For non-standard products the technical and commercial availability should be inquired.

”

Join us for sustainability and efficiency: High Thermal Resistance at highest Electrical Conductivity - VALTHERMO.

”

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21

FLEXIBLE CABLE CONDUCTORS MADE OF PURE COPPER (Cu-ETP) AND BRONZE BZII (CuMg) according to DIN 43138 APPLICATIONS/VERSIONS: Bare conductors Flexible cables Flexible strands Jumpers

DESIGN: Bare, hard drawn, thermally treated

ALLOYS: Cu- ETP, Bz, CuAg and other copper alloys according to customer request

PACKING: Different drums according to the specific application

22

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FLEXIBLE CABLE CONDUCTORS MADE OF PURE COPPER (Cu-ETP) AND BRONZE BZII (CuMg) ACCORDING TO DIN 43138 Overview Flexible cable conductors made of pure copper (Cu-ETP) according to DIN 43138 NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

WIRE Ø

CONDUCTOR Ø

WEIGHT

TENSILE STRENGTH SINGLE WIRES

mm

mm

kg/km

N/mm²

0,6 m/s A

1 m/s A

AMPACITY 1) WINDSPEED

mm²

mm²

16

16,3

49

0,65

5,9

152

< 300

135

155

25

26,1

133

0,50

7,5

246

< 300

180

205

35

37,6

133

0,60

9,0

353

< 300

225

255

50

51,2

133

0,70

10,5

482

< 300

280

310

70

72,7

189

0,70

13,0

685

< 300

340

370

95

99,7

259

0,70

14,7

935

< 300

420

460

120

118,5

336

0,67

16,4

1120

< 300

485

535

150

150,9

392

0,70

18,3

1420

< 300

570

625

185

185,1

525

0,67

20,4

1745

< 300

660

720

210

209,8

595

0,67

21,5

1980

< 300

720

780

240

245,2

637

0,70

23,1

2320

< 300

785

850

300

296,6

637

0,77

25,4

2800

< 300

895

970

1) Guide values for ampacity are valid up to 60 Hz at the given wind speed and sun impact for ambient temperature of 40 °C and a final permanent temperature of the conductor of 80 °C. Remark: The outer layer is right-handed (Z).

All values refer to new stranded conductorn.

Other specifications according to international standards and customer requirements on request.

Overview Flexible cable conductors made of bronze BzII (CuMg) according to DIN 43138 NOMINAL CROSS SECTION

REAL CROSS SECTION

NUMBER OF WIRES

WIRE Ø

CONDUCTOR Ø

WEIGHT

TENSILE STRENGTH SINGLE WIRES

mm

mm

kg/km

N/mm²

mm²

mm²

10

9,6

49

0,50

4,5

89

≥ 589

16

16,3

49

0,65

5,9

152

≥ 589

16

16,3

84

0,50

6,2

152

≥ 589

25

26,1

133

0,50

7,5

246

≥ 589

35

37,6

133

0,60

9,0

353

≥ 589

Remark: The outer layer is right-handed (Z).

All values refer to new stranded conductor.

Other specifications according to international standards and customer requirements on request.

For non-standard products the technical and commercial availability should be inquired.

ELCOWIRE.COM

23

CABLE CONDUCTORS MADE OF COPPER-CLAD STEEL according to DIN 48201 part 7 APPLICATIONS/VERSIONS: Anchoring cables Cable conductors (messenger wire) Lightning protection cables Feeder cables Rail and track connectors Anchoring systems for street lighting 24

DESIGN: Bare PACKING: In coils, on drums made of wood or steel

ELCOWIRE.COM

CABLE CONDUCTORS MADE OF COPPER-CLAD STEEL ACCORDING TO DIN 48201 PART 7 Overview Cable conductors made of copper-clad steel (Staku) according to DIN 48201 part 7 WIRE Ø

CONDUCTOR Ø

WEIGHT 2)

CALCULATED BREAKING LOAD

AMPACITY 1)

mm

mm

kg/km

kN

A

3

1,70

3,7

56

4,32

40

10,39

3

2,10

4,5

85

6,58

56

16

15,89

7

1,70

5,1

131

10,07

75

25

24,25

7

2,10

6,3

200

25,76

90

35

34,36

7

2,50

7,5

284

33,95

112

50 3)

49,48

7

3,00

9,0

409

47,05

140

50 3)

48,35

19

1,80

9,0

400

51,80

140

70

65,81

19

2,10

10,5

545

69,90

170

95

93,27

19

2,50

12,5

774

92,15

213

120

116,99

19

2,80

14,0

971

115,59

244

NOMINAL CROSS SECTION

REAL CROSS SECTION

mm²

mm²

6

6,81

10

StaKu I/30

Staku II/30

NUMBER OF WIRES

1) Guide values for ampacity valid up to 60 Hz at wind speed of 0,6m/s and sun radiation of 1000W/m², ambient temperature of 35°C and permanent conductor temperature of 80°C according to DIN 48201-7.

Calculation for other conditions on request.

2) The cable weights are calculated on a density of 8.150 kg/m³ for Staku I and II with a conductivity of ≈ 30 % of a wire made of soft annealed copper; on a density of 8.200 kg/m3 for Staku I and II with a conductivity of ≈ 40 % of a wire made of soft annealed copper and a medium regular twist length of lay.

The medium regular twist length of lay is defined by the arithmetic average of minimum and maximum values of the values for the regular twist length of lay in the standards concerned.

3) For cables with a nominal cross section of 50 mm² the number of wires has to be specified in the order.

All values refer to new stranded conductor Other constructions: e. g. Staku II/30, Staku I/40, Staku II/40 or international standards and customer specifications on request.

ELCOWIRE.COM

25

DRUMS &

SPOOLS

WOODEN DRUMS FOR CONTACT WIRE AND SPOOLS FOR CABLE CONDUCTORS With pleasure and if demanded, our products can be manufactured according to european (EN), international (IEC) or individual standards our customers are asking us for.

AREAS OF APPLICATION: Contact wire for all ranges of speed on main and side lines, for all electrical systems AC or DC as well as for Metros, Trolley buses and Mining.

26

PACKING: Different drums according to the specific application

ELCOWIRE.COM

OVERVIEW WOODEN DRUMS BASED ON DIN 43139 FOR CONTACT WIRE 1) FLANGE Ø

CORE Ø

CENTER HOLE

DRIVER HOLE

DRIVER HOLE GAP

WIDTH

WINDING WIDTH

DRUM WEIGHT"

MAXIMUM LOAD 2)

d1 mm

d2 mm

d4 mm

d5 mm

e1 mm

l1 mm

l2 mm

kg

kg

F14

1400

1000

80

50

400

700

560

180

2000

F16

1600

1000

80

50

400

700

560

270

3000

F18

1800

1500

80

50

400

700

560

320

2000

DRUM TYPE

1) other drum specification and seaworthy packing on request, also steel drums 2) We would be happy to give support for the optimization of drum selection for your equipment

OVERVIEW WOODEN SPOOLS BASED ON DIN 46391, E. G. FOR CABLE CONDUCTORS 1) FLANGE Ø

CORE Ø

CENTER HOLE

DRIVER HOLE

DRIVER HOLE GAP

WIDTH

WINDING WIDTH

DRUM WEIGHT"

MAXIMUM LOAD 2)

d1 mm

d2 mm

d4 mm

d5 mm

e1 mm

l1 mm

l2 mm

kg

kg

89

800

400

80

40

100

532

400

30

400

109

1000

500

80

50

160

632

500

70

900

129

1200

600

80

65

160

740

600

120

1700

149

1400

700

80

65

160

840

700

160

2000

169

1600

800

80

65

300

1060

900

250

3000

DRUM TYPE

1) Other spool specification and seaworthy packing on request, also steel drums.

2) We would be happy to give support for the optimization of drum selection for your equipment.

ELCOWIRE.COM

27

CUSTOMER

RELATIONSHIP

SUSTAINABLE RELATIONSHIP WITH OUR CUSTOMERS

The Group has expanded and this has added production capacity, but perhaps even more importantly, sales capacity, technical competence and experience.

Capacity is important, but even more so is the knowledge of our Elcowire colleagues.

28 28

ELCOWIRE.COM ELCOWIRE.COM

MANAGEMENT RAIL

CONTACT

”

US

With sustainability in mind, combined with wide technical knowledge and experience in establishing new areas of operation and business, we are looking forward to give you answers to your questions...

STEPHAN WITTE Head of BU RAIL Language: German & English stephan.witte@elcowire.com Mobile +49 (0)160 97 43 97 49

ELCOWIRE TEAM

SALES & APPLICATIONS RAIL

ROBERT GEHRMANN Head of Product Management Language: German & English robert.gehrmann@elcowire.com Mobile +49(0)151 2272 7184

JOHANNES KALTENBACH Product Management Language: German & English johannes.kaltenbach@elcowire.com Mobile +49 (0)176 185 08 205

RICK SCHULZ Sales Manager Markets: Eastern Europe, Greece, India & Turkey Language: German & English rick.schulz@elcowire.com Mobile +49(0)172 7915 128

HANS-PETER WIPFLER Sales Manager Markets: Western Europe, South-Middle and North America, Asia and Australia Language: German, English & Spanish hans-peter.wipfler@elcowire.com Mobile +49(0)152 5632 6830

CALLE CROONA Sales Manager Markets: Sweden, Denmark, Norway, Finland Language: Swedish & English calle.croona@elcowire.com Mobile +46 (0)705 300 696

TONY HILL Application Engineer Language: Swedish & English tony.hill@elcowire.com Mobile +46 (0)703 195 366

ELCOWIRE.COM ELCOWIRE.COM

GIANCARLO SERINELLI Sales Manager Language: German, English & Italian Markets: Germany, Austria, Switzerland & Netherlands giancarlo.serinelli@elcowire.com Mobile +49 (0) 162 2583 866

KRZYSZTOF KOENIG Regional Sales Manager - Eastern Europe Markets: Poland, Czech Republic, Slovakia Language: German, Polish & English krzysztof.koenig@elcowire.com Mobile +48 (0)790 890 350

WALID TOUZI Sales Manager Markets: Africa, Middle East Language: Arabic, English & French walid.touzi@elcowire.com Mobile +216 24 326 990 29 29

CONTACT

US

CUSTOMER SERVICE CENTER RAIL

MARIA STRECKENBACH Head of Customer Service Hettstedt

TINA GERLACH Hettstedt

ANDRÉ PRELLER Hettstedt

Language: German & English

Language: German & English

tina.gerlach@elcowire.com +49 (0)3476 87 1464

andre.preller@elcowire.com +49 (0)3476 87 1468

NANCY KUSENEWSKI Hettstedt

SARAH ZIMMERMANN Hettstedt

STEFANIE SCHRADER Hettstedt

Language: German

Language: German & English

nancy.kusenewski@elcowire.com Mobile +49 (0)3476 87 1431

sarah.zimmermann@elcowire.com Mobile +49 (0)3476 87 1439

Language: German, English & Russian

KERSTIN MEISTER Hettstedt

FAITH MUNGAI Hettstedt

FREDERIKE KUMAR Hettstedt

Language: German

Language: German & English

Language: German & English

kerstin.meister@elcowire.com Mobile +49 (0)3476 87 1433

faith.mungai@elcowire.com Mobile +49 (0)3476 87 1432

frederike.kumar@elcowire.com Mobile +49 (0)3476 87 1437

Language: German, English & Spanish maria.streckenbach@elcowire.com + 49 (0) 3476 89 2526

30

stefanie.schrader@elcowire.com Mobile +49 (0)3476 87 1460

ELCOWIRE.COM

OUR

COMMITMENTS

COPPER ALTERNATIVES OUR SOLUTIONS ARE AN ESSENTIAL COMPONENT IN THE ELECTRICAL AND INFRASTRUCTURE INDUSTRIES. WITH RESPECT FOR THE ENVIRONMENT AND FUTURE GENERATIONS, WE ARE DEVELOPING ADVANCED TECHNOLOGIES TO PROVIDE YOU WITH OUTSTANDING ENERGY-SAVING PRODUCTS WITH MAXIMUM CIRCULARITY.

STANDARD COPPER

Our copper is responsible sourced to prevent abuses of human rights, avoid contributing to conflicts, as well as safeguarding health and safety of miners in the supply chain.

Our cathodes are LME Grade A and in accordance with the standard ASTM B115, or EN 1978.

LOW-CARBON COPPER The Low-carbon Copper has less than half of the CO2 emissions per kg copper compared to standard copper. The reduced CO2 emissions of our Low-carbon Copper have been validated scientifically and will play an important role in the transition, to achieve the goal of net-zero CO2 emission by 2050 set by the EU. The carbon emissions reduction by using Low-carbon Copper is based on using copper mines with electrified production, Elcowire's lean production methods, very efficient ore concentration process and a world-class green energy mix.

Elcowire sets the example by producing semi-finished and finished products that have a low impact on nature and climate.

RECYCLED COPPER One of the most significant benefits of copper is its recyclability. Copper is a highly sought-after material in the recycling industry because it can be recycled over and over again without losing its quality or purity. This means that copper can be reused in new products, reducing the need for mining and extraction of new copper ore. Recycling copper also reduces energy consumption and greenhouse gas emissions associated with copper production, making it an environmentally friendly choice. Elcowire's waste management and processing of materials are focused on going from linear flows to circular flows, supporting the core of a circular economy.

Metals are extracted with lowest possible impact from suppliers' mines

Mines

End-of-Life materials can be sent back to smelters to be refined in several process steps

Suppliers (smelters) Cathods (raw material) manufacturing

End-of-Life copper can be sent back to Elcowire to be recycled Internal metal scrap is recycled

Process scrap from customers can be recycled at Elcowire

Elcowire Customers - Wire, rod and conductor - Cable and other copper based material manufacturing solutions manufacturing

End-of-Life - At the material end-of-life there are several possibilities for the material to get a new life

Elcowire's circularity process enables our customers to reduce their CO2 emissions.

ELCOWIRE.COM

31

CUSTOMER

RELATIONSHIP

REFERENCE WORLD-RENOWNED ELCOWIRE RAILWAY PROJECTS START OF OPERATION COUNTRY

PROJECT NAME

OPERATOR

2006

Germany

Verkehrsprojekt Deutsche Bahn Deutsche Einheit Nr. 8 HSL

2007

France

Paris–Strasbourg

2008

China Beijing–Tianjin HSL CMRT

2010

Spain

Madrid-Valencia HSL

ADIF

2011

Finland

Seinäjoki–Vaasa

Väylävirasto

2011

China Beijing-Shanghai HSL CMRT

2016

Switzerland

Gotthard Base Tunnel

SBB Infrastruktur

2016

Spain

Valladolid-Leon-Burgos HSL

ADIF

2017

Spain

Antequera-Granada HSL

ADIF

2018

Switzerland

Cenery Base Tunnel

SBB Infrastruktur

2020

Spain

Padralba-Ourense HSL

ADIF

2020

Malaysia

Gemas-Johor Bahru

Malaysian Railway

2021

Germany

Ulm-Wendlingen HSL

Deutsche Bahn

2021

Germany Electrification Südbahn Deutsche Bahn

2021

Austria

Mittlern Althofen HBF

ÖBB Infrastruktur

2021

Austria

Graz HBF

ÖBB Infrastruktur

2021

Bolivia

Cochabamba LRT

Municipality of Cochabamba

2022

Finland

Raide- Jokeri

Helsinki City Transport

2023

Mexico

Maya Train

Olmeca-Maya-Mexico

32

SNCF

ELCOWIRE.COM

COMPANY OVERVIEW

ELCOWIRE GROUP OUR BUSINESS UNITS

ROD

WIRE & STRANDS

BU Rod has an annual production capacity of 300 000 tons of pure and silver, tin- and magnesium-alloyed copper wire rod.

BU Rod is one of the largest manufacturers in Europe with continuous cast and upcast in rod dimensions 8–30 mm.

Our drawn wire products cover a diameter range between 4,6 mm and 0,05 mm. They are made from Elcowire continuous cast wire rod.

BU Wire & Strands manufactures our wires in compliance with European and international standards.

PRODUCT CATALOGUE Overhead Contact Line Systems Profiles

HIGH VOLTAGE BU High wires Voltage’s conductor materials are being Center

C

BU High materialsoff areshore being used inVoltage’s cables interconnections, Round wires forconductor used cablesunderground for interconnections, offand shore wind windinparks, power links other parks, underground power links and other applicaapplications. tions.

BU High Voltage offers our extensive knowledge BU High Voltage offers to our extensive knowledge and products primarily manufactures of high and products primarily manufactures voltage and extra highto voltage cables. of high voltage and extra high voltage cables.

RAIL BU Rail serves the worldwide market for overhead conductor material, including catenary and contact wires, feeder, stitch, jumper and earthing wires.

Our products are suitable for all speeds of operation and support sustainability in railway design.

HIGH VOLTAGE

ELCOWIRE GROUP

SPECIALS BU Specials is a leading provider of drawn and extruded profiles used in various applications for energy transmission.

BU Specials is supporting our customers to build up renewable energy transmission systems.

ELCOWIRE.COM ELCOWIRE.COM

Centre eller center wires?

With an annual production of 300 000 MT Elcowire is one of the largest manufacturers in Europe of copper wire rod, wires, stranded conductors, profiles and overhead catenary systems made from copper, copper alloys and aluminium.

33

ACCELERATE YOUR JOURNEY FOR L

34

ELCOWIRE.COM

LOWER CO2

”

MEET THE MOMENT BUILD THE FUTURE As one of the leading European suppliers of copper products, we are committed to sustainable copper sourcing. We are developing advanced technologies to provide outstanding energysaving products with maximum useful life to enable sustainable solutions.

We look forward to building on this strong foundation for even stronger relationships going forward...

ELCOWIRE.COM

35

TRUST. RESPONSIBILITY. RESPECT. PASSION. CONTACT

Elcowire Group AB Elektrogatan 20, 251 09 Helsingborg, Sweden

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Elcowire takes no responsibility for the information being correct, complete or current.