2015/07 - Bullk Handling Today

T O D A Y

BULK

HANDLING

Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

July 2015

IDLER COMPANY AT THE FOREFRONT BELTCON 18 EXHIBITION 1

BULK HANDLING TODAY

February 2012

DRIVING TECHNOLOGY DELIVERING PRODUCTIVITY Sandvik Mining minimises your safety risks, operational interference and site construction time by pre-assembling shiploaders. This ensures that only a short installation and commissioning period is required to get a port operating again. Our shiploaders are designed to cater for a range of products loaded onto vessels ranging in size from Handymax to Panamax and incorporate a built-in dust collection system and dust-free loading chute.

For enquiries, please contact +27 (0) 11 657 4600 MINING.SANDVIK.COM

BULK

HANDLING

BULK HANDLING TODAY

T O D A Y

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The South African Institute of Materials Handling

Sample

The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions.

The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMH’s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques.

Company Affliates as at July 2015 Afripp Projects cc Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear lndustries (Pty) Ltd ELB Engineering Services (Pty) Ltd Engicon Systems (Pty) Ltd Facet Engineering cc Flexco (SA) (Pty) Ltd

Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Goba (Pty) Ltd lllustech J & A Engineering Services Kimrae Engineering Prolects Loadtech Load Cells (Pty) Ltd MacsteelVRN Martin Engineering Melco Conveyor Equipment Morris Material Handling SA (Pty) Ltd

Osborn Engineered Products (Pty)Ltd PD Engineering Services cc PH Projects Holdings (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Handling Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Spar Western Cape SSAB South Africa (Pty) Ltd Tenova Zest Electric Motors (Pty) Ltd

4 BULK TODAY 2015867-0036 l Email: saimh@global.co.za l www.saimh.co.za Tel: (011)HANDLING 867-0902 l Fax:July (011)

Simon Curry

BULK HANDLING TODAY

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LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA

LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.

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t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).

What’s in it for you:

As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year).

ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category

3 each year. CPD is an ECSA requirement to retain registration.

Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits.

Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry.

LEEASA has some 500 members (Individuals and Companies).

Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com 8

BULK HANDLING TODAY

July 2015

BULK HANDLING TODAY

February 2012

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CONVEYING

Adrian Evans and Sarel Koekemoer of MegaRoller

BULK HANDLING TODAY

July 2015

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Built solid Metso apron feeders backed by real-world experience Metso apron feeders are designed tough and built solid to handle the most severe impact conditions, because your productivity depends on it.

Backed by experience with more than 4,000 feeders worldwide, you can rely on Metso’s equipment and reputation. They’re both rock solid.

BEE Ownership Compliant metso.com – email: email: mmsa.info.za@metso.com

Theo Sherman, General Manager of AMD Rotolok

BULK HANDLING TODAY

July 2015

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René Rose, GM: communication

BULK HANDLING TODAY

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Tough demands have met their match.

With a hydraulic drive system from H채gglunds, you get compact, durable power - without foundations or gearbox. A full range of rugged motor types and complete solutions for monitoring and control give you total assurance, even in the most demanding applications.

Let us know your demands.

H채gglunds Drives South Africa (Pty) Ltd P.O.Box 2851, 1610 Edenvale, Johannesburg Phone: + 27 (0)11 454 4933, Fax: +27 (0)11 454 5088 E-mail: info@za.hagglunds.com, www.hagglunds.com

Our drive is your performance.

BELTCON 18 EXHIBITION

BULK HANDLING TODAY

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EVOLVED

INTELLIGENT CONVEYING

Easy Rolling, Longer Lasting Steel Rollers F^`Zkhee^kÃl g^p% iZm^gm i^g]bg` Lm^^e Khee^kl Zk^ ]^lb`g^] mh ^glnk^ Z\\nkZm^ [^Zkbg` Zeb`gf^gm mh ]^ebo^k ^Zlb^k kheebg`% ^gaZg\^] ^_Ë \b^g\r Zg] e^ll ghbl^ iheenmbhg' Ma^l^ khee^kl h__^k fZgr h_ ma^ [^g^Ë ml h_ ma^ F^`Zkhee^k A=I> Zg] Ar[kb] khee^kl' Innovative Technologies Mechanically Fixed Bearing Housing Gh p^e]bg` h_ ma^ ahnlbg` mh ma^ khee^k [h]r' Mabl ^glnk^l lni^kbhk [^Zkbg` Zeb`gf^gm mh ]^ebo^k Z fhk^ ^_Ë \b^gm% jnb^m^k Zg] ehg`^k eZlmbg` khee^k'

“superior bearing alignment”

Cost Effective and Long Lasting

Megaroller Steel Roller Specs

More accurately aligned bearings means less stress on the bearing operation resulting in longer bearing life. The Megaroller Steel Roller’s easier rolling bearings also produce less friction and less noise.

Roller Options ;b&]bk^\mbhgZe khee^kl :gmb&Kng ;Z\d Khee^kl for incline belts

Main Benefits

Revolutionary design concept for steel rollers ;^mm^k [^Zkbg` Zeb`gf^gm >Zlb^k% lfhhma^k kheebg` Ehg`^k eb_^liZg Jnb^m^k hi^kZmbhg <Zg hi^kZm^ Zm ab`a^k li^^]l

Fhk^ ^g^k`r ^_Ë \b^gm ]n^ mh ^Zlb^k rolling bearings K^]n\mbhg bg mhmZe \hlm h_ hpg^klabi compared to traditional steel rollers Ehp^k fZbgm^gZg\^ \hlml >qm^g]^] [^Zkbg` eb_^liZg ;^mm^k k^mnkg hg bgo^lmf^gm

Available diameters *+0ff *.+ff Available Shaft Options +. L^kb^l hg *+0ff ,) L^kb^l hg *+0ff *.+ff Gauge Length Range *1)ff mh *2*1ff Shaft material Options Fbe] Lm^^e LmZbge^ll Lm^^e

Our leading products

HDPE Rollers

Hybrid Rollers

Impact Rollers

Steering Frames

F^`Zkhee^k A=I> Khee^kl are an innovation in reinforced high-density iher^mare^g^ !A=I>" conveyor rollers.

Megaroller Hybrid Rollers are unique combination steel / high-density iher^mare^g^ !A=I>" conveyor rollers.

Megaroller’s Impact and Rubber Disc Return Rollers absorb the impact of large loads of ore falling onto conveyor belts to prevent damage.

Megaroller’s unique Multisteer conveyor belt steering frames are the key to effective conveyor belt management.

CONTACT US: www.megarollerindustries.com | info@megaroller.co.za | +27(0)12 250 2365

Standard Shaft Variations Hi^g&^g]^] <ehl^]&^g]^] <nlmhf laZ_ml Ë gblabg` hg k^jn^lm' ;^Zkbg`l Zl i^k \nlmhf^k li^\bË \Zmbhgl'

World leader in conveyor idlers

BELTCON 18 EXHIBITION

BULK HANDLING TODAY

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SEW-EURODRIVE–Driving the world

We drive industries

Gear units and motors from SEW-EURODRIVE have always set the trend and established new standards in drive technology. For this reason, the quality label “made by SEW” has become a hallmark of quality in the drive industry.

Market-orientated products developed and manufactured in-house, as well as uncompromising quality, are the cornerstones of our success.

SEW-EURODRIVE - Driving the world.

Tel: +27 11 248 7000 Web: www.sew.co.za

BELTCON 18 EXHIBITION

Bearings International is a leading supplier of bearings and transmission products into the materials handling sector. The company is involved with OEMS, project houses and end-users from the initial design stage to the commissioning of the plant.

Products include solid and split bearings, couplings, electric motors, gearboxes and pulleys. Bearings International is an ISO accredited company and level 3 value added supplier.

DRA is a multi-disciplinary engineering and project management firm which designs and develops mines, infrastructure and mineral processing plants. Headquartered in Johannesburg, South Africa, they have a global footprint across five continents and service both local and international mining houses in the ferrous metals, coal, diamond, chrome, precious and base metals sectors.

Tel: (011) 202-8600, www.DRAInternational.com

Bearings International, Tel: 083 250 9191, www.bearings.co.za

Bosworth, a div of Hudaco Trading Pty Ltd, a leading supplier of conveyor pulleys for the South African & International markets since 1943, specializes in the design and manufacture of new pulleys, as well as reconditioning of old pulleys, all to customers specifications. Bosworth prides itself on only using mill certified material, thus ensuring that only top quality pulleys are supplied to the materials handling industry.

Dunlop Industrial Products, manufacturers of Plied, PVC & PVC Nitrile and Steelcord conveyor belting, make materials handling easier and more cost effective.

Their full hose range offers products to meet virtually every industrial and general hose application. Their commitment to quality and service ensure that their customers’ business will keep on rolling.

Bosworth, Tel: (011) 864-1643, E-mail: Pulleys@Bosworth.co.za, www.Bosworth.co.za

Dunlop Belting Products (Pty) Ltd, Tel: (011) 741-2500, Email: myrnab@dunlopbelting.com, www.dunlopbelting.com

Brelko Conveyor Products design and manufacture conveyor belt cleaning equipment for a trouble-free flow of materials at transfer and load points. The company has served as a supplier and advisor on spillage control to the bulk materials handling industry, since 1987 and offer proactive and ongoing maintenance for preventative spillage control and optimum belt cleaning.

Dymot Engineering specialises in the design and manufacture of hand, electric and hydraulic winches and winching systems for a variety of winching application. Dymot’s main area of expertise is winches for conveyor tensioning applications. Dymot also specializes in stage winches, construction winches, rail car moving systems and rope sheaves. Winch hire is also available.

Brelko, Tel: (011) 013-4000, www.brelko.com

Dymot Engineering, Tel: (011) 970-1920, Email: sales@dymot.co.za, www.dymot.co.za

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Total Materials Conveying Solutions

Tenova TAKRAF’s world-class materials handling technologies, proven in applications throughout Africa, provide the mining and industrial sectors with comprehensive materials handling solutions. Conveying product from mine and industrial production facilities right through to ports and terminals, technologies include: ■ In plant, stockyard and overland belt conveyors: High speed and high capacity ■ Pipe Conveyors: Enclosed, environmentally friendly conveying overcomes spillage, and accommodates high angles of incline, horizontal curves and multiple flights ■ Stockyard Handling: Comprehensive solutions covering stackers, reclaimers, stacker / reclaimers, scraper reclaimers and railcar tipplers ■ Outloading: Rapid rail loading systems provide high loading precision with a self learning capability

58 Emerald Parkway Road, Greenstone Hill Ext 21 Johannesburg 1609, South Africa P +27 11 201 2300 enquiries.TMM@tenova.com www.tenova.com TENOVA is a worldwide supplier of advanced technologies, products and engineering services for the metals and mining & minerals industries

The core focus of ELB Engineering Services Pty Ltd (ELB) is to align with world class technology suppliers to provide equipment and products that require engineering and project management input. ELB is a total solutions provider to the mining and mineral, industrial, power, port industries with construction capabilities in the fields of bulk, fine powder and total materials handling related solutions. Clients reap the benefit of their innovation, quality, quick reaction to market trends and a well established reputation.

ELB Engineering Services, Cornel Charlton, Tel: (011) 772-1509, www.elb.co.za

With its focus on maximising belt conveyor productivity, Flexco designs and supplies polymer idler rollers for belt conveyors extending its range of existing products.

Flexco’s latest offer is to supply ultra-heavy duty belt clamps, ultra large belt reeling facilities and other engineering solutions to the industry.

FLEXCO S.A (PTY) LTD, Tel: (011) 608-4180, Email: flexco_sa@flexco.com, www.flexco.com

When it comes to reliable performance in demanding environments, Hägglunds drives South Africa know all about providing the right movement, power, control and function regardless of technology or location. Flexible system solutions for a wide range of applications to help customers optimize performance and productivity.

Hagglunds, Tel: 011 454 4933, Email: info@za.hagglunds.com, www.hagglunds.co.za

Henkel is a leading solution provider for adhesives, sealants and functional coatings worldwide. The company offers a comprehensive portfolio of tailor-made solutions for their customers and high-quality consumer products. Their global team of experts partners with customers to deliver best-in-class service. Powerful innovations and leading technologies under top-brands such as Loctite create sustainable value for industrial customers, consumers and professional users.

Henkel, Tel: (011) 617-2551, www.henkel.com

Martin Engineering is the leading international developer, manufacturer and supplier of innovations to make the handling of bulk materials cleaner, safer and more productive.

your comprehensive source for all

BULK MATERIALS HANDLING Services • Solutions Training belt cleaners • transfer point technologies • dust management vibrators • air cannons • sonic horns • field services • training call +27(0)13 656 5135 email feedback@martin-eng.com visit martin-eng.co.za

Their global team of experts from every part of the world, works together to produce and manufacture high quality products that deserve the Martin seal of approval.

Martin offers an expansive selection of blades, tensioners, mainframes and accessories to effectively meet the unique demands of any material handling challenge.

Martin Engineering, Tel: (013) 656-5135, Email: service@martin-eng.com, www.martin-eng.co.za

A GLOBAL FAMILY ® Registered trademark of Martin Engineering Company in the US and other select locations. © 2015 Martin Engineering Company. Additional information can be obtained at www.martin-eng.com/trademarks.

CLEANER, SAFER & MORE PRODUCTIVE BULK MATERIALS HANDLING

conveying excellence

BELTCON 18 EXHIBITION

Megaroller is a leading manufacturer and distributor of superior quality conveyor systems for bulk material handling industries.

With a history of innovation and development spanning over 30 years, Megaroller is internationally renowned as a trusted provider of innovative, long lasting, and environmentally sound conveyor rollers, frames and steering frames.

Megaroller, Tel: (012) 250-2365, www.megarollerindustries.com

All over the world there are a number of Stacker reclaimer bucket wheels running on Split Roller Bearings (SRB), some were designed with SRB, others were converted to SRB. OE Bearings has recently supplied and fitted Transnet Saldanha with a 500mm SRB for a bucket wheel. OE Bearings was told it took four weeks to change the bearing, they fitted the SRB in four hours which is believed to be a major improvement on downtime.

OE Bearings, Tel: (011) 493-4463, Email: enquiries@oebearings.co.za

Melco Conveyor Equipment, an ISO 9001: 2008 accredited conveyor roller, idler and structure manufacturer, was founded in 1970 and in 2006 joined the Rulmeca Group.

Melco has established an international reputation for technical competence, large scale competitively priced world class manufacturing, and commercial integrity in the bulk materials handling Industry.

Gavin Hall, Melco, Tel: (011) 255-1600, Email: Gavinh@melco.co.za

Nepean Conveyors offer complete, engineered turnkey conveying and materials handling solutions for surface mining, underground coal, hard rock mining, port facilities and process plants.

Qfinsoft represents the combined expertise of a group of engineers with years of experience in Computer Aided Engineering. The company has partnered with world-leading CAE companies like Ansys (for FEA, CFD and Emag) and Rocky for DEM. Qfinsoft is known in the industry for its technical excellence and high quality of technical support.

Qfinsoft, Tel: (012) 345-1917, Email: info@qfinsoft.co.za, www.qfinsoft.co.za

Leading drive engineering company SEW Eurodrive has built further on its reputation as a market leader in small conveying applications.

With a range of unique conveyor products Nepean is ideally position to provide safe and reliable bulk material handling solutions to their clients.

With the X-Series range of helical and bevel-helical invertible gearboxes the company now also have solutions for larger conveying solutions, paving the way to fast becoming the preferred supplier to Original Equipment Manufacturers (OEMs) in a variety of commodities including iron ore, gold and coal in southern and other parts of Africa.

Nepean Conveyors, Tel: (011) 708-2854, www.nepean.co.za

SEW, Tel: (011) 248-7000, www.sew.co.za

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Garage equipment and tools; Body repairs; Paintwork and corrosion protection; Vehicle bodies for lightweight and heavyweight utility vehicles; Caravans and motorhomes; Towing service, accident assistance, mobile services; Waste disposal and recycling; Dealership equipment; Basic and advanced training; Restoration and maintenance of vintage vehicles; Industry institutions and publishers

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BULK HANDLING TODAY

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Customis heavywei

Fred Evans of Polyflex

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Leaf springs

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www.promech.co.za

MARKET FORUM

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Easy navigation through the site Comprehensive archive Free to users No registration Searchability

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Endorsed by: CMA l LEEASA l SAIMech

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l Conveying l Crushing l Trucking l Storage l Lifting l

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www.promech.co.za * Easy navigation through the site * Comprehensive archive * Free to users * No registration * Searchability

BULK

HANDLING IN AFRICA

G U I D E

2015

Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

l Conveying l Crushing l Trucking l Storage l Lifting l

www.promech.co.za

BULK

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Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

l Conveying l Crushing l Trucking l Storage l Lifting l

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Solids Handling Specialists With more than 42 years in manufacture of dry bulk materials handling equipment, AMD-ROTOLOK is proud to continue the supply of quality equipment to our many long standing and valued both local and international clients.

Our partial product range includes: • Rotary Valves • Flap Valves • Knife Gate • Screw Conveyors • Bucket Elevators, etc

Tel: (011) 674-1166/7, Fax: (011) 674-4372, Email: info@amd-rotolok.co.za, www.amd-rotolok.co.za BULK HANDLING TODAY

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AFRICAâ&#x20AC;&#x2122;S PREMIER CONSTRUCTION AND MINING TRADE FAIR

OR CE F NS! TRANSTRATIO N E I FREEINE REG /en/ ONL a.comion c i r f trat .bca wwwors/regis visit

Spike Taylor, managing director of Multotec Rubber, says the company has successfully relined two mills with its heavy duty (HD) MultoMet liners for a customer in the Zambian Copperbelt

International Trade Fair for Construction Machinery, Building Material Machines, Mining Machines and Construction Vehicles.

WWW.BCAFRICA.COM

MMI/BCA/Quirk/CEN

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Heavy duty MultoMet liners can withstand the harsh operating environment in a grinding mill

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MARKET FORUM

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Materials Handling Solutions that Deliver.

BMG offer a complete range of products for bulk and light materials handling applications.

BMG-MH08072015

We provide valuable insight in to the technical requirements of your operating process as well as foresight as to how our technical expertise, design and on-site maintenance capabilities and training can all be applied to maximize your production efficiencies.

BEARINGS • SEALS • POWER TRANSMISSION • DRIVES & MOTORS • MATERIALS HANDLING FASTENERS & TOOLS • HYDRAULICS • PNEUMATICS • FILTRATION • LUBRICATION • VALVES TECHNICAL RESOURCES • FIELD SERVICES

BEE 3 38

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Controlling material in a transfer point results in major advantages

ENERGY EFFICIENT BELT MAGNETS SELF AIR COOLED TYPE DISC WOUND ANODISED ALUMINIUM STRIP COIL

Advantages compared with self oil cooled types • • • • • •

Advantages compared with self oil cooled types No oil to be topped-up or replaced No oil spillage or leaks, concrete ‘bund’ not required Lower power consumption and lighter weight Flameproof certified for hazardous locations Coil power consumption does not have to be reduced for ambient temperatures in excess of 20C

MAGQUIP

Tel: +27 11 473 2521 e-mail info@magquip.co.za

Fax: +27 11 474 3633 www.magquip.co.za

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Conveyor Tension Problems?

Winches? Gravity Towers?

The sad fact is that each and every tensioning system, including Gravity Towers, ultimately fails due to mechanical deterioration and friction. Are you continually adding mass to your gravity tower? Is your Take-Up Winch malfunctioning? How do you know where the problem is? What can you do about it? Talk to us!

With our 33 years of experience and over 650 Systems, we innovate because we understand.

Ian Plunkett 082 441-5782 Manual Hlatshwayo - 079 502-5391 Iptron Technology cc PO Box 44100, Linden, South Africa 2104 Web Site: www.iptrontech.co.za • Office: +27 11 477-7122 • Email: sales@iptrontech.co.za

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Repairs and services include minor and major component replacement, as well as rebuilding and refurbishment of units. The company has established specialist divisions for engine repairs, hydraulics and boiler making, encompassing a bucket rebuild facility

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V14908

CR810 hybrid crushing technology

Protect Your Belt Conveyors with Voith Fluid Couplings.

The Voith Fluid Coupling, type TVVS, is predominantly used in belt conveyor drives. The coupling protects the drive against overload and dampens torsional vibrations. This protects your system and increases its productivity.

Key Benefits: • Very smooth start-up • Torque limiting up to 140% of nominal load • Automatic adjustment to different load states info.vtza@voith.com Tel: +27 11 418 4000 www.rsa.voithturbo.com

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Coralynne & Associates +27 (011) 849 3142

ABSOLUTE MATERIAL FLOW CONTROL

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Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Greatly reduced spillage Significant reduction in belt damage

Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132

w w w . w e b a c h u t e s . c o m

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w e b a @ m j e n g . c o . z a

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A trusted industry leader For 90 years, SCAW, a South African industry leader, has been a preferred supplier to the lifting and rigging industry.

From wire & strand products, Haggie® Steel Wire Rope, chain products aswell as fittings and attachments, Scaw continues to design and deliver the highest quality products to customer specifications.

Highly qualified teams with extensive experience in all aspects of the application of our products are on call to advise and support the selection, handling, installation and maintenance of products vital to driving safety, productivity and profit in the lifting and rigging industry.

www.scaw.co.za

Proud Manufacturers of Haggie Products & McKinnon Chain

Experience Matters.