EPS Magazine July 2015

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CONTENTS

PUBLISHER

Danny J. Salchert OFFICE MANAGER

Anita Salchert ASSOCIATE PUBLISHER

Bart Beason bart@epsmag.net CREATIVE DIRECTOR

Derek Gaylard CIRCULATION DIRECTOR

Pam Fulmer CONTRIBUTING WRITER

Duston Nixon

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PRESIDENT

Danny J. Salchert

COMPANY PROFILE 6

Wiring Made Easy

FEATURE 14

6

Living Large: What to Consider When Spec’ing Larger UPSs

By Duston Nixon

DEPARTMENTS 22 Industry News 28 Product Focus 40 Ad Index

ON THE COVER Photo provided by Encore Wire

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Electrical Products & Solutions • July 2015

Executive and Advertising Offices 3591 Cahaba Beach Road Birmingham, AL 35242 toll free: 800.981.4541 phone: 205.981.4541 fax: 205.981.4544 www.epsmag.net • danny@epsmag.net Electrical Products & Solutions™ is published twelve times a year on a monthly basis by ABD Communications, Inc., 3591 Cahaba Beach Road, Birmingham, Alabama, 35242, USA. Electrical Products & Solutions™ is distributed free to qualified subscribers. Non-qualified subscription rates are $57.00 per year in the U.S. and Canada and $84.00 per year for foreign subscribers (surface mail). U.S. Postage paid at Birmingham, Alabama and additional mailing offices.

Electrical Products & Solutions™ is distributed to qualified readers in the electrical contracting industry. Publisher is not liable for all content (including editorial and illustrations provided by advertisers) of advertisements published and does not accept responsibility for any claims made against the publisher. It is the advertiser’s or agency’s responsibility to obtain appropriate releases on any item or individuals pictured in an advertisement. Reproduction of this magazine in whole or in part is prohibited without prior written permission from the publisher.

POSTMASTER: Send address changes to ABD Communications, Inc., P.O. Box 382885 Birmingham, Alabama 35238-2885

PRINTED IN THE USA

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COMPANY PROFILE • Encore Wire

Wiring Made Easy

F

ounded in 1989, Encore Wire began its legacy as a residential building wire manufacturer in a 68,000 sq. ft. building in McKinney, Texas.

Twenty-six years later they have grown, progressively expanding every couple of years, into a 425-acre campus with over 2 million square feet under roof. Encore’s growth is a direct result of their willingness to listen and react to their customers’ needs. Today, Encore Wire offers both copper and aluminum building wire in residential, commercial and industrial applications.

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In addition to expanding their product line, Encore Wire also focuses on labor and time savings, understanding that budget, safety and efficiency win the job. In 2010, Encore added a LEED ® Platinum certified research and development facility called the Encore TechLab®, the first of its kind in North Texas, to its campus. Here, Encore Wire and its team of engineers not only perform UL testing for wire and cable, but also became industry game-changers with innovative solutions like the PullPro™ and the Reel Payoff®.

Continued on page 8

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COMPANY PROFILE • Encore Wire

Continued from page 6

THE PULLPRO Introduced to the market in January 2015, the PullPro is the most intelligent way to pull circuit wire today. The unique wire coiling design allows for a tangle-free and memory-free wire pull, retaining weight distribution during the duration of your pull, from start to finish. There are no additional tools or equipment needed, saving valuable time and money. Each PullPro fits together for a rock-solid, steady pull and can be stacked vertically, snapped horizontally or positioned in an “X” pattern to fit any job space. Like with all of Encore’s innovative solutions, safety continues to remain a priority on job sites. That’s why the PullPro weighs less than 30 pounds, providing a safe weight to carry, stack or move. It even sits up, so you don’t have to bend over. The case is manufactured from durable material that can withstand nearly any drop. The technology used in the PullPro allows for a seamless wire pull with or without its

case. Now, that’s how Encore Wire protects your investment.

THE REEL PAYOFF In 2013, Encore introduced their Reel Payoff, which continues to be the industry’s only self-spinning wooden reel. The Reel Payoff typically saves 75% total time compared to a traditional wire pull. It has changed wire pulling Continued on page 12

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PULLPRO AVAILABILITY: • Available in 14 AWG, 12 AWG and 10 AWG solid or stranded • All PullPro circuit wire comes standard in Encore’s lube-free SuperSlick Elite® • Available in all colors and stripes

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COMPANY PROFILE • Encore Wire

Continued from page 8

INNOVATIVE SOLUTIONS

BY ENCORE WIRE COLORED FEEDERS In 1999, Encore Wire introduced “true colors” to our THHN/THWN-2 commercial building wire PVC and Nylon jacketing, starting the trend for colored feeder. Colored feeders eliminate the need for phase tape resulting in time and labor savings. Encore won EC&M Product of the Year for their colored non-metallic residential wire in 2001.

SMARTCOLOR ID After they entered metal-clad and armored cable production in 2006, Encore developed and patented a shrink-wrap identification system for their MC/AC cable known as SmartColorID. Inspectors now can easily identify each of Encore’s MC/AC cables without having to risk his/her safety.

indefinitely with its 360-degree maneuverability reel-within-a-reel design, making it perfect for small spaces. The Reel Payoff is available for any Encore Wire product and in all reel sizes up to 48”. It ships on Encore’s custom-designed 4-way pallet, allowing wire pulling directly from the pallet with no additional tools. No set up, no problem!

As Encore Wire prepares for the future of building wire, their philosophy on growth and innovation is simple, keep the focus on the customers and their needs.

“We want to provide products that distributors and contractors want and truly

REEL PAYOFF SIZES 24”, 30”, 32”, 36”, 42”, 48” REEL PAYOFF: SAVINGS • Save 74% Labor Time • Save 65% on Pull Time • Save 89% on Clean-up Time • Save 76% on Setup Time

Edward L. – Lead Man 17 Years of Service

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Electrical Products & Solutions • July 2015

find value in; we want to exceed expectations. Here at Encore Wire, we believe that our people are our greatest asset and our competitive edge. They are the best in the industry and a big part of our success.

We take very good care of them and in return, they take very good care of our company and our partners.” – Daniel Jones, Chairman, President & CEO. ❏

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FEATURE • Minuteman Power Technologies

Large rack systems increasingly use a smaller number of large UPSs for backup vs. multiple smaller capacity systems to achieve needed backup.

Living Large:

What to Consider When Spec’ing Larger UPSs

By Duston Nixon, Marketing Communications Manager, Minuteman Power Technologies

T

he benefits of a UPS, or uninterruptible power supply, are well known to most in the electrical field. Whether the system is attached to communications equipment, servers and other IT devices, or security system components, the reliable power provided is a necessity to the ongoing business and safety of those on-site.

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Installation of smaller systems is fairly straightforward in most cases – simply select the proper system and connect it to utility power and your equipment. However, the story can change dramatically when looking at larger single phase systems. This includes 2,000-10,000VA systems, which present their own set of challenges.

Electrical Products & Solutions • July 2015

These can include the input and output connections, specific startup and shutdown procedures, parallel installation capability, and often a more complicated specification and ordering process.

Installation Considerations The first hurdle in many installations of 2,000VA and up UPSs is Continued on page 16

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FEATURE • Minuteman Power Technologies

Continued from page 14

Example of a typical maintenance bypass switch included as an option on many larger UPS systems.

Once the unit input is taken care of, the equipment that will be connected must be considered. Larger UPS systems typically operate at 208-volts or higher on the input side, but can be configured for either high voltage-only output, or a combination of both utilizing a stepdown transformer module. These modules can provide a number of outlets for each voltMany large systems require upgraded plugs or age, allowing for easy connection of a vaeven direct wiring to electrical panels to be riety of equipment types. performed by an electrician.

For even more connection versatility, a power distribution unit or PDU can be the actual electrical connection to the de- connected to the UPS, providing even vice. Manufacturers spend large amounts more output options. of energy stressing the installation parameters, and these typically include 20 or Startup and Shutdown 30 amp wall plug, or a direct hardwire Unlike smaller systems, larger online connection to an electrical panel.

UPSs require a specific sequence to be Higher amp-rated input plugs, such as followed for a safe system startup and an L5-30P, are usually included with units shutdown. This sequence is specific to up to 5 and 6kVA. Moving beyond that each unit, and will vary based on the atcapacity, UPSs typically fall into the hard- tached equipment which can include stepwire-only category. down transformers, battery packs, and Due to these considerations, many in- maintenance bypass switches. stallers and UPS manufacturers require a To ensure a safe startup and shutdown site checklist or walk-through be con- every time, manufacturer documentation ducted to ensure the proper infrastructure should be consulted and kept readily is in place before the unit is shipped. Any available near the unit. mistake when ordering a UPS can be a costly one, but this is especially true with Parallel Capability large capacity systems. Shipping costs, In situations where either added capactechnician hours, and restock fees can all ity or system redundancy is required, add up to a costly and embarrassing ex- some large UPS systems can be installed perience if the proper checks are not made in parallel. This type of installation conahead of time. nects the units via a communications ca-

Output configuration of a typical 5+kVA stepdown transformer unit featuring multiple voltages and outlets.

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Sample installation configuration for 2 UPS systems installed in parallel.

ble, and allows them to work together to back up critical loads. This can be done in two ways, as mentioned previously.

Parallel for Redundancy: multiple units are installed and work together to provide the base UPS capacity redundantly. That is, in the event that one UPS experiences a problem, the secondary system will pick up the load, greatly reducing the chance of downtime in the event that a unit malfunction occurs.

Parallel for Capacity: multiple units are installed and connected together, but work together as a single unit. This provides the combined UPS capacity and enables much larger loads to be attached; as much as 20 to 40kVA in some cases.

These configurations vary from one manufacturer to the next, and can require either factory pre-configuration, or on-site user configuration to function properly.

Some models offer the Continued on page 18

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FEATURE • Minuteman Power Technologies ability to switch between parallel installation types automatically depending on the load, eliminating the need for changes in the field and lessening the chances for error.

Typical 5+kVA UPS system featuring both high and low voltage output via stepdown transformer.

Spec/Order Process

ured bundles offer the easiest specification options, along with the least chance for configuration errors.

Again, mistakes at this level of UPS specification can be especially costly.

UPS configurations vary, but most large systems include multiple components to make a single system. These may include the control unit, battery pack, and any optional accessories such as transformers and maintenance bypass switches.

When specifying these systems, it is important to make sure all of the necessary components are included in your spec. System part numbers and ordering styles can vary greatly, with some offering everything needed in a single bundled part number while others require multiple individual units to be ordered to make a complete system. Refer to manufacturer documentation to eliminate any uncertainties.

Units which are offered in pre-config-

Are you ready to ‘Live Large’?

Along with the obvious benefits of mission-critical level protection and larger capacities, large UPS systems offer a host of benefits for both installers and users.

These systems typically offer superior efficiency, which allows for lower environmental impact and electricity costs over the life of the unit. Many systems meet ENERGY STAR™ efficiency guidelines.

Large UPSs also offer a centralized

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Continued from page 16

Electrical Products & Solutions • July 2015

backup system, which can be easier to maintain than using multiple units to attain the same equipment capacity. This is useful in large rack systems, data centers, industrial applications, and other large load settings.

Keeping these considerations in mind can open up a range of additional backup options for your customers, and allow you to provide the system that best fits their needs and makes UPS ownership easier throughout the life of the unit. ❏

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Industry NEWS Copper Industry Provides Electrical Contractors, Facility Managers and Professional Engineers Free Continuing Education Seminars CDA Electrical Program Benefits Professionals at Data Centers, Military Facilities, Broadcasting and Communication Centers

The Copper Development Association (CDA) is offering continuing education to professional engineers, electrical contractors and facility managers through a host of different seminars and presentations focusing on proper copper wiring techniques, temperature adjustment and other electrical applications.

CDA is now registered with the Registered Continuing Education Program (RCEP), a nationwide portal for education for engineers, surveyors and A/C/E industry professionals. These free courses cover a wide range of applications, and may lead to Professional Development Hours (PDH’s) recognized in most states for renewal of Professional Engineer licenses. (Acceptance of these programs by individual states should be determined by the attendee.) Training, seminars and presentations include:

• Grounding and bonding for sensitive locations, such as broadcasting, emergency communications, and data centers • Rooftop and ambient temperature corrections • Copper and aluminum wiring systems and connectability issues • Energy efficient wiring systems and voltage drop considerations • High efficiency motors and transformers and life-cycle costing “CDA is happy to offer electrical professionals or facility operators the proper training and education that they need to ensure that their facilities are operating safely, efficiently, and with little or no down-time or transient damage.” said David Brender, the National Program Manager for Electrical Applications at CDA. “Whether it’s new construction or a retrofit project, many dif-

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ferent groups can benefit from these free seminars. Our only requirement is that the person or group requesting the seminar organize and arrange for the presentation.”

In addition to professional engineers and electrical contractors, these courses are open to inspectors, apprentices and plant operators that work at data centers, military facilities of every type, broadcasting, public service communication centers, manufacturing plants and office complexes.

CDA tailors a session on a variety of electrical topics for a group of 20 or more.

For smaller groups, CDA may schedule more than one presentation in close geographical vicinity. A minimum of one hour is required to offer PDH’s, but seminars up to a full day or more can be arranged. There is no charge for nonprofits, and for-profit companies pay only for travel expenses. ❏

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Industry NEWS

Universal Names Stu Sumner Vice President of Sales, West Coast Territory Universal Lighting Technologies announces the addition of lighting industry veteran Stu Sumner to the Universal team as the new vice president of sales for the West Coast region of the United States.

With nearly 20 years of lighting industry experience, Sumner joins the Universal team with extensive sales management experience in various roles. Previously, he served in leadership positions with LSI Industries, Philips Day-Brite, Hubbell Lighting, Cooper Lighting and Osram Sylvania.

“At Universal, one of our biggest strengths is garnering strong relationships with our distributors,” said Joe Damiani, executive vice president of sales and marketing for Panasonic North America’s Lighting Division. “Stu has a real passion and vision for the industry. By adding someone like him to the ULT family, we will continue to build on those key relationships by leading the way in an ever-evolving field.”

In his new role, Sumner will preside over all sales aspects of the West Coast territory. He will develop, facilitate and optimize the sales strategy for Universal’s LED fixtures and com-

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prehensive lighting products. He will provide support to agents, distributors and end users in the region and will report to Damiani. Sumner currently resides in Bend, Oregon, but plans to relocate to the Southern California area to fulfill his new duties on the West Coast.

For more information on Universal Lighting Technologies, call 1-800-225-5278 or visit http://www.unvlt.com. ❏

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Product FOCUS

Eaton’s New Flex Center Custom Colored Enclosures Provide Aesthetic Appeal, Cost and Labor Savings Power management company Eaton today announced new Flex Center custom colored enclosures, a unique solution for residential and light commercial builders, property managers and contractors seeking aesthetically pleasing details with durable, quality finishes. Eaton’s industrial powder coating process provides a finish superior to that of a hand-painted or sprayed product, and a warranty against bubbling and peeling.

“Architects, designers and customers are looking for options in every detail, and the appearance of electrical equipment is no exception,” said Charles Tahara, Flex Center manager, Eaton. “With a palette of 188 standard colors, plus color-matching services to match any architectural wall paint color, the Flex Center custom colored enclosures provide numerous design options that will stand up to the test of time.”

Utilizing pre-finished enclosures reduces labor time and costs by avoiding the need for additional jobsite personnel, while eliminating waste associated with over-spraying enclosures on-site.

For more information, visit www.eaton.com/customcolors

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Product FOCUS New High Current and 4-20 mA dc Current Clamps Speed Troubleshooting through Collaboration, Regardless of Location Fluke Corp. adds two new dc current clamps to the Fluke Connect® system of wireless test tools: the Fluke® a3003 FC Wireless DC Current Clamp and the a3004 FC Wireless DC 4-20 mA Current Clamp. Both fully-functional current clamps can wirelessly send measurements to Fluke Connect® enabled master units as well as the Fluke Connect® mobile app so users can view measurements from multiple devices simultaneously, review equipment history, and share measurements with other team members for faster troubleshooting. The a3003 FC Wireless DC Current Clamp measures up to 2000 A dc making it ideal for very high dc current measurements typically found in utility and dc machine controller applications. It features a large jaw size (64 mm) for clamping around and measuring on large, high current conductors. The a3004 FC Wireless DC 4-20mA Current Clamp measures 4 to 20 mA signals without breaking the loop so process control technicians can make accurate measurements without interrupting the workflow. It features a detachable clamp with extension cable for measurements in tight locations. Both current clamps can record and store up to 65,000 measurements with the logging feature to isolate intermittent events or record fluctuations without even being there. Fluke Connect® System The Fluke a3003 and a3004, along with more than 20 other Fluke tools, are part of the Fluke Connect® system — the world’s largest portfolio of connected tools. It allows technicians to make better and faster decisions by having access to maintenance records wherever they are working. The Fluke Connect® app can be downloaded for free from the Apple App Store and the Google Play Store.

For more information, visit www.fluke.com/dc-clamps

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Product FOCUS Platinum Tools® Features New EZ-RJPRO™ Termination Pod at 2015 InfoComm Complete Field Kit (P/N 90173) Includes EZ-RJPRO HD Crimp Tool, Cat5e/6 Cable Jacket Stripper, Electrician’s Scissors, EZ-RJ45® Cat5e Connectors, EZ-RJ45® Cat6 Connectors, and EZ-RJ12/11® Connectors Platinum Tools®, the leader in solutions for the preparation, installation and hand termination of wire and cable, is proud to announce it will feature the new EZ-RJPRO™ Termination Pod, a complete turnkey field kit (P/N 90173), during InfoComm 2015, held in Orlando, Fla. from June 17-19 at the Orange County Convention Center, booth #3779. Now shipping, the EZ-RJPRO Termination Pod has an MSRP of $279.00.

“Our new EZ-RJPRO Termination Pod is designed for the professional installer providing everything he needs for consistent, repeatable terminations and overall quicker and easier installations,” explained John Phillips, Platinum Tools, Inc. product manager. “This versatile kit has the right assortment of both tools and connectors making it the perfect solution when working with Cat5e, Cat6, and Cat3, as well. With the EZ-RJPRO Termination Pod, the installer can be assured that every termination will meet FCC specifications”.

The “EZ” crimp & trim, modular plug termination kit Includes: • EZ-RJPRO HD Crimp Tool - P/N 100054 • Cat5e/6 Cable Jacket Stripper - P/N 15015 • Electrician’s Scissors - P/N 10517• EZ-RJ45® Cat5e connectors (100 each) - P/N 105003 • EZ-RJ45® Cat6 connectors (100 each) - P/N 105004 • EZ-RJ12/11 connectors (50 each) - P/N 105005 For more information, visit www.platinumtools.com

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Product FOCUS

Electri-Flex Releases Power Distribution Assemblies Catalog Electri-Flex has released the NEW Power Distribution Assemblies for Data Centers Catalog. This eight page catalog features cUL Listed wiring assemblies that offer connector options such as Hubbell’s NEMA Locking and IEC Pin and Sleeve, as well as Thomas & Betts’ Russellstoll®. Power Distribution Assemblies can be fully customizable and made to your project specifications.

Electri-Flex uses only the highest quality UL listed Liquatite® and components. The liquidtight flexible conduit is available in eleven colors to help distinguish primary power from redundant power, and is also available in Zero-Halogen (ZHLA), High Temperature (ATLA) and EMI/RFI Shielding (SLA).

Custom pigtail lengths and alternative components are also available.

Power Distribution Assemblies are 100% inspected and pre-tested before every shipment, ensuring reliability and performance. Testing is completed per UL requirements and ensures continuity, ground integrity and no insulation leakage. Phase rotation and Hi-Pot testing are also standard and each test result ships with each order. Power Distribution Assemblies are labeled at each end and tail to help identify critical power pathways. Custom labeling is also available.

To receive a copy of the Power Distribution Assemblies Catalog, email mktg@electriflex.com.

For more information, visit www.electriflex.com

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Product FOCUS Milwaukee’s New M/2 & MX4 SDS Plus Carbide Bits Deliver Industry-Leading Durability Milwaukee Tool demonstrates its continued commitment to delivering innovative accessory solutions with the introduction of their next generation of SDS Plus carbide drilling accessories. Featuring a variable helix and optimized breaker points, the new M/2 Carbide solutions are the most durable 2-cutter bits in the industry, and the new MX4 Carbide 4-cutter bits deliver up to 4X more life in rebar.

“While we continue to deliver solutions that will stand up to the toughest concrete applications, we are also taking it one step further…” says Todd Taylor, Director of Product Marketing for Milwaukee Tool. “In addition to delivering maximum durability, our new SDS Plus bits will feature new-to-world variable flutes to increase debris extraction for faster drilling. As Milwaukee leads an industry shift to cordless with SDS Plus Rotary Hammers, we will now provide accessories that will deliver up to 20% more holes per battery charge compared to the competition.”

The new M/2 SDS Plus 2-Cutter Carbide bits are meant for fast, aggressive cutting in concrete. Available in 5/32” to 1”, M/2 bits will deliver up to 30% longer life, up to 20% more holes per charge, and drill up to 40% faster than the competition.

The new MX4 SDS Plus 4-Cutter Carbide bits are meant for applications in which the user may encounter rebar. Available in 3/16” to 1-1/4”, MX4 bits will deliver up to 4X longer life in rebar, 20% more holes per charge, and 30% longer life.

For added utility, all bits will feature a variable helix to increase debris extraction, a centering tip for exact-spot drilling, and wear marks to show when the bit no longer meets ANSI requirements. In addition, breaker points will pulverize material more efficiently leading to up to 40% faster drilling than the competition, and reinforced flutes will minimize vibration.

For more information, visit www.milwaukeetool.com

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Advertiser INDEX This advertisers index is compiled as a courtesy to our readers. While every effort is made to provide a complete and accurate listing of companies, page numbers and reader service numbers, the publisher is not responsible for errors.

Company

PG#

RS#

2015 NECA SHOW AEMC INSTRUMENTS AMERICAN CONNECTORS BROTHER MOBILE SOLUTIONS, INC. CAPEWELL AERIAL SYSTEMS LLC CONDUIT REPAIR SYSTEMS CONNOMAC CORPORATION COPPER DEVELOPMENT ASSOCIATION DABMAR LIGHTING E-Z METER ELECDIRECT.COM LLC ENCORE WIRE FACILITY RESULTS GENERATOR INTERLOCK TECHNOLOGIES GREAVES CORP HARTMAN PRODUCTS HB BRACKETS HERCULES INDUSTRIES, INC. HIOKI USA IPEX ITOOLCO K-SUN CORP. KOLBI PIPE MARKER CO.

24 IFC 32 1 38 4 18 15 22 22 30 5 8 7 28 40 11 34 9 BC 20, 21 IBC 38

19 1 24 4 51 6 42 13 43 44 46 7 40 8 45 53 11 49 9 32 16 31 52

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Company KRENZ & COMPANY MEGGER MILLER SAFETY CONSULTANTS, LTD MINUTEMAN UPS MITSUBISHI ELECTRIC POWER PRODUCTS MP GLOBAL PRODUCTS LLC MR. LED INC. NORTHWEST LIGHTING SYSTEMS PARTEX MARKING SYSTEMS PHASE-A-MATIC POWER & TEL POWER-ONE ROLL-A-REEL SOKKIA SP PRODUCTS SURGE SUPPRESSION INC. TCP THE HOME DEPOT TOPCON TRIPLETT / BYTE BROTHERS UNDERGROUND DEVICES UTILITY METALS VALEN LIGHT & EMBER LED

PG#

RS#

8 C5 39 29 3 35 26 25 36 30 27 19 34 17 37 33 23 13 C3 31 C6 10 C4

41 29 28 22 5 26 54 20 50 47 21 15 48 14 27 25 18 12 2 23 30 10 3

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