The Australian Pipeliner September 2022

THE AUSTRALIAN PIPELINER | SEPTEMBER 2022

ISSUE 193 | SEPTEMBER 2022

Pipeline relocation BISEP ALLOWS SAFE RE-ROUTING WITHOUT INTERRUPTION– page 20

APGA Convention back after three years

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A quarter of a century is just the beginning

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Innovation partner of CSG industry

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CONTENTS

GreenAmp pipeline remote monitoring now with exciting new features 54

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Network emissions quantification - if you can measure it, you can improve it

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Lokring fittings save time and money during hydrogren pipeline installation

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Pro Pipe Services the market leaders

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Vacuworx – maximising value in vacuum lifting operations

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PE PIPELINES Plastic – the material of choice for pipes

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REHAB & REPAIR Inconspicuous removable coating offers convenient corrosion protection

COVER STORY Hot tapping and plugging allows safe pipeline re-routing - 20

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EMISSIONS REDUCTION

Cover image: Image courtesy of STATS Group.

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EXECUTIVE REPORTS President's Message

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PIGGING & ILI 8

APGA MEMBER PROFILE AGIG's James Smith

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POLICY Gas and energy policy

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FUTURE FUELS Sharing our industry’s future at the Convention

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Horizon Industrial – all things pigging

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RECRUITMENT

PIPELINES IN QUEENSLAND Water and green energy developments pivotal to QLD's transition

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APGA CONVENTION APGA Convention back after three year hiatus

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Sponsors

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Exhibitors

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Program

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A new platform for pipeline movement screening

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A quarter of a century is just the beginning for Mipela GeoSolutions

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What the great resignation means for the pipeline industry

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PIPELINE CONSTRUCTION Improve jobsite efficiency, reduce labor needs with McElroy PolyHorse

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New solutions in pipe transportation

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Austrack adds world leading brands to its growing machinery fleet

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Overpipe: Pipeline protection served on a plate

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Equipping clients for the next pipeline generation

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WATER PIPELINES Kwinana Plant part of the fabric of Australia’s water infrastructure

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kwik-ZIP’s HDX-90 helps Quickway complete trenchless water main installation

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HDD Directhitt set to expand

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GRP Pipeline Solutions the right choice for Townsville City Council

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Sustainable pipeline construction and the upgrade

A future shining bright for CCE

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of trenchless methods

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Michels specialises in technical HDD

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Prime Drilling puts expertise on full display

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A positive impact on pipeline isolation

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REGULARS

Considerations for large-diameter utility HDD work in metro areas

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Ultrasonic NDT: a quick, safe, and proven solution for ensuring piping system integrity

52

4

Members & memos

10

APGA members

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Advertiser’s index

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The Australian Pipelines and Gas Association’s (APGA) vision is to lead the sustainable growth in pipeline infrastructure for Australasia’s energy. APGA is a non-profit organisation formed to represent the interests of its members involved in: the ownership, operation, maintenance, design, engineering, supply and construction of pipelines, platforms and all other structures used in or in connection with the drilling for, extraction and transmission of hydrocarbons, solids, slurries and similar substances both onshore and offshore. As a single voice representing the collective interests of its members, APGA is dedicated to encouraging the extension and development of the industry.

The Australian Pipeliner is the official journal of the Australian Pipelines and Gas Association (APGA) and is distributed to members without charge and circulated to interested organisations throughout Australia and overseas. It is also available on subscription. The publishers welcome editorial contributions from interested parties.

However, neither the publishers nor APGA accept responsibility for the content of these contributions and the views contained therein are not necessarily the views of the publishers or APGA. Neither the publishers nor APGA accept responsibility for any claims made by advertisers. All communications should be directed to the publishers.

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The Australian Pipeliner | September 2022

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EXECUTIVE REPORTS

President’s Message

W

elcome to the conference edition of the The Australian Pipeliner. I aim to keep this one short because many of you will be receiving this in your Convention packs and at last, we can have conversations face to face. For those of you reading this elsewhere, we are sorry you couldn’t make it – and believe me when I say you will be missed.

We have a jam-packed Convention, demonstrated by a jam-packed edition of the The Australian Pipeliner magazine. Our theme is Connect | Share | Discover. It is fitting for the journey our industry and individual members are facing. It expresses our aspiration to connect genuinely and share the latest developments in technology, projects, and research. Companies you know may have diversified since you saw them at the last conference, so rediscover those old and new.

When pulling together the Conference agenda, it was a great window into just what everyone is focused on. The paper submissions for the sessions were numerous and the great lengths our industry is participating in progressing hydrogen as a gaseous fuel that could travel through our pipelines network was prominent. Real work. Real deliverables. With the old, there are also other new themes at this year’s conference worthy of mention. A session on emissions, digitisation, and social license... we are cementing our position in a net-zero future and through our experience and smarts, our industry is adapting to change while still delivering energy solutions and security for Australia.

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In this edition, there are also features stories on repair and rehab, pigging and inline inspections, and coatings and linings with an interview by Pipeline Operators Group Committee member James Smith. Read about it and then visit the stands of exhibitors showing off their latest kit in this space.

In August we farewelled APGA’s Communications Manager Karen Polglaze to a well-deserved retirement. Karen had been with APGA for almost nine years, another longtermer down! However, it is with open arms we welcome Lawrence Shelton to the role…I do wonder if he realises it is a job for life?

You would have also read along with Lawrence that the Secretariat is expanding. This is for all the reasons above. Our objective is to ensure our role is better understood among key decision makers in the policy and broader community through wider advocacy. This theme will be broadly discussed over the conference days, I am sure the Leaders panel will have observations and wise words for sharing.

Well, I’m excited to get on with this Conference and meet old and new friends.

On behalf of the Board, we hope you have a great conference.

Be safe and have fun.

DONNA MCDOWALL APGA PRESIDENT

The Australian Pipeliner | September 2022

ABN: 29 098 754 324 APGA Secretariat Registered Office: 7 National Circuit, Barton ACT 2600 (PO Box 5416, Kingston ACT 2604) T: +61 2 6273 0577 E: apga@apga.org.au W: www.apga.org.au Chief Executive Officer Steve Davies Corporate Services Manager Peter Heffernan National Policy Manager Jordan McCollum Communications Manager Lawrence Shelton Engagement Manager Dean Bennett Membership Officer Katy Spence Secretariat Coordinator Charmaine Rees

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MEMBERS & MEMOS

Contractor joins pipeline association, makes new appointment Queensland-based pipeline construction contractor, Directhitt, has joined the Australian Pipelines and Gas Association (APGA).

The contractor provides comprehensive solutions to complex projects, including trenchless installations using horizontal directional drilling (HDD).

Directhitt’s teams specialise in environmentally sensitive projects, minimising potential damage to the environment by using its recycling

systems, and limiting wastage by reusing valuable resources.

Elsewhere the company has appointed Dimce Sijakovski to the new position of Brand Development Manager for microtunnelling.

Mr Sijakovski has decades of experience in pipeline construction, starting in eastern Europe and taking him through Asia and Australia.

He has worked with some of the world’s

leading HDD innovators, aligning him perfectly with Directhitt’s area of expertise and focus on challenging projects.

“It is a great opportunity to grow the microtunnelling division of the business,” said Sijakovski.

“Our aim is to offer a full package when it comes to trenchless services.”

For more information visit www.directhitt. com.au.

AGIG launches domestic hydrogen appliance in Victoria AGIG has launched a hydrogen domestic hot water service.

Australian Gas Infrastructure Group has launched its 100 per cent hydrogen continuous flow domestic hot water service.

The launch took place on 1 July 2022, with a number of key AGIG and Rinnai executives in attendance alongside Victorian Minister for Energy, Environment and Climate Change Lily D’Ambrosio and former Australian chief scientist Alan Finkel.

The Rinnai appliance is engineered specifically for Australian conditions and is another key step toward decarbonisation.

AGIG CEO Craig de Laine said the appliance shows the future of gas appliances. “We expect renewable hydrogen will play an important role in this low carbon transition,” said de Laine.

“We have delivered a world-class gas distribution system in Victoria as a result of our mains replacement program, which ensures we can supply renewable gas to homes and businesses… Ensuring our appliances can use hydrogen is the final part of the puzzle,” he said AGIG’s low carbon strategy aims to deliver 100 per cent carbon-free gas by no later than 2050.

Nacap is full steam ahead on NGI Nacap has officially commenced lowering in operations on APA Group’s 580 km long Northern Goldfields Interconnect (NGI) project in the mid-west of WA. The NGI will connect the emerging gas fields in the Perth basin to the Goldfields region.

Nacap expressed it is pleased to be working with APA Group in addressing WA’s energy needs, and continuing to generate economic activity for the state.

APA Group’s investment will help stimulate economic development in WA and has the

potential to unlock hundreds of millions of dollars of investment in the Goldfields region’s many resource projects.

The NGI project involves the construction of a new buried pipeline, from Ambania 50 km from Geraldton to connect with the existing Goldfields Gas Pipeline (GGP).

The NGI will create new opportunities for the supply of natural gas for the mining industry, provide greater access to natural gas supply fields, and support the region’s processing and power generation growth

requirements.

The pipeline will be designed and constructed in accordance with the latest version of Australian Standard AS2885 Pipelines Gas and Liquid Petroleum.

APA Group has already engaged with all landholders along the pipeline corridor to arrange land access for early investigations and surveys.

The company’s investment creates a platform for further growth for APA Group as more resource customers seek energy solutions.

APA Group rushes to aid in preventing forecast gas shortfalls APA Group is committed to further expanding its east coast gas grid in a bid to address forecast gas shortfalls in the southern market.

The group is investing $270 million in a bid to increase winter peak capacity of the East Coast Grid by 25 per cent.

Stage one is targeted for completion by the end of the winter 2023 season, ahead of forecast shortages. Stage two is expected to be online by the beginning of 2024.

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APA Group is investing a further $60 million to expand the South West Pipeline’s Winchelsea Compressor Station in Victoria.

The group has worked collaboratively with the Australian Energy Regulator as well as the Victorian government to expedite augmentation of the South West Pipeline to enhance capacity.

The South West Pipeline project, completed in June 2022, was another landmark in delivering

The Australian Pipeliner | September 2022

the Victorian government’s Water for Victoria plan, ensuring the state’s water system is efficient, future-focused and affordable.

APA Group is committed to accelerating Australia’s energy transition and the decarbonisation of the nation’s economy.

APA Group will continue to work alongside governing bodies and industry experts toward net-zero while and ensure the best service for its customers.

MEMBERS & MEMOS

PipeServ appoints new team members in QLD and SA PipeServ has appointed new representatives in Queensland and South Australia.

The company specialises in providing quality products and services to owners and operators, refineries, plants and off-shore facilities, servicing clients in Australia, Papua New Guinea, New Zealand and South East Asia.

Chris McKay has joined PipeServ as a Sales & Operations Engineer and will be based in Adelaide, while Glenn Rowley has been appointed Technical Sales Manager and will be based in Brisbane. Both McKay and Rowley will join the rest of the PipeServ team in attending the APGA Convention.

PipeServ has welcomed two new members.

Jemena commences biomethane project

Jemena, ARENA will construct a new biomethane project in Sydney.

Jemena has partnered up with Sydney Water and the Australian Renewable Energy Agency (ARENA) to announce the beginning of construction on a new $16

million biomethane project at the Malabar Waste Water Treatment Plant in Sydney.

The project will create biomethane by extracting it from the biogas generated by waste water and blend it into Sydney’s gas network by the end of 2022. It will be a carbon neutral addition to the city’s existing gas infrastructure for heating, cooking and manufacturing.

The project is a demonstration for the feasibility of similar projects in the future and could could pave the way for a new biomethane sector.

It could remove 5000 tonnes of carbon emissions initially, with potential for

11,000 tonnes removed if scaled up to its full potential.

The initial capacity for the project could supply gas to about 6300 homes. If scaled up, this number could rise to 13,300.

Jemena’s general manager renewable gas Peter Harcus said they have already identified other potential sources of biomethane.

“About 30 petajoules per annum of biomethane to come from sources like agriculture, landfill and other wastewater plants close by our gas network… enough biomethane to supply all of our current residential customers,” said Harcus.

Qube Energy delivering 51 km of pipe to WORM Qube Energy has been working alongside BAO Australia to deliver over 51 km of pipe to APA Group’s Western Outer Ring Main (WORM) project.

The WORM project is a proposed high pressure, buried gas transmission pipeline to provide a new connection between existing pipelines at Plumpton in Melbourne’s west and Wollert in the north.

It involves the delivery of 2883 lengths of line pipe, from the Qube Energy site in

Melbourne. The pipes are set to be delivered to APA Group’s stockpile in Laverton and will take approximately 300 truck loads to move.

The project includes an upgrade to the existing compressor station at Wollert and will address a key capacity constraint in the VTS by providing a new high pressure connection between existing sources of natural gas supply in the north and east with those in the west.

Sydney I Melbourne I Brisbane I Perth Adelaide I Townsville I New Plymouth

This will deliver improved network reliability by increasing the amount of gas that can be stored and ensuring sufficient volumes of gas can be moved when needed.

Without the project being delivered, the Australian Energy Market Operator (AEMO) has forecast that Victoria may face natural gas shortages by mid-2022.

The WORM project will ensure that all Victorians can continue to benefit from a reliable gas transmission.

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The Australian Pipeliner | September 2022

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APGA Q&A

Q&A with AGIG’s James Smith Pipeline Operations Group (POG) members share real-world experiences of government regulation, safety and environmental concerns, equipment performance and people issues associated with working in remote locations.

J

ames Smith, Executive General Manager Transmission Operations with Australian Gas Infrastructure Group (AGIG), is the second guest in our ongoing series highlighting the important work of the APGA committees through the views of a committee member. James has over 30 years of experience in the industry, starting out as part of the Dampier to Bunbury Natural Gas Pipeline (DBNGP) and now heading up field operations at AGIG to ensure reliability, good customer service and the future of operations.

During that time, he has been a member and chair of the Pipeline Operations Group (POG), contributing to the committees’ achievements, such as organising Pipeline Controller Forums which brought together control room staff from operating companies to share information and set benchmarks in control room operations.

Establishing a carbon efficiency sub-committee to share ideas on ways to save energy and establishing the Rotating Plant Subcommittee to share ideas on safety, cost-management and power output issues associated with rotating plant.

Which committees have you been a member of?

I became a part of the gas industry when it was still called the Australian Pipeline Industry Association (APIA). I was a member of the Western Australia (WA) chapter. Western Australia was granted its own chapter, which was slightly different than the east, I was a member of that chapter for about four years, back in the early 2000s.

The one that I've always been a part of and committed to is the Pipeline Operations Group (POG). I joined that formally in the early 2000s, partly playing a role prior to that, but I have been an active member with that group for a long time, including chairman of the committee, which was a really satisfying role.

What does the committee work on?

We're interested in asset operations and how to solve different engineering problems across the industry, and public safety making sure our assets are seen but not heard. By doing that, creating a stronger and safer industry.

Most of the committee members now operate gas turbines, gas compressors and power generation units, whilst they are all similar in nature, they are different to some extent. This provides an opportunity to share problems and

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solutions around different process upsets, technical issues and general learnings about assets in the ground. They might take new technologies to solve some of these problems, or operators may be using this new technology so you're able to share how that new technology works in practice, the benefits and the difficulties and drawbacks.

We are proud, across the industry, to have very high standards, which support our operations in Australia. It's only through that collaboration network that you're able to develop and support those standards.

The contribution of APGA committees to the industry?

Safety. Safety is always first on the agenda. The safety committee, not just the safety committee of APGA, but all the other participating groups.

POG is one of those where it provides a platform to share. When you share new and good ideas you can influence the safety practice, you get this through cross-pollination of sharing to improve standards and the expectations of contractors and operators. That naturally ends up with improved safety outcomes. So APGA provides that platform and the committees put runs on the board which demonstrates real outcomes in safety. As a POG committee we have developed a national safety awareness package to help shires, town planners and landowners understand our role in their world and their role in our world. Our pipeline incident database is a strategic database to eventually help us manage improved engineering safety standards.

What has the committee done for your career?

If I look at how my career has grown off the back of this fantastic asset in WA, it was only through the committee that my network opened and expanded across the country. I would never have had the opportunity to meet as many people and expand my network east without it.

Serving on committees gives you a platform and a vehicle to actually get to know people. You build friendships and you build those connection that no matter what problem you have, you can give somebody a call.

What would you say to a person considering joining a committee?

I would say if you have been thinking about it, do it. There is only good that comes from it. As an individual, there is a great deal of learning The Australian Pipeliner | September 2022

AGIG Executive General Manager Transmission Operations James Smith.

potential out there if you want it. Key to that though is joining a committee to participate.

Don't join a committee to become a bystander, you won't get the value from it. But if you join to participate, you'll get immense value from it. It comes down to you as an individual.

What are the people like within the committee?

Within the Pipeline Operations Group, we are a fairly small committee, but everybody that's there is there for the same reason, to share and learn.

We have a vibrant group of people, a blend of newcomers and old timers, offering a voice for operators around the country. We were able to put problems on the table and a have robust discussions about them. Then at the end of the meeting, stand together have a meal and be social, which is a massive part of what the operators are about.

I always bring it back to the single most important thing. When something goes wrong in your operation, and you need help, you can't get that expertise off the street. The ones you call on are those that you meet with at the committee meeting because they're the relationships you've built and that's the real value that I see in the committee.

Will you continue your work on the committee?

Absolutely. Whether I'm there in person or one of my people that eventually take it on. We will certainly continue to be a part of the Pipeline Operations Group committee.

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POLICY

Gas and energy policy

By Jordan McCollum, National Policy Manager, APGA

The past year has seen considerable focus on the electrification of gas use in the home. But what if electrification of gas demand isn’t the panacea which advocates claim it to be?

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Frontier Economics study indicates that electrification of residential gas demand may in fact have a net zero competitor in renewable gas thanks to the lower cost of gas appliances.

The Gas Appliance Manufacturers Association of Australia (GAMAA) find themselves at the centre of the debate around electrification of gas use in the home.

Approaches taken within a range of government and non-government analyses have all taken a strawman approach to considering the cost of net zero energy in the home, underestimating electrification appliance cost as a result.

Core to this strawman approach is a focus on energy bill savings coupled with a simplistic view of residential appliance cost. Taking this approach, several reports have heralded the bill saving opportunities of electrification despite the very real possibility that residential customers may spend more on the appliances required to electrify their gas demand than they would ever save on their energy bills.

While energy bills are the most frequently experienced energy cost, the total cost of heat in the home includes the cost of appliances as well as the cost of energy used in appliances. It is possible for the cost of an appliance to well outweigh the energy savings which they deliver, resulting in a net cost to households despite energy bills being reduced. This is generally accepted as impacting renters and homeowners alike, with renters experiencing appliance costs through increased rental costs.

Concerned that residential gas customers were being led into higher overall energy costs, GAMAA engaged Frontier Economics to undertake wholistic analysis of electrification of gas demand. Taking a more robust approach than previous studies, Frontier Economics found that freestanding homes in Victoria would need to achieve annual bill savings of between $1,600 and $4,000 to break even while achieving the same level of heating amenity through the electrification of existing gas appliances.

The Victorian Government anticipate bill savings of $1,020 and $1,250 can be achieved through electrification of gas appliances in the home within the Victorian Gas Substitution Roadmap. Combining Frontier Economics break even bill saving requirements with

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For majority of the renewable energy campaign, the only broadly accepted solution to fossil fuel decarbonisation has been renewable electricity.

This has meant that we have had to accept that we will have to sacrifice the amenity of today to achieve the emissions reduction of tomorrow. This paradigm however is starting to breakdown.

Victorian Government bill saving estimates, Victorian households in freestanding homes risk losing $350 to $2,980 on a yearly basis through the electrification of gas appliances when choosing to maintain the same level of heating amenity which they enjoy today.

Frontier Economics come to this conclusion by considering the full extent of costs involved in electrifying residential gas appliances. Where appliance cost analysis tends to stop at appliance purchase and installation costs, this study considered the cost of removing existing appliances, including any rectification work that might be required such as covering up existing ducts, plastering, and painting.

Importantly, the study considered that households can choose to either maintain or reduce their current heating amenity through the electrification process.

Further, to consider a possible cost premium for hydrogen ready gas appliances in the future, Frontier Economics conservatively added thirty per cent gas appliances costs. This represents conservatism on the part of Frontier Economics considering international evidence that one hundred per cent hydrogen appliances will cost no more than the natural gas appliances of today.

Having considered a fuller analysis of electrification costs, the study found that electrification of gas appliances in freestanding Victorian homes would cost between $21,500 to $42,000.

This is between $7,500 to $15,500 more than replacing existing gas appliances with hydrogen ready gas appliances. This casts a long shadow on analysis undertaken alongside the Victorian Gas Substitution Roadmap which anticipated total gas appliance replacement costs of $18,400.

The Australian Pipeliner | September 2022

More important than what this study says in and of itself however, this study represents an important building block towards the holy grail of renewable gas advocacy – calculation of the levelized cost of heat for renewable gas use in the home. The release of this report provides the final piece of the puzzle to undertake macroeconomic analysis of the entire energy supply chain right the way to the thing that matters most to customers – the cost of zero carbon heat.

Prior to this study it was possible to combine the Australian Energy Regulators breakdown or retail electricity and gas costs with renewable gas production and infrastructure cost estimates to determine that net zero retail gas will be cheaper than net zero retail electricity.

Now, with an understanding of appliance cost and efficiencies, it will be possible to determine whether renewable gas competes with renewable electricity when it comes to gas use decarbonisation in the home.

For majority of the renewable energy campaign, the only broadly accepted solution to fossil fuel decarbonisation has been renewable electricity. This has meant that we have had to accept that we will have to sacrifice the amenity of today to achieve the emissions reduction of tomorrow. This paradigm however is starting to breakdown.

It is becoming more widely accepted that renewable gases will be key to decarbonising fossil fuel use in industrial settings and hard to abate sectors, no longer requiring the sacrifice of entire sectors of energy intensive industry.

If lower cost net zero retail gas combines with lower cost renewable gas appliances, it may be possible to provide competitive renewable energy to the residential gas customers of today without having to sacrifice amenity, cost, or customer choice for gas appliances in the home.

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FUTURE FUELS CRC

Sharing our industry’s future at the Convention

By David Norman, CEO of Future Fuels Cooperative Research Centre

As Australia develops hydrogen industries in every state, it’s worth also looking at the potential of another future fuel, biomethane, to deliver our net-zero energy needs.

Enabling renewable gas in existing infrastructure can deliver a system wide cost benefit over the direct electrification pathway.

Future Fuels CRC CEO David Norman.

I

t’s going to be great to be back at a faceto-face APGA Convention this September. The convention gives the whole industry a much-needed chance to share ideas and make new connections. There couldn’t be a better time for our industry to come together as 2022 has seen some massive shifts in the global and Australian energy markets and the northern hemisphere winter hasn’t even started yet. We can expect more upheaval as the energy needs of Europe pick up with colder weather, and all major upheavals bring innovation. This is already happening faster than any of us could have predicted with the development of hydrogen and biomethane. As Anna Collyer, Chair of the Australian Energy Market Commission and the Energy Security Board put it bluntly in her latest speech: “Before the market suspension, hydrogen was important. Now? I won’t hesitate to call it urgent.”

But as our gas markets come under pressure from global forces and disruption in the electricity market, let's not forget the size of the innovation challenge we now face. Our gas networks provide more energy in Australia than electricity and our industry will need to supply that energy need with safe, reliable and secure renewable gas while saving the 12 per cent of Australia’s carbon emissions that come from using natural gas.

But innovation can bring benefits. APGA’s

16

latest report from Frontier Economics shows that enabling renewable gas in existing infrastructure can deliver a system wide cost benefit over the direct electrification pathway to reducing those emissions. Australia can create renewable gas networks that will provide reliable and secure energy that our economy and export partners can rely on.

Our research is already developing new knowledge for the industry to make these reliable, safe and secure networks a reality. We are progressing the testing of steel transmission assets, plastic distribution pipes and appliance end-use with hydrogen/natural gas blends. We are also progressing the economics, social license and network lifecycle research our industry will need to build business cases and reach investment decisions for the next generation of renewable gas projects.

To use hydrogen in new and existing high pressure transmission infrastructure in Australia it needs to be reliable, cost effective and safe. A key aspect of achieving this goal, is the development of standards and guidelines that both address the unique demands of hydrogen service and support its future adoption within our well established AS2885 standards series. To achieve this, we are developing with our core transmission partners, a new Code of Practice to provide guidance and recommended practice for the The Australian Pipeliner | September 2022

design, construction and operation of transmission pipelines for the intended purpose of transporting gaseous hydrogen or blends of hydrogen and hydrocarbon fluids, including in steel and high-pressure composite materials.

The Hydrogen Pipelines Code of Practice will consolidate current knowledge, with a specific focus on hydrogen fluid compatibility with pipeline materials and differences compared to hydrocarbon fluids. Where effects are not sufficiently defined or understood in current knowledge, the Code of Practice will recommend design and operating envelopes based on the current knowledge and assessment methods available At the convention I’ll be speaking about the Code of Practice and the wider progress our research has made to make hydrogen and biomethane a reality in Australia’s energy networks. You’ll also be able find our team at our stand in the expo and I encourage everyone to drop in a learn more about the future of our industry. This year has been extraordinary and it shows we all need to be ready for the future.

You can find the latest on all Future Fuels CRC research at www.futurefuelscrc.com

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Queensland has plenty of projects on the rise to support the green energy networks.

REGION REVIEW QLD

Water and green energy developments pivotal to QLD's transition Over the past year, there have been significant developments in Queensland, with projects set to improve water security and facilitating emerging green energy networks as the nation draws ever closer to achieving net zero.

A

s of mid 2022, Seqwater commenced laying pipeline in a staged approach along the alignment on the largest addition to the SEQ water grid in a decade; the construction of a 27 km pipeline to the Scenic Rim region.

Likewise, as a response to the ongoing costs of shipping water to Mount Morgan, the Rockhampton Regional Council has agreed to provide $40.4 million for a new water pipeline.

While Australia moves towards achieving net zero in the coming decades, Queensland is working hard to do its part. The state has responded to the increasing global interest in renewable energies by developing its Hydrogen Industry Workforce Development Roadmap 2022-2023. Furthermore, Fortescue Future Industries’ (FFI) first global green energy manufacturing centre has obtained planning approval from the Queensland Government.

Construction on $95M Seqwater pipeline begun this year The $95 million South West pipeline will connect two recently built reservoirs at the existing Beaudesert Water Treatment Plant to the SEQ water grid. The South West Pipeline is the second stage of the Beaudesert Water Supply Upgrade (BWSU), a long-term water supply solution for the region.

The BWSU incorporates three major elements that are key to the improvement of water supply to the region. The first of these is immediate improvements to the Beaudesert Water Treatment Plant including the construction of two new reservoirs, followed by the laying 27km of bulk water pipeline connecting Beaudesert to the SEQ Water Grid. The final step is the construction of a new water treatment plant which will draw water from the Wyaralong Dam.

Queensland has committed $40.4M for Mount Morgan pipeline The funding comes after almost a year supplying water to the town by truck, as well as strict water restrictions for all residents. The potable water

18

pipeline is likely to provide a long-term water solution running from Gracemere to the north of Mount Morgan.

Next steps will involve a detailed design process for the project before construction on the new pipeline can begin.

“What this does is bring certainty to those residents in Mount Morgan and we look forward to seeing it come to life in the near future as I am sure they will too,” said Water Councillor Donna Kirkland.

The state is ready for green energy The state is already well-positioned to play a big role in the development of the hydrogen industry due to the readily available resources, existing quality infrastructure and passed experience as an energy supplier to offshore markets.

The roadmap has been designed to cover short, medium and long-term goals and is focussed on developing a robust workforce that can adapt to the shifting needs of the hydrogen industry.

Another advantage of the roadmap is the benefits it will provide to local communities in terms of energy supply, skills and training. It includes using insights and data to predict and plan for the needs of the hydrogen industry workforce as time goes on.

The consultation of Toowoomba to Warwick pipeline has been extended Community consultation on a proposed pipeline from Toowoomba to Warwick has been extended, to ensure any residents who may have been impacted by the recent floods still have time to have their say.

Consultation was scheduled to close last week, but Queensland Minister for Regional Development, Manufacturing and Water Glenn Butcher said late submissions will be accepted until the end of March.

“We know there are many who are working through a range of issues associated with the recent floods and we don’t want those people to lose the The Australian Pipeliner | September 2022

opportunity to share their opinion about this important project,” he said.

The proposed pipeline aims to improve Warwick’s drought resilience and provide water supply to Toowoomba regional towns along the route, while ensuring there are no negative impacts to Toowoomba’s water security.

FFI has won approval from the Queensland government for a green energy manufacturing centre The green energy manufacturing centre has received strong public endorsement after receiving its planning approval to create a world leading electrolyser, renewable industry and equipment factory at Gladstone.

It is expected the initial electrolyser investment, which is scheduled for production in early 2023, cost around $114 million.

FFI chairman Dr Andrew Forrest said Gladstone will be the centre of Queensland’s “green energy revolution".

“This project will not only be a game-changer for green manufacturing in regional Queensland, it will also provide a major boost for the local economy and indelibly put Queensland as an epicentre of the coming green industry revolution,” Forrest said. The project is predicted to create hundreds of jobs across regional Queensland and according to chief executive officer Julie Shuttleworth, it will provide a significant “boost” to the Australian economy.

“This manufacturing facility in Gladstone will be a major hub in Queensland’s growing hydrogen industry and we are pleased to be working with the State Government on pioneering green hydrogen manufacturing in Gladstone,” Shuttleworth said.

For more information on the latest industry news, projects and products visit www.pipeliner.com.au

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 52

Hot tapping and plugging allows safe pipeline re-routing without interrupting production STATS Group were contracted by Western Australia's largest gas distribution network operator to provide hot tapping and plugging services on a 6-inch natural gas pipeline. The purpose of the project was to safely re-route a 357 m section of pipeline to allow construction of a new highway, while production was maintained at 19 bar.

T

he operator selected STATS hot tap installed BISEP technology to provide double block and bleed isolation to ensure safety of personnel, residents, and the environment during the pipeline relocation.

The BISEP features an integrated bypass which allows production to be maintained even after the isolation is installed and avoiding disruption to the gas supply.

To support the project STATS provided four BISEPs, slab valves, split tees and completion plugs, as well as hot tapping machines for 6-inch and 2-inch tapping. A team of four, including local technicians, supported the operation, carrying out hot tapping, isolation deployment and monitoring, and completion plug installation. Prior to deployment of equipment to site, function testing was conducted and witnessed by the client at STATS facility in Perth, Western Australia.

The workscope began by first excavating the pipeline at two locations, 357 m apart, this provided access points for the newly re-routed pipeline to be tied into the existing pipeline. At this stage, two split-tee fittings were welded onto the pipeline 20 m apart at each of the tiein locations, this provided access points to hot tap and deploy the BISEP isolation plugs.

With four fittings successfully welded onto the pipeline, slab valves were attached, and pressure tests were conducted to confirm their integrity. The hot tap machine was then attached to each fitting in turn to conduct the cutting and recovery of the pipe coupon. With

Dual BISEPs with integrated bypass at isolation location one.

20

The Australian Pipeliner | September 2022

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 52 "The BISEP with integrated bypass allows production to be maintained while providing market leading double block and bleed isolation through a single hot tap fitting."

BISEP Isolating and pipe cut.

production to be maintained while providing market leading double block and bleed isolation through a single hot tap fitting,” says Sam McKinnon, Business Development Manager for STATS Group in Australia.

“Not only does this save clients time and reduce maintenance schedules, but it also provides significant efficiencies and cost savings by reducing the quantity of fittings and hot taps required for the project when compared to alternative line stop equipment.

“In addition, safety is increased as the BISEP provides fail-safe isolation with the differential pressure acting across the plugging head maintaining isolation, independent of the hydraulic set pressure. The dual elastomer seals are constantly monitored to confirm leak-tight isolation throughout the workscope.”

The pipeline relocation project was safely completed without incident and its success is testament to the teamwork and good communication between all parties.

access points created for two BISEPs at each tie-in location the BISEPs were deployed into the pipeline and set, isolating a short section (20 m) of pipeline at each tie-in location and allowing production to continue flowing through the bypass between the BISEPs. The pipe section between the BISEPs was then drained through a 2-inch hot tap point and nitrogen purged. Once it was confirmed all the gas had been removed, the pipe was cut and a short section of pipeline was safely removed.

With the pipe cut the newly re-routed pipeline was welded into place and end caps were

welded onto the existing pipeline prior to being vented, purged and decommissioned.

The outboard BISEPs were then unset and recovered into the launcher and the slab valves closed allowing the gas to flow through the newly re-routed pipeline.

The remaining BISEPs and bypass pipework were then removed from the pipeline and the slab valves were closed. The hot tap machine was then installed onto the slab valves and used to install 6” completion plugs into the flanges of the welded fittings.

“The BISEP with integrated bypass allows

Welding newly rerouted pipeline.

For more information visit www.statsgroup.com The Australian Pipeliner | September 2022

21

APGA ANNUAL CONVENTION & EXHIBITION

APGA Convention back after three year hiatus It’s been three years in the making and finally we are here at the 2022 APGA Annual Convention and Exhibition.

The 2022 APGA Convention will be hosted in Brisbane in September.

W

ho would have thought when we said farewell in Adelaide in October 2019 that it would be 2022 before we were together again at the most exciting event of the year. And the wait has been worthwhile: APGA has a bunch of new features this year which should make this the best Convention ever.

"It’s time to be with your pipeliner family and friends. It is with the greatest of pleasure that I welcome you to the 2022 APGA Annual Convention and Exhibition,” APGA President Donna McDowall says.

“Our theme is Connect | Share | Discover. It is fitting for the journey that our industry and individual members are facing. It expresses our aspiration to really connect and share the latest developments in technology, projects and research.”

This year APGA will be putting those Nacap buses to work as they will travel around the city picking up people from companies large and small and bringing them in to check out the Exhibition. That means more people finding out

22

about the latest developments in the industry.

Delegates will find the Innovation Award booklet in their satchels. This will guide you around the entries in the Innovation Award so that you can find out more about new products, services and technologies and choose the one you think most deserving of the award from the shortlist selected by our judges after they have made their pitches at the kick-off of the Monday afternoon Business Session.

The convention will be also introducing the Peter Norman Personnel Treasure Hunt which gives you a chance to win a $1000 gift card. Just answer trivia questions by visiting participating Exhibition stands and entering your answer into the Convention app. The more correct answers you enter, the more chances you have to win.

And for a truly immersive experience, get in early to try out learning by virtual reality at the Stacked Learning Interactive Technical Training at Stand 77A. Have a thorny problem on a project? Visit Consultants at APGA at Stand 43 and find out The Australian Pipeliner | September 2022

from participating individual consultant members whether they can help. They have decades of experience and expertise they can bring to bear on problem-solving.

Of course, the Business Sessions are loaded with presentations on a range of topics from current projects to lessons learned. The convention opens on Monday, September 26 in a new format with APGA President Donna McDowall and APGA CEO Steve Davies having a discussion on the state of the industry.

This is followed up by our Opening Speaker, Boston Consulting Group’s Phillip Hirschhorn, and the APGA Annual Awards Presentation.

After morning tea, attendees will hear from the first Keynote Speaker Mark Wales, next is everyone’s favorite, the Leaders Panel, and then this year everyone will hear from a second Keynote Presentation from Margaret Gayen and Carina Nixon. And that’s all before lunch.

All of this wouldn’t be possible without support from our sponsors. You can see the list of sponsors here: Page 24.

VISIT US AT BOOTH 15&16, APGA 2022 BRISBANE

APGA ANNUAL CONVENTION & EXHIBITION

2022 APGA Annual Convention and Exhibition Sponsors Host Sponsors

Major Sponsors

Sponsors • • • • • • • • • • • •

24

Anode Engineering Baker Hughes, a GE company Corrosion Control Engineering Denso Enscope Fyfe Global Engineering and Construction Iplex Pipelines Jemena Land Partners LFF Australia Lidiar Group

• • • • • • • • • • • •

Locusview Nacap PAC Peter Norman Personnel Pipe Tek Qube Energy Rosen SEA Gas Spiecapag Vacuworx Valmec Worldwide Group

The Australian Pipeliner | September 2022

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Austrack believes in raising the bar with great service, effective solutions, competitive prices and ongoing support.

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APGA ANNUAL CONVENTION & EXHIBITION

2022 APGA Annual Convention & Exhibition Exhibitor list Stand Exhibitor 2 47 23 & 26 20 1

Mipela GeoSolutions MPC Kinetic

AJ Stack Solutions

3B

NVMS

ALS Industrial Pty Ltd

57

PAC and Aquip Systems

Anode Engineering

19

Picarro

33

AST Australia

40 & 48 46 44 & 45 & 45A

Atlas Gas Pty Ltd

78

Australian Gas Industry Trust

80 & 81

Pipe Tek Pty Ltd PipeServ Piping Specialty Supply Service Pty Ltd Polyline Pipe Systems Ltd

75 & 76

Australian Pipelines and Gas Association

63 & 64

Baker Hughes

68

Prochem Pipeline Products

18 & 31

Bao Australia Pty Ltd

11

Pro Pipe Services

67

Before You Dig Australia

77

PSAH Pty Ltd

34

Brooks Hire Service

24

Qenos

37

Civil Geospatial Services

43

Consultants @ APGA

55

Scapeworks Australia

84

Control Equipment Pty Ltd

62

Shipman King Pty Ltd

42

Corrosion Control Engineering

32 & 32A

39 & 49

69 & 70

CST Hire

77A

41

Delnorth

52

21 & 28 3A 17A

26

38 & 50

Aegis

Anti Corrosion Technology

65

14

Acu-Tech Piping Systems

85

7&8

Stand Exhibitor

68A

Denso (Australia) Pty Ltd

Powered

ROSEN Australia Pty Ltd

Solar Turbines Australia Stacked Learning Interactive Technical Training STATS Group; TESMEC Australia

Endress+Hauser

27

The Australian Pipeliner

Flowlink Valves & Controls

51

TRACTO- TECHNIK Australia

12 & 13

Future Fuels CRC

15 & 16

9

GF Piping Systems

4

56

HDI Lucas

73

Heath Services

74

INROCK HDD Tools (Sandvik)

25

Iplex Pipelines

10

Locusview

17

Michels Asia Pty Ltd

58 & 59 & 59A 29 & 30 61 3 22

The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION

2022 APGA Annual Convention Program Day 1: Saturday 24 September 07:00 – 13:00

Golf Sponsored by Vermeer Pine Rivers Golf Course 245 Narangba Road, Kurwongbah 06:00 07:00 07:30 12:00 13:00

Nacap buses depart all Convention Hotels Light Breakfast Shot-gun tee off Lunch Nacap buses return to all Convention Hotels and to the Pig n Whistle to watch the AFL Grand Final

10:00 – 17:00

Convention Registration

14:00 – 16:30

Exhibition Set-up

14:00 – 17:00

AFL Grand Final Watch Together on Large Screen Sponsored by Vermeer Pig n Whistle, Merivale Street, South Brisbane.

(Walking distance from all Convention hotels) The match begins at 14:30.

19:00 – 22:00

Welcome Reception Sponsored by PipeTek, SEA Gas and Worldwide Group Rydges South Bank 9 Glenelg Street, South Brisbane (Walking distance from all Convention hotels) 19:00 22:00

28

Function begins with drinks and canapes Function concludes

The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION Day 2: Sunday 25 September 08:00 – 16:00

Exhibition Set-up

09:00 – 11:00

Convention Registration

10:30 – 14:30

Sunday Get-Together Sponsored by CNC Project Management Southbank Precinct and the Plough Inn 29 Stanley St Plaza, South Brisbane (Walking distance from all Convention hotels) 10:30

14:30

Guests are welcome into the Plough Inn Guests are welcome to sit and enjoy a drink and time networking but there is also • The Collective Markets located directly in front of the Plough Inn • Have a complimentary ride on The Wheel of Brisbane • Face painting for the kids • Take a dip in the Southbank Beach directly in front of the Plough Inn Function concludes

16:00 – 19:30

Convention Registration

18:00 – 19:30

Exhibition Opening Reception Sponsored by Global Engineering and Construction, Solar Turbines and Tremco Pipeline Equipment Brisbane Convention & Exhibition Centre Great Hall Number 3 & 4

19:30 – 23:00

Opening Dinner Sponsored by Bao Steel, CCE, Iplex Pipelines, Jemena, Land Partners, Qube Energy, Spiecapag and Vacuworx Brisbane Convention & Exhibition Centre 19:30 23:00

23:00

Guests are welcomed into the Plaza Ballroom Function Concludes

Happy Hour Sponsored by MPC Kinetic Rydges Southbank Brisbane Soleil Pool Deck Bar 9 Glenelg St, South Brisbane (Walking distance from all Convention Hotels)

Day 3: Monday 26 September 08:00 – 08:30

Arrival Breakfast/Tea/Coffee

08:00 – 17:00

Registration

08:30

Morning Business Session Sponsored by Valmec Chair: Donna McDowall. President, Australian Pipelines and Gas Association and Vice President – Corporate Development and Strategy, Quanta Services Australia Welcome to Country Deborah Sandy Yugara People State of the industry A discussion between Donna McDowall, President, Australian Pipelines and Gas Association and Steve Davies, Chief Executive Officer, Australian Pipelines and Gas Association

09:10 – 09:30

Opening Address: Phillip Hirschhorn Managing Director and Senior Partner, Boston Consulting Group

09:30 – 09:45

APGA Annual Awards Presentation

09:45 – 10:30

Keynote Address: Mark Wales Former SAS officer and business leader

10:30

Morning Tea Sponsored by Peter Norman Personnel

30

The Australian Pipeliner | September 2022

VISIT US AT ...

APGA ANNUAL CONVENTION & EXHIBITION Day 3: Monday 26 September (continued)

10:30

Monday Partners’ Day: Lone Pine Koala Sanctuary Nacap buses depart Brisbane Convention & Exhibition Centre

11:15

Morning Business Session (continues) Sponsored by Valmec Chair: Steve Davies, Chief Executive Officer, Australian Pipelines and Gas Association Leaders Panel Craig de Laine, Chief Executive Officer, Australian Gas Infrastructure Group Matthew O’Connell, President, Nacap Wendy Oldham, Chief Executive Officer, SEA Gas Rob Wheals, Chief Executive Officer and Managing Director, APA Group

12:15

Second Keynote Address Creating cultural change to support gender equality in engineering Margaret Gayen, Mechanical Engineer, GPA Engineering Carina Nixon, Graduate Mechanical Engineer, GPA Engineering

12:45

Lunch Sponsored by McConnell Dowell

14:00

Afternoon Business Session Chair: Luis Guevara, Director, Australian Pipelines and Gas Association and General Manager Australia and South East Asia Vacuworx Australia Innovation Shortlisted exhibitors for the APGA Innovation Award each get five minutes to present their innovation.

App-based voting occurs.

14:30

Delivering the next level of Future Fuels research to develop our industry David Norman, Chief Executive Officer, Future Fuels CRC

14:55

Quo Vadis Europe: Toward a greener world Dr Marion Erdelen, Vice President Hydrogen, Rosen

15:20

Afternoon Tea Sponsored by Enscope

15:50

Afternoon Business Session (continues) Chair: Ray Keable, Director Australian Pipelines and Gas Association and Project Director, Land Partners ESG in the Industry The ambiguity of a social licence: A corporate aspiration that grows in interest and intangibility Tom Everitt, Land Access Lead, APA Group

16:05

Introducing the Hydrogen Pipelines Code of Practice: Research driven advancement Josh Wickham, Industry Manager Pipeline and Compression, GPA Engineering

16:30

Hydrogen integration in power-to-gas networks Jaron Whalley, Principal Engineer Oil, Gas and Hydrogen, Fyfe

16:50

Highlights from the 28th World Gas Conference – an international focus on ESG Harry Riewoldt, Project Engineer, AGIG Ian Avico, Project Manager, Tas Gas Emmanuel Adeyinfa, Commercial Analyst, Jemena

17:15

Close

19:00 – 23:00

Fancy Dress Dinner Sponsored by Anode Engineering, Solar Turbines and Tremco Pipeline Equipment Eat Street 221D MacArthur Ave, Hamilton 18:30 19:00 22:30 23:00 23:15

32

Nacap buses depart all Convention Hotels Dinner Nacap buses begin return runs to all Convention Hotels Dinner Concludes Last Nacap bus to all Convention Hotels

The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION Day 4: Tuesday 27 September 08:00 – 09:00

Arrival Breakfast/Tea/Coffee

08:00 – 17:00

Registration

08:30

APGA AGM

09:05

Morning Business Session Sponsored by APA Group Chair: Sam Maloney, Chair Pipeline Operations Group and Project Manager (Otway Nearshore Phase 2), Beach Energy Pipeline Operations Issues (POG Session) A Time for Reflection: 10 years of Pipelining Philip Colvin, Gas Distribution Network Operations Manager, Jemena

09:30

Tuesday Partners’ Day: Mt Coot-tha Botanic Gardens, XXXX Brewery or Dandelion and Driftwood Nacap buses depart Brisbane Convention & Exhibition Centre

09:35

Digital Transformation of the DBYD Workflow for Esso Australia Jamie Lambert, Business Support Advisor, Esso Australia

10:00

Pipeline Encroachment: Who Should Pay? Mark Harris, Process Safety and Risk Specialist, Delphi Risk Management

10:25

Making pipelines piggable in the 21st century Colin Yeoh, Team Lead (SIB Projects), APA Group Alan Creffield, Senior Integrity and Corrosion Engineer, APA Group

10:50

Morning Tea

Two Streamed Sessions 11:30

Morning Business Session (continues) Sponsored by APA Group Chair: Wendy Oldham, Treasurer Australian Pipelines and Gas Association and Chief Executive Officer, SEA Gas Digitisation Getting your data together: machine learning for pipeline integrity Hossein Khalilpasha, Principal Integrity Engineer, Asset Integrity Team Lead, Advisian Aloush Elshahomi, Senior Renewable Gas Engineer, Jemena

11:55

How two network operators have automated model builds to support their transitions to low carbon gasses John Fryatt, Global BD Plant Integrity DNVGL Australia Pty Ltd Duncan Smith, Head of Section for Pipeline Delivery, Synergi Gas

12:20

Development of client specific online interactive training using 3D modelling Matthew Rotstein, Digital Content Manager, Stacked Learning Dr Alasdair Lee, Director of Training, Stacked Learning

11:30

Chair: Sean Ward, Director, Australian Pipelines and Gas Association and General Manager Environment The updated Code of Environmental Practice Matthew McDermott, Manager Environment, CNC Project Management Biosecurity obligations: a risk-based approach identifying and prioritising management Hannah Rowan, Senior Associate, E2M Consulting Nathan Kirby, Environment Specialist, Strategy and Systems, APA Group Site Environmental Outcomes: Control, influence or merely acceptance?

Kel Sanson, Senior Environmental Consultant, Strategic Environmental and Engineering Consulting

12:45

34

Lunch

The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION Day 4: Tuesday 27 September (continued)

Two Streamed Sessions 14:00

Afternoon Business Session Sponsored by APA Group Chair: Dave Maloney, Director Australian Pipelines and Gas Association and Managing Director, CNC Project Management Emissions Applications of Continuous Monitoring with Intelligent Analytics for Fugitive Emissions Monitoring in the Australian Oil and Gas Sector Michelle Liu, Enigneer in Training and Data Analyst, Airdar Inc

14:25

Addressing frequent, small volume methane releases Doug Sahm, President, TPE Midstream Equipment

14:50

Advances in Satellite Surveillance of Gas and Water Emissions Brian Campbell, Technical and Marketing Manager, International Chemicals Engineering

14:00

Chair: Kevin Lester, Australian Pipelines and Gas Association Director and Group Executive Infrastructure Development, APA Group Construction A Construction-Led Approach to Gas Pipelines Scott Monaghan, Project Manager, Enscope

14:25

Application of BIM in Gas Pipeline Construction Jason Amiri, Engineering Manager, Nacap

14:50

Application and Performance Comparison of Polyurethane and Polyester Fiber-Reinforced Sacrificial Composite Coatings for HDD Installations Aaron Geiger, Western Hemisphere Technical Manager, Seal For Life

15:15

Afternoon Tea

15:45

Afternoon Business Session (continues) Sponsored by APA Group Chair: Tony O’Sullivan, Immediate Past President Australian Pipelines and Gas Association and Chief Operating Officer of Construction Services, MPC Kinetic Projects Simberi Gold Mine DSTP Replacement Project John Stuart-Robertson, General Manager, HDI Lucas

16:10

Northern Goldfields Interconnect Pipeline: The stakeholder story Daniel Wallace, Program Manager, APA Group Lisa Dumbrell, Access and Approvals Manager, APA Group

16:35

Channel Island Bridge Pipeline Replacement Project: A review of the challenges and solutions of a complex HDD and facilities installation.

John Rutherford, Senior Project Engineer, Spiecapag Australia

17:00

Summary and Close: Donna McDowall, President, Australian Pipelines and Gas Association and Vice President – Corporate Development and Strategy, Quanta Services Australia

19:00 – 23:00

APGA Annual Dinner Sponsored by Baker Hughes, a GE Company, Bao Steel, Denso, Fyfe, Lidiar Group, PAC, Solar Turbines and Tremco Pipeline Equipment Brisbane Convention & Exhibition Centre

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19:00

Cocktails Sponsored by APA Group Plaza Terrace Room Foyer

19:30

APGA Annual Dinner Plaza Terrace Room

23:00

Function concludes

23:00

Happy Hour Sponsored by CNC Project Management Rydges Southbank Brisbane Soleil Pool Deck Bar 9 Glenelg St, South Brisbane (Walking distance from all Convention Hotels) The Australian Pipeliner | September 2022

VISIT US AT ...

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 32 & 32A

RoGeo PD – A new platform for pipeline movement screening Throughout Australia and Oceania, recent climate change has intensified rainfall and raised the mean temperature, causing hydrological hazards such as shifting debris, landslides, erosion and flooding. Pipelines are particularly vulnerable to those geohazards, which can result in pipeline movement and bending strain.

Remaining undetected, those stresses will cause these lines to fail.

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ore and more operators with pipelines located in areas susceptible to geohazards utilise inertial measurement units (IMUs) as indispensable components of pipeline integrity. IMUs are typically integrated into combined technology platforms, including corrosion or crack detection systems and geometric calipers. While these technologies can provide additional relevant information on the threat situation, more complex in-line inspection technologies require more resources than a simple IMU unit.

Moreover, they have longer lead times and are often significantly more expensive.

With this in mind, ROSEN has developed the RoGeo PD (PipeDrift) technology platform to provide pipeline operators with the option of running a simplified and more efficient inertial inspection tool to assess pipeline integrity. The RoGeo PD platform combines an IMU with a standard cleaning tool, which allows an operator to successfully mobilise and deploy the IMU with significantly less effort than an intelligent inspection tool, thus reducing costs and the resources required to complete the assessment. The solution has been successfully deployed multiple times in the last few years on a pipeline system with known movement areas and with historical ILI data from more conventional combined ILI and IMU technology platforms. Tool velocities of 6.9 m/s have been achieved.

The first RoGeo PD inspection in 2021 was

performed within 24 hours of a standard inspection using IMU combined with a caliper technology. The target inspection velocity was 3 m/s. The top illustration in Figure 1 shows excellent agreement in the trajectory of ≤ 0.046 m, and the third illustration shows excellent agreement in strains ≤ 0.05 per cent. The results indicate that the PipeDrift platform did detect and size the pipeline movement features on the pipeline segment with equivalent accuracy to the data captured by the IMU tool.

The second PipeDrift inspection in 2021 was performed several months later as a standalone inspection on the same system.

All values and differences are within the accuracy quoted for IMU inspections at 80 per cent certainty and show excellent agreement between the two methods.

The new RoGeo PD platform is based on existing XYZ mapping inspection systems, but ROSEN has developed new hardware and software components to assess pipelines of 200 mm (8 in) in diameter and larger. Data on inclination and rotational motion is collected using battery-operated MEMS (microelectromechanical systems) and stored in internal memory. Bespoke algorithms have been implemented in a new dedicated software solution for rapid and reliable evaluation. The RoGeo PD probe can be installed on most

ROSEN cleaning pigs.

In contrast to the combination of an IMU unit with classical geometry inspection platforms, neither is an odometer mounted nor are aboveground markers (AGMs) distributed on the surface above the pipeline.

Reporting thresholds are defined based on the service specifications and tailored to the pipeline operator’s requirements. The accuracy of the results for pipeline movement is related to the length of the recorded movement because the assessment is based on the difference in position rather than an absolute position measurement.

Therefore, a longer section length will increase the measurement tolerance.

Comparisons between ROSEN’s RoGeo PD and third-party IMU datasets as the baseline are possible if reliable, and high-resolution, logdistance-based pitch/azimuth values are available.

Pipeline movement reports contain a detailed description of each movement area. These include graphs showing the vertical and horizontal pipeline trajectories and strain profiles and a joint number representation.

The premise of the technology has been demonstrated successfully in liquid and gas lines.

For more information visit www.rosen-group.com

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The Australian Pipeliner | September 2022

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GF Piping Systems

NDT on HDPE Eletrofusion and Butt Fusion Joints Visit GF stand (#9) at APGA Annual Convention 2022 for HDPE NDT live demos and more.

We help you prevent damage before it occurs.

George Fischer Pty Ltd T. 1300 130 149 info.au@georgfischer.com www.gfps.com/au

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 14

A quarter of a century is just the beginning for Mipela GeoSolutions Celebrating 25 years of business, Mipela GeoSolutions is looking back at over two decades worth of hard work and success.

Guests celebrated 25 years of Mipela's business recently.

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997 is a year which pop-culture and the world remembers fondly. The first Harry Potter book found its way onto shelves and into the hands of prospective young readers, the immortal love story of Jack and Rose graced the silver screen and Toni Braxton was un-breaking hearts across the globe.

But 1997 brought more than just cultural phenomena, that same year Mipela got its start as a professional GIS services company.

Since that humble beginning only 25 years ago, Mipela GeoSolutions has grown into one of the premiere location information management and GIS companies within Australia, providing innovative solutions to both nationally based and international clients.

Sitting down to speak with The Australian Pipeliner, founder Hayden McDonald took a trip down memory lane and discussed what the experience of building Mipela from those very humble beginnings has been like.

“I’d say that I came to work in this industry by somewhat of a happy accident. I studied architecture and town planning at university, and my first two years of work in my career I was at two different engineering firms,” says McDonald.

“Back then they were using draftees to try and design the alignments and communicate to the asset owners what we planned to do. We utilised

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some GIS software that I’d been introduced to at university, and I could see that it was a really cool way of visually presenting information.

“At the time, the University of Queensland offered a masters in GIS and was the first university in Australia to do that. Halfway through my masters, I started Mipela GIS.” Still a relatively young company, Mipela found its footing by working on massive

pipeline project on behalf of Chevron that was set to become one of the largest and most ambitious of its kind in Australian and PNG history.

The 3800 km of pipeline was proposed to transport gas from Papua New Guinea’s Southern Highlands province to Cape York, travelling through the lush tropical rainforest and limestone mountains of the country before

Hayden and Kellie McDonald's entrance to a room full of amazing people.

The Australian Pipeliner | September 2022

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 14

More than 65 guests from overseas and interstate from Victoria, South Australia and Perth made the trip to celebrate.

moving along the seabed in Torres Strait for approximately 650 km. The pipeline would then journey down the old Telegraph into Northern Queensland’s industrial area of Townsville and Gladstone.

Mipela worked on and off again on the project, providing GIS and software-based solutions for Chevron’s PNG gas project from 1997 and into 2008. Once ExxonMobil took leadership and sought to redefine the gas project, Mipela continued to offer expert GIS services until the PNG LNG’s completion in 2014.

In those early years, explains McDonald, Mipela was focused primarily on contracting and project-based work.

However, in the early 2000’s Mipela pivoted its focus and began to dip its toes in the software side of the industry.

“We saw there four basic functions happening in the energy and infrastructure space; these were data management, data capture, data delivery and data visualisation. At the time we were still building the company and developing our strengths as a business and we couldn’t afford to build all four of those modules; so we built maps,” says McDonald.

Mipela developed its first web mapping solution on behalf of the Porgera Gold Mine in the Enga Province, located in the highlands of Papua New Guinea. The system, named X-Info

Maps, allowed the Porgera joint venture staff to create maps from available spatial data for onsite and field use. X-Info Maps also granted those on the project the ability to report on and access mine and community affairs information with ease, streamlining aspects of work that would’ve otherwise been time-consuming.

Building from there, Mipela continued to establish its services by creating its data management, data capture and data delivery tools—X-Info Connect, Aware and WebConnect. By developing its four core systems over time, Mipela was able to not only establish itself as a reliable and ever-innovating solutions-focused company but able to create a strong foundation based on hard-work.

“That was what we like to call our first generation,” says McDonald. “Our second generation, which has been coming to a close in the last year or so, has been focused on administering those four modules from one key tool –X-Info Connect.

“We’re about to embark on a new generation, which will see us moving the suite into a platform-based solution and that’s a really exciting development for the whole team because it allows us to truly keep innovating.

“We’ve already built a really strong client base across Australia, New Zealand and some parts of Papua New Guinea but with opportunities on the horizon not just here but in the US, we’re

really excited for what the future holds for us.”

Having merged with GeoSolutions Australia in 2010 to become Mipela GeoSolutions, the company has held steadfast to the values which helped the company differentiate itself from competitors.

“I was born in the highlands of Papua New Guinea and grew up learning to speak Pidgin English as a child,” says McDonald.

New Guinea Pidgin, otherwise simply known as Pidgin, is an official language of Papua New Guinea and the most widely used language in the country, developing as a means of communication between two or more groups.

The term ‘Mipela’ in New Guinea Pidgin, is a term which refers both to the speaker and other individuals – translated, it means “us”.

“For me, I really do believe what separates us is our focus on people and on individuals; but I don’t just mean the people within our business. I mean our suppliers, our partners, our clients,” says McDonald.

“It’s those relationships and how we all work together because ultimately our industry is, in itself, an ecosystem. We get so much inspiration from our clients because while we could go and implement or build something, it’s our clients that are the ones using it. To see those systems realised and how they can make somebody’s work and life easier—it’s wonderful to watch it evolve.”

For more information on what the future of Mipela GeoSolutions holds, visit www.mipela.com.au

The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 25

GRP Pipeline Solutions the right choice for Townsville City Council Iplex is celebrating its $51 million contract to supply water solutions for one of Queensland’s largest water projects – the Haughton Pipeline Duplication Stage 2.

Flowtite GRP pipe were stored in temporary holding yard, prior to delivery to Stage 1 of the Haughton River Pipeline Duplication Project.

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he Haughton Pipeline project is regarded as Townsville City Council’s number one infrastructure project which will provide water security to the growing city of Townsville for the next 50 years.

This is the second major contract to be awarded to Iplex Australia as part of the Haughton Project, having also been awarded the contract for Stage 1 of the Pipeline in 2018.

Stage 2 of the project deepens the relationship between Iplex Australia and the Townsville City Council with the supply of over 24 kilometres of 1.8-metre diameter Glass Reinforced Polymer (GRP) pipes.

Iplex Australia General Manager, Paul Lavelle, says Iplex was pleased to continue its role as a chosen water infrastructure partner for this Townsville City Council project.

“When we partner with a community, we don’t just want to do business, we want to help our employees, contractors, and by extension the city of Townsville to prosper,” Lavelle says.

“Demand for the products we supply and manufacture, including those for the Haughton

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Pipeline, have meant we have significantly grown our Townsville operations,” Lavelle says.

Earlier this year, Iplex touched on the benefits of being chosen as the GRP supplier for Stage 1 of the $215 million Haughton Pipeline Duplication Project in Townsville QLD. This important project included duplicating an existing 36.5 km pipeline to provide bulk water backup supply for the Burdekin Water Supply Scheme.

Iplex supplied 36 kilometres of DN1800 GRP pipes, with long radius bends, Scours and Air Valve Tees and specially engineered fittings to deliver 234 megalitres of water per day into the Ross Dam. The duplication enabled water to be pumped more efficiently than the existing DN1200 DICL pipe, securing a sustainable, long-term water supply for the City of Townsville.

Product Manager for Engineered Products at Iplex Michael Lancuba says the benefits of GRP are widely recognised.

“GRP is a robust and durable material offering designers a superior alternative to other The Australian Pipeliner | September 2022

pipe materials. Continuous filament wound GRP pipe technology allows pipes to be produced with high pressure classes for high pressure applications and stiffness classes for structural performance. Compared with metal pipes, GRP pipes are lighter and easier to handle and allow lighter lifting equipment saving time,” says Lancuba.

“But perhaps the most appealing benefit is GRP is resistant to corrosion and chemical attack. GRP can be installed without plastic sleeving or protection in naturally occurring soils, such as acid sulphate soils or in saline ground conditions that are otherwise significant investments.”

Customised options, such as tailored pipe dimensions; pipe stiffness; pipe lengths; and joint types, further demonstrates the material’s versatility as a pipeline solution for installations in difficult environments and meeting tight construction programs.

Funded by Townsville City Council and the Queensland Government, the project cost is estimated at $274 million, with $195 million of

APGA ANNUAL CONVENTION & EXHIBITION Flowtite GRP pipe installed as a part of Stage 1 of the Haughton River Pipeline Duplication Project.

VISIT US AT STAND 25 this contributed by the Queensland Government.

André Nunn, Technical Sales Engineer for Iplex Australia is currently in Townsville providing installation guidelines as part of the interactive tender process for the project.

He says winning Stage 2 of the project will support 30 direct and indirect jobs in Townsville, required to assist with the project.

“As a local business, we want to see Australian manufacturers continue to build Queensland, while helping grow communities,” Nunn says.

“This also continues to reinforce our capabilities, with over 34 years of GRP experience, Iplex is proud to have supplied thousands of projects spanning thousands of kilometres for both open trench and jacking applications across Australia.”

To achieve the Council’s ambitious project milestones, light weight and durable GRP pipes and fittings was a logical product choice, supported by experienced Iplex technical specialists and a dedicated project delivery team.

For more information visit www.iplex.com.au

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 42

A future shining bright for Corrosion Control Engineering At the forefront of corrosion prevention, Corrosion Control Engineering has got Australia covered.

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stablished in 2001, Corrosion Control Engineering (CCE) is Australia and New Zealand’s leading corrosion prevention specialists with expertise in a wide range of corrosion engineering technologies and rehabilitation methods.

With eight offices servicing asset owners in Australia, New Zealand and the Pacific Islands, CCE has Australasia’s largest number of NACE certified CP technicians, technologists and specialists.

Starting his career in the pipeline industry as a junior technician in 2009, CCE’s Perth based Products and Materials Manager Luke Ellis talks all things corrosion and control with The Australian Pipeliner.

“CCE provides end-to-end corrosion management solutions, and we cover a lot of facets within that aspect of the pipeline industry,” says Ellis.

As Australasia’s premier cathodic protection

specialist, Corrosion Control Engineering has established itself as a one-stop-shop for all things cathodic protection. CCE provides a wide range of cathodic protection services which include design, supplying materials, installation, commissioning and the ability to perform ongoing routine maintenance for a variety of onshore, offshore and concrete based impressed current and sacrificial anode CP systems.

Furthermore, CCE is able to perform these services on oil, gas and water pipelines as well as steel reinforced concrete, storage tanks both above and below ground, tunnels, bridges, offshore platforms, marine vessels, wharves, jetties, mine sites and more.

Additionally, CCE supplies a variety of cathodic protection test point boxes, associated cabling and exothermic welding materials to suit the needs of any client. Test points can be configured to suit the individual and specific

CCE provides corrosion assessments and risk assessments.

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The Australian Pipeliner | September 2022

requirements of each individual project, and are available in aluminium, plastic and stainless steel.

“We pride ourselves on being able to offer a turnkey service when it comes to cathodic protection, we’re able to provide services on a project from its very conception through to the commissioning stage and then to completion,” says Ellis.

Likewise, CCE also provides corrosion assessments and risk assessments with an additional interest in root cause analysis for corrosion related failures and problems.

The safe and environmentally responsible operation of pipelines is a key responsibility of any pipeline owner, explains Luke. Ensuring that everything possible is actioned in order to prevent leaks or ruptures, is what communities and regulators across Australia should and do expect.

Therefore, it goes without saying that the use of effective cathodic protection and coatings is critical to the longevity, safety and lifespan of any buried steel pipeline system. CCE liaises with its clients and customers to develop and implement integrity management plans for liquid pipelines and gas transportation systems alike.

The corrosion of pipelines can be caused by several factors including age, the coating type of the pipeline, faulty coatings, potential CP interference, fluctuating operating temperatures and metallurgical conditions. All these factors and more can contribute to the degradation of a pipeline overtime, which is why CCE’s asset integrity team consists of industry experts with over 40 years’ experience in pipeline and asset integrity management.

“As the biggest corrosion company in Australasia, we have a really strong international connection to a number of suppliers who are recognised worldwide for their products,” says Ellis.

“This means that we have access not only to a huge knowledge base but also to the materials that are supplied and recognised internationally as the topic quality.

“A lot of our competitors have innovated and created their own versions of certain products and equipment, but thanks to the reputation CCE has built up over the last two decades, we

APGA ANNUAL CONVENTION & EXHIBITION

CCE also offers a full range of pipeline cleaning and gauging pigs that are manufactured by the world’s leading suppliers.

are able to supply our clients what’s known, tried and tested within the industry.”

Thanks to CCE’s flourishing relationships with some of the world’s leading suppliers, CCE also offers a full range of pipeline cleaning and gauging pigs that are manufactured by the world’s leading suppliers. Likewise, CCE is an approved distributor of the Loresco range of anode backfills, including SC-3 SuperConducting Premium Earth Contact Backfill.

Loresco SC-3 is designed specifically for demanding anode systems which mandate a low resistivity medium.

“We have a number of different people with differing levels of expertise and specialisations within CCE, whether this be chemistry, chemical engineering, electrical engineering or mechanical engineering – you name it, there’s someone in the company that has a qualification and strong knowledge base in that discipline,” says Ellis.

“Our recent merger with Eptec has bolstered that ability for us to provide turnkey solutions for corrosion management even further.”

As of early July 2022, CCE’s previous CEO John Kalis has become executive director of the Eptec Group with Jason Paterson stepping up

VISIT US AT STAND 42 to take on the role of CCE CEO. CCE and Eptec have worked successfully together over many years thanks to their similar core values and with the safety of both clients and employees at the forefront of their business models.

“To date, we’ve not yet truly dabbled in the coatings sector of corrosion. But thanks to the merger with Eptec and their strong foothold in that aspect of the industry, we’ve taken that capability on board and will continue working towards providing a true one-stop-shop that will include coating application and assessments,” says Ellis.

“It’s a great feeling to be able to speak with clients and potential customers and say yes, we can absolutely help you no matter what you need.”

Together the two companies can access broader opportunities within the market to become the leading provider of integrated ‘whole of life’ asset remediation and maintenance services.

For more information visit www.cceng.com.au

Safer, more efficient material handling solutions.

Vacuworx Australia 22 Huntington Street, Clontarf, QLD 4019 Australia P: 0498 101 888 E: sales@vacuworx.com.au www.vacuworx.com

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 17

Passing years have seen high demand for longer, more complex crossings.

Michels specialises in technical HDD

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hen horizontal directional drilling (HDD) emerged in the mid-1960s as a new way to install utility lines under immovable or unavoidable obstacles without significant surface disruptions, crossings spanned up to a few hundred feet guided by frequent potholing. That changed in 1971 when a 4-inch gas line was placed under a river in Watsonville, CA, USA, a location where potholing would not be possible.

At about that same time, Michels was growing its utility line construction business in the Midwestern United States. Driven to meet customer needs and offer specialised services, the company expanded its geographic footprint and markets served.

Today, Michels is an international, diversified energy and infrastructure contractor and leading provider of construction services to the energy, transportation, communications, power and utility industries. In 2021, Michels added Michels Asia Pacific, a permanent trenchless operation in Wangaratta, Victoria, to the Michels Family of Companies. Michels Asia Pacific selectively specialises in technically challenging trenchless installations in Australia to allow customers to

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provide reliable, unobtrusive service in metropolitan and remote areas. The team consists of Wangaratta-based project management and field staff supported from industry experts at Michels’ headquarters in Brownsville, WI, USA. Flash back nearly 35 years to 1988 when Michels was one of the first contractors to recognise the potential of the new technology of HDD, a safe, environmentally sound way to install utility lines where traditional open-trench construction would not be practical or feasible.

Intrigued by HDD’s prospect of allowing energy and infrastructure construction in previously unsuitable areas and soil conditions, Michels dedicated personnel and resources to learning about the technique and introducing it to customers.

In keeping with Michels’ spirit of innovation and determination to provide customers with the best solutions, Michels set out to master the art and science of HDD. As the operations team completed HDD projects for energy customers, Michels in-house design and fabrication team got to work developing its own equipment to provide more opportunities than commercially available products at the time. In 1996, Michels designed The Australian Pipeliner | September 2022

and built what was then the largest machine of its kind: the Hercules 1200, an HDD rig with 1.2 million pounds of thrust/pulling power. Not content to stop with one success, Michels continued to improve and expand its HDD equipment, eventually owning the world’s largest fleet of high-capacity HDD rigs with more than 1.2 million pounds of thrust/pulling power. At the same time, Michels team developed best practices for mitigating the risk of inadvertent fluid returns, managing bentonite and drilling fluid pressures for proper hole conditions, lubrication and cutting removal. Michels also developed proprietary cutting tools and casing systems to maximize the potential for successful crossings and established processes for land-toland, water-to-water, land-to-water projects.

As HDD’s reputation as a safe, accurate option for trenchless crossings grew, so did requests for longer and larger diameter crossings under transportation corridors, waterways, wetlands and other environmentally sensitive or challenging areas.

As lengths extended into the thousands of feet, Michels Trenchless team pioneered the pilot hole intersect method in a 2003 crossing in Boston. A

APGA ANNUAL CONVENTION & EXHIBITION powerful drill rig set out from each side of the alignment with a mission to follow an engineered path and meet at a predetermined spot, essentially doubling an HDD’s potential based solely on the drill rig’s push/pull capacity. The Georges Island HDD crossing was a 1577 m hard-rock, waterto-water crossing to install 30-inch diametre pipe.

That technique was a watershed moment in the HDD industry. In passing years, demands for increasingly longer crossings with more complex alignments surfaced around the world from diverse industries, including energy, electrical transmission, water and wastewater

and renewables.

In 2021, Michels completed a 4702 m installation of an NPS-24 steel utility line, the likes of which had not previously been attempted at the 24-inch diameter in the world.

Looking to the future, Michels is committed to building infrastructure to support projects in traditional and emerging industries and to continue providing safe, proven and innovative solutions to customers in Australia and wherever needed.

“In Australia, North America and throughout the world, there is an ever-increasing need for

Michels’ HDD is requested for environmentally sensitive areas.

VISIT US AT STAND 17 obstacles to be trenchlessly crossed, particularly in a time when there is a very real need for expanded infrastructure for traditional and transitioning markets,” says Matt Smith, President, Michels Trenchless, Inc. “We are honoured to have the skills, expertise, equipment and opportunity to deliver solutions that will build the future.”

HDD has many benefits including: • It is trenchless? No digging is required except for containment pits for the bentonite drilling fluid on either end.

• It is flexible? Projects can span from land-to-land, land-to-water and water-to-water points. When working on water, drill rigs can be set up on stationary barges.

• It is accurate? Gyroscopic tracking and surface tooling aids in holding the drill path to the prescribed alignment.

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 15 &16

A positive impact on pipeline isolation: ONIS Line Blind increases safety, efficiency and productivity Increase the efficiency and safety of positive isolation works with ONIS Line Blind’s perfect seal guaranteed mechanised Line Blind equipment.

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NIS Line Blind has developed a mechanised solution that improves safety, reduces pipe shutdown time, and limits fugitive emissions when completing positive isolation works on gas transmission pipeline systems.

ONIS Line Blind’s mechanical piping equipment uses a quick irreversible action that allows pipe blind activities to be completed by a single operator with no tools required. The device

section of pipeline that needs to be shut down for maintenance.

Commonly, pressurised pipelines are made safe using valve or simple shut-off systems, for example a steel plate inserted between two flanges. There are two disadvantages to these solutions: • the quality of a valve’s open/close position cannot be guaranteed; and, • shut-off systems require significant technical

resources, and the effectiveness of the seal is dependent on the operators’ skill level and working conditions.

Leaks that occur due to faulty isolation techniques can lead to fugitive emissions and pollution, operating losses, damage the production facility, and safety concerns for the operational personnel.

A safer, quicker positive isolation solution ONIS has developed its mechanical piping equipment to provide a safe, efficient and environmentally friendly solution to positive isolation activities. The equipment is simple and quick to use while enhancing the reliability of positive isolation works.

The ONIS Line Blind device does this by using: • a self-locking quick-action clamping mechanism resistant to overpressure and vibration • two gaskets per position of use, accessible for inspection or replacement without disassembly • drains to purge the lines before operation.

This equipment is set and tested in ONIS’ factory, requiring no adjustment onsite after installation or operation, and enabling perfect tightness for any and every operator. It can be operated by a single person without any tools or lifting accessories.

ONIS Line Blind equipment has been used by France’s major gas operator for many years.

Currently, the operator has more than 500 Line

guarantees perfect sealing and positive isolation on small and large diameter pipeline systems.

The company’s Australian agent, Tremco Pipeline Equipment, will be displaying the ONIS Line Blind technology on its booth at the APGA Convention and Exhibition in September. Visit Tremco Pipeline Equipment at booth 15 and 16 for more information.

What is positive isolation and what are the challenges?

Positive isolation or blinding activities ensure that it is impossible for hazardous materials to enter a

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p Tremco Pipeline Equipment Sales & Service Manager/Technician Brett Trembath and ONIS Line Blind's ASEAN Sales Manager Charly Ribeiro at the APPEA Conference and Exhibition in May.

The Australian Pipeliner | September 2022

APGA ANNUAL CONVENTION & EXHIBITION Blind units in operation for different applications including: • B-pass on gas transmission network • Cold flares/vent line on gas networks • Gas compressors • Metering skids • Gas filtration units • Scraping stations.

The ONIS Quick Action Filter Changer has also been named as a finalist for the 2022 APGA Innovation award to be presented as part of the association’s annual convention on Monday 26 September. A representative of the company, Charly Ribeiro, will be in attendance at the event and on the Tremco Pipeline Equipment stand to discuss the capabilities of all the ONIS products.

Tremco Pipeline Equipment is the Australian, NZ and PNG agent for ONIS products.

For more information, contact Brett Trembath on (07) 3344 1066 or email sales@tremcopipeline.com.au

VISIT US AT STAND 15 & 16

Cold Flare application Images showing cold flare applications of the technology.

Scrapping stations ONIS Line Blind’s equipment installed on scrapping stations.

www.peternorman.com.au 1300 THE KEY (1300 843 539) pipework@peternorman.com.au

Placing & paying Pipeliners all over Australia since 1992 The Key to Personnel – delivering contract & permanent workforce placement & payroll solutions nationally

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 29 & 30

Considerations for large-diameter utility HDD work in metro areas Many utility companies and local governments opt for trenchless construction instead of open-cut work in busy urban areas when upgrading water, wastewater, gas and electrical transmission lines.

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owever, according to Vermeer, there are planning considerations operators and project managers need to consider for this specific type of work.

Space limitations When working in more congested areas, having enough space for all the machinery needed to execute a large-diameter bore is one of the most important factors to consider ahead of time. If there isn’t enough room, contractors may have to evaluate everything from using a drill with a smaller footprint to adjusting the way some of the support equipment is used on the project.

Maxi rigs that have an onboard cab and 20foot (6.1 m) rod rack are a good option for these types of projects because they are much more compact than many of the drills used on

oil and gas projects. However, crews may spend more time making and breaking rod connections, which may add extra time to the job. Also, crews may have to move their mud recycling systems to a separate location if spacing is too tight. For these reasons, the square footage of the jobsite can have a huge impact on how long a job will take.

On the exit side of the bore, available space will be determined if there is room to lay out piping ahead of pullback or if it will need to be added a section at a time.

to make adjustments to the entry angle, which can take a lot of planning and prep work to build up a pad to accommodate the right angle.

The site’s location can also impact getting machinery and workers to the job every day and dictate the need for additional crews to do tasks like directing traffic. Contractors need to make sure they understand local street weight limits because they may need to make more trips or obtain special permits to bring the machinery needed for the job.

Jobsite logistics

Identifying a nearby water source and the closest disposal site, as well as thinking through fluid management is another important consideration. Space on each end of the bore may determine where a crew can set up a

The site’s specific location is important, too, since there can be less flexibility for setback distances in metro areas. To maintain the drill pipe and product bend radius, crews may need

Fluid management

BORE WIDTHS TO 1000MM. THRUST TO 1.36M LBS. With loads of power, Vermeer HDD drills give you the bore diameters and lengths you need for the large jobs. And, with intuitive, common control systems across the range, operators can easily switch between models. Rugged and precise, they’re Australia’s #1 choice in trenchless.

Talk to the leader in HDD today on 1300 VERMEER.

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 29 & 30 to reclaim used drilling fluids on either side of the bore. Using vac trucks, crews will bring used slurry to the mud management site to clean it, then use water trucks to bring it to the drill.

Local restrictions

Vermeer Australia dealer can help you prepare for your next large-scale HDD project with advice and machines.

reclaimer. However, whether the fluid is being recycled on the entry or exit side, there needs to be a plan to get it back to the drill. In some cases, it may be able to be pumped back, but if there are above-ground obstacles like roads or

buildings, that’s not always possible. In those instances, contractors may need to truck it back and forth.

It can be common to establish a separate mud management site when there isn’t enough room

Occasionally, HDD crews may have to erect sound barriers to adhere to local noise restrictions. Additional equipment like fans to circulate the air within the walled-off area may also be required to help with noise management.

In addition to noise limits, traffic restrictions and fluid management guidelines, LGAs may also have policies that can do everything from limit a crew’s hours of operation to deliver asbuilt bore profiles for future expansion. Every situation is different, which is why it’s so important to try to sort through those details ahead of time.

From planning support to on-the-job support, your local Vermeer Australia dealer can help you prepare for your next large-scale HDD project with advice and machines.

For more information visit www.vermeeraustralia.com.au

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 9

Geocean completed NDT on the pipeline during installation in Tahiti.

Ultrasonic NDT: A quick, safe, and proven solution for ensuring piping system integrity GF Piping Systems has developed the first ultrasonic NDT solution for plastic pipelines. The new solution is an important part of a comprehensive quality management strategy during pipeline construction and installation.

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iping system integrity is crucial for owners and operators of water, gas, and industrial plants. Demonstratively, 1 in 300 welds fail every year due to poor construction.

It costs around AU$1.5 million to repair a leak in a gas pipeline, and a single failure could jeopardise the entire system, as, on average, one initial problem results in 19 incidents. From installation to putting a project into operation, the uncertainty of the system’s operational performance is a significant stressor for project supervisors, as leaks in a newly installed system can have a serious impact on the economic performance and image of their organization or business.

Assessing a system’s condition, particularly by using ultrasonic non-destructive testing, can alleviate these concerns.

Ensuring piping integrity It is essential that piping systems are safe and longlasting. Assessing your system’s condition allows you to anticipate any damage your system is susceptible to and can help with planning maintenance.

A combination of two methods allows for worryfree operation: ultrasonic non-destructive testing (NDT) provides analysis at the installation stage, while pipe condition can be assessed during operation to estimate the remaining lifespan, plan

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maintenance and repair work, avoid failures, and minimise revenue loss.

Gaining this information means that operators can make informed decisions when installing, operating and maintaining their system, while managing any dangers, too.

Solving problems through innovation When installing a system, the welds are critical.

They are often considered to be the weakest points but are essential for safe and reliable operation.

Until recently, assessing the quality of welds in piping systems was impossible without destroying them. Project supervisors were forced to replace welds that were potentially still in good condition or risk system failure.

Conventional pressure tests cannot provide any information on the system’s long-term performance, whereas destructive tests are not able to ascertain the quality of any untested welds.

Ultrasonic NDT provides scientific evidence to assure operators that welds are safe. Developed by GF Piping Systems, the first ultrasonic NDT solution for plastic pipelines is part of a comprehensive quality management strategy.

The technology provides a pass or fail grade and works on all materials (HDPE 100, RC, PP, etc.) and fusion types (butt weld, electrofusion, infrared, etc.). It uses ultrasonic waves to detect possible The Australian Pipeliner | September 2022

defects in a material and a weld assessment algorithm that identifies indications of weakness in the welds and extrapolates this information into an evolution of the weld’s strength over the long term within seconds.

The process for ultrasonic NDT is as follows: • Inspectors visit the construction site and assess the piping system’s welds for any indication of weakness using various ultrasonic testing methods (TOFD, PAUT, etc.) and advanced, patented equipment.

• If they detect any signs of weakness, they identify and measure them before recording the information in a report. The report then feeds in to the assessment algorithm, which gives a pass or fail grade.

• If the welds are approved, trenches can be resealed and no further action taken.

There are many advantages to ultrasonic NDT: • The assessment algorithm at its heart ensures total objectivity • Improves quality and safety.

• Contributes to increased efficiency and reduced costs.

• Helps extend the lifespan of piping systems.

Cost efficiency, guaranteed In a recent pipeline project in Papeete, Tahiti, Geocean used the GF Piping Systems Specialised

APGA ANNUAL CONVENTION & EXHIBITION Solutions ultrasonic NDT service and welding machines during the installation of an underwater sea water air conditioning (SWAC) piping system for the General Hospital of French Polynesia.

The Polynesian government commissioned the SWAC with the aim of advancing energy transition and benefiting from the reduced costs that result from lower energy consumption.

SWAC is a solution to the problem of energyintensive cooling systems, providing air conditioning to nearby buildings using cold water from the depths of the ocean.

The principle is simple: the first pipe pumps sea

VISIT US AT STAND 9

water at 5°C into the hospital air conditioning system. Once used, the water is then discharged back into the ocean at a temperature of around 12°C. The hospital’s SWAC is the longest of its kind globally and involved the installation of two pipelines: a 3800 m-long intake pipeline reaching a maximum depth of 900 m and a 200 m-long discharge pipeline. The pipelines comprised of several NPS 710 mm HDPE pipes welded together through polyfusion.

The ultrasonic NDT checked the 400 welds were completely sealed, providing an immediate

The pipe string being pulled out to see during the installation of the SWAC.

pass or fail grade and a full report available within 24 hours.

Polyethylene pipes are flexible and mould around their environment on the seabed, thereby creating areas of tension on the pipe walls. These can cause weak points around the welds in the fused material.

Ultrasonic NDT is the best way to guarantee the same level of efficiency in welds as in the rest of the pipes throughout the system’s lifespan, as it can be used prior to installation and operation and without needing to send random welds to a laboratory or conduct pressure tests, which would result in costly repairs.

In other words, thanks to ultrasonic NDT, weld quality can be guaranteed immediately from installation.

The SWAC has helped the Polynesian government reduce electricity consumption by 12 GWh, creating an annual saving of 5000 metric tonnes of CO2 and $4.26 million in hospital energy costs. Ultrasonic NDT contributed to these energy savings by ensuring the pipelines were completely sealed, thereby maximising the system’s air conditioning capacity.

For more information visit www.gfps.com/au

02 4966 5583 www.maxibor.com.au admin@maxibor.com.au Follow us on LinkedIn, Facebook & Twitter

» Quality and collaborative HDD design and construct services » Expertise to advise at the right time in the project delivery cycle » Gas, water and sewer, rail, road, power, telecommunications, mining, residential development, renewables and hydrogen » Maxi-rigs capable of long and wide diameter bores in hard rock and difficult conditions » Building a future we all look forward to

AUSTRALIA’S LEADING HDD SPECIALIST Maxibor is using its design and construct expertise to deliver better project outcomes to asset owners and principal contractors alike

The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 1

GreenAmp pipeline remote monitoring now with exciting new features The engineering team at Anode Engineering have been busy adding in some great new functionality into the GreenAmp pipeline remote monitoring system.

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he new GreenAmp 4 plus unit adds the ability to measure four different inputs so now it’s not only pipe potential (cathodic protection level) that can be measured by the units. It now also measures the output voltage on the cathodic protection unit (CPU) as well as the current demand (amps) of the output. The fourth channel may be used to monitor other inputs such as a foreign structure or other configurable input.

The GreenAmp 4 plus unit also features a contactor output allowing the unit to synchronously switch the CPU output which is useful for generating ‘instant off’ potential readings, which are considered a much better indication of the level of pipe polarisation (the pipes protection level).

When performing an instant off reading, the units automatically switch to a high-resolution data logging mode, taking readings at half second intervals to ensure an accurate instant off potential reading is recorded.

There have also been some exciting developments in the technologies that the GreenAmp can use to communicate data to the cloud or portal. With recently successful trials using the Sigfox protocol to send data from a GreenAmp unit to the secure online portal.

Sigfox is a low power, internet of things transmission technology that is rapidly expanding. The idea is that anyone can install a Sigfox base station in a location and connect it to the internet. Once a base station is in place, any Sigfox devices within range can connect and send messages through that connection. It cannot be limited to one network of devices but is open to all Sigfox devices that are in range, so as more and more base stations are rolled out there is more and more coverage for all devices.

The team are also currently testing compatibility with a new low earth orbit nanosatellite technology to provide GreenAmp remote monitoring coverage in remote areas of Australia and the world. This kind of monitoring has been traditionally expensive and power hungry. Whereas this new technology is proving to be inexpensive and extremely power efficient which is ideal when we are dealing with outback locations without any cellular coverage or even available power sources.

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GreenAmp in use in the field.

The Australian Pipeliner | September 2022

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 1

GreenAmp can use to communicate data to the cloud or portal.

The new GreenAmp 4 plus unit adds the ability to measure four different inputs

It is also expected that later this year the latest improvement, a low power electronic ink display, will be available, making the screen easier to read in direct sunlight.

The team at Anode Engineering are extremely pleased with the testing and development that the GreenAmp engineering team is undertaking. The speed at which new functionality is being added to the product range is amazing. Soon there won’t be anywhere that Anode can’t monitor for a very reasonable capital outlay with both low power requirements and low ongoing costs.”

For more information about our GreenAmp remote monitoring systems visit www.anodeengineering.com

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 19

Network emissions quantification – if you can measure it, you can improve it

Picarro’s Advanced Leak Detection technology.

Gas utilities worldwide are using Picarro’s Advanced Leak Detection technology and analytics to efficiently identify, quantify, and report their fugitive emissions at various levels across their network, to further improve their emissions mitigation efforts.

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he Picarro solution combines data analytics with a vehicle-based methane emissions data collection platform to identify and quantify emission sources such that gas utility operators can use this information to strategically address their fugitive emissions.

The vehicle mounted Picarro systems conduct multiple patrols through a natural gas infrastructure, collecting methane plume data, wind, atmospheric and GPS data and sending it to the Picarro cloud. The data is later processed

by Picarro’s algorithms to detect and localise leaks and calculate methane emission rates.

Here the analytics transform the data into actionable results for several applications - from leak survey to pipeline replacement optimization to emissions reduction and more.

Large emitters, which frequently contribute disproportionately to emissions reduction goals, can be easily identified so they are remediated first as part of an informed and cost-effective emission reduction strategy. Within range, the technology’s analytics and algorithms can also quantify the flow rate based on profiles observed of that leak gas plume.

This means that gas pipeline operators can appropriately prioritise the leaks that are most

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concerning and that will have the most impact.

Picarro helps users generate reports from data, and in turn, identifying super emitters leads to greater methane emissions reductions.

Doug Ward, Picarro’s Director of Gas Sales & Marketing, says geolocating super emitters can help operators efficiently address their fugitive methane emissions substantially.

“Most of the leaks in the infrastructure are small. In aggregate, they don’t amount to very much of the overall fugitive emissions. What is impactful is a very small number of these super emitters,” Ward says.

“The largest 5 to 10 per cent of leaks are accountable for over 50 per cent of emissions. If you can only geolocate those super emitters efficiently, one would have a powerful new tool to enhance safety of the infrastructure while dramatically reducing fugitive emissions.”

Picarro’s newest analytics GIS-based analytics tool, the Network Assessment Viewer (NAV), that was recently rolled out in our Version 6.4 release allows gas utilities to quickly have view their networks in an array of ways displaying leak densities and emissions densities for pipeline segments, grid-level views, or network– level views.

The Australian Pipeliner | September 2022

Picarro’s Director of Gas Sales & Marketing, Doug Ward, says that when this data is combined with traditional risk (DIMP) models, such benefits are maximised, including optimised capital project prioritisation, accelerated risk reduction, emissions reduction, and reduction in odour calls.

“The solution offers a clear economic benefit when used to augment DIMP models with actual methane data.. Using methane data collected along pipelines, Picarro’s analytics estimate leak density (leaks per km or area) and measure the actual, aggregated methane emissions (flow rate) along pipe segments or areas rather than identifying individual leaks,” says Ward.

This leads to significant O&M cost savings through avoided leak repair by prioritising replacements of pipelines with high leak or emissions densities. This enhances capital expenditure efficiencies for their pipeline replacement programs.

Ward says Picarro’s optimisation in many cases enable the customer to remediate 2-3 times the leaks per mile as compared to the existing replacement strategy. Leaks are a large indicator of the integrity of the pipe and future failures.

APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 19

Sample screenshot of Picarro’s new GIS-based analytics tool – Network Assessment Viewer (NAV).

From a capital expenditure point of view, companies can prioritise those decisions and improve the accuracy of DIMP models because there is more real-time data about the assets.

At a network level, the client can also ascertain and quantify their fugitive emissions. Our network emissions reporting supports the global

Oil & Gas Methane Partnership’s (OGMP 2.0) Level 5 (gold standard level) reporting requirements. Being able to quantify emissions allows gas utilities to address their emissions and track their progress over time in meeting their fugitive emissions reduction goals. Net-zero goals achievement can be accelerated when

incorporating Picarro’s ALD solution into their operations.

If you can measure it, you can improve it.

For more information visit www.picarro.com

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The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 46

Lokring fittings save time and money during hydrogen pipeline installation Lokring Mechanical Weld Equivalent Connectors improved and maintained safety and productivity during a dangerous upgrade of a hydrogen pipeline. The installation of the connectors, which are available locally through PipeServ, was completed without incident and in less than a third of the projected time of the alternative solution.

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okring Mechanical Weld Equivalent Connectors fittings were used to save over two days of work at an active pharmaceuticals plant. Site insurers at the plant required all at-risk hydrogen line joints – those with the potential to be hit by workers or machinery – be welded.

The twin ferrule fittings in use were deemed unsafe, and so welded connections, or equivalent, were needed to ensure the ongoing safety of employees and the plant.

Making things more challenging was that operation of the two, 25 m hydrogen lines to be upgraded were required for the ongoing sampling and testing of emissions at the site, meaning flow could only be ceased for short periods of time. As a result, the team undertaking the job could not cease flow through the pipes for the three days that the alternative of on-site orbital welding would have taken.

Saving money and time The innovative Lokring fixtures facilitated savings of up to 20 per cent cheaper due to a shortened completion time and a reduction in the workforce.

As a cold-worked solution, the necessary hotwork permits for typical weld jobs were not

Lokring is a cold-work, weld equivalent solution.

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Installing and testing Lokring only took 5 hours.

required by the team. Additionally, the lack of any spark potential with the Lokring connectors meant that no time was wasted erecting shielding around the worksite.

Due to the simplicity of the product design, there was no need to establish scaffolding and the work area was reached via a mobile elevated work platform. Installation of the Lokring connectors was unimpeded by weather conditions, where traditional welding would be required to cease in the case of heavy winds or rain.

When the job was completed, there was no need for non-destructive testing to be undertaken. Workers were able to complete a pressure test in around an hour. The whole job, including pressure test, took less than five hours and didn’t interrupt the operation of the plant.

Not only does PipeServ supply a range of Lokring products direct to Australia, PNG, New

Zealand and South East Asia, but the company can also provide training for staff or contractors, as well as install the fittings using certified installers qualified in Lokring specifications.

About PipeServ PipeServ has a reputation for supplying highquality, effective tools and machinery for jobs where safety is paramount. The company serves clients all over Australia and abroad in PNG, New Zealand and South East Asia.

Working with leading manufacturers, Pipeserv continues to ensure great repair and maintenance solutions for commercial pipelines across the oil, gas and petrochemical industries.

For more information visit www.pipeserv.com

The Australian Pipeliner | September 2022

22-08-04

PIPELINE SOLUTIONS

HIGHEST FLEXIBILITY FOR TRENCHLESS PIPELINE INSTALLATION Based on more than 20 years of experience in the pipeline industry, Herrenknecht supplies today HDD Rigs and trenchless methods derived from slurry microtunnelling. HDD, Direct Pipe® and E-Power Pipe® technologies are part of the pipeline toolbox to install steel and plastic pipes, for landfalls and crossings or in urban areas. herrenknecht.com/pipeline

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 11

Pro Pipe Services – the market leaders Pro Pipe Services is now considered the number one provider and leaders of hot tapping, line isolation and pipeline services in the Australasian region.

Hot tapping into a bio gas pipeline.

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n Australian owned company, Pro Pipe Services has seen continued growth and has continued to expand its team to provide greater technician coverage and technical support to its existing and new customers.

The company’s line isolation works enable it to perform repairs and routine maintenance, alterations, adjustments and emergency repairs on pipelines with minimal disruption to flow. It also has the equipment necessary to hot tap a range of pipelines in different sizes and across various materials to repair and maintain live, pressurised pipelines. One recent example of this was Pro Pipe Services ability to provide hot taps and line isolation into a bio gas line at a major Victorian water treatment facility. Part of the project involved hot tapping a 12-inch (DN300) Stainless line.

Director Joe Buttigieg says the customer required three 10-inch hot taps into their 12-inch (DN300) stainless steel header line to tie-into the new flare system. Due to the difficulty in tapping

stainless steel, Pro Pipe Services provided a workshop mock up, using the same pipeline material and equipment to confirm the ability to tap such a difficult material. The successful project enabled the client to upgrade their facility without the need to shut down, allowing the facility to remain online while the alteration and major upgrade took place.

In other news, Pro Pipe Services has been awarded several major pipeline projects to be completed in the last half of 2022. One of these projects involves the alteration of 22-inch (DN550) pipeline for one of Australia’s major gas companies. The job requires a double hot tap and line isolation with bypass for an alteration of a High-Pressure pipeline for a major road alteration to one of Australia’s busiest airports. The Pro Pipe Services footprint continues to grow; with work now being successfully completed in every state of Australia, and recently including Australia’s capital Canberra.

“Our growth has been exceptional,” says

Buttigieg. “We have seen substantial year over year growth, with more resources, and equipment investment, we can now cater to more customers in more locations, providing more pipeline services. We pride ourselves on our work ethic, our commitment to safety, and ensuring we deliver the highest of quality work, to complete the job on time and within budget.” Pro Pipe Services continues to deliver hot tapping, line isolation, commissioning and decommissioning, and pipeline services to the gas distribution and transmission pipeline industry, as well as water, throughout Australia.

"With over 100 years of combined service of our team in the industry we believe Pipelines are in our blood,” says Buttigieg.

To complement Pro Pipe Services hot tapping and line isolation services, it also provides pipeline equipment maintenance and repairs on all brands of hot tap and line isolation equipment, WASK Bagtube, and pipeline equipment.

For all your Hot Tapping, Line Isolation and pipeline services, contact the best in the business – Pro Pipe Services at www.propipeservices.com

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The Australian Pipeliner | September 2022

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APGA ANNUAL CONVENTION & EXHIBITION

VISIT US AT STAND 58, 59 & 59A

Vacuworx – maximising value in vacuum lifting operations Vacuworx are world-leaders when it comes to providing vacuum lifting systems for pipeline infrastructure projects. Four core principles underlie the core business and innovation activities for the company when it comes to maximising the value from vacuum lifting systems for its customers.

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ifting failures or mishandling lifting operations can be hazardous, potentially resulting in detrimental events, including non-fatal injuries or loss of life.

For Vacuworx, every pipe lift presents an opportunity to safeguard workers, protect one's corporate image and encourage the public's trust.

Vacuum lifting in recent decades has become a mainstay in the oil and gas pipeline trades in Australia as the technology—with no necessity for hooks, slings or cables—requires less human contact with the pipe and lifting tackle.

The absence of metal-on-metal contact also helps increase competitiveness by mitigating the potential for damage to the delicate materials and bonded coatings commonly applied to steel gas pipes.

Pipelines continue to stand out as one of the safest and most economical methods of transporting products such as crude oil and natural gas. Contractors and logistics companies specialising in the handling and transporting vast quantities of pipe are apt to consider agile solutions that help minimise labour requirements, fulfil contractual agreements, or exceed expectations for performance and ensure safety in the field.

Here are three ways Vacuworx maximises the value of vacuum lifting in pipe handling operations to improve customer outcomes.

WHS laws help define specific requirements for lifting devices (AS 4991-2004) that can be fitted directly or indirectly to the hook or any other coupling device on a crane, hoist or winch, as defined in AS 2549, without affecting its integrity.

Single lift vacuum units are widely available in Australia and used globally within the pipeline industry to load and unload trucks that carry pipes from ports to the field. QUBE, teaming with Vacuworx, built on the vacuum lifting concept and developed a multi-lift vacuum unit that could be used on a larger scale to eliminate and minimise risks associated with pipe handling on board vessels during discharge and in storage yards.

Operated remotely via wireless transmitter and matched receiver, the system eliminates any requirement for tag line operators on the ground or in the hold of vessels, a significant boost to the safety aspect as more humans can be kept at safe distances away from lifting operations.

Faster lift cycles are enabled, with less downtime compared to conventional methods— simultaneously keeping pipe ends clear from hooks and reducing the chance of damage.

QUBE's use of the new technology, putting safety first while increasing the loading and unloading pipe rate, resulted in the company's reception of a 2019 APGA Safety Award.

High safety standards

Open innovation practices

Reducing single-event lift injuries is of significant concern in oil and gas-focused businesses. Australia

Vacuworx systems are made up of four principal components: a vacuum pump, a vacuum reservoir

Since 1999, Vacuworx has been engineering and manufacturing the highest quality heavy-duty lifting equipment.

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and valve, vacuum pads, and visual and audible vacuum alerts. In the single-lift category, RC Series machines are designed to lift pipe with outer diameters of 102 mm and up, and they boast lifting capacities ranging upward of 25 tonnes.

Technical aspects of choosing a vacuum lifter appear straightforward—those are important questions and should always be part of the pipe handling equation. Yet true innovation goes deeper than a spec sheet, further than the launch of a new piece of equipment, and more extensive than unveiling a new product line.

Service dealings built on improving customer productivity goes a long way in securing brand loyalty and fostering longer-term business connections. With every encounter, doors are thrown wide open to share information and perpetuate the furtherance of innovative ideas, best practices in safety, and overall potential to produce safer, more productive worksites with a viable edge.

“Our in-house engineers, both in the United States and Australia, are continually working on bringing new pads, attachments, parts and lifters to market,” Lou Guevara, General Manager for Vacuworx Australia and Southeast Asia, says of the practice.

“We're continually on the hunt for any changes that can be made to maximise safety while minimising downtime on the job.

“Recent upgrades to the RC Series, adopted as a result of end user knowledge feedback have been well received by our customer base around the world.”

“Engaging in open communication with our customers, ensure we can ensure our lifters are continually evolving to meet on-the-job requirements.”

In addition to recent RC upgrades, a result of end-user feedback, Vacuworx has also begun deploying its new high-performance, patented HLOK Tough Seal with a unique design that ‘locks’ into the channel and allows for easier verification of proper installation.

The technology is innovative in that it is additionally formulated to withstand rugged job site conditions and extreme temperatures, reducing the tendency for the seal to try and separate from the pad assembly.

The ability of users to cause excessive wear and

The Australian Pipeliner | September 2022

05_Direc

APGA ANNUAL CONVENTION & EXHIBITION tear has been diminished considerably, Guevara says, with a more uniform fit contributing to less downtime due to seal maintenance or pad changes.

“We have started using our new black seal,” Guevara says.

“It is a much tougher seal in how it operates; we can now achieve 6000 to 8000 lifts, whereas the old grey seal required a seal change about every 2000 to 4000 lifts depending on the operator.”

Training

Customer outcomes Buyers in search of pipe handling tools and lifting are more regularly adding service before and after the sale, as well as access to the right parts, training and robust technical support to their equipment purchasing considerations, with overall higher expectations related to usefulness, convenience and desirability. The commitment to continuous innovation exhibited by Vacuworx has always been rooted in safety, realised both through listening and responding to the needs of current and future customers. It is a mindset that never tends to rest only on designing and engineering new machines but on helping facilitate exchanges that produce the most desirable business outcomes for highly productive companies.

“We're delivering safe and innovative solutions by providing easy access to (pipe handling)

The commitment to continuous innovation exhibited by Vacuworx has always been rooted in safety.

applications some of the customers may have been hard pressed to imagine just ten years ago,” says Guevara. “Our product is further supported by a global network of customers and distributors, engineers and service technicians in additional to both local, in country, and global manufacturing abilities. “We've found our clients definitely appreciate access to local service and high levels of flexibility. Our clients' best business results and outcomes is the number one priority.”

To find out more, visit www.vacuworx.com

©KitBits

More finely tuned machines, combined with better-trained operators, can help pipe handlers achieve the high marks they are looking for when it comes to performance and durability in modern lifting equipment. Vacuworx's commitment in this area has been demonstrated with the investment in an online training centre which provides operators with access to a self-guided, five-module program—each with course certifications and all focused specifically on RC Series lifters.

Topics are broken down into specific instructions using a mix of formats, including videos, photos and text, with users guided step-bystep on how to install Vacuworx lifters and pads, how to operate the equipment safely, and how to troubleshoot any problems that may arise. The mobile-friendly platform can be used in the field to answer questions or troubleshoot problems. In

addition, there is a checklist module that can be referenced to address any inspection concerns and eliminate equipment being shut down on the job.

“The ability to safely use and routinely service construction equipment, including vacuum lifting attachments, is; perhaps more important now than at any previous time given the recent shape of world economies—reflected in the significant and rising costs associated with doing business,” Guevara says.

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PE PIPES

Plastic – the material of choice for pipes Have you ever thought about the role plastic pipes play in our everyday lives?

They deliver essential everyday services and utilities to our homes and communities.

Today’s plastic pipeline systems are still in their first life cycle.

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his includes drinking water, gas and electricity to our homes, protect the network of cables that deliver internet and other services, are used to in irrigation systems to that are essential for growing food and carry away sewerage, rainwater and stormwater protecting our communities and the environment.

It's hard to comprehend the vast network of plastic pipelines installed and in operation here in Australia and around the world as the majority of them are buried and remain there in service for in excess of 100 years. Today’s plastic pipeline systems are still in their first life cycle.

“When you look at the three key principles to a circular economy - designing out waste and pollution, keeping products and material in use and regenerate natural systems, plastic pipe systems align with all three. You can see why they are the preferred choice to replace and upgrade other pipe materials throughout the world,” PIPA Executive General Manager Cindy Bray says.

Plastic pipes are engineered products designed to last

The plastic material used in the manufacturer of pipes are engineered to be robust, reliable and recyclable. They are intended and designed to last a very long time. The engineered polymers used are very stable materials and these properties are ideal for a product such as pipes when long life expectancy is required.

“Some people may be surprised by the production plants for the manufacture of plastic pipes are relatively simple,” Bray says.

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The main inputs are the plastic pellets or powder and electricity. Production equipment is electrically powered, and heating is electric as temperatures required to melt the plastic are relatively low. This results in a very clean and enclosed process.

“There is no combustion or chemical reaction required and therefore no smoke or emissions are produced,” Bray says.

Scrap or re-work material generated in the manufacturing process is re-used, designing out waste. Suitable post-consumer and preconsumer material can be used in the manufacturer of non-pressure plastic pipes.

Bray says it’s import for pipes manufactured with recycled content to confirm to the relevant Australian Product Standards, just as pipes manufactured from virgin materials do. Due to the important role plastic pipes play they must be fit for purpose, regardless of their composition.

Durability is a result of product design

Part of the circular economy is to design a product that has the ability to remain functional, without requiring excess maintenance or repair when installed correctly under normal operation over its lifetime.

“For plastic pipes it is intended that they can be installed and not require any maintenance or repair for decades, unlike other materials,” Bray says.

Plastic pipes withstand the forces they are subjected to, they do not corrode or crack, resist chemical attack, they resist abrasion and maintain a smooth bore for easy fluid flow and The Australian Pipeliner | September 2022

better hydraulics. They are also designed not to leach secondary material into the fluid flow which is important for drink water applications. Plastic pipes are safe for the people and the planet.

There have been many studies conducted in Australia and around the world showing long term performance of plastic pipes in operation, showing no chemical degradation and the integrity of the pipe still intact. These studies can be found on the PIPA website.

“Plastic pipes offer clear advantages in terms of chemical resistance over other pipe options.

Theya re not affected by soil environments that are highly corrosive to metal and concrete,” Bray says.

“They are not affected by compounds that form in wastewater such as acids that rapidly degrade iron and cement lines pipes, making them the ideal choice for long term infrastructure. They also have the lowest overall failure rates in water infrastructure compared to cast iron, ductile iron, steel and asbestos cement.”

In comparison, Bray says plastic pipes are lighter weight compared to other pipe materials, and can have its advantages during transportation - more volume per truck load and when it comes to installation.

For open trench installation, the use of plant equipment is minimised compared to heavier pipe materials, which can increase lay rates and reduce CO2 emissions.

The versality of plastic pipe systems allows for the option for trenchless installation as well, particularly with polyethylene pipe. This allows for fewer disruptions during installation or

P

PE PIPES

repair of existing pipelines allowing flexibility and cost-effective installation and lowing the impact to the environment and community.

Plastic pipes protect the environment

The long term, leak-free integrity of plastic pipes prevent water loss, protecting the health of sensitive water ways and minimising flood risk. As a leak free system, they eliminate the effect of erosion around the system.

Plastic pipes have the flexibility to cope with soil movements and subsidence and protect the nature pH of streams and estuarine environments, reducing the likelihood of algal blooms and fish kills.

Bray says from manufacture, design, installation and performance you can see why plastic is the material choice for pipe and supports a circular economy in a closed loop system.

“By using recourses responsibility through better design, we are working smarter. We’re committed. And we’re working towards creating a healthier environment and sustainable future,” she says.

Plastic pipes are lighter weight compared to other pipe materials.

For more information on PIPA visit www.pipa.com.au

PIPELINE PIGS With over 35 years of experience in supplying Pipeline Pigs, HORIZON Industrial provides a comprehensive selection of standard and custom-made products to suit any application FOAM PIGS | GAUGING PIGS | SPARE PARTS FOR ALL PIGS MAGNET PIGS | DRYING PIGS SEPARATION PIGS | CUP PIGS | PROVING PIGS | BRUSH PIGS | BI-DIRECTIONAL DISC PIGS

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REHAB & REPAIR

Inconspicuous removable coating offers convenient corrosion protection

VpCI-391 keeps surfaces corrosionfree without impacting welding.

C

orrosion is an irreversible process that costs industries time and money to deal with the effects. Corrosion prevention is therefore in the best interest of manufacturers and asset owners responsible for covering losses from deteriorating assets. While protective VCI packaging solves many metal shipping and storage needs, it is not always the optimal choice for certain metal shapes or storage/transit settings.

When this is the case, Cortec’s VpCI-391 is an excellent removable coating to consider for temporary or even long-term corrosion protection.

Unnoticeable dry film rust preventative coating VpCI-391 is a fast-drying water-based temporary coating that dries to a thin, clear, virtually unnoticeable non-tacky film. It is perfect for protecting bare metal surfaces from corrosion in transit or temporary storage but can also be applied directly over painted surfaces. VpCI-391

provides protection indoors and outdoors and is easy to remove with an alkaline cleaner if desired.

These features have made it a popular temporary rust preventative coating that displaces traditional greasy, oily rust preventatives with an unnoticeable temporary protective coating that is drastically more convenient.

Clean, convenient corrosion protection There are many advantages to using VpCI-391.

In addition to its corrosion protection, the dry, non-tacky surface finish stays much cleaner than traditional oily/greasy rust preventatives that tend to collect insects, dust, and other contaminants on their sticky surfaces. It also weathers much better in outdoor applications. Furthermore, testing has found that VpCI-391 does not negatively impact weld geometry or mechanical properties of the weld, allowing welders to easily keep surfaces corrosion-free prior to welding

without extensive surface-prep hassle.

When and where to Use VpCI-391 The possibilities for using VpCI-391 are endless.

Examples include the following: • Heavy Equipment.

• Machinery.

• Vehicles.

• Piping.

• Structural Steel.

VpCI-391 is also great for storage and layup.

For example, VpCI-391 can be applied right over painted railings and equipment on offshore platforms for extra corrosion protection during rig-stacking. Pipeline segments stored in laydown yards may be coated with VpCI-391 to protect weld ends from rusting. At the time of assembly or installation, the welder can simply clean off the coating or weld directly over it, instead of spending extra time grinding away opportunistic rust that could otherwise set in.

For more information please contact your local Savcor Products Australia representative on 1800 SAVCOR or visit www.savcorproducts.com.au

Products for the Pipeline Industry www.savcorproducts.com.au Call: 1800 SAVCOR

Cathodic Protection Materials:

Pipeline Fittings & Equipment:

Cortec VpCI Preservation Materials

Surge Protectors

Sacrificial anodes (Zn, Mg, Al)

Borin Permanent & Portable electrodes

Corrosometer resistance probes

Loresco Coke Backfill

Gypsum bentonite backfill

APS Flange Insulation Kits

Dehn & Sohne IEC Certified Spark Gap Arresters

Radolid Nuts Protectors

Pipeline pigs and equipment including: Foam, Poly Coated & Wire Brush Pigs Monolithic Insulating Joints Hot Tapping Equipment

Wachs Pipe Cutting and Beveling Pipe Seals, Pipe Clamps, Leak Repair APS Casing Spacers Impressed Current & Sacrificial Anodes

Trusted Supplier of Cathodic Protection & Prevention materials in Australia.

Melbourne

T: 03 9764 2651 E: melbourne@savcor.com.au

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Sydney

T: 02 9807 4542 E: sydney@savcor.com.au

Brisbane

T: 07 5549 2248 E: brisbane@savcor.com.au

The Australian Pipeliner | September 2022

Perth

T: 08 6240 3900 E: perth@savcor.com.au

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EMISSIONS REDUCTION

Innovation partner of coal seam gas industry Improved network knowledge, fugitive gas capture, and maximising productivity.

IntelliGas positions itself as a innovation partner to the CSG industry.

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egulations and global sustainability goals bring emissions to the forefront of industry discussions. IntelliGas’ Engineering Manager, Jason Mould, says that he’s seen a big shift in companies’ interest in reducing emissions in the last several years.

IntelliGas listens, learns, builds, tests, implements, commissions and maintains for a future of reduced emissions and sustainability through long-term improvements.

A Queensland-based company, IntelliGas began its mission with the development of Automatic High Point Vents (AHPV) built for coal seam gas (CSG).

Models include lightweight and high-capacity solutions suitable for gathering networks or wellsite separation. Mould says operation and

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maintenance is simple and robust, with corrosion resistance and interchangeable in-line solids and coal fines filtration.

“Intelligas is doing the research and development to really deal with a lot of the existing problems in the CSG industry,” says Mould, who worked as a consultant for around 11 years before joining the company. “I was looking at things and going ‘somebody should really solve that problem’, and now I’m here, where we’re actually doing that.”

Knowledge is power AHPV frequency and volume data captured by local IntelliGas teams with its portable Gas Monitoring System (GMS) improves network knowledge.

The Australian Pipeliner | September 2022

The team at IntelliGas can also integrate AHPVs with relocatable, solar-powered Gas Re-injection Modules (GRM) in a targeted response to reduce emissions.

“You can’t do anything, if you don’t have the right information,” says Mould.

With the information provided by GMSs, customers are able to place GRMs exactly where they will have the greatest impact.

CEO Derek Fekete says the main benefit of GRM is compression of vented gas from the AHPV. “This allows reinjection into the higherpressure gas network, despite low water network pressure. Without a reliable high point vent and appropriate filtration this cannot be achieved,” he says.

EMISSIONS REDUCTION

Data is captured by Gas Monitoring Systems.

Intelligas’ Automatic High Point Vent.

Australian packager of FornovoGas compressors Productivity and utilising of existing assets are now key considerations within the CSG sector.

IntelliGas deploy FornovoGas compressors for either wellhead compression or gas-lift requirements. iLift, a proprietary well unloading system utilising high density compressed natural gas (HDCNG) reduces surface production infrastructure scale and cost.

Operationally independent, iLift reduces the risk of in-well failures and costly workovers, with advanced operating systems for reliable autonomous and remote operation. Its compressors are designed for wet gas, removing one production step from the traditional methods that require the wet gas to be dried separate to the well compression.

Both the IntelliGas self-contained wellhead compression (WHC) units, and iLift, have flexible power options and can be deployed and

relocated in response to changing network production rates and pressures.

The WHC achieves production uplift through lowest flowing bottom hole pressures.

The redeployment allows for targeting of sweet spots and high-capacity wells.

The FornovoGas compressors are commercially packaged for successful operation in CSG gathering networks. IntelliGas offer financial alternatives including Build Own Operate with the support of local teams and inventory.

“IntelliGas is the innovation partner to the coal seam gas industry,” says Mould. “We want the coal seam gas industry, and other industries, to come to us and say ‘hey, this problem has been plaguing the industry. Do you guys have any idea how we can solve it?”

IntelliGas says by playing it as a partner allows for open communication, new innovations and problem solving within the industry.

For more information visit www.igasenergy.com The Australian Pipeliner | September 2022

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PIGGING & ILI

Horizon Industrial – all things pigging Horizon Industrial has provided pipeline pigs, pigging equipment and pigging services to customers throughout Australia and New Zealand for over 35 years and the capabilities and expertise of the company are well recognised.

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ipeline integrity and maintenance has become an integral part of global infrastructure to ensure the safe transport of water, oil and gas.

Horizon Industrial has been appointed as the authorised distributor for Stark Solutions in Australia and New Zealand. Horizon Industrial’s appointment was based on the company’s outstanding record as a specialist pipeline equipment, products and services provider servicing customers both locally and internationally.

As Stark Solution’s Australian and New Zealand authorised distributor, Horizon Industrial will expand its capabilities and bolster the extensive range of pipeline products, equipment and services it currently offers.

The Stark Solutions S-500 threaded closure product draws on a long history of providing an economical product for a wide range of uses. The simplicity of a cap screwing onto a mating hub allows the product to be easily used by operators who are either new to using this design or are already familiar with it.

The proven O-ring sealing method allows for a wide variety of material options to meet the most demanding product and process requirements. The threaded product can be provided for the most common requirements as well as custom applications in sizes 2 to 52-inches.

Stark’s S-2000 clamp ring product line is made primarily for horizontal pipeline applications. Designed to be easily operated in the field, the latch mechanism and door hinging allow for simple, frequent operation common to pipeline applications. Like the S-500 threaded closure, this product is offered in a range of sizes, from 4 to 48-inches.

As the scale of the pipeline increases, so do the options for operation, to meet a wide variety of needs; from simple manual operation to heavily mechanically advantaged operation, to designs that allow for ease of opening with only handheld power tools.

The S-3000 internal door closure produced

by Stark is available starting at 6-inch pipe size and is equally suited for use on pig launching and receiving equipment, pressure vessels, manhole covers and other low, medium or high pressure applications requiring access.

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Designed with a locking ring arrangement that prevents the door from being opened under pressure the closure can be fitted with O-Ring or lip type seals. The S-3000 provides the highest level of safety, security and proven reliability.

The partnership with Stark Solutions will further enhance Horizon Industrial’s longrecognised position in industry as a leading supplier of high quality innovative products and service solutions.

In an interview with The Australian Pipeliner, Horizon Industrial’s Managing Director, Noel Martin said “We are proud of our track record as a one-stop-shop for all things pipeline pigging.”

“Aside from offering design, manufacture and supply of pig launching and receiving equipment we also provide pig signallers, pig handling trolleys, trailer-mounted pig transportation equipment, pig tracking and locating equipment and of course a wide range of pipeline pigs including foam, cup, brush, bi-directional and specialty application pigs.”

“To complete our range we also provide onsite pigging services throughout Australia and New Zealand for commissioning, cleaning, drying or clearing of pipelines.”

“Here are some recent examples of projects undertaken.”

Pigging Services On a recent pigging services project a major almond producer in northwest Victoria utilised the pigging services provided by Horizon Industrial to clean their main irrigation pipeline.

The pumping rates for the 2 km long DN400 PVC pipeline had steadily declined due to a build-up of silt and manganese iron deposits blocking the internal bore. Subsequently, a significant drop in pressure and the increase in pumping power consumption costs indicated the pipelines need for cleaning.

The Australian Pipeliner | September 2022

PIGGING & ILI

"Aside from offering design, manufacture and supply of pig launching and receiving equipment we also provide pig signallers, pig handling trolleys, trailer-mounted pig transportation equipment, pig tracking and locating equipment and of course a wide range of pipeline pigs including foam, cup, brush, bi-directional and specialty application pigs."

Pig tracking and locating equipment provided

by Horizon Industrial was used by their pigging technician to confirm the pig launch and to track the pig along the length of the pipeline to establish the velocity and in turn calculate the approximate arrival time of the pig at the receiving point.

Pig tracking and locating equipment provides an effective method to track and/or locate pipeline pigs as they traverse pipelines.

The equipment can typically be used for a range of applications such as on newly constructed pipelines, the cleaning and clearing

The internal bore of the main irrigation line showing the build-up of silt and manganese iron deposits.

of existing pipelines, on regular maintenance and pigging programs, on fire mains, chemical pipelines and many more.

The pigging operations at the almond producer were able to remove a large volume of debris from the pipeline and the customer recorded a significant increase in flow rate along with markedly improved energy costs.

Pipeline Pigs Horizon Industrial was recently awarded a contract to supply a large quantity of its Superswab Lightweight Foam Pigs for periodic

The cleaning pig exiting the pipeline.

The effectiveness of the pigging operation is confirmed by the clean water and improved pumping rates.

maintenance of pipelines at a mining site.

The Superswabs produced by Horizon Industrial are commonly used throughout the pipeline construction industry for dewatering and drying gas pipelines, for proving pipelines and for water and wastewater pipeline cleaning projects.

Up to nine times more effective than flushing or air scouring, pipeline pigging is a highly effective means of cleaning and clearing the internal bore of pipelines to prevent the buildup of scale deposits, silt, bacteria, biofilms, sludge and other debris.

Superswabs with machine-applied polyurethane coating ready for packing.

For more information visit www.horizonindustrial.com.au The Australian Pipeliner | September 2022

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RECRUITMENT

What the great resignation means for the pipeline industry The Australian Pipeliner speaks with specialist recruiter at Peter Norman Personnel Kate Cuic about how work culture has shifted in the wake of the ‘great resignation’.

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eter Norman Personnel (PNP) is a recruitment agency servicing the engineering and utilities sectors, with core markets across gas, water, electricity, communications, transport and manufacturing. Kate Cuic is a recruitment manager with specialist insider knowledge of pipeline projects and spaces.

Speaking on the unforeseen nature of the great resignation that the Australian workforce has been experiencing, Cuic explains that as a result, hiring new staff and managing employee expectations has become more challenging for employers across all industries, including the pipelines sector.

“The demand for staff exceeds the availability of resources,” says Cuic.

“One of the main factors include border closures during pandemic risk management: State border closures and varied pandemic control measures led to a large exodus from city to regional areas within some states, but mostly from one state to another, in addition to the retirement of many skilled career seniors over the last 12-18 months.

“At the same time, national border closures substantially reduced the number of skilled migrants coming into the country as well as causing difficulty for internationally skilled expat Australians looking to return.

“Likewise, uncertain conditions for expiring or temporary classes of Visa-holders to stay, or go and risk not being able to return, has led to an outflow of personnel from Australia, causing an overall vacuum within the post-pandemic market which

has opened up with more jobs than there are people to do them.”

Additionally, employee expectations of higher salaries and workplace flexibility in addition to part-time positions not aligning with employer needs are also having an impact.

Subsequently, the workforce has become a more complex beast – more fluid and flexible than ever before and maintaining a work-life balance has become the primary focus of employees across all industries. Prospective employees have more power to demand a more attractive salary, hybrid working conditions and a safer, more fulfilling workplace culture.

For employers, this means a greater consideration of workplace expectations and the ways in which the workforce has evolved over the last several years is necessary. It’s important to mediate a happy balance between employee expectations and company sustenance.

“It’s important that employers consider how the existing talent pool of potential employees can be both upskilled and reskilled by investing in their aspirations as a means of renewing rather than replacing personnel,” says Cuic.

“By casting wide, repositioning the expectations bar, and not drafting job requirements around ‘unicorns’, employers will have a greater chance of appealing to prospective employees who are going to bring a unique perspective to the work.

“To inspire the right candidates to join and stay in the company, employers have to look at

Staff at Peter Norman Personnel are industryexperienced, and seasoned recruitment consultants.

PNP Recruitment Manager Kate Cuic.

candidates as individuals, and think critically about what employees need beyond competitive remuneration and flexibility. This is where a realistic employer value proposition has become extremely important and pitching an idealistic version of a job and workplace culture are no longer effective talent attraction strategies.”

One of the ways the pipelines industry could bolster its workforce is to better appeal to graduates and younger people joining the workforce about how a career in pipelines can provide meaning, recognition and feeling like they belong. Ultimately, this comes down to marketing the industry in a more active and prominent way, explains Cuic.

“We’ve got to get on the front foot as a community: that means people working in the pipeline industry, in schools, in mainstream media. It needs to be a lot more visible as something that’s beneficial for humankind.

Pipeline infrastructure is good for the future and it is worth investing in,” she says.

Likewise, as the pipeline industry transitions towards a more greener energy future in preparation for net zero by 2050 this could also act as a drawing card for younger potential employees. The pipeline and gas sector is steadily becoming a greener sector, and the appeal for some corners of the industry are on the decline.

Nevertheless, by evolving its own Industry Value Proposition (IVP) the pipeline sector can offer recession-proof opportunities for the delivery of critical services we take for granted every day.

Peter Norman Personnel believe that there are many opportunities within the pipelines and gas sector that might not seem immediately obvious.

By emphasising the importance of open communication between employees and employers and the need to address the needs of employees, such as higher salaries, workplace flexibility and upskilling staff where possible; the Australian workforce will find its feet once again in no time at all.

For more information and expert advice on recruiting the right staff for your business, visit www.peternorman.com.au

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The Australian Pipeliner | September 2022

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PIPELINE CONSTRUCTION

Improve jobsite efficiency, reduce labor needs with McElroy PolyHorse For high-density polyethylene pipe (HDPE) fusion jobs, pipe handling and setup are key to increasing jobsite efficiency and safety in the field.

PolyHorse reduces manpower.

T

ypically, producing more fused joints would require bringing in more machinery and operators, which leads to higher overall project costs. But, by using the McElroy PolyHorse, an increase in production can be accomplished simply by strategic staging of pipe.

The PolyHorse helps reduce manpower and the need for some loading equipment while promoting a safer working environment by providing a more productive way to store and handle pipe on the job.

Studying the setup While developing the PolyHorse, McElroy studied pipe storage at typical job sites. Commonly, pipe is placed on the ground beside the movable jaw of a fusion machine. Pipe stands are then set up on both sides of the machine, and loading equipment is used to individually pick up pipe from the stack and load it into the fusion machine. This

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arrangement requires two operators and two pieces of equipment for loading and pulling the pipe.

Stacking the pipe on the ground is not an ideal setup. It leads to increased contamination of the pipe and can even damage the pipe. In addition, when moving the pipe from the ground and into the fusion machine, there is a higher probability for damage to the fusion machine and possible injury to the fusion operator. Simply removing loading equipment from the equation and moving the pipe by hand is not a foolproof solution either, especially when handling large-diameter pipe. In fact, hand-loading pipe can lead to one of the most common worker compensation claims: back strain.

The PolyHorse was designed to solve many of these jobsite problems. It consists of a series of adjustable pipe racks positioned on the movable jaw side of a fusion machine. For use with PE pipe sizes 3-inch IPS to 20-inch OD (90 mm to 500 mm), the PolyHorse can enhance productivity on the job site by 150 per cent.

The Australian Pipeliner | September 2022

A second version of the PolyHorse, the MegaMc PolyHorse, is designed to be used with 20-inch to 48-inch OD (500 mm to 1200 mm) HDPE. With the PolyHorse, PE pipe is off-loaded from the delivery truck and directly onto the PolyHorse, where it stays until needed. To retrieve the pipe, the operator rolls the pipe down the rack and onto the integral pipe rollers, where it is easily loaded into a McElroy fusion machine. When the fusion joint is complete, the pipe can be pulled through the fusion machine, and the fusion machine operator can load another piece of pipe. This means the fusion operator is never waiting for pipe to be loaded, which ultimately means more joints per day.

Case studies This method was used near Sugarloaf, Maine (US) for the Poland Spring Natural Water Company.

The job was located on a meadow of grass less than 12 metres above a natural aquifer and has been a

O a a s th o p

O • • • •

PIPELINE CONSTRUCTION

utilized for this job not only saved contractors time, but they also decreased the amount of labor needed on the jobsite, allowing this project to be completed well ahead of schedule.

PolyHorse saved cost in time and labour.

Standards and features

an average of 29 joints per day. Thus, a five-day job became a 3.45-day job.

In Melbourne, the PolyHorse was used to boost efficiency on a Port Rail project installing a fire service line to provide water to sprinklers. This 3.5 km project included fusing 225 mm SDR 11 pipe using a TracStar 412. In all, 300 fusions were completed.

Darren Chandler, National Sales Manager for GEM Industrial Services said the PolyHorse

drinking water source for more than 10,000 years.

For this project, a pipeline was built through the meadow to pump water from the aquifer to a nearby bottling facility. Cleanliness and environmental protection were high priorities.

With the help of the PolyHorse, operators were able to complete the job 1.5 days sooner than anticipated, reducing costs and rivaling the production efficiency of coiled pipe. In one analysis of the job site, 100 joints were fused, with

Both the standard PolyHorse and the MegaMc PolyHorse offer solutions to increase jobsite productivity and safety. The PolyHorse can be purchased in a manual model or with hydraulic PowerAssist, which helps maneuver pipe up, down, and into the fusion carriage. The MegaMc PolyHorse features a powered, tracked pipe stand that is operated by remote control and offers up to 24 inches (600 mm) of lateral and 34 inches (860 mm) of vertical movement to align out-of-round or curved pipe.

The PolyHorse is a proven asset for cost savings on the jobsite. By staging an entire load of pipe in the racks of a PolyHorse, in one location, efficiency and jobsite safety can be increased, lowering costs to the contractor and increasing profit and productivity overall.

For more information, go to www.mcelroy.com

Pipeline Protection Served on a Plate

Overpipe was developed in France as a reliable, economical and environmentally friendly alternative to concrete slabs. Designed to provide a protective barrier for buried pipelines and a visual warning for machinery operators, Overpipe plates resist the assault of a 32-tonne shovel to protect buried pipes from any encroachment. Lightweight (30-40kg depending on the model), Overpipe plates are easy to install and easy to remove, to allow inspection or repair of the pipeline. Overpipe is designed to connect multiple plates together so that if one plate is pierced or hooked by an excavator, the plates it is connected to will also lift from the ground.

Overpipe Features and Benefits:

INDUSTRIAL For technical information and sales, please contact Michelle Moreira:

Light weight, but tough 15mm thick HDPE

•

Overlapping plates with simple joiner

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Holes for drainage and CP monitoring

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High Vis Yellow, embossed warning

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Easy to install, 2-man lift

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Range of widths 500mm – 1800mm

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Anti-slip surface

+61 2 9502 6000

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30 sheets to a double pallet – low transport cost

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50-year warranty

+61 2 9502 6099

•

Custom sizes and colours

•

The Australian Pipeliner | September 2022

+61 411 104 981 mmoreira@tapexindustrial.com.au

www.tapexgroup.com.au

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PIPELINE CONSTRUCTION

New solutions in pipe transportation For more than 50 years, Pollard’s Sawdust Supplies has been providing practical, simple and effective packing options by processing virgin timber into sawdust and wood shavings and packaging them in durable hessian or poly-woven bags.

Pollard’s remains the distributor of choice for pipe transport solutions around Australia.

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he supply company is now set to become the Australian distributor for a new innovation in pipe packing and transporting.

TuffStand heavy duty pipestands have been developed with the rigours of the pipeline industry in mind. They were created in the interest of reducing waste. Intended for repetitive use, TuffStand products are highly rigid and resistant to impacts and heat.

The stands come in two designs. The 12-inch TuffStand is pitched as the most durable 12-inch

pipestand in the oil and gas industry and is stacked with innovations. It is a high stand, holding pipes at a height of nearly 61 cm (24 inches) off the ground, allowing for easy inspection of the full pipe circumference, as well as projects that require welding, coating or fabrication. The 12-inch TuffStand is also versatile, able to securely hold pipes from 2 to 12 inches.

The high-density polyethylene that the 12-inch TuffStand is made of has a UV additive added to it, giving the product a maximum working temperature of 100 degrees Celsius.

TuffStands allow access to the whole pipe circumference.

Pollard’s will also be distributing the newer 24inch TuffStand. Designed for even larger and heavier loads, the 24-inch TuffStand is manufactured with Super-Tough Nylon Resin and has been designed for a maximum load limit of 10,500 pounds (4627 kg).

The larger TuffStand is still designed with function in mind. It can hold larger pipes with a clearance of 19 inches (48.26 cm). The innovative design spreads the pipe weight across the whole base, and the base itself is designed to prevent it from digging into the ground.

TuffStands are also designed to be stackable, making packing and storage simple and, importantly, requiring less space.

Both of these new products will continue Pollard’s legacy of safe, lightweight packing options for the pipeline industry, and enable the company to provide solutions for an even broader range of jobs.

If a job requires access to the full circumference of pipe sections, the TuffStand will meet all customer needs. Pollard’s Pack Tuff bags remain a great, sustainable, waste-reduced option for transporting loads of up to 15 tonnes.

Pollard’s continues to provide practical packing solutions. Pack Tuff bags are designed to be resistant to punishment, while also breaking down after disposal in order to avoid generating excessive landfill waste. Meanwhile, TuffStands are designed to stay in use for as long as possible. With heavy duty materials making both products resistant to abrasion, impact and heavy loads, they can be reused many times.

All of Pollard’s products are light weight, which reduces the risk of workplace injury and increases the speed at which pipes can be loaded and ready to go. TuffStands weigh in at only 15.2 kg (24-inch) and 12.93 kg (12-inch) per unit, with a maximum footprint of just over a metre (101.6 cm diameter).

Pollard’s remains the manufacturer and distributor of choice in Australia when it comes to reliable solutions. The company’s products have been used on a number of large projects across the country, and have been requested by companies such as Steel Mains, MPC Kinetic, John Holland and Nacap.

Y c p l p

For more information, visit www.sawdust.com.au

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The Australian Pipeliner | September 2022

A P

Your complete pipeline logistics partner

Anthony Wells Project Manager

phone +61 434 728 980 email anthony.wells@qube.com.au

PIPELINE CONSTRUCTION

The professionals choice.

Austrack adds world leading brands to its growing machinery fleet Pipeline contractors seeking the world’s most advanced plant and machinery don’t need to look further than Austrack Equipment.

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he country’s leading plant supplier for large and small-scale civil projects, hit another major fleet milestone recently, when it added one of the world’s latest padding machines to ever hit Australian shores.

Austrack owner Michael Benson says it was important clients had access to very best machinery the industry had on offer, and he was pleased to now be able to provide the Superior and Scaip brands of padders to the Australian market.

“The Superior and Scaip brands are viewed by industry contractors as the padders of choice, thanks to their high-level production capabilities, but also their renowned reliability out in the field,” says Benson.

“Put simply, our experienced team here at Austrack rate them as the best machines available and believe they will deliver real value and safety to any project.”

Benson says both brands have invested heavily into R&D of their respective machines and it shows, with both padders boasting a suite of features that are heavily focused on increasing production, but also ensuring optimum safety outcomes for operators and ground crews.

“Superior and Scaip padders offer a great mix of benefits, such as wireless remote control to eliminate safety hazards during high-risk scopes, right through to operator comfort using ergonomic cab layouts and fingertip

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controls,” he says.

“These padders even provide improved logistical outcomes, as Superior and Scaip have been able to engineer out the need to disassemble cabs when transporting to and from site.”

Benson says that’s what differentiated Austrack from competitors – the Austrack team is constantly focused on embracing new and advanced plant and machinery to help clients get the results they need.

And key to that was Austrack’s extensive plant and machinery fleet, which is new, modern and continuing to grow as the company services its clients right across Australia.

“For clients to get the best results on their projects, they need the best machinery, but they Austrack makes it happen.

The Australian Pipeliner | September 2022

also need a genuine support team too, and that’s where our highly-experienced team shine,” he says.

“Our team has years of on ground experience across small and large-scale civil and pipeline projects, so they know first-hand where their client needs to be and what plant and machinery will get them there.

“They support clients from front end to back end, and work on the premise that if a client achieves increased productivity and safety outcomes by using Austrack’s advanced and reliable fleet, then they’ve done their job right.”

For more information visit www. austrackequipment.com.au

1997

AGL Energy-CMPS&FMcConnell Dowell Mt Isa to Ballera Pipeline

1998

Chevron PNG Gas Project

2005

Hawcs Aerial Asset Data Delivery Project

1999

Epic Energy GIS Services

2006

Metgasco CSG Wells Casino Gas Pipeline

2009

2001

2000

Jabree Cultural Heritage Mapping

APA GIS Services

2007

SEQWaterLinkWaterVeolia SEQ Water Grid Project

DBNGP Looping

2008

TasGas (formerly PowerCo) 1st Tasmanian Client

2011

Sentanil Systems Acquisition Construction Management System from Epic Energy

2002

Enertrade North Queensland Gas Pipeline (EIMGHD-NACAP)

2022

Vestas Stakeholder Management

2003

Woodside - ALCAN Engineering - OSD Trans Territory Pipeline

2021

Powerlink Stakeholder Engagement Modernisation Project

2004

Placer Dome Porgera Gold Mine Community Affairs Web Mapping System

2010

2012

Origin Energy – ConocoPhillips - Sinopec APLNG Project

AADBYDS Incident Damage Reporting System

Merger Mipela GeoSolutions

2013

APGA Pipeline Operator Group Pipeline Incident Database

2020

City of Tempe 1st USA Client

2014

2019

Translink Field Service Management System

2015

2018 Ventia Remediation Site Material Tracking

2017

First Gas 1st NZ Client

QUU Property Information System

2016

Zinfra X-Info PlansManagement

25 YEARS OF CONNECTING PEOPLE WITH INFORMATION

YE A R S

1 99

7-2022

Proud Members of the APGA. Supporting 100’s of Business Delivering 1,000’s of Solutions Connecting 1,000,000’s of People

ElectraNet Land Access & Stakeholder Management System

PIPELINE CONSTRUCTION

Overpipe plates are easy to install and easy to remove to allow for inspection or repair of a pipeline.

Overpipe: Pipeline protection served on a plate

About Tapex Industrial and Dig Safe Tapex Industrial is part of the Tapex Group of companies. Dig Safe was established because there should never be compromises when it comes to excavation safety. Third party strikes on buried infrastructure are an increasing issue, accelerated by more utilities going underground and the increased use of trenchless installation technologies. At best, pipe or cable strikes are costly and disruptive. At worst, they can cause catastrophic damage and loss of life.

Dig Safe provides solutions that reduce maintenance costs, unintended pipeline and cable strikes and, ultimately, aims to save lives.

Dig Safe is the industry expert in excavation safety with a comprehensive suite of solutions available throughout Australasia, to help WARN, DETECT, PROTECT & MANAGE buried infrastructure.

As urban development increases, sections of gas and other utilities pipelines that were once beneath unoccupied land are now adjacent to existing infrastructure.

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he costs of moving or relaying these pipelines is extremely expensive for asset owners, as they are normally protected by concrete slabs that can be up to 200 mm thick.

Overpipe was developed in France as a reliable, economical and environmentally friendly alternative to concrete slabs. Designed to provide a protective barrier for buried pipelines and a visual warning for machinery operators, Overpipe plates resist the assault of a 32-tonne shovel to protect buried pipes from any encroachment.

Lightweight but tough (30-40 kg depending on the model), Overpipe plates are easy to install and easy to remove to allow for inspection or repair of the pipeline. The system is designed to connect multiple plates together so that if one plate is pierced or hooked by an excavator, the plates it is connected to will also lift from the ground.

Overpipe is made from injection moulded HDPE with bevelled edges and non-slip pins on both sides, to facilitate handling and avoid slip and fall accidents. There are non-slip dimples on the surface of the plates to reduce slip risk and facilitate grip during manual handling. Overpipe plates come standard in UV-resistant hi-vis yellow with an embossed warning message (e.g. Danger Gas Pipeline Buried Below), but are fully customisable in size, colour and warning message.

Overpipe comes in various dimensions to suit different pipe and trench sizes and the plates are connected using HDPE clips or an Australian designed rope connection system.

Other features and benefits include: • Range of widths 500mm – 1800mm.

• Overlapping plates with simple joiner.

• Light weight, but tough 15mm thick HDPE.

Overpipe installation diagram.

• • • • • •

Hi-Vis Yellow, embossed warning.

30 sheets to a double pallet – low transport cost.

Holes for drainage and CP monitoring.

Easy to install, 2-man lift.

Anti-slip surface.

50-year warranty.

Installation of Overpipe is quick and easy. Plates are laid in the trench once the appropriate volume of compacted, level cover has been backfilled onto the pipeline (to a minimum of 300 mm). The trench should be benched to a sufficient width for the Overpipe and so that the plates lay flat within the trench.

The plates should be positioned so that there is a minimum of 300 mm overhang either side of the pipeline below. Spray-painted guidelines on the backfill will assist in correctly positioning the plates.

Overpipe is used by major gas, power, telecom and rail utilities in both Australia and overseas to protect critical buried infrastructure.

For sales and further technical information, please contact Michelle Moreira (Business Manager, Dig Safe®) M: +61 411 104 981 E: mmoreira@tapexindustrial.com.au

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The Australian Pipeliner | September 2022

Safety with Productivity Pipeline Plant Hire provides innovative solutions increasing Safety and Productivity

PIPE HANDLING? Australian Designed and Built industry leading VacLifts and Pipe Handling systems deliver more features and benefits than any other machine available. Made by Pipeliners’ for Pipeliners’. Your machine or ours, our extensive range of VacLift equipment covers from poly pipe to large diameter steel pipe weighing 15Tonne.

We can engineer a solution to suit your project needs Not just a hire company, our extensive industry experience will match the best equipment to your project needs. We are continually adding new machines to our fleet broadening the type, range and quantity.

Fully Equipped Heavy Plant Hire ONE CALL - PROBLEM SOLVED 1300 367 046 www.pipelineplanthire.com.au

PIPELINE CONSTRUCTION

Equipping clients for the next pipeline generation Pipeline Equipment Rentals is building off the success of the past 12 months by completing an overhaul of many machines in its extensive fleet, in addition to the introduction of a brand new padding machine SCAIP SPD-350 EHD.

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usiness Development Manager Fabio Resimini tells The Australian Pipeliner this upgrade was just in time to fulfill all of Pipeline Equipment Rentals’ clients’ needs.

He says at a time where the industry is still very energetic and engaging for the oil, gas and construction sector in Australia, Western Australia appears to be having the biggest boom in terms of demand.

“Since the end of last year, we supported a variety of clients looking for different solutions.

From complete packages of equipment and operators for their most critical activities, like trenching and padding, to simply reliable New pile driver SDR-108.

specialised equipment for pipe unloading and stringing, welding, and lowering in,” Resimini says.

“We also offered technical support and knowledge during critical processes like WorkSafe WA registration and assessment of some of their own equipment, and also mechanical repairs and fabrication of their pipeline construction equipment.”

Resimini says the feedback from all of its clients as a result of the company’s expertise has been positive, especially due to the quality of support Pipeline Equipment Rentals has shown.

The company takes pride in supporting its clients through the whole duration of projects, not just providing the equipment, and walking away from its clients until they’re finished with it.

“We support them all the way along the duration of their projects, with insights, knowhow and all of our field experience, helping them in making the best decisions for their requirements,” Resimini says.

“It is always a great feeling to hear them saying ‘thank you for your support, you’ve done a great job’, that is the outcome we strive for when planning with our clients.”

“Transparency and honesty are paramount to us when dealing with our clients. We explain very clearly about the costs involved and ways to be efficient with the services they require, to ensure to avoid any surprises along the away, and allow them to better forecast their budgets.”

When looking at timelines, Resimini says the company always clarify the timeline required to prepare the equipment at time of quotation in order for its clients to prepare for site mobilisation in a timely manner, and ensure the equipment is delivered to a high standard and compliant with their site requirements.

Continuing to further enhance its capabilities, Pipeline Equipment Rentals is now supplying products from SCAIP, which is helping its clients improve their productivity and safety in solar and wind farm construction.

SCAIP is currently working on a number of

new machines to fill some gaps it identified in the construction of solar and wind farms.

“A few months ago, the testing of a new pile driver, the SDR-108, was completed and the machine is now in use on a large-scale project in the USA, offering superior performance,” Resimini says.

“This unit was engineered to provide better performance of the current market leader in the USA. It is a medium-large type of machine with great frame stability. The main focus of this project was providing full performance of the hammer with a fully loaded machine; hence the main focus was stability and strength of the load bearing frame to work on uneven ground.

“The machine is capable of working with poles up to 6 m (20 feet) in length, offering the highest level of safety, thanks to the layout of the moving parts and in-built safety devices. An acoustic and light signal warns the operator if the machine is in a potentially hazardous situation, while proximity sensors have been installed at the front to prevent collision with obstacles. The stability and robustness of the machinery provides a competitive advantage on a mechanical level over the competition. The option list includes an electronic GPS system that allows it to be completely autonomous in the line-up of the hammer with the set point, and the repositioning to the next point: a site gridline is uploaded onto the machine GPS system allowing it to move autonomously from point to point.”

The second machine currently undergoing field testing is a brand-new slinger - the SRT250SL - a rubber tracked vehicle with a maximum load weight of 30 tonnes, 275 horsepower, a hopper capacity of 10 cu m and unloading speed of 100 cu m/h.

“We are extremely excited to enter this new era of pipelines construction and we are here to support our clients in achieving their goals and overcome any new challenge they may face along the way,” Resimini says.

For more information visit www.pipelineequipmentrentals.com.au

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The Australian Pipeliner | September 2022

JOIN APGA APGA is the peak body representing Australasia’s pipeline infrastructure. While many members have a focus on gas transmission they are active in all aspects of the industry including transportation of other products, such as oil, water and slurry. Our members include constructors, owners, operators, advisers, engineering companies and suppliers of pipeline products and services.

ADVANTAGES OF MEMBERSHIP •

Discounts on all APGA networking, technical and other events: up to 30 events a year.

•

Free subscription to The Australian Pipeliner, the official publication of APGA

•

Discount on exhibition stands at seminars and the APGA Annual Convention

•

Free listing in the APGA Members Directory (print and online) and the ability to advertise

•

Access to Members Only material on the APGA website.

WANT TO BECOME A MEMBER? Visit www.apga.org.au for more information and to sign up.

WATER PIPELINES

Kwinana Plant part of the fabric of Australia’s water infrastructure Steel Mains’ history is fundamentally linked with the development of Australia’s water infrastructure since the 1800s.

Mephane Ferguson operated in the 1800s.

C

onstantly at the forefront in terms of developments in the water industry, Steel Mains has evolved alongside the water needs of Western Australia.

The original pipe making site in WA was Mephan Ferguson’s Pipe Works. Located in Falkirk Park Estate – near the Maylands Railway Station – Mephan Ferguson’s operated from 1890 until the early 1900s, when a new plant at Salvado Road, Subiaco, took over until the 1980s.

While operating as Mephan Ferguson’s, the company was responsible for supplying pipe to the Goldfields Water Supply Scheme – a 566 km pipeline that runs from the Perth Hills all the way to Kalgoorlie. Also known as the ‘Golden Pipeline’ sections of this pipeline are on the State Registry of Heritage Places and, in 2011, the whole pipe was placed on the National Heritage List.

In 1960, the Kwinana Plant was established, opened by the Premier at the time, Sir David Brand. The manufacturing of water pipes was consolidated to the Kwinana site once the Subiaco site closed down, and the plant has been producing pipe ever since.

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Once again evolving to meet the needs of the country, the plant established the capacity to manufacture gas pipes in the 1970s as a way to supply the Dampier Perth pipeline. Other projects benefitted from this move, typically major projects for Victoria’s Gas and Fuel Corporation, and the Pipeline Authority of South Australia. While gas pipemanufacturing ceased at the plant in the 90s, the plant

continued manufacturing water pipe.

“Steel Mains is proud to continue its long history as an Australian manufacturer and its role in supporting the world-class water infrastructure that supports the Australian local communities,” Steel Mains CEO Dean Connell says.

In 1999 the plant was upgraded, allowing it to support the completion of ever more fundamental pipe infrastructure for the country.

Hume Steel 1949 - Welding joint of Steel Pipe.

The Australian Pipeliner | September 2022

+61

SUP

WATER PIPELINES

Steel Mains continues to sustainable, innovative designs.

The installation of a spiral mill allowed the plant to provide for the Stirling—Harvey trunk main, a 106km DN1400 which feeds the Integrated Water Supply Scheme that feeds all of Perth.

Beyond this, the plant has provided section replacements for the Golden Pipeline, as well as supplied for Perth Desalination 1 and 2, many

metropolitan pipelines for Perth’s Water Corporation, and 90 km of pipe for the Wentworth to Broken Hill Pipeline in New South Wales.

The Kwinana Plant has provided over 60 years of manufacturing support to the development of water and gas infrastructure across the country,

SUPERIOR PRODUCTION

• • • •

For more information visit www.steelmains.com

Self-propelled drivetrain. No towing required.

Ergonomic, easy-to-use remote controller Can be operated on either side of the ditch Ideal for solar & wind projects due to its small size

+61 0 488 661 985 + sales@wwmach.com + worldwidemachinery.com/SUPERIOR SUPERIOR Manufacturing is a trademark of Worldwide Machinery

and is embedded in the history of the Water Industry in Western Australia. Through the plant’s constant operation, Steel Mains has provided support for industry in Western Australia,and the community around it.

“Australia has some of the best water infrastructures in the world and Steel Mains has been an integral part of the fabric of water infrastructure in the country,” says Connell.

Overall, Steel Mains has been manufacturing pipe for Australia for over 140 years, a legacy that continues today. In 2020, the Kwinana Plant celebrated 60 years of manufacturing, a full half of the lifetime of Steel Mains and its predecessors.

Steel Mains has completed a number of upgrades at the Kwinana Plant over the years to ensure that the facility is able to continue providing new designs, innovative solutions, and reliable pipes to contractors across the country.

With a focus on sustainability, the company now produces pipelines with a projected life of over 150 years, ensuring the water security of Australians.

WATER PIPELINES

kwik-ZIP’s innovative HDX-90 helps Quickway complete trenchless water main installation

HDX Series has a unique load sharing design.

Used and recommended by pipeline and civil contractors around the world, kwik-ZIP centraliser and spacer systems are solving production casing centralisation challenges throughout the pipeline industry.

A

s part of a recent Water Main installation project situated in Badgerys Creek New South Wales, contractor Quickway, on behalf of Sydney Water and the West Region Delivery Team (WRDT), used kwik-ZIP HDX90 spacers to facilitate the slip-lining of an 813 mm outer diameter (mm OD) Steelmains Sintakote carrier pipe over a 180 m run. kwik-ZIP spacers were installed at 2 m intervals throughout the project as per Sydney Water specifications. Carrier pipe weights were significant at 240 kg per m empty and approximately 700 kg per m when in service.

Having grown steadily over the years since its humble beginning, Quickway has become a trusted contractor within the trenchless industry and has established a solid reputation for delivering integrated project solutions. The company prides itself on delivering high-quality service from concept to completion.

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“kwik-ZIP spacers provided both protection and cover for the carrier pipe and enabled us to complete a successful underbore installation,” Matthew Macinnes, project engineer for Quickway, says.

The HDX Series used on location at the Badgerys Creek site has a unique load sharing design which maximises the load bearing capacity of each runner and reduces point loading. The simple and efficient installation process does not require any special tools. kwik-ZIP’s large range of spacers caters for a wide range of carrier and casing pipe size combinations as well as providing flexibility to deal with project alterations.

Furthermore, the HDX casing spacer comes in four handy runner heights; 38 mm, 65 mm, 90 mm and 125 mm. The varying runner heights for the model ensures that pipeline installers are able to handle a broad range of The Australian Pipeliner | September 2022

carrier pipe outer diameter and casing inner diameter combinations. Additionally, this grants installers the ability to customise pipe position for grade control, otherwise known as centring.

Manufactured from high grade thermoplastic, kwik-ZIP casing spacers and centraliser products are used and recommended by pipeline and civil contractors as well as commercial plumbing companies, water authorities, water well drillers and international engineering firms throughout Australia. kwik-ZIP spacers have no metal parts and are made from kwik-ZIP’s engineered thermoplastic blend that is flexible and extremely tough. Its low co-efficient of friction also minimises the installation forces for large bore pipes. kwik-ZIP maintains a focus on price effectiveness, simplicity, and rapid on-site assembly, to ensure that their systems deliver

WATER PIPELINES

kwik-ZIP maintains a focus on price effectiveness, simplicity, and rapid on-site assembly.

significant cost, time and operational advantages to our customers.

Capable of handling steel, DICL, HDPE, concrete and MSCL carrier pipes at a wide range of sizes, kwik-ZIP’s HDX Series minimises potential damaging vibration and movement transfers from the outer casing to the carrier pipe via innovative suspension and dampening technologies. Likewise, kwik-ZIP’s spacers contain no lead content or metals– ensuring they are fully compatible with all potable water applications and resistant to corrosion and rust.

The systems are now used extensively in production well completion, horizontal directional drilling (HDD), rock bolt and anchor centralisation and trenchless pipeline installations across Australia, New Zealand, the UK and the US. kwik-ZIP spacers are the only Australianowned product of its kind on the market and the HDX Series are one of only two spacers (kwikZIP’s HDXT is the other) which have been certified and approved by the Water Services Association of Australia against its Product Specification WSA PA 324 Casing Spacers.

For more information visit www.kwikzip.com

Standing up under pressure since 1968 For over five decades Pollard’s Sawdust Supplies has gained a reputation as a trusted national supplier of over 20 types of bagged and graded sawdust and wood shavings products, which are used in a variety of industries including pipeline construction.

Pack Tuff

Our Pack Tuff bags provide a safe and reliable pipe support system. They are lightweight yet extremely durable polywoven bags, filled with sustainably sourced & chemical-free packing sawdust. Our Pack Tuff range includes 3 convenient sizing options to suit all pipe diameters and they’re capable of withstanding up to 15t of weight.

Added to our range of pipe support options we are now the Australian distributor of DuraPlas’ TUFFSTAND - the strongest and safest plastic pipe stands known to the market. Currently available are the 12” high-density polyethylene resin stand, and the 24” super-tough nylon resin stand. Importantly, with TuffStand products you will save on time, labour, and freight costs!

Call or email to discuss the best option for maintaining your major asset’s integrity whilst also keeping OH&S measures a number one priority!

www.sawdust.com.au E: info@sawdust.com.au T: 03 9435 6167

DELIVER AUSTRALIA WIDE

TuffStand

HDD

Directhitt has continued a legacy of delivering on complex jobs.

Directhitt set to expand Armed with a well-earned reputation for expertise in cost-effective horizontal directional drilling (HDD) solutions, Directhitt is broadening its job capacity and bulking out the services it can now provide its clients.

T

he company’s new Business Development Manager for Microtunnelling, Dimce Sijakovski, marks a big step forward for Directhitt.

Sijakovski brings decades of experience to the Directhitt team. He began his career in eastern Europe in the 90s, where a large-scale crosscountry pipeline in Macedonia exposed him to the brilliant innovations taking place in the industry at the time.

Around the same time as Sijakovski was cutting his teeth on the few trenchless crossings along that pipeline, Directhitt was being established to promote better understandings of those kinds of installations for both the construction and utility industries.

Since being formed in 1995 by Albert Hendrickx, the company has continued to deliver projects to satisfaction, and to earn a stellar reputation as the contractor of choice for clients across a vast array of markets.

“Albert Hendrickx has wonderful reputation, to be honest his references are simply out of this world. He commands a lot of respect in the industry for a very good reason,” says Sijakovski.

Sijakovski entered the industry in Australia in 2000, working as the International Business Manager for Cherrington Australia – one of the leading innovators in the field of HDD. “At the time, Cherrington was one of the biggest horizontal directional drilling contractors in not just Australia but internationally,” he says.

“They were the founders of HDD back in the 60’s in the United States.”

The role came with responsibilities for quality

Since being formed in 1995 by Albert Hendrickx, the company has continued to deliver projects to satisfaction, and to earn a stellar reputation as the contractor of choice for clients across a vast array of markets. assurance and project management. During his time at Cherrington, Sijakovski worked throughout Australia and Asia.

He says that the variety of projects being undertaken by Cherrington meant that no two jobs were ever the same.

“While Cherrington won a lot of work in Australia, I also had the opportunity to work on projects in India and South Korea while marketing the company worldwide to potential clients,” he says.

First with Cherrington, and now with Directhitt, Sijakovski has found himself consistently drawn to companies that lead the industry in terms of innovation. In the early 2000s, Cherrington designed and built a Forward Thrusting Pipe HDD rig in Sydney.

The machine was utilised by their client, OMV, in Victoria, for the Patricia Baleen Gas Field Devleopment Project. It was used to install twin 12-inch coated steel pipelines. The pipes were welded onshore before being pushed into boreholes. The method was repeated later by others who were dealing with the unique challenges presented by shore-crossing projects.

Directhitt’s new Business Development Manager, Dimce Sijakovksi.

Now with Directhitt, Sijakovski is able to put his vast experience behind growing the microtunnelling side of the business. He says that the company has the capacity to continue growing.

Directhitt covers an extensive range of equipment, including laser-guided microtunnelling units. With expertise in civil engineering covering pipeline installation, Directhitt can provide a total project solution for its clients in a variety of markets.

With Dimce Sijakovski on board, combining his decades-long, innovative career with the company’s reputation for being hardworking and reliable, Directhitt’s legacy as of delivering on complex projects for a range of clients is set to continue.

For more information visit www.directhitt.com.au

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The Australian Pipeliner | September 2022

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HDD

Sustainable pipeline construction and the upgrade of trenchless methods

By Simon Herrenknecht, Head of Business Division Pipeline, Business Unit Utility Tunnelling, Herrenknecht AG

The development of renewable energy and the construction of a sustainable power grid are the challenges for future energy supply. At the same time, pipeline networks must be maintained and expanded for energy security and the availability of newly developed sources such as hydrogen power.

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his includes not only the provision of sufficient transmission capacity, but also the protection of the networks against the increasing threat from environmental factors such as storms, wildfires and flooding.

Due to the increased environmental awareness of the public, smart trenchless installation methods are needed for fast and safe installation of pipelines and underground cables with minimal impact on the surroundings. Trenchless methods play a key role in urban, densely populated areas or when obstacles such as waterways or transport routes have to be crossed.

Proven tunnelling and pipeline methods are used to install steel pipelines or casings, plastic cable ducts or tunnels. New methods and the further development of existing technologies now offer suppliers, grid operators and contractors a wide range of methods for their increasingly demanding projects.

Today, trenchless technologies cover the entire geological spectrum, with high flexibility in terms of diameters, drive lengths and depths of the network

sections to be installed.

As the requirements of pipeline and underground cable construction are quite similar and encounter the same challenges, the industry needs to get prepared. Contractors must therefore equip themselves with a broad knowledge of the latest technologies to be able to cover the wide range of project conditions.

Horizontal directional drilling For crossing obstacles along the pipeline route, horizontal directional drilling (HDD) is still the preferred option, as long as the ground conditions allow a safe drilling process. In order to increase safety and the application range in HDD, features like the downhole tooling, torqueupgrade possibilities of existing rigs and new rig concepts have been developed in recent years. A compact rig design and adapted capacities for smalldiameter installations of medium length assure

Compact Hybrid Rig HK80CK with insulated electric power unit on jobsite in France.

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The Australian Pipeliner | September 2022

high efficiency and rapid implementation of the upcoming projects in pipeline and grid construction.

HDD goes greener In order to cope with the requirements of drilling in urban areas and to make the use of green energy feasible in the long run, Herrenknecht has developed a very compact Hybrid Rig HK80CK on a crawler base. This rig is able to push or pull 80 t and has a torque of 60,000 Nm powered by a 250 kW electric engine. Several design features have been implemented to achieve a small footprint on site and high mobility for relocation of the rig.

At the same time, the compact Hybrid Rig considerably reduces noise and exhaust emissions for operation in urban areas. The unit is autonomous and runs all equipment from one electrical source. The electrical power can come either directly from the grid or from a separate generator. This generator is able to run not only the rig, but also the recycling system, transfer or mixing tanks, breakout wrenches and even the high-pressure mud pumps. All accessories are available in electrical versions, so the Hybrid Rig is, simply said, getting in line

HDD

28-inch Direct Pipe jobsite installation for river crossing in Poland, using an AVNS600 with jet pump.

with all existing electrically driven equipment.

An all-electric HDD Rig is on the way as a further indispensable step toward the energy transition, making green energy usable in the drilling industry. A directly electrically driven rig allows the use of green electricity and assures higher efficiency without the losses associated with the hydraulic system. Once developed and tested, the principle can be transferred to all rig sizes, creating a new generation of Electric HDD Rigs.

E-Power Pipe for long drives in small diameters In order to install non-pressure-resistant pipes underground with minimal overburden and high precision over long distances, the E-Power Pipe technology was developed. In a two-stage process, basically a pilot drill with an AVNS Slurry MTBM followed by pull-in of the product pipe, the E-Power Pipe system installs small-diameter

pipes or bundles underground. The borehole remains mechanically supported the whole time.

During insertion, if necessary, the product pipe is mechanically and thermally connected to the ground with the addition of backfill material.

The current record installation length of 2000 m was achieved in early 2022 in the Netherlands, where an HDPE pipe bundle for underground cables was pulled into a 20-inch borehole.

Small-diameter Direct Pipe Over the past 15 years, the Direct Pipe method for trenchless installation of prefabricated steel pipelines has established itself worldwide. It combines the advantages of microtunnelling with the Pipe Thruster technology to enable trenchless installation of pipelines and casings in difficult ground conditions while reducing the risks usually associated with HDD. Typically, Direct Pipe is used to safely cross rivers. Thanks to further technical development and growing popularity among clients and contractors, the range of applications for Direct Pipe has steadily been expanded in recent years.

Today, Direct Pipe is also increasingly used for pipeline or cable landfalls, especially where strict environmental requirements in coastal areas have to be considered. New developments in machine technology, for example the jet pump and the cutterhead design, now make it possible to use Direct Pipe even with small diameters starting at 24-inch.

Preparation of the pull-in of the pipe bundle in E-Power Pipe target shaft (Source: TenneT – Chris Pennarts (NL)).

For more information visit www.herrenknecht.com The Australian Pipeliner | September 2022

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HDD

Prime Drilling puts expertise on full display

Prime Drilling’s electro rig.

Set to exhibit at Bauma 2022, Prime Drilling’s Ralf Kiesow talks all things horizontal directional drilling (HDD) and explains just what sets Prime Drilling apart from the rest.

P

rime Drilling is a name that has become synonymous with the highest precision and continuous innovation when it comes to the construction and development of robust horizontal directional drilling (HDD) systems.

Utilising high-quality materials to develop lowmaintenance, robust and reliable drilling rigs.

While still a relatively small company, Prime Drilling’s presence on an international scale has contributed to its growing HDD rig manufacturing.

The company’s international sales and service director, Ralf Kiesow, has been with Prime Drilling for 18 years and has nearly 30 years of industry experience up his sleeve. Speaking with The Australian Pipeliner, Kiesow explains that Prime Drilling began, primarily, as a manufacturer of HDD rigs.

At the time, the equipment Prime Drilling manufactured was all custom built and designed.

However, by developing solid relationships founded on hard-work and reliability, the company was able to grow alongside its customers.

“Over time, as our reputation and our expertise grew, there became more of a demand for bigger machines,” says Kiesow.

“There came a point where we realized that

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there was an open market for equipment like an 80 tone compact unit – a type of machinery that is universally desired. From that realization, we figured out that we could produce a standard model for this unit that could then be customized to suit the needs of specific clients.”

As of 2022, Prime Drilling boasts several gold standard products which vary from a small size range to 150 tone rigs.

Part of what makes Prime Drilling such a clear choice for customers across the globe is the ease with which clients can access supplementary parts. Prime Drilling prides itself on building its drilling rigs based off standard components that are readily accessible worldwide – this means that in the event that a component of the rig is in need of replacement, regardless of where in the world clients are based, they will be able to source a part without difficulty.

Likewise, thanks to Prime Drilling’s reliable and hardy designs the company is able to proudly state that each and every machine they have built remain functioning and in production. Some of the rigs are even able to boast a lifespan of 40,000 hours in use. This comes a total lifespan of at least 40 years.

One of Prime Drilling’s bestselling products on the market is the PD 45/19 CU. Small, efficient The Australian Pipeliner | September 2022

and compact, the PD 45 compact rig has set a new standard of performance within the industry.

Thanks to a perfected design and optimized components when it comes to weight and sizes, the PD 45 has become the choice of many for any and all HDD needs.

Boasting a hefty 205-kilowatts (kW) of power, the PD 45 is capable of 19000 newton meters (Nm) of torque.

The mounted CAT 7.1 ACERT motor features the latest emission standards and adjustable cooling systems, minimising fuel consumption and optimising efficiency.

Furthermore, the feed as well as pull back functions of the hydraulic power rotary head are carefully driven by an internal rack and pinion (R&P) feed system.

Similarly, another one of Prime Drilling’s innovative products is the PD X-3.300 HD. The X-series mud pump is built to impress and does nothing short of delivering thanks to its robust and low-wear design. With a flow rate of 2.737 to 3.497 litres per minute and a maximum flow pressure of 113 bar, the PD X-3.300 is the first choice for many across the globe. The 7-fold bearing mounted drive shaft, equipped with three eccentric wheels, replaces conventional crankshafts. This shaft revolution reduces

HDD

operational wear and damage to a minimum, thanks to a maximum of 230 rotations per minute.

With a reputation of high-quality rig manufacturing proceeding them, it’s no wonder that Prime Drilling is set to take the 2022 Bauma convention by storm in the coming months.

Held in Munich, Germany, the convention is the 33rd edition of the world’s leading trade fair for construction machinery, building material machines, mining machines, construction vehicles and construction equipment.

“There will be a variety of rigs to see from us,” says Kiesow. “We will have our electric rigs there, of course, alongside some older style and hydraulically driven rigs. Of course, our bestseller – the PD 45 – will be present alongside the PD X-3000.

“For those of us who know us well, there will be a lot to see and a lot to get excited about and for those who are just being introduced to the Prime Drilling name, we’re hoping Bauma will be a great opportunity to showcase what sets us apart.”

Prime Drilling’s compact drilling rig.

For more information and to find out more about some of products on display at Bauma 2022, visit www.prime-drilling.de/en

• • • •

Process Control Innovation Leading Technology Experience We apply induction technology to solve seemingly intractable problems.

Bending, shaping, extruding and heating.

www.inductabend.com I N D U C TA B E N D

Melbourne Australia Telephone: +61 3 9315 1244

The Australian Pipeliner | September 2022

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APGA MEMBERSHIP

Australian Pipelines and Gas Association Membership CONSTRUCTION CONTRACTOR Maxibor Australia Moody Civil & Pipe Pty Ltd National Australian Pipelines Pipeline Plant Hire Pty Ltd Trushape Engineering Pty Ltd Directhitt Pty Ltd HH Civil Pty Ltd P and G Welding Pty Ltd Pipecraft The Newham Group Alltype Engineering Comdain Infrastructure Global Engineering & Construction Pty Ltd Michels Corporation Mitchell Water Australia Pty Ltd Valmec Limited Enscope Pty Ltd CONSULTANT Energy Matrix Group Pty Ltd Jiva Consulting JLL Infrastructure Advisory Pty Ltd Plant & Platform Consultants Ltd Veris Australasian Corrosion Consultants Pty Ltd DNV GL Australia Pty Limited EnergyQuest Pty Ltd Kleinfelder Australia Pty Ltd Land Access & Management Services Pty Ltd MVC Services Pty Ltd OC Project Services Pty Ltd Pipeline Engineering Consultants Powered Sage Consulting Solutions Pty Ltd Sustech Engineering Pty Ltd Ted Metcalfe Independent Consultant Twycross and Partners Pty Ltd ACIL Allen Consulting dss+ CNC Project Management Advisian ENERGY DISTRIBUTOR ATCO Gas Australia ENGINEERING/PROJECT MANAGER Atteris Pty Ltd Core Group Limited Lidiar Group Long Energy and Resources Pty Ltd Pipeline Drillers Group SPIE Plexal A J Stack Solutions Pty Ltd

AFS Projects Pty Ltd Bamser Holdings Pty Ltd ITP Interpipe Fyfe GHD Pty Ltd GPA Engineering Pty Ltd Momentum Engineering GOVERNMENT DEPARTMENTS/ REGULATORS Department of Planning and Environment NSW Resources Safety and Health Queensland Department for Energy and Mining Energy Safe Victoria Water Corporation INDUSTRY ASSOCIATION Pipeline Research Council International, Inc PIPELINE OWNER/OPERATOR Ampol Australia Petroleum Pty Ltd Australian Energy Market Operator GB Energy Qenos Pty Ltd Refining NZ Brookfield Infrastructure Group Esperance Pipeline Company WestSide Corporation AusNet Services Arrow Energy Pty Ltd Beach Energy Limited First Gas Ltd Fortescue Future Industries Pty Ltd Origin Energy Limited Power and Water Corporation Santos South Australian Water Corporation Tas Gas Holdings Pty Ltd Viva Energy Australia Ltd Woodside Energy Ltd Mobil New Zealand Oil Limited Mobil Oil Australia Pty Ltd SERVICE PROVIDER Avmin Pty Ltd Bureau Veritas Asset Integrity and Reliability Services Pty Ltd Civil Geospatial Services Pty Ltd Corrosion Control Engineering (Holdings) Pty Limited DSQ Pty Ltd ERIAS Group Pty Ltd

APGA New Membership Approvals CORPORATE MEMBERS

Lochard Energy (Iona Operations) Pty Ltd NDT Global Pty Ltd Pro Pipe Services Pty Ltd Scape Consulting Pty Ltd Viega Pty Ltd AXS Pty Ltd Brownline Australia Pty Ltd Cloudcon Pty Ltd Deaton Enterprises Pty Ltd trading as CST Hire IntelliGas Metropolis Services Pty Ltd MST Global Peter Norman Personnel Pty Ltd Pipe Tek Pty Ltd Piping Specialty Supply Service Pty Ltd Prime Creative Media Project Communications Australia QIC Protective Coatings (Aust) Pty Ltd Red Rock Oilfield Service T D Williamson Australia Pty Ltd Turbo Systems Australia Pty Ltd WRAP Resources Australia LandPartners Pty Ltd Locusview Ltd Mipela GeoSolutions Oceaneering Australia Pty Limited ORIX Commercial ROSEN Australia Pty Ltd TFG Group Pty Ltd ALS Industrial Pty Ltd Baker Hughes Brooks Hire Service Pty Ltd Downer EDI Engineering Power Pty Ltd EnerMech Pty Ltd ITI International Picarro, Inc Qube Energy Pty Ltd STATS Group Wasco Energy Group Zinfra LogiCamms SUPPLIER OF EQUIPMENT OR MATERIALS Aegis Pty Ltd Anode Engineering Pty Ltd Aquip Systems Denso (Australia) Pty Ltd Hard Metal Industries Heath Pipeline Services Pty Ltd Inductabend Pty Ltd International Chemicals Engineering Pty Ltd Jindal Saw Limited

LFF Australia PAC PipeServ Shipman King System Control Engineering The Hills Rockslinger TIB Chemicals AG TRACTO-TECHNIK Australia Pty Ltd Western Process Controls Anti Corrosion Technology Pty Ltd AtlasGas Pty Ltd Austrack Equipment Sales and Rentals Australian Pipeline Valve Bao Australia Pty Ltd Delnorth Pty Ltd Fast Fusion, LLC Horizon Industrial Pty Ltd iPipe Services McElroy Australia Pipeline Equipment Rentals Pipeline Machinery International LP PSAH Pty Ltd RAEDLINGER PRIMUS LINE PTY LTD RazValve Pacific RTi Asia Pacific PTY LTD Savcor Products Australia Pty Ltd Shawcor Pty Ltd Tapex Industrial Techrite Controls Australia Pty Ltd Tremco Pipeline Equipment Pty Ltd Universal Corrosion Coatings Pty Ltd Vacuworx Australia Vlentec Australia Pty Ltd Worldpoly Pty Ltd EagleBurgmann Australasia Pty Ltd GF Piping Systems Laurini Officine Meccaniche Srl Ozzies, Inc. RDO Equipment Pty Ltd Richmond SICK Pty Ltd Vinidex Pty Ltd Worldwide Group CRC-Evans Pipeline International EDMI Gas Pty Ltd Gasco Pty Ltd Herrenknecht AG Iplex Pipelines Australia Pty Ltd Lincoln Electric Company (Australia) Pty Ltd Man Industries India Ltd Welspun Corp Limited

Service Provider Picarro, Inc

Construction Contractor Directhitt Pty Ltd

Adviser/Consultant

Supplier of Equipment or Materials

Australasian Corrosion Consultants Pty Ltd dss+

Horizon Industrial Pty Ltd Aquip Systems

INDIVIDUAL MEMBERS

Ian Spence - Approved Consulting Co.

Pipeline Owner/Operator Vector Limited

94

The Australian Pipeliner | July 2022

APGA MEMBERSHIP

Body.

APGA would particularly like to acknowledge the generous support of its Owner Members • •

APA Group Australian Gas Infrastructure Group

• •

• •

Epic Energy SA Pty Ltd Jemena

SEA Gas Tasmanian Gas Pipeline Pty Ltd

APGA would also like to acknowledge the strong support of its Lead Members • • • • • •

• • • • • •

AGL Energy Limited Esso Australia Pty Ltd McConnell Dowell Constructors (Aust) Pty Ltd MPC Kinetic Nacap Pty Ltd OSD Pty Ltd

QGC Quanta Services Australia Pty Ltd Solar Turbines Australia Spiecapag Verbrec Ltd (ASX: VBR) Worley Services Pty Ltd

Honorary Life Members • • • • • •

• • • • • •

Ken Barker David Curry Keith Fitzgerald* Leigh Fletcher D C Gore* Robert Gration

• • • •

Max Kimber Andy Lukas Tony Marletta Mick McCormack Stuart McDonald Jim McDonald*

Allan Newham Stephen Ohl Mark Twycross Phil Venton *deceased

Individual Members • • • • • • • •

Dean Barker John Blain Bevan Boocock Ken Cameron Chris Carter Mark Cooper Geoff Cope John de Robillard

• • • • • • • •

• •

Justine Hyams Jeff Jones Ashley Kellett Steven Liddell Cameron MacDiarmid Mick Murphy Trevor Nichols

• • • • • • •

John Piper David Pollock Brett Reay Shaun Smith Ian Spence Jasper Tieland Andrew Wood

• • • • • • • • • • • • • • •

Peter Harcus Geoff Harrison Chris Hewson Ian Israelsohn Hugo Kuhn Linda Johnson Hugo Kuhn Trent Leach Keith Lenghaus David Levy Stephen Livens Nicole Lowndes Paul May John Messent Stephen Mudge

• • • • • • • • • • • • • • •

Matthew O'Connell Brian O'Sullivan Neil Parry Tawake Rakai Ben Rees Darren Rogers Josh Row Craig Sheather James Smith Colin Symonds Soheil Taherian Warwick Tidswell Andrew Tsitas John Walsh Sean Ward

Stephen Dykes JP Fortin Gretchen Gagel Chris Gatehouse Lynndon Harnell Mark Harris Chris Harvey Graeme Hogarth

• • • • •

Edwin De Prinse Yuyu Fang Daniel Faulkner Matt Felvus Sean Fleming Nick Flint Mike Flynn Tom Forde Mark Fothergill Paul Frederick Tom Fuller Tess Gardner Jarrod Gilby Calvin Gordon Peter Hanily

Employee Members • • • • • • • • • • • • • • •

Michelle Anderson Eric Bardy Geoff Barton Lauren Beynon Rick Boreham Andrew Bourke Liz Brierley Peter Bucki Mark Bumpstead Ivan Byak Francis Carroll Philip Colvin Jeff Cooke Vera Corso Craig de Laine

• • • • • • • • • • • • • • •

The Australian Pipeliner | July 2022

• • • • •

Louise Watson Rob Wheals Paul Williamson Ben Wilson Michael Xanthopoulos

95

APGA MEMBERSHIP

FULL MEMBERSHIP

(1)

Category Applied for (please tick)

OWNER MEMBER(2)(3) LEAD MEMBER(4) CORPORATE MEMBER ORGANISATION NAME: ABN: POSTAL ADDRESS: SUBURB: STATE:

POSTCODE:

STREET ADDRESS: SUBURB: STATE: POSTCODE: PHONE: FAX: WEBSITE: APPOINTED REPRESENTATIVE (5) NAME: POSITION: PHONE: FAX: MOBILE: EMAIL: ORGANISATION CHIEF EXECUTIVE (if different from above): NAME: TITLE: APGA POINT OF CONTACT – for distribution of APGA information within your organisation (if different from Appointed Representative) NAME: POSITION: POSTAL ADDRESS: SUBURB: STATE:

POSTCODE:

PHONE: FAX: MOBILE: EMAIL: ACCOUNTS DEPARTMENT CONTACT: EMAIL: 1-5

NUMBER OF EMPLOYEES IN ORGANISATION:

6-25

26-50

>51

ORGANISATION’S INTEREST IN THE PIPELINE INDUSTRY (Must tick ONE ONLY. If more than one applies, please tick the one most applicable to your business): Adviser/Consultant

Construction Contractor

Energy Distributor

Engineering/Project Manager

Pipeline Owner/Operator

Service Provider

Manufacturer/Distributor of Equipment or Materials

Government Department/Regulator

Other Industry Association (Please Specify) SECTOR Please indicate which of the following industry sectors you are primarily working in (please tick ONLY ONE box) Gas

Water

Oil

Slurry

We hereby apply for Full Membership of the Australian Pipelines and Gas Association in the Category and Interest Group indicated above and agree to abide by the Association’s Constitution and any By-laws set from time to time. We attach our payment for the appropriate portion of the first year’s subscription.

SIGNED: DATE: NOTE

(1)

Upon payment of the relevant fees, an organisation may hold more than one category of full membership.

(2)

The appointed representative of an Owner Member should be the Chief Executive.

(3)

All Owner Members are entitled to nominate up to ten Employee Members without additional subscription.

(4)

All Lead members are entitled to nominate up to three Employee Members without additional subscription.

(5)

96

All correspondence will be sent to the appointed representative, who will hold the member’s voting rights. A member’s appointed representative may be changed at any time by advising the Association’s Secretary in writing.

The Australian Pipeliner | September 2022

APGA MEMBERSHIP

INDIVIDUAL MEMBERSHIP/EMPLOYEE MEMBERSHIP INDIVIDUAL MEMBERSHIP(1)

EMPLOYEE MEMBERSHIP

APPLICANT’S NAME: ORGANISATION: POSITION: POSTAL ADDRESS: SUBURB: STATE: POSTCODE: STREET ADDRESS: SUBURB: STATE: POSTCODE: PHONE: FAX: MOBILE: EMAIL: I NDIVIDUAL MEMBERSHIP APPLICATION: I hereby apply for Individual Membership of the Australian Pipelines and Gas Association and agree to abide by the Company’s Constitution and any By-laws set from time to time. Payment for the appropriate portion of the first year’s subscription is attached. NOTE (1): Open to any individual consultant with an interest in the pipeline or gas industries. This membership category is designed to accommodate the one-man consultants working within the pipeline and gas industries and will not be open to consulting organisations consisting of more than one person. Employees of a company will not be accepted as an Individual Member of the Australian Pipelines and Gas Association unless the company employing that person is a Full Member of APGA. E MPLOYEE MEMBERSHIP APPLICATION: (Open to employees of full members of APGA) I hereby apply for Employee Membership of the Australian Pipelines and Gas Association and agree to abide by the Association’s Constitution and any By-laws set from time to time. Payment for the appropriate portion of the first year’s subscription is attached.

SIGNED: DATE: SUBSCRIPTION RATES (2021/2022 Membership year 1 July 2021 to 30 June 2022)

AUSTRALIA Membership year 1 July 2021 to 30 June 2022

OWNER Applicable to owners only – fee upon application

LEAD $11,780 (incl. GST)

CORPORATE 1-5 Employees 6-25 Employees 26-50 Employees >51 Employees (incl. GST)

AUD AUD AUD AUD

INDIVIDUAL $630 (incl. GST)

$2,360 $3,160 $3,980 $5,100

EMPLOYEE $230 (incl. GST)

New members joining after 1 October 2021, please contact APGA to discuss the appropriate pro-rate subscription rate.

(All applications received after 15 May 2022 will be issued with an invoice for the 2021/2022 membership year).

ALL PRICES QUOTED FOR AUSTRALIAN MEMBERS INCLUDE 10% GST.

INTERNATIONAL Membership year 1 July 2021 to 30 June 2022

OWNER Applicable to owners only – fee upon application

LEAD AUD $10,710

CORPORATE 1-5 Employees Employees 6-25 26-50 Employes >51 Employees (incl. GST)

AUD AUD AUD AUD

INDIVIDUAL AUD $580

$2,140 $2,880 $3,620 $4,640

EMPLOYEE AUD $220

New members joining after 1 October 2021, please contact APGA to discuss the appropriate pro-rate subscription rate.

(All applications received after 15 May 2022 will be issued with an invoice for the 2021/2022 membership year).

ALL PRICES ARE IN AUSTRALIAN DOLLARS. A TAX INVOICE WILL BE ISSUED.

PAYMENT EFT Bank Westpac Banking Corporation, Swift/ABA/Routing# WPACAU2S. IBAN No. 032729162756.

BSB: 032-729. Account No: 16-2756.

I enclose my cheque made payable to The Australian Pipelines and Gas Association, or APGA. Please debit my credit card (please tick)

Amex

Visa

MasterCard

Credit card processing fee applies.

CARD NUMBER:

EXPIRY DATE:

TOTAL AMOUNT AUD$

CARDHOLDER’S NAME: SIGNATURE: Please return completed form with payment to: AUSTRALIAN PIPELINES AND GAS ASSOCIATION (ABN: 29 098 754 324) PO BOX 5416, KINGSTON ACT 2604 | PHONE: 02 6273 0577 | FAX: 02 6273 0588 EMAIL: apga@apga.org.au | WEBSITE: www.apga.org.au The Australian Pipeliner | September 2022

97

ADVERTISERS INDEX

Advertisers' Index Anode Engineering Austrack CCE Denso Directhitt George Fischer Heath Pipeline Services Herrenknecht Horizon Industrial Inductabend Intelligas Iplex Kwik-ZIP LFF Maxibor McElroy Michels Asia Pacific Mipela Nacap Picarro

61 25 11 73 63 39 31 59 27, 65 93 33 19 67 47 53 55 19 79 5 7

Peter Norman Personnel PIPA Pipeline Equipment Rentals Pipeline Plant Hire Pro Pipe Prime Drilling PipeServ Pipe Tek Pollard's Sawdust Supplies Qube ROSEN Group Savcor Sentanil STATS Group Steel Mains Tapex Tremco Pipeline Equipment Vacuworx Vermeer Australia Worldwide Group

Here's what's coming up in the next edition: FEATURES

Pipe carriers & tracked flatbeds Integrity & maintenance Safety technology/loT Pipe bending Calibration equipment & software

REGIONAL FOCUS

Northern Territory

DISTRIBUTION

APGA functions

DEADLINE

5 October, 2022

Features and deadlines are subject to change.

98

The Australian Pipeliner | September 2022

49 37 1 81 17 57 13 IFC 87 77 35 66 43 FC, 9 29 75 23 45 50-51, OBC 85

2022 APGA ANNUAL CONVENTION & EXHIBITION Thank you to all our sponsors for their support of the 2022 Convention & Exhibition After several challenging years we hope you enjoy all that the convention has to offer

Host sponsors

TAP full page Sept.indd 1

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28/7/2022 12:29 pm

THE AUSTRALIAN PIPELINER | SEPTEMBER 2022

THINK BIG WITH THE D100x140 S3 JUST LANDED IN BRISBANE

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Vermeer and the Vermeer logo are trademarks of Vermeer Manufacturing Company in the United States and /or other countries.

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