2014/01 - Bullk Handling Today

BULK HANDLING TODAY

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CMA

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Simon Curry

February May June July August September October

2014 Calendar of Events, Functions and Meetings (subject to change) Annual Golf Day 19th Wed Three day Conveyor certificate Course 24-26 Mon to Wed inclusive Diploma Course 05 to 12 Mon to Mon Gala Dinner 28 Wed Three Day Conveyor Certificate Course 23 - 25 Mon - Wed inclusive Safecon TBA TBA AGM and Interact Weekend 29 - 31 Fri - Sun Three Day Conveyor Certificate Course 08 - 10 Mon - Wed inclusive Diploma Course 06 to 13 Mon to Mon

Benoni cc Ferndale Lodge Ferndale Lodge Bryanston cc Ferndale Lodge TBA Champagne SR Ferndale Lodge Ferndale Lodge

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3-6 FEBRUARY, 2014

Cape Town, South Africa

Cape Town South Africa

Where the World Connects with African Mining.

Mention offer code M14BHT and save US$100 through 24 January 2014

twitter.com/miningindaba Presented By:

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MINING INDABA, LLC

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www.m in in gin daba.co m

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The most common wear types are sliding and impact wear

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The secret of Hardox’s success lies in the iron ore used and hardening process which is achieved through quenching the plate as opposed to adding carbon to harden the steel as has been the practice traditionally

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A PERFECTLY BALANCED SOLUTION Keep it Real. Keep it Cat 速

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Metso portable plants allows you the use of various crushing and screening operations: from a single, stand alone unit to two-, three-, even four-stage complete plants providing several end-product fractions. The Metso mobile complete plants can be easily adjusted to accurately suit your crushing application. You can choose feeding to crusher or feeding to screen options to meet your end-product requirements. Quick move and set-up times allow minimum loss of production. Combine this with Cat machines and with the support and back up service of Barloworld Equipment and you have the the perfect balanced solution to move more and make more.

METSO MOBILE - WHAT WE DO EVERYDAY. For more information contact your local Barloworld Equipment salesman or email: metsomobile@barloworld-equipment.com

Atals Copco

FLSmidth

Metso Minerals

1200 (SA) 39 000 (Global)

1004

1200 (SA) 30 000 (Global)

344 (SA) 3900 (Global)

160

Employees with tertiary qualifications Number of years operating in SA

101

70% 18

71% 90 +

90 +

22

ISO Accredited

Yes

Yes

Yes

Yes Public / Subsidiary of Overseas Principal Yes

Yes Private

-

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Name of company Total Number of Employees

Ownership

Subsidiary of Subsidiary of Overseas Principal Overseas Principal

CAD/FEA and/or CAM facilities

-

Yes

BEE rating

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Subsidiary of Overseas Principal Yes BEE ownership compliant

Osborn Engineered Pilot Crushtec Products SA

-

Type of crushers handled ▪ Jaw

ü

ü

ü

ü

ü

▪ Cone

ü

ü

ü

ü

ü

▪ Mineral sizers

ü

▪ Gyratory

ü ü

ü ü

ü

▪ Impact Crushers

ü

ü

ü

ü

— Horizontal Shaft

ü

ü

ü

ü

— Vertical Shaft

ü

ü

ü

ü

— Hammer mill Primary area of expertise: ▪ Design ▪ Manufacture/assembly ▪ Import ▪ Export ▪ Installation and commissioning ▪ Turnkey Contract to supply and install ancillary items such as: ▪ Structures ▪ Screens ▪ Chutes and feeders ▪ Pit civils and front-ends ▪ Grissly screens ▪ Cyclones ▪ Seperators ▪ Liners Service support: ▪ Manufacture and delivery to site ▪ Assembly on site ▪ Commissioning ▪ On-site supervision ▪ Personnel training ▪ On-site annual shutdown service ▪ Maintenance contracts Total value of last two contracts Number of projects completed in 2012 Value of largest contract completed in past 5 years Size of largest contract in terms of tons conveyed per hour Number of export orders over past 5 years Percentage of total business Total value of export orders over past 5 years Professional affiliations

ü

ü

ü ü ü ü ü ü

ü ü ü ü ü ü

ü ü ü

ü ü ü

ü ü ü ü

ü ü ü ü ü

ü ü ü ü ü

ü ü ü ü

ü ü ü ü ü

ü

ü

ü

ü ü ü ü ü ü ü -

ü ü ü ü ü ü ü R85 m 1

ü ü ü ü ü ü ü R12 m 32

ü ü ü ü ü ü ü -

ü

-

R73 m

R170 m

-

-

-

1 500 ton

3 500 tons

-

-

-

1

-

-

-

10%

500 + including spares 60%

-

-

-

-

-

-

-

-

Yes

Yes

-

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ü ü ü

ü ü ü ü ü ü

ü ü ü ü

ü ü ü

ü -

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Name of company Total Number of Employees Employees with tertiary qualifications Number of years operating in SA ISO Accredited Ownership CAD/FEA and/or CAM facilities BEE rating

Sandvik Mining

Wirtgen SA

169 85%

64 -

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Yes

Yes

Subsidiary of Overseas Principal Yes

Subsidiary of Overseas Principal -

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-

Type of crushers handled ▪ Jaw

ü

ü

▪ Cone

ü

ü

▪ Mineral sizers

ü

▪ Gyratory

ü

▪ Impact Crushers

ü

ü

— Horizontal Shaft

ü

ü

— Vertical Shaft

ü

— Hammer mill

ü

Primary area of expertise: ▪ Design ▪ Manufacture/assembly ▪ Import ▪ Export ▪ Installation and commissioning ▪ Turnkey Contract to supply and install ancillary items such as: ▪ Structures ▪ Screens ▪ Chutes and feeders ▪ Pit civils and front-ends ▪ Grissly screens ▪ Cyclones ▪ Seperators ▪ Liners

ü ü ü ü ü ü

ü ü ü ü ü ü

ü ü ü ü ü

ü ü ü ü

ü

ü

ü ü ü ü ü ü ü 1 500 m 5

ü ü ü

R750 m

-

10 000 tons

-

20

-

30%

-

R1 500 m

-

CMA

-

Service support: ▪ Manufacture and delivery to site ▪ Assembly on site ▪ Commissioning ▪ On-site supervision ▪ Personnel training ▪ On-site annual shutdown service ▪ Maintenance contracts Total value of last two contracts Number of projects completed in 2012 Value of largest contract completed in past 5 years Size of largest contract in terms of tons conveyed per hour Number of export orders over past 5 years Percentage of total business Total value of export orders over past 5 years Professional affiliations

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ü ü -

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Fv-0=0.525 Figure 1: Three-roll 45째 idler configurations Centre roll force = 52.5% of belt weight

Fv-0=0.269 Figure 2: Five-roll 45째 idler configurations Centre roll force = 26.9% of belt weight

Figure 3: Chart showing different five-roll idler profiles

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Figure 4: Five-roll idler

Figure 5: Fabric belt FEA model

Contact Pressure (Mpa) 1 Mpa = 145 psi

Note: Each grid is 10mm wide

The current popularity of wider belts, even up to a width of four metres, has led to the introduction of five-roll idler systems to eliminate idler junction stresses on wider belts

Figure 6: Empty and loaded state contact pressures

Figure 7: Type 1 idler configuration on stockyard conveyor

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Idler Location

Centre

Inner Wing

Outer Wing Total Contact % Belt Width

Type 1

50 mm

25 mm

155 mm

23%

Type 2

140 mm

80 mm

250 mm

44%

Table 1: Contact length

In the five-roll configuration the weight is split between the bottom three-rolls predominantly

Contact Point Figure 8: Type 1 belt contact with the idlers

Figure 9: Type 2 idler configuration on stockyard conveyor

Initial construction F = 0.34

New construction F = 0.38 Figure 11: Belt troughability improvement

Figure 10: Type 2 belt contact with idlers

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Enter your product or project now!

Deadline: 28 June 2014

SUPPLY CHAIN

T O D A Y

The prestigious Green Supply Chain Awards recognise people, projects and products that have gone above and beyond the call of duty to enhance the environment in which they operate.

The inaugural awards in 2009, followed by those in 2010, 2011 and 2012, enjoyed a wonderful response from the supply chain community and everything is on track to make the 2013 event one of the industry’s most prestigious.

Contact us now!

Entry forms are available from: Lelanie Diamond on Tel: (011) 781-1401/2 or Email: supplychain@promech.co.za www.promech.co.za Sponsors: 18

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Robin Young of Amur Minerals

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Rory Schulz

Dramatic impact on the truck industry’s market dynamics, including a definite shift to smaller commercial vehicles

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One Source

One Source for all your material handling needs FLSmidth delivers a complete line of reliable material handling systems designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs. Rely on the brands you’ve come to trust – ROYMEC, RAHCO, KOCH, MVT, Buffalo & ABON. ROM TIPS • CONVEYORS • STOCKYARDS • PORTS • LOADOUT STATIONS • WASTE HANDLING SYSTEMS

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For further information please contact us at: Tel: +27 (0)10 210 4000 • www.flsmidth.com BULK HANDLING TODAY

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Figure 2: Axisymmetric elephant’s foot buckling of experimental silo

Figure 3: Eccentric Filling due to Trajectory of Solids Flow, Rotter

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Figure 4: Variation of normalised buckling stress with imperfection magnitude for the asymmetric mode

Figure 5: Asymmetric buckling strength of pressurised cylinders with combined axisymmetric and circumferential imperfections

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Figure 6: Effect of eccentric discharge on asymmetric buckling of cylinder

Figure 7: Normalised Buckling Stress vs Change in Curvature/Curvature

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Figure 8: Axisymmetric Imperfection on Silo Wall with an “Elephants foot” buckle

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Figure 9: Local Dent imperfection on Silo Wall

Conference & Exhibition 17–19 March 2014 Cape Town International Convention Centre Cape Town, Republic of South Africa www.powergenafrica.com www.distributechafrica.com

EQUIPPING AFRICA’S ENERGY FUTURE

For Exhibit and Sponsorship Opportunities please contact:

PRE SHOW GUIDE OUT NOW REGISTER TODAY!

POWER-GEN Africa combines with DistribuTECH Africa for the first time to provide an extensive coverage of the power needs, resources, and issues facing the electricity generation, transmission and distribution industries across sub-Saharan Africa.

The Pre Show Guide offers you a comprehensive event overview with everything you need to know to be part of this all inclusive power event.

Event highlights include: opening keynote session, worldclass conference, informative technical tours and workshops plus dynamic exhibition and networking opportunities.

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Host Utility Sponsor:

Leon Stone Exhibition Sales Rest of the World Phone: +44 (0) 1992 656 671 Email: leons@pennwell.com Andrew Evans Exhibition Sales Africa Phone: +27 (0) 21 930 9515 Email: andrewe@pennwell.com Tom Marler Exhibition Sales Renewables & Hydropower Phone: +44 (0) 1992 656 608 Fax: +44 (0) 1992 656 700 Email: tomm@pennwell.com

Official CPD event of:

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Coralynne & Associates +27 (011) 422 1949

ABSOLUTE MATERIAL FLOW CONTROL

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• • • • • •

Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Great reduced spillage Significant reduction in belt damage

Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132

w w w . w e b a c h u t e s . c o m

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w e b a @ m j e n g . c o . z a

Grant Marshbank, chief operations officer of VSc Solutions

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For a smart chat on sustainable supply chain solutions that deliver a competitive advantage call Mike Fanucchi (Executive Business Development) on 011 445 1600 or visit www.barloworld-logistics.com BULK HANDLING TODAY

January 2014

Mark Berger, Africa and Middle East Technical Director and Resources Industry Leader

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Moatize Coal Mine PhaseI, Mozambique

Social and Environmental Impact Assessment (SEIA) for Rossing Uranium Mine Expansion, Namibia

Sewage Treatment Works at Orapa Mine, Botswana

The One Stop Show for Tyres, Workshop Equipment & Accessories

4, 5, 6 March South Africa

AN

INTERNATIONAL EVENT

Langton Road, Kent, TN3 0AQ, England T +44 (0)1892 863888 F +44 (0)1892 863828

Pre-Register Now on

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MARKET FORUM

Voith Turbo’s water operated fluid coupling is ideal for sensitive environmental conditions

The Genie SX 180, the world’s biggest selfpropelled telescopic boom lift, will be part of Goscor Access Rental’s fleet in early 2014

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MARKET FORUM

Capital Expansion Programme

Mobile crane hire company Johnson Crane Hire has taken delivery of a Liebherr LTM 1750-9.1 750 ton mobile hydraulic crane — the biggest mobile hydraulic crane in its fleet and one of only two cranes of this size to be put into operation in South Africa to date.

The new crane is part of a multi-million rand expansion programme that has seen new cranes being purchased and older units within the company’s crane fleet being replaced and upgraded over the past few years. Today Johnson Crane Hire offers a full range of crane equipment from 8 ton to 750 ton hydraulic capacity and crawler cranes from 110 to 750 tons, as well as mobile tower and compact city cranes.

Other recent additions to the heavy lift fleet include two 275 tonners to boost capacity in the country’s more outlying areas and a new 220 tonner deployed to Rustenburg to replace an older 275 tonner.

Several 140 tonners have been purchased to replace older 120 ton cranes as well as a whole range of 100, 70 and 60 tonners, totalling about 60 new units.

of the fast growing local wind energy industry. Typically, a 550 ton hydraulic crane is limited in terms of what types of turbines are likely to be erected in South Africa. The new 750 tonner will allow us to handle certain wind turbine generators and meet the requirement to move relatively quickly between hard stands, as it can be stripped and reassembled fairly quickly.

“In today’s crane industry, the cheapest solution does not necessarily deliver the best value for money. Our commitment is to provide a value added solution to customers’ lifting requirements that includes the latest technology, as well as all the necessary risk assessments and rigging studies, with lifts carried out by fully-qualified operators.

Johnson Crane Hire, Alison Dickson Tel: (011) 455-9258, www.jch.co.za

World’s Largest Telehandler

Eazi Sales & Service has introduced the new Magni Telescopic Handlers range of telehandlers, which includes the largest telehandler in the world.

Featuring a 30-ton capacity, a 12-metre lifting height and a 16-ton tyre handler attachment, the range’s biggest machine – the Magni HTH30.12 – is set to become a major game-changer in local industry, providing the capability to lift, manoeuvre and handle unprecedented load capacities.

The introductory range also includes a 5-ton capacity, 26-metre lifting height, rotating telehandler, comprising unique and patented technology.

Says Eazi Sales & Service’s managing director, Larry Smith, “We are confident that the range will offer mining and heavy industrial customers a unique handling solution that includes a variety of mining attachments, such as tyre and cylinder handlers.”

One of the most innovative features of the range is its unique RFID system which helps the telehandler to instantly recognise the attachment being connected. This allows the on-board computer to automatically calculate and enable the relevant load chart, which limits the boom to within safe working envelopes. The telehandler also automatically weighs any load, which automatically prevents overloading or extending the telehandler outside of the recommended envelopes – substantially reducing the responsibility of the operator.

Eazi Sales & Service, Larry Smith Tel: 086 100 5540, Email: larry@eazi.co.za www.eazisales.co.za

“Our expansion programme ensures that our fleet remains fit for purpose, reliable and safe in order to meet our customers’ high safety standards and required turnaround times,” Peter Yaman, general manager of Johnson Crane Hire’s Heavy Lift Division says.

“We’re also investing in the bigger equipment to meet the requirements

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The Magni 30-ton telehandler shows off its 16-ton tyre handler attachment

January 2014

MARKET FORUM

Self Retracting Lanyard MSA Africa’s fall protection product manager Emmanuel Manaka notes that the MSA Workman SRL is ideally suited to improve worker comfort and safety in numerous applications, including oil and gas, petrochemical, construction and general industry.

According to Emmanuel, the MSA Workman SRL boasts a 181 kg working capacity for increased versatility. "An integral, ergonomic carrying handle allows for easier transport and installation, while radio frequency identification (RFID) technology ensures simplified product tracking and inspection at all times."

The housing is manufactured from impact-resistant thermoplastic, while the bumpers are comprised of impactabsorbing thermoplastic rubber. The lifeline is manufactured from a 5mm galvanised steel or stainless steel cable, with tension starting at 6.7 N. "The MSA Workman SRL weighs less than 5kg, and has a standard line length of 10m, with a minimum breaking strength of 13.3 kN." What's more, it has a maximum arresting distance of 1.4 m for workers weighing between 142 kg and 181 kg.

"Comprehensive tests have also proven that the average arresting force of the product is 4 kN for workers weighing between 34 kg and 141 kg, and under 8 kN for workers that weigh between 142kg and 181kg."

MSA Africa, Emmanuel Manaka Tel: (011) 610-2626 Email: emmanuel.manaka@msasafety.com www.msasafety.com

Purpose-built Cabling

A new breed of cables for earthworks and mining operations is able to withstand harsh outdoor conditions and tough mechanical conditions while delivering ultra-reliable performance.

Manufactured in Germany by Helukabel, the range includes a variety of purposebuilt cables that have been specially manufactured for various tasks on the mines, from the mine face, to the main operation and beyond.

According to Helukabel South Africa MD, Doug Gunnewegh, some of the latest advances in cables for mines include

Mine

extreme torsionally stiff cables. These are used for reeling medium voltage power supply to heavy equipment such as cranes or large mobile equipment, as well as excavators in the mining industry.

It allows faster reeling speeds for better production output, while the purposebuilt construction improves reliability and minimises downtime as a result of breakages or damage.

Helukabel South Africa, Doug Gunnewegh Tel: (011) 462 8752 Email: doug.gunnewegh@helukabel.co.za www.helukabel.co.za

Tough and Powerful Designed and tested rigorously to Caterpillar specifications, Cat Premium High Output (PHO) batteries are built for the toughest jobs and the harshest climates, delivering dependable and consistent start-up.

“PHO applications cover Cat earthmoving and power generation systems, meeting demanding specifications to provide a Cold Cranking Amp (CCA) capability up to 1500 CCA, and maximum vibration resistance,” explains Barloworld Equipment group product specialist, Reuben Phasha.

Due to their high CCAs and reserve capacities, Cat PHO batteries claim the highest performance ratings in the industry. That equates to vibration resistance levels that are five times the industry standard and easier starts because less capacity is used.

to simulate the most demanding field conditions, which requires batteries to recover to 25 charging amps within 20 minutes and meet industry electrical performance standards. The associated 30 day complete discharge test demands batteries recover to 25 charging amps within 60 minutes, after being completely discharged for 30-days.

Barloworld Equipment, Alastair Currie Tel: (011) 929-0000 Email: acurrie@barloworld-equipment.com

Caterpillar’s 100 hour vibration test lasts over five times longer than the industry standard of 18 hours

To ensure durability, Caterpillar uses the 72 hour deep discharge/recharge cycle test, run five times, BULK HANDLING TODAY

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MARKET FORUM

A comprehensive maintenance contract will include random and scheduled on-site inspections by technicians from M&J Engineering as well as pre-specified appointments to undertake maintenance work.

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Delivering Engineering Solutions with World Class Technology Partners Since 1919

Engineered to Deliver

Engineering Long-term Relationships

345 Rivonia Road, Rivonia, Sandton, South Africa PO Box 413149, Craighall, 2024 Tel: +27 (0) 11 772-1400 Facsimile: +27 (0) 11 325-6680 Email: sales@elb.co.za • Website: www.elb.co.za

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Weir Minerals…

Expertise where it counts.

Weir Minerals is the world leader in the design and manufacture of pumps, valves, hydrocyclones and wear resistant linings, including WARMAN® centrifugal slurry pumps, ENVIROTECH® dewatering pumps and LINATEX® rubber products for the global mining and minerals processing industries.

Our reputation is based on engineering excellence applied to innovative, customer focused solutions for processing minerals and aggressive materials.

In line with our customer driven focus, Weir Minerals Africa also offers a pump rental concept as an attractive alternative to an outright purchase.

For more information contact us on +27 (0)11 9292600

www.weirminerals.com

Copyright © 2012, Weir Slurry Group, Inc. All rights reserved. WARMAN is a registered trademark of Weir Minerals Australia Ltd and Weir Group African IP Ltd; MULTIFLO is a registered trademarks of Weir Minerals Australia Ltd; FLOWAY is a registered trademark of Weir Floway Inc.; GEHO is a registered trademark of Weir Minerals Netherlands bv; WEIR is a registered trademark of Weir Engineering Services Ltd.

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Excellent Minerals Solutions