2016/04 - Bullk Handling Today

BULK

HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH

T O D A Y

April 2016

SURVEY ON THE LIFTING INDUSTRY THE NAMAKWA SANDS DUAL CARRY CONVEYOR

Conveyor belt products and services for the African continent

Industrial Solutions for the mining industry

Shiploaders.

With more than 100 years of experience our customers benefit from a unique know-how in the field of bulk materials handling. We supply complete solutions for transporting and handling raw materials in stockyards and port terminals, from individual machines to turnkey plants. Get in touch with us: info.tkmh@thyssenkrupp.com www.thyssenkrupp-industrial-solutions.co.za

BULK HANDLING TODAY

April 2016

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The South African Institute of Materials Handling

Sample

The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions.

The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMH’s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques.

Company Affliates as at April 2016 Afripp Projects cc Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear lndustries (Pty) Ltd ELB Engineering Services (Pty) Ltd Engicon Systems (Pty) Ltd Facet Engineering cc Flexco (SA) (Pty) Ltd

Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Goba (Pty) Ltd lllustech J & A Engineering Services Kimrae Engineering Prolects Loadtech Load Cells (Pty) Ltd MacsteelVRN Martin Engineering Melco Conveyor Equipment Morris Material Handling SA (Pty) Ltd

Osborn Engineered Products (Pty)Ltd PD Engineering Services cc PH Projects Holdings (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Handling Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Spar Western Cape SSAB South Africa (Pty) Ltd Tenova Zest Electric Motors (Pty) Ltd

4 BULK 2016 Tel: (011)HANDLING 867-0902TODAY l Fax:April (011) 867-0036 l Email: saimh@global.co.za l www.saimh.co.za

Simon Curry

BULK HANDLING TODAY

April 2016

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BULK HANDLING TODAY

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Stahlcord is ideal for harsh environment applications

The company allocates significant resources into continuous research and development to ensure that it provides customers with the best products possible

BULK HANDLING TODAY

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ENDORSER OF “BULK HANDLING TODAY”

LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA

LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.

I

t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).

What’s in it for you:

As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year).

ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category

3 each year. CPD is an ECSA requirement to retain registration.

Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits.

Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry.

LEEASA has some 500 members (Individuals and Companies).

Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com 8

BULK HANDLING TODAY

April 2016

BULK HANDLING TODAY

February 2012

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LIFTING G

” UIDE

“

2016/17

“T

here is a real need in our industry for a one-stop reference guide that can be used by our members and users alike to navigate through the many safety and inspection requirements in manufacturing, selling, owning and operating lifting equipment,” says Ken Greenwood, Chairman of LEEASA (Lifting Engineering Equipment Association of SA).

“Having had a long history of putting together a bi-annual Lifting Guide, together with Promech Publishing, publishers of “Bulk Handling Today”, we intend the revised issue of the Guide (2016/2017) to be a comprehensive and a deKen Greenwood Chairman of LEEASA finitive publication, so much so that I would have no hesitation in recommending it as an authoritative self-standing training manual in our industry,” Ken adds.

“This is an important mouthpiece for LEEASA as the only dedicated annual guide we endorse. It will be an accessible and clear guide on everything you need to know about lifting engineering equipment.”

The Guide will include: An in-depth explanation of the Regulations governing the lifting industry Clear information on which standards apply to the industry and how to interpret any grey areas Broad guidelines for manufacturers of lifting equipment and how to address safety concerns in this arena.

Information on maintenance: inspection criteria, intervals and accompanying documentation Updated information on the various types of lifting equipment on the market.

LIFTING gUIDE 2014/15 Also publishers of “Bulk Handling Today”

If you would like your product or service to feature in this definitive Guide, Contact: Lin Patricio

Tel: 011 781 1401 / 083 637 7122 E-mail: bulkhandling@promech.co.za

Anglo Lifting Equipment

Condra

Fastlift Cranes & Services

FB Cranes

GM Technical Services

Total Number of Employees

28

130

8

172

32

Number of years operating in SA Employees with Tertiary Qualifications ISO Accredited

10 6 No

49 26 Yes

26 2 Yes

23 15 Yes

21 7 No

Private 1

Private 7 R36m 38 R29m 150 tons 718 48%

Private 4 R5m

Private 3

R18m 75 tons 40 80%

Private 3 R12.5m 65 R18m 80 tons 17 9%

R288m

R20m

R5m

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Name of company

Ownership BEE Rating Total value of last two contracts Number of Projects completed in 2015 Value of largest contract completed in past 5 years Size of largest contract in terms of weight lifted Number of export orders over past five years Percentage of total business Total value of export orders over past five years Types of LIFTING EQUIPMENT CRANES Container Crawler Gantry Harbour Jib Mobile Overhead Tower LIFTING TACKLE Chains

ü

ü

ü

ü

ü

ü

ü

100 tons

ü

ü

ü

ü

ü

ü

ü

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Grabs

ü

ü

ü

ü

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Hooks Lifting attachements Magnets Shackles Spreaders Steel rope Webbing slings LIFTING DEVICES Cable pullers Chain blocks Hoist Lever hoist LIFTING MACHINERY Forklifts Reach stackers Lift trucks Primary area of lifting expertise Design Import/Export Installation and commissioning Manufacture/assembly Turnkey Service Support Assembly on site Commissioning Maintenance contracts Manufacture and delivery to site On site annual shutdown service On site supervision Personnel training LMI or LME inspections

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BULK HANDLING TODAY

ü ü

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Professional affiliations

10

ü ü

April 2016

ü ü ü ü ü

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LEEASA

LEEASA, CMA

ü ü ü

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ü ü ü ü ü ü ü -

Konecranes

Linde Material Handling

160

229

25 60 No

20 92 Yes

Private 6 R15m 60 R100m 265 tons 21 11%

Subsidiary 7 R14,4m 25 R100m 46 tons 272 7.2%

R50m

R168m

ü

ü

LMI Academy 4 Permanent 10 Sub-contractors 10

Marine Equipment Supplies

MFN Lifting Systems

Searle Hoist & Tool

30

22

43

25

5 4 No

119 4 Local & 15 International Yes

Private 4 R2m 6 R1.5m 460 tons -

Private 4 -

-

-

No

Yes

Private 4

Private 2

400 tons 10

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LEEASA

LEEASA

LEEASA, ECSA

BULK HANDLING TODAY

ü Import ü ü

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ü ü SABS TC 1020, LEEASA, ISO TC 111, ECSA

April 2016

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Special Industrial Supplies

Name of company

Torre Holdings (Pty) Ltd SA French Division

Ustica Platinum Services

WH Lifting & Handling

Total Number of Employees

42

80

25

7

Number of years operating in SA Employees with Tertiary Qualifications ISO Accredited

34 4 Yes

34 30 Yes

8 2 No

19

Subsidiary 2 450 tons 250+ 42%

Public 5 R10m 40 R29m 20 tons 9 5%

2 R200 000 120 R1.9m 150 tons 25 5%

R100m

R25m

R1.1m

Ownership BEE Rating Total value of last two contracts Number of Projects completed in 2015 Value of largest contract completed in past 5 years Size of largest contract in terms of weight lifted Number of export orders over past five years Percentage of total business Total value of export orders over past five years

Yes Private 4

Types of LIFTING EQUIPMENT CRANES Container Crawler Gantry Harbour Jib Mobile Overhead Tower LIFTING TACKLE Chains

ü

Grabs

ü

ü

Hooks Lifting attachements Magnets Shackles Spreaders Steel rope Webbing slings LIFTING DEVICES Cable pullers Chain blocks Hoist Lever hoist LIFTING MACHINERY Forklifts Reach stackers Lift trucks Primary area of lifting expertise Design Import/Export Installation and commissioning Manufacture/assembly Turnkey Service Support Assembly on site Commissioning Maintenance contracts Manufacture and delivery to site On site annual shutdown service On site supervision Personnel training LMI or LME inspections

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Professional affiliations

12

BULK HANDLING TODAY

April 2016

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LEEASA, SABS

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BULK HANDLING TODAY

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Richard Roughley

Reduces the forces transmitted to the existing support superstructure and provides architects with greater freedom when planning new building layouts

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BULK HANDLING TODAY

April 2016

Absolutely parallel alignment of the machined connecting surfaces forms the basis for secure connections with high-tensile bolts

BULK HANDLING TODAY

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V14842

Crane is well applied in the recycling business because it has a long reach, more effectively manages scrap stockpiling, and efficiently feeds shredders and shears

Increase Your Productivity.

Conveyor Drive Package Solutions Voith offers highly reliable fluid couplings and integrated conveyor drive package solutions including peripheral hardware as well as control and supervision electronics: • • • •

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High availability of your belt conveyor Reliable operation under all conditions Optimised for each system Integrated design

BULK HANDLING TODAY

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Precise control of the system Power range 125 – 4 000 kW

Tel: +27 11 418 4000 info.vtza@voith.com www.voith.com

April 2016

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BULK HANDLING TODAY

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BULK HANDLING TODAY

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BULK HANDLING TODAY

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THE POWER OF EXPERIENCE Turboflex SA (Pty) Ltd. Part of the

A complete range of industrial and high performance couplings together with a comprehensive selection of torque limiting products available from a single source.

Altra Industrial Motion Group

Turboflex Couplings

Gear Couplings Marland Backstops Grid Couplings Rotofluid Couplings Unit 11. Middle Park, Cnr.Craig & Dormehl roads, Anderbolt, Boksburg.

PO Box 16524, Atlasville, 1465 Tel: +27 11 918 4270 • Fax +27 11 918 4240 • Email: sales@bibbyturboflex.co.za

BULK HANDLING TODAY

Svendborg Brakes

April 2016

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Graham Spriggs, LSL Consulting

Figure 1. Both tails and ROM loaded

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BULK HANDLING TODAY

April 2016

Jan Gerber (co-presenter), LSL Consulting

Figure 2. The Pretzel

Figure 3. Relocated mine end tripper/drive

Figure 4. Current profile

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Figure 5. Position of Capstan Brake

Figure 6. The capstan fitted with a special band brake

Figure 7. Operation of the capstan brake

Figure 8. Failure of capstan brake

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BULK HANDLING TODAY

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Figure 9. Aerodynamics of the module

Figure 10. Sand in the end seal of the shaft

Figure 11. Drive arrangement with intermediate turn-over design

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Figure 12. DCC drive configuration

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BULK HANDLING TODAY

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Figure 13. Initial part of start trace over the first 2.5 minutes

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Figure 14. Complete start trace over seven minutes

The passing of Keith Moger is not only a loss to his wife, son, daughter and grandsons but also a loss to the engineering profession and particularly to the bulk materials handling community.

Keith was a Fellow of both the South African Institute of Materials handling and the South African Institute of Mining and Metallurgy and a member of the South African Institution of Mechanical Engineering.

In a career spanning over 45 years Keith had vast experience of most aspects of engineering as applied to the contracting and mining industries.

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BULK HANDLING TODAY

April 2016

During these years he became known in the industry not only for his fastidious attention to detail, his loquaciousness and highly legalised reporting methodology but also for his mentoring and insistence on applying basic principles to problem solving.

All who knew him will also remember his quirky dress-style and the myriad hats and caps he insisted on wearing.

The materials handling industry mourns the passing of this stalwart of knowledge and learning and shares in the family’s sorrow.

Lifting Solutions That Work.

Divisions of

BULK HANDLING TODAY

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Since the work is done from the outside, without any grinding sparks or torch flame, the hazard of explosive dust from tool usage is greatly reduced

Installers simply cut back the chute wall on existing chute boxes to accommodate the external wear liner

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BULK HANDLING TODAY

April 2016

MARKET FORUM

CMCO Materials Handling MD Pieter NortjĂŠ and Executive: Business Development, Lebo Sephoti

BULK HANDLING TODAY

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MARKET FORUM

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BULK HANDLING TODAY

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MARKET FORUM

BasicController relay part number: CR0431

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Tough demands have met their match.

With a hydraulic drive system from H채gglunds, you get compact, durable power - without foundations or gearbox. A full range of rugged motor types and complete solutions for monitoring and control give you total assurance, even in the most demanding applications.

Let us know your demands.

H채gglunds Drives South Africa (Pty) Ltd P.O.Box 2851, 1610 Edenvale, Johannesburg Phone: + 27 (0)11 454 4933, Fax: +27 (0)11 454 5088 E-mail: info@za.hagglunds.com, www.hagglunds.com

Our drive is your performance.

MARKET FORUM

Typical Hitachi chain hoist

BULK HANDLING TODAY

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MARKET FORUM

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BULK HANDLING TODAY

April 2016

22 - 24 May 2016 Legend Golf and Safari Resort - Limpopo

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· AARTO and the Infringement of your Rights

· Update on Transport Policy and Limpopo Freight Strategy · State of the Economy and Government’s Turnaround Strategy · Impact of Corruption on Business

· Future of Collective Bargaining · Special feature by Justice Malala: “We have now begun our descent - how to stop South Africa from losing its way”

· Effects of Accidents and Driver Fatigue

Without Trucks, South Africa Stops!

For more information please contact Shantal on 011 974 4399 or email events@rfa.co.za

A trusted industry leader For 90 years, SCAW, a South African industry leader, has been a preferred supplier to the lifting and rigging industry.

From wire & strand products, Haggie® Steel Wire Rope, chain products aswell as fittings and attachments, Scaw continues to design and deliver the highest quality products to customer specifications.

Highly qualified teams with extensive experience in all aspects of the application of our products are on call to advise and support the selection, handling, installation and maintenance of products vital to driving safety, productivity and profit in the lifting and rigging industry.

www.scaw.co.za

Proud Manufacturers of Haggie Products & McKinnon Chain

Experience Matters.