pumps-africa.com | ISSUE 4, 2020
Choosing a solar water pump
In this issue... SunCulture to distribute solarpowered water pumps across Africa P02
Global Off-Grid Solar Market Report Semi-Annual Sales and Impact Data P26
How to unclog Industrial Water Pumps P34
Editor Brenda Kyle editor@pumps-africa.com Writers Elizabeth Mbithe, Harriet Mkhaye Herman K., Liz Changawa Nita Karume, Rashid Mjomba Sales and Marketing Pumps Africa Team rnarketing@pumps-africa.com S. Africa Advertising Executives Gladmore. N, Mandla M., Kholwani D., Polite Mkhize, Victor N. Graphic Design and Layout Faith Irene Southern Africa Liaison Mailing Times Media (Pty) Ltd Tel: +27 11 044 8986 southafrica@pumps-africa.com Published By: AROCC Publishers P. O. Box 2922-0020 Nairobi Kenya
CONTENTS Pumps Africa Magazine | October - December | ISSUE 4, 2020
News Heloika Energy wins huge contract for drinking water project in Gambia.......02 Abeco Tanks South Africa builds massive tank in Africa..................................03 TIBA secures Hvac Pumps distribution partnership in Egypt...........................04 Emerson’s new control valve that combats vibration, cavitation and noise.....05 Voith HydroSchool virtual training for Mount Coffee HDP employees.............06 AFSIA Solar Awards 2020 winners announced................................................07
Industry Tips Optimising efficiency of solar-powered pumping systems..............................12 How to identify best quality water tanks........................................................14 Mistakes to avoid when choosing a solar pump.............................................16
Tel: +254 772 187334, 790 153505 info@arobia.co.ke ***************************** The editor accepts letters and manuscripts for publication from readers all over the world. Include your name and address as a sign of good faith although you may request your name to be withheld from publication. We
Feature Global Off-Grid Solar Market Report Semi-Annual Sales and Impact Data......26 HDPE Pipe in Mining – A Better Approach......................................................28 Hybrid solutions: Reliable clean power for remote off-grid mining in Africa...32 How to unclog Industrial Water Pumps..........................................................34
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Advertiser’s Index
editor@pumps-africa.com
Atlas Copco...................................................................................IBC BMG World.....................................................................................13 Geberit...........................................................................................31 Gorman-rupp Pumps.....................................................................IFC Grulo Hose Technology...................................................................29 Indar Ingeteam...............................................................................04 Netzsch..........................................................................................30 Raja Plastics...................................................................................15 SBEF............................................................................................OBC Sulzer............................................................................................35 Tormac Pumps................................................................................25 Ultra Pumps...................................................................................33 Wotech ..........................................................................................27 Yildiz Pompa..................................................................................09
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Water News» Heloika Energy wins US $34m contract for drinking water project in Gambia
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he government of Gambia, through the Ministry of Fisheries, Water Resources and National Assembly Matters (MoFWR) has awarded a contract for the implementation of a drinking water project in the country.
Approximately 150 communities will benefit from this project mostly residents of rural and Peri-urban communities, as well as deprived urban communities with poor waste management practices, whose environment is facing increasing climate change threats such as flash flooding and periods of extreme drought. As a mechanism for sustainable management of the borehole facilities developed under CSRWASHDEP, including the 103 mentioned above, the MoFWR has established Water Committees in all the beneficiary communities. The committees will be in charge of the management and proper upkeep of the facilities throughout the Country.
The contract was awarded to Heloika Energy and it entails improve the drinking water supply to the county’s population. The project involves drilling of 103 boreholes in the West African country at a total cost of approximately US $34m. Heloika Energy will implement the project in two phases. The first phase will see the construction of 50 large boreholes while the second phase will deliver 53 mini boreholes at an investment of US $19m and US $15m respectively. The drilling of these boreholes is a component of the Climate Smart Wash Development Project (CSRWASHDEP), which is under
the MoFWR. The CSRWASHDEP’s main objectives are to increase access to safe, clean drinking water, and sustainable water supply. It also aims to provide sanitation and hygiene facilities to the targeted communities in The Gambia.
Each beneficiary community, through their Water Committee, is required to open and maintain a Bank Account with a minimum amount of US $25, 000 deposited on yearly basis for a period of 60 months. This money will serve as a fix deposit for future maintenance of the water facilities.
SunCulture to distribute solar-powered water pumps across Africa
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outh Africa has unveiled a US$61 billion plan for the next ten years to counter water shortages by improving its water-supply and storage infrastructure.
According to the company which was founded in 2013, in Africa, 80% of families depend on agriculture for their livelihood, but only 4% use irrigation due to the instability of the electricity grid. On top of this comes drought, one of the consequences of climate change.
Kenyan start-up SunCulture has announced plans to disseminate solar-powered water pumps in seven African countries. This is after the company carried out a financial mobilisation raised US $14m for the development. The company which provides solar water pumps for irrigation received the funding from Energy Access Ventures (EAV), Electricité de France (EDF), Acumen Capital Partners (ACP) and Dream Project Incubators (DPI). SunCulture was advised in this transaction by London-based Ekta Partners and received advisory support (market opportunity and competitive landscape) from CrossBoundary, a company providing solar energy to commercial and
The water pumps are equipped with 300 W solar panels and a 440 Wh battery storage system. These batteries can hold four light bulbs, two telephones and a plug-in submersible water pump. industrial (C&I) customers in Africa. With this capital, SunCulture plans to distribute its solar water pumps for irrigation in Ethiopia, Uganda, Zambia, Senegal, Togo and Ivory Coast. They will be used by farmers who will have the opportunity to multiply their income.
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To own the solar-powered water pump, each farmer will have to pay between US $500 and US $1,000, compared to US $5,000 when the first systems were launched in the seedling. They will be able to acquire this equipment thanks to pay-as-you-go; a system facilitated by mobile banking.
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«Water News Abeco Tanks South Africa builds massive tank in Africa
record-breaking 38 days – the average time frame that it would take to complete the 5.8 million litre tank, ensure it is water-tight, tested and safe for use is 128 days. The modular design of the Abeco rectangular water tanks makes them easy to install using basic equipment and store hygienic water that is not affected by Ultra Violet Rays. The careful design and premium materials ensure the tanks are safe for agricultural use especially for livestock consumption.
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outh Africa’s water tanks manufacturer and solutions provider, ABECO Tanks, has announced the completion of its biggest tank in Africa, installed for one of South Africa’s largest poultry producer. The large-scale tank sitting on a surface area equivalent to two tennis courts, holds 5.8 million litres of water with a 3 million-litre supplementary tank providing a total of 8.8 million litres of saved water. Investing in the “water bank” was a strategic move by the poultry farm to survive the perennial droughts and water shortages in the North West province of South Africa.
ABECO Tanks South Africa has positioned itself as the World’s first bank for water allowing businesses and people to put a continuity plan in place and to keep functioning even when there is water crisis. The massive facility is a rectangular, sectional bolted tank built to provide for the exclusive requirements of the poultry farm, which supplies international and national markets with chicken for processing and distribution. Abeco COO Mannie Ramos Jnr. says that Abeco tanks is the only company in Southern Africa with the expertise to manufacture and install a tank that huge in a
Meliane wastewater treatment plant project in Tunisia begins
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xtension and development works of the Southern Meliane wastewater treatment plant in Radés, a harbor city in Ben Arous Governorate, Tunisia have commenced. The North African country’s Minister of Local Affairs and Environment, Mustapha Laroui confirmed the report and said that the project aims to increase the capacity of the Méliane wastewater treatment plant to 90,000 m3 per day from the current 37,500 m3 per day. The project includes the construction of an anaerobic digestion system for the settling sludge, as well as valorization into biogas. The National Sanitation Office (ONAS) of
Tunisia which is the projects implementing body is also planning to reinforce the deodorization system of the plant, as well as the construction of a sea outfall for the discharge of treated wastewater. The Meliane wastewater treatment plant development and extension project is part of the De-pollution of the Mediterranean program (DEPOLMED) which is financed by the French Development Agency (AFD), the European Union, and the European Investment Bank to a tune of over US $167m. The key objective of the program is to reduce water pollution in the region. It will enable
amos Jnr. opines that water storage for agricultural use is not a proposition in farming, rather It is a necessity that it should be planned for. “Water crises have shown us, the need to plan water consumption, track water saving and save for continuity of service.” The Abeco rectangular tanks are built to specifications that include Internal bracing consisting of angle iron welded to base plates which are bolted to tank panels and the Jig assembled to ensure dimensional accuracy. The roofs are safely fixed to cold rolled lipped channel purlins supported by tubular posts with high tensile grade nuts and bolts. The steel components are hot dip galvanized secured with non-toxic and nontainting sealants and rubber components. the rehabilitation and extension of four coastal wastewater treatment plants in Sud Méliane, Sousse Nord, Jedaida, and Kelibia. It will also see the installation of 53 pumping stations and 29 000 connection boxes as well as the construction of 540 kilometers of wastewater collection networks. Ultimately, the program will help connect 60,000 inhabitants to sanitation networks and improve the quality of services for nearly 1.2 million people. Tunisia has achieved the highest access rates to water supply and sanitation services among the Middle East and North Africa. As of 2011, access to safe drinking water became close to universal approaching 100% in urban areas and 90% in rural areas. The country provides good quality drinking water throughout the year.
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Corporate News» TIBA secures Hvac Pumps distribution partnership in Egypt
virtually any HVAC requirement. “TME (A Tiba Manzalawi Group Co.) is proud to announce the Strategic Partnership with Xylem Inc USA (the Biggest Water Solutions Provider in the World) to distribute BELL & GOSSETT Hvac Pumps in Egypt,” Tiba wrote on its LinkedIn page. The Bell & Gossett Hvac Pumps, engineered for exceptional performance and rugged durability, are designed for easy maintenance and to be highly energy efficient. The pumps provide reliable operation in a variety of applications, including hydronic heating and cooling systems, industrial, refrigeration, cooling towers and irrigation.
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iba Manzalawi Group Company has announced its Strategic Partnership with Xylem Inc USA, the biggest
water solutions provider in the world, to distribute BELL & GOSSETT Hvac Pumps in Egypt. TIBA, the leading Manufacturer
and Supplier of Air Conditioning Systems in Egypt for more than 40 years, and one of the largest enterprises in the HVAC industry in Egypt, will now distribute Xylem Bell & Gossett’s complete line of in-line and basemounted centrifugal pumps that can handle
The partnership will enhance Tiba’s technological advances that is already flourishing through its five manufacturing facilities working in collaboration with global market leaders in the air conditioning field. Tiba’s determination to enhance the performance of its core business led to the birth of Tiba Engineering Industries Co., which has enhanced the group’s wellgrounded portfolio of over 5000 projects in Egypt and the Middle East, along with its heavy investments to improve the efficiency of its production facilities in Tenth of Ramadan City, Egypt’s largest industrial area. Tiba Manzalawi Group product portfolio includes: Air Handling Units, Fan Coil Units, Cooling Towers, Evaporative Condensers, Closed Circuit Coolers, Air Cooled &WaterCooled Package Units, Air Cooled & WaterCooled Chillers, Centrifugal Chillers, VRF systems, Air Washers, Ventilation Fans, Air Distribution Products, Water Filtration Systems, Room and light commercial air conditioners, Air Purifiers, Air Coolers, and Water Dispensers. The Group, whose headquarters are in Cairo, is cooperating with Highly reputable Multinational Companies in the manufacturing and distribution of Air Conditioning systems like Saiver Italy, Evapco USA, Gree China, Hitachi Japan, Trox Germany, Samsung Korea, Hyundai Korea, and Panasonic Japan. The group has retained the highest quality and product performance testing certifications like ISO9001, 140001, 180001, CE Mark, AHRI Certification, Eurovent Certification.
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«New Product Emerson’s new control valve that combats vibration, cavitation and noise
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merson has introduced the Fisher™ V280 full-bore trunnion-mounted ball control valve for severe and specialty pressure, flow and process control applications. The valve provides excellent dynamic process control by utilizing a robust drive train unique to the market that is designed to guide the shaft and properly absorb energy. Available attenuators for liquid and gas process fluids offer an effective solution for combating the negative consequences of cavitation, such as vibration, erosion and noise. The body connections of the V280 valve have been re-engineered to significantly simplify the design and reduce the number of parts, while utilizing the same construction for the inlet and outlet. This allows an easy retrofit of single or dual ball seals with standard or customized noise attenuating aerodomes or anti-cavitation hydrodomes on the inlet, outlet or both. Typical applications include midstream oil and gas, particularly compressor anti-surge service.
The standard offering V280 complies with the NACE MR0175/ISO 15156 Sour Service/ Sour Crude oil standard, carries the full ASME B16.5 Class 900 flange rating, and can handle fluid temperature ranges from -20 to 180 degrees F. Alternate seal options can handle temperatures from -50 to 400 degrees F. The valve can be fitted with a number of different positioners or auxiliary devices to suit hazardous or challenging environments.
The V280 is a fully rated ANSI class 900 valve, available in 6”, 8”, 10”, 12” and 16” sizes. A variety of high-performance packing materials are available, including ENVIRO-SEAL™ live-loaded packing. Optional special materials and constructions are available to accommodate specialty applications. The valve comes standard as a single-seal construction but is available with optional dual-seal construction, allowing bidirectional flow and double block-and-bleed operation.
Calpeda releases a new pump for filter systems
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eading Italian manufacturer of electric water pumps – Calpeda, has released a new pump for filter systems, an updated product of the previous NMP 65/16 model of close-coupled selfpriming centrifugal pumps. The model, a family of close-coupled self-priming centrifugal pumps with built-in prefilter has been updated with a new product: NMP 65/12 which according to Calpeda is a completely renewed product, designed to answer market demands owing to a wider range of flows. Its characteristics and performance makes it perfect for circulating water in the filter systems of fountains or large swimming pools. In terms of reliability and performance, the new pump reaches levels only given by systems that have a centrifugal
pump with separate pre-filter upstream. Product strong points Using 3D modelling systems and fluid dynamics simulations, our R&D team completely redesigned the pump from a hydraulic and a mechanical point of view. The team focused on both the rotor and the pump body, leading to the creation of an innovative patented design. The pump, which is light and easy to handle, has an excellent suction capacity (NPSH). It has the same power as the previous NMP 65/16 model, yet it can easily reach a flow rate of 120 m3/h. Its large capacity stainless steel filter is easy to remove for cleaning and inspection. In addition to the cast iron version there is also a bronze one, for use with aggressive liquids such as sea water.
Together with the Fisher™ V260 and V270 valves, the V280 provides users with a complete portfolio of full bore ball control valves. About Emerson Emerson (NYSE: EMR), headquartered in St. Louis, Missouri (USA), is a global technology and engineering company providing innovative solutions for customers in industrial, commercial, and residential markets.
About Calpeda Calpeda is a company that is committed to study, to develop, to manufacture and to industrialize pumping systems. “We want to continue that which was started many years ago by Vinicio Mettifogo, founder and pioneer.” With its headquarters in Montorso Vicentino (Vicenza), Italy, the company has over 15 subsidiaries and distributors in Africa. It boasts of some impressive numbers of over 2,000 types of pumps in production, massive personnel capacity and 30,000 square meters space; with power ranging from 0.5 to 200 kW. The company produces a big and specific range of pumps for a large variety of uses including: domestic applications, industrial fields, groundwater, wastewater and sewage applications, for civil plants, buildingservice sector, agricultural and irrigation applications, swimming pools and spa baths.
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Event News» Voith HydroSchool virtual training for Mount Coffee hydropower plant employees
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n early November, a completely virtual training series of the Voith HydroSchool started for the first time. The Liberian energy company Liberia Electricity Corporation (LEC), owner of the hydropower plant, and the technology company Voith are reinforcing their longstanding partnership in the area of training and development of local employees of the Mount Coffee hydropower plant. The training units, which are implemented in cooperation with the hydropower plant operator Hydro Operation International (HOI), are considered an important component for the sustainable cultural and economic development of Liberia. They also form the basis for a sustainable transfer of knowledge about hydropower as a renewable energy source. Individual Virtual Classroom Training The “Virtual Classroom Training” is led by a Voith expert who teaches live from a location of the technology company. Two groups of 10 employees each take part exclusively in the lessons and are trained individually in their areas of responsibility. New employees receive important knowledge about the hydropower plant,
turbine, hydraulic governor, generator and electronic equipment. Experienced employees expand their expert knowledge of excitation systems, plant protection and digital governors.
employees benefited from further training
The theoretical and practical topics taught by the Voith expert in the morning will be repeated and implemented in the afternoon with the support of a trained HOI employee directly at the plant.
For years, the Voith HydroSchool has been
The training is to be conducted and completed this year. After successful completion of all training units, each employee will receive a certificate, which is of great importance for the employees.
programs lasting several weeks with special focus on sustainable energy sources. Comprehensive global knowledge transfer globally committed to empowering local employees
individually.
By
promoting
sustainable energy sources, the technology company Voith not only contributes to the sustainable development of African countries but also supports them in the global reduction of CO2 emissions.
“We are proud that we can now offer our customer a virtual representation of the HydroSchool training in a very short planning period,” emphasizes Maren Henkes, Customer Training Manager at Voith Hydro. “This is only possible thanks to the active support of colleagues from various departments.”
The Mount Coffee hydropower plant is
In 2016, two two-week training sessions for the entire plant were held in Germany and on site in Liberia. Three years later, new
supplied Francis turbines and generators
owned by Liberia Electricity Corporation (LEC) and is currently operated by Hydro Operation International (HOI). With a maximum plant capacity of 88 megawatts, the hydropower plant contributes to Liberia’s stable electricity supply. Voith has already as well as electrical equipment and control technology for this plant.
Closing the US$50 Billion Per Annum Investment Gap in Africa’s Energy Sector
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he African continent is a huge reservoir of energy resources, with potentials largely unexploited and many more undiscovered. However, with most African countries having a target of achieving universal electricity access by 2025 and 2030, the question ‘how can Africa attract private sector investment into the energy sector?’ remains pertinent. To answer this question, Puttru is organising a webinar that will officially launch its digital platform, under the theme “Closing the US$50 Billion Per Annum Investment Gap in Africa’s Energy Sector”. Puttru is a business facilitation online platform that connects African and Global energy companies to financiers from all over the world, by addressing barriers to facilitate the flow of private sector investment across
the energy sector. The webinar will bring together, on the 29th of October, key voices influencing the energy sector, both from the government and financial institution sides to discuss issues holding the continent back. The speakers will share their experience in trying out the Puttru digital platform and detail how they see the technology closing the energy sector investment gap in Africa. Confirmed speakers include: Mr. JeanClaude Houssou, Honourable Minister of Energy, Republic of Benin, Mr. Matthew Nkhuwa, Honourable Minister of Energy, Zambia, Dr. Sanusi Ohiare, Executive Director of Rural Electrification Fund (REF), Rural Electrification Agency (REA) of the Federal Republic of Nigeria and others.
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The webinar specific objectives: Gain insights from African ministers of energy and other policy makers, disclosing their experiences working with private sector financiers to attract investment into the energy industries, but also factors that work well and those that prove to be barriers to attracting investment into the continent. • Hear from financiers (debt and equity investors) what conditions they look out for when deciding if to provide debt or equity to state-owned or private-owned energy establishments in Africa. • Learn from energy companies the scope of challenges faced in accessing funds for project implementation. • Discuss how the Puttru Platform (including Puttru’s offline Advisory Services) is best positioned to alleviate barriers to investment in the energy sector.
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«Event News AFSIA Solar Awards 2020 winners announced The AFSIA Solar Awards is the industry’s premier awards ceremony organized in collaboration with the Africa Energy Forum.
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he Africa Solar Industry Association (AFSIA), in partnership with the Africa Energy Forum (AEF), has unveiled the winners of the inaugural Solar Awards 2020. The virtual award ceremony was part of the Digital Africa Energy Festival, and is the industry’s premier awards ceremony seeking to recognize and celebrate exceptional talent and achievements in the African solar market.
AFSIA founder, John van Zuylen, said the event was organised as a great show celebrating exceptional achievement in the solar industry.
Hosted by AEF, the Oil & Gas Council, African Utility Week and POWERGEN Africa, the annual event, attracted over 130 entries from all over Africa, seeking to be recognized for the 15 award categories. indar
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According to AFSIA, Africa is characterized by the wide and rich diversity of solar projects and applications ranging from large-scale solar parks to solar home systems, grid-connected residential systems to off-grid hospitals and schools, basic PV systems to solar-powered applications such as street lighting, solar irrigation, refrigeration and many more. The Awarding board, composed of industry leaders in the solar energy sector in Africa, were mandated with the task of evaluating each entry to identify the most deserving companies and individuals for the awards which were handed out at the virtual ceremony on the 29 October. Of the 15 categories in competition this year, ‘Commercial & Industrial Solar Project of the Year’ and ‘Mini-Grid Project of the Year’ were the most contested titles, reflective of the increased activity of both segments within the African solar industry. Also popular among participants was ‘Woman in Solar of the Year’ category which was awarded to Olaedo Osoka, the CEO of Daystar Power Ghana, for leading the expansion of the company from Nigeria to Ghana, Togo and Senegal and, realising Commercial & Industrial projects of 8MW in two-year period. This category highlighted the very positive trend of the growing involvement of women in the solar industry across the continent.
It hosted several global industry leaders such as Huawei, Trina Solar and Jinko Solar. The AFSIA Solar Awards 2020 were issued as follows:
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Utility Scale Project of the Year – Winner: Sterling & Wilson Solar, For the multi-projects 322 MW contribution to Egypt’s 1.6 GW Benban Solar Complex Commercial & Industrial Solar Project of the Year – Winner: CrossBoundary Energy, for the Jabi Lake Mall project in Abuja, Nigeria Mini-Grid Project of the Year – Winner: Africa GreenTec, for their productive-use based mini-grid projects in Mali, Niger and Senegal which are often subject to high security risks Solar Home System Company of the Year – Winner: d.light, for achieving the target of reaching 100 million people with solar energy Residential Project of the Year – Winner: Munyax Eco, for exceptional achievement in the field of Solar Water heaters having installed more than 1,000 units across Rwanda saving 8,000 tons of CO2 per year African Solar Company of the Year – Winner: ANKA Madagascar, for securing 5 MW worth of minigrids across Madagascar and for the company’s innovative AgriGrid model African Solar SME of the Year – Winner: Pawame and Solar Box Gabon, for reaching 80,000 Kenyans with Solar Home System solutions while achieving cash-flow break-even and profitability, and for developing the “Solar Cube” which doubles the production of traditional solar panels Financial Advisor of the Year – Winner: Synergy Consulting Infrastructure and Financial Advisory Services, for their advisory services to cutting-edge large-scale projects across the continent such as the 2×50 MW tender in Botswana, the 32MW
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Djermaya project in Chad and the world’s first PV-CSP hybrid 200MW project in Egypt Legal Advisor of the Year – Winner: Eversheds Sutherland, for their contribution to the Open Solar Contracts with IRENA, the International Renewable Energy Agency, and the Terrawatt Initiative, providing open source standardised contracts to governments across the globe Technical Advisor of the Year – Winner: Suntrace, for technical advisory to the Fekola Gold mine hybrid project in Mali, a first of its kind off-grid hybrid project composed of 36 MW of solar, 15.4 MWh of storage, saving 13 million litres of heavy fuel oil annually DFI of the Year – Winner: African Development Bank (AfDB), for establishing SEFA, the Sustainable Energy Fund for Africa which has contributed among others the first of its kind inventory finance facility for solar irrigation products in East Africa Solar Innovation for the Year – Winner: Phaesun, for their work on the RevivED Water Innovation project, a solar-powered desalination and purification systems for brackish water based on electrodialysis technology, providing up to 2000l of clean drinking per day Solar Picture of the Year – Winner: Alexandre Skander Allegue – Pawame, for a beautiful picture highlighting the impact of lighting in the most remote areas Solar Video of the Year – Winner: Joanna Gentili – African mini-grids, for a super inspiring and motivating video about electrifying a village in Malawi
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Advertorial»
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ıldız Pompa manufactures internal eccentric gear pumps, magnetically driven gear pumps, modular gear pumps, helical gear pumps, vane pumps and lobe pumps for the transfer of viscous and semi-viscous liquids which are closely related to the industry.
Yıldız Pompa’s main principle is constantly improving. We produce pumps at high quality with modern technological machinery. Our goal is to increase customer satisfaction with our design, product range and after-sales services.
The gear pumps produced by Yıldız Pompa are used in the following indusries:
Yıldız Pompa employs 40 personnel, all of whom are well-trained and qualified mechanic operators and montage technicians. There are 6 engineers who support production.
Abrasives, Adhesives and Fillers, Agrcultural Products, Bitumen, Bio-Diesel, Drinks, Chemical, Chocolate, Etanol, Oils, Fiber, Food, Fuel ve Fuel Oil, Lubrication, OEM Applicatons, Petroleum Production, Oil Refinery, Paintand Coating, Personal Care Products, Medicine, Plastic, Polimers, Polyurathane Foam, Printing Inks, Paper, Cooling, Rubber, Soap and Detergent, Sugar etc. Yıldız Pompa,which conducts production activities in modern R&D laboratoriesand modern technologal conditions, is the leader for the main industries where the use of products is offered. It is also gaining strenght in the country’s economy with the increase in the movement and employment provided by the industrial sector, which is within the production target , in the important sector. Yıldız Pompa continues its claim with the capacity to produce all kinds of gear pumps that our industry needs with its experienced and experienced staff in production and sales and with the standard of reliable service that does not compromise on quality. Yıldız Pompa, which combines quality production and excellent workmanship with timely delivery and after-sales support, has been a leader in a short time. Yıldız Pompa serves every nation’s customers with its European quality pumps at competitive prices.
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Our indoor area is approxiamtely 5000 m2. 3D design programs are used in R&D. High-tech machines such as CE Axial CNC Lathe, Horizontal Machining Center and CAM program are used in manufacturing area. Our annual output is about 3500 pumps. We manufacture in ISO 9001 standards. Our products are CE certificate. Our countless pumps are working successfully in Turkey and in the World industries. It will be given to those who are interested in special request, since it will be impossible to give a long reference list here. Sustainability is everyone’s responsibility Running a more sustainable, energyefficient food and beverage manufacturing plant takes work and needs both clear decisions from senior management and commitment from all levels of the organization. By prioritizing energy and water conservation, identifying the areas that need the most attention, and committing to energy and water saving initiatives, manufacturers can have a significantly positive impact on sustainability, which invariably results in reducing costs and making an organisation more competitive.
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CHOCOLATE INDUSTRY Chocolate Pumps are usually customized depending on their abrasiveness, slipperiness and other factors. On Casing, Cover and Bracket Heating Jacketed Internal Eccentric Gear series, pumps with special closed system are frequently used in production operations.
FOOD INDUSTRY Food Pumps are in many industries. Chocolate, Cream, Jam, Grape Molasses, Corn Syrup, Fruit Juice, Molasses, Tahini, Ketchup,Mayonnaise, Sauce, Peanut Paste, Gelatins, Vegetable Oil and, Sweeteners like Saccarose-Glucose, Sugar Coatings like Slurry.
PETROLEUM INDUSTRY
SHIP INDUSTRY Our High and Low Capacity Internal Eccentric, Modular and Helical Gear Pumps are used in the Ship Industry. Most of product like Bilge, Sludge, Fish Oil , Bitümen, Diesel Oil , Fuel Oil , Dirty Oil, Lube oil, Diesel, Oil are transferred.
PAINT INDUSTRY
CHEMICAL INDUSTRY Internal Eccentric Gear Pump and Lobe Pump Series are used for various paints, resins and coatings. High speed, When “0” sealing is requested Magnetically Coupled Internal Eccentric Gear Pumps are preferred.
Almost all our product range is used in the paint industry. Transferred products Alkyd, Acrylic Paint, Paint+Varnish, Paint Paste, Pat, Plastic Paint, Polyurethane Prepolymer, Solvent-Based Paint, Varnish, Isocyanate…
Our Pumps are used in many fuels and applications: Petroluem Refining, For Oil Burners, Fuel Oil Systems, Waste Oil Collection, Fuel Pumps, Liquid Fuel , Fuel Oil, Gasoline, LP Gas, Biodiesel, Jet Fuel, Kerosene.
www.pumps-africa.com 9
Industry Tips» Optimising efficiency of solarpowered pumping systems
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panels deliver the highest possible power in various irradiation and ambient temperature conditions.
MG’s electromechanical specialists, with extensive experience in gearing, have extended their solutions service to include solar inverters and drives, which are designed to enhance efficiency of photovoltaic (PV) systems.
“For optimum performance of the PV pump system, we believe it is critical for users to fully understand the control strategy of the system and to consider factors like where to install the drive, condensation issues, the temperature range and the back-up supply.”
“PV modules – which use daylight to generate electricity – are gaining popularity globally as a form of renewable energy that is clean, emission-free, sustainable, safe and cost efficient. Through the use of environmentally-friendly PV technology to generate electrical power, companies in South Africa are finding effective solutions to combat the country’s grave electricity crisis,” explains Mick Baugh, electronics manager, BMG’s electromechanical division.
Control strategy Simpler solar-powered drives for pumping applications operate as under-voltage regulators, lowering the pump speed (thus reducing the absorbed power) when the DC voltage reaches a minimum voltage setpoint. This simple control mode negatively impacts performance of the PV modules, since they operate at a non-optimal voltage.
“The benefits of using eco-friendly solar powered pumps for irrigation, animal farming and community water supply, include an uninterrupted water supply during the day and independence from the unreliable grid. In addition, advanced PV systems require minimal maintenance, which is an important advantage in remote areas where servicing is difficult. indar
In advanced controllers, the drive works to obtain the maximum power from solar panels by keeping the DC voltage at the optimum point (MPP = Max Power Point). Drives that operate at a constant DC voltage must be selected depending on the electrical characteristics of the installed PV system and should optimise the hydraulic efficiency of the pump. BMG specialists recommend the use of Vacon solar-powered drives that feature MPPT (Maximum Power Point tracking) control
to ensure an optimal operation voltage for PV modules in pump applications. These highly-efficient MPPT controllers provide extended running hours, with an earlier start and later stop. Consequently, more water is pumped per watt peak (Wp) of installed PV modules, leading to reduced investment costs and a quicker payback period. MPPT controllers detect instantaneous irradiance or temperature variations and omit local maximums, which are generated in partial shading conditions or from degraded modules in the PV array. Cabinet or outdoor installations Conventional solar pump inverters are usually IP20 or 21 devices that are installed inside a cabinet along with components, including fuses, a power switch, lightening protection and door-mounted LEDs/ bulbs. BMG specialists do not recommend this system because cabinets need to be ventilated to avoid overheating of the enclosed elements. Overheating produces derating and reduces lifetime of the drive. Airflow though the cabinet needs to be filtered to avoid dust collection and filters must be periodically cleaned and replaced, which increases risks and adds to maintenance costs. BMG’s Vacon IP66 drive solutions for outdoor installations consist of a small enclosure (replacing conventional big cabinets) which are separated from the drive – to house the mains switch and surge protection device. The Vacon IP66 drive can be installed outdoors without any reliability risk and does not require maintenance, as there are no filters to clean or replace. Drives can be mounted in the same structure of the PV modules, taking advantage of their shading to avoid overheating and thus a derating, due to direct sun on the drive. This ground-level system is fitted with Light Emitting Diodes (LEDs) which allow external visibility of operating conditions of the drive, including power-on, run, ready and fault. An IP66 display panel provides detailed information of the drive, like running speed and MWh readings. This
“Solar-powered pumping systems, which are particularly popular in remote areas where electricity is unavailable, require a solar inverter to convert direct current (DC) generated by solar panels into alternating current (AC) for use in industrial, commercial and residential applications. A key differentiator in the selection of the correct inverter, is its ability to run the motor pump at the optimal working voltage and power ratings, to ensure solar 12
www.pumps-africa.com
enclosure, which is separated from the drive, gives the installer flexibility when designing a cabinet that is suitable to run a pump in different layouts. Condensation In conventional solar-powered pumping installations, intermittent operation during the day and internal temperatures changes between night and day, promote cyclical condensation-evaporation processes inside of the drive. IP 20/21 drives installed inside a cabinet are sensitive to internal condensation and require temperature-controlled heaters. This can be a problem in solar-powered pumping systems because an AC grid is not normally available on remote sites. For this reason, anti-condensation solutions that do not require an energy supply, should be considered. An advantage of BMG’s Vacon IP66 IP 66/ NEMA 4X drives for outdoor installations is they are well protected against the ingress of water and dust and a specially designed GOREŽ vent effectively prevents condensation, without the need for a heater.
Temperature range Solar-powered pumping systems are normally installed in areas where high temperatures can be a problem for the PV system. For this reason, it is critical to consider the maximum ambient temperature on site when selecting the appropriate drive model. This maximum temperature should be contained in the operating temperature range for the drive – preferably in the range without derating, to avoid power losses and to extend the service life of the drive. Users should take into account that the temperature inside a cabinet where an IP 20/21 drive is installed is always higher than the ambient temperature. It is important to consider the overheating effect due to direct sunlight if the cabinet is not mounted in the shade. BMG supports its extensive range of electromechanical products with a technical advisory and support service, tailored to meet the precise specifications of contractors, designers and the end-user.
www.pumps-africa.com 13
Industry Tips»
How to identify best quality water tanks
Image Courtesy: Vectus Kenya Limited
I
dentifying best quality water tanks in kenya can be a daunting task especially with the saturation in the market, yet water plays a very essential role in human lives and the lack of it can turn disastrous. According to UN Water, Water scarcity can mean scarcity in availability due to physical shortage, or scarcity in access due to the failure of institutions to ensure a regular supply or due to a lack of adequate infrastructure. To ensure steady supply and availability of clean water, a convenient storage is important. Pumps Africa Magazine looks at best quality water tanks in Kenya that can be used for the above purpose. The best types of water tanks are; Plastic water tanks and Steel water tanks. Here are some of the features of best quality water tanks in Kenya. Plastic Water tanks For best performance, a water tank should be rust resistant to keep the water from being contaminated with rust particles. A rust resistant tank will also serve for a long time hence durability. When buying steel tank for water storage or any other purpose, always go for stainless steel. The tank should be able to total block UV light (sunlight) so that water growing plants like algae, and other living organisms that require sunlight to survive in water will not have a chance of living in the tank. This leaves the tank’s water safe for drinking.
Black plastic water tank is recommended for purpose of UV light protection. A good water tank should be easy to clean as overtime, solid dirt from atmosphere and the collected water settle at the bottom of the tank. Durability is key for long service life; look out for water tanks that have to warranties as they will not serve you for a long time. Some manufacturers will provide warranties and guarantee specific number of years a tank will serve. Plastic water tanks are preferred for various reasons including: ease of installation, durability, UV light blockage design, availability in various sizes and capacities, costs, ease of cleaning and low maintenance. Always ask the supplier or manufacturer for installation guidelines when buying your plastic water tank. Preet Chheda, CEO Vectus Kenya Ltd advises that plastic tanks should only be bought from manufacturers who use UV material. He clarifies that UV material can be any other colour but the preferred option should be black. “The best way to drill the outlet or inlet, would be by using a drilling machine, this will keep the warranty of the tanks safe and will also not damage the tank due to a change in the temperature,” he adds. Steel water tanks Steel water tanks, however not as popular
14
as the plastic water tanks, are also a good choice. They are highly durable, stainless steel tanks are rust resistant, unlike other metallic tanks. They come with big water storage capacities, most steel tanks are used for community water supply or by municipality water utilities. They are free from UV light penetration as they are sealed in all sides and the shiny surface helps reflect sunlight. Steel tanks can be installed on the ground, underground and can also be raised. Each installation mode has specific guidelines that should be followed to ensure proper and sage installation. Always seek for professional services when installing your tank. How to check for durability Chhed instructs that the best way to determine the quality of the tank, is to check and compare the weights of different tanks from different manufacturers. “The simple rule is, the more the weight of the tank the thicker the walls of the tank are, so more strength to withstand the pressure of water.” He advises against pressing the tank on its sides to determine how light a tank is in weight. The best way, he recommends is to look out for the total weight of a tank. The lighter the tank, the less likely it is to hold the pressure of the water that is stored within.
www.pumps-africa.com
Industry Tips»
5 MISTAKES TO AVOID
WHEN CHOOSING A SOLAR PUMP
16
www.pumps-africa.com
Irrigating your farm with petrol pumps is expensive. Hauling a watering can around is exhausting. Neither option is a good solution for most farmers. Yet irrigation is a brilliant way to improve your farm yields and in dry seasons especially, it can mean big proďŹ ts.
We’ll let you into a secret... Solar water pumps let you irrigate with the power of free sunshine.
...whats not to like about that?
www.pumps-africa.com 17
SO WHAT IS THE SOLUTION?
Like many other farmers you have likely
The solution is to take control of the water that
struggled with high fuel costs, frequent petrol
your crops need, and solar pumps mean you
pump breakdowns, or back-breaking work
can do that without locking into recurring fuel
hauling cans and buckets of water from rivers
costs.
and ponds.
Futurepump has built and supplied over 7,000
Is it any surprise that because of these hardships
solar pumps to farmers across the world since
only something like 3% of farmers in Kenya even
2013. And our expert engineers have been
attempt to irrigate?
designing pumps for small farms since 1983.
The vast majority of farmers are simply hoping
There are pitfalls along the way to choosing the
and praying for rains to water their crops. Sadly
right pump to transform your farming success.
there is a good chance that the rains just won’t
So read on for our guide to the ďŹ ve important
come at the right time. Our once-reliable rainfall
things you need to consider.
patterns are completely disrupted by climate change.
18
www.futurepump.com
www.pumps-africa.com
3
1 WATER SOURCE Don’t make the mistake of buying a pump designed for boreholes, if you have a river.
The depth of your water source is really important
high-efficiency surface water pumps, we would
and will usually affect what type of solar pump
happily recommend other providers if your
you should buy. There are two categories: surface
water source is deeper underground.
pumps, and submersible pumps. If your water can be reached in a shallow well, lake or river, you can use a surface water pump which will deliver more water to your crops for a given solar panel size. Borehole water which is more than 10m below the surface will usually need a submersible pump, and probably a larger installation with a fixed solar panel to get enough water. At Futurepump we are fanatical about helping
Tip!
The greater the vertical distance that the pump needs to lift water, the harder it will be working. That means you’ll either get less water, or you’ll need larger solar panels. Horizontal distance, on the other hand, makes very little difference to the work the pump has to do.
people get the right pump. We specialise in www.pumps-africa.com 19
www.futurepump.com
4
2 FLOW RATE Some farmers are disappointed when their solar pump doesn’t pump water quickly enough. Next, consider the flow rate of water which
It can be difficult to visualise what the flow rates
would suit your farm and crop. This is often
of water quoted by manufacturers actually
measured by the litres discharged by the pump
mean, so use our handy reference sheet below.
every second, minute or hour. Bear in mind that
Tip!
manufacturers usually refer to the maximum output, which means at the lowest pumping heads and in the strongest sunlight - don’t get caught out by this.
The flow rate of water will be affected by the vertical pumping head, the power input from the solar panel, and the efficiency of the pump system.
Here’s a guide to some common solar pump outputs: 1 litre/sec
0.5 litres/sec
0.1 litres/sec
3,600 litres
1,800 litres
360 litres
hour
hour
hour
3.6 cubic metres
1.8 cubic metres
0.3 cubic metres
of water per hour
of water per hour
of water per hour
20 seconds
40 seconds
3 minutes
to fill a 20 litre jerry can
to fill a 20 litre jerry can
to fill a 20 litre jerry can
83 minutes
3 hours
14 hours*
to fill a 5,000 litre tank
to fill a 5,000 litre tank
to fill a 5,000 litre tank
Land you can irrigate with that flow (Rule of thumb assuming 5mm water evenly applied)
720m2
360m2
60m2
per hour
per hour
per hour
5,040m2
2,520m2
420m2
= 0.5ha = 1.25 acres per 7hr day
= 0.25ha = 0.62 acres per 7hr day
= 0.04ha = 0.10 acres per 7hr day
* 14 hours would realistically be at least two 7-hour solar pumping days, probably more
20
www.futurepump.com
www.pumps-africa.com
5
3 PORTABILITY Is your solar pump system flexible enough to move around your farm or rent to your neighbours?
Some pumps are designed to be used with large solar panels which are too big to be carried around and so are fixed on a concreted steel frame, or mounted on a roof. That is fine if you can overcome theft concerns and don’t need to irrigate in different parts of your farm. However,
other
pumps,
including
the
Futurepump, operate at a high efficiency meaning a smaller, portable or folding solar panel is plug and play, and can be safely packed away at night to guard against theft.
www.pumps-africa.com 21
4 SERVICING Thousands of pumps lie useless because servicing wasn’t considered. Make sure your supplier will stand behind their product.
Whatever people say, even the most robust solar pump is at some point, going to need servicing. These machines work hard. Don’t hope it won’t happen, ask yourself what you’ll do when it does. So unless you plan to just throw away your pump and buy a new one, you’ll need to think about where you can get spare parts or technical support. Is the pump designed to be userserviceable? What manufacturer’s warranties are available? Ask your local distributor if they will be there to help you service your pump and how long is the warranty
Futurepump’s offering includes: 1. 5 Year parts warranty on all pumps. 2. Common spare parts and the tools you need are supplied in the box. 3. YouTube servicing videos. 4. Free global support ticket service. 5. Additional technical support via your local dealer.
22 www.futurepump.com
www.pumps-africa.com 7
5 TOLERANCE OF SAND, MUD AND RUNNING DRY Is your pump actually designed for farm work?
By their nature, farms are often muddy or sandy places, but surprisingly not all pumps on the market are tolerant of sand and may quickly wear out or fail if the water isn’t completely clean. You may need to ensure the inlet pipe has a good filter or screen, to keep out sand particles and other debris which cause damage to many pumps. The Futurepump is highly tolerant of sand, by the way. Oh, and ask your pump supplier if the pump will be OK with running dry. An unattended pump can easily end up pumping air from time to
FIND OUT MORE ABOUT THE
time. Some pumps will overheat and quickly
FUTUREPUMP RANGE OF SOLAR PUMPS
fail if they run dry.
WWW.FUTUREPUMP.COM
www.pumps-africa.com 23
www.futurepump.com
8
AND FINALLY... On behalf of the Futurepump team I hope that these tips have been useful. Our company mission is to help farmers earn more money through using our robust solar irrigation pumps. Visit www.futurepump.com now to find out how a Futurepump Solar Pump can help grow your farming profits. Here’s to your success!
Toby Hammond Managing Director Futurepump Ltd
www.futurepump.com 24
www.pumps-africa.com
www.pumps-africa.com 25
Report»
Global Off-Grid Solar Market Report Semi-Annual Sales and Impact Data
I
African market was expected to see strong and continued growth, yet in comparison to the first half of 2019, sales in East Africa dropped by 11%.
It has also put a spotlight on the need for all people to have access to basic protections and basic services. This includes electricity. Without it, we cannot power health centres, cannot share critical information and cannot re-energise our economies. Today, nearly 800 million people still live without electricity – no power to stay connected, no power to support a business, no power to turn on a light.
The economic impact of COVID-19, compounded by the worst locust infestations in decades and heavy flooding in key markets all contributed to this decline. Sales in West and Central Africa remained relatively stable, however, this was primarily due to bulk procurements in specific countries made prior to the pandemic. Whilst the drop in Sub-Saharan Africa was still a curb on progress, public support for the sector seen in a number of countries helped to mitigate even greater impact.
n 2020, the COVID-19 pandemic swept the globe causing unprecedented impact on families, healthcare systems and economies. It has led to a devastating loss of life and had disastrous effects on national welfare.
The off-grid solar sector is committed to combating energy poverty and driving economic activity. In 2019, it was making remarkable progress, with record-breaking sales. Continued growth in 2020 was expected to boost the sector’s 370,000 clean energy jobs and enable it to power millions of new homes and businesses. However, like many other sectors, COVID-19 has led to a slowdown in progress and threatens its ability to reach and sustain the 13% year-onyear growth rate needed to meet SDG73 – affordable, reliable, sustainable, and modern energy for all. In the first half of 2020, global sales of off-grid solar lighting products fell 26% compared to the same period in 2019, with only 3 million units sold. These were the lowest volumes recorded since 2014. While all off-grid solar product categories were affected by the challenging conditions, declines in sales of entry-level products, often purchased by customers living on the lowest incomes, were most severe. Sales of portable lanterns without mobile charging dropped below 1 million for the first time since record keeping began. Globally, all regions registered a slowdown. The worst affected was South Asia, where the challenges seen in the market in previous years were exacerbated by the COVID-19 pandemic. This led to a nearly 60% drop in sales in comparison with the first half of 2019. Prior to the crisis, the Sub-Saharan
Sales of efficient appliances were also affected by the COVID-19 crisis. Sales of fans saw the largest absolute decline compared to the first half of 2019, linked to stringent lockdown measures in their biggest market, South Asia. Solar water pumps and refrigeration units also saw a halt in growth. Sales of TVs showed a more positive story, with companies indicating this may be due to customers recognising the value of entertainment and access to information in the early stages of the lockdown. However, although sales volumes were equivalent to the first half of 2019, they dipped by 21% compared to July-December instead of continuing their strong upward trend. In the months ahead, COVID-19 is expected to slow economic growth in low-income countries to the slowest pace in 25 years6 and push over 70 million more people into extreme poverty. This causes significant concern for energy access and other development goals. In the last six months alone, an estimated 5 million people missed the opportunity to benefit from clean, safe solar electricity in their homes and businesses. In addition, the exciting strides made by the solar water pump and refrigeration sectors – with their potential to transform agriculture and food security – have also slowed. This knock to progress has led the IEA to adjust its outlook on global energy access. When
26
looking at the expected energy access contributions from multiple technologies (national grid, mini-grid, off-grid), the latest data estimates that 660 million people worldwide will still live without electricity in 2030 in a baseline scenario, or 760 million in a delayed recovery scenario. The challenges may appear overwhelming, but they can be overcome. A number of initiatives are already underway. At the peak of the lockdown, many national governments gave off-grid solar ‘essential service’ status, enabling companies to continue their operations with the same exemptions as large-scale electricity utility companies. This not only kept the lights on for thousands of homes, it also expanded support for off-grid solutions outside of energy, education and environment ministries. Driven by the sector’s leading investors and development partners, several industry relief efforts are also underway to provide the sector with financial, technical and operational support. At the same time, the industry itself has responded to the pandemic head on, with companies working to provide flexibility in customer financing, streamline operations and protect staff. These vital actions are a strong start. However, to regain the momentum seen in 2019, more is needed; from enhanced regulatory and policy support to the creation of dedicated initiatives to galvanise investment. COVID-19 has slowed progress on energy poverty, yet it has also highlighted just how vital electricity is to combat the pandemic and drive recovery. To create healthier, more resilient communities and re-energise economies, the off-grid industry must get back on track. By working together, we can unlock the innovation, creativity and impact of the off-grid solar sector so it can continue to reach millions of energy poor families and help the world to build back better.
www.pumps-africa.com
«Solar Energy Egyptian farmers to access solar irrigation pumps funding
E
gyptian farmers will now acquire solar irrigation pumps easily after International Finance Corporation (IFC) and the Agricultural bank of Egypt (ABE) formed a partnership to help the farmers access financing to purchase the solar irrigation systems. The partnership will help promote Egyptian farmers switch to Solar Irrigation Systems reducing their reliance on diesel-powered generators and boosting their productivity. According to IFC, using solar power for water pumping could potentially save farmers an estimated US $875 million annually in diesel fuel costs, helping reduce greenhouse gas. ABE, one of the country’s largest banks in Egypt, will build capacity and design new financial products to enable
Egyptian farmers—most of whom lack direct access to grid electricity—to purchase and install solar irrigation pumps. ABE Deputy Chairman – Sami Abdel Sadek, said, “Expanding the use of solar energy technology among farmers is part of our strategy to support agricultural and rural development in Egypt. It will also contribute to the country’s 2030 strategy to encourage agricultural investments and rationalize the use of resources, including energy, in the sector.” Walid Labadi, IFC Country Manager for Egypt, Libya, and Yemen, added that the partnership with ABE will help provide clean energy to farmers at an affordable cost, while helping reduce greenhouse gas
emissions. Supporting the development of renewable energy and expanding access to finance are priorities for IFC in Egypt. The partnership is part of IFC’s broader advisory work to strengthen Egypt’s clean technology sector and support entrepreneurship in the country. Under the Cleantech Entrepreneurship and Market Development Project, IFC is helping select financial institutions build their capacity to offer financing facilities for off-grid photovoltaic (PV) systems in the agribusiness sector. The project is being implemented in partnership with the governments of Denmark, South Korea, and the Netherlands. IFC—a member of the World Bank Group— is the largest global development institution focused on the private sector in emerging markets while ABE’s main objective is to help in the develope Egypt’s agricultural sector.
www.pumps-africa.com 27
Mining»
HDPE Pipe in Mining – A Better Approach
And if issues arise, system maintenance requires the pipe to be cut and repaired, which can be a time-consuming and costly endeavor. Along with installation and maintenance concerns, fusing HDPE pipe in mining applications is a dangerous task. From the risk of injury when moving and operating fusing equipment to off-gasses and fumes, the fusion process comes with several safety concerns. With these concerns in mind, Victaulic, the leading manufacturer of mechanical joining systems, developed a better approach. Introducing a Better Way The Victaulic HDPE system provides a mechanical joining solution that replaces fusion and improves the way HDPE pipe in mining and other industries is installed and maintained. Designed for direct bury applications, Victaulic HDPE couplings are made with durable ductile iron housings and fluoropolymer-coated hardware.
M
ining is rooted in innovation. From the use of autonomous trucks and hauling equipment to advanced mineral extraction processes, technological advancements are evident. Pipeline systems are also experiencing this innovation, with the use of high-density polyethylene (HDPE) pipe in mining applications becoming more prevalent than ever before. From non-process systems to metal and mineral recovery, the conversion from metal to HDPE pipe can be seen in a slew of applications. What’s more, is that mine operations that use HDPE pipe benefit from cost advantages to both their capital and operational expenses. Yet joining HDPE pipe in mining applications can be challenging due to harsh conditions, confined spaces, and remote or difficult environments – conditions which are characteristic of mines around the world.
However, traditional methods to install and maintain these HDPE systems, on the other hand, provide far fewer advantages. Electrofusion or butt fusion, the traditional methods for joining HDPE pipe, are laborious and difficult tasks, even in the most pristine conditions. Joints are often susceptible to improper fusing due to surface contamination, poor weather or environmental conditions, or error in the fusion process by the installer. What makes matters worse is these joints cannot be verified for proper installation easily, leaving the system susceptible to future issues.
The Difficulties of Fusing Whether you’re installing a dewatering line, tailings, or process water piping, or even a fire protection system, the goal is to utilize an efficient joining method that is safe to install and easy to maintain – and that’s where HDPE pipe proves its advantages. It’s flexible without the risk of kinking; it absorbs bumps; it can be dragged, and it can accommodate large temperature sings in exposed environments. 28
Installed on plain end pipe up to 14” using simple handle tools, the Victaulic system does not require certified technicians to install or maintain. The joints are comprised of 100 percent reusable material and eliminate any harsh fumes or gasses associated with fusing. This all adds up to a safer mine, with the added bonus of an installation time that is up to 10 times faster than fusing. And while the faster installation is ideal, proper installation is critical. Victaulic understands this, providing joints that can be visually verified to ensure proper installation. Along with these benefits, the Victaulic HDPE system is both reliable and easy to maintain. Should maintenance be required, couplings can be easily disassembled using simple hand tools and repaired or replaced within minutes. This time savings is valuable in mining applications, where downtime, planned or unplanned, can come at a high cost. Reduce Cost. Compress Schedule. Improve Safety. The advantages of installing HDPE in mining applications are evident. Yet to truly benefit from these piping systems, installation and maintenance should be seamless and safe. Replacing fusion with Victaulic HDPE solutions reduces costs, compresses project schedules, and increases on-site safety. Couple this with all-weather installation, limited risk of improper assembly, and ease of maintenance, and the advantages are clear.
www.pumps-africa.com
Grülo HOSE Technology Hose management for rental parks Rental park services for hose linings
As a certified specialist for hose and fitting technology, we take care of your hose lines for the rental park: whether suction and pressure hoses for use on submersible motor or diesel pumps, chemical, tank truck or compressed air hoses, multi-layer film hoses or drinking water lines for treatment plants. We assemble your hose lines up to a nominal diameter of 305 mm / 12“ with the required coupling systems. All hose lines are subjected to a hose test in accordance with the German Ordinance on Industrial Safety and Health (BetrSichV) and PED at regular intervals and - if necessary - repaired or replaced. The cleaning of the hose assemblies is a matter of course.
We crimp hoses up to 12“ / ND 305 mm Our services for you: • • • • • • • • • •
Assembly of hose lines according to your requirements Comprehensive telephone and / or personal advice Hose tests according to PED 2014/68/EU and BetrSichV Individual markings Documentation by means of individual proofs, acc. to EN 10204 Deviating tests according to your factory standard Hose Repairs Mobile testing and assembly service More security through maintenance contracts Monitoring of your test dates and timely reminder (approx. 1-2 months before) • Delivery • Storage • Hose recycling Abn ahm
epr üfz eug
Schlauchleitun
gs-Nr.:
nis 3.1 nac h DIN EN 102 04:2
005
Auftraggeber:
Hersteller:
Kunden- /
Magdeb urger D-30880 Str. 1 Laatzen/ Hannove r Fon +49 (0) 51 02 - 91 99 - 01 Fax +49 (0) 51 02 - 91 99 - 90 info@gru elo.de I www.gr uelo.de
Bestell-Nr.:
Artikelbeschrei
bung
Bezeichnung:
Schlauchart:
Schl.-Seele:
Schlauchlänge:
DN:
max. zul.
Einerseits:
Prüfung
Einbindung:
Werkstoff:
Nächste empf.
geprüft
geprüft
geprüft
i.O.
i.O.
Bestanden
ja
en
ja
nein
Abnahmebeauft
ragter:
Kennzeichnung
Band 1 erteilt:
Unterschrift: Laatzen,
nein
vorhanden:
ja
nein
Band 2 erteilt:
nein Prüfung wurde
Ort, Datum:
bar
ja
Kennzeichnung
I 02-2009
Ω Ohm
Bestanden
Ergebnis
Prüfung bestand
Prüfdruck:
Prüfdauer:
i.O.
Ω Ohm
Geprüft durch:
:
nein
Prüfwiderstand:
Grenzwert:
Werkstoff:
Prüfung:
Druckprüfung
Prüfmedium:
durchgeführt
durch einen
Beauftragen
EN 10204:2005
geprüft
ja
Leitfähigkeit
i.O.
des Herstelle
rs.
Unterschrift:
nach DIN
Dichtungen:
Innen:
Bestanden
Elektrische
i.O.
geprüft
:
Tmax. /Tmin.: Werkstoff: Werkstoff:
Prüfdatum:
Sichtprüfung:
Schlauch 1:
Armatur 1:
Armatur 2:
Herst.-Datum: Erstprüf.-Datum
Druck (PS):
Einbindung:
Andererseits:
G+L Abnahmeprü
Dieses Abnahm eprüfzeugnis schaft der entspric chemischen Industrie Ber. ht den Vorgaben der VTH Prävention und ist konformFachgruppe Schlauc h- und zur Druckge räterichtlinie Armaturentechnik (SAT) 97/23/EG. und der Berufsg
fzeugnis 3.1
Werkstoff
Anschlüsse:
enossen-
w ww ww w .. g g rr u u ee ll o o .. d d ee Magdeburger Str. 1 I D - 30880 Laatzen I Fon + 49 (0) 51 02 - 91 99 - 01 I Fax + 49 (0) 51 02 - 91 99 - 90 I info@gruelo.de Magdeburger Str. 1 I D - 30880 Laatzen I Fon + 49 (0) 51 02 - 91 99 - 01 I Fax + 49 (0) 51 02 - 91 99 - 90 I info@gruelo.de Alle Angaben ohne Gewähr I Technische Änderungen vorbehalten I Abbildungen können von Lieferung abweichen
Your Partner for Mining
Unrivaled Expertise in Positive Displacement Pumps We have satisfied clients from even the most demanding and difficult industries. What they are looking for, is a reliable solution, which will secure and maintain production with long-term cost efficiency. NETZSCH positive displacement pumps cover a wide range of mining applications, for example thickener underflow or dosing explosives, and offer various benefits:
TORNADO® rotary lobe pump and NEMO® progressing cavity pump
Reduce wear costs Ability to pump slurries with high solids content Transport very abrasive, dense and viscous media Conveyance of aggressive media Save time and money on maintenance
NETZSCH Southern Africa (PTY) Ltd. Block A, Unit 16 Kimbult Industrial Park, Zeiss Road, Laser Park 2170 Honeydew Johannesburg South Africa Tel.: +27 11 794 8975 info.nsa@netzsch.com www.pumps.netzsch.com
«Advertorial
Geberit’s water-saving cisterns Geberit has a range of products that are regarded as sustainable sanitation solutions and which contribute to increased quality of life with low energy and water consumption and with ecologically friendly materials. Noise insulation or simple product disposal are also part of responsible product design. For decades Geberit’s products have been setting standards in terms of economical water consumption and their production plants practice active environmental management with impressive results. Saving water is an issue of growing importance. One way of saving water in your bathroom is to use a dual-flush system in your toiletcistern. Geberit is offering such water-saving concealed cisterns for all sorts of installation situations. The Geberit Kombifix is the ideal solution for solid constructions. It is extremely reliable and is designed to carry up to 400 kg. The Geberit Kombifix installation element is installed directly into the wall. The gaps around the Kombifix are filled with bricks to support the element. The Geberit Duofix offers the fastest installation solution as in can be placed either inside of in front of a drywall. Due to its construction and to the fact that it is self-supporting, it offers highest stability. It is fastened to the wall where it remains firmly anchored, when covered with panels. The dual-flush system offers adjustable settings between 3 and 7.5 litres and can be triggered bv numerous high-quality actuator plates. The Geberit Kombifix and Duofix installation elements come in two different product lines:
The Geberit Alpha line comprises economically priced cisterns and a small variety of actuator plates, all of them with dual-flush pushbuttons. The make of the Alpha cisterns is reduced and lean, but still offering the lasting quality that Geberit is known for.
The Geberit DuoFresh is an oduor extractor that purifies the air.
The Geberit Sigma line sets the standards in the sanitary business. There are Geberit Sigma cisterns for all sorts of application fields, offering a wide range of actuator plates, designed for single and dual-flush actuation, made of high-quality plastic, glass or metal. For two actuator designs you have the possibility to customise the surface. Getting rid of unpleasant odours For the Sigma concealed cisterns Geberit introduced a new odour extraction module: the Geberit DuoFresh. This module can be installed in all concealed cisterns from the Sigma range. In addition to an air filtration system, it also has an orientation light. Under certain conditions, existing toilet systems can also be retrofitted with the module. Installation is simple and well thought out. The only requirement is a connection to the 230 V power supply system. Apart from a few exceptions, all actuator plates from the Sigma range can be combined with the Geberit DuoFresh module.
Geberit Kombifix with Sigma cistern (left) and Alpha cistern (right)
Find out more on: www.international.geberit.com
Geberit Duofix with Sigma cistern (left) and Alpha cistern (right)
Mining» Hybrid solutions are the most effective way to deliver reliable clean power to remote off-grid mining operations in Africa by Tarik Sfendla, Market Development Manager, Africa chez Wärtsilä Energy Business
T
he energy markets are undergoing a massive transformation as governments around the world transition away from fossil fuels towards the integration of renewable energy. This trend is clearly visible in the mining industry as demonstrated by recent power projects in South America and in Australia. According to Bloomberg New Energy Finance, in 2018, mines purchased 1 GW of renewable energy generation assets; this amount tripled to reach approximately 3.5 GW in 2019, 90% of which consist of hybrid solutions.
with lifecycle services to provide “alwayson” power. The plant secures uninterrupted off-grid power supply, eliminating revenue losses from power shortages, while the O&M agreement is tailored to the mine’s day-to-day performance requirements. Maintenance schedules are optimised to minimize costs and production downtime and enhance fuel efficiency. As a result, fuel savings of around 4%, representing $2 million USD, were achieved in the first year of operation. The flexibility of the installation will also facilitate the transition to renewables over the project lifetime.
Electricity demand for the mining industry is expected to increase significantly in the coming years as increased mine depth, harder rock and greater water desalination needs lead to higher energy intensity for the industry. Whilst electrification of operations and vehicles is reducing certain emissions and generating cost savings, stakeholder targets to reduce emissions as part of the EESG (Environmental, Economic, Social & Governance) plans, is increasing the renewable share of the energy mix, which of course requires high flexibility in generation to balance intermittent renewables. In Africa, the mining sector faces inherent challenges, access to the power grid and grid reliability being the most significant. With most electricity supply coming from conventional power plants (coal, oil or gas), operators are challenged on the one hand with highly volatile operating expenses due to rising fuel costs, and by inefficient, unreliable power supply leading to costly production disruption and revenue losses on the other. Weak infrastructure and water availability compound the challenges for mines, particularly in remote, off-grid locations. The combination of these trends and particularities of the African markets are setting the scene for the integration of renewables for the mining sector. A recent study by McKinsey[1] showed that moving to renewable electricity sources is becoming increasingly feasible, even in off-grid
Tarik Sfendla - Wartisla Energy Business Africa
environments, as the cost of electricity storage is set to decline by 50% from 2017 to 2030. This is especially good news for Africa where the cost of solar energy generation could be among the lowest in the world. It also represents a huge opportunity for operators in Africa, where Wärtsilä has developed a range of competitive strategies to deliver efficient and reliable power supply solutions to support the mining sector on its path towards a renewable energy future. In Tanzania, the Geita gold mine, was experiencing reliability issues and power shortages as its aging power plant was reaching the end of its useful life. It needed a reliable power generation solution to support its growing operations. Wärtsilä delivered a 40 MW flexible power plant and agreed a 10-year operation and maintenance (O&M) package, integrating technology
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In Burkina Faso, Wärtsilä has delivered a 15 MWp solar photovoltaic (PV) power plant to the independent power producer (IPP) Essakane Solar SAS, which supplies the Ekkasine gold mine. The solar PV plant was constructed next to a 55 MW power plant running on heavy fuel oil. The engine power plant provides backup, while the solar farm produces energy during the day. The capability to control and optimise the usage of the solar PV power and engines enables the gold mine to reduce its fuel consumption by an estimated 6 million litres per year and its annual CO2 emissions by 18,500 tons. Energy Storage technologies are the true game changer The integration of energy storage technologies will be the real game changer, enabling the industry to take full advantage of cheap and plentiful solar power. They have the unique ability to provide a buffer between supply and demand by delivering or storing energy whenever it is most needed. They will become the key building block of the stable infrastructure needed to improve grid reliability and security. Hybrid solutions, combining flexible thermal generation with storage and solar power operations are now a realistic and cost-effective solution, as the levelled cost of electricity (LCOE) is lower than ever, and costs of storage are set to decline. In Mali, at the Fekola mine, located in a remote area with no connection to any larger grid, Wärtsilä is providing an off-grid hybrid
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solution to provide and maintain microgrid stability. The project combines a 30 MW solar PV plant, a 17.3 MW / 15.4 MW energy storage facility and GEMS, Wärtsilä’s advanced energy management system, with the mine’s existing 64 MW power generator to improve power reliability, reduce heavy fuel consumption, save costs and reduce CO2 emissions. GEMS is a ground-breaking tool, using smart algorithms to dispatch energy storage and multiple generation assets (thermal and renewable) with the right reserve level to maintain high grid reliability for the mine. Gensets are switched off as solar output increases and are restarted based on forecasted data including load demand and weather. The sophistication of GEMS enables energy production optimization to ensure the lowest LCOE. In addition to ensuring microgrid stability, the project is expected to generate longterm annual savings of 13.1 million litres of heavy fuel oil and reduce the mine’s carbon footprint by approximately 39,000 tons per year. This hybrid storage project is the first of its kind in Mali and in the mining sector, demonstrating the growing case for clean energy and its sustainable and economic potential for mines in Africa and elsewhere. Increasing energy reliability and lowering operating costs are essential for the mining sector. The optimal solution to solve the power challenges must allow for fast starting with high off-grid availability, high fuel efficiency, fast load following and partload efficiency to allow high penetration of renewables. The answer lies in a combination of advanced flexible energy generation strategies and the smart use of renewables to guarantee the delivery of efficient and reliable power in remote off-grid locations. Advanced energy management systems are the key technological element required to support the huge inflows of power from intermittent sources. With an extensive portfolio of energy storage and flexible solutions for energy intensive operations, in Africa and the rest of the world, Wärtsilä, is the partner of choice to support the mining sector achieve its sustainability and cost saving goals.
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Pump ManagementÂť
How to unclog Industrial Water Pumps
H
ose tracking is at the bottom in the pecking order of priorities in the sphere of increasing efficiency in mining. But if mining companies are really hell-bent on realising value across-the-board in their operations, every available avenue to accomplish this has to be fully exploited. To this end, vast opportunities lie in the management of hydraulic hose and fittings. When overly large solids or certain types of debris enter the water, some pumps are more prone to clogging. Clogged pumps with a full or partial blockage can quickly pose severe damage to the rest of your equipment,
cause backups and can potentially delay your projects. To ensure your pump systems operate to their fullest potential, read what our experts have to say below to help determine a root cause and offer solutions on how to unclog industrial water pumps, so you can resume smooth operation. Determine How the Clog Started During high flows such as heavy rain and weather events, municipal waste water stations and sewer systems can back up storm drains or full systems with debris such as clothing / rags, trash, large solids, etc. Additionally, inappropriately flushed items
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like grease may be a contributing factor to a blockage of sewer systems. This detritus can quickly build up and cause an emergency wastewater crisis situation that can potentially flood residential neighborhoods or clog whole sewage systems. On construction jobsites, mines, and quarries, a downed pump can cause costly delays such as shorter pump life, added management time, and extended personnel time. First, you must identify the source(s) of the problem. Often, the source is either inappropriately flushed items such as rags or fats, oils and grease (FOG) which are
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Pump Management»
known to cause problematic fatbergs or stormwater debris buildup. After assessment of contributing factors, and determining whether you’re dealing with a full clog (where the pump is no longer working) or a partial clog (which decreases water flow), a plan to clear the clog and mitigate future clogging issues may be implemented. For mitigation, solutions such as installation of trash baskets, bar screens or agitators may be installed, or screening / upstream filtering might be necessary, however each has its pros and cons. Some pump companies have adapted to the debris issue by adding chopper impellers to their pumps which are made to handle this type of material and literally chop debris when it enters system. Unfortunately retrofits or new pumps with this option are slow to enter the field. Municipalities however are now purchasing submersible chopper pumps for their lift stations more than ever to decrease any potential risk of blockage or pump downtime. One of the most reliable ways to clear a clogged pump is to physically remove the clogging debris by releasing the vacuum, disconnecting the suction tube and letting the water rush back through the suction tube to flush out the debris, however the debris
still remains in the water to be pumped. MWI discourages the use of a suction screen on a bypass as we feel it is easier to remove the suction hose and reach up in the volute to pull the rags or other debris from the impeller, than lift the entire suction hose out of a manhole and clean off the screen. Although cumbersome or frustrating, physical removal may be a necessary part of any debris management plan. Consider New Equipmentconsider new equipment Selecting the right pump is crucial to maintaining a smooth flow and preventing clogs. To avoid clogs, consider investing in equipment that can handle water containing debris and cut down on clogs such as trash pumps. MWI offers trash pumps built for any environment from smaller sewer bypass and job site dewatering all the way up to full sewage treatment plant / pumping station bypass with 200% larger handling capacities for solids up to 6” and a flow of 20MGD. The EPA confirms that “548 million tons of C&D debris were generated in the United States, in 2015—more than twice the amount of generated municipal waste.” Trash pumps such as our self-priming Primerite™ have larger impellers so they can handle small branches, pebbles, and other debris from
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sites. The Primerite™ includes a run-dry feature so they dont quit and will keep water moving. For larger pump stations and wastewater treatment plants, MWI also offers the Hydraflo™ H3NC—our robust non-clog pump that effortlessly performs even in the toughest conditions due to a closed two-bladed impeller which easily handles trash and sewage 2x larger than traditional trash pumps Another solution is to retrofit or upgrade to new equipment such as a trash pump with a chopper impeller. If so, we encourage you to review our product line or talk to one of our specialists to determine the right pump for your application. We’re a leading manufacturer of American made, costeffective, high-quality pumps with patented technology. MWI also offers sewage pump rental services complete with an in-house repair facility, a backup rental fleet and emergency 24/7 pump support. If you’re interested in reducing maintenance time and overall operating costs, feel free to contact us for more information.
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