Modula r Axmins te r
Royal Thai unsurpassed manufacturing diversity continues to evolve unique floor covering solutions for all commercial sectors, engineered to provide facility management with the best return on investment. Our unique modular axminster carpet expands the unlimited design options and durability of woven Axminster carpet into the realm of custom engineered large scale Axminster tiles. Showcasing beauty as well as dimensional stability in either 80% wool / 20% nylon pile fiber or 100% nylon pile fiber.
The product is developed to create a practical “releasable” floor covering solution to allow facility management expedient uplift & replacement of the ‘system’ for ease of maintenance and access to under a raised flooring systems. Reducing disturbance to operations through faster installation time, labor cost by up to 60% and eliminating expensive floor preparation of hard substrates prior to initial installation.
Additional benefits of Modular Axminster include:
• Customized design options
• Clear pattern and color definition of Axminster
• Luxurious quality to see and touch
• Flexible pile weight/height for diverse traffic conditions
• O ptional Backing Systems
Premise™ backing offers:
-Enhanced acoustical propensity
-Reduced energy costs from increased thermal propensity
• Choice of module sizes available
• Reduced wastage factor vs. broadloom
• Excellent durability and abrasion resistance
• Easy storage and transportation logistics
• Decrease in installation and operational closure time by up to 50%
• Access to under floor cables
• Reduced cleaning and maintenance
Royal Thai unsurpassed manufacturing diversity continues to evolve unique floor covering solutions for all commercial sectors, engineered to provide facility management with the best return on investment. Our unique MegaPlank® modular axminster carpet expands the unlimited design options and durability of woven Axminster carpet into the realm of custom engineered large scale Axminster planks. Showcasing beauty as well as dimensional stability in either 80% wool / 20% nylon pile fiber or 100% nylon pile fiber.
The product is developed to create a practical “releasable” floor covering solution to allow facility management expedient uplift & replacement of the ‘system’ for ease of maintenance and access to under a raised flooring systems. Reducing disturbance to operations through faster installation time, labor cost by up to 60% and eliminating expensive floor preparation of hard substrates prior to initial installation.
Our unique environmentally conscious recycled PET EcoSoft® backing, makes MegaPlank® the perfect solution for high traffic flow spaces, including casino’s, convention centre’s, airports, healthcare, education, hotels and most functional utilitarian facilities.
MegaPlank ® Unique Features
MegaPlank® modular axminster plank offers all the benefits of a dense woven Axminster durable construction with the added strengths and convenience of an engineered modular backed floor covering. MegaPlank® outstanding features include:
• Custom pattern & color to enhance any interior space.
• Superior acoustical propensity, outperforms all other floor finishes.
• A thermal insulator reducing energy cost by up to 20%.
• Breathable backing improves Indoor Air Quality & Expedites wet cleaning process.
• Reducing installation time by over 50%, minimising impact to operational revenues.
• Peel, release and replace, improving underfloor access.
• Precise top-cutting for expedient trimming and alignment.
• Installed onto wet adhesive for ease of edge and pattern alignment.
• Reduces operational closure / down time by up to 50%, limiting loss of operational revenues.
• Luxurious look and underfoot feel.
• Creative interiors with high pattern and colour definition for enhanced soil hiding propensity.
• Different pile type/weight/height/density to suit all traffic conditions
• Excellent durability and abrasion resistance
Please consult your local Royal Thai Representative for independent position papers.
MegaPlank ® Construction
Axminster with EcoSoft® Backing
Backing (Weft/Stuffer/Chain)
Backing (Weft/stuffer/chain)
Thermoplastic Compound
V inyl Composite
EcoSoft® Backing
PremiseTM Backing
80% Post-consumer recycled content backing system
To date EcoSoft® has recycled over 500 million PET bottles from polluting our planet...
Be a part of this mission!
EcoSoft® Outstanding Features
> 85% recycled content backing
> 100% recyclable
> Superior Acoustical Propensity backing outperforms hardback tile by 150% to 175% per Green Star IEQ10 internal noise level requirements
> Excellent Dimensional Stability BS EN 986 less than 0.15%
> Compliance to Indoor Air Quality by CRI Monitoring program
> Cushioning reduces wear and tear, fiber crush and user fatigue
Backing (Weft/stuffer/chain)
> EcoSoft® backed modular axminster carpet contribute up to 6 LEED points
V inyl Composite
Pile Fibre
AX M INSTER W IT H PREMIS E TM BA C KI N G
Pile Fibre
Fibre glass tissue PVC bottom coat
AXMI
Pile Fibre
MegaPlank ® Product Spec
Construction: Woven Axminster 80% wool / 20% nylon pile fiber or 100% nylon pile fiber.
Density: 7 x 9 to 7 x 12
Pile Height: 6.4 mm. to 9.5 mm.
Backing: Ecosoft® environmentally conscious recycled PET Felt Please consult your local Royal Thai Representative for full technical and performance specifications.
Roll Width: 2.00 meter wide roll
Roll Length: Recommended module @ 8 to 16 linear meters long
Pattern Repeat: Patterns are designed as none-critical match. We recommend pattern repeats to be no larger than 4.00m long, such modules would ideally be supplied in multiple design repeats @ 8.00m, 12.00m or 16.00m long and installed as ‘off-set’ vertical planks. (Refer to concept below):
In addition to conventional offset vertical plank, more random none-critical matching patterns may adopt multiple installation methods to best suit the facility requirements. This unique 2.00 meter wide system may be installed in conjunction with our standard 1.00m x 1.00m size “Quadrant®” axminster modular carpet, adding practical combinations of pattern and functionality.
MegaPlank ® Design Flexibility
Our creative design team will adapt your custom concepts or any of over 12,000 designs on our on-line Re:Source design archive to suit this unique standalone system or with a combination of our “Quadrant®” modular axminster 1.00 x 1.00 m. squares.
Example:
A standard Axminster archive design was taken from our online Re:Source “Revive” design collection and interpreted together with a solid coordinating border to accommodate a large Casino layout configured in hexagonal segments aligned to the structural support columns of the building. The adjoining ‘slot machine’ locations were designed in a coordinating 1.00 m. x 1.00 m. modular axminster square.
Modular Axminster 1x1 m. squares
MegaPlank 2.00 m. wide roll
Canberra, Australia
Aquis Casino in
MegaPlank and Quadrant Tile placement
Design Visual
Modular Axminster 1x1 m squares
MegaPlank 2 00 m wide roll
MegaPlank ® Product Warranty
80% Wool / 20% Nylon Axminster
Royal Thai Carpets warrants its 80% Wool / 20% Nylon Axminster Mega Plank® Carpet against manufacturing defects for ten years from the date of original purchaser’s ownership of the carpet, under the terms and conditions set forth below.
Features
• Delamination – The product will not de-laminate.
• Static Control – The product will not generate static charges in excess of 3.5 KV when tested under the standard AATCC-134 test method.
• Dimensional Stability – The product will retain its stability and any dimensional changes due to normal atmospheric conditions will be within internationally accepted tolerances as measured under test method
BS EN 986 < 0.15%.
• Unraveling – The product surface pile yarn will not unravel.
100% Nylon Axminster
Royal Thai Carpets warrants its 100% Nylon Axminster Mega Plank® Carpet against manufacturing defects and excessive surface wear under normal use for fifteen years from the date of the original purchaser’s ownership of the product, under the terms and conditions set forth below. “Excessive surface wear” means loss of more than 10 % by weight of face fiber in a particular area of the product.
Features
• Delamination – The product will not de-laminate.
• Static Control – The product will not generate static charges in excess of 3.5 KV when tested under the standard AATCC-134 test method.
• Dimensional Stability – The product will retain its stability and any dimensional changes due to normal atmospheric conditions will be within internationally accepted tolerances as measured under test method
BS EN 986 < 0.15%.
• Unraveling – The product surface pile yarn will not unravel.
OUR MISSION & ASPIRATIONS
At Carpets Inter, our mission is clear: to achieve a net-zero carbon footprint by 2050.
We are deeply committed to aligning our cultural values and daily operations with the United Nations' Sustainable Development Goals. Every day, we focus on implementing innovative strategies and leveraging advanced technologies that drive meaningful reductions in our environmental impact.
Our dedication extends beyond simply addressing climate change; we aim to improve the health and sustainability of the planet’s entire biosphere. Embracing the principles of a circular economy, we are determined to make a significant, positive contribution to creating a cleaner, greener, and more sustainable future—for the planet, its people, and all living systems.
Sludge to Soil
A Sustainable cycle is reimagined
Eco friendly dyeing and 100% Recycled water
Royal Thai has been operating a 100% water recycling system for its manufacturing water waste, since 2014. This initiative provides a valuable eco-friendly dyeing system where zero effluent is released into the environment and a safe and efficient water source for other manufacturing processes including our kitchens toilets and gardens.
A sustainable solution for waste “Sludge”
Through the recycling process, pure water is separated from contaminated water using a series of steps. During these processes, the water contamination is converted
Organic Fertilizer driving healthy crops, healthy soil and carbon capture
A partnership with a dynamic forward looking local fertilizer company allowed the transformation of the solid waste into an essential base material for producing high-grade organic fertilizer, benefiting the cultivation of crops like pineapple, cassava, sweetcorn, and rubber trees. The fertilizer can aid crop yield for the local growers by between 10% to 50%.
Humus – Nature’s “Black Gold”
Organic fertilizers do a lot more than just provide nutrients for growing crops; they also contribute to the creation of humus which is the single most important determinant of success in high-production agriculture and a powerhouse stimulator for the soil to assist sequestering CO2 Humus is a dark, organic material that forms when plant and animal matter decay. It's like nature's own fertilizer that enriches the soil. In agriculture, humus plays a crucial role by improving soil structure, retaining moisture, and providing essential nutrients for plant growth. Farmers love humus because it helps plants grow strong and healthy.
Organic fertilizers, like compost and manure, are rich in organic matter that breaks down into humus over time. When farmers use organic fertilizers, they add more organic material to the soil, promoting the formation of humus.
Waste equals Food
As in nature, the concept of "waste equals food" embodies the idea that in a natural ecosystem, there is no true waste. Instead, every byproduct or waste material generated by one organism becomes a valuable resource or nutrient for another organism in the ecosystem. This efficient cycle continuously recycles and reuses resources, promoting sustainability, and minimizing waste accumulation. Essentially, nature operates in a closed-loop system where what may be considered waste for one organism serves as nourishment or raw material for another, showcasing the intricate balance and interconnectedness of natural systems.
Contributing to Carbon Capture
The solution is right under our feet
CARBON DIOXIDE
CARBON
Organic farming methods, such as incorporating compost, cover cropping, and reduced tillage, help increase organic matter in the soil. This organic matter acts like a sponge, capturing carbon dioxide from the atmosphere during photosynthesis and storing it in the soil as stable carbon compounds. Studies indicate that organic farming systems can sequester approximately 2,100 kg of carbon per hectare annually, highlighting the significant role organic practices play in mitigating climate change.
Since 2014, we have contributed to produce 15.5 million kg of organic fertilizer to farming 5,350 acres of Thailand’s Cropland each year.
Study: "Carbon Sequestration in Agricultural Soils: A Review of Management Practices" by Powlson et al. (2001)
DID YOU Know ?
Healthy soil and Carbon Capture
The sludge donated has contributed to the fertilization of over 5,350 acres of Thailand’s agricultural cropland
No credits for Carbon Capture!
The waste-to-fertilizer process contributes to the production of healthy soil and carbon capture through the production of Humus. However, there is no carbon credit or offset award for this process to the company.
Improving soil can offset emissions
However, there is no carbon credit or offset award for this process to the company. If we were to rebuild organic matter by just 1% in US agricultural soils –“4.5++ billion tonnes” of the CO2 gas would be sequestered from the atmosphere into agricultural farmland representing over 50% offset of their emissions.
Carbon Water Filter
Carbon in our soil acts like your carbon water-filter. It captures heavy metals and toxins that are unwanted in the water supply, eliminates the need in agriculture for toxic chemical fertilizers (pesticides) and as a result prevents the contamination of our water table and fresh water supply.
Enhancing Soil Health
Cultivating a thriving microbial ecosystem is key for the decomposition of organic matter, a process that enriches the soil while also improving its texture and facilitating optimal air flow. The carbon present in soil serves as an effective natural filter, trapping heavy metals and toxins to prevent them from contaminating our drinking water.
Increasing Crop Yields
Healthy soil promotes better root development, leading to increased nutrient absorption and water retention, resulting in up to 25 higher crop yields.
Minimizing Harmful Pesticide Usage
Soils rich in nutrients and plants that are properly fertilized tend to deter pests. These pests are usually attracted to plants that are stressed or lacking in nutrients, making them more vulnerable to infestations. By ensuring the fertility of the soil and the health of the plants, farmers can effectively reduce the need for pesticides, maintaining pest control through natural health and balance.
Waste to Wow
Transforming an Eco Headache into Sustainable Magic
Plastic pollution has become one of the most pressing environmental challenges of our time, with single-use PET bottles emerging as a symbol of the pervasive issue. Every year, millions of bottles are discarded worldwide, finding their way into landfills, rivers, and oceans, where they persist for centuries, wreaking havoc on ecosystems and wildlife. But amidst the alarming tide of plastic waste; there shines a beacon of hope: the innovative use of recycled PET bottles in the production of interior surfaces.
Reshaping Environmental Challenges into Sustainable Solutions
Globally, over 500,000 M PET bottles are produced annually, equivalent to roughly 1 million bottles per minute.That's enough to stretch around the Earth more than 20 times each day!
Shockingly, only a fraction of these bottles is recycled, with estimates suggesting that less than 10% are effectively collected and repurposed.
The environmental impact is staggering: PET bottles can take up to 450 years to decompose, releasing harmful chemicals into the soil and water during their slow decay.
Additionally, countless marine animals and birds suffer each year from ingesting or becoming entangled in plastic waste; it's estimated that over 100,000 marine mammals are dying annually from plastic pollution.
Amid this crisis, a growing movement is reshaping the narrative around plastic waste. Leveraging innovation and sustainability, forward-thinking companies are transforming discarded PET bottles into stylish, functional products, offering a glimmer of hope in the battle against plastic pollution.
EcoSoft, a pioneering product by Royal Thai since its 2005 launch, stands out for its innovation. Designed as an eco-friendly alternative to traditional PVC backings, EcoSoft is crafted from 85% recycled PET bottles, highlighting its commitment to sustainability. It has earned acclaim not only for its environmental benefits but also for its superior underfoot comfort and enhanced acoustic properties. Impressively, nearly 1 billion PET bottles have been recycled for use in EcoSoft's production process.
Recycled PET Bottles Plastic pollution
PET Flake
PET Carded Fiber
PET raw fiber
Going Solar
The future is bright with solar made products
Ene rgy cons er v a tion is a dual commitmen t fo r our comp a n y, blending fi scal responsibili t y wi t h en v i ronmen t al s tewa rdship. By p r ioritizing e fficienc y a nd sus t ain a bilit y, we h a ve e ffecti v ely lessen e d o ur reliance on conventional ene rg y sou rces The incorpora t ion of sola r powe r into our ma n ufacturing p ro cesses sets t he st a ge for a g reene r, mo re eco-conscious futu re In t he last t w ent y y e ars, dedicated work in t echnology and ene rgy man a gemen t has led t o a significant 40% d e c re ase in electrical ene rgy use. Building on this p rog ress, the implement a ti o n of solar arrays is now re v olu t i o nizing ou r ene rgy envi ronment
From su n l igh t t o su c c e ss : Our c om m i tm en t o S o l ar-Powered prod u c t i o n
I n 2021, t he implementation of our first s o la r a rr a y marked a pivotal step in h a rnes s in g renewable ene rgy specific to manufactu r ing. The facility in Thailand recei v es a b undant sunlight thanks to its g e ogra p hical location, making it a n optimal choice for this implementation
R ed uct i o n in fos si l fu el u s a g e
fr o m ener g y red u c t ion ini t i at iv e s an d So l a r p o we r p r og r a m
T h e initial 1 MWp solar system installation d emonst r a t ed immedia t e bene fi ts a nd set t he stage for t h e su bsequen t rollout of a second installa t ion of 1 MWp in 2024. Plans for a ddition a l ph a ses in 2026 a n d 2028 will expand our solar power gener a tion c a pacity to 4 MWp, t he equiv a lent of nearly 70% of o u r cur re n t daytime electrical usage
T his t ransi ti on i s i ntegral to our broader goal of att ai ni ng net -zero gre enh ou se gas
ssio ns b y
a commitment s et forth in 2023 that aligns wi t h our global vision fo r sustainable ope r ations
ROYAL THAI
Wa rehouse
Axminster
Ha nd Tuft
sol a r p owe r
The a doption o f solar power b r ings f o rth seve r al subst a nti a l benefi t s .
R educe d
Greenh o use G a s Emis s ion s
S olar p ow e r substantially cuts down on t h e e missions associated with convention a l e lectrici t y p rod u ction, contributing to a healthier plane t
S mal l e r
Ca r bon Fo o tprin t
The use of sol a r panels t r ansla t es d i re c t ly t o reduced ca r bon emissions , reinfo rci n g ou r dedic a tion to en v i ronment a ll y conside r a t e p ra c t ices
S u s tainabili t y in Ope r ation s
Reliance on sola r p o wer demonstrates a long-term sustainable app ro a ch to ene rgy usa g e, one that is rene w able and less harmful t o the ecosystem
L o ng t e r m
C O S T S aving s
The use of s o l a r powe r s y s t ems can reduce elec t ricit y cos t s leading to long t e r m fin a ncial bene fi ts and reduced p roduct cost. The inclusion of solar powe r in o ur ene rgy por t folio is a cruci a l step towa rds re d ucing our en v i ronm e ntal impac t . By h a rn e ssing the sun ' s renewable ene rg y, w e showcase our d edicatio n t o sust a in a bility a nd a g re ener futu re T hi s t ransi t ion n o t on ly benefi t s the envir o n m ent
THAILAND
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OYA