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BULK HANDLING TODAY

May 2014

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BULK HANDLING TODAY

May 2014


BULK

HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

T O D A Y

May 2014

Safety conference on the cards Clued-up project managers

BULK HANDLING TODAY

May 2014

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The South African Institute Of Materials Handling

SAIMH

The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions. The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMH’s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques. For the SAIMH and the industry as a whole to prosper requires the support of companies such as yours and key individuals from within your organisation who share the same passion and vision within the Bulk Materials Handling industry. The advantages of being a corporate member of the Institute are as follows: • To make the industry aware of the professional standards that our members provide, • To encourage the interchange amongst members of the institute of knowledge, experience relating to all aspects of the bulk materials handling, • To promote education, training to all levels of employees within the industry, To introduce and encourage the utilisation of leading world class material handling methods and techniques, • To be able to transfer and obtain additional knowledge at the bi-monthly joint Forum lectures, • To be able to communicate through the monthly official journal (which is sent to member free of charge). These are just a few of the advantages that you will benefit from by being a corporate member. Just give us a few minutes of your valuable time and view our website, www.saimh.co.za, or email us on saimh@global.co.za and we will assist with your enquiry.

MEMBER COMPANIES Afripp Projects cc Bateman Engineered Technologies Bearings International (Pty) Ltd Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear Industries (Pty) Ltd Deebar Mining & Industrial Supplies East Rand Engineering Services ELB Engineering Services (Pty)Ltd Engicon Systems (Pty) Ltd Facet Engineering cc GMR Hydraulics Goba Consulting Engineers Group Line Projects (Pty) Ltd Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Africa (Pty) Ltd Illustech

Kimrae Engineering Projects Macsteel VRN Martin Engineering Melco Conveyor Equipment Morris Materials Handling SA (Pty) Ltd Osborn Engineered Products (Pty) Ltd PD Engineering Services cc PDNA M&I (Pty) Ltd PH Projects Holdings (Pty) Ltd Quadrant PHS Renold Crofts (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Hanlding Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Shatterprufe a Div. of PG Group Pty Ltd Spar Western Cape Super Dock Systems Unitek Engineering Zest Electric Motors (Pty) Ltd

PO Box 1047 Southdale, 2135

BULK HANDLING TODAY

SAIMH Golf Day 11 October 2012 ERPM Golf Club

Tel: (011) 867 0902 Fax: (011) 867 0036

saimh@global.co.za • www.saimh.co.za

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UPCOMING MEETINGS

May 2014


Simon Curry

BULK HANDLING TODAY

May 2014

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LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA

LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.

I

t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).

What’s in it for you:

As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year). ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category

3 each year. CPD is an ECSA requirement to retain registration. Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits. Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry. LEEASA has some 500 members (Individuals and Companies).

Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com 6

BULK HANDLING TODAY

May 2014

BULK HANDLING TODAY

February 2012

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From left to right: Simon Curry (CMA), Alan Exton (CMA), Chris Townsend (CMA), Lou Kilian (Exxaro) and Laza Lazarevic (Anglo Platinum). The other members of the committee not in the photograph are Hannes van Eeden (Sasol), Carl Stensby (Anglo Coal) and Brian O'Connor (Anglo Platinum)

BULK HANDLING TODAY

May 2014

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Coralynne & Associates +27 (011) 849 3142

ABSOLUTE MATERIAL FLOW CONTROL

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• • • • • •

Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Greatly reduced spillage Significant reduction in belt damage

Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132

w w w . w e b a c h u t e s . c o m

BULK HANDLING TODAY

May 2014

w e b a @ m j e n g . c o . z a


BULK HANDLING TODAY

May 2014

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Metso Apron Feeders Backed by more than 140 years of experience and expertise Metso Apron Feeders set the world standard in Apron Feeders • • • •

Providing a competitive edge through greater capacity and efficiency Achieving high standards through quality and performance Maximising performance Information technology through optimisation and control

• • • •

Apron feeders for Primary Gyratory Crusher discharge and stockpile reclaim Designed with impact pads to carry the load Rugged Apron Feeder accessories for specific applications Setting the standards for quality, durability and reliability

BEE Ownership Compliant www.metso.com | email: mmsa.info.za@metso.com | +27 (0)11 961 4000

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BULK HANDLING TODAY

May 2014


The original design we developed was aimed mainly at the aggregate market, but over the years this extended to mineral processing

BULK HANDLING TODAY

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WHEN WE SAY WE SHARE OUR SUCCESS, WE MEAN IT. PPS SHARES 100% OF ITS PROFITS WITH MEMBERS*. ALL R4.2 BILLION. Visit www.pps.co.za to view the increase in your PPS Profit-Share Account. THE KEY TO SUCCESS LIES IN SHARING IT Consult a PPS product-accredited financial adviser or visit www.pps.co.za PPS is an authorised Financial Services Provider. * PPS members with qualifying products share all the profits of PPS.

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BULK HANDLING TODAY

May 2014

HAVASWW-D63104/E

Techroq at the Buama 2013


Winchester Maphosa, product manager for comminution and screens at Weir Minerals Africa

BULK HANDLING TODAY

May 2014

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The chamber of the Enduron crusher can be seen here during assembly at Weir Minerals Africa’s Alrode manufacturing site

An Enduron SP crusher installation

over

Tel:+27 11 011 6111 14

BULK HANDLING TODAY

May 2014


BULK HANDLING TODAY

May 2014

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BULK HANDLING TODAY

May 2014


BULK HANDLING TODAY

May 2014

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One Source for all your material handling needs FLSmidth delivers a complete line of reliable material handling systems designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs. Rely on the brands you’ve come to trust – ROYMEC, RAHCO, KOCH, MVT, Buffalo & ABON. ROM TIPS • CONVEYORS • STOCKYARDS • PORTS • LOADOUT STATIONS • WASTE HANDLING SYSTEMS

For further information please contact us at: Tel: +27 (0)10 210 4000 • www.flsmidth.com

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BULK HANDLING TODAY

May 2014


Liugong South Africa regional manager, Paul Lee

This underwrites the philosophy that all their machines are produced with simplicity and reliability in mind for easy operation and simple day-to-day maintenance on site

BULK HANDLING TODAY

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Our labour force is so productive that we are effectively able to assemble a full wheel loader (from scratch) in just 32 minutes

Our machines represent simple, reliable value for money in a modern and economical package

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BULK HANDLING TODAY

May 2014


Design and engineering

Figure 1 illustrates the basic steps in the development of a conveyor system and forms the basis of the topics discussed in this paper

BULK HANDLING TODAY

May 2014

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Design Criteria Technical Specifications Project Procedures Acceptance Criteria Drawing Office standards

G

I

R

I, A

G

I

G

R

R

G

I

I

I, A

I

R

I, A R

R

A

R

R

A A, I

G

Figure 2. Design and engineering process flow

Procurement, fabrication and supply

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BULK HANDLING TODAY

May 2014

Client

I

Contractor / Supplier

Recipient

Site Team (Supervisors/ Managers)

Input into Generation

R

Drawing Office

Approval

I

Conveyor Designer

A

Project Engineer

Generates

Project Manager

Legend PROJECTSETUP

G


R, A

Layout Drawings Structural Design Fabrication and Construction Drawings Checking and Approvals Prior to Issue to Contractor(s) Shop Detailing and Checking of Generated Drawings

R

R

R

R

G

Conveyor Equipment Schedules General Arrangement Drawings

Client

Conveyor Design

Contractor / Supplier

Recipient

Site Team (Supervisors/ Managers)

R

Drawing Office

Input into Generation

Structural Engineer

Approval

I

Conveyor Designer

A

Project Engineer

Generates

Project Manager

Legend ENGINEERING AND DESIGN

G

R, A

R

G

I, R

I, R

I, R, A

I, R

G R

G

R

G

R

I, R

A

G

A

A

A

Approval Only on Engineer’s request

A

R, A

I R R

I, A, R R

R

G

Figure 4. Rectification of a defective gantry

Site construction and installation

BULK HANDLING TODAY

May 2014

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Client

G

R

I, A

I, A

G

R

I, A

G

R

A

Approval

I

Input into Generation

R

Recipient

Certified Drawings

I, A

Quality Control Plans

R

I, R

Site Team (Supervisors/ Managers)

I, A

Generates

Drawing Office

Contractor / Supplier

Structural Engineer

Project Engineer

Conveyor Designer

Project Manager

Legend PROCUREMENT, FABRICATION AND SUPPLY

Tender compilation and issue Adjudication & Contract Placement

G

R

I, A

G

Non-Conformances

R

G

G

Concessions

R

A

Data Books

R

I

I

R

R

G G

R

• SKF allows 25 mm over bearing centres of 2 900 mm • CEMA specification allows 1/32 inches over bearing centres, ie, 0.8 mm • Anglo American specification allows 1 in 1 000, ie, 2.9 mm

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BULK HANDLING TODAY

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Mechanical equipment installation

BULK HANDLING TODAY

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Construction QC Dossier - Index Discipline: Mechanical Package Number: No

Index

1

Handover Documents

Form Reference No.

2

QCP

3

Access Certificates

4

Civil Survey Reports

5

Mechanical Installation QC Check Sheets

6

Welding Documentation and Certificates

7

NDT Reports

8

Test Certificates

9

Coating Repairs and DFT Reports

10

Site Engineering Queries

11

Site Instructions

12

Non-conformance Reports

13

Concession Requests

14

As-built Drawings and Weld Maps

15

Phase 1 Punch List

16

Phase 2 Punch List

17

Phase 3 Punch List

18

Construction Completion Certificates

18.1

Platework

18.2

Structural

18.3

Mechanical

Required (a)

Commissioning

Project management and people-side of conveyor installations

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BULK HANDLING TODAY

May 2014


Conclusion

POWERFUL, EFFICIENT & SAFE POWER

TO RESTORE

& IMPROVE MATERIAL

FLOW

Martin Engineering Offers a Full Line of Air Cannon Technologies Martin® Air Cannons improve flow from silos, bins, bunkers and storage vessels by knocking down rat holes, blockages and buildups to boost plant efficiency. MARTIN ENGINEERING RSA call +27(0)13 656 5135 | visit martin-eng.co.za email service@martin-eng.com A global company. ® Registered trademark of Martin Engineering Company in the US and other select locations. © 2014 Martin Engineering Company. Additional information can be obtained at www.martin-eng.com/trademarks.

BULK HANDLING TODAY

May 2014

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A trusted industry leader For 90 years, SCAW, a South African industry leader, has been a preferred supplier to the lifting and rigging industry. From wire & strand products, Haggie® Steel Wire Rope, chain products aswell as fittings and attachments, Scaw continues to design and deliver the highest quality products to customer specifications. Highly qualified teams with extensive experience in all aspects of the application of our products are on call to advise and support the selection, handling, installation and maintenance of products vital to driving safety, productivity and profit in the lifting and rigging industry.

www.scaw.co.za 28

BULK HANDLING TODAY

Proud Manufacturers of Haggie Products & McKinnon Chain

May 2014

Experience Matters.


William Robinson, REM Construction Consultants

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BULK HANDLING TODAY

May 2014


E:\!BMG\#Jobs\Adverts\2014\052014\BMG-MIN05052014-BM.cdr 08 May 2014 08:12:13 AM Color profile: Disabled Composite Default screen

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1 - 2 July 2014

Sandton Convention Centre, Johannesburg, South Africa

DON’T MISS THE BOAT!

PR

SPEAKER HIGHLIGHTS

Global transport trends driving reliability for the end-user

How to keep your port competitive and attract new customers

Opportunities and new ports projects in Angola

Bonang Mohale, Chairman, Shell, South Africa

Zeph Ndlovu, General Manager: KZN Operations, Transnet Port Terminals, South Africa

Diur. K. Angelo, Head of Ports Infrastructure and Equipment, Angola Ministry of Transport

Co-located with:

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BULK HANDLING TODAY

May 2014 For more information visit www.terrapinn.com/africaports

Co


Johan Claassen of IEP

ROMECH PUB p - T, O, G 2/20/11 9:54 PM Page 2

omposite

C

M

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CM

MY

CY CMY

K

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BULK HANDLING TODAY

May 2014


High-quality Gearboxes and Couplings

When failure is NOT an option, choose a Renold Quality product.

RB & PM Couplings

Now Available Ex-Stock T +27 (0) 11 747 9500 E sales@renold.co.za W www.renold.com

BULK HANDLING TODAY

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V13813

Protect Your Belt Conveyors with Voith Fluid Couplings. The Voith Fluid Coupling, type TVVS, is predominantly used in belt conveyor drives. The coupling protects the drive against overload and dampens torsional vibrations. This protects your system and increases its productivity.

Key Benefits: • Very smooth start-up • Torque limiting up to 140% of nominal load • Automatic adjustment to different load states info.vtza@voith.com Tel: +27 11 418 4000 www.rsa.voithturbo.com

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BULK HANDLING TODAY

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MARKET FORUM EJS Projekte’s owner Hans Scherman on their Doosan articulated dump truck financed by Fintech

3-D mo So de lid l of W an ork E-h s ou s

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ef

or

ac

oa

lya

rd

rec

lai

me

r


MARKET FORUM

Largest Flat-Top Crane

The Linden Comansa 30LC1450 takes productivity to new heights

BULK HANDLING TODAY

May 2014

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MARKET FORUM

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BULK HANDLING TODAY

May 2014


MARKET FORUM

Technogrid configuration

Typical mining conveyor system

BULK HANDLING TODAY

May 2014

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MARKET FORUM

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BULK HANDLING TODAY

May 2014


MARKET FORUM

Boxhunter is a no-compromise design in terms of reliable performance, ease of operation, and eco-efficiency

UD Trucks’ Dealer of the Year winners – from left to right; Jacques Carelse, managing director of UD Trucks Southern Africa, Les Greene (BB Truck & Tractor), Leonard Herman (McCarthy Commercial Vehicles Boksburg) and Torbjörn Christensson, president of the Volvo Group SA

BULK HANDLING TODAY

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MARKET FORUM

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SEW-EURODRIVE - Driving the world

1THREAD_4261_BUL

To offer the perfect gear unit you have to have the facility for it first.

SEW-EURODRIVE has a state-of-the-art, efficient plant with a unique modular production concept to develop powerful industrial gear units. Why is this good news for you? Optimum logistics, highest accuracy and rapid order fulfilment, just to name a few. This is what we call Drive 360ยบ - Seeing the big picture: From problem-solving competence to system availability, low operating costs and energy efficiency to the overall system that handles all your tasks. SEW-EURODRIVE - Driving the world. Tel: +27 11 248-7000 Web: www.sew.co.za

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BULK HANDLING TODAY

May 2014

Bulk may14 web  

“Bulk Handling Today” covers the movement of all bulk goods from Point A to Point B, both locally and overseas. We concentrate on the equipm...

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