4150~60 Instruction Manual, March 1999

Page 1

Instruction Manual Form 5177 March 1999

4150K and 4160K Series

4150K and 4160K Series WizardR II Pressure Controllers and Transmitters Contents Introduction

.............................. 2 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation

................................ 2 Standard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pipestand Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Actuator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Connections . . . . . . . . . . . . . . . . . . . . . . . . 5 Supply Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Process Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Controller Operation . . . . . . . . . . . . . . . . . . . . .

W3525-1 / IL

Figure 1. WizardR II Controller Yoke-Mounted on Control Valve Actuator

Startup: Differential Gap Controllers . . . . . . . . . 16

Transmitter Operation

16 16 16 17 17 18

Principle of Operation

18 18 18 19 19 20

.................. Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment: Zero . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment: Span . . . . . . . . . . . . . . . . . . . . . . . . . Calibration: Transmitters . . . . . . . . . . . . . . . . . . . . Startup: Transmitters . . . . . . . . . . . . . . . . . . . . . . . .................. Proportional-Only Controllers . . . . . . . . . . . . . . . . Proportional-Plus-Reset Controllers . . . . . . . . . . . Controllers with Anti-Reset Windup . . . . . . . . . . . Differential Gap Controllers . . . . . . . . . . . . . . . . . . Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D200151X012

8 Proportional-Only Controllers . . . . . . . . . . . . . . . . 8 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adjustment: Set Point . . . . . . . . . . . . . . . . . . . . . . 9 Adjustment: Proportional Band . . . . . . . . . . . . . . . 9 Calibration: Proportional-Only Controllers . . . . . . . 9 Startup: Proportional-Only Controllers . . . . . . . . 10 Proportional-Plus-Reset Controller . . . . . . . . . 11 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Adjustment: Set Point . . . . . . . . . . . . . . . . . . . . 11 Adjustment: Proportional Band . . . . . . . . . . . . . 11 Adjustment: Reset . . . . . . . . . . . . . . . . . . . . . . . 12 Adjustment: Anti-Reset Windup . . . . . . . . . . . . 12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Calibration: Proportional-Plus-Reset Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Calibration: Anti-Reset Windup . . . . . . . . . . . . 14 Startup: Proportional-Plus-Reset Controllers . . 14 Differential Gap Controllers . . . . . . . . . . . . . . . . 14 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Adjustment: Set Point . . . . . . . . . . . . . . . . . . . . 15 Adjustment: Proportional Band . . . . . . . . . . . . . 15 Calibration: Differential Gap Controllers . . . . . . 15


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