ESAB PT-19 Plasma

QSC_880690PT19XL.qxp:QSC_880690PT19XL

6/18/09

1:56 PM

Page 1

Upgrade to SilverLine® technology!

Patented SilverLine technology improves electrode and nozzle life so you can cut more metal with one set of consumables.

To start saving with SilverLine just follow the instructions on our Quick Set-up card: the more you cut the more you save!

Centricut product for ESAB®

PT-19XL Quick Set-up SilverLine electrodes on average last twice as long as standard electrodes.

The hafnium-silver bond is more effective than hafnium-copper in standard electrodes. This allows the SilverLine electrode to achieve a 33% deeper pit depth.

The robust copper-silver interface, combined with the hafnium-silver bond deliver consistent performance and lower the overall cost of cutting.

1.

Part number

2.

3.

4.

6.

5.

8.

7.

13.

9.

10.

14.

11.

12.

17.

16.

15.

1. C47-391 C47-990 C47-991 C47-992 2 C47-434 3 C47-940 4 C47-084 5 C47-142 L47-143 C47-586 6 C10-660 7 C47-1096 8 C47-1086 L47-557 9 C47-822 C47-885 C47-195 10 C47-028 11 C47-928 12 C47-029 C47-030 C47-031 C47-922 C47-985 C47-995 13 C47-027 14 C47-026 C47-082 15 L47-085 L47-982 16 C47-186 17 L47-885 L47-506

Reference

Description

20391 N/A N/A N/A 20434 21940 34084 948142, 0558002533 948143, 0558002534 2075586 35660, 0558001625 34086 35886 34557 21822, 0558001623 35885, 0558001885 22195, 0558001886 22028 N/A 22029 22030 22031 22032 22034 22033 22027 22026 37082 34085 21982 948186 34885 19506

PT-19XL torch body SilverLine, torch assembly, 150 amp SilverLine, torch assembly, 250 amp SilverLine, torch assembly, 360 amp Insulator body Contact ring assembly Electrode holder Gas swirl baffle, 4 hole, std Gas swirl baffle, 4 hole, rev Gas swirl baffle, 8 hole, std Gas swirl baffle, 8 hole, std SilverLine, electrode, 50 – 250 amp SilverLine, electrode, 360 amp Electrode, N2/ArH2, 150 – 360 amp Nozzle, .099, 250 amp Nozzle, .120, 360 amp Nozzle, .130, 400 amp Nozzle base, 100 – 360 amp Nozzle base, extended life, 100 – 400 amp Nozzle tip, .071, 100 amp Nozzle tip, .082, 150 amp Nozzle tip, .091, 200 amp Nozzle tip, 250 amp Nozzle tip, 360 amp Nozzle tip, 400 amp Nozzle base, 50 amp Nozzle tip, .041, 50 amp Nozzle retaining cap Nozzle retaining cap Nozzle retainer cup Heat shield, std, 100 – 360 amp Heat shield, 50 amp Heat shield, heavy duty, 100 – 360 amp

QSC_880690PT19XL.qxp:QSC_880690PT19XL

6/18/09

1:56 PM

Page 2

Recommended parameters for mild steel cutting with oxygen Thickness in.

mm

1/4

6

3/8

10

Amps A

100

Plasma start gas

Plasma cut gas

Arc voltage V

Cut height

psi

bar

psi

bar

in.

mm

25

1.7

45

3.1

133

.375

10

25

1.7

45

3.1

149

.375

10

Initial height in.

Speed

mm

in/min

mm/min

.500

13

120

3048

.500

13

80

2032

1/2

13

25

1.7

45

3.1

140

.375

10

.500

13

60

1397

3/8

10

25

1.7

45

3.1

134

.375

10

.500

13

90

2286

1/2

13

25

1.7

45

3.1

140

.375

10

.500

13

75

1905

5/8

16

25

1.7

45

3.1

151

.375

10

.500

13

55

1397

25

1.7

45

3.1

129

.375

10

.500

13

95

2435

25

1.7

45

3.1

139

.375

10

.500

13

75

1905

1/2

13

5/8

16

150

200

3/4

19

25

1.7

45

3.1

142

.375

10

.500

13

55

1397

1/2

13

25

1.7

45

3.1

135

.375

10

.500

13

115

2921

3/4

19

25

1.7

45

3.1

142

.375

10

.500

13

90

2286

1

25

25

1.7

45

3.1

150

.375

10

.500

13

65

1651

250

Achieve maximum consumable life Use electrode to full life: A fully used SilverLine electrode will have a pit depth of .120" (3.0 mm).

This is deeper than the recommended pit depth for standard parts of .090" (2.3 mm).

Properly tighten the nozzle retaining cap: Make sure the nozzle retainer is sealed tightly against the nozzle to prevent leaking.

Purge torch: After each parts change, purge the torch for at least 30 seconds to remove residual moisture.

Leak check: After purging the torch, make sure all o-ring seals are tight and there are no torch coolant leaks.

Adjust plasma gas pressure: Plasma gas flow rate is critical. High flow will cause rapid electrode wear and hard starting. Low flow will cause uncontrolled arcing.

Contact your Hypertherm distributor or call 1-800-752-7623 for the location nearest to you.

Pierce at correct height: Refer to the cut chart for optimum pierce (initial) height. Piercing too low causes molten metal (spatter) to hit the shield and nozzle – the most common cause of premature nozzle failure.

Piercing too high can cause misfires.

Adjust arc voltage: As the consumables wear, the torch will get closer to the plate. To maintain optimum cutting height, increase arc voltage in 5-volt increments, up to 20 volts higher than the initial setting.

Avoid arc stretching: This can occur during rip cutting off the plate or when the lead out is improperly programmed. This shortens consumable life.

Clean the nozzle and heat shield: Periodically clean the nozzle and shield to remove spatter. This will prevent double arcing which shortens consumable life.

Partially-used electrode

Fully-used electrode

This SilverLine electrode is only partially consumed.

The pit in the center of the part measures .090" (2.3 mm). Electrodes are often removed prematurely due to cut quality deterioration related to nozzle failure. Additional life can be achieved by replacing the nozzle and leaving the electrode in place.

This SilverLine electrode has provided full use.

The pit depth is .120" (3.0 mm). The operator increased the arc voltage in 5-volt increments, up to 20 volts from the first cuts made with this electrode to the last. This maintains a constant distance between the torch and the work-piece through the life of the electrode.

.090" (2.3 mm)

Hypertherm, Inc. Hanover, NH 03755 USA 603-643-3441 Tel

Hypertherm Europe B.V. 4704 SE Roosendaal, Nederland 31 165 596907 Tel

Hypertherm (S) Pte Ltd. Singapore 349567 65 6 841 2489 Tel

HYPERTHERM BRASIL LTDA.

Hypertherm (Shanghai) Trading Co., Ltd. PR China 200052 86-21 5258 3330 /1 Tel

www.hypertherm.com

Guarulhos, SP - Brasil 55 11 2409 2636 Tel

.120" (3.0 mm)

Centricut, Hypertherm and SilverLine are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB Š 5/09 Hypertherm, Inc. Revision 0 880690

Part#C47-CutChartXLS

CUT CHART FOR PT-19XLS SilverLine® Oxygen Electrode: Centricut #C47-1096, 250 Amp and Centricut #C47-1086, 360 Amp Achieve up to 2X the life of standard electrodes with SilverLine® Technology Oxygen Cutting Parameters – Mild Steel Results will vary based on gas selection, process parameters and operation of equipment. Please refer to your operating manual for safety precautions, process and set up parameters for arc voltage, stand off, start, cut and shield gas settings, or call Centricut’s Technical Support toll free at 1-800-752-7623 8AM – 5PM EST for assistance.

Electrode/ Nozzle Base/ Part Number Part Number 100-250 A / C47-1096 100-250 A / C47-028

100-250 A / C47-1096 100-250 A / C47-028

100-250 A / C47-1096 100-250 A / C47-028

100-250 A / C47-1096 100-250 A / C47-028 N/A

300-360 A / C47-1086

300-360 A / C47-1086

N/A

N/A

Nozzle Orifice/ Part Number .071 Tip / C47-029

.082 Tip / C47-030

.091 Tip / C47-031

.099 Tip / C47-922 or One Piece Design .099 Orifice/ C47-822 One Piece Design 0.120/C47-885

One Piece Design 0.120/C47-885

Recommended Plate Cut Speed Current (Amps) Thickness (IPM) 100 1/4" 120 3/8" 80 1/2" 60 5/8" 37 3/4" 20 150

200

250

325

360

1/4" 3/8" 1/2" 5/8" 3/4"

150 90 75 55 45

1/4" 3/8" 1/2" 5/8" 3/4"

170 125 95 75 55

1/4" 3/8" 1/2" 3/4" 1"

170 135 115 90 65

1/2" 3/4" 1" 1 1/4"

130 90 65 40

1/2" 3/4" 1" 1 1/4" 1 1/2"

140 100 70 45 35

Swirl Baffle C10-142, 100-200 Amp C10-660, 250-360 Amp

Electrode Holder L47-068

SilverLine® Electrode (see cut chart)

Nozzle Base C47-028, 100-250 Amp

Nozzle (see cut chart)

Retaining Cap L47-082 L47-431 (Air curtain)

Diffuser C47-944, 100-360 Amp

Shield C47-802, 100-250 Amp C47-945, 300-260 Amp Shield Retainer L47-081

The hafnium element in the electrode will wear to approximately twice the depth of the standard copper electrode. In most applications this will increase the life expectancy of nozzles and electrodes. The arc voltage may need to be increased by 5-10 volts throughout the electrode life to maintain proper cut height. This information represents expectations using recommended practices and well-maintained systems. Improper operating parameters or operation of equipment, or the presence of moisture in the plasma gas can dramatically affect the life of these products.

If you have additional questions please contact your customer service representative or our Technical Support Team at 1-800-752-7623 (8AM – 5PM EST).

Centricut is in no way affiliated with ESAB®

1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ www.centricut.com Centricut, Two Technology Drive, West Lebanon, NH USA 03784

Troubleshooting Tips for PT-19XLS SilverLine® Oxygen If you do not achieve superior results with SilverLine® Technology – review your consumable parts against the trouble-shooting chart below or call Centricut’s Technical Support for assistance 8 AM to 5 PM EST at 1-800-752-7623.

Probable Cause:

Solution:

Moisture in the plasma gas will dramatically reduce Silverline® electrode life.

Moisture creates pits and carbon buildup on the surface of the electrode.

Worn, dry, cut, or cracked oring seals may be the cause.

Inspect o-rings seals in electrode holder, insulator body, torch body, etc.

Lubricate, clean, or replace, o-rings as necessary.

Replace electrode holder if necessary.

½-used electrode

This electrode is only ½ used. The pit in the center of the part is approximately .060”. It may burn another 100-200 starts before failure.

Electrodes may be removed prematurely due to nozzle failure or low torch height.

The electrode should burn to approximately 0.120” before cut quality deterioration or failure. You may need to increase arc voltage by 510 volts to maintain proper stand off. Some operators use 2 nozzles to get full life from the electrode.

Low gas or no gas (Nozzle snuffing)

This electrode failed catastrophically due to low gas flow or no gas flow during arc initiation. This can happen when the nozzle “snuffs” against the plate during the pierce, or if the pre-flow gas is insufficient.

Check for proper operation of torch height control.

Torch must clear the plate and pierce at 2X cut height.

If material is warped, make sure the torch clears the plate before firing. Make sure pre-flow pressure is 25-28 psi.

The parts shown are for the PT-15XL. The PT-19XLS will exhibit the same failure mode Centricut is in no way affiliated with ESAB®

1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ www.centricut.com Centricut, Two Technology Drive, West Lebanon, NH USA 03784

QSC_880740_XP3.qxp:QSC_880740_XP3

3/27/09

7:52 AM

Page 1

Why choose between speed, cut quality and consumable life?

Upgrade to XP3™ consumables to increase speed and consumable life without sacrificing cut quality. Benefit from 3 advanced technologies – SilverLine™, CoolFlow™ and MultiPort™ – designed to deliver extra value to your cutting process beyond that of the OEM.

Centricut XP3 consumables for ESAB®

PT-600 and PT-19XLS Quick Set-up Achieve maximum consumable life A fully used SilverLine electrode will have a pit depth of .130" (3.3 mm). This is deeper than the recommended pit depth for standard parts of .090" (2.3 mm).

With proper use, the CoolFlow nozzle will last 1:1 with the SilverLine electrode.

Purge torch: After each parts change purge the torch for at least 30 seconds to remove residual moisture.

1.

Leak check: After purging the torch make sure all o-ring seals are working as designed.

3.

Adjust arc voltage: As the consumables wear, the torch will get closer to the plate. To maintain optimum cutting height, increase arc voltage in 2-volt increments, up to 20 volts higher than the initial setting.

4.

5.

1.

2.

6.

3.

7.

4.

5.

6.

8.

7.

8.

9.

9.

10.

10.

Properly tighten the nozzle retaining cap: Make sure the nozzle retainer is sealed tightly against the nozzle to prevent leaking.

Pierce at correct height: Refer to the cut chart on the back for optimum pierce height. Piercing too low causes molten metal (spatter) to hit the shield and nozzle – the most common cause of premature nozzle failure. Piercing too high can cause misfires.

Adjust shield gas flow: Refer to the cut chart on the back for optimum shield gas flow. Having the correct start shield flow provides protection to the nozzle and shield during the pilot process.

Adjust gas flow: Plasma gas flow rate is critical.

High flow will cause rapid electrode wear and hard starting. Low flow will cause uncontrolled arcing.

(See parameters on back.)

2.

Avoid running off work: This occurs when the arc stretches during rip cutting off the plate or when the arc chases a part as it falls. This shortens consumable life.

Clean the nozzle and shield: Periodically clean the nozzle and shield to remove spatter. This will prevent double arcing.

Part number

Reference

Description

C96-925 C47-066 C47-083 C47-071 C96-621 C47-142 C10-660 C120-1010 C120-030 C120-010 C120-020 C120-200 C120-260 C120-360 C47-082 C47-944 C120-920 C120-900 C120-936 C47-081 C120-013 C120-012

0558001825 37066 37083 37071 0558001621 0558002533/948142 0558001625, 35660 N/A N/A N/A N/A N/A N/A N/A 37082 21944 N/A N/A N/A 37081 N/A N/A

Torch body modular Torch body Insulator body Contact ring assembly Electrode holder Gas swirl baffle, 4 hole, std Gas swirl baffle, 8 hole, std SilverLine electrode* CoolFlow nozzle base assembly** CoolFlow nozzle base** Baffle, coolant** CoolFlow nozzle tip, 200 amp** CoolFlow nozzle tip, 260 amp** CoolFlow nozzle tip, 360 amp** Nozzle retaining cap Diffuser, 100 – 600 amp MultiPort shield, 200 amp* MultiPort shield, 260 amp* MultiPort shield, 360 amp* Shield retainer Wrench, nozzle base Wrench, electrode/nozzle * patented ** patent pending

QSC_880740_XP3.qxp:QSC_880740_XP3

3/27/09

7:52 AM

Page 2

Recommended parameters for mild steel cutting with oxygen Thickness Amps mm 6 10 12 15 18 25 6 10 12 15 18 25 30 40 12 15 18 25 30 40

A EPP or ESP

200

260

360

Thickness Amps in.

1/4 3/8 1/2 5/8 3/4 1 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 1/2 5/8 3/4 1 1-1/4 1-1/2

A EPP or ESP

200

260

360

Shield gas Arc Cut gas Start gas O2 N2 Start/Cut Start/Cut voltage bar Auto bar Flow cfh bar Flow cfh V 1.7 3.1 140 5.9 200 132 1.7 3.1 140 5.9 200 138 1.7 3.1 140 5.9 200 140 1.7 3.1 140 5.9 200 147 1.7 3.1 140 5.9 200 151 1.7 3.1 140 5.9 200 154 1.7 2.8 120 1.2 250 130 1.7 2.8 120 1.2 250 134 1.7 2.8 120 1.2 250 135 1.7 2.8 120 1.2 250 138 1.7 2.8 120 1.2 250 142 1.7 2.8 120 1.2 250 150 1.7 2.8 120 1.2 250 162 1.7 2.8 120 1.2 250 168 1.7 3.3 140 1.5 250 132 1.7 3.3 140 1.5 250 134 1.7 3.3 140 1.5 250 135 1.7 3.3 140 1.5 250 147 1.7 3.3 140 1.5 250 150 1.7 3.3 140 1.5 250 153

Cut height mm 3.2 3.2 3.2 3.4 3.6 3.6 3.4 3.4 3.6 3.8 5.6 10.6 10.6 10.6 3.4 3.4 3.4 6.4 6.4 6.4

Initial Above water Under water Pierce height cutting speed cutting speed delay mm mm/min mm/min sec 9.5 6350 5715 0.0 9.5 3937 3556 0.2 9.5 3073 2794 0.2 12.7 2540 2286 0.3 12.7 1930 1778 0.4 12.7 1270 1143 0.5 9.5 6223 5613 0.0 9.5 4572 4115 0.0 12.7 3683 3327 0.2 12.7 2921 2642 0.2 12.7 2286 2057 0.2 15.9 1651 1499 0.4 15.9 1143 1041 0.8 15.9 889 813 1.2 12.7 4115 3708 0.2 12.7 3556 3200 0.3 12.7 3048 2743 0.3 15.9 2032 1829 0.5 15.9 1397 1270 0.6 15.9 965 889 0.7

Kerf width mm 1.5 2.2 2.3 2.4 2.4 2.5 2.4 2.7 2.9 3.2 3.4 3.8 3.9 4.1 3.4 3.6 3.7 3.9 5.1 5.6

Shield gas Arc Start gas Cut gas N2 O2 Start/Cut Start/Cut voltage psi Auto psi Flow cfh psi Flow cfh V 25 45 140 85 200 132 25 45 140 85 200 138 25 45 140 85 200 140 25 45 140 85 200 147 25 45 140 85 200 151 25 45 140 85 200 154 25 40 120 18 250 130 25 40 120 18 250 134 25 40 120 18 250 135 25 40 120 18 250 138 25 40 120 18 250 142 25 40 120 18 250 150 25 40 120 18 250 162 25 40 120 18 250 168 25 48 140 22 250 132 25 48 140 22 250 134 25 48 140 22 250 135 25 48 140 22 250 147 25 48 140 22 250 150 25 48 140 22 250 153

Cut height in. .125 .125 .125 .135 .140 .140 .135 .135 .140 .150 .220 .416 .416 .416 .135 .135 .135 .250 .250 .250

Initial Above water Under water Pierce height cutting speed cutting speed delay in. in/min in/min sec .375 250 225 0.0 .375 155 140 0.2 .375 121 110 0.2 .500 100 90 0.3 .500 76 70 0.4 .500 50 45 0.5 .375 245 221 0.0 .375 180 162 0.0 .500 145 131 0.2 .500 115 104 0.2 .500 90 81 0.2 .625 65 59 0.4 .625 45 41 0.8 .625 35 32 1.2 .500 162 146 0.2 .500 140 126 0.3 .500 120 108 0.3 .625 80 72 0.5 .625 55 50 0.6 .625 38 35 0.7

Kerf width in. .060 .085 .090 .095 .095 .100 .095 .105 .115 .125 .135 .150 .155 .160 .135 .140 .145 .153 .200 .220

Contact your Hypertherm distributor or call 1-800-752-7623 for the location nearest to you.

Assembly instructions Step 1

Step 2

Step 3

Step 4

Step 5

www.hypertherm.com Centricut, XP3, Hypertherm, SilverLine, CoolFlow and MultiPort are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB. Š 3/09 Hypertherm, Inc. 880740

Smooth side down

PT-19XL® OEM ESAB®

System ESP®-200/300/400/600C/1000, PCM®-150/1500/8XL

Consumables

16*

15 14

12

9*

13

11

10*

Centricut part number

Reference number

Description

1 L47-085 C47-082 2 L47-885 3 C47-186 L47-506 4 C47-026 5 C47-029 C47-030 C47-031 C47-922 C47-985 C47-995 C47-822 6 C47-885 C47-195 C47-027 7 C47-028 8 C47-928 9 C47-1096* 10 C47-1086* L47-557 11 C47-084 12 C47-142 L47-143 C47-586 13 C10-660 L10-918 14 C47-940

34085 37082 34885 948186 19506 22026 22029 22030 22031 22032 22034 22033 21822 35885 22195 22027 22028 N/A 34086 35886 34557 34084 948142 948143 2075586 35660 20918 21940

Nozzle Retaining Cap Nozzle Retaining Cap Heat Shield, 50 Amp Heat Shield, Std, 100 – 360 Amp Heat Shield, Heavy Duty, 100 – 360 Amp Nozzle Tip, .041, 50 Amp Nozzle Tip, .071, 100 Amp Nozzle Tip, .082, 150 Amp Nozzle Tip, .091, 200 Amp Nozzle Tip, 250 Amp Nozzle Tip, 360 Amp Nozzle Tip, 400 Amp Nozzle, .099, 250 Amp Nozzle, .120, 360 Amp Nozzle, .130, 400 Amp Nozzle Base, 50 Amp Nozzle Base, 100 – 400 Amp Nozzle Base, Extended life, 100 – 400 Amp SilverLine Electrode, 250 Amp SilverLine Electrode, 360 Amp Electrode N2/ArH2, 150-360 Amp Electrode Holder Gas Swirl Baffle, 4 Hole, Std Gas Swirl Baffle, 4 Hole, Rev Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, 8 Hole, Rev Contact Ring Ass’y

Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Maintenance items 6

7

Centricut part number

8

4

5

2

3 1

C10-403 15 C47-434 16 C47-391* C47-990* C47-991* C47-992* L47-110 C14-793 C10-W99 C47-528 C47-999 C10-106 C10-483 027055

Reference number

Description

20403 20434 20391 N/A N/A N/A 371100 85W10 86W99 996528 N/A 2064106 19483 N/A

PA Bus Insulator Insulator Ass'y PT-19XL Torch Body Torch Assembly, SilverLine, 150 Amp Torch Assembly, SilverLine, 250 Amp Torch Assembly, SilverLine, 360 Amp Electrode holder – removal tool O-Ring, Rear Insulator O-Ring, Electrode Holder O-Ring, Outside Insulator Body & Torch O-Ring Kit, Insulator Body O-Ring, Insulator Body Rear Edge, Red Double Threaded Mounting Tube Lubricant .25 oz. (7ml) Tube

Pkg qty 1 1 1 1 1 1 1 3 5 5 1 5 1 1

PT-19XL+S 22

Consumables Centricut part number

21

20

18

19

17 L47-801 18 L47-795 19 C47-802 C47-945 20 L47-796 21 C47-944 22 L47-982

Reference number

Description

21801 21795 21802 21945 21796 21944 21982

Shield Retainer Ass'y Shield, 50 Amp Shield, 100 – 250 Amp Shield, 300 – 400 Amp Diffuser, 50 Amp Diffuser, 100 – 600 Amp Nozzle Retaining Cup

Pkg qty 1 1 1 1 1 1 1

* Centricut part features a unique Hypertherm design that differs from the OEM design.

17 Centricut and SilverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

13

Plasma

www.centricut.com

PT-19XLS® OEM ESAB®

System ESP®-200/300/400-600C/1000, PCM®-150/1500/8XL

Consumables Centricut part number

21

22

20

19 18 16

17 15

14

13

7

9

8

12

10

11

6

4

1 C47-081 2 L47-795 3 C47-802 C47-945 4 L47-796 5 C47-944 C47-496 6 C47-082 7 C47-027 8 C47-028 9 C47-928 10 C47-026 11 C47-029 C47-030 C47-031 C47-922 C47-985 C47-995 12 C47-822 C47-885 C47-195 L47-401 13 C47-1096 14 C47-1086 L47-196 L47-557 L47-403 16 C47-142 L47-143 C47-586 17 C10-660 L47-194 18 C47-073 19 C47-071

3

1

Description

37081 21795 21802 21945 21796 21944 22496 37082 22027 22028 N/A 22026 22029 22030 22031 22032 22034 22033 21822 35885 22195 22401 34086 35886 22196 34557 22403 948142 948143 2075586 35660 22194 37073 37071

Shield Retainer Shield, 50 Amp Shield, 100-250 Amp Shield, 325-600 Amp Diffuser, 50 Amp Diffuser, 100-600 Amp Diffuser, 100-600 Amp, Rev, Black Nozzle Retaining Cap Nozzle Base, 50 Amp Nozzle Base, 100-360 Amp Nozzle Base, Extended Life, 100-400 Amp Nozzle Tip, .041, 50 Amp Nozzle Tip, .071, 100 Amp Nozzle Tip, .082, 150 Amp Nozzle Tip, .091, 200 Amp Nozzle Tip, 250 Amp Nozzle Tip, 360 Amp Nozzle Tip, 400 Amp Nozzle, .099, 250 Amp Nozzle, .120, 360 Amp Nozzle, .130, 400 Amp Nozzle, 600 Amp SilverLine Electrode, 50-250 Amp SilverLine Electrode, 360 Amp Electrode, 400 Amp Electrode, N2/ArH2, 150-360 Amp Electrode, N2/ArH2, 600 Amp Gas Swirl Baffle, 4 Hole, Std Gas Swirl Baffle, 4 Hole, Rev Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, Std Screw, Contact Ring Contact Ring Ass’y

Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Maintenance items

5

2

Reference number

20 22 15 21

New Technology improvements available!

See page 16!

Centricut part number

Reference number

Description

C47-528 C10-106 C47-083 C47-900 C47-068 C47-066 C47-993 C47-994 C47-434 C10-483 C10-033 C10-W85 C10-106 L47-110 L10-630 C47-900 C47-066 C47-993 C47-994 027055

996528 2064106 37083 N/A 37068 37066 N/A N/A 20434 19483 951000 86W85 2064106 371100 999630 N/A 37066 N/A N/A N/A

O-Ring, Outside Insulator Body & Torch O-Ring, Insulator Body Rear Edge, Red Insulator Body Insulating Tube Kit, PT-19XLS/PT-600 Electrode Holder Torch Body Torch Ass’y, SilverLine, 250 Amp Torch Ass’y, SilverLine, 360 Amp Insulator Ass’y Double Threaded Mounting Tube O-Ring, Teflon tubes O-Ring, Insulator Body Center O-Ring, Insulator Body Rear Edge, Red Electrode Holder Removal Tool Nozzle/Electrode Stem Tool Insulating Tube Kit, PT-19XLS/PT-600 Rear Main Body Ass'y Torch Ass'y, SilverLine®, 250 Amp Torch Ass'y, SilverLine, 360 Amp Lubricant .25 oz. (7ml) Tube

Pkg qty 5 5 1 1 1 1 1 1 1 1 5 1 5 1 1 1 1 1 1 1

Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

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XP3 for PT-600® and PT-19XLS® OEM ESAB®

System ESP®-200/300/400-600C/1000, PCM®-150/1500/8XL

Consumables Centricut part number

15

14

12

13 11

1 C47-081 2 C120-920* C120-900 C120-936 3 C47-944 4 C47-082 5 C120-200 C120-260 C120-360 C120-2200† C120-2260† C120-2360† 6 C120-010* 7 C120-020* 8 C120-030* 9 C120-1010* 10 C96-621 11 C10-660 C47-142

Reference number

Description

37081 N/A N/A N/A 21944 37082 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 558001621 0558001625, 35660 0558002533, 9481, 42

Shield Retainer MultiPort Shield, 200 MultiPort Shield, 260A MultiPort Shield, 360A Diffuser, 100 – 600 Amp Nozzle Retaining Cap CoolFlowTM Nozzle Tip, 200 Amp CoolFlow Nozzle Tip, 260 Amp CoolFlow Nozzle Tip, 360 Amp CoolFlow Nozzle Kit, 200 Amp, 20 Pack CoolFlow Nozzle Kit, 260 Amp, 20 Pack CoolFlow Nozzle Kit, 360 Amp, 20 Pack CoolFlow Nozzle Base Baffle, Coolant CoolFlow Nozzle Base Ass’y Silverline® Electrode Electrode Holder Gas Swirl Baffle, 8 Hole, Std Gas Swirl Baffle, 4 Hole

Pkg qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Maintenance items

10

12 13 14 15

9* 7* 8*

Centricut part number

Reference number

Description

C47-043 C47-071 C47-083 C47-066 C96-925 C120-012 C120-013

37073 37071 37083 37066 558001825 N/A N/A

Screw, Contact Ring Ass’y Contact Ring Ass’y Insulator Body Torch Body Torch Body Modular Wrench, Elec/Nozzle Wrench, Nozzle Base

Pkg qty 1 1 1 1 1 1 1

† CoolFlow Nozzle Kits include 20 Nozzle Tips and 1 Nozzle Base Ass’y.

6* 5

4

3 2*

1

New technology improvements!

Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

16

Plasma

www.centricut.com

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XP3™ consumables for ESAB® PT-600 and PT-19XLS plasma torches

Cutting Costs XP3 consumables maximize productivity and lower operating cost without sacrificing cut quality.

Increased consumable life • XP3 consumables last, on average, twice as long as the OEM. • Cut consumables usage in half.

• Reduce system down time associated with consumable changes.

Increased cut speed • XP3 consumables cut, on average, 25% faster than the OEM – at equivalent power levels.

• Increase productivity of your plasma cutting process.

• Process more parts per hour and more sheets per shift.

• Provides superior cut quality over the life of the consumables.

• XP3 consumables maintain high cut quality over the life of the consumables.

• Highly engineered designs and precision manufacturing assure consistent consumable quality and life.

Why choose between cut quality, cut speed and consumable life? With Centricut XP3 consumables, you get them all!

Cut quality measured according to ISO 9013 ranges 3 and 4.

XP3 cuts 25% faster

1800

Number of 20-second cuts

Increased consistency

Centricut XP3 vs. OEM Cut quality over life of consumables

1350

XP3 cuts 33% faster

900

XP3 cuts 20% faster

450

0 XP3 OEM 12 mm mild steel at 200 amps

XP3 OEM 12 mm mild steel at 260 amps

XP3 OEM

19 mm mild steel at 360 amps

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Head to Head XP3 consumables still going strong long after the OEM consumables have failed Actual results

Partially-used SilverLine electrode after 1,500 starts

Actual results

Fully-used OEM electrode after 1,100 starts

Partially-used CoolFlow nozzle after 1,500 starts

Fully-used OEM nozzle after 1,100 starts

Hypertherm technology cuts costs and increases performance Through the use of Hypertherm’s SilverLine™, CoolFlow™ and MultiPort™ technologies, XP3 consumables deliver value to your cutting process beyond the capabilities of OEM and aftermarket consumables.

SilverLine electrode technology

Centricut XP3

OEM

• A solid silver front-end allows the SilverLine electrode to achieve a 45% deeper pit depth doubling the electrode life on average.

• Robust welded copper/silver interface delivers consistent performance.

Cooling channel Solid silver front-end

CoolFlow nozzle technology • Robust construction and exceptional cooling throughout the entire nozzle assembly leads to a doubling of nozzle life on average.

• Self-aligning two-piece nozzle design creates a stable plasma arc yielding the highest quality cutting.

Maximum 3,3 mm pit depth

Cooling channel Silver cup Maximum 2,3 mm pit depth

Cooling isolated to back of the nozzle

Maximized cooling throughout

• Brass nozzle base design and cooling maximize tip to base ratio resulting in lower consumable cost.

MultiPort shield technology • Designed to minimize damage caused by spattering of molten metals – maximizing consumable life.

Two-piece technology

Thinner nozzle wall

• Optimized shield orifice and heavy duty construction protect the nozzle from spatter and plate crash damage.

• Optimized shield gas flow improves consumable life and enhances cut quality.

Multiple ports for optimum flow Wrap around nozzle protection Centricut, Hypertherm, XP3, SilverLine, CoolFlow and MultiPort are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries. All other trademarks are the property of their respective owners.

Hypertherm is in no way affiliated with ESAB. © 3/09 Hypertherm, Inc. 88073D

www.hypertherm.com

Large opening exposing nozzle