Quarrying Africa ISSUE 4 2026 by quarryingafrica

JULY/AUGUST 2026

INFORMATION HUB FOR THE AFRICAN QUARRYING SECTOR

COMPLETING THE PUZZLE 08

HIGHLIGHTING AFRIMAT’S 20-YEAR LEGACY OF STRATEGIC GROWTH

FINDING THE RIGHT BALANCE

REACHING NEW PRODUCTION HEIGHTS

VOL. 5 ISSUE 4

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COMMENT

BEYOND

BLAST RESULTS

fter missing the inaugural event

While these standards provide valuable

due to travel commitments in

technical direction, Van den Berg emphasised

2025, I was pleased to attend

that they cannot replace legal obligations or

this year’s Explosives & Blasting

sound engineering judgement.

Workshop, hosted by ERG

Against this backdrop, the workshop

Industrial in partnership with ASPASA. Held

sought to distinguish clearly between legal

on 30 July at the Birchwood Hotel in Gauteng,

requirements, technical guidance and

the workshop brought together industry

recognised industry best practice, with

professionals to discuss drilling and blasting

discussions firmly grounded in South Africa’s

optimisation, effective stemming practices

legislative framework.

and ways to reduce environmental impacts such as flyrock and ground vibration. Opening the event, ASPASA Director Letisha

The Mine Health and Safety Act (MHSA) places a legal duty on employers to identify hazards, assess risks, implement appropriate

van den Berg highlighted that blasting

controls and ensure that blasting operations

remains one of the most critical activities in

are conducted safely under competent

surface mining. While it is essential for safe

supervision. Complementing this, the

and productive operations, it is also one of the

Explosives Act and its regulations govern the

industry’s most closely scrutinised activities by

manufacture, storage, transport and use of

regulators, neighbouring communities and the

explosives, while defining the responsibilities

public.

of manufacturers, suppliers and authorised

Van den Berg noted that the traditional measure of a successful blast – whether

personnel. Environmental compliance has also become

vibration levels remained within prescribed

increasingly important. Under the National

limits – is no longer sufficient. Communities are

Environmental Management Act (NEMA),

increasingly concerned about a wider range

environmental authorisations often include

of impacts, including airblast overpressure,

legally binding conditions relating to blasting,

dust, flyrock, noise, structural damage and

nuisance impacts, monitoring and community

the cumulative effects of repeated blasting.

protection.

Regardless of whether every concern is

Environmental Impact Assessments

technically substantiated, she stressed, they

frequently identify blasting-related impacts

influence the industry’s social licence to

that must be managed through Environmental

operate.

Management Programmes. Depending on

Regulators are also shifting their focus

site-specific risks, operators may also need

beyond monitoring results. Increasingly, they

to comply with the National Environmental

are assessing whether blasts were properly

Management: Air Quality Act, where blasting

designed, executed according to plan,

contributes to dust or emissions, and the

supervised by competent personnel and

National Water Act, where blasting could

carried out in compliance with all applicable

affect water resources or groundwater

legal requirements.

pathways.

A recurring challenge is the gap between

For explosives manufacturers and suppliers,

blast design and execution. Minor deviations

compliance extends well beyond delivering a

in burden, spacing, hole depth, charging,

product. It encompasses ensuring explosives

stemming, initiation timing or firing sequence

are manufactured, stored, transported and

can significantly alter blast outcomes, affecting

supplied in accordance with legislation, while

vibration, airblast and flyrock. Consequently,

providing the technical expertise needed

LinkedIn:

monitoring results alone cannot determine

to support safe, compliant and responsible

whether a blast was successful if it was not

blasting operations.

Munesu Shoko

implemented as designed.

MUNESU SHOKO Publishing Editor Email: munesu@quarryingafrica.com

Quarrying Africa

The workshop also addressed growing

The workshop reinforced a clear message: successful blasting can no longer be measured

uncertainty around the application of blasting

solely by technical performance. It requires

standards. Operators often face differing

disciplined execution, legal compliance,

vibration limits, airblast criteria and assessment

environmental stewardship and proactive

methods referenced by international standards,

engagement with the communities affected by

client specifications and guidance documents.

mining operations. a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

CONTENTS 08

HIGHLIGHTING AFRIMAT’S 20-YEAR LEGACY OF STRATEGIC GROWTH

GAINING AFRICAN TRACTION

14 FINDING THE RIGHT BALANCE

CRUSHER UPGRADE WINS THE DAY

20 REACHING NEW PRODUCTION HEIGHTS

ADVANCING PROACTIVE RISK MANAGEMENT

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

LEAD STORY

COMPLETING THE PUZZLE

Publishing Editor: Munesu Shoko Sub Editor: Glynnis Koch Design: Kudzo Mzire Maputire Web Manager: Thina Bhebhe

Quarrying Africa is the information hub for the sub-Saharan African quarrying sector. It is a valued reference tool positioned as a must-read for the broader spectrum of the aggregates value chain, from quarry operators and aggregate retailers, to concrete and cement producers, mining contractors, aggregate haulage companies and the supply chain at large.

makes constant effort to ensure that content is accurate before publication. The views expressed in the articles reflect the source(s) opinions and are not necessarily the views of the publisher and editor. The opinions, beliefs and viewpoints expressed by the various thought leaders and contributors do not necessarily reflect the opinions, beliefs and viewpoints of the Quarrying Africa team. Quarrying Africa prides itself on the educational content

POWER IN PERFECT HARMONY

published via www.quarryingafrica.com and in Quarrying Africa magazine in print. We believe knowledge is power, which is why we strive to cover topics that affect the quarrying value chain at large.

HOW AI IS TRANSFORMING QUARRY BLASTING

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Contact Information

54 | RESPONDING TO INDUSTRY DEMANDS 60 | STRENGTH THROUGH A BROADER PORTFOLIO

Email: munesu@quarryingafrica.com Cell: +27 (0)73 052 4335

68 | MEASUREMENT IN FOCUS 72 | ELIMINATING THE DUSTY DOWNSIDE OF CONVEYOR TRANSFER POINTS

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

LEAD STORY

COMPLETING

THE PUZZLE With the imminent launch of the Kleemann MOBIREX MR 100 NEO in the local market – the smallest impact crusher in the Kleemann range of mobile crushers – Wirtgen South Africa is filling an important gap in its product offering. Compact and highly versatile, the machine is ideally suited to recycling applications, smaller contracts and innercity crushing projects, giving Wirtgen SA access to an entirely new market segment. By Munesu Shoko.

The machine has been designed primarily for recycling applications.

ollowing its global unveiling nearly two years ago, the MOBIREX MR 100 NEO – the first member of Kleemann’s new NEO line – is set to make its southern African debut in 2026. In an exclusive interview

with Quarrying Africa, Waylon Kukard, Sales Manager at Wirtgen South Africa, who recently completed training on the new machine in Germany at the end of July 2026, confirms that the first unit is expected to arrive in the final quarter of the year. The new compact impact crusher is available in

29 t

Weighing just 29 tonnes, the MR 100 NEO is an ideal solution for nomadic contractors who frequently move equipment between job sites

MR 100 NEOe features Kleemann’s all-electric E-DRIVE drive concept, while the MR 100 NEO is equipped with the proven diesel-direct D-DRIVE system. Compact dimensions – approximately 12 700 mm

4 m²

long (14 830 mm with the screening unit), 2 550 mm

The MR 100 NEO is equipped with a single-deck post-screening unit measuring approximately 1 340 mm wide and 3 200 mm long, providing an effective screening area of around 4 m²

wide (up to 2 900 mm with the screening unit) and

268 hp

of Kleemann’s previous smallest impact crusher at

3 200 mm high – allow the MOBIREX MR 100 NEO/ NEOe to be deployed with ease on sites where space is limited. Weighing just 29 tonnes (t), almost half the mass

Power comes from a John Deere 6090 engine delivering 268 hp – the first time Kleemann has incorporated this engine into one of its crushers

two configurations to suit different applications. The

approximately 56 t, the MOBIREX MR 100 NEO is an ideal solution for nomadic contractors who frequently move equipment between job sites.

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

Targeted applications According to Kukard, the machine has been designed primarily for recycling applications, including the processing of concrete, rubble and asphalt. It is equally capable of handling soft- to medium-hard natural stone and is well suited to urban crushing, especially on confined inner-city construction sites. “Quarry operators can also use the unit to re-crush out-of-spec material into specification, or transform nonsaleable material into a marketable product, maximising the value of available resources,” says Kukard. “Despite its compact footprint, the impact crusher delivers an impressive feed capacity of up to approximately 250 tonnes per hour (tph), depending on the material type,

KEY POINTS Following its global unveiling nearly two years ago, the MOBIREX MR 100 NEO – the first member of Kleemann’s new NEO line – is set to make its southern African debut in 2026 The machine has been designed primarily for recycling applications, including the processing of concrete, rubble and asphalt One of the standout features of the MR 100 NEO is its automatic gap adjustment system with zero-point determination

feed size and required final product.” While recycling remains a relatively small market in southern Africa, Kukard believes it is gaining momentum, particularly in South Africa, with strong growth potential

Another key highlight is the new Lock & Turn Quick Access system, which allows the crusher housing to be opened quickly and without tools

over the next few years. The key drivers behind increased

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

LEAD STORY

Wirtgen SA sees significant potential for the MR 100 NEO in the processing of RAP.

concrete and rubble recycling include rapidly diminishing landfill space, rising costs of virgin construction materials and transport, and a

Another key highlight is the new Lock

growing industry focus on sustainable, circular-economy practices.

& Turn Quick Access system, which allows

Kukard also sees significant potential for the compact impact

the crusher housing to be opened quickly

crusher in the processing of Reclaimed Asphalt Pavement (RAP).

and without tools. The innovation recently

For this application, Wirtgen South Africa plans to pair the unit with

received the International Social Security

a comparably sized scalping screen to maximise productivity and

Association (ISSA) Safety Award in the

material recovery.

Machine and System Safety category,

The use of RAP is steadily increasing in South Africa as the cost

recognising developments that make a

of virgin bitumen and aggregates continues to rise. By reusing the

measurable contribution to improving

approximately 95% high-quality aggregate and 5% aged binder

occupational safety.

contained in old asphalt, contractors can significantly reduce material

Fitted as standard on the MR 100 NEO,

costs. Recycling existing road materials also cuts greenhouse gas

the system enables the crusher housing

emissions while reducing the need to quarry new aggregates and

to be opened and closed at the push

dispose of waste in increasingly scarce landfill space.

of a button – but only once the rotor

Standout features

has come to a complete standstill. This eliminates one of the biggest safety risks

One of the standout features of the MR 100 NEO, says Kukard, is its

associated with impact crushers: access

automatic gap adjustment system with zero-point determination. Each

to the crushing chamber during, or

time the machine starts, the impact apron is lowered hydraulically onto

immediately after, operation.

the rotor as it rotates at low speed. “Once contact is made, the system establishes the true zero point.

Previously, opening the crusher housing required operators to manually

The operator then simply sets the required crushing gap, and the

loosen several bolts, many of them

machine delivers a consistent product size from the very first load.

in awkward positions, making the

On larger Kleemann impact crushers this process must be initiated

process both labour-intensive and

manually, whereas on the MR 100 NEO it is performed automatically at

potentially hazardous. With Lock & Turn

start-up,” explains Kukard.

Quick Access, these manual steps are

The system also incorporates overload protection to safeguard

eliminated, allowing material blockages

the crusher against damage caused by uncrushable material,

to be cleared quickly and safely while

such as large pieces of steel. If such material enters the crushing

significantly reducing maintenance time.

chamber, a pressure plate is designed to break, allowing the rocker

repairing major crusher components.

“The Lock & Turn Quick Access system

arm to move clear and protecting critical components including

allows customers to open the crusher at

the rotor, rocker arm and crusher housing. Replacing the pressure

the push of a button in just 30 seconds,”

plate can be done quickly on site and is far more cost-effective than

says Kukard. “Operators gain full access

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The new Lock & Turn Quick Access system allows the crusher housing to be opened and closed at the push of a button.

to the crushing chamber almost immediately, without

a cleaner final product, an optional wind sifter is

any manual intervention, making routine maintenance

available. As Kukard explains, customers effectively

tasks such as blow bar replacement much faster and

receive a crusher and screening plant combined in one

more convenient.”

compact machine.

More features abound

delivering 268 horsepower (hp) – the first time

The crusher unit is the heart of the MR 100 NEO and

Kleemann has incorporated this engine into one of its

features a four-ledged rotor with a large impact circle,

crushers. Three separate access points to the engine

combined with automatic zero-point determination.

compartment simplify maintenance, while strategically

Its optimised inlet geometry ensures smooth material

positioned steps around the machine provide easier

intake, while the generously sized passage beneath

access to service areas such as the blowout plate and

the crusher supports efficient material flow and high

screen.

Power comes from a John Deere 6090 engine

The MR 100 NEO is operated via Kleemann’s SPECTIVE

throughput. The proven C-shape rotor ledges contribute to

SWITCH control system, which provides simple and

consistently high product quality and deliver a strong

intuitive machine control directly from the operating

impact effect over an extended service life. The

panel. A high level of automation reduces the number of

crusher is also equipped with Kleemann’s Continuous

manual settings required, making operation easier and

Feed System (CFS), a unique feature in the compact

more efficient. For enhanced convenience, the optional SPECTIVE

crusher class. To maintain an even fill level in the crushing chamber,

CONNECT system allows operators to monitor key

the CFS continuously monitors rotor load and engine

functions remotely. Parameters such as crushing gap

utilisation. Independently, it adjusts the frequency

settings and belt weigher troubleshooting can be viewed

of the vibrating feeder to prevent material backlogs

from a smartphone or tablet, with production data

and optimise crusher performance. Once an overload

visibility also planned for future updates. This supports

situation has been cleared, material conveying resumes

less experienced operators by helping them to quickly

immediately. By automatically regulating material flow,

familiarise themselves with the machine and operate it

the CFS reduces operator intervention and ensures

safely. “With SPECTIVE CONNECT, operators have all relevant

optimum crusher feeding. The MR 100 NEO is equipped with a single-deck

data – including speed, gap setting, crusher utilisation,

post-screening unit measuring approximately 1 340 mm

consumption values and fill levels – available at their

wide and 3 200 mm long, providing an effective

fingertips on a smartphone or tablet in a clear and

screening area of around 4 m². Material that does not

structured format. The system also provides detailed

pass through the screen is returned via an oversize

troubleshooting support to assist with service and

conveyor for further crushing. For applications requiring

maintenance,” concludes Kukard. a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

EXECUTIVE INTERVIEW Andries van Heerden, CEO of Afrimat.

HIGHLIGHTING AFRIMAT’S 20-YEAR LEGACY

OF STRATEGIC

GROWTH

This year marks 20 years since Afrimat listed on the Johannesburg Stock Exchange (JSE). In a one-on-one with Quarrying Africa, CEO Andries van Heerden reflects on the key milestones that have shaped the company’s journey over the past two decades. He unpacks how a carefully executed diversification strategy has transformed Afrimat from a localised construction materials supplier into a successfully diversified and resilient mid-tier mining group. By Munesu Shoko.

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

R10-billion

Afrimat reported annual revenue of R349-million at the time of its listing in 2006. Two decades later, the company generates more than R10-billion in annual revenue, representing growth of more than 28 times since listing

One of the defining milestones of Afrimat’s 20-year history was the 2024 acquisition of Lafarge South Africa – the largest acquisition undertaken by the group to date

In 2011, Afrimat acquired Glen Douglas Dolomite Quarry from Exxaro, marking the company’s entry into industrial minerals.

KEY POINTS Formed in 2006 through the merger of two established South African construction materials businesses, Afrimat listed on the JSE Main Board on November 7, 2006 One of the most significant growth pillars has been the company’s diversification strategy, which is regarded as a defining milestone in Afrimat’s twodecade growth journey Afrimat’s acquisition strategy has often focused on identifying businesses with strong underlying assets but where operational challenges have created opportunities to acquire them at attractive valuations Over the past two decades, skills development has been a fundamental component of Afrimat’s growth strategy, enabling the company to build the capabilities required to support operational excellence and long-term expansion

2024

billion-rand revenue base. To put this growth into perspective, Afrimat reported annual revenue of R349-million at the time of its listing in 2006. Two decades later, the company generates more than R10-billion in annual revenue, representing growth of more than 28 times since listing. This equates to sustained compound annual growth of approximately 18% over the period, highlighting the success of its long-term diversification and value-creation strategy.

Diversification strategy Several pillars have underpinned Afrimat’s growth over the past 20 years. According to Van Heerden, one of the most significant has been the company’s diversification strategy, which he regards as a defining milestone in Afrimat’s two-decade growth journey. “Afrimat’s growth over the past 20 years has been driven

ormed in 2006 through the merger of two

by a disciplined acquisition strategy, with each transaction

established South African construction

either expanding our geographic footprint, broadening

materials businesses, Prima Klipbrekers and

our product offering or diversifying it into new mining

Lancaster Quarries, Afrimat listed on the JSE

commodities,” he says.

Main Board on November 7, 2006, entering

the Construction and Materials sector. Reflecting on two decades as a listed company, Van

The period from 2007 to 2012 represented a phase of building scale in construction materials, driven by acquisitions in quarries, aggregates and concrete

Heerden identifies the scale of Afrimat’s growth as one

operations. Between 2011 and 2016, Afrimat entered a

of the most significant milestones. What started as a

diversification phase of expanding into industrial minerals

small construction materials business has evolved into

through strategic acquisitions such as Glen Douglas, SA

a diversified mining and materials group with a multi-

Block and Cape Lime. From 2016 onwards, the company

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

EXECUTIVE INTERVIEW

The 2016 acquisition of Demaneng Iron Ore Mine positioned Afrimat in bulk commodities and iron ore production.

underwent a broader transformation into a diversified

vertical integration strategy. From 2021 onwards, Afrimat

mining group, expanding into iron ore, anthracite, mining

continued to diversify through the acquisition of the

services, phosphate and rare earth elements.

Glenover assets and subsequently Glenover Phosphate.

The 2007 acquisition of Malans Group and Denver

These investments expanded the company’s exposure

Quarries marked Afrimat’s first acquisition following its

to phosphate, fertilisers and rare earth elements, leading

listing. These transactions expanded the company’s

to the establishment of the Future Materials & Metals

footprint into the Western and Eastern Cape regions, while

division.

strengthening its aggregates and sand operations. In 2011, Afrimat acquired Glen Douglas Dolomite

One of the defining milestones of Afrimat’s 20-year

industrial minerals and reducing its reliance on traditional

history, according to Van Heerden, was the 2024

construction materials. This was followed in 2012 by the

acquisition of Lafarge South Africa – the largest

acquisition of SA Block Group, which provided Afrimat

acquisition undertaken by the group to date. The

with a foothold in the clinker market and expanded its

transaction represented a strategic return to Afrimat’s

presence in cement-related materials.

roots in construction materials while significantly

In 2013, Afrimat acquired a 50,7% stake in Infrasors

expanding the company’s national footprint,

Holdings. This acquisition added industrial mineral

broadening its product offering and enhancing its

capabilities, including silica, limestone and other quarry

ability to support large-scale infrastructure and

products, while significantly expanding the company’s

construction projects across South Africa.

national footprint. Afrimat subsequently acquired the

Van Heerden emphasises the symbolic importance of

remaining minority interests, consolidating its ownership

the acquisition, noting that when Afrimat was established,

of the business.

Lafarge was South Africa’s largest aggregates supplier.

The 2016 acquisition of Cape Lime further strengthened

Following Afrimat’s acquisition of Lafarge South Africa’s

Afrimat’s industrial minerals portfolio and established the

operations, the company has since become the country’s

company as a leading producer of lime products.

largest aggregates producer – a milestone that reflects

The same year, Afrimat went on to acquire Northern Cape-based Demaneng Iron Ore Mine, and this became a transformational deal that positioned the company

Return to roots

Quarry from Exxaro, marking the company’s entry into

the scale of Afrimat’s growth and validates its long-term acquisition and diversification strategy. “The Lafarge acquisition was a particularly proud

in bulk commodities and iron ore production. In 2021,

moment for me and the team at large,” says Van Heerden.

the company acquired Nkomati Anthracite Mine out

“At the time of our listing, Afrimat operated 18 quarries.

of business rescue, adding anthracite coal to its bulk

Following the Lafarge transaction, we have become

commodities portfolio.

the largest aggregates producer in South Africa, with a

The 2021-2022 acquisitions of JEF Drill & Blast (now

formidable footprint of 43 quarries across the country. For

Afrimat Mining Services), and of Coza Mining, expanded

me, that represents a significant achievement and one of

Afrimat’s mining services capabilities and enhanced its

the most important milestones in our history.”

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In 2021, Afrimat acquired Nkomati Anthracite Mine out of business rescue, adding anthracite coal to its bulk commodities portfolio.

While the acquisition itself represented a major step in Afrimat’s growth journey, Van Heerden believes that successfully integrating and transforming the business was

the strategic importance of construction materials within Afrimat’s diversified portfolio.

equally significant. Given the challenges facing Lafarge

Capital allocation

South Africa at the time of acquisition, Afrimat’s ability to

A key element of Afrimat’s acquisition strategy is its

stabilise operations, restore performance and unlock value

disciplined approach to capital allocation. Rather than

through effective integration represents another defining

pursuing growth for its own sake, the company targets

achievement in the company’s 20-year history.

businesses it believes can generate sustainable longterm value.

The value of diversification

Through careful due diligence, disciplined pricing

Over the years, Afrimat’s diversification strategy has

and a strong focus on operational improvements after

played a critical role in strengthening the business’s

acquisition, Afrimat seeks to ensure that every asset

resilience against economic cycles and market

contributes meaningfully to earnings and delivers value

headwinds. According to Van Heerden, following the

over time.

2010 FIFA World Cup, South Africa experienced a

Afrimat’s acquisition strategy has often focused on

significant decline in infrastructure spending. Afrimat

identifying businesses with strong underlying assets but

recognised early on that the growth achieved during its

where operational challenges have created opportunities

formative years could not be sustained if the company

to acquire them at attractive valuations. By investing

remained focused solely on construction materials.

capital prudently, applying its operational expertise and

This realisation informed the decision to diversify

implementing turnaround initiatives, Afrimat has been

initially into industrial minerals, followed by expansion

able to unlock value from distressed assets while achieving

into bulk commodities and, more recently, phosphate.

competitive returns on its investments.

These businesses created additional revenue streams

“In principle, the most important consideration for us is

and enhanced the group’s ability to navigate changing

ensuring that an asset can deliver an appropriate return

market conditions. At one stage, bulk commodities

on capital over time. We are not solely focused on the

became Afrimat’s largest and most profitable operating

numbers in a spreadsheet; instead, we apply a broader

segment.

assessment that considers a range of metrics. We typically

The importance of this diversified model is further

look for opportunities where assets can be acquired at

demonstrated by the resurgence of construction materials

attractive valuations, while also assessing the underlying

as the group’s leading segment. The acquisition of Lafarge

growth potential of the business to ensure it can create

South Africa, combined with a recovery in the construction

sustainable long-term value,” says Van Heerden.

sector, has repositioned aggregates as Afrimat’s largest operating business. The transaction significantly expanded

Tech to the fore

the company’s aggregates footprint, restoring the division

Over the years, Afrimat has made targeted investments

as the group’s biggest contributor in 2026 and reinforcing

in technology to enhance operational efficiency,

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

EXECUTIVE INTERVIEW Skills development Over the past two decades, skills development has been a fundamental component of Afrimat’s growth strategy, enabling the company to build the capabilities required to support operational excellence and long-term expansion. “Some 17 years ago, we proactively started attracting young graduates through our internship programme. The two-year programme provides graduates with valuable practical experience while creating a strong internal talent pipeline to support future vacancies,” says Van Heerden. “It is encouraging to see that many of our quarry managers, as well as some specialists, have progressed through this programme.” Beyond its internship programme, Afrimat continues to invest significantly in training and development across all levels

The 2016 acquisition of Cape Lime further strengthened Afrimat’s industrial minerals portfolio.

of the organisation – from technical skills development to management and leadership programmes. “We always have a number of employees enrolled in post graduate programmes such as MBA programmes, and we also provide opportunities for selected employees to gain international exposure and further enhance their skills,” he says.

Andries van Heerden, CEO of Afrimat, and Matie von Wielligh, celebrating the listing of Afrimat on the JSE in 2006.

Van Heerden notes that developing skills is only one part of the challenge; retaining those skills is equally important. While employees value recognition and competitive remuneration, he believes that company culture plays an even greater role in maintaining longterm engagement and loyalty. Creating an environment where employees feel respected, supported and connected to Afrimat’s broader journey is, according to Van Heerden, essential to attracting and retaining the talent required to sustain the company’s continued growth.

Outlook Looking ahead to Afrimat’s next 20 years, Van Heerden believes the company will improve decision-making and unlock additional value

continue to identify and pursue attractive acquisition

across its businesses. These investments have supported

opportunities that support its long-term growth

the company’s ability to optimise processes, increase

strategy. In the near term, however, the priority remains

productivity and extract greater value from its assets

strengthening the balance sheet and ensuring that

over the long term.

Afrimat is well positioned to capitalise on future

“We have made significant investments in technology to

opportunities.

ensure that we capture the right data from all our assets,

“We are currently exploring an interesting opportunity

initially focusing on our earthmoving equipment and later

to add another commodity to our portfolio. We are also

extending this to our fixed plants. We use platforms such

considering strong opportunities to expand our operations

as AVA for our earthmoving equipment, while we have also

into neighbouring countries,” says Van Heerden. “Over the

developed internal platforms for our crushing plants. All of

next 20 years, I envisage Afrimat becoming a multinational

this information feeds into a central data pool, supported

company with a diversified portfolio, a strong operational

by a team of data scientists who help us interpret the

focus and a team of people who are committed to

data accurately and use these insights to make informed

execution while continuing to live the values of the

decisions that improve our operations,” says Van Heerden.

company.” a

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Building a stronger, more sustainable South Africa, together Afrimat is the foundation of South Africa's construction industry, from its cities to its rural towns. We supply the crucial aggregates that build our roads, buildings, and infrastructure, and we're proud to be constructing a stronger future, together. Afrimat is a leading mid-tier mining & materials company, unlocking and enhancing the earth's mineral potential to build a better world.

www.afrimat.co.za | 021 917 8840 Afrimat Limited Communications Department

SITE VISIT

AfriSam’s Peninsula Quarry plays a vital role in supplying high quality aggregate for infrastructure and construction projects across the Western Cape.

FINDING

THE RIGHT BALANCE In today’s aggregates market, success depends on far more than production volumes alone. Modern operations are expected to deliver a consistent supply of high-quality material while meeting stringent safety, environmental and regulatory requirements. Achieving this balance requires a combination of operational discipline, strategic planning and a commitment to continuous improvement. AfriSam’s Peninsula Quarry exemplifies this approach. As a busy, high-output operation, the quarry has built a reputation for maintaining strong production levels without compromising compliance, productivity and efficiency.

By Munesu Shoko.

ocated approximately 25 km

among the largest aggregate operations in

north of Cape Town, AfriSam’s

the Western Cape and South Africa. However,

Peninsula Quarry is strategically

its success goes beyond output alone and the

positioned to serve one of South

fact that it is one of the best looking quarries in

Africa’s busiest construction

South Africa.

markets. Supplying high-quality aggregate

In an industry where productivity must

to the asphalt, readymix, building and civil

go hand in hand with safety, environmental

engineering sectors across the greater Cape

stewardship and regulatory compliance,

Town area, the operation plays an important

the quarry continues to demonstrate how

role in supporting the region’s ongoing

operational excellence, optimisation and

infrastructure and development projects.

responsible resource management can coexist.

With a production capacity of 1,2-million

Through a sustained focus on efficiency

tonnes per annum (tpa), Peninsula Quarry ranks

improvements, technology adoption and best

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

1,2 mtpa

With a production capacity of 1,2-million tonnes per annum, Peninsula Quarry ranks among the largest aggregate operations in the Western Cape and South Africa

85%

By switching its ablution facilities and onsite readymix plant to quarry pit water, Peninsula Quarry has reduced its reliance on municipal water by 85%

Peninsula Quarry’s long, straight production benches allow both blue rock and brown rock material to be mined efficiently from the same bench.

KEY TAKEAWAYS Located approximately 25 km north of Cape Town, AfriSam’s Peninsula Quarry is strategically positioned to serve the greater Cape Town area Through a sustained focus on efficiency improvements, technology adoption and best practice, Peninsula Quarry is meeting market demand while ensuring its operations remain sustainable over the long term

“

We measure daily plant availability and throughput to achieve the desired efficiencies. We maintain PRI of 100% and plant availability of at least 68%. To

A key factor behind Peninsula Quarry’s success is its continued focus on optimisation, which extends across the entire operation – from the quarry face through to the processing plant Despite operating at high production levels, AfriSam Peninsula Quarry maintains an uncompromising commitment to safety, environmental responsibility and regulatory compliance

achieve this, we maintain a structured scheduled maintenance regime and

practice, Peninsula Quarry is meeting market demand

ensure integrity of workmanship, where

while ensuring its operations remain sustainable over the

everyone takes ownership.

long term.

Plant operations With a current design capacity of 1,2-million tpa, the Chris Kruger, Works Manager at AfriSam’s Peninsula Quarry

processing plant is central to the quarry’s value-creation process. As a result, particular attention is placed on optimising plant performance. Speaking to Quarrying

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

SITE VISIT it has recently also been deployed to reprocess unsellable material into unwashed crusher dust, and 20 mm concrete stone. The washing plant, comprising two conveyors, a screen and a feeder, is used mainly for washed roadstone production, with various sizes processed according to market demand.

Current and future expansions To capitalise on growing market demand, AfriSam Peninsula Quarry has invested in a number of plant expansion initiatives. One example is the recent installation of a temporary gabion plant in the Plant Efficient material handling is essential to maintaining productivity throughout the quarry operation.

B section to support the production of gabion stone. “The gabion plant comprises a single conveyor belt, a screen and a

Africa, Works Manager Chris Kruger says the performance of the crushing

chute arrangement. The plant enables

plant has a direct influence on productivity, efficiency and, ultimately,

integrated gabion production capability

profitability.

within the main plant,” explains Kruger.

Peninsula Quarry operates a large processing facility comprising

increasing demand for gabion stone in

washing plant.

civil construction applications, including

Primary A operates with a larger 38/48 Astec jaw crusher fed by an apron feeder. The section is supplied by two 35-t articulated dump

gabion baskets, retaining walls and soil stabilisation.”

trucks (ADTs) at a feed rate of 450 tph. Additional equipment includes

At the sand plant, a modular plant

three conveyor belts, one screen and a Sandvik H6800 cone crusher.

comprising three conveyors and a screen

The product range from this section includes competent ‘blue’

has been installed to extend processing

material to the intermediate stockpile (ISP), unwashed crusher dust,

capabilities. According to Kruger, the unit

10 mm, 14 mm and 37 mm run-of-crusher (ROC) material.

is primarily used to reprocess non-sellable

One of the key challenges on Primary A is the apron feeder, says

or slow-moving material. The modular

Kruger. Ideally, he explains, a vibrating grizzly feeder (VGF) would have

plant is designed to produce -6 mm

been preferred, as it combines feeding and scalping into a single unit.

unwashed crusher dust, as well as 10 mm

This pre-screening capability allows undersize material to bypass the

and 14 mm concrete stone.

crusher, increasing capacity while reducing wear. “From the onset, when the plant was designed, a VGF was considered,

Mining optimisation

but it was not feasible due to space constraints. This led to the decision

A key factor behind Peninsula Quarry’s

to install an apron feeder. The existing apron feeder is due for an

success is its continued focus on

upgrade within the next few months. Installing a new modern unit will

optimisation, which extends across the

help reduce bottlenecks and maximise throughput,” explains Kruger.

entire operation – from the quarry face

Plant B operates a smaller 30/42 Astec jaw crusher equipped with a VGF. The plant is generally fed by a 30-t ADT at a feed rate of 250 tph. Initially designed to process subbase and base material, Primary B has

through to the processing plant. Optimisation begins with effective quarry design and mine planning. Mining

evolved into a multi-purpose plant capable of processing both ‘blue’

is currently progressing in a southerly

and ‘brown’ materials. Should Plant A become unavailable, Plant B can

direction, with 11 active benches along the

be configured to supply the ISP with ‘blue’ material.

southern boundary and an average pit

Comprising nine conveyor belts, one screen, a Sandvik CH440 cone crusher and a VSI, Plant B produces base and subbase materials (G1-G7),

depth of 110 m. The long benches, measuring

20 mm concrete stone, as well as 10 mm and 14 mm ROC material. It

approximately 400 m wide and 10-12 m

can also feed ‘blue’ rock to the ISP.

high, allow both rock types – ‘blue’ and

The tertiary plant is fed from the ISP through tunnel feeders. This

‘brown’ material – to be extracted from

section comprises six conveyor belts, four screens, two Sandvik cone

the same bench, reducing blasting

crushers (H4800 and H3800) and a Barmac VSI. Its product range

requirements and improving operational

includes 53 mm, 37 mm, 28 mm, 20 mm, 14 mm and 7 mm concrete

flexibility.

stone, as well as unwashed crusher dust. The sand plant comprises five conveyor belts, a screen and a VSI. While primarily used to produce unwashed crusher dust, Kruger says

“This investment has been driven by

Primary A, Primary B, the tertiary section, the sand plant and the

“In the quarry, we minimise steep inclines and ensure haul roads are maintained regularly. Minimising steep

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

The dedicated team at AfriSam’s Peninsula Quarry is committed to delivering safe, efficient and reliable operations every day.

gradients is essential to maximise payload efficiency,

monitoring Overall Equipment Effectiveness (OEE) is

improve safety and extend equipment life. When haul

essential to optimise production, extend asset life and

roads are too steep, trucks consume more fuel, face

maximise profitability. “We measure daily plant availability and throughput

increased braking risks and experience premature

to achieve the desired efficiencies. We maintain PRI

mechanical and tyre wear,” says Kruger. Effective blast design is another critical component of

of 100% and plant availability of at least 68%,” says

optimisation. The quarry focuses on achieving consistent

Kruger. “To achieve this, we maintain a structured

fragmentation, preventing flyrock, controlling ground

scheduled maintenance regime and ensure integrity of

vibration and creating manageable muck piles through

workmanship, where everyone takes ownership.”

careful management of blast parameters.

Other optimisation initiatives

“With a blasthole diameter of 115 mm, burden and spacing of 3,9 x 4,3 m, and stemming of 2,8 m, we

Resource consumption is another key focus area at

achieve good fragmentation to feed both primary plants

AfriSam Peninsula as the operation seeks to reduce

with the correct rock size. We feed a 700 mm top size on

costs while minimising its environmental footprint. By

Primary A and up to 400 mm on Plant B,” explains Kruger.

monitoring and optimising the use of energy, water and

Given that load and haul operations represent one

raw materials, the quarry not only improves operational

of the largest cost drivers in quarrying, continuously

efficiency but also strengthens its social licence to

monitoring turnaround times (TAT) and payloads

operate.

is critical. These measurements provide real-

As part of this strategy, the operation

time insight into bottlenecks and enable

measures fuel consumption across

the team to improve productivity.

all assets, maintaining an average

Equipment selection is another

of 0,7 l per tonne. Electricity

68%

important focus area. Peninsula Quarry places strong emphasis

consumption is also closely monitored, with kilowatt-hour

on equipment reliability and

(kWh) usage converted into

ensuring the correct fleet size to

a cost-per-tonne metric to

meet production requirements.

Peninsula Quarry measures daily plant availability and throughput to achieve the desired efficiencies. The operation maintains PRI of 100% and plant availability of at least 68%

“As part of our agreement with the load-and-haul contractor, we avoid using heavy mining equipment beyond 15 000 hours to minimise catastrophic

assess efficiency. To further reduce energy consumption, the quarry is evaluating the replacement of older electric motors with modern high-efficiency units.

breakdowns, optimise maintenance

The upgrade is expected to reduce

budgets and prevent significant drops in productivity. Similarly, our own dispatch equipment is not used beyond 15 000 hours as

electricity costs while lowering maintenance requirements. Water management is another important

part of the service-level agreements with suppliers,”

focus area. Closely monitoring both billed and unbilled

says Kruger.

water consumption allows the quarry to identify cost-

The quarry also specifies the use of original equipment manufacturer (OEM)-approved equipment to ensure

saving opportunities, improve budgeting and enhance environmental management.

compliance with safety and performance standards.

“During the 2017 drought, we took proactive steps to

Given the throughput-driven nature of quarrying,

reduce our municipal water consumption,” says Kruger.

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

SITE VISIT Tertiary crushed material is screened into a range of aggregate sizes to meet diverse customer requirements.

“By switching our ablution facilities and onsite readymix plant to quarry pit water, we reduced our reliance on municipal water by 85%.” Technology also plays an increasingly important role in Peninsula Quarry’s optimisation strategy. The quarry

Technology has become an important enabler of improved safety performance. The installation of cameras throughout the plant and on earthmoving equipment has enhanced visibility and situational awareness.

uses AggFlow simulation technology to optimise plant

Within the plant, cameras provide operators with a

performance and support data-driven decision-making.

broader view of areas such as chutes, where blockages

By simulating crushing and screening circuits before

and material spillages are common. Cameras fitted to

implementing changes, the management team can

earthmoving equipment provide real-time visibility of

identify bottlenecks, evaluate equipment configurations

blind spots around heavy machinery, further reducing the

and determine the most efficient operating parameters

risk of incidents.

to improve throughput.

Launched in 2016, the “AfriSam Way” has strengthened

The operation is also replacing traditional bearings

the company’s safety culture by positioning occupational

with split bearings to reduce plant downtime. Unlike

health and safety (OHS) as a core value and competitive

conventional solid bearings, split bearings can be

advantage rather than simply a compliance requirement.

installed or replaced in situ without removing adjacent

The approach is built on visible leadership, employee

heavy equipment such as drive couplings, gearboxes

empowerment, technology adoption and continuous

or motors. This significantly reduces repair times and

engagement, with the goal of creating a Zero Harm

minimises production losses.

environment.

Compliance matters

leadership culture to create shared clarity of purpose and

Despite operating at high production levels, AfriSam

direction. This ensures team alignment, engagement and

Peninsula Quarry maintains an uncompromising

focus,” says Kruger.

commitment to safety, environmental responsibility and

“As part of the ‘AfriSam Way’, we maintain an effective

regulatory compliance. Every aspect of the operation

Balancing productivity and responsibility

is carefully managed to ensure production targets

AfriSam Peninsula Quarry demonstrates that high-

are achieved without compromising the wellbeing of

volume aggregate production and responsible

employees, contractors or surrounding communities.

operational management are not mutually exclusive.

According to Kruger, effective safety performance

Through continuous optimisation, technology adoption,

depends on shared responsibility across the organisation.

disciplined maintenance practices and a strong

For this reason, Peninsula Quarry places strong emphasis

safety culture, the operation has created a model for

on Competence Based Safety (CBS), encouraging active

sustainable quarrying.

participation and accountability at all levels of the operation. The quarry has implemented a Traffic Management

obligation to provide a safe working environment.

As market demand continues to grow, the quarry’s focus remains firmly centred on finding the right

Plan in line with regulatory requirements. The plan helps

balance – delivering reliable aggregate supply while

reduce the risk of vehicle-related incidents, improves

protecting people, resources and the environment for

operational efficiency and supports the operation’s legal

the future. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

SITE VISIT

REACHING

NEW PRODUCTION HEIGHTS In a major milestone, AfriSam’s Rheebok Quarry achieved record volumes through the gate last year despite the challenges of operating a single-line plant, managing increased maintenance demands and maintaining high safety and environmental standards in a fast-paced, high-production environment. Quarrying Africa’s Munesu Shoko recently visited the site to discover how the team achieved this remarkable feat.

700 000 t

Following a busy 2025, AfriSam’s Rheebok Quarry achieved record sales volumes, with more than 700 000 tonnes of material passing through the gate during the year

24 hours

To overcome the limitation of a single-line plant, the operation shifted from its traditional 18-hour production schedule to a full 24-hour operating cycle

2024

One of the most significant upgrades was the investment in a Sandvik CH430 cone crusher from Sandvik Rock Processing during 2024

ollowing a busy

was driven largely by a major contract

2025, AfriSam’s

to supply roadstone for the construction

Rheebok Quarry

of the Malmesbury Bypass. Designed to

achieved record

divert freight and through-traffic around

sales volumes,

Malmesbury, the project improves road

with more than

safety, eases congestion in the town

700 000 tonnes

centre and strengthens agricultural

of material

logistics across the Swartland region.

passing through

Built by H&I Construction, the greenfield

the gate during

R693-million, 6,7-km bypass broke

the year – almost triple its typical annual

ground in May 2023 and officially

volumes of around 250 000 tonnes.

opened to traffic on 31 March 2026.

Conveniently located along the N7

“Thanks to our close proximity to the

National Route, currently undergoing

project, we became the primary supplier

multi-billion-rand upgrades by the South

of aggregates and ready-mix concrete

African National Roads Agency (SANRAL)

for the Malmesbury Bypass. With the

and the Western Cape Government,

substantial volumes required, the project

Rheebok Quarry has benefited

enabled us to achieve record production

significantly from the rollout of these

and sales volumes during 2025,” says

major infrastructure improvements.

Luca Clayton, Acting Works Manager at

The record-breaking 2025 performance

Rheebok Quarry.

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

AfriSam’s Rheebok Quarry continues to supply high quality aggregates for major infrastructure and road construction projects.

KEY POINTS In a major milestone, AfriSam’s Rheebok Quarry achieved record volumes through the gate in 2025 The record-breaking 2025 performance was driven largely by a major contract to supply roadstone for the construction of the Malmesbury Bypass

Not without challenges For a quarry with a plant originally designed to produce between 250 000 and 300 000 tonnes per year (tpy), delivering well over 700 000 tpy was a remarkable achievement. According to Clayton, one of the biggest

Making targeted plant improvements ahead of increasing production demands also played an important role in maximising output

challenges was the plant’s single-line configuration. While effective for standard production, this type of setup is generally designed to produce specific aggregate sizes, limiting the flexibility needed to respond quickly to changing market demand or customer requests for specialised products.

Although the quarry experienced a relatively subdued first half of 2026, AfriSam is optimistic that demand will strengthen during the second half of the year as more construction projects move into execution

“If there is a need to produce special material sizes, switching from standard products to specific grades

full 24-hour operating cycle. This enabled the team to

often requires lengthy shutdowns or even extensive

significantly increase output and meet strong market

modifications. Every product change calls for a complete

demand without the need to invest in additional plant

screen mode change, which can take anywhere from

capacity.

half a day to a full day, depending on the configuration.

While boosting production is one challenge, operating

That becomes a significant constraint in a high-volume

a quarry around the clock introduces another: maintaining

production environment,” explains Clayton.

high safety standards. For Clayton and his team, however,

To overcome this limitation, the operation shifted from its traditional 18-hour production schedule to a

safety was never compromised in pursuit of production targets.

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

SITE VISIT

Efficient load-and-haul operations play a critical role in maintaining consistent production and ensuring a reliable supply of quality aggregates.

Despite the demanding operating schedule, the quarry

production demands also played an important role in

recorded zero Lost Time Injuries (LTIs) throughout 2025.

maximising output. One of the most significant upgrades

This strong safety performance was reinforced by an

was the investment in a Sandvik CH430 cone crusher from

impressive 93,41% score in the annual ASPASA ISHE Audit

Sandvik Rock Processing during 2024.

and a perfect 100% score in the ASPASA Environmental

“The investment in the Sandvik CH430 cone crusher

Audit, demonstrating that compliance remained a priority

significantly improved throughput by reducing oversize

even during periods of peak production.

material and optimising the crushing circuit. This enabled

Continuous operations also create maintenance challenges, says Clayton. With equipment running almost non-stop, finding opportunities for routine maintenance

us to process material more efficiently while eliminating unnecessary reprocessing,” says Clayton. He also highlights the crusher’s contribution to both

becomes increasingly difficult. To address this, the

safety and operational efficiency through its hydraulic

Rheebok Quarry team introduced a dedicated weekly

Hydroset system, which enables precise, automated

maintenance window, during which production stopped

closed-side setting adjustments. Energy efficiency was

completely for the whole day. This planned downtime

another important consideration. While the previous

allowed essential maintenance to be carried out, ensuring

crusher was powered by a 160 kW motor, the Sandvik

the plant continued to operate at peak performance.

CH430 operates with a 132 kW motor, reducing energy consumption and lowering operating costs while

Team dynamics

supporting AfriSam’s broader sustainability objectives.

In a 24/7 operation, Clayton believes a committed and

According to Clayton, the Sandvik CH430 is also

engaged workforce is the first line of defence against

equipped with the Automatic Setting Regulation

safety incidents and major equipment failures. At Rheebok

(ASRi) system, which continuously monitors and

Quarry, the team has embraced a proactive safety culture

optimises crusher performance. By making real-time

where every individual takes ownership of safe work

adjustments, the system reduces operator intervention

practices. By consistently placing people’s wellbeing

while maintaining consistent product size and quality.

ahead of production, the team maintains safe working

It also tracks critical operating parameters such

conditions while sustaining exceptionally high output.

as temperature and pressure, enabling proactive

The team also takes a proactive approach to equipment

maintenance that helps prevent unplanned breakdowns

reliability rather than waiting for failures to occur. Despite

– an invaluable advantage in a high-production

the demanding production schedule, routine inspections

environment.

are completed as planned, lockout procedures are followed without exception and preventative maintenance remains a

Focus on tech

top priority. This disciplined approach helped protect both

In line with AfriSam’s strategy, Rheebok Quarry continues

employees and plant assets while minimising the risk of

to embrace technology to optimise processes and boost

unexpected downtime during the busy schedule.

production efficiency. A good example is the recent

Strategic investment Making targeted plant improvements ahead of increasing

Advanced monitoring technology helps optimise plant performance while improving operational safety at Rheebok Quarry.

installation of camera systems across the plant. These cameras monitor key processing areas – including chutes, crushers, screens and conveyors – helping to prevent

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

DISCOVER MORE

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SITE VISIT

Modern quarrying technology enables AfriSam to improve efficiency while maintaining consistent aggregate quality.

equipment failures, improve material flow and enhance “We are currently expanding the camera network to

to reduce oversized boulders to a maximum of 400

give operators more ‘eyes’ on the plant, enabling them to

mm before they enter the primary crusher. According

monitor operations more effectively,” explains Clayton. “We

to Clayton, this mechanical secondary breaking

are also installing reverse cameras on our earthmoving

method is preferable to increasing explosive charges,

equipment to eliminate blind spots and improve safety on

particularly because of the potential risk of flyrock. This

site. Our load-and-haul contractor, Jodan Construction,

is especially important given that the pit is situated

has already implemented this technology, and we are

less than 300 metres (m) from the busy N7 national

following their lead.”

highway.

Technology has also transformed the way Clayton

As part of its drive to improve blast performance,

manages stockpiles. Instead of spending hours taking

the quarry recently enlisted the expertise of a blasting

manual measurements with measuring wheels and

consultant, who recommended a revised blast pattern. As

calculating volumes, he can now use a cellphone app to

a result, the operation changed its burden and spacing

generate daily volume and tonnage estimates in just a few

from 4 m x 4,5 m to 3 m x 3,2 m. The adjustment has

minutes.

delivered noticeably better fragmentation and significantly

To verify accuracy, the quarry also uses an external surveying company that employs drone technology to

reduced the number of oversized boulders. “We also use BME’s AXXIS electronic initiation system,

measure stockpiles and produce quarterly reports. Clayton

which gives us greater control over each blast,” says

says the app’s results closely match the drone surveys. For

Clayton. “This improves fragmentation and ultimately

example, on an 8 000-tonne (t) stockpile, the difference

creates more value throughout the downstream

between the two measurements was just 1,25%.

production process.”

Blast optimisation

Positive outlook

Technology plays an equally important role in the pit,

Although the quarry experienced a relatively subdued

where it helps Rheebok Quarry tackle one of its biggest

first half of 2026, Clayton is optimistic that demand will

operational challenges. Known for its complex geology,

strengthen during the second half of the year as more

the quarry mines an abrasive, highly competent yet

construction projects move into execution.

heavily fractured granite that is notoriously difficult to

One such opportunity is the R8-billion Cape Winelands

blast, making blast optimisation a critical part of the

Airport expansion at the former Fisantekraal Airfield, about

operation.

20 km northwest of Stellenbosch, which is set to become

The fractured nature of the rock often results in

To get the better of this challenge, Rheebok Quarry relies on a dedicated hydraulic rock breaker (pecker)

overall site safety.

a major new gateway to the region. With Rheebok Quarry

uncontrolled breakage during blasting. When natural

located just 30 km from the site, Clayton believes the

cracks intersect the blast holes, the rock tends to

operation is well positioned to supply significant volumes

break along these lines of weakness rather than as

of aggregates. There is also potential to establish a

planned. This can leave large boulders displaced but not

concrete batching plant in the area to support the airport

sufficiently fragmented, reducing overall blast efficiency.

development and other nearby projects. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

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SCREEN MEDIA ENDURON screen media continues to gain momentum across Africa, with new customer sites adopting the range in recent months.

GAINING

AFRICAN TRACTION

Following the recent introduction of its ENDURON screen media range, Weir has reported growing adoption across Africa, with several new customer sites added in recent months. Early demand has been driven by mining operations whose process teams and metallurgists are seeking more than just screening panels – they are looking for solutions that enhance operational efficiency, extend wear life, improve drainage and increase throughput. In these critical performance areas, the ENDURON screen media range has consistently exceeded expectations. By Munesu Shoko.

KEY TAKEAWAYS Following the recent introduction of its ENDURON screen media range, Weir reports growing adoption across Africa, with several new customer sites added in recent months The mining sector has shown the strongest adoption to date, particularly at operations where process engineers and metallurgists require more than just screening panels Built for longevity, efficiency and flexibility, Weir’s ENDURON screen media range covers all areas of material separation What makes the ENDURON screen media range stand out is the combination of premium materials, smart design and strong local manufacturing capability

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

40-70 mm

For primary screening in typical heavy-impact zones, Weir offers rubber panels ranging from 40 mm to 70 mm in thickness

30-50 mm

In secondary screening applications, typically medium-wear operations, Weir provides a range of polyurethane panels in thicknesses from 30 mm to 50 mm

“

‘just a panel’. They want a total solution –

“

improved efficiency, reduced downtime and

footprint across Africa and globally, adding

technical guidance that helps them solve

screen media was a natural progression.

real screening problems. The trend is clear:

It is a complementary offering that aligns

mines want fast supply, reliable support

closely with our aftermarket strategy.

Customers are shifting away from buying

Based on our close collaboration with customers, supported by our extensive

and value-adding technical expertise.

Natalie Makhanya, Aftermarket Head of Sales for Crushers and Screens at Weir

JD Singleton, Weir’s Comminution Director for Europe, Middle East and Africa

n just 15 years, Weir has evolved from a company

beyond its well-known high-pressure grinding rolls

renowned for its high-quality pumps and

(HPGRs) to include crushers, screens and, most recently,

hydrocyclones into one of the world’s leading

screening media.

providers of comminution solutions. The transformation began with the 2010

The addition of screening media marks another important milestone, positioning Weir as a full-service

acquisition of Linatex Limited, which provided Weir

provider across the entire comminution circuit, from

with its first foothold in comminution. Four years later,

extraction through to tailings management.

the acquisition of Trio Engineered Products, a Chinese-

“Based on our close collaboration with customers,

American manufacturer of crushing and separation

supported by our extensive footprint across Africa

equipment, significantly expanded the company’s

and globally, adding screening media was a natural

capabilities in the sector.

progression,” says JD Singleton, Weir’s Comminution

Since then, Weir has continued to strengthen its

Director for Europe, Middle East and Africa (EMEA). “It

comminution offering, building the premium ENDURON

is a complementary offering that aligns closely with our

portfolio into a comprehensive range that extends

aftermarket strategy.”

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

SCREEN MEDIA The introduction of screen media strengthens Weir’s ability to deliver complete mineral processing solutions from a single source.

Singleton explains that screen media enhances Weir’s ability to deliver

According to Makhanya, the mining

By designing and manufacturing screen media in-house, the company

sector has shown the strongest adoption

can optimise the performance of the entire comminution circuit, thus

to date, particularly at operations where

improving plant efficiency while reducing customers’ total cost of

process engineers and metallurgists

ownership.

require more than just screening panels. These customers are focused

Extensive range

on achieving measurable performance

Built for longevity, efficiency and flexibility, Weir’s ENDURON screen

improvements, including greater

media range covers all areas of material separation.

efficiency, extended wear life, enhanced

According to Natalie Makhanya, Aftermarket Head of Sales for

drainage and increased throughput.

Crushers and Screens at Weir, the range comprises rubber and

In this environment, the ENDURON

polyurethane modular panels in the standard 305 x 305 mm size,

range of screen panels has demonstrated

featuring pin-and-sleeve fixing systems and a full set of accessories for

its value by delivering comprehensive

complete deck replacement.

operational benefits rather than simply

For primary screening in typical heavy-impact zones, Weir offers rubber panels ranging from 40 mm to 70 mm in thickness. In secondary

serving as a standalone product. “Because we bring technical expertise

screening applications, typically medium-wear operations, the company

through site surveys and application-

provides a range of polyurethane panels in thicknesses from 30 mm to

specific recommendations, we are able

50 mm.

to solve real-world screening problems,

For tertiary screening, which is primarily focused on fine classification,

not just replace media. That approach

polyurethane panels with fine slots or self-cleaning designs are

is driving strong adoption across Africa,

available. The specialised Vibro Blast (VB) and Vibrating Relief (VR)

particularly at operations that value

modular screen media panels are used in vibrating screens across the

performance and total cost of ownership,”

mining, quarrying and aggregates industries.

says Makhanya.

Completing the offering is a range of panels for dewatering applications, designed for controlled drainage using Weir’s specialised

New customer sites

dewatering slots.

On the back of strong early interest, Weir

“Changeout cycles vary from two to six weeks in feed zones and

has added several new customer sites

from 12 to 24 weeks in dewatering applications, making this a proven

across Africa, with applications covering a

momentum business. Once installed in one area, adoption often

wide range of screening duties.

expands site-wide,” says Makhanya.

Strong uptake

a complete, single-source solution for mineral processing operations.

In Liberia, for example, the company

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

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The ENDURON screen media range offers durable rubber and polyurethane panels with complete deck replacement solutions for efficient screening performance.

recently supplied media for classification and dewatering

chains. Many mines, she says, are struggling with long lead

applications at an iron ore plant. The ENDURON screen panels

times, inconsistent deliveries and limited technical support

improved drainage efficiency and reduced blinding, helping the

from some suppliers.

customer stabilise downstream processes.

“At the same time, customers are shifting away from buying

In the Democratic Republic of Congo (DRC), Weir supported a

‘just a panel’. They want a total solution – improved efficiency,

copper operation with screening media for its sizing screen. The

reduced downtime and technical guidance that helps them

company’s polyurethane panels delivered improved open area

solve real screening problems. The trend is clear: mines want fast

and longer wear life, increasing throughput while reducing the

supply, reliable support and value-adding technical expertise,”

frequency of changeouts. Previously, the mine had to replace

says Makhanya.

its screen media every two weeks. Following the

Weir addresses this trend in two ways: reliable

installation of ENDURON screen panels, changeout

supply and strong technical support. With

periods increased to three to four weeks.

its new Boksburg manufacturing facility

At a chrome mine in South Africa, Weir’s

180

media improved sizing accuracy and reduced pegging, particularly in highwear zones. The company also recently

in South Africa increasing production capacity from 20 000 to 40 000 panels per month, customers are assured of faster supply, consistent quality and a

supplied trash-removal media to a gold

fully supported deck solution.

mine in South Africa. The improved screening efficiency achieved there helped protect downstream equipment and reduce unplanned stoppages.

More importantly, adds Makhanya, Weir uses high-performance polyurethane and rubber compounds available in more than 180 aperture options – all built on the standard 305 x 305 mm modular platform

Weir’s value proposition extends beyond supplying media. The company conducts site surveys,

“Across all these sites, the impact

assesses operating conditions and

has been consistent: better efficiency,

recommends the appropriate aperture,

longer wear life and more stable plant

material and thickness to resolve issues

performance, which is exactly what customers

related to pegging, wear, drainage and

are looking for,” says Makhanya.

screening efficiency.

Competitive edge

Positive outlook

What makes the ENDURON screen media range stand out, she

Beyond the current high level of adoption, Makhanya believes

adds, is the combination of premium materials, smart design

the outlook for the screen media market in Africa remains

and strong local manufacturing capability.

positive.

Weir uses high-performance polyurethane and rubber

Weir sees significant opportunities to support customers

compounds available in more than 180 aperture options, all built

not only on Weir-supplied screens, but also on competitor

on the standard 305 x 305 mm modular platform.

equipment across the continent.

“The range covers every duty, from heavy-impact primary

“Mines are looking for partners who can improve efficiency,

screening to fine tertiary classification and dewatering. By

reduce downtime and provide fast, reliable supply – that

adopting our solutions, mines achieve longer wear life, higher

is where we make a difference. By combining strong local

efficiency and a lower total cost of ownership,” says Makhanya.

manufacturing capabilities with technical problem-solving expertise, we are building solid business momentum. This

Key trends

approach will strengthen our aftermarket footprint, increase

Commenting on key trends emerging in Africa’s screening

market share and position Weir as a trusted solutions provider

media market, Makhanya notes increasing pressure on supply

across Africa,” concludes Makhanya. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

ENDURON® Orbital screens

Bolt to last A nut and bolt redesign for a longer service life. The all new ENDURON® Orbital screens from Weir feature an all-bolted construction that improves reliability by eliminating welding in high stress areas. Delivering exceptional performance and service life, our screens are engineered with a wide operating window, providing flexibility to change screen settings in line with operating conditions. Individual components can be easily replaced thanks to the modular screen construction, while common interchangeable screen parts reduce inventory overflow. ENDURON® Orbital screens, built to last even under the most demanding applications.

SITE VISIT Following a detailed evaluation, the Astec 44SBS emerged as the preferred choice.

CRUSHER UPGRADE

WINS THE DAY

After years of recurring breakdowns caused by structural fatigue, severe internal misalignment, excessive wear and persistent oil leaks that led to low oil levels, the ageing cone crusher at AfriSam Rooikraal had become increasingly expensive to maintain. With repair costs mounting and unplanned downtime affecting production, the team decided it was time for a complete replacement. After evaluating the available options, AfriSam installed an Astec 44SBS cone crusher at the end of 2025, delivering improved throughput, greater efficiency,

increased sand production and higher plant availability. By Munesu Shoko. n ageing cone crusher can quickly

of replenishing oil lost through persistent leaks

become a major bottleneck in quarry

ultimately made replacement the only viable

operations. Frequent breakdowns,

option, prompting the company to install a new

declining performance, rising

unit at the end of 2025.

maintenance costs and unplanned

downtime not only disrupt production but also

The challenge

reduce overall plant efficiency and profitability.

Installed in 2011, the Omnicone 1560 cone crusher

When reliability begins to suffer and repair costs

at Rooikraal was a refurbished unit that had

continue to climb, replacing outdated equipment

already seen extensive service before completing

often becomes the most practical long-term

a further 14 years of operation at the quarry.

solution.

Positioned in the secondary crushing stage, it

That was the situation AfriSam faced at its

processed approximately 100 mm feed from the

Rooikraal Quarry in Ekurhuleni, Gauteng, where

primary crusher down to a final product size of

an ageing Omicone 1560 cone crusher had

-38 mm.

suffered years of persistent breakdowns, leading

From 2020, however, the crusher began

to production losses and reduced plant efficiency.

experiencing frequent breakdowns. According to

Escalating repair expenses and the ongoing cost

Lindokuhle Msomi, Junior Engineer at AfriSam,

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

94,33%

The cost of maintaining the Omnicone 1560 crusher in 2025 was 94,33% higher than in 2024

200 tph

The AggFlow simulation provided by Astec showed that the 44SBS crusher could achieve the required throughput of 200 tph at a 19 mm closed-side setting

The commissioning team installed the lubrication container before the new crusher was put in place, helping prepare the site for the next stage of the installation.

a detailed technical assessment in August 2021

KEY POINTS

confirmed that the worn mating surfaces between the countershaft box and the mainframe bore were

An old Omnicone 1560 cone crusher had quickly become a major bottleneck at AfriSam’s Rooikraal Quarry

responsible. During the December 2021/January 2022 shutdown, the crusher was stripped and the mainframe sent to a specialist repair facility, where the bore was rebuilt through welding and machined back to OEM

Frequent breakdowns, declining performance, rising maintenance costs and unplanned downtime not only disrupted production but also reduced overall plant efficiency and profitability A decision was therefore taken to replace the crusher in 2025. Following a detailed evaluation, the Astec 44SBS emerged as the preferred choice One of the key selection criteria was the ability to consistently achieve the plant’s required throughput of 200 tph

specifications. The countershaft box O-ring and sealant were also replaced. When the leaks reappeared, the O-ring was replaced again in 2023 and the lubrication system replenished with fresh oil. The same maintenance was repeated in 2024, but this time a larger O-ring was installed to reduce the clearance between the countershaft box and the seal, in an effort to improve sealing performance. Despite these efforts, the problem persisted, prompting a more comprehensive inspection of the crusher’s overall condition. A technical assessment conducted on 18 April 2024 found that the fitment area

one of the first noticeable issues was recurring low

between the mainframe bore and countershaft box

lubrication levels caused by persistent oil leaks.

had once again worn beyond OEM tolerances, allowing

Investigations traced the problem to excessive wear

the oil leaks to continue.

in the mainframe bore and the countershaft box

The inspection also uncovered several additional

fitment area. A series of technical interventions was

mechanical issues. Abnormal operating noise was

subsequently undertaken to identify and eliminate the

traced to a mismatch between the pinion and eccentric

root cause.

gear, while three cracks measuring between 220 mm

Following the initial discovery of the oil leaks,

and 250 mm were found on the counterweight. The

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SITE VISIT AfriSam, very few Omnicone crushers remain in operation in South Africa, making replacement components increasingly difficult to source. “Spare parts had to be imported mostly from the United States, resulting in long lead times that extended maintenance periods and increased the risk of prolonged downtime. The weak rand against the US dollar further inflated the cost of these imported components, making the continued operation of the ageing crusher even less economical,” says Kruth.

The solution By 2025, AfriSam had reached the point where it was no longer economically viable to keep the ageing Omnicone 1560 in service. The decision was therefore taken to replace the crusher, and a tender was issued to several OEMs for a solution that could deliver the required performance at a competitive cost. Following a detailed evaluation, the Having a knowledgeable in-house team working alongside a highly supportive OEM was instrumental in delivering a smooth installation.

Astec 44SBS emerged as the preferred choice. According to Msomi, one of the key selection criteria was the ability to consistently achieve the plant’s required throughput. AggFlow simulations,

mainframe pins and bushes were heavily worn, and the tramp release

together with performance data

cylinders were also leaking.

supplied by Astec, confirmed that the

In 2025, the countershaft flange was welded to the main frame to keep the crusher operational. This was accompanied by the now-

requirements.

routine replacement of the O-ring with an oversized seal and regular

“The AggFlow simulation provided

replenishment of lubrication oil to compensate for the ongoing leaks.

by Astec showed that the crusher could

Despite these repeated repairs, says Msomi, the crusher’s condition

achieve the required throughput of 200

continued to deteriorate, resulting in frequent breakdowns, costly

tph at a 19 mm closed-side setting, while

maintenance and increasing production downtime.

producing the specified product grading

Considerable costs

of less than 40 mm,” says Msomi. Equipment availability was another

The relentless repair cycle came at a significant financial cost. Between

decisive factor. “We wanted a crusher

2021 and 2025, AfriSam spent heavily to keep the ageing cone crusher

that was immediately available because

operational, with expenses driven by the constant replenishment of

we could not afford any further

lubrication oil, repeated O-ring replacements and ongoing repairs to

downtime. Astec had the unit in stock,

the countershaft bore.

eliminating lengthy delivery times and

“Between 2022 and 2023, the cost of maintaining the crusher

allowing us to return the plant to full

almost tripled before stabilising between 2023 and 2024. However,

production much sooner,” he adds.

maintenance costs doubled again between 2024 and 2025. In fact,

The availability of spare parts and

the cost of maintaining the Omnicone 1560 crusher in 2025 was

reliable aftermarket support also

94,33% higher than in 2024,” says Msomi.

influenced the decision. Having partnered

In 2025 alone, AfriSam spent approximately R1,3-million on repairs

with Astec on several previous projects,

and maintenance alone, excluding wear parts. Nearly 79% of that

AfriSam was confident in the company’s

amount was spent simply on replenishing lubrication oil lost through

ability to provide responsive technical

persistent leaks to keep the crusher running. Additional costs

support and readily available parts

included repairs to the mainframe bore, O-ring replacement, welding

through its regional manufacturing

and associated components, hydraulic pump and oil replacements,

capabilities and local distribution

as well as the replacement of temperature and pressure sensors.

network, helping to minimise future

Another major challenge was the limited availability of spare parts. According to Sampie Kruth, National Engineering Manager at

crusher would meet the site’s production

downtime. Maintainability, modern crushing

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

technology and operator safety were equally important

“The zero maintenance anti-spin system

considerations. The Astec 44SBS scored highly in these

incorporates a compact hydraulic motor attached to

areas thanks to features such as hydraulic chamber

the main shaft, preventing the head from spinning

clearing, a zero-maintenance anti-spin system and

during intermittent feed conditions. It requires no

externally accessible locking components that simplify

adjustments, resetting or routine maintenance,

routine maintenance.

reducing both maintenance requirements and operating costs,” says Booyse.

According to Casper Booyse, Regional Sales Manager at Astec, the 44SBS is designed with both

Commissioning

safety and uptime in mind. An exclusive patented overload protection system limits the forces transmitted through

Once the preferred solution had been

206 tph

the crusher when tramp metal or other uncrushable material enters the chamber, providing superior protection for critical internal components and significantly reducing the risk of costly, unplanned repairs. The crusher also features an hydraulic

Following the installation of a new liner, throughput on the new Astec 44SBS increased from approximately 152 tph on 5 February to 206 tph on 17 February 2026

clearing system that enables operators to safely clear the chamber following a power failure or tramp metal event in just a few minutes.

selected, the focus shifted to installation. The project was divided into two phases – preparation and commissioning – with careful planning playing a crucial role in minimising downtime and controlling overall project costs. According to Msomi, four key activities were completed during the preparation phase. One of these was the installation of the lubrication container ahead of the crusher change-out to

streamline the commissioning process. To further

By simply switching from “Crush” mode to “Clear” mode,

reduce costs, the AfriSam team used its own transport

the upper frame lifts vertically, allowing the blocked

fleet to collect the Astec 44SBS crusher and lubrication

material to pass through the chamber before production

container from Astec’s premises, saving the operation

resumes with minimal downtime.

close to R50 000.

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SITE VISIT

Persistent oil leaks accounted for nearly 79% of AfriSam’s R1,3-million maintenance spend in 2025.

“The original commissioning plan involved removing

implemented. The first involved redesigning the

assembly into position using a rented 400-tonne (t)

feed chute to ensure an even distribution of material

mobile crane,” explains Msomi. “As part of our cost-

across the crushing chamber. A well-distributed feed,

saving initiative, we reviewed the approach and

particularly one containing an adequate proportion

decided to use our own 10-t overhead crane instead.

of finer material, promotes inter-particle crushing,

Before the project could begin, the overhead crane

improving both throughput and the production of fine

had to be repaired to ensure it was ready for the task.

aggregates.

This eliminated the need to remove the roof, reducing both installation costs and the overall project duration.”

The second modification was a change in the crushing chamber liner profile from a C Medium to a

The main challenge, however, was that both the

C Coarse configuration. This increased the chamber

outgoing Omnicone 1560 and the new Astec 44SBS

volume by opening the feed opening from 124 mm to

exceeded the lifting capacity of the 10-t overhead

149 mm, allowing a greater volume of material to pass

crane. The Omnicone weighed 29,4 t, while the Astec

through the crusher while maintaining the required

unit weighed 12,6 t. To overcome this limitation,

product specification.

the installation team dismantled both crushers into

“By implementing these two changes, we achieved

manageable sections before removing the old unit and

the target throughput of 200 tph, increased sand

installing the new one.

production and improved profitability through higher

Using the refurbished overhead crane, supported by a rented 50-t mobile crane, significantly reduced the

output of prime product,” says Msomi. The improvements were evident almost immediately.

overall installation cost. By avoiding the hire of a 400-t

Following the installation of the new liner, throughput

mobile crane, the company saved almost R400 000

increased from approximately 152 tph on 5 February

while completing the project safely and efficiently.

2026 to 206 tph by 17 February 2026, comfortably

Positive outcome

To address the issue, two key modifications were

the plant roof and lifting the complete crusher

exceeding the design target. Looking back on the project, Msomi credits its

As part of the commissioning process, the AfriSam

success to careful planning, strong technical expertise

team verified the performance of the new Astec 44SBS

and close collaboration with the equipment supplier.

by measuring both throughput and product grading

“Having a knowledgeable in-house team working

through belt-cut sampling on the discharge conveyor.

alongside a highly supportive OEM was instrumental

The initial results showed that throughput was below

in delivering a smooth installation and achieving

target, largely due to uneven feed distribution within

the desired performance from the new crusher,” he

the crushing chamber.

concludes. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

From Rock to Road Astec is a Global Leader in innovative equipment and solutions for mining, quarrying, rock bearing and material handling, offering high-performance machinery designed for durability, efficiency and sustainability to meet evolving needs of mining and industrial operations worldwide.

astecindustries.com +27 11 820 7600

SAFETY TECHNOLOGY Effective change management, operator training and stakeholder engagement are key components of every successful Booyco Electronics PDS/CPS implementation.

ADVANCING

PROACTIVE RISK MANAGEMENT

Having traditionally been slow to adopt safety technology, quarry operators are increasingly embracing Proximity Detection Systems (PDS) and broader Collision Prevention Systems (CPS), while demanding solutions that align with their operational requirements and budget realities. The past six months, Booyco Electronics CEO Anton Lourens tells Quarrying Africa, have seen a notable increase in the appetite for PDS/CPS adoption across both the quarrying and mining sectors, driven not only by the need to comply with legislation, but also by the growing shift

towards proactive risk management. By Munesu Shoko. hat there is a growing willingness to adopt

proactive risk management, with operators increasingly

PDS/CPS technology in the local quarrying

recognising PDS/CPS technology as a critical tool

sector is no overstatement. According to

for preventing incidents and creating safer working

Lourens, interest in the technology has

environments.

increased significantly in 2026 across both

surface and underground operations. He attributes this growing uptake partly to the high

Interface developments Rapid advances in interface kits are another key driver

number of mining fatalities recorded in 2025, which

behind the growing adoption of PDS/CPS technology.

prompted many operations to strengthen their focus on

Lourens notes that, in recent years, South Africa has

legislative compliance. Beyond compliance, however,

seen a consolidation among third-party interface

a more significant driver is the industry’s shift towards

suppliers, with approximately five to six major providers

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

2026

Interest in PDS/CPS technology has increased significantly in 2026 across both surface and underground operations

ISO 21815

The publication and adoption of the ISO 21815 standard supports alignment across the PDS value chain by establishing a universal, technology-neutral communication protocol

Booyco Electronics develops tailored PDS/CPS solutions that are engineered around each quarry’s unique fleet, traffic flow and operational requirements.

now operating in the market. At the same time, original equipment manufacturers (OEMs) are increasingly introducing their own interface solutions or partnering with third-party interface providers, enabling greater integration between mining equipment and PDS technologies from different suppliers. Lourens highlights the significant progress made in this area over the past two years, noting that improved interoperability with CxD providers has helped simplify interface solution technology deployment across diverse fleets. The publication and adoption of the ISO 21815 standard has further supported alignment across the PDS value

“

chain by establishing a universal, technology-neutral

For the past 20 years, we have endeavoured to closely partner with our customers – whether in quarrying or mainstream mining – through every stage of the PDS/ CAS implementation process, ensuring that each site’s unique operational requirements

KEY TAKEAWAYS Booyco Electronics notes a growing willingness to adopt PDS/CPS technology in the local quarrying sector The growing uptake is partly attributed to the high number of mining fatalities recorded in 2025, which prompted many operations to strengthen their focus on legislative compliance

remain at the centre of every installation. Beyond compliance, however, a more significant driver is the industry’s shift towards proactive risk management Anton Lourens, CEO of Booyco Electronics Quarries require safety solutions that deliver robust protection while remaining economically viable

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

SAFETY TECHNOLOGY producing bulk aggregates rather than high-value minerals. As a result, they require safety solutions that deliver robust protection while remaining economically viable. According to Lourens, the Minerals Council South Africa’s Best Practice Guideline, developed through the MOSH (Mining Industry Occupational Safety and Health) Learning Hub, provides a practical framework for implementing PDS technology. The guidelines encourage a phased approach to adoption while Intelligent PDS/CPS technology from Booyco Electronics helps reduce nuisance alarms by adapting to site-specific operating conditions and equipment interactions.

placing emphasis on affordability, effective change management and sustainable implementation, making them particularly relevant to smaller operations. At the same time, Booyco Electronics maintains that safety should never be compromised by the size or financial

communication protocol. This enables heavy machinery OEMs,

capacity of an operation. Rather than

independent interface providers, PDS suppliers and mine operators

offering different levels of safety capability,

to work from a common framework, improving interoperability and

the company has focused on improving

streamlining the implementation of safety-critical technologies.

its own development and manufacturing

Operating realities

PDS/CPS technology accessible to both

For quarry operators, however, adopting PDS/CPS technology

large mining operations and smaller

requires solutions that are bespoke to the realities of their operating

quarrying businesses.

environments. Quarries typically have confined working areas where

“Whatever is available for large mining

heavy haul trucks, excavators and light delivery vehicles (LDVs)

operations is also available to smaller

frequently interact, creating complex traffic patterns.

operations such as quarries, with the

In these conditions, conventional PDS or CAS technologies can

same capabilities,” says Lourens. “We

generate frequent nuisance alarms as vehicles repeatedly enter and exit

do not believe there should be a tiered

detection zones. This can lead to ‘PDS fatigue’, where operators become

approach to safety-critical technology.

desensitised to constant alerts and may disregard genuine warnings,

Instead, we continually optimise our own

ultimately increasing the risk of accidents. As a result, quarry operators

efficiencies to reduce the cost of the

are seeking intelligent PDS/CPS solutions that adapt to site-specific

technology, ensuring our customers –

traffic flows and operational practices rather than applying a one-size-

whether large or small – can access the

fits-all approach.

same level of protection.”

Lourens explains that Booyco Electronics has always recognised that no two operations are the same. From the outset, the company has

Implementation challenges

tailored its PDS deployments to account for the differing requirements

According to Lourens, every PDS

of individual sites. Every implementation begins with a detailed

implementation involves balancing the

assessment of the operation, including its fleet composition, traffic

priorities of two distinct stakeholder

layout and operating practices, ensuring the selected solution is aligned

groups within an operation. On the one

with the site’s specific safety and productivity requirements.

hand are engineering teams, whose

“For the past 20 years, we have endeavoured to closely partner with

primary focus is ensuring compliance

our customers – whether in quarrying or mainstream mining – through

with safety legislation. On the other are

every stage of the PDS/CAS implementation process, ensuring that

operational managers, whose priority is

each site’s unique operational requirements remain at the centre of

maintaining productivity and minimising

every installation,” says Lourens. “While we have found that around 80%

disruptions to production. Aligning these

of the requirements are common across quarry operations, every site

sometimes competing priorities is often

has its own unique characteristics, whether it is the mine layout, traffic

one of the biggest challenges during

flow or other operational considerations. That is why every solution must

implementation.

speak directly to the specific needs of the operation.”

Cost considerations

efficiencies to make the same advanced

“The best way to overcome this challenge is through communication – bringing both parties together to develop

Cost remains one of the biggest considerations for quarry operators

a shared understanding of the operation’s

when investing in PDS/CPS technology. Unlike large-scale mining

unique requirements,” says Lourens. “It

operations, quarries typically operate on tighter profit margins,

is about demonstrating how the chosen

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

Booyco Electronics supports quarry operators with integrated PDS/CPS solutions that align with ISO 21815 interoperability standards and evolving industry best practice.

solution addresses both engineering and operational

works and why it has been introduced, organisations are

needs, delivering legislative compliance without

more likely to achieve higher levels of user acceptance,

compromising productivity.”

leading to better equipment availability, improved operational efficiency and sustained productivity.

Another common misconception, Lourens adds, is that PDS/CPS technology is a one-size-fits-all solution.

Clear and consistent communication throughout the

While some assume that a single system can simply be

implementation process, he adds, is essential to building

configured the same across an entire fleet, the reality is

confidence in the technology, facilitating smoother

that every machine has a unique operating profile that

adoption and minimising resistance to change.

requires a tailored deployment approach.

The future

An articulated dump truck, for example, presents different operational risks and

Commenting on the future of PDS/CPS

interaction patterns to an LDV, meaning

technology, Lourens points out that

that the PDS must be configured

“we are now living in a technology

80%

specifically for each type of equipment to deliver effective safety performance without

space” where innovation is accelerating rapidly, and the sector can expect significant

generating unnecessary alarms.

developments in the years

According to Lourens,

ahead. He notes that the While Booyco Electronics has found that around 80% of the requirements are common across quarry operations, every site has its own unique characteristics, whether it is the mine layout, traffic flow or other operational considerations

training and effective change management are critical to the successful rollout of PDS/CPS technology. Too often, he says, new technologies are deployed without considering the human

industry has increasingly recognised that no single technology can provide the perfect solution for every operating environment. “The future will involve a fusion

element, resulting in resistance to

of multiple technologies. There will

adoption and reduced effectiveness.

be a role for low-frequency, GPS, radar

He advocates a comprehensive change

and even camera-based technologies, in the

management approach that engages all levels of the

evolution of these systems. Ultimately, to achieve a

organisation – from frontline operators and supervisors

more mature and effective solution, we need to combine

to engineering teams and senior management – in order

the strengths of different technologies,” says Lourens. “It

to ensure a shared understanding of the technology’s

is therefore important for PDS suppliers and customers

purpose, benefits and impact on day-to-day operations.

alike to embrace these developments as they emerge,

Lourens adds that successful PDS implementation

ensuring the continued development of sustainable,

delivers benefits that extend well beyond improved

cost-effective and value-driven solutions that contribute

safety. When operators understand how the technology

to our customers’ goal of zero harm.” a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

EXCAVATORS The pairing of the EC950 and new series A60 is rapidly becoming a go-to solution for highproductivity mining, quarrying and heavy earthmoving operations.

POWER

IN PERFECT HARMONY

The pairing of the EC950 and new series A60 – Volvo Construction Equipment’s largest-ever excavator and the world’s biggest articulated dump truck (ADT), respectively – is rapidly becoming a go-to solution for high-productivity mining, quarrying and heavy earthmoving operations. With the introduction of the new series A60, Babcock, Volvo CE’s dealer in southern Africa, expects demand for the 90-tonne (t) EC950 – the perfect excavator for loading the 55-t A60 hauler and already a customer favourite – to grow even further as interest in Volvo CE’s flagship ADT continues

to increase. By Munesu Shoko. he new series A60 – the world’s largest

O’Reilly expects demand for the EC950 to follow

6x6 articulated hauler – made its

suit. Together, the A60 and EC950 form an ideal

southern African debut earlier this year.

pairing for mining, high-production quarrying and

According to Quintin O’Reilly, Head of

large-scale infrastructure and earthmoving projects,

Sales for Babcock’s Equipment business,

delivering faster, more efficient material movement

market interest is gaining momentum. As adoption of this new A60 gathers pace,

than any other Volvo machine combination. Original equipment manufacturer (OEM) data

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

446 kW

Powered by Volvo’s 446 kW (606 hp) D16 engine, the EC950 combines decades of engineering expertise with advanced technology to maximise productivity

35%

Original equipment manufacturer data shows the EC950 can move around 35% more material than the EC750

The EC950 delivers exceptional digging performance, particularly in hard, dense and heavy materials.

KEY POINTS By moving more material with every pass, the As adoption of the new series A60 gathers pace, Babcock expects demand for the EC950 to follow suit

combination also reduces the number of machines, operators and maintenance resources required on site. As a result, mining and quarrying operations across

Designed to work seamlessly together, the EC950’s optimised 3,9-5,6 m³ bucket capacity is perfectly matched to the A60’s massive 55-t payload With a bucket breakout force of 424 kN and an arm tearout force of 408 kN, the EC950 delivers exceptional digging performance, particularly in hard, dense and heavy materials

southern Africa are increasingly investing in multi-unit fleets of the EC950 and A60 for demanding coal and hard rock applications.

EC950 in detail With a bucket breakout force of 424 kN and an arm tearout force of 408 kN, the EC950 delivers exceptional digging performance, particularly in hard, dense and heavy materials.

Like all Volvo machines, the EC950 is backed by Babcock’s comprehensive aftermarket support, with tailored service contracts forming a key part of the offering

Powered by Volvo’s 446 kW (606 hp) D16 engine, the EC950 combines decades of engineering expertise with advanced technology to maximise productivity. Its powerful engine, working in conjunction with a fully electro-hydraulic system, delivers high breakout forces

shows the EC950 can move around 35% more material

and rapid response, helping to reduce cycle times and

than the EC750, previously the largest excavator in

boost overall efficiency.

Volvo’s range, while the A60 hauler delivers up to 40% greater payload capacity than the Volvo A40. “Designed to work seamlessly together, the EC950’s

The enhanced hydraulic system provides greater pump power for faster, smoother and more precise operation, while giving operators complete control.

optimised 3,9-5,6 m³ bucket capacity is perfectly

Intelligent on-demand flow management reduces

matched to the A60’s massive 55-t payload, reducing

internal hydraulic losses, improving performance while

loading cycles to just five or six passes per load,” explains

minimising energy consumption.

O’Reilly. “The industry benchmark is typically four to six

Working alongside Volvo’s ECO Mode, the hydraulic

passes, or a loading time of less than 90 seconds. Fewer

system reduces flow and pressure losses to improve

passes shorten the overall cycle time, helping customers

fuel efficiency without compromising productivity.

maximise productivity.”

Operators can also select the most suitable integrated

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

EXCAVATORS

The EC950 is backed by Babcock’s comprehensive aftermarket support, with tailored service contracts forming a key part of the offering.

work mode for the task at hand, choosing from Idle (I),

tailored service contracts forming a key part of the

Fine (F), General (G), Heavy (H) or Power Max (P).

offering. These agreements help customers reduce total

Built for stability in demanding applications, the EC950 features a wide track gauge, extended track

operating costs by minimising the risk of unexpected breakdowns and costly repairs, while ensuring machines remain in peak operating condition.

length, retractable undercarriage and optimised counterweight, creating

Another significant advantage

a well-balanced machine with

of Babcock’s service contracts

excellent lifting and digging

is access to factory-trained

90 t

capability. The cab has also been designed with operator comfort and productivity in

technicians who stay up to date with the latest Volvo CE product enhancements. As the

mind, with ergonomically

authorised Volvo CE dealer in

positioned joysticks, keypad

southern Africa, Babcock has

and LCD monitor providing

direct access to OEM technical

intuitive control. For added versatility, the attachment management

updates, software upgrades

Designed to work seamlessly together, the EC950’s 90-t capacity is perfectly matched to the A60’s massive 55-t payload

and product improvements – an advantage not typically available through third-party

system supports a wide range of work tools, allowing operators to

service providers.

pre-set hydraulic flow and pressure

“By using Volvo Genuine Parts

settings directly through the in-cab monitor for quicker attachment changes and optimum performance.

performance,” concludes O’Reilly. “Our service contracts maximise equipment productivity, availability

Service support

and Volvo-approved oils, we keep our customers’ machines operating at peak

and reliability, while optimising overall machine

Like all Volvo machines, the EC950 is backed by

performance and efficiency throughout the asset’s

Babcock’s comprehensive aftermarket support, with

working life.” a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

moving africa forward Hard-working, durable and easy to service – the Volvo L150 has been designed to keep uptime to a maximum while delivering optimum performance, shift after shift. Every bucket. Every time.

Tel. +27 11 230 7300 www.babcock.co.za Authorised dealer for Volvo Construction Equipment

AI IN BLASTING

HOW AI

IS TRANSFORMING QUARRY BLASTING

Artificial Intelligence (AI) is fast becoming a powerful tool for maximising blasting performance in quarry operations. In an exclusive interview with Quarrying Africa, Grant Small, Lead Technical Engineer at BME, explains how AI is revolutionising quarry blasting by turning vast amounts of geological, design, drilling, loading and performance data into actionable insights that improve efficiency, safety, accuracy and overall blasting outcomes. By Munesu Shoko.

37%

A quarry case study using XPLOSMART showed a 37% improvement in fragmentation, delivering benefits that extended well beyond the blast itself

Artificial Intelligence enables quarry operators to predict blast outcomes, optimise blast designs, monitor execution in real time and continuously refine performance through data-driven feedback

is improving blasting efficiency by converting vast amounts of geological, design, drilling, loading and performance data into actionable insights that support

istorically, quarry operations relied heavily on the experience and intuition of operators, as most

smarter decision-making. Rather than relying solely on operator experience and

processes were performed using manual techniques.

historical practices, AI enables quarry operators to predict

This traditional approach posed significant challenges

blast outcomes, optimise blast designs, monitor execution

to both productivity and safety, often leading to

in real time and continuously refine performance through

operational inefficiencies and increased risks. The introduction of AI has transformed these labour-intensive

operations into data-driven, automated systems that provide quarry

data-driven feedback. The result is a more precise, consistent and efficient blasting process. “AI platforms integrate geological models, face profiling,

operators with valuable insights for informed decision-making. One area

blast design data, execution records, fragmentation

where this is taking root is in blasting.

measurements and downstream processing information

According to Small, AI is revolutionising quarry blasting by making

into a single digital ecosystem,” explains Small. “This allows

it safer, more efficient, more cost-effective and more environmentally

quarries to improve fragmentation, reduce energy waste,

responsible. Rather than relying solely on traditional planning methods,

optimise crusher performance and lower the overall cost

AI enables operators to gather and analyse geological data, develop and

per tonne.”

test blast designs, as well as monitor blasting activities in real time.

According to Small, AI delivers value throughout the

These capabilities allow quarry operators to create more precise

blasting process. Its predictive analytics help improve

blasting strategies that minimise risk, reduce environmental impact and

blast efficiency, real-time monitoring enhances safety

improve rock fragmentation. AI-powered simulations can refine blast

by providing immediate operational insights, and data-

designs before explosives are even placed, helping engineers identify the

driven decision-making enables operators to optimise

most effective approach while avoiding costly mistakes.

performance across the entire quarrying cycle.

During blasting operations, real-time monitoring provides immediate

Unlike conventional blast design, which is typically

feedback, enabling operators to make informed adjustments when

based on standard engineering rules and professional

necessary. The result is a smarter, more controlled blasting process that

judgement, AI analyses thousands of variables

improves productivity while enhancing safety and sustainability.

simultaneously, uncovering complex relationships that would be difficult to identify manually. This results in more

Core role of AI

accurate and adaptable blast designs tailored to changing

Artificial intelligence is rapidly changing the way quarry blasting is planned, executed and evaluated. According to Small, the technology

geological conditions. Among the key benefits are dynamic optimisation

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

By integrating borehole data, drone mapping and geological intelligence, AI provides greater visibility into potential hazards and allows proactive risk mitigation before blasting occurs.

KEY TAKEAWAYS

of burden and spacing, improved explosive energy distribution, hole-by-hole loading recommendations, optimised timing and initiation sequences, predictive fragmentation modelling, reduced generation of oversize rock and fines and more consistent blast

AI is revolutionising quarry blasting by making it safer, more efficient, more cost-effective and more environmentally responsible AI platforms integrate geological models, face profiling, blast design data, execution records, fragmentation measurements and downstream processing information into a single digital ecosystem

performance across varying geological formations. Together, these capabilities enable quarries to achieve higher productivity, lower operating costs and safer, more sustainable

BME’s XPLOSMART platform, a modular, AI-enabled solution, can be customised to meet the specific requirements of quarry and mining operations

blasting operations.

Optimising blast performance According to Small, the greatest value of AI lies in its ability to support every stage of the

Rather than treating geology, drilling, blasting, loading, crushing, and processing as separate activities, AI will bring them together within a single mine-to-mill optimisation platform

blasting process – from initial planning to post-blast analysis. By creating a continuous feedback loop, AI enables quarry operators to

identifying the factors most likely to influence blast performance.

refine each blast using insights gained from

Using these insights, engineers can develop blast plans that

previous operations.

balance productivity, safety and environmental responsibility.

The planning phase is where AI first

Before implementation, AI-driven simulations allow different design

demonstrates its strengths. Modern AI-

scenarios to be tested and refined, helping teams identify the most

powered tools incorporate high-resolution

effective approach while reducing uncertainty and risk.

drone surveys, face profiling, geological

During blast execution, AI provides another layer of control. It can

interpretation and rock mass analysis to build

verify explosive loading, optimise timing and initiation sequences,

a detailed understanding of site conditions.

compare planned designs with actual field conditions and monitor

This information is then used to automate drill

blast implementation in real time. Live operational data enables

pattern design and predict blast outcomes

engineers to make informed adjustments where necessary, ensuring

before a single hole is fired.

the blast performs as intended.

AI also streamlines blast planning by rapidly

The benefits continue after the blast has been fired. AI-powered

analysing geological and environmental data,

post-blast analysis evaluates rock fragmentation, assesses muckpile

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

AI IN BLASTING

AI platforms combine these technologies into a single integrated platform that provides insights across the full drill-andblast workflow.

movement, measures environmental performance, and

secondary breakage, lower crusher energy consumption

compares actual results with predicted outcomes. These

and reduced wear on downstream equipment.

insights help identify opportunities to improve future

operational insights, AI is enabling quarries to strike

optimisation.

a better balance between productivity, safety and

“AI creates a closed-loop optimisation process whereby

environmental responsibility – delivering more efficient

every blast becomes a learning opportunity that improves

blasting operations with fewer risks and lower overall

future performance,” says Small.

costs.

By connecting planning, execution and performance analysis into a single intelligent workflow, AI is helping

Key AI technologies

quarry operators achieve more consistent blast results,

A range of AI technologies is already transforming

maximise productivity, reduce costs and improve safety

modern quarry blasting. Among the most widely

and environmental performance.

adopted are machine learning algorithms, predictive

Enhancing safety and sustainability

blast modelling, Rock Mass AI, computer vision, dronebased 3D photogrammetry, fragmentation AI, muckpile

While improving productivity is a major advantage of

movement analysis, vibration and airblast modelling,

AI, its impact on safety may be even more significant.

Highwall Safety AI and real-time KPI dashboards.

According to Small, AI enables quarry operators

Together, these technologies provide quarry operators

to identify and address potential hazards before

with deeper insights into every stage of the drill-and-

they develop into safety incidents, making blasting

blast process.

operations more predictable and controlled. AI-powered applications can predict flyrock and model

Rather than functioning as standalone tools, these technologies are increasingly being integrated into

associated risks, analyse highwall stability through Highwall

unified digital platforms that connect planning, execution,

Safety AI, verify blast compliance, monitor drilling and

monitoring and performance analysis. This integrated

charging deviations, and forecast excessive vibration and

approach enables operators to make faster, more

airblast levels. The technology also improves exclusion zone

informed decisions while continuously improving blast

planning, helping to ensure that personnel and equipment

outcomes.

remain outside hazardous areas during blasting.

One example is BME’s XPLOSMART platform, a modular,

“By integrating borehole data, drone mapping and

AI-enabled solution that can be customised to meet the

geological intelligence, AI provides greater visibility into

specific requirements of quarry and mining operations.

potential hazards and allows proactive risk mitigation

The platform includes modules for drill-and-blast design,

before blasting occurs,” explains Small.

Fragmentation AI, Rock Mass AI, Vibration and Airblast AI,

The benefits extend beyond safety to environmental performance and sustainability. AI helps operators achieve the desired rock fragmentation while minimising

By combining predictive intelligence with real-time

blast designs, creating a cycle of continuous learning and

Highwall Safety AI, blast reporting and the XPLOSMART Analytics Dashboard. Designed as an integrated mine-to-mill solution,

the environmental footprint of each blast. Predictive

XPLOSMART combines geospatial technologies with

modelling enables teams to better manage vibration and

AI-driven modelling on a single data platform, giving

airblast, reduce the risk of flyrock and optimise the use

operators a comprehensive view of blasting performance

of explosives. Improved blast efficiency also means less

and its downstream impact.

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Fig 4 Metric

Before

After

Improvement

D50

629,6 mm

413,3 mm

34%

D80

1 229,5 mm

746,4 mm

39%

AI creates a closed-loop optimisation process whereby every blast becomes a learning opportunity that improves future performance.

“The platform provides an end-to-end digital solution for blast design, execution monitoring, performance analysis, and continuous optimisation, enabling

performance of downstream processes while reducing costs, energy consumption and equipment wear.

more efficient, safer and more cost-effective blasting

The future

operations,” says Small.

Looking ahead, Small believes the future of quarry blasting lies in intelligent, integrated and predictive

Measurable results

systems that connect every stage of the operation.

The benefits of AI are not merely theoretical – they

Rather than treating geology, drilling, blasting, loading,

are already being demonstrated in real-world quarry

crushing and processing as separate activities, AI

operations. According to Small, a quarry case study

will bring them together within a single mine-to-mill

using XPLOSMART showed significant improvements

optimisation platform, enabling faster decisions and

in rock fragmentation after AI analysis identified

continuous performance improvements.

inconsistencies in burden distribution and opportunities

Emerging technologies are expected to take these capabilities even further. Future developments are likely

to optimise the blast design. Using drone-based 3D modelling, engineers redesigned

to include digital twin quarry environments, autonomous

the blast layout, improved explosive charge placement

blast optimisation, real-time design adjustments,

and optimised the timing sequence. The result was

advanced environmental prediction, automated drone

a more efficient blast that delivered markedly better

inspections and self-learning blast performance models

fragmentation (Fig 4).

that become more accurate with every blast.

Overall, rock fragmentation improved by approximately

For Small, AI represents a fundamental shift in the way

37%, delivering benefits that extended well beyond the

quarries operate. By improving blast precision, reducing

blast itself. The improved fragmentation created a more

operating costs and enhancing safety, the technology is

efficient downstream process, resulting in improved

not only increasing operational efficiency, but also raising

loader productivity through easier material handling;

the bar for environmental performance and sustainability.

more consistent crusher feed, enabling smoother

“At BME, we believe AI is not replacing blasting

plant operation, reduced wear on crushers, lowering

engineers – it is empowering them. The combination of

maintenance requirements and extending equipment

engineering expertise and AI-driven insights delivers safer

life; less need for secondary breakage, reducing both

operations, lower costs, improved sustainability and more

operating costs and safety risks; and increased plant

predictable blast performance,” concludes Small.

throughput, contributing to higher overall quarry

As AI continues to evolve, its role in quarry blasting is set to expand even further. The quarries of the future will

productivity. The case study demonstrates how AI-driven blast

rely not only on skilled engineers but also on intelligent

optimisation can deliver measurable improvements across

systems capable of learning from every blast, helping

the entire quarrying value chain. By producing better

operators unlock new levels of productivity, safety and

fragmentation at the source, operators can improve the

sustainability. a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

ELECTRA MINING AFRICA PREVIEW – TRUCKS

Volvo Trucks will use Electra Mining Africa 2026 to showcase its latest innovation for the mining sector – the 8x4 FMX 480 fitted with a heavy-duty mining tipper body.

TIPPING HEAVY LOADS

IN TOUGH TERRAIN

As operating costs continue to rise, mines and quarries are exploring smarter hauling solutions to boost productivity, improve efficiency and support their sustainability goals. With this in mind, Volvo Trucks South Africa will exhibit at Electra Mining Africa 2026 to unveil its latest innovation – the 8x4

FMX 480 heavy-duty tipper – built to handle heavy loads in tough terrain. By Munesu Shoko.

or years, Volvo Trucks has been a trusted

fitted with a heavy-duty mining tipper body. According

partner to mining and quarrying companies

to Stuart Potter, MD of Volvo Trucks South Africa, the

around the world, delivering solutions

truck is engineered to deliver outstanding performance

that boost productivity, lower operating

while carrying heavy loads across the toughest terrain.

costs and support the extractive industry’s

sustainability goals. This commitment is reflected in

Truck in detail

purpose-built trucks that combine durability, reliability

The Volvo FMX features a robust chassis and suspension

and performance to excel in demanding mining and

package engineered for durability, high payloads

construction applications.

and dependable performance across all underfoot

Building on this legacy, Volvo Trucks will exhibit

conditions. A high-strength steel frame with an 8 mm

at Electra Mining Africa 2026 to showcase its latest

chassis and a 5 mm inner liner running from front to

innovation for the mining sector – the 8x4 FMX 480

rear provides added reinforcement, enabling the truck

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

38 t

60 km/h

At the rear, the bogie is equipped with four-leaf parabolic springs in a two-axle configuration, supporting bogie loads of up to 38 tonnes

For added protection and improved control, Heavy Mode is automatically activated when the truck detects a heavy load. In this mode, the vehicle’s maximum speed is limited to 60 km/h

KEY TAKEAWAYS Volvo Trucks will exhibit at Electra Mining Africa 2026 to showcase its latest innovation for the mining sector – the 8x4 FMX 480 fitted with a heavy-duty mining tipper body The Volvo FMX features a robust chassis and suspension package engineered for durability, high payloads and dependable performance across all underfoot conditions Volvo Trucks is seeing rapid growth in digitalisation, from advanced fleet management systems to electronic documentation At Electra Mining Africa 2026, Volvo Trucks will demonstrate why choosing the right transport partner is essential to reducing risk, maximising uptime and supporting safe, sustainable and scalable mining operations

Key trends Discussing the trends shaping the sector, Potter says the mining industry is undergoing a period of rapid transformation, with many operators adopting more sustainable production methods to reduce the climate footprint of the metals they produce. In many mining operations, diesel-powered vehicles remain a major source of carbon emissions. “Volvo Trucks’ range of off-road and on-road trucks, including electric models that support lower emissions, gives fleets the performance, reliability and sustainability they need to get the job to carry heavy loads with confidence in

done,” he says. “Driven by our commitment to quality in everything

demanding mining environments.

we do, uncompromising safety and pioneering sustainable transport solutions, we help customers keep their operations productive,

At the front, a four-leaf parabolic suspension is purpose-built for quarrying and mining applications, delivering

responsible and ready for the future.”

the strength and durability needed

Key challenges

to tackle varied road surfaces. At the

Commenting on the challenges facing quarrying and mining

rear, the bogie is equipped with four-

customers today, Potter says operators are under constant pressure

leaf parabolic springs in a two-axle

from rising operating costs, while many global companies must also

configuration, supporting bogie loads of

comply with increasingly stringent environmental regulations. At

up to 38 tonnes.

the same time, customer expectations for faster, more transparent

For added protection and improved control, Heavy Mode is automatically

deliveries continue to grow. Sustainability has also become a key priority, with more businesses

activated when the truck detects a heavy

demanding greener transport solutions. At the same time, Volvo

load. In this mode, the vehicle’s maximum

Trucks is seeing rapid growth in digitalisation, from advanced fleet

speed is limited to 60 km/h.

management systems to electronic documentation.

“Volvo Trucks’ team of experts, from

“For many fleet owners, controlling operating costs is the biggest

product engineers to aftermarket

challenge, particularly fuel expenses,” says Potter. “Volvo Trucks offers

specialists, will be on hand to share

a wide range of powertrains and intelligent driving features designed

technical insights, discuss transport

to reduce fuel consumption in diesel-powered trucks and optimise

solutions and provide expert support

energy efficiency in electric models. Our solutions help lower costs,

to visitors at Electra Mining Africa,” says

reduce emissions and improve performance, enabling fleets to do

Potter.

more with less energy and fuel.”

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

ELECTRA MINING AFRICA PREVIEW – TRUCKS managers to generate customised reports using more than 100 parameters, including PTO usage, braking, coasting, gearbox operation, emissions and topography. Volvo Trucks also offers dedicated driver training programmes, equipping operators with the skills and knowledge to maximise vehicle performance in demanding environments. “Safe driving improves fuel and energy efficiency, extends vehicle life and can even help customers negotiate more favourable insurance premiums,” says Potter. “With a The Volvo FMX features a robust chassis and suspension package engineered for durability, high payloads and dependable performance across all underfoot conditions.

strong focus on heavy-duty applications, Volvo Trucks offers advanced driveline configurations, reinforced chassis and tailored service solutions that reduce downtime and optimise total cost of ownership.” Whether operating on site or on the road, mining trucks and their drivers work in demanding environments where safety is paramount. Volvo Trucks’ mining and quarry range is equipped with advanced driver-assistance technologies and can be customised to include optional Volvo Dynamic Steering and reversing camera, according to a fleet’s unique operational needs. Standard safety features include Forward Collision Warning with Emergency Braking, Electronic Stability Programme (ESP) for enhanced braking stability, and LED

At the front, a four-leaf parabolic suspension is purpose-built for quarrying and mining applications, delivering the strength and durability needed to tackle varied road surfaces.

headlamps that provide excellent visibility, particularly during 24-hour operations.

Right partner At Electra Mining Africa 2026, Volvo Trucks will demonstrate why choosing Achieving maximum fuel and energy efficiency starts with specifying the right truck for the application, he

maximising uptime and supporting safe, sustainable

explains. Three key factors should be considered: the

and scalable mining operations.

powertrain, aerodynamics and rolling resistance. Beyond

“Mining is one of the most demanding industries

vehicle specification, fleet efficiency can be further

in the world, requiring equipment that can withstand

improved through services that help maintain, monitor

extreme conditions, deliver consistent performance and

and manage truck performance.

ensure safety at every stage. Choosing the right partner

A case in point is Volvo Connect, a platform that provides a single digital interface for fleet operators to

is critical to achieving operational efficiency and longterm sustainability,” says Potter.

manage trucks, trailers and other critical assets. Among

With a strong focus on durability, efficiency, safety,

its features is the Fuel Efficiency Report, which quickly

sustainability and regional support, Volvo Trucks enables

identifies opportunities to improve vehicle performance

mining companies to overcome today’s challenges while

and reduce operating costs.

preparing for tomorrow’s opportunities.

Driver behaviour also has a significant impact on fuel

Beyond supplying robust vehicles, the company delivers

economy. Studies show that top-performing drivers

a complete 360-degree transport solution, from pre-sales

are typically 5-10% more fuel-efficient than average.

consultation and aftersales support to Volvo Connect – its

Using cruise control effectively, maintaining appropriate

all-in-one digital platform for fleet management, vehicle

speeds and braking smoothly are just some of the

performance and operational efficiency.

driving practices that can positively influence a fleet’s

“In an industry where reliability is everything, Volvo Trucks is the partner mining companies can rely on to

bottom line. The digital platform also supports improved driver performance through Driver Coaching, enabling fleet

the right transport partner is essential to reducing risk,

drive productivity, performance and long-term success,” concludes Potter. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

Volvo FMX.

Built to work. Built to last. Built for toughness.

From punishing haul roads, relentless dust, steep gradients and around-the-clock operations, mining environments push both drivers and machines to their limits. The Volvo FMX is purpose built to meet these demanding operational challenges, combining exceptional durability, fuel-efficient performance and intelligent technology to maximise productivity, while minimising downtime. Whether hauling ore, moving commodities, or tackling the toughest site conditions, the Volvo FMX delivers the strength and reliability your operation depends on, day after day.

Volvo Trucks. Driving Progress.

ELECTRA MINING AFRICA PREVIEW The Bell G140 motor grader will be demonstrated in its unique 6x6 traction mode for superior performance in muddy and loose sandy conditions.

RESPONDING

TO INDUSTRY DEMANDS

As the quarrying and surface mining industries continue to prioritise higher productivity, enhanced safety and greater operational efficiency, Bell Equipment is set to showcase a comprehensive range of equipment and solutions at Electra Mining Africa 2026 that directly addresses these evolving demands. By highlighting innovations designed to improve performance across mining, quarrying and related industries, the company will demonstrate its commitment to helping customers meet today’s operational challenges. By Munesu Shoko.

eturning to Electra Mining Africa 2026,

Key highlights

taking place from September 7-11, Bell

According to Bell Equipment Product Manager

Equipment is set to make a strong

Jeremiah Mokhomo, one of the standout exhibits on

statement with a comprehensive

the Bell stand will be the Bell G140 6x6 motor grader,

showcase of equipment, technologies

which has been engineered to deliver exceptional

and support solutions tailored to the evolving needs of

performance, safety and productivity in demanding

construction, quarrying, mining, and industrial sectors.

construction, mining and quarrying environments.

As operations increasingly focus on improving

The machine will be demonstrated in its unique 6x6

productivity, enhancing safety and reducing operating

traction mode for superior performance in muddy and

costs, the company will demonstrate how its integrated

loose sandy conditions, while its final grading mode

equipment offering and customer-focused approach help

ensures precise finishing. An inching mode further

businesses achieve greater efficiency and long-term value.

enhances safety and control by allowing operators to

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

6x6

One of the standout exhibits on the Bell stand will be the Bell 140 6x6 motor grader, which has been engineered to deliver exceptional performance, safety and productivity

KEY TAKEAWAYS At Electra Mining Africa 2026, Bell Equipment will showcase a comprehensive range of equipment, technologies and support solutions tailored to the evolving needs of construction, quarrying, mining, agricultural and industrial sectors Bell Equipment notes that the quarrying and surface mining industry in general is increasingly focused on improving productivity, enhancing safety and driving greater operational efficiency Rising equipment ownership costs remain one of the biggest challenges facing mining and quarrying operations, particularly in terms of fuel consumption, maintenance expenses and unplanned downtime Bell Equipment addresses these challenges by engineering machines with highly efficient, wellmatched drivetrains that deliver excellent fuel economy without compromising performance

B50E

Also taking centre stage will be the Bell B50E ADT, showcasing the company’s latest innovations in payload optimisation, ride quality, fuel efficiency and operator safety

“

Rising global demand for minerals and commodities is placing pressure on mining operations to maximise equipment utilisation while reducing operating costs. As a result, datadriven decision-making has become a critical trend.

Jeremiah Mokhomo, Bell Equipment Product Manager

Also taking centre stage will be the Bell B50E articulated dump truck (ADT), showcasing the company’s latest innovations in payload optimisation, ride quality, fuel efficiency and operator safety. Designed to maximise

manoeuvre accurately in confined spaces. “The grader also features a sealed slew ring that significantly reduces maintenance requirements and a highly efficient drivetrain that lowers fuel consumption.

productivity while lowering operating costs, the B50E demonstrates Bell’s continued focus on delivering valuedriven hauling solutions. The equipment line-up will be complemented by the

Another major innovation is its PDS-ready platform,

Kobelco mining excavator, recognised for its powerful

enabling customers to integrate the Level 9 Proximity

digging performance, fuel efficiency, reliability and low

Detection System (PDS) of their choice without expensive

cost of ownership in demanding quarrying and mining

non-OEM modifications, ensuring compliance with the

applications.

latest mining safety legislation,” says Mokhomo.

In addition, Bell will showcase the Bell Versalift, a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

ELECTRA MINING AFRICA PREVIEW

Visitors will also have the opportunity to see the JCB skid steer loader, whose innovative side-entry cab design improves operator safety by eliminating the need to climb over the bucket to access the cab.

versatile material handling solution suited to industrial

technology-ready machines that simplify installation while

operations, alongside the JCB 3CX Plus backhoe loader,

giving customers the flexibility to integrate the safety

which combines operator comfort, versatility and

systems that best suit their operations.

productivity with reduced operating costs. Rounding off the display will be the JCB 540-180

Bell is addressing these trends by designing equipment

extended reach, excellent manoeuvrability and fuel-

that is ready for the future of mining and quarrying. “Our

Emerging trends

machines, including our ADTs and motor graders, are designed with PDS-ready platforms, allowing customers

Commenting on the trends shaping the quarrying and

to install the PDS that best suits their operations without

surface mining sector, Mokhomo says the industry

requiring costly modifications,” says Mokhomo.

is increasingly focused on improving productivity,

The company also includes its fleet management

enhancing safety and driving greater operational

platform free of charge for the first two years with

efficiency.

every new machine purchase, providing customers

“Rising global demand for minerals and commodities

with valuable operational data to support predictive

is placing pressure on mining operations to maximise

maintenance, improved productivity and more effective

equipment utilisation while reducing operating costs. As a

fleet management.

result, data-driven decision-making has become a critical

In addition, Bell’s equipment features efficient drivetrains that reduce fuel consumption and lower carbon

trend,” he explains. To support this shift, Bell, JCB and Kobelco solutions

emissions, helping customers meet both operational

offer advanced telematics and fleet management

and sustainability objectives. Ergonomically designed

platforms that provide real-time insights into machine

cabs further enhance productivity by improving operator

performance, fuel consumption, maintenance

comfort, visibility and reducing fatigue during extended

requirements and production metrics. This enables

shifts.

customers to optimise production planning, maximise equipment availability and make informed operational

Addressing customer challenges

decisions.

According to Mokhomo, rising equipment ownership

Safety continues to be another major industry priority,

Responding to industry demands

telehandler, highlighting its impressive lifting capacity,

costs remain one of the biggest challenges facing

accelerating the adoption of technologies such as PDS

mining and quarrying operations, particularly in terms

and Collision Avoidance Systems (CAS). Anticipating

of fuel consumption, maintenance expenses and

evolving mining regulations, Bell has developed

unplanned downtime.

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

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ELECTRA MINING AFRICA PREVIEW

Taking centre stage will be the Bell B50E ADT, showcasing the company’s latest innovations in payload optimisation, ride quality, fuel efficiency and operator safety.

Bell addresses these challenges by engineering machines with highly efficient, well-matched drivetrains

prospective customers while showcasing the company’s latest equipment and technologies.

that deliver excellent fuel economy without compromising performance. A case in point is the company’s motor

The exhibition enables visitors to interact directly with Bell’s product specialists, experience the equipment

grader, whose sealed slew ring eliminates many of

firsthand and gain a better understanding of

the maintenance requirements associated

how the company’s solutions can improve

with conventional grader circle systems,

productivity, safety and operational

significantly reducing servicing costs

efficiency. It also provides Bell

and machine downtime.

with valuable feedback from

Similarly, Bell’s ADTs offer extended service intervals that reduce maintenance

customers, helping the company better understand operational challenges and develop

requirements and maximise machine availability. Complementing its equipment offering is a comprehensive

solutions that address realworld requirements.

Bell offers its fleet management platform free of charge for the first two years with every new machine purchase

“Our message to visitors is simple: we want to hear from

aftermarket support programme

them. We invite everyone to

that includes cost-effective

visit our stand to discover how

approved replacement parts and

our fleet management solutions,

remanufactured components. These solutions help customers lower operating costs, extend equipment life, improve sustainability by giving components a second life and maximise the return on their investment.

A key industry platform

technology-ready machines and integrated safety systems can transform their operations,” says Mokhomo. “Whether you are looking to improve productivity, reduce operating costs, enhance safety or extend the life of your equipment, our technical experts will be available

Mokhomo describes Electra Mining Africa as one of Bell

to discuss your operational challenges and recommend

Equipment’s most important industry events, providing

practical engineering solutions that deliver measurable

an ideal opportunity to engage with existing and

business value,” he concludes. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

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ELECTRA MINING AFRICA PREVIEW

The addition of MAGNA mobile crushing, screening and conveying equipment significantly expands MMD Africa’s ability to support customers across the complete material handling process.

STRENGTH THROUGH A BROADER

PORTFOLIO

This year’s Electra Mining Africa is the first where MMD Africa is

showcasing far more than its leadership in sizers, apron feeders and IPSCs. Since MMD Mineral Sizing Africa was appointed the official southern African distributor for MAGNA – the Terex brand of mobile crushing, screening and conveying equipment – in September 2025, the company has been able to offer customers a much broader range of solutions, and its stand will reflect that expansion. By Munesu Shoko.

crushing, screening and conveying equipment for high-output operations, with capacities of up to 1 500 tonnes per hour (tph). Since MMD Mineral Sizing Africa became the official southern African distributor for MAGNA in September 2025, the company has expanded its ability to support customers across more stages of the mining value chain. The result is a broader equipment portfolio backed by the same trusted engineering expertise, local support and aftermarket service

lectra Mining 2026 marks an important milestone for MMD

that customers already associate

Africa. Long recognised as a leader in mineral sizers, apron

with MMD Africa.

plate feeders and in-pit sizers and conveying (IPSC) systems,

Peeters is more guarded about

the company is using this year’s exhibition to showcase a

the third highlight, revealing only

significantly broader portfolio of solutions for the mining and

that it points towards the next

quarrying industries. According to Mark Peeters, Business Development Manager at MMD

The second focuses on MAGNA – Terex’s range of mobile

generation of haulage solutions. “The real highlight for us is

Africa, visitors to the stand can expect three key highlights. The first centres

demonstrating how these solutions

on MMD’s core offering: mineral sizers, apron plate feeders, sizer stations

work together rather than simply sit

and the IPSC systems built around them. These technologies remain at

alongside one another,” he explains.

the heart of the company’s value proposition, delivering efficient, reliable

“Whether a customer needs a

materials handling solutions for demanding mining applications.

semi-mobile sizer station, a fully

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

1 500 tph

2025

MMD Africa will place a major focus on MAGNA – Terex’s range of mobile crushing, screening and conveying equipment for high-output operations, with capacities of up to 1 500 tph

Since MMD Mineral Sizing Africa became the official southern African distributor for MAGNA in September 2025, the company has expanded its ability to support customers across more stages of the mining value chain

KEY TAKEAWAYS Electra Mining 2026 marks an important milestone for MMD Africa. The company is using this year’s exhibition to showcase a significantly broader portfolio of solutions for the mining and quarrying industries One of the key highlights with be MMD’s core offering: mineral sizers, apron plate feeders, sizer stations and the IPSC systems built around them Another key focus area will be MAGNA – Terex’s range of mobile crushing, screening and conveying equipment for high-output operations Strip ratios are increasing across many southern African operations, placing growing pressure on haulage costs

mobile MAGNA crushing train, or a hybrid of the two, they can now work with a single engineering partner backed by one aftermarket and support structure.” He adds that MMD Africa’s stand is designed around solving operational challenges rather than selling individual products. “We would encourage visitors to

MMD Africa continues to lead in mineral sizing technology engineered to deliver reliable, efficient material handling in demanding mining applications.

come with a problem rather than a product enquiry. Our engineers will be on the stand, not just salespeople.”

the business case.”

Key trends

being processed. Declining ore grades and harder, more variable feed

According to MMD Africa, four key trends are reshaping

are placing greater demands on crushing circuits, requiring equipment

the quarrying and surface mining sectors. The first is the

that can deliver consistent performance under more demanding

move towards deeper pits and longer haul distances.

conditions.

A third trend is the increasingly challenging nature of the material

Peeters says strip ratios are increasing across many

The fourth trend is the growing scarcity of skilled labour. According

southern African operations, placing growing pressure

to Peeters, reducing reliance on large truck fleets also reduces the

on haulage costs.

number of operators that need to be recruited, housed, transported

“As mines get deeper, the economics begin to change,” he explains. “The cost of diesel haulage increases in direct proportion to distance and depth,

and retained – an increasingly important consideration for remote mining operations across Africa. “Underlying all of these trends is a fundamental shift in how

while conveying does not. That single economic reality

customers evaluate capital investment. The focus has moved towards

is quietly influencing the way new pits are being

total cost of ownership (TCO) over the life of the mine, rather than

designed.”

simply selecting the option with the lowest upfront capital cost,” says

The second trend is the shift from decarbonisation as a reporting exercise to a procurement priority. Peeters

Peeters.

notes that Scope 1 emissions from diesel haul truck

Response to trends

fleets have become a board-level consideration rather

Peeters says MMD Africa’s appointment as the southern African

than simply an ESG reporting metric.

distributor for MAGNA is a direct response to the changing needs

“Electrically driven crushing and conveying is one of

of the mining industry. While MMD has been designing and

the few interventions that can reduce operating costs

manufacturing material handling equipment for more than four

and emissions at the same time,” he says. “That is why

decades, with a South African manufacturing presence since 2004,

these projects continue to receive capital approval when

he acknowledges that even the most advanced sizer is only one

many other decarbonisation initiatives struggle to make

component of the flowsheet.

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

ELECTRA MINING AFRICA PREVIEW

MMD’s In-Pit Sizing & Conveying systems reduce haulage distances by sizing material at the mining face before transferring it directly onto conveyors.

“Our customers increasingly want us to solve the

Discussing the biggest challenges facing customers

individual pieces of equipment. Until recently, we did

in the extractive industry, Peeters points to one issue

not have the full toolkit. Now we do,” he says.

above all others: haulage. In deep open-pit operations,

According to Peeters, IPSC remains the company’s

he says, truck haulage accounts for a significant share

flagship solution. By sizing material at the mining face

of total mining costs, with those costs increasing as pits

and transferring it directly onto a conveyor, operations

become deeper.

can significantly reduce truck movements, delivering

While mining companies understand the economics,

meaningful reductions in both operating costs and

they have often lacked a partner capable of modelling

carbon emissions.

alternative approaches with confidence and backing

“That is where the real step change in cost per tonne

the results.

and emissions per tonne is achieved,” he says. “However,

“Our approach starts with TCO, not equipment

not every operation is ready for a fixed or semi-mobile

specifications,” says Peeters. “We would rather take

installation. Pit geometry, mine life and available capital

customers through a lifecycle cost comparison

all influence that decision.”

that considers capital expenditure, diesel, tyres,

This is where MAGNA strengthens MMD Africa’s offering. Its range of high-capacity mobile crushing, screening and conveying equipment provides an

maintenance, labour and equipment availability than simply present a specification sheet.” He explains that MMD’s mineral sizers are designed

effective solution for operations that require greater

to deliver low-speed, high-torque comminution with

flexibility today, while also creating a practical pathway

a smaller footprint and lower energy consumption per

towards in-pit crushing and conveying as mines deepen

tonne than conventional gyratory or cone crushing

and mature.

circuits. They are also well suited to handling sticky, wet

By combining MAGNA’s mobile equipment with MMD’s established sizing and conveying technologies, the company can now deliver integrated, end-to-end solutions rather than individual products. “It also keeps us honest,” adds Peeters. “We can

Industry challenges

entire material movement challenge, not just supply

and variable feed materials that can cause problems for other crusher technologies. “Ultimately, it all comes down to availability,” he says. “That is where lifecycle cost is won or lost.” The second challenge is aftermarket support.

recommend the solution that is right for the operation,

According to Peeters, mining operations across

rather than the only solution we happen to sell.”

Africa need suppliers that remain engaged long after

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

CRUSH MORE. MOVE MORE.

High-capacity MAGNA Mobile Crushing and Screening Solutions Now Available in Southern Africa through MMD Africa. The addition of the MAGNA range expands MMD Africa’s ability to deliver complete materials processing solutions across mining and quarrying applications across Southern Africa.

Discover our

SOLUTIONS

Complementing MMD’s proven portfolio of Mineral Sizers™, apron plate feeders and sizing stations, MAGNA brings high-capacity mobile crushing, screening and conveying solutions to operations requiring flexibility, mobility and throughput at scale. Backed by MMD Africa’s local engineering expertise, dedicated service teams and aftermarket capability, customers benefit from world-class equipment supported by local service, training, parts availability and application knowledge.

One Partner. More Solutions.

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SIZERS | FEEDERS | MOBILE CRUSHERS | SCREENS | CONVEYORS

ELECTRA MINING AFRICA PREVIEW

Local manufacturing, engineering expertise and aftermarket support enable MMD Africa to support customers throughout the equipment lifecycle.

According to Peeters, those early conversations are

equipment has been commissioned.

critical, particularly when it comes to IPSC solutions.

“Africa is unforgiving of suppliers who sell and disappear,” he says. “Our South African manufacturing

“By the time a flowsheet reaches the tender stage,

facility was established to bring production, technical

the crushing philosophy has usually already been

expertise and support closer to our customers. The

established. That is why we want to be part of the conversation much earlier in the project

MAGNA agreement follows the same philosophy

lifecycle,” he says.

– we do not simply sell the equipment; we support and service it throughout its

Peeters believes visitors to this

operating life.”

year’s exhibition will encounter a

Scope 1

The third challenge is the speed at which suppliers can respond to customer requirements. “Larger

very different MMD Africa from the one they may remember. “We are proud to represent MAGNA, a flagship

competitors can take months to produce a technically robust proposal,” says Peeters. “Our size allows us to respond much more quickly, and that is a competitive

appointment that reflects

Scope 1 emissions from diesel haul truck fleets have become a board-level consideration rather than simply an ESG reporting metric

a shared commitment to robust, high-quality solutions for customers handling larger production volumes. It

advantage we intend to keep.”

significantly broadens what we can

Why Electra Mining?

offer and the range of challenges we can help customers solve,” he says.

For Peeters, Electra Mining remains one of the few opportunities to engage directly with the people who influence mining projects from the

exhibition as an opportunity to discuss operational

outset.

challenges rather than specific equipment

“It is where Africa’s technical decision-makers come together,” he says. “We are not only talking to

Peeters encourages visitors to use the

requirements. “If you are planning a new pit, expanding an existing

procurement teams, but also to the process engineers,

operation, or looking for ways to reduce escalating

mine planners and EPCM consultants who shape

haulage costs, come and talk to us. We would like to

projects long before an RFQ is issued.”

show you what is now possible,” concludes Peeters. a

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

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ELECTRA MINING PREVIEW – CRUSHING AND SCREENING

The Sandvik CH442 cone crusher is a proven hard rock performer, re-engineered to combine robust design, consistent product shape and advanced automation for improved productivity and uptime.

HIGHLIGHTING CRUSHING, SCREENING

AND LOCAL SUPPORT

Sandvik Rock Processing will showcase its strong outdoor

presence at Electra Mining Africa 2026, highlighting advanced crushing and screening solutions including the fully electric Sandvik UJ443E tracked jaw crusher with a rock breaker, and a vibrating screen with the recently launched Sandvik CH442 cone crusher.

Designed to support the mining sector’s growing focus on sustainability and energy efficiency, the Sandvik UJ443E offers the advantages of full electric drive technology while maintaining the high throughput and reliability required in demanding applications.

acked by a strong African team, extensive footprint and

Its presence at Electra Mining Africa

global engineering support, Sandvik Rock Processing

reflects Sandvik’s commitment to

continues to differentiate itself through deep technical

helping mines improve productivity

expertise, aftermarket support and long-term customer

while reducing emissions and total

partnerships.

cost of ownership.

As one of the continent’s leading suppliers of rock processing solutions,

Sandvik Rock Processing has built a significant installed base across mining,

Great combination

quarrying and aggregate operations, supporting customers across a wide

Also on display will be a stationary

range of commodities and operating conditions.

vibrating screen paired with

From large-scale mining operations to complex crushing circuits

the recently launched Sandvik

requiring specialised solutions, the company’s focus remains firmly on

CH442 cone crusher, showcasing

uptime, reliability and long-term performance.

the company’s ability to provide

Formidable support

reduced environmental impact.

complete, fit-for-purpose crushing and screening solutions. The

This year, visitors will find Sandvik Rock Processing outdoors, where

CH442 is the upgraded version

the scale, capability and engineering of its equipment can be fully

of the proven CH440 crusher,

appreciated. At the centre of the display will be the impressive Sandvik

a tough performer in hard rock

UJ443E, the company’s fully electric tracked jaw crusher with a Sandvik

applications known for its robust

rock breaker. The Sandvik UJ443E continues to attract global attention for

design, consistent product shape

its combination of high-capacity performance, lower operating costs and

and high reliability, now enhanced

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

The Sandvik UJ443E jaw crusher combines fully electric power with high capacity performance to deliver lower operating costs, reduced emissions and uncompromising reliability in demanding mining applications.

with a strengthened design, upgraded automation and

African-based team provides customers with

productivity-driven improvements.

direct access to experienced technical specialists,

The screening solutions offering on display will

field service teams, parts support and aftermarket

demonstrate engineering excellence and customisation

expertise, backed by a broader African footprint and

capabilities to optimise productivity even in the most

global engineering resources. This allows Sandvik

challenging conditions and will include a range of screening

to support customers far beyond commissioning,

media for the most efficient screening outcomes.

helping operations optimise performance, troubleshoot challenges quickly and extend

Strong support

equipment life through strategic maintenance and

What truly sets Sandvik Rock Processing apart, however, is the strength behind the equipment. Its

upgrades. From process audits and wear part optimisation to digital condition monitoring and ongoing technical support, Sandvik Rock Processing works closely with

KEY TAKEAWAYS

customers to ensure equipment performs at its full potential throughout its lifecycle.

This year, visitors will find Sandvik Rock Processing outdoors, where the scale, capability and engineering of its equipment can be fully appreciated At the centre of the display will be the impressive Sandvik UJ443E, the company’s fully electric tracked jaw crusher with a Sandvik rock breaker Also on display will be a stationary vibrating screen paired with the recently launched Sandvik CH442 cone crusher Sandvik’s outdoor presence this year allows customers to experience these solutions in the right environment and to engage with the people behind the equipment

Important platform “Electra Mining Africa remains one of the most important platforms for engaging directly with the mining industry and demonstrating the technology that is shaping the future of crushing and screening,” Tarynn Yatras, Vice-President Sales Area Africa for Sandvik Rock Processing, says. “Our outdoor presence this year allows customers to experience these solutions in the right environment and to engage with the people behind the equipment. Our strong local presence across Africa, supported by global expertise, means customers gain far more than equipment – they gain a long-term technical partner focused on performance, uptime and operational success.” a

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ELECTRA MINING AFRICA PREVIEW – MEASUREMENT

VEGA will showcase its latest measurement solutions, highlighting how these technologies contribute to safer, more efficient and sustainable mining operations.

MEASUREMENT

IN FOCUS

Harsh operating conditions demand instrumentation that mining and quarrying operators can depend on. At Electra Mining Africa 2026, taking place from 7-11 September at the Johannesburg Expo Centre (Nasrec), VEGA will demonstrate how its advanced measurement technologies are helping the industry improve safety,

EGA, a leading specialist in level and pressure measurement technology for the process industry, will return to Electra

Mining Africa 2026 with a strong focus on practical solutions for the mining and quarrying sectors. Rather than simply displaying products, the company’s stand will offer visitors an interactive experience centred on solving real-world operational challenges. According to Miguel Petersen,

boost operational efficiency and support more

Group Marketing Manager at VEGA

sustainable production. By Munesu Shoko.

Instruments and VEGA Controls, visitors will have the opportunity to engage directly with VEGA’s engineers and

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

7-11

At Electra Mining Africa 2026, taking place from 7-11 September at the Johannesburg Expo Centre, VEGA will showcase its latest level, pressure, switching and density measurement solutions

VEGAPULS 6X

VEGA has established itself as a trusted technology partner to the African mining sector, offering innovative measurement solutions such as the VEGAPULS 6X, widely regarded as one of the world’s most reliable radar level sensors

KEY TAKEAWAYS VEGA will return to Electra Mining Africa 2026 with a strong focus on practical solutions for the mining and quarrying sectors The company will showcase its latest level, pressure, switching and density measurement solutions, highlighting how these technologies contribute to safer, more efficient and sustainable mining operations Mining companies are under increasing pressure to remain profitable while reducing carbon emissions, improving safety, optimising processes and transitioning to more sustainable, cost-effective energy solutions VEGA helps address these challenges with practical, affordable measurement technologies that integrate seamlessly into existing operations, improving process efficiency, reducing environmental risk and supporting safer workplaces

technical specialists, discuss site-specific measurement challenges, and explore technologies developed to perform reliably in demanding mining environments. The company will showcase its latest level, pressure, switching and density measurement solutions, highlighting how these technologies contribute to safer, more efficient and sustainable mining operations. Visitors will also discover how VEGA instrumentation can be applied across a wide range of applications, including stockpile monitoring, bulk material handling, process control, mineral processing and hazardous-area measurement. “The highlight of our stand will be the opportunity for visitors to see how VEGA’s sensors and instruments combine German precision engineering with practical, cost-effective solutions tailored to African mining conditions,” says Petersen. “We look forward to welcoming both long-standing customers and first-time visitors, engaging in meaningful conversations about their measurement challenges, and demonstrating how the right technology can improve productivity, reduce downtime and support safer day-to-day operations,” he adds.

Industry trends VEGA will also use Electra Mining Africa 2026 as a platform to engage with customers across the extractive industry, discussing emerging trends currently shaping

VEGA has established itself as a trusted technology partner to the African mining sector, offering innovative measurement solutions.

the quarrying and surface mining sector at large.

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

ELECTRA MINING AFRICA PREVIEW – MEASUREMENT To help mining companies navigate these evolving demands, VEGA works closely with customers to gain a deep understanding of their operational challenges and develop practical, fit-for-purpose solutions.

According to Petersen, digitalisation, enhanced safety for workers and surrounding communities, as well as the drive for more sustainable and profitable operations are among

region’s extractive industries. “Our instruments and sensors are widely used across

the key trends shaping today’s surface mining industry.

mining operations in the region, where they deliver

VEGA, he says, has established itself as a trusted

reliable performance while supporting safer working

technology partner to the African mining sector,

environments and more sustainable processes. Backed

offering innovative measurement solutions such as the

by decades of experience, a reputation for reliability

VEGAPULS 6X, widely regarded as one of the world’s

and a people-first approach, VEGA continues to provide

most reliable radar level sensors.

measurement solutions that are well suited to the

To help mining companies navigate these evolving demands, VEGA works closely with customers to gain

realities of African mining conditions,” says Petersen.

a deep understanding of their operational challenges

Biggest challenges

and develop practical, fit-for-purpose solutions. This

Commenting on some of the biggest challenges

customer-centric approach is underpinned by one of

facing mining customers today, Petersen says mining

the company’s core values – simplicity – which guides

companies are under increasing pressure to remain

the design and implementation of every measurement

profitable while reducing carbon emissions, improving

solution it delivers.

safety, optimising processes and transitioning to more

Response to trends

sustainable, cost-effective energy solutions. VEGA helps address these challenges with practical,

In response to these industry trends, VEGA delivers

affordable measurement technologies that integrate

practical, cost-effective and easy-to-use measurement

seamlessly into existing operations, improving process

solutions that enable mining operations to improve

efficiency, reducing environmental risk and supporting

productivity without placing unnecessary strain on

safer workplaces for employees and surrounding

capital or operating budgets.

communities.

Backed by a strong track record across sub-Saharan

trusted provider of measurement technology to the

Combining German precision engineering with a

Africa and long-standing partnerships with leading

deep understanding of African mining conditions,

mining companies, VEGA has established itself as a

VEGA develops solutions that are designed to

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

VEGA delivers practical, cost-effective and easy-to-use measurement solutions that enable mining operations to improve productivity without placing unnecessary strain on capital or operating budgets.

perform reliably in harsh operating environments. The company considers local realities such as infrastructure

sustainable mining practices,” says Petersen. The exhibition, adds Petersen, also gives VEGA

constraints, skills shortages and the need for

valuable face-to-face time with existing customers

dependable, cost-effective technology.

while creating opportunities to build relationships with

VEGA’s local teams work closely with customers to

new prospects across southern Africa and the wider

assess site-specific requirements, provide tailored

continent. These conversations are especially important

technical recommendations and deliver ongoing

because every site has different requirements, from

support and training. The result is robust, user-friendly

harsh operating conditions and dust to safety demands,

instrumentation that minimises maintenance, reduces

skills availability, process efficiency and cost pressures.

downtime and delivers consistent performance in even the most demanding mining applications.

By meeting visitors in person, the VEGA team can discuss real applications, explain the benefits of its solutions and show how its level, pressure, switching

Important platform

and density measurement technologies can be tailored

Electra Mining Africa is an important platform for VEGA because it brings together the entire mining, quarrying,

to specific operational needs. “Our message to visitors is straightforward: come and

industrial, electrical, automation, power and transport

talk to us about your measurement challenges. Whether

value chain under one roof. As one of the region’s

your goal is to improve reliability, reduce downtime,

largest and most influential trade exhibitions, it provides

simplify maintenance, enhance safety or support more

an ideal opportunity for the company to showcase its

sustainable production, VEGA has the expertise and

measurement technologies, technical expertise and

technology to deliver practical, fit-for-purpose solutions.

support services to a highly relevant audience. “More importantly, the exhibition is about more than

“Electra Mining Africa provides an ideal platform to demonstrate our commitment to the African mining

presenting products. It allows us to engage directly

sector and to show that advanced measurement

with customers, gain a better understanding of their

technology can be simple, robust and cost-effective

operational challenges and demonstrate how the

when backed by the right technical expertise and a

right measurement solutions can help improve safety,

strong understanding of local operating conditions,”

enhance operational efficiency and support more

concludes Petersen. a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

DUST CONTROL Dust emissions around transfer points can affect the overall air quality of the entire workplace.

ELIMINATING THE DUSTY DOWNSIDE

OF CONVEYOR TRANSFER POINTS

It does not matter if it is from a silo, hopper or another conveyor, when dry bulk material is dropped onto a moving conveyor belt, dust emissions are inevitable, right? Not necessarily. The moving belt, even when empty, pulls air through the enclosure in the direction it is

moving. By Jerad Heitzler, Training Manager at Martin Engineering. hen the material hits the belt, the

walkways, pile up on stairs, obscure signage and pose

impact causes the cargo to splash,

serious environmental concerns.

particulates to become airborne,

understanding of the underlying causes of dust. Most

forces the dust emissions toward the

solutions focus on dust suppression and collection,

nearest opening. Without a sealed environment that

but decades of field study and experience have shown

controls airflow, the poor air quality creates a serious

that, to control air quality at transfer points, it is more

workplace safety hazard.

beneficial to address the root causes by taking a holistic

Dust emissions do not just create a harmful environment for those working in the area. Abrasive particulates enter exposed machine parts and rolling

Often at issue is that many operators lack

and the subsequent air turbulence

view of the function and design of the material transfer process.

components, causing them to wear more quickly, seize

Elements of a transfer chute

and require replacement sooner. Dust clogs air intakes

A transfer chute should have several key components

of nearby equipment and vehicles, raising the amount

that mitigate material spillage and dust: allow the

of downtime and maintenance. Particulates cover

cargo to settle on the belt’s centre, and facilitate the

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

200 µm

Nuisance particulate matter (PM) smaller than 200 µm – roughly the size of normal household dust – is light enough to remain airborne on ambient air currents

100 µm

When PM reaches 100 µm – approximately the size of a cross section of a human hair – it becomes invisible to the naked eye

The centred spoon loading design and dust curtain system help control turbulence and airflow.

settling of dust, either back into the cargo flow or into a dust collection mechanism. These components include

considered ‘respirable’. These particulates have become

cradles, wear liners, skirting, raised enclosures and

highly regulated, having been linked to chronic lung

strategically placed dust curtains.

diseases some workers experience later in life, which

Some manufacturers offer modular transfer chute enclosures that can be quickly and economically retrofitted for changes in production during scheduled

has drastically lowered the mortality rate. The chute design can have a significant impact on the volume of particulate matter emitted during

downtime. Extending the transfer chute enclosure provides more space for the turbulent air and dust to settle. Externally facing wear liners and skirting allow easy access for significantly safer maintenance. Although the normal lock-out/tag-out procedures are required, external servicing eliminates the need for chute entry and drastically reduces the amount of downtime.

Nuisance vs respirable dust If you can see the particulates floating in the air, they are not small enough to be respirable, meaning they do

KEY TAKEAWAYS When the material hits the belt, the impact causes the cargo to splash, particulates to become airborne, and the subsequent air turbulence forces the dust emissions toward the nearest opening Without a sealed environment that controls airflow, the poor air quality creates a serious workplace safety hazard

not surpass the body’s natural defences and enter deep into the lung causing serious damage and health issues. Nuisance particulate matter (PM) smaller than 200 µm – roughly the size of normal household dust – is light enough to remain airborne on ambient air currents. It settles on every surface and causes serious abrasion in rolling and mechanical components. When PM reaches 100 µm – approximately the size of a cross section of a human hair – it becomes invisible to the naked eye. At 10 µm or smaller, the particulate is

A transfer chute should have several key components that mitigate material spillage and dust, allow the cargo to settle on the belt’s centre, and facilitate the settling of dust either back into the cargo flow or into a dust collection mechanism Many operators have the misperception that, in the inherently dirty business of mining, processing, and handling bulk materials, dust control is a futile battle that can never be overcome

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

DUST CONTROL

A well-designed transfer chute prevents fugitive material and ensures cargo is centred and settled.

conveyor transfers. Chutes that are properly sealed and

or mills, it is reduced in size and dust becomes more

retrofitted with three curtain zones incrementally slow

prevalent. Degradation can also be caused by the

the airflow and allow dust to settle. Field tests show

impact of material upon transfer resulting in it breaking

a drastic reduction in emissions of both nuisance and

apart. Poor transfer point design for current production

respirable dust.

Identifying the root causes of dust

Conveyor systems are generally built for the production

Many operators have the misperception that, in the

demand at the time of construction and leave little

inherently dirty business of mining, processing, and

room for change. Increases in production require either

handling bulk materials, dust control is a futile battle

a greater volume of conveyed material or higher belt

that can never be overcome. This is particularly true

speeds. Often, they result in both. If the system is

when experienced maintenance staff gaze baffled at a

not graded for these expectations, dust becomes the

transfer point engulfed in dust that provides no clue as

bellwether for a host of other issues such as reduced

to the source of the emissions.

workplace safety, increased spillage, more frequent

Air flow through the transfer point is achieved by adjusting the loading angle and the proper placement

equipment breakdowns and excessive downtime.

of dust curtains. With a centred and sloped or spoon-

Best practices for dust control

shaped loading configuration, the cargo is eased onto

Avoid belt sag – Support the belt the entire length of

the belt with less impact (and associated belt damage),

the chute wall (aka – the ‘skirtboard’) so it does not sag

no splashing, reduced air turbulence, and less shifting

away from skirting. The pressure from air turbulence

leading to potential mistracking. Proper placement of

is enough to push dust and fines out of these gaps

curtains creates zones where air is slowed, allowing dust

causing excessive dust and spillage.

to settle back into the cargo stream or be sequestered into dust collection systems.

expectations is perhaps the largest cause of dust.

Wear liners increase the conveyor system’s life – Modern chute design raises the height of the chute,

Material degradation increases small fines in two

providing more room for dust settling in the stilling zone

ways. As raw material is processed through crushers

and also room to place the external wear liner. Without

| JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com

Mechanical air cleaners are lowmaintenance and improve the air quality around the system.

it, the rubber skirting takes the force of abrasive bulk material,

and monitoring, so sealing first will better control the cost of

which lowers the equipment’s life and requires premature

operation. Slow the exiting air velocity – A flow of air is still going to

replacement. Install belt skirting to seal the

be prevalent exiting the system, but the key is slowing

environment – Single skirting should

it to under 200 feet per minute (fpm) or one metre

be cut to the belt’s trough angle for a

per second (1 m/s), slowing it enough to reduce

1 m/s

tighter seal and mounted externally for easy and safe adjustment. Self-adjusting skirting has spring-

emissions. Adding a tail panel and curtains is essential to this, however, just adding them at the ends does not accomplish the proper stilling environment required. Strategic placement is

driven latches that offer slight downward pressure for reduced maintenance. Dual skirting offers a single skirt with a rubber flap that provides a second layer of

A flow of air is still going to be prevalent exiting the system, but the key is slowing it to under 200 fpm (1 m/s), slowing it enough to reduce emissions

sealing and protection from spillage

the key to slowing exiting air velocity.

Conclusion Improving workplace air quality may seem daunting, but eliminating it increases compliance

and emissions.

and boosts staff morale and safety. O course,

Seal before adding dust collection

conveyor transfer points are not the only source of

devices – ‘Passive dust control’ uses

dust. However, as one of the most prevalent sources of

engineered design solutions such as controlled loading, wear liners, skirting, curtains and modular enclosures first. When there are length restrictions for chutes

particulate emissions in any bulk-handling operation, it is an excellent place to start. By following best practices and using modern, well-designed

to allow an extended stilling/settling zones, dust bags and

retrofitted components, operators can tackle dust through

mechanical air cleaners are highly effective. They use the

a process of elimination. Once large emission sources are

airflow to direct dust toward the mechanism and once the

addressed, it is easier to identify dust from other parts of the

conveyor system stops, that collected dust is deposited back

operation, with the ultimate goal of a clean, efficient operation

onto the belt. However, they can require more maintenance

with high worker morale and an exemplary safety record. a

JULY/AUGUST 2026 | Vol. 5 ISSUE 4 | www.quarryingafrica.com |

Komatsu Mining

Pilot Crushtec International

Komatsu Mining has a proud and enduring

Pilot Crushtec International (Pty) Ltd is South

legacy in the mining industry, delivering trusted

Africa’s leading supplier of mobile and semi-mobile

solutions to the Mining sector for more than

crushing, screening, recycling, sand washing,

100 years. Through our renowned Joy brand, we

stockpiling, compacting and material handling

have built a strong presence in the industrial

solutions. www.pilotcrushtec.com

minerals market, providing high quality equipment, purpose designed machines, and advanced technologies – all developed with our unwavering commitment to the journey toward

Babcock

Sandvik

Through several business units, Babcock

As a world-leading mining equipment

offers a range of products and services,

manufacturer, Sandvik Mining and Rock Solutions

including construction and mining equipment,

is committed to improving your productivity and

engineering solutions for steam generation

profitability. Our products and services provide you

and power plants, crane hire and gear rental,

maximum value in terms of performance, quality,

industrial generators, welding equipment and

safety, flexibility and total economy. www.rocktechnology.sandvik/en/

DAF truck sales and service. www.babcock.co.za

Booyco Electronics

Astec

With more than 16 years of experience in

Astec Industries has been a global leader in

Proximity Detection Systems solutions, Booyco

providing innovative Rock to Road™ solutions since

Electronics has supplied over 6 500 sets of

1972, specialising in equipment for asphalt road

mining vehicle equipment installations across

building and aggregate processing. www.astecindustries.com

southern Africa, as well as more than 55 000 pedestrian RFID installations. www.booyco-electronics.co.za

VEI Group

John Deere

In 1986, when VEI pioneered On Board Weighing

John Deere offers a comprehensive range

Solutions and Payload Monitoring, we based

of construction equipment, including ADT’s,

them on the knowledge we acquired by listening

excavators, loaders, dozers, graders, skid steers and

to customers so that we took particular care of

TLB’s, designed to enhance productivity, efficiency,

the details that make their jobs easier and our

and performance on job sites of all sizes. www.deere.africa/en/construction

products simpler to use. www.veigroup.com/en

Loadtech

Weir Minerals

LOADTECH Load cells Onboard Weighing are

Weir Minerals Africa offers a wide range

specialists in onboard weighing providing

of equipment solutions including pumps,

complete solutions onboard your heavy goods

hydrocyclones, valves, dewatering equipment,

vehicle, primarily in the application of load cell

wear-resistant linings, rubber products, screens and

and transducer systems for payload protection

crushers – backed throughout the product lifecycle

and accuracy in the commercial vehicle sector. www.loadtech.co.za

by high levels of aftermarket support. www.global.weir

JBI Industrial Solutions

BME For over 40 years, BME has been at the forefront of mining innovation, delivering cutting-edge solutions in commercial blasting and mining chemical processing. As a trusted partner in the industry, we provide a comprehensive range of products and services designed to enhance safety, efficiency, and sustainability in mining operations worldwide.

JBI Industrial Solutions specialises in a diverse range of weighing systems in partnership with PFREUNDT GmbH. We provide solutions for both mobile and static weighing needs. The PFREUNDT weighing systems are versatile and deliver significant benefits across various industries, including extraction, disposal, recycling, industry and agriculture. www.jbisolutions.co.za

www.bme.co.za

CORPORATE PARTNERS

zero harm. www.komatsu.com/en-za

Heavy duty. Pure performance. R 992 crawler excavator Built for the toughest quarry operations, the R 992 delivers unmatched power, efficiency and reliability where it matters most. Designed to maximise productivity while reducing fuel consumption, it combines outstanding digging performance with superior operator comfort and advanced assistance systems. www.liebherr.com

Crawler excavators

Liebherr-Africa (Pty.) Limited Vlakfontein Road, Springs, 1560 Phone: +27 11 365 2000 E-mail: info.laf@liebherr.com www.facebook.com/LiebherrConstruction www.liebherr.com