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PRODUCT CATALOGUE Heat Shrinkable Products 1


INTRODUCTION

Welcome to Kacab Teknik AB Leading expert in heat shrinkable products KACAB has for almost 20 years specialized in the supply of heat shrinkable tubing and other products “around” the cable. Now one of the most complete company in the industry. Our office is based in Torslanda (Gothenburg), Sweden and our partners are from all over the world. Heat Shrink Tubing The product range varies from economical commercial sleevings to high technology options manufactured to the relevant national and international specification requirements. KACAB’s tubing is available in a variety of material types designed to operate at a range of temperatures from -65°C to +260°C and comes in dimensions from 0,5 mm to 1500 mm. The tubing can be thin wall, medium wall or heavy wall and some can be supplied with or without an adhesive inner coating. Most products are flame retarded or selfextinguishing, with a range of shrink ratios, from 2:1 to 6:1, and can be supplied in a variety of colours.

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KACAB has a comprehensive cutting and marking facility at their disposal and is therefore able to provide customers with bespoke kits or cut-piece requirements. In addition to the vast range of tubing products, KACAB also supplies a range of cable ties, tapes, braided sleeving in a variety of materials, heat shrinkable end caps and heat shrinkable insulated crimp splices etc. This catalogue shows a small spectra of our products please contact us for further info.

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THIN WALL 2:1

THIN WALL TUBING / ACS-55 Flexible general purpose flame retardant

+125 °C -55°C > 70 °C

> 20 KV

Applications Perfect for numerous electronic, automotive and consumer goods. Suitable for electrical insulation, protection of components, strain relief, cable boundling, identification.

Various Operating temperature : -55°C to +125°C Minimum shrink temperature: 70°C Minimum fully recovery temperature: 100°C

Features Speciality designed formula approved by UL. Flexible and flame-retardant. Free from toxic heavy metal and harmful substances such as PBB’s, PBBO’s, PBBE’s. Offering low shrinking temperature.

Approvals: UL 224 125°C VW-1 600 V (E204071) Material: No PBB’s, PBBO’s, or PBBE’s. Lead content < 10 ppm. Cadmium content < 5 ppm. RoHs compliant. Standard colors: Black, red, blue, yellow, green, white. Other colors available on request.

Technical data Property

Test Metod

Typical Data

Operating temperature UL 224 Tensile strength ASTM D 2671 Ultimate elongation ASTM D 2671 Longitudinal shrinkage UL 224 Eccentricity ASTM D 2671 Heat aging Tensile strength 158°C/168 hrs. Ultimate elongation Flammability VW-1 Dielectric strength IEC 243 Volume resistance IEC 93 Copper stability UL 224

-55°C to +125°C > 14 MPa 400% 0 ± 5% < 30% > 12 MPa > 350% Pass > 20 KV/mm > 1014Ω.cm Pass

Dimensions Size ACS-55

As Supplied (mm) Inside Diameter (max)

After Recovery (mm)

Wall Thickness (min)

Inside Diameter (max)

Wall Thickness (min)

Standard Spool Length (m/spool)

3/64 1.2 0.18 0.60 0.33 150 1/16 1.6 0.18 0.80 0.36 150 3/32 2.4 0.25 1.20 0.44 150 1/8 3.2 0.25 1.60 0.44 150 3/16 4.8 0.25 2.40 0.56 75 1/4 6.4 0.25 3.20 0.56 75 3/8 9.5 0.30 4.80 0.56 75 1/2 12.7 0.35 6.40 0.65 50 5/8 15.9 0.35 8.00 0.69 50 3/4 19.1 0.40 9.50 0.80 30 1 25.4 0.45 12.70 0.90 30 1 1/4 31.8 0.45 15.90 0.90 30 1 1/2 38.1 0.50 19.10 1.02 30 2 50.8 0.50 25.40 1.02 30 3 76.2 0.55 38.10 1.20 15 4 101.6 0.55 50.80 1.30 15 5 126.0 0.55 63.50 1.30 15 6 150.0 0.55 76.00 1.30 15 Spools as standards. 1 m. or 1,20 m. sticks, special spool lengths or cutted pieces available on request. Special sizes (up to 6 inches) and other special features available on request.

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THIN WALL 3:1

THIN WALL TUBING / ACS-300 Flexible, flame retardant, high shrink ratio

+125 °C -55°C > 20 KV

> 70 °C

Applications Perfect for electrical insulation in light duty wire harnesses which are highly flexible. Ideal for wiring protections and identification of wires, cables and electronical / electrical components, and covering irregular shapes. Features Specially designed formulation to meet the standards of UL224. Free from harmful substances as PBB’s, PBBO’s, PBBE’s and toxic heavy metals. Low shrinking temperature. Very flexible, and RoHS compliant. Shrink ratio 3:1.

Various Operating temperature: -55°C to +125°C Minimum shrink temperature: 70°C Minimum fully recovery temperature: 100°C Approvals: Meet UL 224, 125°C VW-1 600V. Standard color: Black, red, blue, yellow, green, white. Others available on request.

Technical data Property

Test Metod

Typical Data

UL 224 ASTM D 2671 ASTM D 2671 158°C/168 hrs. UL 224 IEC 243 IEC 93 VW-1 ASTM D 2671 ASTM D 2671

-55°C to + 125°C >14 Mpa >400% >300% 0 to -10% >20 kV/mm >1014Ω.cm Pass Pass <30%

Operating temperature Tensile strength Elongation at break Elongation at break after aging Longitudinal shrinkage Dielectric strength Volume resistance Flammability Copper stability Eccentricity

Dimensions Size ACS-300

1/16 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2

1.5/0.5 3/1 4.5/1.5 6/2 9/3 12/4 18/6 24/8 39/13

As Supplied (mm)

After Recovery (mm)

Inside Diameter (max)

Wall Thickness (min)

Inside Diameter (max)

Wall Thickness (min)

1.6 3.2 4.8 6.4 9.5 12.7 19.1 25.4 39.0

0.15 0.18 0.20 0.22 0.25 0.25 0.35 0.45 0.50

0.5 1.0 1.5 2.0 3.0 4.0 6.0 8.0 13.0

0.45 0.55 0.60 0.65 0.75 0.80 0.90 1.00 1.25

Spools as standards. 1 m. or 1,20 m. sticks, special spool lengths or cutted pieces available on request. Special sizes (up to 6 inches) and other special features available on request.

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Standard Spool Length (m/spool) 150 150 75 75 75 50 30 30 30


ZERO HALOGEN

THIN WALL TUBING / AZH-100 Halogen free tubing, flame retardant

+125 °C -55°C > 20 KV

> 70 °C

Applications This totally environmental friendly heat shrinkable tube, made with specially designed halogen free polyolefin. It produces neither toxic smoke nor harmful substances, ideal for underground applications where zero halogen cables & accesories are in demand.

shrinking and flexible properties. RoHS compliant. Various Operating temperature: -55°C to +125°C Minimum shrink temperature: 70°C Minimum fully recovery temperature: 100°C Standard color: Black, white. Other colors on request.

Features The tube also shows excellent flame retardant, insulation, low temperature

Technical data Property

Test Metod

Typical Data

Operating temperature IEC 216 Tensile strength ASTM D 2671 Elongation at break ASTM D 2671 Longitudinal shrinkage UL 224 Eccentricity ADTM D 2761 Heat shock 250°C/4 hrs. Heat aging Tensile strength 136°C, 168 hrs. Ultimate elongation Flammability SAE-AMS-DTL-23053/5

-55°C to +105°C >10.4 MPa >200% ±5% <30% No cracking 9.0MPa >150% Pass

Dimensions Size

As Supplied (mm)

After Recovery (mm)

AZH-100

Inside Diameter (max)

Wall Thickness (min)

Inside Diameter (max)

Wall Thickness (min)

1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 2

3.2 4.8 6.4 9.5 12.7 19.1 25.4 38.1 50.8

0.25 0.25 0.25 0.30 0.35 0.40 0.45 0.50 0.50

1.60 2.40 3.20 4.80 6.40 9.50 12.70 19.10 25.40

0.44 0.56 0.56 0.56 0.65 0.80 0.90 1.02 1.02

Standard Spool Length (m/spool) 150 75 75 75 50 30 30 30 30

Spools as standards. 1 m. or 1,20 m. sticks, special spool lengths or cutted pieces available on request. Special sizes and other special features available on request.

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DUAL WALL 3:1 / 4:1

DUAL WALL TUBING ADW-300 / 400 Low shrink temperature, non flame retardant +125 °C -55°C > 20 KV

> 70 °C

Applications Manufactured by co-extrusion of polyolefin and hot-melt adhesive. Designed to provide both insulation and sealing for protected articles. Used to protect auto wires, shipping cable, bundle wires

Various Operating temperature: - 55°C to +125°C Minimum shrink temperature: 80°C Approvals: UL 224 125°C VW-1 600V File No.E204071 (except clear) Meet: SAE-AMS-DTL-23053/4

Features Good electrical insulation and waterproof connection.

Standard color: Black Special colors: Red, blue, white, yellow, clear

Technical data Property

Test Metod

Typical Data

Tensile strength ASTM D 2671 >10.4 MPa Tensile strength after aging ASTM D 2671 Remains 70% (158°C/168 hrs.) Elongation at break ASTM D 2671 >300% (min) Elongation at break after aging ASTM D 2671 100% (min) (158°C/168 hrs.) Longitudinal shrinkage UL 224 0 to -10% Heat shock 250°C/4 hrs No cracking, no dropping Cold bend (-30°C/1 hr.) ASTM D 2671 No cracking Voltage withstand ASTM D 2671 No breakdown (AC 2500V/60 seconds) Volume resistance ASTM D 876 >1014Ω.cm Flammability SAE-AMS-DTL-23053/4 Self-extingish in 30 sec Copper corrosion (158°C/168 hrs.) UL 224 Pass Water absorption ASTM D 570 <0,5%

Dimensions Normal Size (mm)

As Supplied (mm) Inside Diameter (max)

After Recovery (mm) Inside Diameter (max)

Total Wall Thickness (Min.)

Adhesive Thickness

m/piece

m/spool

ADW-300 Shrink Ratio 3:1 Adhesive-lined tubing 3/1 3.0 1.0 4.8/1.5 4.8 1.5 6/2 6.0 2.0 9/3 9.0 3.0 12/4 12.0 4.0 19/6 19.0 6.0 24/8 24.0 8.0 30/10 30.0 10.0 40/13 40.0 13.0 50/19 50.0 19.0

1.0 1.0 1.0 1.40 1.60 2.15 2.40 2.40 2.40 2.40

0.5 0.5 0.5 0.6 0.7 0.8 1.0 1.0 1.0 1.0

1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22

150 100 75 50 25 25 25 25 25 1.22

ADW-300 Shrink Ratio 4:1 Adhesive-lined tubing 4/1 4.0 1.0 6/1.5 6.0 1.5 8/2 8.0 2.0 12/3 12.0 3.0 16/4 16.0 4.0 24/6 24.0 6.0 32/8 32.0 8.0 52/13 52.0 13.0

1.00 1.00 1.00 1.40 1.60 2.15 2.40 2.40

0.5 0.5 0.5 0.6 0.8 0.8 1.0 1.0

1.22 1.22 1.22 1.22 1.22 1.22 1.22 1.22

100 75 50 25 25 25 25 1.22

Special spool lengths or cutted pieces available on request. Special sizes and other special features available on request.

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Standard Length

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MEDIUM WALL

MEDIUM WALL TUBING AMW / AMWA

Medium wall tubing (AMW), adhesive lined (AMWA) +125 °C -55°C > 20 KV

> 70 °C

Applications Suitable for a variety of low voltage electrical and mechanical applications, where lighter weight and greater flexibility are important. Recommended to applications for light cable and wire harnesses that require waterproofing, protection, and sealing of connectors components within the tubing.

mechanical protection to cable joints and terminations. 3:1 shrink ratio allows it to fit over irregular shape and large connectors.

Features High electrical insulation. High resistance to impact, abrasion and UV. Provides excellent

Standard colors: Black. Special color: Red. Packaging: Spools or length as standards according to product sizes.

Various Operating temperature : -55°C to +110°C Shrink temperature: minimum full temperature 120°C. Resistant to UV-radiation.

Technical data Property

Test Metod

Typical Data

Thermoplastic adhesive for AMWA

IEC 216 ASTM D 2671 ASTM D 2671 (150°C/168 hrs.) ASTM D 2671 ASTM D 2671 (150°C/168 hrs.) ASTM D 792 UL 224 IEC 243 IEC 93 ASTM D 2671 ASTM D 2671 ASTM D 1693 (50°C) ISO 62 (23°C/14 days)

-55°C to +110°C ≥ 14 MPa ≥ 12 MPa ≥ 400% ≥ 300% 1.05g/cm3 0 to - 10% ≥ 20 kV/mm ≥ 1014Ω.cm < 30% Pass No Cracking < 0.15%

Water absorption Softening point Peel strength (PE) Copper stability Resistance to fungus and decay

Operating temperature Tensile strength Tensile strength after aging Elongation at break Elongation at break after aging Density Longitudinal shrinkage Dielectric strength Volume resistance Eccentricity Copper stability Resistance to stress cracking Water absorption

ISO 62

< 0.2%

ASTM D

E2885°C

DIN 30672

4N/cm

ASTM D 2671 ISO 846

Noncorrosive Pass

Dimensions As Supplied (mm) AMW/ AMWA

8/2 12/3 16/5 22/6 28/6 33/8 40/12 55/16 65/19 75/22 85/25 95/25 115/34 140/42 160/50 180/58 205/65 235/65 265/75 300/85 350/100

Inside Diameter (min) 8 12 16 22 28 33 40 55 65 75 85 95 115 140 160 180 205 235 265 300 350

After Recovery (mm) Inside Diameter (max) 2 3 5 6 6 8 12 16 19 22 25 25 34 42 50 58 65 65 75 85 100

1 m. 1.2 m. 1.5m. sticks as standard, special lengths, sizes, printing and other special features available on request.

Wall Thickness (min) 1.7 2.0 2.2 2.2 2.5 2.5 2.5 2.7 2.8 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

Tube shape* AMW / AMWA

- - - O O O O O O O O O O - - - - - - - -

O O O O O O O O O O O O O O O O O O O O O

Standard length AMW / AMWA (mm)

30M / 1000-1500 30M / 1000-1500 30m / 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500

* Tube shape “o”: Round shape or Oval “-”: Flat shape Tel. + 46 (0)31-711 93 00 I e-mail: info@kacab.se I www.krympslang.nu

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HEAVY WALL

HEAVY WALL TUBING AHW / AHWA Heavy wall tubing (AHW), adhesive lined (AHWA) +125 °C -55°C > 70 °C

> 20 KV

Applications Designed for applications to seal and protect electrical and communication connections. Provides excellent mechanical protection to cable joints and terminations, flexible gas pipes, etc... Features High resistance to impact, abrasion, corrosion, UV and chemical. Rated for 1 kV, 90 °C continuous use. AHWA is recommended for applications

on light cables and wire harnesses which require waterproofing, protection of connector components Various Shrink temperature: minimum recovery 120°C. Standard colors: black (special color: red). Packaging: 1 m. or 1.2 m. sticks, special lengths, special printing on request. Specials: special sizes. Other special features available on request.

Technical data Property

Test Metod

Typical Data

IEC 216 ASTM D 2671 ASTM D 2671/150°C, 168 hrs. ASTM D 2671 150°C, 168 hrs. D 792 UL 224 IEC 243 IEC93 ASTM D 2671 ASTM D 2671 ASTM D 1693 ISO 62/23, 14 days

-55 to +110 ≥14 MPa ≥12 MPa ≥400% ≥300% 1.05g/cm3 0 to - 10% ≥20 kV/mm 1014Ω cm ‹30% Pass No Cracking ‹0.15%

Operating temperature Tensile strength Tensile strength after aging Elongation at break Elongation at break after aging Density ASTM Longitudinal shrinkage Dielectric strength Volume resistance Eccentricity Copper stability Resistance to stress cracking Water absorption

Thermoplastic adhesive for AHWA

Water absorption Softening point Peel strength (PE) Copper stability Resistance to fungus and decay

ISO 62 ASTM D E8 DIN 30672 ASTM D 2671 ISO 846

‹0.2% 85°C℃ 4 N/cm Non corrosive Pass

Dimensions

AHW/AHWA

As Supplied Min. Inside Diameter (mm)

After Recovered Max. iInside Diameter (mm)

After Recovered Min. Wall Thickness (mm)

9/3 13/4 22/6 33/8 40/12 45/12 55/16 75/22 85/25 95/30 105/30 130/36 160/50 180/50 200/60

9 13 22 33 40 45 55 75 85 95 105 130 160 180 200

3 4 6 8 12 12 16 22 25 30 30 36 50 50 60

1.8 2.4 2.7 3.2 4.1 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.3 4.3 4.3

* Style “0”: Round shape or Oval

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*Style

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Standard Length (mm) 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500


MEDIUM VOLTAGE

MEDIUM VOLTAGE TUBING / ABBM Bus bar tubing medium voltage

+125 °C -55°C > 70 °C

> 20 KV

Applications Used to enhance the insulation properties of bus bar in switchgear and substation. Provides high resistance to tracking and arcing. Features The continuous length of supplied products make it more convenient and economical. Material: made from specially formulated radiation cross-linked halogen free compounds.

Various Minimum shrink temperature: 110°C Standard color: Orange. Packaging: Spools or sticks as standards. Specials: Printing, special sizes and other special features available on request.

Technical data Property

Test Metod

Typical Data

ASTM D 2671 ASTM D 2671/120°, 168 hrs. ASTM D 2671 ASTM D 2671 ASTM D 2671 (120°/168 hrs.) IEC 243 IEC 93 IEC 2863 ISO 62 (23°/14days)

≥ 11.8 Mpa ≥ 10 Mpa 0 to -10% ≥ 700% ≥ 500% ≥ 20KV/mm ≥ 1013Ω cm ≥25 <0.5%

Tensile strength Tensile strength afer aging Longitudinal shrinkage Elongation at break Elongation at break after aging Dielectric strength Volume resistance Flammability (oxygen index) Water absorption

Dimensions As Supplied (mm) Normal Size (mm)

Inside Diameter (min)

After Recoverd (mm) Inside Diameter (max)

Wall Thickness (min)

*Tube shape

Standard Length

CONTINUOUS LENGTH TUBING 25/10 30/12 35/14 40/16 50/20 65/25 75/30 100/40

25 30 35 40 50 65 75 100

150/60 180/70 205/75 235/75

150 180 205 235

10 12 14 16 20 25 30 40

2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

- - - - - - - -

3.0 3.0 3.3 3.3

- - - -

15 M/Spool 15 M/Spool 15 M/Spool 15 M/Spool 15 M/Spool 15 M/Spool 15 M/Spool 15 M/Spool

CUT LENGTH TUBING 60 70 85 75

1000 mm 1000 mm 1000 mm 1000 mm

*Tube shape “-”: Flat shape

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MOULDED PARTS

MOULDED PARTS / ABOS LV breakouts 1-5 fi ngers

ABOS 2 cores breakout

ABOS-LV 2 22/8 ABOS-LV 2 30/12 ABOS-LV 2 40/16 ABOS-LV 2 60/23 ABOS-LV 2 60/23-L ABOS-LV 2 90-60 ABOS-LV 2 150/90 3 cores breakout

ABOS LV3 38/16 ABOS-LV3 40/16-L ABOS-LV3 60/25 ABOS-LV3 60/24-L ABOS-LV3 80/38 ABOS-LV3 80/38-L ABOS-LV3 110/50 ABOS-LV3 125/57 ABOS-LV3 140/70 ABOS-LV3 170/77 4 cores breakout

ABOS LV4 40/15 ABOS LV4 55/21 ABOS LV4 65/26 ABOS LV4 75/26 ABOS LV4 82/37 ABOS LV4 90/37 ABOS LV4 100/47 ABOS LV4 125/52 ABOS LV4 160/70 5 cores breakout

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ABOS LV5 40/19 ABOS LV5 55/24 ABOS LV5 80/33 ABOS LV5 100/42

D (mm)

I (mm)

a (min.)

b (max.)

22 30 40 60 60 90 150

8 12 16 23 23 60 90

a (min.)

b (max.)

38 40 60 60 80 80 110 125 140 170

16 16 25 24 38 38 50 57 70 77

a (min.)

b (max.)

40 55 65 75 82 90 100 125 160

15 21 26 26 37 37 47 52 70

a (min.)

b (max.)

40 55 80 100

19 24 33 42

a (min.)

b (max.)

9 14 15 25 25 30 20 a (min.)

3.5 4.5 5 7.5 7.5 8.5 6.5 b (max.)

15 15 25 25 35 35 46 55 62 75 a (min.)

4.5 4.5 8 8 11 11 17.5 20 26 28 b (max.)

14 20 26 28 30 32 38 52 64 a (min.)

Recovered length

3.5 5 7 7 9 9 12 15 19 b (max.)

19 24 33 42

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4 5 8 10

L (mm) 55 93 125 118 155 190 150 L (mm) 110 125 165 180 185 215 250 260 280 280 L (mm) 105 150 175 175 190 190 198 240 260 L (mm) 98 155 175 190

F (mm) 18 23 35 29 45 50 70 F (mm) 35 35 50 45 55 57 65 75 75 80 F (mm) 26 40 45 45 60 60 58 75 75 F (mm) 25 40 53 60

Recovered wall thickness (Dw, Lw) Dw (mm) 2.2 2.6 2.1 2.6 2.6 3.0 3.0 Dw (mm) 2.1 2.1 3 3.2 3.5 4 4 4 4 4 Dw (mm) 2.2 3.1 3.3 3.3 4 4 4 4 4 Dw (mm) 2.5 3.2 3 3

Iw (mm) 1.8 2.2 2.1 2.6 2.6 3.0 3.0 Iw (mm) 2.1 2.1 2.5 2.8 3.5 4 4 4 4 4 Iw (mm) 2 2.6 2.9 2.9 3 3 3 4 4 Iw (mm) 2 2.6 2.8 3


END CAPS

MOULDED PARTS / AEC / AEC-L Cable end caps

+125 °C -55°C > 70 °C

> 20 KV

Applications Recommended for use both in open air and on underground power distribution cables with PVC, lead or XLPE sheets. Definitive recovery with the layer of spiral coated hotmelt adhesive.

Material: thermally stabilized crosslinked polyolefin, coated with specially hot melt adhesive.

Features Resistant to oxydation, ozone, UV radiation. Protects power cables up to 1000 V and telecommunication cables. Very easy to fit over cable end. Environment definitive watertight seal.

Various Shrink temperature Minimum full recovery temperature 120 °C. Standard color: black. Packaging: per unit. Special size or length on request.

Technical data Property

Test Metod

Typical Data

IEC 216 ASTM D 638 ASTM D 638 150°C, 168 hrs. ASTM D 792 / IEC 243 IEC 93

-55°C to +110°C >14 MPa min. 250% min. >300% min. 1.05 Flammable 15 kV/mm min. 1014Ω cm min.

Operating temperature Tensile strength Elongation at break Elongation at break after aging Density Flammability Dielectric resistance Volume resistance

Dimensions

AATRS

As Supplied (mm) D (min)

After recovered (mm) D (max)

A (±10%)

L (±10%)

Dw (±5%)

Cable Diameter (mm)

Standard length end caps 12/4 12 14/5 14 20/6 20 25/8.5 25 35/16 35 40/15 40 55/26 55 75/36 75 100/52 100 120/60 120 145/60 145 160/82 160 200/90 200

4.0 5.0 6.0 8.5 16.0 15.0 26.0 36.0 52.0 60.0 60.0 82.0 90.0

15 18 25 30 35 40 50 55 70 70 70 70 70

40 45 55 68 83 83 103 120 140 150 150 150 160

2.6 2.2 2.8 2.8 3.3 3.3 3.5 4.0 4.0 4.0 4.0 4.0 4.2

4-10 5-12 6-16 10-20 17-30 18-32 28-48 45-68 55-90 65-110 70-130 90-150 100-180

Extended lenght end cap 14/5 14 42/15 42 55/23 55 62/23 62 75/32 75 75/36 75 105/45 105

5.0 15.0 23.0 23.0 32.0 36.0 45.0

30 40 70 70 70 70 65

55 110 140 140 150 170 150

2.2 3.3 3.8 3.8 4.0 4.2 4.0

5-12 18-34 25-48 25-55 40-68 45-68 50-90

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WRAPAROUND

HEAVY WALL TUBING / AWAS Wraparound repair sleeves

+125 °C -55°C > 70 °C

> 20 KV

Applications AWAS cross linked polyethylene wraparound sleeves are suitable to restore XLPE and paper insulated cable’s outer jackets quickly and securely. They give excellent electrical, environmental and mechanical protection in LV joints. The sleeves are lined with hot-melt adhesive to ensure moisture or water penetration.

Features The wraparound sleeves are made from thermally stabilized cross linked weather resistant polymeric material. When heating, the sleeve shrinks and the adhesive melts create a watertight bond between the sleeve and the cable. Sleeve materials equals to the material properties of the original cable jacket, it closes easily with a flexible stainless steel channel. For insulation on low voltage cable up to 1000V.

Technical data Item

Test Condition and method

Requirement

Bursting Strength Thermal Agening Bursting Strength Dielectric strength Split Resistance Carbot Content UV Res of Out/layer Cold Crack resistance Resistance to aggressive media Bursting Strength Environmental Stress cracking Temp. indicating paint conversion

Test temp: 23±5°C 168 Hrs at 150±2°C (After free shrinkage) Electrode Surface Dia: 6 mm Wight: 50±2 gms Voltage steps: 2 KV/20 sec. Temp: 200±2°C Test time: 23±3°C Heating rate: 20°C/min Gas flow rate: 300cc/min Test temp≤-40°C Test media: Fuel oil, petroleum jelly Test temp: 70±2°C 10% Igepal Co 630 solution immerson Time 30 days Test temp: 50±3°C Completely conversion

Min 15 MPa Min 13.7MPa

Hot melt adhesive Peel Strength Shear Strength Corrosive Effect

-PE at 23±2°C -PE at 23±2°C -Pb at 23±2°C At 23±2°C Copper Mirror test Test time:16hrs Test temp:60±2°C

Min 12 KV/mm No split Propagation Min 2.6±0.25% No cracking Min 13.7MPa

No cracking

Completely conversion

Min 100N/25mm Min 200N No effect

Dimensions

AWAS

Max Cable Diam. (mm)

Min Cable Diam. (mm)

Lengths Supplied

42/15 50/15 75/22 93/36 130/38 198/55 210/65

42 50 75 93 130 198 210

15 15 22 36 38 55 65

500-1000-1500-2000 mm 500-1000-1500-2000 mm 500-1000-1500-2000 mm 500-1000-1500-2000 mm 500-1000-1500-2000 mm 500-1000-1500-2000 mm 500-1000-1500-2000 mm

Other wrap around sleeves are also available on special request - AWAS-R: fiber glass reinforcing layer Using the same compound as AWAS (hot melt adhesive), but with a special fiber glass reinforcing layer. - AWAS-S: fiber glass reinforcing layer with aluminum moisture vapour barrier layer Using the same compound as AWAS (hot melt adhesive), but with fiber glass reinforcing with aluminum moisture vapour barrier layers.

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TEFLON

SPECIALITY PRODUCT / ATFE High temperature Teflon® tubing

+125 °C -55°C > 70 °C

> 20 KV

Applications This Teflon® based tubing is designed for protecting applications in extreme electrical, or mechanical environments. Thanks to its compound it has exceptional friction resistance and withstands even aggressive chemical solvents.

Features Minimum shrink temp.: 350°C Operating temp: -65°C to +260°C

Technical data Property

Test Metod

Typical Data

ASTM D 2671 ASTM D 2671 ASTM D 792 ASTM D 2671 ASTM D 2671 ASTM D 2671 ASTM D 2671 UL 224 ASTM D 2671 SAE-AMS-DTL-23053/12 ASTM D 570

17 MPa 200% 2.30 No cracking or drip No cracking ‹1018Ω cm 34kV/mm Pass Self-extinguish Excellent 0.1 max

Tensile strength Elongation at break Specifi c gravity Heat Shock (400º/4hrs) Cold bend test (-65℃/4hrs) Volume resistance Dielectric strength Copper Corrosion Flammability Fluid resistance Water rabsorption

Dimensions As Supplied (mm) ATFE

20 18 16 14 12 10 8 6 4 2 0

Inside Diameter (nom) 1.52 1.93 2.36 3.05 3.81 4.85 6.10 7.67 9.40 10.92 11.94

After Recovery (mm) Inside Diameter (nom)

Wall Thickness (nom)

0.97 1.17 1.45 1.82 2.26 2.80 3.55 4.40 5.45 6.90 8.56

0.30 0.30 0.30 0.30 0.30 0.30 0.38 0.38 0.38 0.38 0.38

Standard Length

1.22 m 1.22 m 1.22 m 1.22 m 1.22 m 1.22 m 1.22 m 1.22 m 1.22 m 1.22 m 1.22 m

*Teflon® is a registered trademark of Du Pont de Nemours and Co. Inc.

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KYNAR (PVDF)

SPECIALITY PRODUCTS / AKY-175 High performance PVDF tubing (Kynar®)

+125 °C -55°C > 70 °C

> 20 KV

Applications Excellent to insulate from high temperatures. It reliably protects wires, solder joints, terminals, connections, and components from most industrial fuels, solvents and chemicals.

Various Operating temperature: -55°C to +175°C Minimum full recovery temperature: +175°C Approvals: UL, VW-1, File No E249362. Meet: SAE-AMS-DTL-23053/ 18. RoHS.

Features Semi-rigid tubing, ideal for applications that require high temperature performance, outstanding abrasion and cut-through resistance or superior chemical and solvent resistance properties.

Standard color: Clear, other colors on request. Packaging: spools as standards, special spool lengths, cutted pieces are available on request.

Technical data Property

Test Metod

Typical Data

IEC 216 ASTM D 2671 ASTM D 2671 250°C/168hrs. 300°C/1hrs. 55°C/1hrs. VW-1 IEC 93 ASTM D 2671

-55°C to +175°C ≥34,5 MPa ≥150% ≥100% No cracking No cracking Pass ≥1013Ω.cm ≥ 30kV/mm

Operating temperature Tensile strength Elongation at break Elongation at break after aging Heat shock Cold bend - Flammability Volume resistance Dielectric strength

Dimensions

14

Size

As Supplied (mm)

AKY-150

Inside Diameter (min)

3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1

1.2 1.6 2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4

After Recovery (mm) Inside Diameter (max)

Wall Thickness (min)

0.6 0.8 1.2 1.6 2.4 3.2 4.8 6.4 9.5 12.7

0.20 0.20 0.23 0.23 0.23 0.28 0.28 0.32 0.36 0.41

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Standard Spool Length (m/spool) 150m/spool 150m/spool 150m/spool 150m/spool 75m/spool 75m/spool 75m/spool 1,22m 1,22m 1,22m


ELASTOMER

SPECIALITY PRODUCT / ADR-150 Diesel resistant tubing

+125 °C -55°C > 70 °C

> 20 KV

Applications This flexible elastomer tube provides protection for wire harnesses placed in harsh environments. Its superior diesel, lubricating and hydraulic oil resistance combined with flexibility and abrasion resistance makes this product ideal for

military, aerospace and automotive applications. Features Ros Minimum shrink temp.: 175°C Operating temp: -75°C to + 150°C

Technical data Property

Test Method

Value

Unaged Tensile strength ASTM D 638 Elongation ASTM D 638 After aging Tensile strengths ASTM D 638 160°C/168 hrs. Elongation ASTM D 638 Flexibility (2% secant) ASTM D 882 Volume resistance ASTM D 876 Flammability ASTM D 2671 Fluid resistance Tensile strength Diesel at 70°C Tensile strength ISO 37 Hydraulic at 70°C Elongation 24 hrs at Lubricant at 100°C

Min. 13 Mpa Min. 500% Min. 8 MPa Min. 200% Max. 50 MPa Min. 1010Ω cm Self-extinguishing within 15 seconds Min. 10MPa Min. 10MPa Min. 300%

Dimensions ADR-150 Size

Inside Diameter

ADR-150

mm

As Supplied (mm)

Recovery After Recoverd (mm)

1/8” 3/16” 1 /4” 3/8” 1/2” 3/4” 1” 1 1/2” 2” 3”

3.2 4.8 6.4 9.5 12.7 19.1 25.4 38.1 50.8 76.5

3.2 4.8 6.4 9.5 12.7 19.1 25.4 38.1 50.8 76.5

1.6 2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4 38.1

Wall Thickness After Recoverd (mm)

Standard packing (m/spool)

0.76 0.85 0.90 1.02 1.22 1.45 1.80 2.40 2.80 3.2

50 50 50 50 30 30 30 15 15 15

Wall Thickness After Recoverd (mm)

Standard packing (m/spool)

0.51 0.51 0.51 0.64 0.64 0.64 0.76 0.90 1.10 1.02

150 150 75 75 50 30 30 30 30 30

Dimensions ADR-150 TW Size

Inside Diameter

ADR-150

mm

As Supplied (mm)

After Recoverd (mm)

3/32” 1/8” 3/16” 1/4” 3/8” 1/2” 3/4” 1” 1 1/4” 1 1/2”

2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4 31.8 38.1

2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4 31.8 38.1

1.2 1.6 2.4 3.2 4.8 6.4 9.5 12.7 15.9 19.1

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SOLDER SLEEVES

SPECIALITY PRODUCT / ASSC Solder Sleeves Connectors

+125 °C -55°C > 70 °C

> 20 KV

Applications Heat shrinkable solder sleeves with the thin ring and PE outer layer provide a permanent encapsulation, insulation and strain relief on motor tabs, connectors pins ans switsh terminal. Features Thermoplastic inner insert at each end of the terminator, sealing against water and moisture. Refluxed solder ring, offers controlled soldering process.

Various Operating temperature: -55°C to + 125°C RoHS compliant REACH compliant Fully contraction temperature: 130°C Solder began to melt temperature: 125°C Solder completely melt temperature: 150°C Standard colors: Transparent outer layer Inner thermoplastic insert White, Red, Blue, Yellow

Technical data Property

Test Metod

Typical Data

RT-1404 RT-1404 RT-1404 224/ASTM D2671

2.0kV 500% (min) Less than 2.0mV Non-corrosive

Dielectric voltage withstand Voltage rating Voltage droping Copper corrosion UL

Dimensions ASSC

16

ASSC-1 ASSC-2 ASSC-3 ASSC-4

Color White Red Blue Yellow

Wire range 0.2 to 0.8 mm² 0.8 to 2.0 mm² 2.0 to 4.0 mm² 4.0 to 6.0 mm²

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Inside Diameter Before Recovery 1.7 mm 2.7 mm 4.5 mm 6 mm

Cut length 25 mm 40 mm 40 mm 40 mm


CRIMP SLEEVES

SPECIALITY PRODUCT / ACSC Crimp Sealed Connector

+125 °C -55°C > 70 °C

> 20 KV

Applications Heat Shrinkable splices provide a permanent environmental seal.The polymer used in the production of the heat shrink tube is specially adapted to be crimped. Ideal for electrical equipment repairs, maintenance and outdoor electrical cabeling

Various Minimum shrink temperature: 110°C Operating temperature: -55°C to +125°C

Features RoHS compliant. Excellent fluid resistance (100% waterproof). Very high abrasion resistance. Shrink ratio: 3:1

Technical data Property

Test Metod

Typical Data

ASTM D 2671 ASTM D 2671 ASTM D 2671 ASTM D 2671 168 hrs at 165°C ASTM D 2671 ASTM D 2671 ASTM D 2671

27 Mpa 10% max. 10% max. No cracking No cracking 30 kV/mm excellent 1% max.

Tensile strength Elongation Longitudal change Heat shock Heat resistance Dielectric strength Fluid resistance Water absorption

Dimensions As Supplied (mm) ACSC RED 0,5 - 1,5 MM BLUE 1,5 - 2,5 MM YELLOW 4 - 6 MM

Inside Diameter 4.3 5.0 6.5

After Recovery (mm) Inside Diameter 1.4 1.8 2.2

Cut length 38 38 41

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MINI-BOXES

MINI-BOXES AMB-55 / AMB-YG / AMB-DW Applications AMB Series are Mini-Boxes tubing dispensers ideal for wholesalers, small shops, automotive repair shops or any electrical work shops. AMB-55: 2:1 ratio, 125°C, ULVW1, high quality, environment friendly tubing (refer to ACS-55 data sheet for details). AMB-DW: provides 3:1 ratio, adhesive lined tubing (refer to ADW-300 datasheet for details)

AMB-YG: provides 2:1 ratio, 125°C, Yellow/ Green tubing ideal for grounding (refer to AYG-55 data sheet for details) Features Sizes available: from 1,6mm up to 25,4 mm AMB-55: Black, Clear, Red, Blue, Yellow, Green, White, (others on request) AMB-YG: Yellow/Green AMB-DW: Black

AMB-55

P/N for Mini-boxes

Size

Expanded Diameter (mm)

Recovered Diameter (mm)

Length per Mini-box

AMB-55 AMB-55 AMB-55 AMB-55 AMB-55 AMB-55 AMB-55 AMB-55 AMB-55

1/16” 3/32” 1/8” 3/16” 1/4” 3/8” 1/2” 3/4” 1

1.6 2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4

0.8 1.2 1.6 2.4 3.2 4.75 6.35 9.5 12.7

15 MTRS 15 MTRS 15 MTRS 10 MTRS 10 MTRS 10 MTRS 5 MTRS 5 MTRS 5 MTRS

P/N for Mini-boxes

Size

Expanded Diameter (mm)

Recovered Diameter (mm)

Length per Mini-box

AMB-YG AMB-YG AMB-YG AMB-YG AMB-YG AMB-YG AMB-YG AMB-YG AMB-YG

1/16” 3/32” 1/8” 3/16” 1/4” 3/8” 1/2” 3/4” 1

1.6 2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4

0.8 1.2 1.6 2.4 3.2 4.75 6.35 9.5 12.7

15 MTRS 15 MTRS 15 MTRS 10 MTRS 10 MTRS 10 MTRS 5 MTRS 5 MTRS 5 MTRS

P/N for Mini-boxes

Size

Expanded Diameter (mm)

Recovered Diameter (mm)

Length per Mini-box

Tubing

AMB-ACAT AMB-ACAT AMB-ACAT AMB-ACAT AAMB-ACAT

6/2 9/3 12/4 18/6 24/8

6 9 12 18 24

2 3 4 6 8

4 MTRS 3 MTRS 3 MTRS 2 MTRS 2 MTRS

ACAT-300 ACAT-300 ACAT-300 ACAT-300 ACAT-300

Tubing ACS-55 ACS-55 ACS-55 ACS-55 ACS-55 ACS-55 ACS-55 ACS-55 ACS-55

AMB-YG

Tubing AYG-55 AYG-55 AYG-55 AYG-55 AYG-55 AYG-55 AYG-55 AYG-55 AYG-55

AMB-ACAT

18

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Applications ATIE serie could be used in any electrical cabinet, electrical and electronic harnesses to secure wire & cable bundles. ATIE-SS is the standard serie suitable for standard application. ATIE-ES (Extra Strength) is suitable when superior strength is required.

CABLE TIES

SPECIALITY PRODUCT ATIE / ES / SS Features P.A.6.6 - General Purpose nylon is suitable for use in most practical applications at a continuous temperature from -40째C up to 85째C.

Dimensions Standard Strength Serie ATIE-SS

Type

Colors

Width

Length

ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS ATIE-SS

BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL

2.5 2.6 2.6 2.6 3.6 3.6 3.6 4.5 4.5 4.8 4.8 4.8 4.8 4.8 4.8 4.8

98 135 160 200 140 200 290 120 160 178 200 250 290 360 390 430

Bundle Diametre mm/max 21 32 40 52 35 50 80 24 40 45 50 68 79 103 106 115

Tensile Strength in kg

Package

8.2 8.2 8.2 8.2 13 13 13 20 20 22 22 22 22 22 22 22

100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000

Tensile Strength in kg

Package

55.0 55.0 55.0 55.0 55.0 55.0 55.0 55.0 77.0

100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000 100/1000

Dimensions Extra Strength Serie ATIE-ES

Type

Colors

Width

Length

ATIE-ES ATIE-ES ATIE-ES ATIE-ES ATIE-ES ATIE-ES ATIE-ES ATIE-ES ATIE-ES

BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL BLACK/NATURAL

7.8 7.8 7.8 7.8 7.8 7.8 7.8 7.8 9

120 180 240 300 365 450 540 750 780

Bundle Diametre mm/max 25 45 63 80 100 130 158 200 233

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20

Producerad av PTR-Media I www.ptrmedia.se

Flygf채ltsgatan 16 A I 423 37 Torslanda I Sweden Tel. + 46 (0)31-711 93 00 I e-mail: info@kacab.se I www.krympslang.nu


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