Instruction Manual Form 5177 March 1999
4150K and 4160K Series
4150K and 4160K Series WizardR II Pressure Controllers and Transmitters Contents Introduction
.............................. 2 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation
................................ 2 Standard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pipestand Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Actuator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Connections . . . . . . . . . . . . . . . . . . . . . . . . 5 Supply Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Process Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Controller Operation . . . . . . . . . . . . . . . . . . . . .
W3525-1 / IL
Figure 1. WizardR II Controller Yoke-Mounted on Control Valve Actuator
Startup: Differential Gap Controllers . . . . . . . . . 16
Transmitter Operation
16 16 16 17 17 18
Principle of Operation
18 18 18 19 19 20
.................. Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment: Zero . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment: Span . . . . . . . . . . . . . . . . . . . . . . . . . Calibration: Transmitters . . . . . . . . . . . . . . . . . . . . Startup: Transmitters . . . . . . . . . . . . . . . . . . . . . . . .................. Proportional-Only Controllers . . . . . . . . . . . . . . . . Proportional-Plus-Reset Controllers . . . . . . . . . . . Controllers with Anti-Reset Windup . . . . . . . . . . . Differential Gap Controllers . . . . . . . . . . . . . . . . . . Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D200151X012
8 Proportional-Only Controllers . . . . . . . . . . . . . . . . 8 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adjustment: Set Point . . . . . . . . . . . . . . . . . . . . . . 9 Adjustment: Proportional Band . . . . . . . . . . . . . . . 9 Calibration: Proportional-Only Controllers . . . . . . . 9 Startup: Proportional-Only Controllers . . . . . . . . 10 Proportional-Plus-Reset Controller . . . . . . . . . 11 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Adjustment: Set Point . . . . . . . . . . . . . . . . . . . . 11 Adjustment: Proportional Band . . . . . . . . . . . . . 11 Adjustment: Reset . . . . . . . . . . . . . . . . . . . . . . . 12 Adjustment: Anti-Reset Windup . . . . . . . . . . . . 12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Calibration: Proportional-Plus-Reset Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Calibration: Anti-Reset Windup . . . . . . . . . . . . 14 Startup: Proportional-Plus-Reset Controllers . . 14 Differential Gap Controllers . . . . . . . . . . . . . . . . 14 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Adjustment: Set Point . . . . . . . . . . . . . . . . . . . . 15 Adjustment: Proportional Band . . . . . . . . . . . . . 15 Calibration: Differential Gap Controllers . . . . . . 15