National rules out land grab. Page 3
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Pasture renovation
Keep it clean and green Page 36 september 9, 2014 Issue 320 // www.dairynews.co.nz
FONTERRA’S BABY STEPS
Co-op chief executive, Theo Spierings says checks and mechanisms in place to ensure past mistakes aren’t repeated. PAGE 6 FOR POWER DRENCHING AND AGITATED IN-LINE MEDICATION SYSTEMS
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Dairy News september 9, 2014
news // 3
No land grab in freshwater plan PETER BURKE peterb@ruralnews.co.nz
NATIONAL SAYS if it’s re-elected
Action-packed season looms. PG.21
Cows stroll in for milking. PGS.32-33
it will spend $10 million a year for 10 years to further enhance the quality of freshwater through a targeted fund to buy and retire areas of farmland next to waterways; the scheme will cover all farmland including dairying, horticulture and sheep and beef The money will be made available to regional councils on a case by case basis and they will work with farmers to determine what areas of land might be suitable for retirement. But Environment Minister Amy Adams told Dairy News the scheme is voluntary and no land will be compulsorily acquired. The scheme is designed to target land that borders significant and sensitive waterways. “We are not looking at buying whole farms or vast tracts of land in any one area. It’s saying to regional
councils that it is part of the package of tools you can use to restore the health of waterways. We see merit in identifying certain sections of land that border catchments where there are particularly high nutrients loads coming off small areas and retiring those areas.” Adams says the issue is not the amount of land being retired but instead the impact of contaminants in waterways. Land bought by regional councils would be retired from production and turned into wetlands or be planted. These areas would filter the water and improve its quality. The fund is another tool regional councils could use as part of their water quality programmes. “The intention is that regional councils will apply for the funds to buy areas of land that meet the criteria. That land will then be owned by the regional council and managed by them.” Individual farmers who sell land
Amy Adams
through the scheme could use that money to fund other environmental projects on their land. “We’ll be looking to see expressions of interests from regional councils. The ten year timeframe is important because we don’t want the councils that are ready to go sooner than the others to gobble up all the money. The ten year timeframe will ensure there is an ongoing fund as we progressively identify land which can benefit from this scheme.” Adams says New Zealand is an incredibly lucky country with 400,000km of rivers and 4000 lakes. “We could put more and more into clean-up funds but we need to have a better strategy for stopping the contaminants going into the water bodies in the first place. There
is a lot of good work done with the clean-up funds, but when I look at the new rules and requirements on water planning, the biggest impact we will be able to make is retiring especially vulnerable pieces of land. If we want to do that for a publicgood reason then it is entirely appropriate that that be paid for from the public fund.”
Fencing cows from streams to be made law Vital data at each milking bail. PG.67
News �����������������������������������������������������3-23 Opinion �������������������������������������������� 24-26 Agribusiness ����������������������������� 28-31 Management ������������������������������32-46 Animal Health ��������������������������49-53 Effluent & Water Management ����������������������������� 54-66 Machinery & Products ��������������������������������������� 67-74
NATIONAL INTENDS to make it mandatory to exclude dairy stock from streams by 2017. This is part of the party’s environment policy announced last week by the ministers for primary industries and the environment. The 2017 deadline is the same date as set out in the Sustainable Dairy Water Accord – the latest iteration of the nowsuperseded Clean Streams Accord. All the country’s dairy companies, except Westland, are signatories to this accord. Primary Industries Minister Nathan Guy says dairy farmers have done well in addressing some key environmental issues, fencing 23,000km (90%) of waterways. Farmers are environmentalists who want to leave their land in a better state
for their children and grandchildren, Guy says. “Our approach involves working with farmers, water users and communities. You don’t get good environmental results by aggressively penalising and taxing key industries. A mandatory requirement will bolster this great work and highlight the importance of this key environmental protection.” But National’s proposal to pass a law on the 2017 deadline has drawn a mixed response from the head of Federated Farmers Dairy section, Andrew Hoggard. He says he fully supports the Sustainable Dairy Water Accord and favours slightly reducing the deadline. But he prefers the 2017 target to remain voluntary, feeling nervous about turning a volun-
tary agreement into a law. This would set a precedent which may turn farmers off future voluntary agreements. “I am worried because it is going to include Westland and those guys have a different agreement with their regional council. They have much bigger challenges than the rest of us and have a workable regional solution.” Environment Minister Amy Adams says she knows about the Westland situation but says National wants to see all dairy farms excluding their stock by the 2017 deadline. They will “work constructively” with the industry for practical solutions in regions subject to extreme weather. – Peter Burke
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Dairy News september 9, 2014
4 // news
Forecast payout cut on the cards ANDREW SWALLOW andrews@ruralnews.co.nz
HOW MUCH will
Fonterra cut its payout forecast later this month? With last week’s GDT event down 6% overall, taking the fall since February to 44%, a cut when it announces its annual result on September 24 now seems certain. All the main banks now have fives in front of their predictions with talk of “more downside” while some analysts are talking figures starting with four and even $3. Among them is Peter Redwood, of Redwood Associates, Auckland. At the average GDT and New Zealand dollar (NZD) to US dollar exchange rate for the season to date, the milk price would be $4.93/ kgMS, he calculates.
Weighting season-todate average and spot GDT and NZD prices the news is even worse: $4.24/ kgMS; and if GDT and NZD were to remain at current levels the milk price would be $3.94/ kgMS. Redwood stresses dairy prices “matter enormously” for both the NZD and shortterm interest rates, so a fall in the NZD is likely to cushion the impact, but Fonterra’s $6/kgMS forecast “will be harder to achieve with every passing auction that undershoots its forecasts”, he warns. To achieve $6/kgMS now, GDT’s weighted average price would have to rise 40% over the remainder of the season, he says. BNZ’s Doug Steel also warns against simply extrapolating current prices and exchange rates,
because if GDT remains where it is the NZD will almost certainly fall. “The Kiwi will fall but it has to happen and it has to happen relatively quickly for this season’s payout,” he told Dairy News. There’s also the risk GDT may continue to fall. “But we don’t want to be overly alarmist. Often it’s darkest just before the dawn.” Drivers for recent falls are many, says Steel. Russia’s trade ban on EU dairy products and EU emergency storage measures for dairy are the new ones, forcing EU products into other markets and creating stocks which may overhang the market in months to come. “But we still believe a big reason for the decline is increased milk supply and international grain
markets have a lot to do with that. Very large production and end stocks are forecast which means [grain] prices are very low and the margin for grain-based milk producers, particularly in the US, is getting wider. It’s encouraging them to produce more milk, not less, so this has a long way to run.” US domestic dairy prices haven’t fallen as far or fast as world prices either, he points out. “The question is will the US market fall back or world prices lift to meet it? I expect the US to come back.” The end of EU production quotas on April 1, 2015, while “on the radar” for some time, will also be having an impact. “We may even be seeing a bit of that this season. There’s been massive investment in
Fonterra will review its 2014-15 forecast payout this month.
stainless steel in Europe so we know there’s more production coming. The question is how much and how will it impact from a world perspective. The Russian ban has rather taken the focus off that.” Another supply-side factor is recovery in China’s production after a “horror year” in 2013, adding to inventories built from excessive
imports. There are signs stocks are now falling but whether that will translate into increased buying and prices “remains to be seen,” says Steel. BNZ’s current forecast is $5.50/kgMS though Steel warns “we see more downside risk to that than up” and that with “so many moving parts in the market it is very hard to
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make any prediction.” Westpac says the risk in its $5.80kgMS forecast is now “clearly skewed to the downside” and ASB, which had the same forecast as Dairy News went to press, said it was “under review.” Meanwhile ANZ slashed 50c off its prediction to $5.25/kgMS last week. @dairy_news facebook.com/dairynews
Dairy News september 9, 2014
news // 5
Beingmate: no option but to take the risk pam tipa pamelat@ruralnews.co.nz
FONTERRA’S DEAL
with Beingmate is a gamble but what alternatives did the cooperative have? asks Waikato agribusiness professor Jacqueline Rowarth. The cooperative needs to reach consumers in the huge Chinese market and move up the value chain. “Good on Fonterra for trying to get directly to the market with its Anlene and Anmum and we hope that will start a Fonterra brand recognition and the product will be desired,” she told Dairy News. “But it’s a risk, any partnership is a risk. You have to work with your other partner, and when the partnership is across countries the hazards are greater because understanding is not always the same. Any relationship is a bit of loss of control because you have to compromise: the question is how far?” In respect of access to the consumer she hopes it works. “Are we in a joint venture? Sure. Do the Chinese have the upper
hand? Absolutely.” Rowarth says there appear to be questions raised by Standard & Poor’s when it lowered Fonterra’s credit rating from A+ to A that have not entirely been answered. Standard and Poor’s referred to “the scale of
joint venture is 51% (to satisfy Chinese regulatory requirements). In China New Zealand is tiny – it is really unbalanced and we are cap in hand trying to do better. “The distribution deal with Beingmate is getting to the actual consumer so
“Any relationship is a bit of a loss of control because you have to compromise: the question is how far?” the proposed acquisition; a reliance on dividends from the equity holding, rather than having direct control over cash flows; higher leverage in the short-term from this transaction; and the capital expenditure”, when it lowered the rating after the Beingmate deal was announced. Rowarth says in New Zealand the Chinese are allow to own factories and farms. In China New Zealanders are not allowed to do anything except build on leased land. “That’s why we have to do things with ventures and we are minority partners. “In Australia the Beingmate stake in the Darnum
might be ‘doing better’ but we are dealing with a giant and a communist country so we can say it is a very different game from what we play here. The Chinese government can say ‘stop’ to anybody but you can’t here. So there are major challenges. It’s quite a gamble.” She believes not enough details have come out. “All the stuff I can see is how great the market is and working together we will create something wonderful. “The deal is touted as providing a ‘fully integrated global supply chain’. “Well that’s what everybody is urging. Good on Fonterra for trying but
gosh what’s the cost? But we keep saying we need to move higher up the supply chain. What else can we do? You have to ask what the alternatives are and evaluate them.” America milks cows at $8 an hour on the back of Mexican labour, we milk them at $16. Our minimum wage is high and there’s no NZ government procurement policy so a lot of stuff must go offshore. People say move up the value chain but they will pay for it in fashion, not in food. “Nobody does what we do pre-farmgate in terms of welfare for humans and animals, environmental compliance and high quality. We have singularly failed to explain that that means our product is not a commodity. Other countries are not operating within the legislative framework to do with minimum wages and environment compliance and high animal welfare that we do and those costs are putting us out of the market.” Getting Anmum and Anlene into China through Beingmate’s huge network is an attempt to
reach consumers with higher value products. “I hope it works,” Rowarth says.
Jacqueline Rowarth
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Dairy News september 9, 2014
6 // news
Infant formula venture world-class, well sorted PAM TIPA pamelat@ruralnews.co.nz
CHINA IS a completely different environment, Beingmate is a completely different partner and this is a completely different deal, says Fonterra chief executive Theo Spierings. “We are also completely different from where we were five or six years ago and we are learning from the past and moving on to the future,” he said, when asked what steps Fonterra had taken to ensure mistakes of the past were not repeated. He says extensive due diligence has taken place on this deal from both sides and clear arrangements made on governance. Two of nine directors will come from Fonterra. All directors will sit on all boards
and subcommittees. A strategic committee will include himself. “There are a lot of checks and mechanisms in place to ensure this is a ‘win, win, win’ as they say in China.” Fonterra chairman John Wilson says the Chinese dairy market is now focused on food assurance, milk quality and controls across the entire dairy industry. “For Fonterra being able to enter a venture here for such a high quality business has been very important for us. Our team has carried out due diligence across the plants of Beingmate and has been very impressed.” Spierings says some of Fonterra’s branded products it will market in China through Beingmate may be produced in China eventually. Under the current business plan Anmum is produced and packed in New
Zealand and exported to China “but it doesn’t mean we will stick to that over time”. “Beingmate is a world class operation and if we believe Anmum brand – certain parts of the portfolio be it toddler milk or milk for pregnant Mums – can be produced on Chinese facilities we will do so. That is too early to say right now,” he told a Chinese journalist at a press conference when the Beingmate deal was announced in Auckland. Spierings says Fonterra must turn the wheel mainly in growth markets, our emerging markets. “This example shows with huge emerging markets like China you can link into different milk pools and we are uniquely placed to do that. If you look at the landscape around the world there are not many companies that can link
Theo Spierings
strong demand in emerging markets to multiple milk pools with different rules. “This over time will create significant value for our shareholders.” Chief financial officer Lukas Paravicini says for Darnum they will form a JV with Beingmate holding 51% and Fonterra 49%. That allows Beingmate to fulfil its requirements with Chinese regulatory bodies and maintain control over its supply chain.
“But it doesn’t change anything in the day-to-day operation. Fonterra will maintain the operations. The joint venture will acquire Darnum – there will be proceeds of 51% of that for Fonterra.” The joint venture is exclusive for the Darnum asset. “Beingmate picks up the products which go out to China; we will also export skim milk powder which Fonterra will take up,” Paravicini says.
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westland first to cut WHILE FONTERRA repeated its $6/kgMS forecast in the last week of August prior to the latest GDT result, Westland Milk Products cut its prediction for 2014-15 to $5.40$5.80/kgMS, down from $6.00$6.40/kgMS. “The reduction is driven by the falls in prices across the globe and the continued high value of the New Zealand dollar,” said chief executive Rod Quin. Quin said Westland’s board and management were conscious of the stress the revision would put on some suppliers but remained committed to monthly forecast updates. “We’ll be monitoring the situation and working with shareholders to help ensure they have the resources and tools to manage their way through this. “Westland will also continue its strategy to grow its capacity to produce higher value nutritional products such as infant formula. Our traditional reliance on bulk dairy commodities such as skim milk makes us more vulnerable to the cyclical swings of the international dairy market.”
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Dairy News september 9, 2014
news // 7
Oz processor joins trend to lower forecast payout A DOWNWARDS revision in its end-of-season forecast took the shine off Australia’s largest dairy processor’s financial year results, released last month. Murray Goulburn revised its full year forecast for the southern milk region to A$6/kgMS, down from the range of A$6.15-$6.30/kgMS it announced in July. The co-op, which competes with Fonterra for milk supply in Australia, also said it was unlikely MG would provide any step-ups this financial year unless there was a “significant improvement” in markets. Murray Goulburn managing director Gary Helou told suppliers although long-term demand from Asia remained strong, current global events forced the decision. “Long term underlying dairy foods demand from Asia remains strong with a net reliability on imports to satisfy the ongoing growth in per capita consumption,” Helou says.
“However, international dairy prices dairy food prices were very high, underhave declined significantly from last pinned by strong demand from Asia and year’s historic highs mainly due to pro- the Middle East. This helped the co-op duction growth in exporting countries, achieve record revenues of A$2.917 bilnamely New Zealand and the European lion – 22% more than the previous year. Union, and the compounding impact Despite this, net profit after tax was A$29.3 million, down of high inventories in “International from $34.9 million the China and the recent previous year – a 17% Russian trade ban on dairy prices drop. It will pay an EU, US and Australian have declined dairy imports. significantly from unfranked dividend of on ordinary shares. “Given global last year’s historic 8%The co-op said demand growth we growth was delivered anticipate some recov- highs due to ery in international production growth from across all MG’s major divisions but commodity pricing in New Zealand exports were the shinbut it is difficult to and the EU.” ing light, recording predict the timing and 30% growth year-on-year to A$1.5 bilstrength of this change.” Helou says the co-op would continue lion. Exports accounted for at least 51% to assess the impact of the Russian trade of MG’s revenue. The co-op earned A$36 million from ban and further assess China’s re-entry the sale of its shares in Warrnambool in the market. It’s a stark contrast to the previ- Cheese and Butter. This money helped ous financial year, when international it increase its equity by A$59 million.
Gary Helou, Murray Goulburn.
MG’s final weighted-average available farmgate milk price paid to its suppliers was up 37% on the previous year at $6.81/kgMS (about 51 cents/L). Total payments to suppliers for the year were A$1.7 b, representing 61% of
total sales, compared to 50% of sales last year. MG increased its milk intake in 201314 by 8% to 3.4 b L. Its share of Australia’s milk pool now represents 37% of Australia’s milk supply, up from 33% last year.
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Dairy News september 9, 2014
8 // news
Do the maths before slashing breeding costs WITH A lower dairy
Malcolm Ellis, LIC.
payout forecast this season, farmers will be working to identify areas for savings, but LIC is encouraging them to do the maths before making any changes to their breeding plans this
mating season. “The old rule of ‘if you can count it, you can cut it’ shouldn’t apply to a farm’s artificial breeding (AB) because of the long term impact it will have on herd value and productivity,”
says bull acquisition manager and dairy farmer Malcolm Ellis. “In a year like this, when the spotlight is on every farm expense, farmers need to consider the real cost of reducing spend-
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ing in an area that has such a long term impact on the herd asset. “Farmers will be running the rule over every farm working expense (FWE) and looking for areas to make savings, but their breeding investment is not the place for significant cost cutting. “Spending on all of the costs of breeding and herd improvement is already pretty trim at 3.4% FWE, compared with big ticket items like feed, fertiliser and wages accounting for 60% FWE (DairyNZ Economic Survey 2012-2013, seasonal supply owner-operators). “Some of the breeding spending is non-negotiable, so any potential savings are marginal in the total scheme of things. Such moderate savings will provide slim immediate relief, while the long term cost of a genetically inferior age group of animals moving through the herd is huge. “Cheaper options cost in the long run. The reality is cows still need to get incalf and farmers need those calves to be high quality replacements for their farm’s prosperity.” He’s warning farmers of the danger of undervaluing herd improvement in their business. “As farmers we undervalue genetics. I have milked a lot of good cows in my time but also some poor ones and I believe we totally undervalue the difference. “With a significant shift in farm production systems
over the last decade we are firing enormous quantities of feed at our cows, each kg carrying a set price per kg of dry matter. You want that feed going down the throats of good cows. Ellis challenges the old adage of ‘90% feeding – 10% breeding’ many farmers have been brought up on. “I acknowledge the value of feeding and nutrition, but 10% breeding? You’re kidding me. I regularly say to farmers, if this were indeed the case you would be prepared to draft out your top 10% of cows and sell them to me for 10% more than your herd is worth. They wouldn’t, of course, because those top cows are so good. “During these times of lower payout, farmers need to maintain focus on breeding animals whose progeny will be the most efficient convertors of feed into profit, with high BW genetics, so they get the best value from their investment now and are ready to make the most of higher payouts in the future. “For sharemilkers, their herd is their clearly their biggest asset, so it’s even more important they are investing their money wisely to support future growth and progression in the industry. “Farming has always been a long game, and while there’s no denying this year will be difficult, breeding remains a vital component for the future of any farming business.”
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MALCOLM ELLIS says farmers could look to offset the lower milk price by diversifying their income stream. One way to do that is by adding an extra week onto their AB plan, as that would provide surplus stock to sell next calving season. “In a more moderate milk price environment increased stock sales are gold. “The real pinch from this year’s lower payout will be felt next spring, but extra investment in AB this year will provide farmers with more options next year. “Friesian heifer calves were selling for upwards of $950 each this spring, a demand underpinned by export activity that isn’t going away. “That 90kg, literally straight out of the shed, makes a straw of semen look more like an investment in diversifying the income stream rather than a farm expense.”
Dairy News september 9, 2014
news: dairynz board election // 9
Five candidates for board election Barbara Kuriger’s resignation from DairyNZ to stand for National in Taranaki/King Country in the election has prompted a five-way ballot for her seat at the DairyNZ board table. Andrew Swallow talked to the candidates. VOTER PACKS for the DairyNZ board seat will be mailed to levy payers this week and voting opens September 16. “You can vote via the internet, post or by fax – or in person at the annual meeting,” says returning
officer Warwick Lampp of electionz. “It would be great to see a strong voter turnout this time,” says Lampp, noting the norm for DairyNZ elections is only about 20%, though the milksolids levy vote ear-
Donna Smit
DAIRYNZ’S VISION
of “making dairy farming work for everyone” is admirable, says board candidate Donna Smit, but having 10 strategic objectives to achieve that “really is a lot,” she told Dairy News. “To me the priorities are profit, sustainability and ensuring the competitiveness of NZ dairy farming…. Leadership is about a clear vision and correct prioritisation of strategic objectives. It’s about getting in front of the issues and not being on the back foot. “New Zealand dairy farmers have given DairyNZ a clear mandate to collect the levy. It’s DairyNZ’s responsibility to ensure this levy is invested proactively and I think my financial and commercial skills will be invaluable. “I can bring to the [board] table strategic leadership that has helped build successful businesses; financial literacy and ethics; a practical, common sense understanding of dairy farming and industry good objectives; and passion for innovation and training for the success of our industry and our nation.” Smith notes last year’s DairyNZ financials showed $32m in cash and
cash equivalents. She says she’s looking forward to this year’s figures. “We must stay ahead of our competitors and the collective strength of the DairyNZ levy collected from all NZ dairy farmers places us in a good position to meet this and other challenges.” Her commercial experience means she has the skills to identify duplication and waste, if any, in DairyNZ, she adds. “It’s important that DairyNZ does not duplicate work other industry bodies are undertaking. The DairyNZ levy must be invested proactively; we must be looking forward 5-10 years; sustainability is a huge industry challenge. We must take a long term view, maintain our competitive advantage. It’s about maintaining profitability in a sustainable way to ensure the success of dairy farming businesses and to assist in building a better future for NZ.” Besides directing a fivefarm dairy business with husband Corrie, she’s a director of Kiwifruit Equities, a trustee of Eastern Bay Energy Trust and until recently was company administrator for EastPack, New Zealand’s largest kiwifruit post-harvest facility.
lier this year saw 60% participate. “Hopefully for this election farmers’ awareness of how easy it is to vote should be higher because we’ve just had the levy vote in May. If anyone has any queries or doesn’t
receive their voter pack by the end of September they can contact us at elections@electionz.com or telephone 0508 666 337.” Results will be announced at DairyNZ’s annual meeting on Thurs-
day October 16 in Timaru. Kuriger has been on the DairyNZ board since 2007, as has chairman John Luxton and fellow farmer-elected director, Alister Body, coming in with the transitional board that oversaw the merger of
Dexcel and Dairy Insight. The other incumbent farmer-elected directors, Michael Spaans and Ben Allomes, were first elected in 2008 and 2011 respectively. The normal term for a farmer elected direc-
tor is four years. Allomes, Luxton and Spaans retire by rotation next year, and Body’s term ends 2017. DairyNZ has three directors appointed by the board: Helen Anderson, Barry Harris and Peter Schuyt.
Dairy News september 9, 2014
10 // news: dairynz board election Dirk Sieling
“BORN DUTCH I hate
waste and will see that levy payers’ money gets spent effectively,” says Coromandel dairy farmer and DairyNZ board candidate Dirk Sieling. He milks 830 cows on two farms close to Whitianga, supplying Fonterra, and is retiring this year from the cooperative’s shareholder council after nearly eight years, allowing him sufficient time for the Dairy NZ job. “I have an analyti-
cal mind sharpened by a healthy dose of skepticism and will never hesitate to call a spade by its proper name. I don’t like spin and firmly believe honesty keeps a board of directors out of trouble long term.” Sieling says DairyNZ has “without a doubt improved from the days of Dairy Insight. More and better research and support is available, especially in managing day to day [farm] operations.” Some good scientists
are also on board showing real passion and commitment, he adds. “More work could be done to assist farmers with independent advice on permanent pasture species and forage crops so the claims of the seed companies can be put into perspective.” But he believes DairyNZ has an adequate budget and if more must be spent in some areas, other activities may need pruning. “I do not favour
an increase in levy.” Sieling also says DairyNZ “needs to play a bigger role in advocacy. Fonterra has taken up a significant advocacy role but DairyNZ, representing every dairy farmer in NZ, has different drivers and with its knowledge base is more suitable to represent farmers in central and local government plan setting. “It needs to protect the competitive base of our industry and as per-
ception is deemed to be reality it needs to debunk the pseudo-science that informs public opinion on the impact of our farms on the environment, especially waterways.” Besides his shareholders council role, Sieling’s been Federated Farmers HaurakiCoromandel Dairy section chairman, a Thames Coromandel District councillor and has done Rabobank’s executive development course.
Jim van der Poel
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all things to all men, but it does need to ensure all the various support functions the sector needs are delivered effectively and in a coordinated fashion, says board candidate Jim van der Poel. “DairyNZ was not set up to do everything but it does need to make sure everything gets done,” he told Dairy News. For example, there is a lot of R&D needed, but that doesn’t mean DairyNZ should be doing it. “In fact it’s important they don’t try to do everything themselves. It’s important the funds raised in the levy are leveraged.” For every $1 of levy, $2 or $3 more should be invested from outside sources, he argues. If that’s done, it’s possible levy payers may see returns reaching towards $6 for every $1 invested. “DairyNZ has a particular responsibility for the stuff that’s close to farmers. It needs to always be an independent, reliable source of information for farmers but there’s a lot of R&D they don’t need to do themselves.” In his profile submitted for the elections Van der Poel lists leveraging levy money, leadership to minimise duplication and define success, and main-
taining New Zealand’s competitive position with sustainable farming solutions among his priorities. “DairyNZ is one of the few organisations that represent all dairy farmers and [it] has a critical role to ensure the money dairy farmers invest through the levy has the best impact possible,” he writes. He told Dairy News it’s the integrated nature of New Zealand’s pasturebased industry, as well as its scale, that underpins its international competitiveness. “Working together to deliver outcomes requires a strong leadership role, and a lot of that has to be done at the governance level.” Van der Poel, who steps down from Fonterra’s board at its annual meeting in November, says if elected to DairyNZ he’d make it his responsibility to ensure that happens. “You don’t just say these things on the campaign trail.” Besides Fonterra, he’s a director of the Fonterra Shareholders Fund, and is a former director of DairyNZ and one of its predecessors, Dexcel. He has farms in Waikato, Canterbury, Southland and Missouri, USA. He won Sharemilker of the Year in the mid 1980s before buying his first farm.
Dairy News september 9, 2014
news: dairynz board election // 11 Murray Jamieson
CONNECTION, COLLABORATION,
change: those are the subheadings Murray Jamieson uses to summarise his pitch for the DairyNZ board. “I am incredibly passionate about the dairy
industry and want to make a genuine and meaningful contribution to ensure we can, as a country, all share in an enduring and sustainable industry,” he told Dairy News. The sector is a victim of its success, social and
environmental pressures leaving it grappling with a backlash from most New Zealanders and pending pressures from trading partners, he believes. “DairyNZ needs to be a stronger advocate for farmers and help create better industry stories. We have no choice but to lead from the front. We cannot afford to be at loggerheads with so many interest groups that think they occupy the moral high ground. “We must engage constructively in genuine and sincere dialogue with the likes of mountainbikers, trampers, kayakers, fly fisherman and ordinary New Zealanders who just want to take the family for a picnic at favorite watering holes.” Jamieson says his key strength is “seeing the big
picture and having the ability to develop strategies to achieve objectives. I thrive working with a cohesive team to make informed and effective decisions.” His 30 years practical experience with low and high input systems as owner, sharemilker and equity manager give him a wealth of knowledge to share, he says. “It is time for new perspectives and a fresh outlook. A new generation of farmers like myself are primed to help progress the industry.” DairyNZ’s website resources are great, and good work is being done in schools to connect with the wider community, but a frequent criticism he hears is a disconnect between farmers and the front line of DairyNZ.
“coming up through the ranks” of dairying he’s also had many off-farm industry roles, including the Fonterra shareholders council and chairing the Dairy Industry Awards. And since he has
worked with most of DairyNZ’s current directors he expects to quickly contribute and provide a voice for family farmers, sharemilkers, contract milkers and future generations. DairyNZ is doing well with human resource support materials, research and environmental management – “the work they have done for farmers in this area is commendable” – but he says it’s not been doing so well supporting levy payers with higher input systems. Education and training of young people is another area it could do better, “even though there have been many initiatives over the years,” he notes. “In my mind the training programme for the dairy industry is too dis-
jointed; we would be better served with just one training organisation.” Current levy rates are “about right”, he believes, but he says the $20m on disease control, especially TB, needs scrutinising “to ensure we are getting value for money”. A review of NAIT to see if it would be effective in a disease breakdown is also needed. “Farmers I talk to think NAIT is a joke and has not been set up to be practical and user friendly.” But future farmers are his highest priority. “We have focused a lot on environmental issues over the past few years, but the future of our industry needs young people coming into it to ensure we have the drive and the passion to achieve what we want.
Greg Maughan
AS A hands-on milker of 400 cows at Marton, Rangitikei, Greg Maughan says he’s dealing day-to-day with the issues dairy farmers face, so is closely in touch with their needs. But in his 35 years
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12 // news
Fonterra deals cast more links PAM TIPA pamelat@ruralnews.co.nz
FONTERRA’S DEAL
with Chinese infant formula giant Beingmate will be debt funded but the cooperative’s balance sheet is strong, Fonterra chairman John Wilson says. Fonterra will spend $615 million on forming a joint venture with Beingmate to buy and run Fonterra’s Darnum plant in Australia and taking a 20% stake in Beingmate Baby and Child to boost its infant formula sales to China. “Farmers often ask why we have such a conservative balance sheet,” Wilson told Dairy News. “[This] gives us the ability to make investments alongside strategy when the time is right.
“We believe we’ve got the right partner and our timing is right… to be able to make these kinds of investments not only in Beingmate but also in linking up our global assets and our global milk pools. The sheer scale of the cooperative our farmers own ensures we can make these investments while our gearing ratio still stays at the bottom of our range. It will be debt funded but we can do that because our balance sheet is strong.” The Beingmate partnership is Fonterra’s next step in its strategy of linking milk pools, ingredients and high value dairy nutritional products out of its investments in New Zealand, Australia and Europe to China’s markets, says Wilson. “The Beingmate venture is about three key things – first of all buying
up to 20% of Beingmate. In a joint venture with Fonterra and Beingmate we will then purchase the Darnum plant: Beingmate will own 51% and we will own 49% and we will continue to operate. “Darnum is particular suited to manufacturing high quality formula for customers like Beingmate. Beingmate is a long standing customer of ours. Bringing that plant into the JV is about the Chinese regulations and their drive to have a simplified dairy industry with fewer but larger players who are vertically integrated into other milk pools globally. The third part of it is that we will license the distribution of Anmum out of New Zealand to Beingmate. “It is a key aspect of this transaction because we have launched Anmum
Fonterra chairman John Wilson (left) believes the co-op has the right partner in China.
into China and that has gone well but it is in a small part of the marketplace. “Beingmate distribution puts us into their highly respected store net-
work and we will accelerate the launch of Anmum. It is good for Beingmate because they get the high quality brand out of New Zealand with New Zealand milk and that sits at the
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top of their premium category. “The product out of Darnum will go to Beingmate and other customers globally including Fonterra itself because
Darnum is a high spec plant. It doesn’t just do infant formula, it does other products as well. The 51% for Beingmate is to fulfil regulatory requirements within China; that
Dairy News september 9, 2014
news // 13
for supply chain shows the control Beingmate will have over its own supply chain. But we will be contracted to the Beingmate Fonterra JV to operate that plant as we do today.” The Fonterra business in China is different today from what it was some years ago, says Wilson. “We now have 600,000 tonnes of powder going into China, we are building our second farm hub in China, we have many employees in China, from our farms to UHT, branded business and Anmum business in China and Anlene. “We have significant growth in China itself so this is the next step along that journey linking the
strategy. This work has been going on for some time, first of all identifying who the most likely strategic partner is, then putting together a relatively complex transaction because of the multiple parts in it but simple in the ultimate outcome. “This is good for farmers. The announcement across the board is all about how we optimise the value of our farmers’ milk.” Fonterra expects its premium infant formula Anmum, manufactured in New Zealand, will be a $100m-per-year business in four to five years by putting the brand through Beingmate’s distribution network.
The deal will also provide a global supply chain for nutritional ingredients and products from Darnum in Australia and from Fonterra’s investments in whey specialty ingredients in the UK and Netherlands. “It is putting all that together to accelerate the
value of the milk being sold out of New Zealand. It is an entire package – using New Zealand milk, technologies and assets globally to maximise the return for our farmers. “China is a market for our product which is really important: it creates value out of our technology and
assets globally, so both contribute to the total payout for farmers.” Decisions to increase capacity at Lichfield and Edendale, costing $555m, will allow more flexibility for optimising production at peak times. @dairy_news facebook.com/dairynews
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prices will bounce back PRODUCTION HAS kicked off well across the middle of the country but the extremities have had challenges, says John Wilson. “We are conscious of the challenges some of our Northland farmers have had. It has been good to see RD1… and others are doing what they can. “Our area managers are spending a lot of time on the ground with farmers impacted by flooding. Southland has had a cold start earlier on. Much of the country has started well but we are at the start of the season. “Our farmers are watching that carefully. Obviously we are seeing global dairy trade drop significantly but we’ve seen the currency come back which is good. We are three and half weeks into the financial year. Looking at global analysis… it is our view that prices will come up during the season. “This point now is the result of very high prices possibly six months ago and the reality of those high prices is that farmers around the world have increased their milk production. “But the fundamentals are still very strong…. The message to our farmers is we are watching this very carefully and we will keep them updated as we get more information. But please be very cautious, manage your business prudently.” In emerging markets over the latter part of 2013 and early 2014, when the industry saw very high ($4500-5000/t) powder prices, there was something of a fall-off in demand in some consumer categories in some emerging markets, Wilson said. Customers had seen that, so had the other global cooperatives. “We now expect with prices coming back we will start to see that demand increase at the consumer shelf. So the fundamentals we still see are strong but we have significant volatility at the moment. “You’ve seen prices come from $45005000/t as recently as 10-11 months ago to where they are today at $2800/t. Our management team is doing a lot of work to formulate a view on the information we have and it’s not just about where prices are today.”
Chinese processor Beingmate will now distribute Anmum products in China.
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Dairy News september 9, 2014
14 // news
Chaotic weather defies experts peter burke peterb@ruralnews.co.nz
THE WEATHER pat-
Duncan says the present conditions are “a little unusual” as we head into spring. Northland, Auckland and Coromandel have been hit by tropical storms from the north, whereas the rain in Hawkes Bay, Wairarapa and Canterbury is due to the southeasterly patterns – numerous
this year. “It’s like not having the parents around and the kids going crazy. Anything might happen: they may all be sitting quietly and the next minute running around going nuts. The weather does the same thing when it doesn’t have a driving force of La Nina or El Nino. “The weather gets a little more chaotic, with these funny patterns for three-four months or even a year or two.” Duncan takes issue with NIWA heavy reliance on and confidence in the computer models they produce. The computers are only as good as the people, he says.
“For example at the start of year, the world scientific community -- not just New Zealand – was all talking about a high chance of El Nino coming in and the computer models were 80% sure of it. But now the computer models are backing off from that, so we had six month of hype and media attention over nothing.” This explains why Duncan is sceptical of all long range forecasts. “You can talk trends and cycles certainly. But it’s hard to get specific in this country when we are two small mountainous islands in the roaring forties. Anything can happen and it does,” he says.
Open country upgrades problem plant OPEN COUNTRY Dairy chief executive Steve Koekemoer says the company has upgraded the wastewater treatment plant at its Waharoa factory. The company was convicted and fined $35,000 last week for discharging objectionable odour from its Waharoa factory during last year’s spring flush when milk supply was high. Residents from the Waharoa community near Matamata complained to Waikato Regional Council that the odour was causing nausea, vomiting and an inability to sleep. Complainants spoke of having to keep doors and windows shut, and children and washing inside. Some went out of town to escape the odour. Forty-five complaints were made over 16 days in October and November. Koekemoer says while the original wastewater treatment plant was designed to meet a peak, it was at its limit when during the huge spring flush. Seeing the problem the company set $1 m to upgrade the plant. The work is now complete – an ‘over-design’ Koekemoer says. In a recent sentence released from the Hamilton District Court, Judge Melanie Harland commented that the effect on residents of the odour was “profound and continuous”. “The defendant was [not] slow to upgrade or provide adequate infrastructure, but [the] case highlights the need to provide a buffer for unexpected infrastructure failures despite the infrastructure itself being fit for purpose.”
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terns sweeping the country are ‘chaotic’ says Weather Watch’s Phil Duncan. The country appears to be in a neutral phase – neither an El Nino nor
a La Nina pattern strong enough to influence events. Northland has had repeated floods, the central, western and lower North Island needs rain. Last week the Manawatu Rugby Union considered watering the ground at its stadium in Palmerston North because the ground was so hard.
LATEST STORIES EVERY DAY Get upto date news at www.ruralnews.co.nz
Dairy News september 9, 2014
news // 15
‘Dirty Politics’ overshadows crucial election issues peter burke peterb@ruralnews.co.nz
THE ‘DIRTY politics’ saga has stifled debate on key agribusiness issues says KPMG’s global sector leader for agribusiness, Ian Proudfoot. Many people in the agribusiness sector were looking forward to a ‘fair conversation’ about what people want for the future of the country and the agricultural sector and how it utilises the natural resources he says. But this opportunity has been lost, the election debate now being on issues affecting city rather Ian Proudfoot than rural voters instead of what’s good for the country as a whole. Some debate has arisen on foreign
ownership of land, in particular Shanghai Pengxin’s bid to buy Lochinver Station, but the core issue of foreign investment has been missed, he says. “The country needs a lot of capital to take advantage of the huge opportunities that exist in the global food sector, and international partners linked to markets who can provide some of that capital. They are important to us [exploiting] the opportunities available and improving the wealth of everybody in the country. But the debate… is [instead] about a limited number of transactions that have created concerns about what people from what country are buying up land.” Science and innovation are also critical, he says, but so far in the election campaign little has been said about the
need for global connectivity. Since New Zealand has a small innovation sector it needs international partners to make it work better. “We’re missing all those areas of conversation and focusing on things that if anything will detract and destroy value in our economy rather than increase it.” KPMG’s recent Agribusiness Agenda referred to agribusiness leaders’ concerns about the outcome of the election – especially the role of smaller parties in shaping policy. Proudfoot says depending on the election outcome some people’s investment strategies may change: moving offshore could be an option. “Issues such as potential restrictions on foreign capital coming into New Zealand and the challenges of bringing internationally or appropriately qualified labour into the country could trigger change.” And regulations about environmental and sustainability issues could make it more challenging to make money, so people will question whether it is worth
investing here or overseas. The lure of returns up to 30% in Asia might prove irresistible to investors. Nicky Hager’s book has dominated the election campaign. @dairy_news facebook.com/dairynews
science challenge a moving horizon FONTERRA LOOKING to make research investment at CSIRO Australia, to ensure they’re using the world’s best brains, is a good idea says Ian Proudfoot Sadly, unlike 25 years ago, those best brains are no longer necessarily in New Zealand or in the pastoral dairy sector. “A wave of retirements is coming, in the science and agricultural education sectors such as the universities that contribute to the sector. There is a similar issue among the leadership groups in many of the companies in the agricultural sector.” New Zealand once used the lure of lifestyle to attract top quality people here, but such a philosophy may be running a bit thin with some people, Proudfoot says. The issue now is about getting the work/life balance right; the ‘quality of life’ argument is questionable.
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Dairy News september 9, 2014
16 // news
Lessons learnt from WPC80 scare FONTERRA IS making good
Ralph Norris
progress improving systems following last year’s botulism scare, says the independent inquiry committee set up to monitor its response. “The committee was unanimous in its view that Fonterra management has brought a clear focus to rectifying the areas of weakness identified last year during the inquiry,” says commit-
audited and where necessary maintenance or improvements are underway. Protocols are now in place for engagement of external scientific and diagnostic resources including appropriate engagement of experts. Food safety and quality standards are written into all senior management employment contracts.
tee chairman Ralph Norris. “It was particularly pleasing to see evidence of the holistic and disciplined approach being taken to implementing changes that will further strengthen the co-operative.” His comments follow completion of a nine-month check-up on Fonterra’s progress that found: Three-quarters of Fonterra’s plants globally have been
A food safety and quality council and an incident management team have been set up, as has a quality ‘hotline’. The committee will reconvene next year to consider a final report from Fonterra, outlining progress on initiatives underway and how each inquiry report recommendation has been addressed. @dairy_news facebook.com/dairynews
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Brantley as a new independent director. Brantley, chief executive of Genesis Energy and an engineer, has worked in engineering and commercial roles in oil, gas, mining and power generation worldwide. In New Zealand he was chief executive of L&M Mining from 1987 to 1991 and chief operating officer at OceanaGold before his Genesis appointment. He replaces David Pilkington, who will retire this month after 10.5 Albert Brantley years on the Ballance board. Ballance reconfigured its board in 2012 to include three appointed directors to work with six regional directors elected by its farmer shareholders. Chairman David Peacocke says independent directors are crucial to the governance of the co-operative with its turnover of almost $1 b and profits of $90 m. “We have come a long way from being a simple fertiliser company, with divisions including complex fertiliser and feed manufacturing and farm technology. “A combination of farmer directors and appointed directors ensure we have the balance of skills, experience and perspectives for good governance. “Albert brings to the table 20 years of experience operating at an executive level leading operationally complex businesses which require high levels of stakeholder, political, regulatory and environmental management.” Brantley will join Ballance directors for their September meeting and the annual meeting of shareholders in Queenstown.
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THE FIRST packs of UHT milk from the Miraka dairy factory near Taupo will head for China this week. The milk is processed for Shanghai Pengxin. Miraka chief executive Richard Wyeth says the carefully commissioned plant produces a good quality product. The volume being converted to UHT will increase as the season progresses and as Shanghai Pengxin develops its market. Miraka plans to expand its UHT production. When it built the present facility, room was set aside to add at least another two UHT production lines. The plant can pack 60 million L of UHT milk into 250ml packs – 240 m packs a year. The company now processes 240 million L of milk through its powder plant and the UHT project will take it up to 300 m L for the year. The plant additions to process UHT has created 38 new jobs.
Dairy News september 9, 2014
news // 17
Peak won’t stump us this year – Fonterra is well placed to handle the peak milk production season starting this spring. The co-op’s assurance last week via a media release attempts to allay fears of another ‘buttermilk lake’. Last October, Fonterra was forced to truck buttermilk, a by-product of dairy processing, to a lake created on a farm at Atiamuri; a warm spring in 2013 caused vigorous grass growth in Waikato: milk production on some farms rose 20% on the previous year. The Waikato Regional Council stepped in and ordered Fonterra to stop dumping buttermilk; the dumped milk was ordered to be applied to farmland. Fonterra managing director of global operations, Robert Spurway, says the coperative is well placed to manage the peak this year. “During the peak our aim is to collect and process all milk, with a product mix that maximises the value of our milk, delivers the greatest returns for our shareholders and meets the needs of our consumers and customers. “To help us achieve
this, the cooperative has… 50 capital and enhancement projects around the country aimed at optimising collection, processing, transport and manufacturing.” These include a new milk concentration plant at Longburn to maximise volumes of milk transfer from the North Island to the South Island, a recently completed UHT plant at Waitoa, and a new drier at Pahiatua now being built – each a big upgrade for managing peak volumes and optimising existing plants. Milk production is expected to peak at the end of October; a Fonterra tanker collect milk from a farm every nine seconds. The peak potential is at least 90 million litres collected in a single day – enough to fill 36 olympic swimming pools. Fonterra has also said it will build a drier at Lichfield in South Waikato, and install three new plants at Edendale, Southland, a $555m spend to improve capacity. Investment in infrastructure and capacity is a balancing act, says Spurway. “The milk peak is chiefly driven by the
weather… so we need to be prudent in our management.” Last season, 41% of Fonterra’s milk production was collected during
the peak. “We balance the need to collect and process as much milk as possible, while avoiding plants standing idle at other times of the year,” says
Spurway. Whenever product must be dumped, Fonterra prefers it be used as feed for calf rearers and piggeries.
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says the key thrust of its science is finding ways for farmers to operate within nutrient limits now being set by regional councils. They need to discover solutions, practices, technologies and products for agritech companies to produce that will help improve productivity and efficiency onfarm within the councils’ limits. “So our science is not just looking at increasing profit or increasing or reducing their environmental footprint, but putting those things together and focusing on driving increased profit but within that constraint.” DairyNZ will keep working with other science providers in New Zealand and share knowledge. They will set out the challenges they face and see what solutions other science providers have to offer, including those overseas “who may be able to produce products that will help us. So we will share our knowledge with them.” DairyNZ has an understanding with Dairy Australia for investment in joint research, likewise with the Irish. – Peter Burke
Fonterra’s buttermilk lake at Atiamuri last year.
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Dairy News september 9, 2014
18 // news
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DISTANCE TO market costs New Zealand about 10% of its GDP a year, Kotahi’s chief executive Chris Greenough says. Greater cooperation is needed between exporting sectors to make shipping viable and affordable but Greenough told Dairy News he’s seen a big shift in attitude in the last three years. He has headed freight management company Kotahi since it was set up in 2011 initially between Fonterra and Silver Fern Farms. The company now has 35 exporters and 5-10 importers, manag-
ing about 40% of containerised exports out of the country, he told a supply chain conference in Auckland. Kotahi had grown fast “but of course it does help if you have Fonterra as your first customer”. New Zealand is a small and remote island in the middle of absolutely nowhere. The bulk of exports are food and they are heavy – they have to be shipped. “Annoyingly in New Zealand we need the ocean freight carrying community more than they need us. We think we are big ocean carriers in New Zealand with the likes of Fonterra, but we make up 0.2% of the global container trade.”
Since the GFC the global oceangoing carrier industry has lost at least $40bn. A voyage from Singapore to New Zealand and back cost US$2m. The ships need to be 90% full to break even. The average ship around New Zealand has 70-75% utilisation. Carriers lose money and the banking industry is getting miffed. From an ocean freight demand point of view New Zealand is fragmented: half the containers we bring in are empty. Our land transport is also expensive because we ship lots of air around the country and our rail is also half empty although could be low cost if used effectively. Road and rail is not
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nough says. “Our Australian competitors can already take this vessel class. If you are a carrier it is quite an attractive prospect to take this vessel to Australia and shuffle goods across the Tasman on small ships. “That adds 7-10 days to every box we ship out of the country. Some New Zealand industries would no longer have a business… even UHT milk is quite transit-sensitive.” It would also put us at the mercy of the Australian port sector. “I know we’ve had some industrial issues here in New Zealand with some of our ports, but we’re rank amateurs compared to Australians. Do we want to be at the mercy of wharfies in Australia?” Carriers need to make a buck but no one can afford to pay more. If you can’t change the price you have to change the cost. Big ships are cheap, they’re not cheap if they’re not full and you need to have ports that can take them. You need enough cargo consolidated in those ports so you can fill them
52 weeks a year. That was the thinking behind Kotahi. “We started in 2011 with the idea of consolidating demand. All ports around the country have infrastructure investment plans, but none had a demand signal to back their business case.” One hundred and fifty empty containers every night go from upper North Island to lower North Island to be packed with exports. “We are working to find more efficient structural changes as well as operation changes.” The 10 year deal struck with Maersk is unheard of in the shipping industry and a bold move. Kotahi also wants to make sure any plans give support for regional ports to make sure they connected to the world. It was important to stay close to where the processing plants are for sheep, beef and dairy. Kotahi also struck a 10-year deal with Port of Tauranga, committing volume to them. The port will develop the infrastructure to support big ships.
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Dairy News september 9, 2014
news // 21
Big job ahead for top bulls LIKE THE All Blacks
gearing up for a big game, New Zealand’s top artificial breeding bulls are getting ready for a busy spring season. Farmers all over the country are relying on them to deliver the goods that will get their cows incalf and produce top quality heifers, says LIC. This year, the bulls will be busier than ever, as the co-op expects to set a record of 135,000 semen straws processed at its Newstead bull farm on its busiest day at the peak of mating, October 31. In total, up to 5 million straws will likely be produced from Premier Sires bulls, collections taking place every day through spring and straws despatched fresh to farms all over the country, for insemination into cows as early that afternoon. Geoff Corbett, LIC’s general manager biological systems, says this year’s matings are expected to result in about 1.7million offspring next calving season. “During the peak mating period we will collect from the bulls every morning, seven days a week. One ejaculate, once processed with LIC’s diluent technology, creates up to 5000 straws for insemination into cows. In total they’re expected to create about 660,000 heifers for the national herd. “It’s a big job, but the bulls are up for it. Mating is one of the most critical times of year onfarm…. We take our part very seriously and we’ve got it down to a fine art.” The bulls work to a day-on and day-off sched-
ule, and the collection process is designed to replicate what would happen out in the paddock. Corbett says the ease of Premier Sires makes it the breeding programme of choice for most New Zealand dairy farmers. “It’s a cost effective and convenient solution that provides farmers with access to a team of the highest ranked bulls in the
ing more choice on what replacements to keep and a way to produce extra stock to sell in the following year. “With our new short
gestation bulls, farmers can bring late calvers forward, reduce the need for bulls on farm, and get more days in milk early in the season.”
LIC’s top artificial breeding bulls are gearing up for an action-packed season.
Geoff Corbett
country, no matter where their farm is. They get the top genetics, the diversity they need, and the convenience of our artificial breeding technician service.” Planning for the season starts well before spring, with the bull collection roster determined by farmer mating plans and the number of cows in the country to be mated that day. “This is what we plan for. We all work together to get it done – from the farm staff collecting semen in the early hours, to the laboratory for analysis and processing, dispatch and to the AB technician or farmer for insemination into cow.” Most farmers put their herd to AB for six weeks in spring, but Corbett says an emerging trend is for farmers to add an extra week or two, provid-
busy day at the office ■■
Premier Sire semen collection - 2 September 24 December
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112 bulls being collected on LIC’s Newstead farm, 7 days a week
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135,000 straws to be despatched on peak day (31 October)
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Up to 5 million straws in total
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About 1.7million offspring, 660,000 heifers
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960 artificial breeding (AB) technicians nationwide.
Tony Drnasin, TE PAHU, WAIKATO
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Dairy News september 9, 2014
22 // world Infant formula sales in China has helped another dairy giant lift revenues.
Infant formula helps revenues grow STRONG INFANT formula sales have boosted European co-op Royal FrieslandCampina’s half year results. The world’s fifth-largest dairy processor’s sixmonth revenues jumped
3.5% to $9 billion. However, profit fell 36% to $162 million; the co-op is blaming negative currency and pressure on margins for commodities. Organic revenue growth reached 5%; higher
sales prices contributed towards the growth. The most robust growth was in China, Hong Kong and the Phillippines; sales volumes of infant nutrition increased. However, dairy-based beverages, cheese and ingredients sales decreased due to unfavourable market conditions in Europe, Indonesia and Vietnam. Exports of cheese to Russia also fell.
too low to offset the high guaranteed price for the member dairy farmers. On top of that, difficult market conditions in Asia and Europe plus negative currency moves amounting to $92m put volumes and margins under pressure. Operating costs in the first half of 2014 rose by 5.5% to $8.6 billion due to higher raw materials and packaging materials costs.
“In the consumer market, infant nutrition, one of our strategic growth categories, performed especially strongly.” FrieslandCampina chief executive Cees ’t Hart says the combination of a strong euro, high milk price, falling sales in some Asian markets and political unrest all affected FrieslandCampina’s results during the first six months of 2014. “Despite these developments, higher sales prices led to a further growth in revenue. In the consumer market, infant nutrition, one of our strategic growth categories, performed especially strongly.” The co-op says sales prices of commodities such as foil cheese, butter and milk powder were
Cees ’t Hart says the worldwide offering of milk is expected to increase still further in 2014. How the demand will develop is uncertain, he says. “In a number of European countries the markets will remain under pressure. As a consequence of the Russian boycott of dairy products, alternative products and markets must be found to offset the volume of milk exported to Russia, primarily in the form of cheese. FrieslandCampina cannot make any concrete statement regarding the expected result for the whole of 2014.”
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International’s dairy business facility in Côte d’Ivoire. FrieslandCampina chief executive Cees ‘t Hart says it is pleased with the acquisition in Côte d’Ivoire as it further strengthen the co-op’s position in West Africa, where it is already marketing its brand Bonnet Rouge. Products include sweetened condensed milk and evaporated milk. The plant, employing 80 people, is in Abidjan, the main city of Côte d’Ivoire. It processes local fresh milk and milk powder into sweetened condensed milk and evaporated milk branded Pearl. Both parties expect the deal to be completed in the next few months. The dairy business and plant will become part of the FrieslandCampina Europe, Middle East & Africa group. Olam, Singapore, has a 10% stake in Open Country Dairy, an independent dairy processor with factories in Waikato and Southland. Olam took over New Zealand Farming Systems Uruguay in 2010.
Dairy News september 9, 2014
world // 23
EU farmers pumping milk AN INCREASE in milk volumes expected as a result of the abolition of the EU’s milk quota are already showing up says Arla Foods chief executive Peder Tuborgh. Speaking at the release of the European co-op’s half year results, Tuborgh noted that more milk was coming not only from Arla farmers but from other EU farmers intent on growing their businesses. “The extra milk is flowing into our production sites and putting us under pressure to deliver a long-term competitive milk price for growing volumes,” he says. High milk prices have boosted milk production and world supply has been at an all time high, triggering a slide in raw milk prices. Tuborgh says Arla showed strong performance in the first half of 2014 and delivered record earnings for its farmer owners. But downward pressure on the world
market will force down the price paid to farmers for the rest of 2014, he warns. “The current challenges must be seen in the perspective of a bigger and promising long-term outlook for dairy companies. The world’s middle classes are growing, more consumers can afford dairy products, and they create a stable demand for healthy, nutritious and safe milk products.” Arla Foods’ revenue grew by 11% to $8.4 billion in the first half of 2014; from $7.5b in first half-year 2013 due to growth in all markets and global price increases. This allowed Arla to pay suppliers a record performance price of 70c/kgMS, compared to 61c/kgMS in first-half 2013. But Arla says the trends in global raw milk price are pointing downwards fast, so the co-op has lowered its expectations, though it expects 2014 will be a better year than 2013 which already was a record
year. “We are pleased to see our strategy for creating more growth outside Europe is working and we have accelerated growth outside our European core markets. Our overall organic growth is satisfactory, but we are facing a difficult period and tough market challenges.”
Arla says during the first half year it grew sales in target growth markets. The Middle East and Africa grew 17%, revenue doubled in China and in Russia the market showed good progress. But Russia’s import ban on foods from countries that imposed sanctions on it will be a challenge. Sales in
Russia amount to about 1% of Arla’s total revenue. Arla also reported a spike in sales of its house brands. During the first half year of 2014 Arla, Lurpak and Castello brands they grew 7% by revenue year-on-year. Arla Foods’ sales of milk proteins and value-added ingredients grew 8%.
Peter Tuborgh
Hydrolysate boom prompts plant investment ARLA FOODS Ingredients (AFI) is to build a NZ$60 million factory in Denmark to meet booming demand for whey protein hydrolysates. The co-op says the investment strengthens its position as a global leader in natural whey ingredients. Hydrolysate is an important ingredient in products for infants with allergy and products designed for sports and clinical nutrition. The plant is to be built next to AFI’s existing whey protein facility in Videbæk, Denmark, also the site of its new lactose plant. It triples the co-op’s capacity to produce whey protein hydrolysates, intended to accelerate growth in AFI and prepare for an increase in raw milk intake from its owner farmers. Henrik Andersen, chief executive of AFI, says its customers make it clear that whey protein hydrolysates are a big part of their plans. “They are keen to work with companies who can guarantee security of supply. The investment in this factory signals that Arla Foods Ingredients will continue to be at the vanguard of the hydrolysates sector and that we will be able to satisfy demand while adhering to the strictest quality and safety standards.” The plant is expected to be finished by October 2015 and to be operating towards the end of 2016.
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Dairy News september 9, 2014
24 // OPINION Ruminating
EDITORIAL
Anyone for a lottery ticket?
milking it... Fonterra’s ‘taboo’
Help from higher forces
EVER PLAYED the party game Taboo? While there are various versions, the thrust of all is to avoid saying a pre-designated word or words. Judging by Fonterra’s media briefing on its new joint venture in China, the board and senior management have been practising it, only under a different name: San Lu. Not once did the name of its 2005 joint venture, which in 2008 turned disaster, come up. While Fonterra claimed the moral high ground as the whistleblower on the melamine contamination scandal, the failed JV still cost the cooperative over $200m. Chairman at the time Henry van der Heyden and chief executive Andrew Ferrier have since moved on. Milking It hopes those who remain learned the lessons.
EVERYONE IS doing their bit to help farmers battle mastitis; some are even turning to higher powers. A Wairarapa company is looking to the healing powers of the mighty totara to save New Zealand’s dairy cows from the scourge that costs the industry $100 million every year. Totarol founder Doug Mende has been investigating how totarol, the chemical compound found in totara trees that makes their wood resistant to rotting, could be used to treat mastitis. Mastitis, the udder inflammation that leads to abnormal milk, affects 1:200 cows. Infected cows must be taken out of their milking round, costing valuable production.
Puzzling PR
Own goal
WITHIN HOURS of GlobalDairyTrade dropping another 6% the cooperative pumped out a media release trumpeting “a bumper peak milk production cycle” about to hit factories with tanker collections every nine seconds and 90 mL, or 36 Olympicsize swimming pools of milk delivered every day. Maybe they were trying to dilute coverage of the carnage on global markets; maybe they were trying to assure the public there will be no repeat of last year’s buttermilk dump. Whatever the thinking, the timing was bizarre at best, damaging to market sentiment at worst. Okay, so one media release won’t have too much influence, but these days what’s said in Auckland one minute is relayed in London, Shanghai, Chicago and New York the next.
ANOTHER MEDIA release which caught our eye last week was one from Feds criticising National’s plan to set aside $100 million over 10 years to buy and retire farmland next to waterways to provide a buffer and improve water quality. National’s plan is similar to the Sustainable Dairying Water Accord put together by stakeholders, including Federated Farmers. Why is the Feds criticising a plan similar to one it has approved? Is it hedging its bets, in case Labour and the Greens sneak in on September 20 and change the face of farming in this country?
A FEW months ago many people had high hopes some important issues affecting the economy, especially the rural economy, would be centrestage in the election campaign. Nicky Hager and Judith Collins and their ‘mates’ have ensured this could not happen: ‘dirty politics’ has derailed sane debate. The election campaign is as immature as it could possibly be, raising the question whether the country is getting value for money out of the rabble on the hill in Wellington. If we halved the number of politicians would the nation be any worse off? Predictably the debate on issues agriculture has gone feral, most parties, except National, opposing the legal and democratic attempt by Shanghai Pengxin to buy Lochinver Station. Not to mention the Stephenson family’s right to sell their asset to the highest bidder. Worse, the Greens’ are trying to use the possible sale as a scare tactic about over the expansion of the dairy industry. Co-leader Russel Norman, before he set off on a stage-managed canoe trip down the Mohaka River (about 30km from Lochinver) couldn’t resist pointing to a couple of beef animals and saying ‘cows in the river’. Naturally the townie journalists were unquestioning of the Aussie. That area never was nor could be dairy country. Ian Proudfoot, KPMG, rightly criticises the way this election campaign has unfolded. Serious debate on the environment has descended into trite sound bites. The issues of science strategy and funding have not surfaced and the debate on foreign investment again is derailed and essentially a race issue. This is without doubt one of two this country has seen in 50 years. The odds on a sane outcome on September 20 are worse than winning Lotto.
Got something on your mind? GOT SOMETHING on your mind about the latest issues affecting our dairy industry? Put your pen to paper or your fingers to your keyboard, and let our readers know what you think. Contact us by either post or email. Don’t forget to put your name and address. Note: Letters may be edited. post to: Letter to the Editor PO Box 331100, Takapuna, Auckland 0740 or Email: dairynews@ruralnews.co.nz
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Dairy News september 9, 2014
opinion // 25
Jury still out on Russian ban JOHN DROPPERT
THERE’S RARELY
a dull moment in dairy these days, and in many ways the past month has been an eventful one. In addition to the finalisation of 2013-14 milk prices and financial results for most processors, the oftmentioned targeting of ‘high-value markets’ took further shape with deals such as the infant formula joint venture between Fonterra and Beingmate, in which Australian milk and facilities will play a key role. Perhaps the most sensational development however, was the announcement by the Russian government of an embargo on food imports from the EU, US, Canada, Australia and Norway (in addition to Ukraine, banned in July). It’s far too early to tell what the exact fallout will be, but a high level appraisal of the Russian market and some of the potential eventualities will help to interpret developments as they unfold. With dairy exports to Russia just short of 629,000t in 2013, the country is an important market – the world’s second largest after China. Australia accounted for less than 3% of this volume in 2013, even after a boost in exports that was largely driven by a temporary ban on Fonterra (which restricted New Zealand access). In turn, though Russia took 46% of Australia’s butter exports in the 2013-14 financial year, it ranked as our 12th largest market, accounting for only 3% of our total dairy exports. Direct impacts on Australia are therefore likely to be relatively limited – though they will fall disproportionately on those companies that have plants approved for export to Russia. While small, the effect is also enhanced by the fact that Russian buyers tend to pay a premium price for butter, thanks to their government’s accreditation requirements limiting the number of approved suppliers. The biggest concerns
from an Australian perspective surround the indirect effects of this ban, which generates uncertainty and will potentially push surplus product onto an already weak global market. Russia’s main source of dairy imports is the European Union, supplying almost 438,000t (70%) of the 629,000t reported in 2013. Just over half of Russia’s dairy imports by volume were in the form of cheese (319,000t), of which nearly 260,000t came from the EU. The key concern for many market participants is where this cheese will go now that the Russian market is closed; or alternatively, where the milk that would have been used to make this cheese will be directed. The worst-case scenario would see large volumes of European cheese flood onto world markets, including those (such as Japan) where Australia has a strong presence. There are other possibilities, all likely to occur at least in part. The first is that a proportion of EU milk will be diverted in raw form to neighbouring Belarus, where it can be processed and enter Russia as Belarusian exports. Under the umbrella of its customs union with Russia and Kazakhstan, Belarus already exports large volumes of dairy products that aren’t fully captured in the official trade data. This approach will be limited primarily by the distances and logistics involved in the shipment of large volumes of raw milk, as well as the availability of spare processing capacity in Belarus – but it could partially offset the net impact of the ban. Another option that would maintain the global market balance is the shipment of product from banned sources to Russia via third countries (transhipment). Authorities in Switzerland (which has avoided the embargo) have flagged that they will not support such endeavours, though others (such as Belarus) have been more
ambiguous. In any case however, transhipment potential is likely to be limited by the extensive documentation requirements for import into Russia. Smuggling of very small volumes may also occur, but mainstream suppliers are unlikely to engage in this
John Droppert
(for obvious reasons). In Australia’s case, linkages with New Zealand through Fonterra could see a rebalancing at the Oceania level, whereby butter that may have been exported to Australia is instead directed to Russia, in lieu of Australian origin product.
Though the conflict in eastern Ukraine appears to be far from over, there is also the possibility that the embargo will be softened, or lifted should negotiations between the parties involved produce a political solution. Recent amendments include the exemption of lactose free
dairy products, which could conceivably be broadened. This may seem unlikely, however Russian authorities do face a challenge in keeping reasonably priced food on the shelves. • John Droppert is an industry analyst at Dairy Australia.
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Dairy News september 9, 2014
26 // opinion
Figure the gains before selling HAYDEN DILLON
WITH THE pending elec-
Are we ignoring the economic returns to New Zealand from foreign investment in land? Rural Newsgroupresize.pdf
1
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tion, the current sale of Lochinver Station before the OIO, and the wider debate on foreign investment in land assets, the issue of direct foreign investment in land has jumped to the top of the
list of hot issues. Much of the discussion has been emotive, and that is entirely legitimate, but it’s the economic debate that seems to have been lost. We pose the question, ‘What is the economic return to NZ Inc by allowing foreign direct investment in land?’ Many of the public
offerings in the NZ marketplace targeting an investment in farming offer 3-4% cash return, and 8-9% capital return. Importantly, the capital return, if treated appropriately, is tax free. Given that much of the NZ Inc agribusiness value is tied up in the value of our rural land, the first major test appears
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to fail. Profits from a gain in the value of land are not taxed, so there is no return for NZ Inc, particularly if those funds are repatriated and not invested in better (i.e. greater than 3-4%) cash-returning assets. The counter argument is that if the capital is released and applied to a better-returning asset, then there is some value. Using the Lochinver Station example, it can be argued that NZ Inc is releasing capital from one lower performing asset to invest in a higher performing asset, which has a better outcome for NZ Inc. But in the Crafar farms example, that capital simply repaid debt. What is done with the Lochinver purchase from an economic perspective in the future, will be the final determinant of whether NZ Inc benefits. The Crafar example also showed another factor in foreign investment. The offer was much greater than the next closest offer, which raises the question how could a foreign entity with no experience in NZ farming systems justify a value well in excess of the largest and most experienced operators in NZ, relative to the cash returns from the asset? We don’t know the answer to that as we are not privy to the wider strategy, but it needs clarifying because it appears to be putting a value on land outside what can be economically justified. Our high country stations are often sold for much more than their production values, although not just to foreign investors. The economic value to NZ Inc is once again negative, because the outcome will create greater barriers to entry for operators focused on productive returns, from which NZ Inc benefits through increased exports and profitable taxable earnings. But there is the alternative view that the land is being put to a higher value use. Tourism in Otago is valued at $2.17b, so the creation of 53,000ha of covenants on land covering Motatapu, Mount Soho, Glencoe and Coronet Peak stations has to be seen as a big endorsement of for-
Hayden Dillon
eign investment, as the land was placed into the covenants by the owners of Soho Property Ltd and its overseas owner Robert ‘Mutt’ Lange. Underlying all this of course is our free market. It has served us well. No one should be told who they can and cannot sell their private assets to. We also need to acknowledge that we need foreign investment. NZ Inc is relatively poor in respect of the amount of capital we hold. As a country we tend to hold the value of our agribusiness industry in the value of our land, but this has been a hard fought process. Successive governments and economic polices have created an environment that makes us attractive. So NZ Inc needs to ensure it gets a return for its investment without interfering in the mechanism that has created it. The economic debate needs to move toward what measures can be put in place to ensure NZ Inc gets its share of its investment. We think the answer starts by measuring the overall outcomes from recent OIO approved decisions, and whether they have achieved what was expected economically. Each OIO in itself is a detailed application, and the applicant has to achieve the agreed outcomes. But we think an overall review of OIO approvals and outcomes over the last few years would provide a more informed debate, on the benefits, and would allow an informed debate on mechanisms and process that may need to be implemented to ensure that if there is any misalignment, then NZ Inc is still getting its return. • Hayden Dillon is managing principal for Waikato, and head of corporate agribusiness and capital advisory at Crowe Horwarth (NZ) Ltd.
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Dairy News september 9, 2014
28 // agribusiness
Are China and Australia perfect partners in dairy? CHARLIE McELHONE
IN 2013, China imported 2 .1 million tonnes of dairy worth US$8.8 billion, making it the largest importer of milk products in the world. Imports have increased 45% in the last five years, a trend gathering pace. As the need for overseas produced dairy in China grows, the need becomes urgent for diversified, reliable international suppliers of quality product. Whole Milk
Charlie McElhone
powder for instance, is supplied almost solely from New Zealand, which garnered 41% of Chinese dairy imports in 2013. China imports the equivalent of 10 billion litres of milk each year, more than the total national production of Australia, and with Australian domestic demand increasing the chances of Australian dairy ‘flooding’ the Chinese market are small. A free trade agreement that gives Australia the same tariff provisions in the Chinese market as New Zealand will help to deepen the already strong relationships between the Australian and Chinese dairy industries and lead to better deals for Chinese consumers. The Australian dairy market has been price deregulated since 2001 and is resilient, efficient and responsive to consumer demands on price, quality and safety. Strict governmentenforced standards apply to protect consumer health. Australia already supports China’s domestic industry, nurturing on-farm development there with the export of 50,000 dairy heifers every year. Dairy Australia has presented at the
China is the largest importer of dairy products in the world.
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China Dairy Industry Association annual conference since 1995 and has worked with the association on the Dairy Australia China scholarship scheme since 1999. In that time Dairy Australia has brought 220 Chinese scholars to Australia to get first-hand knowledge of our industry, and the relationships established are providing invaluable personal and business links between the two nations. Also, for at least ten years Australia has worked with the Ministry of Agriculture, sharing technical information in the biennial China-Australia dairy
talks and assisting with domestic production. For two years running, the Australian Ambassador to China has spoken in support of these growing ties at the CDIA conference in Shanghai, proof of the level of importance the Australian Government is giving to dairy. As our relationship further deepens, the completion of a Free Trade Agreement will be a milestone that will benefit both countries. • Charlie McElhone is group manager trade and strategy at Dairy Australia.
include a herbicide for killing weeds in beet crops, including fodder beet, an energy-rich food source for cattle and dairy cows over winter. The product is Betanal quattro, a four-inone combination herbicide. Also new are Aviator Xpro and Prosaro, dual combination fungicides for killing the main foliar disease in wheat – Septoria tritici – and other disHolger Detje eases. Bayer New Zealand managing director Holger Detje, who heads the company’s local agricultural sub group, Bayer CropScience, says the new products are part of a “strong innovation pipeline” – a $3.9 billion global spend for safeguarding crops and increasing crop yields. “Bayer CropScience globally files 40% of all new agricultural chemistry patents around the world each year…. “We believe the three products… will not only effectively combat disease and weeds, but also lead to increased yields and ultimately more money in farmers’ pockets. “All have been extensively trialled in New Zealand over the last three or four years and produced fantastic results.” www.cropsience.bayer.co.nz
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Dairy News september 9, 2014
agribusiness // 29
Faster broadband a boon to dairying TELECOMMS COMPANY Spark says the roll-
out of its 4G services in Waikato will help dairy farmers. Spark spokesman David Walker says fast mobile broadband allows tapping into the latest technologies anywhere, to get on with their work faster. The 4G services, at 700MHz, put mobile apps on city speeds, a huge time-saver that raises efficiencies onfarm, Walker told Dairy News. “Earlier this year one of our customers, Craig Waterhouse, a Morrinsville dairy farmer, used his mobile device (the HTC One M8) to access 4G on the 700MHz spectrum as part of a trial we ran in Waikato.” During the trial he used LIC’s pasture app Minda Pasture to record pasture covers during a farm walk. The data he was collecting could then be uploaded automatically in the paddock to Minda Land & Feed. Walker says this shows how faster mobile speeds are saving Waterhouse time. “We’re also seeing access to fast mobile speeds influence the companies creating these new
technologies, such as mobile apps, and the way they’re being presented to customers. “Apps such as LIC’s Minda Pasture, DairyNZ’s FDE calculator or Fonterra’s Fencepost app make everyday tasks simpler and faster. And the design of these apps paired with 4G encourages and allows dairy farmers to analyse and manipulate the data they collect, for more informed decisions.” Spark Networks chief operating officer David Havercroft says the 4G rollout in Waikato marks a start. “Over the next few months we’ll widen our 4G footprint in Waikato, including the Coromandel, and will bring this technology to existing sites by February 2015. “Before Christmas this year we’ll also extend our coverage to Rotorua, enabling 4G over 700MHz in the northern part of the region, building on our existing 4G coverage in central Rotorua on the 1800MHz spectrum. This is part of our broader plan to extend 4G on the Spark network to other locations across the country.” Faster speeds result from Spark having bought more “spectrum blocks” in the 700 MHz range,
Havercroft says. “The more spectrum a mobile operator has the faster the speeds it can offer to its customers and the more data it can carry. So, for our customers this will mean much faster access
Spark is rolling out 4G services in Waikato.
to online content on their mobile devices, wherever they’re located in 4G coverage areas.” Spark expects 10 devices will work on the 700 MHz spectrum by the end of this year.
It’s business time.
‘beachfront property’ of 4g mobile THE 700MHz spectrum is the “beachfront property” of 4G mobile, Spark says. The lower the radio spectrum frequency, the better its signal propagation characteristics. In the case of 4G mobile, a 700MHz cell site will cover an area four-six times larger than an equivalent 1800MHz cell site and a 700MHz signal will go through the walls of buildings four-six times better than an 1800MHz signal. It’s this 700MHz spectrum that will enable 4G mobile to be delivered as a high quality data service nationwide. There is only 45MHz of bandwidth available for use in the 700MHz spectrum band. Spark bought 20MHz, Vodafone 15MHz and 2Degrees 10MHz. For 4G mobile devices to work on the 700MHz band, they need to be equipped with the appropriate antennae and radio equipment. Early deployments of 700MHz around the world are mostly at the lower end of the spectrum range. So having spectrum at the lower end is a big advantage for accessing a wider range of devices during the first few years of 700MHz 4G.
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Dairy News september 9, 2014
30 // agribusiness
Women’s awards boost confidence NOMINATIONS OPEN
Justine Kidd
Barbara Kuriger
Charmaine O’Shea
next week for the fourth Dairy Woman of the Year Awards, to be made at the Dairy Women’s Network’s annual conference in Invercargill on March 18-19 2015. Two new judges are named: Global Women’s Network’s director of leadership development Sandy
Burgham and ASB general manager Mark Heer. They join Justine Kidd, a DWN trustee, Fonterra representative and 2013 Dairy Woman of the Year. Also at the event will be the 2012 winner Barbara Kuriger and 2014 winner Charmaine O’Shea. Kidd, of Waipukurau, is now completing
her 10-month scholarship with Global Women’s Network breakthrough leadership programme (the main prize for winning Dairy Woman of the Year) and will graduate in November. Kuriger, for 33 years a farmer with husband Louis, recently resigned as a DairyNZ director to contest the Taranaki/ King Country electorate for National. She says she has learned a lot during the Global Women’s Network programme, “confidence in… who I was from the inside out and… how important regional and rural New Zealand is to me.” She plans to encourage nominees to follow the process and enter. “If you get nominated, don’t hold back [letting] confidence be the issue. There are many women out there with the ability but not the confidence.” O’Shea is a chartered accountant specialising in farm accounting and an equity partner in a Northland dairy farm with brother Shayne. Since winning Dairy Woman of the Year she has spoken
to business and farming groups, joined an eightday study trip to China in June and was invited onto the 2014 National Ballance Farm Environment Awards judging panel. She will start the Global Women’s Network programme in early 2015. O’Shea says winning Dairy Woman of the Year has generated media interest, enabling her to promote women in agriculture and giving her credibility in the dairy industry. “Combined with my role as chair of the AgriWomen’s Development Trust [the award has enabled me to] advocate in the media for agri-women and the wider agri sector. “As women we sometimes do not recognise the contribution we make. This award is a way of ensuring this is celebrated and hopefully inspires other women in our sector.” The 2015 Dairy Women’s Network’s conference theme is ‘Entering tomorrow’s world’. Awards nominations close on 15 November 2014. www.dwn.co.nz
Food researcher joins awards THE RESEARCH centre FoodHQ, Palmerston
North, has become a partner in the New Zealand Food Awards. FoodHQ , an international centre for collaborative food research, was officially launched in July 2013 as a partnership between AgResearch, AsureQuality, ESR, Fonterra, Plant and Food Research, the Riddet Institute, the BioCommerce Centre, Massey University, Manawatu District Council and the Palmerston North City Council. It is the largest food collaboration in New Zealand’s history. Programme director Mark Ward says FoodHQ’s focus is on creating high value food products for export to growing international markets. Partnership with the New Zealand Food Awards “makes perfect sense,” Ward says. “As an integral part of the New Zealand food industry’s growth strategy we’re inextricably linked with the best of New Zealand’s food producers and the innovative processes being developed. “The awards showcase the best of New Zealand to the world, in line with what FoodHQ intends to do – compete on the world stage with other global centres of food innovation research…. “Our FoodHQ partners have an extensive history of research and development. We’re looking forward to… helping build the New Zealand Food Awards into an even better competition.” This year’s awards finalists will be announced at a cocktail event at Villa Maria’s Manukau estate on Thursday evening, and the category winners at a gala dinner on September 25.
Dairy News september 9, 2014
agribusiness // 31
Livestock trade powers firm back into black RURAL SERVICE
trader Allied Farmers has returned an unaudited net profit of $1.1 million, turning around a $4.4m loss last year. Chairman Garry Bluett says it has had a successful year in improving the result of the livestock division and restructuring some outstanding liabilities that existed at the start of the financial year. The result was impacted by a one-off gain of $800,000 on the settlement of an historic obligation and the minimal impact of impairment of investments and loans that have been significant in prior years. The livestock division, which includes the operation of NZ Farmers Livestock Ltd, owned 67% by Allied, reported a pre-tax profit of $1.88m, compared to $660,000 last year. All North Island regions showed growth on the previous year with particularly strong performances in the Taranaki and Waikato regions, and encouraging numbers from Manawatu. Online livestock listing service MyLivestock.co.nz, continued to be well supported. Returns from the meat processing operation were lower than the previous year, and while market share was maintained, margins were lower than the prior year. During the year the transfer of the saleyard assets from the parent company to NZ Farmers Livestock was completed at market value. This was the final stage of the plan to include all of the livestock operations under the NZ Farmers Livestock banner. The asset management services division charged with the recovery of the ex Hanover and United Finance assets reported a small profit of $0.2m for the year; last year it suffered a $3.7m loss. Bluett says this reflects some small over-recovery on the disposal of assets less some small
write-downs on assets still held; these assets have now largely been sold, with the value of assets still to be recovered now under $0.1m. The AMS remains active in pursuing a number of possible avenues for improving the return from these assets. Corporate interest costs reduced from $0.8m to $0.3m as secured loans continued to be repaid. The balance of secured debt owed to the senior lender was $2.6m at June 2014, down from $5.1m in June 2013. The listed entity Allied Farmers Ltd has shareholders’ funds of $3m. As in the last year’s accounts, the group accounts still reflect negative equity as the consolidated result does not attribute the full market value of the investment in the NZ Farmers Livestock subsidiary or the saleyard properties held. Bluett says the focus for the coming year will be to continue to grow the livestock business and to leverage off the client relationships and trust that exists with those clients to provide value for money services. “The effect of the reduced dairy payout is likely to have some uncertain impact on dairy livestock sales and the continuing high dollar is already having some impact on meat exports at the early stage of this season. “After many years of considerable effort restructuring the company, the directors are encouraged that the benefits of this restructuring are now starting to show in the financial performance and financial position of the company. There is still a lot of work to do and some potentially challenging situations, but considerable progress has been made during the year. “However, shareholders and the various stakeholders should take comfort that after a prolonged period of difficult trading and commercial
difficulties the benefits of these efforts are starting to be evident.”
Strong online livestock trading helped Allied Farmers post a profit.
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Dairy News september 9, 2014
32 // management
Cows stroll in for 24/7 robotic sudesh kissun sudeshk@ruralnews.co.nz
THERE’S NEVER a dull moment on David and Glenys McConnell’s farm near Hamilton. Four Lely milking robots milk the cows 24 hours a day, seven days a week; a large barn constructed this year means cows stroll in for a feed whenever they want. “It’s a 24/7 operation; if you go there at 1am there will be cows going through the shed,” David McConnell told Dairy News. McConnell says the $2 million investment, including an effluent solids separator and a pond, are improving cow comfort and lifting milk yield. The McConnells own the 72ha property at Puketaha. This
year they are milking 300 cows and hoping to produce 168,000kgMS. Last year they produced 121,000kgMS from 230 cows. The barn, which has Lely cow mattresses and cubicles, completes McConnell’s farming system and will be a game changer this season, he says. “We still have to fine tune our feeding and genetics but I will prove this year that with the barn and robotics, we will end up producing more milk from fewer cows,” he says. “The barns are hugely beneficial, especially during the summer months and it can get quite hot for the cows here. Last November we were doing 29L/cow/day with the temperature about 20oC. In one week the temperature soared to 29oC and our cows lost 5L/
cow/day and continued to drop. It becomes too hot and the cows just stand around panting.” The McConnells farmed in the Southland for 15 years before moving to Waikato for “a bit of the sun”. They started toying with the idea of robotic milking six years ago; however the farm in Southland had two centre pivots for irrigation and the cows were reluctant to walk under them to the milking shed. After moving to Waikato McConnell looked around and settled for Lely. He was the first farmer in Waikato to install Lely robots; now there are five Lely farms. “Why I chose Lely…. it’s like why you have a Holden or a Ford car. I looked at a few systems and chose Lely because there’re more of them in
David McConnell says his farm is a 24/7 operation.
the world and the support service is great; you can’t fault them.” The movement of cows in and around the milking shed is controlled by Lely computers. Cows are milked every eight-nine
hours; some are milked up to three times in 24 hours. As cows stroll in, the computer chooses the ones that need milking and sends them to the robots. Those that have been milked but have strolled
back in are sent to a new paddock. The cows come when they wished to be milked. “They flow through when they want to. After milking they will either be sent to pasture or to the barn
to get silage; the cows that produce more milk are automatically given more feed by the computer. “Through the summer months they will be sent to the barn through the heat of the day and get fed
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Dairy News september 9, 2014
management // 33
milking silage all day. “Through winter they are fed a bit of pasture and spend some time in the barn. They are never shut in the barn full time; it’s voluntary – their choice and cow initiated.” McConnell is confident a better feeding regime in the barn will lift milk yield further. Last year he did 520kgMS/cow and is aiming for about 570/ kgMS/cow this season; Waikato’s average is about 360kg/cow. McConnell says he was looking at 600kg/cow but with 60 heifers and 40 new cows introduced to milking this season that would be a tough ask. Training cows to use the robots is demanding. McConnell spends spring training cows to ditch their mob mentality and adjust to being milked at different times by robots. Cows also need to be trained to present themselves to the robots. Some will walk into the shed but will just stand there “chewing their cud happily instead of walking to the robot”. “So now I train them for two or three days and those still reluctant to walk to the machines I let stay there. They get hungry and thirsty and eventually their psyche changes and they walk to the machines. “You need to pull back; we are so used to pushing the animals.” Once they are trained,
it’s much easier, he says. He has one full-time worker on from 7.30am to 5.30pm. “The working hours are not like a conventional farm where the worker starts at 4.30am and finishes at 6.30pm,” he says. Apart from a higher milk yield, robotics has other benefits. McConnell’s farm vet costs have dropped. “We have a lot less mastitis, very few metabolic issues and the animals last longer because there is much less stress on them. “We fully feed the cows; a lot of farms can’t do that because of summer drought and they run out of silage in the barn. Feeding in the barn also results in minimal feed wastage.” Feed costs rise but McConnell points out there’s a 20% lift in milk production. But technology cannot work alone; the computer system is linked to McConnell’s phone and he occasionally gets a call in the middle of the night when the cups are twisted or a rubber bursts in the machine. Lely provides a 24-hour back-up service and can be called to the farm for repairs when needed. Software issues are dealt online by Lely’s head office in the Netherlands. McConnell says robotic milking has been a good experience for him. His advice to other farmers is
The barn helps protect cows from the summer heat.
do the homework and talk to other farmers for a start. He belongs to an online discussion group run by DairyNZ and including all New Zealand farmers milking by robot. “We learn by talking to each other rather than to the robotic machine sales guys.”
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Dairy News september 9, 2014
management // 35
Inputs guide farmers through challenges A HIGH input system has provided a Northland farmer with enough security to farm through a horror season. Suzanne Pasley and Barry Latimer milk 364 cows on their 115ha farm south-west of Whangarei. The couple run a system four operation, feeding stock maize silage and PKE throughout the year. This enabled them to successfully farm through two droughts and three floods in two seasons with little impact on production. Northland weather has scarcely left the headlines since February this year when western parts of the region suffered the biggest drought in six years – the third in five seasons – followed by two 50-year floods in the north and east of the region in August. As Pasley and Latimer farm an area just to the east of the Tangowahine Valley, he says they had to work through both extremes, the farm experiencing drought and flood last season. While his western neighbors were affected more by winds than rain in August, Latimer got 150mm which lay for three days on established and newly planted pasture. And while eastern neighbors were enjoying a moist wet autumn, Latimer says they got no noticeable rain in the six months from September 2013 to April 2014. “You’d pass through pockets of rain all the way back to the home and the farm was completely bone dry.” Despite this the farm’s three-year average production has been 154,000kgMS – 435kgMS/ cow, achieved with a high input system to take the bumps out of the season. While they normally use about 300t of PKE a year they needed to increase this volume to 360t for the last two seasons. This they mixed with maize silage till October. They feed turnips as a summer crop. Latimer also uses grass silage and
hay extensively which he harvests off a 10ha runoff and a 70ha drystock property. The couple fed stock in the paddock till 2007 when Latimer and his father Bryan had a 200cow HerdHome built which enabled them to get even more out of the cows. While they always tried to maximise production before feeding cows extra, this wasn’t always possible due to the potential for reduced feed usage from feeding on the ground. While the 200-cow barn isn’t enough to hold the entire herd, Latimer has made this work in their favor, using its size and his knowledge of herd behavior to priority feed young stock without running separate herds. “If you want to get feed into heifers you can divert the stock that walk into the shed first around the barn and back out towards the paddock. “If you open it up towards the end of the milking when there are more heifers than cows then they’ll get a better go. There are plenty of tricks you can do to get the most out of it.” The couple also used it as a nursery for easier calving says Latimer. They have set a split calving regime with half calving from April 1 and the other half calving from July 27. While Latimer says he needs to keep his eyes on the ball, it allows him to get the most out of the season while keeping his options open about handling replacements and herd management. “If the cows don’t get pregnant in October they have another chance in January.” The HerdHome prompted another shift, from turnips to maize. While turnips are easier feed out from a paddock, Latimer says maize offered a storage option for later feeding. Usually 10ha of the farm in river flat gets planted, yielding about 25-29t/ha, enough to last until September-October. They still plant 4ha of turnips, which Latimer uses as a form of insurance in summer. Mixing species worked
well for pasture management too – rye, clover and coxfoot in permanent pasture replacements. It has proved more likely to survive during drought while also being more resistant to water and flood
damage. The couple got some help at cleanup, ASB Bank staff coming to help clean the fencelines after floodwaters had receded. “It was a nice gesture and totally unexpected.”
Barry Latimer (left) and Bryan Latimer on their farm.
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Dairy News september 9, 2014
36 // management
Get dirt off the grass after flood – seed supplier GARETH GILLATT
FARMERS with flood
damaged and silt covered pastures must do all they can to get pastures clean says Northland Seed and Supplies managing director Phil Hawkins. Hawkins addressed 40 farmers last week at the DairyNZ flood recovery field day held on Suzanne Pasley and Barry Latimer’s 364ha farm southwest of Whangarei. He told attendees to act quickly on
flood damaged pastures if they wanted to bounce back quickly. Dirt and silt can shut down plants, inhibiting photosynthesis he says. Plans of action for dealing with flood damaged pastures can be categorised three ways: flood washed pasture, pasture covered with 1-5cm of silt, and pasture under 5cm or more silt. When little to no debris remains on paddocks, farmers should dislodge anything still
remaining. This can be done by putting cows on affected paddocks before mowing anything left over, Hawkins says. “Pasture cut by a mower will put down new roots and put up new shoots cutting the effects of the dirt.” He recommends following this up with an application of nitrogen and monitoring weeds. When pasture is covered by silt thicker than an index finger, little can be done except to apply some form of fertiliser, then
seed it with a short term Italian ryegrass-chicory mix and push it up the list as a cropping paddock. Options are not as clear-cut when floodwaters leave a low level of silt on the ground, Hawkins says. As lightly silted paddocks aren’t likely to have the same uniformity of damage as those with heavy silting, a judgment call is required on whether to completely renovate the pasture or just adopt a heavier grazing and top-
ping regime. Considerations include the length of time the pasture has been under water and the ratio of Poa annua and other low value grasses in the sward. Farmers can use a perennial ryegrass with an endophyte mixed with chicory to fill in pasture followed up by fertiliser and weed monitoring. One thing all flood affected farmers should consider is an extra fertiliser application says Hawkins.
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Potash, sulphur and nitrogen were often washed away by floodwaters, and silt does not provide much nutritional value. “Unless the silt has been washed from another farm it’s likely to be clay – low in nitrogen, sulfur, potash and other key elements.” He suggests running a soil test after the initial nitrogen application to establish what other elements are needed. Farmers might also need to deal with higher weed burdens. Pennyroyal, alligator weed, parsley dropwort, willowweed and creeping buttercup often appeared in pastures as the sward opened due to previous flooding. Catch them now while they are small he advises. “It’s better to control them as seedlings than as established weeds so spray early.” He acknowledges that the exact chemicals
needed vary depending on the type of weeds present and the type of crop the weeds are infesting. While it pays to deal with weeds sooner than later, farmers shouldn’t try to re-sow pastures too soon after floods, especially at the start of winter. Some Northland farmers had already re-sown paddocks in August says Hawkins, even though the area was still in winter. While grass needs time to germinate it also needs rising soil temperatures: many rye varieties take 12-24 days to germinate if sown in soil at 5-10oC. “Soil temperatures should be 12oC and rising.” Pasture reseeded in August may also need to deal with extra rain. “In some situations grasses planted in September are more likely to be ready to be put back into the cycle earlier than those planted in August.”
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Dairy News september 9, 2014
38 // management
Avoiding the ‘creep’ of unplanned high input PETER BURKE peterb@ruralnews.co.nz
DAIRYNZ IS offering David McCall, DairyNZ.
workshops to ensure farmers fully understand
the implications and costs of changing to a high input system. R&D manager David McCall says moving to a high input system is not just about the ongoing
costs of buying feed such as PKE; it’s the capital cost of the infrastructure and the ongoing interest payments that can be a killer if the payout drops. McCall says dairy
farmers need to understand the big risk of high input systems especially when the market is so volatile, hence the ‘system choice’ workshops. “Systems choice addresses… farmers’… decisions about intensification and putting in infrastructure… with their eyes wide open,” he told Dairy News. “They must do this as a planned decision making process, not ‘creep their way’ into systems. Creep is where they put on a bit of PKE, then they need troughs to feed it out, then they need concrete because they think it will be easier because it reduces wastage. “Next they might decide to do a bit of something else as well, then they buy a feed-out wagon, then they have to enlarge the shed to house
the tractor.” Before they know it they have crept their way to another system without necessarily having done a complete investment analysis, which is what DairyNZ is encouraging. Farmers need to see a system change as an investment, with proper investment analysis to canvass financial and nonfinancial elements. “The system choice workshops will pull together all these factors and point out to farmers that they need to make objective and calculated decisions about what system they farm with, rather than drift from one thing to another.” A pilot workshop has been held in Winton and others are planned for Canterbury, Southland and Waikato. @dairy_news facebook.com/dairynews
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FARMERS RUNNING intensive systems without being locked into paying interest on capital infrastructure have flexibility to change systems, David McCall says. They can reduce cow numbers and supplementary feed. But problems will arise for the farmer trying to hang on with a system not suited to the current payout conditions. DairyNZ in discussions groups is pushing the need for “tight management” regardless of what system farmers are presently in. “There needs to be a reality about trimming inputs back to the point where a farmer is guaranteed a return at this payout. Above all… farmers must not waste their spring grass: this is the biggest source of wastage on New Zealand dairy farms at this time of year – when grass isn’t grazed appropriately and turns up as lower quality feed which impacts on the rest of the season in the form of reduced pasture growth.” Farmers should also look at the performance of individual cows and when possible cull these to help improve profitability. Cutting farm working expenses usually will help. And McCall says the $6.00 payout is not bad news for everyone. “A lot of farmers will be making good money with the $6.00 payout – those who haven’t got too carried away. “The big lesson, they say, is don’t chop and change your farming system to suit the payout. These years will come up and you should be taking a good margin in the good years and not get carried away with producing a whole lot more because the payout is high if it’s going to put you in the cactus when it comes to a year like this.”
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Dairy News september 9, 2014
40 // management
Nothing beats homegrown grazing FATHER AND son
Kevin Jenkins senior and Kevin Jenkins junior now rarely use the feedpad they built on their west Victorian farm.
dairy farmers Kevin Jenkins senior and junior remember every tiring hour of pouring concrete (986 bags of cement) to build a feedpad on their Jancourt East farm in
Western Victoria. Now it’s rarely used. Although the Jenkins don’t regret adding the facility to their feeding regime, they say feed costs reduced its viability and a preference for home-
grown grazing reduced its use. “Sometimes we may use it if it gets very wet so we can get out of the paddocks,” Kevin junior says. “It all depends on the price of feed we have to buy to put in it.” The feedpad was built with a roof, making it a good option during the wet winters in southwest Victoria. But for a farm that prides itself on making good quality home grown feed, buying often unreliable and expensive imported feed didn’t work. With a fairly high stocking rate on 175ha hosting a milking herd of 186 and calves and heifers bringing the total to around 350, the feedpad seemed like a good idea. “We carry a lot of young stock,” Kevin junior says. “We have nearly 350 head all told, including heifers and calves, and have no runoff blocks so we carry everything on here. “Those cows we’re milking now are not roaming over 430 acres. We’re pretty well stocked up.” The feedpad was introduced “because we wanted to feed the cows better”, Kevin junior said. They started with brewer’s grain and potato mash. But the brewer’s grain had to be fed fresh and would develop a blue mould after a few days and the cows wouldn’t touch it. The cows were better with the potato mash but costs and reliability of supply became a problem. “It was unreliable,” Kevin junior said. “When we wanted feed you couldn’t get it and when you didn’t want it, you had too much. It wasn’t consistent in the supply – very frustrating.” They were also concerned about quality and the time involved in rotating groups of cows through the system and limiting their feeds to about 10 minutes for best health results. “It’s very labour intensive. It took dad and me a full day just to fill it up.” If they had their time again the Jenkins would probably still install a feedpad, but Kevin junior
says it would have to be more cost effective. “You’d have to get the feed a lot cheaper and we’d have to get a decent price for our milk to make it worthwhile.” Kevin senior, one of the original settlers in the Heytesbury settlement in 1962, is more direct. “The feedpad… you can have it. “We’ve gone back to the old feed system,” Kevin junior adds. “The feedpad is always there as a backstop. If the weather gets real bad and prices are good we could start it again. It’s good to have the options. “Last year was very wet and it got cold early and we didn’t have any growth. This year has been opposite,” Kevin junior says. “It was warm and everyone had growth and we put on more fertiliser because we’ve got so many cows on and we have to feed them well. “Everything was going along good until the cold snap, then everything went pear shaped. It made the cows and the calves crook, it’s been a stressful year but I think it will turn around and we’ll have a good season, depending on the weather.” The farm has well established pastures of fog, ryegrass and clover. One of the joys of farming for the family is the animals and breeding, however, the in-calf rate isn’t too good. “We’re not sure why but hope it gets better. It could have been the poor quality silage, we’re not sure. We made better hay than silage last year; the silage was rubbish and we never used all of it,” Kevin junior says. They are concentrating on supplying good quality feed to the herd to address the problem. Nearly all the feed is home grown. “Normally the best hay we cut ourselves – it’s good stuff,” Kevin junior says. At 85 Kevin senior still loves the land and the business, though he’s not such a fan of the cows. “You’ve got to value-add to your farm and use your head,” he says.
Dairy News september 9, 2014
management // 41
Going solar pays off for Victorian farmers A NEW combined solar hot water and solar electricity installation on an Australian dairy farm at Koorooman, just north of Leongatha in Gippsland, is set to save up to A$6500 per year for the farmers. Peter and Jenny Hulshof sharefarm with owner Louisa Noordenne, milking 330-340 Friesian cows on a 42-bail rotary built 27 years ago. The property, Bona Vista, covers 224ha including the area for young stock. The milking cows run on about 168ha. They chose Solar Dynamics, Melbourne, the sole distributor of Chromagen solar hot water products. The firm does solar power installations with a 25 year warranty. After inspecting the dairy, site assessor Doug Phayer suggested he
temperature required for the postmilking washdowns. “Our shed is on 3-phase power so Solar Dynamics fitted a 15,000W 3-phase grid connect inverter,” Hulshof says. “What we use during the day comes from the solar and any extra goes into the grid so we get paid for it or as a reduction off our energy bills. We get 8 cents/kW on the grid.” Hulshof said they considered solar energy to save money. “We use 1160L of hot water each day in the dairy and that’s lots of electricity. With the high inputs in dairying, we needed to save costs somewhere. Louisa was very supportive of the project.” The Hulshofs say as the solar energy system has only been in for a couple of months, it hasn’t been long
quote for a solar system to supply all power for the dairy and the hot water. A year later Louisa Noordenne agreed to go ahead. Work started on May 1 this year and it took three days to get the 15kW solar electricity system running. Sixty 250W Canadian solar panels are fitted to the north-facing roof of the milking shed and six CR110 solar panels provide energy to three hot water units, each with 300L tanks. A pump circulates the water on each of the hot water tanks. As no heating elements are connected on the hot water units the system operates as a pre-heat for the existing boiler at the dairy. This way solar pre-heated water is provided, so the boiler heats to the operating
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Peter and Jenny Hulshof in front of their dairy in Victoria, now fitted with 66 solar panels.
enough to assess the advantages. “There is a readout on the control panel of the daily solar input and it’s easier than we thought to manage it in the practical operation of the dairy.” Solar Dynamics director Wayne Foster estimates the combined systems – solar hot water and solar electricity – should reduce grid-supplied power by at least 30,000kWh/year, equating to at least $6500 per year
savings on electricity costs. “This will be a combination of a reduction of grid power required and some solar credits for exporting power to the grid at a rate of 8c/kWh credit. With a 17% return on the investment and the rising cost of electricity the system is expected to pay for itself in five years. @dairy_news
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Dairy News september 9, 2014
42 // management
Winter pasture boost leaves Oz farmer geared up for spring SECOND GENERATION dairy farmer, Rob Gear from Gympie, doesn’t have a lot of time to waste. That’s why he used an enhanced efficiency fertiliser to boost the growth of his annual ryegrass pastures over winter. “Using ENTEC Urea saves us time through the season and eliminates at least two nitrogen applications a year, with the same responses in the pasture as urea,” he said. Mr Gear and his family milk 400 cows, grazing annual ryegrass pastures in the winter and native summer grasses through hotter months. “We heard about ENTEC through Noel Matthews at Incitec Pivot Fertilisers and Brian Burkhardt at Landmark Gympie,” he says. “They explained how it can help to keep nitrogen in the soil for longer. “We knew it had worked for others, so we gave it a go.” Using urea extended the responses to nitrogen fertiliser for
the Gear family, allowing them to push grazing rotations and fertiliser applications out from 21 days to 28 days. Over a seven month season, this means they are skipping two fertiliser applications. “In our labour situation, that’s a massive saving for us,” he said. He added that the pasture growth responses were as good as, if not better than, where urea was used more frequently. Rob applies 125 kg/ha of urea to his ryegrass pastures each month. “It does hang on better in the ground and that’s why we can allow longer between nitrogen applications,” he said. “At the end of the season when the summer grass is taking over, we also see a residual nitrogen response and that helps if we get a bit of rain to kick start the new pasture.” ENTEC is suitable for use in a variety of crops and pastures.
It works by stabilising applied ammonium nitrogen in the soil for several weeks after application, giving crops a more consistent supply of nitrogen and helping protect against denitrification and leaching losses. Unlike some enhanced efficiency fertilisers, ENTEC does not deny crops and pastures access to nitrogen. ENTEC has been included in several studies on dairy farms as part of the national agricultural nitrous oxide research program funded by the federal Department of Agriculture. It was also included in a recent Queensland Dairyfarmers’ Organisation research project, conducted on dairy farms at Gympie and Ravenshoe. But Rob didn’t wait on the results. “We’re time poor here, trying to manage the milking and everything else, so we will keep using urea to save time and money,” he says.
Rob Gear (left) and his father Ivan are using urea to extend the response to nitrogen fertiliser in their dairy pastures from three weeks to four.
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Dairy News september 9, 2014
management // 45
Farmers are reminded that it’s a legal requirement to have written employment agreements.
Written employment pacts are vital IT CAN be challenging to understand
what you may and may not do in complying with legislation on employing farm staff. DairyNZ and Federated Farmers have developed this best practice guideline to help you get it right. DairyNZ reminds farmers that it is a legal requirement to have written employment agreements for all your employees – casual, fixed term, permanent part time and permanent full time. You and your employee must sign the agreement. It is mandatory for individual employment agreements to include the parties involved in the agreement – ‘the employer’ and ‘the employee’. The agreement also has other requirements: position title, position job description, place of work. If the employee will be working on multiple farms then each of these farms needs to be specified. Working hours must be specified: whether your farm operates on a roster system or a fixed number of hours per week. The type of pay: wages or annual salary; pay period – daily, weekly, fortnightly, or monthly; payment method – bank account number/cheque/cash; payment for work on public holidays and rights in contracting out situations. Farms, like other businesses, sometimes get restructured. The agreement must cover restructuring due to transfer, negotiations with new employer, no transfer or employment, and resolving employment relationship problems. Remuneration is a key part of the agreement. The gross remuneration is a monetary value for agreed hours worked. Employers and employees may agree to additions to their base salary/wages in the form of incentives and bonuses. Employers may also chose to offer other benefits as part of the total employment package (also known as total package value). The total employment package can also include non-cash benefits. Accommodation should be treated as a deduction from the total gross remuneration after PAYE, rather than a noncash benefit which forms part of the total employment package.
Paying the right wage ALL EMPLOYEES must be paid at least the minimum wage for every hour they work. This applies to employees paid by the hour and employees who receive an annual salary. You cannot average an employee’s salary or wages over a season; averaging is capped at a fortnight. You therefore must ensure your employees’ receive at least the minimum wage for every hour they work within each pay period but capped at a fortnight.
Non-cash benefits can include: power, phone, meat / food, firewood, vehicle / transport private use, and training / education. For each non-cash benefit you need to assign a value; usually this involves investigating what’s fair and then using your discretion. You must pay tax on non-cash benefits. This is called fringe benefit tax (FBT). Talk to your accountant about how to do this or visit Inland Revenue’s website. In a lot of situations farmers provide their employees with accommodation as part of their employment. The value of the accommodation (rent) should form part of the employee’s gross salary or wages. This means: • You and your employee need to agree on their gross salary/wages, including the value of the accommodation • The agreed gross salary/wages needs to be recorded in the employment agreement • You and your employee need to agree on the rent that will be paid • The agreed rent needs to be recorded in a tenancy agreement (as an attachment to the employment agreement or outside the employment agreement) • Both parties need to agree in writing (you must have your employees signed consent) to the rent being deducted from the employee’s salary after the deduction of PAYE • Rent will be deducted out of the employee’s salary or wages after PAYE.
Dairy News september 9, 2014
46 // management
Adjuvant helps spray penetrate weed defences BLAIR COTCHING
TEMPERAMENTAL SPRING weather can
play havoc with weed and pest control. When applied alone, many glyphosate products require up to six rain-free hours to take effect. But without effective control of resident vegetation, newly-sown species will struggle to establish suc-
cessfully. The addition of a high quality organo-silicone adjuvant will improve the reliability and effectiveness of the pesticide application. Adjuvants are defined as “any substance added to the spray tank that will improve the performance of the pesticide”. Simply put, adjuvants increase the reliability and effectiveness of applied pesticides.
There are adjuvants for different situations, for example an organo-silicone adjuvant is recommended for glyphosate. This helps the sprayed solution penetrate the waxy cuticle (outer layer) of the leaf, allowing the glyphosate easier access into the plant and increasing the effectiveness of the application. The advantage of quicker and easier plant
uptake of glyphosate is an increased effectiveness on some weeds and faster turnaround times between spraying and cultivation/ direct drilling. The addition of an organo-silicone adjuvant also reduces the rain-free period from six hours to two hours and reduces the time allowed between glyphosate applications and cultivation/grazing to one day for annual weeds and three days for perennial weeds. This rain-free period can be reduced even further by ensuring a high quality glyphosate is used, increasing reliability and flexibility of application timing. In the standard 360g/L strength glyphosates there are about 640g/L of other
ingredients that make up the one-litre product. The other ingredients include carriers (water), surfactants, anti-foam and solvents. The quality of these ingredients can change the characteristics and effectiveness of the glyphosate formulation. That’s why Ravensdown has a New Zealand developed, patented and manufactured surfactant system, Surfmax-G. This is present in Ravensdown’s Glyphosate G360 and Glyphosate 540. If coupled with an organosilicone adjuvant such as Ravensdown’s Accelerate, this reduces the rain-free period from two hours to only 20 minutes. Ravensdown trials have shown that adding Accel-
Blair Cotching
erate will increase a plant’s uptake of glyphosate plant by as much as four times.
• Blair Cotching is Ravensdown product development manager.
Dairy core database free to change hands Call the team today to discuss your requirements
THE TRANSFER of the dairy core database from LIC to DairyNZ has cleared its final hurdle. Primary Industries Minister Nathan Guy has approved changes to LIC’s constitution removing the requirement to retain the database, which includes historic breeding information about dairy cattle. Initial negotiations between the two organisations on the database
co m p Et i ti o n
ended in deadlock, forcing the intervention of then agriculture minister David Carter. DairyNZ’s chief executive Dr Tim Mackle says the changes approved by MPI will allow the dairy core database to be transferred to DairyNZ later this year; the database will be part of the dairy industry good animal database (DIGAD). “DIGAD is a new data-
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base that will hold the New Zealand core database, all the data required for animal breeding evaluation purposes and some additional data for industry research. “This includes animal performance data from customers of herd recording companies such Tim Mackle as LIC and CRV Ambreed and data contributed $310 million collected by breed each year to the national societies.” dairy industry. DairyNZ has worked “Industry organisawith LIC for at least a year to develop means to trans- tions must have access to fer data from their systems collated data so we can evaluate things like breedand to ensure a smooth ing worth for dairy cattle transition. and forage value index for Our aim has been to ryegrass.” enhance the national DairyNZ is bringing in genetic evaluation system specialised staff to develop for farmers so we can and support the database’s identify the best sires and development and operacows, Mackle says. tion. “New Zealand dairy “We’ll have new sysfarmers have traditionally tems and processes to made good use of nationally collated data for appli- access data for industry research and support cations such as animal the routine operation and improvement and finandevelopment of animal cial benchmarking. These evaluation.” have provided a competAs well as LIC, Dataitive advantage for us. com, Insomnia Security For example, the genetic and Abacus Bio are helping improvement of dairy cattle is estimated to have DairyNZ with the project.
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Dairy News september 9, 2014
MULTIMIN® + Cu
animal health // 49
We use MULTIMIN® just before mating and dry-off. It’s an easy to use, all-in-one shot and a great supplement.
Stay on the lookout for calving issues SPRING IS in the air and the frosty winter mornings are giving way to beautiful mild spring weather. In Northern Victoria, spring is calving time and because of this it is also the time of any cows’ life when she is at her greatest risk. Most disease issues affecting dairy cows peak at or around calving. Mastitis, Metritis, Metabolic disease along with calving problems, paralysis and other complaints of transition occur. With transition cow disease, it is impossible not to discuss the disease known as Displaced Abomasum. The abomasum is the closest thing that a cow has to our own stomach. It is the fourth of the stomach compartments and is the glandular stomach. The abomasum can become displaced to either the Left side (LDA) or the Right side (RDA) of the cow, and can, on occasions become torsed (twisted) as it displaces to the Right hand side (RTA). Left sided displacement is a relatively more common problem and usually occurs in cows at or just after calving. LDA is probably one of my favourite things to fix, because you can take a cow who is circling the drain to oblivion (culling) and bring her back into full production in the vast majority of cases. Because it has a relatively good prognosis, I usually recommend to my client to fix a LDA. That said, like almost everything in life, pre-
vention is far better than a cure. Basically, any disease or issue that interferes with intake in the vital transition period of a cow will increase the risk of her getting a LDA. By that I mean things like lameness or mastitis, poor availability or palatability of food, poor transition management or excessive transport, time off feed or increased stressful management interactions. Cows who have inaccurate calving dates who spend either too long, or too short on the transition diet will also have many introductions to the precalving group, each time requiring a new status quo to be organised with a changing dominance within the transition herd. After calving, retained membranes, ketosis and rapid dietary changes are all known risk factors for a LDA. So how do you prevent LDAs from being a problem in your herd? Firstly, ensure that your dry cows are in good body condition and have been fed to be ideal at transition. Availability of quality feed with low DCAD to prevent milk fever, but adequate palatability to ensure intake is critical. Supervise calving and ensure any post calving issues are dealt with quickly and thoroughly. This may include protocols that monitor for ketones, mastitis and metritis in the fresh cow herd. A proactive approach is certainly an important tool to prevent fresh cow wrecks which have a high
risk of LDA. The use of fresh cow drenches may have a beneficial role in cows that are sub-clinically low in calcium or lack rumen fill. Talk to your dairy vet for assistance in developing fresh cow health protocols. Investigate any cows quickly who are not performing as anticipated, or appear to be off their feed or not eating their ration in the dairy or out in the paddock or at the feed rail. An LDA can be easily detected by listening for the characteristic “ping” that can sometimes sound like an over inflated basketball being bounced when you flick or tap over the last few ribs on the LHS of the cow. However, sometimes the noises can be a little more subtle and difficult to detect, and I have seen many an LDA that has little or no gas in them when examined - they are a real challenge to diagnose. I use the presence of a tinkling fluid splash when balloting (like rapid punching of the abdomen) and the presence of any gas on the LHS below the level of rumen fill as my other criteria to diagnose a LDA. Occasionally, the rumen will ping if it has a lot of gas but will almost never give you a tinkling splash, and cows that have been not eating for several days can develop an off feed ping that can be hard to interpret if the cow isn’t fully examined. With an LDA, the cow will suffer indigestion and poor performance, low energy availability and subsequently lose body condition rapidly and may look sunken eyed and gaunt. I have seen them with watery diarrhoea or firmly constipated,
[ JENNY McGIVEN | TE AROHA ]
but in general they have a lower volume of slightly over-digested smelly faeces present on rectal exam and many have ketosis secondary to the metabolic failure (if ketosis wasn’t the primary cause). I have taught many people how to listen for pings and think that a reasonable quality stethoscope is a good investment on any dairy farm. Your veterinarian can probably help you with this skill There are a number of techniques to “fix” LDAs, sometimes you can roll them, blind toggle them or perform any number of different surgical techniques on them. I have for a very long time preferred to perform a right sided pyloropexy which is where I pull the abomasum back under the rumen and attach the pyloris (the outflow from the abomasum) to the body wall to prevent it from being able to displace or twist again. I have done many thousands of these operations and am incredibly comfortable with this technique but every vet has their own personal preference. There are even laparoscopic techniques being done to repair LDAs in cows now. When examining a cow with a RHS ping, I take many factors into account as to where the ping is, how large it is, what does the cow look like, is her heart rate and hydration normal etc. I can only recommend getting sick cows with right hand sided issues examine by your veterinarian as soon as possible as some RHS disorders are critically dangerous to the cow. • Rob Bonanno is a former president of the Australian Cattle Veterinarians Association and a director of the Shepparton Vet Clinic.
We’ve had the lowest dry rate in the last four years. I would recommend MULTIMIN® if you are looking for another way to get minerals into your animals. [ HAMISH PIRIE | GERALDINE ]
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Dairy News september 9, 2014
50 // animal health
Early checks key to mastitis management cow daily, and ideally, twice a day, for the four day colostrum period. “Try to find and treat new clinical cases that have happened at calving or just after. If you pick them up in the colostrum cows it will help keep infection in the herd down for the whole season.” Each quarter should be stripped and checked for clots.
ANDREW SWALLOW andrews@ruralnews.co.nz
HOW OFTEN have you
or your staff been checking colostrum cows for mastitis? Dairy NZ’s senior scientist specialising in mastitis management, Dr Jane Lacy-Hulbert, says the minimum should be to check every colostrum
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“When it (colostrum) goes ‘junkety’ and the wrong colour, you know there’s something wrong.” Making sure teats are clean, particularly for the first milking, is a must. “Wash and dry them. If a cow’s been lying in the mud to calve, this won’t be good for mastitis.” Putting cows onto clean pasture to calve will minimise the mess.
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“A common way is to put the ones you think will calve overnight or that day through the fence onto the next break.” Besides posing a mastitis risk, soil on teats rubs during milking, causing abrasions and discomfort which, depending on severity of damage, may persist for many milkings. Incorrect milking system set-up can be another cause of teat damage, so arrange for machine test to check vacuum settings, pulsation rates and ratios, and liner fittings to correct a a persistent cause of damaged teats. After milking, apply a teatspray. Make sure that your teat spray meets the new requirements for avoiding chemical residues in milk. Some products have been re-registered with AVCM to reduce the risk of causing residues in milk. “Contact your teat spray supplier or your milk processor. They’ll be most aware of which products are approved and which are not.”
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used to find out if sprays are covering all teats. At calving the most likely cause of mastitis is Streptococcus uberis but taking samples from some clinical cases, using aseptic technique, and storing them frozen for possible analysis later is a good idea so that if a persistent or wider problem develops, the cause of early cases can be checked. “There’s advice on how to do this in the Healthy Udder guide or your vet will be able to tell you
what to do.” When mastitis is found, Lacy-Hulbert says the “MRS T” routine is a good one to follow: Mark the cow; Record her number and planned treatment; Separate from herd; and then Treat. Separating and milking later helps prevent spreading mastitis through milking equipment, and reduces the risk of mastitis milk, or worse still, penicillin treated milk, going in the vat, she explains.
Must do's ❱❱ Thorough teatspray after every milking. ❱❱ Strip every colostrum cow every morning. ❱❱ Rapid Mastitis Test (RMT) all cows before entering milking herd. ❱❱ Strip whole herd weekly for first few months – do a quarter/milking over four milkings. ❱❱ Clots on milk filter? Strip whole herd next milking or four milkings as above. ❱❱ RMT test cow’s other quarters if any quarter clinical.
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Ensuring the correct quantity per cow is applied, and at the right concentration, is also important to minimise residue risk while ensuring the spray does its job. In terms of product choice, Lacy-Hulbert refuses to be drawn, saying there are “horses for courses.” “If it’s a registered, AVCM- approved teat spray, that’s okay by us.” Checking coverage, whether using manual application or an automated system, is important. “The best teat spray is the teat spray that gets on the teat. Teat spray on the body or legs is not going to help prevent mastitis!” Hold a piece of card at udder height to check the spray pattern of automated systems, or with a manual gun, spray the card or wall to check there’s a good cone of droplets. “Are you getting a good cone or is it a narrow squirt or all dribbly?” A paper towel wrapped round each teat can be
The advent of internal teat sealants has seen the incidence of heifer mastitis tumble. “There was some research a few years ago which showed it reduced the number of clinicals in the order of 70% and a lot of farms have experienced a 50-70% reduction in cases.” Vaccination, which became
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available commercially in New Zealand for the first time this year, may play a role in some herds but may not help all herds because it’s most effective against staphylococcus and coliform mastitis, adds LacyHulbert. “Strep. uberis is still the main problem at calving so it’s questionable what effect
vaccination is going to have.” Despite widespread concern over the potential for bacteria to become resistant to antimicrobial products such as those used to treat mastitis, there’s been no recorded change in susceptibility of the main causes of mastitis in New Zealand over the last 20-30 years, she adds.
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Dairy News september 9, 2014
animal health // 51
Unique formula boosts milk production GARETH GILLATT
AN ALOE vera and manuka stock supplement is helping a Northland herd stay healthier says its Dargaville owner. Kevin Hopkinson, his wife Raewyn and his sons milk 250 cows on 100ha southwest of the town. He says for 18 years the DairyCare cow and calf formula and teat salve have boosted cow performance. The product promotes udder health and contributes to production, and it boosts calves’ immune systems and growth patterns says DairyCare managing director Kuldeep Sharma. Hopkinson started using the product in the late 1990s on a word from his brother-in-law. “I always had it in the shed; it worked so well I just kept on using it.”
The herd produced 82,000kgMS before severe droughts in 201112 and 2013-14 but Hopkinson says they have since managed to produce 72,000kgMS. He has also been impressed with lifts in test fat and protein. “It improves their kgMS tests and protein and boosts their immune system. It’s because the product itself has amino acids.” The Hopkinsons rear 100 calves on the farm’s whole milk. The calves are said to have had few metabolic problems, gaining weight quickly and growing to productive replacements. Hopkinson doses stock through a Dosatron at the shed – 10-20ml/cow/day; the cows have access to the tonic all season. Calves get the tonic in the milk, 1-2ml/feed, or more if needed. The formula for cows
mixes at 2L/20L of water, which lasts 1-2 weeks depending on stock water intake. Hopkinson uses the company’s aloe-rich gel on cows with cracked teats or hooves.
Kevin Hopkinson says DairyCare cow and calf formula has helped production.
He says several treatments heal most cracks. “I probably use it for three or four days after a cow comes in with cut or cracked hooves.” Tel. 0800 820830 www.dairycare.co.nz
Regular dosing good for cows olding period and manuka honey and aloe vera is good for dairy cattle, It is a unique New Zealand product with patents ib several countries. the company says. “Regular dosing has been shown to help maintain udder health and condition in cows during calving for earlier returns to milk production.” DairyCare cow and calf formula, made from organic herbal extracts to a full-strength concentration, comes as a concentrate. The cow and calf formula is given to the cows through the in-line dispensing system in the water trough. A small dose daily helps to build the immune system of cows and healthy cows will produce more milk, the company says. “A higher dose can be given to sick cows and at 100ml per day for 10 days will give some good results.”
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Dairy News september 9, 2014
52 // animal health
Theileriosis cases on the rise THEILERIOSIS IS now
widespread in the northern half of the North Island. The Hauraki Plains, south of Auckland and around Hamilton, and the west coast north of Raglan, are ‘hot spots’ for the disease. It has also been seen in
Northland, Bay of Plenty and the wider Waikato region, and in some cases in Taranaki, Manawatu/ Whanganui, Hawke’s Bay and Gisborne. DairyNZ technical policy advisor (veterinary) Nita Harding says in 2013 cows that calved in the second half of the calv-
ing period had the highest incidence of theileriosis. “This may be due to exposure to the disease four to six weeks earlier, resulting in the peak of the clinical effects coinciding with calving,” says Harding. “The signs of the disease are those of anaemia
due to the damage theileriosis causes to the red blood cells. Cows will have yellow ( jaundiced) or pale mucous membranes; this can be checked by looking inside the vulva.” Other signs include lethargy, dull/depressed appearance, hollow sides from not eating, loss of
Ticks are responsible for transmitting theileriosis.
condition and dry faeces. If a blood sample is taken, this will be very watery. Farmers also report cases of down cows that do not respond as expected to normal treatment and management. “As the most severe impact appears to occur
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around calving, checking the springer and colostrum mobs daily for anaemia is advised. Cows that are anaemic should be managed to minimise energy use and stress, and veterinary advice should be sought,” says Harding. Milking cows once-aday, minimising distances walked, providing easyto-eat high quality feed, dealing with any concurrent health issues and providing shelter in bad weather are suggested management strategies. Farmers with theileriosis in their herds have
had success with an ‘intensive care mob’ for theileriosis cases. This means an extra mob but it enables specific care for these animals and reminds staff to be vigilant. Early signs of the disease can be a cow out of normal order or displaying unusual or dull behaviour. Good observation will pick these cows up and enable special care. Unless severely affected, cows will recover from theileriosis and, the earlier specific care is provided, the sooner cows will recover.
blood-borne disease ❱❱ Anaemia (yellow [jaundiced] or pale mucous membranes) ❱❱ Lethargy, dull/depressed appearance ❱❱ Hollow sides from not eating ❱❱ Loss of condition ❱❱ Dry faeces ❱❱ A cow out of normal order or displaying unusual or dull behaviour. ❱❱ This article was first published in Inside Dairy September 2014.
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THEILERIOSIS IS a disease caused by a species of Theileria a blood-borne parasite that only affects cattle and is primarily transmitted by ticks. A new strain of Theileria orientalis called ikeda was first identified in Northland in late 2012. This new strain has been associated with anaemia and death in cattle. The disease is now widespread over the northern half of the North Island with cases diagnosed as far south as Taranaki, King Country, Whanganui and Hawkes Bay. Theileriosis affects only cattle and is transmitted by cattle ticks Theileriosis causes anaemia in cattle and can sometimes be fatal Cows during calving and young calves (2-3 months) are at most risk from infection There are no human health or food safety risks associated with Theileriosis.
Dairy News september 9, 2014
animal health // 53
Farmers have been urged to be aware of their responsibilities on leptospirosis.
Late vaccination brings health risks HEALTHIER STOCK, protected
staff and peace of mind are big pluses for acting early to vaccinate calves this spring against leptospirosis. Dr Roger Marchant, veterinary advisor to the NZ Veterinary Association’s Leptosure programme, says New Zealand needs to keep working to drop its ranking from the top of the OECD for having the highest rate of human leptospirosis infections. Latest data shows New Zealand has 100 cases of the notifiable disease reported annually. However the disease is estimated to be underreported by as much as 40 times and can be mistaken for a bad case of the flu if not diagnosed properly. “If that ranking was not enough to give pause for concern, then the recent research on how critical it is to vaccinate livestock early against the disease should be,” says Marchant. Traditionally calves have not been vaccinated until about six months of age. But a pilot study at Massey University in 2012 has highlighted the risk of calves becoming infected with leptospirosis prior to vaccination. If they are already infected, any vaccine administered will be ineffective in protecting either the infected animal or those working around it. “That study was a wake-up call. It showed that the age of vaccination appears to be critical to the vaccine being able to do its job and prevent infection. “Extrapolating from the pilot study, a calf vaccinated at the tra-
steps to ensure the safety ditional six month mark of employees while at could be up to eight times work’”, she said. more likely to be shedding Bosses were required lepto as an adult, compared to identify and assess hazto a calf vaccinated at 10 ards, implementing conweeks of age.” trols or isolating those A good rule of thumb that might cause serious in vaccinating earlier is to harm. plan on giving the first vac“It is practicable to cine shot 70 days after the Dr Roger Marchant. vaccinate stock against planned start of AB calvleptospirosis, and thereing, and follow up with the second ‘booster’ vaccination four to fore this should be considered by farmers on farms identified as at risk six weeks later. “You don’t want to start any of the disease.” Failing to take a basic step like sooner, or you run the risk that the protective antibodies from the vaccinating livestock for leptospimother will interfere with the vac- rosis could give rise to employer liacine’s effectiveness. Any later and bility for claims for health and safety they will have run out and the calf, if breaches by a staff member, and the exposed to infection, is unprotected.” employer risks being pursued by Many calves are at risk of lepto Work Safe. The new knowledge about needing infection from a young age as protection from colostrum is highly vari- to vaccinate early has been built into a able and short-lived in most calves. revised leptospirosis ‘Leptosure’ best Delaying vaccination puts calves at practice plan. It emphasises the earlier vaccinarisk of infection and long-term shedding. This can result in infected cows tion times, covers the risk to other livestock, and offers advice specific entering the milking herd. Marchant says vets, farmers and to an individual farm’s risk situation. Backing up the Leptosure profarm staff face the greatest risk of contracting leptospirosis from inef- gramme are vaccines proven to prevent leptospirosis if administered fectively vaccinated young stock. Hamilton employment law expert prior to infection. Zoetis market development manand lawyer Andrea Twaddle says farmers are not always aware of their ager and veterinarian Dr Wayne Clough says research has shown lepresponsibilities on leptospirosis. “Under the Health and Safety in tospirosis vaccines were effective in Employment Act, employers have a preventing leptospire shedding when general duty to take ‘all practicable administered prior to infection.
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What is leptospirosis? An infection caused by the Leptospira bacterium transmitted by wild and domestic animals. In New Zealand, the two main strains in livestock are L.pomona, and L.hardjobovis. Infection in humans is contracted through contact with
the urine of infected animals. Symptoms are similar to a severe flu condition, including headaches, sore and stiff joints, vomiting and rashes and can occur 4-14 days after infection. Globally up to 10 million people a year are estimated to
contract it. Successful treatment is by early diagnosis, antibiotic therapy and good nursing. Farmers, veterinarians and slaughterhouse workers are the most at risk or carry the highest risk.
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Dairy News september 9, 2014
54 // effluent & water management
Storage determines vital flexibility HAVING ADEQUATE storage offers
flexibility for effluent application to fit around farm activities and irrigation conditions. Storage facilities must be sealed so they do not leak or allow contaminants to seep out. All areas where effluent or leachate is stored should be sealed to prevent leachate losses to groundwater. Avoid locating effluent storage facil-
ities in sites with high water tables or a risk of flooding. The use of well installed and guaranteed synthetic (e.g. plastic, rubber or concrete) liners is recommended. You may be asked for a producer statement to demonstrate the pond and liner can meet the construction and sealing requirements of your district or regional council. You need enough storage for:
seasonal targets ■■
Spring – the pond is filling with effluent, particularly during wet weather, or when the farm team is too busy to manage the effluent system. Small volumes of effluent can be irrigated as soil water deficits allow
■■
Summer – the pond should be kept as empty as possible
■■
Autumn – the pond should be maintained at a low level. It is important to try to get the pond level low while conditions still permit
■■
Winter – the pond should be kept as low as possible. Where possible prevent stormwater entering the pond, off unused yard areas etc. No areas contaminated with dairy effluent may be diverted.
Rainy periods when the soil is too wet to irrigate ■■ Busy periods when farm labour is stretched and you do not want to irrigate ■■ Equipment failures (pumps or irrigator) when you cannot irrigate. Adequate storage will allow you to keep effluent for use when nutrients are most needed (i.e. drier months or when putting down a crop). A dairy effluent storage calculator has been developed by Massey University and Horizons Regional Council to allow calculation of effluent storage volume requirements. The calculator uses farm specific data such as: ■■ Soil risk for effluent irrigation (high risk, low risk soil types, see pg 14) ■■ Milking routine (number of cows, water use in the dairy, etc.) ■■ Rainfall catchment area – what is the total surface area collecting rain water and directing it into the storage facility ■■ Storage facilities currently on farm ■■
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Effluent ponds must meet respective council requirements.
Irrigation system and equipment Climate (annual daily rainfall). The dairy effluent storage calculator provides a storage volume recommendation based on the daily rainfall events over the last 30 years and the number of days conditions would have been suitable to apply effluent. Having an empty pond will give you ■■ ■■
the capacity you need when you can’t irrigate because of unsuitable conditions, or if you have factored in extra storage for times of year such as calving. A full pond may overflow or cause odour problems, and may result in financial loss as you lose control of effluent and capital investment tied up in the pond.
Dairy News september 9, 2014
effluent & water management // 55
Effluent issues under control, aiming now for nitrogen leaching the message across to the public that they are changing their onfarm practices to improve their environmental footprint. Scarsbrook agrees and says it would also help if other environmental groups worked together on the issues facing farmers.
peter burke peterb@ruralnews.co.nz
EFFLUENT MANAGEMENT on dairy farms is
well under control, according to DairyNZ’s environment manager, Dr Mike Scarsbrook. But dairy farmers still face big challenges in meeting limits on nitrogen leaching. Scarsbrook is preparing a report on the ‘Sustainable Dairying: Water Accord’, once known as the ‘Clean Streams Accord’. His report covers the first year of the new accord. “We are in the early phase of reporting, which means collecting data,” he says. “So the milk companies are collecting data from farmers and are pulling that information together and we expect to release our report in December which is several months ahead of the timeframe for the old Clean Streams Accord. That report usually came out in March or April the following year.” Scarsbrook says a new feature in the report this year will be a third-party audit by an independent auditor who will thoroughly review and verify all the data and information presented. Scarsbrook acknowledges enormous investment by farmers in upgrading their effluent systems, and the role of dairy companies in providing farm assessments and developing monitoring programmes. “Every dairy company is now assessing effluent management performance.”
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And more and better data are quantifying the work of stream fencing and excluding stock from waterways. “We have far more robust estimates of actual length of streams, how many kilometres of waterways have been protected and the planting of riparian zones around streams and wetlands.” Farmers have got the message, says Scarsbrook, as reflected in DairyNZ’s work with regional councils on the setting limits as stated in the National Policy Statement (NPS). The bigger challenges are about water quality limits and rivers and what these mean to nutrient management onfarm, he says. The setting of these limits depends on what communities themselves want in the various plans being set by regional councils. A major game breaker has been the change in the relationships with regional councils. “There are some highly effective partnerships operating right through
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the country from Northland to Southland. We are working together at a technical level and with implementation on farm: Horizons is a good example of that. “There is real sense that we are working together and getting on with getting the job done. Farmers appreciate the coordination so they are not hearing one thing from councils and another from the industry; they are all working to support the farmers in the same way.” Scarsbrook says the NPS has helped everyone, especially regional councils that were asking for national direction and guidance and leadership on how to approach these issues. “Each regional council will have its own timeframe and processes for working through that. In my view a lot of consistency has come through from the NPS and there will be more as it matures.” Farmers are still calling on the wider dairy industry to do more to get
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Dairy News september 9, 2014
56 // effluent & water management
No farmers pinged but still on notice NO CANTERBURY farmer was prosecuted last season for effluent management breaches, says Environment Canterbury. It says no prosecutions were needed while the overall rates of compliance were similar to the previous season. But compliance must improve. Environment Canterbury’s director of resource management Kim Drummond says its approach over the past season has been to continue to support the collective action set out in the Sustainable Dairying: Water Accord. “We continue to work with industry and farmers to find new approaches to lift onfarm environmental performance…. The compliance results are just one part of how we measure progress made by the industry.”
The Sustainable Dairying: Water Accord sets targets for excluding stock from waterways, for installing bridges or culverts and for developing riparian management plans. It also requires farmers to provide information to their dairy companies to allow for the modelling of nitrogen loss and nitrogen conversion efficiency, with the aim to drive continuous improvement. All dairy farm effluent systems must be capable of complying with regional council rules 365 days of the year. “During the past season there were no cases which required us to lay charges against a dairying operation, compared with three or four prosecutions in each of the previous few seasons.” Environment Canterbury officers
made at least one compliance visit to each of the 1093 dairy farms monitored (out of 1100 farms) in Canterbury during the 2013-14 season. In total 792 farms (72%) recorded full compliance with the conditions of their dairy effluent consents (unchanged from the previous year). Minor non-compliance was recorded at 205 farms – a 19% rate compared with 21% in the previous season. Significant non-compliance was 8% (96 farms) compared with 7% in the previous year. In addition seven abatement and 13 infringement notices were issued to dairy operations in the 2013-14 season – a similar rate to previous seasons. In Canterbury the proposed Land and Water Regional Plan – notified in August 2012 – sets new rules to pro-
Environment Canterbury says no prosecutions were needed last season.
tect and enhance the region’s fresh water, aligning with the community’s aspirations set out in the Canterbury Water Management Strategy to provide for economic and environmental outcomes. Dairy shed effluent must be managed in accordance with resource
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FEDERATED FARMERS mid-Canterbury dairy chair Jessie Chan-Dorman says farmers are taking their responsibilities seriously and the hard work is paying off. “Firstly, I would like to congratulate the 1093 dairy farms in Canterbury that have made this happen,” says Chan-Dorman. “Farmers have really stepped up and are making adjustments to meet conditions in their effluent consents. Whilst we are not at 100% full compliance yet, we are seeing a positive trend with a reduction in the level of non-compliance. “This has by no means been easy, but there has been a lot of investment by farmers, and support through industry initiatives, such as the Sustainable Dairying: Water Accord and the Canterbury Dairy Effluent Group, which have pooled resources to help drive change within the industry. “The proof is in the pudding, where farmers have been much more proactive and meticulous in understanding and adhering to the conditions in their effluent consents.” She says effluent compliance is not a one day a week job; it is seven days a week 52 weeks of the year, so full compliance for 2013-14 being 32 percent higher than in 2008 is a huge feat.
Dairy News september 9, 2014
effluent & water management // 57
Upskill to save power, water at irrigators IRRIGATIONNZ (INZ)
is offering workshops to upskill farmers on how to save electricity and water. Early October it will run ‘Reducing your energy bill’ in Ashburton – 16 workshops on October 2 and 3. And in Auckland on September 25-26 it will hold its second water meter ‘master class’. ‘Reducing your energy bill’ will explain how to benchmark energy use, identify common losses and access an EECA energy audit. The pros and cons of current energy plans and pricing options will also be
discussed. Presenters will be INZ project manager Paul Reese and Irricon environmental consultant Keri Johnson. The water mater master class will be important especially to water metering industry representatives, specifically addressing challenges faced by the sector. Topics will include verification (current challenges and the potential range of methods and limitations), data management (understanding compliance requirements
and associated constraints) and the accredited calibration facility (meter services), New Zealand’s only accredited water measurement testing facility. Also offered are workshops this summer targeting farmers working with irrigation on a daily basis. The ‘irrigation operator and manager training’ one-day workshops provide the latest irrigation knowledge, recommendations and practical ‘know how’. Register for these events by phone
(03 341 2225) or at: www.irrigationnz.co.nz Irrigation New Zealand offers workshops to help irrigators become more efficient.
study shows big savings possible A TWO-YEAR study of energy use by 14 Canterbury and Otago irrigators shows much can be done improve the energy efficiency of irrigation systems, says IrrigationNZ. The study, by INZ and the Energy Efficiency and Conservation Authority (EECA), showed that in all but one case
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irrigators were able to slash power and water consumption. Expected annual electricity savings ranged from $500 to $20,000 and averaged $8010 (30467kWh). Though energy saving measures cost on average $27,194, the payback time was 3.4 years. INZ says these results are
conservative as the evaluations didn’t take into account the increased production gained from better irrigation equipment and water efficiencies. Water savings amounted to 10-15 days over six months, further saving electricity. Soil moisture measuring devices bring big savings.
Dairy News september 9, 2014
58 // effluent & water management
First get rid of the fences: a new way to imagine dairying stuart reid
SICK OF effluent mat-
ters? Me too, just for now. Let’s look at where dairy farming ought to be going, at the poor present state of strategic agricultural engineering and the boring repetitive things you farmers do. (We’ll forget the usual effluent stuff till later.) About a week ago I was observing what a farmer
was doing while I was tightening nuts and bolts on his farm (a circular, mixed effluent pond). He attached the tractor to the feed-out wagon and drove it to the silage bins. The tractor was uncoupled and he bucketed maize and some hay into the wagon. He loaded the magnesium oxide doser, recoupled the tractor and hydraulic fittings and drove down the feed pad troughs spreading feed. This happened
twice and soaked up an hour. His wife drove up and down the feed pad adding whey. Later in the day, the procedure was repeated, as it was the next day, and the next. You farmers do these mindless (to me) tasks sometimes twice daily for almost the whole season. Sound familiar? Do you feed out hay in the paddocks daily? Traipse twice a day to open and close gates and get the
cows? Mix and distribute feed up and down feed pads? Cover and uncover silage with thousands of tyres? Whew. For some years I’ve been thinking about the integrated farm an engineer would build, labeled by Kim Riley of Dannevirke, a dairy farmer and well known author, as ‘The Cartwheel Farm’ because of its completely engineered central hub. First get rid of all the
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fences except at the boundary. There’ll be no decaying races nor water troughs nor water pipes nor gates. We will no longer have pugged paddock damage and slushy paddock entrances. We won’t have to get the cows twice a day nor tolerate the same levels of lameness. We’ll still feed the cows from the grass and silage grown on farm, but it will be a special cutand-carry operation we’ll talk about later. So what are the essential pieces of kit we need to make this happen? Create a central complex which houses the cows, allows them to be fed and milked and exercised with minimum shuffling, while all manure is collected (to stay on your farm) and turned into methane before being returned to the pasture diluted, denatured and applied uniformly via solids handling irrigators at the right time. If breweries and dog biscuit factories can use automatic batching to mix grain and fibre, we’ll use the same things to feed the cows silage and cut grass from lidded silos. Grass? If Google can enable a car, and Trimble a tractor, to drive back and forth with high pre-
Stuart Reid
cision, then we’ll make small electric, intelligent, automatic, low power mowers that shuttle back and forth harvesting grass as cows want it. (No pasture damage, no wasted and trampled grass, optimum yields and beautifully recycled effluent.) Automatic rotary milking machines, of course, and almost all farm operations conducted within a 100m radius circle. Yes, we’ll even give the cows a covered exercise yard and a gym. But the trump card is that we will suck all the warm belched gas out of the apex of the Structureflex tent and mix it with the digested methane to fuel the gas engine electricity generator that’s recharging the mowers. Greatly reduced green
house gas output. Normal digestion in the cow’s gut. This is an integrated design idea, where we try to remove all the negatives associated with dairy farming by thinking strategically about the engineering required to make it happen cheaply and reliably. The savings in some areas (no fences, tractors, feed out wagons, fewer staff) are offset by auto milkers, silos and feeding machinery. It’s farmingby-buttons and why not? What’s next? Dewatered milk, fewer tankers, less coal… Churchill said: “Don’t argue the difficulties, the difficulties will argue for themselves”. • Stuart Reid is the chief executive of Spitfire-Revolution. Tel. 04 586 3411
Dairy News september 9, 2014
effluent & water management // 59
Synthetic lined ponds ‘no brainer’ EFFLUENT POND liner installation contractor Jim Walsh says synthetic liners help farmers adhere to ever-tightening council rules to reduce environmental affects. “With environmental issues being a high priority, synthetic liners offer a guaranteed seal – no permeability – which most councils are now enforcing more aggressively,” Walsh told Dairy News. “The alternative, clay lined ponds, will still leak and there is no guarantee effluent won’t leak out. Added to this, clay tends to crack when dry, erodes with stirrer use and costs almost the same as a lined pond. It becomes a nobrainer. “In my experience most farmers are pleasantly surprised at the cost of lining a pond,
and so are prepared to do the job right in the first instance – including cost of earthworks which are about half the cost of tanks above ground. “They are not cheap, but often cost less than farmers expect to be quoted.” Walsh has 10 years experience of synthetic liners: he was the first Firestone liner installation contractor in New Zealand. He has worked in Australia and the UK, there involved in the largest EPDM lining project in the world - a Firestone lined irrigation canal. The company’s liners are said to have excellent UV resistance; they have a 20 year warranty and 50 years life expectancy. Firestone EPDM wide rolls speed installation and reduce the number
More farmers taking longer view JIM WALSH says farmers are becoming more proactive and are making decisions for long term gains and goals. More farmers are now prepared to invest in upgrading their systems, he says. “We’re seeing more farmers opting to build larger ponds, since larger storage provides the best value for their dollar. “It reduces risk and provides more irrigation resource in summer to allow just a little more irrigation when things are getting dry. “In the early days, farmers were building ponds as small as they could in order to comply. These days farmers are realising the value of the nutrients and the irrigation. Nine out of 10 farmers who upgrade say that with hindsight they would have gone bigger. “With more storage comes more flexibility and less risk. Some farmers are suggesting it’s more cost effective to upsize their pond volume than to cover a stand-off pad.”
of joins in a pond, good for performance now and long term. Pond dimensions can accommodate the roll sizes to reduce wastage and limit the number of joins. Walsh says there are many different liner types on the market, most commonly EPDM (usually called rubber) and HDPE (plastic). Both are good products, used internationally for a long time, he says. “Having seen Firestone EPDM used on jobs in Europe looking no different today from when they were installed, I’m confident in the product I’m installing. Firestone’s oldest lined project is 41 years old and still in perfect working order. “We are seeing a few new entrants into the lining market and there are little known lining manufacturers offering liner at prices too good to be true. You get what you pay for.” Top: Synthetic liners help farmers adhere to council rules, says Jim Walsh. Right: Many farmers are now prepared to invest in effluent systems.
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Dairy News september 9, 2014
60 // effluent & water management
Work out the value of nutrients FARM DAIRY effluent offers a source of nitrogen (N), phosphorus (P), potassium (K), magnesium (Mg) and sulphur (S), as well as trace elements to increase pasture or crop production. Your nutrient budget will calculate the nutrient inputs and outputs from all sources on your farm. The nutrient value of effluent for your farm is based on stock,
feed and management practices. The amount of nutrient coming in can be determined in the budget and this can also be translated to the equivalent fertiliser value. To work out the value of nutrient in effluent, collect a sample to send to a lab for analysis. The nutrient content of effluent will vary due to variations in the cows’ diet during the season and between seasons,
the solids content of effluent (how well agitated the effluent is prior to application) and the length of time the effluent has been stored. Take the sample from the effluent collected during the depth test. Be sure to take the sample from the irrigator not the pond. Step 1. Fill a sampling bottle about two-thirds full with the effluent from the jug, squeeze until
effluent reaches the top to remove air, and then cap. Name and sample ID the bottle. Step 2. Keep sample chilled. This is very important. Step 3. Record your details and the tests requested on the lab’s form, attach to the sample, and send to the lab as soon as possible. Useful tests include % DM, total nitrogen (N), phosphorus (P), potassium (K),
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sulphur (S), calcium (Ca), magnesium (Mg) and sodium (Na). Using a nutrient budget to check the nutrient status of your effluent block will ensure you: ■■ Size the effluent block to get the maximum value from nutrients in your effluent
Use fertiliser efficiently Avoid animal health problems from potassium (K) build-up ■■ Comply with rule/ consent conditions regarding N loading. Size your effluent area to meet potassium (K) maintenance levels. Over time K levels ■■ ■■
on effluent blocks can become elevated. This can increase the potential for metabolic problems in cows at calving/lactation. Sizing the effluent area to meet maintenance K levels is good practice and N application rates will be well within council requirements. Make full use of potassium in effluent.
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savings there for the taking POTASSIUM IS a valuable element, so making full use of levels contained in effluent can reduce your K fertiliser bill. Management considerations for K levels are: ■■ Aim to keep K levels below soil test level QTK 10
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Avoid grazing effluent irrigation areas with the springer herd and recently calved cows. Where this is not possible, take additional measures to prevent metabolic disorders, such as
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increasing magnesium supplementation ■■
Take herbage samples – they shouldn’t exceed 3-3.5% K. Adjust feed/supplementation in consultation with a farm consultant or veterinarian if necessary
■■
Harvest silage or hay off your effluent blocks to reduce K levels; if levels are very high, consider a crop such as maize. *Article sourced from DairyNZ
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Dairy News september 9, 2014
effluent & water management // 61
Effluent systems on different soil types SOIL TYPES and risk
profiles vary across a farm depending on the soil forming features. DairyNZ says the best way to fully manage the variation and implications of the varying soil types is to have a farm scale soil map produced. This information will be useful for fertiliser decisions, effluent and water irrigation planning, cropping and grazing rotation decisions and other farm management decisions, it says. “Electromagnetic (EM) mapping is an emerging technology also starting to be used by farmers for mapping soils at paddock scale for more precise application of nutrients and water. “All farms contain
high-risk and low-risk areas for effluent application. An effluent application plan can help to identify suitable areas of a farm for effluent application, and areas to avoid. All staff must be aware of the effluent application plan. Check your consent conditions for any restrictions (minimum distances, application area, irrigating after rainfall or minimum irrigation intervals for example). It is usually recommended paddocks are rested for 10-14 days between application and grazing or further applications.” From a map of a farm, identify waterways, natural drainage patterns, soil types and sub-surface drainage, slope, prevailing wind direction and neigh-
bours’ dwellings. Low risk areas are ideal for effluent application; note irrigator runs for each paddock and high-risk or no-application zones. High-risk zones include mole or tile drainage areas, > 7° slope, very wet soils or very free-draining areas with porous subsoil and
accessible groundwater. No-application zones include all land within 20 m* of a drain, waterway or bore, or the boundary of a neighbouring property. Profile your farm soil types before irrigating effluent.
Defer irrigation if soils are too wet SOIL WATER deficit (SWD), measured in mm (sometimes %), is the amount of available water removed from the soil within the plants’ active rooting depth. It is also the amount of water required to refill the root zone to bring the soil moisture conditions to field capacity. Field capacity refers to the amount of water held in the soil
after excess water has drained away. This is typically a day after soil saturation (e.g. from rain or irrigation). Adding water/effluent at this point will result in ponding, runoff or leaching. Deferred irrigation means irrigation is delayed until there is a big enough SWD to allow for more water to be added to the soil without
causing runoff, ponding or leaching. The greater the application depth and intensity of the irrigator (i.e. travellers vs. sprinklers), the greater the SWD required for irrigation. ■■ It may be inappropriate to proceed with effluent irrigation if: ■■ The soil is too wet following rainfall or irrigation: effluent
■■
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may pond, run off to waterways, or leach through to groundwater The soil is very dry and cracked, especially over tile or mole drains: effluent may travel through soil cracks to underground drains and then flow into waterways The soil is compacted or frozen.
Dairy News september 9, 2014
62 // effluent & water management
Mind the nutrient caps – council APPLYING NUTRIENT-RICH solid or liquid
dairy effluent to maize blocks in preparation for sowing can do great things for the crop’s growth, Waikato Regional Council points out. And it’s good for subsequent irrigating.
But, the council warns, keep the rules in mind: up to 200kg nitrogen (N) per hectare may be spread annually on maize blocks. On pasture, the cap is lower at 150kgN/ha (to reflect the fact stock are excreting nutrients also). Solids from ponds – or
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When priming maize blocks with effluent farmers are urged to keep the rules in mind.
improve the soil structure and its ability to retain water. Also, these solids are not as prone to overland flow as irrigated effluent so there are no maximum depth rules. “However, farmers still need to ensure that any
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liquid slurries do not pond or run off to waterways,” says council monitoring manager Ross Wightman. “And, when it comes to the 200kgN/ha cap on maize blocks, farmers should get sound advice from effluent specialists on how much N per hectare is likely to end up on their maize paddocks from their sludge and from irrigated effluent. That will help ensure not too much is used.” Using irrigated effluent can also be useful for generally keeping up soil moisture levels on maize blocks during dry spells. Making sure blocks can be easily reached by irrigation equipment is important, as is having the right irrigation equipment so that crops aren’t damaged during applications. Ideally irrigated dairy effluent needs to have a low percentage of solids so that plants get more liquid than solids. In irrigating effluent onto pasture used for car-
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rying stock, it can also be important to get good advice about how much is safe to use so the 150kgN/ ha rule for pasture application is not breached. “A general rule of thumb is that each application puts about 50kgN/ ha onto pasture so three applications in a year would generally take the load to the 150kg cap,” says Brian Nicholson, from effluent firm Hi-Tech Enviro Solutions. Also bear in mind that effluent from feedpads, or systems 4 to 5 farms, will have higher ‘strength’
effluent and therefore the ‘rule of thumb’ mentioned above doesn’t apply. “In these cases a lab test for N content is definitely required,” Nicholson says. Wightman says that with irrigated effluent there are also rules designed to prevent ponding and the risk of overland flow to water. “Generally the rate that is spread must not exceed the soil’s ability to absorb it otherwise ponding, runoff, excessive leaching and the wasting of nutrients will occur.”
Effluent dumping attracts fine A MORRINSVILLE farming company has received
three convictions and $48,750 fines for unlawfully discharging dairy effluent. During Waikato Regional Council’s inspections that led to the prosecution, Bilkar Singh, a director of B & V Singh Ltd, asked the inspecting officers not to report the matter to their supervisors and to take water samples so as not to show any environmental effect. Repeated questions such as “how much to make it go away?” were asked by Singh of the two officers. The farm was inspected twice in November and December 2013 after its effluent system was deemed ‘high risk’. Both times unlawful effluent discharges were found to have been made to farm drains flowing to a tributary of the Piako River. The council launched a prosecution for offences against the Resource Management Act. In the Hamilton District Court, Judge Melanie Harland said in her view “a stern response is required in this case to denounce the attempts by Singh to influence the investigation, and to reflect the defendant’s lack of urgency in dealing with the inadequacies of its infrastructure. There seems to have been little regard for, and attempt made, to prevent the discharges into water….” “As well as the disregard shown for the environment… the behaviour of Mr Singh has been quite appalling,” says council investigations manager Patrick Lynch. “For staff to be subjected to repeated suggestions to act inappropriately, and illegally, is totally unacceptable. The two officers involved reported the behaviour immediately.”
Dairy News september 9, 2014
effluent & water management // 63
Evaluate your application spray patterns SPRAY PATTERN uni-
formity varies depending on the type and condition of the applicator. Sprinkler systems and oscillating applicators have a more even spray pattern than standard travelling irrigators. A fast traveller speed will have a more even pattern than a slower one. Ensuring the applicator is in good condition through on-going maintenance (e.g. cleaning, greasing, correct gearing, checking rubberware and tyre pressure) will get the best performance out of
the system. Regular servicing and maintenance with a local service provider can save money and hassle in the long run. Travelling irrigators have a ‘donut’ shaped spray pattern, increasing the load applied to certain parts of the paddock. Areas at the outer edge of a travelling irrigator’s spray pattern get effluent for longer periods, so there is a band of heavier effluent loading on each side of the irrigator’s run, and a lighter loading in the middle.
Ensure your effluent applicator is serviced regularly.
$17m sought for river clean-ups THE WAIKATO River Authority has
Uneven spray patterns can result in ponding or runoff, if the instantaneous application at certain parts of the spray pattern is higher than the
soil can absorb. Travelling irrigator runs must be far enough apart so there is no overlap on the outer edges. – DairyNZ
received 52 applications for money to fund river clean-up projects totalling $17.2 million in its fourth funding round. The latest round closed last week. $7 million is available to pay for work on the Waikato and Waipa rivers. Waikato River Authority co-chairs John Luxton and Tukoroirangi Morgan say the strength and quality of applications in this funding round is encouraging, showing “a strong connection between our updated funding strategy and so many of the applications”. “We’ve wanted to be more directive in outlining the priorities for restoration
and it is gratifying to see that direction reflected in the project proposals.” The applications will be independently evaluated by a panel that will make recommendations to a sub-committee of the authority which will then make the final funding recommendations to the authority’s board. Successful project applicants will be announced by the end of November. In the previous three years of funding authority has granted about $16 million to 108 projects. The authority advocates for an integrated and cohesive approach to clean-up activities in the river catchment covering 11,000km2.
Dairy News september 9, 2014
64 // effluent & water management Pondco’s safety escape system is made of 100% marine grade materials.
Pond safety rope system throws a lifeline EFFLUENT PONDS on dairy farms present a risk of workers falling in and drowning, prompting a pond designer and builder, Pondco, to start marketing
a safety product. The firm’s rope escape system allows people to pull themselves out of danger from anywhere in a pond: farms are beginning to install them. The system is better than the usual ladder at one side of the pond, which severely limits the chance of escape, the company says. “They are in a dangerous situation; trying to swim fully clothed and possibly fighting the effects of the stirrer would make exiting the pond extremely difficult if not impossible. “Our system is designed so that whatever side of the pond a fall may occur, there is always a rope close at hand.” Pondco’s safety escape
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0800 109 093 or 021 280 7266 Email: vaughan@cosio.co.nz www.cosio.co.nz Reymer Farms, Temple View – installed by Total Irrigation
extreme UV conditions. The 12mm ropes have a breaking load of 2654kg, 16mm ropes 4600kg. All rope ends are terminated with PPE-Grade stitched eyes housing a stainless steel thimble to prevent chafing and premature wear. The sewn rope-end terminations are stitched locally using UV and chemical resistant Bonded Polyester yarn, made in the USA. The PPE-Grade sewn termination is sealed, labeled and serialized with the date of installation. The high buoyancy 70mm floats are made in NZ and seam welded for maximum performance. Buoys are made from marine grade PVC and are UV stabilised. The Pondco safety escape system includes a pole-mounted ‘lifebuoy’ with permanently stitched, clearly labeled, double braid rescue line so the rope cannot be used for any other purpose. Tel. 0800 901 109 www.pondco.co.nz Effluent ponds present a risk of people falling in.
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Lake Kainui Farm, Horsham Downs – installed by Total Irrigation
system is made of 100% marine grade materials; for most ponds only four corner posts are needed for installation. The system has full perimeter rope coverage and access on all sides, unlike localised access provided by ladders. The rope has ‘egg floats’ about every 2m to keep the entire system visible and on the surface. Large corner buoys stabilise the entire system; they also allow the rope safety system to rise and fall with the level of the pond, making the system always accessible on the surface. The Pondco safety escape system is anchored with hi-visibility yellow, rot-resistant polypropylene line, with hard-plastic ‘climbing knots’ to make exiting the pond easier. Hardware connectors are marine grade stainless steel for long life in an adverse environment. The ropes are made in New Zealand, a blend of polypropylene and polyethylene resins; they are UV-stabilised to meet
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Dairy News september 9, 2014
effluent & water mangement // 65
Spreader gentle on pasture, races tony hopkinson
A SLURRYKAT drib-
ble-bar effluent spreading system is making effluent management task easier for a Southland farmer. Jim and his wife Sarnbra Cooper, farming at Winton, wanted a means of reducing the workload, speeding up the task and preventing the damage to pasture and races that can occur with tanker spreading. They chose a Slurrykat dribble bar system, imported from Northern Ireland for their farms and for some contracting. The ‘umbilical’ method of effluent spreading involves pumping the material from a storage pond using a Doda pump via a pipeline to a tractormounted dribble bar applicator. Coopers have three farms with 1400ha of dairying and dairy support land, milking a total of 1800 cows. They will be pumping the effluent up to 2km from their ponds and hope one million litres per day. “Some Slurrykat customers in Europe and North America are pumping material 8-9km from storage with staged pumping,” said the compa-
about slurrykat ❱❱ Slurrykat is an award-winning company producing innovative slurry equipment to the farming industry. ❱❱ The company currently employs 28 people and has a worldwide distribution with network of dealers operating in 20 countries. ❱❱ Slurrykat products are designed by contractors and built by engineers to a quality that lasts a lifetime.
ny’s export sales director Drew Linton. Slurrykat was set up in 1994 to make effluent handlers, tankers and trailers. They make 140 products and export to 18 countries including all Europe and North America. Once a Slurrykat dribble bar is set up and the delivery line laid to the paddock and connected, the applicator unit is then driven up and down the paddock towing the drag hose. Work rates are typically 200m3 per hour. Application rates range from 1mm to 10mm per hectare. Paddock and race damage are minimal; the tractor and applicator traverse the paddock only once until it is covered.
Slurrykat dribble-bar effluent spreader.
Ross Groube
When shifting between paddocks the pump is switched off remotely and started again in the next paddock. The model bought by Cooper has a 12m spread width and folds for transport.
The pumps come in a range of output sizes and are PTO, electric or engine driven. Pumps can be supplied with a return hose to keep the pond agitated. The delivery line is mobile and flexible, made up of 200m lengths of lie-flat hose of 100, 125 or 150mm diameter. Slurrykat can supply hydraulically driven front or rear mounted hose reels to lay or retrieve the delivery line.
The dribble bar lays the effluent in rows 250mm apart with a recommended delivery height of 300500mm. “This reduces air access, preventing odours and nitrogen loss and placing all the material on the ground without splashing so the grass can be grazed sooner,” said New Zealand sales manager Ross Groube. When the pond has been emptied the delivery line can be flushed clean by compressed air or
With a GPS system and flow meters, applications are accurate and recorded.
the line rolled up with the last of the material being returned to the pond.
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Dairy News september 9, 2014
66 // effluent & water management
Minimise the volume to manage storage REDUCING EFFLUENT volume will save
time and money on handling and pumping effluent, and will reduce the amount of storage you need. There are many ways to reduce water use, among them guttering and downpipes to direct roof water away from the effluent collection system. You can also bund the concrete tanker apron to prevent water from the tanker loop flowing onto
it; if permitted by your council, use a stormwater diversion system to take clean rainwater off the yard into stormwater drains and not into the ponds. If you are standing your herd off, consider a system that needs less water for effluent collection (e.g. bark peeling pad or a barn system with slats/bunkers to collect effluent) and in high rainfall areas consider covering and diverting the roof water from large
feed and standoff pads to reduce the catchment area for the effluent system. It’s also a good idea to pre-wet the yard before milking to speed up the hosing process; use a rubber scraper to remove solids before hosing and low water-use backing gate wash-down options. Also look at ways to reduce the water usage on the milking platform, e.g. water used to get cows off the platform and automatic cup wash systems,
and repair any leaks. Also consider using recycled water for floodwash systems for yard and pad washdown. There are strict food safety guidelines for this relating to minimum distances and water quality and method of application. Contact your milk quality advisor from your dairy processor before going ahead with this option. Good stockmanship will help reduce the amount of effluent gener-
Reduce water use and keep your effluent volume down.
ated. To help with this: ■■ Plan herd management so that stock spend less time in the yards and
■■
dairy Eliminate slippery surfaces and sources of excessive noise or stray
■■
voltage in the yards Train staff in good stockmanship practices. – DairyNZ.
stormwater diversion WHEN USED properly, a stormwater diversion system will reduce the volume of effluent you need to manage. Stormwater diversion systems can only be used when the yards or feed pads are completely clean but roof water can be delivered all year. Stormwater must be diverted prior to the stone trap. The best systems are close to the dairy and have a visible reminder for staff. Train staff in the use of these systems. Reminders can include: ■■ An ear-tag on the vacuum pump switch which has to be moved before milking ■■
A flashing light visible from the farm dairy and yard area
■■
A flag system on the yard gate latch, which has to be moved to open the yard gate
■■
A diversion system connected to dairy plant power / pump switch.
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Dairy News september 9, 2014
machinery & products // 67
Vital data right there at each milking bail DATA ON milk yield, flow rates and
producing much milk - if it’s sick for milking duration are there for a Cam- example, by using the electronic milk bridge farmer to see. The device is meter we can detect that information the electronic milk meter designed straightaway now. Particularly if you have [a number and manufactured by of milking staff] it Waikato Milking Sys- “At drying-off we takes the pressure tems - with the data can say those cows them trying to being displayed on one that have dropped off think ‘what was device at each milking production so this cow like yesbail. terday? What will Peter Risi wanted much, or have she be like tomorreal-time data on his dropped so much 760 cows’ perforweight, can be taken row?The electronic mance at Tui Glen milk meter gives Farms Partnership at out of the group and dried off, rather Risi real-time data Whitehall. such as how long a The electronic milk than us making cow milks for and meter, in a large herd, blanket decisions how many litres is invaluable. The she produces per information that the based on small minute. electronic milk meter groups of cows.” “We can make can provide on individual cows is extremely beneficial. “We good decisions based on this real-time tended to put cows in big groups and as data; we can say ‘that cow’s not well’ and a result weren’t benefitting from having draft her out just like that; it individualises the whole process.” individual cow data. “If a cow has gone around a rotary “For whatever reason, if a cow isn’t
three times and given 15L, and another cow has gone once and given 15L, you can say that second cow is more efficient than the slower milking cow. “You can start quantifying your decisions and say that, that first cow justifiably shouldn’t be in this herd.” As the season progressed and cows were dried off, data collected from the electronic milk meter was used to identify cows dropping off more rapidly. Risi is satisfied with the payback on
Waikato Milking Systems electronic milk meter sits alongside the communication hub.
the price of the gear. “The payback is going to be a lot quicker than you think. “At drying-off we can say those cows that have dropped production so much,
EMM features, benefits ■■
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■■
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or have dropped so much weight, can be taken out of the group and dried off, rather than us making blanket decisions based on small groups of cows.” Waikato Milking Systems electronic milk meter has virtually no moving parts and is easy to install, use and maintain. It integrates easily with the company’s Smart range of products and uploads data to external herd management software including LIC’s Protrack Vantage. More real-time data is expected when the next generation of Protrack is launched. The electronic milk meter package comes with the ‘Bail Marshal’ which manages connectivity and communication between all Smart devices on each bail.
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Dairy News september 9, 2014
68 // machinery & products
Film-on-film baleage wrapping lifts quality FILM WRAPPING
applying balewrap is gaining popularity says a machinery distributor.
silage bales instead of netwrapping them before
Power Farming distributes Irish-made McHale balers in New Zealand, its
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machinery division general manager Graeme Leigh saying the new McHale Fusion 3 Plus baler allows wide polythene film, rather than netwrap, to secure silage bales before sealing with bale wrap. The technique is referred to as film-on-film wrapping. “One of the options for net replacement is Baletite [made by Minster Films] specifically for film-onfilm wrapping,” Leigh says. “Baletite has been around for three years and test results show it produces better quality baleage than that made with netwrap.” In 2013 Minster Films commissioned Dr Dave Davies, formerly of the UK’s Institute of Grassland and Environmental Research and now a consultant, to run a farm trial to test the quality of the silage produced using Baletite instead of netwrap. Davies oversaw the production of 44 silage bales from one field of grass cut, wilted for 24 hours then baled using a McHale Fusion 3 Plus
fitted to apply either netwrap or Baletite. To ensure similar grass was ensiled in each treatment, chamber wrapping alternated between netwrap and Baletite every eight bales. In February 2014, 206 days after ensiling, 12 bales from each treatment were opened and assessed for silage quality using: a pressure test to see how quickly the vacuum in a bale returned to normal atmospheric levels; mould assessment, i.e. weighing all the mould in a bale to assess the percentage of the bale affected; and silage analysis by taking a core sample from each bale. The pressure test showed that the vacuum in Baletite bales took 180 seconds to dissipate compared to the vacuum in the netwrap bales which took 20 seconds, indicating a much better seal for the Baletite bales. The Baletite bales had a much lower mean mould weight per bale at 5.5kg fresh matter (FM) compared to 23.9kg FM for the netwrap bales.
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Baletite film creates a vacuum and excludes air from the bale.
The total silage lost, which includes storage losses plus mould losses, showed the netwrap bales lost on average twice as much DM as the Baletite treatment. The chemical analyses of the silage by the laboratory indicated the Baletite treated bales had better quality silage. The Baletite bales had a higher DM than the netwrap bales, and the Baletite silage had higher sugar levels (89gm/kgDM vs 70g/ kgDM for netwrap silage). Baletite silage also had a lower pH (4.46 vs 4.52 for netwrap silage). The results showed lower levels of ammonia-N in the Baletite bales compared to the netwrap bales. Ammonia-N concentration in silage provides a gauge of protein breakdown: the lower the level the less protein has been degraded. Summary figures show the film-on-film bales had: 7.5% lower DM losses than netwrap bales thanks to better fermentation; 80% lower DM losses than netwrap bales through mould; and 52% lower total DM losses than netwrap bales. “If these results are translated into outcomes for dairy farmers, film-onfilm bales would give an average of 7.35kg more DM per bale than netwrap,” Leigh says. “If you follow this to its logical conclusion, 1.0kg DM equals 11.8 mega
joules of metabolisable energy (MJ ME). This means the farmer gained 86.7 MJ ME per film-onfilm bale. “Given that it takes about 5.8 MJ ME to produce one litre of milk, the additional 86.7 MJ ME in each film-on-film bale could produce an additional 15 litres of milk.” Davies says the Baletite bales in the farm trial showed better silage fermentation and lower losses than the netwrap treated bales. This can be explained by the fact that Baletite net replacement film is tensioned onto the bale in the bale chamber, forcing air out of the bale to promote faster fermentation in the early stages while maintaining a more oxygen-free environment during the time the bales are in storage. Film-on-film wrapping also enables automation of the feeding process and easier recycling after use. Leigh say last year 70% of the fixed chamber McHale Fusion 3 balerwrappers Power Farming sold in New Zealand were film-on-film machines and he expects the percentage to be 90% this year. “People are seeing benefits. Feedback from farmers has been extremely positive and this is reflected in the sales we have had this year.” Tel. 07 902 2200 www.powerfarming. co.nz
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Dairy News september 9, 2014
70 // machinery & products
New diesel a little ripper ADAM FRICKER
NISSAN’S ALLIANCE Nissan Qashqai TS.
with Renault has given birth to some fantastic
engines. The little diesel unit powering the Nissan Qashqai TS is the latest and it’s a ripper. The front-wheel drive TS is powered by a 1.6L
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R9M turbo diesel producing 96kW of power and 320Nm of torque. Like the 2.3L unit in the new Navara we reviewed recently, the 1.6L unit is new-generation diesel technology, notably smoother and quieter than older diesel engines, not to mention more economical. It has great mid-range punch and doesn’t mind a few revs, another feature of many new-generation diesels. The handsome new Qashqai also has a 2.0L petrol option, a perfectly adequate power unit, but the torque of the diesel, matched with a CVT automatic that keeps revs in the creamy part of the torque curve, makes for more effortless progress. The engine has a coldloop, low-pressure exhaust gas recirculation system. By recycling the exhaust gas at a lower temperature, emissions are lower. Thermal management is also better in this engine, says Nissan, reducing the warm-up phase, friction losses and fuel consumption. Nissan NZ is offering the diesel only in one midrange variant, presumably to avoid the price premium top-of-the-line diesels often demand. For the asking price of $42,990 the TS is well equipped, featuring 19-inch alloys, idle stop-start, fog lights, privacy glass, dual-zone climate control and push button engine start. On the down side, it costs only $1000 less than
the range-topping petrol Ti which for $43,990 adds leather, blind-spot detection, lane departure warning, intelligent parking assist and more besides. While the new Qashqai shares the same platform as the new X-Trail, it has a very different character. It feels lighter on its feet and ‘sporty’, up to a point, compared to its larger stable mate. Styling is similar to the X-Trail – no bad thing – with a tucked-in rear end and smaller dimensions overall. It is, however, still large enough inside, including the 430L boot, to be practical. It has a few electronic tricks at play to improve the handling and ride: active ride control applies subtle braking to individual wheels and fettles torque output over bumpy roads to flatten out the ride; active engine braking uses the Xtronic CVT tranny to give better vehicle control during deceleration; and the electronic steering, while a bit numb, is direct and feel-some enough to let the driver read the road surface. It points and steers better than many in this crossover SUV category. So, it’s not the value proposition of the range, but the TS diesel’s saving grace is that sparkling little engine. The engine’s light weight contributes to the ability to rev higher than old diesel slugs, and to the claimed fuel consumption figure of 4.9L/100km. Styling includes a tucked-in rear end.
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Dairy News september 9, 2014
machinery & products // 71 Lely dealers on tour of the company operations in the Netherlands.
Machinery dealers tour new European plant LELY DEALERS from New Zealand and Australian
recently toured the company’s new Netherlands headquarters, seeing the latest technology. But not before they enjoyed seeing the canals of Amsterdam. The dealers travelled to the Tulip factory at Maassluis, south of Rotterdam, to see the welding robots, bending robots and plasma and laser cutters used to make Lely Tulip Multidiscs and other machines. They also learned about the latest Lely Astronaut milking robots and Vector feeding robots. The automated systems allow farmers to stay out of overalls for two or three days. In seminars and training sessions the dealers learned
how to increase productivity by making the best quality silage. Workshops covered the Lely RPC245 Tornado balerwrapper combination and the Lely Tigo loader wagon, with a hydraulic bulkhead that provides 6m3 extra load capacity. The building was opened by the Dutch queen in February, winning the Breem certificate for most-sustainable factory in Europe. The complex will enable Lely to advance on sustainable and innovative farming businesses. After the Netherlands the visitors took a cross-Channel ferry to England to visit a large Lely dealer, then saw the sights in London.
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Dairy News september 9, 2014
72 // machinery & products
Even easier to spot earliest-cycling cows IDENTIFYING EARLIEST-CYCLING dairy
cows is easier and more reliable with the Tru-Test automated heat detection system, its maker says. The core function of the Tru-Test MilkHub heat detection system, with
heat detector patches and an infrared scanner, is to help farmers move their herds’ reproduction performance closer toward to the industry’s target. The system builds on the tried and true method of identifying visual signs
of standing heat from mounting animals by adding an accurate ‘extra pair of eyes’ – an infrared scanner developed by TruTest. Aside from breeding advantages, the system also appeals to those
farmers looking for an “improvement in lifestyle,” the company says. Its simplicity, and its visual and audible alerts, allows the task of heat detection to be assigned to farm staff, “even to those with limited experience in
When you’re serious about
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An infrared scanner reads heat detector patches.
dairying”. “Observation is still important but the rate of heat detection will be more reliable and more accurate with MilkHub. Extra confidence is gained from knowing heats are being reliably identified, lowering stress in the shed over the mating season.” The system eliminates the need for staff to check visual signs against tag numbers. And combined with MilkHub autodrafting it will automatically draft out cows identified as on heat and ready for mating.
Tru-Test says even “top end” farmers with good grasp and practice of heat detection will see subtle improvements such as having false positives practically eliminated prior to insemination, tightening up of 6-week in-calf rates and better staff management. MilkHub self-adhesive fluorescent heat detector
patches can work as a reliable standalone visual aid, or they can be combined with the infrared MilkHub heat scanner to form the automated MilkHub heat detection system. This suits rotary and herringbone sheds. An online video shows the MilkHub in action. www.youtube.com/ watch?v=E7c6C54K0_0
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Dairy News september 9, 2014
machinery & products // 73
Speedsters to set the pace at Leadfoot SUBARU IS continuing its involvement with the Leadfoot Festival which is run at Rod Millen’s property at Hahei on the Coromandel peninsula. To be held on Waitangi weekend from February 6-8 next year, Subaru will be providing the pace cars for the event on Millen’s 1.6 kms long driveway. “It’s great to see the event back again in 2015,” says Wallis Dumper, managing director of Subaru of New Zealand. “There’s a great festi-
val atmosphere over the weekend and the changes for next year look exciting.” Planning is underway to introduce a wider range of entertainment and activities, to make the Leadfoot Festival more attractive for families. But the main feature will continue to be the wide variety of classic and modern, racing, rally and sports cars and motorcycles which will do timed runs over the winding uphill driveway.
“Subaru has extended its relationship with Rod and the festival. I am sure the event has a bright future,” says Dumper. “We’re excited to be involved. The event fits with Subaru. It’s a niche
motorsport event and Subaru’s all wheel drive boxer-engine cars stand alone from the rest of the motor industry.” Tickets for Leadfoot Festival went on sale September 1.
Subaru is gearing up for the 2015 Leadfoot Festival.
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KIWIS are softies, according to recent statistics gathered by Stihl. In a recent promotion it asked New Zealanders to make a call on whether a farmer should save his beloved Stihl chainsaw or a cute lamb from a raging barn fire. In online voting 30,000 people (66%) showed their softer side by choosing to save Flossie the lamb. Stihl further tested the softy theory at field days: visitors to the company’s site voted for their ending of choice; again, two thirds chose to save Flossie. Stihl marketing manager Stace Hall says, “We were surprised how many people chose to save the lamb over the chainsaw, especially at a field day where we expected more to choose their beloved power tool. “We’ve listened to the public so we’re now playing the full scene with the favoured ending on television.” The star of the commercial, Flossie, is alive and well on a farm north of Auckland. Watch both endings on www.stihl.co.nz
Dairy News september 9, 2014
74 // machinery & products
Apex buys Anka APEX VALVES, the
industry leader in plumbing and agricultural water control valves, has recently acquired Anka Products. The acquisition means that Anka will now be powered by the 100% kiwi owned and operated manufacturer. Anka Products offer an extensive range of fittings for polyethylene pipe, hose nozzle’s, check and foot valves, swivels and pipe unions which will now be made in New Zealand by Apex, a household name associated with quality, performance and
service. Anka has become a preferred product by many farmers and growers over the last 18 years and is well known as the ‘blue nut’ fitting manufacturer. Apex Valves has over 30 years of experience in the water control valve industry and together Apex now offers a range of water control products that are true, field proven favourites among farmers. Hydroflow is owned by Ken Breckon and is the distributor for Apex’s agricultural valves and Anka products.
Having Bevan Gracie as managing director of Apex Valves and Breckon distributing the product through Hydroflow the business partners are excited about the secured future of Anka. They are both pleased that Anka will remain 100% NZ made and are looking forward to the innovations the Apex R&D team, plastic engineers and valve experts can apply to the Anka range of products. Breckon says Hydroflow and Anka formed a strong relationship over
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five years ago and have had very positive traction in the market as many farmers now understand the benefits of the Anka product over the existing main market competitor. “After discussions with the late Mike McMahon (Anka Products director and owner), we started to represent Anka in the market. Sadly, Mike passed away hence the opportunity for Apex to purchase Anka. Mike will be greatly missed”. Breckon believes Apex and Anka go hand-in-hand and it’s a perfect comple-
Sealing the deal... from left, Ken Breckon, Bevan Gracie, Wendy McMahon and Terry McMahon.
ment to the Apex product offering. “It also completes the Hydroflow range; we are plumbing and agricultural product distribution specialists and Apex and Anka are key the players in the
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market. They both produce a premium quality product that farmers rely on.” Wendy McMahon says Anka enjoyed a great partnership with Hydroflow. “Since Hydroflow came on board as a distributor, we grew from strength to strength,” she told Dairy News. “Mike would be proud to see the company sold to Apex. I would like to see Mike’s legacy continue and grow. We know that these guys will do that very well.” Anka will operate as a division of Apex and Terry McMahon, the late Mike McMahon’s brother, will
continue to manage Anka alongside the Apex team. The acquisition of Anka opens also opens export opportunities for Anka, says Gracie. Apex, which exports to 17 countries, will use its network to sell Anka products globally. Gracie says “Apex is already getting enquiries for Anka products from current and new overseas distributors. We look forward to leveraging off both brands and growing the Anka range, both at home and abroad. We also welcome the Anka employees, all of which will be retained and are highly valued by Apex”.
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