ProFinisher Magazine: General Industrial Coatings - Q3 2018

ProFinisher

JULY – SEPTEMBER 2018

GENERAL INDUSTRIAL COATINGS

DELIVERING GREEN SOLUTIONS CUSTOM BLEND CLEANING SOLVENTS CLOSE THE LOOP ON SAVINGS AND SUSTAINABILITY

REDUCING EMISSIONS WITH SUSTAINABLE SOLUTIONS JASON BOLZ Sales Vice President, Strategic Accounts and Business Development, General Industrial Coatings

We continue to see the need for environmentally friendly solutions in the coatings industry. Sherwin-Williams keeps this top of mind when rolling out new products and programs. Electing to do what is right for the planet should not mean compromising on cost and quality.

The industry’s green initiative is centered around reducing emissions and energy consumption. To do this, Sherwin-Williams introduced industry-leading waterborne coatings with low solvent content.

Consider Duraspar Prime High Speed, a liquid epoxy primer designed to cure at very low temperatures. This product and many others reduce energy consumption while still delivering exceptional durability and corrosion resistance.

Our commitment to being environmentally conscious goes beyond the paint can and extends to other areas of the finishing process. In this issue of ProFinisher, you will be introduced to a program offered

by Sherwin-Williams and our partner, Nexeo Solutions, to reduce organic solvent use in an economically advantageous way.

Through this program, we learned customers who use solvent-borne liquid coatings have waste streams comprised of contaminated solvents. By implementing this new program and making minor adjustments to how solvents are utilized, customers can properly recycle their waste liquid paint and contaminated clean up. This green program is one of the ways that the Sherwin-Williams team is able to partner with you to improve your entire finishing process.

We look forward to working closely with you on projects that will deliver exceptional value while reducing the

DELIVERING GREEN SOLUTIONS

Leading chemical distributor Nexeo Solutions prides itself on its capabilities to meet any business challenge, helping streamline solvent use processes while increasing customer profitability. The company’s unique blend philosophy sets it apart from others in the marketplace by offering custom, recycled solvents for cleaning finishing line machinery, equipment and paint application lines.

For six years, Nexeo Solutions has partnered with Sherwin-Williams to supply custom blended finishing line cleaning solvents to a large North American cabinet manufacturer. The relationship started in 2012, when Sherwin-Williams Sales Representative Shane Lywak and Facility Manager Rob Sewards were brought in to review the facility’s waste management. The review focused on waste generated from the use of a standard blend of virgin solvents in the paint line cleaning and purging process. The review revealed that the current virgin blend was both costly and negatively impacting the facility’s monthly pollution reports. Sherwin-Williams worked with Nexeo Solutions to find and implement a solution that continues to benefit the customer’s finishing line, bottom line and sustainability efforts.

impact on our environment!

EQUIPMENT & SUPPLIES

FOR A BETTER FINISH

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SHERWIN-WILLIAMS PROFINISHER

We provide more than coatings. Our complete product finishing solution includes over 10,000 brand-name equipment and supplies to address the entire process, from sanding to shipping. Our dedicated experts also work with a diverse group of suppliers and manufacturers to serve all of your finishing needs, including providing on-site support to help you enhance your line. Contact your General Industrial Coatings Sales Representative or visit oem.sherwin-williams.com/equipmentandsupplies to learn more.

A CLEAN BREAK FROM VIRGIN SOLVENTS

Shane and Rob engaged the team at Nexeo Solutions to develop a customized blend that would improve the cleaning performance of the paint system. They then conducted testing to ensure the blend not only worked on the facility’s production lines, but also provided optimum clean-up and recyclability.

After initially using the custom virgin blend, the material was collected

by Nexeo Solutions and stored until enough was available to run through the recycling process. This recycled solvent blend was returned to the facility for use, starting the sustainable closed loop system that continues today. The solvent blend consists only of a defined ratio of virgin solvent and recycled material from this specific finishing line. It is not mixed with waste streams from any other sources, eliminating the concern for potential cross contamination.

Nexeo Solutions picks up used solvent material from the facility on a daily basis and delivers it to a local Nexeo Solutions location where it awaits further incoming shipments. Once enough material is collected, it is recycled by Nexeo Solutions. After recycling, Nexeo Solutions blends in virgin solvents and tests the blend to ensure it meets the exact specification to provide optimal performance for the customer, as determined by the Nexeo Solutions team. Every batch is adjusted back to this specification. It is then drummed off and inventoried.

A consistent volume, based on the facility’s production, is delivered back to the facility, ensuring ample material to fill the system is always on hand.

The Sherwin-Williams and Nexeo Solutions partnership has allowed the company to recycle wastes and use low HAPS coatings to meet its environmental goals.

SAVING MONEY AND THE ENVIRONMENT

At the same time that the manufacturer is enjoying performance improvements from the customized blend of cleaning solvents, the facility is saving money while reducing its environmental impact.

Savings were seen immediately after switching to the new blend based on the lower cost of purchasing recycled rather than virgin product.

Costs have also stabilized because the manufacturer is paying for the service of recycling its existing solvents instead of purchasing new solvents each time, avoiding the price volatility of the market.

Additionally, the facility no longer pays for waste disposal.

The recycling process also positively impacts the environmental footprint of the facility and, as a result, its environmental reporting to the government. Its partnership with Sherwin-Williams and Nexeo Solutions has allowed the company to recycle wastes and use low HAPS coatings to meet its environmental goals.

As a part of the continuous improvement process, additional changes were made to the custom solvent blend a year and a half after the initial implementation. This created additional cost savings by offsetting ethanol with methanol, which is more affordable.

The custom blend of cleaning solvents and recycling process led

by Nexeo Solutions has been a winning combination, saving the facility money, improving line cleanliness and reducing the amount of waste generated from the finishing process.

Contact your Sherwin-Williams General Industrial or Industrial Wood Coatings Sales Representative to learn more about Nexeo Solutions’ unique custom blend of cleaning solvents – and how they can improve price stability and help you reduce costs, eliminate cross-contamination concerns, improve cleaning performance, reduce waste and help the environment.

oem.sherwin-williams.com/equipmentandsupplies

EQUIPMENT & SUPPLIES FOR A BETTER FINISH FASTLINE

™

FASTLINE™+ Precision-Fiber™ Wiping Cloths

FASTLINE™ Reclaimed Wiping Cloths

Light-weight, white 13.5” x 15” paint and cleaning rags Made from absorbent natural fibers hydro-entangled with strong polymer filaments ■■ Easily rinsed clean for multiple uses Large (100 Per Box) – SW6510-03071 Extra Large (250 Per Box) – SW6510-03089 Jumbo (500 Per Box) – SW6510-03097

Cloth, mixed texture rags cut from 100% white reclaimed, cotton t-shirts For a variety of applications ■■ Washed and bleached ■■ Free of all metal 8 lb. – SW6510-03048 10 lb. – SW6510-03055 40 lb. – SW6510-03063

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FASTLINE GreenSHIELD Masking Paper ®

Traditional green, 180 ft. masking paper 30 lb. basis weight for light duty applications, like primers ■■ Unique fiber design ideal for use with all types of finishes, especially lacquers, enamels, urethanes, polyester and epoxy coatings ■■ Machine glazed for greater hold-out 73 mm (48 Per Box) – SW560-3634 146 mm (24 Per Box) – SW560-3659 292 mm (12 Per Box) – SW560-3618 438 mm (8 Per Box) – SW560-3626 ■■ ■■

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SHERWIN-WILLIAMS PROFINISHER

FASTLINE + Performance Grade Masking Tape ®

Fine crepe paper backing for greater conformability with sharp paint lines ■■ Can be used 30 minutes up to 325˚F / 163˚C for one bake cycle or 30 minutes up to 160˚F / 71˚C for up to three bake cycles ■■ Excellent adhesion to pre-painted substrates ■■ Clean removal, no adhesive residue transfer in hot or cold conditions 18 mm x 50 m (48 Rolls Per Box) – SW6504-19682 24 mm x 50 m (36 Rolls Per Box) – SW6510-04400 36 mm x 50 m (24 Rolls Per Box) – SW6504-19708 48 mm x 50 m (24 Rolls Per Box) – SW6504-19625 ■■

FASTLINE Mixing Cups* ®

Includes many of the most popular mixing ratios ■■ Disposable plastic cups ■■ Perfect for small touch-up jobs 8 Ounce – SW6504-23510 16 Ounce – SW6504-23551 32 Ounce – SW6504-23452 80 Ounce – SW6504-23528 135 Ounce – SW6504-23460 150 Ounce – SW6509-78778 ■■

*Lids available for all mixing cup sizes

The Sherwin-Williams Equipment and Supplies program includes over 10,000 brand-name tools at guaranteed competitive pricing. For more information and to request a quote, contact your General Industrial Coatings Sales Representative.

Mirka Abranet Dust-Free Sanding ®

®

Full-face vacuum ability Outlasts traditional abrasives ■■ Can be used with portable, self-generating or central vacuum systems 5” Disc: 120 Grit – SW237-0757 150 Grit – SW100-5966 180 Grit – SW237-0765 220 Grit – SW181-1108 320 Grit – SW237-0781 ■■ ■■

Paint Arrestor Fine fiber technology resulting in 33% more fibers ■■ Gradual density design that features a very open air entrance allowing paint particulates to hit the back and work their way up ■■ Excellent for sticky, wet or tacky coatings ■■ Great replacement for poly and paper ■■ Also available in other various size pads and blankets 20 in. x 20 in. – SW1000-79128 20 in. x 25 in. – SW1000-79136 ■■

Honeywell 7700 Medical Grade Silicone Half Mask Respirator NIOSH-approved medical grade silicone respirator Excellent comfort and fit ■■ Wide contour fits a variety of faces Medium – SW553-5539 Large – SW917-7585 ■■

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Honeywell Organic Vapor/Acid Gas/P100 Combo Cartridge ■■

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NIOSH-approved against organic vapors and acid gases (Chlorine, Hydrogen Chloride, Sulfer Dioxide) 99.9% filter efficiency for all particulates

2-Pk. – SW137-5989

Hi-Lite Aerogreen™ Paint Prep Cleaner Concentrated, water-based cleaner Quickly and safely removes dirt, exhaust soot, oils, greases, hydraulic fluids and fuel residues along with a variety of soils and hazardous solvents ■■ Drop-in replacement for traditional hazardous solvents ■■ Used to clean and prepare surfaces for paint 5-Gallon Plastic Pail – SW592-2554 Drums – SW592-2802 ■■ ■■

3M™ PPS™ Paint Preparation System Kit contains five lids with two micron filters, five liners and two sealing plugs ■■ Graduated measurement to 20.3 oz / 600 mL (with mix ratio film insert) ■■ Maximum capacity of 25 oz / 750 mL when filled to within 1/8 inch of rim 22 Ounce Kit – SW969-7822 28 Ounce Kit – SW969-8002 ■■

Epsi High Temp Masking Tape ®

Clean removal after powder coating bake cycle 2.0 mil PET carrier for strength and durability ■■ 1.4 mil silicone adhesive takes the heat ■■ 400ºF temperature resistance for 20 minutes ■■ Also available with liner for die-cutting 1 in. x 72 yd. – SW865-8049 1.5 in. x 72 yd. – SW865-8080 2 in. x 72 yd. – SW865-8783 3 in. x 72 yd. – SW865-8015 ■■ ■■

oem.sherwin-williams.com/equipmentandsupplies

SYSTEM FEATURES INCLUDE:

n

Formulated for outstanding

color match capability n

Excellent appearance and

durability for asset protection n

4:1:1 mix ratio simplifies

coating preparation n

Toner-based system allows for

broad color palette mixing on site n

Low VOC (3.5 lbs/gal)

GENESIS® G4 BASECOAT 3.5 VOC Premium Basecoat System Sherwin-Williams GENESIS® topcoat systems provide superior color and durability that applicators and end-users require. GENESIS G4 Basecoat System is a two-component urethane coating system that provides superior color for an excellent appearance. GENESIS G4 provides the quality and cost savings applicators are looking for in a basecoat system.

The GENESIS G4 Basecoat is a solution designed for original equipment manufacturers, sign manufacturing and fleet refinish operations. The system can help improve overall process times because it dries quickly without requiring oven baking. The GENESIS G4 System features an easy mix ratio, great color match ability and metal orientation.

ProFinisher

TIPS

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GENESIS G4 is an excellent solution for coating fleets, trucks, trailers, commercial and specialty vehicles, and signs for VOC regulated areas.

This system provides an extremely durable, chemical and solventresistant finish. It is designed to meet Truck OE specifications when properly clear coated.

If you are looking to increase throughput on your finishing lines and enhance appearance and durability, contact your local Sherwin-Williams General Industrial Sales Representative or facility today to learn more about GENESIS G4 Basecoat system.

Securing Air Connections Loose air gauges, fittings, couplers and gun connections will leak air if not tight. It is expensive to operate a large compressor in a major plant or factory, and even costlier if the compressor is running unnecessarily due to poor connections. Make sure all air connections are properly tightened and sealed, and check for worn lines, hoses or pipe fittings.

— Quintin Fyffe, Technical Service Representative

SHERWIN-WILLIAMS PROFINISHER

CUSTOMIZED SOLUTIONS to

GROW YOUR BUSINESS

Sherwin-Williams is proud to partner with Nexeo Solutions to offer seamless logistics and production support to address material flow without disrupting process flow.

55-Gallon Drum Program Two-drum minimum order quantity Mix and match solvents and solvent blends from a list of options 24-hour delivery to most locations

Warehouse storage Custom blending Startex® brand of quality chemical products Environmental waste disposal programs Equipment offerings Just-in-time product delivery

Price protection Drum exchange/pickup options Pre-paid freight with no fuel charge

Solvents Offered

A team of experts from Nexeo Solutions and Sherwin-Williams works together to help customers streamline solvent processes, address issues and increase profitability.

LLearn more by calling 1.877.705.2681 o visiting oem.sherwin-williams.com or

Acetone Aromatic 100 Butyl Cellosolv (Glycol Ether EB) Denatured Alcohol Ethyl Acetate 99 Glycol Ether DB Hi Flash 150 IPA (Isopropyl Alcohol) Lacquer Thinner MAK (Methyl Amyl Ketone) MEK (Methyl Ethyl Ketone) Methanol MIBK (Methyl IsoButyl Ketone) Mineral Spirits PCBTF (OXSOL 100)

Proplylene Glycol Secondary Butyl Alcohol TBAC (Tertbutyl Acetate) Toluene VM&P Naptha Xylene Solvent blends also available

FEATURED PRODUCTS Learn more by calling 877.705.2681 or visiting oem.sherwinwilliams.com/equipmentandsupplies.

Protection for Every Breath

770030

North 7700 Series Premium Silicone Half Mask • • • •

Dual elasticity headstraps provide a secure and flexible fit Medical-grade silicone facepiece provides a soft, comfortable fit Wide contoured sealing area fits a wide variety of facial types Variable thickness in sealing area provides the optimal amount of seal on each area of the face for superior comfort without sacrificing fit • NIOSH approved with Backpack Adapter, ideal for welding and painting Honeywell

Sherwin Williams

Size

Description

770030M

553-5539

Medium

Soft, comfortable and durable silicone half mask

770030L

917-7585

Large

Soft, comfortable and durable silicone half mask

North RU6500 Series Full Facepiece • Silicone facepiece and seal provide comfortable and secure fit • Polycarbonate lens provides wide field of vision and meets ANSI requirements for high impact • Wide viewing area provides distortion-free visibility and optical clarity • Threaded cartridge connector secures cartridges and filters to avoid accidental disconnections • NIOSH approved with PAPR and Supplied Air for greater flexibility in the workplace

Original

RU65001

Revised 25.08.2016

RU65002

Honeywell

Sherwin Williams

Size

Description

RU65001M

1006-35143

Medium

Silicone full facepiece w/5-point headstrap

RU65001L

1006-35135

Large

Silicone full facepiece w/mesh headnet

RU65002M

1006-69720

Medium

Silicone full facepiece w/5-point headstrap

RU65002L

1006-69936

Large

Silicone full facepiece w/mesh headnet

© 2018 Honeywell International. All rights reserved.

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Paint Storage Buildings

DENIOS provides safe storage of hazardous materials for customers of Sherwin-Williams. As their partner, we help protect their work force, the environment and their bottom line.

Industry-specific solutions Whether its a 28’ x 8’ storage occupancy building like the one above, or a simple two-drum spill cart, these products and more are available to ensure your workplace is safe, functional and profitable: Spill Barriers Spill Containment Pallets Spill Carts Steel Spill Decks Pallet Rack and Sump Combo Enclosed HazMat Stations Storage and Dispensing Lockers Storage-Only Buildings

To learn more, call 877-705-2681 or contact your local Sherwin-Williams General Industrial Coatings Sales Representative.

DENIOS, Inc. | 1152 Industrial Blvd. | Louisville, KY 40219 | www.denios-us.com

6870DEN8S-W SHERWIN-WILLIAMS ProFinisher Ad.indd 1

PROFINISHER

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