CP Valve ENVIROSEAL Bellows Instruction Manual

Instruction Manual Form 5410 November 1998

Design CP/ENVIRO-SEALR Bellows Seal

Design CP Control Valve with ENVIRO-SEALR Bellows Seal Bonnet Contents Introduction

.............................. 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation

................................ 3

BELLOWS SEAL BONNET

Maintenance

.............................. 4 Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 4 Tightening Packing . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ENVIRO-SEAL Bellows Seal and Bonnet . . . . . . . . 5 Replacing a Standard Bonnet with an ENVIRO-SEAL Bellows Seal (Stem/Bellows Assembly) and Bonnet . . . . . . . 5 Replacing an Installed ENVIRO-SEAL Bellows Seal (Stem/Bellows Assembly) . . . . . . 7 Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . .

BELLOWS SEAL ASSEMBLY WITH VALVE PLUG

11 W6472–1 / IL

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Introduction

Figure 1. Design CP Valve with ENVIRO-SEALR Bellows Seal

you have any questions about these instructions, contact your Fisher Controls sales office or sales representative before proceeding.

Scope of Manual

Only persons qualified through training or experience should install, operate, and maintain these valves. If

Description The Design CP control valve, shown in figure 1, is a globe-style valve with stem guiding and quick-change trim. The valve has multiple-trim options, standard fullsize and restricted-capacity trims with metal seat rings, and, for tight shutoff, a composition seat.

D102244X012

This instruction manual includes installation, maintenance, and parts information for the Design CP control valve. Refer to separate manuals for instructions covering the actuator, positioner, and accessories.

Design CP/ENVIRO-SEALR Bellows Seal Table 1. Specifications

End Connections Raised-face integral flanges to mate with ANSI Class 150 or 300 flanges Multiple Face-To-Face Offering Standard: ISA-S75.03 (interchangeable with Design E) Long: ISA-S75.20 (All Design CP control valves have integral flanges, providing replacement for Design CE separable flange and other long face-toface valves) Maximum Inlet Pressures and Temperatures(1) WCC Steel, LCC Steel, CF3M (316L Stainless Steel), CF3 (304L Stainless Steel), and CN7M (Alloy 20) Valve Bodies: Consistent with applicable Class J 150 or J 300 pressure/temperature ratings per ASME B16.34, but do not exceed the pressure, temperature, and pressure drop conditions specified when the valve was ordered. See also the Installation section for additional information M35-1 (Monel), CW2M (Hastelloy C), and N7M (Hastelloy B) Valve Bodies: These materials are not listed in ASME B16.34. Maximum inlet pressures and temperatures are listed in table 2, but do not exceed the pressure, temperature, and pressure drop conditions specified when the valve was ordered. See also the Installation section for additional information Shutoff Classification per ANSI/FCI 70-2 Metal Seats: Class IV (standard); Class V (optional) Composition Seats: Class VI

Flow Characteristics/Valve Plug Styles Full-Size and Restricted-Capacity Trims: J Linear or J equal percentage Flow Direction Standard Seat Retainer Fail Open: Always flow up Fail Closed: Flow up is preferred. However, flow down is acceptable in applications where fluid closing forces are used to help close the valve. Flow down requires the use of a double-acting piston actuator such as the Type 585C. Yoke Boss and Stem Connection Diameters for Actuator Mounting 1, 1-1/2, and 2-inch Sizes: 2-1/8 inch (54 mm) yoke boss, 1/2-inch (12.7 mm) stem with 3/8-inch (9.5 mm) stem connection 3 and 4-inch Sizes: 2-13/16 inch (71 mm) yoke boss, 3/4-inch (19.1 mm) stem with 1/2-inch (12.7 mm) stem connection Approximate Weights

Class 150

Class 300

Class 150

Class 300

1

33

37

15

17

1-1/2

40

46

18

21

2

48

52

22

24

3

98

111

44

50

4

140

160

63

72

1. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.

2

WEIGHT

VALVE SIZE, INCHES

lbs

kg

Design CP/ENVIRO-SEALR Bellows Seal Table 2. Maximum Allowable Inlet Pressures for M35-1, CW2M, and N7M Valves M35-1(1) (MONEL)

TEMPERATURE

CW2M(1) (HASTELLOY C) 150(2) 300(2)

N7M(1) (HASTELLOY B) 150(2) 300(2)

150(2)

300(2)

–50 to 100 200 300 400

230 200 190 185

600 530 495 480

290 260 230 200

750 750 730 705

290 260 230 200

750 750 730 705

500 600

170 140

475 475

170 140

665 605

170 140

665 605

–46 to 38 93 149 204

15.9 13.8 13.1 12.8

41.4 36.5 34.1 33.1

20.0 17.9 15.9 13.8

51.7 51.7 50.3 48.6

20.0 17.9 15.9 13.8

51.7 51.7 50.3 48.6

260 316

11.7 9.7

32.8 32.8

11.7 9.6

45.9 41.7

11.7 9.6

45.9 41.7

Psig

_F

Bar

_C

1. These materials are not listed in ASME B16.34.

2. The designations 150 and 300 are used only to indicate relative pressure-retaining capabilities and are not ANSI pressure-temperature rating class designations.

Specifications Specifications for the Design CP control valves are shown in table 1. Some of the specifications for a given valve assembly appear on the actuator nameplate if the valve is part of a control valve assembly.

Installation WARNING Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or damage, provide a relief valve for overpressure protection as required by accepted industry or local, state, and federal codes and good engineering practices.

CAUTION When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Since some body/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Fisher Controls sales office or sales representative.

1. Before installing the valve, inspect it to be certain that the valve body cavity is free of foreign material.

Clean out all pipelines to remove scale, welding slag, and other foreign materials.

2. The control valve assembly may be installed in any orientation unless limited by seismic criteria. However, the normal method is with the actuator vertical above the valve body. With some valves, the actuator may also need to be supported when it is not vertical. For more information, consult your Fisher Controls sales office or sales representative.

Flow through the valve must be in the direction indicated by the arrow on the valve body.

3. Use accepted piping practices when installing the valve in the pipeline. Use a suitable gasket between the valve body and pipeline flanges.

4. With a leak-off bonnet construction, remove the pipe plug to hook up the leak-off piping.

5. If continuous operation is required during inspection or maintenance, install a three-valve bypass around the control valve assembly.

6. If the actuator and valve are shipped separately, refer to the appropriate actuator instruction manual for the actuator mounting procedure.

WARNING Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing might require some readjustment to meet specific service conditions. Refer to table 3 for packing torques.

3

Design CP/ENVIRO-SEALR Bellows Seal Table 3. Recommended Torque for Packing Flange Nuts (1) VALVE SIZE, INCHES

VALVE STEM DIAMETER Inch

1 1-1/2, 1, 1 1/2 2 3 4 3,

1/2 3/4

GRAPHITE TYPE PACKING Minimum Torque

Maximum Torque

Minimum Torque

Maximum Torque

LbfSin

NSm

LbfSin

NSm

LbfSin

NSm

LbfSin

NSm

150

32

3.6

48

5.4

15

1.7

23

2.6

300

43

4.8

64

7.2

20

2.3

31

3.5

150

66

7.5

99

11.2

31

3.5

47

5.3

300

88

10.0

132

15.0

42

4.8

63

7.2

mm 12 7 12.7 19 1 19.1

PTFE TYPE PACKING

ANSI CLASS

1. Torques are for standard packing only. Refer to the appropriate instruction manual for packing nut tightening requirements for ENVIRO-SEAL packing.

Valves with ENVIRO-SEAL packing will not require this initial re-adjustment.

See your Fisher Controls instruction manual titled ENVIRO-SEAL Packing System for Sliding-Stem Valves for packing instructions. If you wish to convert your present packing arrangement to ENVIRO-SEAL packing, refer to the retrofit kits listed in the parts kit subsection near the end of this manual.

Maintenance WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations: D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve.

Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression.

D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

Due to the care Fisher Controls takes in meeting all manufacturing requirements (heat treating, dimensional tolerances, etc.), use only replacement parts manufactured or furnished by Fisher Controls.

4

Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance frequency depends on the severity of service conditions. This section includes instructions for packing lubrication, packing maintenance, and trim maintenance. All these maintenance operations may be performed with the valve in the line.

Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket should be installed upon reassembly. This is necessary to ensure a good gasket seal, because the used gasket will not seal properly.

Note If the valve has ENVIRO-SEAL packing installed, refer to instruction manual titled ENVIRO-SEAL Packing System for Sliding-Stem Valves, Form 5306, for packing instructions. Figure 3 in this manual shows typical ENVIRO-SEAL packing systems.

Packing Maintenance WARNING On a valve equipped with an ENVIRO-SEAL bellows seal bonnet, packing leakage may be an indication of a broken or failed bellows seal, which could result in personal injury.

On a valve equipped with an ENVIRO-SEAL bellows seal bonnet, packing is a secondary seal in case the bellows seal fails. Packing leakage may be an indication of a broken or failed bellows seal. First, tighten the packing per instructions in the Tightening Packing section. Then, if leaking persists, check the ENVIRO-SEAL bellows seal for failure.

Design CP/ENVIRO-SEALR Bellows Seal

! !

! !

!

44B1188-A / DOC

!

Figure 2. Standard Packing Arrangements

!

!

44B1188-A / DOC

!

!

!

!

!

Figure 3. ENVIRO-SEAL Packing Arrangements

Tightening Packing 1. Tighten the packing flange nuts as described for the appropriate packing: a. For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 3. Then, loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 3.

ENVIRO-SEAL Bellows Seal and Bonnet Replacing a Standard Bonnet with an ENVIRO-SEAL Bellows Seal (Stem/Bellows Assembly) and Bonnet Refer to figure 5 except where indicated.

WARNING b. For PTFE packing, tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 3. Then, tighten the remaining flange nuts until the packing flange is level and at a 90-degree angle to the valve stem. c. For ENVIRO-SEAL packing, refer to instruction manual titled ENVIRO-SEAL Packing System for Sliding-Stem Valves, Form 5306, for packing instructions.

To avoid personal injury or property damage caused by sudden release of pressure from the valve body or bonnet assembly, remove the valve plug stem assembly (key 7) by performing the steps below. Remove the packing flange (key 201) or the packing flange hex nuts (key 212) only as described in the following procedures.

5

Design CP/ENVIRO-SEALR Bellows Seal Table 4. Body-to-Bonnet Bolt Torque Guidelines STUD BOLT MATERIAL VALVE SIZE, SIZE INCHES

1 1-1/2 2 3 4

SA-193-B7

SA-193-B8M

Bolt Torque Range

Bolt Torque Range

LbfSft

NSm

LbfSft

NSm

71-78 95-105 125-138 200-220 290-319

96-106 129-142 169-187 271-298 393-433

33-36 47-52 65-72 115-127 180-198

45-49 64-71 88-98 156-172 244-268

Do not remove a stuck bonnet by pulling on it with equipment that can stretch or store energy in any other manner.

The sudden release of stored energy can cause uncontrolled movement of the bonnet.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve.

Disconnect any leak-off piping from the bonnet. If using a power actuator, also shut off all pressure lines to the power actuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Disconnect the stem connector, and then remove the actuator from the valve by unscrewing the yoke locknut (key 18).

Note The following step provides assurance that fluid pressure in the packing box has been relieved.

3. Loosen, but do not remove, the packing flange nuts (key 212) so that the packing is not tight on the valve stem. Remove any travel indicator parts and stem locknuts from the valve stem threads.

Note The following step provides additional assurance that the valve body fluid pressure has been relieved.

4. Hex nuts (key 11) attach the bonnet to the valve.

Loosen these nuts approximately 1/8 inch (3 mm).

Then loosen the body-to-bonnet gasketed joint by either rocking the bonnet or prying between the bonnet and valve. Work the prying tool around the bonnet until the bonnet loosens. If no fluid leaks from the joint, remove the nuts completely and carefully lift the bonnet and valve plug stem assembly (keys 12 and 7) as a unit. If the valve plug stem assembly does not come out of the valve with the bonnet, pull it out of the valve

6

body. Set the bonnet and valve plug assembly on a protective surface, to prevent damage to the bonnet gasket surface.

5. Remove the valve plug and stem from the bonnet, and carefully set it on a protective surface.

6. Remove and discard the existing bonnet gasket (key 9, figure 5).

CAUTION When installing a valve plug on the ENVIRO-SEAL stem/bellows assembly, the valve stem must not be rotated.

Damage to the bellows may result.

Do not grip the bellows shroud or other parts of the stem/bellows assembly.

Grip only the flat areas on the stem where it extends out of the top of the bellows shroud.

7. To attach the valve plug (key 7) to the stem of the new ENVIRO-SEAL stem/bellows assembly (key 20), place the valve plug in a soft-jaw chuck or other type of vise. Do not grip the plug on any seating surface.

Position the plug in the chuck or vise for easy threading of the stem extending out of the bellows shroud.

Thread the stem into the valve plug. Tighten by gripping the flats of the stem extending out of the top of the bellows shroud with a wrench. Do not grip the bellows shroud or other areas of the stem/bellows assembly. Turn the stem/bellows assembly until the hole in the plug aligns with the hole in the stem. Secure the valve plug to the stem with a new pin (key 22).

8. Inspect the valve seat ring (key 2, figure 5) and seat ring retainer (key 3, figure 5). Replace, if necessary.

9. Place a new bonnet gasket (key 9) into the valve body in place of the bonnet gasket. Install the stem/ bellows assembly by placing it into the valve body on top of the bellows gasket.

10. Place a new upper bonnet gasket (key 9) over the stem /bellows assembly. Place the new ENVIRO-SEAL bellows seal bonnet (key 12) over the stem/bellows assembly.

Design CP/ENVIRO-SEALR Bellows Seal 11. Properly lubricate the bonnet stud bolts (key 10).

Install and tighten the hex nuts (key 11) to the torque values shown in table 4.

12. Install the various parts of the packing system in the following order: a. Packing box ring (key 211). Place the packing box ring in the packing box. The packing box ring should fall to the bottom of the packing box. If necessary, use the bushing (key 208) to press the packing box ring into the packing box. In the following steps, carefully press the other packing parts on top of the packing box ring to move all parts into the packing box. b. Packing set or packing ring (key 215). Press the packing set or packing ring into the packing box.

Again, use the bushing to exert pressure to move the packing set or packing ring and the packing box ring into the packing box. c. Spacer (key 216). Press the spacer into the packing box. Use equal pressure to move all the packing parts into the packing box. d. Additional packing set or packing ring. Use equal pressure to move all the packing parts into the packing box. e. Bushing (key 208). Place the packing box bushing into the packing box on top of all the other parts installed above. Apply appropriate pressure to the packing box bushing to properly seat the packing parts in the packing box. f. Packing flange (key 201). Place the packing flange on top of the wiper.

13. Properly lubricate the packing flange stud bolts (key 200) and the faces of the packing flange nuts (key 212).

14. Tighten the packing flange nuts as described for the appropriate packing: J For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 3. Then, loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 3.

J For PTFE packing, tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 3. Then, tighten the remaining flange nuts until the packing flange is level and at a 90-degree angle to the valve stem.

15. Mount the actuator according to the procedure in the appropriate actuator instruction manual.

Replacing an Installed ENVIRO-SEAL Bellows Seal (Stem/Bellows Assembly) Refer to figure 5 except where indicated.

WARNING To avoid personal injury or property damage caused by sudden release of pressure from the valve body or bonnet assembly, remove the valve plug stem assembly (key 7) by performing the steps below. Remove the packing flange (key 201) or the packing flange hex nuts (key 212) only as described in the following procedures.

Do not remove a stuck bonnet by pulling on it with equipment that can stretch or store energy in any other manner.

The sudden release of stored energy can cause uncontrolled movement of the bonnet.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve.

Disconnect any leak-off piping from the bonnet. If using a power actuator, also shut off all pressure lines to the power actuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Disconnect the stem connector, and then remove the actuator from the valve by unscrewing the yoke locknut (key 18).

3. Loosen, but do not remove, the packing flange nuts (key 212) so that the packing is not tight on the valve stem. Remove any travel indicator parts and stem locknuts from the valve stem threads.

Note The following step provides assurance that the valve body fluid pressure has been relieved.

4. Hex nuts (key 11) attach the bonnet to the valve body. Loosen these nuts approximately 1/8 inch (3 mm). Then loosen the body-to-bonnet gasketed joint by either rocking the bonnet or prying between the bonnet and valve body. Work the prying tool around the bonnet until the bonnet loosens. If no fluid leaks from the joint, remove the nuts completely and carefully lift the bonnet, bellows assembly, and valve plug stem assembly (keys 12 and 20) as a unit. If the bellows assembly and valve plug stem assembly do not come out of the valve with the bonnet, pull them out of the valve body. Set the bonnet, bellows assembly, and

7

Design CP/ENVIRO-SEALR Bellows Seal valve plug assembly on a protective surface, to prevent damage to the bonnet gasket surface.

5. Remove and discard the existing upper and lower bonnet gaskets (key 9).

6. Inspect the existing valve plug (key 7). If the plug is in good condition, it can be reused with the new stem/ bellows assembly.

CAUTION When removing or installing a valve plug on the ENVIRO-SEAL stem/bellows assembly, the valve stem must not be rotated. Damage to the bellows may result.

Do not grip the bellows shroud or other parts of the stem/bellows assembly.

Grip only the flat areas on the stem where it extends out of the top of the bellows shroud.

7. To remove the existing valve plug from the stem, first, place the existing stem/bellows assembly and valve plug in a soft-jaw chuck or other type of vise so that the jaws grip a portion of the valve plug that is not a seating surface. Drive out the pin (key 22).

8. Reverse the stem/bellows assembly in the soft-jaw chuck or vise. Grip the flats of the stem extending out of the top of the bellows shroud. Do not grip the bellows shroud or other areas of the stem/bellows assembly. Now, unscrew the valve plug.

9. To attach either the existing valve plug or a new valve plug to the stem of the new stem/bellows assembly, place the new stem/bellows assembly in the chuck or vise so that the jaws grip the flats of the stem extending out of the top of the stem/bellows assembly and screw the valve plug onto the valve stem extending from the bottom of the assembly. Tighten the valve plug until it is finger-tight. Then, tighten the valve plug further until the valve stem hole lines up with the next valve plug pin hole. Drive in a new pin to lock the assembly.

10. Inspect the valve seat ring and seat ring retainer.

Replace, if necessary.

13. Properly lubricate the bonnet stud bolts. Install and tighten the valve bonnet hex nuts to the proper torque value.

14. Install the various parts of the packing system, following the description given in step 8 of the previous ENVIRO-SEAL bellows seal and bonnet installation instructions on page 7.

15. Properly lubricate the packing flange stud bolts (key 200) and the faces of the packing flange nuts (key 212).

16. Tighten the packing flange nuts as described for the appropriate packing: J For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 3. Then, loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 3.

J For PTFE packing, tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 3. Then, tighten the remaining flange nuts until the packing flange is level and at a 90-degree angle to the valve stem.

17. Mount the actuator according to the procedure in the appropriate actuator instruction manual.

Trim Maintenance Key numbers in this section refer to figure 5.

Removal

WARNING To avoid personal injury or property damage caused by sudden release of pressure from the valve body or bonnet assembly, remove the valve plug stem assembly (key 7) by performing the steps below. Remove the packing flange (key 201) or the packing flange hex nuts (key 212) only as described in the following procedures.

11. Place a new lower bonnet gasket (key 9) into the valve body. Install the new stem/bellows assembly by placing it into the valve body on top of the lower bonnet gasket.

Do not remove a stuck bonnet by pulling on it with equipment that can stretch or store energy in any other manner.

The sudden release of stored energy can cause uncontrolled movement of the bonnet.

12. Place a new upper bonnet gasket (key 9) over the stem /bellows assembly. Place the ENVIRO-SEAL bellows seal bonnet (key 12) over the stem/bellows assembly.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve.

Disconnect any leak-off piping from the bonnet. If us-

8

Design CP/ENVIRO-SEALR Bellows Seal ing a power actuator, also shut off all pressure lines to the power actuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Disconnect the stem connector, and then remove the actuator from the valve by unscrewing the yoke locknut (key 18).

7. Inspect parts for wear or damage that would prevent proper operation of the valve. The valve plug and stem assembly are marked to show valve size, flow characteristic, material identification, flow coefficient, and part number. The other trim parts are marked to show valve size, material identification, and part number. Figure 4 shows an example of trim marking.

8. Replace or repair trim parts according to the following assembly procedures as appropriate.

Note The following step provides assurance that fluid pressure in the packing box has been relieved.

3. Loosen, but do not remove, the packing flange nuts (key 212) so that the packing is not tight on the valve stem. Remove any travel indicator parts and stem locknuts from the valve stem threads.

Note The following step provides additional assurance that the valve body fluid pressure has been relieved.

4. Hex nuts (key 11) attach the bonnet to the valve.

Loosen these nuts approximately 1/8 inch (3 mm).

Then loosen the body-to-bonnet gasketed joint by either rocking the bonnet or prying between the bonnet and valve. Work the prying tool around the bonnet until the bonnet loosens. If no fluid leaks from the joint, remove the nuts completely and carefully lift the bonnet and valve plug stem assembly (keys 12 and 7) as a unit. If the valve plug stem assembly does not come out of the valve with the bonnet, pull it out of the valve body. Set the bonnet and valve plug assembly on a protective surface, to prevent damage to the bonnet gasket surface.

Assembly 1. Clean all gasketed surfaces, and use new gaskets for assembly.

Note When installing either the seat ring (key 2) or the disk seat (key 6), make sure the part is positioned so the serrations are down.

2. Install the seat ring gasket (key 8) and the seat ring [with the serrations down] (key 2) or the disk retainer, disk and disk seat [with the serrations down] (keys 4, 5 and 6) if used.

3. Place the seat ring retainer (key 3) in the valve body and lower it, making sure that the retainer guides onto the seat ring. Any rotational orientation of the seat ring retainer with respect to the valve body is acceptable.

4. Place a new lower bonnet gasket (key 9) into the valve body. Install the stem/bellows assembly by placing it into the valve body on top of the lower bonnet gasket.

5. Remove the stem bellows assembly from the ENVIRO-SEAL bellows seal bonnet.

5. Place a new upper bonnet gasket (key 9) over the stem /bellows assembly. Place the new ENVIRO-SEAL bellows seal bonnet (key 12) over the stem/bellows assembly.

6. Lift out the seat ring retainer (key 3), seat ring (key 2), and seat ring gasket (key 8) or the disk retainer, disk and disk seat (keys 4, 5, and 6) if used.

6. Properly lubricate the bonnet stud bolts. Install and tighten the valve bonnet hex nuts to the proper torque value.

9

Design CP/ENVIRO-SEALR Bellows Seal MATERIAL IDENTIFICATION PLACED ON PART

CF3 CF8M CN7M 19C6 CW2M 19C5

Generic or Common Material Designation 304L SST Cast Equivalent 316 SST Cast Equivalent Alloy 20 Cast Equivalent Hastelloy C Cast Equivalent

M35-1 N7M N04400 N04400-PTFE

Monel 400 Cast Equivalent Hastelloy B Cast Equivalent Monel 400 Monel 400-PTFE

N05500 N05500-COCRA N06022 N08020 N08020-PTFE N10276 N10276-PTFE N10665 N10665-PTFE R30006 S17400-COCRA

K-Monel K-Monel-COCR-A Hastelloy C22 Alloy 20 Alloy 20-PTFE Hastelloy C276 Hastelloy C276-PTFE Hastelloy B2 Hastelloy B2-PTFE Alloy 6B, Cast Equivalent 17-4PH-COCR-A

S30400 S30403 S30403-PTFE S31600 S31600-PTFE S31603 S31600-6 S31603-6B S31603-COCRA S31603-PTFE

304 SST 304L SST 304L SST-PTFE 316 SST 316 SST-PTFE 316L SST 316L SST-R30006 316L SST-Alloy 6B 316L SST-COCR-A 316L SST-PTFE

Standard Designation

VALVE SIZE STANDARD DESIGNATION

2

S31603

34B9328X012

CV46

=%

PART NUMBER FLOW COEFFICIENT

NOTE: Trim parts are marked with both the standard designation and a generic or common material designation. The standard designation is listed in the left column, and the generic or common material designation is listed in the right column.

A6820 / IL

Figure 4. Trim Identification

10

FLOW CHARACTERISTIC LIN - LINEAR =% - EQUAL PERCENTAGE

Design CP/ENVIRO-SEALR Bellows Seal Parts Ordering Each body-bonnet assembly is assigned a serial number, which can be found on the valve body. This same number also appears on the actuator nameplate when the valve is shipped from the factory as part of a control valve assembly. Refer to the serial number when

contacting your Fisher Controls sales office or sales representative for technical assistance. When ordering replacement parts, refer to the serial number and to the 11-character part number from the following parts list.

Parts List Note

Key 20*

Except where indicated, sizes shown are valve body sizes.

Key 1

2* 3* 4* 5*

6* 7* 8* 9* 10 11 12

14 15 17 17 18

Description Valve Body If you need a valve body as a replacement part, order by valve size, serial number, and desired material Seat Ring Seat Ring Retainer Disk Retainer Disk, PTFE/Carbon Graphite 1-Inch Valve For 1/2 inch port For 3/4 inch port 1-1/2-Inch Valve For 3/4 inch port For 1-1/8 inch port 2-Inch Valve For 1-1/8 inch port For 1-1/2 inch port 3-Inch Valve For 1-7/8 inch port For 2-1/2 inch port 4-Inch Valve For 2-1/2 inch port For 3-1/4 inch port Disk Seat Valve Plug Seat Ring Gasket Bonnet Gasket Stud Bolt Hex Nut Bonnet If you need a bonnet as a replacement part, order by valve size and stem diameter, serial number, and desired material.

Flow Arrow Nameplate Drive Screw (for nameplate), 4 req’d Drive Screw (for flow arrow), 2 req’d Yoke Locknut 1, 1-1/2, and 2-Inch Valve CF3 Others 3 and 4-Inch Valve CF3 Others

*Recommended spare parts

Part Number

See Key 2 table See Key 3 table See Key 4 table

18A5374X012 18A5375X012 18A5375X012 18A5376X012 18A5376X012 18A5377X012 14B9275X012 18A5378X012 18A5378X012 18A5379X012 See Key 6 table See Key 7 table See Key 8 table See Key 9 table See Key 10 table See Key 11 table 21*

1V106038982 18A5087X0A2 1A368228982 1A368228982

1N7195X0062 1F7930X0032 1N7396X0042 1E807423062

Description Stem/Bellows Assy 1-Inch Valve S31603 1 Ply Bellows 2 Ply Bellows N06022 1 Ply Bellows 2 Ply Bellows 1-1/2 Inch Valve S31603 1 Ply Bellows 2 Ply Bellows N06022 1 Ply Bellows 2 Ply Bellows 2 Inch Valve S31603 1 Ply Bellows 2 Ply Bellows N06022 1 Ply Bellows 2 Ply Bellows 3 Inch Valve S31603 1 Ply Bellows 2 Ply Bellows N06022 1 Ply Bellows 2 Ply Bellows 4 Inch Valve S31603 1 Ply Bellows 2 Ply Bellows N06022 1 Ply Bellows 2 Ply Bellows Bushing Assy 1-Inch Valve S31603 R30006 Liner PTFE Glass Liner PTFE Carbon Liner N10276 R30006 Liner PTFE Glass Liner PTFE Carbon Liner 1-1/2 Inch Valve S31603 R30006 Liner PTFE Glass Liner PTFE Carbon Liner

Part Number

34B9342X012 34B9342X032 34B9342X022 34B9342X042

34B9345X012 34B9345X032 34B9345X022 34B9345X042

34B9348X012 34B9348X032 34B9348X022 34B9348X042

34B9352X012 34B9352X032 34B9352X022 34B9352X042

34B9356X012 34B9356X032 34B9356X022 34B9356X042

24B9344X012 24B9344X022 24B9344X032 24B9344X042 24B9344X052 24B9344X062

24B9347X012 24B9347X022 24B9347X032

11

Design CP/ENVIRO-SEALR Bellows Seal Key 21*

22*

23

200

201

12

Description Part Number Bushing Assy N10276 R30006 Liner 24B9347X042 PTFE Glass Liner 24B9347X052 PTFE Carbon Liner 24B9347X062 2-Inch Valve S31603 R30006 Liner 24B9350X012 PTFE Glass Liner 24B9350X022 PTFE Carbon Liner 24B9350X032 N10276 R30006 Liner 24B9350X042 PTFE Glass Liner 24B9350X052 PTFE Carbon Liner 24B9350X062 3-Inch Valve S31603 R30006 Liner 24B9354X012 PTFE Glass Liner 24B9354X022 PTFE Carbon Liner 24B9354X032 N10276 R30006 Liner 24B9354X042 PTFE Glass Liner 24B9354X052 PTFE Carbon Liner 24B9354X062 4-Inch Valve S31603 R30006 Liner 24B9358X012 PTFE Glass Liner 24B9358X022 PTFE Carbon Liner 24B9358X032 N10276 R30006 Liner 24B9358X042 PTFE Glass Liner 24B9358X052 PTFE Carbon Liner 24B9358X062 Pin 1 and 1-1/2 Inch Valve 12B3950X012 2-Inch Valve 12B3951X012 3 and 4-Inch Valve 12B3952X012 Pipe Plug (2 req’d) WCC, LCC 1A767524662 CF3M 1A767535072 CN7M 1A767540092 M35-1 1A767540012 CW2M 1A767540152 CF3 1A767535052 N7M 1A767540142 Stud (2 req’d) For 2-1/8 Yoke Boss (1, 1-1/2, and 2-inch valves) B8M 1E944135072 N10276 1E944140152 For 2-13/16 Yoke Boss (3 and 4-inch valves) B8M 16A1061X052 N10276 16A1061X072 Packing Flange For 2-1/8 Yoke Boss S31600 24B7927X012 N10276 24B7927X042 For 2-13/16 Yoke Boss S31600 34B9262X012 N10276 34B9262X042

Key 207*

208*

208*

209*

210*

211*

212

213 214*

Description Bushing (2 req’d) For 2-1/8 Yoke Boss ENVIRO-SEAL Graphite (2 req’d) ENVIRO-SEAL Duplex (4 req’d) For 2-13/16 Yoke Boss ENVIRO-SEAL Graphite (2 req’d) ENVIRO-SEAL Duplex (3 req’d) Bushing (one-piece bushing), S31603/PTFE Std Packing, Double PTFE, Graphite For 2-1/8 Yoke Boss For 2-13/16 Yoke Boss Three Piece Bushing/Liner Assembly For 2-1/8 Yoke Boss N10276 Bushing PTFE/Glass Liner PTFE/Carbon Liner For 2-13/16 Yoke Boss N10276 Bushing PTFE/Glass Liner PTFE/Carbon Liner Packing Ring (2 req’d) For 2-1/8 Yoke Boss Single Graphite Ribbon/Filament ENVIRO-SEAL Graphite and ENVIRO-SEAL Duplex For 2-13/16 Yoke Boss Single Graphite Ribbon/Filament ENVIRO-SEAL Graphite and ENVIRO-SEAL Duplex Packing Ring (2 req’d) For 2-1/8 Yoke Boss Single Graphite Ribbon/Filament and ENVIRO-SEAL Graphite For 2-13/16 Yoke Boss Single Graphite Ribbon/Filament and ENVIRO-SEAL Graphite Packing Box Ring For 2-1/8 Yoke Boss S31603 N10276 For 2-13/16 Yoke Boss S31603 N10276 Nut (2 req’d) For 2-1/8 Yoke Boss 8M N10276 For 2-13/16 Yoke Boss 8M N10276 Lubricant Washer For 2-1/8 Yoke Boss ENVIRO-SEAL Graphite (5 req’d) ENVIRO-SEAL PTFE (4 req’d) ENVIRO-SEAL Duplex (3 req’d) For 2-13/16 Yoke Boss ENVIRO-SEAL Graphite (5 req’d) ENVIRO-SEAL PTFE (4 req’d) ENVIRO-SEAL Duplex (3 req’d)

*Recommended spare parts

Part Number

12B5782X022 12B5782X022 12B5784X022 12B5784X022

24B7815X012 24B9258X012

14B7816X052 14B7816X062

14B9259X052 14B9259X062

1E3190X0222 12B5799X012 1E3191X0282 12B5800X012

1V3802X0022

1V2396X0022

12B5775X012 12B5775X022 12B5776X012 12B5776X022

1E944035252 1E944040152 1A375335252 1A3753X0062 1M5539X0012

12B6937X012 12B6335X022 12B6937X012 12B6938X012 12B6660X012 12B6938X012

Design CP/ENVIRO-SEALR Bellows Seal Key 215*

216*

Description Packing Set For 2-1/8 Yoke Boss Double PTFE (2 req’d) ENVIRO-SEAL PTFE (2 req’d) Carbon PTFE Glass PTFE ENVIRO-SEAL Duplex (1 req’d) Carbon PTFE Glass PTFE For 2-13/16 Yoke Boss Double PTFE (2 req’d) ENVIRO-SEAL PTFE (2 req’d) Carbon PTFE Glass PTFE ENVIRO-SEAL Duplex (1 req’d) Carbon PTFE Glass PTFE Spacer Single Graphite For 2-1/8 Yoke Boss For 2-13/16 Yoke Boss ENVIRO-SEAL Graphite For 2-1/8 Yoke Boss For 2-13/16 Yoke Boss ENVIRO-SEAL Duplex and Double PTFE w/ carbon bushings For 2-1/8 Yoke Boss S31603 N10276 For 2-13/16 Yoke Boss S31603 N10276

Part Number

Key 216

1R290201012 12B6667X012 12B6667X022 12B6667X012 12B6667X022 1R290401012 12B6671X012 12B6671X022 12B6671X012 12B6671X022

217

14B7931X012 14B9254X012 14B7929X012 14B9373X012

14B9290X012 14B9290X022 14B9333X012 14B9333X022

-----

Description Lantern Ring For 2-1/8 Yoke Boss Double PTFE S31603 N10276 ENVIRO-SEAL Double PTFE S31603 N10276 For 2-13/16 Yoke Boss Double PTFE S31603 N10276 ENVIRO-SEAL Double PTFE S31603 N10276 Spring Pack Assembly For 2-1/8 Yoke Boss ENVIRO-SEAL PTFE and Duplex S31603 N10276 ENVIRO-SEAL Graphite S31603 N10276 For 2-13/16 Yoke Boss ENVIRO-SEAL PTFE and Duplex S31603 N10276 ENVIRO-SEAL Graphite S31603 N10276

Part Number

Tag, ENVIRO-SEAL (not shown) Cable Tie, ENVIRO-SEAL (not shown)

23B6562X012 18A9401X012

14B9198X012 14B9198X042 24B7935X012 24B7935X042

14B9292X012 14B9292X022 24B9291X012 24B9291X022

12B6921X292 12B6921X322 12B6922X322 12B6922X352

12B6921X082 12B6921X152 12B6922X082 12B6922X172

Key 2* Seat Ring, Metal Seat VALVE SIZE, SIZE INCHES

1 1-1/2 2

3

4

PORT DIAMETER

SEAT RING MATERIAL S31603 (316 SST) Equal Percentage/Linear

N10276 (Hastelloy C276)

Inches

mm

3/8 1/2 3/4 3/4 1-1/8

9.5 12.7 19.1 19.1 28.6

24B7848X012 24B7849X012 24B7850X012 24B7855X012 24B7856X012

24B7848X052 24B7849X052 24B7850X052 24B7855X052 24B7856X052

3/4 1-1/8 1-1/2 1-1/8 1-7/8 2-1/2 1-1/2 2-1/2 3-1/4

19.1 28.6 38.1 28.6 47.6 63.5 38.1 63.5 82.6

24B7820X012 24B7821X012 24B7822X012 24B7851X012 24B7852X012 24B7853X012 24B7912X012 24B7913X012 24B7916X012

24B7820X052 24B7821X052 24B7822X052 24B7851X052 24B7852X052 24B7853X052 24B7912X052 24B7913X052 24B7916X052

Key 3* Seat Ring Retainer VALVE SIZE, SIZE INCHES

SEAT RING RETAINER MATERIAL CF3M (316 SST)

CW2M (Hastelloy C)

1

24B7810X012

24B7810X042

1-1/2

24B7812X012

24B7812X042

2

24B7814X012

24B7814X042

3

24B7871X012

24B7871X042

4

24B7873X012

24B7873X042

*Recommended spare parts

13

Design CP/ENVIRO-SEALR Bellows Seal Key 4* Disk Retainer PORT DIAMETER

VALVE SIZE, SIZE INCHES

DISK RETAINER MATERIAL

Inches

mm

S31603 (316 SST)

N10276 (Hastelloy C276)

1

1/2 3/4

12.7 19.1

24B7908X012 24B7909X012

24B7908X042 24B7909X042

1-1/2

3/4 1-1/8

19.1 28.6

24B7914X012 24B7915X012

24B7914X042 24B7915X042

2

1-1/8 1-1/2

28.6 38.1

24B7920X012 24B7921X012

24B7920X042 24B7921X042

3

1-7/8 2-1/2

47.6 63.5

24B9274X012 24B9277X012

24B9274X042 24B9277X042

4

2-1/2 3-1/4

63.5 82.6

24B9278X012 24B9279X012

24B9278X042 24B9279X042

Key 6* Disk Seat PORT DIAMETER

VALVE SIZE, SIZE INCHES

DISK SEAT MATERIAL

Inches

mm

S31603 (316 SST)

N10276 (Hastelloy C276)

1

1/2 3/4

12.7 19.1

28A5380X012 28A5381X012

28A5380X022 28A5381X022

1-1/2

3/4 1-1/8

19.1 28.6

28A5382X012 28A5383X012

28A5382X022 28A5383X022

2

1-1/8 1-1/2

28.6 38.1

28A5384X012 28A5385X012

28A5384X022 28A5385X022

3

1-7/8 2-1/2

47.6 63.5

24B9276X012 28A5387X012

24B9276X042 28A5387X022

4

2-1/2 3-1/4

63.5 82.6

28A5388X012 28A5389X012

28A5388X022 28A5389X022

Key 7* Valve Plug — Pinned-Plug Construction VALVE SIZE, INCHES

1

1-1/2

2

3

4

14

PORT DIAMETER

TRAVEL

VALVE PLUG MATERIAL Equal Percentage

Inches

mm

Inches

mm

3/8 1/2 3/4 3/4

9.5 12.7 19.1 19.1

9/16 9/16 9/16 3/4

14.3 14.3 14.3 19.1

S31603 (316L SST) 34B9313X012 34B9314X012 34B9315X012 34B9316X012

3/4 1-1/8 1-1/8 3/4 1-1/8 1-1/2 1-1/8 1-7/8 2-1/2 1-1/2 2-1/2 3-1/4

19.1 28.6 28.6 19.1 28.6 38.1 28.6 47.6 63.5 38.1 63.5 82.6

9/16 9/16 3/4 3/4 3/4 3/4 3/4 1-1/2 1-1/2 1-1/8 1-1/2 2

14.3 14.3 19.1 19.1 19.1 19.1 19.1 38.1 38.1 28.6 38.1 50.8

34B9315X012 34B9321X012 34B9322X012 34B9325X012 34B9326X012 34B9327X012 34B9359X012 34B9360X012 34B9361X012 34B9365X012 34B9366X012 34B9367X012

Linear

N10276 (Hastelloy C276) 34B9313X022 34B9314X022 34B9315X022 34B9316X022

S31603 (316L SST) 34B9317X012 34B9318X012 34B9319X012 34B9320X012

N10276 (Hastelloy C276) 34B9317X022 34B9318X022 34B9319X022 34B9320X022

34B9315X022 34B9321X022 34B9322X022 34B9325X022 34B9326X022 34B9327X022 34B9359X022 34B9360X022 34B9361X022 34B9365X022 34B9366X022 34B9367X022

34B9319X012 34B9323X012 34B9324X012 34B9329X012 34B9330X012 34B9331X012 34B9362X012 34B9363X012 34B9364X012 34B9368X012 34B9369X012 34B9370X012

34B9319X022 34B9323X022 34B9324X022 34B9329X022 34B9330X022 34B9331X022 34B9362X022 34B9363X022 34B9364X022 34B9368X022 34B9369X022 34B9370X022

*Recommended spare parts

Design CP/ENVIRO-SEALR Bellows Seal

APPLY LUB 44B7824-B / DOC

Figure 5. Design CP Control Valve Assembly (Size 2 shown)

15

Design CP/ENVIRO-SEALR Bellows Seal Key 8* Seat Ring Gasket

SEAT RING GASKET MATERIAL

VALVE SIZE, INCHES 1 1 1/2 1-1/2 2 3 4

SEAT TYPE

PTFE/Glass

PTFE/Carbon

N06600/GTB Graphite Laminate 14B7903X012

Metal Seat

18A0881X012

18A0881X042

Composition Seat

18A5349X012

18A5349X032

---

Metal Seat

18A0882X012

18A0882X042

14B7904X012

Composition Seat

18A5350X012

18A5350X032

---

Metal Seat

18A0883X012

18A0883X042

14B7905X012

Composition Seat

18A5351X012

18A5351X042

---

Metal Seat

18A0884X012

18A0884X042

14B9192X012

Composition Seat

18A5352X012

18A5352X032

---

Metal Seat

18A0885X012

18A0885X042

14B9221X012

Composition Seat

18A5353X012

18A5353X032

---

Key 9* Bonnet Gasket (2 req’d)

VALVE SIZE, SIZE INCHES

BONNET GASKET MATERIAL Graphite Laminate S31600 (316 SST)

PTFE Coated S31603 (316L SST)

PTFE Coated N10276 (Hastelloy C276)

1

14B7826X012

14B7827X012

14B7827X042

1-1/2

14B7828X012

14B7829X012

14B7829X042

2

18A0900X022

18A5346X022

18A5346X032

3

18A0901X022

18A5347X032

18A5347X042

4

18A0902X022

18A5348X022

18A5348X032

Key 10 Stud Bolt (Qty 4) STUD BOLT MATERIAL

VALVE SIZE, INCHES

B7

B8M

1

1A3788X0102

1A3788X0032

1-1/2

1R2848X0562

1R284835532

2

1A3781X0442

1A3781X0032

3

1R3690X0412

1R3690X0012

4

1L1800X0062

1L1800X0032

Key 11 Hex Nut (Qty 4)

HEX NUT MATERIAL

VALVE SIZE, INCHES

2H

8M

2H Lubricated

1

1A3772X0652

1A377235252

1A3772X0612

1A3772X0232

1-1/2

1C3306X0632

1C330635252

1C3306X0612

1C3306X0232

2

1A3760X0512

1A376035252

1A3760X0492

1A3760X0182

3

1A3520X0492

1A352035252

1A3520X0502

1A3520X0162

4

1C1727X0322

1C172735252

1C1727X0442

1C1727X0242

8M Lubricated

*Recommended spare parts

This product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under pending patents.

ENVIRO-SEAL, Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners.

JFisher Controls International, Inc. 1996, 1998; All Rights Reserved

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 16 Printed in U.S.A.