Issuu

Unlock the Power of Productivity: Reduce Cost and Eliminate Downtime with Radwell’s Automation Lifecycle Analysis

Radwell At Radwell International, we specialise in stocking and selling a wide range of new and surplus industrial, electronic, and automation equipment, offering component-level repair services. Our solutions cater to your plant floor needs, from daily supplies to urgent machine-down situations, addressing both long-term challenges and minimising downtime. We’re your ultimate source for critical plant floor spares, providing new products, solutions for obsolete items, and diverse data-driven options for effective facility management.

1979

£1.5 Billion

400+

Value of In-Stock

Direct Lines

200+

125,500,000

21,000,000

Engineers

SKU’s Available

Items In Stock

Established

Y O U R O B S O L E S C E N C E M A N A G E M E N T PA R T N E R At Radwell, we work closely with our clients to tailor our services to your specific needs. Our process includes:

Comprehensive Assessment: Our team conducts a thorough evaluation of your existing equipment to identify potential obsolescence risks. Customised Solutions: Based on the assessment, we propose tailored solutions, including equipment upgrades, replacements, or suitable alternatives. Seamless Implementation: We ensure a smooth transition, minimising disruptions and maximising uptime during the integration process.

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

The Industries We Serve Radwell takes pride in serving a diverse range of industries with our top-notch products and services.

Agriculture

Material Handling

Printing

Asphalt / Chemical Manufacturing

Mining

Pulp & Paper

Automotive

Oil & Gas

Renewable Energy

Construction

Pharmaceutical

Steel

Food & Beverage

Plastics

Tire Manufacturing

Machine Tool

Power Generation

Water / Wastewater

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Crucial Downtime Metrics Types of Downtime • Planned • Unplanned

Losses to Consider

Estimated productivity is lost each year due to downtime

• P roduction - Products not being produced • C apacity - Ability to increase production • L abour - Fixed cost for employees • I nventory - Holding inventory is costly

AV E R A G E D O W N T I M E C O S T

£205K

400

£13K

Per hour across all businesses

Average hours per year of downtime

Average incident cost

Why Choose Radwell BENEFITS Proactive Approach

We take a forward-thinking approach, identifying and addressing potential obsolescence issues before they disrupt your operations.

Enhanced Productivity

Say goodbye to costly downtime. Our expert management keeps your production lines running smoothly and consistently.

Optimise Costs

Minimise maintenance expenses and maximise your ROI with streamlined equipment upgrades and replacements.

A D VA N TA G E S Improved Efficiency Modernising your equipment ensures optimal performance and reduced energy consumption, leading to greater overall efficiency.

Regulatory Compliance

Stay ahead of industry standards and safety regulations with our up-to-date equipment solutions.

Reliable Supply Chain

We maintain a robust inventory of replacement parts, ensuring a continuous supply and minimal lead times for repairs.

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

How It Works Radwell will conduct a comprehensive assessment of your facility to identify areas of strength and weakness, allowing us to provide you with valuable insights.

ALA: REPORTING

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Lifecycle Analysis Report for Enhanced Operational Insights Radwell methodically analyses your facility’s processes and presents the findings in a clear and accessible report. This detailed report provides a comprehensive overview of your production lines and highlights products in different lifecycle stages. By meticulously examining any product deficiencies, we offer insightful recommendations to ensure uninterrupted facility operations and minimal downtime.

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

L E T ’ S G E T S TA R T E D The comprehensive ALA report will equip you with a wealth of valuable insights and data, enabling you to effectively optimise uptime and ensure the seamless operation of your factory. By leveraging the invaluable information provided in the report, you will be empowered to make informed decisions, implement strategic measures, and take proactive steps to enhance production efficiency and minimise potential downtime. With a keen focus on keeping your factory running at its peak performance, the ALA report serves as an indispensable tool to unlock the full potential of your manufacturing processes, drive productivity, and achieve success in the industry.

C O N TA C T A S A L E S R E P R E S E N TAT I V E N O W 01782 576 800

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Case Study: International Dairy Manufacturer When industrial plant downtime can cost more than £8,000 per hour, companies must have emergency plans in place. Obsolete Critical Drive Module

CHALLENGE: Throughout the operational history of a large dairy manufacturer, there have been unexpected operational disruptions caused by equipment failures linked to outdated components. Unfortunately, these unforeseen interruptions have led to significant production delays, increased spending on maintenance efforts, and a noticeable decline in customer satisfaction levels.

APPROACH: Recognising the impact of equipment obsolescence on their operations, this company decided to conduct an Automation Lifecycle Analysis (ALA) in partnership with Radwell. The purpose of this analysis was to evaluate the risk of obsolescence within their production line. The ALA involved a thorough assessment of the dairy company’s equipment inventory, including PLCs, drives, and servo systems. Radwell used specialised tools to identify components that were already obsolete or at risk of becoming obsolete in the near future. They also evaluated the potential impact of component obsolescence on production efficiency and downtime.

SOLUTION: During the ALA process, Radwell International identified a critical drive module that was approaching obsolescence. This module was used in several key machines on the production line. The analysis revealed that the manufacturer of this module had announced the end-of-life date, after which they would no longer produce or support the module. Armed with this information, the dairy manufacturer was able to take proactive steps to prevent downtime. They decided to purchase a significant quantity of the critical drive module while it was still available. By utilising Radwell’s SparesVault program, this ensured that they had a stock of spare modules to replace any faulty ones for the foreseeable future.

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

OUTCOME: Several months after securing the critical drive modules, one of the modules in the production line failed unexpectedly. Thanks to their proactive approach, the dairy company’s maintenance team was able to replace the faulty module immediately, minimising downtime to just a few hours. This quick response prevented production delays and the associated costs. By leveraging the insights gained from Radwell’s Lifecycle Analysis, they not only prevented potential downtime but also saved significantly on emergency repair costs while upholding customer satisfaction.

CONCLUSION: This case study highlights how a proactive approach to obsolescence management, informed by an Automation Lifecycle Analysis, can provide tangible benefits to manufacturing operations. By identifying potential obsolescence risks and taking preemptive actions, companies can safeguard against unexpected downtime, reduce maintenance costs, and ensure uninterrupted production.

£ 8 6 , 0 0 0 P E R Y E A R S AV E D IN DOWNTIME COSTS

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Maximising Sustainability: The ESG Benefits of Choosing Replacement Parts Over Systems Welcome to a smarter, more sustainable approach to maintenance and innovation. In a world increasingly focused on Environmental, Social, and Governance (ESG) values, every decision we make carries the potential to shape a more responsible and resilient future. At Radwell, we’re proud to present a total packaged solution that embodies these principles and makes a positive difference. Learn how choosing replacement parts over replacement systems reduces resource consumption, waste generation, and energy consumption. It is an approach that promotes the maintenance and extension of the life of products and systems in a more sustainable and responsible way. Environmental Benefits: • Resource Efficiency: Using replacement parts preserves the functional components of systems in good condition, reducing the need for new raw materials. This conserves natural resources and reduces environmental impact of raw material extraction, processing, and transportation. • Waste Reduction: Replacing parts generates less waste than replacing entire systems. Reducing waste and diverting it from landfills contributes to the circular economy. • Lower Carbon Footprint: The production of replacement parts typically requires less energy and emits fewer greenhouse gases than the manufacturing of an entirely new system. By choosing replacement parts, you reduce emissions and combat climate change. • Water and Energy Conservation: The production of replacement parts generally requires less water and energy compared to manufacturing new systems.

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Social Benefits: • Local Economy Support: Replacing parts often means engaging local suppliers and repair services, which supports the local economy and creates jobs. • Consumer Trust: The use of replacement parts demonstrates a commitment to customer satisfaction by providing cost-effective solutions that extend the life of products and systems, thereby building trust and loyalty with customers. Governance Benefits: • Resource Stewardship: Choosing replacement parts demonstrates responsible resource management and aligns with sound governance practices that consider the long-term impact of operations. • Risk Mitigation: The use of replacement parts can mitigate some of the risks associated with replacing a system, such as disruptions in operations, compliance challenges, and reputational concerns. • Transparency and Reporting: Incorporating replacement parts into sustainability strategies showcases commitment to transparency and responsible reporting, as it reflects a focus on minimising environmental impacts.

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Learn More About Other Services at Radwell Life Extension: ALA Program Capturing and Analysing Data Minimisation of Downtime Enhanced Risk Management and Planning Sustained Support and Strategic Planning

SparesVault Assured Inventory Protective Inventory Essential Reserves

Repair Services and Management Wide Range of Leading Brands and Models Over 3000 Test Fixtures 2-Year Warranty with the Choice for an Optional 1-Year Extension

Field Engineering Services Remote Field Assistance through Phone or Web Support Assured Response Time with Available 24/7/365 On-Site Engineers are Available Upon Request

Asset Recovery Radwell Buys Your Obsolete Inventory Remove Excess Inventory Generate Budget for Required Supplies and Services

A U T O M AT I O N L I F E C Y C L E A N A LY S I S

Over 80 Locations Worldwide Radwell.co.uk • 01782 576 800

Headquarters - New Jersey - United States United States, Belgium, Canada, Czech Republic, Germany, Mexico, Poland, United Kingdom

Layout, design, and compilations in this literature are Copyright 2023 Radwell International. All rights are reserved. Radwell International sells new and surplus products and develops channels to purchase such product. Radwell International is not affiliated with nor an authorised distributor or representative of any manufacturer, brand or product listed. Designated trademarks, brand names and brands appearing herein are the property of their respective owners.