Digital Output Feb 2025

FEBRUARY 2025

pg. 21

Magnetic Media | pg. 6 Readers’ Choice Top 50 | pg. 11 DIGITALOUTPUT.NET VOL XXXI, NO. 2 • $6.95 USA

DO_25_2-0_CoverRevFinal-SWMD.indd 1

Rigid Substrate Chart | pg. 20

1/31/25 11:42 AM

#7

DO_25_02-SwissQ.indd 1

1/23/25 10:37 AM

6

8

11

20

21

ON THE COVER: Soft signage produced with Mimaki USA, Inc. printers offers a high-end appearance. See page 21.

features 8 } The Next Attraction

Departments Editor’s Input ................................................................ { 4 Application Spotlight ................................................. { 6 Target Chart ................................................................ { 20

Plus

Magnetic Media Options grow—from media optimized for certain printers to sustainable products.

by Melissa Donovan

11 } Casting Call for Excellence Readers’ Choice Top 50 for 2025 Congratulations to all of this year’s winners!

by Melissa Donovan

Marketplace Spotlight .............................................. { 10

21 } Spotlight on SEG

Advertiser’s Index ....................................................... { 19

Versatile and Vibrant Signage Solutions The simplicity of a silicone edge graphic (SEG) frame.

Companies Mentioned ............................................. { 19 Showcase Advertisers............................................... { 19

digitaloutput.net

DO_25_2-7_TOCRevFinal-SWMD.indd 3

by Cassandra Balentine

February 2025 | Digital Output { 3 }

1/23/25 10:41 AM

C A P T U R E

C R E AT I O N

O UTPUT

FINIS HING

VOLUME XXXI, NO. 2 DIGITALOUTPUT.NET ISSN: 1083-5121

EDITOR IN CHIEF

Thomas Tetreault ttetreault@rockportpubs.com

Vast Variety The February issue of Digital Output always highlights the winners of our annual Readers’ Choice Top 50 awards.

Our readership—through inquiries via the web and print magazine—is pivotal in determining the top 50 companies and ten honorable mentions that you can read more about in Casting Call for Excellence.

Its a wonderful illustration of Digital Output readers’ vast interests and perhaps more importantly the variety that can be found throughout the graphic arts.

The 2025 winners represent all facets of the industry—from pressure-sensitive adhesive graphic film manufacturers to trade-only wholesale printers. It’s a wonderful illustration of Digital Output readers’ vast interests and perhaps more importantly the variety that can be found throughout the graphic arts.

Of course, our monthly coverage is full of variety. For example, this issue not only honors the Readers’ Choice winners but also looks at fabric, magnets, and rigid substrates.

With fabric offering a higher perceived value compared to other substrates, silicone edge graphics (SEG) provide the perfect mix of functionality and a visually appealing aesthetic. Spotlight on SEG discusses fabrics and frames, as well as how dye-sublimation printing is advantageous for this application.

The Next Attraction profiles magnetic signage, looking at the trends and new products that continue to make magnetic substrates beneficial to print providers. Complementing this piece, we spotlight a customer of Newlife Magnetics LLC—Switch-It Frames—and how the company succeeds with magnetic signage work. This issue also includes a resource chart on rigid substrate suppliers.

Congrats to the Top 50 Winners, Melissa Donovan, editor mdonovan@rockportpubs.com

{ 4 } February 2025 | Digital Output

DO_25_2-8_EditorLetterRevFinal-SWMD.indd 4

EDITOR Melissa Donovan mdonovan@rockportpubs.com ASSOCIATE EDITOR Cassandra Balentine cbalentine@rockportpubs.com WEB EDITOR Melissa Mueller ART DIRECTOR Sarah M. White swhite@rockportpubs.com CONTRIBUTORS Olivia Cahoon, Tim Greene, Mark Hanley, Melinda Tetreault, Amber Watson ADVERTISING SALES PUBLISHER Thomas Tetreault NATIONAL ACCOUNT EXECUTIVES Amanda Doyon adoyon@rockportpubs.com 978-921-7850, Ext. 170 Subscribe online at digitaloutput.net

CORPORATE & PUBLISHING OFFICE 300 Newburyport Turnpike, Ste. 11 Rowley, Massachusetts 01969 ROCKPORT CUSTOM PUBLISHING, LLC CHAIRMAN Jeffrey Jensen PRESIDENT & CEO Thomas Tetreault Digital Output is published monthly by Rockport Custom Publishing LLC. ©Rockport Custom Publishing, LLC 2025. Reproduction by any means of the whole or part of Digital Output without written permission from the publisher is prohibited. Views expressed in the editorial pages do not imply our endorsement.

Vendors: We welcome your product news. Include prices, slides, photos, and digital files with your press release. Please forward product samples and media kits to Reviews Editor, Digital Output, 300 Newburyport Turnpike, Ste. 11, Rowley, MA 01969. We cannot be responsible for unsolicited product samples.

SUBSCRIPTION RATES

U.S.: $82.95 per year; $165 for 2 years; single copies: $6.95; Canada and Mexico: $99.50 per year (U.S.D.); Other international subscriptions: $275 per year (U.S.D.)

POSTMASTER

Please send address changes and form No. 3579 to: Digital Output, 300 Newburyport Turnpike, Ste. 11, Rowley, MA 01969.

Periodical Class postage rates paid at Rowley, Massachusetts and additional mailing offices.

CHANGE OF ADDRESS NOTICE

Six to eight weeks prior to moving, please clip the mailing label from the most recent issue and send it along with your new address (including zip code) to: Digital Output magazine, change of address notice, 300 Newburyport Turnpike, Ste. 11, Rowley, MA, 01969. Attention: Circulation Department.

digitaloutput.net

1/23/25 10:42 AM

advertorial

A Turbo Switch for Business

Total Transformation with Huge Processing Gains

by Significans Automation

W

ork House Signs, a Pottstown, PA-based online signage printer and seller, has over 500,000 designs for sale on �ive platforms—Amazon, eBay, Etsy, Walmart, and its own website. With a staff of eight, it creates thousands of signs every week. But there were major challenges. “Designing, printing, and cutting them in house was a very manual, time-consuming process,” recalls Rob Cole, president/owner, Work House Signs. “We had great success, but to continue growing we needed to post as many product listings as possible online, which we were also doing in a manual, time-consuming way.”

Ultimately the company couldn’t list any more products because staff were spending all its time managing incoming orders manually. “We hit a wall because we couldn’t increase sales. We needed to �ind solutions to eliminate those costly hours that were being spent on getting products already sold to production, then out the door,” says Cole.” So, in February 2024, he contacted Signi�icans Automation for an assessment.

Led by Sean Davis, VP of technology, Signi�icans, a combination of Enfocus Switch, PitStop, and Phoenix software were deployed to integrate with the company’s various online orders, which were delivered using ShipStation software. The objective was to signi�icantly reduce human touchpoints and repetitive tasks. The Enfocus Switch application, Fuzzy Matcher, created by Signi�icans was also deployed. This arti�icial intelligence technology identi�ies similar but not identical elements in large sets of data. In this case, it drastically reduced the time required to search the over 500,000 sign options available on Work House Signs’ �ive online platforms.

Quick Processing and Constant Monitoring

“The new, customized software setup ultimately led to freeing up labor, so we could focus on growing the business rather than maintaining it,” says Cole. “The new software can even create images. It took us three to four years to get to 100,000 listings. With the new technology, for example, we recently created 38,000 signs in just one evening. That would have previously digitaloutput.net

DO_25_2-12_SignificansAdvertRevFinal-SWMD.indd 5

taken us about four months. This, I believe, will eventually allow us to boost our sales tenfold.” In other words, 3,024 hours—18 weeks—of job processing was reduced to just six hours.

“The highly customized software we deployed is checking for new orders awaiting shipment every �ive minutes,” reveals Davis. “Plus, when those orders arrive, there could be multiple items within one order to process. So, we could be processing literally hundreds of orders and combinations per day.”

“Midway through the project we were trending to 24 hours of weekly return on investment (ROI) recovery,” shares Marc Raad, president, Signi�icans. “At every stage of a project, our team usually offers the client a new, automated development process to implement. This allows customers like Work House Signs to embrace more automation initiatives with quick wins. Today, the ROI is 68 hours of total labor recovery per week—that’s an awesome leap.” Within weeks, Work House Signs maximized on the intended software automation investment.

The early deployment of customized solutions provided immediate gains, allowing the company to catapult its growth from the outset.

For more information on Work House Signs visit them at sofarack.com or Amazon, eBay, Etsy, and Walmart. For an assessment of your work�low software systems call Signi�icans at 877-463-4465 or visit signi�icans.com. D

Left) Prior to Significans stepping in and revamping its workflow, staffers at Work House Signs would have to sort through thousands of templates when an order arrived and scroll through a massive list of files to find where a specific template is located.

Now, in less than five seconds, the software automatically searches those thousands of files, finds an approximate match, pulls that template, and then pushes it forward to production within the re-configured workflow. Plus, the new solution checks incoming orders every five minutes.

February 2025 | Digital Output { 5 }

1/23/25 10:43 AM

The Pull of Magnets Quick Graphics Build a Business Model

by Melissa Donovan

M

agnetic signage is useful for promotional reasons, but it’s also fun to work with the medium as a design aesthetic. Depending on the combination of material, ink, and printer, the final product is visually pleasing. Realizing the power of magnetic signage is what Switch It Magnetic Frames LLC of UT built its business on. Today it continues to think up innovative ways to use digitally printed magnets.

Switching Up Businesses

In business since 2019, Switch It Magnetic Frames employs three staff members and serves clients throughout the U.S. with printing, installation, graphic design, distribution, and training services. The idea for

1 & 2) Using Newlife Magnetics Platinum ST540 magnetic-receptive print media product, Switch It Magnetic Frames created this graphic for client Quartermaster.

{ 6 } February 2025 | Digital Output

DO_25_2-4_ASMagnetsRevFinal-SWMD.indd 6

1

the company originated from Auto Images USA, a separate entity that provides commercial stock automobile photos and celebrates nearly 30 years in business.

Jeff Hooker, owner, Auto Images USA/Switch It Magnetic Frames, realized that these same automobile clients were having difficulty personalizing their dealerships and offices with graphics. “They needed someone with industry knowledge to see how to best help them,” shares Hooker. And the idea for Switch It The print quality is the very best Magnetic Frames was born. we have found. We tried other

companies’ receptive media, but they were not nearly as good as Newlife Magnetics products.

— Jeff Hooker, owner, Auto Images USA/Switch It Magnetic Frames

Time to Learn

New to the print market, Hooker familiarized himself with available options. Reaching out to a distributor, he explained that

2

digitaloutput.net

1/23/25 10:45 AM

he was looking for a product that would help clients replace images easily and the representative suggested magnetic options, more specifically products from Newlife Magnetics LLC. Working with the team at Newlife Magnetics, they ultimately decided on the company’s Platinum ST540 magnetic-receptive print media. “The print quality is the very best we have found. We tried other companies’ receptive media, but they were not nearly as good as Newlife Magnetics products,” notes Hooker.

Standout features of the Platinum ST540 include the white point, which allows for high-quality print results. Also, the PET print surface is more durable and ecofriendly than competitors’ PVC options, according to Hooker.

The total product thickness is 12 mil, another selling point for Switch It Magnetic Frames. “It allows the print to float over the magnetic frames we have manufactured with Newlife Magnetics,” says Hooker.

The Switch It Magnetic Frame model involves a face composed of high-energy magnet, which then allows for easy installation of ferrous receptive print media. The printed media grips to the magnet frame. Up to three layers can be added at a time or switched out to fit client needs.

The base magnet is available in five sizes—24x24, 18x18, 12x12, 18x12, and 8x8 inches.

“We love the ability to layer multiple prints on the magnet digitaloutput.net

DO_25_2-4_ASMagnetsRevFinal-SWMD.indd 7

frames. This allows the customer to easily rotate prints as needed and store them on the same magnet frame, or to add additional temporary graphics over a print,” continues Hooker.

Switch It Magnetic Frames also uses Newlife Magnetics’ high gloss, dry erase magnet-receptive product—part of the GRWT series.

It is a 4-mil dry erase PET film laminated to magnet-receptive sheeting. This is used when clients want to write on the graphic.

Hooker says isopropyl alcohol wipes permanent markers off of the dry erase product beautifully.

To print the graphics, Switch It Magnetic Frames employs a Roland DGA Corporation TrueVIS VG-640 eco-solvent printer. Any final pieces that require lamination rely on a 63-inch top heat laminator with swing out shafts, the 563TH-4RS from Graphic Finishing Partners, LLC.

for Quartermaster. The biggest obstacle was determining how to hang the magnet bases, since the client was concerned about damaging the walls. In the end, 3M command strips were placed on the back of the frames to make removal damage free.

The final reveal was exciting for the Quartermaster employees.

“Employees stood around and watched and waited for their print to be unrolled over the magnetic frames. They felt connected to their office space in a personal way that made it more enjoyable to come to work. They loved the idea that the prints can be switched out whenever they want a change,” shares Hooker.

Even the owner of Quartermaster appreciated the change, so much

so he placed several systems in his own personal office.

“He did not like going into work because he did not like his office. The photos of his own family made all the difference. He traveled to 15 countries. The photos of his travels as well as his wife and grandchildren brought his space to life,” adds Hooker.

Magnetic Partners

Working with Newlife Magnetics to promote the Switch It Magnetic Frame system, Hooker is invested in growing the company one magnetic sign at a time. The product is already proving its advantages in current installs and further projects will only cement its success. D See page 19 for more info.

Illustrative Success

Illustrating just how easy the Switch It Magnetic Frame system is, Hooker shared a recent job for client Quartermaster. The company hoped to make its rented space more inviting and positive for its employees so it turned to Switch It Magnetic Frames to outfit its office with 17 separate images totaling approximately 200 square feet.

Using Newlife Magnetics Platinum ST540 magnetic-receptive print media, the entire project was printed on the Roland TrueVIS VG-640 in three hours.

The Switch It Magnetic Frames team installed the final product

#5

February 2025 | Digital Output { 7 }

1/23/25 10:45 AM

by Melissa Donovan

ombining magnetic media with pressure-sensitive vinyl, banner material, rigid substrates, and fabric—it completes the list for a print provider striving to become a one-stop shop.

Like any substrate it has its challenges, but strides continue in developing magnetic signage options that work with today’s wide format—and even narrow format—printers. { 8 } February 2025 | Digital Output

DO_25_2-2_MagnetRevFinal-SWMD.indd 8

If you aren’t printing to magnetic media yet, we hope this article makes you take a second look.

Top Spot

Digitally printed magnets used in signage are seen in a number of environments and applications. According to Brian Ebenger, VP of business development, XCEL, top applications include indoor/outdoor signage, retail graphics, vehicle advertising, postcards, labels, business cards, and interior wall décor. digitaloutput.net

1/23/25 10:49 AM

“Magnetics are used in business cards, postcards, and labels for the simplicity of reuse and durability. Magnetics in interior wall décor, vehicle advertising, and other signage is helpful for ease of install while also durability and a professional look,” he continues.

Large retailers enjoy using magnetic signage because of “its ease of installation and the ability to change and refresh graphics.

It can be kitted and shipped to multiple locations, which allows the in-store staff to install the graphics and removes the need for a professional installer,” notes Matthew Adams, sales executive, North America, Newlife Magnetics, LLC.

Keeping It Up

Despite the variety of applications associated with magnetic signage, many print shops do not offer magnetic opportunities to their clientele.

While “print service providers (PSPs) are familiar with the car sign and business card type applications, fewer are familiar with the magnet base and magnetreceptive media system—the advantage of which is it brings customers back for more magnet receptive prints,” admits Adams.

For some PSPs not using magnetic sheets may be because they don’t own the proper printing devices.

“Magnet is heavy to handle and thicker than most media, which makes this more difficult to run Left) XCEL offers to build recycling programs when there is a need or interest in regards to its magnetic material. 1) Newlife Magnetics provides a variety of media options.

digitaloutput.net

DO_25_2-2_MagnetRevFinal-SWMD.indd 9

through some equipment,” explains Ebenger.

Adding to this, rolls are generally shorter due to the heaviness of the material.

“This impacts the amount of time to load and equipment downtime. Additionally, due to thicker composition, magnetic will be more rigid,” continues Ebenger when sharing more reasons why PSPs are averse to this material.

1

In response, vendors have started to craft materials optimized for specific printers. For example, Magnum Magnetics Corporation took its popular DigiMaxx product and tailored it for Canon U.S.A., Inc. Colorado series printers equipped with a magnetic media kit. DigiMaxx Colorado wide format magnetic sheets are available in rolls of 40- or 48-inch widths and 40-foot lengths. The materials are designed to leverage Canon’s UVgel inks to ensure graphics deliver color accuracy and durability. The best part—although the material is optimized for Canon Colorado series printers—DigiMaxx Colorado is also compatible with eco-solvent, solvent, latex, and UV inkjet printers.

“Many print providers think it is difficult to print directly to

magnet, but with today’s devices it is super easy, whether you are printing small format or wide format Newlife Magnetics has a variety of media options. This allows print shops to tap into a great new revenue stream,” suggests Adams.

Ebenger agrees that those interested in magnetic signage shouldn’t be deterred. “This can be an additional revenue stream for the printer and can often be sold to current clientele that are likely to buy elsewhere or may not know

companies mentioned

INFO# COMPANY 161 Adams Magnetic Products

magnetic media is an option. Additionally, it can likely be printed/ cut on the existing equipment so there is no need for additional costs to enter this area.”

Trending Topics

Within the last few years topics surrounding digitally printable magnetic signage included thinner gauge materials and sustainability/recyclability.

Still top of mind in the manufacturing arena, many vendors offer thinner gauge materials, which

See page 19 for more info.

WEBSITE adamsmagnetic.com

162

Canon U.S.A., Inc.

cusa.canon.com

163

Magnum Magnetics Corporation

magnummagnetics.com

164

Newlife Magnetics, LLC

newlifemagnetics.com

165

XCEL

xcelproducts.com

February 2025 | Digital Output { 9 }

1/23/25 10:49 AM

addresses the aforementioned concern of thicker media running through a printer. “Thinner gauge magnets help give options to printers that have equipment that cannot fit the traditional 0.030,” explains Ebenger.

Sustainable materials are relevant and many products are easily recycled. XCEL offers recyclable magnetic media. The company also works with its customers and offers to build recycling programs when there is a need or interest.

Newlife Magnetics is an industry leader in sustainability.

Most of its media is PVC free and the company’s magnetreceptive media contains 32.4

percent post-consumer recycled content. Environmental certifications are available for the products, like its magnetreceptive print media Platinum ST540. The 8-mil matte white PET print surface is coated for a total thickness of 12 mil. The high-density ferrous coating contains a lot of metal but is super smooth to prevent marring when it is rolled up on itself in a shipping tube. Platinum ST540 is recyclable for waste to energy.

Adams Magnetic Products also offers sustainable benefits. According to a recent blog post, the company’s flexible magnet sheet is made from 75 percent recyclable materials, which are 100 percent pre-consumer

SWISSQPRINT

product. Some versions of printable—coated, not laminated—magnet sheet are actually 100 percent recyclable and can be added back into the manufacturing process to make more magnet sheet. This includes its GreenMAG printable magnet sheet, which is coated instead of laminated.

Beyond environmental concerns and thinner materials, Adams says another trending topic involves smaller format media.

Newlife Magnetics, for example, expanded beyond wide format, into the small format digital market with its PressMag line of pre-magnetized magnet sheets that allow HP Indigo, dry toner, and UV offset customers to

SUPPLY55, INC.

print directly to magnet without having to magnetize post-print.

The PressMag line is stocked in most standard sheet sizes. “This makes printing magnet on those presses much more efficient,” explains Adams.

Identifying the Best

Magnetic-based media is not a one-size-fits-all approach. It's best to consider the current printing presses in house, as well as ink sets, before determining the type of substrates to offer to clientele.

However, once this is decided upon, the benefits of the service and educating customers on the advantages comes easily. Some of the top trends to watch for include thinner gauge materials and sustainability/recyclability. D

CONTINENTAL GRAFIX USA

The New Era in Flatbed Printing

Finishing Simplified

Widest Offering of Films Expanding

swissQprint presents the fifth flatbed generation.

Outpace the competition! You will gain in productivity, surprise with the versatility of your offerings, and deliver amazing print results. 23 percent more output than generation four. Ten color channels for boundless creativity. 1,350 dpi for unmatched quality. Nyala 5 and Impala 5 are based on the same robust platform as the successful high-end Kudu model, which has proven itself a hundred times over the past two years. Visit swissqprint.com to learn more.

Engineered and manufactured in Europe, the KalaXY Cutter/Trimmer reduces labor and increases profits by eliminating the time-consuming task of manually cutting printed digital images. Our line of automatic XY cutters are the ideal solution for processing a range of media including wallpaper, paper, direct to film, canvas, laminated/encapsulated films, banner material, polycarbonate, and other non-woven roll goods. Increase your output while reducing operation costs with KalaXY Cutters. For more information visit supply55.com or contact Supply55 at 734-668-0755 or sales@supply55.com. INFO#8

Continental Grafix USA is proud to announce panoRama Cast 1530C and 1540C, engineered for the most challenging conditions. This perforated, one-way vision cast window film is ideal for exterior mount applications like transit and vehicle windows and architectural wraps to withstand weather, UV damage, and the rigors of everyday use. What sets PanoRama Cast 1530C and 1540C apart is its cast construction, providing exceptional conformability, strength, and stability without lamination. Learn more by visiting cgxusa.com.

{ 10 } February 2025 | Digital Output

DO_25_2-2_MagnetRevFinal-SWMD.indd 10

digitaloutput.net

1/23/25 10:49 AM

by Melissa Donovan

new year, a new cast of characters for Digital Output’s Readers’ Choice Top 50 awards. To compile the annual list we tally how the magazine’s readership interacts with both our print publication and the web— digitaloutput.net, the weekly eNewsletter, and webinars.

Between interest in editorial content, advertisements, and product/company announcements, the result is 50 vendors and ten honorable mentions based on digitaloutput.net

DO_25_2-1_Top50RevFinal-SWMD.indd 11

Digital Output readers and their top interactions.

Readers’ Choice Top 50

3A Composites manufactures the widest array of leading rigid substrates for the graphics, signage, and display industries.

Solutions include paper-faced foam boards, high-performance foam boards, expanded PVC boards, aluminum composite materials, and 100 percent recyclable, rigid paper boards. Brands include FOME-COR, GATOR, SMART-X, SINTRA, DIBOND, DISPA,

POLAR, SWEDBOARD FIBRE, and LUMEX G. INFO# 100

Alpina Manufacturing offers LED Lightbox, Flip-up (snap), SEG, Slide-in, Acrylic, or Banner Grip Frames made in any size or quantity to hold graphics or banners.

Change graphics without removing frames from the wall. Beautiful presentation, at a low cost. Indoor or outdoor use. 24/7 online quote and ordering website. No minimums, great customer service, fast shipping, and manufactured in Chicago, IL. INFO# 101 February 2025 | Digital Output { 11 }

1/23/25 10:56 AM

Introducing the new EZ Mag Magnetic Display System. EZ Mag allows you to hang banners anywhere with the power of magnets. This innovative system allows for quick installation and removal, making it perfect for events, retail displays, trade shows, or any space that needs a professional touch. INFO# 106

1 Flexmag Industries, a division of Arnold Magnetic Technologies, manufactures highly loaded �lexible composites in sheet, strip, and extrusions.

Flexmag products include Entice, a printable paper coated magnetic sheet; FlexCoat-EZ with a coated printable surface; Ultramag; ThinMag; Ultramag Digital; Ferro Sheet; and extruded pro�iles. In addition to printable products, Flexmag’s magnetic tapes, lead-free shielding, and magnetic safety seats are used in robotics, medical, and defense applications. INFO# 102

Since 1950, manufacturer ASLAN Selbstklebefolien GmbH has developed, produced, and distributed self-adhesive �ilms for

a wide variety of applications.

As a leading specialist in selfadhesive �ilms, ASLAN offers innovative and high-quality branded products with the quality assurance of being made in Germany. INFO# 103

Avery Dennison is a global materials science company specializing in the design and manufacture of pressure-sensitive adhesive graphic �ilm materials for signage and advertising, �leet graphics, full vehicle wraps, exterior and interior graphics for vehicle personalization, corporate identity and point of purchase, as well as re�lective and safety markings. Today, we ask ourselves, “What if?” These two simple words empower us to

MEANING BEHIND THE LOGOS

Wondering what the logo next to each company name means? It’s how many nominations the vendor has accumulated during the years Digital Output’s Readers’ Choice Top 50 has been held.

Inaugural - First year on the Readers’ Choice list.

Old Hand - Up to and including nine years on the Readers’ Choice list.

Veteran - Ten years or more on the Readers’ Choice list.

{ 12 } February 2025 | Digital Output

DO_25_2-1_Top50RevFinal-SWMD.indd 12

continuously pursue new approaches, to go behind what’s been done before, and to create value for businesses, people, and the planet. Our graphics division is headquartered in Mentor, OH and globally we employ more than 35,000 employees in over 50 countries. INFO# 104 Established in 1954, Brother International Corporation is a premier provider of home, home of�ice, and business products, as well as industrial solutions that revolutionize the way we live and work. Headquartered in Bridgewater, NJ, the company employs approximately 1,200 colleagues in the Americas. INFO# 105

Banner Ups offers a variety of adhesive grommet tabs and tapes.

Our products may be used to create super-strong banners instantly without the hassle or expense of sewing or grommeting.

1) ASLAN’s ColourShift Etched ASLAN SE 77 is a printable dichroic film with etched glass finish in two color versions. 2) SAi’s Flexi is an all-in-one design, RIP, print, and cut solution that streamlines the workflow from design to production.

Caldera is a software company with more than 30 years of experience in developing, marketing, and supporting high-quality technological software for wide format imaging with a commitment to increasing productivity, cost ef�iciency, and color output.

Caldera’s suite of award-winning, production-orientated print and print-to-cut work�low programs offers color management, imaging, and driving solutions for large and grand format peripherals. INFO# 107 Canon Solutions America, Inc. is now merged into its parent company, Canon U.S.A., Inc., joining forces to create an even more robust, agile, and resilient organization, ready to continually adapt to the future marketplace. The company continues to provide industry-leading enterprise, production, and large format printing solutions, supported by exceptional professional service offerings. Canon helps companies of all sizes �ind ways to increase ef�iciency and control costs in conjunction with high volume, continuous feed, digital and traditional printing, and document management solutions. INFO# 108

Colex offers the industry’s most extensive line of precision

digitaloutput.net

1/23/25 10:56 AM

cutting equipment together with premier service. The Colex Sharpcut Flatbed Cutter features a triple interchangeable tool head, energy ef�icient six-zone vacuum system, and vision registration offering versatility, speed, and price for the perfect combination.

Colex offers Fotoba X/Y cutters, bubble-free applicators, and roll laminators. INFO# 109

Continental Grafix USA, Inc. is a leading manufacturer of unique, specialty graphics material for interior and exterior wall, window, and �loor applications.

Our dedication to innovation and quality can be seen in the broadest array of perforated window �ilms on the market, as well as in our exclusive non-perforated window, wall, and �loor graphic materials. INFO# 110

Delivery Signs is dedicated to the highest quality and customer service at the best possible prices. We target only companies and contractors in the sign, printing, advertising, and design industries. We use top-of-the-line screen and digital printing equipment to provide professional and quality signs at everyday low prices with quick turnaround times. INFO# 111

Digitech’s TruFIRE printers are proven to be the most reliable in the grand format �latbed market. Our UV �latbed printers make your digital printing jobs stress free and fun. The extremely �lat surface is ideal for any size project. Our popular TruFIRE LTX2 printer is now part of the world’s �irst print-and-cut system for rigid media. Providing simple digitaloutput.net

DO_25_2-1_Top50RevFinal-SWMD.indd 13

automation, this high-capacity printer has been a real game changer in the market.

The automation system uses quick response or barcodes that has proven to increase productivity and reduce labor even on single sheet or small run jobs. Ideal for wide format graphic providers on any size. INFO# 112

2

DreamScape, a division of Roysons Corp., is a leader in digitally printable wallcoverings with four distinct categories— White Textures, Sustainable Options, Special Effects, and Wall+Floor Wraps, featuring peel-and-stick, repositionable technology. With over 40 years of expertise, DreamScape offers certi�ied commercial-grade vinyl and PVC-free wallcoverings for commercial and residential spaces, designed for UV-curable, latex, solvent, and eco-solvent printers. INFO# 113

and touches printing related industries including graphics, ceramic, label, additive manufacturing, software, corrugate, folding carton, and packaging. The company’s North American headquarters serves Canada and the U.S. With service and support at the core of the business, Durst

focuses on supporting print providers with every aspect of their business. INFO# 115

Enfocus develops affordable, �lexible automation software for commercial and wide format printers. Its market-leading products such as PitStop, Switch,

Drytac is an international manufacturer of adhesive-coated products, including window, wall, and �loor graphics media; laminating �ilms; high-performance tapes; durable labels; custom and pattern coating; industrial adhesives; and medical tapes. INFO# 114

Durst Group AG is a worldclass manufacturer of digital inkjet printing systems. With a more than 85 year history of innovation, the company is comprised of a group of enterprises worldwide

#1

February 2025 | Digital Output { 13 }

1/24/25 1:15 PM

rolls for wide format and sheets for narrow format digital printers, as well as offset print technologies, for windows, walls, and �loors; point of purchase; outdoor; vehicle; �leet and transit applications; and more. GF prides itself on experienced technical research and development and exceptional customer service. INFO# 121

3 Review, Phoenix, and Grif�in enable print providers to automate their print work�lows, ensuring greater ef�iciency, pro�itability, and quality on every job. INFO# 116

Epson is a leader in wide format professional graphics printing, committed to delivering high-performance products, services, and solutions that exceed customers’ expectations. Epson designs innovative and marketleading products and affordable solutions to easily �it within a print shop’s work�low. As the manufacturer of both the ink and printhead, Epson designs its solutions as integrated systems, ensuring consistent, reliable output for photography, signage, textile, graphics arts, engineering, CAD, and GIS. INFO# 117 FDC Graphic Films, Inc. has been a master converter and distributor of sign vinyl �ilms, digital media, overlaminates, 3) The Kongsberg Ultimate drives productivity among high-volume, multi-batch corrugated converters with precision and safety.

{ 14 } February 2025 | Digital Output

DO_25_2-1_Top50RevFinal-SWMD.indd 14

banner, and heat transfer �ilms since 1988. It markets and converts top-performing products from reliable brands such as 3M DI-NOC Architectural Finishes, ASLAN, Lumina by FDC, Nekoosa, and Siser exclusively through distributor sales channels. FDC is family-owned and operated—with warehouses and converting facilities in South Bend, IN, and Reno, NV. The company promises to respect customers’ needs for innovative, quality-assured products delivered on time, complete, and error free in Canada and the U.S. INFO# 118 Since 1986, Fellers has been a reliable source of sign and graphics �ilms, color change vinyls, and wrap supplies for customers and installers in the U.S. Over the years, Fellers has expanded into new growth segments and grown our product offerings to include automotive window tint, paint protection �ilm, printing and �inishing equipment, tools, and �ilm cutting software. INFO# 119

Flexcon Global is a preferred provider of innovative coatings, �ilm laminations, and functional technologies. Flexcon is committed to understanding customer challenges and co-creating solutions that impact society and the environment. A family-owned business for nearly 70 years, Flexcon develops and manufactures quality products with precision and ef�iciency for healthcare, sustainable packaging, transportation, consumer durables, electronics, industrial, retail and advertising, and construction and energy with a goal of advancing bonds, innovation, and our world. Headquartered in Spencer, MA, the company has operations and distribution throughout Asia, Europe, and North America. INFO# 120 General Formulations (GF) is a global manufacturer of pressure-sensitive print media headquartered in the U.S., since 1953.

GF offers a cross-platform portfolio of print-and-cut �ilm and laminate solutions, which include

Good Guys Signs is Tampa Bay, FL’s premier custom banner and sign printer. With low prices, fast turnaround, and guaranteed quality, Good Guys Signs is trusted to deliver the best custom signs and custom banners at the best possible price. As a customization specialist company, Good Guys Signs can customize nearly any material. From aluminum to coroplast to t-shirts we can print it to customers’ exacting speci�ications. INFO# 122 Graphic Finishing Partners (Gfp) is a trusted supplier for the sign franchise industry across North America. With thousands of machines shipped through our extensive dealer and distributor network, Gfp is the go-to choice for wide format laminators. Our machines are designed to save time, boost pro�itability, and deliver consistent, professional results. They’re simple to operate, packed with labor-saving features, and budget friendly. INFO# 123 Graphic Whizard has built a superb reputation for manufacturing and distributing quality print �inishing equipment.

Current products include slit/ cut/score machines, creasers, crease/folders, UV coaters, perfect binders EVA and PUR,

digitaloutput.net

1/23/25 10:56 AM

number/perforation/score machines, folders, feeders, and more. INFO# 124

HP is the innovation leader for large format printers and technologies that deliver the highest, most consistent quality, on virtually any substrate. A key differentiator is HP’s portfolio—it all contains inherent HP technology. We own the IP and manufacture all of our printers and ink, end to end. HP technology supports market need, our customers’ longevity, sustainability, pro�itability, and the wellbeing of employees and customers. INFO# 125 ImagineThis is a premiere large format digital print shop.

We specialize in going large.

Whether you are looking for large quantity orders or the largest outdoor graphics, ImagineThis delivers the highest quality and quickest turnaround at competitive pricing. We pride ourselves in meeting our customers’ large format printing needs. INFO# 126 Welcome to INX, pioneers of digital ink technologies fueling global digital growth. With advanced digital inks tailored to match virtually every printhead type and printing system, the company sets new standards for print excellence. Its premium digital inkjet inks, crafted through extensive research and development, deliver exceptional performance and reliability. Choose INX for a comprehensive range of solutions—from premium inks to color management, to meticulous printer conversions—optimized for outstanding results in your printing process. INFO# 127 digitaloutput.net

DO_25_2-1_Top50RevFinal-SWMD.indd 15

Jessup Graphics Media invites customers to elevate their brands with versatile and slipresistant materials. Looking to grab attention and enhance your brand messaging in unconventional places? Look no further than Jessup graphics media. The materials offer the versatility and brilliance to make a statement on indoor and outdoor �loors, stairs, walls, pathways, streets, and parking lots. INFO# 128

Kongsberg Precision Cutting Systems delivers the most robust and reliable digital cutting solutions to packaging, signage, display, and manufacturing markets worldwide. By fusing technology and creativity, Kongsberg Precision Cutting Systems drives innovation, enabling customers to produce faster, safer,

and more ef�iciently without limiting imagination. INFO# 129

Laminators Inc. manufactures a full line of digital printready sign panel products. Our rigid substrates are strong, durable, and ready to use. Available in a variety of colors, our �inished surfaces are smooth and will not crack, chip, �lake, or peel even under harsh weather conditions. Our array of cores— corrugated plastic, solid plastic, and furniture-grade exterior plywood—as well as various thicknesses, sheet sizes, and double/single-sided sheets satisfy any sign or fabricated project. INFO# 130 Lintec of America is a manufacturer of pressure-sensitive �ilms for visual marking

signage and architectural window applications. The company specializes in optically clear frosted and textured �ilms for display point of purchase and window graphics. Check out its newest product offerings, which include an 80 percent recycled content optically clear UV inkjet printable polyester window graphic material. Also, it offers a new polyester-based matte overlaminate, which is impervious to spray paint. It is also scratch resistant and provides great protection to spray painted graf�iti. INFO# 131

Mactac is a leader in pressure-sensitive graphics. Applications include windows, walls, �loors, vehicles, and more. In fact, for more than 60 years, Mactac has been at the forefront of

#4

February 2025 | Digital Output { 15 }

1/23/25 10:56 AM

Newlife Magnetics is the world’s largest �lexible magnet and print media manufacturer specializing in wide format magnetic media. We are the world’s �irst and only manufacturer of printable magnet sheeting up to 60 inches wide. Our new Platinum line of magnet-receptive print media offers the highest quality, best print results, and lowest price in the market. Our award-winning Cling King Spider Mat is becoming the industry standard for counter-top displays and graphics. INFO# 136

4 product development for digital printing, mounting, laminating, screenprinting, and cut vinyl needs. You can rely on us for industry-leading quality and unmatched service, and trust that we have the next up-and-coming innovation that will transform your business. INFO# 132

Mimaki is an innovator and pioneer in the development of digital printing and cutting products worldwide. The company engineers and manufactures a complete line of digital printers and cutters and offers a total work�low solution for the many applications found in the sign and graphics, textile and apparel, industrial printing, and threedimensional markets. In 2024, Mimaki USA celebrated 25 years

4) Flexcon Flexmark House Vinyls with Air Egress liner. 5) Polar Smooth 150 Air is a premium self-adhesive vinyl featuring Drytac’s air release technology for bubble-free application and a smooth, matte white surface ideal for highquality graphics.

{ 16 } February 2025 | Digital Output

DO_25_2-1_Top50RevFinal-SWMD.indd 16

of service to print service providers in the Americas. INFO# 133

MUTOH America, Inc. is a leading manufacturer of awardwinning wide and small format printers and plotting cutters, including ValueJet and XpertJet models. MUTOH’s line of wide and small format inkjet printers, which are made in Japan, are known for their quality, speed, and Smart Printing technologies. INFO# 134 Nekoosa is a premier manufacturer of specialty print media.

We’ve acquired well-known brands like Catalina Graphic Films, CET Films, ClingZ, Mojave Digital Media, NCR Paper, and RTape. Nekoosa’s expertise spans coating, converting, and custom plastic extrusion capabilities, with a product offering that includes wide and grand format rolls, offset, screen, HP Indigo and dry toner sheets, cut �ilms, application tapes and pre-masks, carbonless papers, and extruded �ilms. INFO# 135

Photo Tex Group Inc. has been the exclusive distributor of patented Photo Tex polyester selfadhesive removable inkjet fabric for the past 20 years. It is easy to install on walls, windows, doors, and �loors and has no time limit to remove safely. It has all the great features and quality you want to meet concerning today’s paints. Photo Tex is safe and non-toxic. INFO# 137 U.S.-made PrestoTex is a blank wall media for wide format printers, wallpaper companies, designers, and more. The polyester media is available with or without a peel-and-stick adhesive backing. The wallcovering can be easily installed and removed. It’s ideal for large-scale wallcoverings, contour cut decals, or cut-to-size prints. PrestoTex is available in 10- or 17-mil white, and 17-mil gold iridescent, and silver. PrestoTex ships directly from their manufacturing facility in Bensalem, PA. INFO# 138

SA International (SAi) is recognized as a global leader in

providing complete, professional solutions for the sign making, digital printing, and CNC machining industries. Whether you’re looking to create signage, vehicle wraps, three-dimensional signage, or more, SAi has the right software to support you and empower your business. INFO# 139

Significans Automation is a software integrator specializing in delivering next-generation automation. It tailors best-inclass software to optimally �it the environment. The level of sophistication that is provided increases pro�itability, as well as improves quality control and production ef�iciency. INFO# 140 Signs365 is a grand format, trade-only wholesale printer. We offer full-color, high-quality printed products all produced in 24 hours. $10 Overnight Anywhere shipping is available on all products. INFO# 141

Supply55, Inc. is a leading manufacturer and distributor of work�low products for the digital printing segment of the sign, screen, graphic arts, exhibit, home décor, corporate identity, and athletic apparel markets. All of Supply55’s products are selected, evaluated, and brought to market with the simple goal of reducing end user operating costs while improving the work�low and quality of their �inished product. INFO# 142 Supreme Color Graphics is a national wholesale-to-trade large format digital printer with more than three decades of experience. We are dedicated to

digitaloutput.net

1/23/25 10:56 AM

manufacturing premium, custom signs and getting them to your customers without delay. We specialize in custom displays, custom cutting, and routing. Customers have come to rely on our speed, customer support, and a variety of product offerings. From indoor and outdoor signage to banners, adhesives, and promotional materials, we’re the print partner you have been looking for. INFO# 143

swissQprint manufactures UV large format printers in Switzerland—precise and extremely versatile in terms of applications, including varnish, neon, and white, as well as three dimensional and tactile effects. The range includes four modular �latbed printer models and a dedicated roll-to-roll printer, all with top-class energy ef�iciency and Greenguard Goldcerti�ied inks. Plus, every new machine comes with a 36 month warranty, underscoring swissQprint’s commitment to quality and reliability. INFO# 144

Tekra offers a vast array of substrates for the digital marketplace. Its offering includes Dura-Go for HP Indigo printers, JetView UV Inkjet for UV inkjet printers, and JetView Latex Inkjet for latex inkjet printers. Tekra can also create custom products to meet your speci�ic needs and supplies a wide range of adhesives. INFO# 145 Headquartered in Tobaccoville, NC, Trim USA produces and distributes high-quality �ilms, application materials, accessories, and tools for the graphics industry. We are a small, family

digitaloutput.net

DO_25_2-1_Top50RevFinal-SWMD.indd 17

5 owned business with a knowledgeable and dedicated staff who are here to assist you with any industry need. In every customer transaction, we act as a consultative partner, one dedicated to �inding the right product for the customer’s needs. Toward that end, our customer service representatives receive consistent in-house learning opportunities because we pride ourselves in our ability to provide top-tier customer service. INFO# 146

Proudly made in the U.S. since 1983, Vision Engraving & Routing Systems manufactures quality-made precision machines offered at best-in-class pricing.

From desktop-sized engravers on up to larger 4x8-foot CNC router/ engravers Vision has a machine to meet your engraving and routing needs. INFO# 147 For over two decades, XCEL has been at the forefront of

designing and producing innovative graphics solutions for all types of business environments. Featuring several specialty medias including magnetic vinyl, magnetic receptive, static cling, and blockout paper, XCEL recently launched Excellent, Mako, and Xanita rigid paper boards to support companies where a strong “green” initiative is critical. XCEL has the capabilities to convert to custom sheets or rolls to help maximize ef�iciency, minimize waste, and support savings in the overall cost of doing business. XCEL also manufactures silicone edge graphics framing systems, utilizing 40 proprietary extrusions. All can be produced to current speci�ications or custom designed through our in-house engineering team and SOLIDWORKS software system. INFO# 148

Zünd, the leading manufacturer of digital �latbed cutting systems, offers multifunctional

cutters/routers with many tools and automated/robotic material handling options for substrates up to two/four inches thick and ten feet wide. Zünd’s Gen3 systems are designed for maximum versatility and modularity, while the latest addition, the Q-Line with BHS180, is a fully automated, industrial �inishing system geared towards ultimate productivity with non-stop, pallet-to-pallet production. INFO# 149

Honorable Mentions

For 30 years, AXYZ has been a leader in modular CNC routers.

Our decades of experience are designed into each product. Our integrity is the foundation of our service support and machine quality. INFO# 150

Beaver Paper, a member of Koehler Paper, is a globally recognized producer of TexPrint sublimation paper, ProTex protection tissue, and TexStyles

February 2025 | Digital Output { 17 }

1/23/25 10:56 AM

creating an excellent surface for high-quality digital or screen printing. INFO# 156

At StratoJet USA our mission is to build the very best printers you will use for years, to make and save money. We invest our resources into building rock solid hardware and continually developing cutting-edge automation instead of advertising. INFO# 157

6 graphic fabrics for the dye-sublimation and digital print industry.

Beaver Paper offers the most comprehensive product portfolio of sublimation media for use in a variety of applications. Since its inception 40 years ago, Beaver Paper has evolved into a company highly regarded for its innovative, high-quality sublimation media.

Beaver Paper’s products can be found in over 51 countries worldwide and are carried by distributors and direct sales out of our Atlanta, GA headquarters and distribution facility in Willstätt, Germany. Beaver Paper offers customers a range of media widths and sizes to meet every application need. INFO# 151 Direct Color Systems is a U.S.-based world leader in direct-to-substrate UV LED inkjet printing technology. Its Direct Jet UV printers output high-resolution raised TEXTUR3D prints,

6) Made in the U.S., the 2550 CNC Router/ Engraver is Vision’s heavy-duty CNC routing system.

{ 18 } February 2025 | Digital Output

DO_25_2-1_Top50RevFinal-SWMD.indd 18

ADA-compliant/Braille signage, t-shirt/garments, and standard �lat prints on plastics, metals, wood, tiles, and glass. INFO# 152

Fisher Textiles is a leading supplier of fabrics for digital printing in North America, offering an extensive range of awardwinning polyester knit and woven fabrics up to 197 inches wide. Our capital investment of inventory and �ive warehouse locations allow us to �ill just-in-time requirements. We stand behind our products and take pride in providing the best fabrics in the digital printing industry. INFO# 153

Trusted by thousands worldwide, Flatbed Tools transforms digital cutting backed by over 25 years of industry innovation and experience contributing to many patented technologies. We deliver high-quality blades, router bits, conveyor belting, and underlayment tailored for Colex, Kongsberg, Multicam, Summa, and

Zünd. Boost precision, reduce downtime, and maximize return on investment with our expert support. INFO# 154

SEI Laser provides precision wide format laser cutting and marketing equipment for automated cutting/marking/perforating of technical textiles, acrylic, wood, textiles, metal, and more. SEI Laser systems are distributed in North America by Matik, Inc. INFO# 155

Panel Processing, a custom �lat panel fabricator for over 50 years, can punch, cut, paint, laminate, and machine a multitude of wood substrates to create our digital print media, chalkboard, markerboard, slatwall, laminated panels, pegboard, and pegboard skinz, that can be found in store �ixtures, schools, and ready to assemble furniture. Our �lat panels, slatwall, chalkboard, pegboard, and markerboard can receive our digital print media

Summa is a leading manufacturer and supplier of highend vinyl and contour cutters (S1 & S3 Series), the most versatile �latbed cutting system (F Series), and laser cutters (L Series). For over three decades, the company maintains a clear objective—to develop cuttingedge solutions that boost productivity and eliminate complexity in cutting and �inishing.

Enabling businesses—whether they are large or small—to �inish their applications to the highest standards and improve their margins. INFO# 158

VTX Tools provides highquality carbide tooling and conveyor belts for the �latbed digital cutting space. We supply a variety of bits, blades, and belts to keep your digital �inishing system running at peek performance or as we like to say “rocket fuel for your cutting table!” INFO# 159

Editor’s Note

Congratulations to all of the 2025 winners. To learn more about the top 50’s latest and most popular product lines, visit our website, digitaloutput.net, and navigate to our web-exclusive editorial section. D digitaloutput.net

1/23/25 10:56 AM

PAGE

INFO#

ADVERTISER

WEBSITE

14 3A Composites USA, Inc.

20 3acompositesusa.com/products/gator/

10 Alpina Manufacturing, LLC

19 fastchangeframes.com

11 Alpina Manufacturing, LLC

19 bannergrip.com

1 Arnold Flexmag Industries, Inc.

13 flexmag.com

12 Banner Ups by Budnick

19 bannerups.com

2 Beaver Paper & Graphic Media Inc. 23 beaverpaper.com 13 Delivery Signs

19 yardsignsresellers.com

3 ISA International Sign Expo

27 signexpo.org

4 Lintec of America, Inc.

15 digitalwindowgraphics.com

28 signs365.com

8 Supply55, Inc.

10 supply55.com

7 swissQprint

2 swissqprint.com

COMPANY

PAGE

6 Signs365

INFO#

5 significans.com

PAGE

7 newlifemagnetics.com

9 Significans Automation

INFO#

5 Newlife Magnetics LLC

170 3A Composites USA, Inc.

20

197 Kommerling USA, Inc.

20

171 A&C Plastics, Inc.

20

198 Laminacorr Industries Inc.

20

225 Aberdeen Fabrics, Inc.

21

199 Laminators Inc.

20

172 Acrilex, Inc

20

200 Lamitech, Inc.

20

161 Adams Magnetic Products

8

201 Mac Papers and Packaging

20

226 Alpina Manufacturing LLC

21

163 Magnum Magnetics

8

173 ALPOLIC Materials

20

235 Mimaki USA, Inc.

21

174 American PERMALIGHT, Inc.

20

202 Monadnock Paper Mills, Inc.

20

175 Aqua-Rite by Packrite LLC

20

203 Multipanel UK Ltd

20

227 Budnick Converting, Inc.

21

236 Mutoh America, Inc.

21

228 Beaver Paper & Graphic Media

21

204 Neenah Wide Format

20

176 BMG/HP Large Format Media

20

251 Newlife Magnetics, LLC

6

177 Brett Martin

20

164 Newlife Magnetics, LLC

8

178 Calsak Plastics

20

205 Nudo Products

20

162 Canon U.S.A., Inc.

8

206 Oppboga Bruk AB

20

179 Coastal Enterprises

20

207 Oriam Green Ltd.

20

180 Coroplast, Inteplast Group Co.

20

208 Pacific Mount Inc.

20

181 Corplex

20

209 Palram Americas

20

182 Crescent

20

210 Panel Processing, Inc.

20

183 Curbell Plastics, Inc.

20

211 Piedmont Plastics

20

184 DGS Digital Graphic Systems

20

212 Plaskolite

20

230 Display Source Inc.

21

213 PlyVeneer Products

20

185 DUNA-USA

20

214 Polymershapes

20

186 Duraluxe

20

215 POLYVANTIS

20

231 Durst Image Technology

21

216 Primex Plastics Corporation

20

187 E&T Plastics

20

217 Recrylic

20

188 Eastsign Inc.

20

218 Rocheux International

20

229 Epson America, Inc.

21

252 Roland DGA Corporation

6

232 Expolinc

21

237 Testrite Visual Products

21

189 Falconboard by Hexacomb

20

191 The Gilman Brothers Company

20

233 FASTSEWN

21

194 The Griff Network

20

190 Flech Paper Products

20

219 Tricel Honeycomb

20

234 Global Imaging, Inc.

21

238 TVF

21

192 GOEX Corporation

20

239 UFabrik

21

193 GPA

20

220 Ultra Partners, LLC

20

250 Graphic Finishing Partners, LLC 6

221 United Industries UltraBoard

20

195 Inteplast Group

20

165 XCEL

8

196 K&R Plastics, Inc.

20

221 Xcel Products, Inc.

20

COMPANY

digitaloutput.net

DO_25_2-10_ShowcaseAdIndexRevFinal-SWMD.indd 19

#10

#11

#12

#13

February 2025 | Digital Output { 19 }

1/24/25 1:45 PM

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

176 Brand Management Group/HP Large Format Media hplfmedia.com

✓

✓

✓ ✓

UV

✓

Solvent

✓

Latex

✓

Eco-Solvent

✓

Aqueous

wemakeflutedboards.com

✓

Ink Compatibility*

Recyclable

175 Aqua-Rite by Packrite LLC

✓

✓

Biodegradable

americanpermalight.com

✓ ✓

Styrene

174 American PERMALIGHT, Inc.

✓

PVC

alpolic-americas.com

Polystyrene

173 ALPOLIC Materials

Polypropylene

*In completing the chart, vendors’ responses do not reflect that all of their products carry environmental benefits or are compatible with all of the ink sets listed. Please contact vendors for more information on rigid materials and their specific characteristics.

✓

Polycarbonate

acrilex.com

✓

High Density Urethane (HDU)

172 Acrilex, Inc

✓

Acrylic

✓

Paper/Wood/Fiber

✓

acplasticsinc.com

Foamboard

3acompositesusa.com/display

171 A&C Plastics, Inc.

Aluminum

170 3A Composites USA, Inc.

INFO#

Website

Aluminum Composite Materials (ACM)

Plastic

Above: Panel Processing, Inc. is a composite wood panel manufacturer that provides panels for digital printing and fixture needs.

Company

Environmental Benefits*

Material Type

RIGID SUBSTRATE SUPPLIERS

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

177 Brett Martin

brettmartin.com

178 Calsak Plastics

calsakplastics.com

179 Coastal Enterprises/Precision Board

precisionboard.com

180 Coroplast, an Inteplast Group Co.

coroplast.com

✓

✓

181 Corplex

corplex.com

✓

✓

✓

✓

182 Crescent

crescentcardboard.com

✓

✓

✓

183 Curbell Plastics, Inc.

curbellplastics.com

✓

✓

184 DGS Digital Graphic Systems

dgs-usa.com

185 DUNA-USA

dunagroup.com/usa

186 Duraluxe

duraluxepanels.com

187 E&T Plastics

e-tplastics.com

✓

188 Eastsign Inc.

eastsign.com

✓

189 Falconboard by Hexacomb, a PCA Co.

packagingcorp.com

✓

190 Flech Paper Products

flech.com

✓

191 The Gilman Brothers Company

gilmanbrothers.com

192 GOEX Corporation

goex.com

193 GPA

gpa-innovates.com

194 The Griff Network

thegriffnetwork.com

195 Inteplast Group

inteplast.com

✓

196 K&R Plastics, Inc.

krdigitalplastic.com

✓

197 Kommerling USA, Inc.

komasheets.com

198 Laminacorr Industries Inc.

laminacorr.com

199 Laminators Inc.

laminatorsinc.com

200 Lamitech, Inc.

lamitech.com

201 Mac Papers and Packaging

macpapers.com

202 Monadnock Paper Mills, Inc.

mpm.com

203 Multipanel UK Ltd

multipaneluk.com

204 Neenah Wide Format

neenahpaper.com/wide-format

✓ ✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓ ✓ ✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓ ✓

✓

✓ ✓

✓

✓ ✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

205 Nudo Products

nudo.com

206 Oppboga Bruk AB

oppboga.com

✓

✓

✓

✓

207 Oriam Green Ltd.

oriamgreen.com

✓

✓

✓

✓

208 Pacific Mount Inc.

pacificmount.com

209 Palram Americas

palram.com/us

210 Panel Processing, Inc.

panel.com

211 Piedmont Plastics

piedmontplastics.com

212 Plaskolite

plaskolite.com

213 PlyVeneer Products

plyveneer.com

214 Polymershapes

polymershapes.com

215 POLYVANTIS

polyvantis.com

216 Primex Plastics Corporation

primexplastics.com

217 Recrylic

recrylic.com

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

rocheux.com tricelcorp.com

✓

220 Ultra Partners, LLC

ultrapartnersllc.com

✓

221 United Industries UltraBoard

ultraboard.com

221 Xcel Products, Inc.

xcelproducts.com

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

✓ ✓

✓

✓

✓ ✓

✓

✓ ✓

✓

✓

✓ ✓

✓

✓

✓ ✓

218 Rocheux International

✓

✓ ✓

219 Tricel Honeycomb

✓

✓

✓ ✓

✓

✓ ✓

✓

✓

✓

✓ ✓

✓

✓ ✓ ✓

#14

{ 20 } February 2025 | Digital Output

DO_25_2-5_RigidChartRevFinal-SWMD.indd 20

digitaloutput.net

1/31/25 12:30 PM

Spotlight on

by Cassandra Balentine

temporarily removed, cleaned, and remounted in ilicone edge graphics (SEG) are typically

by Cassandra Balentine the frames as needed. printed to textile-based media. They are made up of three components—frame “Soft signage remains the primary application for extrusions, which are generally aluminum; corner SEG panels and continues to show year-to-year keys and splices; and a graphic with silicone beadgrowth in overall demand and functionality. Many ing. These reusable solutions require knowledge of end users appreciate SEG’s ease of installation and the printing processes, media options, and framing handling, and shipping costs are significantly less solutions available to ensure success. with no damage caused by delivery,” shares Timothy Michael Litardo, marketing manager, Mutoh Above) Sublimation transfer technology, like that from Mimaki, delivers vibrant results for backlit applications.

Americas, Inc., explains that SEG signage can be digitaloutput.net

DO_25_2-3_SEGRevFinal-SWMD.indd 21

February 2025 | Digital Output { 21 }

1/23/25 11:01 AM

fabric that complements an SEG’s sleek, edge-lit frame design.

Mitchell specifies that dye-sub transfer printing is the ideal choice for SEG applications, particularly for backlit panels. “The brightest colors are produced with sublimation transfer inks on polyester fabrics and dye-sub inks are available from some manufacturers in specialty colors such as fluorescents.”

1 Mitchell, senior manager, customer experience, Mimaki USA, Inc. Mike Syverson, textile manager - North America, Durst Image Technology, adds that fabric, which is common in SEG, has a higher perceived value compared to other substrates.

“SEG frames can ship unassembled, meaning a small box can deliver a large graphic impact,” adds Jeffrey Rubin, president, Testrite Visual Products.

Dye-Sub for SEG

Fabrics are compatible with several print processes, including dye-sublimation (dye-sub)— 1) Beaver Paper’s TexStyles Backlit 90 is a backlit fabric offering four-way stretch.

{ 22 } February 2025 | Digital Output

DO_25_2-3_SEGRevFinal-SWMD.indd 22

transfer and direct; and direct printing. For this article we focus on dye-sub printing for SEG.

Dye-sub printing goes hand in hand with SEG. “With dye-sub, the image not only looks fantastic, but it actually becomes part of the fabric itself. This is in contrast to UV or latex printing where the graphic sits on the surface. The image embedded in the fabric means the graphic can be folded to fit inside of the same box as the frame without risk of the image tracking or the surface otherwise being damaged,” explains Rubin.

“The dye-sub process bonds ink directly into the fibers of polyester-based fabrics, making it ideal for SEG applications where deep

color saturation, vivid details, and wrinkle resistance are crucial.

Additionally, dye-sub printing creates a soft, lightweight finish that enhances the aesthetic appeal and user experience of SEG displays,” seconds Greg Lamb, CEO, Global Imaging, Inc. “Dye-sub offers a continuous tone,” offers Nick Dinunzio, director of business development, Alpina Manufacturing, LLC. “With this printing method each dot of ink can be a different color, allowing for high-resolution images and incredible color fidelity.”

According to Ken Bach, business development director, Aberdeen Fabrics, Inc., dye-sub printing allows for a seamless print on

While Danny Jimenez, sales consultant, print media sales, TVF, typically recommends dye-sub printing for SEG, he admits that deciding which process to use has to start with asking about the application. “Size and stretch are important to consider, as is resilience and how you intend to pack it. With any dye-sub compatible fabric, you’re playing a balancing act and everybody has different ideas about what works best for their needs.”

“Dye-sub’s versatility with fabrics, especially stretchable polyester, also provides a seamless fit for silicone edge frames, making it ideal for SEG applications,” says Maria Castricone, marketing and inside sales manager, Expolinc.

Jeff Mills, national product manager - TexStyles Graphic Fabrics, Beaver Paper & Graphic Media Inc., adds that dye-sub does not produce glare, so images are clear and vivid under different lighting conditions.

Steve LaMarsh, director of business development, Display Source Inc., feels the barriers to entry are gone when it comes to SEG. digitaloutput.net

1/23/25 11:01 AM

“Whether you do the work in house or outsource frames and fabric printing, every shop must offer this ever-growing product as part of their portfolio of large format products.”

Dye-sub is well suited for largevolume SEG orders, offering cost effectiveness while maintaining high-quality results, which is often important for applications that require scalability, shares Bach.

Lily Hunter, product manager, Professional Imaging, Epson America, Inc., notes that with dye-sub, if fabric gets dirty, it can be washed and wrinkles steamed out—benefits not possible with UV or other ink sets where the inks do not penetrate or dye the fabric.

Fabric manufacturers tailor their products to be compatible with dye-sub ink. “For example, there are different types of polyester fabrics intended to mimic the look and feel of materials such as cotton, nylon, and silk—natural fabrics that are incompatible with dye-sub ink. Now many print service providers have the option and opportunity to start opening businesses in markets they normally wouldn’t have before. Polyester fabrics have become good at mimicking natural fibers and imparting a premium impression in almost any space,” comments Mitchell.

In preproduction, Mitchell points out that many substrates require special inks to print on them and in many cases pre- or postprocessing such as steaming and washing. “New advances in printing technology such as the Mimaki TRAPIS system enable digitaloutput.net

DO_25_2-3_SEGRevFinal-SWMD.indd 23

customers to use sublimationpigmented transfer inks for use on a wider range of fabrics including natural fibers without the need for pre- or post-treatment—just a quick two-step print and transfer with a calendar press. This greatly increases the range of product offerings while reducing the need for complicated fabric treatments, which can have a steep learning curve and use a large amount of water. It also reduces the customer’s investment in both capital equipment and time.”

On the post-use side, Mimaki offered a technology preview in 2023 of the Neo-Chromato process for the re-use of printed sublimation transfer fabric. It is a post-use technology that extracts dyes so polyester textiles can be reused up to 20 times, with minimal impact on the environment. “The Neo-Chromato process supports sustainability and circularity in textile printing via a ‘reverse’ process using a heat press along with proprietary fluid to remove dyes from the fabric. The result is a reduction of used goods in landfills,” explains Mitchell.

Trends in SEG

SEG displays offer several benefits, including high-impact imagery that can be backlit, ease of use and reuse, and cost-effective transportation. Coupled with the right printing processes and fabric selection, SEG is durable and versatile.

Backlit/Blockout

Adding to a vibrant print, backlit SEGs are popular. “The ability to illuminate the fabric creates a

dynamic, eye-catching effect, increasing engagement,” says Bach.

Black-back fabric is also trending, according to Jimenez. “In the past, it was mostly used as a cover up fabric, but as manufacturers and printers discover how boldly it can be printed and how many varieties we offer, the more they’re keeping it around for multiple uses.”

Two of the largest products in SEG are blockout fabrics and backlit fabrics. “Blockout fabrics, such as black-back polyester, allow end users to install a graphic without a diffuser layer in the frame so you cannot see the internal frame structure. Backlit graphics are increasing in use as well. There have been many advances in fabric construction, which has improved the overall quality of backlit fabric in terms of look and feel in addition to handling,” explains Syverson.

Hunter anticipates more SEG trends driven by the efficiency and reusability the displays offer across various industries. “Beyond retail, I expect to see growth in hospitality applications, as it allows for customized artwork that can match a current décor style or season that is cost efficient, can be easily installed, then cleaned, stored, and reused. It is also great for restaurants or hallways as some fabric can help to naturally dampen sound, serving as both an aesthetically pleasing and functional piece.”

Hunter also expects growth of SEG in theater applications.

“Fabric backdrops are ideal for the theater industry, offering stress-free transportability and washability. These backdrops can easily be washed between shows, reused multiple times, and travel with a production if need be.”

New Spaces

Ever versatile, SEG pops up in a variety of spaces—new and old.

“They have taken over exhibitions and retail. SEG offers a range of applications beyond these sectors, which are gaining in traction and include corporate environments, interiors, hospitality, museums and galleries, sports arenas, and transportation hubs,” says Joel Willcock, director, UFabrik.

#2

February 2025 | Digital Output { 23 }

1/23/25 11:01 AM

Lamb says customization is another trend, with businesses seeking displays with unique finishes and color tones to differentiate their displays and enhance brand identity.

“Five-meter printing is gaining traction here in the U.S. as more brands want to go bigger and bigger with their displays, yet they desire a seamless, professional look. We anticipate an increase of installations of five-meter printers as printing companies outgrow their current three-meter models,” states Lamb.

Sustainability

Castricone sees continued focus on sustainability, with recyclable fabrics and eco-friendly dyes gaining popularity.

2 Another industry where Hunter sees opportunity for SEG is indoor gaming, including paintball arenas and bowling alleys. “With the use of florescent ink, the SEG can be illuminated in the dark with a black light. They are much easier to replace than painted panels, and can be conveniently washed, stored, and brought back 2) The Epson SureColor F-Series dye-sub printers are well suited to SEG applications. 3) Expolinc’s Light Frame, Classic Frame, Light Frame Mini, Fold Out Counter, and Light Frame Counter are all designed with SEG in mind, offering diverse options to suit any display requirement.

{ 24 } February 2025 | Digital Output

DO_25_2-3_SEGRevFinal-SWMD.indd 24

year after year, making them a practical, long-term solution.”

Mitchell points to increased use of SEG for both walls and ceilings, enabling more interchangeability than fixed murals and décor. “Expect to see SEG fabric in natural fibers and in highly decorative display frames. SEG is going to continue to enter the décor market in a big way.”

Dinunzio has witnessed more double-sided hanging SEG

frames and graphics in grocery stores/supermarkets.

Hunter states that although SEG is mainly associated with retail signage applications, it can be used in other markets due to its ease of use, simple installation, and reusability. “SEG frames are becoming very low profile and less obvious, further expanding market interest and adoption in areas like hospitality, theater, and airports.

They can also be used to decorate hallways and lobbies of any office.”

“Customers look for eco-friendly options that don’t compromise on quality or visual impact, making dye-sub a popular choice for its ability to produce stunning, longlasting graphics,” asserts Willcock.

One example, music bands are increasingly looking for a clear specification of environmentally friendly materials for their display graphics, often with a detailed cradle-to-grave audit trail.

Mitchell also sees more awareness for sustainability programs in the digital textile production industry. “While there is no central program for bringing circularity to textile production, there are discrete programs that address some issues.”

As environmental concerns continue to shape consumer expectations, Lamb predicts demand for digitaloutput.net

1/23/25 11:01 AM

recyclable and eco-conscious SEG materials will likely grow. “We have seen increased interest in programs to divert printed materials from the landfill to be reused or recycled. These programs are in their infancy but will undoubtedly become more important as end users demand more environmentally responsible products and production methods,” says Lamb.

Sustainability goes beyond recycling. Mills notes that fabrics coated with acrylic coatings are not sustainable for the environment.

“This is the reason we have stayed away from these fabrics. Our approach to the soft signage market is to design a line of fabrics made with CiCLO technology. This technology allows fabric to biodegrade at the same rate as wool instead of the hundred years standard or recycled polyester fabric takes when placed in a landfill. This line of fabrics we are developing is called TexStyles NatureSeries.”

Mitchell feels that most fabrics used for SEG are very good for sustainability and many are constructed from post-consumer waste. “All of Mimaki’s fabric manufacturing partners are heavily invested in making their portfolio as sustainable, recyclable, and environmentally friendly as possible.

The ‘green’ investment in fabric printing is real and very appealing to buyers and consumers alike.”

As the push for reusability and sustainability increases, Litardo says SEG use will increase accordingly. “I believe it will completely take over retail in places where digital is too expensive or not practical.” digitaloutput.net

DO_25_2-3_SEGRevFinal-SWMD.indd 25

3 Another trend appearing is the migration towards silicon-based keder and away from PVC and PVC composites, “which are not only inferior in performance but environmentally detrimental.

Where PVC keder can be rigid and inflexible, silicon keder is smooth, strong, and flexible, able to handle high production volumes with ease,” says Willcock.

Automation

As with any segment of manufacturing, automation is increasingly essential to profitability.

Automation is playing an increasingly important role in the workflow of dye-sub printing and SEG production. “From RIPs and other prepress software that automates file preparation, to smart features on printers and cutters, and finally, automated finishing systems, there are ways to streamline each step of SEG

production. Automation helps businesses enhance efficiency, reduce manual labor, and maintain consistency, allowing them to keep pace with the growing demand for SEG displays,” explains Lamb.

“Most markets still see tight labor markets and the risks associated with variability of skills in various departments of their shop,” says LaMarsh. Therefore print providers must work to improve productivity and reduce bottlenecks due to labor/skill shortages to allow for the expansion of product lines in spite of floorspace constraints.

Automation of the finishing department will help deskill the sewing work area where possible. “Printers have invested significantly in upstream equipment to increase output with printers, newer media materials, etc. Now is the time to upgrade

the equipment in the finishing department. Many shops have a least one utility staff position.

This team member is well suited to move into SEG finishing to handle the surges of business that come with large campaigns, big events, or store rollouts. The search for skilled stitchers to sew SEG is over,” suggests LaMarsh.

FASTSEWN and its moving cavity technology is one example of this.

The system utilizes a conveyorized flatbed combined with a specialized vacuum holddown system. There is a series of pulleys and rollers that create a movable cavity in the flatbed surface. This movable cavity allows access to the underside of the textiles. This is achieved without strapping the fabric into frames, which almost eliminates any manual handling.

So the entire process consists of automated loading of the fabric, automated cutting and sewing, February 2025 | Digital Output { 25 }

1/23/25 11:01 AM

Beyond automation, simply removing sewing from the process is an option.

For example, companies like Banner Ups from Budnick Converting, Inc. offer products like KederTape LITE. The tape is coated with a unique adhesive that sticks to fabric. This removes the barrier to entry for those print providers looking to adopt SEG into their workshop but do not have sewing capabilities.

Digital Integration

4 and automated off-loading of the finished goods.

Automation technology also sets the stage for personalization. ”The demand for highly

companies mentioned

customizable SEG displays will rise, especially in retail and brand experiences. Technology that allows for easy design changes and personalized graphics will be a key driver,” predicts Bach.

See page 19 for more info.

INFO# COMPANY 225 Aberdeen Fabrics, Inc.

WEBSITE aberdeenfabrics.com

226

Alpina Manufacturing LLC

fastchangeframes.com bannerups.com

227

Banner Ups from Budnick Converting, Inc.

228

Beaver Paper & Graphic Media Inc.

beaverpaper.com

229

Epson America, Inc.

epson.com

230

Display Source Inc.

displaysourceinc.com

231

Durst Image Technology

durstus.com

232

Expolinc

expolinc.com

233

FASTSEWN

fastsewn.com

234

Global Imaging, Inc.

globalimaginginc.com

235

Mimaki USA, Inc.

mimakiusa.com

236

Mutoh America, Inc.

mutoh.com

237

Testrite Visual Products

testrite.com

238

TVF

tvfinc.com

239

UFabrik

ufabrik.com

{ 26 } February 2025 | Digital Output

DO_25_2-3_SEGRevFinal-SWMD.indd 26

Another interesting trend is integration with digital displays.

“Hybrid displays that combine SEG graphics with digital screens are becoming more popular, offering a dynamic, multi-dimensional experience for customers and audiences,” offers Bach.

Lamb also predicts that integrating digital screens and interactive elements into SEG displays will become more common in the near future as brands seek ways to create more immersive experiences.

Castricone predicts demand for integrated smart technology, such as interactive displays, and more modular solutions that adapt to different event needs. “SEG’s adaptability for various setups will continue to drive its popularity.”

4) Global Imaging offers unique framing solutions with its T3 Systems.

“The integration of SEG fabric with digital displays, augmented reality, and other interactive elements will continue to grow.

As technology evolves, we could see more dynamic, multi-sensory experiences created with SEG systems,” offers Bach.

Growth in SEG

SEG offers advantages including versatility, reusability, durability, impact, and sustainability.

“Having the ability to install a frame once and supply new graphics to a client simplifies the process, especially with the client being able to install the graphics themselves versus hiring an installation company,” offers Syverson.

The attractiveness of SEG is moving beyond retail signage applications due to its ease of use, simple installation, and reusability. “SEG frames are becoming very low profile and less obvious, further expanding market interest in adoption in areas like hospitality, theater, and airports.

They can also decorate the halls and lobbies of any office,” concludes Hunter.

Print providers often utilize dyesub printing processes to provide washability, vibrancy, and soft hand for this common application.

For more on SEG, including information on the print engines, fabrics, and frames that make up a successful system visit us online at digitaloutput.net. Our webexclusive editorial section as well as a recent webinar focus on the topic in detail. D digitaloutput.net

1/23/25 11:01 AM

#3

DO_25_02-ISA.indd 1

1/23/25 10:32 AM

#6 DO_25_2-Signs365.indd 1

1/23/25 10:34 AM