Worldwide Engineering Magazine - April Issue

April Issue End of line automation getting it right first time.

Higher precision in 3D laser micro-machining.

Biomedical imaging guide.

Pages 16-17

Page 27

Pages 34-36

worldwide-engineering.com

Contents 08

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J2 Innovations smarter building controls

Phoenix America’s robust encoder technology

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Marking on aluminium, a SIC marking speciality

Emerson introduces magnetic target switch

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ViewSonic introduces ToF technology to Its latest portable LED projector

PatSnap - Secures $300 million in series E funding

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Cameras ensure quality of vaccine containers

Mitsubishi electric extends SCADA lineup

Worldwide Engineering Magazine Providing timely industry news, exclusive features on advancing technology, equipment, materials, show previews, content marketing services for our valued clients and much more!

HMS Networks releases the world’s first industrial 5G router and starterkit HMS Networks now releases the first commercially available industrial 5G router optimized for industrial private networks. The Wireless Router 5G supports Ericsson Industry Connect 5G networks and allows users to get started with 5G in their own location.

HMS also offers a ready-made starterkit for test and evaluation of typical industrial use cases.

For early adopters The Wireless Router 5G is developed by HMS Networks’ technology initiative “HMS Labs” and allows early adopters of 5G to try out the new technology. It is the first commercially available Industrial 5G router optimized for private networks to pass the CE conformance test.

With 5G in a factory, users benefit from a wireless network, which is fit

for industrial demands in terms of communication speeds and security – along with all the flexibility that comes with wireless.

Ericsson partnership The Wireless Router 5G has been extensively tested with the Ericsson Industry Connect 5G solution in standalone (SA) operation using band n78. It enables users to create a robust cellular connection in an industrial production environment. Supporting 4G and 5G cellular technology, it is an ideal communication solution for automated guided vehicles, AGVs, and other industrial machines.

Starterkit available HMS also offers a starterkit which is perfect for evaluation of 5G and starting up a network with Ericsson Industry Connect.

The Starterkit includes the Wireless Router 5G and two industrial IO-Link sensors sending data across the 5G network. This allows users to try out 5G in their own facilities without having to set up applications of their own from scratch.

Data from the sensors can be accessed using the Modbus TCP and MQTT protocols as well as in JSON format. There is also a webbased demo ready to show the sensor data across the 5G network in a regular browser.

“We take pride in always being at the forefront of technology, and this first commercially available Industrial 5G router is further proof of that,”says Dr. Jens Jakobsen, Development Manager at HMS Labs.“The Wireless Router 5G and the 5G Starterkit with IO-Link sensors will allow users to easily get started with 5G in an industrial environment and make use of a technology that will undoubtedly be very beneficial for the industry.”

Available now via HMS Labs Initially, the router is available only to users of the Industry Connect system from Ericsson.

Qualification of several other infrastructure providers and telecom operators is ongoing.

The 5G Starterkit with IO-Link sensors comes in a box and includes the Wireless Router 5G and two sensors for measuring distance and signal strength.

For more information please visit: www.hms-networks.com

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New website offers practical guide to making decisions on digital manufacturing investments Mitsubishi Electric has a 100year history of supporting manufacturers, plus a prolific track record for achieving factory automation at its own and other manufacturers’ facilities. The approach embodies the Japanese philosophy of Kaizen that is now recognized worldwide.

The company’s new website titled “Digital Manufacturing” demonstrates a framework that enables management to make decisions on step-bystep investments to maximize profitability and accelerate growth. This approach, called the “Smart Manufacturing Kaizen Level (SMKL),” is a maturity model to help manufacturers navigate their way through the digital morass by defining shared key actions and expected outcomes across their organization with the target of achieving a high ROI from their digital manufacturing initiatives.

Key Points 1. Ensure everyone in your team shares a clear understanding of where you are with regard to digital manufacturing, where you think you

need to be, and how you will plan to get there by using a practical review and planning tool.

2. Match your steps to your own company’s individual needs, budgets, objectives and execution speed.

3. Utilize suppliers’ know-how for smooth execution, even for complicated processes, based on years of experience.

4. Benefit from optimal solutions offered through collaboration with global experts. This website also introduces some examples of how customers achieved real ROI around energy reduction, productivity improvements, and cost reductions ranging from 30% to over 90% with the use of Mitsubishi Electric’s e-F@ctory digital manufacturing solutions.

This website also introduces some examples of how customers achieved real ROI around energy reduction, productivity improvements, and cost reductions ranging from 30% to over 90% with the use of Mitsubishi Electric’s e-F@ctory digital manufacturing solutions.

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Delta named supplier engagement leader Delta, a global leader in power and thermal management solutions, today announced it has been awarded the highest rating of “A”—Supplier Engagement Leader in the 2020 Supplier Engagement Rating (SER) conducted by CDP. The aforementioned “A” rating derives from the highest scores in the key rating items, namely “Supplier Engagement” (Note 1), “Scope 3 Emissions” (Note 2), and “Overall CDP Climate Change Performance,” ranking among the top 7% assessed enterprises. This Supplier Engagement Leader recognition also follows Delta’s success in attaining “double-A (leadership level)” rating in the 2020 CDP evaluation for two major environmental items: “Climate Change” and “Water Security”, thus, three key honors by CDP for Delta in 2020. These accolades demonstrate that Delta not only responds to climate change with actions, but also collaborates with business partners actively to build a sustainable value chain, and its efforts and outcomes are highly recognized internationally.

Mr. Jesse Chou, Delta’s chief sustainability officer, said: “Delta has long been concerned about climate change and actively participates in international initiatives. In 2015, it signed We Mean Business, and passed and implemented Science Based Targets (SBTs) in 2017 and achieved its annual SBTs for three consecutive years. Meanwhile, it actively introduced Task Force on Climaterelated Financial Disclosures (TCFD) to assess the risks and opportunities brought about by climate change.

For global suppliers, Delta has also established key short- and mediumterm targets for its supply chain, strengthened supplier operation management and risk identification, and assisted with in-depth analyses

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of the supply chain disruption risk caused by climate change, while sharing its experience in water conservation at its plants and green buildings so as to plan for mitigating and adapting to the impact of climate change and to realize the vision of a sustainable value chain. It is an honor for Delta to receive the leadership level A rating in the CDP assessment in conjunction with its business partners and global suppliers.”

Delta regards suppliers as longterm partners and is committed to enhancing the management of environmental, social, governance (ESG) aspects of the green supply chain and implementing the Supplier Sustainability Management Regulations. In addition, it conducts relevant ESG questionnaire surveys for different types of suppliers each year to cover the operation of the entire supply chain system and be more informed of different types of suppliers, to increase the completion rate of risk identification significantly, while reducing the risk of supplier chain disruption effectively through audits, corrections, counseling, and training. Furthermore, Delta has continued to enhance operational management and risk identification, and conducted in-depth analyses of the supplier chain disruption risk caused by drought risks under climate change. From the top 80% of the key suppliers in terms of the annual purchase amount, nearly 90 key suppliers were selected for a drought risk assessment, and the risk assessment results were included in the basis for Delta’s decision-making.

Moreover, for suppliers whose production sites are located in water-scarce areas, Delta shares its experience in water conservation at its plants and green buildings, assists them in formulating

climate change mitigation and adaptation plans and correction plans, and helps them seek external counseling resources and analyze water consumption, to foster the sustainable value chain. SER is an annual rating of the performance of supply chain management based on the CDP’s supply chain plan questionnaire to which companies respond. In addition to the key item of “supplier engagement,” the rating covers the items of “governance,” “targets,” “scope 3 emissions,” and “overall CDP climate change performance.” Delta passed the SBTs in 2017 and is committed to reducing carbon intensity by 56.6% in 2025 compared to 2014, while achieving SBTs for three consecutive years from 2018 to 2020.

All scope 1 and scope 2 greenhouse gases in the entire plant area passed the ISO 140641 certification, and the scope 3 emissions also passed the thirdparty certification. In 2019, ISAE 3000 assurance engagement was conducted to provide assurance for Delta’s 11 energysaving products, including server power supplies, solar inverters, uninterruptible power systems, and electric vehicle DC chargers, to help clients reduce carbon emissions. Various climate actions have not only enabled Delta to be rated “A” in “supplier engagement,” “scope 3 emissions,” and “overall CDP climate change performance” in CDP’s SER but to demonstrate its determination to work with

suppliers and clients to move towards the zero carbon and sustainability goals, thereby echoing CDP SER’s goal of achieving value chain carbon reduction through engagement.

The non-profit organization CDP’s annual environmental information disclosure and scoring process are recognized as an important standard for corporate environmental information transparency. In 2020, more than 515 investors around the world with assets of more than US$106 trillion were CDP signatories, who were required to disclose information on environmental impacts, risks, and opportunities through the CDP platform.

This year, more than 9,600 companies has responded to the CDP evaluation, reaching a record high in history.

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Smarter building controls will help schools to go green and reduce costs J2 Innovations: schools need to take advantage of new innovative technologies to drive down energy costs and reduce carbon emissions.

to track and manage the energy performance of their building environments and improve the overall energy profiles of their sites.”

School improvement projects were given a major boost last year when a £560 million fast-track investment fund was given the green light by the UK Government*. The funding, allocated for 580 building projects at academies, sixth form colleges and voluntary aided schools in England, will transform facilities and improve school buildings.

To address this underserved segment of the building automation market, J2 Innovations, creators of FIN Framework (FIN) - a state-ofthe-art application suite for smart buildings, smart equipment and IoT applications, has developed FIN microBMS application suite - a compact feature-rich management system to control buildings across multiple sites. The entry-level FINbased system is a powerful simpleto-use plug and play solution for efficient building management that has removed much of the complexity found in many of today’s Building Management Systems (BMS).

“A vital and welcome boost for the education sector and schools building programme, the cash-injection must also act as a catalyst for investments in innovative energy-saving technologies to help drive down costs and reduce carbon emissions,” says Chris Irwin, Vice President Sales EMEA & VP Global Marketing J2 Innovations. “There will be projects to upgrade boilers to new green, energy-efficient models as well as the complete refurbishments of classroom blocks but what we could also see is the introduction of better controls for buildings. The implementation of ‘smart’ controls would allow schools

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Maintenance staff can monitor, control and visualize all the operational and energy assets such as HVAC, lighting and security systems inside a building or buildings across numerous sites to optimize the comfort levels, safety and energy efficiency. A dashboard flags the status or health of assets as well as the maintenance requirements of all the connected devices while trend monitoring and utility metering are reported by the

system. Plug & play simplifies the installation of any preconfigured hardware solutions. FIN Framework interfaces with BACnet, Modbus, KNX, OPC-UA and MQTT for linking to almost any system.

“This is by no means a pared-down BMS but a compact fully-featured management system that retains much of the functionality found in costlier systems; making it ideal for education settings,” explains Irwin.

“Data about energy usage can also be more easily shared via a common data standard, enabling leadership teams to plan more effectively.”

Natively built for tags and support for the Project Haystack 4 open standard, FIN provides an intuitive user-experience with intelligent data-management, analytics and simplified workflows. J2 Innovations’ latest Edge2Cloud capability provides operators with a secure remote connection to the microBMS for accessing building data, servicing and upgrading of the system.

“Budget constraints have often meant school maintenance teams are smaller in size and reliant on the help of outside-contractors to come onsite to address issues or breakdowns,” continues Irwin. “While this arrangement has sufficed, the remote management of heating and other controls will dramatically reduce costs and save time. FIN microBMS with Edge2Cloud technology allows engineers or subcontractors to simply log into an Amazon Web Services session to gain access to building systems where they can diagnose faults from anywhere and on any device.” “Education set-ups, particularly schools are always under constant pressure deliver to greater efficiencies with limited resources. In the future, we think all schools will need to be connected by intelligent controls to manage lighting, heating and cooling.

The use of smart building controls will help us create modern, fit-for-purpose spaces that are more sustainable and meet the needs of tomorrow.”

ViewSonic and Pantone announce lucky draw online campaign, “Become a Colour Expert” Answer Questions for the Chance to Win a Pantone Validated ColorPro VP2768a monitor ViewSonic , a leading global provider of visual solutions, and Pantone®, the leading global colour authority, together announce a lucky draw online campaign, “Become a Colour Expert”.

Starting March 10th, 2021, those who correctly answer fun facts related to Pantone and ColorPro VP68a monitors on the campaign webpage will have the chance to win a Pantone Validated ColorPro VP2768a professional monitor and other special Pantone prizes.

“We are glad to partner with Pantone to host this creative campaign, inviting everyone to join to improve colour-related knowledge and also have a chance to take home our Pantone Validated ColorPro VP2768a monitor,” said Oscar Lin, Head of the Monitor Business Unit at ViewSonic.

“With Pantone’s validation, it’s proved that the VP2768a monitor delivers outstanding colour performance for creative innovators while also meeting the discerning needs of content creators.

We will continue working closely with Pantone to have even more ColorPro monitors carrying Pantone validations in the future. “ “ColorPro VP68a professional monitors have fully met the Pantone Validated requirements by passing the full range simulations test of the Pantone® Formula Guide, delivering realistic, vivid, and faithful colour results,” said Iain Trevor Pike, Director of Licensing at Pantone. “By announcing the ‘Become a Colour Expert’ campaign with ViewSonic, we sustain our close partnership and a mutual goal to bring the sparkle of reliable colour results to creators all around the world.” The “Become a Colour Expert” campaign will start on March 10th and end on April 11th. Winners will be randomly selected and announced on April 26th, 2021. Participants are required to answer four questions related to Pantone fun facts and ColorPro VP68a monitors. Those who answer all the questions correctly will be entitled to join the lucky draw.

There is not only a chance to win a ColorPro VP2768a monitor but also special prizes designed in Pantone’s Colour of the Year 2021, PANTONE 17-5104 Ultimate Gray and PANTONE 130647 Illuminating. ViewSonic ColorPro VP68a monitors are geared towards discerning content creators who

value colour accuracy and precision. The series has been rigorously tested to surpass the Pantone Validated benchmark based on the full range of Pantone Formula Guide colours, featuring 100% sRGB colour coverage for superior colour accuracy.

VP68a monitors offer hardware calibration via ViewSonic’s Colorbration+ software, ensuring long-term consistency and accurate colours, bringing users the highest quality colour calibration possible.

Visit the campaign webpage for more details by clicking here. The prizes include the following: • Grand Prize ViewSonic ColorProTM VP2768a 27” monitor x2 • Second Prize Pantone® Colour of the Year 2021 Limited Edition Colour Formula Guide x7 • Third Prize Pantone® Colour of the Year 2021 Limited Edition Mug x7 • Fourth Prize Pantone® Colour of the Year 2021 Limited Edition Notebook x7 • Fifth Prize Pantone® Colour of the Year 2021 Limited Edition Keychain x7

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Schaeffler becomes an anchor partner for STARTUP AUTOBAHN - Schaeffler joins STARTUP AUTOBAHN and establishes a partner network to develop market-ready innovations more rapidly - This network includes more than 30 partners and 30,000 startups - Uwe Wagner: “STARTUP AUTOBAHN is perfect for Schaeffler and is an important milestone in our innovation strategy.”

Schaeffler is a new “anchor partner” to the Stuttgart-based STARTUP AUTOBAHN innovation platform.

This platform brings established companies and startups together with the objective of developing new technologies and bringing them to market readiness more rapidly. As an anchor partner, Schaeffler is establishing a network together with various startups that spans the company’s innovation clusters: “Hydrogen and Energy Transition”, “Electric and Automated Mobility”, “Robotics and IoT”, “Bearing Technologies”, “Material and Surface Science”, and “Artificial Intelligence”.

“As a global automotive and industrial supplier, we want to pioneer motion to advance how the world moves. STARTUP AUTOBAHN is perfect for Schaeffler and is an important milestone in our innovation strategy.

Our strategic cooperation with startups enables us to identify growth markets, enhance our core business together with strong partners, and offer innovative, sustainable future technologies,” explains Uwe Wagner, Chief Technology Officer at Schaeffler.

The network includes 30,000 qualified startups STARTUP AUTOBAHN, which was founded in 2016 and now includes more than 30 partners, offers a network of 30,000 startups. Since the platform was established, more than 320 pilot projects have been developed. In addition to its headquarters in Stuttgart, the network also has locations in China, India and Singapore. “We are extremely happy to welcome Schaeffler as the newest anchor

partner to our platform. As a leading global supplier to the automotive and industrial sectors, Schaeffler brings over seven decades of expertise in motion and mobility to the table. It is clear that their diverse product and system portfolio will enable valuable opportunities to startups. In collaboration with startups, OEM’s and other partners new ideas and technologies can be developed to the next level for implementation into new services, products and processes. We are looking forward to getting started,” explains Sascha Karimpour, Managing Director at Plug & Play Germany and a coinitiator of STARTUP AUTOBAHN. Managers and experts from Schaeffler’s specialist departments select the appropriate startups based on the innovation clusters. Pilot projects are then collaboratively developed and, in the next stage, presented to a wide audience at the twice-annual Expo Day event. The subsequent objective is to work together in the continued development of these pilot projects to achieve market readiness. The partner network’s broad spectrum is a particularly attractive aspect: “It provides a place to meet existing customers and a large number of suppliers as well as new partners and exciting companies that have the technologies relevant to us. We see the further digitalisation of our products and production processes in particular as a source of major opportunities for innovation – for both the automotive and industrial sectors,” explains Prof. Dr.-Ing. Tim Hosenfeldt, Senior Vice President of Research and Innovation and Corporate Technology.

Schaeffler sees major opportunities above all in the digitalisation of its products and production processes.

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Introducing IO-Link Safety IO-Link is the first standardised IO technology (IEC 61131-9) for communication with sensors and actuators. The powerful point-topoint communication is based on the long-established 3-wire sensor and actuator connection without additional requirements regarding the cable material. So, IO-Link is not a fieldbus but further development of the existing, tried-and-tested connection technology for sensors and actuators.

as detection of misconnection, parameter backup & restore, etc… Thus, the purposes of this workshop are:

Especially in the safety area, IOLink Safety has a major role to fill. Hence this essential webinar.

Besides the digital communication protocol, IO-Link Safety provides further important features such

- Development and test support

- Deep insight into all design and safety aspects of IO-Link Safety technology and companion specifications - Overview of the safety development process - Architecture and implementation issues

- Safety assessment and certification - Discussion on user applications (feedback)

These English-language webinars take place digitally in two training units of 3 hours each. The two sessions will be held a week apart on the 20th and 27th April, plus both webinar sessions will be offered twice a day (8:00 am CET | 4:00 pm CET), giving you the most flexibility whether you want to attend from Tokyo, Brussels, Uruguay or New York!

More Information and Registration For more information about the content of the webinar and to register, please check this link http://bit.ly/IOLINKSAFETY Registration is requested in advance so that all participants can be sent the dial-in and access data in good time.

IO-Link is a technology supported by PROFIBUS & PROFINET International www.profibusgroup.com - uk@profibus.com 11

Danutek Hungary is awarded double ISO accreditation Danutek Hungary Kft., sister company of Altus Group, a leading distributor of capital equipment, has announced that it has been awarded with two International Organisation for Standardization (ISO) accreditations.

ISO 9001:2015 was the first certification to be received and recognises the company’s commitment to operating and maintaining a high-quality management process for the design, development and delivery of its products and services. The second certification is the ISO 27001:2013 for its Information Security Management System (ISMS).

The ISO 9001:2015 certification brings the Hungarian division in line with all other Danutek sites and Altus Group Ltd. All companies now hold the ISO certification which promotes the development of continual improvement, customer satisfaction, traceability and international best practices within.

ISO 27001:2013 ensures the use of robust data security controls conforming to this internationally recognised standard. It enables Danutek Hungary Kft. to accredit

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the reliability of its processes and extend its commitment to its clients and providers beyond the quality of its services.

further proof that we are serious about service and standards and will always strive to deliver quality for our customers.”

Danutek Hungary Kft, General Manager, Csaba Berta said: “We are very pleased to have been awarded the ISO certifications and feel it provides additional assurance to our customers that we are focused on continuous improvement and customer satisfaction.

ISO 9001:2015 is a globally recognised standard dedicated to Quality Management Systems (QMS). It outlines a framework for improving quality and understanding for any organisation looking to provide products and services that consistently meet the requirements and expectations of customers and other relevant interested parties in the most efficient manner possible.

“There is a distinct advantage in using suppliers that are ISO 9001:2015 in helping ensure consistent and good quality products and services, which in turn brings many business benefits. Additionally, ISO 27001:2013 demonstrates our commitment to the highest standards of security and lets our customers, partners and prospects know that we take the protection of their data extremely seriously.”

“At Danutek Hungary Kft., we continually work on not only providing the very best equipment for the electronics industry, but also an unsurpassable customer service. The certifications provide

ISO 27001:2013 standard adopts a process based approach for establishing, implementing, operating, monitoring, maintaining, and improving ISMS. The ISO certifications promote the development of continual improvement, customer satisfaction, traceability and international best practices within.

Danutek Hungary Kft. aims to provide customers with the highest quality products and service.

For more information please visit: www.altusgroup.co.uk

Phoenix America’s robust, high resolution magnetic rotary encoder technology now available from Variohm EuroSensor Following its recent acquisition by the Variohm Group, Phoenix America’s unique range of magnetic encoders and sensor components are now fully available from sensor and measurement specialist Variohm EuroSensor.

With UK- and German-based sales teams and distribution partners throughout Europe and in many global industrial countries, Variohm EuroSensor will provide complete technical sales and application support for Phoenix America’s comprehensive product range including the magnetic rotary encoders covered in this application note.

Phoenix America’s rotary magnetic encoder kits employ proven Hall Effect principles in two-part, bearing-less and non-contacting designs comprising a multipole magnet ring moulded from bonded magnet compounds enclosed by a thermoplastic housing containing the sensing devices and signal conditioning electronics. These modular components employ disc or rectangular shaped sensor housings that interact with the separate ‘target rotor’ where its varying number of radially magnetised poles determines the quadrature square wave output, providing resolutions from 4 to 10,000 counts per revolution as the target magnet rotates.

The classic installation configuration involves the target rotor magnet being attached to a motor shaft or other rotating element whilst the signal conditioning module is held fixed by its attachment to the motor housing. Pulses are delivered as single-ended (Channel A and B) or differential pulses A+, A-, B+ and B-), and thus when read into servo

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or other control/measurement systems correspond to bidirectional position, speed and acceleration. This robust design principle - non- contacting, without bearings and consisting of two encapsulated and fully sealed components - provides an exceptionally high degree of durability and a practically unlimited working life. Furthermore the technology competes very favourably on price with optical encoders where it also offers substantial benefits in terms of reliability and durability, especially where harsh environments prevail.

Phoenix America’s magnetic encoders are extensively used and proven in feedback and measurement applications that include closed loop motion control and position and/or speed verification on brushed, brushless and stepper motors as well as industrial motors where frequency inverter drive manufacturers are now commonly including high accuracy position control, and which tends to be especially associated with harsh environment use. Other application areas include valve control and flow sensing, renewable energy, plant and processing machinery, robotics and more.

Phoenix America’s standard range of rotary magnetic encoders’ cover low and high resolution kit encoder variants in a wide choice of design configurations that suit motor mounting or other types of driven shaft mounting for maximum installation flexibility.

Essentially for motor mounting, both the L-series and H- series kit encoders (Low and High resolution) employ encapsulated disc- shaped modules and are used with target rotor magnets which feature a

pass-through hole for motor shaft mounting. A wide choice of disc diameters up to approximately 60 mm offer binary or decade outputs, typically from 2 to 30 PPR (pulses per rev) in the low resolution range and up to 2560 PPR for the high resolution range. Typical output characteristics are bi-directional two channel incremental quadrature output for 512, 1024, and 2048 pulses per channel with differential RS422 compatible output options. The mating target magnets for these two product designs suit motor shafts up to 28.6 mm diameter (1.125 inch) with larger shafts and associated disc modules accommodated outside the standard range. Disc modules are also available with central through holes to allow the motor shaft to extend or to aid front (drive) shaft or gear unit mounting etc. Both 5 V and 24 V powered versions are available with corresponding industrycompatible square-wave output options. The pulse output frequency bandwidth varies with model size and resolution and is typically sufficient to handle most high speed applications.

M series and N series magnetic encoders employ similar principles to the L and H series but the main magnet and signal conditioning module is in the form of a rectangular housing that is mounted axially alongside the target rotor which is available with bore diameter up to approximately 14.83 mm (2.75 inches) - thus allowing installation on much larger motors, or for convenient mounting for other types of rotating equipment.

High resolution variants up to 5000 PPR are available in decade and binary output versions with two channel quadrature output from an industry-standard 7272 line driver, as single-ended and differential.

Throughout the standard H, L, M and N series magnetic encoder product lines, the operational temperature range is -40 to +125 0C providing ample scope for the harshest of environments. Flying lead and Molex or AMP connectors are specifiable for electrical interfacing with custom mounting and other customer-specific matched requirements on request.

Phoenix America’s design and manufacturing capability extends to a wide range of other magnetic based sensing technologies that include speed and proximity sensors, sensor magnets, gear tooth sensors, hall commutators, magnet assemblies as well as a custom design services for other specialised magnetic sensor applications. Variohm EuroSensor will also fully support these product lines across all of its sales channels.

Variohm EuroSensor combines several years’ of sensor and measurement applications experience as a designer and manufacturer with its own product range and through distribution partnerships with several globally leading sensor component suppliers.

For complete information on the Phoenix America range of magnetic technology products, call +44 (0) 1327 351004, email sales@variohm.com or visit www.variohm.com. For specific Phoenix America product data sheets, visit .phoenixamerica.com

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End of line automation: Getting it right the first time Whether you’re investing £500,000 or £5 million in a packing automation project, the processes, principles and potential pitfalls are the same. Here, David Jahn, Director at robotic packing systems designer Brillopak, shares his top tips for ensuring that projects run seamlessly from start to finish.

1. Think Partnership Think of your chosen automation integrator as a ‘partner’ and look at your decision to work together as the start of a long-term relationship. Both parties need to put the effort in. The system you are investing in should last well over 10 years and to get the best return from that investment you need to cultivate mutual trust and work as a team. This means being open about your expectations and limitations from the start to avoid misunderstandings down the line.

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2. Take time to plan Take time to plan your desired solution before placing your order.

Any automation supplier worth their salt will want to spend time at the outset understanding all aspects of a project rather than rushing through an order based on incomplete information.

Consider the space available, the relationship with other processes, every single SKU and its foibles.

Think through and simulate the impact of all potential issues that could occur during production.

Then make sure both parties understand the details and challenges before you start.

3. Put it in writing Use a URS (User Requirement Specification) to ensure that your brief is clear, or ask your supplier to provide a detailed project

specification. This helps to clarify exactly what is required from both parties and ensures a mutual understanding and agreement of the solution that is to be implemented.

4. Check before you accept Before accepting delivery of the system, visit the manufacturer’s site to check it meets your URS. If it doesn’t, don’t accept it! Getting any fixes carried out before the system leaves the supplier’s factory to minimise production downtime.

Also, quick fixes that are made on-site in active production areas can be a potential source of future reliability issues.

5. Allow time for installation Planned downtime is better than unplanned downtime. If you force a fast install, you will lose twice the

time in the months that follow fixing bugs that will have arisen through insufficient testing. Agree the time that will be required for installation and plan it into production schedules.

6. Nominate a champion on the ground Every new automation project needs a champion on the shop floor who will take ownership for making sure the system works on a dayto-day basis. Trained properly, they will become a confident operator and advocate of the technology.

Encourage this person to visit the factory to see the machine being built, so that they ‘buy in’ to the project from the start. This resident expert’s engagement will have positive knock-on effects, helping to engender acceptance of the new equipment and contributing to production efficiency by minimising the chance of operator mistakes.

7. Prioritise training The importance of training for operators and maintenance teams cannot be overstated. Time for training must be scheduled into people’s diaries and honoured however busy they are.

Time invested in training at the outset is recovered over time through increased uptime.

Conversely, when people do not fully understand the machine they are working in, the result is increased downtime while they learn on the job by trial and error.

During the session itself, keep the group to a size whereby everyone has time on the system and to ask questions.

8. Be prepared with spares Order sufficient spare parts regardless of whether or not the system is under warranty. That way if there is a crisis and the parts – for whatever reason – are not immediately available from the machinery supplier, you have the capability to get the system up and running again.

9. Keep connected Set up your system with remote access capabilities. If a new machine develops a fault, or there is a user error that results in line stoppage, this problem quickly becomes ‘historic’ and no-one remembers how or why it happened. Without knowing the root cause, it may arise again.

If your automation partner has real-time remote access, they can see everything the operator sees, enabling quick diagnosis and resolution of issues.

10. Expect the unexpected No matter how carefully a project has been orchestrated, there will always be bolts out of the blue.

They may be something no-one has considered during the planning stages, a pack might be out of specification, or the system simply isn’t working as expected. Accept that teething problems may occur – especially with a bespoke build – it is how they are addressed that matters. Make sure you partner a supplier with ‘staying power’, who is committed to working with you in the months and years after installation to overcome technical challenges that nobody could have predicted.

More and more companies are automating packing operations for the first time, because labour is both expensive and scarce. By taking on board these tips, you can get it right first time – avoiding mistakes and misunderstandings that will impact on production efficiency.

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Flexibility in fulfillment: Adjusting for a new landscape 2020 was an unprecedented year that caused many businesses to break away from tradition and meet intensified demand from their customers. The pandemic drastically shifted purchasing behaviors in commerce, forcing years of digital transformation to happen seemingly overnight. According to the latest Digital Commerce 360 analysis of U.S. Department of Commerce data, in the first six months of 2020, consumers spent 30.1% more online than in the same period 2019 - with all indicators pointing to that number continuing to rise.

Those wary of automating supply chain resources were awakened to a new reality. It became very clear that warehouses would need to automate and innovate to meet demand, or shutter their businesses. Organizations that moved quickly to implement flexible, agile solutions to enable rapid delivery and built lean fulfillment operations are surviving the pandemic and seeing growth in the new normal.

At the Ready Traditionally, industries like retail prepare for an onslaught of orders around the holiday season, but COVID-19 demonstrated a new

reality - with peak levels of demand starting in March and continuing throughout the year online, offline and across markets. Fulfillment businesses realized they needed to be prepared at a moment’s notice and looked for automation solutions that would allow them to meet demand generation and drive profit throughout the year.

Collaborative mobile robots (CMR) can provide warehouses an agile and flexible solution that supports associates during demand surges.

More robots can easily be added to a facility to assist with peaks or removed when demand is lower.

They have a quick implementation time with minimal training for associates. Warehouses that leverage collaborative robots can realize a 2-3X increase in productivity, reduction in errors and happier associates.

New Playbook While demand increased, the way in which consumers were shopping also shifted. The boom in e-commerce came with more businesses offering BOPIS (buy online, pick up in store) and BOPAC services to accommodate

(buy online, pick up at curbside) customers trying to safely procure items during the pandemic.

Businesses can no longer focus on one chain of fulfillment, there became a need for a holistic approach to develop a cohesive strategy across all channels.

Customers have come to expect on-demand, quality service. As such, businesses need to adapt their fulfillment channels to meet those needs. A successful strategy with properly developed supply chains and warehouse tracking can enable quick implementation of BOPIS and BOPAC services, as well as “concierge” fulfillment efforts like deliver-to-trunk or deliver-to-garage strategies.

Democratizing Fulfillment Consumer demand during the pandemic gave independent 3PLs and fulfillment centers the ability to step up and prove themselves as lifelines for small and medium sized businesses struggling to keep up. Fulfillment networks can help businesses deliver fast fulfillment to their customers and enable them to grow. This democratization of fulfillment, granting a small business access to flexible, affordable automation is revolutionary, and allows them to compete against retailer behemoths and thrive in the digital economy.

Solutions By implementing flexible wall-towall solutions at warehouses, such as collaborative mobile robots, or working with trusted 3PLs to meet their fulfillment needs, businesses of all sizes have the power to grow their businesses. CMRs are a powerful, nimble tool that can double pick rates while providing a safer work environment for employees. Though consumer habits have changed, demand will only increase, and those prepared to meet those needs with innovative, automated solutions will be best positioned in the years ahead.

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Softing integrates CNC data into industrial edge applications Softing expands its dataFEED edgeConnector product family which is based on Docker technology. The new edgeConnector 840D container supports easy access to data from SINUMERIK 840D controllers and makes it available on edge devices or virtual environments via OPC UA and MQTT. This enables flexible integration of local OPC UA clients and MQTT brokers in a cloud environment and the Industrial IoT. Following dataFEED edgeConnector Siemens for the connection of SIMATIC S7 controllers, Softing now introduces dataFEED edgeConnector 840D. This software module is the world’s first container application for accessing SINUMERIK 840D Solution Line and Power Line controls. It supports the reading of all process parameters and drive data without the need to intervene in the configuration of the machine tool. dataFEED edgeConnector 840D allows seamless integration of up to five CNC controllers into a cloud environment such as Azure IoT Edge or AWS IoT Greengrass. It can be used, for example, to check production quality and tolerances, record machine data and integrate it into higher-level management systems or visualize process parameters and other performance indicators. Configuration can be done locally via an internet browser or remotely via the REST interface.

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A central deployment of all connected edge devices with their containers, e.g., for updates or security patches, can be carried out using an optional device management system.

“We are seeing an increasing demand in the market for software solutions that can be efficiently managed and run on standard hardware. Our response to this is the systematic expansion of the dataFEED product family to include Docker containers for integrating data from production into innovative and flexible Industrial IoT solutions. In this way, we help users and system integrators close the gap between OT and IT,” says Sebastian Schenk, Product Manager at Softing Industrial.

It is planned to grow the dataFEED edgeConnector product family further and, for example, also support the control connection via Modbus TCP or Ethernet/IP. In addition, containers for data aggregation and preprocessing as well as address space modeling are in the planning stage. The options for configuration from the cloud are also to be expanded. dataFEED edgeConnector 840D can be downloaded from online directories like Docker Hub or Microsoft Azure Marketplace and tested for free. More information can be found on the product website.

New portable gauges enable high precision, non-destructive coating thickness measurements on CFRP and metal substrates A range of compact handheld gauges for measuring the coating or paint thickness on CFRP (carbon fibre reinforced plastic) and metal substrates is now available in the UK from Micro-Epsilon. Based on microwave technology, the gauges measure the total layer thickness of insulating materials with micrometer precision.

Knowing the thickness of paint applied to a CFRP or metal substrate is valuable for manufacturers and users alike. Too much paint can lead to increased weight and stiffness, as well as the excess cost of raw materials and rework. Too little paint could lead to premature ageing or poor aesthetic quality of the final product.

Two ranges of non-destructive coating thickness gauge are available from Micro-Epsilon.

The FSC (Fast Surface Check) series, which includes the FSC1/7 and FSC1000 versions, is the preferred choice of renowned aircraft manufacturers, airlines and paint shops. The FSC series is approved, recognised and listed as ‘thickness gauges for the aviation industry’ by the manufacturers.

With FSC and ISC gauges, neither the target surface (coating or paint) nor the substrate is affected by the measurement. In the case of multilayer coatings, the total thickness of insulating layers is always measured up to the first conductive material layer. The measurement can be performed on any metallic substrate with the same signal quality regardless of electric and magnetic properties. The gauges are factory-calibrated and can then be individually adjusted to the customer’s substrate (CFRP, metals) using the included calibration foils.

The adjustment only needs to be done once for measurement on any metal substrate.

Glenn Wedgbrow, Business Development Manager at Micro-Epsilon comments: “Unlike competing systems, the FSC and ISC gauges measure without residue or coupling medium.

They are truly non-destructive with nothing to clean after the measurement. The systems can be used from 1µm substrate thickness and do not require a minimum

layer thickness. This means that thin coating layers can be measured on even the thinnest metallic substrates.”

FSC and ISC gauges are supplied with a separate controller with a large LCD touch display for indicating measurement values.

The controller offers numerous functions including measurement value memory with USB data export; statistical functions; individual adjustment possibilities; and dynamic tilt prevention which warns the user if there is movement during the measurement.

The measurement is triggered by pressing a button on the sensor or via the controller. As well as the sensor and controller, all FSC and ISC devices are supplied in a robust hard case with a complete set of accessories including battery pack, charger, cables and calibration foils.

For more information on the FSC/ ISC coating thickness measurement devices, please visit www.micro-epsilon.co.uk

The ISC1000 (Industrial Surface Check) series is designed for general industrial and process manufacturing applications. This coating thickness gauge is used for random thickness checks, process control and quality inspections on CFRP substrates, including CFRP laid materials, CFRP woven materials,CFRP with lightning protection, and metals.

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Marking on aluminium, a SIC marking speciality Aluminium is a material with many advantages. It combines lightness and mechanical strength. In addition to its corrosion resistance, it is also an excellent thermal and electrical conductor. Capable of being 100% recycled, the use of aluminium is constantly increasing in industry.

A material used in many sectors of activity Aluminium is used in a very large sector of activity, particularly in aeronautics and shipbuilding, electrical and electronics industry and rail transport. It is also particularly appreciated in the automotive industry. In fact, many car manufacturers and equipment suppliers opt for this versatile material for the manufacture of car chassis, steering columns and power steering components. It is also found in the manufacture of turbo bodies, engine crankcases, cooler or automatic air conditioning elements. Aluminium also plays an important role in the fast-developing field of NEV (New Energy Vehicles), particularly in the manufacture of electric battery casings and other electronic components.

Various marking requests As the use of aluminium is so varied, so are the traceability requirements.

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Indeed, the marking requirements are of a very different nature and require barcode, Datamatrix, alphanumeric or logo marking.

In addition, there are several constraints linked to the nature of the aluminium (anodised, alloy, etc.) but also to the customer’s requirements, particularly in terms of marking contrast or depth. It is not uncommon to be asked for a marking capable of being visible after the application of any coating or of resisting various surface treatments such as shot-peening for example.

Perfectly adapted products from SIC MARKING SIC MARKING, the world leader in industrial traceability, has been committed for over 30 years to providing the most appropriate marking solutions to meet the challenges associated with the identification of aluminium components. Its experience has

enabled the French group to offer a technically superior range of scribing, dotpeen and laser marking machines, as well as a large number of automatic reading solutions for Datamatrix.

The SIC MARKING laser product range is particularly suitable for marking aluminium components both in series and individually.

It consists of lasers that can be integrated with various options: - 3D function for marking on complex shaped parts - Vision function for fast and reliable barcodes and Datamatrix reading - Rotary axis for cylindrical parts marking The range is completed by 3 stations (L-BOX, XL-BOX and XXLBOX) allowing to have a dedicated marking station. This can be integrated into a production line, or used as a stand-alone marking

station. Small, medium and even large production runs are possible.

The resizing of the boxes, the creation of specific tooling, the addition of additional movements (Z axis, rotary axis) are options available on request.

Many years of solid experience The SIC MARKING lasers, which are favoured by many customers, are a great success with ETIs and large companies that need to mark their aluminium components.

For this reason, the international group with 300 employees has had the opportunity to prove all the qualities of its solutions by taking up the challenges offered by major automotive equipment manufacturers.

Among these challenges was a particularly complex request from a major Japanese player in the

automotive sector who wanted a station dedicated to marking Datamatrix codes on power steering components. The solution had to withstand a constraining environment (humidity, dust), fit into a small space and adapt to different part numbers. Based on its many years of experience, SIC MARKING was able to offer a compact customised station equipped with an HD laser automatically controlled on 2 axes, for fast and high-contrast marking.

It is protected by a dust and moisture protection system, making it easy to integrate into a difficult industrial environment.

SIC MARKING was also recently used to provide a major German equipment manufacturer with the most suitable solution for its requirements. The customer wanted to mark a 7 x 7mm DMC code on air

conditioning compressor pistons to facilitate their internal traceability.

These codes needed to be marked deep enough to allow proofreading even after shot peening and tinning.

All this in reduced cycle times. After various marking tests carried out by our dedicated project experts, the chosen solution was a 50W fibre laser, its power enabling it to carry out deep marking in record time.

SIC MARKING also includes markings on NEV battery components, turbo bodies, identification plates for electric motors, engine cylinders...

In addition to providing marking solutions that perfectly meet customer needs, SIC MARKING offers personalised support and a reactive after-sales service. www.sic-marking.co.uk

we make ideas come to life

RMIG is the world’s largest manufacturer and supplier of perforated metal and its related products.

We know our customers’ requirements for price and quality and meet their demands with uncompromising service.

Not only do we offer standard and bespoke perforated metal sheets, we are able to offer you a range of secondary operations as detailed below.

Complete solutions With a continued investment in the latest equipment and a network of professional partners we are able to produce prime quality products and solutions – from a simple perforated sheet to the fully formed and coated custom made part.

Cutting We can cut and shape perforated sheet to meet the needs of your final application.

Levelling For some applications a high degree of flatness is required, we have processes in place to ensure our perforated coils and sheets meet with your most demanding requirements.

Rolling and forming We can roll, bend and form perforated sheets to match your design.

Aesthetic finishes and protective coating We can offer powder coating and hot dip galvanizing solutions to meet your specifications.

For more information please contact us tel: 01925 839610 | email: info.uk@rmig.com | www.rmig.com

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Horiba Mira announced as TOGG partner for pioneering electric vehicle TOGG, Turkey’s Automobile Initiative Group comprising of five Turkish industry giants, has announced it will be working with UK-based engineering consultancy, HORIBA MIRA, as a key partner during the development of its pioneering electric SUV.

the TOGG designers’ and engineers’ participation.

The battery electric SUV unveiled last year, is Turkey’s first homebred vehicle and represents the culmination of Turkey’s progress in industrial technology. It is one of two electric vehicles announced by the automaker, with a C-Sedan concept also announced.

The project will see the leading engineering firm ensure the chassis attribute performance positions the vehicle competitively in the premium European SUV segment, offering sporty feeling and responsive ride with precise handling. The team at HORIBA MIRA is working closely with TOGG and other engineering partners to integrate with other vehicle systems, laying the foundations for fantastic vehicle attribute performance.

Working with TOGG to design and develop the suspension system and associated chassis attribute performance, HORIBA MIRA is taking responsibility for the development of the vehicle’s dynamics, NVH and durability chassis attributes with

HORIBA MIRA will also be supporting the platform’s Functional Safety requirements in line with ISO 26262 for all the safety critical elements, plus initial packages of work to support the validation of the first prototype vehicles. Most notably

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these include the assistance in the testing programme for durability, delivered from HORIBA MIRA’s UK based proving ground, and the vehicle dynamics attribute leadership for the chassis mule phase of the programme.

Graeme Stewart, Chief Technical Officer at HORIBA MIRA, said: “We are delighted to have been selected by TOGG as a trusted partner in jointly developing the chassis system of this pioneering vehicle for the Turkish and European markets. For automotive start-ups and established OEMs, there are numerous challenges associated with developing an electric vehicle - from new propulsion technology to advanced assistance systems. We will leverage our long history of supporting our global customers develop innovative and

class-leading vehicles to deliver a great solution for TOGG. “The industry is wrestling to reduce time to market, programme risk and cost. This is driving an increase in the reliance on virtual development as an enabler to save months from the programme duration, by reducing physical development and decreasing the number of expensive prototypes.

To deliver these benefits, at HORIBA MIRA we have developed engineering solutions using advanced simulation techniques, complemented by our broad engineering capabilities and state-of-the-art facilities, which accelerate virtual development activities in advance of physical prototypes.”

Mr. Metin Sancar, TOGG R&D Director, said: “TOGG and

HORIBA MIRA have been in close collaboration to develop a state- of-the-art chassis system that would have the ideal balance between driving performance, comfort and cost.

By fully leveraging the knowhow in both teams as well as the advanced simulation techniques, we are targeting to reduce the development and testing duration significantly by evaluating the potential technical bottlenecks way before the first physical prototype is established. HORIBA MIRA has been an invaluable partner in this journey and already proved itself to be highly effective.”

Production of the C-SUV is expected to begin in 4Q 2022.

For more information please visit: www.horiba-mira.com

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Emerson introduces magnetic target switch for position sensing in standard-duty and extreme-duty operation environments Emerson, a global leader in fluid control and pneumatics technology, has released its TopWorxTM Magnetic Target SwitchTM (MTS) to provide readyto-install, universally-certified position sensing for explosion proof and intrinsically safe applications.

The hazardous locations-approved TopWorx MTS joins the TopWorx GOTM Switch in the Emerson portfolio of position-sensing products, providing a single source for both standard and heavy-duty position sensors.

The TopWorx MTS is a magnetic, target-actuated, barrel-style switch designed to deliver trusted performance and outstanding value in applications ranging from

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standard industrial to extremeduty. Featuring universal certifications including IECEx, ATEX, UL, and CSA, the TopWorx MTS can help reduce time to market by avoiding approval delays. Available in general purpose, intrinsically safe or explosion proof area classifications, the 316L stainlesssteel design of the MTS resists corrosion, making it suitable for use in environments including oil and gas, chemical, industrial energy, on-site utilities, mining, minerals and metals, power generation, pulp and paper, waste and wastewater.

“With a tiered range of sensing products, our customers can rely on a single, trusted supplier for everything from standard to

extreme-duty capabilities,” said Jeff Jones, global sensing products leader, Emerson. “Alongside our heavy-duty GO Switch, the MTS is the perfect choice for costconscious position sensing in explosion proof and intrinsically safe applications.”

The TopWorx MTS is built to the same industry-leading standards as the TopWorx switchbox, switchbox enclosures, bus networking, sensor and solenoid valve technology to deliver outstanding value and trusted performance in hazardous locations requiring explosion proof and intrinsically safe applications.

For more information, visit www.emerson.com/topworx

Direct-operated dynamics in three axes 3D laser scan heads are particularly suitable for applications where flat-field objectives (f-Θ lenses) cannot be used or the contour of the workpiece requires focus tracking in the z-direction. Most 3D scanners available on the market to date employ a third rotary galvo motor with a tangential arm for tracking the focusing optics. However, these designs can become thermally unstable. This limits the dynamics and precision in continuous operation, which is becoming increasingly important in many markets and applications.

emphasises Simon Smith. “This enables versatility and efficiency in the manufacturing process and eliminates the need for manual focus adjustments when changing workpieces.”

The scanner housing is sealed and contains an air purge function to protect the optical components from contamination and reduce the risk of damage.

The AGV3D quickly and conveniently keeps the laser focus constant over the entire working volume. Unlike designs that require tedious manual DFM adjustments when changing the usable working volume, the AGV3D offers two simple userselectable configuration settings covering fields of view from 100x100 mm to 1000x1000 mm and above.

One controller for all movements

“With our AGV3D, we offer a rapid, flexible and high-precision laser scanning solution featuring direct operation of dynamic linear tracking of the focusing optics with highresolution feedback,” explains Simon Smith, European Director at Aerotech.

Thanks to the AGV3D’s large field of view, smaller, more efficient movement mechanisms can be used for positioning the workpiece.

Depending on the process requirements, the three-axis scanner is available with different apertures for different beam diameters.

Aerotech can supply the AGV3D as a fully configured scanning system including flat field optics. The use of the AGV3D is particularly relevant in applications where parts with variations in height or thickness are processed, or in multi-layer, additive processes. If, in addition to a constant focus diameter, the angle of incidence must be as close to vertical as possible, the AGV3D can of course also be operated with telecentric lenses.

Positioning errors can be significantly minimised due to the high rigidity and accuracy of the linear module. “As the only scanner on the market with a DFM (Dynamic Focusing Module) based on a linear focusing axis with a powerful direct drive, the AGV3D provides superior dynamic performance with smooth motion as well as high- resolution positional feedback for accurate and repeatable focusing,” Simon Smith continues.

Versatility and efficiency during manufacturing With integrated water and air cooling, the new scanner also achieves maximum thermal stability. Temperature gradients within the AGV3D are avoided, reducing errors caused by thermal drift. This results in consistent performance over the entire processing cycle with high laser processing accuracy.

“In this way, the AGV3D achieves the greatest working volume of all currently available 3D scanners – and all that at a wide range of laser wavelengths,”

Optimised for industrial use

Broad field of applications The AGV3D is well suited to applications where 3D volumes are processed, the working distance varies or a larger field of view has to be achieved compared with F-Theta lenses. This includes the manufacture of medical products, but also, in general, additive manufacturing as well as 3D laser sintering, cylinder and tube processing, deep engraving and 3D laser micro-machining and micro-structuring. “Like all Aerotech products, our AGV3D is designed for a long service life in production environments,” explains Simon Smith.

Using an Aerotech controller makes it easy to synchronise and coordinate the movement of the AGV3D with other motion axes within the system, including servo and stepper motor stages, piezo nanopositioners, and hexapods. Since all devices are programmed and controlled via the same user interface, the user experience is seamless and intuitive. By synchronising with other motion axes, the AGV3D also offers the unique feature of processing workpieces larger than its field of view, while maintaining high processing quality. The proven IFOV (Infinite Field of View) feature is available for improving structural accuracy and avoiding errors, for example in “classic” stitching. Linear or rotary axes are synchronised with the laser scanner, which theoretically increases the scanner’s field of view to infinity.

Aerotech’s PSO (Position Synchronised Output) feature also coordinates motion with an output that triggers lasers or data acquisition devices for rapid, high-quality process control. The programmed analytical speed is used as a tracking input to trigger the PSO output. Trigger errors due to acceleration, deceleration or other speed instabilities can therefore be avoided.

Aerotech has full-service subsidiaries in Germany (Fürth), United Kingdom (Ramsdell), China (Shanghai) and Taiwan (Taipei).

Aerotech currently employs around 500 people worldwide.

For more information on Aerotech please visit: www.aerotech.com or emal: ufischer@aerotech.com

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Matara Linear Motion components help take customer projects to the next level When designing a linear motion system for your application, it is important to identify the linear component, or often the combination of components that you will need, in order to carry out the task that is required. Furthermore, it is beneficial to work with a mechatronic partner who can support you through each stage of your project, from initial concept to completion. In this article, Matara UK discuss how their expertise, product range and infrastructure has helped them to become a leading linear motion solutions provider to customers, both large and small, throughout a wide variety of industrial sectors.

Matara UK was formed 25 years ago with the intention of providing bespoke mechatronic components, to machine builders that needed a solution that fell outside of what the industry deemed as standard.

Fast forward to today, this same customer-centric ethos is at the heart of how they operate. Since moving to their 29,000sq.ft factory complex, based in Tewkesbury they have heavily invested in their infrastructure and team. This has resulted in the development of a

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state-of-the-art machine shop to provide precision customization services, and an in-house CAD design department. Furthermore, now that they are Powered by Rubix, Matara UK have the support from Europe’s largest industrial engineering supplies distributor, in its endeavour to further grow its linear motion and controls product offering.

In order to build its product offering of high quality, yet cost effective mechatronic components, Matara have formed long standing exclusive partnerships with PMI TBI and Mindman, who are some of the world’s leading linear motion and pneumatic component manufacturers. Key components included in the range are linear rail, ball screws, linear actuators and various electropneumatic products.

Lengths of linear rail and rolled ball screw are precision cut and machined in-house, as per the customer’s requirements, by Matara’s expert team of engineers.

With a wide range of linear rail and ball screw sizes available, Matara hold a large stock quantity of a variety of different types of ball

nut and linear carriage to suit.

Furthermore, Matara has recently launched a range of linear clamping elements to be used in conjunction with its range of linear rail.

Belt and ball screw linear actuators and pneumatic cylinders are also built in-house to lengths specified to the millimetre. As a solutions provider, Matara are capable of assembling XYZ Actuator systems in house, complete with motors and gearboxes to suit.

When specifying an application, it is important to gather information of all variables that you may need to take into consideration. This includes any load movements, accuracies and speeds that you need to achieve. In order to make it as easy as possible to select the right linear motion components to match your variables, the Matara website allows you to download key data sheets, catalogues and CAD models at the click of a button. Furthermore, if you need to make sure a component will meet the design’s needs, their experienced team of sales engineers are on hand to help.

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Labfacility, UK’s leading manufacturer of Temperature Sensors Labfacility are the UK’s leading manufacturer of Temperature Sensors, Thermocouple Connectors and associated Temperature Instrumentation and stockists of Thermocouple Cables.

Thermocouple Connectors We are Europe’s largest manufacturer of thermocouple connectors and accessories in IEC, ANSI and JIS Colour codes. The full range of connectors are available from stock for immediate despatch.

The Thermocouple Welder, manufactured by Labfacility, is a compact, simple-to-use instrument designed for thermocouple and fine wire welding.

Click here for the full range.

Click here to see more.

Handheld Temperature Sensors

Thermocouple Cable / Wire

A selection of IEC, ANSI & JIS Hand Held Temperature Sensors to suit your specific application. Includes the Ergonomic Style range with IP67 rated ‘shark tail style’ handle which contains an antimicrobial substance to kill microorganisms, making it ideal for the food industry or applications where cleanliness is paramount.

We offer a wide range of thermocouple, PRT and extension cable / wire in stock for immediate despatch. Thermocouple cables are available in IEC or ANSI Colour codes. Insulation types include PFA, PTFE, PVC & Fiberglass.

Click here for the full range.

Labfacility 50th Anniversary Celebration

Exposed Junction Thermocouples An exposed junction thermocouple is the simplest form of thermocouple. It consists of two pieces of thermocouple wire joined together with a welded bead. Since they can be made very small, an exposed junction thermocouple can provide a very fast response time. Labfacility offer PFA, PTFE and glass fibre cables with various terminations such as a moulded on miniature plug or bare wire tails.

Click here for the full range.

Thermocouples for Surface Temperature Measurement Locating a thermocouple on a surface can be achieved in various ways including the use of an adhesive patch, a washer and stud, a magnet for ferrous metals and pipe clips.

Click here for the full range.

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L60 Thermocouple & Fine Wire Welder

Click here to see the full range.

Labfacility are proud to announce that in 2021 we are celebrating our 50th birthday.

We want to say a big thank you to everyone who has made this 50th year anniversary possible.

Click here to see our 50th year celebration video.

The Company has been trading since 1971 and is ISO 9001 accredited.

Quality and Service are key elements in the continued growth of Labfacility; technical support for both sensing and instrumentation is always freely available from our experienced technical sales teams.

For all sales enquiries please contact us as follows: Email: sales@labfacility.com Tel: +44 (0) 1243 871280 Web: www.labfacility.com

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ViewSonic introduces ToF technology to its latest portable LED projector M2e to achieve instant auto focus ViewSonic Corp., a leading global provider of visual solutions, is introducing its latest M2e Instant Smart 1080p Portable LED Projector.

This new addition to the company’s M series of smart portable LED projectors uses Time-of-Flight (ToF) technology to achieve instant auto focus in an ultralight and portable design. ToF technology enables the M2e to instantly auto focus in only one second, which is 3–5 times faster compared to current methods. It delivers impeccable optical precision, effortless setup, and its portability makes for flexible entertainment and work at home.

“ViewSonic is an industry-leading manufacturer in visual technology, constantly dedicated to innovating and upgrading LED projectors, making them smarter, easier to

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use, and thus enhancing the user experience,” said Dean Tsai, Head of the Projector BU at ViewSonic.

“By applying ToF technology, we have reached a new milestone with the launch of the M2e, which fulfils carefree usage at home. As people now tend to stay at home more often, the new M2e allows them to enjoy an unprecedented audiovisual feast and the precious moments with family instantly and effortlessly.”

Instant Auto Focus with ToF Technology ToF sensors are a type of scannerless LIDAR (light detection and ranging) technology that measures distance based on the time it takes for photons to travel between the sensor’s emitter and the target

area, enabling accurate distance ranging regardless of the object’s surface characteristics. They also have high-accuracy linearity and up to 3m detection range with a full field of view.

Traditionally, when a projector is moved, it needs to be refocused by either a press on the remote control to trigger autofocus, or manual adjustments on the focus ring. With built-in G sensor design, the M2e can detect change of setup position and automatically trigger instant autofocus, which utilises ToF technology. Not only is the focusing more precise, but it can be completed in only one second, which is 3–5 times faster than the normal auto focus that uses a camera for continuous image capturing and matching, not to mention those by manual focus ring adjustment

An Easy-to-Use Portable LED Projector for the Home The M2e is designed specifically for comprehensive home entertainment and working from home. It is extremely portable, effortless to set up, and easy to connect. Weighing only 1 kg, it is light and small enough to carry in a handbag or backpack, and it can be placed virtually anywhere at home.

Setting up the M2e is effortless with features such as instant powering on/off, instant autofocus, and auto keystone, and a stepless stand for customised projection angles.

Connecting your devices with the M2e is easy. Users can cast or screen mirror content from their smartphones to the big screen via WiFi, input/output audio via Bluetooth for flexible usage, or do direct singlecable streaming via USB Type-C. The Ultimate Audiovisual Experience The M2e has various extraordinary features that bring consumers an unprecedented and immersive audio-visual experience. Take in crystal clear visuals in Full HD resolution and cinematic colours covering 125% Rec.709 supported

by ViewSonic’s industry-leading 2nd generation LED technology on an 80” large screen from only 2.1m away. Thanks to the low running temperature of the LED light source and ViewSonic’s exclusive thermal design, users can be fully immersed in their viewing experience, free from irritating fan noise. Combined with exceptional sound quality through integrated dual speakers customised

by Harman Kardon, the M2e promises endless possibilities for entertainment.

Find out more about the M2e projector: www.viewsonic.com/uk/ products/projectors/M2e 33

Guide to choosing machine vision camera specifications and how to calculate them Research and diagnostic biomedical applications typically require imagers with high spatial resolution, accurate color reproduction, greater sensitivity in low light conditions, and in many cases some combination of all three factors to improve reliability of data. Having the appropriate microscopy camera, histology camera, cytology/cytogenetics camera, epifluorescence camera, etc. is critical to providing a proper diagnosis in a clinical application or reliable data for research purposes. So how do you know what machine vision camera is best for your bioscience application?

In the following sections, we cover several aspects to consider when choosing a machine vision camera for your biomedical and life science applications.

Application Specific Factors to Consider Resolution and color accuracy The resolution required is dependent on the magnification of the structure of interest in the sample relative to the size of pixels on the camera; i.e. high resolution in a microscopy application can be achieved by a 2MP camera, a 25MP camera, or anything in between.

It depends on the magnification of the structure of interest in the sample by the optics relative to the size of the pixels on the camera. In order to select the best camera options to achieve the desired resolution, first determine the size of the smallest structure in the sample that you wish to resolve. Then, multiply it by the lens magnifications in your optical system. This will provide the size of these structures when projected on the camera sensor.

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If the size of the structure is at least 2.33 (Nyquist) times the size of a pixel on the camera sensor, then the camera should be able to resolve that structure. For example, if the size of these projected structures is ~8um, then a camera with 3.45um pixels should be able to resolve those structures. There are other methods to measure resolution (e.g. line pairs) but this is an easy calculation to find suitable camera options to test.

Imaging applications such as histology, cytology, and cytogenetics work with a broad range of white light (between ~400 nm and 700 nm) or use a selected wavelength within this range (for example, 565 nm). If the specimens in these samples are not alive (or fixed) they can be exposed to bright light levels without the risk of the stain fading or killing the sample. Under these conditions, the main requirement for the camera is high resolution and color reproduction. In other words, low light sensitivity is not an important factor. To find high- resolution models, use our FLIR Machine Vision Camera Selector and filter and sort for megapixels.

Sensitivity, Quantum Efficiency, and Dynamic Range For imaging applications with live specimens, the challenge is to avoid overexposing the sample to too much light, which will bleach fluorescent molecules or kill the specimen. These applications typically use a technique called epifluorescence. Epifluorescence techniques can be used on both fixed and live specimens. Some specimens are rare or costly to acquire and the process for creating samples can be expensive in materials and labor. Therefore,

a system that preserves the quality of the samples can help to reduce the ongoing cost of these imaging applications.

Epifluorescence uses a high energy wavelength that is filtered to excite the sample to emit a low energy wavelength. The low energy wavelength is filtered back to the camera. Under these conditions, the main requirement is sensitivity because this allows the use of less intense, damaging light on the sample. A camera with excellent sensitivity can provide high quality images even when the emission light is low energy.

To find models with excellent sensitivity to perform well under low light conditions, you can focus on three specifications: absolute sensitivity, quantum efficiency, and dynamic range. Absolute sensitivity is the number of photons needed to get a signal equivalent to the noise observed by the sensor, the lower the number the better. Quantum efficiency is the percentage of photons converted to electrons at a particular wavelength—here you want a high number. Dynamic range is the ratio of signal to noise including temporal dark noise (the noise in the sensor when there is no signal), the higher the better.

For easy comparison, use the FLIR model selector to filter and find the highest values.

Generally, monochrome models have better performance in low light compared to color equivalents. To view the details of a model’s imaging performance, look at detailed EMVA Imaging Performance document for the model. On the FLIR website, these can be found on “Camera Resources” link for each camera

family: Oryx Resources, Blackfly S USB Resources, Blackfly S GigE Resources, Firefly Resources.

For more information on the EMVA imaging performance standard and how to compare models for sensitivity, see How to Evaluate Camera Sensitivity.

Combination of Factors For applications that use both white light and epifluorescence, look for camera models that offer Sony’s new conversion gain feature, which provides the ability to optimize the sensor for high sensitivity or high saturation capacity. High conversion gain is ideal for low light environments, as read noise is minimized, yielding a low Absolute Sensitivity threshold perfect for detecting weak signals with short exposures.

Low conversion gain is ideal for brightly lit conditions, as saturation capacity is maximized, yielding improved dynamic range. The maximum dynamic range will be limited by the 12-bit ADC. To find a list of models with conversation gain, please refer to our Machine Vision Sensor Review. For help with selecting the right cameras for your specific application, get in touch with one of our machine vision experts.

Choosing the right cameras When choosing a camera, selecting a newer CMOS sensor is always a good starting point. Newer sensors typically offer greater performance (and may be lower in price). Also, if the application in question requires the purchase of many cameras over several years (for example, the ongoing manufacture of a diagnostic instrument), then it

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iscritical to select a camera that is not at the end of its lifecycle— otherwise you will have to incur the cost of designing-in a replacement camera prematurely.

The Firefly DL model also has the capability to run a previously trained neural network that can be used for object detection or classification.

FLIR manufactures over 200 variants of machine vision cameras that broadly fit into three camera families that use the latest CMOS sensors: Blackfly S, Oryx, and Firefly.

All FLIR machine vision color cameras provide the ability to customize color reproduction in the form of different white balancing options and the use of a unique color correction matrix, which is important in biomedical imaging where accuracy of colors can mean different things depending on visual human analysis for diagnosis vs. a machine readable format for data accuracy. For more information on these features, see Using White Balance with Blackfly S and Spinnaker and Using Color Correction in Blackfly S and Oryx.

The Blackfly S camera family offers the broadest range of sensors, form factors, and interfaces.

With every model offered in both USB3 and GigE variants, these cameras are extremely versatile and easy to incorporate during the design-in phase. Board level Blackfly S versions are miniaturized versions of our full featured cased variety and are particularly suited for space constrained and embedded applications. The wide range of features, great price to performance ratios, and resolutions up to 24MP makes them a preferred choice in biomedical and life science applications.

The Oryx camera family offers high resolution sensors paired with the fast 10GigE interface, enabling the capture of 4K resolution, 12bit images at over 60FPS. Oryx’s 10GBASE-T interface is a proven and widely deployed standard that provides reliable image transfer at cable lengths over 50 meters on inexpensive CAT6A, or greater than 30 m on CAT5e.

The Firefly camera family offers a very small case form factor, light weight, low power, and low price.

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Additionally, the FLIR machine vision Blackfly S, Oryx, and Firefly camera families can be controlled and programmed using GenICam3 and the Spinnaker SDK which has been designed ground-up with ease of development and deployment in mind, ensuring we enable faster application development and testing.

To further narrow down the selection of camera models, the FLIR website has a machine vision camera selector with multiple filter criteria available: View machine vision camera selector Need help? Have additional questions? Our machine vision experts are happy to help you select the right camera for your specific needs: click here to get in touch.

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PatSnap secures $300 Million in Series E funding to change the way the world innovates PatSnap, a global leader in Innovation Intelligence, today announced it has secured USD$300 million in Series E funding. The investment round was led by SoftBank Vision Fund 2 and Tencent Investment with participation from CPE Industrial Fund and existing investors Sequoia China, Shun Wei Capital, and Vertex Ventures.

PatSnap plans to use the funds to further advance its innovation intelligence platform, accelerate product development, and acquire additional domain expertise in the industry sectors where its technology is used by research and development (R&D) and intellectual property (IP) teams. The funds will also enable PatSnap to expand its sales presence around the world and invest in the growth and professional development of its employees to ensure the company is well positioned to address the complex needs of its customers.

PatSnap’s flagship R&D Intelligence and IP Intelligence platforms use machine learning (ML), computer vision, natural language processing (NLP), and other artificial intelligence (AI) technology to provide innovation teams at many of the world’s largest companies, global brands, and universities and research institutions with access to market, technology, and competitive intelligence as well as patent insights needed to take their products from ideation to commercialization. PatSnap’s clients include Dyson, Spotify, Oxford University Innovation, and The Dow Chemical Company.

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“PatSnap’s mission is to empower innovators to make the world a better place,” said Jeffrey Tiong, founder and CEO of PatSnap. “Our global footprint, leadership, and strategic position in the innovation economy have enabled us to attract top investors, customers, and talent. Adding Softbank Vision Fund 2 and Tencent to our notable roster of investors will help solidify PatSnap as the industry standard for innovation intelligence. Both have deep investment expertise with AI-led companies and proven track records supporting sustainable company growth.”

Companies around the world are under pressure to increase the pace of innovation. And while more money is spent on R&D every year – USD$2.4 trillion in 2021 according to R&D World – the returns are dwindling.

An article published in HBR also noted a 65% drop in R&D productivity.

PatSnap’s AI-powered technology addresses this issue by analyzing and connecting the key relationships between millions of unstructured data points across disparate data sources to deliver insights that guide R&D decisions and help accelerate the time it takes to bring new innovations to market.

PatSnap has more than 10,000 customers around the world, supported by more than 700 employees working from the company’s Asian headquarters in Singapore, European headquarters in London, and North American headquarters in Toronto.

Over the past year, PatSnap has enabled its customers to significantly accelerate time to insight when dealing with unstructured data by an estimated 12x, leading to an estimated 3x increase in successful product launches.

“We believe AI is radically changing industries, and PatSnap is a technology leader using AI to enable companies to innovate faster using IP data and R&D analytics,” said Eric Chen, Managing Partner, SoftBank Investment Advisers. “We are pleased to partner with Jeffrey and the PatSnap team to support their mission of helping innovators make faster, more informed decisions through connected innovation intelligence.”

“We believe in a connected world and are impressed with PatSnap’s AI-centric platform that helps organizations and researchers to connect the dots,” said Levin Yao, Managing Partner of Tencent Investment. “PatSnap is the clear leader in the connected innovation intelligence category. Its impressive portfolio of customer use cases reinforces its role in enabling companies to significantly improve their ability to identify business opportunities and threats across multiple domains and industries.” *As of the date of this press release, SoftBank Group Corp. has made capital contributions to allow investments by SoftBank Vision Fund 2 (“SVF 2”) in certain portfolio companies. The information included herein is made for informational purposes only and does not constitute an offer to sell or a solicitation of an offer to buy limited partnership interests in any fund, including SVF 2. SVF 2 has yet to have an external close, and any potential third-party investors shall receive additional information related to any SVF 2 investments prior to closing.

Glamox supplies LED lighting for world’s largest floating offshore wind farm Global LED lighting specialist Glamox has been awarded a contract to supply LED lighting for the wind turbine foundations at Hywind Tampen, the world’s first and largest floating offshore wind power plant. Hywind Tampen is also the world’s first wind farm to power offshore oil and gas platforms.

Scheduled to be commissioned in late 2022, Hywind Tampen will be located 140km off the coast of Norway between the Snorre and Gullfaks oil and gas platforms, in water depths of up to 300 metres.

A collaborative project between Siemens Gamesa and Norwegian company Equinor, the wind farm is equipped with 11 Siemens Gamesa direct drive wind turbines (total capacity 88MW) that will be capable of supplying around 35 per cent of the annual power demand of the two oil and gas platforms. By reducing the use of gas turbines on the fields, Hywind Tampen will help cut CO2 emissions by more than 200,000 tonnes per year.

Aker Solutions is the Engineering, Procurement and Construction contractor for Hywind Tampen. The project scope includes the supply of 11 floating concrete hulls that will support each wind turbine. As part of this scope of supply, Glamox

will provide two different marine lighting products for the floating concrete hulls: FL60 LED floodlights and the MIR LED linear luminaires.

The FL60 LED floodlights are marine-certified, single-module versions that offer a virtually maintenance-free lighting solution for demanding applications. The FL60 is protected by a seawaterresistant, anodised aluminium housing.

The MIR LED is a high quality linear light fitting in 316L stainless steel that is certified for marine use.

The light fitting can be installed in a variety of different areas, both indoors and outdoors, on wind turbines and marine vessels.

Jan Buttle-Ulvin, Sales Director and Head Energy Segments at Glamox commented: “Offshore wind farms continue to grow larger. New offshore wind farms under construction are also moving further from the shore and are being positioned in increased water depths. With this comes the difficulty of maintenance.

With continuous exposure to salt, wind, vibration and water, offshore wind farms represent a challenging environment for lighting. For these installations, Glamox can draw on its expertise in lighting solutions for

marine applications, which will play a vital role in wind farm operations and maintenance work. Glamox lighting complies with all the marine and offshore standards and our luminaires, in either 316 stainless steel or seawater-resistant aluminium, are the preferred choice of materials for these extremely harsh environments.”

Glamox is a leading supplier of lighting solutions to the world’s marine and offshore markets, focusing on providing the latest LED lighting solutions, contributing to lower energy consumption, reduced maintenance and environmentallyfriendly working conditions for its customers. Glamox can fulfill all maritime lighting requirements, including interior lighting, floodlights and searchlights, explosion-proof luminaires and navigation lights.

Glamox products and solutions are developed and tested by engineers at its own research and testing facilities and are manufactured and certified in accordance with all relevant quality and environmental standards. Glamox customers range from mobile offshore drilling units and jack-ups, to floating and fixed production units, midstream objects and offshore wind farms.

For more information please visit: www.glamox.com

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Carrier launches healthy buildings program in Europe to help customers reinvent their buildings for occupant health Advanced solutions deliver healthy, safe, efficient and productive indoor environments for commercial buildings and more.

As people around the world adjust to a new normal, the health of our buildings – and how they influence personal health – is critically important. Today, Carrier introduced its Healthy Buildings Program in Europe, an expanded suite of advanced solutions to help deliver healthy, safe, efficient and productive indoor environments across key verticals including commercial buildings, healthcare, hospitality, education and retail. In support of this, Carrier today also launched www.carrier.com/commercial/en/ eu/ to help customers consult with Carrier’s experts to take advantage of the broad range of industry-leading healthy building technologies. Carrier is a part of Carrier Global Corporation (NYSE:CARR) a leading global provider of healthy, safe and sustainable building and cold chain solutions.

“COVID-19 has reinforced the important role that buildings play in helping to ensure and protect public health,” said Didier Genois, Vice President and General Manager, HVAC Europe Air Conditioning. “As people return to work, hotels greet guests, schools welcome back students and stores reopen, indoor air quality and safe buildings are of paramount importance. For the economy to successfully recover, people need to have trust in the safety of the buildings they are entering. New technologies like microscopic filtration systems have gone from nice-to-have conveniences to must-have protections. The Carrier Healthy Buildings Program can 40

help enable healthier and safer indoor environments as we get back to our new normal.”

As a founding member of the International WELL Building Institute, Carrier has long been an industry leader in enhancing building health to promote personal health. Now, it’s essential that the world have the solutions and services that enable healthy environments.

“The company that invented modern air conditioning is uniquely positioned to deliver healthy building expertise,” said Rajan Goel, who leads Carrier’s Healthy Buildings Program as the head of Carrier’s Building Solutions Group.

“Through the Healthy Buildings Program, Carrier’s experts will work closely with customers to not only design but operate, maintain and upgrade buildings that protect what’s most important – the health of those inside.”

Carrier’s Healthy Buildings Program will draw from a comprehensive suite of solutions and services designed to help improve indoor air quality (IAQ), increase outside air ventilation. These include, but are not limited to, the following: Carrier Healthy Building Services Through its new BluEdge service platform, Carrier is able to deliver best-in-class service and aftermarket offering. Leveraging our unmatched product expertise, the BluEdge service platform provides

customers with superior service throughout the lifecycle of their HVAC equipment. Carrier offers expert services such as consultation, implementation and continuous monitoring. These services can enable customers to restart, operate, maintain and upgrade their buildings safely and efficiently. IAQ Assessment to test air quality and develop and implement upgrades to help ensure optimal filtration, ventilation, airflow and controls.

Carrier experts can also develop and implement company-wide IAQ engineering standards.

Carrier Healthy Building Technologies In addition to Carrier’s comprehensive HVAC, fire, security and controls product offering, Carrier’s Healthy Buildings offering includes: Filtration technologies, available in new equipment and for retrofits, include various terminal filters, HEPA filters for particulate matter. Carrier also offers devices using UVC light and bipolar ionisation, which are intended to target pathogens, and UV photocatalytic oxidation to help remove volatile organic compounds and improve IAQ. OptiCleanTM 39UV Negative Air Machine creates pressure to prevent air from spreading to different sections of a building. If negative pressure is not required, the machine can be used as an air “scrubber” to pull air in, remove contaminants and discharge cleaner air back into a room.

IDS cameras ensure quality of vaccine containers Corona: Vaccine bottle manufacturers under pressure?

Combating the Covid-19 pandemic is at the top of the global agenda.

Providing vaccine to populations around the globe means providing around 8 billion doses - with only one for every person in the world.

In addition to the availability of the vaccine, a decisive factor in the race against time is the disposability of the glass vials. To ensure that the mass vaccination against the coronavirus does not fail because of the container, the producers of the vials are massively ramping up their production so as not to become the proverbial bottleneck in the supply chain.

However, medical-grade vaccine vials are not standard glass tubes. Whether rolled-rim bottles, threaded bottles or ampoules, they are all made of the special glass borosilicate and require customised production lines.

The glass must be resistant to a wide range of chemicals and temperature changes and must not contaminate medicines, for example. Any interaction between the container and the liquid inside must be prevented, as any chemical interference could affect the vaccine. Even the smallest scratch, crack or fissure can render an entire batch unusable, contaminate the line during the filling process or even lead to a machine standstill. The demands on manufacturers are enormous: it is not only a matter of producing large quantities quickly, but also of maintaining particularly high quality standards. Industrial cameras from IDS Imaging Development Systems GmbH in Germany are currently becoming key components in demand. In an intelligent multi-camera system for the quality control of vaccine

When increasing production capacities, efficient solutions that can be integrated quickly are in demand. The “VialChecker” developed by Isotronic meets this growing demand exactly.

“Our system enables high-speed processing and is usually used at several points in the production line,” explains Gregor Fabritius, Managing Director at Isotronic. The system works with up to eight cameras per unit, the camera models vary depending on the requirements of the respective control task.

For example, they observe the laterally rotating tube glass or the glass bottom and provide high-resolution images. “The IDS cameras capture at least 20 images per rotation, allowing up to 120 vials per minute to be inspected for dimensional accuracy or surface condition with very high precision,” emphasises Valentin Mayer-Eichberger, Chief Operating Officer at Isotronic. Accuracy is up to 0.01 millimetres for dimensional testing.

Defects such as cracks, scratches, chips, inclusions or stains, on the other hand, are detected with an accuracy of 0.1 square millimetres thanks to the powerful cameras. Intelligent software enables accurate fault description analysis and classification. Experts estimate that global demand for vaccine vials will further increase by one to two billion over the next two years. To ensure that this valuable liquid is protected accordingly, automatic, high-performance testing systems are more in demand than ever to guarantee the immense demand for quality. “We think that we are meeting a growing demand here with our cameras and are pleased to be able to make a corresponding contribution to combating the pandemic,” explains Jan Hartmann, Managing Director at IDS Imaging Development Systems.

More information: www.en.ids-imaging.com 41

Dresden and Rohde & Schwarz cooperate to research wireless technologies for industry 4.0 Rohde & Schwarz provides high performance network scanners to IRL Dresden to explore reliable and resilient wireless technologies for industrial applications. The test equipment is used for distributed real-time radio spectrum and interference monitoring.

In order to realize industry 4.0 use cases such as mobile robots or automated guided vehicles, industrial network deployments must guarantee very high availability, reliability, and in many cases low latency communications. 5G NR technology including its latest enhancements specified in 3GPP Release 16 enables ultra-reliable low latency communications (URLLC), ideal for private campus network deployments. However, as with any wireless system, the communication link is subject to potential interference on the deployed spectrum bands.

The Industrial Radio Lab (IRL) Dresden is dedicated to researching and testing radio systems for industrial applications.

In this effort, they cooperate

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with Rohde & Schwarz, a leading provider of 5G NR test solutions, which includes portable and easy to use test equipment for assessing a network’s performance in the field. Rohde & Schwarz has provided its high-performance network scanners to the IRL Dresden for distributed real-time radio spectrum and interference monitoring. With this application, the researchers gather important data on how to detect, locate and prevent interference and to keep a local spectrum band clear for reliable wireless connectivity.

IRL Dresden is one of the four regional labs of the Industrial Radio Lab Germany (IRLG) that engages in research and development of current and future wireless technologies in industry. The IRLG creates innovations, supports companies, and collaborates with stakeholders in economy and politics to ensure knowledge transfer towards a digital society.

IRL Dresden has a particular focus on detection, localization, and mitigation of interference and improving network resilience through real-time measurements

of time- variant channels and cooperative spectrum sensing.

Dr. Norman Franchi, project lead at IRL Dresden, says: “The capabilities to cope with predictable as well as unpredictable disturbances and to provide appropriate selfoptimization and self-healing mechanisms are still insufficient.

Automated and reliable methods based on real-time measurements and AI analysis to detect, localize and avoid unintentional selfinterference as well as intentional interference like jamming are becoming increasingly important and challenging. This is especially true in dynamic industrial use cases and communications scenarios. The goal of the cooperation is to analyze and evaluate the requirements on the measurement sensors and network, and to derive which real-time performance can be achieved.”

For further information on test solutions from Rohde & Schwarz for smart factories, go to: www.rohde-schwarz.com

Drive electronics for each application case For more than 30 years, NORD DRIVESYSTEMS has been developing and producing electronic drive technology and is one of the pioneers in innovative inverter technology.

The portfolio includes motor starters and frequency inverters of up to 22 kW in decentralised designs and up to 160 kW for the control cabinet – characterised by scalable functions, high precision regulation, easy installation and operation.

Different power classes, mounting options and communication modules ensure integration into all control architectures.

Whether a control cabinet installation or a decentralised version for use in the field – with its NORDAC product family, NORD DRIVESYSTEMS offers electronic drive technology for almost every application. The frequency inverters and motor starters cover a wide power range of up to 160 kW and impress with high performance and safety. A special feature is the large range of modular products for decentralised drive electronics.

Whether mounted on the motor or close to the motor: With power ratings up to 22 kW and their large range of functions, NORD decentralised drives are used in many applications worldwide – from the food industry to intralogistics through to bulk goods handling.

Scalable functions for each drive application All NORD inverters are scalable with regard to function andconfiguration, and can be flexibly adjusted to any application. They are quick to install, easy to operate and compatible with all common bus systems and controls. Useful features like the PLC functionality for drive-integrated functions, an energy-saving function for partial load operation, the POSICON positioning control, integrated brake choppers for 4-quadrant operation and functional safety with STO and SS1 ensure high functional use. The inverters perform open- loop or closed-loop, and are designed for operation with asynchronous and synchronous motors. The precise current vector control ensures optimal torque in a wide variety of load and speed situations. The consistency of the entire NORDAC product family ensures a comparable function range, uniform operation, and common options for all NORD frequency inverters.

Condition monitoring for predictive maintenance NORD inverters have condition monitoring solutions for predictive maintenance systems and are well equipped for use in IIoT and Industry 4.0. The integrated

PLC can process data from connected sensors and actuators, initiate control sequences and communicate with other system components. The periodic or continuous recording of drive and status data allows for an early detection and avoidance of impermissible operating states.

Unscheduled downtimes can be significantly reduced and statusoriented maintenance (predictive maintenance) replaces time-based maintenance. Machinery and plant downtimes can be scheduled.

Own electronics production in Aurich The frequency inverters and motor starters are manufactured in Aurich (East Friesland), Lower Saxony. NORD has been operating its own electronics production in Aurich since 1984, producing more than 100,000 units per year in a manufacturing area of 5,000 m2 – from series production devices via individually configurable components through to oneoff special build items. The drive specialist develops all solutions together with customers and perfectly matches them to the individual requirements. www.nord.com 43

Mitsubishi Electric extends SCADA Lineup For customers with bigger system needs, “GENESIS64 Advanced Application Server” will help to create a serverless system using cloud computing, which will facilitate the construction of redundant, multi- location or other highly secure, large-scale systems. This “top end” software can also connect to wearable devices such as smart glasses and smart watches, supporting customers interested in introducing remote monitoring or giving work instructions remotely. Furthermore, the software can be operated by voice commands with the use of AI smart assistant speakers, which helps operators avoid touching the monitoring screen - another function that supports the ‘new normal’ in the manufacturing world.

With the extension of the SCADA lineup, Mitsubishi Electric customers will have unified one-stop access to SCADA solutions provided by U.S.- based ICONICS, Inc., a SCADA and IoT analysis software company acquired by Mitsubishi Electric in 2019.

Customers will be able to benefit from the combination of ICONICS’ software technology and Mitsubishi Electric’s FA technology spanning expanded software products and services from the edge to the cloud, all targeted at helping customers solve their automation and process control issues. This integration is initially demonstrated in the direct connection of Mitsubishi Electric PLCs to the GENESIS64 SCADA software, achieving automatic detection and smooth startup while eliminating the need for an OPC server.

For more, visit Mitsubishi Electric Factory Automation EMEA Website at www.eu3a.mitsubishielectric.com

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Microchip releases the first IEEE® 802.3bt power over ethernet to USB Type-C® power and data adapter Enables extended installation reach of USB Type-C devices while supporting a variety of input PoE standards up to 90W and output power up to 60W There are many consumer, enterprise and industrial devices today that have a USB Type-C port as the only input power option. While USB-C® technology can offer high power and high data rate, it limits the range of the installation to a maximum of three meters from an AC outlet. As Power over Ethernet (PoE) becomes more prevalent and a more convenient solution to provide power over a standard Ethernet cable, it is the most practical solution to provide both power and data up to 100 meters.

While most adapters on the market provide only power, they provide only limited power up to 25W. Microchip Technology Inc. (Nasdaq: MCHP) today announced a PoE to USB-C adapter with the highest power capability that converts both power and data while offering up to 60W USB output power via an Ethernet cable supported by PoE infrastructure.

The adapter (part number PDUSB-DP60) can accept up to 90W of PoE and convert it to 60W output over USB-C that will power most cameras, laptops, tablets and other devices using USB-C for input power. This adapter simplifies installation by reducing dependency on AC infrastructure.

Without the dependency of an AC outlet, there is no longer a range limitation of three meters and power can be delivered over 100 meters. This adapter also enhances the remote power management capabilities of the USB-C power device. The remote power reset capability, provided by the PoE source, allows power cycling via web interface or Simple Network Management Protocol (SNMP) to reset the device, rather than having to manually unplug and restart at the location of the equipment.

Microchip’s PoE to USB-C adapter can connect to a variety of PoE sources with various standards deployed. It supports newer IEEE® 802.3af/at/bt standards as well as legacy PoE standards. Having a versatile adapter is crucial due to the many different implementations of PoE already installed.

“This new device is ideal for easily deploying USB-C devices and providing them long-range power and data connectivity,” said Iris Shuker, director of Microchip’s PoE business unit. “The adapters are built using Microchip’s USB power delivery ICs and PoE chipsets and are a perfect pairing with our latest PoE injectors and midspans.”

Having the capability of converting 90W input to 60W output enables devices requiring higher power charging to make use of PoE that could not have done so before.

The adapter can be paired with Microchip’s cost-effective singleport and multi-port (up to 24) PoE injectors/midspans and switches that comply with IEEE 802.3af/at/bt industry standards and provide up to 90W power per port. If a lower power is needed to power the USB-C device, IEEE802.3af (15.4W) or IEEE802.3at (30W) PoE sources can be used. Microchip also offers key integrated circuit solutions that enable the PoE to USB-C adapter, including the PD70xxx family of PoE ICs and the LAN7800 USB-to-Ethernet bridge.

For more information, visit the Microchip website at www.microchip.com

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High-resolution vision sensor with integrated lens Compact design, easy installation: SensoPart’s 5-megapixel sensor VISOR® V50 is now available with integrated lens and lighting, making it unique on the market. An additional version with an increased depth of field allows the flexible detection of objects at fluctuating distances.

Thanks to a high resolution of 2560 x 1936 pixels, the versatile vision sensor detects the smallest details, even from longer ranges. Last spring, SensoPart presented a variety of C-mounts for its new VISOR® V50 sensor series, now it is launching the version VISOR® V50 M with an integrated lens. The M stands for “medium field of view”, with a focal width of 20 mm. The focal position of the lens can be easily and comfortably adapted to different distances with the aid of a softwarecontrolled motorised focus.

For applications in which detection ranges are not known in advance or frequently change, SensoPart

also offers a version with an increased depth of field (VISOR® V50 MD). A typical example of such an application is reading codes on different sized parcels on a conveyor belt. Instead of aligning several sensors at various intervals or with different lenses, a single VISOR® V50 MD easily detects a much broader range of focal positions than comparable products with a conventional lens.

Unique performance and versatility The combination of high resolution, integrated lens and motorised focus is unique in this performance class. SensoPart thereby once again expands the range of applications of its versatile userfriendly VISOR® vision sensors.

As with the existing VISOR® V10 and V20 lines, VISOR® V50 M is also available with a choice of monochrome or color chip, and exists in several application-

specific pre-configured variants: VISOR® V50 M Object, VISOR® V50 M Robotic, VISOR® V50 M Code Reader and VISOR® V50 M Allround. VISOR® V50 MD comes in the monochrome versions Object and Code Reader.

In addition to the lens, lighting is also integrated in the sensor, in the form of eight highperformance LEDs (either white or red). Users of VISOR® V50 M/ MD therefore do not require any additional lenses or external lighting; this simplifies installation and system setup.

Flexible connection to parent control systems is possible thanks to state-of-the-art interface protocols, such as sFTP, SSH, EtherNet/IP and Profinet Conformance Class B. Equipped with an IP 67 all-metal housing and a wide operating temperature range of 0 to 50°C, VISOR® V50 M/MD is extremely robust and suitable for industrial applications.

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Moxa demonstrates its commitment to securing industrial networks by becoming IEC 62443-4-1 certified Moxa Inc., a leader in industrial communications and networking, with a focus on securing industrial networks, is delighted to announce it has obtained the IEC 624434-1 certification pertaining to cybersecurity standards.

The certification testing and audit was performed by LCIE Bureau Veritas and issued by the IECEE certification body. Moxa has always been involved in the cybersecurity industry and was one of the first companies globally to become IEC 62443-4-1 certified by the world-leading conformity assessment and certification services provider.

The IEC 62443 standard Part 4-1 defines a secure development lifecycle for the purpose of

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developing and maintaining secure products used in industrial automation and control systems.

The IEC 62443-4-1 certificate confirms that Moxa has implemented a secure by design methodology from the first day of the product development process, which includes complete security lifecycle management and patch management. This certificate also demonstrates Moxa’s capability to identify and respond to vulnerabilities and work with customers to mitigate their risks.

According to IDC’s latest worldwide IT and OT Convergence survey in 2020, the key motivations for IT/OT convergence are enhancing operational safety and performance, reducing costs, and improving quality.

Another important observation from the report is that globally, 48.8% of IT and OT management owners consider security to be the top barrier to IT/OT convergence.

This point highlights the importance OT enterprises place on security when embracing Industry 4.0 or the Industrial Internet of Things (IIoT) in order to significantly enhance operational efficiency and productivity.

“In response to our customer’s concerns, Moxa has been actively looking into the security requirements of IEC 62443 standards dating back to when they were still under development in 2016,” said Samuel Chiu, General Manager of Moxa Networking Co. Ltd. “By adhering to the strict

verification process of IEC 62443 standards, Moxa not only provides industrial-grade solutions, but also ensures that security is part of the DNA of its reliable networking solutions throughout the product development process.

We provide our customers with the assurance that they can connect their valuable assets with Moxa’s solutions and be confident that they can keep their operations running smoothly.”

Moxa has also been following the evolving cybersecurity best practices in order to ensure our solutions work harmoniously with the latest technological innovations of edge devices while mitigating the latest cyberthreats. One of the best practices is shared in Enhancing ICS Cybersecurity in the

Software Development Lifecycle.

This article, which features on the ISA Global Cybersecurity Alliance blog, was contributed to by SZ Lin, Assistant Project Manager at the Technology and Research Corporate Division of Moxa. Lin was the first person in Taiwan to be awarded the ISA/IEC 62443 Cybersecurity Expert Certificate. In addition to Lin, Felipe Sabino Costa, whose current roles include ISA cybersecurity instructor and Moxa LATAM Industrial Cybersecurity Expert, also pointed out some key criteria in his article Can a Solution Provider Handle Industrial Cybersecurity? 8 Questions to Ask. His article can also be found on the ISA Global Cybersecurity Alliance blog, and has helped guide business owners to develop mission-critical solutions thatinclude cybersecurity by design.

Before obtaining the IEC 62443-4-1 certificate in May 2020, Moxa has been following the development of the standard for five years and has designed our products in accordance with its guidelines.

In addition, Moxa has spent considerable resources on educating the market about not only the importance of the standard, but how we embed its principles throughout all stages of our hardware and software development. Only when cybersecurity awareness is increased can industrial network security be enhanced by joint forces. Bearing this in mind, Moxa will continue investing in cybersecurity and work closely with our customers to ensure that “secure by design” solutions can be implemented successfully.

For more info visit: www.moxa.com

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