S MECHANICAL A ENGINEER May 2015
Publication of the South African Institution of Mechanical Engineering, incorporating News of Associate Organisations
CFD IN BOILER DESIGN Our Technology, Your Success Pumps. Valves. Service.
COOLING DATA CENTRES THE SOUTH AFRICAN MECHANICAL ENGINEER
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May 2015
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Cochran; 135 Years of World-Beating Energy Solutions Steam Generation are the exclusive southern Africa agents for world-famous British boiler and associated equipment manufacturers, Cochran. Established in 1878, Cochran were actually the original inventors of the revolutionary horizontal firetube boiler. The Thompson-Cochran group later brought modern package boiler technology to South Africa, and as part of Rolls-Royce, Cochran became a leading international boilermaker. Since regaining its independence as a company, Cochran has continued to develop its global business and is now proud to re-enter the South African market in association with respected African heat technology company, Steam Generation. The new Scottish-South African partnership will supply Cochran’s famous Borderer, Wee Chieftain, Thermax and Coalmaster boilers to the region, supported by expert installation and maintenance services delivered by Cochran’s trusted South African partner, Steam Generation. Cochran are also a global leader in Heat Recovery Boilers. Operated in conjunction with a wide range of industrial engines and processes, they generate ‘free’ hot water or steam using previously wasted exhaust or process-generated heat. Often paying for themselves in just a few months, Heat Recovery Boilers reduce waste and total energy costs, whilst also cutting overall carbon emissions.
+27 11 695 2500/3 steamgeneration.co.za
Also visit Cochran at: cochran.co.uk FAX +27 11 312 4710
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Energy Solutions Worldwide
info@steamgeneration.co.za
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Chris Reay
Chairman of the Working Committee: Communications (SA Institution of Mechanical Engineering)
To BEE, or not to BEE - that is the question: Whether ‘tis nobler in the mind to suffer The slings and arrows of outrageous fortune Or to take arms against a sea of troubles, And by opposing, end them.
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Geared Motors \ Drive Electronics \ Drive Automation \ Industrial Gears \ Services
1THREAD_6925_SAM
We drive heavy industry
The new SEW girth gear – flexible concepts for diverse combinations Girth gears - the latest offering in our industrial gear range - are used to drive large, rotating systems such as dryers, rotary kilns or horizontal mills. Traditional girth gears generally consist of two to four segments that are assembled together for processing. In contrast, SEW-EURODRIVE girth gears are split into several identical segments in order to keep the component parts short and easy to handle. We deliver not only girth gears, but the entire drive package! Main advantages: ∙ Guarantee flawless casting quality on critical areas ∙ Individual segments of girth rings are interchangeable ∙ Only damaged individual parts need to be replaced instead of changing the whole ring ∙ Handling of each individual segment is easier ∙ Segmented design enables easy and cost-efficient transportation
Tel: +27 11 248 7131 Web: www.sew.co.za
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Michael Abbot
The monthly circulation is 3 947
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Forthcoming SAIMechE Training Workshops Programmes and Registration Forms obtainable from Carey Evans, Tel. 031 764 7136 or Email: carey@saimeche.org.za In-house bookings and enquiries for our many available workshops: Linda Robinson, Tel. 031 764 7136 or Email: linda@saimeche.org.za Event Code
Event Title
Start Date
End Date
Region
Booking Closure Date
D2915
Lubrication & Lubricants
17 Jun 15
17 Jun 15
Vaal
5-Jun-15
D6915
Lubricants and Oil Monitoring
18 Jun 15
18 Jun 15
Vaal
5-Jun-15
H0815
How Technology Evolution Enables Inventive 23 Jun 15 Engineering Designs
24 Jun 15
Rivonia
12-Jun-15
F4415
Shutdown and Turnaround Management and Planning
30 Jun 15
2 Jul 15
Mpumalanga
19-Jun-15
E2915
Lubrication & Lubricants
01-Jul-15
01-Jul-15
East Rand
19-Jun-15
E6915
Lubricants & Oil Monitoring
02-Jul-15
02-Jul-15
East Rand
22-Jul-15
B0815
How Technology Evolution Enables Inventive 07-Jul-15 Engineering Designs
08-Jul-15
Port Elizabeth
26-Jun-15
E9215
Pressure Safety Valves
07-Jul-15
09-Jul-15
Vaal
26-Jun-15
H2815
Running Effective Meetings
14-Jul-15
14-Jul-15
Rivonia
02-Jul-15
C7715
Value Engineering in Projects
14-Jul-15
16-Jul-15
Cape Town
03-Jul-15
E9015
Pump Design, Operation, Maintenance & Troubleshooting
14-Jul-15
16-Jul-15
East Rand
03-Jul-15
A0815
How Technology Evolution Enables Inventive 21-Jul-15 Engineering Designs
22-Jul-15
Durban
10-Jul-15
F9015
Pump Design, Operation, Maintenance & Troubleshooting
21-Jul-15
23-Jul-15
Mpumalanga
10-Jul-15
E9015
Pump Design, Operation, Maintenance & Troubleshooting
28-Jul-15
30-Jul-15
East Rand
17-Jul-15
B2915
Lubrication & Lubricants
29-Jul-15
29-Jul-15
Port Elizabeth
17-Jul-15
B6915
Lubricants & Oil Monitoring
30-Jul-15
30-Jul-15
Port Elizabeth
20-Jul-15
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SAMHYDRAULIK, which is one of the leaders in the field of hydraulic transmission, has been operating for over 25 years in the international market, offering a complete range of orbital hydraulic motors and power steering units, axial pumps and motors for medium and high pressure ranges, all characterised by excellent performances. SAMHYDRAULIK employs 120 people who operate inside a very modern and efficient plant that spans over 6 000 square metres to assure a high standard and flexible production capacity. The latest computer technology is used for both design and production, combined with strict quality control procedures during all production phases, which translates into innovative, reliable and functional products that meet the various needs of the market. Its ISO 9001 certification, held since 1994, is the result of a qualityorientated philosophy on which SAMHYDRAULIK has always based its operation.
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AXIOM HYDRAULICS (PTY) LTD Tel: (011) 334-3068 / 334-3086 Fax: (011) 334-4543 E-mail: axiomjhb@mweb.co.za
THE SOUTH AFRICAN MECHANICAL ENGINEER
17 Heidelberg Road, Village Main, Johannesburg, 2000 P O Box 260248, Excom, South Africa, 2023
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LIKE us on Facebook: WearCheck-Africa FOLLOW us on Twitter: WearCheck Africa WATCH us on You Tube: WearCheckAfrica
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YOUR PARTNER IN
>>CLEAN ENERGY SOLUTIONS<< design, manufacturing, installation, spares, service and maintenance of boiler cleaning systems air pollution control systems
Tel: +27 11 704 0580
firing systems DRYCON systems
pneumatic conveying systems energy recovery systems
email: enquiry@cbz.co.za THE SOUTH AFRICAN MECHANICAL ENGINEER
website: www.cbz.co.za VOL 65
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World Class Electrical Switchboards and Control Solutions
The GRID What is it?
The GRID is a graphic ZEST indentity. Deriva it is based on a propo 3. The distance betwe height of an element.
LV and MV Switchboards inside “E” House Low Voltage IEC 61439 IEC 61641
SC100 Motor Control Centre
marketing@shaw.zest.co.za www.shawcontrols.co.za
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Medium Voltage IEC 62271-200
Electrical “E” House
THE SOUTH AFRICAN MECHANICAL ENGINEER
Low Voltage Up to 6 000 Amp Up to 690 Volt Up to 65 kA
CFW Family Variable Speed Drive
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May 2015
Medium Voltage Up to 4 000 Amp Up to 36 kV Up to 50 kA
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V14905
Expert Service and Repair. Our extensive service offerings range from full spectrum performance checks, laser alignment, routine on site services and OEM repairs in our internationally certified workshop. We also offer full product support with respect to installations, commissioning and customer training.
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Your Benefits: OEM after market product support • Increased productivity • Extended service life • Reduced total life cycle cost •
We also offer training to operating personnel. Contact us for more information Or to set-up an appointment Tel: +27 11 418 4000 www.rsa.voithturbo.com
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Academic
Projects Michael Abbot, director of CT Hydraulics
Career Path
Achievements
Commentary
IT PAYS TO KEEP THE RIGHT COMPANY Find out if you qualify to #JOINOURTABLE at www.pps.co.za
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AFRICA’S ONLY DEDICATED HEATING, VENTILATION, AIR CONDITIONING, REFRIGERATION & ENERGY EVENT
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Robert Rohman, managing director of Bonfiglioli
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MARTHINUSEN AND COUTTS - LEADERS IN ELECTRIC MOTOR AND POWER GENERATION REPAIR, MAINTENANCE AND SPECIALISED MANUFACTURE.
Large AC / DC Motors Small AC / DC Motors Traction & Flameproof Motors Transformers Power Generation ON SITE SERVICES
CUSTOMISED ELECTRICAL Coralynne & Associates +27 11 422 1949
AND MECHANICAL DESIGN
Marthinusen & Coutts Your Assets. Your Needs. Your Service Partner.
A division of ACTOM (Pty) Ltd Tel: +27 (0)11 607 170 0
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www.mandc.co.za
commercial@mandc.co.za
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THE SOUTH AFRICAN Sept MECHANICAL ENGINEER Supply Chain Today 2014
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POWER TRANSMISSION
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POWER
GENERATION
T O D A Y
Peter Greaves, Aurecon’s Expertise Leader, Data and ICT Facilities
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EMERGING OPPORTUNITIES IN THE WORLD’S FASTEST GROWING CONTINENT
EARLY BIRD DELEGATE DISCOUNT SAVE AT LEAST $200 IF YOU REGISTER BEFORE 17 JUNE 2015
Conference & Exhibition 15–17 July 2015 Cape Town International Convention Centre, Cape Town, Republic of South Africa www.powergenafrica.com | www.distributechafrica.com
For booth bookings and sponsorship enquiries, please contact:
Invitation to Participate POWER-GEN Africa and DistribuTECH Africa, will once again provide comprehensive coverage of the power needs, resources, and issues facing the electricity generation and transmission & distribution industries across sub-Saharan Africa.
Leon Stone Exhibition Sales International T: +44 (0) 1992 656 671 E: leons@pennwell.com
The events will feature multi-track conference sessions covering strategic, technical and renewable topics with practical solutions and benchmark case studies and concurrent exhibition floor featuring prime movers showcasing the very latest equipment and technologies. POWER-GEN Africa and DistribuTECH Africa have quickly established themselves as sub-Saharan Africa’s leading events that cover the full power spectrum from supply to delivery, focusing on the current and future trends, as well as the needs and resources within this region of the world.
Andrew Evans Exhibition Sales Africa T: +27 (0) 21 930 9515 E: andrewe@pennwell.com
Nowhere else provides you with the opportunity to reach and meet over 3,000 high-level industry professionals in one place, allowing networking, business and sales opportunities with key industry buyers and influencers from around the continent.
To register and obtain further information, visit www.powergenafrica.com or www.distribtuechafrica.com Owned & Produced by:
Host Utility:
Presented by:
Supported by:
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Supporting Association:
20/11/2014 09:59
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Global Switch Singapore Lead Consulting, Singapore
MTN Innovation Centre, South Africa
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Southern African
28th & 29th May 2015
Metals and Engineering INDABA Engage
EMPERORS PALACE Innovate
Contribute
Sustain
The inaugural Southern African Metals and Engineering Indaba is set to become a milestone in the history of the metal and engineering sector in particular and the manufacturing sector in general. Several high-profile experts and thought leaders such as Trade and Industry Minister Rob Davies, NUMSA General Secretary Irvin Jim and ArcelorMittal CEO Paul O’Flaherty will present insightful papers during the main plenary session. Topical issues including the participation of women in the sector, the future of manufacturing in Southern Africa, striking a balance between international competition and dumping, labour stability, transformation and Southern Africa’s infrastructure deficiencies will be under the spotlight during the proceedings. The conference will provide an opportunity for more intense, sector-specific discussions during the afternoon break-away sessions. Delegates and exhibitors will also use the opportunity to foster business networks and discover new technological innovations during the exhibition that will run on the side lines of the Indaba.
Meet some of our keynote speakers:
Trade and Industry Minister
NUMSA General Secretary
ArcelorMittal CEO
Rob Davies
Irvin Jim
Paul O’Flaherty
For ticket bookings, and more information visit www.meindaba.co.za
OFFICIAL MEDIA PARTNERS
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Boiler design using Computational Fluid Dynamics technology
Thermography at grate-level vs CFD results of combustion gas temperature
JOHN THOMPSON a division of ACTOM (Pty) Ltd., uses Computational Fluid Dynamics technology to enhance its design and engineering capabilities. We provide boiler and environmental solutions for the power generation and industrial markets.
Cape Town: +27 (0)21 959 8400 philipd@johnthompson.co.za
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Johannesburg: +27 (0)11 392 0900
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Durban: +27 (0)31 408 9700
May 2015
www.johnthompson.co.za
Cummins motivator delivered to mdagascar from Dubai
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► EIA Process
► Environmental Risk Assessments
► Geographical Information Systems
► Agricultural Assessment and Advise
► Project Managment
► Wetland and Riparian Services
► Natural Resource Services
► Visual Impact Assessments
► Ecological/Biodiversity Services
► Public Participation Process
► Application Assistance
► Game Ranch Management
► Developement Research, Monitoring and Evaluation
N2 Mnini ECO Duties
Plant rescue
Durban Coal Terminal Site Inspection
Ohlanga Pump station ECO Duties
Freightpak Warehouse Site Audit
Public participation Makhabeleni
Ballito Interchange Botanical survey
Site assessment Sundumbili pipeline
l Tel: (031) 303-2835 l Fax: 086 692 2547 l l Email: info@afzelia.co.za l www.afzelia.co.za l
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Septmeber 2012
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S MECHANICAL A ENGINEER
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THE CAPE’S ULTIMATE INDUSTRIAL TRADE SHOW
INDUSTRIAL
SHOWCASE 1-3 JULY 2015 CTICC 10H00-18H00
The ideal opportunity to sell to serious buyers in an active buying mode
@capeshowcase
industrialexpo.co.za
Johnny Malherbe 021 685 0845 or 082 461 6037 or jm@impactexpo.co.za
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“SA Mechanical Engineer” will also be there. Take an advert in our August issue to ensure you do not miss out on this event, or pop in to see us at the Promech Publishing stand.
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THE FUTURE IS FORMED BY OUR MACHINES FIBER LASERS Simple, inexpensive, compact
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MARKET FORUM
A microstructure of a Thermaspray coating showing no defects Coating quality - no grit entrapment, ensuring maximum adhesion to the (cracks, unmelted particles, oxides) and minimal porosity substrate
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MARKET FORUM
Simplex PA91 air powered hydraulic pump
Donaldson delivers Extended filter element life Cost – effectiveness Enhanced productivity and manufacturing efficiency Ÿ Holistic filtration solutions Ÿ Ÿ Ÿ
0860FILTER www.donaldson.co.za
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MARKET FORUM
Cartridge Valves
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MARKET FORUM
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Stocking up on the right solutions: KSB spare parts service KSB stands for outstanding technical expertise and innovative solutions. Whether our customers need to transport fluids or solids, KSB‘s range of tailored spare parts services ensures their systems always work reliably and economically. KSB Service: fast and efficient – also available for products from other manufacturers. Benefit from our ground-breaking technology, expert consulting and comprehensive customer care. Find out how KSB can help your company on the path to success – when it comes to innovative ideas, we have plenty in stock. www.ksb.com
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