BTO Production of
Analytical Instruments -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Project Background A company well-known for laboratory equipment & superior analytical instruments chosen for RPWorld to produce 100 units assembly parts of a Spectrometer per order against the total demand of 400 sets per year.
Project Challenges Before proceeding further, we have to tackle 3 important challenges to make this project successful.
How to select the most suitable manufacturing processes to meet the customer’s requirements? How to achieve the good surface effect and mechanical performance for the products? How to guarantee high quality and meet client’s tight deadline?
RPWorld Solutions We went through entire process and after a long research and study, RPWorld discovered an effective and flawless processes to make this happen.
Processes Chosen:
After meticulous analysis and discussion, we chose vacuum casting combined with overmolding process, for the metal parts, we use CNC Machining and Sheet Metal Process. Internal copper painting for EMC.
Material Selection:
ABS performance Polyurethane Resin, PC,TPE Rubber to be over-molded Stainless steel, aluminum
Production Schedule:
Rapid prototyping and testing - 7 days Silicon mold manufacturing and testing - 3 days 100 units replication by urethane casting - 15 days After-treatment by specialist - 5 days Total - 30 days
Customer Benefits
Lead time was reduced by 50%. We succeeded in delivering 100 units in 30 days. Production cost was 70%~80% which was less than Traditional Tooling Solution. All the production, after-treatment & pre-assembly were done by RPWorld, which greatly reduced project risks. Close communication and professional coordination ability ensured the high quality and on-time product launching. Long-term product development partnership with RPWorld established.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Company Information https://www.rpworld.com/en/ Address: Rm. 215, Building 1, No. 56 Fuqian Street, Shunyi District, Beijing, 101300, P.R. China
Facilities in Zhongshan: F1-3, Bldg. A1, Henghuifeng Industrial Zone, DaChong Town, Zhongshan, Guangdong Prov., 528476, P. R. China
Tel/Fax: +86 10 8479 9100
Email: info@rpworld.com