Green Sand Solutions for SME/SMB Market

Green Sand Solution SME / SMB market

Go for growth Go for green Manish Kothari & Amit Shah

Rhino Machines Pvt. Ltd.

Understanding the challenges Why?  Manpower availability for foundries  Increasing expectations on consistency of casting quality  Your customers are somebody else’s prospects. If you won’t take care of them, someone else will. That’s guaranteed!

At stage of vendor approval  Manufacturing process consistency  Assurance for deliverables  Commercial competitiveness  Domain & Clusters  India v/s China After building relationship  Consistent Deliverables  Quality & Quantity  Time & Schedule  Real time reporting plus Online control & monitoring system  Maximizing profit & fund management  Achieving competitive advantage by delivering a level of service that will rise above & beyond customer expectations

Green Sand Circulation System

Sand Conditioning & Preparation System

Moulding System

Return Sand Management

Looking Beyond Technology

Sand Conditioning & Preparation System

Batch Hopper with Load Cell

Tools Drive with VFD Control

Exhaust Sand Heat & Fines

Butterfly Valve for Sand Inlet

Machined Lined Shell with Mixing Tools

Discharge Gate Fluidising Air For Evaporative Cooling

Typical Deliverables INPUT SAND

OUTPUT SAND 62 54 55 54

44

48

38 35 33 3231 30 31 31 28 25 25 27

43 44 42 39 41 33

Lean Management & Six Sigma Analysis

Online Green Sand Control at your door step World leading technology at affordable investment Salient features

Plug & Play system – just Install & Start It can be installed on any type or brand mixer Improve casting quality to compete internationally No skilled operator require, controlled by lab – auto Get ROI in a year – Save money, money will save you Remote data evaluation for management & Remote support by Rhino Return On Investment ‐ ROI – Working

Plant Capacity Value of Material Saving in rejected casting due to sand problems Direct saving in weight of casing @ 0.15% Total saving in casting weight Total saving in a month TOTAL SAVING IN ONE YEAR

300 35,000 1.50 0.45 1.95 68,250 8,19,000

TPM Rs/MT TPM TPM TPM Per Month Per Annum

Green Sand Circulation System

Moulding System

Moulding System ‐ The Options Jolt Squeeze

High Pressure Moulding

Unsafe

Inconsistent

Noisy

More Manpower

Human Dependant

More Energy

More Space

More Equipment

Strong Foundation

Higher Ownership Cost

Rigid & Dense Mould Noise"less" operation, no sound pollution

Better casting surface finish

Dimensional stability

Single Point Sand Filling

Air "less" process ‐ no compressed air

Single semi‐ skilled Operator

Higher Productivity

Phased Implementation

Economical, Flexible and Scalable

EcoFlex v/s Conventional EcoFlex SOLUTION Space : 30 x 8 Mtr, 9 Mtr high 3 Belts, No Bucket Elevator, 45 cu.mtr Pit only Maintainable, Manageable, Clean

CONVENTIONAL SOLUTION Space : 30 x 8+12x16 Mtr, 14 Mtr high 6 Belts, 2 Bucket Elevators 100 cu.mtr Pit approx

Overtaking the challenges Why?  Manpower availability for foundries  Increasing expectations on consistency of casting quality  Your customers are somebody else’s prospects. If you won’t take care of them, someone else will. That’s guaranteed!

At stage of vendor approval  Manufacturing process consistency  Assurance for deliverables  Commercial competitiveness  Domain & Clusters  India v/s China After building relationship  Consistent Deliverables  Quality & Quantity  Time & Schedule  Real time reporting plus Online control & monitoring system  Maximizing profit & fund management  Achieving competitive advantage by delivering a level of service that will rise above & beyond customer expectations

Facility Management Services

 Facility management is an interdisciplinary field devoted to the coordination of space, infrastructure, people and organization, often associated. However, FM facilitates on a wider range of activities than just business services and these are referred to as non‐core functions.  FM has become highly competitive, subject to continuous innovation and development, under pressure to reduce costs and to add value to the core business of the client organisation where possible.  Pre Sales Support as an competent partner of our customer to evaluate & procure the best techno commercial Solution, Supply, Service & Source.

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