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TRU-MOLD SHOES

Orthopedic Shoes - Custom Designed Since 1955

TRU-MOLD SHOES

Custom-Made Shoes Since 1955

Since 1955, we have been dedicated to designing high quality custom orthopedic shoes. The Tru-Mold Shoes facility is located in Buffalo, New York and features CAD/CAM technology, the finest shoemaking equipment, highly skilled technicians, and talented craftsmen from around the world. At Tru-Mold Shoes, we carefully craft our shoes to serve the unique needs of our customers. We work with foot-care specialists to maximize health benefits. Without sacrificing style for comfort, all of our products are made out of premium materials.

We also provide complete repair and refurbishing services of custom-molded shoes made at our factory. With years of professional experience and expertise, we guarantee the proper fit, quality and craftsmanship of all our shoes for many years of comfort and enjoyment.

What Are Custom-Molded Shoes?

The last is your first step to superior comfort. Tru-Mold Shoes fit your patients’ feet perfectly, because they are made from an exact replica of the foot. Every external anatomical detail is revealed on this three-dimensional plaster “last.”

Discover The Largest Selection of Custom Shoe Styles at Tru-Mold Shoes.

From this we are able to make a total contact insert built to accommodate every contour and bio-mechanical feature for better balance and proper support. Not only are a patient’s precise foot length and width captured, but any profiles as well — arches, ankles, heels and toes plus bony prominences, pressure points, sensitive areas and other conditions unique to a patient’s foot.

People with diabetic ulcers, deformed toes, collapsed arches, digital amputations, bunions, calluses, charcot, hammertoes and other deformities will find our custom interior details unbelievably supportive. Our exclusive double orthotic system, featuring depressions in both the insert and shoe to reduce pressure on sensitive areas and improve mobility.

Our Technology Is What Sets Us Apart

Our custom-molded shoe factory is situated in a state-of-the-art facility and features CAD/CAM technology, the finest shoemaking equipment, and talented craftsmen from around the world. Using the most up to date scanners, design software, and machinery, every shoe is meticulously customized for every patient to assure maximized comfort and fit. We are committed to making the best custom-molded shoes and braces, and delivering professional, thorough, and courteous service.

Vorum™ 3D Shoe Last Scanner

The Vorum™ Scanner is used to capture a 3D scan of the cast. It uses a safe, high quality blue light projector and single camera. Three-dimensional patient shapes are displayed on a computer screen in real time. The software integrates the scan, weight-bearing imprint information and clinical requirements of the footwear into a computerized design process. Production-ready scans for all footwear and orthotic devices can be obtained in less than a minute. The detailed 3D patient shape can be electronically stored indefinitely and referred to for future orders.

Canfit™ 3D CAD Prosthetic And Orthotic Design Software

The Canfit™ CAD Prosthetic Orthotic Design Software consisting of intuitive tools allows the technician to make modifications customized for the patient. Its patent pending features give more precise control over the anatomical correctness of the cast to achieve a better fit. Some features include superimposing patient x-rays, photos, or reference lines to guide your work, ability to restart a scan from anywhere, move and rotate images, and add clinical landmark information. Using these measurements, a positive last is created for production purposes.

Shoemaster™ Pattern Engineering Software

Using the data from the previous CAD system, the Shoemaster™ Pattern Engineering Software designs shoe materials. This software is able to create all pattern constructions with precision and ease using extensive size and fit grading features, style transfer functions for redesigning existing styles, and smart technology that automatically grades pieces that share common lines. It accurately emulates complex manual processes with a level of accuracy that is only possible with a computer based system. The final designs are then sent to a cutter to create components of the shoe.

ATOM™ FlashCut Technology

The Atom™ FlashCut Speedy Carver uses the data from the pattern engineering design software to cut out material. Equipped with an internationally patented “pinch and grab” feeding system and two cutting heads, the Atom™ FlashCut Speedy Carver assures maximum material feeding even for multiple layers and large-scale production. The perfect parallelism between knife and working surface and advanced laser cutting technology ensures the highest level of accuracy. Its picking assistance feature allows the gathering of parts by size and color and its optimized nesting system has a user-friendly interface that reduces process times while maximizing material yield. These textile pieces are then manually put together by a technician to finally create the shoe.

TRU-MOLD SHOES

LIBERTY MONACO

SANDY

Open toe shoe with adjustable buckle closure, decorative vamp and leather lining. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece Closure: Velcro Straps, Velcro Straps with D-Rings, Buckle Closure

OLYMPIA

Sneaker style walking shoe with semi-surgical opening, leather lining and lace closure. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece Closure: Velcro Straps, Velcro Straps with D-Rings

BARCELONA

Blucher style low shoe with plain toe cap, leather lining and lace closure. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece Closure: Velcro Straps, Velcro Straps with D-Rings Shoe Openings: Semi-Surgical, Surgical

OLYMPIA

BARCELONA

LANE

Breathable TRU-STRETCH fabric toe box with black athletic fabric lining and lace closure. Displayed in the color black. Available in black only.

ADDITIONAL OPTIONS

Lining: Plastazote, Spenco, Flannel, Fleece, Regular Leather (Heel Only)

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical

BRECKENRIDGE

Slip-on low shoe with dual elastic band closure and leather lining. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece Shoe Openings: Semi-Surgical

AVENUE

Breathable TRU-STRETCH fabric vamp with black athletic fabric lining and lace closure. Displayed in the color black. Available in black only.

ADDITIONAL OPTIONS

Lining: Plastazote, Spenco, Flannel, Fleece, Regular Leather (Heel Only)

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical, Surgical

TRU-MOLD SHOES

SHIRI

TONI

JOY

SHIRI

Blucher style low shoe with decorative toe cap, quarter and counter, leather lining and lace closure. Displayed in the color light grey. Available in all leather colors.

FARAH

Blucher style low shoe with decorative stitching on toe cap, leather lining and lace closure. Displayed in the color navy. Available in all leather colors.

TONI

T-strap low shoe with adjustable decorative buckle closure and leather lining. Displayed in the color dark grey. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings Shoe Openings: Semi-Surgical

SHIRI

FARAH

TONI

MONACO

Sneaker style walking shoe with semi-surgical opening, leather lining and lace closure. Displayed in the color white. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

JOY

Blucher style low shoe with decorative vamp, leather lining and lace closure. Displayed in the color camel. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings Shoe Openings: Semi-Surgical

LIBERTY

Blucher style semi-surgical low shoe with leather lining and lace closure. Displayed in the color bone. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings Shoe Openings: Surgical

MONACO

JOY

PARIS

Blucher style low shoe with decorative vamp, leather lining and lace closure. Displayed in the color brown glaze. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical

CAPRI

Blucher style low shoe with decorative toe cap, leather lining and lace closure. Displayed in the color brown. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical

BUCKINGHAM

CAPRI

PARIS

SCOUT

A heavy duty work shoe with a steel shank, thermoplastic toe cap, lug soling with outside heel, and Goodyear welt construction.

ADDITIONAL OPTIONS

Lining: Black Athletic Fabric, Regular Leather, Plastazote, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Ring, Lace without Speed Lace

Shoe Openings: Semi-Surgical, Surgical (Without Thermoplastic Toe Cap)

Colors: Medium Brown Waterproof, Black Non-Waterproof

TRU-MOLD BOOTS

FLYER

Blucher style 5″ boot with plain toe cap, leather lining and lace closure. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical, Surgical

YORK

5 ½″ boot with semi-surgical opening, decorative toe cap and quarter, leather lining and lace closure. Displayed in the color medium brown. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

BRUNSWICK

Blucher style 4 ½″ boot with decorative stitching on toe cap and quarter, leather lining and lace closure. Displayed in the color black glaze. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical

RANCHER

5 ½” tall work boot with a steel shank, thermoplastic toe cap, lug soling with outside heel, and Goodyear welt construction.

ADDITIONAL OPTIONS

Lining: Black Athletic Fabric, Regular Leather, Plastazote, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Ring, Lace Without Speed Lace

Shoe Openings: Semi-Surgical, Surgical (Without Thermoplastic Toe Cap)

Colors: Medium Brown Waterproof, Black Non-Waterproof

RANCHER

TRU-MOLD BOOTS

ESSEX

Blucher style 4″ boot with plain toe, leather lining and lace closure. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical, Surgical

TRACKER

Chukka style 3 ½″ boot with blucher opening and decorative toe cap, leather lining and lace closure. Displayed in the color russet. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical

PIONEER

Chukka style 3 ½″ boot with blucher opening, leather lining and lace closure. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps, Velcro Straps with D-Rings

Shoe Openings: Semi-Surgical, Surgical

TRU-MOLD SANDALS

ORLANDO MILLIE TORI

CARESS

Open toe sandal with adjustable decorative buckle with buckle back strap closure and leather lining. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Buckles with Velcro Back Strap, Buckles with Velcro D-Ring Back Strap, Velcro Straps with Buckle Back Strap, Velcro Straps with Velcro Back Strap, Velcro Straps with Velcro D-Ring Back Strap

FISHERMAN

Sandal style with leather lining, beveled sole and velcro elastic strap with d-ring. Displayed in the color black. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

CARESS

FISHERMAN

MILLIE

Open toe style sandal with dual velcro straps with d-ring closures, heel lip and leather lining. Displayed in the color red. Available in all leather colors.

ADDTIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

ORLANDO

Sandal style with leather lining, beveled sole and velcro strap ith buckle back strap. Displayed in the color taupe. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Straps with Velcro Back Strap, Velcro Straps with Velcro D-Ring Back Strap

TORI

Clog with adjustable decorative buckle closure, heel lip and leather lining. Displayed in the color beige. Available in all leather colors.

ADDITIONAL OPTIONS

Lining: Plastazote, Tan Athletic, Black Athletic, Spenco, Flannel, Fleece

Closure: Velcro Strap

MILLIE

ORLANDO

TORI

TRU-MOLD BRACES

BLACK SURE STABILITY

BRACE

SURE STABILITY BRACE

Custom-Molded Braces

Brace yourself for the finest quality and affordable custom-molded brace to be manufactured using precise, proprietary state-of-the-art CAD CAM technology. Niagara Brace – a Tru-Mold Shoes Company – offers three levels of frame support, five color options and your choice of closure method. Niagara Brace products are always a perfect fit.

GAUNTLET

(left: velcro straps, right: laces)

SURE STABILITY

Enhances stability, mobility, and reduces the risk of falling. Made with thermal molded polypropylene frame, plastazote padding between frame and soft mesh fabric lining.

ADDITIONAL OPTIONS

Frame: Solid, Cutout Heel (Remove Plastic Only)

Polypropylene Thickness: 3 mm, 4 mm, 5 mm

Color: Black Mesh Fabric, Tan Mesh Fabric

Closure: Two Velcro Straps, Two Velcro Straps with D-Rings Length of Footplate: To Metatarsal Heads, To Sulcus, To End of Toes

Height: Any

GAUNTLET

Padded tongue, rolled padded collar, thermal molded 5mm polypropylene frame, Poron™ padding between frame and lining.

ADDITIONAL OPTIONS

Frame: Solid, Cutout Heel, Leaf, Solid with Amputation Filler

Color: Black, Dark Brown, Light Tan, Taupe, White Closures: Lace, Lace with One or Two Velcro Straps, Lace with One or Two Velcro D-Ring Straps, Lace with Speed Lace (Top 3 Eyelets), Velcro Straps, Velcro Straps with D-Rings, Z-Strap (Reverse Velcro)

Length of Footplate: To Metatarsal Heads, To Sulcus, To End of Toes

Height: Any

ADVANCED CROW

Combination custom molded boot and charcot restraint orthotic walker made in black leather with lace eyelets from bottom to ankle then speed lace up to topline, thermal molded 5mm polypropylene frame, plastazote lining, heel-to-toe rocker sole, Vibram Silvano final outsole, custom molded triple density insert, and rolled padded collar.

ADDITIONAL OPTIONS

Closure: Velcro D-Ring Straps, Velcro Straps

Lining: Leather Rocker Sole: Forefoot

BUILT-IN BRACE

Custom molded shoe/boot with a custom molded brace built inside. Includes padded tongue, rolled padded collar, thermal molded 5mm polypropylene frame, and Poron™ padding between frame and lining. Exposed built-in brace has velcro d-ring padded calf strap 50mm wide.

ADDITIONAL OPTIONS

The Built-In Brace or Exposed Built-In Brace can be made with the same colors, closures and modifications that are available with any Tru-Mold shoe. Height: Any Style: All Low Shoes and Boots (No Clogs or Sandals)

TM Pressure Relief System

The Advanced CROW will be recessed on the insert and removable base material to reduce the plantar pressure on ulcerations, bone protrusions and other problem areas.

In addition, the base material will have a Poron plug inserted at these sites and if your patient requires additional pressure relief, simply remove the plug.

V Factor Plate

This separate device is not lasted into the Advanced CROW at the time of manufacture. It is intended to provide auxiliary varus/valgus correction if your patient’s condition changes at a later date.

To use the V Factor Plate, just lift out the insert and the removable base material, secure the V Factor Plate with double-sided tape to the desired location on the bottom of the boot and place the base material and insert back into the Advanced CROW.